jaw english

Tracked Jaw Range | Quarrying • Contracting • Mining • Recycling
Terex Pegson Ltd
Mammoth Street, Coalville, Leicestershire, LE67 3GN, England.
Tel: +44 (0) 1530 518 600 Fax: +44 (0) 1530 518 618
email Pegson.Sales@terex.com • www.terexpegson.com
US Office
Terex Crushing and Screening Inc.11001 Electron Drive,
Louisville, Kentucky, 40299 USA.
Tel: +1 502 736 5200 • Fax: +1 502 736 5202
FINANCIAL SERVICES
All reasonable steps have been taken to ensure the accuracy of this publication, however due to a policy of
continual product development we reserve the right to change specifications without notice.
Plant performance figures given in this brochure are for illustration purposes only and will vary depending upon
various factors, including feed material gradings and characteristics.
Information relating to capacity or performance contained within this publication is not intended to be, nor will
be, legally binding.
Photographs may show some machines fitted with optional extras.
For further information, please check with your Dealer or Terex Pegson Limited.
Crusher Assembly with wall-mounted cylinders (Refers to XR400 only)
UK Patent no. GB2387342B, International (PCT) No. WO 03/086633. Patents pending in China, Europe and US.
Publication No: Track Jaw/Mar/07/Issue: 4
Your Local Authorised Terex Pegson Dealer:
MODELS
METROTRAK
METROTRAK HA
XA400S
XR400S
1180 PREMIERTRAK
XA750
TRACKED
J AW R A N G E
THE RIGHT CHOICE
Terex Pegson, world leaders in crushing technology, are renowned for
producing high performance jaw crushers that are suitable for quarries,
recycling and contractors.
By putting the customer at the heart of our business we have developed
a series of track mounted Jaw crushers that are reliable, economical
and productive.
We are committed to maximising uptime and productivity and this is
supported by a worldwide network of dealers.
METROTRAK + METROTRAK HA
DESIGNED TO
PERFORM
GRIZZLY FEEDER
With the end user in mind, Terex Pegson
have developed the Metrotrak, a compact
high performance machine that will achieve
a rapid return on investment.
Stepped deck grizzly feeder
with optional underscreen.
MAGNET - OPTIONAL
HYDRAULIC
ADJUSTMENT OPTIONAL
Hydraulic adjustment of
crusher setting is now
available on the Metrotrak HA.
Suspended self-clearing magnet
overband, fitted with endless belt
to discharge metal content to the
side of the plant.
5 PLANT CONTROL BOX
Containing plant and engine controls.
(Metrotrak HA only).
Designed with a track mounted undercarriage the unit
can be easily moved on to site and set-up quickly to
achieve crushing capacities of up to 160 mtph.
The standard equipment on this machine includes a
powerful diesel engine, a vibrating grizzly feeder, large
capacity feed hopper and a product discharge
conveyor.
RADIO REMOTE
CONTROL - OPTIONAL4
This function is available in approved
countries to control the tracking function
and stop/start the feeder on all jaw plants.
Unit Components
Advantages
Transport Dimensions
Length:
Width:
Height:
Weight:
13.12m
2.4m
3.2m
27.2 tonnes (Std. plant weight)
28.8 tonnes (Std. plant with dirt conveyor & magnet)
HA Weight: 27.8 tonnes
29.4 tonnes (HA plant with dirt conveyor & magnet)
4 Well proven high performance
900mm x 600mm "M" series single toggle jaw
crusher
4 Aggressive crushing action giving high output
even at tight settings
4 Heavy duty fabricated chassis and track frame
4 Easily transported
4 Stepped self-cleaning grizzly with optional
underscreen
4 Fully skirted product conveyor
4 Grizzly by-pass and fines chute
4 Optional dirt conveyor & magnetic separator
4 Hydraulically folding Hardox feed hopper
4 Optional radio remote control
4 Dust suppression sprays fitted as standard
Crusher type:
Terex Pegson "M" series toggle jaw
Size:
Feeder:
Feed Hopper:
Hopper length:
Hopper width:
Capacity:
Powerpack:
900 x 600mm
800 x 3800mm
Hydraulic folding hardox feed hopper
4m
1.8m
Up to 3.6m3
Caterpillar 3126, 119kW at 1800rpm
at sea level.
Closed Side Setting
PLANT
DIRT/SIDE
CONVEYOR
- OPTIONAL
Troughed belt
conveyor with
hydraulic folding
mechanism.
Typical Plant Output
mm
mtph
40*
50
63
75
100
100*
115
130
145
160
* Recycling only
This crusher has been designed to work with feed materials having a 10% fines value not exceeding 390kN.
