DSG Canusa - Application Equipment

Transcription

Application Equipment
english version
Company
Costumer-specific solutions make us a strong development partner to our costumers.
DSG-Canusa
Since 2001 DSG-Canusa has been
part of the Canadian ShawCor Ltd., a
globally active energy services provider with over 5,000 employees in over
20 countries. Since then DSG-Canusa
has recorded continuous growth. The
steady increase in profits results not
least from a comprehensive network
of international clients who continually demand more new products from
DSG-Canusa. DSG-Canusa today
serves clients from the military, space
and aviation industries as well as from
the automotive, communications and
electrical industries.
Our expanding product portfolio includes thin-, medium-and thick-walled
heat-shrink tubing made of polyolefins,
fluoropolymers, elastomers and PVC,
with or without adhesive coating. We
also produce sealing systems, e.g. for
longitudinal watertight sealing of cable
harnesses, and marking systems, e.g.
for cabinets and braided cable sleeves
for encasing and protecting wires,
cables, pipes, hoses and foam to prevent mechanical damage. Our energyprovider program consists of partition
casings, end caps, creepage-current–
proof hoses, low- and medium-voltage
connection sleeves, terminals and repair sleeves. A wide range of proprietary processing and shrink equipment,
as well as equipment tooled precisely
to the requirements of the customer,
round off our portfolio.
DSG-Canusa is a world leader in the
development and manufacture of highquality, technologically advanced heatshrink products. The secret formulae
of our materials and the crosslinking
technologies make it possible to offer
you unique products with exceptional
properties that provide cost-effective,
proven solutions across a wide range
of automotive applications. Unique
products coupled with outstanding
technical support, worldwide sales and
service network and dedicated customer orientation for our international
customers make us an indispensable
partner.
1
1930
ShawCor evolves from a general construction
company established by Francis E. Shaw in south-western
Ontario
1950
Shaw Pipe Protection Limited, a specialized
pipecoating company, is formed and introduces “Yellow
Jacket” polyethylene coating.
1960Pipecoating plants are established in Regina,
Edmonton, Montreal, Calgary and Vancouver; first international expansion occurs in Australia.
1969 Shaw Pipe Industries Ltd. is incorporated in
1969 and converts to a public company on June 27; common shares are listed on the Toronto Stock Exchange.
1970
Shaw Pipe Protection expands into the United
States, participates in several international projects and
introduces fusion bonded epoxy (FBE) coatings.
1980
Corporate name change to Shaw Industries
Ltd. from Shaw Pipe Industries Ltd. reflects diverse nature
of the growing business.
1987
Company enters oil country tubular markets
with the acquisition of Guardian Inspection Services Ltd.
1991
Shaw Pipeline Services is formed to commercialize internally developed ultrasonic pipeline girth weld
inspection technology.
1996
Shaw Industries enters joint venture with Dresser Industries to form Bredero Shaw, the world’s largest
pipecoating business.
2
© ShawCor Ltd.All specifications are subject to modification. Contact DSG-Canusa for the latest specification.
Company
1998 Canusa-EMI acquires German based DSG
group of companies, expands presence in global heat
shrink markets and adopts DSG-Canusa name worldwide.
2000
Shaw Pipeline Services acquires radiographic
inspection assets and business of Edwards Pipeline Services to strengthen operations in the United States.
2001
Corporate name changed to ShawCor Ltd.
2002
ShawCor acquires the 50% of Joint Venture
with Dresser Industries that it did not already own, making
Bredero Shaw the world’s largest pipecoating company
now fully owned by ShawCor.
2003
ShawCor is awarded contract to provide pipecoating for the Ormen Lange Pipeline Project, which, at
1,200 km in length, is the world’s longest subsea pipeline.
2005
ShawCor‘s total consolidated revenue reaches
a new record and exceeds $1.0 billion for the first time.
2006
ShawCor achieves record revenue and net
income from continuing operations and aquires a 50%
interest in Bredero Shaw Revestimentos de Tubos Ltda. in
Brazil.
