Trowel - Walker Miller
Transcription
Trowel - Walker Miller
SERVICE/PARTS MANUAL MODELS: CF24E, CF36, CF46 4 Blades POWER TROWEL A 100% employee-owned American manufacturer REVISION: E 2/2002 P/N 56354 Table of Contents CF Power Trowel TABLE OF CONTENTS .......................................................................................... 3 USER INFORMATION ............................................................................................ 4 LIMITED WARRANTY ........................................................................................... 5 TECHNICAL DATA ................................................................................................. 6-10 Specifications .............................................................................................................. 6 Machine Sound and Vibration Measurements ............................................................ 7 Torque Chart - Imperial ............................................................................................... 8 Torque Chart - Metric .................................................................................................. 9 Hardware Key ............................................................................................................. 10 HEALTH and SAFETY ............................................................................................ 11-13 Safety Training ............................................................................................................ 11 Safety Precautions ....................................................................................................... 12-13 INTRODUCTION ..................................................................................................... 14-15 Location and Use of Controls ..................................................................................... 14 Adjust Tilt Knob Lock Nut ......................................................................................... 15 MAINTENANCE ...................................................................................................... 16-30 Maintenance, Lube & Adjustment .............................................................................. 16 Lubrication .................................................................................................................. 16 Hardware and Torque Chart ........................................................................................ 17 Cleaning ...................................................................................................................... 17 Dyna-Clutch Adjustment ............................................................................................. 18 Preliminary Adjustment .............................................................................................. 18 Final Testing and Adjustment ...................................................................................... 19 Blade Adjustment ........................................................................................................ 20 Bent Arm Adjustment .................................................................................................. 21-22 Spider Assembly--Removal and Replacement ............................................................ 23 Arm Removal and Replacement .................................................................................. 23-24 Arm Bearings Replacement ........................................................................................ 24 Throttle Cable Attachment .......................................................................................... 25-26 Repairing Gearcase Assembly ..................................................................................... 27 Troubleshooting .......................................................................................................... 28-30 EXPLODED DIAGRAMS & PARTS LIST ........................................................... 31-53 CF24E Handle Assembly ............................................................................................ 32-33 CF364 & CF464 Handle/Dyna-Clutch Assembly ....................................................... 34-37 Pro-Pitch Option Assembly ......................................................................................... 38-41 Gearcase Assembly ..................................................................................................... 42-43 CF24E Lower Assembly ............................................................................................. 44-45 CF364 & CF464 Lower Assembly .............................................................................. 46-49 Engine Assembly ......................................................................................................... 50-53 DECAL IDENTIFICATION .................................................................................... 54-55 MANUFACTURED UNDER ONE OR MORE OF THE FOLLOWING PATENTS AND OTHERS PENDING, 4046483, 4232980, CAN.-1131461 DYNA-CLUTCH is a trademark of the Manufacturer. - 3 - User Information Foreword Please enter the following data. This will help expedite any service or warranty work. These instructions include: Safety regulations Operating instructions Maintenance instructions 1. These instructions have been prepared for operation 2. on the construction site and for the maintenance engineer. These instructions are intended to simplify operation of 3. the machine and to avoid malfunctions through improper operation. 4. Observing the maintenance instructions will increase the reliability and service life of the machine when used 5. on the construction site and reduce repair costs and downtimes. Operating errors, improper maintenance and the use of incorrect operating materials are not covered by the warranty. The above information does not extend the warranty and liability conditions of business of Stone Construction Equipment, Inc. Engine Type: ___________________________ Engine S/N: ____________________________ VIN: _________________________________ Purchase Date:__________________________ Dealer/Distributor Information: Name: ________________________________ ______________________________________ Only operate the machine as instructed and follow these instructions. Stone Construction Equipment, Inc. is not liable for the function of the machine when used in an improper manner and for other than the intended purpose. Machine S/N: __________________________ Address:_______________________________ Always keep these instructions at the place of use of the machine. Observe the safety regulations as well as the guidelines of the civil engineering trade association. Observe safety rules for the operation of equipment and the pertinent regulations for the prevention of accidents. Machine Type:__________________________ Phone #:_______________________________ Fax #: _________________________________ 6. Battery Manufacturer:___________________________ Battery Type: ___________________________ Battery S/N: ____________________________ Location of above information: 1. Information on S/N tag. 2. Information on engine tag. 3. Information on S/N tag - if applicable. 4. Date you purchased machine. 