Tata Steel International Product Range 2010
Transcription
Tata Steel International Product Range 2010
www.tatasteelinternational.com Product range Global steel supply and services Care has been taken to ensure that this information is accurate, but Tata Steel Group and its subsidiaries do not accept responsibility or liability for errors or information which is found to be misleading. Copyright 2010 Tata Steel International Tata Steel International 30 Millbank London SW1P 4WY United Kingdom T: +44 (0)20 7975 8370 F: +44 (0)20 7975 8406 E: global.projects@tatasteel.com English version Tata Steel International Putting our customers first is at the heart of everything we do The Tata Steel Group is one of the world’s leading steel suppliers. Corus became part of Tata Steel in April 2007 creating one of the most distinct international steel producers. Combining international expertise with local customer service, the Tata Steel brand represents quality and strength. The Tata Steel Group manufactures, processes and distributes metal products and provides related services in design, technology and consultancy. The Tata Steel Group has over 80,000 employees across six continents and a crude steel production capacity of over 28 million tonnes per year. Our key sectors are: Automotive; Construction; Energy and Power; Industry and Portfolio (consumer goods, engineering, aerospace and shipbuilding); Lifting and Excavating; Packaging; and, Rail. Tata Steel International Tata Steel International 1 Tata Steel International is the specialist supply chain management business unit with annual sales of 7 million tonnes of steel. The business manages an international network of seventy offices in nearly fifty countries and stock facilities in strategic locations worldwide. We are continually expanding our reach and evaluating new markets for which a local presence would bring a strategic advantage both to us and to our customers. Our scope of supply extends across the full range of steel products, but our commercial teams specialise through retaining sector specific focus. Within this model, our teams have also developed relationships with third party sources in order to offer a more flexible solution. According to our ISO 9001:2000 quality system, we only procure from companies with audited quality systems. In addition, we have stockholding facilities in North America, Europe, India, the Middle East and the Far East. 2 Our in-house logistics teams are experts in consolidating materials from multiple sources, arranging multiple packaging and ensuring that goods arrive on time, in excellent condition and at the desired destinations, wherever that is in the world. These teams regularly manage production, processing, quality assurance, inspection, documentary requirements and customs clearance formalities. Being a large multinational group, Tata Steel International can draw on considerable internal resources including technical support, expertise in export finance and currency transactions, and access to one of the world’s most comprehensive ranges of metals, including carbon, alloy and stainless steel. Tata Steel International identifies customers’ needs and priorities early on. The requests we deal with can cover anything from a simple range of products, supplied as a total package either ex-mill or ex-stock, to a more comprehensive service. In the latter case, the service might consist of a combination of elements with single point contact management, expediting, specialist packaging, shipping, documentation, local “in-country” support and financing – as appropriate. Likewise, there are many demands for other types of packages, which might include requirements for extra processing or value added services with technical expertise and support or complex product and supply mixes, involving multiple sourcing from different locations and countries. The variations are infinite. All of these elements add up to a complete, managed-supply solution and are all in place to ensure that Tata Steel customers receive the best possible advice and support. Tata Steel International Tata Steel International It is by combining our expertise and services innovatively and effectively, that we are able to offer our customers a complete solution, whatever the project requirements, wherever in the world. We provide the flexibility and dynamism of Tata Steel International, whilst retaining our position within the Tata Steel Group as a respected partner. This gives a unique dual strength to our operations, supported by our ability to source materials in established and emerging markets across the globe. This publication is intended as a guide to the scope of our offering and the selection of sizes includes the typical, common ranges we have learned from experience as being the most popular. As such, due to the complex nature of steel products, these tables are not exhaustive. Full details of our complete range of specifications are available on request. 3 Index 1.0 Engineering bar 6 6.2.4 European tapered flange channels 58 1.1 6 6.3 59 6.3.1 American W-sections 59 6.3.2 Jumbo sections 66 6.4 67 Hollow sections 2.0 Steel sheet and plate 8 2.1 Continuously rolled hot rolled sheet and plate 8 2.2 Cold reduced steel sheet and coil 9 American sections Foundations & Piling 2.3 Metal coated strip products 10 7.0 2.4 Pre-finished steel 12 2.5 Reversing mill plate 13 7.1.1 Celsius® hot finished structural hollow sections 14 7.1.2 Circular hollow sections 80 7.1.3 Square hollow sections 82 4 Standard bar sections 2.6 International grade comparisons 76 76 3.0 Offshore steel products 26 7.1.4 Rectangular hollow sections 87 3.1 Offshore products 26 7.1.5 Jumbo rectangular hollow sections 91 3.2 Offshore structural steel equivalents 27 7.1.6 Jumbo square hollow sections 92 3.3 Offshore stock 28 7.1.7 Jumbo circular hollow sections 95 4.0 Special profiles 32 7.1.8 Celsius® ovals 96 7.2.1 Strongbox® and Hybox® cold formed 99 structural hollow sections 4.1 Special profiles products 32 4.2 Bulb flats 33 7.2.2 Cold-formed circular hollow sections 100 5.0 Building systems 36 7.2.3 Cold-formed square hollow sections 103 5.1 Cladding systems for roofing and walls 36 7.2.4 Cold-formed rectangular hollow sections 106 5.2 Decking systems for flooring and roofing 38 5.3 Bi-Steel 42 8.0 Pipe and tube products 110 6.0 Steel sections 6.1 44 8.1 Carbon steel linepipe and carbon and low alloy steel process pipe 110 44 8.2 Stainless and Duplex process pipe 119 6.1.1 Universal beams 44 8.3 Process pipe packages 121 6.1.2 Universal columns 46 8.4 General purpose tube 122 6.1.3 Joists 47 8.5 Process pipe products 124 6.1.4 Parallel flange channels 48 8.6 Pipe coatings 125 6.1.5 Tapered flange channels 49 6.1.6 Equal angles 50 9.0 Notes BS4 sections 6.1.7 Unequal angles 51 6.2 52 European sections 6.2.1 European beams 52 6.2.2 European standard beams 57 6.2.3 European parallel flange channels 57 Tata Steel International Tata Steel International 128 5 1.0 Engineering bar 1.1 Standard bar sections Tata Steel International can supply a wide range of engineering bar products to suit the needs of today’s international market. Products supplied include both black and bright bars, in a wide variety of product forms and sizes, as well as case hardening, free cutting and tool steels. Recognised branded products can be supplied along with materials in accordance with a range of international standards. Bar can be supplied as either cut lengths or in coil form. Steels produced • Alloy through-hardening, case-hardening and nitriding steels • Carbon and carbon manganese steels • Free machining steels (XLCut & Hitenspeed) • Leaded steels • Heat treatable steels • Improved machining steels (IM) • Micro-alloyed steels (Vanard) • Fracture splittable steels (Fractim) • Cold heading steels • Spring steels • Stainless steels – austenitic, ferritic, martensitic, duplex and super duplex • Tool and die steels • Remelted products Other brand name steels include: • High temperature bolting steels (Durehete) • Stainless and corrosion resistant steels (Silver Fox) • High temperature (Red Fox) and creep resistant steels (Esshete) • Aircraft (Jethete) and maraging (Nimar) steels • Steels can be supplied remelted (ESR, VAR, VIM/VAR) Dimension Mass/m Type Min Max Min Max (mm) (mm) Kg/m Kg/m Kg/m Equation (C. Steel) Kg/m Equation (S. Steel) 2 Profile 2 Round 6 600 0.22 2219M=D(mm) M=D(mm) /162.2 /159.2 D Half Round 50x25 76x38 7.71 17.90M=D(mm)2M=D(mm)2 /324.4 /318.3 D Square 8x8 200x200 0.50 314M=t(mm)2M=t(mm)2 /127.4 /125 Rectangular 3x10 450x25 0.26 141.35M=t(mm) xW(mm) /127.4 Hexagonal 7 75 1.00 M=t(mm) xW(mm) /125 t t w 114.8M=W(mm)2M=W(mm)2 /49.0 /48.1 w Type Typical International Standards Supplied Quench & TemperedEN 10083 Pt 1 BS 970 Pt 3, DIN 17200, AISI 1139 & 1141 Case HardeningEN 10084 BS 970 Pt 3, DIN 1651, AISI 4037 & 4140 Wrought Steel PD 970 Free CuttingEN 10087 BS 970 Pt 3, DIN 1651, AISI 1215 & 12L14 Tool Steels BS 4659 Heat ResistingEN 10095 Open Steel Die ForgingEN 10250 Nitriding SteelEN 10085 OthersEN 10025ASTM A193 6 Tata Steel International Tata Steel International 7 2.0 Steel sheet and plate 2.1 Continuously rolled hot rolled sheet and plate 2.2 Cold reduced steel sheet and coil The thinner gauges of hot rolled strip are produced on continuous wide strip mills. They are coiled up after rolling and when cold they are cut up into sheets (< 3mm) or plates (≥ 3mm). The normal cut-off point for hot rolled products is around 1.5mm thick. Customers requiring thinner material should buy a cold reduced product. While this is more expensive it offers significant benefits; the surface is far superior, as is the dimensional control, especially thickness. Nevertheless, in pure dimensional terms, there is an area of overlap between hot rolled and cold reduced products of approximately 1.5mm, between about 1.5mm and 3.0mm. In terms of thickness, there is considerable overlap between the products of reversing mills and strip mills, but the former benefits from having the capability of rolling very much wider than a strip mill. On the other hand, the strip mill product is characterised by a better surface finish and improved control of thickness. Standard thicknesses (mm), with corresponding mass per unit area values (kg/m2), are shown in the following table: Thickness (mm) Mass (kg/m2) 1.6 12.6 2.0 15.7 2.5 19.6 3.0 23.6 4.0 31.4 5.0 39.6 Thickness (mm) Mass (kg/m2) 6.0 47 8.0 63 10.0 79 12.5 98 15.0 118 20.0 157 Durbar floor plates Durbar is a non-slip raised pattern floor plate of integral manufacture, i.e. the pattern is rolled in – not welded. The studs are distributed to give maximum slip resistance from any angle whilst ensuring a free draining surface. The nominal gauge of Durbar is the thickness of the plain plate exclusive of pattern. The stud height varies with the plate dimensions and grade, being typically within the overall range 1.5 – 2.2mm. Durbar is available commonly in commercial quality material, as EN 10025-2 S275JR or as Lloyds Grade ‘A’. Thicknesses, with the corresponding mass per unit area are as follows: Thickness (mm) (on plain) Mass per unit area (kg/m2) 3 26.19 4.5 6 8 36.9 48.7 64.4 Standard formable cold reduced products are manufactured to the European standard EN 10130, which replaced BS 1449. CR products are available in grades DC01, 03, 04, 05 and 06. Structural ‘mild steel’ sheets to EN 10130. Cold rolled products are available in a variety of standard sizes in thicknesses from 0.4mm to 3.0mm. Standard Coil Dimensions and tolerances in accordance with BS EN 10051, supplied either mill edge or trimmed. Internal diameter: 610/762mm Outside diameter: 2100mm (max) Width: 750-2000mm Standard thicknesses (mm), with corresponding mass per unit area values (kg/m2) are shown in the following table: Thickness (mm) Mass (kg/m2) 0.4 3.14 0.6 4.71 0.8 6.28 0.9 7.07 1.0 7.85 1.2 9.42 Thickness (mm) Mass (kg/m2) 1.25 9.62 1.5 11.78 1.6 12.56 2.0 15.70 2.5 19.63 3.0 23.55 Common floor plate designs In accordance with American and European standards such as ASTM A786 Durbar/teardrop 8 Spot Bar Tata Steel International Tata Steel International 9 2.3 Metal coated strip products Tata Steel International can supply a wide range of hot dipped and electrolytic coated steels, in materials such as Zinc (Z), Zinc-Iron (ZF), Aluminium-Zinc (AZ), Zinc-Aluminium (ZA), Aluminium-Silicon (AS) and Lead (Terne) (T). The following coating weights are available as standard: Electrolytic Coated products: These products are typically designated by their nominal thickness. Hot dipped products fall under the following standards: EN 10326 Zinc & Zinc-Iron Coatings for Structural Steel Strip Zinc-Aluminium & Aluminium-Zinc Coatings for Structural Steel Strip Aluminium-Silicon Coatings for Structural Steel Strip EN 10202 Electrolytic tinplate and electrolytic chromium/chromium oxide coated steel. EN 10327 Zinc & Zinc-Iron Coatings for Low Carbon Steel Strip Zinc-Aluminium & Aluminium-Zinc Coatings for Low Carbon Steel Strip Aluminium-Silicon Coatings for Low Carbon Steel Strip Hot dipped products are usually designated according to their coating weight, e.g. ‘Z100’ would be Zinc coated steel with 100 g/m2, similarly ‘ZF140’ would describe a Zinc-Iron coating of 140 g/m2. In accordance with British and European standards, the hot dipped coating weights range from 50 to 350 g/m2. These materials are supplied with tolerances in accordance with EN 10143. In-house proprietary grades for Zinc and Zinc-Iron are Galvalite, Aluminium-Zinc is Galvalloy (95%Zn/5% Al), Aluminium-Silicon is Aludip. Neotec™ is a lead free metallic coated steel, designed to help evaporation emissions from fuel tanks and meet recycling targets. This product is environmentally friendly and a cost effective solution to help meet ELV targets and reduce end-of-life recycling costs. 10 Tata Steel International These are typically supplied as electrolytic Zinc (ZE) or Zinc-Nickel (ZN). EN 10271 Designation Nominal Coating mass Nominal Coating thickness (µm) [each surface] (g/m2) [each surface] ZN20/20 15 2.0 ZN30/30 22 3.0 ZN40/40 29 4.0 ZN50/50 36 5.0 ZN60/60 44 6.0 EN 10152 Designation Nominal Coating mass Nominal Coating thickness (µm) [each surface] (g/m2) [each surface] ZE25/25 18 2.5 ZE50/50 36 5.0 ZE75/75 54 7.5 ZE100/100 72 10.0 Tata Steel International 11 2.4 Pre-finished steel 2.5 Reversing mill plate For over 40 years we have manufactured the Colorcoat® range of pre-finished products. Colorcoat® products have been developed specifically to support the aesthetic and functional requirements of modern architecture. Colorcoat® includes pre-finished steel products with unique coating formulations offering long-term performance and the most comprehensive guarantees available. These materials are available in a variety of colours and offer excellent durability. Tata Steel International can offer a comprehensive range of reversing mill plate, in a variety of grades and sizes suitable for a wide selection of applications. This includes structural grades suitable for general fabrication and engineering purposes, dedicated grades for pipe making and ship building, as well as fired and unfired pressure vessel plate. In addition, we can offer materials with high surface hardness, suitable for applications where wear resistance is a requirement. Typical examples of the grades offered are: The product range includes: Colorcoat HPS200 Ultra®Colorcoat HPS200 Ultra® pre-finished steel is based on a revolutionary coating system providing twice the colour and gloss retention of standard plastisols in a range of new colours inspired by architects as well as an optimised Galvalloy™ metallic substrate for ultimate corrosion resistance. Colorcoat Prisma®Colorcoat Prisma® is the ideal choice to deliver eye-catching buildings that will stand the test of time. Technically and aesthetically superior to PVDF (PVF2), Colorcoat Prisma® is readily available in the most popular solid and metallic colours and comes with an optimised Galvalloy™ metallic substrate. Colorcoat® PVDFColorcoat® PVDF is a thin coating solution that is particularly well suited for wall cladding. Structural EN 10025:2004 S235, S275JR, JO & J2 – Mild Steel S355JR, JO, J2 & K2 – High Yield ASTM A36 ASTM A283 Grades A – D Pipe Making API-5L Grades A, B, X42, X46, X52, X60, X65, X70 Ship Building In accordance with major accreditation bodies Grades: A, B, D & E; AH32, AH36, DH36 & EH36 Pressure Vessel EN 10028:2003 Part 2: P235GH – P355GH Elevated Temperature Properties Part 3: P355NH – P460 NL2 Weldable Fine Grained ASTM A516 ASTM A537 Grade 60 & 70 Class 1 & 2 Wear Resistance Abrazo Abrazo 400 Abrazo 500 The numerical value in the Abrazo product names are indicative Brinell Hardness (HB) values, for example Abrazo 400 has a typical hardness range of 360HB to 440HB. Plates can be supplied in a wide variety of sizes, dependent on grade, typical ranges are described below: Width: 1000mm – 5000mm Length: 4000mm – 12000mm Thickness: 6mm – 300mm 12 Tata Steel International Tata Steel International 13 2.6 International grade comparisons Revised European EN10025 Part 2: 2004 European British EN10025: 1993 BS4360 S185 S235 JR S235 JR(G2) S235 J0 S235 J0 S235 J2 (+N) S235 J2G3 S235 J2 S235 J2G4 S275 JR S275 JR S275 JO S275 JO S275 J2 (+N) S275 J2G3 S275 J2 S275 J2G4 S355 JR S355 JR S355 JO S355 JO S355 J2 (+N) S355 J2G3 S355 J2 S355 J2G4 S355 K2 (+N) S355 K2G3 S355 K2 S355 K2G4 S450 J0 – E295E295 E335E335 E360E360 German DIN 17100 – St33 40(A) BRSt37-2 40C St37-3U 40D St37-3 N 40EE – 43(A) B St44-2 43C St44-3U 43D St44-3N 43EE – 50B – 50C St52-3 U 50D St52-3 N – – 50DD – 50EE – 55C – – St50-2 – St60-2 – St70-2 Werkstoff French American NFA 35-501 ASTM 1.0035A33A283 A,B,C,D 1.0038E24-2A284 Gr. C, D 1.0114E 24-3 – 1.0116E24-4A284 Gr. D 1.0117 –A 36 1.0044E28-2A529 Gr. 42,50 1.0143E28-3A572 Gr. 42 1.0144E28-4A572 Gr. 42,50 1.0145 – – 1.0045E36-2A633 Gr. A,C,D 1.0553E36-3A572 Gr. 50 1.0570E36-3A572 Gr. 50 1.0577A52 FPA656 Gr. 50 1.0595E36-4 – 1.0596 – – 1.0590 – – 1.0050A50-2 – 1.0060A60-2 – 1.0070A70-2 – Japanese Russian SAE JIS 3106 GOST 535 ISO 630 Internat. – 1015 – – – 1020 – – – – – 1024 – – – – – – – – SM400A SM400B SM400C – – – – – SM490A SM490B SM490 C SM490 YA SM490 YB – – – – – ST0Fe310 ST3KP-2Fe360 B ST3PS-2Fe360C ST3PS-4Fe360 D ST3SP-4 – –Fe430B ST4PSFe430C –Fe430D ST4PS – –Fe510 B –Fe510 C 17GSFe510D – – – – – – – – – – – – – These comparison tables are only intended as an indication of the closest known equivalent grades. The source standards should always be checked for the specific purpose for each material, in case of doubt. 14 Tata Steel International Tata Steel International 15 2.6 International grade comparisons Structural fine grained steel equivalents Revised European European British EN10025 Part 3: 2004 EN10113-2 BS4360 DIN 17102 German Werkstoff French American Japanese Russian International NFA 36-201 ASTM JIS 3106 GOST 19281 ISO 4950 T.2 S275N S275NL S355N S355NL S420N S420NL S460N S460NL S275N S275NL S355N S355NL S420N S420NL S460N S460NL 43DD 43EE 50DD 50EE – – 55C 55EE StE285 TStE285 StE355 TStE355 StE420 TStE420 StE460 TStE460 1.0486 –A633 A 1.0488 –A633 A 1.0562E355 RA633 C/D 1.0566E355 FPA633 C/D 1.8902E420 RA633 E 1.8912E420 FPA633 E 1.8905E460 R – 1.8915E460 FP – SM400B – SM490B – SM490C – SM520B – – – – – 15 GFE355 –E355E 16G2AFE420 – – 18G2AFE460 – – Thermo-mechanically control rolled (TMCR) steel equivalents Revised European European British EN10025 Part 4: 2004 EN10113-3 BS4360 DIN 17102 German Werkstoff French American NFA 36-201 ASTM S275M S275ML S355M S355ML S420M S420ML S460M S460ML S275M S275ML S355M S355ML S420M S420ML S460M S460ML – – – 50EE – – – 55EE StE285 TM TStE285 TM StE355 TM TStE355 TM StE420 TM TStE420 TM StE460 TM TStE460 TM 1.8818 – – 1.8819 – – 1.8823E355 RA945 Gr.50 1.8834E355 FP – 1.8825E420 RA945 Gr.65 1.8836E420 FP – 1.8827E460 R – 1.8838E460 FP – These comparison tables are only intended as an indication of the closest known equivalent grades. The source standards should always be checked for the specific purpose for each material, in case of doubt. 