XA400S
PREMIERTRAK TECHNOLOGY
DESIGNED FOR
POWER
The ground breaking XA400S is a high performance primary jaw crushing plant that is easy
to set-up, versatile and engineered for quarrying, demolition and mining applications that
require high production capacities.
Built with a hydraulic setting adjustment system, at the press of a button the jaw size can be altered enabling the
size of the product to be quickly changed. This system greatly reduces machine down time, which would result in
expensive delays to the operator.
The XA400S also benefits from being designed with an aggressive crushing action and high swing jaw, which
encourages material to enter the crushing chamber. These plants are fitted with Terex Pegson’s direct drive system
that has already been proved as being extremely fuel efficient and will achieve substantial savings on running costs.
Other features include a product conveyor which can be raised and lowered hydraulically, giving class leading
clearances under the crusher and engine. This conveyor has also been extended to produce a greater discharge
height for stockpiling material and is available with an optional deflector plate to prolong the life of the belt and to
assist in recycling applications.
Unit Components
Advantages
315mm thick
4 High performance jaw crushing plant
Hardox wear
resistant feed
hopper.
4 High throughput capacities up to 400 mtph
4 Aggressive crushing action with high swing jaw
4 Very low fuel consumption, typically only 22
litres/hour depending on application, due to
highly efficient HFO direct drive system
Single toggle jaw with hydraulic adjustment & release
Size:
1100 x 700mm
Feeder:
1.06m x 4.08m
Feed Hopper:
Boltless hydraulic folding hopper
Hopper length: 4.9m
Hopper width: 2.41m
4 Hydraulic adjustment of crusher setting
4 Excellent under crusher access for removal of
wire with hydraulic tilting conveyor system
Crusher type:
5The XA400S can be operated from a wheel loader or excavator
using an optional radio remote control unit.
4 Heavy duty fabricated chassis and track frame
Transport Dimensions
4 Hydraulic folding feed hopper, with boltless
fixing system
Length: 15.36m
4 Optional dirt conveyor, magnet and radio
remote control
Height: 3.42m
4 Optional big hopper for loading shovel feed
from rear
Weight: 45.1 tonnes (Plant with dirt conveyor & magnet)
Width:
2.8m
Weight: 44.5 tonnes (Basic plant)
3Image shows
new cartridge
style bearings
for easier major
service work
Capacity:
Up to 10m3
Powerpack:
Caterpillar C-9 Tier 3; 172kW at 1600rpm at sea level.
Closed Side Setting
Typical Plant Output
mm
mtph
50*
63*
75
100
125
160*
180*
230
290
350
* Recycling only
This crusher has been designed to work with feed materials having a 10% fines value not exceeding 390kN.
XR400S
PREMIERTRAK TECHNOLOGY
DESIGNED FOR
EFFICIENCY
The XR400S is the perfect choice for recycling on primary applications. The hydraulic
release jaw crusher fitted to this plant will sense an overload and open when required
to protect the crusher against serious damage when uncrushables up to 200mm cube
enter the crushing chamber. The huge benefit of wonderful clearance under the crusher
and power pack is further improved when the conveyor is lowered at the push of a
button.
Attention to detail on any plant is the secret of a good design and features like the tunnel under the crusher
with minimal snagging points, clean crusher entry, low running cost and high performance all indicate the
attention to detail that has been applied to the plant.
The high discharge height conveyor, without a complicated and troublesome joint, easy set-up hopper and
minimal operator demands are all designed to keep this plant working and generating maximum profit for its
owner.
The plant is available with a number of options including magnet, side conveyor, radio remote, flipper plate
and extra large hopper to further enhance this excellent plant's capabilities.
4 High output and excellent reduction capacity
4 Excellent under crusher access for the removal of wire
with hydraulic tilting conveyor system
4 Very low fuel consumption, typically only 22 litres/hour
depending on application, due to the highly efficient
HFO direct drive system
4 Hydraulic oil & filter changes only required every 2000
hours
4 Aggressive crushing action with high swing jaw
4 Hydraulic crusher overload system ideal for
applications with uncrushable material in feed up to
200mm cube in feed
4 3.9m high product conveyor that can be easily lowered
for transport
4 Hydraulic crusher setting adjustment and unblocking
facility
4 Hydraulic folding feed hopper, with boltless fixing
system
4 Optional dirt conveyor, magnet and radio remote
control
4 Optional big hopper for loading shovel feed from rear
Unit Components
3CRUSHER IN
Advantages
OVERLOAD
POSITION.
Photograph shows jaws
fully open in overload
position with standard jaw
plates.