2007
Virginia Shaw becomes Chair of ShawCor Ltd.
on February 7, 2008
2008
ShawCor acquires Flexpipe Systems Inc., a
leading manufacturer of flexible composite pipe used for
oil and gas gathering systems, water transportation, CO2 injection and other corrosive applications.
3
Application
Equipment
The shrink appliances developed by
DSG-Canusa are tailored specifically
to the application of the heat shrink
products manufactured by us and have
been tested for this purpose, to achieve
optimum results.
Thanks to ongoing technical innovations, our shrink appliances offer optimised shrink temperatures, ideal process times and high user friendliness
for maximum production efficiency.
4
Equipment
Overview
of Appliances
Shrink Appliances
DERAY®Board-WorkMan
Page
6
DERAY®
WorkMan / TP
12
DERAY®
Shuttle – RKS
17
DERAY®
FST 165 / 750 S
23
DERAY®
FST 165 / 950 D
30
DERAY®
SpliceMan™ IR
35
DERAY®
HST 35100 / 40170
41
DERAY®
DockMan Junior
47
DERAY®
DockMan Junior Endsplice
51
DERAY®Proof
55
5
DERAY®
Board-WorkMan
Manual shrink appliance
6
Equipment
DERAY® Board-WorkMan – Shrink Appliance
Manual shrink appliance for …
processing parallel splices
processing end splices with Splicemelt caps
applying shrink covers to pre-attached electrical
components
longitudinal water blocking with Coldmelt Lite
... and many other applications that can be processed with varying dimensions and tube lengths.
DERAY® Brett-WorkMan Control Unit
7
Information
The DERAY® Board-WorkMan is an automatic
shrink appliance for insulation and sealing applications in wiring systems using heat shrink products. This universal appliance can be used for both
pre-assembly and wire harness series production.
As a board version, the DERAY® Board-WorkMan is
designed to meet the specific requirements of wire
harness production.
Mode of operation
The mobile shrink unit automatically moves to the
preselected operating position and the shrink process
starts. Positioning of the mobile shrink unit is effected by means of a stopper which can be shifted and
arrested in a vertical guiding device. The preselected shrink temperature is controlled automatically.
Opening and closing of the shrink chamber takes
place pneumatically. If so desired, the user can set
an aftercooling time. Once shrinking is complete,
the shrink unit returns to its ready position.
Advantages
• Easy to use
• Low-cost processing
• Automatic control of shrink temperature and
process time
• High flexibility in many areas of application
• Can be connected to customer’s CPU system
• Process optimisation thanks to the use of
scanners
8
Equipment
DERAY®
Board-WorkMan
Docking and shrinking position of the DERAY®
Board-WorkMan (example)
When not in use, the DERAY® Board-WorkMan
hangs in a balancer over the shrink position.
9
Technical data
Shrink unit
Width
approx. 100 mm
Height
approx. 500 mm
Length
approx. 490 mm
Weight
approx. 15.5 kg
Control unit
Width
approx. 650 mm
Height
approx. 320 mm
Depth
approx. 430 mm
Weight
approx. 17.5 kg
Connection cable
approx. 8 m
Connection data
Power rating
230 V / 50 Hz / 3.5 KW / 16 A
Electrical heater
3,300 watts
Compressed-air operating pressure
max. 6 bars
Operation data
Operating temperature
200 to 300°C freely adjustable
Shrink head travel
80 mm
Process and cooling times can be set digitally
1–999 s
Shrink temperature control is effected via a temperature sensor located in the hot-air stream in combination with an
electronic temperature regulator. The wire harnesses inserted are fixed by means of two toggle-type fasteners. During the
shrink process, the environment is protected from hot air by shielding the shrink position using PTFE panels.
Heating applicators
Object dimensions (shrink area)
Diameter
10–40 mm
depending on heating applicator
Heating applicators
Heating applicator
width
24 / 36 / 48 / 60 mm
Inner diameter
30 / 45 / 50 / 60 mm
Customised widths and diameters available!