16 Tata Steel International Tata Steel International 17 2.6 International grade comparisons Weathering steel equivalents Revised European EN10025 Part 5: 2004 S235J0W S235J2W S355 J0WP S355 J2WP S355J0W S355J2W (+N) S355J2W S355K2W (+N) S355K2W European British EN10155 BS4360 German DIN 17119 S235J0WWR40B – S235J2W –WTSt 37-3 S355 J0WPWR50A – S355 J2WP – – S355J0WWR50B – S355J2G1WWR50C – S355J2G2W –WTSt 52-3 S355K2G1W – – S355K2G2W – – Werkstoff French American Japanese Russian International NF A35-502 ASTM JIS 3114 GOST 14637 ISO 4952 – SMA 490CW – – – SMA 570W – – – – – – – – – – – 17G1SFe 355W – – – – – – – – 1.8958E24W-3 – 1.8961E24W-4 – 1.8945E36W-A3 – 1.8946E36W-A4 – 1.8959E36W-B3A709 50W 1.8963 – – 1.8965 –A709 50W 1.8966E36W-B4 – 1.8967 –A709 50W Heat treatable steel equivalents Revised European European British German EN10025 Part 6: 2004 EN10137-2 BS4360 DIN SEW090 Werkstoff S460Q S460QL S460QL1 S500Q S500QL S500QL1 S550Q S550QL S550QL1 S620Q S620QL S620QL1 S690Q S690QL S690QL1 S890Q S890QL S890QL1 S960Q S960QL S460Q S460QL S460QL1 S500Q S500QL S500QL1 S550Q S550QL S550QL1 S620Q S620QL S620QL1 S690Q S690QL S690QL1 S890Q S890QL S890QL1 S960Q S960QL – – 55F TStE 460V – – – StE 500V – TStE 500V –EStE 500V – StE 550V – TStE 550V –EStE 550V – StE 620V – TStE 620V –EStE 620V – StE 690V – TStE 690V –EStE 690V – – – TStE 890V –EStE 890V – – – TSte 960V French American Japanese International NF A36-204 ASTM JIS 3106 ISO 4950 T3 1.8908E460T RA537 A2 1.8906E460T FP – 1.8916 – – 1.8924E500T R – 1.8909E500T FP – 1.8984 – – 1.8904E550T R – 1.8926E550T FP – 1.8986 – – 1.8914E620T R – 1.8927E620T FP – 1.8987 – – 1.8931E690T RA514 F 1.8928E690T FPA709 100 1.8988 – – 1.8940 – – 1.8983 – – 1.8925 – – 1.8941 – – 1.8933E960 T-11 – SM 58 – –E460 – – – – –E500 – – – – –E550 – – – – –E620 – – – – –E690 – – – – – – – – – – – – These comparison tables are only intended as an indication of the closest known equivalent grades. The source standards should always be checked for the specific purpose for each material, in case of doubt. 18 Tata Steel International Tata Steel International 19 2.6 International grade comparisons Quench & tempered steel equivalents European British EN10083-1 C22E C22R C25E C25R C30E C30R C35E C35R C40E C40R C45E C45R C50E C50R C55E C55R C60E C60R 28Mn6 38Cr2 38CrS2 46Cr2 46CrS2 34Cr4 34CrS4 37Cr4 37CrS4 41Cr4 41CrS4 25CrMo4 25CrMoS4 34CrMo4 34CrMoS4 42CrMo4 42CrMoS4 50CrMo4 36CrNiMo4 BS970-3 070M20 – 070M26 – 080M30 – 080M36 – 080M40 – 080M46 – 080M50 – 070M55 – 070M60 – 150M19 – – – – 530M32 – 530M36 – 530M40 – 708M25 – 708M32 – 708M40 – 708M50 817M37 German DIN 17200 ck 22 cm22 ck25 cm25 ck30 cm30 ck35 cm35 ck40 cm40 ck45 cm45 ck50 cm50 ck55 cm55 ck60 cm60 28Mn6 38Cr2 38CrS2 46Cr2 46CrS2 34Cr4 34CrS4 37Cr4 37CrS4 41Cr4 41CrS4 25CrMo4 25CrMoS4 34CrMo4 34CrMoS4 42CrMo4 42CrMoS4 50CrMo4 36CrNiMo4 Werkstoff 1.1151 1.1149 1.1158 1.1163 1.1178 1.1179 1.1181 1.1180 1.1186 1.1189 1.1191 1.1201 1.1206 1.1241 1.1203 1.1209 1.1221 1.1223 1.1170 1.7003 1.7023 1.7006 1.7025 1.7033 1.7037 1.7034 1.7038 1.7035 1.7039 1.7218 1.7213 1.7220 1.7226 1.7225 1.7227 1.7228 1.6511 French American NFA 33101 SAE XC18 1020 XC18u – XC25 XC25u – XC32 XC32u – XC38H1 1035 XC38H1u – XC42H1 1040 XC42H1u – XC48H1 1045 XC48H1u – – – – XC55H1 1055 XC55H1u – – – – – 1527 38C2 – 38C2u – – – – – 32C4 32C4u – 38C4 38C4u – 42C4 42C4u – 25CD4 25CD4u – 34CD4 34CD4u – 42CD4 4142 42CD4u – – – – – Japanese Russian JIS G4051 S20C – S25C – S30C – S35C – S40C – S45C – S50C – S55C – S58C – – – – – JIS G4104 SCr430H – SCr435H – SCr440H – SCM420 – SCM435H – SCM440H – – – GOST 1050 ISO 683 20 – – – 25C25E4 –C25M2 30C30E4 –C30M2 35C35E4 –C35M2 40C40E4 –C40M2 45C45E4 –C45M2 50C50E4 –C50M2 55C55E4 –C55M2 60C60E4 –C60M2 – 28Mn6 – – – – – – GOST 4543 – 35H 34Cr4 – 34CrS4 – 37Cr4 – 37CrS4 40H 41Cr4 – 41CrS4 20HM 25CrMo4 – 25CrMoS4 35HML 34CrMo4 – 34CrMoS4 38HM 42CrMo4 – 42CrMoS4 – 50CrMo4 – 36CrNiMo4 International These comparison tables are only intended as an indication of the closest known equivalent grades. The source standards should always be checked for the specific purpose for each material, in case of doubt. 20 Tata Steel International Tata Steel International 21 2.6 International grade comparisons Quench & tempered steel equivalents cont... European British EN10083-1 34CrNiMo6 30CrNiMo8 36NiCrMo16 51CrV4 BS970-3 817M40 823M30 835M30 735A50 European British German DIN 17200 34CrNiMo6 30CrNiMo8 – 50CrV4 Werkstoff 1.6582 1.6580 1.6773 1.8159 German EN10083-2 BS970-1 DIN 17204 C22 –C22 C25 –C25 C30En5C30 C35 –C35 C40En8C40 C45 –C45 C50 –C50 C55En9C55 C60 –C60 French American Japanese Russian International NFA 33101 – 30CND8 35NCD16 50CV4 SAE 4340 – – 50C4V2 JIS G4051 SNCM447 SNCM431 – SUP10 GOST 1050 38H2N2MA – – 50HGFA ISO 683 36CrNiMo6 31CrNiMo8 – 51CrV4 French American Japanese Russian International SAE – – – 1035 – – – – – JIS G4051 S20C – – S35C – S45C S50C S55C S58C GOST 1050 ISO 683 20 – –C25 –C30 35C35 –C40 45C45 50C50 55C55 60C60 American Japanese Russian JIS 3131 SPHD – SPHE – GOST 1050 ISO 3573 15KPHR2 – – 08KPHR4 – – Werkstoff NFA 33101 1.0402 – 1.0406 – 1.0528AF50C30 1.0501AF55C35 1.0511AF60C40 1.0503AF65C45 1.0540 – 1.0535AF70C50 1.0601 – Hot rolled low carbon steel equivalents (for cold forming) European British EN10111 BS1449 DD11HR3 DD12HR2 DD13HR1 DD14 – German DIN 1614 STW 22 StW23 STW 24 – Werkstoff 1.0332 1.0398 1.0335 1.0389 French NFA 36-301 ASTM A1011 1CCS – – 3CDS – – International These comparison tables are only intended as an indication of the closest known equivalent grades. The source standards should always be checked for the specific purpose for each material, in case of doubt. 22 Tata Steel International Tata Steel International 23 2.6 International grade comparisons Cold rolled low carbon steel equivalents (for cold forming) European British German EN10130 BS1449 DIN 1623 DC01CR4 St12 DC03CR3 St13 DC04CR1RRSt14 DC05 – – DC06 – – French American Japanese Russian JIS G3141 SPCC SPCD SPCE – – GOST 380 ISO 6932 –CR22 08Ju – 08JuCR24 – – – – American Japanese International ASTM A656 SAE 1392 Gr. 50 Gr. 60 Gr. 65 Gr. 70 Gr. 80 – – JIS G3134 ISO 6930 SPFH 490 – SPFH 540Fe E355 SPFH 590Fe E420 – – –Fe E490 –Fe E560 – – – – American Japanese ASTM A1008 – Gr. 45 Gr. 50 Gr. 55 Gr. 60 JIS G3135 SPFC 390 SPFC 440 SPFC 490 SPFC 540 SPFC 590 Werkstoff NFA 36-401 ASTM 1008 1.0330CCS 1.0347EDS 1.0338ESDDS 1.0312 – – 1.0873 –EDDS International Hot rolled high strength low alloy steel equivalents (flat products) European British EN10149 S315MC S355MC S420MC S460MC S500MC S550MC S600MC S650MC S700MC BS1449 43F30 46F35 – 50F45 – 60F45 68F62 – – German DIN SEW092 QStE300TM QStE360TM – QStE460TM QStE500TM QStE550TM – – QstE690TM French Werkstoff NFA 36-231 1.0972E315D 1.0976E355D 1.0980 – 1.0982E445D 1.0984E490D 1.0986E560D 1.8969E620D 1.8967 – 1.8974E690D Cold rolled high strength low alloy steel equivalents (flat products) European British EN10268 H240LA H280LA H320LA H360LA H400LA BS1449 – – – – – German DIN SEW093 ZStE 260 ZStE 300 ZStE 340 ZStE 380 ZStE 420 French Werkstoff NFA 36-232 1.0480E240C 1.0489E280C 1.0548E315C 1.0550E355C 1.0556 – These comparison tables are only intended as an indication of the closest known equivalent grades. The source standards should always be checked for the specific purpose for each material, in case of doubt. 24 Tata Steel International Tata Steel International 25 3.0 Offshore steel products 3.1 Offshore products 3.2 Offshore structural steel equivalents Tata Steel International is a leading supplier of structural products into the Offshore Oil & Gas industry. These steel products were originally developed for the North Sea, but their application has now extended to cover solutions for warm, temperate and cold seas, as well as deep-water activity across the major offshore hubs such as the Middle East, South East Asia, the Caspian, West Africa, Central/South America and Europe. These comparison tables (opposite) are only intended as an indication of the closest known equivalent grades. The source standards should always be checked for the specific purpose for each material, in case of doubt. European British Plates EN10225 BS7191 S355G2+N 355D S355G3+N 355E S355G5+M 355D S355G6+M 355E S355G7+N 355EM S355G7+M 355EM S355G8+N 355EMZ S355G8+M 355EMZ S355G9+N – S355G9+M – S355G10+N – S355G10+M – S420G1+Q – S420G1+M – S420G2+Q – S420G2+M – S460G1+Q 450EM S460G1+M 450EM S460G2+Q 450EMZ S460G2+M 450EMZ Sections EN10225 BS7191 S355G1 355D S355G1 (+N) 355D S355G4 355D S355G4 (+M) 355D S355G11 355EM S355G11+N 355EM S355G11+M 355EM S355G12 355EMZ S355G12 +N 355EMZ S355G12 +M 355EMZ S420G3 – S420G3 +M – S420G4 – S420G4 +M – S460G3 – S460G3 +M – S460G4 – S460G4 +M – Hollow Sections EN10225 BS7191 S355G14 – 26 Tata Steel International With the ability to provide multi-product packages for both conventional and floating structures, Tata Steel International has extensive experience of leveraging our own competencies in logistics, supply chain management and global procurement to provide tailored packages to offshore fabricators, contractors and designers. Product range Tata Steel International can provide a comprehensive range of offshore structural plates and sections, as well as structural tubulars, seamless and SAW welded pipe, gratings and handrails. These products are available according to Offshore Specifications BS7191, EN 10225, and API grades as well as a variety of other international and proprietary specifications including ship plate grades, approved by all the major classification societies such as Lloyds Register, ABS, BV, DNV and many others. Bulb flats, used for plate stiffening, in both onshore and offshore fabrication applications. An example range of sizes is shown in section 4. Plate and section processing Tata Steel International offers an extensive range of plate and section fabricating and processing, including can rolling, welding, shotblasting, priming, beveling, cutting, profiling and drilling. We would be pleased to discuss your individual requirements in order to build a package to suit your project. Plate sizes Gauges from 6mm to 150mm. Section sizes Full range of European, ASTM W-section as well as BS4 sizes are available on request. For detail on the available sizes, see Section 6. Tata Steel International German Norwegian American Werkstoff Norsok M-120 1.8801+N – 1.8802+N – 1.8804+M – 1.8805+M – 1.8808+N – 1.8808+M – 1.8810+NY21 S355N3 1.8810+MY21 S355M3 1.8811+NY25 S355N4 1.8811+MY25 S355M4 1.8813+NY20 S355N4z 1.8813+MY20 S355M4z 1.8830+QY35 S420Q3 1.8830+MY35 S420M3 1.8857+QY30 S420Q3z 1.8857+MY30 S420M3z 1.8878+QY45 S460Q3 1.8878+MY45 S460M3 1.8887+QY40 S460Q3z 1.8887+MY40 S460M3z API – – – – 2H Gr. 50 2W Gr. 50/50T 2H Gr. 50 2W Gr. 50/50T – – – – 2Y Gr. 60 2W Gr. 60 2Y Gr. 60 2W Gr. 60 2Y Gr. 60 2W Gr. 60 2Y Gr. 60 2W Gr. 60 Werkstoff Norsok M-120 1.8814Y03 S355N1 1.8814 (+N)Y03 S355N1 1.8803 – 1.8803 (+M) – 1.8806 – 1.8806 +NY26 S355N3 1.8806 +MY26 S355M3 1.8809 – 1.8809 +NY21 S355N3 1.8809 +MY21 S355M3 1.8851 – 1.8851 +MY36 S420M3 1.8859 – 1.8859 +MY31 S420M3z 1.8883 – 1.8883 +MY46 S460M3 1.8889 – 1.8889 +MY41 S460M3z API – – – – – 2H Gr. 50 2W Gr. 50/50T – 2H Gr. 50 2W Gr. 50/50T – 2W Gr. 60 – 2W Gr. 60 – 2W Gr. 60 – 2W Gr. 60 Werkstoff – Norsok M-120 API – X52 27 3.3 Offshore stock Offshore Plate Stock Our standard stock range of offshore quality plate includes: • EN 10225 S355 G1 G2 G3 G6 G7 • BS 7191 355EM, 355EMZ G8 G9 G10 • BS 7191 450EM, 450EMZ • EN 10225 S420/460 G1 G2 • BS 7191 355D • EN 10025 S355K2 • Shipbuilding Grade EH36 • EN 10225 S355J2 • BS 4360 50D, 50DD • API 2H/2W Grade 50 Offshore Sections Stock • 3.2 LRS accreditation supplied • Standard lengths of 12.1m • EN 10225 Typical current size range (in mm) Offshore normalised sections stock in EN 10225 S355G11 + N/M Thickness Length Plate Thickness Length x width weight x width (mm) (mm) (mm) (mm) Plate weight (kg) 6 6 8 8 10 10 12 12 15 15 20 20 22 22 25 25 30 30 35 35 40 40 45 45 50 50 13.200 16.104 14.400 17.568 15.600 15.860 14.000 17.080 15.000 18.300 12.800 15.616 13.600 16.592 14.400 17.568 10.000 18.300 11.000 13.420 12.000 14.640 13.000 14.000 15.000 12000 x 2500 12000 x 3050 12000 x 2500 12000 x 3050 12000 x 2500 12000 x 3050 12000 x 2500 12000 x 3050 12000 x 2500 12000 x 3050 12000 x 2500 12000 x 3050 12000 x 2500 12000 x 3050 12000 x 2500 12000 x 3050 12000 x 2500 12000 x 3050 12000 x 2500 12000 x 3050 12000 x 2500 12000 x 3050 12000 x 2500 12000 x 3050 12000 x 2500 12000 x 3050 1.440 1.757 1.920 2.342 2.400 2.928 2.880 3.514 3.600 4.392 4.800 5.856 5.280 6.442 6.000 7.320 7.200 8.784 8.400 10.248 9.600 11.712 10.800 13.176 12.000 14.640 55 55 60 60 65 65 70 70 75 75 80 80 85 85 90 90 100 100 110 110 120 120 130 140 150 12000 x 2500 12000 x 3050 12000 x 2500 12000 x 3050 12000 x 2500 10000 x 3050 10000 x 2500 10000 x 3050 10000 x 2500 10000 x 3050 8000 x 2500 8000 x 3050 8000 x 2500 8000 x 3050 8000 x 2500 8000 x 3050 5000 x 2500 7500 x 3050 5000 x 2500 5000 x 3050 5000 x 2500 5000 x 3050 5000 x 2500 5000 x 2500 5000 x 2500 Available with 3.2 accreditation from major bodies such as LRS, BV, ABS and DNV 28 • S355G11 + N/M • HEA/HEB/IPE/U • West European origin Size Length Kgs/m Size Length Kgs/m HEA HEA HEA HEA HEA HEA HEA HEA HEA HEB HEB HEB HEB HEB HEB HEB HEB HEB IPE IPE IPE U U 100 120 140 160 180 200 220 240 260 100 120 140 160 180 200 220 240 260 180 200 220 160 180 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 20.9HEA 20.4HEA 25.3HEA 31.2HEA 36.4HEA 43HEA 52HEA 62HEA 70HEA 20.9HEB 27.4HEB 34.5HEB 43.7HEB 52.5HEB 63HEB 85HEB 85HEB 95HEB 19.3 IPE 23 IPE 26.9 IPE 19.3U 22.5U 280 300 320 340 360 400 450 500 600 280 300 320 340 360 400 450 500 600 240 270 300 200 300 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 78 90 100 108 115 128 143 159 182 106 120 130 137 146 159 175 192 217 31.5 37 43.3 26 48 Additional sizes (in a range from 100mm to 1000mm) and grades (e.g. S355 J2G3) available on request Tata Steel International Tata Steel International 29 3.3 Offshore stock Offshore Pipe & Tubular Stock Tata Steel International stock the following range of high yield structural tubes: Hot finished Carbon Seamless Pipe • API 5L X52 • PSL 1/PSL 2 + Mod • API 5L X56 X60 X65 X70 • EN 10210 S355 • EN 10225 S355 + G14 • BS 7191 355 EM • • • • • Typical SAW tubular grades include: • EN 10225 S355 G1 • ASTM A36 • API 5LB • API 5L X52 – X70 • API 2H Grade 50 • BS 7191 355D BS 7191 355 EMZ BS 7191 450 EM BS 7191 450 EMZ ASTM A 333 GR 6 API 2H Grade 50 Seamless pipe is supplied with the following supplementary additions: Low temperture CVN impact tests @ -40°C - 50°C NACE compliance according to MR – 01 – 75 Supply condition heated treated, Normalised/ Q&T Supplied in lengths of either single or double random pieces Material supplied fully traceable with EN 10204 3.1/3.2 certificates Outside diameter in mm 6 168 6 168 6 168 6 168 8 219 8 219 8 219 8 219 8 219 10 273 10 273 10 273 10 273 10 273 12 323 12 323 12 323 12 323 12 323 14 355 14 355 14 355 14 355 14 355 30 Wall thickness mm 7.11 10.97 12.7 21.95 8.2 10.31 12.7 15.09 23.01 9.3 12.7 15.09 19.05 25.4 9.52 10.31 12.7 15.9 19.1 9.53 10.31 12.7 15.09 19.05 Weight kg/m 28.26 42.56 48.64 79.22 42.63 53.08 64.64 75.92 111.27 60.48 81.55 96.01 119.3 155.09 73.59 79.73 97.46 120.41 143.14 81.33 87.64 107.39 126.71 158.1 Outside diameter in mm 16 406 16 406 16 406 16 406 16 406 18 457 18 457 18 457 18 457 18 457 20 508 20 508 20 508 20 508 20 508 24 610 24 610 24 610 24 610 24 610 Wall thickness mm 9.53 12.7 15.9 19.1 25.4 9.53 12.7 15.9 19.05 25.4 9.53 12.7 15.09 25.4 31.8 12.7 15.09 25.4 31.8 38.1 • • • • BS 7191 355EM BS 7191 355EMZ BS 7191 450EM BS 7191 450EMZ SAW tubulars are also available manufactured from plates in the following grades: • EN 10225 S355 G8 • EN 10225 S355 G2 • EN 10225 S355 G10 • EN 10225 S355 G4 • EN 10225 S355 G6 • ASTM A572 Grade 50 Typical SAW tubular size range includes: Up to 196" (5,000mm) outside diameter with thicknesses up to 200mm in 12m lengths Weight kg/m 93.27 123.3 152.96 182.23 238.39 105.16 139.15 172.95 205.74 270.34 117.15 155.12 183.42 302.28 373.43 187.06 221.38 366.17 453.42 537.33 For information and product sales please contact our Milton Keynes office and ask to speak to a member of the Offshore team. Tata Steel International Tata Steel International 31 r c r x r 4.0 Special profiles 4.1 Special profiles products 4.2 Bulb flats The Tata Steel Group has the capability to manufacture hot rolled, custom designed special profiles in steel, at Skinningrove in the UK. The variety of industries that uses special profiles is almost as diverse as the product range itself. From construction through to shipbuilding, commercial vehicles, earthmoving, forklift trucks and elevators to name but a few. Our product range comprises over 2,000 profiles, giving us the most extensive scope in the world. We have the capability to design and manufacture profiles from under 1 kg/metre to 230 kg/metre, providing almost infinite possibilities. Bulb flats are tailor made for plate stiffening applications. Their special shape provides significant benefits compared with other types of stiffener. Bulb flats provide benefits during the initial steel construction phase, and also during the working life of a ship or other products on which they are used. 30° d x In addition to hot rolling, we offer a range of processes, which reduce the amount of further work needed to make finished components: • Cold drawing – profiles from 1kg/m to 45kg/m for high precision applications. • Shot blasting. • Heat treatment. • Welding. • Bending of profiles. • A range of fabrication processes. The use of special profiles improves component quality and performance as well as manufacturing efficiency. For example: • They eliminate the costs of machining and welding. • They have better dimensional accuracy compared with profiles made from other processes such as casting or forging. • ‘Lightweighting’ by designing asymmetrical profiles, which place steel only where it is needed, they have more uniform mechanical properties compared with fabricated profiles. 