English handbook

j
English handbook
History
Choice of lift table
Single scissor lift tables, Lorry loaders
Vertical double scissor and triple scissor lift tables
Horizontal double scissor lift tables
Low profile lift tables
MAY 1997
Power pack for single, double and triple scissor tables
Remote power pack for low profile tables
Pallet lifters
Lifting trolleys
Electrical system — Control units
Hydraulic valves for lift tables and pallet lifters
Lifting trolleys — Battery maintenance, Electric and Hydraulic circuit
Oil recommendations — Assembly instructions TZD 201
Electrical and hydraulic circuit for single, double, triple scissor
and low profile tables
Electrical and hydraulic circuit for lift tables with single and
double acting tilt
Electrical and hydraulic circuit for pallet lifters with and without tilt
Manufacturing:
Installation — Rated current
EDMOLIFT AB
Jägaregatan 11
871 42 HÄRNÖSAND
SWEDEN
Installation floor mounted or pit installed — Pit drawing
Unloading and loading — Installation of pallet lifters
ORGANISATION NO.
Maintenance — Fault tracing
556241-1222
EU VAT no. SE556241122201
Innehar F-skattesedel
E-post: info@edmolift.se
Safety regulations — Oil recommendations
Transport damage — Warranty — Conditions of delivery
Export markets
Accessories, Lorry loaders
Test report, Delivery note, Additional documentation – inside back cover
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
P
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HISTORY
EDMOLIFT AB
Härnösand – Katrineholm, Sweden
2
Edmolift Härnösand
The company was founded by Torbjörn Edmo
in Härnösand 1964. The company name of
Torbjörn Edmo AB, being changed to Edmolift
AB in 1990.
Historically, the company can be described as
innovative, having played an important part in
hydraulic products other than those manufactured under their own name, e.g. Zepro lorry tail
lifts. From the late ’60s to the late ’80s
Edmolift’s product range was marketed under
the name of ”Translyft”.
From January 1st 1990, Edmolift Sales AB in
Katrineholm has been responsible for marketing
and sales of the products and built up an excellent network of distributors throughout Europe.
The demands and needs of tomorrow will be
different from today and will therefore raise the
demands of efficiency, flexibility and awareness
of the world around for all companies.
In order to meet these demands Edmolift AB,
Härnösand and Edmolift Sales AB, Katrineholm
have on May 1st 1997, been merged. Among
others, the reason for the merger is:
to
to
Production Härnösand
Edmolift Katrineholm
bring the manufacturing facility closer
to the end user to enable the customer
to have the benefit of 30 years experience within the industry.
further increase production, primarily
through the ever-expanding export market.
BUSINESS CONCEPT
To manufacture and supply lift tables, lift trolleys, pallet lifters and other closely related
materials handling equipment to provide ergonomically sound and efficient products to meet
the needs of our customers. Through product
development and adaption, in close liaison with
our customers – the users – we endeavour to
offer products at appropriate technological
levels, consistent design quality and competitive pricing.
PRODUCTS AND MARKETS
Wherever possible, common components are
used i.e. the same power pack or platform on a
number of models. A wide range of special
accessories and options are available to meet
specific and individual customer requirements.
Edmolift stock spares for pre-1990 products,
marketed under the Translyft name. Sales in
Sweden are through a distributor network.
Other countries have exclusive distributors who
look after the particular need of users within
their own territories.
5/97
j
CHOICE
OF
LIFT TABLE
Before deciding which model and design of lift table is required consider all the
conditions! Lift tables are used for a wide variety of functions and in many different situations. It is impossible to manufacture a standard model for every application. It is therefore very important to consider the specification at the beginning, so the lift table can be correctly equipped for its purpose.
Using the TL 2000 as the base model, the following example shows the
type specifications and capacities for Edmolift lift tables:
Single scissor
Double vertical scissor
with double lifting height
Double horizontal scissor
with double length of platform
Table to be used intensively
TL 2000 = Max load 2000 kgs evenly
distributed
TLD 2000 = Max load 2000 kgs
evenly distributed
TLH 2000 = Max load 2000 kgs
evenly distributed
HD-equipment for the lift table
Edmolift tables comply with all European safety regulations e.g. AFS 1985:13 in
Sweden, BS 5323 in Great Britain and VBG 14 in Germany with TÜV approval
and in the future CEN.
The
mark on Edmolft's products confirms they are manufactured in accordance with applicable CE directives.
Standard lift tables are equipped to function long and reliably with ”normal” use.
Tables meant for intensive use with heavy loads, fast speed, extreme environment and perhaps continuous working shifts, will probably need ”HD”-equipment.
As standard our lift tables are supplied with electrics to safety standard IP54. In
accordance with safety regulations, lift tables for use in outside areas must be
equipped with anti-slip platform surfaces (e.g. tearplate). Tilting platforms must
include a fixed method of retaining the load.
1000 kgs
1000 kgs
Max load=
evenly
distributed!
Important
questions
when choosing
model and
specification
of lift table!
FUNCTION ?
Lifting height – Lift stroke (travel) • Lowest height
Platform length • Platform width
Power pack integral or remote • Electrical requirements
CAPACITY ?
Max load • Weight distribution • Shock loads
Revolving and/or side surges • Concentrated load
Load evenly spread • Driving over with trucks or lorries
Load moving on a conveyor
INTENSITY ?
Speed • Frequency of use • Number of cycles per year
Incorporated in automatic system
ACCURACY ?
Limit switch upper-lower • Is immediate stop needed
Should the table remain in exactly the same position for a
long time
ENVIRONMENT ?
Outside installation • Pit installation • Damp • Cold
Dust • Heat • Chemicals • Demands from authorities
SAFETY ?
Risk of explosions • Slip protection • Risk of tipping
Controlling – emergency controls – Risk of trapping
ERGONOMICS ?
Are there any accessories which can improve working
conditions, e.g. tilting platform with a retaining edge, or a
turntable?
9/96
2
3
j
SINGLE SCISSOR
LIFT TABLES
4
Single scissors are our most widely used industrial platforms. The table can be installed both outdoors and indoors, installed in a pit or operated from the factory floor.
The Lorry Loaders are specially equipped with reinforced
platforms in tearplate and with mechanical stops in the
baseframe.
NB! The capacity of the tables is meant for evenly
distributed loads.
Safety frame/m
Installation kit
93.42289
93.82019
8
Spare parts for
Power pack
see page 8
Electrical system
see page 12
8
7
2
6
3
4
5
1
1
The sound level of the Edmo-power pack complies
with the regulations of max 70 dB (A). If a specially
made unit exceeds 70 dB (A), it is stated in the
manual that accompanies the table.
1
2
If the table has special equipment, e.g.
”HD”-equipped, se additional document enclosed
with the lift table. (Last page in the handbook).
