LK Bridge CMM
Transcription
LK Bridge CMM
BRIDGE CMM HORIZONTAL ARM CMM GANTRY CMM COORDINATE MEASURING MACHINES CMM solutions for every metrology requirement Metris provides high quality and innovative metrology solutions to a wide range of industries. With the introduction of the C3 range of CMMs, Metris is able to offer an alternative to its popular range of premium ceramic machines. The new models extend the Metris CMM portfolio to a broad range of almost five hundred sizes and configurations. The C3 products from Coord3 include bridge CMMs (C3 V), horizontal arm CMMs (C3 H), as well as large gantry machines (C3 V-G and C3 V-GP), all with an impressive pedigree dating back will over 30 years. METRIS BRIDGE AND HORIZONTAL ARM CMMs PERFORMANCE AND SIZE OVERVIEW All Metris CMMs are supplied with CAMIO Studio and the MCC-200 controller as standard and benefit from the same broad range of hardware options including: • • • • • • • Point to point scanning - for a Renishaw TP200 touch trigger probe Continuous contact scanning - Renishaw SP25 analogue probe Non-contact laser scanning – Metris LC and XC range of laser scanners Fully automated stylus and probe changers Motorized indexing or rotary table Pneumatic anti-vibration mounts Temperature compensation METRIS GANTRY CMMs PERFORMANCE AND SIZE OVERVIEW The Metris Coord3 and LK CMM ranges have been renamed. The following table gives an overview of the new name and former name. Metris C3 V featuring Cross Scanner XC50-LS 2 New name Former name New name Former name C3 V Eos, Hera, Kronos LK V LK Integra, LK Evolution, LK Ultima T C3 V-G Athena LK V-R LK Ultima R C3 V-GP MCT Starlight, MCT Plus LK V-SL LK Libero C3 H-T Swan L LK V-GP LK Ultima G C3 H-R Swan SI LK H-T LK HC90 Table LK H-R LK HC90 Rail C3 Bridge and Horizontal Arm CMMs C3 V BRIDGE CMM C3 V BRIDGE CMM With super-light aluminium as a key structural component, and air bearings on all axes, the C3 V is a high specification cost effective metrology solution. Due to its size, high capacity table and comprehensive selection of options, the C3 V is suitable for a wide range of small to medium size applications. Key features • CNC control and manual joystick operation • 0.5μm resolution scales • Passive anti-vibration mounts • Aluminium Y and Z guideways • Granite table and X guideway • Air bearings on all axis Key benefits • High acceleration for low cycle times • Excellent accuracy and repeatability • Flexible multi sensor platform • Small footprint • High capacity (loads) table • Suitable for a shop floor environment Typical applications • Machined and pressed parts • Plastic mouldings • Casting and forgings • Touch trigger and non-contact inspection • Digitizing, scanning and reverse engineering Specifications • Accuracy from 2.4μm+L/333 • Velocity from 52m/min • Acceleration from 9360 m/min2 • Size range: X 500 to 3000mm Y 400 to 2000mm Z 400 to 1200mm C3 V BRIDGE CMM C3 H HORIZONTAL ARM CMM This layout style machine benefits from aluminium structural components plus a combination of air and precision bearings for added durability. With a choice of table or rail mounting, the C3 H offers a high degree of flexibility for inspecting large components in single or twin arm configurations. Key features • Manual, CNC and disengageable drives • 0.5μm resolution scales • Fully protected guideways (optional) • Granite or cast iron surface plate • Aluminium Y and Z guideways • Steel X guideway • Precision roller bearings on X axis • Air bearings on Y and Z axis Key benefits • Single or twin arm table or rail configuration • Scribing option • Walk-on covers for optimal safety • Part loading access from above and sides • Suitable for a shop floor environment • Low air consumption Typical applications • Inspecting automotive body-in-white • Marking out and free form surfaces inspection • Fabrications and mould tools • Integrated in-line inspection • Touch trigger and non-contact inspection • Digitizing, scanning and reverse engineering Specifications • Accuracy from 10.0μm+L/67 • Velocity from 31m/min • Acceleration from 3060 m/min2 • Size