32 r Tata Steel International r b Bulb flats offer many unique benefits for achieving these objectives: • They are “ready to use” plate stiffeners, bulb flats are more cost effective. • The unique shape of a bulb flat distributes steel to maximize resistance to buckling. • The compact shape of a bulb flat offers easy access for welding and painting. • Bulb flats can also reduce coating material while maintaining the same section modulus. • The rounded shape of a bulb flat provides inherent corrosion resistance features. It enhances drainage, and minimises dirt and moisture traps. The advantages of bulb flats stretch beyond the initial building phase to provide benefits during the working life of a ship. Their shape has inherent corrosion resistance features, and they are more “user friendly” for repair and maintenance, compared with other stiffeners. Recognition of the benefits which bulb flats provide is resulting in increased usage in bridges around the world, both large and small. The advantages that bulb flats offer assist both the initial construction phase as well as the working life of the bridge. Tata Steel International 33 r c r 4.2 Bulb flats r BSEN 10067:1997 Distance to Centre of Gravity d [cm] 80 100 120 140 160 180 200 220 240 260 4.90 4.78 5.87 5.78 7.21 7.07 6.96 8.32 8.18 7.99 9.66 9.50 9.37 9.16 10.9 10.7 10.6 10.5 12.1 12.0 11.2 11.7 13.4 13.2 13.0 14.8 14.6 14.4 16.2 16.0 15.8 34 4.25 4.88 6.86 7.65 7.32 8.26 9.20 9.75 10.85 13.05 11.46 12.72 13.97 16.49 14.80 16.22 17.63 19.04 18.57 20.14 21.71 23.28 22.77 24.50 26.22 25.50 27.39 29.27 28.35 30.39 32.43 14 14 15.5 15.5 17 17 17 19 19 19 22 22 22 22 25 25 25 25 28 28 28 28 31 31 31 34 34 34 37 37 37 Bulb Radius r [mm] 4 4 4.5 4.5 5 5 5 5.5 5.5 5.5 6 6 6 6 7 7 7 7 8 8 8 8 9 9 9 10 10 10 11 11 11 Tata Steel International r 30° d x Nominal Thickness Mass/Unit Bulb Size Length Height b t G c [mm] [mm] [kg/m] [mm] 5 6 7 8 6 7 8 7 8 10 7 8 9 11 8 9 10 11 9 10 11 12 10 11 12 10 11 12 10 11 12 x r b Nominal Thickness Mass/Unit Bulb Size Length Height b t G c [mm] [mm] [kg/m] [mm] Distance to Centre of Gravity d [cm] Bulb Radius 280 300 320 340 370 400 430 17.4 17.2 17.0 18.9 18.7 18.5 20.1 19.9 19.7 21.7 21.3 21.1 23.5 23.3 23.1 25.5 25.2 25.0 27.7 27.5 27.0 26.5 26.3 12 12 12 13 13 13 14 14 14 15 15 15 16.5 16.5 16.5 18 18 18 19.5 19.5 19.5 19.5 19.5 11 12 13 11 12 13 12 13 14 12 13 14 13 14 15 14 15 16 14 15 17 19 20 Tata Steel International 33.50 35.70 37.90 36.70 39.09 41.44 42.60 45.09 47.60 46.20 48.86 51.50 54.70 57.60 60.50 63.96 67.10 70.20 70.60 73.90 80.70 87.40 90.80 40 40 40 43 43 43 46 46 46 49 49 49 53.5 53.5 53.5 58 58 58 62.5 62.5 62.5 62.5 62.5 r [mm] 35 5.0 Building systems 5.1 Cladding systems for roofing and walls Tata Steel International provides metal based building envelope and flooring systems based on a wide range of profile cladding, decking, composite panel and light steel framing solutions. The range of products is extensive, so please contact us for further details. Roofing & Cladding Products In-house production; includes both sheet roofing panels and composite panels, from steel, stainless steel and aluminium substrates, in a variety of sizes to suit the customer. Construction projects rely on the building envelope to protect the internal environment and need consistent performance over many years with little or no maintenance. The specification and detailing of the building envelope is both technical and complex and our engineers work with designers to determine the most suitable solution taking into account such factors as sound reduction and absorption, fire resistance, coating design, local construction practice, thermal insulation and whole-life costing. High specification buildings require a robust building envelope with economy and speed of construction. An extensive range of products are available to form the complete building envelope including: • Composite, factory-assembled cladding panels • Structural roof decks • Built-up, site-assembled cladding systems • Coatings to suit most environments and long term warranties on coating performance • Fire resistant cladding and roofing panels • Flashings, accessories, fixings, gutters and ancillary items • Stratabord: A high quality, insulated façade system, available in a variety of colours and finishes. • Trisomet: A PU composite panel, with integral insulation, available on either steel or aluminium substrates in a variety of colours and finishes. • Superdeck: Membrane faced composite panel system for flat roofing applications. • Trimapanel: A micro-ribbed insulated panel available on steel or aluminium substrate. • Guardian: A fire resistant composite panel, LPC approved to 1 hour. • FischerTherm: A standard composite panel with a rigid PU foam core and additional joint insulation strips to minimise thermal loss within the joint. • Structural metal roof decking capable of large spans to support slab insulation and external sheet. • Built up cladding systems comprising liner tray, profiled OCS sheets, spacer systems and all associated accessories. Colorcoat® HPS200® Ultra – up to 40 year guarantee HPS200 is a superior coating for external cladding applications. The improved 200 micron Plastisol coating provides exceptional UV resistance and is available in a large range of colours. HPS200® Ultra provides exceptional corrosion resistance and cut edge protection thanks to its superior Colorcoat® Galvalloy® substrate (95% zinc/5% aluminium eutectic alloy on a structural steel strip) to EN10326: 2004. HPS200® Ultra is available with the market leading Confidex® Guarantee of up to 40 years, depending on location and application. FischerTherm panel 36 Tata Steel International Tata Steel International Trisomet panel 37 5.2 Decking systems for flooring and roofing Please visit www.comflor.com for full design details and to download our brochure. 46 ComFlor 46 105 120 225 67 ComFlor 51 51 ComFlor In-house decking production facilities are located in the UK, UAE, India and New Zealand, that manufacture both shallow or deep decks. The ComFlor range is arguably the most efficient choice of profile currently available anywhere in the world. Our shallow decks are suitable for conventional composite construction where the deck is placed onto the top flange of the steel support beam and each ComFlor profile offers particular application benefits. Our deep decks span between beams with typical unpropped spans extending to 6 metres and propped spans to 9 metres. The deck is contained within the beam depth, which provides a very shallow floor zone. The shape of the deck profiles allow for service integration and the whole system provides inherent fire resistance. 40 112.5 152.5 137.5 Cover width 610mm Volume and weight Setting out point (s.o.p.) Weight of concrete (kN/m2) Slab depth Concrete volume Normal weight concrete Lightweight concrete (mm) (m3/m2) Wet Dry Wet Dry 101 105 110 115 120 125 130 150 200 240 0.092 0.096 0.101 0.106 0.111 0.116 0.121 0.141 0.191 0.231 2.16 2.26 2.37 2.49 2.61 2.73 2.84 3.32 4.49 5.43 2.12 2.21 2.32 2.44 2.55 2.67 2.78 3.25 4.40 5.32 1.71 1.79 1.88 1.97 2.07 2.16 2.25 2.62 3.56 4.30 1.62 1.69 1.78 1.87 1.96 2.04 2.13 2.49 3.37 4.08 Cover width 900mm Volume and weight Setting out point (s.o.p.) Weight of concrete (kN/m2) Slab depth Concrete volume Normal weight concrete Lightweight concrete Wet Dry Wet Dry (mm) (m3/m2) 110 115 120 130 140 145 150 180 200 240 0.091 0.096 0.101 0.111 0.121 0.126 0.131 0.161 0.181 0.221 2.14 2.26 2.38 2.61 2.85 2.96 3.08 3.79 4.26 5.20 2.10 2.21 2.33 2.56 2.79 2.90 3.02 3.71 4.17 5.09 1.69 1.79 1.88 2.07 2.25 2.35 2.44 3.00 3.37 4.12 1.60 1.69 1.78 1.96 2.13 2.22 2.31 2.84 3.19 3.90 Section Properties (per metre width) Nominal Design Profile Area of Height to Moment Ultimate moment thickness thickness weight steel neutral of inertia capacity (kNm/m) (mm) (mm) (kN/m2) (mm2/m) axis (mm) (cm4/m) 0.90 0.86 0.13 1579 16.74 55.7 1.00 0.96 0.14 1759 16.73 62.1 1.10 1.06 0.16 1938 16.73 68.5 1.20 1.16 0.17 2118 16.72 74.9 SaggingHogging 5.69 6.99 6.34 7.93 7 8.88 7.65 9.81 Section Properties (per metre width) Nominal Design Profile Area of Height to Moment Ultimate moment thickness thickness weight steel neutral of inertia capacity (kNm/m) (mm) (mm) (kN/m2) (mm2/m) axis (mm) (cm4/m) 0.90 0.86 0.09 1137 20.38 41.50 1.20 1.16 0.13 1534 20.44 53.00 38 www.comflor.com SaggingHogging 4.63 4.67 5.99 6.23 Tata Steel International Volume and weight table notes 1.Deck and beam deflection (i.e. ponding) is not allowed for in the table. 2. Deck and mesh weight is not included in the weight of concrete figures. 3. Density of concrete is taken as: Normal weight (wet) 2400 kg/m3 Normal weight (dry) 2350 kg/m3 Lightweight (wet) 1900 kg/m3 Lightweight (dry) 1800 kg/m3 Tata Steel International www.comflor.com 39 5.2 Decking systems for flooring and roofing 600 cover width ComFlor 60 300 pitch Volume and weight 131 Overlap 15 Shear Stud connector position 17.5 29.7 20 180 20 45 7.8 Weight of concrete (kN/m ) Normal weight concrete Lightweight concrete Wet Dry Wet Dry 2.09 2.04 1.65 1.57 2.32 2.28 1.84 1.74 2.56 2.51 2.03 1.92 2.79 2.74 2.21 2.10 3.03 2.97 2.40 2.27 3.27 3.20 2.59 2.45 3.50 3.43 2.77 2.63 3.69 3.62 2.92 2.77 3.93 3.85 3.11 2.95 5.11 5.00 4.04 3.83 2 Concrete volume (m3/m2) 0.089 0.099 0.109 0.119 0.129 0.139 0.149 0.157 0.167 0.217 Section Properties (per metre width) Nominal Design Profile Area of Height to Moment thickness thickness weight steel neutral of inertia (mm) (mm) (kN/m2) (mm2/m) axis (mm) (cm4/m) 0.90 0.86 0.103 1276 29.6 92.77 1.00 0.96 0.114 1424 30.5 106.15 1.10 1.06 0.125 1572 31.2 119.53 1.20 1.16 0.137 1721 31.7 132.91 Ultimate moment capacity (kNm/m) SaggingHogging 9.30 7.50 11.27 9.36 13.24 11.21 15.21 13.07 180 300 180 17.2 120 Cover width 600mm Setting out point (s.o.p.) Weight of concrete (kN/m2) Slab depth Concrete volume Normal weight concrete Lightweight concrete (mm) (m3/m2) Wet Dry Wet Dry 40 0.086 0.096 0.106 0.116 0.126 0.136 0.146 0.156 0.206 2.03 2.27 2.51 2.74 2.98 3.21 3.45 3.68 4.86 www.comflor.com 1.99 2.22 2.45 2.68 2.91 3.14 3.38 3.61 4.76 SaggingHogging 15.5 12.5 22.2 18.5 425 ComFlor 210 56 87.5 52 Volume and weight Slab depth (mm) 270 280 290 300 305 310 330 350 375 400 Cover width 600mm Setting out point (s.o.p.) Weight of concrete (kN/m2) Concrete volume Normal weight concrete Lightweight concrete (m3/m2) Wet Dry Wet Dry 0.100 2.36 2.31 1.87 1.77 0.110 2.60 2.54 2.05 1.95 0.120 2.83 2.77 2.24 2.12 0.130 3.07 3.00 2.43 2.30 0.135 3.18 3.12 2.52 2.39 0.140 3.30 3.23 2.61 2.48 0.160 3.77 3.69 2.99 2.83 0.180 4.24 4.16 3.36 3.18 0.205 4.83 4.73 3.83 3.62 0.230 5.42 5.31 4.29 4.07 80 90 130 140 150 160 170 180 190 200 250 Ultimate moment capacity (kNm/m) Section Properties (per metre width 35 50 35 15.8 Volume and weight Nominal Design Profile Area of Height to Moment thickness thickness weight steel neutral of inertia (mm) (mm) (kN/m2) (mm2/m) axis (mm) (cm4/m) 0.90 0.86 0.12 1387 47.6 185 1.20 1.16 0.15 1871 47.6 245 120 15 95 ComFlor 80 Section Properties (per metre width) 60 17.5 45 120 210 Slab depth (mm) 120 130 140 150 160 170 180 190 200 250 Dovetail Underlap 1.61 1.80 1.98 2.17 2.36 2.54 2.73 2.92 3.85 1.53 1.70 1.88 2.06 2.23 2.41 2.59 2.76 3.64 Tata Steel International Nominal Design Profile Area of Height to Moment thickness thickness weight steel neutral of inertia (mm) (mm) (kN/m2) (mm2/m) axis (mm) (cm4/m) 1.25 1.21 0.16 2009 95 816.00 Slimdek A low profile engineering floor solution, designed specifically for multi-story buildings. Ease of planning and servicing, combined with a reduction in building height, gives significant cost and speed of construction benefits. For further information on these products, please contact our Milton Keynes office. Tata Steel International www.comflor.com Ultimate moment capacity (kNm/m) SaggingHogging 23.20 23.20 Slimdek floor 41 5.3 Bi-steel Bi-Steel is a patented composite panel enabling rapid construction and unrivalled physical security. Bi-Steel Cores, Security and Defence Birmingham One, UK Bi-Steel comprises two steel plates connected together to form panels by an array of friction-welded bars. The panels are then filled with concrete to create a construction material with outstanding strength. Construction Corefast is a superior construction system that surpasses traditional reinforced concrete cores – it is faster, easier to construct, more accurately engineered and can offer reduced structural thickness. Bi-Steel panels are manufactured offsite, fabricated into Corefast modules and transported to the project site where they are quickly and accurately assembled to form the core. The panels are then filled with concrete to create the full strength structure. Corefast benefits include: • Speed of construction – up to six times faster to construct than an equivalent concrete core • Flexibility – each solution is designed to meet specific structural and programme requirements • Improved efficiency – due to better build sequence and reduced site congestion • Greater accuracy – improved interface with adjoining steelwork • Increased capital values – slimmer walls can release additional lettable floor space Corefast is a proven technology that is currently delivering benefits to all members of the construction project team in retail, commercial and residential schemes throughout the world. Security and Defence For applications in security and defence, Bi-Steel is used in the construction of high-integrity blast-protection buildings, which require superior levels of physical security to protect against terrorist or criminal attack. The unique anti-blast and impact resistant qualities of Bi-Steel also make it ideal as a high-performance antiattack- vehicle barrier system. Comprising security barriers, bollards and walls, the Bi-Steel systems have been developed to deny access and provide perimeter security in the event of a terrorist attack. Containment of concrete within the Bi-Steel units also prevents consequential concrete spalling under vehicle impact and blast, thus minimising the formation of dangerous secondary projectiles. Surefast structures are fast to build and provide unrivalled force protection and security. Surefast enables savings in time and cost, plus improved safety, for a range of commercial, government, industrial and defence construction applications. Using modular Bi-Steel technology and simple connection methods Surefast buildings can be constructed in a matter of hours not months. Surefast structures are built on the strength of Bi-Steel, a steel and concrete hybrid which offers unrivalled protection against explosions and criminal attack. Typical Bi-Steel applications include: • Locations where space is at a premium, typically in town centres or other congested sites with restricted access, and where traffic is an issue • Projects where speed of construction is of paramount importance • High quality and high value buildings where superior quality of construction is specified • Buildings in areas with restrictions on horizontal stability elements • Restrictions on areas for horizontal stability elements • Blast doors, walls and containment chambers • Hardened structures/bunkers • Storage tanks • Impact & burster slabs • Secure areas • Ship & marine structures • Special purpose structures • Car parks (underground/overground) Bi-steel panel 42 Tata Steel International Tata Steel International 43 6.0 Steel sections 6.1 BS4 sections 6.1.1 Universal beams y b h Mass per metre kg/m Depth of Section h mm Width of Section b mm Thickness Web s mm Thickness Flange t mm y Designation Mass per metre kg/m Depth of Section h mm Width of Section b mm Thickness Web s mm b h d s r 1016 x 305 x 487 1016 x 305 x 438 1016 x 305 x 393 1016 x 305 x 349 1016 x 305 x 314 1016 x 305 x 272 1016 x 305 x 249 1016 x 305 x 222 914 x 419 x 388 914 x 419 x 343 914 x 305 x 289 914 x 305 x 253 914 x 305 x 224 914 x 305 x 201 838 x 292 x 226 838 x 292 x 194 838 x 292 x 176 762 x 267 x 197 762 x 267 x 173 762 x 267 x 147 762 x 267 x 134 686 x 254 x 170 686 x 254 x 152 686 x 254 x 140 686 x 254 x 125 610 x 305 x 238 610 x 305 x 179 610 x 305 x 149 610 x 229 x 140 610 x 229 x 125 610 x 229 x 113 610 x 229 x 101 533 x 210 x 122 533 x 210 x 109 533 x 210 x 101 533 x 210 x 92 533 x 210 x 82 457 x 191 x 98 457 x 191 x 89 457 x 191 x 82 457 x 191 x 74 457 x 191 x 67 44 4 87.0 438.0 393.0 349.0 314.0 272.0 249.0 222.0 388.0 343.3 289.1 253.4 224.2 200.9 226.5 193.8 175.9 196.8 173.0 146.9 133.9 170.2 152.4 140.1 125.2 238.1 179.0 149.1 139.9 125.1 113.0 101.2 122.0 109.0 101.0 92.1 82.2 98.3 89.3 82.0 74.3 67.1 1 036.1 1025.9 1016.0 1008.1 1000.0 990.1 980.2 970.3 921.0 911.8 926.6 918.4 910.4 903.0 850.9 840.7 834.9 769.8 762.2 754.0 750.0 692.9 687.5 683.5 677.9 635.8 620.2 612.4 617.2 612.2 607.6 602.6 544.5 539.5 536.7 533.1 528.3 467.2 463.4 460.0 457.0 453.4 308.5 305.4 303.0 302.0 300.0 300.0 300.0 300.0 420.5 418.5 307.7 305.5 304.1 303.3 293.8 292.4 291.7 268.0 266.7 265.2 264.4 255.8 254.5 253.7 253.0 311.4 307.1 304.8 230.2 229.0 228.2 227.6 211.9 210.8 210.0 209.3 208.8 192.8 191.9 191.3 190.4 189.9 3 0.0 26.9 24.4 21.1 19.1 16.5 16.5 16.0 21.4 19.4 19.5 17.3 15.9 15.1 16.1 14.7 14.0 15.6 14.3 12.8 12.0 14.5 13.2 12.4 11.7 18.4 14.1 11.8 13.1 11.9 11.1 10.5 12.7 11.6 10.8 10.1 9.6 11.4 10.5 9.9 9.0 8.5 54.1 49.0 43.9 40.0 35.9 31.0 26.0 21.1 36.6 32.0 32.0 27.9 23.9 20.2 26.8 21.7 18.8 25.4 21.6 17.5 15.5 23.7 21.0 19.0 16.2 31.4 23.6 19.7 22.1 19.6 17.3 14.8 21.3 18.8 17.4 15.6 13.2 19.6 17.7 16.0 14.5 12.7 Tata Steel International x t Material to EN 10025:2004. Dimensions and properties to BS 4-1:2005 Tolerance EN 10034:1993 Designation x s 457 x 152 x 82 457 x 152 x 74 457 x 152 x 67 457 x 152 x 60 457 x 152 x 52 406 x 178 x 74 406 x 178 x 67 406 x 178 x 60 406 x 178 x 54 406 x 140 x 46 406 x 140 x 39 356 x 171 x 67 356 x 171 x 57 356 x 171 x 51 356 x 171 x 45 356 x 127 x 39 356 x 127 x 33 305 x 165 x 54 305 x 165 x 46 305 x 165 x 40 305 x 127 x 48 305 x 127 x 42 305 x 127 x 37 305 x 102 x 33 305 x 102 x 28 305 x 102 x 25 254 x 146 x 43 254 x 146 x 37 254 x 146 x 31 254 x 102 x 28 254 x 102 x 25 254 x 102 x 22 203 x 133 x 30 203 x 133 x 25 203 x 102 x 23 178 x 102 x 19 152 x 89 x 16 127 x 76 x 13 8 2.1 74.2 67.2 59.8 52.3 74.2 67.1 60.1 54.1 46.0 39.0 67.1 57.0 51.0 45.0 39.1 33.1 54.0 46.1 4 0.3 48.1 41.9 37.0 32.8 28.2 24.8 43.0 37.0 31.1 28.3 25.2 22.0 30.0 25.1 23.1 19.0 16.0 13.0 Tata Steel International 465.8 462.0 458.0 454.6 449.8 412.8 409.4 406.4 402.6 403.2 398.0 363.4 358.0 355.0 351.4 353.4 349.0 310.4 306.6 303.4 311.0 307.2 304.4 312.7 308.7 305.1 259.6 256.0 251.4 260.4 257.2 254.0 206.8 203.2 203.2 177.8 152.4 127.0 155.3 154.4 153.8 152.9 152.4 179.5 178.8 177.9 177.7 142.2 141.8 173.2 172.2 171.5 171.1 126.0 125.4 166.9 165.7 165.0 125.3 124.3 123.3 102.4 101.8 101.6 147.3 146.4 146.1 102.2 101.9 101.6 133.9 133.2 101.8 101.2 88.7 76.0 1 0.5 9.6 9.0 8.1 7.6 9.5 8.8 7.9 7.7 6.8 6.4 9.1 8.1 7.4 7.0 6.6 6.0 7.9 6.7 6.0 9.0 8.0 7.1 6.6 6.0 5.8 7.2 6.3 6.0 6.3 6.0 5.7 6.4 5.7 5.4 4.8 4.5 4.0 Thickness Flange t mm y x x t 1 8.9 17.0 15.0 13.3 10.9 16.0 14.3 12.8 10.9 11.2 8.6 15.7 13.0 11.5 9.7 10.7 8.5 13.7 11.8 10.2 14.0 12.1 10.7 10.8 8.8 7.0 12.7 10.9 8.6 10.0 8.4 6.8 9.6 7.8 9.3 7.9 7.7 7.6 y 45 y b 6.1.2 Universal columns h Designation 356 x 406 x 634 356 x 406 x 551 356 x 406 x 467 356 x 406 x 393 356 x 406 x 340 356 x 406 x 287 356 x 406 x 235 356 x 368 x 202 356 x 368 x 177 356 x 368 x 153 356 x 368 x 129 305 x 305 x 283 305 x 305 x 240 305 x 305 x 198 305 x 305 x 158 305 x 305 x 137 305 x 305 x 118 305 x 305 x 97 254 x 254 x 167 254 x 254 x 132 254 x 254 x 107 254 x 254 x 89 254 x 254 x 73 203 x 203 x 86 203 x 203 x 71 203 x 203 x 60 203 x 203 x 52 203 x 203 x 46 152 x 152 x 37 152 x 152 x 30 152 x 152 x 23 46 Mass per metre kg/m 633.9 551.0 467.0 393.0 339.9 287.1 235.1 201.9 177.0 152.9 129.0 282.9 240.0 198.1 158.1 136.9 117.9 96.9 167.1 132.0 107.1 88.9 73.1 86.1 71.0 60.0 52.0 46.1 37.0 30.0 23.0 Depth of Section h mm 474.6 455.6 436.6 419.0 406.4 393.6 381.0 375.6 368.2 362.0 355.6 365.3 352.5 339.9 327.1 320.5 314.5 307.9 289.1 276.3 266.7 260.3 254.1 222.2 215.8 209.6 206.2 203.2 161.8 157.6 152.4 6.1.3 Joists x x s Material to EN 10025:2004 Dimensions and properties to BS 4-1:2005 Tolerance EN 10034:1993 y h 424.0 418.5 412.2 407.0 403.0 399.0 394.8 374.4 372.6 370.5 368.6 322.2 318.4 314.5 311.2 309.2 307.4 305.3 265.2 261.3 258.8 256.3 254.6 209.1 206.4 205.8 204.3 203.6 154.4 152.9 152.2 t Thickness Web s mm b r s 4 7.6 42.1 35.8 30.6 26.6 22.6 18.4 16.5 14.4 12.3 10.4 26.8 23.0 19.1 15.8 13.8 12.0 9.9 19.2 15.3 12.8 10.3 8.6 12.7 10.0 9.4 7.9 7.2 8.0 6.5 5.8 d Thickness Flange t mm Designation y x 77.0 67.5 58.0 49.2 42.9 36.5 