3
4
5
SEAL SET
HOSE
SAFETY
VALVE
6
7
8
BEARING SET
WHEELS
SAFETY
SWITCH
MODEL
POWER PACK
TR 500
TR 1001
H 1-0,8
H 1-0,8
1-40-175
2-40-175
54.33306
54.33306
–
–
50.82111
50.82111
52.43859
52.43859
64.68010
64.68012
65.42207
61.42285
41.65220
41.65220
TL 1000, B, XB
TL 1000SS
TL 2000
H 4-3
H 1-1,2
H 6-4
1-80-175
1-80-175
2-80-175
54.33036
54.33946
54.33036
51.82090
51.82090
51.82090
50.48100
50.44246
50.48100
52.43755
52.44247
52.43755
64.68012
64.68012
64.68015
61.42584
61.44169
61.43841
41.65220
–
41.65220
TM 1500, B
TM 3000
TM 6000
H 6-4
H 8-11
H 11-11
2-80-175
2-100-240
4-90-240
54.33036
54.50070
54.33727
51.82090
51.55130
51.55081
50.48060
50.48060
50.48105
52.43755
52.42249
52.42249
64.68015
64.68075
64.68075
61.43841
61.43841
61.44015
41.65220
41.65220
41.65220
TA 1000
TA 4000
TA 10000
H 6-4
H 11-11
H 15-50
2-70-210
2-100-320
4-100-320
54.50020
54.50080
54.50080
51.55071
51.55130
51.55130
50.48060
50.48060
50.48080
52.42249
52.42249
52.42249
64.68015
64.68075
64.68030
61.43841
61.44015
61.43850
41.65220
41.65220
41.65220
TS 2000, B
TS 4000, B
H 8-11
H 11-11
2-100-240
2-100-320
54.50070
54.50080
51.55130
51.55130
50.48060
50.48060
52.42249
52.42249
64.68075
64.68075
61.43841
61.44015
41.65220
41.65220
TT 3000
TT 6000
TT 10000
H 11-11
H 15-20
H 15-50
2-100-320
3-100-450
4-100-450
54.50080
54.50090
54.50090
51.55130
51.55130
51.55130
50.48060
50.48050
50.48050
52.42249
52.42249
52.42249
64.68075
64.68035
64.68040
61.43841
61.42564
61.43850
41.65220
41.65220
41.65220
TP 3000
TP 6000
H 11-11
H 15-20
2-100-450
3-100-600
54.50090
54.50100
51.55130
51.55130
50.48050
50.48050
52.42249
52.82031
64.68020
64.68035
61.41032
61.42564
41.65220
41.65220
TV 10000
H 15-50
4-100-600
54.50100
51.55130
50.48090
52.82031
64.68040
61.43850
41.65220
LORRY
LOADERS
TTK 2, B, XB
TTK 4, B, XB
TPK 5, B, XB
H 11-11
H 11-20
H 11-20
2-100-320
2-100-450
2-100-600
54.50080
54.50090
54.50100
51.55130
51.55130
51.55130
50.48060
50.48050
50.48050
52.42249
52.42249
52.82031
64.68075
64.68035
64.68035
61.42508
61.42564
61.42564
41.65220
41.65220
41.65220
CYLINDER
When ordering spare parts, please state the manufacturing number and the model of the table.
2/97
j
VERTICAL DOUBLE
SCISSOR AND TRIPLE SCISSOR
LIFT TABLES
Vertical double scissors allow greater lift heights without
increasing the platform size.
Installation: It is essential that these models be securely
fixed to ground or floor with expanderbolts or similar.
4
5
NB!
The capacity of the tables is meant for evenly
distributed loads
Safety frame/m
Installation kit
93.42289
93.82019
8
Spare parts for
Power pack
Electrical system
2
3
see page 8
see page 12
5
6
4
1
1
7
The sound level of the Edmo-power pack complies
with the regulations of max 70 dB (A). If a specially
made unit exceeds 70 dB (A), it is stated in the
manual that accompanies the table.
If the table has special equipment, e.g.
”HD”-equipped, see additional document enclosed
with the lift table. (Last page in the handbook).
1
2
3
4
5
6
7
8
MODEL
POWER PACK
CYLINDER
SEAL SET
HOSE
SAFETY
VALVE
BEARING SET
WHEELS
SAFETY
SWIITCH
TRD 200
TRD 500
H 1-0,8
H 2-0,8
1-40-175
1-55-300
54.33306
54.50005
–
51.55405
50.82111
50.48045
52.43859
52.43755
–
64.68045
65.42207
61.42584
41.65220
41.65220
TLD 1000
TLD 2000
H 4-3
H 6-4
1-70-450
2-70-450
54.32939
54.32939
51.55071
51.55071
50.48043
50.48043
52.43755
52.43755
64.68047
64.68052
61.42584
61.43841
41.65220
41.65220
TMD 1500
TMD 3000
H 6-11
H 11-20
1-100-600
2-100-600
54.50100
54.50100
51.55130
51.55130
50.48042
50.48042
52.82027
52.82027
64.68052
64.68062
61.43841
61.43841
41.65220
41.65220
TSD 1500
H 8-11
2-70-970
54.33175
51.55071
50.48095
52.82027
64.68052
61.43841
41.65220
TTD 3000
TTD 5000
H 15-30
H 11-30
2-100-1000
2-100-1000
54.50130
54.50131
51.55130
51.55130
50.48055
50.48055
52.82027
52.82027
64.68062
64.68035
61.43841
61.42564
41.65220
41.65220
TPD 4000
TXD 4000
H 15-50
H 15-50
2-100-1380
2-100-1780
54.50134
54.50136
51.55130
51.55130
50.48090
50.48090
52.82027
52.82027
64.68020
64.68035
61.42564
61.42564
41.65220
41.65220
TRIPLE SC.
TMT 1500
TST 1000
H 8-11
H 6-11
2-70-970
1-90-1170
54.33175
54.50160
51.55071
51.55081
50.48080
50.48080
52.43755
52.42249
2-64.68052
64.68057
61.43841
61.43841
41.65220
41.65220
When ordering spare parts, please state the manufacturing number and the model of the table.
2/97
j
HORIZONTAL
DOUBLE SCISSOR
LIFT TABLES
Horizontal double scissor with two mechanically synchronised scissors, that provide stable
construction. To be used for heavy loads on
long platforms at low lifting heights.
6
NB!
The capacity of the tables is
meant for evenly distributed loads.
Safety frame/m
Installation kit
If the table has special equipment, e.g.”HD”-equipped,
see additional document enclosed with the lift table.
(Last page in the handbook).
93.42289
93.82019
6
8
6
2
3
4
5
1
Spare parts for
Power pack
see page 8
Electrical system see page 12
7
The sound level of the Edmo-power pack complies with
the regulations of max 70 dB (A). If a specially made unit
exceeds 70 dB (A), it is stated in the manual that
accompanies the table.
1
MODEL
TLH 2000
TLH 4000
POWER PACK
2
1
3
CYLINDER
4
5
SEAL SET
HOSE
SAFETY
VALVE
6
7
8
BEARING SET
WHEELS
SAFETY
SWITCH
H 4-3
H 6-4
2-80-175
4-80-175
54.33036
54.33036
51.82090
51.82090
2-50.48060
2-50.48060
52.43755
52.43755
2-64.68012
2-64.68015
61.42584
61.43841
41.65220
41.65220
TMH 3000
TMH 6000
TMH 10000
H 6-11
H 8-11
H 11-20
4-80-175
4-100-240
8-90-240
54.33036
54.50070
54.33727
51.82090
51.55130
51.55081
2-50.48060
2-50.48060
2-50.48060
52.43755
52.42249
52.42249
2-64.68015
2-64.68075
2-64.68075
61.43841
61.43841
61.44015
41.65220
41.65220
41.65220
TAH 2000
TAH 8000
H 6-4
H 11-20
4-70-210
4-100-320
54.50020
54.50080
51.55071
51.55130
2-50.48060
2-50.48060
52.42249
52.42249
2-64.68015
2-64.68075
61.43841
61.44015
41.65220
41.65220
TSH 4000
TSH 8000
H 8-11
H 11-20
4-100-240
4-100-320
54.50070
54.50080
51.55130
51.55130
2-50.48060
2-50.48060
52.42249
52.42249
2-64.68075
2-64.68030
61.43841
61.44015
41.65220
41.65220
TTH 6000
TTH 10000
H 11-20
H 11-20
4-100-320
4-100-450
54.50080
54.50090
51.55130
51.55130
2-50.48060
2-50.48050
52.42249
52.42249
2-64.68075
2-64.68035
61.43841
61.42564
41.65220
41.65220
TPH 6000
TPH 10000
H 15-20
H 15-20
4-100-450
4-100-600
54.50090
54.50100
51.55130
51.55130
2-50.48070
2-50.48090
52.42249
52.82027
2-64.68020
2-64.68035
61.41032
61.42564
41.65220
41.65220
When ordering spare parts, please state the manufacturing number and the model of the table.