range: X 2000 to 6000mm Y 1000 to 1500mm Z 1200 to 2000mm C3 H-T HORIZONTAL ARM CMM ON TABLE C3 H-R HORIZONTAL ARM CMM ON RAIL 3 C3 Gantry CMMs C3 V-G C3 V-G AND C3 V-GP GANTRY TYPE CMM With the option of aluminium or steel structural components the C3 V-G and C3 V-GP machines are an affordable large scale fixed bed metrology solution, with all the benefits of high throughput, for the inspection of very large components. The C3 V-G model offers a set of standard configurations targeted at automotive body inspection applications. The C3 V-GP (Gantry Project) range on the other hand offers full flexibility to meet your requirements regarding machine size and accuracy. As these large machines require special foundations and possibly other specialist applications support, we will completely project manage a solution to meet your exact requirements - from concept through to after sales support. C3 V-GP C 3V-GP 4 Key features • Unique thermal expansion balance system • 0.5μm resolution scales • Choice of aluminium or steel construction • Optional dual drive and encoder • Precision roller bearings on X-axis (C3 V-G only) • Air bearings on all axis (excluding C3 V-G X-axis) Key benefits • Excellent accuracy and repeatability • Flexible multi-sensor platform • Suitable for a shop floor environment • Easy access for part loading • Minimum foundation Monolith option Typical applications • Marine and locomotive engine components • Automotive and commercial vehicles • Aerospace components and structures • Telecommunications and satellite equipment • Printing equipment • Integration pallet transfer systems Specifications • Accuracy from 5.0μm+L/167 • Velocity from 40m/min • Acceleration from 5400 m/min2 • Size range: X 2500 to 12000mm Y 1500 to 3500mm Z 1000 to 2500mm LK Bridge CMM HIGH PERFORMANCE BRIDGE CMM LK V BRIDGE CMM The LK V range is more than capable of meeting the most demanding requirement for a firstclass small to large scale metrology solution As with all LK high accuracy CMMs, the design is based around the unique usage of ceramic materials for the construction of the critical bridge and spindle components of the machine, coupled with proven air-bearing design, providing the ultimate in stiffness and stability to deliver significantly improved repeatability. The LK V bridge CMM is for larger volumes also available as a rail CMM machine. Key features • Granite table and X-guideway • Ceramic Y and Z-guideway • High efficiency air bearings • Zero hysteresis friction drives • Renishaw scales (0.1μm) • Probe system: Digital, analogue or laser probe • Peck or continuous scanning • Stylus and/or probe changer • Large volume CMM available in rail configuration (LK V-R) Typical applications • Machined and pressed parts • Plastic mouldings • Casting and forgings • Touch trigger and non-contact inspection • Digitizing, scanning and reverse engineering Key benefits • Premium performance • High velocities / acceleration for low cycle times • Excellent accuracy and repeatability • Flexible multi-sensor platform: • touch probes, analog scanning, digital scanning • High capacity (loads) table Specifications • LK-V volume range from 800x700x600mm to 10000x2500x2000mm • LK V-R (rail) volume range from 3000x2000x1500mm to 10000x4000x3000mm • Volumetric accuracy from 1.10μm+L/400 • Repeatability from 1.3μm • Velocity from 46m/min • Acceleration from 5100 m/min² • Environment 20°C +/- 2°C (“Therma” option available to operate in extended temperature range) LK V BRIDGE CMM LK V BRIDGE CMM ON RAILS DETAIL CERAMIC WHY CERAMIC? Using stress-free ceramic guide-ways, as opposed to less dimensionally stable alternatives, provides long-lasting confidence in your measurement accuracy and a reduced requirement for machine verification, saving you time and money. This is a confidence that we support with a unique 10-year guarantee. 