30.2 27.0 23.8 20.7 17.5 44.1 37.7 31.4 25.0 21.7 18.7 15.4 31.7 25.3 20.5 17.3 14.2 20.5 17.3 14.2 12.5 11.0 11.5 9.4 6.8 h y Tata Steel International x 254 x 203 x 82 254 x 114 x 37 203 x 152 x 52 152 x 127 x 37 127 x 114 x 29 127 x 114 x 27 127 x 76 x 16 114 x 114 x 27 102 x 102 x 23 102 x 44 x 7 89 x 89 x 19 76 x 76 x 15 76 x 76 x 13 Mass per metre kg/m 82.0 37.2 52.3 37.3 29.3 26.9 16.5 26.9 23.0 7.5 19.5 15.0 12.8 Tata Steel International Depth of Section h mm 254.0 254.0 203.2 152.4 127.0 127.0 127.0 114.3 101.6 101.6 88.9 76.2 76.2 x s Material to EN 10025:2004 Dimensions and properties to BS 4-1:2005 Tolerance EN 10034:1993 t Width of Section b mm y b x t y Width of Section b mm 03.2 114.3 152.4 127.0 114.3 114.3 76.2 114.3 101.6 44.5 88.9 80.0 76.2 Thickness Web s mm b h 1 0.2 7.6 8.9 10.4 10.2 7.4 5.6 9.5 9.5 4.3 9.5 8.9 5.1 s t Thickness Flange t mm y x 19.9 12.8 16.5 13.2 11.5 11.4 9.6 10.7 10.3 6.1 9.9 8.4 8.4 x y 47 y 6.1.4 Parallel flange channels (PFC) h Material to EN 10025:2004 Dimensions and properties to BS 4-1:2005 Tolerances to EN 10279:2000 Designation 430 x 100 x 64 380 x 100 x 54 300 x 100 x 46 300 x 90 x 41 260 x 90 x 35 260 x 75 x 28 230 x 90 x 32 230 x 75 x 26 200 x 90 x 30 200 x 75 x 23 180 x 90 x 26 180 x 75 x 20 150 x 90 x 24 150 x 75 x 18 125 x 65 x 15 100 x 50 x 10 b x s t Mass per metre kg/m Depth of Section h mm Width of Section b mm Thickness Web s mm 64.4 54.0 45.5 41.4 34.8 27.6 32.2 25.7 29.7 23.4 26.1 20.3 23.9 17.9 14.8 10.2 430 380 300 300 260 260 230 230 200 200 180 180 150 150 125 100 100 100 100 90 90 75 90 75 90 75 90 75 90 75 65 50 1 1.0 9.5 9.0 9.0 8.0 7.0 7.5 6.5 7.0 6.0 y 6.5 6.0 6.5 5.5 5.5 5.0 t Thickness Flange t mm d x 1 9.0 17.5 16.5 15.5 14.0 12.0 14.0 12.5 14.0 12.5 12.5 10.5 12.0 10.0 9.5 8.5 y 6.1.5 Tapered flange channels (TFC) h Material to EN 10025:2004 Dimensions and properties to BS 4-1:1993. Tolerances to 10279:2000 Designation Cy r1 s x y b h z Cy b x 432 x 102 x 65 381 x 102 x 55 305 x 102 x 46 305 x 89 x 42 254 x 89 x 36 254 x 76 x 28 229 x 89 x 33 229 x 76 x 24 203 x 89 x 30 203 x 76 x 24 178 x 89 x 27 178 x 76 x 21 152 x 89 x 24 152 x 76 x 18 127 x 64 x 15 102 x 51 x 10 76 x 38 x 7 y s t y z y Mass per metre kg/m Depth of Section h mm Width of Section b mm Thickness Web s mm Thickness Flange t mm 65.5 55.0 46.2 41.8 35.7 28.2 32.7 26.1 29.8 23.9 26.8 20.8 23.9 17.9 14.9 10.4 6.7 431.8 381.0 304.8 304.8 254.0 254.0 228.6 228.6 203.2 203.2 177.8 177.8 152.4 152.4 127.0 101.6 76.2 101.6 101.6 101.6 88.9 88.9 76.2 88.9 76.2 88.9 76.2 88.9 76.2 88.9 76.2 63.5 50.8 38.1 12.2 10.4 10.2 10.2 9.1 8.1 8.6 7.6 8.1 7.1 7.6 6.6 7.1 6.4 6.4 6.1 5.1 Also available* 40 x 20 x 5 40 x 35 x 5 50 x 25 x 5 50 x 38 x 5 60 x 30 x 6 60 x 40 x 6 65 x 42 x 5.5 70 x 40 x 6 b r1 h s t Cy d x 16.8 16.3 14.8 13.7 13.6 10.9 13.3 11.2 12.9 11.2 12.3 10.3 11.6 9.0 9.2 7.6 6.8 y 80 x 45 x 6 100 x 50 x 6 120 x 55 x 7 140 x 60 x 7 * Please refer to Sales Representative for tolerances 48 Tata Steel International Tata Steel International 49 x y y u v 6.1.6 Equal angles 90ϒ 90ϒ a r1 Material to EN 10025:2004. Dimensions and properties to EN 10056-1:1998. Tolerance EN 10056-2:1993 t x c r2 x c y a u v 6.1.7 Unequal angles u v r2 t t a x Material to EN 10025-2:2003. Dimensions and properties to EN 10056-1:1998. Tolerance EN 10056-2:1999 r1 x r2 Cx Cy t y u b v y Designation Mass per metre kg/m 250 x 250 x 35128.0 250 x 250 x 28104.0 250 x 250 x 25 98.9 200 x 200 x 25 74.1 200 x 200 x 24 71.1 200 x 200 x 20 59.9 200 x 200 x 18 54.3 200 x 200 x 16 48.5 200 x 200 x 15 45.5 180 x 180 x 18 48.6 180 x 180 x 16 43.5 175 x 175 x 15 34.8 175 x 175 x 12 27.8 160 x 160 x 15 36.2 150 x 150 x 20 44.6 150 x 150 x 19 42.3 150 x 150 x 18 40.1 150 x 150 x 16 36.1 150 x 150 x 15 33.8 150 x 150 x 13 29.6 150 x 150 x 12 27.3 150 x 150 x 11 25.3 150 x 150 x 10 23.0 130 x 130 x 12 23.6 120 x 120 x 18 28.3 120 x 120 x 15 26.6 120 x 120 x 13 23.1 120 x 120 x 12 21.6 120 x 120 x 11 19.8 120 x 120 x 10 18.2 120 x 120 x 9 16.4 120 x 120 x 8 14.7 100 x 100 x 15 21.9 100 x 100 x 13 19.0 100 x 100 x 12 17.8 100 x 100 x 11 16.3 100 x 100 x 10 15.0 100 x 100 x 9 13.5 100 x 100 x 8 12.2 100 x 100 x 7 10.7 90 x 90 x 12 15.9 90 x 90 x 10 13.4 90 x 90 x 9 12.2 90 x 90 x 8 10.9 90 x 90 x 7 9.6 90 x 90 x 6 8.3 80 x 80 x 10 11.9 80 x 80 x 8 9.6 80 x 80 x 7 8.4 80 x 80 x 6.5 7.8 80 x 80 x 6 7.3 80 x 80 x 5.5 6.6 80 x 80 x 5 6.0 50 v Designation Mass per t 90ϒ metre kg/m 90ϒ a r 75 x 75 x 10 11.1x r 75 x 75 x 8 8.99c c t y a 75 x 75 x 7 7.9 u v 75 x 75 x 6 6.85 75 x 75 x 5 5.8 75 x 75 x 4 4.7 70 x 70 x 1010.3 70 x 70 x 9 9.3 70 x 70 x 8 8.4 70 x 70 x 7 7.38 70 x 70 x 6 6.38 70 x 70 x 5 5.3 65 x 65 x 9 8.0 65 x 65 x 8 7.1 65 x 65 x 7 6.83 65 x 65 x 6 5.3 65 x 65 x 5 4.4 60 x 60 x 10 8.7 60 x 60 x 8 7.09 60 x 60 x 7 6.2 60 x 60 x 6 5.42 60 x 60 x 5 4.57 60 x 60 x 4 3.7 55 x 55 x 6 4.6 50 x 50 x 8 5.8 50 x 50 x 7 5.1 50 x 50 x 6 4.47 50 x 50 x 5 3.77 50 x 50 x 4 3.06 50 x 50 x 3 2.3 45 x 45 x 6 4.0 45 x 45 x 5 3.4 45 x 45 x 4.5 3.06 45 x 45 x 4 2.7 45 x 45 x 3 2.1 40 x 40 x 6 3.5 40 x 40 x 5 2.97 40 x 40 x 4 2.42 40 x 40 x 3 1.8 35 x 35 x 5 3.5 35 x 35 x 4 2.09 35 x 35 x 3.5 2.4 30 x 30 x 6 2.60 30 x 30 x 5 2.20 30 x 30 x 4 1.78 30 x 30 x 3.5 1.40 30 x 30 x 3 1.36 25 x 25 x 5 1.80 25 x 25 x 4 1.45 25 x 25 x 3 1.12 20 x 20 x 3 0.882 u 1 2 Tata Steel International x Designation Mass per metre kg/m 200 x 150 x 1847.1 200 x 150 x 1539.6 200 x 150 x 1232.0 200 x 100 x 1533.75 200 x 100 x 1227.3 200 x 100 x 1023.0 150 x 100 x 1426.1 150 x 100 x 1222.5 150 x 100 x 1019.0 150 x 90 x 1526.6 150 x 90 x 1221.6 150 x 90 x 1018.2 150 x 90 x 916.4 150 x 75 x 1524.8 150 x 75 x 1220.2 150 x 75 x 1017.0 150 x 75 x 915.4 135 x 65 x 1015.0 135 x 65 x 812.2 125 x 75 x 1217.8 125 x 75 x 1116.2 125 x 75 x 1015.0 125 x 75 x 812.2 125 x 75 x 710.7 120 x 80 x 1217.8 120 x 80 x 1015.0 120 x 80 x 812.2 120 x 75 x 1014.1 120 x 75 x 811.4 100 x 75 x 1215.4 100 x 75 x 1114.1 100 x 75 x 1013.0 100 x 75 x 810.6 100 x 75 x 7 9.30 100 x 65 x 1012.3 100 x 65 x 8 9.94 100 x 65 x 7 8.77 100 x 50 x 10 9.46 100 x 50 x 8 8.97 100 x 50 x 6 6.84 90 x 70 x 8 9.63 90 x 65 x 8 8.95 90 x 65 x 6 6.71 90 x 60 x 8 8.26 90 x 60 x 6 6.19 Designation Mass per metre kg/m 80 x 65 x 109.94 80 x 65 x 87.95 80 x 65 x 65.96 80 x 60 x 88.32 80 x 60 x 77.36 80 x 60 x 66.34 80 x 40 x 87.07 80 x 40 x 65.41 75 x 50 x 87.39 75 x 50 x 76.47 75 x 50 x 65.65 75 x 50 x 54.71 70 x 50 x 65.41 65 x 50 x 86.76 65 x 50 x 75.92 65 x 50 x 65.18 65 x 50 x 54.35 60 x 40 x 74.50 60 x 40 x 64.46 60 x 40 x 53.76 60 x 30 x 64.00 60 x 30 x 53.36 50 x 40 x 53.73 50 x 30 x 52.96 45 x 30 x 42.25 40 x 25 x 52.2 40 x 25 x 41.93 40 x 20 x 41.77 40 x 20 x 31.16 35 x 20 x 3.51.21 30 x 20 x 41.46 30 x 20 x 31.12 y a u v r2 t x r1 r2 b x Cx Cy t u y v * Please refer to Sales Representative for tolerances Tata Steel International 51 z b 6.2 European sections 6.2.1 European beams 6.2.1 European beams h Material to EN 10025:2004 Dimensions and properties to Euronorm 19-57/DIN 1025 Tolerance EN 10034:1993 Designation Euronorm 19-57 Section IPE 100 A IPE 100 IPE 120 A IPE 120 IPE 140 A IPE 140 IPE 140 R IPE 160 A IPE 160 IPE 160 R IPE 180 A IPE 180 IPE 180 O IPE 180 R IPE 200 A IPE 200 IPE 200 O IPE 200 R IPE 220 A IPE 220 IPE 220 O IPE 220 R IPE 240 A IPE 240 IPE 240 O IPE 240 R IPE 270 A IPE 270 IPE 270 O IPE 270 R IPE 300 A IPE 300 IPE 300 O IPE 300 R IPE 330 A IPE 330 IPE 330 O IPE 330 R IPE 360 A IPE 360 IPE 360 O IPE 360 R 52 Mass per metre G kg/m 6.89 8.1 8.66 10.4 10.5 12.9 14.4 12.7 15.8 17.7 15.4 18.8 21.3 22.1 18.4 22.4 25.1 26.6 22.2 26.2 29.4 31.6 26.2 30.7 34.3 37.3 30.7 36.1 42.3 44.0 36.5 42.2 49.3 51.7 43.0 49.1 57.0 60.3 50.2 57.1 66.0 70.4 Depth of Section h mm 98 100 118 120 138 140 142 157 160 162 177 180 182 183 197 200 202 204 217 220 222 225 237 240 242 245 267 270 274 276 297 300 304 306 327 330 334 336 357.6 360 364 367 Width of Section b mm 55 55 64 64 73 73 72 82 82 81 91 91 92 89 100 100 102 98 110 110 112 108 120 120 122 118 135 135 136 133 150 150 152 147 160 160 162 158 170 170 172 168 y tw y tf z Thickness Web tw mm b h 3.6 4.1 3.8 4.4 3.8 4.7 5.3 4 5 5.6 4.3 5.3 6 6.4 4.5 5.6 6.2 6.6 5 5.9 6.6 6.7 5.2 6.2 7 7.5 5.5 6.6 7.5 7.7 6.1 7.1 8 8.5 6.5 7.5 8.5 9.2 6.6 8 9.2 9.9 d s r t Material to EN 10025:2004 Dimensions and properties to Euronorm 19-57/DIN 1025 Tolerance EN 10034:1993 Thickness Flange tf mm Designation Euronorm 19-57 Section 4.7 5.7 5.1 6.3 5.6 6.9 7.8 5.9 7.4 8.5 6.5 8 9 9.5 7 8.5 9.5 10.5 7.7 9.2 10.2 11.8 8.3 9.8 10.8 12.3 8.7 10.2 12.2 13.1 9.2 10.7 12.7 13.7 10 11.5 13.5 14.5 11.5 12.7 14.7 16 IPE 400 A IPE 400 IPE 400 O IPE 400 R IPE 400 V IPE 450 A IPE 450 IPE 450 O IPE 450 R IPE 450 V IPE 500 A IPE 500 IPE 500 O IPE 500 R IPE 500 V IPE 550 A IPE 550 IPE 550 O IPE 550 R IPE 550 V IPE 600 A IPE 600 IPE 600 O IPE 600 R IPE 600 V IPE 750 x 137 IPE 750 x 147 IPE 750 x 161 IPE 750 x 173 IPE 750 x 185 IPE 750 x 196 IPE 750 x 210 IPE 750 x 222 y x x y Tata Steel International Mass per metre G kg/m 57.4 66.3 75.7 81.5 84.0 67.2 77.6 92.4 95.2 104 79.4 90.7 107 111 129 92.1 106 123 134 159 108 122 154 144 184 137 147 160 173 185 196 210 222 Tata Steel International Depth of Section h mm Width of Section b mm 397 400 404 407 408 447 450 456 458 460 497 500 506 508 514 547 550 556 560 566 597 600 610 608 618 753 753 758 762 766 770 775 778 180 180 182 178 182 190 190 192 188 194 200 200 202 198 204 210 210 212 210 216 220 220 224 218 228 263 265 266 267 267 268 268 269 Thickness Web tw mm 7.0 8.6 9.7 10.6 10.6 7.6 9.4 11.0 11.3 12.4 8.4 10.2 12.0 12.6 14.2 9.0 11.1 12.7 14.0 17.1 9.8 12.0 15.0 14.0 18.0 11.5 13.2 13.8 14.4 14.9 15.6 16.0 17.0 Thickness Flange tf mm 12 13.5 15.5 17 17.5 13.1 14.6 17.6 18.6 19.6 14.5 16.0 19.0 20.0 23.0 15.7 17.2 20.2 22.2 25.2 17.5 19.0 24.0 23.0 28.0 17 17 19.3 21.6 23.6 25.4 28.0 29.5 53 z b 6.2.1 European beams h Designation Euronorm 19-57 Section HE 100 AA HE 100 A HE 100 B HE 100 M HE 120 AA HE 120 A HE 120 B HE 120 M HE 140 AA HE 140 A HE 140 B HE 140 M HE 160 AA HE 160 A HE 160 B HE 160 M HE 180 AA HE 180 A HE 180 B HE 180 M HE 200 AA HE 200 A HE 200 B HE 200 M HE 220 AA HE 220 A HE 220 B HE 220 M HE 240 AA HE 240 A HE 240 B HE 240 M HE 260 AA HE 260 A HE 260 B HE 260 M HE 280 AA HE 280 A HE 280 B HE 280 M 54 Mass per metre G kg/m 12.2 16.7 20.4 41.8 14.6 19.9 26.7 52.1 18.1 24.7 33.7 63.2 23.8 30.4 42.6 76.2 28.7 35.5 51.2 88.9 34.6 42.3 61.3 103 40.4 50.5 71.5 117 47.4 60.3 83.2 157 54.1 68.2 93 172 61.2 76.4 103 189 Depth of Section h mm 91 96 100 120 109 114 120 140 128 133 140 160 148 152 160 180 167 171 180 200 186 190 200 220 205 210 220 240 224 230 240 270 244 250 260 290 264 270 280 310 Width of Section b mm 100 100 100 106 120 120 120 126 140 140 140 146 160 160 160 166 180 180 180 186 200 200 200 206 220 220 220 226 240 240 240 248 260 260 260 268 280 280 280 288 Thickness Web tw mm 4.2 5 6 12 4.2 5 6.5 12.5 4.3 5.5 7 13 4.5 6 8 14 5 6 8.5 14.5 5.5 6.5 9 15 6 7 9.5 15.5 6.5 7.5 10 18 6.5 7.5 10 18 7 8 10.5 18.5 y tw Material to EN 10025:2004 Dimensions and properties to Euronorm 19-57/DIN 1025 Tolerance EN 10034:1993 y tf z Thickness Flange tf mm 5.5 8 10 20 5.5 8 11 21 6 8.5 12 22 7 9 13 23 7.5 9.5 14 24 8 10 15 25 8.5 11 16 26 9 12 17 32 9.5 12.5 17.5 32.5 10 13 18 33 Tata Steel International Designation Euronorm 19-57 Section HE 300 AA HE 300 A HE 300 B HE 300 M HE 320 AA HE 320 A HE 320 B HE 320 M HE 340 AA HE 340 A HE 340 B HE 340 M HE 360 AA HE 360 A HE 360 B HE 360 M HE 400 AA HE 400 x 107 HE 400 A HE 400 B HE 400 M HE 450 AA HE 450 x 123 HE 450 A HE 450 B HE 450 M HE 500 AA HE 500 A HE 500 B HE 500 M HE 550 AA HE 550 A HE 550 B HE 550 M HE 600 AA HE 600 x 137 HE 600 x 151 HE 600 x 174 HE 600 A HE 600 B HE 600 M Mass per metre G kg/m 69.8 88.3 117 238 74.2 97.6 127 245 78.9 105 134 248 83.7 112 142 250 92.4 107 125 155 256 99.7 124 140 171 263 107 155 187 270 120 166 199 278 129 137 151 175 178 212 285 Tata Steel International Depth of Section h mm 283 290 300 340 301 310 320 359 320 330 340 377 339 350 360 395 378 384 390 400 432 425 435 440 450 478 472 490 500 524 522 540 550 572 571 575 582 588 590 600 620 Width of Section b mm 300 300 300 310 300 300 300 309 300 300 300 309 300 300 300 308 300 297 300 300 307 300 300 300 300 307 300 300 300 306 300 300 300 306 300 300 300 300 300 300 305 Thickness Web tw mm b h 7.5 8.5 11 21 8 9 11.5 21 8.5 9.5 12 21 9 10 12.5 21 9.5 10 11 13.5 21 10 10.2 11.5 14 21 10.5 12 14.5 21 11.5 12.5 15 21 12 11.8 11.6 13.6 13 15.5 21 d s r t Thickness Flange tf mm y x 10.5 14 19 39 11 15.5 20.5 40 11.5 16.5 21.5 40 12 17.5 22.5 40 13 16 19 24 40 13.5 18.5 21 26 40 14 23 38 40 15 24 29 40 15.5 17.5 20.6 23.9 25 30 40 x y 55 6.2.1 European beams h Designation Euronorm 19-57 Section HE 650 AA HE 650 A HE 650 B HE 650 M HE 700 AA HE 700 x 166 HE 700 A HE 700 B HE 700 M HE 800 AA HE 800 A HE 800 B HE 800 M HE 900 AA HE 900 A HE 900 B HE 900 M HE 1000 AA HE 1000 A HE 1000 B HE 1000 M HE 1000 x 393 HE 1000 x 415 HE 1000 x 494 Mass per metre G kg/m 138 190 225 293 150 166 204 241 301 172 224 262 317 198 252 291 333 222 272 314 349 393 415 494 Depth of Section h mm 620 640 650 668 670 678 690 700 716 770 790 800 814 870 890 900 910 970 990 1000 1008 1016 1020 1036 Width of Section b mm 300 300 300 305 300 300 300 300 304 300 300 300 303 300 300 300 302 300 300 300 302 303 304 309 y tw Material to EN 10025:2004 Dimensions and properties to Euronorm 53-62/DIN 1025 Tolerance EN 10034:1993 z b z b y 6.2.2 European standard beams h y tw DIN 1025-1 tf z z Thickness Web tw mm b h 12.5 13.5 16 21 13 12.5 14.5 17 21 14 15 17.5 21 15 16 18.5 21 16 16.5 19 21 24.4 26 31 d s r t Thickness Flange tf mm y x 16 26 31 40 17 21 27 32 40 18 28 33 40 20 30 35 40 21 31 36 40 43.9 46 54 x y IPN IPN IPN IPN IPN IPN IPN IPN IPN IPN IPN IPN IPN IPN IPN IPN IPN IPN IPN IPN IPN 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 450 500 550 600 Mass per metre G kg/m 5.94 8.34 11.1 14.3 17.9 21.9 26.2 31.1 36.2 41.9 47.9 54.2 61 68 76.1 84 92.4 115 141 166 199 Depth of Section h mm 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 450 500 550 600 Width of Section b mm 42 50 58 66 74 82 90 98 106 113 119 125 131 137 143 149 155 170 185 200 215 Thickness Web tw mm 3.9 4.5 5.1 5.7 6.3 6.9 7.5 8.1 8.7 9.4 10.1 10.8 11.5 12.2 13.0 13.7 14.4 16.2 18.0 19.0 21.6 b h d s r t y Thickness Flange tf mm 5.9 6.8 7.7 8.6 9.5 10.4 11.3 12.2 13.1 14.1 15.2 16.2 17.3 18.3 19.5 20.5 21.6 24.3 27.0 30.0 32.4 x z 6.2.3 European parallel flange channels (UPE) b h y tw y DIN 1026:2002 Designation 400 x 115 x 72.2 360 x 110 x 61.2 330 x 105 x 53.2 300 x 100 x 44.4 270 x 95 x 35.2 240 x 90 x 30.2 220 x 85 x 26.6 200 x 80 x 22.8 180 x 75 x 19.7 160 x 70 x 17.0 140 x 65 x 14.5 120 x 60 x 12.1 100 x 55 x 9.82 280 x 50 x 7.90 Tata Steel International x y tf 56 y tf Mass per metre kg/m 72.2 61.2 53.2 44.4 35.2 30.2 26.6 22.8 19.7 17.0 14.5 12.1 9.82 7.90 Tata Steel International Depth of Section h mm 400 360 330 300 270 240 220 200 180 160 140 120 100 80 Width of Section b mm 115 110 105 100 95 90 85 80 75 70 65 60 55 50 Thickness Web tw mm 13.5 12.0 11.0 9.5 7.5 7.0 6.5 6.0 5.5 5.5 5.0 5.0 4.5 4.0 Thickness Flange tf mm 18.0 17.0 16.0 15.0 13.5 12.5 12.0 11.0 10.5 9.5 9.0 8.0 7.5 7.0 y Cy b h z r1 s t d x y 57 x z 6.2.4 European tapered flange channels (UPN) h DIN 1026 Designation 400 x 110 x 71.8 380 x 102 x 63.1 350 x 100 x 60.6 320 x 100 x 59.5 300 x 100 x 46.2 280 x 95 x 42 260 x 90 x 38 240 x 85 x 33 220 x 80 x 29 200 x 75 x 25 180 x 70 x 22 160 x 65 x 19 140 x 60 x 16 120 x 55 x 13.4 100 x 50 x 10.6 80 x 45 x 9 70 x 40 x 6.8 65 x 42 x 7 60 x 30 x 5.1 50 x 38 x 6 50 x 25 x 3.9 40 x 20 x 2.9 58 y s t Mass per metre kg/m 71.8 63.1 60.6 59.5 46.2 41.8 37.9 33.2 29.4 25.3 22 18.8 16 13.4 10.6 8.6 6.8 7.7 5.1 5.6 3.9 2.9 Depth of Section h mm 400 380 350 320 300 280 260 240 220 200 180 160 140 120 100 80 70 65 60 50 50 40 Width of Section b mm 110 102 100 100 100 95 90 85 80 75 70 65 60 55 50 45 40 42 30 36 25 20 Thickness Web tw mm y 14 13.5 14 14 10 10 10 9.5 9 8.5 8 7.5 7 7 6 6 6 5.5 6 7 5 5 t Thickness Flange tf mm d x 18 16 16 17.5 16 15 14 13 12.5 11.5 11 10.5 10 9 8.5 8 6.5 5 6 7 6 5.5 6.3 American sections 6.3.1 American W-sections d x tw x y Tata Steel International Designation Mass Euronorm per Serial Size foot Size in lb mm W44 x 16 335 1100 400 W44 x 16 290 1100 400 W44 x 16 262 1100 400 W44 x 16 230 1100 400 W40 x 16 593 1016 400 W40 x 16 503 1016 400 W40 x 16 431 1016 400 W40 x 16 397 1016 400 W40 x 16 372 1016 400 W40 x 16 362 1016 400 W40 x 16 324 1016 400 W40 x 16 297 1016 400 W40 x 16 277 1016 400 W40 x 16 249 1016 400 W40 x 16 215 1016 400 W40 x 16 199 1016 400 W40 x 12 392 1016 305 W40 x 12 331 1016 305 W40 x 12 327 1016 305 W40 x 12 294 1016 305 W40 x 12 278 1016 305 W40 x 12 264 1016 305 W40 x 12 235 1016 305 W40 x 12 211 1016 305 W40 x 12 183 1016 305 W40 x 12 167 1016 305 W40 x 12 149 1016 305 1 W36 x 16 ⁄2 652 914 419 1 W36 x 16 ⁄2 529 914 419 W36 x 161⁄2 487 914 419 W36 x 161⁄2 441 914 419 W36 x 161⁄2 395 914 419 W36 x 161⁄2 361 914 419 W36 x 161⁄2 330 914 419 W36 x 161⁄2 302 914 419 W36 x 161⁄2 282 914 419 W36 x 161⁄2 262 914 419 W36 x 161⁄2 247 914 419 W36 x 161⁄2 231 914 419 W36 x 12 256 914 305 W36 x 12 232 914 305 W36 x 12 210 914 305 W36 x 12 194 914 305 W36 x 12 182 914 305 W36 x 12 170 914 305 W36 x 12 160 914 305 W36 x 12 150 914 305 W36 x 12 135 914 305 Tata Steel International Mass per metre kg/m 499 433 390 343 883 748 642 591 554 539 483 443 412 371 321 296 584 494 486.6 436.9 415 392.7 349.4 314.3 272.3 248.7 222 970 787 725 656 588 537 491 449 420 390 368 344 381.6 345.1 313 289.1 271.7 253.4 238.1 224.2 200.9 Depth Section d mm 1118 1108 1100 1090 1092 1068 1048 1040 1032 1030 1020 1012 1008 1000 990 982 1056 1036 1036.1 1025.9 1020 1016 1008.1 1000 990.1 980.2 970.3 1043 1011 999 987 975 965 957 948 943 936 931 927 950.7 942.9 932 926.6 923 918.4 914.5 910.4 903 x tf Material to ASTM A36 Dimensions and properties to ASTMA6 & A992 Cy r1 s y z b h y b b y Width Section b mm 405 402 400 400 424 417 412 409 408 407 404 402 402 400 400 400 314 309 308.5 305.4 304 303 302 300 300 300 300 446 437 434 431 427 425 422 423 422 420 419 418 310.3 307.9 309.4 307.7 307 305.5 304.8 304.1 303.3 Thickness of Web tw mm 26 22 20 18 45.5 39 34 31 29.5 28.4 25.4 23.6 21.1 19 16.5 16.5 36 31 30 26.9 26 24.4 21.1 19.1 16.5 16.5 16 50.0 40.9 38.1 34.5 31.0 28.4 25.9 24.0 22.5 21.3 20.3 19.3 24.4 22.1 21.1 19.5 18.4 17.3 16.5 15.9 15.1 b h d s r t Thickness Flange tf mm 45 40 46 31 82 70 60 55.9 52 51.1 46 41.9 40 36.1 31 27.1 64 54 54.1 49 46 43.9 40 35.9 31 26 21.1 89.9 73.9 68.1 62.0 55.9 51.1 47.0 42.7 39.9 36.6 34.3 32.0 43.9 39.9 34.5 32 30 27.9 25.9 23.9 20.2 y x x y 59 y b 6.3.1 American W-sections d Designation Mass per Size foot Size in lb mm 3 W33 x 15 ⁄4 387 838 400 W33 x 153⁄4 354 838 400 W33 x 153⁄4 318 838 400 W33 x 153⁄4 291 838 400 W33 x 153⁄4 263 838 400 W33 x 153⁄4 241 838 400 W33 x 153⁄4 221 838 400 W33 x 153⁄4 201 838 400 W33 x 111⁄2 219 838 292 W33 x 111⁄2 204 838 292 W33 x 111⁄2 187 838 292 W33 x 111⁄2 169 838 292 W33 x 111⁄2 152 838 292 W33 x 111⁄2 141 838 292 W33 x 111⁄2 130 838 292 W33 x 111⁄2 118 838 292 W30 x 15 391 762 381 W30 x 15 357 762 381 W30 x 15 326 762 381 W30 x 15 292 762 381 W30 x 15 261 762 381 W30 x 15 235 762 381 W30 x 15 211 762 381 W30 x 15 191 762 381 W30 x 15 173 762 381 1 W30 x 10 ⁄2 148 762 267 1 W30 x 10 ⁄2 132 762 267 W30 x 101⁄2 124 762 267 W30 x 101⁄2 116 762 267 W30 x 101⁄2 108 762 267 W30 x 101⁄2 99 762 267 W30 x 101⁄2 90 762 267 W27 x 14 539 686 356 W27 x 14 368 686 356 W27 x 14 336 686 356 W27 x 14 307 686 356 W27 x 14 281 686 356 W27 x 14 258 686 356 W27 x 14 235 686 356 W27 x 14 217 686 356 W27 x 14 194 686 356 