2/97
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LOW PROFILE
LIFT TABLES
Low profile lift tables have a lift
mechanism, which allows a very low
closed height, that eliminates the
need for pit installation.
Installation: Lift tables with a lift
height exceeding 800 mm, must be
securely fixed to the ground or the
floor with expanderbolts or similar.
NB! The capacity of the tables is
meant for evenly distributed loads.
Safety frame/m
Installation kit
9
7
93.43056
93.82162
6
2
4
4
3
5
TCB
TCM
TUB
TUM
8
Accessories
Power pack
9
8
Spare parts for
see page 9
Electrical system see page 12
6
2
8
3
1
4
TCR
5
The sound level of the Edmo-power pack complies with the
regulaions of max 70 dB (A). If a specially made unit exceeds
70 dB (A) it is stated in the manual that accompanies the table.
1
2
If the table has special equipment, see additional document
enclosed with the lift table. (Last page in the handbook).
3
4
5
6
7
8
9
SEAL SET
HOSE
SAFETY
VALVE
BEARING
SET
WEDGED
WHEEL
WHEELS/
BLOCK
SAFETY
SWITCH
MODEL
POWER
PACK
TCR 500
HC 3-3
2-40-175
54.33306
–
50.44021
52.43859
64.68008
–
65.42207
41.65220
HC 2-0,8
HC 2-0,8
HC 3-3
HC 3-3
1-55-135
1-55-200
2-55-135
2-55-200
54.33238
54.33216
54.33238
54.33216
51.55405
51.55405
51.55405
51.55405
50.44021
50.44021
50.44021
50.44021
52.43755
52.43755
52.43755
52.43755
64.68080
64.68080
64.68080
64.68080
61.43927
61.43927
61.43927
61.43927
61.42584
61.42584
61.42584
61.42584
41.65220
41.65220
41.65220
41.65220
TCB 600
TCB 600 H
TCB 1000, B
TCB 1000 H
CYLINDER
TCM 2000, B
HC 3-3
2-70-150
54.32882
51.55071
50.43729
52.43755
64.68090
61.43639
61.42584
41.65220
TUB 600
TUB 600 H
TUB 1000
TUB 1000 H
HC 2-0,8
HC 2-0,8
HC 3-3
HC 3-3
1-55-135
1-55-200
2-55-135
2-55-200
54.33238
54.33216
54.33238
54.33216
51.55405
51.55405
51.55405
51.55405
50.44021
50.44021
50.44021
50.44021
52.43755
52.43755
52.43755
52.43755
64.68080
64.68080
64.68080
64.68080
61.43927
61.43927
61.42955
61.42955
61.42584
61.42584
61.42584
61.42584
41.65220
41.65220
41.65220
41.65220
HC 3-3
2-70-150
54.32882
51.55071
50.43729
52.43755
64.68090
61.43639
61.42584
41.65220
TUM 2000
When ordering spare parts, please state the manufacturing number and the model of the table.
2/97
6
7
j
POWER PACKS
for single, double and triple scissor lift tables
The sound level of the Edmo-power pack complies
with the regulations of max 70 dB (A). If a specially
made unit exceeds 70 dB (A), it is stated in the manual
that accompanies the table.
The motor is fitted with thermal overload protection.
Fig. B
2
Fig. A
6
5
8
3
2
4
3
4
5
1
1
6
Spare part number
and function
Page 12
Fig. A 1-phase
1
2
3
Spare part number
and function
Page 13
1
4
5
6
THREE-PHASE
UNIT
MODEL
ART.NO
FIGURE
PLATE
TANK
PUMP
MOTOR
VALVE
CONTROL
UNIT
400V
H 1-0,8
H 1-1,2
H 2-3
H 3-3
H 4-3
57.12100
57.12140
57.12170
57.12200
57.12250
A
A
A
A
A
20.33498
20.33498
20.33528
20.33528
20.33528
55.33296
55.33956
55.33298
55.33298
55.33298
53.40310
53.40310
53.40315
53.40320
53.40325
40.60350
40.60350
40.60360
40.60360
40.60360
52.33545
52.33545
52.33545
52.33545
52.33545
41.65315
41.65315
41.65315
41.65315
41.65315
H 6-4
H 6-11
H 8-11
H 11-11
57.12300
57.12350
57.12400
57.12500
A
B
B
B
20.33528
20.33548
20.33548
20.33058
55.33314
55.32031
55.32031
55.32031
53.40340
53.40340
53.40355
53.40405
40.60370
40.60370
40.60370
40.60380
52.33545
52.33545
52.33545
52.33636
41.65315
41.65315
41.65315
41.65315
H 11-20
H 11-30
H 15-20
H 15-30
57.12520
57.12530
57.12550
57.12560
B
B
B
B
20.33058
20.33058
20.33058
20.33058
55.33760
55.33770
55.33760
55.33770
53.40405
53.40405
53.40410
53.40410
40.60380
40.60380
40.60380
40.60380
52.33636
52.33636
52.33636
52.33636
41.65315
41.65315
41.65315
41.65315
H 15-50
57.10620
20.21408
55.31477
53.40060
40.60060
52.33636
41.65315
1
2
3
4
5
6
MAX
PRESSURE
ONE-PHASE
UNIT
MODEL
ART.NO
FIGURE
PLATE
TANK
PUMP
MOTOR
VALVE
CONTROL
UNIT
p
230V
HE 1-0,8
57.12800
1-fas
20.33498
55.33296
53.40310
40.60305
52.33545
41.65315
180
HE 2-3
HE 3-3
57.12820
57.12830
1-fas
1-fas
20.33528
20.33528
55.33298
55.33298
53.40315
53.40320
40.60310
40.60310
52.33545
52.33545
41.65315
41.65315
210
120
HE 4-3
57.12860
1-fas
20.33528
55.33298
53.40325
40.60315
52.33545
41.65315
160
When ordering spare parts, please state the manufacturing number and the model of the table.
2/97
j
REMOTE POWER PACK
for low profile tables
The sound level of the Edmo-power pack complies with the
regulations of max 70 dB (A). If a specially made unit exceeds
70 dB (A), it is stated in the manual that accompanies the table.
The motor is fitted with thermal overload protection.
