Yushin HOP5 Picker Literature - Precision Plastics Equipment

Yushin HOP5 Picker Literature - Precision Plastics Equipment

HeaTtful Technology
OHOP Five
OTWINHOP-G
OminiHOP-G
OV-HOP
ON-HOP-G
YUSHIN PRECISIONEQUIPMENT CO.,LTD.
HOP Five 45O-IOOO
sprue p,"*"o -
@h-speed
-A
t=
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-
nor,r*tmotOing
machinesfrom
30-350tons
3r
,f*
TWINHOP.G45Ol55O
3 axis pneumaticsprueand productpickersfor horizontalmolding
machinesfrom 30-100tons
miniHOP-G3OO
3axispneumaticSpruepickersforhorizonta|mo|dingmachinesunder30tons@
v-HoP 350-750
tor.verticalmolding
@.t
machinesfrom 20-150tons"r,
i.9
N-HOP-G450-900
2 axis pneumaticand 1 axis servospruepickersfor horizontalmolding
machinesfrom 30-350 tons
@
J\
3
sk-
-
a @Erypeffi
NextgenerationG-typecontrolleroffering
ral,
higher performanceand features
. Equippedwith eye{riendlylargeLCD.
. lcon selectionis possibleon the menu panel.
. The user-friendlyraisedsiliconekeys are featured
on the pendent.
' Up to 30 mold set ups storageis possible.
' Data backupis possiblewith SD card.
@Sreffi
.
'
'
'
'
Multilingual
displayfunction(optional)
Easy ope'rationby LCD
Light-weighthandheldcontroller
Up to 15 mold set ups storageis possible.
Productioncountmemory
GIl-type controllerpanel
@
high-speed
3 axispneumatic
spruepickersfor horizontal
moldingmachines
from30-350tons
HOP Five 45O^-IOOO
The "HOP Five" is the product of many yearsof research,developmentand experiencewith swing-rype
take-out robots.
I t o f f e r s a s p a c es a v i n g d e s i g n w i t h i n t e g r a t i o n o f r o b o t b o d y a n d c o n t r o l m e c h a n i s m i n c l u d i n g
transformer and control circuit board. Furthermore, it also offers efficient operation as its design enables
operatorsto do all of the main adjusting operationsat the operator side of molding machines.
It is equipped with new type handheld controller, "GII-rype controller" offering excellentoperabiliry with
vastly improved functions over the "G-ayp. controller".
As for appearance,it adopts a housing cover painted Yushin corporare blue, color-codedpiping and userfriendly shapecomposedof curved surfacesand lines.
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HOP Five 550X
Powersource
AC200V 0.25A(SOl0oHz)
Control method
Micro-computer
Air Pressure
0.4-0.5MPa
Max. Air Pressure
0.8MPa
rivelHoe
rivelHoe
rivelHoe
rivelHoR
rive
r\rlnrtet HopFivelHoe
450 | 550 | 650 | 750 | e00 11000
Stroke
Verticat(mm)
+so go
Kick(mm)
tso
I
Swing
Chuck position(mm)
Waitingpositionadjustable
114
Min.50'- Max.90'
position
adjustable
48
| Waiting
Air consumption( 0 (normal)/cycle)
11
Max. payload(*)
2kg
Robot weight(kg)
29
* Max.payloadincludesthe weightof chuckand/orEOAT. X-, XC-, and XN-Typesare
also available.
@
3 axispneumatic
sprueandproductpickersfor horizontal
moldingmachines
from30-100tons
TWINHOP-G 450/5,50
In addition to being a spruepicker, the T\MNHOP-G has both a main arm and a sub arm and supporrs
3 plate molds. The T\MNHOP-G is provided standardwith an adjustable4 cup end-of-arm tool, wrist
flipping, vacuum circuit, and is capableof taking out products using suction.