Heating element
Set-up time heating
applicator change
10
3.3 kW / 230 V
< 2 Min
Equipment
Safety
Visual control of the hot-air pressure by means of
a manometer, and control of the air stream using
a flow meter. Automatic temperature control &
regulation. Air pressure monitoring (supply pressure 4.0 to 6.2 bar) using a pressure transducer.
Rear view of the DERAY® Board-WorkMan Control
Unit
Versions available
DERAY® Board-WorkMan with object holder
featuring two toggle-type fasteners
DERAY® Board-WorkMan with object holder for
Splicemelt caps including cooling unit
DERAY® Board-WorkMan with object holder
including cooling unit and optional connection
to a scanner or the customer’s computer system
via the R485 interface
… the DERAY® Board-WorkMan can easily be connected to the customer’s computer
system and optimises process times through the use of a scanner …
11
DERAY®
WorkMan / TP
Bench-top hot-air shrink appliance
12
Equipment
DERAY® WorkMan / TP – Shrink Appliance
Information
The DERAY® WorkMan is an automatic shrink appliance for insulation and sealing applications in
wiring systems using heat shrink products. This universal appliance can be used for both pre-assembly and wire harness series production purposes.
As a bench-top appliance, the DERAY® WorkMan
comprises a shrink unit and a control unit.
Mode of operation
First, the shrink object must be fixed in the holding device. Then the shrinking process has to be
started by using both hands for safety reasons.
Now the mobile shrink unit automatically moves to
the preselected operating position and the shrink
process begins. The preselected shrink time is controlled automatically. Opening and closing of the
shrink chamber takes place pneumatically. In addition an after coolingtime or a continous cooltime
can be selected. Once shrinking is complete, the
mobile shrink unit returns to its ready position.
Advantages
• Easy to use
process time
• Can be connected to customer’s CPU system
• Process optimisation thanks to the use of
scanners
13
Bench-top shrink appliance for processing …
Battery cables
Plugs
Coldmelt Lite
Bellows-type heating pipes
Seat belt locks
Air conditioning pipes
... and many other applications ...
14
Equipment
Technical data
Shrink unit
Width
approx. 350 mm
Height
approx. 800 mm
Length
approx. 480 mm
Weight
approx. 17.5 kg
Control unit
Width
approx. 650 mm
Height
approx. 400 mm
Depth
approx. 340 mm
Weight
approx. 19.0 kg
Connection cable
approx. 2 m
Connection data
Power rating
230 V / 50 Hz / 3.5 KW / 16 A
Electrical heater
3,300 watts
max. 6 bars
Operation data
200 to 300°C freely adjustable
Shrink head travel
160 mm
Shrink temperature control is effected via a temperature sensor located in the hot-air stream in combination with an
electronic temperature regulator.
Heating applicators
Available heating applicators
Heating applicator
width
Inner diameter
24 / 36 / 48 / 60 mm
30 / 45 / 50 / 60 / 70 / 80 mm
– Selection of heating applicator dependent on
application
Set-up time
Shrink mouth
change
< 2 Min
On demand wider shrink jaws up to 150 mm (total width)
availiable.
15
DERAY® WorkMan / TP – Control unit
Operation
Operation of the control unit is carried out using
a Siemens touch panel. All process parameters
and settings can be easily displayed, selected and
changed at the touch of a finger. 20 different process parameters are available.
Safety
Versions
16
Visual control of the hot-air pressure by means of
a manometer. Automatic temperature control &
regulation. Air pressure monitoring (supply pressure 4.0 to 6.2 bar) using a pressure transducer.