7
7
8
9
9
Spare part number
and function
Page 13
4
2
1
Spare part number
and function
Page 12
6
8
5
3
1
THREE-PHASE
UNIT FREE
STANDING
400V
ONE-PHASE
UNIT FREE
STANDING
230V
2
3
4
5
6
7
8
9
BOX
CONTROL
UNIT
CABLE
MODEL
ART.NO
PLATE
TANK
PUMP
MOTOR
VALVE
CONNECTION
HC 1-0,8
HC 2-3
HC 3-3
HC 4-3
57.12120
57.12180
57.12210
57.12260
20.33498
20.33528
20.33528
20.33528
55.33296
55.33298
55.33298
55.33298
53.40310
53.40315
53.40320
53.40325
40.60350
40.60360
40.60360
40.60360
52.33545
52.33545
52.33545
52.33545
56.80640
56.80640
56.80640
56.80640
29.33121
29.33121
29.33121
29.33121
41-65315
41.65315
41.65315
41.65315
42.44086
42.44086
42.44086
42.44086
1
2
3
4
5
6
7
8
MAX
PRESSURE
PLATE
TANK
PUMP
MOTOR
VALVE
CONNECTION
BOX
CONTROL
UNIT
p
20.33498
20.33498
55.33296
55.33296
53.40310
53.40315
40.60305
40.60305
52.33545
52.33545
56.80640
56.80640
29.33121
29.33121
41.65315
41.65315
180
120
20.33528
20.33528
55.33298
55.33298
53.40315
53.40320
40.60310
40.60310
52.33545
52.33545
56.80640
56.80640
29.33121
29.33121
41.65315
41.65315
210
120
MODEL
ART.NO
HCE 1-0,8 57.13150
HCE 2-0,8 57.13160
HCE 2-3
HCE 3-3
57.13200
57.13210
When ordering spare parts, please state the manufacturing number and the model of the table.
2/97
j
PALLET LIFTERS
Pallet lifter
complete
for selfassembly
Column with
hydraulic unit for
built-in applications
TSL
Assembly
instructions page 20.
TSLN
TSE
NB! Stated capacity = Centre of the load 600 mm from the column.
11
9
10
6
TSE
14
10
2
13
20
3
16
7
12
Spare part number
and function
Page 12
for
TSL, TSE
5
TSLN
TSL, TSE
23
15
The sound of the Edmo-power pack complies
with the regulations of max 70 dB (A). If a specially made unit exceeds 70 dB (A), it is stated
in the manual that accompanies the table.
18
1
4
20
Spare part number
and function
Page 13
21
VE 25
19 17
VE 32
1
2
Spare part number
and function
Page 12
VE 12
MODEL
ART.NO
CYLINDER
H 3-3
H 3-3
H 3-3
1-30-905
1-55-905
1-30-905
54.33096
54.32636
54.33096
TSLN 1000
HN 3-3
1-30-905
54.33096
3
4
5
6
SEAL SET
HOSE
SAFETY
VALVE
BLOCK
WHEEL
TROLLEY
CYLINDER
51.55420
51.55405
51.55420
50.48032
50.48032
50.48032
50.43755
50.43755
50.43755
65.33751
65.33751
65.33751
61.71210
61.71210
61.71210
17.32735
17.32735
–
51.55420
50.48032
50.43755
65.33751
61.71210
22
Transport trolley
for TSL and TSLN
7
8
9
16
19
for TSLN
11
12
13
14
15
SEAL SET
HOSE
SAFETY
FRAME KIT
CABLE
SWITCH
COVER
–
–
–
–
–
–
–
–
–
17.33292
17.33292
17.33755
42.82172
42.82172
–
41.65220
41.65220
41.65270
29.33049
29.33049
29.33049
17.32735
54.32638
51.55420
50.48035
17.33292
42.82172
41.65220
29.33049
16
17
18
19
20
21
22
23
VALVE
VE 32
VALVE
VE 12
CONTROL
UNIT
THREE-PHASE UNIT
400V
SAFETY!
Motors are fitted
with thermal overload protection.
23
8
TSL 1000
TSL 1500
TSE 1000
10
MODEL
ART.NO
PLATE
TANK
PUMP
MOTOR
VALVE
VE 25
H 3-3
HN 3-3
57.12200
57.12230
20.33528
20.33702
55.33298
55.33298
53.40320
53.40320
40.60360
40.60360
52.33545
52.33545
–
52.33735
–
52.33729
41.65315
41.65345
55.33298
55.33298
53.40320
53.40320
40.60310
40.60310
52.33545
52.33545
–
52.33735
–
52.33729
41.65315
41.65345
ONE-PHASE UNIT 230V
HE 3-3
HNE 3-3
57.12830
57.13250
20.33528
20.33702
When ordering spare parts, please state the manufacturing number and the model of the pallet lifters.
2/97
j
LIFTING TROLLEYS
for improved ergonomics in industry, shops and warehouses.
Capacity 200 kgs, 300 kgs, 500 kgs.
Manual: Mechanical crank, foot pump
Electro-hydraulic: Battery/Charger 12V
Rear wheels have rotational/direction locks.
NB!
Lifting trolley TZD 201, B must not be moved
when it is in raised position.
2
10
5
8
9
6
5
4
3
10
11
6
1
2
3
4
5
6
7
8
9
10
MODEL
FOOT PUMP.
POW. PACK
CYLINDER
SEAL SET
HOSE
PACKAGE
REAR
WHEELS
WHEELS
PEDAL
RUBBER
BLOCKS
LOWERING
ROD
CRANK
COMPL.
TZ 201
53.33091
1-25-175
54.33003
51.82112
50.44000
61.71450
61.82110
29.82113
65.42207
29.43797
TZ 501
TZ 501 B
53.33091
57.33013
1-40-175
1-40-175
54.33001
54.33001
51.82112
51.82112
50.44000
50.44001
61.71450
61.71450
61.82110
61.82110
29.82113
–
65.42207
65.42207
29.43797
29.43797
TZD 201
TZD 201 B
53.33091
57.33013
1-40-175
1-40-175
54.33001
54.33001
51.82112
51.82112
50.44000
50.44001
61.71450
61.71450
61.82110
61.82110
29.82113
–
65.42207
65.42207
29.43797
29.43797
61.71450
61.82110
TZ 300 V
CRANK WITH SCREW
68.33630
BATTERY POWER PACK
20
21
14
22
10
FOOT PUMP
65.42207
13
*
12
Lowering valve
Filler plug
Pressure relief
valve
7
16 15 19
1
11
1
Pressure relief valve
Filler plug
Lowering valve
18
17
BATTERY POWER PACK
11
12
*Information and maintenance of battery – page 14
13
14
15
16
17
TANK
PUSH
BUTTON
18
19
20
21
22
COUPLING
BANJO
SCREW
GROMMET
POWER PACK
SOLENOID BATTERY
57.33013
44.82114 49.82392 40.82115 43.66005 53.82254 55.33331 41.82379 41.82380 72.66205 56.82137 56.82255 51.82378
MOTOR
CHARGER
PUMP
RELAY
STRAP
When ordering spare parts, please state the manufacturing number and the model of the lifting trolley.
2/97
j
ELECTRICAL SYSTEM
for lift tables and pallet lifters
4
*
1
6
The electric box is specially made by Edmolift. Supply
cable for incoming current is 4-core and consists of 3
phases (black, blue and brown), 1 earth (green-yellow).
2
The connection cable is 0,5 m long. Connector and circuit
breaker are not included. The lift tables are delivered as
standard 400V/24V with control current 24V on control
units and on switches on the safety frame. For specially
made tables the electrical diagram is enclosed in the
electrical box and handbook.