\
U'
D
=
CL
!l
i'i'/
t-ttft/
Power source
AC200V 0.25A(50/60H2)
Control method
CL
o
It
Sequence stored program
o
o
Air Pressure
6'
qt
0.4-0.5MPa
:i
o
=
Max.Air Pressure
0.8MPa
rat.
Moder '%H3r- | '%H3t
Stroke
Vertical(mm)4sO
Kick(mm)
Swing
I
90
sso
Min.50'- Max.90'
Chuck position(mm)
Waitingpositionadjustable
60
Air consumption( 0 (normal)/cycle)
16-F18
Max. payload(*)
Zkg
Robot weieht(kB)
- Max.payloadincludes
the weightof chuckand/orEOAT.
\
\ miniHOP-G3OO
3 axis pneumaticspruepickersfor horizontalmoldingmachinesunder30 tons
\-
l
rl
.-.
l.-.r\
a'.\^-.
j
;___
;
th. miniHOP-G300 was developedto support miniature molding machinesmade by various injection
molding machine manufacturers.Although it is small, the use of Yushin linear rails provideshigh-speed
stabiliryand virtually maintenancefree qualities.
U'
o
Power source
AC200V 0.25A(50/60H2)
CL
o
Control method
Sequence
storedprogram
J
CL
!t
The chuck waitingpositioncan be
a d j u s t e dw i t h i na 6 5 - m mr a n g ei n
the verticaldirectionand between
30 to 205 mm fromthe mold
mountingsurfaceof the stationary
platenin the horizontaldirection.
!
o
g.
=
o
0
!3.
o
=
Air Pressure
0.4-0.5MPa
Max.Air Pressure
0.8MPa
Model
G.JJO
m i n i H O P - G3 0 0
Stroke
Vertical(mm)300(Extendedtype350)
Kick(mm)15-30(Extendedtype35-50)
Swing
50'60'80'
(3 positionchangable)
Chuck position(mm)
Waitingpositionadjustable
65
Air consumption( 0 (normal)/cycle)
4
Max. payload(*)
1kg
Robot weight(ke)
@
18
. Max.payloadincludesthe weightof chuck
and/orEOAT.
2 axispneumatic
from20-150tons
spruepickersforverticalmoldingmachines
V-HOP 35OA'75O
The Vertical HOP is a sprue picker robot made specificallyfor vertical molding machines. In addition to
upper mold extraction, the robot can be set to accommodateto bottom mold extraction simply by
controller and mechanicalsettings.
Powersource
Ac2oov 0.25A(solooHz)
a
0
f
CL
!t
CL
o
t
o
o
Controlmethod
Sequencestoredprogram
Air Pressure
0.4-O,5MPa
6'
!,
=.
o
=
Max.Air Pressure
0.8MPa
'".",
R u n n e rr e l e a s el o c a t i o nc a n b e
s e t b y a d j u s t i n gt h e s w i n g a n g l e
between60 and 90 degrees.
(R Specification)
SPJ|SPJ|';PJ|'6!'J|';PJ
Stroke
Kick(mm)
Swing
V-HOP 55ORX
90
Min.60'- Max.90'
Chuck position(mm)
Waiting positionadjustable60
Air consumption ( 0 (normal) /cycle)
be"'
Noreversal 8
possible
12
Beversal
16
Max. payload(*)
1.5k9
Robot weieht(kC)
"t
Max.payloadincludesthe weightof chuckand/orEOAT. X-andR-Typesare also available.
I
t
2 axis pneumaticand 1 axis servospruepickersfor horizontalmoldingmachinesfrom 30-350tons
N-HOP-G As0^rr'g00
{
In a swing type robot, the item that requires the most frequent adjustment in connection with mold changesis the kick stroke. The
kick axis of the N-HOP-G is driven with a numerically controlled servomotor, which allows the adjustment to be executed safely
and accuratelywithout climbing on top of the molding machine. The servomotor also provides a fast and stablerunner take-out
motion that can only be achievedwith servomotor drive.
o
qt
J
CL
qt
CL
o
tt
o
9.