3 JAW PLATES
Jaw in closed position
and fitted with multi tooth
jaw plates for recycling
applications.
5The photograph demonstrates the dirt conveyor depositing
natural fines on to a stockpile.
Transport Dimensions
Length: 15.36m
Width:
2.8m
Height: 3.42m
Weight: 44.5 tonnes ( Basic plant)
Weight: 45.1 tonnes (Plant with dirt conveyor and magnet)
3HIGH JAW GUARD
This assists the entry of
large material into the
crusher mouth.
Crusher type:
Single toggle Jaw with hydraulic adjustment
and release
Size:
1100 x 700mm
Feeder:
1.06m x 4.08m
Feed Hopper: Boltless hydraulic folding hopper
Hopper length: 4.9m
Hopper width: 2.41m
Capacity:
Up to 10m3
Powerpack:
Caterpillar C-9 Tier 3; 172kW at 1600rpm
at sea level.
Closed Side Setting
Typical Plant Output
mm
mtph
50*
63*
75
100
125
160*
180*
230
290
350
* Recycling only - minimum settings depend on feed material type and conditions.
Crusher Assembly with wall-mounted cylinders
UK Patent no.GB2387342B, International (PCT) No. WO 03/086633.
Patents pending in China, Europe and US.
XR400S HYDRAULIC
RELEASE SYSTEM
XA400S HYDRAULIC
ADJUST SYSTEM
Illustration shows bearing construction,
active head and wedge arrangement for
swing jaw
Illustration shows bearing construction,
active head and wedge arrangement for
fixed jaw
• Flywheels and eccentric shaft
arrangement
• Flywheels and eccentric shaft
• Crusher body
arrangement
• Shims
• Toggle beam
• Hydraulic overload adjustment
cylinders
• Shims
• Toggle beam
• Toggle plate
• Fixed jaw
• Cheek
• Toggle plate
plates
•
Compression
spring arrangement
The Terex Pegson XA hydraulic adjust system provides
the ability to quickly adjust the machine setting without
having to alter the compression spring mechanism.
Based upon many common components of the HR system,
the toggle beam is free to slide within a slot in the side walls
of the crusher with the assistance of small hydraulic cylinders
operated by the plant control system. Small shims are
inserted in equal amounts each side behind the toggle beam
to provide the required setting and the beam is then locked in
position by the mainframe and located with the adjusting
cylinders.
The XA system is ideal for use in quarry and recycling
applications with clean feeds and recycling applications with
no tramp material and low rebar content.
•
Adjustment cylinders
• Fixed
jaw
• Cast steel swing
jaw stock
Features & Benefits
4 Quick and easy setting adjustment
4 Setting changes do not require drawback rod
adjustments
4 Jawstock is supported both sides giving even
stress distribution
4 Strong frame construction
4 No welding in critical areas
4 Cylinders mounted in line with side plates
4 Cartridge construction to aid build/service &
improve sealing
4 New overlap jaw protects jawstock/Pitman and
new one piece fixed jaw support
4 Improved manganese liner retention
4 Revised eccentric shaft arrangement for lower
stresses
• Compression spring
arrangement
The Terex Pegson XR hydraulic release system protects
the machine from damage due to tramp metal up to
200mm3 and is ideal for recycling applications.
The toggle beam is free to slide within a slot in the side walls
of the crusher and the cylinders continuously act on the rear
of the beam, pushing it forwards against a shim pack at the
front. As crushing force is applied through the toggle plate,
there is no movement of the toggle beam until the pre-load
is exceeded as a result perhaps of uncrushable material
entering the chamber.
Should this occur, the pressure will be discharged permitting
the toggle beam to be pushed back under no load until the
uncrushable material is cleared.
This system ensures that the cylinders see no live load,
giving maximum seal life and crushing efficiency.
Terex Pegson's XR hydraulic release system is ideal for use
in recycling and medium-hard stone crushing applications.
Crusher Assembly with wall-mounted cylinders
UK Patent no.GB2387342B, International (PCT) No. WO 03/086633.
Patents pending in China, Europe and US.
Features & Benefits
4 Protects crusher from damage if uncrushable material
up to 200mm3 enters the feed mouth. This is ideal for
recycling applications and eliminates the need for an
operator on the maintenance platform
4 Setting changes do not require drawback rod
adjustments
4 Jaw stock is supported both sides
4 Even stress distribution
4 Easy blockage clearance
4 Chamber can be cleared with jaw stationary by
opening and closing cylinders
4 Strong frame construction
4 No welding in critical areas
4 Cylinders mounted in line with side plates
4 Cartridge construction to aid build/service & improve
sealing
4 New overlap jaw protects jawstock/Pitman and new
one piece fixed jaw support
4 Improved manganese liner retention
4 Revised eccentric shaft arrangement for lower stresses
1180 PREMIERTRAK
DESIGNED TO
DELIVER
Terex Pegson pioneered the development of the 1180 Premiertrak
to produce a reliable large capacity jaw crusher that is suitable for
a variety of quarrying and contract crushing applications.