3
5
Safety class IP 54
*
ELECTRICAL SYSTEM
MODEL
12
1-phase 110VAC, 50VA
1-phase 230VAC, 50VA
3-phase 230VAC, 50VA
3-phase 400VAC, 50VA
3-phase 500VAC, 50VA
3-phase 230VAC, 100VA
3-phase 400VAC, 100VA
3-phase 500VAC, 100VA
All cables to the connect. block
Table w. Single acting tilt 400V
Table w. Double acting tilt 400V
Pallet lifter std 400VAC, 50VA
Pall. lifter w. tilt 400VAC, 100VA
1
For power over 4 kW 400 V or 2.2 kW 230V contactor
art.no 44.65025
2
3
4
5
6
ART.NO
TRANSFORMER
FUSE
PRINTED
CIRCUIT BOARD
CONTACTOR
BOX
CONTROL UNIT
45.33949
45.33950
45.33950
45.33950
45.33901
45.33653
45.33654
45.33658
45.33019
45.33955
45.33853
45.33950
45.33734
43.44248
43.44250
43.44250
43.44250
43.44255
43.65765
43.65770
43.65780
–
43.44250
43.65770
43.44250
43.65770
1A
1A
1A
1A
1A
6,3A
6,3A
6,3A
–
1A
6,3A
1A
6,3A
45.44110
45.44110
45.44110
45.44110
45.44110
–
–
–
–
45.44170
45.44195
45.44110
45.44195
44.65125
44.65125
44.65125
44.65125
44.65125
44.65125
44.65125
44.65125
–
44.65125
44.65125
44.65125
44.65125
46.65590
46.65590
46.65590
46.65590
46.65590
46.66200
46.66200
46.66200
46.65590
46.65590
46.66200
46.65590
46.56200
41.65315
41.65315
41.65315
41.65315
41.65315
41.65315
41.65315
41.65315
–
41.65335
41.65345
41.65315
41.65345
PRINTED CIRCUIT BOARDS
Lift. tables, Pallet lift.
Single acting tilt
TRANSFORMER
Double acting tilt
Time delay
fuse 1A
Dimensions:
5x20 mm
230V/L2
400V/L2
Alternative
placement of fuse
depending on
voltage
Art.no 45.44110
Art.no 45.44170
Art.no 45.44195
CONTROL UNITS – lockable and with emergency stop
With extra lock
for automatic
Standard
Stop
Auto
Up
Down
Stop
Up
Down
Art.no 41.65315
Art.no 41.65330
With handle
Stop
Handle
(3 positions)
Up
Down
Art.no 41.65325
(additional control units can be connected in series, 5-core cable is needed)
Single acting
tilt
Stop
Up
Tilt
(combinde
with up-down)
Down
Art.no 41.65335
Double acting
tilt
Stop
Up
Down
Tilt down
Tilt up
Art.no 41.65345
Foot control
Down
Up
Stop
Art.no 41.33790
ELECTRICAL EQUIPMENT ON EARLIER MODELS
45.32758 with transf.
Standard lift tables and
pallet lifters.
45.43884 without transf.
For 500 V and 400 V without neutral extra transf.
45.32758 with transf.
Lift tables with single
acting tilt 45°.
45.43884 without transf.
For 500 V and 400 V without neutr. with extra transf.
45.33112 with transformer
Lift tables and pallet lifters with double acting tilt 90°.
45.43885 without transforner
For 500 V and 400 V without neutral with extra
transformer.
Lifting tables manufactured before August 1996 usually have the transformer on the printed circuit board and are not replaceable with the new
electrical system. Printed circuit boards without fuse are furnished with
2A 230 V fuse on the electrical box. Printed circuit boards with heat fuse
are directly replaceable against cards (shown to the left here), if an inline fuse is fitted. When replacing circuit boards that have a yellow-green
earth cable for new ones the cable should be connected to terminal no
10.
When ordering spare parts, please state the manufacturing number and the model of the table.
2/97
j
HYDRAULIC VALVES
for lift tables and
pallet lifters
Valve delivered as a spare part does not have the
working pressure adjusted (earth pressure 150 bar).
NB!
Lowering speed in accordance with existing
standards max 0,15 m/sec.
After 1st August 1996
all valves are supplied with 24V = (DC) on the magnetic coil.
SHIFT VALVE VE 92 Double acting tilt
LOWERING VALVE VE 25
Spare part number: Complete valve
52.33120
When ordering sparte parts, please advise type of current.
Spare part number: Complete valve
52.33545
For hydraulic flow up to 10 L/min.
When ordering spare parts, please advise type of current.
Adjustment of
working pressure
Hirsman contact
Magnetic coil
Lowering speed
Connection 1
Tilt -
Adjustment of working
pressure
Emergency lowering
valve
Option
Art.no 18.82185
Double acting
Connection 2
Tilt +
Double acting
Connection 3
Lift table
Single acting
Lowering speed
Magnetic coil
Connection
hydraulic cable
The ”Hirsman contact” is equipped with a rectifier if the coil is to be connected to
).
230 V p 50 Hz (symbol on housing
LOWERING VALVE VE 26
SHIFT VALVE VE 32
Spare part number: Complete valve
52.33735
When ordering spare parts, please advise type of current.
Hirsman contact
Manometer
connector
YELLOW = VE 25
Magnet
Connection
Spare part number: Complete valve
For hydraulic flow
over 10 L/min.
Others as VE 25.
When ordering spare parts,
please advise type of current.
52.33636
Lowering speed
The working pressure is adjusted at the factory
The lowering speed has to be finely adjusted on final installation of the lifting table. The lowering
speed adjustment works with pressure compensation and gives a constant lowering speed, irrespective of size of the load.
Important! If the lowering speed is too fast the safety valve in the cylinder may be activated. The
table will then lower very slowly.
GREEN = VE 26
ELECTRICAL REVERSE VALVE VE 12
SHIFT VALVE VE 52 Single acting tilt
Spare part number: Complete valve
52.33729
When ordering spare parts, please advise type of current.
Spare part number: Complete valve
52.33100
When ordering spare parts, please advise type of current.
Hirsman contact
Magnetic coil
Hirsman contact
Connection
hydraulic hose
Magnetic coil
Connection
Tilt +
Connection
Connection
hydraulic hose
Lift table
Connection
cylinder
Valve VE 52 is directly interchangeable with the old NA 52 valve provided that you
change the ”Hirsman contact” to one with a rectifier (symbol on housing
).
This is valid if it is to be connected to 230 V p 50 Hz.
When ordering spare parts, please state the manufacturing number and the model of the table.
9/96
12
13
j
LIFTING TROLLEYS Battery and
charger, electr. and hydraulic circuit
Data:
Charger:
220V/12V
1,5 A
49.66105
Dryloaded battery with bottle of acid:
12V
30 Ah
49.82392
*Maintenance free battery ”accu-CF”:
12V
24 Ah
(No topping-up required)
*Delivered to certain markets.
FILLING WITH BATTERY ACID
NB! WARNING – CORROSIVE ACID!
Battery and acid must be at room temperature when battery is topped up with
acid.
Only accumulator acid – thinned pure (approx 38%)
SULPHURIC ACID – with density 1,28 kg/dm3 is to be used as electrolyte.
Remove the battery plugs and fill the cells up to 10 mm over the lead plates.
Leave the battery in room temperature for 20 minutes after that.
The battery is now – after replacing the plugs and washing away of any superflous – ready for immediate use. Check the electrolyte level after a few days,
as it might require adjusting.
BATTERY MAINTENANCE
Check that the battery is secure in the battery compartment.
Keep the battery clean and dry. Dirt and oil reduce the battery's efficiency and
can damage the battery.
Always keep terminals and cable clips greased and free from oxides. Poor
connection will cause a loss in voltage.
14
Check the electrolyte level and when needed refill the battery to 10 mm above
the lead plates. NB! Unthinned sulphuric acid or ”improved electrolyte” must
not be used.
WARNING!
The battery contains sulphuric acid which
can cause severe corrosive damage. If you
get acid near your eyes, or on skin or clothing, immediately rinse with plenty of water.
If the acid comes in contact with your eyes,
contact a doctor immediately.
Charge in spark or flame free area as the
hydrogen gas which is formed during charging, can be inflammable.
Keep away from children.
Contents: Sulphuric acid approx 40 %.