DERAY® WorkMan with operation via Siemens
touch panel and scanner
DERAY® WorkMan with operation via Siemens
touch panel and scanner and with the shrink
unit moving horizontally between two shrink
positions
EqUIpmEnT
DERay®
Shuttle – RKS
Bench-top version as an individual workstation
17
DERAY® Shuttle – RKS
Advantages
• Can be used with all standard ring terminals
and tubular cable lugs
• Following successful testing in the laboratory,
special applications such as bent terminals or
plug applications also possible
• Holders easy to change
• Up to 20 terminals per work cycle
• Temperature of upper and lower heating
elements separately adjustable
• Speed and cooling times can be adjusted
to suit the dimensions of the cables to be
processed
• Up to 24 different programs possible
• Use of IR ceramic heating elements
• Upper heating element with height adjustment
• 2 objekt holders
• Tube length up to 75 mm
• Tube diameter up to 30 mm
18
Equipment
DERAY® Shuttle SB816 – RKS
Bench-top heat shrink appliance for the processing of ...
Battery cables
Cables with 90° contacts
Cables fitted with special contacts
... as well as ring terminals, end splices and many other applications that can be processed with varying dimensions and tube lengths.
19
Information
The SHUTTLE shrink appliance is used for the semi-automatic insulating of crimped
cable connections with cable lugs. Any further processing occurs automatically. The
DERAY® SHUTTLE shrink appliance is set up in the case of the bench option as an
individual workstation. The shrink unit and the control unit are located in a single
structural unit.
Mode of
operation
The SHUTTLE shrink appliance is equipped with two object holders for the manual
placement of cables pre-fitted with heat shrink tubing. Two pneumatically operated
clamps lock and centre the object holder in the correct position. The heat required
for the shrink process is generated by infrared ceramic heating elements. They are
mounted on a heating/cooling slide that moves in a linear direction along the heat
shrink tubes. To ensure that the heat is spread evenly, one of the heating elements
is located above and the other below the heat shrink tubes.
20
Equipment
Mode of
operation
The duration of the exposure to heat can be controlled via the travel speed adjustment of the heating element concerned. The shrink temperature can be separately
adjusted for the upper and lower infrared ceramic heating elements. Once the
shrink process has been completed, the cables are cooled. To this end, one cooling
unit is fitted to the right of the infrared ceramic heating element and one to the left,
each equipped with two ventilators. The duration of the cooling process can be adjusted. At the end of the shrink process, the appliance makes a brief buzzing noise
(can be deactivated), the clamping elements are disengaged and the operator can
pull the object holder out of the shrink appliance.
Control unit
The SPC control unit as well as the electric and pneumatic regulators control and
monitor the work processes and permit the creation and storage of up to 24 production programs. The parameters that can be preselected include the speed, the
duration of the exposure to heat, the heating temperature with separate settings for
the upper and lower heating elements and the duration of the cooling process once
the shrink process has been completed.
21
DERAY® Shuttle SB816 – Shrink Appliance
Technical data
Shrink unit
Width
approx. 1,440 mm
Height
approx. 560 mm
Depth
approx. 1,020 mm
Weight
approx. 90 kg
Connection data
Electrical connection
Electrical power consumption
1 / N / PE AC 230 V / 50–60 Hz
max. 1.8 kW
Fuse protection (operator’s premises)
16 A
Protection class
IP 45
Pneumatic connection
Operating temperature of infrared ceramic heating elements
4–10 bars
500°C–650°C
Temperature alarm levels
Ambient temperature
Heating/Cooling slide speed
Sound pressure level
10°C–45°C
20–99 cm/min.
60 dB(A)
Versions
Many different versions are available on request. DSG-Canusa offers customer-specific solutions for all areas of application.
22
Equipment
DERAY®
FST 165 / 750 S
Flat Shrink Tunnel
23
DERAY® FST 165 / 750 S – Shrink Appliance
Information
The DERAY® FST 165 / 750 is a small processcontrolled shrink tunnel for processing heat shrink
tubing to insulate or seal small cable bundles. The
flat shrink tunnel can be used as an individual
workstation or in series production. The infinitely
variable belt speed adjustment feature allows optimum adaptation to upstream manufacturing processes. The FST 165 / 750 flat shrink tunnel comprises a shrink unit and a control unit.