5 LK High Speed Scanning Bridge CMM LK V-SL BRIDGE CMM ULTIMATE ACCURACY WITHOUT ANY COMPRIMISE ON THROUGHPUT The LK V-SL features a revolutionary design that delivers the ultimate scanning and inspection performance currently available in the marketplace. Particularly suited to the demands of automotive and aerospace applications, the LK V-SL is a unique and distinctive multi-sensor CMM without equal. Key features • Granite table with ceramic Y & Z guideways • Raised X-axis guideway provides ultrafast dynamics • S-axis 0.1 micron scale • Multi-sensor capability LKV-SL HA Key benefits • Increased scanning performance delivering high accuracy and throughput • Increased stiffness and stability of the metrology frame • Ready for shop floor or metrology lab location • Temperature compensation for operational environments of 15ºC to 30ºC (option) Applications • Analogue or digital optical scanning • Automotive engine and transmission components • Aerospace blade, engine and aircraft components • General precision engineering • Medical manufacturing Specifications • Volume range from 800x700x600mm to 2500x2000x1500mm • Volumetric accuracy from 1.1μm+L/600 • Repeatability from 0.7μm • Velocity up to 51m/min • Acceleration up to 8439m/min² • Environment 20°C +/- 2°C METROLOGY LAB REFERENCE CMM The LK V-SL with the HA option is a metrology lab reference CMM featuring sub-micron accuracy for applications that require highest precision. Specifications (LK V-SL with HA option) • Volume range from 1000x700x600mm to 2000x1200x1000mm • Volumetric accuracy from 0,7μm +L/600 • Repeatability from 0.5μm • Velocity from 46m/min • Acceleration from 5100m/min² 6 LK Horizontal Arm CMM THE FASTEST HIGH ACCURACY HORIZONTAL ARM CMM ON THE MARKET LK H-R The LK H premium range of horizontal arm CMMs provides unequalled performance in speed, accuracy and repeatability, continuing LK’s highly innovative approach to CMM design. The outstanding performance owes much to the ceramic guideways and air bearings used in the construction. Stability at high velocity and acceleration cannot be maintained using lower specification materials and drive technologies. The LK H configuration provides unique access to the measuring envelope and can be supplied as sub-floor or floor level installations, or as part of a fully-automated FMS cell with automated component loading and environmental enclosures Key features • Granite table with ceramic Y & Z guideways • High efficiency air bearings • Zero hysteresis friction drives • Renishaw scales (0.5μm) • Probe system: Digital touch trigger probe • Peck or continuous scanning • Stylus and/or probe changer Typical applications • Inspection automotive body-in-white • Marking out and free form surfaces inspection • Fabrications and mould tools • Integrated in-line inspection • Touch trigger and non-contact inspection • Digitizing, scanning and reverse engineering Specifications LK H-T table version • Volume range from 1000x400x600mm to 4000x1600x2000mm • Volumetric accuracy from 1.3μm+L/250 • Repeatability from 1.9μm • Velocity from 50m/min • Acceleration from 4700 m/min² • Environment 20°C +/- 2°C LK H-R LK H-R rail version • Volume range from 4000x1200x1000mm to 10000x1600x2500mm • Volumetric accuracy from 8.0μm+L/250 • Repeatability from 4.5μm • Velocity from 32m/min • Acceleration from 4000m/min² • Environment 20°C +/- 2°C 7 LK High Accuracy Gantry LK V-GP A NEW BREED OF LARGE SCALE CMM Made for large scale metrology applications the LK V-GP, with its elevated rails, offers the best of all worlds. High accuracy with maximum volume and full support for a variety of probing solutions including touch-trigger digital, analogue and laser options. A truly flexibile and reliable CMM when size really matters. Key features • Granite rail with ceramic Y and Z guide ways • Elevated X axis guide way • High performance air bearings • AIM controller • Camio Studio software • Renishaw PH10MQ probe head • Supports TP20,TP200, SP600, • SP25, scanners LC15,LC50 & XC50 Key benefits • Elevated guideway combines high accuracy with maximum volume • Meets the demands of all applications with the need for less compensation due to tightly manufactured guideways • Reliability and performance due to the selection of materials with high thermal stability and optimized dimensional characteristics • Offers full multi-sensor capability Applications • Automotive large engine & transmission components • Aerospace airframe & large blade • Large scale gears • Power generation large turbines • Maritime engine & propeller • Rail transmission • General precision engineering Specifications • Accuracy from 4,0μm to L/250 • Mpe 0.0035mm • Measurement volume X Axis from 3000mm to 1600mm Y Axis from 4500mm to 6000mm Z Axis from 2000mm to 3000mm • Machine speed 22m/min • Acceleration 1700m/min² • Air supply 90PSI LK V-GP 8 Camio Software THE METROLOGY SOFTWARE SOLUTION OF PROFESSIONALS Camio Studio CAD interfacing software redefines the CAD interfacing world of CMM programming. Simplicity with power, usability and intelligence. Camio Offline provides inspection planning application features with a comprehensive set of offline programming tools with full simulation and collision detection. Camio Reporting produces comprehensive full color pictorial inspection results, based around the component CAD model, in addition to the standard text ,CSV and XML outputs. Full SPC analysis is available through an approved interface to Q-DAS software. LaunchPad is configurable operator interface which provides simple graphical menu structures for the launching of part programs with inbuilt operator instructions and control of automation systems. Digigraph Blade Analysis a comprehensive measurement solution for the detailed inspection and reporting of turbine blade geometry. Metris Gear provides easy measurement and data collection for the analysis of both internal and external spur and helical gears. HIGHLIGHTS Camio Studio software continues the tradition of innovation, embedding 40+ years of metrology expertise into integrated software solutions. Fully supports LK machines and ports to industry-standard equipment. D D D D D D D D D Integrated solution for online and offline programming. Multi-sensor programming and simulation. Context sensitive help with multi language support. Fully customizable reporting based on an SQL database. CAD-independent supporting CATIA® v4, CATIA v5, Pro/E®, UG®, Parasolid®, HOOPS®, STEP® and IGES®. Fast CAD model loading via Hoops Graphic Engine– gets working quickly even with large CAD files. Full and exact compliance to the DMIS standard. Rapid, reliable part program generation. Fast execution of part programs, improving machine throughput. METRIS I++/ DME COMPATIBILITY D Improve the efficiency of CMM - Execute part programs from different metrology software - Eliminate “translations” of inspection part programs D Increase the flexibility of available CMMs D Reduce - Programming training costs - Maintenance costs - Overall manufacturing costs 9 CMM Upgrades and Retrofits WHY UPGRADE OR RETROFIT? While the manufacture of CMM structures has improved over the years, your existing machine, whatever the manufacturer, will see an improvement in performance, life expectancy and accuracy by the retrofit of an advanced Metris LK-CMM control system and powerful, DMIS compliant Camio Studio metrology software. A full range of hardware upgrades and retrofits is available to meet all of your current and future needs. CMM SOFTWARE UPGRADES The rapid development of CMM metrology software means your CMM could well be operating with outdated software, whether supplied by LK or as part of your existing CMM system. Metris can retrofit your CMM with the latest, easy-to-use 3D metrology software, either through LK-Controller technology, proprietary protocol support or via the I++ DME open protocol standard. Installations come complete with the Metris customer service support and back-up, including training, helpdesk access and software maintenance agreements where required. Whether you use manual or CNC CMMs, interface to your CAD system or use ‘teach and learn’ part programming methods, Metris has an extensive range of software products designed to support your programming and reporting applications. 