Behind the success of the 1180 Premiertrak is the “M” series S.H.D. single toggle
jaw crusher which has been designed to deliver unsurpassed crushing
performance on the toughest applications.
This versatile unit is suitable for primary operations and will achieve capacities of
up to 450mtph depending on the size and type of material being processed.
A variety of options are available including an 800mm wide dirt conveyor together
with a 75mm wide grizzly bar spacing for high fines applications.
Unit Components
Advantages
Transport Dimensions
4 High output and excellent reduction capacity
4 High performance 1100 x 800mm S.H.D
single jaw crusher
Length: 16.6m
4 Heavy duty fabricated chassis and track
frame
Height: 3.80m
Width: 2.97m
Weight: 57.1 tonnes (Basic plant)
4 Fully skirted product conveyor with hydraulic
tail lift
4 Hydraulically folding hopper fitted as
standard
4 Two way dirt chute
4 Dust suppression sprays
4 Aggressive stroke with very high swing jaw
4 Oversize cartridge encased mainframe
bearings suitable for arduous applications
and long life
4 Low fuel consumption due to high efficiency
drive system
4 Dust suppression sprays fitted as standard
Weight: 58.8 tonnes (Plant with
dirt conveyor and magnet)
5 THE PERFECT COMBINATION
Crusher type:
Terex Pegson "M" super heavy duty
single toggle jaw
Size:
Feeder:
Feed Hopper:
Hopper length:
Hopper width:
Capacity:
Powerpack:
1100 x 800mm
1.06 x 4.26m
Hydraulic folding feed hopper
3.72m
2.4m
Up to 9.1m3
Caterpillar C-13 ,385 HP (297 kW) at
2100 rpm at sea level.
An 1180 Premiertrak shown working as a primary crusher with a 1300
Maxtrak in a quarry application.
3FEED ENTRY
High swing jaw
and aggressive
motion improves
feed entry into
the crushing
chamber.
5 CHASSIS
The chassis has a heavy duty “I”
section fabrication to withstand
rugged environments.
5 JAW PLATES
The crusher jaw plates have been
designed to give long life and are easy
to replace.
Closed Side Setting
Typical Plant Output
mm
mtph
90
100
125
150
285
320
375
450
This crusher has been designed to work with feed materials having a 10% fines value not exceeding 550kN
S.H.D = super heavy duty.
XA750
DESIGNED FOR
C A PA C I T Y
Terex Pegson has developed a reputation for setting industry standards
with their product developments and the XA750 tracked jaw crusher is no
exception. This robust high capacity crusher has been designed to meet
the challenges of large quarries, in pit operations and construction and
recycling sites. Operating as either a stand alone crusher, or primary
crusher feeding secondary or tertiary units it can deliver capacities of up
to 750tph depending on type and composition of the feed material.
The XA750 jaw crusher is one of the most advanced and efficient tracked crushing plants on
the market today. It offers substantial savings as its automated control system means it can
be a one man operation. Other benefits include an unrestricted feed opening to maintain
high production capacities and prevent bridging; a hydraulic Closed Side Setting adjustment
which can be changed quickly at the push of a button and a hydraulic draw back rod
retention system so downtime for maintenance is reduced.
The XA750 uses a Terex Jaques WJ3254 single toggle jaw
crusher to produce high volume product with excellent reduction
which can be stockpiled via a product conveyor to a discharge
height of 4m. The product conveyor can be raised and lowered
hydraulically for additional clearance.
As a standard feature the XA750 is powered by a Caterpillar C13
Tier lll Acert diesel engine and uses a direct drive system to
achieve greater power transmission, optimising fuel efficiency.
This engine has low emission levels and coupled with the plants
under belt dust suspression sprays, dust covers and noise
limitation features the XA750 meets and exceeds current
environmental legislation.