Discarded batteries must be treated as environmentally dangerours waste and disposed accordingly.
Battery to be charged when necessary.
BATTERY CHARGING
The lead cable for the charger should be connected to a standard
220/240V AC.
The battery charger is automatic and adjusts the charging current.
The charger will automatically cut out when the battery is fully charged.
Relay
12V
Solenoid
CHARGER
CONTROLLING HEIGHT ADJUSTMENT
Battery trolley: Up with push button on the handle.
Footpumped trolley: Up by pumping on the foot pump.
Battery and footpumped trolley: Down with spring back handle or foot pedal.
LIFTING TROLLEY FOOT PUMPED OR
BATTERY DRAWING NO 33059
OIL RECOMMENDATION for lifting trolleys
Hydraulic oil: Shell Tellus 10 or equivalent
Oil volume: Foot pump 0,3 liter Battery 0,4 liter
ASSEMBLY INSTRUCTIONS
TZD 201, B
FITTING OF
HANDLE
FITTING OF
LOWERING ROD
NB!
Do not run the trolley with load in raised position.
2/97
j
ELECTRICAL
AND HYDRAULIC
CIRCUIT DIAGRAM
for single, double,
triple scissor and
low profile lift tables
ELECTRIC BOX
400 alt 230V
MANOUVERSTOP
Motor
Contactor
Control unit
Limit up
Limit down
HYDRAULIC CIRCUIT
Safety frame
Lowering valve
If there is a
Hoseburst valve
Thermal overload
14
15
ELECTRICAL SYSTEM STANDARD 400V ALT 230V
ARTICLE NUMBER 45.33950
ELECTRIC BOX
400 alt 230V
MANOUVERSTOP
Motor
Contactor
Control unit
Limit up
Limit down
HYDRAULIC CIRCUIT
Safety frame
Lowering valve
If there is a
Hoseburst valve
Thermal overload
ELECTRICAL SYSTEM 230V 1-PHASE
ARTICLE NUMBER 45.33950
2/97
j
ELECTRIC BOX
230V, 400V alt 500V
Motor
Valve down
ELECTRICAL SYSTEM 230V
WITH TRANSFORMER 100VA
ARTICLE NUMBER 45.33653
Hoseburst valve
Valve up
Locking device
Immediate stop
Thermal overload
EMERGENCY STOP 1
Control unit 1
EMERGENCY STOP 2
Control unit 2
HYDRAULIC CIRCUIT
ELECTRICAL SYSTEM 400V
WITH TRANSFORMER 100VA
ARTICLE NUMBER 45.33654
Limit up
Safety frame
Limit down
Round circulation
Double acting tilt
16
Locking switch
ELECTRICAL SYSTEM 500V
WITH TRANSFORMER 100VA
ARTICLE NUMBER 45.33658
ELECTRIC BOX
ELECTRICAL SYSTEM WITH ALL CABLES TO THE CONNECTION BLOCK
ARTICLE NUMBER 45.33019
9/96
j
ELECTRICAL
AND HYDRAULIC
CIRCUIT DIAGRAM
for lift tables with
single and double
acting tilt
400 alt 230V
ELECTRIC BOX
Motor
Contactor
MANOUVERSTOP
Control unit
Limit up
Limit down
HYDRAULIC CIRCUIT
Safety frame
Lowering valve
If there is a
Hoseburst valve
Thermal overload
Limit sw. tilt up
Limit sw. tilt down
ELECTRICAL SYSTEM WITH TILT 45°
ARTICLE NUMBER 45.33955
16
17
3x400V
Motor
24V DC
Coil F
Coil E
Coil D
Coil C
Coil B
Coil A
Safety frame
Limit up
Limit down
Limit switch tilt down
Limit switch tilt up
K1
HYDRAULIC
CIRCUIT
Thermal overload
Control unit
ELECTRIC BOX
MANOUVERSTOP
ELECTRICAL SYSTEM WITH TILT 90°
ARTICLE NUMBER 45.33853
2/97
j
ELECTRICAL
AND HYDRAULIC
CIRCUIT DIAGRAM
for pallet lifters with
and without tilt
ELECTRIC BOX
400 alt 230V
MANOUVERSTOP
Motor
Contactor
Control unit
Limit up
Limit down
HYDRAULIC CIRCUIT
Safety frame
Lowering valve
If there is a
Hoseburst valve
Thermal overload
ELECTRICAL SYSTEM STANDARD 400V ALT 230V
ARTICLE NUMBER 45.33950
3x400 V
Motor
18
24V DC
Coil F
Coil E
Coil D
Coil C
Coil B
Coil A
Safety frame
Limit up
Limit down
Limit left
Limit right
HYDRAULIC
CIRCUIT
ELECTRIC BOX
K1
Thermal overload
Control unit
MANOUVERSTOP
ELECTRICAL SYSTEM WITH TILT ±40° 400V
ARTICLE NUMBER 45.33734
2/97
j
INSTALLATION
Electrical installation must be done by
an authorised person.
j
The main circuit control unit should have an
emergency stop according to EEN 60204.
If an extra control is required it must be
connected in series. That installation takes
a 5-core cable.
LOCK THE TABLE!
During installation, repair and
maintenance under or beside raised
tables, the table must be in locked
position. See picture no 5 or page 22.
Installation details are for pallet lifters and tables with the power
packs integral or free standing!
UNPACKING
ADJUSTMENT
of safety frame switches
Check the packaging for any
signs of damage.
Electrical cable for
connection is on
one of the shortsides
of the lift table.
0,5-1 mm
1
Be careful!
Don't lift by the
safety frame. Deformation and other damages can occur.
(The table will raise
but not lower).
2
Plug connector and main
circuit breaker are not included
Connect the plug.
Supply cable for incoming
current is 4-core and consists
of 3-phases
(black, blue and brown)
1 earth (green-yellow)
LIMIT SWITCH
upper or lower limit switch
NB! It is important that the motor does
not go the wrong way for too long.
Switch on the
current. Then the
table will raise automatically. If the motor
runs but the table does
not rise, change 2 phases
3
Lock the table.
Unpack the control unit.
EL. CONNECTION
PHASE
Black
Blue
Brown
5
Cable from lift table to be connected by authorized electrician
LOWERING SPEED
RATED CURRENT
Hydraulic units
for 400 V 3-phase
kW
0,37
0,37
0,75
0,75
0,75
1,5
1,5
3,0
3,0
4,0
4,0
In
1,3 A
1,3 A
2,4 A
2,4 A
2,4 A
5,0 A
5,0 A
9,9 A
9,9 A
11,2 A
13,2 A
A
10 A
10 A
10 A
10 A
10 A
16 A
16 A
20 A
20 A
25 A
25 A
RATED CURRENT
400V 3-phase standard
Other applications – see marking on
hydraulic unit and the above list.
In=Rated current
A=Installation fuse
Low profile lift tables
Model
TCR 500
TCB 600, H
TCB 1000, B, H
TCM 2000, B
TUB 600, H
TUB 1000, H
kW
0,75
0,75
0,75
0,75
0,75
0,75
In
2,4
2,4
2,4
2,4
2,4
2,4
4
Remove the tape
blocking the ”UP” button.
EARTH
Green-Yellow
Model
H1
H2
H2
H3
H4
H6
H8
H 11
H 15
H 15
H 20
Rr
A
10
10
10
10
10
10
Max 0,15 m/sec
230V / L2
Dimensions:
5x20 mm.
Valve information, see page 13.
