CNC MACHINING PRESSURE TESTING PROTOTYPING KAN BAN

IN-HOUSE CONTROL
Makes us Different.
World Class Machining
12000 Square Foot Machining Facility
25+ CNC Machines
50+ Employees
(3) 2 Ton Cranes
Automated Tool Crib
Manual Machining Department
CNC MACHINING
Commitment to Total Quality
ISO 9001:2008 CERTIFIED | APQP
Proven AIAG Compliant Validation Services
Visual Inspection of all Castings
CNC Ziess Contura CMM,
Travel X 27.6”, Y 37.4”, Z 23.6”.
Tesa Manual CMM
Pro-Link SPC Tracking
Optical Comparator
Calibration to NIST Standards
Proactive & Team Oriented
Continuous Improvement
Cellular Mfg
PRESSURE TESTING
TOTAL QUALITY
PROTOTYPING
KAN BAN
automated airset.
Growth,
Innovation,
& Added Capabilities
Larger Castings | 200+ lbs
Added Efficiency & Capacity
Automation, Enhanced Quality
(2) Electric Resistance Furnaces
Expertise in airset sand molding has set Berntsen apart from most
sand foundries. In 2013, Berntsen completed the addition of a new,
automated airset molding line that has improved efficiency, increased
size of castings offered and boosted capacity significantly.
Volumes of one to several thousands are accommodated.
NICHE IN PLUMBING
Potable Water Castings & The Lead-Free Initiative
Porosity Free & Pressure Tested Brass Castings
TMV, Pistons, Sensors, & Intricate Valves
Brass Alloys: 836 LF, 848 LF, 955, 956, 954
Complete Drain Production Division
Trim, Polish, Assemble, & Packaging Stations
History of Competitive Drain Production
Strainers, Clean-outs, Domes, Frames
A 4th Generation Family Owned Foundry
Berntsen Foundry
Responsive Casting in Aluminum, Bronze & Lead Free Brass
B E R N T S E N B R A S S A N D A L U M I N U M F O U N D R Y, I N C . 2 3 3 4 P E N N S Y LVA N I A AV E . M A D I S O N , W I 5 3 7 0 4
TOTAL VALUE
VALUE THROUGH SERVICE &
IN-HOUSE CONTROL
Our mission is to be a world-class
producer of sand cast alloyed parts. We
achieve this by utilizing modern foundry
methods, equipment, and defined
objectives for total quality.
150+ Employees
2 Foundry Divisions (Madison & Phelps, WI)
ISO 9001 : 2008 Certified
Full Machineshop
PATTERN
ADDED QUALITY | QUICK TURNAROUND | COST EFFECTIVE
Fully equipped patternshop.
Journeyman patternmakers
Greensand & Airset patterns
Collaboration with your engineers.
Low cost gating, rigging, & converting of
tools.
Prototyping, short-run, and production
tools.
3-D printed tools
Secure & fire proof pattern library.
Efficient pattern racking storage
automation.
MOLD
MAXIMIZED EFFICIENCY |
CAPACITY | PRODUCTION
3 B & P Automatic Greensand molding lines
Flexibility and quick part turn-around
Floor plan utilization. Furnaces • Molding • Clean up
Sand reclamation system
British Squeeze Molding Machines (short run)
FURNACE FACILITIES
9 Electric Resistance Furnaces - 2400 lb capacity (ea)
3 Lift Swing Induction Furnaces
2 Tilt Induction Brass Furnaces
1 Natural Gas Fired Furnace
ALUMINUM ALLOYS
319. 356 (T6). 535 (ALMAG)
712. 771. ZA-27.
CORE
Highly engineered cores
allow for efficient production
of complicated internal cavities
Fully equipped core production unit
(8) Core Machines
Shell. No bake. (Isocure, SO2 Avail)
Multiple core assemblies used in
complex valves, fittings, and manifolds
LEAD-FREE BRASS
& BRONZE ALLOYS
innovation.
836 LF. 848 LF
955 Al Bronze
954 Al Bronze
956 Si Bronze
865. 875. 876.
997. 952.