Transport Dimensions
Length: 18m
Width: 3.1m - 3.48m (DC Folded)
Height: 4.1m
Weight: 67 Tonnes (Basic plant) Plant with dirt conveyor
Feeder module size: 2.5m(H) x 6.1m(L) x 3.1m(W)
Feeder module weight: 15.25 tonnes
Unit Components
Advantages
Crusher type:
4 High performance Jaques WJ3254 single toggle jaw
crusher with hydraulic adjust system
4 High throughput capacities of up to 750tph
4 Low running costs due to direct crusher drive and
efficient plant control
4 Hydraulic draw back mechanism keeps jaw stock in
tension on toggle plate
4 Hydraulic live pre-screening unit,with a bolt in
cartridge style grizzly section (optional)
5 PLANT DESIGN
The plant has been designed to
be separated into two modules
for transportation if required.
5 EXTRA CLEARANCE
Large clearance between engine
compartment and product
conveyor has been created for
recycling applications.
4 1300mm wide plain troughed main conveyor with a
discharge height of 4m
4 Product conveyor can hydraulically raise and lower
for transport and maintenance purposes
4 Modular design heavy duty chassis and track
frame. For ease of transport the plant can be
dismantled into two parts. (Hopper/feeder module)
4 Hydraulic folding hopper with over centre struts and
a wedgelock system
4 Optional 800mm wide side stockpile conveyor
5 BY PASS SHUTE
The by chute delivers material
from the pre-screen onto the dirt
conveyor
and/or
product
conveyor.
5 FLIPPER PLATE
A flipper plate sited under the
jaw crusher extends the wear
life of the product conveyor.
Jaques WJ3254 Single toggle hydraulic
adjust jaw
Feeder:
1350 x 3250mm
Pre-screen:
2285 x 1350mm
Feed Hopper: Boltless hydraulic folding hopper
Hopper Length: 5.9m
Hopper Width: 3.8m at top
Capacity:
Up to 13m3
Powerpack:
Caterpillar C13 Tier III Acert, 328kW
(438Hp) at 1800rpm at sea level
CRUSHER WEAR PARTS
GENUINE
W E A R PA R T S
Jaw stock
guards
Always use genuine Terex Pegson spare parts to ensure you
achieve the best performance from any Terex Pegson crushing
plant.
Terex Pegson’s global dealer network will ensure you are provided with fast and
easy access to parts, when and where required, at competitive prices
Wedges
Contact your dealer to obtain your genuine Terex Pegson parts.
Cheek plates
Jaw plates
Terex Pegson wear parts are manufactured from top quality material and meet
original design specification, giving you increased uptime and cost
effectiveness of operation
18% Manganese
Wedges
Wedges
18% manganese jaw plates is a proven all rounder for quarry and recycling
applications. It is available in a choice of profiles to maximise performance across
all applications and has been designed with an easy lifting system to facilitate
changes.
Jaw stock
guard
Premium
This has been an industry standard for years and is suitable for most quarrying
and recycling applications. It gives an excellent £$/per tonne crushed cost ratio.
Cheek plate
Supertooth
The Supertooth jaw plate is ideal for quarrying applications as it offers reduced
wear without compromising on strength or product shape.
Multitooth
Jaw plates
The "sharper" profile makes the Multitooth jaw plate ideal for most recycling
applications, particularly those involving concrete or asphalt.
Terex Pegson wear parts are quality products and will give you increased uptime
and cost effectiveness of operation.
Jaw plates
An illustration of a Jaw crushing chamber.
An illustration of a Supertooth jaw plate.
COMBINATION PLANTS
SETTING THE
S TA N D A R D
Combinations of Terex Pegson tracked crushing plants can be
used in multi stages together with tracked screens if required for
aggregate processing applications. This eliminates the need for
expensive and inflexible static crushing plants.
AFTER SALES
Our dealers are committed to supporting every aspect of your operation from supplying
products and spare parts to commissioning and servicing equipment. Their expertise
will help you to improve productivity and lower operating costs throughout the working
life of your machine.
PARTS
At Terex Pegson we know the right parts can make the difference to the efficiency and
performance of your equipment so when you buy Terex Pegson parts you are can expect:
4 Availability
4 Competitive prices
4 Warranty compliance
4 Fast delivery
4 Specification compliance
FINANCIAL SOLUTIONS
Terex Financial Solutions simplify capital equipment purchase by offering finance
arrangements and customised payment plans to suit your business requirements.
(Available subject to status and location.)
WARRANTY
Subject to our sales terms and conditions all new Terex Pegson crushing plants carry a
12 month warranty.
5
1180 Premiertrak working with 1000SR to create three different
stockpiles of material.
5
A Metrotrak feeding a Powerscreen 600 Chieftain producing
screened aggregate.
5
XA400S with extended hoppers working with a 1300 Maxtrak
achieves excellent throughput capacities.
5
The combination of an 1180 Premiertrak feeding a 4242SR offers high
reduction ratios and excellent throughput.