5. Dealer machine was purchased from. 6. Information on battery and battery warranty card. Stone Construction Equipment, Inc. P.O. Box 150, Honeoye, New York 14471 Phone: (800) 888-9926 Fax: (716) 229-2363 - 4 - L i m i t e d W a r r a n t y The Manufacturer warrants that products manufactured shall be free from defects in material and workmanship that develop under normal use for a period of 90 days for concrete vibrators and electric pumps, one year for Rhino®, Bulldog®, Wolfpac Rollers, trowels, Stompers®, saws, forward plates, engine powered pumps, and 6 months for all other products from the date of shipment. The foregoing shall be the exclusive remedy of the buyer and the exclusive liability of the Manufacturer. Our warranty excludes normal replaceable wear items, i.e. gaskets, wear plates, seals, O-rings, V-belts, drive chains, clutches, etc. Any equipment, part or product which is furnished by the Manufacturer but manufactured by another, bears only the warranty given by such other manufacturer. (The Manufacturer extends the warranty period to “Lifetime” for the drum bearings and seals for the mortar mixers, and agrees to furnish, free of charge, the bearings and seals only upon receipt of the defective parts. The warranty is two years for eccentric bearings on the forward plate compactors, mortar and plaster mixer drums, trowel gearboxes and five years on the Bulldog trench roller eccentric bearings.) A Warranty Evaluation Form must accompany all defective parts. Warranty is voided by product abuse, alterations, and use of equipment in applications for which it was not intended, use of non-manufacturer parts, or failure to follow documented service instructions. The foregoing warranty is exclusive of all other warranties whether written or oral, expressed or implied. No warranty of merchantability or fitness for a particular purpose shall apply. The agents, dealer and employees of Manufacturer are not authorized to make modification to this warranty, or additional warranties binding on Manufacturer. Therefore, additional statements, whether oral or written, do not constitute warranty and should not be relied upon. The Manufacturer’s sole responsibility for any breach of the foregoing provision of this contract, with respect to any product or part not conforming to the Warranty or the description herein contained, is at its option (a) to repair, replace or refund such product or parts upon the prepaid return thereof to location designated specifically by the Manufacturer. Product returns not shipped prepaid or on an economical transportation basis will be refused (b) as an alternative to the foregoing modes of settlement - the Manufacturer’s dealer to repair defective units with reimbursement for expenses, except labor, and be reviewed with the Manufacturer prior to repair. A Warranty Evaluation Form must accompany all warranty claims. Except as set forth hereinabove and without limitation of the above, there are no warranties or other affirmations which extends beyond the description of the products and the fact hereof, or as to operational efficiency, product reliability or maintainability or compatibility with products furnished by others. In no event whether as a result of breach of contract or warranty or alleged negligence, shall the Manufacturer be liable for special or consequential damages including but not limited to: Loss of profits or revenues, loss of use of the product or any associated product, cost of capital, cost of substitute products, facilities or services or claims of customers. No claim will be allowed for products lost or damaged in transit. Such claims should be filed with the carrier within fifteen days. Effective April 1, 1998. Bred Tough, Born To Work. The Way It Ought To Be. Phone: 1-800-888-9926 • 1-716-229-5141 Stone Construction Equipment, Inc. Fax: 1-716-229-2363 32 East Main Street, P. O. Box 150 www.stone-equip.com • e-mail: sceny@mcimail.com Honeoye, NY 14471-0150 4/98 P/N 51018 Technical Data MODEL Dimensions Operating Wt. (kg) Diameter (cm) Blades: Number Finish (cm) Combination (cm) Float (cm) Blade Positioning / Blade Leveler Operating System Engine hp/(kw) RPM'S (Hertz) Gear Box Standard Features: Safety Shutoff Trowels – Specifications STONE CF24E STONE CF364 STONE CF464 130lbs. (59) 160 - 185 lbs. (72.7 - 84) 180 - 225 lbs. (82 - 102.3) 24" (61) 36" (91.5) 46" (116) 4 4 4 - 6" x 14" (15.2 x 35.6) 6" x 18" (15.2 x 45.7) 5"x9" (12.7 x 22.9) 8" x 14" (20.3 x 35.6) 8" x 18" (20.3 x 45.7) - 10" x 14" (25.4 x 35.6) 10" x 18" (25.2 x 45.7) Self-aligning aircraft bearings - positive blade positioning, inf. var. blade leveler Self-aligning aircraft bearings - positive blade positioning, inf. var. blade leveler Self-aligning aircraft bearings - positive blade positioning, inf. var. blade leveler 4 hp Honda (2.98) 4.5hp Robin (3.36) 5 hp B&S, (3.7) 5 hp B&S I/P, (3.7) 8hp B&S I/P, (5.9) 5.5 hp Honda, (4.1) 8 hp Honda, 5.9) 6hp Robin (4.47) 9hp Robin (6.71) 8 hp B&S I/P, (5.9) 8 hp Honda, (5.9) 9hp Robin (6.71) 50 - 130 (.8 - 2.1) 50 - 130 (.8 - 2.1) 50 - 130 (.8 - 2.1) Hardened steel worm Hardened steel worm and bronze gear, cast and bronze gear, aluminum gear box, cast aluminum gear tapered roller bearings box, tapered roller bearings Hardened steel worm and bronze gear, cast aluminum gear box, tapered roller bearings Patented Dyna-Clutch Patented Dyna-Clutch Patented Dyna-Clutch Handle Reinforced, contoured, Reinforced, tripletube, contoured, adjustable Reinforced, tripletube, contoured, adjustable Throttle T-handle Throttle (turns) w/1/4-turn locking T-handle Throttle (turns) w/1/4-turn locking T-handle Throttle (turns) w/1/4-turn locking Spider cast iron cast iron cast iron Stabilizing Ring rotating rotating rotating Lifting Eye hand lift standard standard oil sight gauge oil sight gauge oil sight gauge assembled assembled Gauges Shipped Other Features: Warranty cushioned handgrips, cushioned handgrips, rotating guard shock-mounted stationary guard 2-year gear case - 6 - 2-year gear case assembled cushioned handgrips, shock-mounted stationary guard 2-year gear case Machine Sound and Vibration Measurements Technical Data Sound and Vibration Measurements Sound Pressure Values as measured are per the following: Noise 1 Model/Configuration Sound Pressure at operator’s ear CF36 5.5 Honda 92dBA CF46 8 Honda 93dBA RMS acceleration on the handle were measured per the following: 2 RMS 8.27 7.6 meter/sec Sound and vibration values have been taken in accordance to the EEC machine regulation (edition 93/68/EEC) Sound Pressure measurements were taken with Simpson model 886-2 type 2 meter, calibrated 1/31/98 Acceleration measurements were taken with Quest Tech model VI-100 meter, calibrated 4/17/96 Sound and vibration measurements were obtained with machine operating at maximum engine speed of 3600 RPM. Unit measurements were taken on steel test plate. c:\winnt\bonnie\sound_cf feb 2000.doc - 7 - Technical Data Torque Chart - Imperial SAE GRADE 5 Coarse Thread SIZE 1/4 – 20 (.250) 5/16 – 18 (.3125) 3/8 – 16 (.375) 7/16 – 14 (.4375) 1/2 – 13 (.500) 9/16 – 12 (.5625) 5/8 – 11 (.625) 3/4 – 10 (.750) 7/8 – 9 (.875) 1 – 8 (1.000) SAE GRADE 8 Coarse Thread PLATED 6 ft. lbs. 13 ft. lbs. 23 ft. lbs. 37 ft. lbs. 57 ft. lbs. 82 ft. lbs. 112 ft. lbs. 200 ft. lbs. 322 ft. lbs. 483 ft. lbs. SIZE 1/4 – 20 (.250) 5/16 – 18 (.3125) 3/8 – 16 (.375) 7/16 – 14 (.4375) 1/2 – 13 (.500) 9/16 – 12 (.5625) 5/8 – 11 (.625) 3/4 – 10 (.750) 7/8 – 9 (.875) 1 – 8 (1.000) 8 Nm 18 Nm 31 Nm 50 Nm 77 Nm 111 Nm 152 Nm 271 Nm 436.5 Nm 655 Nm SAE GRADE 5 Fine Thread SIZE 1/4 – 28 (.250) 5/16 – 24 (.3125) 3/8 – 24 (.375) 7/16 – 20 (.4375) 1/2 – 20 (.500) 9/16 – 18 (.5625) 5/8 – 18 (.625) 3/4 – 16 (.750) 7/8 – 14 (.875) 1 – 12 (1.000) 1 – 14 (1.000) PLATED 9 ft. lbs. 18 ft. lbs. 33 ft. lbs. 52 ft. lbs. 80 ft. lbs. 115 ft. lbs. 159 ft. lbs. 282 ft. lbs. 454 ft. lbs. 682 ft. lbs. 12 Nm 24 Nm 45 Nm 70 Nm 108 Nm 156 Nm 215 Nm 382 Nm 615 Nm 925 Nm PLATED 10 ft. lbs. 20 ft. lbs. 37 ft. lbs. 58 ft. lbs. 90 ft. lbs. 129 ft. lbs. 180 ft. lbs. 315 ft. lbs. 501 ft. lbs. 746 ft. lbs. 764 ft. lbs. 14Nm 27 Nm 50 Nm 79 Nm 122 Nm 175 Nm 244 Nm 427 Nm 679 Nm 1011 Nm 1036 Nm SAE GRADE 8 Fine Thread PLATED 7 ft. lbs. 14 ft. lbs. 26 ft. lbs. 41 ft. lbs. 64 ft. lbs. 91 ft. lbs. 128 ft. lbs. 223 ft. lbs. 355 ft. lbs. 529 ft. lbs. 541 ft. lbs. SIZE 1/4 – 28 (.250) 5/16 – 24 (.3125) 3/8 – 24 (.375) 7/16 – 20 (.4375) 1/2 – 20 (.500) 9/16 – 18 (.5625) 5/8 – 18 (.625) 3/4 – 16 (.750) 7/8 – 9 (.875) 1 – 12 (1.000) 1 – 14 (1.000) 10Nm 19 Nm 35 Nm 56 Nm 87 Nm 123 Nm 173 Nm 302 Nm 481 Nm 717 Nm 733 Nm - 8 - Technical Data Torque Chart - Metric Property Class 8.8 ZINC-PLATED SIZE M6 M8 M10 M12 M14 M16 M20 M24 Coarse Thread Nm ft. lbs. 9.9 7 24 18 48 35 83 61 132 97 200 148 390 288 675 498 Fine Thread Nm ft. lbs. 10 7 25 18 49 36 88 65 140 103 210 155 425 313 720 531 Property Class 10.9 ZINC-PLATED SIZE M6 M8 M10 M12 M14 M16 M20 M24 Coarse Thread Nm ft. lbs. 14 10 34 25 67 49 117 86 185 136 285 210 550 406 950 701 Fine Thread Nm ft. lbs. 14 10 35 26 68 50 125 92 192 142 295 218 600 443 1000 738 Property Class 12.9 ZINC-PLATED SIZE M6 M8 M10 M12 M14 M16 M20 M24 Coarse Thread Nm ft. lbs. 16.5 12 40 30 81 60 140 103 220 162 340 251 660 487 1140 841 Fine Thread Nm ft. lbs. 16.5 12 42 31 82 60 150 111 235 173 350 258 720 531 1200 885 Conversion Factor: 1 ft. lb. = 1.3558 Nm - 9 - Technical Data Hardware Key - 10 - Health & Safety Safety Training SAFETY These machines are designed to carry out the function of finishing concrete surfaces. If used correctly, they will provide an effective and safe means of finishing and meet the appropriate performance standards. It is essential that the operator of the machine is adequately trained in its safe operation, be authorized to operate it, and have sufficient knowledge of the machine to ensure that it is in full working order, before being put to use. - 11 - Health & Safety WARNING Safety Precautions Before using this equipment, study the entire owner's manual to become familiar with its operation. Do not allow untrained or unauthorized personnel, especially children, to operate this equipment. Use only factory authorized parts for service. When warning decals are destroyed or missing, contact the Manufacturer immediately at 1-800-888-9926 for replacement. For the safety of yourself and others, it is imperative that the following rules are observed. Failure to do so may result in serious injury or death. USE COMMON SENSE WHEN HANDLING FUELS Transport and handle fuel only when contained in approved safety containers. Do not smoke when refueling the engine or during any other fuel handling operation. Do not refuel with the engine running or while hot. If fuel is spilled during refueling, wipe it off from the engine immediately and discard the rag in a safe place. Do not operate the mixer if fuel or oil leaks exist-repair immediately. Never operate this equipment in an explosive atmosphere. Never perform any work on the trowel while it is running. Before working on it, stop the engine and disconnect the spark plug wire to prevent accidental starting. Do not operate this trowel without all guards in place. Keep hands, feet, clothing and jewelry away from the trowel blades and all moving parts. Rotating and moving parts will cause serious injury if contacted during operation. Do not allow anyone to stand or lean on the trowel during operation. - 12 - Health & Safety Safety Precautions Keep the patented Dyna-Clutch safety system in adjustment and good operating condition at all times. Do not operate the trowel if it does not work properly. Out of control Trowels can cause serious personal injury and damage to fresh concrete surfaces. The Dyna-Clutch system will automatically stop the trowel if the operator loses control of it during operation. Make sure the Dyna-Clutch is disengaged (lever in the down position) before starting the trowel. Keep one hand firmly on the handle while starting and do not let go of the handle during operation. Avoid contact with hot exhaust systems and engine parts. Allow engine to cool before performing any repairs or service. Ear protection required when operating this equipment. Never operate any gas powered equipment in a poorly ventilated or enclosed area. Avoid prolonged breathing of exhaust gases. - 13 - Introduction Location and Use of Controls LOCATION AND USE OF CONTROLS Before operating this trowel, it is important to familiarize yourself, and any other personnel who will be using it, with the location and proper use of the controls to insure safe and efficient operation: A - HANDLE ADJUSTMENT KNOB - to adjust the handle for maximum operator comfort and control, simply turn the knob-one-quarter turn maximum counterclockwise to loosen, move handle to desired position and tighten knob to lock handle in place. B - THROTTLE CONTROL - this is a pushpull type throttle control which can be locked at any desired blade speed from 50 to 130 RPM, to meet varying job conditions. To use, simply push or pull the throttle control to obtain the desired blade speed. To lock the throttle at the speed, turn the control clockwise. To unlock the throttle for further adjustments, turn the control counter clockwise approximately 1/4 turn. - 14 - C - DYNA-CLUTCH LEVER - this is a patented feature which acts as a safety device to stop the trowel from spinning out of control if the operator lets go of the handle. It also allows the operator to control the engagement and disengagement of the trowel blades independent of engine speed. To use, simply move the lever all the way up to the RUN position to engage the trowel blades. To stop the blades from turning, push the lever all the way down to STOP position. In the event that the operator lets go of the handle while the blades are turning, the centrifugal force from the swing of the handle will throw the Dyna-Clutch lever to the STOP position. This prevents the trowel from spinning out of control and causing injury to personnel or damage to the trowel and fresh concrete. Since the DynaClutch system disengages the blades from the engine, rather than shutting down the engine to stop the blades, time is saved in getting the trowel operating again. The operator simply moves the Dyna-Clutch lever to RUN position instead of having to restart the engine and readjust engine speed. D - TILT ADJUSTMENT KNOB - adjusts the angle of the blades for different curing stages and conditions of the concrete. Turning the knob clockwise increases the angle of the blades to the concrete. Turning the knob counterclockwise flattens or decreases the angle of the blades. Adjust Tilt Knob Lock Nut/Linkage Rod Introduction TO ADJUST TILT KNOB LOCK NUT --The tilt lock nut is located on the tilt rod assembly. Using the lifteye, raise the trowel with an overhead crane. Back off tilt knob until there is enough cable slack to access the tilt lock nut. For more tilt, loosen lock nut set screw and turn lock nut towards tilt knob, 1 turn, and lock set screw. Crank knob to full tilt position and check clearance between the tilt lever and gearcase for 1/64" (paper thickness). Repeat adjustment if required. NOTE: Cables may stretch over time and may need to be replaced if full tilt is no longer obtainable. TO ADJUST ProPitch LINKAGE Rod--The linkage rod is fastened to a yoke end and a swivel by two nuts. To adjust follow the steps listed below. 