W27 x 14 178 686 356 W27 x 14 161 686 356 W27 x 14 146 686 356 W27 x 10 221 686 254 W27 x 10 201 686 254 W27 x 10 182 686 254 W27 x 10 159 686 254 W27 x 10 129 686 254 W27 x 10 114 686 254 W27 x 10 102 686 254 60 Mass per metre kg/m 576 527.6 473.3 433.3 391.9 359.4 329.4 299.3 326.6 303.3 278.6 250.7 226.5 210.8 193.8 175.9 582 531 484.8 433.9 388.3 349.4 314.2 283.9 257.6 220.3 196.8 184.8 173 160.4 146.9 133.9 802 548 500 457 418.3 383.9 350.2 323 288.2 264.5 239.9 217.8 328.3 299.8 270.8 236 191.4 170.2 152.4 Depth Section d mm 913 903 893.1 885 877.1 868 862 855.4 877.1 871.2 865.1 859 850.9 846.1 840.7 834.9 843 833 823 813.1 802.9 795 785.9 779 773 779 769.8 766 762.2 758 754 750 826 772 762 752 744 736.1 728 722.1 714 706.4 700.8 695 739.9 732 723.9 714 702 692.9 687.5 x tw Material to ASTM A36 Dimensions and properties to ASTMA6 & A992 x tf y Width Section b mm 411 409 406 404 401.4 403 401 399.9 297.2 295.7 294.1 292.1 293.8 293 292.4 291.7 396 393 390.4 387.4 384.9 382 383.7 382 381 266.2 268 267 266.7 266 265.2 264.4 387 372 369 366.9 364.4 362.4 360.4 358.5 356.4 357.8 356.1 355 264.8 262.8 260.2 257.8 254 255.8 254.5 Thickness of Web tw mm 32 29.5 26.4 24.4 22.1 21.1 19.7 18.2 22.1 20.6 19.1 17 16.1 15.4 14.7 14 34.5 31.5 29 25.9 23.6 21.1 19.7 18 16.6 16.5 15.6 14.9 14.3 13.8 12.8 12 50 35.1 32 29.5 26.9 24.9 23.1 21.1 19 18.4 16.8 15.4 25.9 23.9 21.6 19.1 15.5 14.5 13.2 Thickness Flange tf mm 57.9 53.1 48 43.9 39.9 35.6 32.4 29.2 39.9 37.1 34.1 31 26.8 24.4 21.7 18.8 62 56.9 52.1 47 41.9 38.1 33.4 30.1 27.1 30 25.4 23.6 21.6 19.3 17.5 15.5 89.9 63 57.9 53.1 49 45 40.9 38.1 34 30.2 27.4 24.8 47 42.9 39.1 34 27.9 23.7 21 Tata Steel International Designation Mass per Size foot Size in lb mm W27 x 10 94 686 254 W27 x 10 84 686 254 3 W24 x 12 ⁄4 370 610 324 3 W24 x 12 ⁄4 335 610 324 W24 x 123⁄4 306 610 324 W24 x 123⁄4 279 610 324 W24 x 123⁄4 250 610 324 W24 x 123⁄4 229 610 324 W24 x 123⁄4 207 610 324 W24 x 123⁄4 192 610 324 W24 x 123⁄4 176 610 324 W24 x 123⁄4 162 610 324 W24 x 123⁄4 146 610 324 W24 x 123⁄4 131 610 324 W24 x 123⁄4 117 610 324 W24 x 123⁄4 104 610 324 W24 x 9 198 610 229 W24 x 9 163 610 229 W24 x 9 146 610 229 W24 x 9 128 610 229 W24 x 9 114 610 229 W24 x 9 103 610 229 W24 x 9 94 610 229 W24 x 9 84 610 229 W24 x 9 76 610 229 W24 x 9 68 610 229 W24 x 7 62 610 178 W24 x 7 55 610 178 1 W21 x 12 ⁄4 275 533 312 1 W21 x 12 ⁄4 248 533 312 W21 x 121⁄4 223 533 312 W21 x 121⁄4 201 533 312 W21 x 121⁄4 182 533 312 W21 x 121⁄4 166 533 312 W21 x 121⁄4 147 533 312 W21 x 121⁄4 132 533 312 W21 x 121⁄4 122 533 312 W21 x 121⁄4 111 533 312 W21 x 121⁄4 101 533 312 W21 x 81⁄4 93 533 210 W21 x 81⁄4 83 533 210 W21 x 81⁄4 73 533 210 W21 x 81⁄4 68 533 210 W21 x 81⁄4 62 533 210 W21 x 81⁄4 55 533 210 W21 x 81⁄4 48 533 210 Tata Steel International Mass per metre kg/m 140.1 125.2 551 498 455 416.3 373 341.1 308.2 286.1 261.9 238.9 218.6 196.4 175 155.6 295.1 243.1 218.2 190.2 171.6 153.5 139.9 125.1 113 101.2 92.3 81.9 409 369.4 331.2 299.5 271.3 246.6 218.9 196.5 181.7 165.3 150.6 138.3 122 109 101 92.1 82 72 Depth Section d mm 683.5 677.9 711 699 689.4 679 669 660.9 653 647 641 635 628 622 616 611 667 651 643.1 635 628.9 623.1 617.2 612.2 608 602.6 603 599 612.9 603 593 585 577 571 560 554 551 546 543 549 544.5 539.5 536.7 533.1 528 524 Width Section b mm 253.7 253 347 343 340 338 334.9 333 330.4 329 327 329 328 327 325 324 240.5 236 234.1 231.5 230 228.6 230.2 229 228.2 227.6 179 178 327.4 324.4 322 319 317 315 318 316 315 313 312 214 212 210.8 210 209.3 209 207 Thickness of Web tw mm 12.4 11.7 38.6 35.1 32 29.5 26.4 24.4 22.1 20.6 19 17.1 16.5 15.4 14 12.7 25.9 21.6 19.6 17.1 15.5 14 13.1 11.9 11.1 10.5 10.9 10 31 28.2 25.4 23.1 21.1 19 18.3 16.5 15.2 14 12.7 14.7 12.7 11.6 10.9 10.2 9.5 9.0 b h d s r t Thickness Flange tf mm 19 16.2 69.1 63 57.9 53.1 48 43.9 39.9 37.1 34 31 27.7 24.4 21.6 19 47 39.1 35.1 31 27.9 24.9 22.1 19.6 17.3 14.8 15 12.8 55.6 50.5 45.5 41.4 37.6 34.5 29.2 26.3 24.4 22.2 20.3 23.6 21.3 18.8 17.4 15.6 13.3 10.9 y x x y 61 y b 6.3.1 American W-sections d Designation Mass per Size foot Size in lb mm 1 W21 x 6 ⁄2 57 533 165 W21 x 61⁄2 50 533 165 W21 x 61⁄2 44 533 165 W18 x 11 311 457 280 W18 x 11 283 457 280 W18 x 11 258 457 280 W18 x 11 234 457 280 W18 x 11 211 457 280 W18 x 11 192 457 280 W18 x 11 175 457 280 W18 x 11 158 457 280 W18 x 11 143 457 280 W18 x 11 130 457 280 W18 x 11 119 457 280 W18 x 11 106 457 280 W18 x 11 97 457 280 W18 x 11 86 457 280 W18 x 11 76 457 280 W18 x 71⁄2 71 457 191 W18 x 71⁄2 65 457 191 W18 x 71⁄2 60 457 191 W18 x 71⁄2 55 457 191 W18 x 71⁄2 50 457 191 W18 x 6 46 457 152 W18 x 6 40 457 152 W18 x 6 35 457 152 W16 x 10 100 406 254 W16 x 10 89 406 254 W16 x 10 77 406 254 W16 x 10 67 406 254 W16 x 7 57 406 178 W16 x 7 50 406 178 W16 x 7 45 406 178 W16 x 7 40 406 178 W16 x 7 36 406 178 1 W16 x 5 ⁄2 31 406 140 1 W16 x 5 ⁄2 26 406 140 W14 x 16 730 356 406 W14 x 16 665 356 406 W14 x 16 605 356 406 W14 x 16 550 356 406 W14 x 16 500 356 406 W14 x 16 455 356 406 W14 x 16 426 356 406 W14 x 16 398 356 406 W14 x 16 370 356 406 W14 x 16 342 356 406 62 Mass per metre kg/m 84.7 74.7 65.7 464 421 384 349 314.7 286.3 261 235.6 213.3 193.9 177 158 144 128 113 106.1 98.3 89.3 82 74.3 67.2 59.8 52.3 149 132 114 100 85 74.2 67.1 60.1 54.1 46 39 1087.9 991 902.2 819 744.3 677.8 633.9 592.6 551 509.5 x tw Material to ASTM A36 Dimensions and properties to ASTMA6 & A992 x tf y Depth Width Section Section d b mm mm 535 166 529 166 525 165 567 305 555 302 545 289 535 296 525 293 517 291 509 289 501 287 495 285 489 283 482 286 476 284 472 283 467 282 463 280 469 194 467.2 192.8 463.4 191.9 460 191.3 457 190.4 458 153.8 454.6 152.9 449.8 152.4 431 265 425 263 420 261 415 260 417 181 412.8 179.5 409.4 178.8 406.4 177.9 402.6 177.7 403.2 142.2 398 141.8 569 454 550 448 531 442 514 437 498 432 483 428 474.6 424 465 421 455.6 418.5 446 416 Thickness Thickness of Web Flange tw tf mm mm 10.3 16.5 9.7 13.6 8.9 11.4 38.6 69.6 35.6 63.5 32.5 58.4 29.5 53.6 26.9 48.5 24.4 44.4 22.6 40.4 20.6 36.6 18.5 33.5 17 30.5 16.6 26.9 15 23.9 13.6 22.1 12.2 19.6 10.8 17.3 12.6 20.6 11.4 19.6 10.5 17.7 9.9 16 9 14.5 9 15 8.1 13.3 7.6 10.9 14.9 25 13.3 22.2 11.6 19.3 10.0 16.9 10.9 18.2 9.5 16 8.8 14.3 7.9 12.8 7.7 10.9 6.8 11.2 6.4 8.6 78 125 71.9 115 65.9 106 60.5 97 55.6 88.9 51.2 81.5 47.6 77 45 72.3 42.1 67.5 39.1 62.7 Tata Steel International Designation Mass per Size foot Size in lb mm W14 x 16 311 356 406 W14 x 16 283 356 406 W14 x 16 257 356 406 W14 x 16 233 356 406 W14 x 16 211 356 406 W14 x 16 193 356 406 W14 x 16 176 356 406 W14 x 16 159 356 406 W14 x 16 145 356 406 W14 x 141⁄2 132 356 368 1 W14 x 14 ⁄2 120 356 368 W14 x 141⁄2 109 356 368 W14 x 141⁄2 99 356 368 W14 x 141⁄2 90 356 368 W14 x 10 82 356 254 W14 x 10 74 356 254 W14 x 10 68 356 254 W14 x 10 61 356 254 W14 x 8 50 356 203 W14 x 8 45 356 203 W14 x 8 40 356 203 W14 x 63⁄4 38 356 171 3 W14 x 6 ⁄4 34 356 171 W14 x 63⁄4 30 356 171 W14 x 5 26 356 127 W14 x 5 22 356 127 W12 x 12 336 305 305 W12 x 12 305 305 305 W12 x 12 279 305 305 W12 x 12 252 305 305 W12 x 12 230 305 305 W12 x 12 210 305 305 W12 x 12 190 305 305 W12 x 12 170 305 305 W12 x 12 152 305 305 W12 x 12 136 305 305 W12 x 12 120 305 305 W12 x 12 106 305 305 W12 x 12 96 305 305 W12 x 12 87 305 305 W12 x 12 79 305 305 W12 x 12 72 305 305 W12 x 12 65 305 305 Tata Steel International Mass per metre kg/m 462.8 421.7 382.4 347 313.4 287.1 262.7 235.1 216.3 196.5 179.2 162 147.5 134 122.3 110.4 101.4 91 74.6 67.1 59.7 57 51 45 39.1 33.1 500.5 454 415.1 374.8 343.3 313.2 282.9 252.9 226.8 202.6 178.8 158.1 143.1 129.6 117.9 106.9 96.9 Depth Section d mm 435 425 416 407 399 393.6 387 381 375 372 368 364 360 356 363 360 357 353 354 350 347 358 355 351.4 353.4 349 427.2 415 403 391 382 373.6 365.3 356 348 341 333 327.1 323 318 314.5 311 307.9 Width Section b mm 412 409 406 404 401 399 398 394.8 394 374 373 371 370 369 257 256 255 254 204 204 203 172.2 171.5 171.1 126 125.4 340 336 334 330 328 324.9 322.2 319 317 315 313 311.2 309 308 307.4 306 305.3 Thickness of Web tw mm 35.8 32.8 29.8 27.2 24.9 22.6 21.1 18.4 17.3 16.4 15 13.3 12.3 11.2 13 11.4 10.5 9.5 9.4 8.6 7.7 8.1 7.4 7 6.6 6 45.1 41.3 38.9 35.4 32.6 30 26.8 24.4 22.1 20.1 18 15.8 14 13.1 12 10.9 9.9 b h d s r t Thickness Flange tf mm 57.4 52.6 48 43.7 39.6 36.5 33.3 30.2 27.7 26.2 23.9 21.8 19.8 18 21.7 19.9 18.3 16.4 16.8 15.1 13.5 13 11.5 9.7 10.7 8.5 75.1 68.7 62.7 57.2 52.6 48.3 44.1 39.6 35.6 31.8 28.1 25 22.9 20.6 18.7 17 15.4 y x x y 63 y b 6.3.1 American W-sections d Designation Mass per Size foot Size in lb mm W12 x 10 58 305 254 W12 x 10 53 305 254 W12 x 8 50 305 203 W12 x 8 45 305 203 W12 x 8 40 305 203 1 W12 x 6 ⁄2 35 305 165 1 W12 x 6 ⁄2 30 305 165 W12 x 61⁄2 26 305 165 W12 x 4 22 305 102 W12 x 4 19 305 102 W12 x 4 16 305 102 W12 x 4 14 305 102 W10 x 10 112 254 254 W10 x 10 100 254 254 W10 x 10 88 254 254 W10 x 10 77 254 254 W10 x 10 68 254 254 W10 x 10 60 254 254 W10 x 10 54 254 254 W10 x 10 49 254 254 W10 x 8 45 254 203 W10 x 8 39 254 203 W10 x 8 33 254 203 3 W10 x 5 ⁄4 30 254 146 3 W10 x 5 ⁄4 26 254 146 W10 x 53⁄4 22 254 146 W10 x 53⁄4 16 254 146 W10 x 4 19 254 102 W10 x 4 17 254 102 W10 x 4 15 254 102 W10 x 4 12 254 102 64 Mass per metre kg/m 86.5 79 74.6 67.1 59.7 52.4 44.5 38.7 32.8 28.2 24.8 21 167.1 148.9 132 114.8 101.3 88.9 80.1 73.1 67.1 58.2 49.2 44.8 38.6 32.8 24 28.3 25.2 22 17.6 Depth Section d mm 310 306 310 306 303 317 313 310 312.7 308.7 305.1 303 289.1 282 276.3 269 264.2 260.3 256.4 254.1 257 252 247 265.9 262.4 258.3 253 260.4 257.2 254 254 x tw Material to ASTM A36 Dimensions and properties to ASTMA6 & A992 x tf y Width Section b mm 254 254 205 204 203 167 166 165 102.4 101.8 101.6 101 265.2 263 261.3 259 257.3 256.3 254.7 254.6 204 203 202 147.6 146.6 146.1 145 102.2 101.9 101.6 101.6 Thickness of Web tw mm 9.1 8.8 9.4 8.5 7.5 7.6 6.6 5.8 6.6 6 5.8 5.1 19.2 17.3 15.3 13.5 11.9 10.3 9.4 8.6 8.9 8 7.4 7.6 6.6 6.1 5 6.3 6 5.7 5.8 Thickness Flange tf mm 16.3 14.6 16.3 14.6 13.1 13.2 11.2 9.7 10.8 8.8 7 5.7 31.7 28.4 25.3 22.1 19.6 17.3 15.6 14.2 15.7 13.5 11 13 11.2 9.1 6.4 10 8.4 6.8 6.8 Tata Steel International Designation Mass per Size foot Size in lb mm W8 x 8 67 203 203 W8 x 8 58 203 203 W8 x 8 48 203 203 W8 x 8 40 203 203 W8 x 8 35 203 203 W8 x 8 31 203 203 1 W8 x 6 ⁄2 28 203 133 1 24 203 133 W8 x 6 ⁄2 21 203 133 W8 x 51⁄4 1 18 203 133 W8 x 5 ⁄4 W8 x 4 15 203 100 W8 x 4 13 203 100 W8 x 4 10 203 100 W6 x 6 25 152 152 W6 x 6 20 152 152 W6 x 6 15 152 152 W6 x 4 16 152 100 W6 x 4 12 152 100 W6 x 4 9 152 100 W6 x 4 8.5 152 100 W5 x 5 19 130 130 W5 x 5 16 130 130 W4 x 4 13 100 100 Tata Steel International Mass per metre kg/m 99.6 86.1 71 60 52 46.1 41.7 35.9 31.4 26.6 22.5 19.3 15.0 37 30 23 24 18 13.5 13.0 28.1 23.8 19.3 Depth Section d mm 228.6 222.2 215.8 209.6 206.2 203.2 205 201 210 207 206 203 200 161.8 157.6 152.4 160 153 150 148 131 127 106 Width Section b mm 210.3 209.1 206.4 205.8 204.3 203.6 166 165 134 133 102 102 100 154.4 152.9 152.2 102 102 100 100 128 127 103 Thickness of Web tw mm 14.5 12.7 10 9.4 7.9 7.2 7.2 6.2 6.4 5.8 6.2 5.8 4.3 8 6.5 5.8 6.6 5.8 4.3 4.3 6.9 6.1 7.1 b h d s r t Thickness Flange tf mm 23.7 20.5 17.3 14.2 12.5 11 11.8 10.2 10.2 8.4 8.0 6.5 5.2 11.5 9.4 6.8 10.3 7.1 5.5 4.9 10.9 9.1 8.8 y x x y 65 y b 6.3.2 Jumbo sections d x tw Material to ASTM A36 Dimensions and properties to ASTMA6 & A992 x y The Tata Steel Group is one of a select few manufacturing businesses that can produce the world’s largest structural sections. The Jumbo sections are produced from ultra-clean steels and precision-rolled to the highest levels of dimensional accuracy. By working closely with some of the world’s most prestigious construction companies, Tata Steel offers the opportunity to build large structures faster, higher and stronger. y b h d x s r x t y Some examples of major projects that have used our Jumbo Sections are: • 383 Madison Avenue, New York, USA • Jin Mao Building, Shanghai, China • Petronas Towers, Kuala Lumpur, Malaysia • Guangdong Olympic Stadium, Guangzhou, China • Barclays Bank Headquarters, Canary Wharf, London STM A992 A Serial Size in W14 x 16 W14 x 16 W14 x 16 W14 x 16 W14 x 16 W14 x 16 66 Mass Mass Depth per Serial per Section foot Size metre d lb mm kg/m mm 730 356 x 406 1086.0 569.5 665 356 x 406 990.0 549.7 605 356 x 406 900.0 531.4 550 356 x 406 818.0 514.1 500 356 x 406 744.0 497.8 455 356 x 406 677.0 483.1 6.4 Foundations & Piling tf Width Section b mm 454.4 448.3 442.3 436.9 432.1 427.6 Thickness of Web tw mm 78 71.9 65.9 60.5 55.6 51.2 Thickness Flange tf mm 125 115 106 97 88.9 81.5 Tata Steel International Tata Steel International is a supplier of piling products, including both sheet and tubular piles, enabling us to offer solutions for a wide variety of construction projects, both temporary and permanent. Typical structures include cofferdams, quays, wharves and harbour works, as well as land reclamation and retaining walls. This is complemented by a full range of interlocks, as well as corner, junction and closure piles to ensure a complete package can be supplied. The sections are designed to offer the superior strength to weight ratio, whilst maintaining the best driving qualities. Sheet piles are typically supplied in accordance with EN 10248 grades S270GP and S355GP, although higher strength grades and weathering grades can be supplied. Sheet piles are available in U, Z and straight web profiles and typical sizes and properties are shown in the table opposite. Tubular piles are generally supplied in accordance with API-5L, where typical sizes and properties are shown in Section 8. Tata Steel International can offer technical assistance and advice in the design and application of piling systems through our expert piling engineers within the business. For further information contact us in Milton Keynes, UK. Tata Steel International 67 6.4 Foundations & Piling z t y y s h z U piles section 602 603 603k 604 605 606 SX10 SX18 SX27 b width height of one of wall pile b h mm mm 600 310 600 310 600 310 600 380 600 410 600 420 600 260 600 360 600 420 thickness of the flange t mm 8.2 9.7 10 10.5 12.8 16.5 10.3 13.4 18.0 b thickness mass of the pile wall web s mm kg/m kg/m2 8.0 54.3 90.5 8.4 64.8 108 9.0 68.1 113.5 9.0 74.1 123.5 9.0 82.4 137.3 9.2 94.8 158 – 61.8 103.0 – 81.6 136.0 – 106.0 177.0 elastic Combined section moment modulus of Inertia Wyy lyy cm3/m cm4/m 845 13075 1180 18251 1220 18900 1620 30726 2006 41127 2506 52631 1000 13000 1800 32400 2700 56700 t h section PZ22 PZ27 PZ35 PZ40 PZC 13 PZC 18 PZC 26 PZC 36 width height of one of wall pile b h mm mm 559 235 457 307 575 384 500 417 708 319 635 387 708 450 630 506 thickness thickness mass of the of the pile wall flange web t s mm mm kg/m kg/m2 9.5 9.5 61.8 110.6 9.5 9.5 61.8 135.1 15.4 12.7 98.2 170.8 15.2 12.7 97.6 195.2 9.5 9.5 75.1 106.0 9.5 9.5 75.1 118.2 15.2 13.3 110.0 155.4 16.6 15.2 121.7 193.2 Straight web 68 Typical supply options Typical length range General Up to S355J2H purpose 600mm Crane rail 600mm to B/X42/X70 piles 1,000mm Quay wall 1,000mm X65/X70 to 3,500mm Dolphin/ 2,000mm to X42 – RQT701 mooring 4,000mm Longitudinal 6m – 15m Longitudinal /Spiral Longitudinal /Spiral/Circ Longitudinal /Circ 6m – 15m 6m – 35m 6m – 40m b elastic Combined section moment modulus of Inertia Wyy lyy cm3/m cm4/m 990 11620 1660 25580 2635 50455 3300 68645 1300 20755 1800 34890 2600 58460 3600 91140 width of one pile b mm 500 500 t height thickness mass of one of the pile wall pile web h t mm mm kg/m kg/m2 – 10.2 67.1 134.3 – 12.7 75.7 151.4 x elastic section modulus Wyy cm3/m 103 1033 Weight (kg/mtr) [OD(mm) – WT(mm)] x WT(mm) x 0.0246615 = kg/mtr Freight Factor (m3/tonne) ( )( ) 2 OD x 1000 = m 3/tonne 1000 kg/m Section modulus (cm 3/mtr) π (OD 4 – ID 4) = cm 3/mtr 32000OD where OD and ID = mm Moment of inertia (cm4/mtr) x section PS27.5 PS31 Typical Typical size Typical application range grades Formulae for carbon steel round tubes s Z piles Tubular piles Tubular piles have been used for many years in marine structures as free-standing elements and more recently as part of a combination with sheet piles. The range of tubular piles has increased continuously to meet a growing demand. b Combined moment of Inertia lyy cm4/m 414 414 Tata Steel International π (OD 4 – ID 4) = cm 4/mtr 640000 OD = Outside Diameter, ID = Internal Diameter, WT = Wall Thickness Tata Steel International 69 6.4 Foundations & Piling Reinforcing products Tata Steel International can supply a wide variety of reinforcing products including Re-bar, D-bar and reinforcing mesh for the construction industry. Rebar and mesh All products are in accordance with common international specifications such as BS 4449, DIN 488 and ASTM A615. The bar materials can be supplied either plain or ribbed, (see diagram) and in cut lengths or bar-in-coil. Size range Supply type 6 and 8mm 10 – 40mm Typically in coil form and straight lengths up to 12 metres Typically in straight lengths up to 12 metres Open Cell™ structures High Load Capacity Structures suitable for Deep Water, Soft Soils or Shallow Bedrock and Seismic Conditions. Open Cell Technology The Open Cell bulkhead is a cellular flat sheet pile structure, in which each cell’s sheet piles are driven in the shape of a ‘U’ (when viewed from above). This technology is used primarily on docks and similar structures. Readily adaptable, this system is suitable for ship berths, erosion control, bridge abutments, artificial islands and other uses where the following might be required or encountered; • Face wall heights to 30m • High loads (vertical/horizontal) • Soft or dense soils • Ice impact Significant savings can be achieved by using Open Cell structures over traditional designs through reduced construction time, construction from land and reduced material costs. The simplicity of the system is an advantage during construction, because Open Cells require relatively few critical steps, which translates into a more efficient speed of construction and thereby provides a combination of low cost with high performance. Figure 1 Example of rib pattern of grade 500A with four transverse rib series. 