Mode of operation
The objects that have been prepared for shrinking
are placed on the conveyor belt and aligned centrally. The shrink time is continuously variable via
the belt speed.
Advantages
• Easy to use
• No limitation on cable length
process time
• Large opening for object removal
• Two fans for object cooling
24
Equipment
Application
Parallel splices
End splices
Application of shrink covers to pre-attached
electrical components
Ring-type lugs
25
echnical data
Shrink unit
Width
approx. 310 mm
Height
approx. 460 mm
Length
approx. 1,350 mm
Weight
approx. 65 kg
Control unit
Width
approx. 300 mm
Height
approx. 420 mm
Depth
approx. 430 mm
Weight
approx. 17.0 kg
Connection cable
approx. 2.0 m
Connection data
Power rating
Electrical heater
Infrared ceramic heating elements
Service life of heater under normal use
Drive – 2 x three-phase motors
230 V / 50 Hz / 3.5 kW / 16 A / CCE, three pins
3,2 kW
4 x 800 watts
10,000 h
400 / 230 V, 105 W
Operation data
Belt speed (continuously variable)
Display
400 to 600° C / freely adjustable
0.3–2.0 m/s
digital
Shrink temperature control is effected via a temperature sensor integrated in the heating element. The heating zone is
followed by two cooling fans which slightly cool down the wire harnesses. The cooling stage prevents the cables from
sticking together in the object tray in the event of heat shrink tubing with interior adhesive lining being used, e.g. DERAY®
Splicemelt.
Diameter
max. 20 mm
Cable / wire diameters
max. 10 mm
Length of tube section
Splicemelt
PE tube
50–75 mm
max. 90 mm
Length of shrink zone
500 mm
Length of cooling zone
190 mm
Length of conveyor belt
750 mm
26
Equipment
Versions
S Modell
Only the upper conveyor belt is driven by nubbed belts.
Control unit
Control unit with
• Main switch
• Speed display
• Heater ON/OFF switch
• Temperature regulator
• Speed potentiometer
• Amperemeter (heater)
On top of the casing there is the metal regulator/
potentiometer cover which serves to prevent the preset
process parameters from being changed.
27
Mode of operation
The FST insertion area where the splices are placed
on the conveyor belt and then carried through the
shrink tunnel.
Lower heating and transport system of the DERAY®
FST. Upper element positioned for servicing (open).
After having passed the heating and cooling units,
the finished wire harnesses – with the tubing shrunk
on and cooled down – fall into a large recess of the
shrink appliance and can be removed easily from
both sides.
28
Equipment
Safety
Safety devices
In the following cases, the conveyor belt changes its direction of travel so that production is no longer possible.
• Temperature outside of defined limits
• Monitoring of temperature sensor
• Monitoring of heater current
• Indication of malfunction (red LED)
Other safety mechanisms
• Emergency stop switch on the shrink unit
• Indication of readiness for operation (green LED)
Visual indication
Shrink appliance with status indicators (“ready for operation” [green] and “malfunction” [red]) and emergency stop
switch.
29
DERAY®
FST 165 / 950 D
Flat Shrink Tunnel
30
Equipment
DERAY® FST 165 / 950 D – Shrink Appliance
Information
The DERAY® FST 165 / 950 is a small process-controlled shrink tunnel for processing heat shrink tubing in order to insulate or seal small cable bundles.
The flat shrink tunnel can be used as an individual
workstation or in series production. The infinitely
variable belt speed adjustment feature allows optimum adaptation to upstream manufacturing processes. The FST 165 / 950 flat shrink tunnel comprises a shrink unit and a control unit.
Mode of operation
The objects that have been prepared for shrinking
are placed on the conveyor belt and aligned centrally. The shrink time is continuously variable via
the belt speed.