1. Using the lifteye, raise the trowel using an overhead crane. 2. The lower end of the linkage rod is connected to a yoke and held in place with two (2) nuts. Loosen the nut on the upper end of the linkage rod to allow slack in the tilt cable when the ProPitch handle is in full tilt position. 4. With handle in full tilt position, adjust the nut on the backside of swivel at the upper end of linkage rod until the proper gap is achieved between the tilt lever and the gearcase-approximately 1/64 inch. 5. Tighten nut on the outside of swivel to lock linkage rod into position. 6. Repeat adjustment if required. NOTE: Cables may stretch over time and may need to be replaced if full tilt is no longer obtainable. Refer to Service and Parts Manual for full diagram and parts breakdown. NUT SWIVEL NUT LINKAGE ROD NUT YOKE END - 15 - Maintenance Maintenance, Lube & Adjustment MAINTENANCE, LUBRICATION AND ADJUSTMENT These oil requirements are general guidelines only, for specific requirements consult the ENGINE MANUAL included with the trowel. To get long and trouble free service from your new CF Power Trowel, it is essential to perform periodic maintenance on engine and machine mechanisms. Follow the guidelines listed below: B. TROWEL GEARCASE LUBRICATION A. ENGINE CRANKCASE Daily--check oil level in engine. Engine warranty is VOID if it is run without oil. Add oil as required to keep crankcase full. Engine oil should be changed every 250 hours of operation, or once a year, whichever comes first. Daily--check oil level in gearcase. Trowel warranty is VOID if is run without oil. Oil level should fill the sight plug, located on the right side of the gearcase, when the trowel is at rest on a level surface. Add oil as required to keep oil level at correct height. Gearcase oil should be changed every 250 hours of operation, or once a year, whichever comes first. Use 90 weight oil when changing or adding oil to the gearcase. C. ARM BEARING Monthly--grease arm bearing through the grease fittings in the spider. There are (3) fittings on (3) arm trowels and (4) fittings on (4) arm trowels. Pump grease into each fitting until clean grease comes out of spider at either end, thoroughly clean excess grease off from spider when all arms have been greased. Use any grade #1 lithium base grease. Oil requirements are as follows: Temperatures above 40°F (4°C) - SAE 30 Temperatures below 40°F (4°C) - SAE 5W20 D. THRUST BEARING Weekly--grease with any grade 1 Lithium based grease to purge out any dirt or water. Wipe off excess grease. Yearly--for bearing lubrication remove thrust bearing and clean thoroughly. Inspect for damage and replace if necessary or repack with any grade #1 lithium-based grease and reinstall. - 16 - Maintenance Hardware and Torque Chart/ Cleaning E. DYNA-CLUTCH LEVER CABLE CLEANING Yearly--lubricate the DYNA-CLUTCH lever cable with any good control cable lubricant. Spray the lubricant down the end of the cable housing from inside of the Dyna-Clutch housing, wipe off excess lubricant from the ends of the cable. For consistent performance and long life, thoroughly clean the trowel at end of daily operation. Spray the blades and lower end of the trowel with water to clean off accumulated concrete. Wipe dirt and concrete from engine with a damp rag. Thoroughly dry trowel and apply a light coat of WD-40 or other light oil to the blades to prevent rust. F. BLADE TILT MECHANISM Yearly--lubricate the tilt knob threads and bearings with a few drops of light oil. Screw the tilt adjustment knob out just far enough to gain access to the threads and bearing. DO NOT screw the knob completely out of the handle. Hanging the trowel from its lifteye facilitates this operation. HARDWARE AND TORQUE CHART Periodically inspect all hardware on the trowel and engine. Loose hardware can contribute to broken parts and early component failure. Use the torque chart below as a general guideline and keep all hardware tight. THREAD DIAMETER #10 1/4 5/16 3/8 32* 7 14 24 NEVER GET HANDS, FEET OR ANY OBJECT NEAR THE BLADES WHEN THE ENGINE IS RUNNING. DISCONNECT SPARK PLUG WIRE BEFORE CLEANING THE TROWEL. TORQUE WHEN THREADED INTO STEEL NEVER POUR OR SPRAY WATER OVER THE ENGINE. ALUMINUM 29* 6 10 18 *Recommended torque is in lb. in., all other figures are in lb. ft. - 17 - Maintenance Dyna-Clutch Adjustment DYNA-CLUTCH ADJUSTMENT The Dyna-Clutch is an important safety device which prevents the trowel from spinning out of control in the event the operator lets go of the handle during operation. When properly adjusted, it will disengage the trowel blades from the engine within the first 3/4 revolution of the handle. The handle may "coast" another 1/2 to 3/4 revolution, but it is no longer swinging under power. This will prevent injury to personnel and damage to the trowel and fresh concrete surfaces. 6. If finer adjustments are required, loosen the (2) lock nuts slightly. By turning both lock nuts clockwise, tension on the cable and spring will be increased. Turning both lock nuts counter clockwise will decrease tension. B The Dyna-Clutch must be adjusted periodically to compensate for belt wear and stretch, and also whenever the belt is changed. PRELIMINARY ADJUSTMENT - to adjust Dyna-Clutch, proceed as follows: 7. Tighten the (2) lock nuts against the cable housing bracket after making any adjustments. 1. Move the Dyna-Clutch control lever on the handle to the STOP position. 8. As a preliminary test, start the trowel, engage the Dyna-Clutch and run for a few moments then move the Dyna-Clutch lever to the STOP position. Observe the blades, watching for any sign of continued rotation. If the blades do not want to stop, there is too much tension on the cable and spring. Shut down the engine and decrease the amount of tension as per steps (6) and (7) above, to allow the Dyna-Clutch to disengage completely. 2. Loosen (2) lock nuts (A) and spin them out of the way toward either end of the cable housing adjustment barrel (B). 3. Grasping the cable housing with one hand, lightly pull it away from the cable housing bracket (E) to apply tension to the control cable (C). Proper adjustment is when the control cable is taut but there is no tension on the spring (D). Also make sure that there is still enough tension on the cable and spring to prevent these parts from coming unhooked during operation. If the tendency for the blades to rotate when the Dyna-Clutch is disengaged cannot be adjusted out of the system without taking all tension off the cable and spring, carefully inspect the drive belt and Dyna-Clutch system for wear or damage. Make sure all parts are operating freely. Repair as necessary to insure proper operation of the Dyna-Clutch system. 4. Spin the (2) lock nuts against the cable housing bracket with the other hand and tighten them against the bracket to lock the cable in adjustment. 5. Check the tension on the control cable and spring. If there is too much tension on the control cable and spring, the Dyna-Clutch will not disengage completely. If there is not enough tension, the spring and cable may disconnect from the Dyna-Clutch, leaving the system inoperative. - 18 - Maintenance Final Testing and Adjustment FINAL TESTING AND ADJUSTMENT - to make sure the Dyna-Clutch is properly adjusted, the trowel must be tested as follows before it is allowed back in service. 