70 Figure 2 Example of rib pattern of grade 500B/C with four transverse rib series. Tata Steel International Tata Steel International 71 r 6.4 Foundations & Piling D d t BS4. ASTM. T B Bearing piles ‘H’ section piles are the ideal solution when foundations are required in difficult installation conditions or when a low displacement pile is needed. Their inherent strength and wide range permit optimal solutions. ASTM Size Mass per foot in lb UP14x141⁄2 HP14x141⁄2 HP14x141⁄2 HP14x141⁄2 HP14x141⁄2 UP12x12 UP12x12 UP12x12 HP12x12 HP12x12 HP12x12 UP12x12 HP12x12 HP10x10 UP10x10 HP10x10 HP8x8 UP8x8 72 121 117 102 89 73 150 125 100 84 74 63 59 53 57 48 42 36 30 Metric/BS4 Equivalent 356x368x180 356x368x174 356x368x152 356x368x133 356x368x109 305x305x223 305x305x186 305x305x149 305x305x126 305x305x110 305x305x95 305x305x88 305x305x79 254x254x85 254x254x71 254x254x63 203x203x54 203x203x45 Mass per metre Depth of Section kg D mm 180.0 173.9 152.0 133.0 108.9 222.9 186.0 149.1 126.1 110.0 94.9 88.0 78.9 85.1 71.0 63.0 53.9 44.9 362.9 361.4 356.4 352.0 346.4 337.9 328.3 318.5 312.3 307.9 303.7 301.7 299.3 254.3 249.7 247.1 204.0 200.2 Width Thickof ness Section of Web B t mm mm 378.8 378.5 376.0 373.8 371.0 325.7 320.9 316.0 312.9 310.7 308.7 307.8 306.4 260.4 258.0 256.6 207.7 205.9 21.1 20.3 17.8 15.6 12.8 30.3 25.5 20.6 17.5 15.3 13.3 12.4 11.0 14.4 12.0 10.6 11.3 9.5 Tata Steel International Thickness of Flange T mm 21.1 20.4 17.9 15.7 12.9 30.4 25.6 20.7 17.6 15.4 13.3 12.3 11.1 14.3 12.0 10.7 11.4 9.5 Root Radius Depth between fillets r mm d mm 15.2 15.2 15.2 15.2 15.2 15.2 15.2 15.2 15.2 15.2 15.2 15.2 15.2 12.7 12.7 12.7 10.2 10.2 Tata Steel International 290.2 290.2 290.2 290.2 290.2 246.7 246.7 246.7 246.7 246.7 246.7 246.7 246.7 200.3 200.3 200.3 160.8 160.8 Ratios of Local Buckling Flange B/2T 9.00 9.28 10.5 11.9 14.4 5.36 6.27 7.63 8.89 10.1 11.6 12.5 13.8 9.1 10.8 12.0 9.11 10.8 Second Moment of Area Axis Axis yy xx 4 cm4 cm Web d/t 13.8 14.3 16.3 18.6 22.7 8.14 9.67 12.0 14.1 16.1 18.5 19.9 22.4 13.9 16.7 18.9 14.2 16.9 51770 51010 43970 37980 30630 52700 42610 33070 27410 23560 20040 18420 16440 12280 10070 8860 5027 4100 20720 18460 15880 13680 10990 17580 14140 10910 9002 7709 6529 5984 5326 4215 3439 3016 1705 1384 73 r 6.4 Foundations & Piling D d t BS4. ASTM. T B ASTM Size Mass per foot in UP14x141⁄2 HP14x141⁄2 HP14x141⁄2 HP14x141⁄2 HP14x141⁄2 UP12 x12 UP12x12 UP12x12 HP12x12 HP12x12 HP12x12 UP12x12 HP12x12 HP10x10 UP10x10 HP10x10 HP8x8 UP8x8 74 lb 121 117 102 89 73 150 125 100 84 74 63 59 53 57 48 42 36 30 Elastic Modulus Radius of Gyration Axis xx cm Axis yy cm 15.2 15.2 15.1 15.0 14.9 13.6 13.4 13.2 13.1 13.0 12.9 12.8 12.8 10.6 10.6 10.5 8.55 8.46 9.10 9.13 9.05 8.99 8.90 7.87 7.73 7.58 7.49 7.42 7.35 7.31 7.28 6.24 6.17 6.13 4.98 4.92 Axis xx cm3 Axis yy cm3 2923 2823 2468 2158 1769 3119 2596 2076 1755 1531 1320 1221 1099 966 807 717 493 410 1011 976 845 732 592 1079 881 691 575 496 423 389 348 324 267 235 164 134 Plastic Modulus Axis xx cm3 3306 3186 2767 2406 1956 3653 3003 2370 1986 1720 1475 1361 1218 1092 904 799 557 459 Axis yy cm3 1552 1497 1293 1118 903 1680 1366 1065 885 762 648 595 531 498 409 360 252 206 Tata Steel International Buckling Parameter Torsional Index Warping Constant Torsional Constant Area of Section u x H dm6 J cm4 d cm2 0.821 0.821 0.821 0.822 0.823 0.826 0.827 0.828 0.829 0.830 0.830 0.830 0.832 0.825 0.826 0.827 0.827 0.827 15.3 15.8 17.8 20.1 24.2 9.55 11.1 13.5 15.7 17.7 20.2 21.6 23.9 15.6 18.4 20.5 15.8 18.6 Tata Steel International 5.59 5.37 4.55 3.87 3.05 4.15 3.24 2.42 1.95 1.65 1.38 1.25 1.11 0.607 0.486 0.421 0.158 0.126 67 330 223 151 84.6 943 560 295 182 122 80.0 64.2 46.9 81.8 48.4 34.3 32.7 19.2 229 221 194 169 139 284 237 190 161 140 121 112 100 108 90.4 80.2 68.7 57.2 75 7.0 Hollow sections 7.1.1Celsius® hot finished structural hollow sections Celsius® SHS •Formed at normalising temperature • High sectional properties • Fine grain structure • Uniform mechanical properties • Weldable in corner regions • Higher compression capacity • Negligible residual stress • Tighter corner profile • Suitability for galvanising • Fire resistance capability • Proven dynamic performance Chemical Composition and Mechanical Properties Chemical composition – ladle analysis Celsius® hot finished structural hollow sections are produced in a standard grade with yield stress of 355 N/mn2, which fully complies with EN 10210 S355J2H. The sections have a Charpy impact minimum average energy of 27J at –20˚C. All Celsius® hot finished structural hollow sections have an improved corner profile of 2T maximum. Celsius® SHS Specification Celsius SHS are manufactured in accordance with the European Standard for hot finished structural hollow sections EN 10210, with the technical delivery requirements of EN 10210-1:2006 and the dimensions and tolerances to EN 10210-2:2006 plus an improved corner profile of 2T maximum. Celsius® 355 are supplied as standard to quality J2 making them suitable for all internal and external applications to BS 5950-1:2000. Celsius® hot finished structural hollow sections are produced by Electric Weld (EW) process in sizes up to and including 508mm outside diameter, 400 x 400mm square and 500 x 300mm rectangular. Details of the regular and non regular production sizes, thickness and grades are available. celsius® 355 Specification EN 10210 S355J2H % max * Carbon Silicon Manganese Sulphur Phosphorus Carbon equivalent (CEV) max T ≤ 16mm * Up to and including 40mm thick 0.22 0.55 1.60 0.035 0.035 0.45 Mechanical properties celsius® 355 Specification EN 10210 S355J2H Tensile Strength Rm N/mm2: 3 ≤ T ≤ 65mm Yield Strength ReH min. N/mm2: T ≤ 16mm Min Elongation % T ≤ 40mm on gauge length 5.65. S0 Impact properties Minimum Ave energy (J) 10 x 10mm Specimen at -20˚C 490 – 630 355 22 27 A range of Jumbo RHS up to 800 x 800 x 60 are also available. Sizes, thicknesses and grades other than those shown in this publication may be available on request. 76 Tata Steel International Tata Steel International 77 7.1.1Celsius® hot finished structural hollow sections Square and rectangular hollow sections – length ranges and tolerances Size Welded SquaresRectangles Standard mill Special mill Tolerance mm mm lengths m lengths m mm 40 x 40 Ω 50 x 30 Ω 6.0, 6.4, 5.4 – 14.6 +150-0 100 x 100 120 x 80 7.5, 10.0 & 12.0 120 x 120 Ω 150 x 100 Ω 6.0, 6.4 6.0 – 14.6 +150-0 150 x 150 x 12.5 200 x 100 x 12.5 7.5, 10.0 & 12.0 150 x 150 x 16.0 160 x 160 Ω 200 x 120 to 10.0 & 12.0 6.0 – 15.35 +150-0 400 x 400 x 16.0 450 x 250 x 16.0 500 x 300 Ω 16.0 10.0 & 12.0 6.0 – 15.15 +150-0 uti = up to and including Seamless Standard random lengths m – – 10 – 11.2 – – Circular hollow sections – length ranges and tolerances Size Squares mm 21.3 – 42.4 48.3 60.3 – 114.3 139.7 168.3 – 193.7 219.1 – 508.0 uti = up to and including 78 Welded Thickness Standard mill Special mill mm lengths m lengths m all 6.0, 6.4 & 7.5 5.4 – 7.5 all 6.0, 6.4, 7.5 & 10.0 5.4 – 14.6 all 6.0, 6.4, 7.5 & 10.0 5.0 – 14.6 all 7.5, 10.0 6.0 – 14.6 all 7.5, 10.0 & 12.0 6.0 – 14.6 all 10.0 & 12.0 6.0 – 14.5 Tata Steel International Tolerance mm +150-0 +150-0 +150-0 +150-0 +150-0 +150-0 Tata Steel International 79 d y 7.1.2 Circular hollow sections x x Dimensions and properties to EN 10210-1:2006 Tolerances to EN 10210-2 t y Outside Thickness Mass Sectional diameter area D T M A mm mm kg/m cm2 26.9 3.2 1.87 2.38 33.7 2.6 1.99 2.54 3.2 2.41 3.07 4.0 2.93 3.73 42.4 3.2 3.09 3.94 4.0 3.79 4.83 48.3 3.2 3.56 4.53 4.0 4.37 5.57 5.0 5.34 6.80 60.3 3.2 4.51 5.74 4.0 5.55 7.07 5.0 6.82 8.69 76.1 2.9 5.24 6.67 3.2 5.75 7.33 4.0 7.11 9.06 5.0 8.77 11.2 88.9 3.2 6.76 8.62 4.0 8.38 10.7 5.0 10.3 13.2 6.3 12.8 16.3 114.3 3.2 8.77 11.2 3.6 9.83 12.5 4.0 10.9 13.9 5.0 13.5 17.2 6.3 16.8 21.4 139.7 5.0 16.6 21.2 6.3 20.7 26.4 8.0 26.0 33.1 10 32.0 40.7 168.3 5.0 20.1 25.7 6.3 25.2 32.1 8.0 31.6 40.3 10.0 39.0 49.7 80 Approx. length/ tonne m/t 535 503 415 341 323 264 281 229 187 222 180 147 191 174 141 114 148 119 96.7 77.9 114 102 92.0 74.2 59.6 60.2 48.2 38.5 31.3 49.7 39.7 31.6 25.6 Tata Steel International Outside Thickness Mass Sectional diameter area D T M A mm mm kg/m cm2 193.7 5.0 23.3 29.6 6.3 29.1 37.1 8.0 36.6 46.7 10.0 45.3 57.7 219.1 5.0 26.4 33.6 6.3 33.1 42.1 8.0 41.6 53.1 10.0 51.6 65.7 12.5 63.7 81.1 244.5 8.0 46.7 59.4 10.0 57.8 73.7 12.5 71.5 91.1 16.0 90.2 115 273 6.3 41.4 52.8 8.0 52.3 66.6 10.0 64.9 82.6 12.5 80.3 102 16.0 101 129 323.9 6.3 49.3 62.9 8.0 62.3 79.4 10.0 77.4 98.6 12.5 96.0 122 16.0 121 155 355.6 16.0 134 171 406.4 12.5 121 155 16.0 154 196 457 16.0 174 222 508 10.0 123 156 12.5 153 195 16.0 194 247 Tata Steel International Approx. length/ tonne m/t 43.0 34.3 27.3 22.1 37.9 30.2 24.0 19.4 15.7 21.4 17.3 14.0 11.1 24.1 19.1 15.4 12.5 9.86 20.3 16.0 12.9 10.4 8.23 7.46 8.24 6.49 5.75 8.14 6.55 5.15 81 y 7.1.3 Square hollow sections h x Dimensions and properties to EN 10210-1 Tolerances to EN 10210-2 x t y b Size Thickness Mass Sectional diameter area BxB T M A mm mm kg/m cm2 20 x 20 1.5 0.4 0.5 2.3 0.7 0.8 3.0 0.9 1.1 25.4 x 25.4 1.5 0.7 0.9 2.3 1.1 1.3 3.0 1.4 1.7 30 x 30 1.5 1.0 1.2 2.3 1.5 1.9 3.0 1.9 2.4 38.1 x 38.1 1.5 1.5 2.0 2.3 2.4 3.0 3.0 3.1 3.9 3.2 3.3 4.2 40 x 40 1.5 1.7 2.2 2.3 2.6 3.3 3.0 3.41 4.34 3.2 3.61 4.60 4.0 4.39 5.59 5.0 5.28 6.73 50 x 50 2.3 3.34 4.25 3.0 4.35 5.54 3.2 4.62 5.88 3.6 5.08 6.47 4.0 5.64 7.19 5.0 6.85 8.73 6.3 8.31 10.6 60 x 60 2.3 4.06 5.17 3.0 5.29 6.74 3.2 5.62 7.16 3.6 6.21 7.91 4.0 6.9 8.79 5.0 8.42 10.7 6.3 10.3 13.1 8.0 12.5 16.0 82 Approx. length/ tonne m/t 2346 1530 1173 1455 949 727 1043 680 521 646 422 323 303 587 383 293 277 228 189 300 230 216 197 177 146 120 247 189 178 161 145 119 97 80 Tata Steel International Size Thickness Mass Sectional diameter area BxB T M A mm mm kg/m cm2 70 x 70 3.6 7.4 9.42 5.0 9.99 12.7 6.3 12.3 15.6 8.0 15.0 19.2 75 x 75 2.3 5.43 6.91 3.0 7.08 9.01 3.2 7.55 9.61 3.6 8.49 10.81 4.0 9.44 12.02 4.5 10.62 13.52 5.0 11.80 15.02 80 x 80 3.6 8.53 10.9 4.0 9.41 12.0 5.0 11.6 14.7 6.3 14.2 18.1 8.0 17.5 22.4 90 x 90 3.6 9.66 12.3 4.0 10.7 13.6 5.0 13.1 16.7 6.3 16.2 20.7 8.0 20.1 25.6 100 x 100 2.3 6.84 8.74 3.0 8.93 11.40 3.2 9.52 12.16 3.6 10.71 13.68 100 x 100 4.0 11.9 15.2 4.5 13.39 17.10 5.0 14.7 18.7 6.3 18.2 23.2 8.0 22.6 28.8 10.0 27.4 34.9 114.3 x 114.3 3.2 10.34 13.18 3.6 11.63 14.83 4.0 12.92 16.48 4.5 14.53 18.54 5.0 16.15 20.59 6.0 19.38 24.71 8.0 25.84 32.95 9.0 29.07 37.07 Tata Steel International Approx. length/ tonne m/t 135 100 81 67 184 141 132 118 106 94 85 117 106 86 70 57 104 93 76 62 50 146 112 105 93 84 75 68 55 44 36 97 86 77 69 62 52 39 34 83 y 7.1.3 Square hollow sections h x Dimensions and properties to EN 10210-1 Tolerances to EN 10210-2 y b Size Thickness Mass Sectional diameter area BxB T M A mm mm kg/m cm2 120 x 120 5.0 17.8 22.7 6.3 22.2 28.2 8.0 27.6 35.2 10.0 33.7 42.9 12.5 40.9 52.1 125 x 125 3.2 8.96 11.39 3.6 10.08 12.81 4.0 11.20 14.24 4.5 12.60 16.02 5.0 14.00 17.80 6.0 16.80 21.36 8.0 22.40 28.48 9.0 25.20 32.03 135 x 135 3.2 12.50 15.89 3.6 14.06 17.88 4.0 15.62 19.86 4.5 17.57 22.34 5.0 19.53 24.83 6.0 23.43 29.79 8.0 31.24 39.72 9.0 35.15 44.69 10.0 39.05 49.65 140 x 140 5.0 21.0 26.7 6.3 26.1 33.3 8.0 32.6 41.6 10.0 40.0 50.9 12.5 48.7 62.1 150 x 150 5.0 22.6 28.7 6.3 28.1 35.8 8.0 35.1 44.8 10.0 43.1 54.9 12.5 52.7 67.1 16.0 65.2 83.0 160 x 160 5.0 24.1 30.7 6.3 30.1 38.3 8.0 37.6 48.0 10.0 46.3 58.9 12.5 56.6 72.1 84 x t Approx. length/ tonne m/t 56 45 36 30 25 112 99 89 79 71 60 45 40 80 71 64 57 51 43 32 28 26 48 38 31 25 21 44 36 29 23 19 15 42 33 27 22 18 Tata Steel International Size Thickness Mass Sectional diameter area BxB T M A mm mm kg/m cm2 175 x 175 3.6 20.76 26.44 4.0 23.06 29.38 4.5 25.95 33.05 5.0 28.83 36.73 6.0 34.60 44.07 8.0 46.13 58.76 9.0 51.90 66.11 10.0 57.66 73.45 11.0 63.43 80.80 180 x 180 6.3 34.0 43.3 8.0 42.7 54.4 10.0 52.5 66.9 12.5 64.4 82.1 16.0 80.2 102 200 x 200 4.0 24.32 30.96 4.5 27.36 34.83 5.0 30.4 38.7 6.3 38.0 48.4 8.0 47.7 60.8 9.0 52.92 67.41 10.0 58.8 74.9 11.0 64.68 82.39 12.5 72.3 92.1 16.0 90.3 115 250 x 250 4.5 34.21 43.57 5.0 38.02 48.41 6.3 47.9 61.0 8.0 60.3 76.8 9.0 67.05 85.41 10.0 74.5 94.9 11.0 81.95 104.39 12.5 91.9 117 16.0 115 147 300 x 300 6.3 57.8 73.6 8.0 72.8 92.8 9.0 81.18 103.5 10.0 90.2 115 11.0 99.22 126.5 12.5 112 142 16.0 141 179 Tata Steel International Approx. length/ tonne m/t 48 43 39 35 29 22 19 17 16 29 23 19 16 13 41 37 33 26 21 19 17 15 14 11 29 26 21 17 15 13 12 11 9 17 14 12 11 10 9 7 85 y y 7.1.3 Square hollow sections h x Dimensions and properties to EN 10210-1:2006 Tolerances to EN 10210-2 x t y 7.1.4 Rectangular hollow sections h x Dimensions and properties to EN 10210-1. Tolerances to EN 10210-2 y b b Size Thickness Mass Sectional diameter area BxB T M A mm mm kg/m cm2 350 x 350 6.0 64.05 81.75 8.0 85.4 109 9.0 95.4 121.5 10.0 106 135 11.0 116.6 148.5 12.5 131 167 16.0 166 211 400 x 400 6.0 73.20 93.00 8.0 97.60 124.00 9.0 109.80 139.50 10.0 122 155 11.0 134.2 170.5 12.5 151 192 16.0 191 243 86 Approx. length/ tonne m/t 16 12 10 9 9 8 6 14 10 9 8 7 7 5 Tata Steel International Size Thickness Mass Sectional diameter area HxB T M A mm mm kg/m cm2 30 x 20 1.5 0.54 0.69 2.3 0.83 1.06 3.0 1.09 1.39 40 x 20 1.5 0.73 0.92 2.3 1.11 1.42 3.0 1.45 1.85 40 x 30 1.5 1.09 1.39 2.3 1.67 2.12 3.0 2.18 2.77 50 x 25 1.5 1.13 1.44 2.3 1.74 2.21 3.0 2.27 2.89 3.2 2.42 3.08 50 x 30 1.5 1.69 2.16 2.3 2.59 3.31 3.0 3.38 4.31 3.2 3.61 4.60 60 x 40 1.5 2.18 2.77 2.3 3.34 4.25 3.0 4.35 5.54 3.2 4.64 5.91 4.0 5.64 7.19 5.0 6.85 8.73 75 x 45 2.3 4.69 5.97 3.0 6.12 7.79 3.2 6.53 8.31 3.6 7.34 9.35 4.0 8.16 10.39 80 x 40 3.2 5.62 7.16 4.0 6.9 8.79 5.0 8.42 10.7 6.3 10.3 13.1 8.0 12.5 16.0 Tata Steel International x t Approx. length/ tonne m/t 1839 1199 920 1379 900 690 920 600 460 883 576 441 414 591 385 295 277 460 300 230 216 177 146 213 163 153 136 123 178 145 119 97 80 87 y 7.1.4 Rectangular hollow sections h x Dimensions and properties to EN 10210-1. Tolerances to EN 10210-2 y b Size Thickness Mass Sectional diameter area HxB T M A mm mm kg/m cm2 90 x 50 3.6 7.4 9.42 5.0 9.99 12.7 6.3 12.3 15.6 100 x 50 2.3 5.14 6.55 3.0 6.71 8.54 3.2 7.13 9.08 3.6 8.02 10.22 4.0 8.78 11.2 4.5 9.88 12.60 5.0 10.8 13.7 6.3 13.3 16.9 8.0 16.3 20.8 100 x 60 2.3 5.45 6.96 3.0 7.11 9.08 3.2 7.58 9.69 3.6 8.53 10.9 4.0 9.48 12.11 4.5 10.66 13.63 5.0 11.6 14.7 6.3 14.2 18.1 8.0 17.5 22.4 100 x 80 2.3 7.27 9.29 3.0 9.48 12.11 3.2 10.11 12.92 3.6 11.37 14.53 4.0 12.64 16.15 4.5 14.22 18.17 5.0 15.80 20.19 100 x 125 3.2 15.80 20.19 3.6 17.77 22.71 4.0 19.75 25.23 4.5 22.21 28.39 5.0 24.68 31.54 6.0 29.62 37.85 8.0 39.49 50.46 9.0 44.43 56.77 88 x t Approx. length/ tonne m/t 135 100 82 194 149 140 125 114 101 93 75 61 183 141 132 117 106 94 87 70 57 138 106 99 88 79 70 63 63 56 51 45 41 34 25 23 Tata Steel International Size Thickness Mass Sectional diameter area HxB T M A mm mm kg/m cm2 120 x 60 3.6 9.66 12.3 5.0 13.1 16.7 6.3 16.2 20.7 8.0 20.1 25.6 120 x 80 5.0 14.7 18.7 6.3 18.2 23.2 8.0 22.6 28.8 10.0 27.4 34.9 125 x 50 2.3 5.68 7.25 3.0 7.40 9.46 3.2 7.90 10.09 3.6 8.89 11.35 4.0 9.87 12.62 4.5 11.11 14.19 5.0 12.34 15.77 150 x 100 5.0 18.6 23.7 6.3 23.1 29.5 8.0 28.9 36.8 10.0 35.3 44.9 12.5 42.8 54.6 160 x 80 4.0 14.4 18.4 5.0 17.8 22.7 6.3 22.2 28.2 8.0 27.6 35.2 10.0 33.7 42.9 200 x 100 3.6 16.27 20.66 4.0 18.08 22.96 4.5 20.34 25.83 5.0 22.6 28.7 6.3 28.1 35.8 8.0 35.1 44.8 9.0 39.49 50.40 10.0 43.1 54.9 11.0 47.41 60.39 12.5 52.7 67.1 200 x 120 5.0 24.1 30.7 6.3 30.1 38.3 8.0 37.6 48.0 10.0 46.3 58.9 Tata Steel International Approx. length/ tonne m/t 103 76 62 50 68 55 44 37 176 135 127 113 101 90 81 54 43 35 28 23 69 56 45 36 30 32 35 40 44 36 29 25 23 21 19 42 33 27 22 89 y 7.1.4 Rectangular hollow sections h x x t Dimensions and properties to EN 10210-1. Tolerances to EN 10210-2 y 7.1.5 Jumbo rectangular hollow sections h x Dimensions and properties to JIS G3136 Approx. length/ tonne m/t 24 20 20 16 33 26 21 17 14 11 21 17 21 17 13 11 9 14 11 9 7 Tata Steel International x t y b Size Thickness Mass Sectional diameter area HxB T M A mm mm kg/m cm2 200 x 150 8.0 41.4 52.8 10.0 51.0 64.9 250 x 100 10.0 51.0 64.9 12.5 62.5 79.6 250 x 150 5.0 30.4 38.7 6.3 38.0 48.4 8.0 47.7 60.8 10.0 58.8 74.9 12.5 72.3 92.1 16.0 90.3 115 300 x 100 8.0 47.7 60.8 10.0 58.8 74.9 300 x 200 6.3 47.9 61.0 8.0 60.3 76.8 10.0 74.5 94.9 12.5 91.9 117 16.0 115 147 400 x 200 8.0 72.8 92.8 10.0 90.2 115 12.5 112 142 16.0 141 179 90 y b Size Thickness Mass Sectional diameter area HxB T M A mm mm kg/m cm2 450 x 250 8.0 85.4 109 10.0 106 135 12.5 131 167 16.0 166 211 500 x 300 8.0 97.9 125 10.0 122 155 12.5 151 192 16.0 191 243 19.0 220 280 20.0 235 300 22.0 251 320 25.0 282 359 550 x 350 12.0 162 207 16.0 213 271 19.0 250 318 22.0 286 364 25.0 321 409 28.0 355 452 600 x 400 12.0 181 231 16.0 238 303 19.0 280 356 22.0 320 408 25.0 360 459 28.0 399 508 32.0 450 573 650 x 450 16.0 263 335 19.0 309 394 22.0 335 452 25.0 399 509 28.0 443 564 32.0 500 637 36.0 555 707 750 x 500 16.0 301 383 19.0 354 451 22.0 407 518 25.0 458 584 28.0 509 648 32.0 575 733 36.0 640 815 40.0 702 895 Tata Steel International Approx. length/ tonne m/t 12.00 9.00 8.00 6.00 10.00 8.00 7.00 5.00 4.55 4.00 3.98 3.55 6.17 4.70 4.00 3.50 3.12 2.82 5.53 4.20 3.58 3.12 2.78 2.51 2.22 3.80 3.23 2.82 2.50 2.26 2.00 1.80 3.32 2.82 2.46 2.18 1.96 1.74 1.56 1.42 91 y 7.1.6 Jumbo square hollow sections h x x Dimensions and properties to JIS G3136 t y b Size Thickness Mass Sectional diameter area HxB T M A mm mm kg/m cm2 350 x 350 19* 190 242 22* 217 276 # 242 309 25 400 x 400 22* 251 320 25# 282 359 28 311 396 450 x 450 12* 162 207 16* 213 271 19* 250 318 22* 286 364 # 25 321 409 28 355 452 32 399 509 500 x 500 12* 181 231 16* 238 303 19* 280 356 22* 320 408 360 459 25# 28 399 508 32 450 573 36 498 635 550 x 550 16* 263 335 19* 309 394 22* 355 452 25 399 509 28 443 564 32 500 637 36 555 707 40 608 775 600 x 600 16* 288 367 19* 339 432 22* 389 496 25 439 559 28 487 620 32 550 701 36 611 779 40 671 855 45 743 947 50 813 1036 92 Approx. length/ tonne m/t 5.26 4.61 4.12 3.98 3.55 3.21 6.17 4.70 4.00 3.50 3.12 2.82 2.50 5.53 4.20 3.58 3.12 2.78 2.51 2.22 2.01 3.80 3.23 2.82 2.50 2.26 2.00 1.80 1.64 3.47 2.95 2.57 2.28 2.05 1.82 1.64 1.49 1.35 1.23 Tata Steel International Size Thickness Mass Sectional diameter area HxB T M A mm mm kg/m cm2 650 x 650 16 313 399 19 369 470 22 424 540 25 478 609 28 531 676 32 600 765 36 668 851 40 734 935 45 814 1037 50 891 1136 55 966 1231 60 1039 1323 700 x 700 16 338 431 19 399 508 22 459 584 25 517 659 28 575 732 32 651 829 36 724 923 40 797 1015 45 885 1127 50 970 1236 55 1053 1341 60 1133 1443 750 x 750 16 364 463 19 429 546 22 493 628 25 556 709 28 619 788 32 701 893 36 781 995 40 859 1095 45 955 1217 50 1048 1336 55 1139 1451 60 1227 1563 Approx. length/ tonne m/t 3.19 2.71 2.36 2.09 1.88 1.67 1.50 1.36 1.23 1.12 1.03 0.963 2.95 2.51 2.18 1.93 1.74 1.54 1.38 1.26 1.13 1.03 0.950 0.883 2.75 2.33 2.03 1.80 1.62 1.43 1.28 1.16 1.05 0.954 0.878 0.815 All sections on this page are manufactured by SAW process with two seam welds otherwise *manufactured by ERW proces and # manufactured by SAW process with one seam weld. Tata Steel International 93 d y y 7.1.6 Jumbo square hollow sections Dimensions and properties to JIS G3136 h x x t 7.1.7 Jumbo circular hollow sections x x Dimensions and properties to JIS G3136 t y y b Size Thickness Mass Sectional diameter area HxB T M A mm mm kg/m cm2 800 x 800 16 389 495 19 459 584 22 528 672 25 596 759 28 663 844 32 751 957 36 837 1067 40 922 1175 45 1026 1307 50 1127 1436 55 1225 1561 60 1321 1683 94 Approx. length/ tonne m/t 2.57 2.18 1.90 1.68 1.51 1.33 1.19 1.08 0.975 0.887 0.816 0.757 Tata Steel International Size Thickness Mass Sectional diameter area D T M A mm mm kg/m cm2 457 22 236 301 25 266 339 28 296 377 32 335 427 36 374 476 40 411 524 508 22 264 336 25 298 379 28 331 422 32 376 479 36 419 534 40 462 588 559 25 329 419 28 367 467 32 416 530 36 464 591 40 512 652 610 28 402 512 32 456 581 36 510 649 40 562 716 660 28 436 556 32 496 631 36 554 706 40 612 779 711 28 472 601 32 536 683 36 599 763 40 662 843 Tata Steel International Approx. length/ tonne m/t 4.24 3.75 3.38 2.98 2.68 2.43 3.79 3.36 3.02 2.66 2.39 2.17 3.04 2.73 2.40 2.15 1.95 2.49 2.19 1.96 1.78 2.29 2.02 1.81 1.64 2.12 1.87 1.67 1.51 95 d y 7.1.8 Celsius® Ovals x x t y Celsius® Ovals • • • • • • • Inspection and Testing Celsius® 355 Ovals are submitted to specific inspection and testing, and supplied with an inspection certificate to EN 10204 type 3.1. Formed at normalising temperature High sectional properties Fine grain structure Uniform mechanical properties Fully weldable Negligible residual stress Suitability for galvanising Designation Celsius® 355 Ovals are designated by their outside dimensions and thickness in millimetres followed by their product standard and the material grade. Celsius® 355 Ovals are produced in a standard grade, which fully complies with EN 10210 S355J2H. The grade has a Charpy impact minimum average energy of 27J at –20˚C. Celsius® 355 Ovals Specification Celsius® Ovals are manufactured in accordance with the technical delivery requirements and the tolerances of EN 10210 the European Standard for hot finished structural hollow sections. Celsius® 355 Ovals are