Low profile lift tables
TUM 2000
2,4
10
0,75
0,75
2,4
2,4
10
10
1,3
1,3
1,3
2,4
5,0
5,0
9,9
5,0
9,9
9,9
10
10
10
10
16
16
20
16
20
20
Single scissor lift tables
TE 500, TR 500
TR 1001
TL 1000 SS
TL 1000, B, XB
TL 2000
TM 1500 B, TM 3000
TM 6000
TA 1000, TS 2000, B
TA 4000, TS 4000, B
TT 3000, TT 6000
0,37
0,37
0,37
0,75
1,5
1,5
3,0
1,5
3,0
3,0
TT 1000
TP 3000, TP 6000
TA 10000, TV 10000
The electric equipment has incoming
230 V secured to
protect the circuit
board
4,0
3,0
4,0
11,2
9,9
11,2
25
20
25
1,3
2,4
5,0
5,0
9,9
5,0
9,9
11,2
11,2
5,0
10
10
16
16
20
16
20
25
25
16
Vertical double and
triple scissor lift tables
TRD 200, TRD 500
TLD 1000
TLD 2000
TMD 1500
TMD 3000
TSD 1500
TTD 3000, TTD 5000
TPD 4000
TXD 4000
TMT 1500
18
19
400V / L2
Single scissor lift tables
0,75
Pallet lifters
TSL 1000, TSE 1000
TSLN 1000
FUSE
1A Delay action
Important!
If the lowering speed is
too fast the safety valve
in the cylinder may be
activated. The table
will then lower very
slowly.
Lowering speed
6
0,37
0,75
1,5
1,5
3,0
1,5
3,0
4,0
4,0
1,5
Vertical double and
triple scissor lift tables
TST 1000
1,5
5,0
16
Horiz. double scissor lift tables
TLH 2000
TLH 4000
TMH 3000, TMH 6000
TMH 10000
TAH 2000, TSH 4000
TAH 8000, TSH 8000
TTH 6000, TTH 10000
TPH 6000
TAH 10000, TPH 10000
0,75
1,5
1,5
3,0
1,5
3,0
3,0
3,0
4,0
2,4
5,0
5,0
9,9
5,0
9,9
9,9
9,9
11,2
10
16
16
20
16
20
20
20
25
3,0
3,0
9,9
9,9
20
20
Lorry loaders
TTK 2, TTK 4
TPK 5
2/97
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INSTALLATION
on the floor or in a pit
RECOMMENDATION FOR BOLTING TABLES TO
THE FLOOR
Double, triple vertical scissors and low profile
lift tables with high lifting heights TCB 1000 H,
TUB 600 H and TUB 1000 H, must be securely
fixed to the ground or the floor with expanderbolts or similar.
Alt. 1
Alt. 2
Bolts are not included on delivery of the table.
ASSEMBLY
1. The base frames of the tables are as standard not self supporting. It is therefore important that the floor is level and
that the bottom of the pit is level and well drained where necessary.
2. Raise and lock the table. See picture page 22. Connect up the permanent cables.
3. Place straps through the scissors. Fasten the base frame to the platform or scissor. Ensure the table is in its correct
position. Turn the fixed side of the table in the direction in which the material is to be loaded.
4. Electrical installation is to be done by an authorized electrician. Adjust the lowering speed. Test the safety frame on
all sides. Adjust if necessary.
5. Recommendation – the control unit should be installed 1,5 m from the working surface, in order to see the movement
of the table clearly.
6. After all tests and installation work have been completed, fix the table in the pit with expander bolts or similar. A
recommended method of floor fixing is shown above.
PIT DRAWING
Lift tables for outdoor
installation should if possible
have a remote power pack
or be protected.
A. The length of the pit = a + 30 mm
B. The width of the pit = b + 30 mm
H. The depth of the pit = the collapsed height
of the table + 5 mm
a. The length of the table
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b. The width of the table
c. Drainage holes (if necessary)
d. Tubes for incoming pipes x 60 mm
UNLOADING
AND LOADING
Unloading and loading
Unloading and loading on
a raised table should be done
on the fixed side.
20
Wheel side
Fixed side
INSTALLATION of pallet lifter
and column with power pack
The pallet lifter is delivered in three
parts to minimise freight costs.
YP12-1000
Bolts to be drawn 81 Nm
COLUMN WITH HYDRAULIC UNIT
The column should be fixed to the floor with
8 x M16 bolts.
Bolt/tension requires 4 x M12/81 Nm.
A complete palletlifter
does not need to be
bolted on the floor.
NB! The risk of trapping should be considered when installing a jig or fixture.
Must be bolted to the floor.
Column with hydraulic unit
11/96
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SAFETY REGULATIONS
Edmolift lift tables and pallet lifters
comply with all European safety regulations, e.g.
AFS 1985:13 in Sweden, BS 5323 in Great Britain
and in Germany with a TÜV approval and future
CEN standard.
The
mark on Edmolift's products confirms they are
manufactured in accordance with applicable CE directives.
Standard electrics for our lift tables are 400/24 V
(415/240 V) and 24 V (240) for the controls and
safety frame switches.
There is a built in safety function in the safety
frame. If the safety frame is touched on its way
down, the table stops immediately. To continue
lowering, the table has to be raised a little to be
able to lower again.
Edmolift tables are always delivered with a control unit of the ”dead man” type, which means
that when the up or down button is released the
table will stop immediately. The control unit is
equipped with emergency stop and lock.
Employee and employer must see to it that
the risk of trapping does not occur during
installation of lift tables or pallet lifters.
The stated capacity of the lift tables and
pallet lifters is for an evenly distributed load.
1000 kgs
It is the obligation of the employer to see to
it that lift tables and pallet lifters are used by
competent personnel and that checking and
maintenance of lifting equipment is made
frequently.
1.
That max load of the lifting equipment is not
exceeded. That the load is fixed – must not
be moving.
MAX LOAD = LOAD EVENLY DISTRIBUTED!
2.
Check the action of the safety frames and the
distance around the equipment to eliminate
the risk of trapping.
3.
Warning signs, required by law, must be displayed.
4.
Check for damage due to overloading.
5.
Check for oil leakage and possible continued
seepage.
6.
Check for oil leakage and grease as necessary.
7.
Clean the lift tables and pallet lifters. (Wheel
tracks)
8.
The main circuit breaker must be accessible
to competent personnel. Lifting equipment
must not be used by unauthorized personnel.
9.
When the load is wheelborne, or there is a likelihood that the load may start to roll, the
platform should be fitted with an autorise
stop.
1000 kgs
WRONG
RIGHT
1000 kg
1000 kg
s
s
Max capacity centre 600 mm from column.
NB! Standard lowering speed max 0,15 m/sec. Adjustment see page 13.
OIL RECOMMENDATIONS
LIFT TABLES
SUPPLIER
TYPE OF OIL
STATOIL
Hydol 32, alt Hydraway HV 32
SHELL
Tellus 32
BP
Bartran 32
MOBIL
Mobil DTE 13
CASTROL
Hyspin AWH alt Hyspin HVA 32
AT TEMP. BELOW -20° C
Hydrauloil from Edmo
NB! Differences in quality might occur although all oils meet the same specifications.
10. Lift tables for use in outside areas must be
equipped with anti-slip platform surfaces (e.g.
tearplate), in accordance with safety regulations.
11. Tilting platforms must include a fixed method
of retaining the load.
12. Whenever personnel, other than the operator,
are travelling on the platform ensure that the
necessary safety equipment is fitted (e.g.
guardrails etc.).
13. Personnel may only ride on the platform if
that is their intended purpose and this is clearly marked on the table.
9/96
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MAINTENANCE
GREASING
STANDARD LIFT TABLES
Greasing of bearings in the cylinders must be done at least
every 1000 cycles.