3. Start the trowel, move the Dyna-Clutch lever to the RUN position to engage the blades and adjust engine speed if necessary. BEFORE PROCEEDING TO THE FINAL TESTING AND ADJUSTMENT OF THE DYNACLUTCH, ALL TENDENCY FOR THE TROWEL BLADES TO ROTATE WHILE THE DYNACLUTCH LEVER IS IN THE STOP (DISENGAGED) POSITION MUST BE ADJUSTED OUT OF THE SYSTEM! USE EXTREME CAUTION WHEN PERFORMING THIS TEST 1. Place the trowel in the center of a cleared area at least 12 x 12 foot square. The surface the trowel is tested on must be a level, clean, dry and crack free section of fully cured concrete. 4. Firmly holding the other end of the string attached to the spark plug wire over head in one hand, let go of the trowel handle and step back out of the way. NO ONE, BESIDES THE OPERATOR, SHOULD BE ALLOWED WITHIN THIS AREA WHILE THE TROWEL IS BEING TESTED. 2. Tie one end of a 10 foot length of heavy string to spark plug wire of the engine as a safety precaution. The string must be tied near the spark plug end of the wire, so that the operator can pull the plug wire off of the plug, to stop the engine if the Dyna-Clutch is not adjusted properly and allows the trowel to spin out of control. MAKE SURE NO ONE IS IN THE AREA BEFORE YOU LET GO OF THE TROWEL. If the Dyna-Clutch is correctly adjusted, the blades will be disengaged from the engine (stopping their rotation) within the first 3/4 revolution of the handle. If the Dyna-Clutch does not disengage properly and the trowel starts to spin out of control, immediately pull the string hard enough to disconnect the spark plug wire and kill the engine. DO NOT ATTEMPT TO GRAB THE HANDLE TO STOP THE TROWEL. - 19 - Final Testing and BladeAdjustment Maintenance NOTE: Be sure to watch for the disengagement of the Dyna-Clutch. Even if it disengages within the specified 3/4 revolution, the trowel handle may "coast" an additional 1/2 to 3/4 revolution depending on the condition of the floor. This is acceptable as long as the DynaClutch has disengaged as specified, since the handle will not be under power during this "coasting" period. If the trowel has been dropped or mishandled, the spider and arms have been disassembled, the blades replaced or bent arm adjustments made, the following adjustment may be necessary to remove excessive wobble: 5. If the Dyna-Clutch did not disengage completely or soon enough, some final adjustments will have to be made. Shut the engine down, move the Dyna-Clutch lever to the STOP position and loosen the (2) lock nuts holding the cable housing in place. Alternately turning each lock nut counter clockwise, slightly decrease the amount of tension on the control cable and spring to allow the Dyna-Clutch to fully disengage sooner. Tighten the (2) lock nuts against the cable housing bracket to lock in the adjustment. 6. Retest and readjust the trowel as necessary to insure proper disengagement of the Dyna-Clutch within the first 3/4 revolution of the handle. BLADE ADJUSTMENT 1. Place (3) to (4) blocks of equal height under the stationary blade guard (outer ring) to raise the blades off the floor - make sure the blocks clear the blades so they can be rotated without interference. Disconnect spark plug wire and move the Dyna-Clutch lever to STOP (disengaged) position. 2. Choose one of the blades and measure the height of the leading edge of that blade from the floor. Make a note of the measurement, mark the blade and mark the spot on the floor from which the measurement was taken for reference. 3. Rotate the blades until the next blade is in the same position as the first one was. Measure the leading edge height of the second blade from the spot marked on the floor and compare this measurement with one recorded from the first blade. - 20 - Maintenance Bent Arm Adjustment BENT ARM ADJUSTMENT 4. If the height of the second blade is not within 1/32 of an inch of the height of the first blade, the second blade must be adjusted. To do this, loosen the (2) lock nuts (A), and adjust the blade arm lever (B) up or down as necessary to match the second blade height to the first blade height If the trowel still wobbles after adjusting the blades as outlined above, it may have a bent arm. If the arm is not bent too much, it can be compensated for as follows: 1. Place trowel on a perfectly flat section of concrete or floor. Disconnect spark plug wire. Turn the tilt adjustment knob counter clockwise until all tension is off of the tilt adjustment cable and the blades are flat against the floor. DO NOT screw the knob completely out of the handle. within the specified 1/32 of an inch. Tighten the (2) lock nuts securely when proper adjustment is reached. 5. Repeat steps (3) and (4) for each of the remaining blades. 2. Examine each arm to determine which one is bent, all blades should be perfectly flat to the floor along their length. When the bent arm is located, loosen bolt (A) in that arm approximately (3) to (4) turns. Loosen lock nut (B) and tighten bolt (C) until the blade lays flat against the floor. Tighten lock nut (B) and tighten bolt (A) to 14 lb. ft. - 21 - Maintenance Bent Arm Adjustment 3. Check all blades again to make sure they are flat on the floor. Double check blade adjustment as outlined in the BLADE ADJUSTMENT section above. NOTE: If the trowel still wobbles after these adjustments, or if an arm is bent bad enough that it cannot be compensated for with the adjusting bolts, the bent arm must be replaced, and the trowel should be closely examined to make sure that no other parts are bent or broken. All such parts must be replaced before returning the trowel to service. - 22 - Maintenance Spider Assembly--Removal and Replacement/Arm--Removal and Replacement SPIDER ASSEMBLY--REMOVAL AND REPLACEMENT ARM--REMOVAL AND REPLACEMENT Refer to the SPIDER AND BLADE ASSEMBLY exploded view section and proceed as follows: Refer to the SPIDER AND BLADE ASSEMBLY exploded view section and proceed as follows: 1. Raise the trowel to gain working space underneath it and support it so that it cannot fall or tip over while being worked on. Disconnect spark plug wire. 2. Remove the bolt and washer which retain the spider to the gearcase output shaft. 3. Using an appropriate puller, remove the spider (intact with all arms, blades, the rotating ring and all associated hardware) from the output shaft. Someone should support this assembly as it is being pulled from the trowel to prevent it from falling and causing injury or damage. All lower end parts may now be easily reached for service or replacement as necessary. 4. To reassemble the spider and blade assembly to the trowel, refer to the exploded diagram and reverse the order of disassembly. Make sure that the output shaft key is in place. Replace the spider washer and (new) lock washer and install using on drop of loctite #262 (or equivalent thread-locking compound) on the spider retaining bolt. Torque bolt to 40 lbs. ft. 1. Remove the spider and associated parts as a unit as outlined in the SPIDER ASSEMBLY - REMOVAL AND REPLACEMENT section. 2. Remove all bolts securing the rotating ring to the arm and remove the rotating ring. 3. Loosen (2) bolts securing the blades to the arm that needs replacing and remove the blade. 4. Slide the arm, with the rod and bearing, out of the spider. 5. Loosen the lower lock nut on the rod end bearing in the arm and remove the rod end bearing. DO NOT disturb the location of the upper lock nut on the rod end bearing. 