Advantages
• Easy to use
• Allows almost cost neutral processing
• No limitation on cable length
process time
• Large opening for object removal
• Three fans for object cooling
31
Application
Parallel splices
End splices
Application of shrink covers to pre-attached
electrical components
Ring-type lugs
32
Equipment
Technical data
Shrink unit
Width
approx. 320 mm
Height
approx. 478 mm
Length
approx. 1,270 mm
Weight
approx. 70 kg
Control unit
Width
approx. 310 mm
Height
approx. 400 mm
Depth
approx. 430 mm
Weight
approx. 17.0 kg
Connection cable
approx. 2.0 m
Connection data
Power rating
Electrical heater
Infrared ceramic heating elements
Service life of heater under normal use
Drive – 2 x three-phase motors
230 V / 50 Hz / 3.5 kW / 16 A / CCE, three pins
3,2 kW
4 x 800 watts
10,000 h
400 / 230 V, 105 W
Operation data
Belt speed (continuously variable)
Display
400 to 600°C / freely adjustable
0.3–2.0 m/s
digital
Shrink temperature control is effected via a temperature sensor integrated in the heating element. The heating zone is
followed by two cooling fans which slightly cool down the wire harnesses. The cooling stage prevents the cables from
sticking together in the object tray in the event of heat shrink tubing with interior adhesive lining being used, e.g. DERAY®
Splicemelt.
Diameter
max. 20 mm
Cable / wire diameters
max. 10 mm
Length of tube section
Splicemelt
PE–tube
50–75 mm
max. 90 mm
Length of shrink zone
500 mm
Length of cooling zone
300 mm
Length of conveyor belt
950 mm
33
Versions
S Modell
Only the upper conveyor belt is driven by nubbed belts.
D Modell
Both upper and lower conveyor belts are driven by smooth
belts.
Control unit
Control unit with
• Main switch
• Speed display
• Temperature regulator
• Speed potentiometer
• Amperemeter (heater)
On top of the casing there is the metal regulator/
potentiometer cover which prevents unauthorised changes
to the present process parameters.
34
Equipment
DERAY®
SpliceMan™ IR
Automatic Shrink Appliance
35
DERAY® SpliceMan™ IR – Shrink Appliance
Application
Parallel splices
36
Equipment
™
The DERAY® SpliceManTM IR is an automatic shrink
appliance for processing heat shrink tubing in the
pre-assembly field. Its applications include the waterproof insulation of parallel splices, with DERAY®
Splicemelt. The DERAY® SpliceManTM IR is designed
as a bench-top appliance and consists of a shrink
unit with integrated SPC. At the customer’s request
the shrink appliance can be equipped with an interface for connecting an ultrasonic welding machine.
The object to be provided with heat shrink tubing
has to be pushed, against slight pressure, into the
self-locking holders. To start the shrink process, two
push-buttons must be pressed. The preset shrink
temperature and the process time are controlled
automatically. After the shrink time has elapsed,
the object is ejected.
The user can choose from among 18 pre-programmed shrink temperatures and times.
• Easy to use
process time
• DERAY® SpliceManTM IR
• DERAY® SpliceManTM IR + RS 232 with an
interface for connecting an ultrasonic welding
machine
37
Mode of operation
The object to be provided with heat shrink tubing
has already been pushed into the holder.
The shrink process is started by pressing the two
green push-buttons. The open heating applicator
moves to the front and closes around the splice.
According to the preselected parameters, time and
temperature, the shrinking process can be started.
The picture shows the shrink process with the heating applicator moved to the front, enclosing the
object with heat shrink tube for shrinking.
After the shrink time has elapsed, the object is
ejected automatically.
38
Equipment
™
Control by means of
• Main switch
• Cursor keys
• Two programs can be stored on each key 01–09
• Menu keys F1–F4
• ENTER / ESC / SHIFT
• Emergency stop switch
• Operation with both hands for safety reasons
• “Service” switch
• Process cancellation switch
39
Technical data
Shrink unit
Base
approx. 471 x 329 mm
Height
approx. 475 mm
Weight
approx. 22 kg
Heating applicator
Width
approx. 70 mm
Diameter
Position
32 mm (standard version)
horizontal
Connection data
Power rating
Two infrared heating elements
230 V / 50 Hz / 0.5 kW
115 V / 50Hz / 210 W
Operation data
Shrink time
Display
1–999 s / digitally adjustable
digital
Shrink temperature control is effected via an integral temperature sensor.