10 UPGRADE EXPERTISE FOR UPGRADES AVAILABLE FOR • • • • • • Hexagon LK Mitutoyo • • • Wenzel Zeiss Etc Hardware Controllers Software • • Probes Customer Service Customer Service and Support TOTAL CUSTOMER SUPPORT Metris provides ISO9001/2000 and UKAS accredited metrology solutions to a wide range of industries and bluechip customers in a global marketplace, utilizing a worldwide network of highly trained metrology experts. SUB-CONTRACT INSPECTION Dedicated inspection – UKAS accredited CMM sub-micron, temperature controlled inspection with the capability to measure all component types and sizes. METROLOGY TRAINING Knowledge base – on site/off site, basic, intermediate and advanced software and hardware training using dedicated staff with hands-on experience. HELPDESK Instant help – the skills and technical knowledge to solve your application/software problems by dedicated helpdesk engineers MAINTENANCE AND CALIBRATION Technical service – the manpower, state-of-the-art technology and logistics to maximize reliability, uptime and equipment performance. SOFTWARE WEB SUPPORT Web-based assistance – instant and dedicated one-to-one support through a secure Internet browser-based conference call. REMOTE SYSTEM MONITORING Diagnostics – monitoring your machine performance remotely via our in-house engineering team, to predict and identify potential CMM issues. CMM RETROFIT Life cycle extension – cost-effective, knowledge-driven solutions to modernize and optimize existing equipment. PROGRAMMING CONSULTANCY Operational assistance - highly skilled engineers provide part programs or programming consultancy, expertise which can reduce your product inspection 11 T H E M E T R I S C O M PA N Y 12pCMM_ENG _1007 - Copyright Metris 2007. All rights reserved. The materials presented here are summary in nature, subject to change and intended for general information only Metris designs, develops and markets a unique range of 3D hardware and software inspection systems servicing design and manufacturing industries. The company’s reliable and innovative metrology solutions cover the full range of measurement volumes required by automotive and aerospace customers, in both fixed and portable configurations and with optical and touch sensors. Metris provides best-in-class precision equipment and metrology solutions for precise measurements featuring classical CMMs and articulated arm CMMs. Metris is the market leader for CMM based laser inspection, with the Metris LC and XC laser scanners offering full surface and feature measurement. Metris Optical CMMs are portable, handheld coordinate measuring machines, with a proven track record in engineering, pre-production and quality control applications. The Optical CMMs can also be used in motion analysis and robot calibration applications. Metris ModelMaker 3D scanners are the best-in-class articulated arm scanners for inspection and reverse engineering. The Metris Laser Radar is the top solution available to the manufacturing industry that provides a fully automated, non-contact measurement and inspection capability for large-volume applications of up to 60 meters. The Metris iGPS is a modular, large volume tracking system enabling factorywide localization of multiple objects with metrology accuracy, applicable in manufacturing and assembly. Metris completes its product portfolio with a full range of complementary software solutions for CMM and point cloud based inspection and reverse engineering applications. Metris HQ Geldenaaksebaan 329 B-3001 Leuven Belgium tel. +32 16 74 01 01 fax +32 16 74 01 03 info@metris.com Metris USA tel. +1 810 2204360 sales_us@metris.com Metris Belgium tel. +32 16 74 01 01 sales_belgium@metris.com Metris France tel. +33 4 74 76 64 76 sales_france@metris.com Metris China Beijing Office tel. +86 21 6448 1061 sales_asia@metris.com Metris Japan tel. +81 52 222 4884 sales_japan@metris.com Metris UK Ltd. tel. +44 1332 811349 sales_uk@metris.com Metris Germany tel. +49 6023 91733-0 sales_germany@metris.com Metris Italia tel. +39 11 9635511 sales_italy@metris.com Metris Korea tel. +82 31 399 5951 sales_korea@metris.com Metris India tel. +91 11 2275 32 44 sales_india@metris.com More Metris offices and resellers at www.metris.com