supplied as standard to quality J2 making them suitable for all internal and external applications to BS 5950-1:2000. Celsius® 355 Ovals are produced by the Electric Weld (EW) process in sizes from 150 x 75mm up to 500 x 250mm. Details of the sizes and thicknesses are shown on the following page. Examples: Celsius® 355 Ovals 400 x 200 x 10.0 EN 10210 S355J2H Dimensional tolerances Specification EN 10210 S355J2H Outside dimension (B and H) ± 1% with a min of ± 0.5mm Thickness (T) – 10% Note. Positive deviation limited by mass tolerance Mass (M) ± 6% on individual lengths Straightness Maximum 0.2% of the total length. Length +150mm-0 Celsius® 355 Ovals – sizes and thicknesses Size mm Thickness mm 3.2 3.6 4.0 5.0 6.3 8.0 10.0 12.5 16.0Mill lengths Elliptical 150 x 75 7.5, 10.0 200 x 100 7.5, 10.0, 12.0 250 x 125 96 Tata Steel International 7.5, 10.0, 12.0 300 x 150 10.0, 12.0 400 x 200 10.0, 12.0 500 x 250 10.0, 12.0 Tata Steel International 97 d y 7.1.8 Celsius® Ovals x x Dimensions and properties to EN 10210:Part 1 Tolerances EN 10210:Part 2 t 7.2.1 Strongbox® & Hybox® cold-formed structural hollow sections y Size Thickness Mass Area HxB T M A mm mm kg/m cm2 150 x 75 3.2 8.63 11.0 3.6 9.67 12.3 4.0 10.7 13.6 5.0 13.3 16.9 6.3 16.5 21.0 200 x 100 5.0 17.9 22.8 6.3 22.3 28.4 8.0 28.0 35.7 10.0 34.5 44.0 12.5 42.4 54.0 250 x 125 5.0 22.5 28.7 6.3 28.2 35.9 8.0 35.4 45.1 10.0 43.8 55.8 12.5 53.9 68.7 300 x 150 5.0 27.1 34.6 6.3 34.0 43.3 8.0 42.8 54.5 10.0 53.0 67.5 12.5 65.5 83.4 16.0 82.5 105 400 x 200 5.0 36.4 46.3 6.3 45.6 58.1 8.0 57.6 73.4 10.0 71.5 91.1 12.5 88.6 113 16.0 112 143 500 x 250 6.3 57.3 73.0 8.0 72.4 92.2 10.0 90.0 115 12.5 112 142 16.0 142 180 98 Approx. length/ tonne m/t 116 103 93.4 75.4 60.6 55.9 44.8 35.7 29.0 23.6 44.4 35.5 28.2 22.8 18.5 36.9 29.4 23.4 18.9 15.3 12.1 27.5 21.9 17.4 14.0 11.3 8.92 17.5 13.8 11.1 8.95 7.06 Tata Steel International The Tata Steel Group manufactures cold-formed structural hollow sections under two registered trade names Strongbox® and Hybox®. The Strongbox® material, which provides a minimum yield strength of 235 N/mm2, is manufactured in accordance with an internal specification. It offers a consistent profile, which fully complies with the dimensional tolerances of EN10219, excluding mass. Hybox® 355 fully complies with the European Standard for cold formed structural hollow sections, EN10219 S355 J2H and is used in a wide range of construction and mechanical related applications including wind bracing and machinery. Strongbox® 235 provides the strength with weldability, good galvanising characteristics and ease of manipulation that is needed for its use in a wide range of applications in the agricultural and engineering sectors. Hybox® 355 is classified as a high strength cold formed hollow section suitable for use in construction and mechanical applications where controlled specifications and associated design regulations apply. Strongbox® 235 is supplied as standard with a test report 2.2 to EN10204 and in standard lengths of 7.5 metres. Special mill lengths from 6 metres up to 14 metres are available by arrangement. Hybox® 355 is supplied with a test report 3.1 to EN10204. Standard lengths are 7.5 metres and 12.0 metres, with special mill lengths from 6 metres up to 18 metres available by arrangement. Strongbox® 235 is available in sizes from 26.9 x 2.0 OD up to and including 139.7 x 6 OD in our circular hollow sections range and from 25 x 25 x 2.0 up to and including 150 x 150 x 8 and the equivalent rectangles in our rectangular hollow sections range. Hybox®355 is available in sizes from 26.9 x 2.0 OD up to and including 508.0 x 16 OD in our circular hollow sections range and from 25 x 25 x 2.0 up to and including 300 x 300 x 12.5 and the equivalent rectangles in our rectangular hollow section range. Tata Steel International 99 d y 7.2.2 Cold-formed circular hollow sections x x Dimensions and properties to EN 10219-1:2006 Tolerances to EN 10219-2 t y Outside Thickness Mass Area diameter D T M A mm mm kg/m cm2 26.9 2.0 1.23 1.56 2.5 1.50 1.92 3.0 1.77 2.25 33.7 2.0 1.56 1.80 2.5 1.92 2.45 3.0 2.27 2.89 4.0 2.93 3.40 42.4 2.5 2.46 3.13 3.0 2.91 3.71 48.3 2.5 2.82 3.60 3.0 3.35 4.27 3.5 3.87 4.93 4.0 4.37 5.57 60.3 3.0 4.24 5.40 3.5 4.90 6.25 4.0 5.55 7.07 76.1 2.5 4.54 5.78 3.0 5.41 6.89 3.5 6.27 7.22 4.0 7.11 9.06 88.9 3.0 6.36 8.10 3.5 7.37 9.39 4.0 8.38 10.7 5.0 10.3 13.2 114.3 3.0 8.23 10.5 3.5 9.56 12.2 4.0 10.9 13.9 5.0 13.5 17.2 6.0 16.0 20.4 139.7 4.0 13.4 17.1 5.0 16.6 21.2 6.0 19.8 25.2 8.0 26.0 33.1 10.0 32.0 40.7 100 Approx. length/ tonne m/t 814 665 566 640 520 440 341 407 343 354 298 259 229 236 204 180 220 185 160 141 157 136 119 96.7 121 105 91.9 74.2 62.4 74.7 60.2 50.5 38.5 31.3 Tata Steel International Outside Thickness Mass Area diameter D T M A mm mm kg/m cm2 168.3 4.0 16.2 20.6 5.0 20.1 25.7 6.0 24.0 30.6 8.0 31.6 40.3 10.0 39.0 49.7 12.5 48.0 61.2 193.7 4.0 18.7 23.8 4.5 21.0 26.7 5.0 23.3 29.6 6.0 27.8 35.4 8.0 36.6 46.7 10.0 45.3 57.7 12.5 55.9 71.2 219.1 4.5 23.8 30.3 5.0 26.4 33.6 6.0 31.5 40.2 8.0 41.6 53.1 10.0 51.6 65.7 12.0 61.3 78.1 12.5 63.7 81.1 16.0 80.1 102 244.5 5.0 29.5 37.6 6.0 35.3 45.0 8.0 46.7 59.4 10.0 57.8 73.7 12.0 68.8 87.7 12.5 71.5 91.1 16.0 90.2 115 273.0 5.0 33.0 42.1 6.0 39.5 50.3 8.0 52.3 66.6 10.0 64.9 82.6 12.0 77.2 98.4 12.5 80.3 102 16.0 101 129 Tata Steel International Approx. length/ tonne m/t 61.7 49.7 41.6 31.6 25.6 20.8 53.4 47.6 43.0 36.0 27.3 22.1 17.9 42.0 37.9 31.7 24.0 19.4 16.3 15.7 12.5 33.9 28.3 21.4 17.3 14.5 14.0 11.1 30.3 25.3 19.1 15.4 12.9 12.5 9.86 101 d y y 7.2.2 Cold-formed circular hollow sections t Dimensions and properties to EN 10219-1 Tolerances to EN 10219-2 y Outside Thickness Mass Area diameter D T M A mm mm kg/m cm2 323.9 5.0 39.3 50.1 6.0 47.0 59.9 8.0 62.3 79.4 10.0 77.4 98.6 12.0 92.3 118 12.5 96.0 122 16.0 121 155 355.6 5.0 43.2 55.1 6.0 51.7 65.9 8.0 68.6 87.4 10.0 85.2 109 12.0 102 130 12.5 106 135 16.0 134 171 406.4 6.0 59.2 75.5 8.0 78.6 100 10.0 97.8 125 12.0 117 149 12.5 121 155 16.0 154 196 457.0 6.0 66.7 85 8.0 88.6 113 10.0 110 140 12.0 132 168 12.5 137 175 16.0 174 222 508.0 6.0 74.3 95 8.0 98.6 126 10.0 123 156 12.0 147 187 12.5 153 195 16.0 194 247 102 x x Approx. length/ tonne m/t 25.4 21.3 16.0 12.9 10.8 10.4 8.23 23.1 19.3 14.6 11.7 9.83 9.45 7.46 16.9 12.7 10.2 8.57 8.2 6.5 15.0 11.3 9.07 7.59 7.30 5.75 13.5 10.1 8.14 6.81 6.55 5.15 Tata Steel International 7.2.3 Cold-formed square hollow sections h x Dimensions and properties to EN 10219-1 Tolerances to EN 10219-2 Size Thickness Mass Area D T M A mm mm kg/m cm2 25 x 25 2.0 1.36 1.74 2.5 1.64 2.09 3.0 1.89 2.41 30 x 30 2.0 1.68 2.14 2.5 2.03 2.59 3.0 2.36 3.01 40 x 40 2.0 2.31 2.94 2.5 2.82 3.59 3.0 3.30 4.21 4.0 4.20 5.35 50 x 50 2.0 2.93 3.74 2.5 3.60 4.59 3.0 4.25 5.41 4.0 5.45 6.95 5.0 6.56 8.36 60 x 60 2.0 3.56 4.09 2.5 4.39 5.04 3.0 5.19 6.61 4.0 6.71 8.55 5.0 8.13 10.4 70 x 70 2.5 5.17 6.59 3.0 6.13 7.81 3.5 7.06 8.99 4.0 7.97 10.1 5.0 9.70 12.4 80 x 80 3.0 7.07 9.0 3.5 8.16 10.4 4.0 9.22 11.7 5.0 11.3 14.4 6.0 13.2 16.8 90 x 90 3.0 8.01 10.2 3.5 9.26 11.8 4.0 10.5 13.3 5.0 12.8 16.4 6.0 15.1 19.2 Tata Steel International x t y b Approx. length/ tonne m/t 733 610 529 596 492 423 434 355 303 238 341 278 236 183 152 281 228 193 149 123 193 163 142 126 103 141 123 108 88.7 75.7 125 108 95.4 77.9 66.2 103 y 7.2.3 Cold-formed square hollow sections h x Dimensions and properties to EN 10219-1 Tolerances to EN 10219-2 x t y b Size Thickness Mass Area BxB T M A mm mm kg/m cm2 100 x 100 3.0 8.96 11.4 4.0 11.7 14.9 5.0 14.4 18.4 6.0 17.0 21.6 8.0 21.4 27.2 120 x 120 4.0 14.2 18.1 5.0 17.5 22.4 6.0 20.7 26.4 8.0 26.4 33.6 10.0 31.8 40.6 140 x 140 4.0 16.8 21.3 5.0 20.7 26.4 6.0 24.5 31.2 8.0 31.4 40.0 10.0 38.1 48.6 150 x 150 4.0 18.0 22.9 5.0 22.3 28.4 6.0 26.4 33.6 8.0 33.9 43.2 10.0 41.3 52.6 160 x 160 4.0 19.3 24.5 5.0 23.8 30.4 6.0 28.3 36.0 8.0 36.5 46.4 10.0 44.4 56.6 180 x 180 5.0 27.0 34.4 6.0 32.1 40.8 8.0 41.5 52.8 10.0 50.7 64.6 12.0 58.5 74.5 12.5 60.5 77.0 200 x 200 5.0 30.1 38.4 6.0 35.8 45.6 8.0 46.5 59.2 10.0 57.0 72.6 12.0 66.0 84.1 12.5 68.3 87.0 104 Approx. length/ tonne m/t 112 85.2 69.4 58.9 46.8 70.2 57.0 48.2 37.9 31.4 59.7 48.3 40.8 31.8 26.2 55.5 44.9 37.9 29.5 24.2 51.9 42.0 35.4 27.4 22.5 37.1 31.2 24.1 19.7 17.1 16.5 33.2 27.9 21.5 17.6 15.2 14.6 Tata Steel International Size Thickness Mass Area BxB T M A mm mm kg/m cm2 250 x 250 6.0 45.2 57.6 8.0 59.1 75.2 10.0 72.7 92.6 12.0 84.8 108 12.5 88.0 112 300 x 300 8.0 71.6 91.2 10.0 88.4 113 12.0 104 132 12.5 108 137 Tata Steel International Approx. length/ tonne m/t 22.1 16.9 13.8 11.8 11.4 14.0 11.3 9.65 9.3 105 y 7.2.4 Cold-formed rectangular hollow sections h x Dimensions and properties to EN 10219-1 Tolerances to EN 10219-2 y b Size Thickness Mass Area H x B T M A mm mm kg/m cm2 50 x 25 2.0 2.15 2.74 2.5 2.62 3.34 3.0 3.07 3.91 50 x 30 2.0 2.31 2.94 2.5 2.82 3.59 3.0 3.30 4.21 4.0 4.20 5.35 60 x 30 3.0 3.77 4.81 4.0 4.83 6.15 60 x 40 2.5 3.60 4.59 3.0 4.25 5.41 4.0 5.45 6.95 5.0 6.56 8.36 70 x 40 3.0 4.72 6.01 4.0 6.08 7.75 70 x 50 3.0 5.19 6.61 4.0 6.71 8.55 80 x 40 3.0 5.19 6.61 4.0 6.71 8.55 5.0 8.13 10.4 80 x 50 3.0 5.66 7.21 4.0 7.34 9.35 5.0 8.91 11.4 80 x 60 3.0 6.13 7.81 4.0 7.97 10.1 5.0 9.70 12.4 90 x 50 3.0 6.13 7.81 3.5 7.06 8.99 4.0 7.97 10.1 5.0 9.70 12.4 106 x t Approx. length/ tonne m/t 465 382 326 434 355 303 238 265 207 278 236 183 152 212 164 193 149 193 149 123 177 136 112 163 126 103 163 142 126 103 Tata Steel International Size Thickness Mass Area H x B T M A mm mm kg/m cm2 100 x 40 3.0 6.13 7.81 4.0 7.97 10.1 5.0 9.70 12.4 100 x 50 3.0 6.60 8.41 4.0 8.59 10.9 5.0 10.5 13.4 6.0 12.3 15.6 100 x 60 3.0 7.07 9.01 3.5 8.16 10.4 4.0 9.22 11.7 5.0 11.3 14.4 6.0 13.2 16.8 100 x 80 3.0 8.01 10.2 4.0 10.5 13.3 5.0 12.8 16.4 120 x 40 3.0 7.07 9.01 4.0 9.22 11.7 5.0 11.3 14.4 120 x 60 3.0 8.01 10.2 3.5 9.26 11.8 4.0 10.5 13.3 5.0 12.8 16.4 6.0 15.1 19.2 120 x 80 4.0 11.7 14.9 5.0 14.4 18.4 6.0 17.0 21.6 8.0 21.4 27.2 140 x 80 3.0 9.90 12.6 4.0 13.0 16.5 5.0 16.0 20.4 6.0 18.9 24.0 8.0 23.9 30.4 10.0 28.7 36.6 Tata Steel International Approx. length/ tonne m/t 163 126 103 152 116 95.4 81.5 141 123 108 88.7 75.7 125 95.4 77.9 141 108 88.7 125 1080 95.4 77.9 66.2 85.2 69.4 58.9 46.8 101 77.0 62.6 53.0 41.8 34.8 107 y 7.2.4 Cold-formed rectangular hollow sections h x Dimensions and properties to EN 10219-1 Tolerances to EN 10219-2 y b Size Thickness Mass Area H x B T M A mm mm kg/m cm2 150 x 100 4.0 14.9 18.9 5.0 18.3 23.4 6.0 21.7 27.6 8.0 27.7 35.2 10.0 33.4 42.6 160 x 80 4.0 14.2 18.1 5.0 17.5 22.4 6.0 20.7 26.4 8.0 26.4 33.6 180 x 80 4.0 15.5 19.7 5.0 19.1 24.4 6.0 22.6 28.8 8.0 28.9 36.8 10.0 35.0 44.6 180 x 100 4.0 16.8 21.3 5.0 20.7 26.4 6.0 24.5 31.2 8.0 31.4 40.0 10.0 38.1 48.6 200 x 100 4.0 18.0 22.9 5.0 22.3 28.4 6.0 26.4 33.6 8.0 33.9 43.2 10.0 41.3 52.6 200 x 120 4.0 19.3 24.5 5.0 23.8 30.4 6.0 28.3 36.0 8.0 36.5 46.4 10.0 44.4 56.6 200 x 150 4.0 21.2 26.9 5.0 26.2 33.4 6.0 31.1 39.6 8.0 40.2 51.2 10.0 49.1 62.6 108 x t Approx. length/ tonne m/t 67.2 54.5 46.1 36.0 29.9 70.2 57.0 48.2 37.9 64.5 52.3 44.2 34.6 28.6 59.7 48.3 40.8 31.8 26.2 55.5 44.9 37.9 29.5 24.2 51.9 42.0 35.4 27.4 22.5 47.3 38.2 32.1 24.9 20.4 Tata Steel International Size Thickness Mass Area H x B T M A mm mm kg/m cm2 250 x 150 5.0 30.1 38.4 6.0 35.8 45.6 8.0 46.5 59.2 10.0 57.0 72.6 12.0 66.0 84.1 12.5 68.3 87.0 300 x 100 6.0 35.8 45.6 8.0 46.5 59.2 10.0 57.0 72.6 12.5 68.3 87.0 300 x 200 6.0 45.2 57.6 8.0 59.1 75.2 10.0 72.7 92.6 12.0 84.8 108 12.5 88.0 112 400 x 200 8.0 71.6 91.2 10.0 88.4 113 12.0 104 132 12.5 108 137 Tata Steel International Approx. length/ tonne m/t 33.2 27.9 21.5 17.6 15.2 14.6 27.9 21.5 17.6 14.6 22.1 16.9 13.8 11.8 11.4 14.0 11.3 9.6 9.30 109 8.0Pipe and tube products 8.1Carbon steel linepipe and carbon and low alloy steel process pipe Tata Steel International is a leading supplier of both welded (ERW / HFI / LSAW / SSAW) and seamless steel linepipe. We are able to offer quality pipes from a network of reputable manufacturers and stockists worldwide, including from our own manufacturing pipe mills. ASTM Metric, where D and t are measured in mm: M (kg/m) = Tata Steel International has a long and successful track record supplying pipe & ancillary products to meet the needs of the customers we serve in the Oil & Gas and Petrochemical sectors. With in-house technical specialists and access to the Tata Steel Group network of technical assistance, we can provide product and technical advice. in 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 3 ⁄4 3 ⁄4 3 ⁄4 3 ⁄4 1 1 1 1 11⁄4 11⁄4 11⁄4 11⁄4 11⁄4 11⁄4 11⁄4 11⁄4 2 2 2 2 21⁄2 21⁄2 21⁄2 21⁄2 3 3 3 3 31⁄2 31⁄2 4 4 4 4 5 5 5 5 As a business we can deliver comprehensive pipe solutions, meeting the specific and bespoke needs of your project. This is achieved through project-managed packages of seamless and welded pipes, coatings and ancillaries. We can also resolve the complex logistics issues of supply in a global marketplace. Mass per unit length can be calculated using the following equations for Carbon Steel pipe: Metric for ASTM, where D and t are measured in mm: M (kg/m) = 0.0246615 (D-t)t Metric for API, where D and t are measured in mm: M (kg/m) = 0.02466 (D-t)t Imperial, where D and t are measured in inches: M (lb/ft) = 10.68 (D-t)t Where D = outside diameter & t = thickness. API work to 1 decimal place whereas ASTM/ASME work to an accuracy of 2 decimal places. Typical Grades Offered Welded Seamless ASTMA53, A671, A672, A691 A53, A106, A333, A335 API 5L, 5LX, 5CT 5L, 5LX, 5CT DIN 1626, 17172 1629, 17175 BS 3059, 3601, 3602 3601, 3602 EN 10208, 10217 10216 ISO 3183 3183 110 Tata Steel International 0.0246615 (D-t)t Nominal pipe size Actual Identification OD in 0.840 0.840 0.840 0.840 1.050 1.050 1.050 1.050 1.315 1.315 1.315 1.315 1.660 1.660 1.660 1.660 1.900 1.900 1.900 1.900 2.375 2.375 2.375 2.375 2.875 2.875 2.875 2.875 3.500 3.500 3.500 3.500 4 4 4.5 4.5 4.5 4.5 5.563 5.563 5.563 5.563 mm 21.3 21.3 21.3 21.3 26.7 26.7 26.7 26.7 33.4 33.4 33.4 33.4 42.2 42.2 42.2 42.2 48.3 48.3 48.3 48.3 60.3 60.3 60.3 60.3 73.0 73.0 73.0 73.0 88.9 88.9 88.9 88.9 101.6 101.6 114.3 114.3 114.3 114.3 141.3 141.3 141.3 141.3 Tata Steel International STD XS – XXS STD XS – XXS STD XS – XXS STD XS – XXS STD XS – XXS STD XS – XXS STD XS – XXS STD XS – XXS STD XS STD XS – XXS STD XS – XXS Schd 40 80 160 – 40 80 160 – 40 80 160 – 40 80 160 – 40 80 160 – 40 80 160 – 40 80 160 – 40 80 160 – 40 80 40 80 160 – 40 80 160 – Wall Thickness in 0.109 0.174 0.188 0.294 0.113 0.154 0.219 0.308 0.133 0.179 0.250 0.358 0.140 0.191 0.250 0.382 0.145 0.200 0.281 0.400 0.154 0.218 0.344 0.436 0.203 0.276 0.375 0.552 0.216 0.300 0.438 0.600 0.226 0.318 0.237 0.337 0.531 0.674 0.258 0.375 0.625 0.750 mm 2.77 3.73 4.78 7.47 2.87 3.91 5.56 7.82 3.38 4.55 6.35 9.09 3.56 4.85 6.35 9.70 3.68 5.08 7.14 10.15 3.91 5.54 8.74 11.07 5.16 7.01 9.53 14.02 5.49 7.62 11.13 15.24 5.74 8.08 6.02 8.56 13.49 17.12 6.55 9.53 15.88 19.05 Mass kg/m 1.27 1.62 1.95 2.55 1.69 2.20 2.90 3.64 2.50 3.24 4.24 5.45 3.39 4.47 5.61 7.77 4.07 5.43 7.21 9.58 5.42 7.43 11.07 13.47 8.69 11.39 14.88 20.37 11.29 15.27 21.35 27.68 13.57 18.63 16.07 22.32 33.54 41.03 21.77 30.97 49.11 57.43 111 8.1Carbon steel linepipe and carbon and low alloy steel process pipe Nominal pipe size in 6 6 6 6 8 8 8 8 10 10 10 10 10 12 12 12 12 12 12 14 14 14 14 14 16 16 16 16 18 18 18 18 18 20 20 20 20 20 22 22 22 22 24 24 24 24 24 112 Actual Identification OD in 6.625 6.625 6.625 6.625 8.625 8.625 8.625 8.625 10.750 10.750 10.750 10.750 10.750 12.750 12.750 12.750 12.750 12.750 12.750 14.000 14.000 14.000 14.000 14.000 16.000 16.000 16.000 16.000 18.000 18.000 18.000 18.000 18.000 20.000 20.000 20.000 20.000 20.000 22.000 22.000 22.000 22.000 24.000 24.000 24.000 24.000 24.000 mm 168.3 168.3 168.3 168.3 219.1 219.1 219.1 219.1 273.1 273.1 273.1 273.1 273.1 323.9 323.9 323.9 323.9 323.9 323.9 355.6 355.6 355.6 355.6 355.6 406.4 406.4 406.4 406.4 457.0 457.0 457.0 457.0 457.0 508.0 508.0 508.0 508.0 508.0 559.0 559.0 559.0 559.0 610.0 610.0 610.0 610.0 610.0 STD XS – XXS STD XS XXS – STD XS – XXS – STD – XS – XXS – STD – XS – – STD XS – – STD XS – – – STD XS – – – STD XS – – STD XS – – – Schd 40 80 160 – 40 80 – 160 40 60 80 – 160 – 40 – 80 – 160 30 40 – 80 160 30 40 80 160 – – 40 80 160 20 30 40 80 160 20 30 80 160 20 – 40 80 160 Wall Thickness in 0.280 0.432 0.719 0.864 0.322 0.500 0.875 0.906 0.365 0.500 0.594 1.000 1.250 0.375 0.406 0.500 0.688 1.000 1.312 0.375 0.438 0.500 0.750 1.406 0.375 0.500 0.844 1.594 0.375 0.500 0.562 0.938 1.781 0.375 0.500 0.594 1.031 1.956 0.375 0.500 1.125 2.125 0.375 0.500 0.688 1.219 2.344 mm 7.11 10.97 18.26 21.95 8.18 12.70 22.23 23.01 9.27 12.70 15.09 25.40 28.58 9.53 10.31 12.70 17.48 25.40 33.32 9.53 11.13 12.70 19.05 35.71 9.53 12.70 21.44 40.49 9.53 12.70 14.27 23.83 45.24 9.53 12.70 15.09 26.19 50.01 9.53 12.70 28.58 53.98 9.53 12.70 17.48 30.96 59.54 Mass Nominal pipe size kg/m 28.26 42.56 67.56 79.22 42.55 64.64 107.92 111.27 60.50 81.55 96.01 155.15 172.44 73.65 79.73 97.46 132.08 186.97 238.63 81.08 94.30 107.39 158.49 281.63 93.27 123.30 203.53 365.35 104.84 139.15 156.11 254.55 459.37 117.15 155.12 183.42 311.17 564.81 129.13 171.09 373.83 672.26 129.59 187.06 255.41 442.08 808.22 in 26 26 26 28 28 28 30 30 30 32 32 32 32 34 34 34 34 36 36 36 36 36 38 38 38 38 38 40 40 40 40 40 42 42 42 42 42 44 44 44 44 44 46 46 46 46 46 Tata Steel International Actual Identification OD in 26.000 26.000 26.000 28.000 28.000 28.000 30.000 30.000 30.000 32.000 32.000 32.000 32.000 34.000 34.000 34.000 34.000 36.000 36.000 36.000 36.000 36.000 38.000 38.000 38.000 38.000 38.000 40.000 40.000 40.000 40.000 40.000 42.000 42.000 42.000 42.000 42.000 44.000 44.000 44.000 44.000 44.000 46.000 46.000 46.000 46.000 46.000 mm 660.0 660.0 660.0 711.0 711.0 711.0 762.0 762.0 762.0 813.0 813.0 813.0 813.0 864.0 864.0 864.0 864.0 914.0 914.0 914.0 914.0 914.0 965.0 965.0 965.0 965.0 965.0 1016.0 1016.0 1016.0 1016.0 1016.0 1067.0 1067.0 1067.0 1067.0 1067.0 1118.0 1118.0 1118.0 1118.0 1118.0 1168.0 1168.0 1168.0 1168.0 1168.0 Tata Steel International STD XS – STD XS – STD XS – STD XS – – STD XS – – STD XS – – – STD XS – – – STD XS – – – STD XS – – – STD XS – – – STD XS – – – Schd – 20 – – 20 – – 20 – – 20 40 – – 20 40 – – 20 40 – – – – – – – – – – – – – – – – – – – – – – – – – – – Wall Thickness in 0.375 0.500 1.000 0.375 0.500 1.000 0.375 0.500 1.000 0.375 0.500 0.688 1.000 0.375 0.500 0.688 1.000 0.375 0.500 0.750 1.000 1.250 0.375 0.500 0.750 1.000 1.250 0.375 0.500 0.750 1.000 1.250 0.375 0.500 0.750 1.000 1.250 0.375 0.500 0.750 1.000 1.250 0.375 0.500 0.750 1.000 1.250 mm 9.53 12.70 25.40 9.53 12.70 25.40 9.53 12.70 25.40 9.53 12.70 17.48 25.40 9.53 12.70 17.48 25.40 9.53 12.70 19.05 25.40 31.75 9.53 12.70 19.05 25.40 31.75 9.53 12.70 19.05 25.40 31.75 9.53 12.70 19.05 25.40 31.75 9.53 12.70 19.05 25.40 31.75 9.53 12.70 19.05 25.40 31.75 Mass kg/m 152.39 202.72 397.49 164.34 218.69 429.44 179.29 234.67 461.38 188.24 250.64 343.30 493.32 200.18 266.61 365.31 525.27 211.90 282.27 421.50 556.59 691.81 223.84 298.24 445.52 588.53 731.80 235.79 314.22 469.55 620.48 770.62 248.52 330.19 492.30 652.42 810.55 260.50 346.16 516.26 684.37 850.48 272.25 351.82 539.76 715.68 889.63 113 8.1Carbon steel linepipe and carbon and low alloy steel process pipe Nominal pipe size in 48 48 48 48 48 52 52 52 52 52 56 56 56 56 56 60 60 60 60 60 64 64 64 64 64 68 68 68 68 72 72 72 72 76 76 76 76 80 80 80 80 84 84 84 84 114 Actual Identification OD in 48.000 48.000 48.000 48.000 48.000 52.000 52.000 52.000 52.000 52.000 56.000 56.000 56.000 56.000 56.000 60.000 60.000 60.000 60.000 60.000 64.000 