=
N-HOP-G 55OX
f - - r f L ' ui : i
t
\
:r OLtr(.'l
AC200V 3.0A(50/60H2)
f,'r;iri; tji qlr:t'.ilOr-:
Sequencestoredprogram
'Aii'Prg55;.1;'"
o
!t
0.4-0.5MPa
o
3
ft",lax,Art- F'-al :;r-rr6;
0.8MPa
t\,trrrrnr
N-HOP-
G 450
N-HOP- N-HOP- N-HOP- N-HOPG 550
G 650
G 750
G 900
S t r o l <c
\u/:t'-::, ^-n-
450
l ( l C l <' ' , ' "
tl.ii/llir
550
650
750
900
350
620
Min.50"- Max.90"
l - T l l r l i r r . 'I t a l : l l ' - J f - i r l | - i l
Waiting positionadjustable60
Al
lol
':-|I''rnill]'l
11
I t ' 1 , , t xr t a t i r l o l i ,
E@8.=,
, rtof lt lirI I CyCle )
13
15
17
19
'
2kg
| - ,
))tJ
t
B o b o t w e i g h t ( i ( gl
g2
28
29
30
33
. Max. payloadincludedthe weight of chuck and/or EOAT. X-, XC- and XN-Typesare also available.
@
HOP Five 450
HOP Five 550
827 (869)
(8s4) [896]
sso661.s
120.5
810.6
r333rrl35,Bilji??I,
HOP Five 650
HOP Five 750
HOP Five 900 620 es1.s
HOPFive1000
lor? (106r)
1192(1%4)
1f/lr1|fJu)
1so.s 1140.6(l;3)
A2
994(1094)
276
HOP Five450 ( 1 0 2 1 )h 1 2 1 1
HOP Five 550
HOP Five 650
HOP Five 750
HOP Five 900
HOPFive1000
<24e>
1094(1194) 20 50 40 100
<1121>11221)
276
11e4(12s4)
1459(1ssg)
1609(1709) 25 60 60 128 46.4 161
1709(1809)
( ) X specification,
O Highspeedspecification.
[ ] X highspeedspecification.
TWINHOP-G450
TWINHOp-6S5O
Min.85 44
-285
TWfNHOP'G4S01Tr
TWTNHOP-G
550
125
-413
2s
z2o gso 20
miniHOP-G300
15-30st
miniHOP-G300
571
175
95-160
30
60
60
g74 211 g24
546
g25
217
12oo
1300
40
288
623
368-433
0-300st
50'
60'
80'
130
il
-'F*.,
:sL,
817 <1117>
(srz)(rzrz)
V.HOP
(r/oSriwl$T{is)
350
(4so)
Is5o]
(oso)
(7so)
V.HOP.X
(do$rivdwlVrid)
V-HOP-R
90
(wSr4rdflbf{rH)
_
so
V-HOP-RX 90
(w$nlrslwttlst)
gO
522
[1017]
e2e <122e>
(tozs) (rszg)
6s4 (#3)
[112s]
[4es]
817 <1',t17>
(ses)
(e17) <1212> 522 (6es)
h0171
szs <1?2s>
(102e)(1s2e)
[1129]
V-HOP
(wbStudwbW
3{10
lso
180
634
100 100
V-HOP-X
(wbsrirdwv{rH)
V.HOP.R
(wsrincdowrH)
tu
Bz
16g
1zs
V-HOP-RX
(wSvivelwWbt)
( ) is ,150model,[ ] is 550 model.O is 650 model.O is 750 model.
*The B dimbnsibnshowsthe adjustablerangeof the swivelangle.