”HD”-EQUIPPED LIFT TABLES
Greasing of bearings in the cylinders must be done at least
every 1000 cycles. All other places every 2000.
OIL LEAKAGE
Check for oil leakage and
grease if necessary.
NB! The table
must always be
locked during maintenance and repairs.
Bearings should be
free-running and
regularly greased.
Central greasing
is to be recommended
when tables are run
continuously.
SAFETY EQUIPMENT
Check the action of the safety frames
and the distance around the equipment
to eliminate trapping risk.
Adjustment of safety frame, page 19.
OVERLOADING
Check for damage due to overloading.
CABLES AND HOSES
Check and maintain all cables and hoses.
CLEANING
Ensure wheel tracks are free of obstruction.
FAULT-TRACING
Important! All motors have a thermal overload protection against overheating as from May 1996. When fault-tracing, first check that the overload cabling is
connected (purple cable which should be connected to terminal 18 on the P.C.B) Note! When the motor has cooled down it can be started again.
IF THE TABLE DOES NOT LIFT PROPERLY, CHECK THE FOLLOWING POINTS:
CHECK
ACTION
1. Motor voltage and fuses
Change the fuse if it is blown.
2. Direction of rotation of motor
If the motor runs in the wrong direction, change two phases. NB! It is
important that the motor does not run for too long in the wrong direction,
the pump can be damaged.
3. The table does not lift max load
Adjust the pressure on the valve. Adjust according to the max load to be
lifted. Test the pressure with a manometer.
4. The table does not lift to max
height and the pump takes in air.
Check the oil level in the tank. Fill up with recommended oil. (Page 21)
NB! The tank should not be filled when the table is raised. If necessary,
bleed the system for air when connecting the hose.
5. Oil leakage
Tighten the hose connections. Change cylinder seals or cylinder.
6. Remote power pack
Check the snap coupling between table and power pack.
IF THE TABLE DOES NOT LOWER PROPERLY, CHECK FOLLOWING POINTS:
22
CHECK
ACTION
1. Feed voltage and fuses
Change the fuse if it is blown.
2. Function of safety frame
The switches can be affected. Straighten and adjust. When the safety
equipment is activated and the circuit broken the circuit must be activated
again by raising the table a little. Adjustment of safety frame, page 19.
3. Adjustment of lowering speed
If the speed is too fast the safety valve can shut down. Adjust the lowering speed (reduce the oil flow). See page 13.
4. The table sinks
Clean or change the valve.
5. Free standing power pack
Check the snap coupling between table and power pack.
9/96
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TRANSPORT DAMAGE
Carefully check goods and
packaging on receipt!
•
Try to check goods on receipt. If there is any
damage the transporter will take the relevant details.
•
If damages are discovered when unpacking and assembling,
report immediately to the transporter's local office.
•
Rembember that the receiver should always report to the transporter
if the goods are damaged, irrespective of who is paying freight costs!
WARRANTY AND DELIVERY TERMS
General delivery terms in accordance with NL 92 in Scandinavia.
On other markets we refer to the contract of sale in question.
CONDITIONS OF DELIVERY
All products are delivered test run including oil. Electrical equipment is as
standard 400/24V (415/240V) with 24V on the control unit, magnetic coil
and safety frame.
Paint: NCS Blue = 3060-R90 B, RAL 5005.
Orange = 1070-Y50 R, RAL 2010.
Black = 9005-R80 B flat.
Edmo-grey = 8005-B20 G, RAL 7024.
EXPORT MARKETS
Edmo Lift tables 1996
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Norway, Denmark, Finland, Island.
Great Britain, Ireland, Germany, France, Holland, Belgium, Spain,
Austria, Switzerland, Italy, Greece, Israel, Turkey, Slovakia, Slovenia,
Australia, South Korea, Hongkong, Singapore.
11/96
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ACCESSORIES
LOAD FLAP
TILTING PLATFORMS
THE ECO-TILT
90°
400 mm
30°
Manual load flap/bridge plate – in sections on request.
LIFT BELLOWS
Tilt 0-45° alt. 0-90°
WIRE MESH
SKIRT
or PVC protective skirt
Tilt 0-45° high link
TRUCK-HANDLING
CHASSIS
AUTO RISING
STOP
Tilt 0-30° on TUB 1000
Footpumped 0-35°
with transport trolley
GUARDRAIL
with kick-plate
1100 mm
150 mm
Some models of lift tables
require enlargement of platform.
Auto rising stop
The platform increased
Length +150 mm
The collapsed height increases from 135 mm depending on
the model of the table.
Enlargement of platform
Width +100 mm Lenght +100 mm
TURNTABLES
Art.no 17.32467
CASTORS
HD-EQUIPMENT
for tables used intensively
Turntable platform
1000 kgs – 2000 kgs
Height 61 mm
Turntable raised
1000 kgs – 2000 kgs
Height 55 mm – 61 mm
”HD”-equipment means wheels with barings,
chromed axles, greased nipples in all links
and drained cylinders.
The collapsed height increases
from 240 mm depending on
the model of table.
LIMIT SWITCH
DOWNWARD PREVENTION SWITCH
upper and lower limit switch
For guides - claw like
Art.no 17.21626
Increase the platform
length by 150 mm.
Art.no 17.33813
Inductive transmitter for
TCR 500
For the base frame
Max 1000 kgs
Art.no 17.32158
➞
Art.no 17.33680
Art.no 17.3680
Art.no 17.43396
Standard installation for single and double scissors.
Art.no 17.33814
Standard installation low profile lift tables.
CONTROL UNITS with lock and emergency stop
Foot controls
Standard
With extra lock
With
for automatic multi settings
Single
acting tilt
EXTRA SAFETY VALVES
Double
acting tilt
Ex
TCB 1000
41.33790
41.65315
41.65330
41.65325
LORRY LOADERS
TTK 2 (TT 3000) TTK 4 (TT 6000) TPK 5 (TP 6000)
24
• Tabletop in tearplate for antislip protection.
Table 2000 kgs
Table 4000 kgs – 5000 kgs
– 6 mm tearplate
– 8 mm tearplate
• 6 mechanical stops in bottom frame.
• Platform reinforced in order to allow a lorry to
drive over when table is in collapsed position.
41.65335
41.65345
Emergency lowering valve
installed on VE 25, VE 26. Does not
work in combination with an electrical
non return valve. Art.no 18.82185
Electrical hose
• Reduces the down
• suspension
• Protection for hose
• breakage
Art.no 17.43348
OPTIONS
Remote powerpack with hose for installation under shelter.
Auto rising stop (raises when lifting starts). This option
requires a 150 mm longer platform.
Manual loadflaps (to level and bridge over differences in
height).
Upper limit switch, which stops the liftstroke at a predetermined height.
Self supporting base frame
Inspection flap
11/96
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Layout and drawings: Erik Niskanen – Edmolift Sales AB
Drawings: Katrineholms Reklamdesign and Elmar Blomberg
Photographer: Kjell Pettersson
Composing and printing: Linderoths Tryckeri, Vingåker 1997
Lift table
Improved
ergonomics
easier, safer and
more efficient
working conditions !
Marketing:
EDMOLIFT SALES AB
Köpmangatan 3
641 30 KATRINEHOLM
SWEDEN
Telefon 0150 - 557 80
Int + 46 150 557 80
Telefax 0150 - 551 80
Int + 46 150 551 80
E-post: info@edmolift.se
Marketing:
EDMOLIFT UK LTD
Blois Meadow Business Centre
Steeple Bumpstead
Nr. Haverhill, Suffolk CB9 7BN
Tel 01440 730640
Fax 01440 730004