6. Loosen lock nut and remove bolt and lock nut from the arm. 7. Clean old grease from arm bore in spider. 8. Install the rod end bearing removed in step #5 to the new arm and install the lower locknut finger-tight. Again, DO NOT disturb the location of the upper lock nut on the rod end bearing. 9. Install new nylon bearings to the new arm, grease lightly and slide the arm assembly back into the spider. Make sure that the rod end bearing engages the pin in the thrust plate. 10. Tighten the lower lock nut retaining the rod end bearing to the arm. 11. Install the blade to the arm the same way it came off with (2) bolts, lock washers and flat washers item. Torque the bolts 14 lbs. ft. - 23 - Maintenance Arm--Removal and Replacement/ Arm Bearings Replacement 12. Install the bent arm adjusting bolt and lock washer and turn the bolt into the arm until it lightly touches the blade. Back the bolt off about 1/2 turn and tighten the lock nut to secure. 4. Install (2) new bearings to the arm and grease lightly, slide the arm into the spider and secure it in place as outlined in step (9) of the ARM - REMOVAL AND REPLACEMENT section. 13. Repeat steps (3) through (12) for each arm that needs to be replaced. 5. Repeat step (2) through (4) for each arm requiring bearing replacement and reassemble the trowel as outline in step (14) and (15) of the ARM - REMOVAL AND REPLACEMENT section. 14. Install rotating ring to arms with bolts. Use Loctite #262 (or equivalent thread-locking compound) and torque bolts to 24 lbs. ft. 15. Reassemble spider and blade assembly to trowel as outlined in the SPIDER ASSEMBLY--REMOVAL& REPLACEMENT section and lower trowel to the floor. Check blade adjustment as outlined in the BLADE ADJUSTMENT section and adjust as necessary. 6. After installation, fully grease each arm that has been replaced as outlined in the LUBRICATION SECTION. ARM BEARINGS--REPLACEMENT Refer to the SPIDER AND BLADE ASSEMBLY exploded view section and proceed as follows: 1. Remove the spider and associated parts and hardware as a unit as outlined in the SPIDER ASSEMBLY - REMOVAL & REPLACEMENT section. 2. Remove an arm as outlined in the ARM REMOVAL AND REPLACEMENT section without removing the rod end bearing and adjusting bolt. 3. Remove the old bearings from the arm and clean the old grease from the spider and arm. - 24 - Maintenance Throttle Cable Attachment THROTTLE CABLE ATTACHMENT If the throttle cable is disconnected from the engine for service or replacement, it must be rerouted and reconnected to insure proper operation. When removing the throttle cable from the trowel, make a note of how it was routed to the engine, and route the cable the same way when it is reinstalled or replaced. To reconnect the throttle cable to the engine correctly, consult the appropriate diagrams on these two pages for the engine you are working with. NOTE: On some engines, the throttle cable end must be bent into the configuration shown in diagram (X). All other engines require the cable end to be left straight as shown in diagram (Y). The required cable end is called out in each cable hookup diagram with the appropriate note "cable end (X)" or "cable end (Y)". 3 HP, 5 HP, 5 HP I/P & 8 HP I/P BRIGGS AND STRATTON 4HP Honda, 5.5 HP (GX160) HONDA - 25 - Maintenance Throttle Cable Attachment 4.5hp (EX13) Robin, 8hp (GX240) Honda, 6hp (EX17) Robin, 9hp (EX27) Robin Engines--Assemble as shown - 26 - Maintenance Repairing Gearcase Assembly 1. Disassemble gear case and clean all bolts thoroughly in paint thinner. Dry bolts and apply Loctite primer #T747. Allow primer to dry. 8. Install input shaft through opposite side of case and install blind end side cover without any shims or O-ring. Install four (4) attaching bolts finger tight then 1/8 turn with wrench. Do Not tighten. Using feeler gauges, check for equal gap all around the joint surface. Loosen and tighten the four (4) attaching bolts until the gap is equal all around. Note the feeler gage thickness here. The measured thickness is the correct amount of shimming required. (i.e. if feeler gage amount is .027", then .027" is correct amount of shim thickness for this line only). Remove the attaching bolts and remove the end cap by gently tapping the sheave end of the shaft with a soft faced mallet. Install the measured amount of shims and a new O-ring (lightly lubricated) to the cap and install and tighten cap to case. (Use Loctite #242 or equivalent) and check for ease of operation by rotating the shaft in the assembly. Insure that there is no end play in the assembly. If the shaft does not rotate freely, more shims are required. If end play is found, less shims are required. 2. Wash all remaining parts thoroughly in Safety Kleen solution or equivalent & dry thoroughly before continuing. 3. Inspect condition of all components including for good threads in tapped holes. File or stone any "dings" or "burrs" on joint surfaces. Stone (ONLY) any marks in the bore areas. 4. Press off any worn components and replace with new as required. If bearings are being replaced, make certain to replace both halves of the bearing (i.e. cup and cone sections). 5. Press new components in place. If original shafts are being retained but bearing have been pressed off, use Loctite # 680 (or equivalent) bearing locker to insure that bearing is retained properly on the shaft. The same applies to bearing parts removed and installed into the bores of existing caps or gearcase. Allow Loctite to cure before proceeding. 6. Press out and replace all (3) seals. To prevent oil leaks after reassembling, cover keyways in both shafts with masking or electrical tape to insure that the new seals are not damaged during assembly. 7. Install new O-ring lightly lubricated to sheave end side cover (P/N 42718) and install to case using Loctite #242 (or equivalent). Insure that the O-ring is not cut during installation. 9. Repeat step 8 for the output shaft and its cap with the following exception: After measuring for Shim amount, subtract .003" from the measurement. (i.e. if measurement is .027", .027" - .003" = .024". .024" would be the correct shim amount.) 10. After assembly is complete, insure ease of rotation by rotating the input shaft. Maximum allowable torque required is 7 lb. in. Refill the case with 40 oz. of 80W 90W oil through the oil sight plug hole and reinstall the oil sight plug. The case is ready for immediate use. - 27 - Maintenance PROBLEM 1.Trowel blade turns when pulling recoil on engine or creeps when disengaged. Troubleshooting PROBABLE CAUSE REMEDY a.Clutch not disengaged. See Operating Instructions. b.Clutch not adjusted properly. See Dyna-Clutch Adjustment. c.Belt guide bracket bent. Bend belt guide bracket to insure tension between belt guide bracket, belt and Dynalever. a.Bent arm. See Bent Arm Adjustment. b.Arm out of adjustment. See Blade Adjustment and Bent Arm Adjustment. c.Tilt mechanism out of adjustment. See Blade Adjustment. d.Rod end bearings worn or out of adjustment. See Blade Adjustment. 3.Trowel blades wear consistently on the tips of all blades. a.Normal wear. Replace blades. 4.Trowel bounces up & down, rocks back and forth or digs into concrete during operation. a.Output shaft bent. Check tolerances. Take spider assembly off trowel. Unbolt tilt lever from case (2 screws). Make an L shape bracket. Using the L shape bracket, bolt indicator on the bracket, bolt the bracket to the gearcase and place indicator against shaft. Turn gearcase over by turning input pulley. Maximum indicator run out .007 tolerance. 