N-HOP-G450
1084
N-HOP-G550
N-HOP-G650
N-HOP-G750
N-HOP-G900
1184
1284
1484
1634
N-HOP.G
450
N.HOP-G
550
N-HOP-G
650 60
N-HOP.G
750
N-HOP-G9OO
N-HOP-G,150
N-HOP.Gs50 250
N-HOP-G650 _
N-HOP-G750
N-HOP-G9OO
9',t7
167
350
267
_
1017
1117
12',t7
't367
289
586
477
856
100 20
191
374
217
620
_
50 &
440o12825606099
20
350
178
98
HOP series Option List
Explanation
Option
Target Models
X Specification
When molded productsare releasedonto a conveyoror a chute, the chuck unit rotates90 degreesto
releasethe productswithoutdamagingthem. XV-HOP chuck rotates180 degrees.
HOP F|veA/-HOP/N-HOP-G
XC Soecification
With vacuumsuction,the modelcan take out moldedproductsthat cannotbe grippedwith chuckor
that are moldedwith multi-cavitymold. When the productsare released,an end-of-armtool rotates90
degrees. (The vacuumsuctioncircuitis included.)
HOP Five/N-HOP-G
XN Specilication
Spruesof a side-gateor direct-gatemold can be cut by nipperchuck. ln releasingthe products,90
degreewrist flip is also applicable.
HOP Five/N-HOP-G(450,550,650
only)
R Specification
The runnerreleasepositionis set at will by adjustinghorizontalflip anglefrom 60 to 90 degree.
V.HOP
Conveyor interlock
By attachingthe optionalmetal connector,it interlockswith a flat belt conveyorand becomescapable
of stockingmoldedproductsby shot.
All Models XStandardfunctionfor TWINHOP-G
Reiect circuil
When a moldingmachinegives rejectsignal,the defectiveproductis releasedat a differentposition HOP Five/TWINHOP-G/m|n|HOP-G/N-HOP-G
from that for good products
Special color
The main body,frame covers,controlbox and operationbox can be paintedwith the color specifiedby
customers.
All Models(Not applicablefor plasticcoveO
Ejector intertock
The ejectorgoes forwardafter the robot movesto the take-outposition. This is usefulwhen the timing
of eiectormotionand robottake-outmotionare to be svnchronized.
All Models XStandardfunctionfor TWINHOP-G
Air blowcircuit
When a runneris grippedand the arm ascends,fragmentsof the moldedproductsthat are adheringto
the mold are blownaway by usingair.
HOP Five/TWINHOP-GA/-HOP/N-HOP-G
Nipperhalf-grip
circuit
A pressure-reducing
valve is addedto the productchuckcircuitin orderto securethe productswhen
extractinothem from the mold.
HOP Five/N-HOP-G
Vacuumblow off valve
When it is difficultto releaseproductsthat stick to the vacuum suctionpads, the robot can releasethe
productsby replacingthe vacuumwith pressurizedair.
HOP Five/TWINHOP-G/N-HOP-G
Swing limit waiting
When the robot arm cannotstay at the normalwaitingpositionwhile moldsclosed,it can stay at swing
limitoosition.
HOP Five/TWINHOP-G/N-HOP-G
Safety door closed
signal
This signal is inputto the robot when the safety door of a moldingmachineis closed. Robotdoes not
startwithoutthis signalunderauto operation.
All Models
A u t o i n j e c t i o n s i g n a l T a k e - o u t r o b o t d o e s n o t s t a r t i t s o p e r a t i o n w i t h o u t a u t o i n j e c t i o n soifganmaol l d i n g m a c h i n eW
. ith
this function,the take-outrobot startsits operationonly when real moldingis done.
A l lM o d e l s X S t a n d a r d f u n c t i o n f o r V - H O P
Multilingualdisplay
All Models
X HOP Five : Up to 3 languagesout of Japanese,English,
Koreanand Chinese
miniHOP-G: One combination
out of Japanese'English'
' o r e a na n d
C h i n e s e ,J a p a n e s e E
' n g l i s hK
Japanese'English'Thai
TWINHOP-G,
N-HOP-G:Japanese,Englishand Chinese
V-HOP:Jaoaneseand Enolish
Displayedlanguageon the controller
can be changedby selectingfrom multilingual
choices.