64.000 64.000 64.000 64.000 68.000 68.000 68.000 68.000 72.000 72.000 72.000 72.000 76.000 76.000 76.000 76.000 80.000 80.000 80.000 80.000 84.000 84.000 84.000 84.000 mm 1219.0 1219.0 1219.0 1219.0 1219.0 1321.0 1321.0 1321.0 1321.0 1321.0 1422.0 1422.0 1422.0 1422.0 1422.0 1524.0 1524.0 1524.0 1524.0 1524.0 1626.0 1626.0 1626.0 1626.0 1626.0 1727.0 1727.0 1727.0 1727.0 1829.0 1829.0 1829.0 1829.0 1930.0 1930.0 1930.0 1930.0 2032.0 2032.0 2032.0 2032.0 2133.0 2133.0 2133.0 2133.0 STD XS – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – Schd – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – Wall Thickness in 0.375 0.500 0.750 1.000 1.250 0.375 0.500 0.750 1.000 1.250 0.375 0.500 0.750 1.000 1.250 0.375 0.500 0.750 1.000 1.250 0.375 0.500 0.750 1.000 1.250 0.500 0.750 1.000 1.250 0.500 0.750 1.000 1.250 0.500 0.750 1.000 1.250 0.625 0.750 1.000 1.250 0.625 0.750 1.000 1.250 mm 9.53 12.70 19.05 25.40 31.75 9.53 12.70 19.05 25.40 31.75 9.53 12.70 19.05 25.40 31.75 9.53 12.70 19.05 25.40 31.75 9.53 12.70 19.05 25.40 31.75 12.70 19.05 25.40 31.75 12.70 19.05 25.40 31.75 12.70 19.05 25.40 31.75 15.88 19.05 25.40 31.75 15.88 19.05 25.40 31.75 Mass kg/m 284.24 377.79 563.70 747.63 929.56 307.25 409.74 613.20 811.52 1010.98 331.94 441.37 660.77 874.78 1090.18 355.92 473.31 708.82 938.67 1170.17 379.89 505.26 756.86 1002.56 1250.15 536.89 804.43 1065.82 1329.36 568.83 852.47 1129.69 1409.34 600.46 900.05 1192.97 1488.55 790.50 948.09 1256.86 1568.53 829.07 993.08 1320.12 1645.18 Tata Steel International API – 5L Metric, where D and t are measured in mm: M (kg/m) = 0.02466 (D-t)t Nominal pipe size in 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 3 ⁄4 3 ⁄4 3 ⁄4 3 ⁄4 1 1 1 1 11⁄4 11⁄4 11⁄4 11⁄4 11⁄2 11⁄2 11⁄2 11⁄2 2 2 2 2 21⁄2 21⁄2 21⁄2 21⁄2 3 3 3 3 31⁄2 31⁄2 4 4 4 4 5 5 5 5 Actual Identification OD in 0.840 0.840 0.840 0.840 1.050 1.050 1.050 1.050 1.315 1.315 1.315 1.315 1.660 1.660 1.660 1.660 1.900 1.900 1.900 1.900 2.375 2.375 2.375 2.375 2.875 2.875 2.875 2.875 3.500 3.500 3.500 3.500 4 4 4.5 4.5 4.5 4.5 5.563 5.563 5.563 5.563 mm 21.3 21.3 21.3 21.3 26.7 26.7 26.7 26.7 33.4 33.4 33.4 33.4 42.2 42.2 42.2 42.2 48.3 48.3 48.3 48.3 60.3 60.3 60.3 60.3 73.0 73.0 73.0 73.0 88.9 88.9 88.9 88.9 101.6 101.6 114.3 114.3 114.3 114.3 141.3 141.3 141.3 141.3 Tata Steel International STD XS – XXS STD XS – XXS STD XS – XXS STD XS – XXS STD XS – XXS STD XS – XXS STD XS – XXS STD XS – XXS STD XS STD XS – XXS STD XS – XXS Schd 40 80 160 – 40 80 160 – 40 80 160 – 40 80 160 – 40 80 160 – 40 80 160 – 40 80 160 – 40 80 160 – 40 80 40 80 160 – 40 80 160 – Wall Thickness in 0.109 0.174 0.188 0.294 0.113 0.154 0.219 0.308 0.133 0.179 0.250 0.358 0.140 0.191 0.250 0.382 0.145 0.200 0.281 0.400 0.154 0.218 0.344 0.436 0.203 0.276 0.375 0.552 0.216 0.300 0.438 0.600 0.226 0.318 0.237 0.337 0.531 0.674 0.258 0.375 0.625 0.750 mm 2.8 3.7 4.8 7.5 2.9 3.9 5.6 7.8 3.4 4.6 6.4 9.1 3.6 4.9 6.4 9.7 3.7 5.1 7.1 10.2 3.9 5.5 8.7 11.1 5.2 7.0 9.5 14.0 5.5 7.6 11.1 15.2 5.7 8.1 6.0 8.6 13.5 17.1 6.6 9.5 15.9 19.1 Mass kg/m 1.27 1.62 1.95 2.55 1.69 2.20 2.90 3.64 2.50 3.24 4.24 5.45 3.39 4.47 5.61 7.77 4.07 5.43 7.21 9.58 5.42 7.43 11.07 13.47 8.69 11.39 14.88 20.37 11.29 15.27 21.35 27.68 13.57 18.63 16.07 22.32 33.54 41.03 21.77 30.97 49.11 57.43 115 8.1Carbon steel linepipe and carbon and low alloy steel process pipe Nominal pipe size in 6 6 6 6 8 8 8 8 10 10 10 10 10 12 12 12 12 12 12 14 14 14 14 14 16 16 16 16 18 18 18 18 18 20 20 20 20 20 22 22 22 22 24 24 24 24 24 116 Actual Identification OD in 6.625 6.625 6.625 6.625 8.625 8.625 8.625 8.625 10.750 10.750 10.750 10.750 10.750 12.750 12.750 12.750 12.750 12.750 12.750 14.000 14.000 14.000 14.000 14.000 16.000 16.000 16.000 16.000 18.000 18.000 18.000 18.000 18.000 20.000 20.000 20.000 20.000 20.000 22.000 22.000 22.000 22.000 24.000 24.000 24.000 24.000 24.000 mm 168.3 168.3 168.3 168.3 219.1 219.1 219.1 219.1 273.1 273.1 273.1 273.1 273.1 323.9 323.9 323.9 323.9 323.9 323.9 355.6 355.6 355.6 355.6 355.6 406.4 406.4 406.4 406.4 457.0 457.0 457.0 457.0 457.0 508.0 508.0 508.0 508.0 508.0 559.0 559.0 559.0 559.0 610.0 610.0 610.0 610.0 610.0 STD XS – XXS STD XS XXS – STD XS – XXS – STD – XS – XXS – STD – XS – – STD XS – – STD XS – – – STD XS – – – STD XS – – STD XS – – – Schd 40 80 160 – 40 80 – 160 40 60 80 – 160 – 40 – 80 – 160 30 40 – 80 160 30 40 80 160 – – 40 80 160 20 30 40 80 160 20 30 80 160 20 – 40 80 160 Wall Thickness in 0.280 0.432 0.719 0.864 0.322 0.500 0.875 0.906 0.365 0.500 0.594 1.000 1.250 0.375 0.406 0.500 0.688 1.000 1.312 0.375 0.438 0.500 0.750 1.406 0.375 0.500 0.844 1.594 0.375 0.500 0.562 0.938 1.781 0.375 0.500 0.594 1.031 1.956 0.375 0.500 1.125 2.125 0.375 0.500 0.688 1.219 2.344 mm 7.1 11.0 18.3 22.0 8.2 12.7 22.2 23.0 9.3 12.7 15.1 25.4 28.6 9.5 10.3 12.7 17.5 25.4 33.3 9.5 11.1 12.7 19.1 35.7 9.5 12.7 21.4 40.5 9.5 12.7 14.3 23.8 45.2 9.5 12.7 15.1 26.2 50.0 9.5 12.7 28.6 54.0 9.5 12.7 17.5 31.0 59.6 Mass Nominal pipe size kg/m 28.26 42.56 67.56 79.22 42.55 64.64 107.92 111.27 60.50 81.55 96.01 155.15 172.44 73.65 79.73 97.46 132.08 186.97 238.63 81.08 94.30 107.39 158.49 281.63 93.27 123.30 203.53 365.35 104.84 139.15 156.11 254.55 459.37 117.15 155.12 183.42 311.17 564.81 129.13 171.09 373.83 672.26 129.59 187.06 255.41 442.08 808.22 in 26 26 26 28 28 28 30 30 30 32 32 32 32 34 34 34 34 36 36 36 36 36 38 38 38 38 38 40 40 40 40 40 42 42 42 42 42 44 44 44 44 44 46 46 46 46 46 Tata Steel International Actual Identification OD in 26.000 26.000 26.000 28.000 28.000 28.000 30.000 30.000 30.000 32.000 32.000 32.000 32.000 34.000 34.000 34.000 34.000 36.000 36.000 36.000 36.000 36.000 38.000 38.000 38.000 38.000 38.000 40.000 40.000 40.000 40.000 40.000 42.000 42.000 42.000 42.000 42.000 44.000 44.000 44.000 44.000 44.000 46.000 46.000 46.000 46.000 46.000 mm 660.0 660.0 660.0 711.0 711.0 711.0 762.0 762.0 762.0 813.0 813.0 813.0 813.0 864.0 864.0 864.0 864.0 914.0 914.0 914.0 914.0 914.0 965.0 965.0 965.0 965.0 965.0 1016.0 1016.0 1016.0 1016.0 1016.0 1067.0 1067.0 1067.0 1067.0 1067.0 1118.0 1118.0 1118.0 1118.0 1118.0 1168.0 1168.0 1168.0 1168.0 1168.0 Tata Steel International STD XS – STD XS – STD XS – STD XS – – STD XS – – STD XS – – – STD XS – – – STD XS – – – STD XS – – – STD XS – – – STD XS – – – Schd – 20 – – 20 – – 20 – – 20 40 – – 20 40 – – 20 40 – – – – – – – – – – – – – – – – – – – – – – – – – – – Wall Thickness in 0.375 0.500 1.000 0.375 0.500 1.000 0.375 0.500 1.000 0.375 0.500 0.688 1.000 0.375 0.500 0.688 1.000 0.375 0.500 0.750 1.000 1.250 0.375 0.500 0.750 1.000 1.250 0.375 0.500 0.750 1.000 1.250 0.375 0.500 0.750 1.000 1.250 0.375 0.500 0.750 1.000 1.250 0.375 0.500 0.750 1.000 1.250 mm 9.5 12.7 25.4 9.5 12.7 25.4 9.5 12.7 25.4 9.5 12.7 17.5 25.4 9.5 12.7 17.5 25.4 9.5 12.7 19.1 25.4 31.8 9.5 12.7 19.1 25.4 31.8 9.5 12.7 19.1 25.4 31.8 9.5 12.7 19.1 25.4 31.8 9.5 12.7 19.1 25.4 31.8 9.5 12.7 19.1 25.4 31.8 Mass kg/m 152.39 202.72 397.49 164.34 218.69 429.44 179.29 234.67 461.38 188.24 250.64 343.30 493.32 200.18 266.61 365.31 525.27 211.90 282.27 421.50 556.59 691.81 223.84 298.24 445.52 588.53 731.80 235.79 314.22 469.55 620.48 770.62 248.52 330.19 492.30 652.42 810.55 260.50 346.16 516.26 684.37 850.48 272.25 351.82 539.76 715.68 889.63 117 8.1Carbon steel linepipe and carbon and low alloy steel process pipe Nominal pipe size in 48 48 48 48 48 52 52 52 52 52 56 56 56 56 56 60 60 60 60 60 64 64 64 64 64 68 68 68 68 72 72 72 72 76 76 76 76 80 80 80 80 84 84 84 84 118 Actual Identification OD in 48.000 48.000 48.000 48.000 48.000 52.000 52.000 52.000 52.000 52.000 56.000 56.000 56.000 56.000 56.000 60.000 60.000 60.000 60.000 60.000 64.000 64.000 64.000 64.000 64.000 68.000 68.000 68.000 68.000 72.000 72.000 72.000 72.000 76.000 76.000 76.000 76.000 80.000 80.000 80.000 80.000 84.000 84.000 84.000 84.000 mm 1219.0 1219.0 1219.0 1219.0 1219.0 1321.0 1321.0 1321.0 1321.0 1321.0 1422.0 1422.0 1422.0 1422.0 1422.0 1524.0 1524.0 1524.0 1524.0 1524.0 1626.0 1626.0 1626.0 1626.0 1626.0 1727.0 1727.0 1727.0 1727.0 1829.0 1829.0 1829.0 1829.0 1930.0 1930.0 1930.0 1930.0 2032.0 2032.0 2032.0 2032.0 2133.0 2133.0 2133.0 2133.0 STD XS – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – Schd – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – – 8.2Stainless and Duplex process pipe Wall Thickness in 0.375 0.500 0.750 1.000 1.250 0.375 0.500 0.750 1.000 1.250 0.375 0.500 0.750 1.000 1.250 0.375 0.500 0.750 1.000 1.250 0.375 0.500 0.750 1.000 1.250 0.500 0.750 1.000 1.250 0.500 0.750 1.000 1.250 0.500 0.750 1.000 1.250 0.625 0.750 1.000 1.250 0.625 0.750 1.000 1.250 mm 9.5 12.7 19.1 25.4 31.8 9.5 12.7 19.1 25.4 31.8 9.5 12.7 19.1 25.4 31.8 9.5 12.7 19.1 25.4 31.8 9.5 12.7 19.1 25.4 31.8 12.7 19.1 25.4 31.8 12.7 19.1 25.4 31.8 12.7 19.1 25.4 31.8 15.9 19.1 25.4 31.8 15.8 19.1 25.4 31.8 Mass kg/m 284.24 377.79 563.70 747.63 929.56 307.25 409.74 613.20 811.52 1010.98 331.94 441.37 660.77 874.78 1090.18 355.92 473.31 708.82 938.67 1170.17 379.89 505.26 756.86 1002.56 1250.15 536.89 804.43 1065.82 1329.36 568.83 852.47 1129.69 1409.34 600.46 900.05 1192.97 1488.55 790.50 948.09 1256.86 1568.53 829.07 993.08 1320.12 1645.18 Tata Steel International These pipes can be supplied as seamless or welded, in a variety of steel grades. Full body stress relieving or normalising heat treatment can be undertaken as specified to meet the more onerous applications. Mass per unit length can be calculated using the following equations for Stainless Steel pipe: Metric, where D and t are measured in mm: M (kg/m) = 0.02466 (D-t)t Where D = outside diameter & t = thickness. The different grades of stainless steel permit considerable variations in weight. The ferritic stainless steels may be about 5% less, and the austenitic stainless steels about 2% greater than the values shown in this table, which are based on weights for carbon steel. ANSI (ASTM) Dimensions to ASME B36.19 Nominal pipe size in 1 ⁄8 1 ⁄8 1 ⁄8 1 ⁄4 1 ⁄4 1 ⁄4 3 ⁄8 3 ⁄8 3 ⁄8 1 ⁄2 1 ⁄2 1 ⁄2 1 ⁄2 3 ⁄4 3 ⁄4 3 ⁄4 3 ⁄4 1 1 1 1 11⁄4 11⁄4 11⁄4 11⁄4 11⁄2 11⁄2 11⁄2 11⁄2 2 2 2 2 Actual Identification OD in 0.405 0.405 0.405 0.540 0.540 0.540 0.675 0.675 0.675 0.840 0.840 0.840 0.840 1.050 1.050 1.050 1.050 1.315 1.315 1.315 1.315 1.660 1.660 1.660 1.660 1.900 1.900 1.900 1.900 2.375 2.375 2.375 2.375 mm 10.3 10.3 10.3 13.7 13.7 13.7 17.1 17.1 17.1 21.3 21.3 21.3 21.3 26.7 26.7 26.7 26.7 33.4 33.4 33.4 33.4 42.2 42.2 42.2 42.2 48.3 48.3 48.3 48.3 60.3 60.3 60.3 60.3 Tata Steel International Schd 10S 40S 80S 10S 40S 80S 10S 40S 80S 5S 10S 40S 80S 5S 10S 40S 80S 5S 10S 40S 80S 5S 10S 40S 80S 5S 10S 40S 80S 5S 10S 40S 80S Wall Thickness in 0.049 0.065 0.095 0.065 0.088 0.119 0.065 0.091 0.126 0.065 0.083 0.109 0.174 0.065 0.083 0.113 0.154 0.065 0.109 0.133 0.179 0.065 0.109 0.140 0.191 0.065 0.109 0.145 0.200 0.065 0.109 0.154 0.218 mm 1.24 1.73 2.41 1.65 2.24 3.02 1.65 2.31 3.20 1.65 2.11 2.77 3.73 1.65 2.11 2.87 3.91 1.65 2.77 3.38 4.55 1.65 2.77 3.56 4.85 1.65 2.77 3.68 5.08 1.65 2.77 3.91 5.54 Mass kg/m 0.28 0.37 0.47 0.49 0.63 0.80 0.63 0.84 1.10 0.81 1.01 1.29 1.64 1.03 1.30 1.71 2.23 1.31 2.12 2.54 3.29 1.68 2.73 3.44 4.54 1.93 3.16 4.11 5.50 2.42 3.99 5.52 7.60 119 8.2 Stainless and Duplex process pipe Nominal pipe size in 21⁄2 21⁄2 2 1⁄2 21⁄2 3 3 3 3 31⁄2 31⁄2 31⁄2 31⁄2 4 4 4 4 5 5 5 5 6 6 6 6 8 8 8 8 10 10 10 10 12 12 12 12 14 14 16 16 18 18 20 20 24 24 30 30 120 Actual Identification OD in 2.875 2.875 2.875 2.875 3.500 3.500 3.500 3.500 4 4 4 4 4.5 4.5 4.5 4.5 5.563 5.563 5.563 5.563 6.625 6.625 6.625 6.625 8.625 8.625 8.625 8.625 10.750 10.750 10.750 10.750 12.750 12.750 12.750 12.750 14.000 14.000 16.000 16.000 18.000 18.000 20.000 20.000 24.000 24.000 30.000 30.000 mm 73.0 73.0 73.0 73.0 88.9 88.9 88.9 88.9 101.6 101.6 101.6 101.6 114.3 114.3 114.3 114.3 141.3 141.3 141.3 141.3 168.3 168.3 168.3 168.3 219.1 219.1 219.1 219.1 273.1 273.1 273.1 273.1 323.9 323.9 323.9 323.9 355.6 355.6 406.4 406.4 457.0 457.0 508.0 508.0 610.0 610.0 762.0 762.0 Schd 5S 10S 40S 80S 5S 10S 40S 80S 5S 10S 40S 80S 5S 10S 40S 80S 5S 10S 40S 80S 5S 10S 40S 80S 5S 10S 40S 80S 5S 10S 40S 80S 5S 10S 40S 80S 5S 10S 5S 10S 5S 10S 5S 10S 5S 10S 5S 10S Wall Thickness in 0.083 0.120 0.203 0.276 0.083 0.120 0.216 0.300 0.083 0.120 0.226 0.318 0.083 0.120 0.237 0.337 0.109 0.134 0.258 0.375 0.109 0.134 0.280 0.432 0.109 0.148 0.322 0.500 0.134 0.165 0.365 0.500 0.156 0.180 0.322 0.500 0.156 0.188 0.165 0.188 0.165 0.188 0.188 0.218 0.218 0.250 0.250 0.312 mm 2.11 3.05 5.16 7.01 2.11 3.05 5.49 7.62 2.11 3.05 5.74 8.08 2.11 3.05 6.02 8.56 2.77 3.40 6.55 9.53 2.77 3.40 7.11 10.97 2.77 3.76 8.18 12.70 3.40 4.19 9.27 12.70 3.96 4.57 9.53 12.70 3.96 4.78 4.19 4.78 4.19 4.78 4.78 5.54 5.54 6.35 6.35 7.92 8.3 Process pipes packages Mass Typical grades kg/m 3.75 5.34 8.77 11.58 4.59 6.56 11.47 15.51 5.26 7.53 13.78 18.92 5.93 8.50 16.32 22.66 9.61 11.74 22.10 31.44 11.48 14.04 28.70 43.22 15.00 20.27 43.20 65.64 22.96 28.21 61.24 82.81 31.72 36.54 75.02 98.96 34.87 41.99 42.20 48.07 47.51 54.13 60.23 69.70 83.85 95.98 120.15 149.55 Processs of Tata Steel International "Generic" Steel Grades Type Manufacture Pipes Fittings Flanges Welded CarbonAPI 5L B/X42ASTM A234 WPBASTM A105 N CarbonASTM A672ASTM A234 WPBASTM A105 N High Yield CSAPI 5L Gr X52/X60MSS SP75 WPHY52/60A694 F52/60 Low Temp CSASTM A671ASTM A420 WPL6ASTM A350 LF2 Low AlloyASTM A691ASTM A234 WPASTM A182 F StainlessASTM A312ASTM A403ASTM A182 F StainlessASTM A358ASTM A403ASTM A182 F DuplexA790A815A182 F DuplexA928A815A182 F Seamless CarbonAPI 5L B/X42ASTM A234 WPBASTM A105 N CarbonASTM A106 BASTM A234 WPBASTM A105 N CarbonASTM A53 BASTM A234 WPBASTM A105 N High Yield CSAPI 5L Gr X52/X60MSS SP75 WPHY52/60A694 F52/60 Low Temp CSASTM A333 Gr 6ASTM A420 WPL6ASTM A350 LF2 Low AlloyASTM A335ASTM A234 WPASTM A182 F StainlessASTM A312ASTM A403ASTM A182 F DuplexA790A815A182 F This table is a guide to the scope of our offering and the selection of grades includes the typical, common ranges we have learned from experience as being the most popular. As such, due to the complex nature of steel process pipe products, these tables are not exhaustive. Tata Steel International 121 8.4 General purpose tube Dimensions and properties to EN 10255 Where requested: Taper threads to EN 10266 Sockets to EN 10241 or 10242 Specified Thread H M outside size Heavy Series Medium series diameter Outside Diameter Wall Mass per unit Wall Mass per unit D R max min Thickness Length of bare tube Thickness Length of bare tube T Plain Socketed T Plain Threaded end end and Socketed mm mm mm mm kg/m kg/m mm kg/m kg/m 10.2 13.5 17.2 21.3 26.9 33.7 42.4 48.3 60.3 76.1 88.9 114.3 139.7 165.1 ⁄8 ⁄4 3 ⁄8 1 ⁄2 3 ⁄4 1 11⁄4 11⁄2 2 21⁄2 3 4 5 6 1 1 10.6 14.0 17.5 21.8 27.3 34.2 42.9 48.8 60.8 76.6 89.5 115.0 140.8 166.5 9.8 13.2 16.7 21.0 26.5 33.3 42.0 47.9 59.7 75.3 88.0 113.1 138.5 163.9 2.6 2.9 2.9 3.2 3.2 4.0 4.0 4.0 4.5 4.5 5.0 5.4 5.4 5.4 0.487 0.765 1.02 1.44 1.87 2.93 3.79 4.37 6.19 7.93 10.3 14.5 17.9 21.3 0.490 0.769 1.03 1.45 1.88 2.95 3.82 4.41 6.26 8.05 10.5 14.8 18.4 21.9 2.0 2.3 2.3 2.6 2.6 3.2 3.2 3.2 3.6 3.6 4.0 4.5 5.0 5.0 0.404 0.641 0.839 1.21 1.56 2.41 3.10 3.56 5.03 6.42 8.36 12.2 16.6 19.8 0.407 0.645 0.845 1.22 1.57 2.43 3.13 3.60 5.10 6.54 8.53 12.5 17.1 20.4 T=specified wall thickness 122 Tata Steel International Tata Steel International 123 8.5 Process pipes products 8.6 Pipe coatings Welded Pipe (SAW, EFW, HFI, ERW) Supplied in Carbon, Low Alloy, Low Temperature, Stainless and Duplex grade steels. Tata Steel International, through their long history of supplying various coated products and worldwide relationships with coating applicators, can deliver all coating requirements, whether factory or site applied. Seamless Pipe Supplied in Carbon, Low Alloy, Low Temperature, Stainless and Duplex grade steels. Reasons to Coat Coatings are applied to steel surfaces for a variety of reasons, the main and most familiar reason is to protect the steel surface from corrosion. Butt Weld Fittings Incorporating Elbows, Return Bends, Tees, Caps, Reducers and Crosses. Supplied in Carbon, Low Alloy, Low Temperature, Stainless and Duplex grade steels. Internal Coatings: • Corrosion mitigation • Flow improvement – hydraulic efficiency • Galvanic corrosion protection – insulation Forged Steel Flanges Incorporating Weld Neck, Blind, Slip On, Orifice, Lap Joint, Socket Weld and Threaded product forms. Supplied in Carbon, Low Alloy, Low Temperature, Stainless and Duplex grade steels. External Coatings: • Corrosion mitigation • Thermal insulation • Weight coating – concrete Forged Steel Fittings Incorporating all standard product forms with Socket Weld or Threaded Ends in pressure ratings 3,000lb and 6,000lb. Supplied in Carbon, Low Alloy, Low Temperature, Stainless and Duplex grade steels. Types of Coatings Various types of coating exist to cover the majority of applications: • Varnish – short term protection (transit) • Shop applied primer – longer term protection • Epoxies – thermal set – two pack • Phenolic – thermal setting – high temperature use • Ceramic – very high temperature uses • Polyethylene – long term corrosion protection • Polypropylene – insulation coating • Polyurethane – long term corrosion protection • Coal Tar – coal enamel – long term corrosion protection • Urethane – insulation coating • Cement and mortar linings • Polysiloxane coatings – very long term corrosion protection Ancilliary Products Including Gaskets, Studbolts, Induction Bends, Strainers, Valves and Forged Branch Outlet Fittings. Please refer to the Process Pipes Package brochure for additional information. Choice of Coatings The choice of a particular type of coating is determined from: • Environment (internal or external conditions) • Service period required • Functional or aesthetic • Cost 124 Tata Steel International Tata Steel International 125 8.6 Pipe coatings Corrosion There are various types of corrosion and methods to mitigate the effects of each. a. Internal Corrosion – caused by fluids, wet gas, Galvanic b. External Corrosion – caused by Galvanic action c. Stress Corrosion – caused by fluids/material choice d. Galvanic Corrosion – caused by dissimilar metals Corrosion Mitigation There are many methods of corrosion mitigation, the following are but a sample of the options available to the design engineer: a. Choice of steel: High Alloy Controlled Hardness (NACE MR-01-75) Corrosion Resistant Alloy (CRA) CRA Clad material (Alloy 625/825 etc) Extra Thickness (Corrosion Allowance) 3-Layer Polyethylene Coating Polyethylene (typical 2.5mm) Adhesive (typical 300 microns) Primer (typical 80 microns) Steel substrate Typical thickness = 3mm Epoxy Coating Epoxy (typical 250 microns) Primer (typical 15 microns) Steel substrate b. Choice of Protection: Corrosion Inhibitors & Biocides Protective Coatings Sacrificial Anodes Typical thickness = 250 microns Relevant Coating Specifications Polyethylene DIN 30670 3.5mm nominal Polypropylene DIN 30678 3.5mm nominal Fusion Bonded Epoxy DIN 30671 150 – 600 microns Handling/Shipping Considerations The handling, storage and shipping of coated products requires additional procedures, these may range from handling with webbing slings, special rack systems, boxing or special stowage considerations. Tata Steel International have the necessary expertise and logistics experience in handling coated products. 126 Tata Steel International Tata Steel International 127 9.0 Notes 128 Tata Steel International Tata Steel International 129 Tata Steel International offers unrivalled product and service solutions through our unique global network 9.0 Notes 130 Tata Steel International Tata Steel International 131
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