2.Trowel blades wearing unevenly (opposite blades wearing faster than others.) - 28 - Maintenance 4.(Continued) 5.Tilt knob turns hard/ won't turn/ProPitch handle difficult to raise to maximum pitch or hangs up. 6.Dyna-Lever won't engage/ disengage properly. 7.Throwing belts. Troubleshooting b.One or more arms bent. See Bent Arm Adjustment. c.Arm out of adjustment. See Blade Adjustment & Bent Arm Adjustment. d.Arm bearings worn. Replace - see arm bearing replacement section. a.Acme nut seized (knob only). Lubricate Acme thread whenever seize. b.Tilt lever worn or bent. Replace. c.Thrust plate seized. Lubricate or replace. d.Thrust bearing worn or seized. Replace. e.Tilt pivot not seated properly. (Knob Only) Disassemble tilt cable from tilt lever, free pivot pulley and reassemble insuring the cable runs in the pulley groove. f.Tilt lock nut out of adjustment. g. Cam bent or worn (ProPitch) h. Linkage rod out of adjusment (proPitch only) Adjust. a.Incorrect tension on cable spring. See Dyna-Lever Adjustment. b.Dyna-Lever binding in case. Disassemble & check, parts may be worn or bent. c.Clutch cable seized. Replace cable. a.Idler pulley worn. b.Clutch lever worn or bent. c.Sheaves out of alignment. Replace. Replace. Realign with straight edge. - 29 - Replace. Adjust. Maintenance 8.Belt slips. Troubleshooting a.Not enough tension on clutch spring. See Dyna-Lever Adjustment. b.Belts glazed. Replace. c.Not using manufacturers raw edged belt. Replace. See engine assembly. d.Belts stretched or too long. Replace with correct manufacturers belt. See Engine Assembly. a.Oil level low due to seal leaking. Replace and re-lubricate. See Lubrication. b.Worm or worm gear worn. Replace. See Gearcase Assembly. c.Bearings worn. Replace. See Gearcase Assembly. 10.Throttle cable won't hold to desired RPM's. a.Collet worn or broken. Replace. See Throttle. 11. Edger rotating ring rotates with blades a. Not enough compression on wave spring in friction plate. Replace. See CF24E lower assembly 12. ProPitch handle difficult to unlock or lock. a. Not enough compression in spring. Replace b. Guide or plate for locking worn. Replace 9.Grinding noise in gearcase. - 30 - Exploded Diagrams & Parts List CF24E Handle Assembly ..................................................................... 32-33 CF364 & CF464 Handle/Dyna-Clutch Assembly ............................... 34-37 ProPitch Option Assembly ............................................................... 38-41 Gearcase Assembly .............................................................................. 42-43 CF24E Lower Assembly ...................................................................... 44-45 CF364 & CF464 Lower Assembly ...................................................... 46-49 Engine Assembly ................................................................................. 50-53 Decal Identification ............................................................................. 54-55 - 31 - Part Numbers CF24E Handle Assembly - 32 - Part Numbers Item Part No. CF24E Handle Assembly Description Qty. 1 21977 Lever Dyna-Clutch Assy CF 1 2 27353-2 Housing Dyna-Clutch Machined 1 3 27355-2 Cover Dyna-Clutch Machined 1 4 27360 Tilt Knob Machined 1 5 32117 Bushing Flange Nylon .250 2 6 34785 Pivot Pulley 1 7 35346 Throttle Assy 1 8 45719-2 Weldment Handle CF24 1 9 45730 Grommet 1.0 ID x 1.50 OD 1 10 45735 Rod Tilt CF24 1 11 47125 Handle Grip 2 12 32118 Bearing 1 13 36764 Cable Dyna-Clutch 1 14 28396 Name Plate 1 15 45736 Spacer Tilt Rod Edger 1 16 45724 Weld Block Tilt 1 17 34795 Tilt Cable 1 A 80044 HHCS 1/4-20 x 2 GR8 Pln 1 B 80058 WSHRL 3/8 Med Split ZN 4 C 80070 PPHMS 10-24 X 1 4 D 80102 HHCS 3/8-16 X 1 Pln 4 E 80236 NUTKP 1/4-20 ZN 3 F 80250 NUTFX 1/2-13 ZN 1 G 80261 SHSS 3/8-16 X 3/4 Cup PT Blk 1 H 80272 FHSCS 1/4-20 x 5/8 Blk 2 I 80275 SHSHB 5/16 x 1 Blk 1 J 80321 PINSP 3/8 x 1-1/4 Lg 1 K 80571 WSHR 1/4 SAE ZN 1 L 80006 PINDL 1/4 x 7/8 1 M 80069 Snap Ring 1/4 Extended 1 N 80305 PINSP 1/8 x 5/16 ZN 1 O 80676 NUTNY 1/4-20 SS 1 REMARK: - 33 - CF364 & CF464 Handle/ Dyna-Clutch Assembly Part Numbers - 34 - CF364 & CF464 Handle/ Dyna-Clutch Assembly Part Numbers Item Part No. Description Qty. 1 23095 Kit Handle Main 1 2# 21844 Assembly Adjustment Knob 1 3 55059 Decal Knob 2 4 35346 Throttle Assembly 1 36620 Throttle Assembly (5 B&S, 5 B&S I/P only) 1 5 32118 Bearing 1 6 27360 Tilt Knob 1 7 22239 Rod Tilt 1 8 22244-2 Tilt Block 1 9 34795 Tilt Cable 1 10 21843-2 Handle Adjustable 1 11 47125 Handle GRIP 2 12 27353-2 Dyna-Clutch Housing 1 14 32117 Bearing Nyliner 2 15 27355-2 Dyna-Clutch Cover 1 16 28396 Name Plate Dyna-Clutch 1 17 23365 Kit Cable Clutch 1 18 34785 Pivot Pulley 1 19 28022 Tilt Cable Pivot 1 20 21977 Dyna-Clutch Assembly 1 21 47190 Collet 1 22 42530 Tilt Lock Nut 1 * 22809 Kit Tilt Cable & Nut 1 REMARK: *Includes items 9, 22 and D. - 35 - CF364 & CF464 Handle/ Dyna-Clutch Assembly Part Numbers - 36 - CF364 & CF464 Handle/ Dyna-Clutch Assembly Part Numbers Item Part No. Description Qty. A 80058 WSHRL 3/8 MED SPLIT ZN 4 B 80102 HHCS 3/8 - 16 x 1 PLN 4 C 80236 NUTKP 1/4-20 ZN 3 D 80269 SHSS 10-32 x 5/16 1 G 80261 SHSS 3/8-16 x 3/4 Cup PT 1 H 80729 NUTSQ 1/2-13 2 I 80321 PINSP 3/8 x 1-1/4 1 J 80070 PPHMS 10-24 x 1 4 K 80272 FHSCS 1/4-20 x 5/8 2 L 80069 RING Extension 1/4 1 M 80305 PIN 1/8 x 5/16 1 N 80275 SHSHB 5/16 x 1 1 O 47185 WSHR Urethane 1 P 35335 Locknut REMARK: - 37 - Part Numbers ProPitch Option Assembly - 38 - Part Numbers Item Part No. ProPitch Option Assembly Description Qty. 1 21843-2 Handle Adjustable Weld CF 1 2 21977 Lever Dyna-Clutch Assy CF 1 3 21844 Knob Adjustment Assy 1 4 27353-2 Dyna-Clutch Housing Machined 1 5 27355-2 Dyna-Clutch Cover Machined 1 6 36762 Tilt Cable 1 7 28396 Name Plate Dyna-Clutch 1 8 32117 Bushing Flange Nylon .250 2 9 36739-2 Weldment Column Handle Main 1 10 36741 Guide locking Pitch 1 11 36742 Plate Locking Pitch 1 12 36743 Swivel Linkage Rod 1 13 36744 Rod Linkage Pitch 1 14 36745 Pin Swivel Linkage 2 15 36747-2 Machine Pitch Handle 1 16 36748-2 Cover Handle Inspection 1 17 36750-2 Handle Trip Machined 1 18 36753-2 Cam Pivot Tilt Cable 1 19 36772 Spring Compression .42 OD 1.75 LG 1 20 36757 Spring Compression .24 OD x 3/4 1 21 36758 Plug .375 OD x .375 Nylon 1 22 36759 Pin Pivot Release 2 23 36763 Cable Throttle Push/Pull 1 24 39255 Yoke End 3/8-24 1 25 47125 Handle Grip 2 26 36767 Pivot Pulley 1 27 36764 Dyna-Clutch Cable 1 28 36773 Spring Compression .24 OD x 1-1/4 LG 1 29 47355 Mount Shock 4 REMARK: - 39 - Part Numbers ProPitch Option Assembly - 40 - Part Numbers Item Part No. ProPitch Option Assembly Description Qty. A 80058 WSHRL 3/8 MED SPLIT ZN 4 B 80066 SHSHB 1/2 x 1/2 Blk 2 C 80070 PPHMS 10-24 X 1 4 D 80716 HHCS 3/8 - 16 x 1-1/4 GR8 ZN 4 E 80116 WSHRL 1/4 Med Split ZN 2 F 80236 NUTKP 1/4-20 ZN 4 G 80242 NUTFX 3/8-24 Pln 3 H 80272 FHSCS 1/4-20 x 5/8 Blk 2 I 80305 PINSP 1/8 x 5/16 1 J 80434 HHCS 1/4-20 x 3/4 GR5 ZN 2 K 81074 BHSCS 10-32 x 1/2 SS 3 L 81076 PINSP 1/8 x 3/4 SS 3 M 81077 PINSP 1/8 x 1/2 SS 1 N 81078 NUTAC 1/4-20 ZN 2 O 80511 SHSS 3/8-16 x 1/2 CUPPT Blk 1 P 80275 SHSHB 5/16-18 x 1 2 Q 80006 PINDL 1/4 x 7/8 1 R 80069 Snap Ring 1/4 Extended 1 S 80043 WSHR 3/8 WROT ZN PL 4 REMARK: - 41 - Part Numbers Gearcase Assembly - 42 - Part Numbers Item Part No. Gearcase Assembly Description Qty. ^ 39562 Assembly Gearcase CF 1 1 39547 Gearcase Machined 1 2 42719 Side Cover 1 3 42718 Bearing