L e a dT h r o u gThe a c h i n g O p e r a t o r sc a n e a s i l ya d d a n d c h a n g eo u t p u ta n d i n p u t s i g n a l s ,a n d t i m e r w i t h t h i s s o f t w a r eb y
lhemselves.
H O PF i v e
Three(3)positionsafety
switchon controller
Valveoperationis possibleonly whilethe operatoris holdingthis switchin the centerposition.
HOP Five(3 positions)
(2 positions)
TWINHOP-G/miniHOP-GA/-HOP/N-HOP-G
Highspeedspecification
High speed operationis possible
HOP Five(Not applicablefor 650-1000 modelxc,xntype)
Specification
for low
c e i l i n gp l a n t s
lt reducesthe overallheightby changingthe directionof a joint of the verticalguide axis.
HOP Five
Mount for horizontal
extractionI
This is a mount on which a take-outrobot is fixed when there is no Soacefor the take-outrobot on the
mOldinomachine'sbed.
V-HOP
Mount for horizontal
extraction ll
This is a mountto be set on the moldingmachine'sbed on which a take-outrobot is fixed when the
take-outrobotcannotbe installedon it directlv.
V-HOP
Mount for horizontal
extractionlll
Whenthe spaceof the moldingmachine'sbed is not enoughfor "Mountfor horizontalextractionll", a
supporting
columnis to be added.
V-HOP
;1
^/.\
/ l\
/
!
G-.,:\
\
I
I
eafatrr
l.
:-'-:f
I I nlOmatlOn
|
on the robotare
Heanful
in thisliterature,
alloperators
mustreadandunderstand
theinstruction
manualandotherrelated
I OBeforeusinganyproductintroduced
for properandsafeequipment
operation.
I documents
clarity,theserobotsmaybeshownwithoutthesafetyguardsthatareidentifiedinthesafetyrules.
lOToirnprou"visual
robolsas definedin thelaborsafetyrules.
areindustrial
I oN"u"r operatetherobotswithoutall safetyguardsin place.Theseproducts
anyrobots.
| Alwaystakegreatcarewhenoperating
without notice to
Technologl'
rr'AEF
Yushln PreclsionEquipmentGo.,Ltd.
@
Yushin commitsitself to contributionsto the creationof more ecosensitivetechnologiesby employingeco{riendlyprinciples.This
calaloguses recycledpaper.
Head office & Factory
@
Head office & Factory
11-260Kogahonmachi,
Fushimi-ku,
Kyoto,612-8492Japan
TEL 81(75)933-9555FAX 81(75)934-4033
Subsidiaries
YushinAmerica,Inc.(U.S.A.)
YushinKoreaCo., Ltd.(SouthKorea)
(Shenzhen)
YushinPrecision
Equipment
Industry&Trading
Co.,Ltd.(China)
(Shanghai)
YushinPrecision
Equipment
Co.,Ltd.(China)
YushinPrecisionEquipment(Taiwan)Co., Ltd.
(Singapore)
YushinPrecision
Equipment
Pte.Ltd.
YushinPrecision
Equipment
Sdn.Bhd.(Malaysia)
(Thailand)
YushinPrecision
Equipment
Co.,Ltd.
(lndia)PrivateLtd.
YushinPrecisionEquipment
YushinAutomation
Ltd.(UnitedKingdom)
(Slovakia)
YushinPrecision
Equipment
s.r.o.
Associated Company
Polymac-Yushin
B. V. (TheNetherlands)
Agents
En-Plas,Inc.(Canada)
Representative Off ices
TianjinRepresentative
Office(China),
PhilippinesRepresentative
Office
IndonesiaRepresentative
Office
VietnamRepresentative
Office
URL
http:llwww.yushin.com