Cover 1 4 32270 Bearing Output Shaft 2 5 39009 Worm Gear 1 6 42715 Output Shaft 1 45716 Output Shaft (CF24E only) 1 7 32272 O-ring #01-162 1 8 42799 Shim Set Large Bore 1 9 42720 Cap Bottom Bearing 1 10 39014 Shaft Seal 3 11 27368-2 Tilt Lever 1 12 32271 O-ring #01-140 2 13 32233 Bearing 2 14 42712 Input Shaft 1 15 42800 Shim Set Small Bore 1 16 21667 Assembly Clutch Lever 1 17 35203 Vee Idler Pulley 1 18 34835 Sheave 1 19 42787-2 Belt Guard Mounting Bracket 1 20 34096 Oil Sight Plug 1 A* 80161 HHCS 5/16 - 18 X 1 GR2 ZN # 10 B 80086 WSHRL 5/16 MED SPLIT ZN 11 C* 80285 SHSHB 3/8 X 1/2 BLK 2 D 80744 KEY HARD 5/16 SQ X 1 1 E* 80105 FHSCS 5/16 - 18 X 1 BLK # 1 F* 80093 SHSHB 3/8 X 3/4 BLK 1 G 80100 KEY HARD CLASS 1 1/4 SQ X 1 1 H 80124 SHSHB 3/8 X 1 BLK 1 REMARK: *When reassembling Trowel, clean these bolts and their mating holes thoroughly, and apply (1) drop of Loc-tite #242 (or equivalent thread locking compound) to the threads. ^ Includes items 1-10, 12-16, 19-20, A, B,D, E, F - 43 - Part Numbers CF24E Lower Assembly - 44 - Part Numbers Item Part No. CF24E Lower Assembly Description Qty. 1 22200-2 Weldment Thrust Plate Cover 1 2 28283-2 Spider 4 Arm Machined 1 3 28435 Washer Steel 1.25 x .41 x .19 1 4 32123 Bearing Ball Thrust 1.500 1 5 32124 Rod End Bearing 4 6 32180 Bushing Sleeve Nylon .875 8 7 32329 Bearing Ball 45mm x 85mm 1 8 32330 Blade Combo Set 4 CF24 1 9 32331 Retaining Ring Extension 45mm 1 10 45701-2 Ring Edger Machined 1 11 45708-2 Ring Stabilizer Machined 1 12 45709 Bumper Ring Edger 1 13 45710 Subassembly Gearcase CF 1 14 45711-2 Weldment Tilt Arm 4 15 45712-2 Subassembly Base Engine 4hp Honda 1 16 45715 Tilt Plate Machined 1 17 46042 Fitting Grease 1/4-28 ZN 4 18 45737-2 Weld Plate Friction Edger 1 A 80001 PINDL 1/4 OD x 1/2 Lg 2 B 80058 WSHRL 3/8 Med Split ZN 5 C 80068 FHSCS 3/8-16 x 1.00 Blk 8 D 80086 WSHRL 5/16 Med Split ZN 8 E 80167 HHCS 5/16-18 x 1-3/4 GR2 ZN 8 F 80174 HHCS 3/8-16 x 1 GR8 ZN 1 G 80243 NTFXJ 3/8-24 ZN 8 H 80271 SHCS 1/4-20 x 1/2 Blk 4 I 80348 WSHR WROT 5/16 ZN 8 J 80394 Key Square 1/4 x 1.25 Pln 1 REMARK: - 45 - Part Numbers CF364 & CF464 Lower Assembly 15 - 46 - Part Numbers Item CF364 & CF464 Lower Assembly Part No. Description 22899-2 Guard Sty ISO CF36 1 22900-2 Guard Sty ISO CF46 1 2+ 39562 Gearcase Assy 1 3 22171-2 Ring Retaining CF36 1 22172-2 Ring Retaining CF46 1 4 22200-2 Cover Thrust Plate 1 5 32123 Bearing Thrust 1 6 21684-2 Plate Tilt Assy 1 7 28283-2 Spider 4-Arm 1 8 32180 Bearing Arm Nyliner 8 9 32124 Rod Ends Superior 4 10 22183-2 Arm Weld CF36 4 22184-2 Arm Weld CF46 4 34578 Blade Set 4 Finished CF36 1 34580 Blade Set 4 Finished CF46 1 34583 Blade Set 4 Combination CF36 1 34585 Blade Set 4 Combination CF46 1 12 47183 Cap Plug W-1-Red 4 13 46042 Fitting Grease 4 14 47001 Cap Plug GC-5 Blue 4 15 39553-2 Base Engine Assy 1 1 11 Qty. 3,5.5 B&S/5.5 Honda/4.6 Robin/5 B&S I/P 39555-2 Base Engine Assy 8 B&S/8 Honda 1 39554-2 Base Engine Assy 7.5 Robin 1 16 47355 Mount Shock 4 17^* 23398 Kit Tilt Plate 1 REMARK: ^Not Shown * Includes items 4,5,6 + See Gearcase Assembly section - 47 - Part Numbers CF364 & CF464 Lower Assembly 15 - 48 - Part Numbers Item Part No. CF364 & CF464 Lower Assembly Description Qty. A+ 80068 FHSCS 3/8 - 16 X 1 BLK 8 B 80066 SHSHB 1/2 X 1/2 BLK 4 C 80394 KEY SQUARE 1/4 X 1-1/4 1 D 28435 WSHR 1 E 80174 HHCS 3/8 - 16 X 1 GR8 ZN 1 F 80176 HHCS 3/8 - 16 X 1-1/2 GR2 ZN 4 G 80043 WSHR 3/8 WROT ZN 4 H 80243 NTFXJ 3/8 - 24 ZN 8 I 80167 HHCS 5/16 - 18 X 1-3/4 GR2 ZN 8 J 80086 WSHRL 5/16 MED SPLIT ZN 8 K 80348 WSHR 5/16 WROT ZN 8 L 80166 HHTB 5/16 - 18 X 1-3/4 GR2 ZN 4 M 80244 NUTFXJ 5/16 - 18 ZN 4 N 80058 WSHRL 3/8 MED SPLIT ZN 2 O 80056 NUTNY 3/8 - 16 ZN 4 REMARK: + When reassembling, clean bolts and holes, apply one drop loctite #242 or #262 (or equivalent thread locking compound to threads) - 49 - Part Numbers Engine Assembly - 50 - Part Numbers Item Part No. 1 Engine Assembly Description Qty. 24543-2 Lifteye 8 B&S 1 42451-2 Lifteye 5 B&S, 5 B&S I/P 1 28318-2 Lifteye 4.0 Honda, 5.5 Honda, 4.5 Robin, 6 Robin 1 28683-2 Lifteye 8 Honda, 9 Robin 1 2 55021 Decal Caution 1 3 55043 Decal Idle Engine 1 4 30586 Engine 5.5hp B&S Intek 1 30587 Engine 5.5hp B&S I/P 1 30320 Engine 8hp B&S I/P 1 31235 Engine 4hp Honda 1 30159 Engine 5.5hp Honda 1 30160 Engine 8hp Honda 1 30598 Engine 4.5hp Robin 1 30599 Engine 6hp Robin 1 30600 Engine 9hp Robin 1 39553-2 Base Engine Assy 1 5^ 1 5 B&S/5.5 Honda/6 Robin/5.5B&S I/P 45712-2 Base Engine Assy 4 Honda/4.5 Robin 1 39555-2 Base Engine Assy 8 B&S/8 Honda/9 Robin 1 6 55049 Decal Oper & Safety 1 7 34797 Idler Return Spring 1 8 34796 Clutch Spring 1 9 47229-2 Guard Belt 1 10* 35331 Belt L427 5.5 B&S/4,5.5 Honda/5.5B&S I/P 1 4.5 Robin, 6 Robin 11 35333 Belt L429 8 B&S IP/8 Honda/9 Robin 1 34833 Sheave AK34x3/4 5 B&S/5.5 Honda/5B&S I/P 1 4.5, 6 Robin 34834 Sheave AK34x1 8 Honda/9 Robin 1 12+ 28301-2 Belt Guard Rear 1 13 28431-2 Belt Guide Bracket 1 14# 39562 Gearcase CF Assembly 1 REMARK: ^ * + # ^1 Not Shown For best trowel performance and longest belt life, use only raw-edged Kevlar belts. Inside belt guard mounts under belt guard bracket. To install inside guard, loosen (2) 5/16 bolts securing belt guard bracket to the gear case. Slide inside guard behind the bracket and retighten the (2) 5/16 bolts. See Gearcase Assembly or CF24E Lower Assembly CF24E Lower Assembly Section - 51 - Part Numbers Engine Assembly - 52 - Part Numbers Item Part No. 15^ 38055 Engine Assembly Description Qty. Exhaust Deflector 5 B&S (Intek Only) 1 39059 Exhaust Deflector 5 B&S (Intek Pro Only) 1 30166 Exhaust Deflector 4 & 5.5 Honda 1 A 80114 NUTNY 5/16 - 18 4 B 80086 WSHR 5/16 MED SPLIT 5 C 80096 NUTNY 5/16 - 24 2 D 80158 HHCS 5/16 - 18 X 1/2 3 E 80348 WSHR 5/16 X 1 WROT 2 80586 WHB 5/16-18-1/2 2 F# 80068 FHSCS 3/8 - 16 X 1 8 G*1 80060 KEY SQUARE 3/16 X 1 1 + 1 H I J^ 2 ^ * + REMARK: # ^1 ^2 *1 +1 80100 KEY SQUARE 1/4 X 1 CLS 1 2 80348 WSHR 5/16 WROT ZN 5 80579 HHCS 5/16 - 18 X 2-1/4 ZN 1 80171 FHSCS 5/16-24x3/4 1 Not Shown For best trowel performance and longest belt life, use only raw-edged Kevlar belts. Inside belt guard mounts under belt guard bracket. To install inside guard, loosen (2) 5/16 bolts securing belt guard bracket to the gear case. Slide inside guard behind the bracket and retighten the (2) 5/16 bolts. See Gearcase Assembly or CF24E Lower Assembly Section CF24E Lower Assembly Section Not Shown. Lifteye Mounting Hardware Required 3/16 x 1 square keys are used on the following engines:5 B&S, 5 B&S I/P, and 5.5 Honda. 1/4 X 1 hard square keys are used in the following engines: 8 Honda, 8 B&S - 53 - Part Numbers Decal Identification 55156 55049 55417 - 54 - Part Numbers Item Part No. Decal Identification Description Qty. ^ 23263 Kit Decal Warnings 1 1 55018 Decal, Kevlar Belts 1 2 55021 Decal, Caution Safety Straps 1 3 55417 Decal, Idle 1 4 55049 Decal, Caution--Warnings 1 5 55156 Decal, Missing 1 6 55453 Decal ProPitch 1 7 55454 Decal Raise/Lower ProPitch 1 REMARK: ^ Not Shown--Kit includes items 1-5 - 55 - CALIFORNIA PROPOSITION 65 WARNING: Operation of this equipment and/or engine exhaust from this product contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Bred Tough. Technology Born to Work. The Way It Ought To Be. Stone Construction Equipment, Inc. P.O. Box 150, Honeoye, New York 14471 Phone: (800) 888-9926 Fax: 716-229-2363 e-mail: sceny@mcimail.com www: stone-equip.com A 100% employee-owned American manufacturer © 1983 Stone Construction Equipment, Inc. Printed in U.S.A. GP1M