40
Equipment
DERAY®
HST
DERAY® HST 35 100
41
DERAY® HST – Shrink Appliance
Information
The DERAY® HST is an industrial shrink tunnel
which is ideal for economical series production. It
has all the features of an industrial tunnel oven:
• high-performance fan
• Ni-Cr heating elements for continuous operation
• conveyor belt made of Teflon coated fibreglass
fabric
• good power rating
A hot-air circulation system based on the principle
of a standing air cushion, combined with highquality heat insulation, allows a very economical
use of energy.
Mode of operation
First, the heater and conveyor belt, i.e. the required
shrink temperature and belt speed, are to be set via
the user-friendly control element. The belt speed is
continuously variable and set electronically. A green
signalling lamp above the tunnel lights up when the
set temperature has been reached. Then the shrink
object can be positioned centrally on the Teflon
coated conveyor belt. After having passed the tunnel, the object can be removed on the other side.
Object in tunnel exit
Advantages
• Very user friendly control
• Heats up quickly
• Belt speeds up to 3 m/min
• Digital display
• Visual signal when set temperature is reached
• State-of-the-art high-end appliance
• Specific solutions available
42
Equipment
Two DERAY® HST shrink tunnel models are available which mainly differ in size and performance:
•
•
DSG-Canusa distinguishes itself as a provider of
tailor-made solutions. Below you can see, as an
example, a model with additional conveyor belts
allowing seamless integration into an existing production line. Through simple modifications, our
appliances will be tailored to your specific needs,
thus optimising your process times.
Special design with conveyor belts
43
DERAY® HST 35 100 – Shrink Appliance
Technical data
Shrink unit
Width
approx. 650 mm
Height
approx. 1,500 mm
Length
approx. 2,000 mm
Weight
approx. 270 kg
Hood length
approx. 1,000 mm
Tunnel entrance
500 mm
Tunnel exit
500 mm
Passage width
Guide and fixed rollers
Colour
350x150 mm / height-adjustable
guide rollers lockable
green (standard colour) acc. to RAL 6011;
other colours available on request
Warranty
two years or 2,800 hours after commissioning
(one-shift operation)
Conveyance
Conveyor belt
Belt speed
Display
Teflon coated fibreglass fabric
0.1–3.0 m/min continuously adjustable, (electronically)
digital
Connection data
Power rating
Drive
380 V / 50 Hz / 6.5 kW / 16 A
direct-current motor
Operation data
Temperature control
Control accuracy
± 5°C
Air circulation
10 m³/min.
Speed display
digital
44
Equipment
Technical data
Shrink unit
Width
approx. 700 mm
Height
approx. 1,570 mm + 180 mm
Length
approx. 2,700 mm
Weight
approx. 470 kg
Hood length
approx. 1,700 mm
Tunnel entrance
500 mm
Tunnel exit
500 mm
Passage width
Guide and fixed rollers
Colour
Warranty
400 x 250 mm / height-adjustable
lockable
green (standard colour) acc. to RAL 6011;
other colours available on request
two years or 2,800 hours after commissioning (one-shift
operation)
Conveyer belt
Conveyor belt
Belt speed
Display
Designed as rod chain belt with silicone rubber coating.
0.1–2.0m/min. continuously adjustable
(electronically, quick adjustment facility)
digital
Connection data
Power rating
Drive
380 V / 50 Hz / 15.8 kW
direct-current motor
Operation data
Temperature control
Control accuracy
40 to 240°C / freely adjustable (electronically)
± 5°C
Air circulation
14 m³/min.
Speed display
digital
45
Control unit
Control by means of
• Main switch ON / OFF
• Heater ON / OFF
• Conveyor belt ON / OFF
• Potentiometer
• Emergency stop switch
46
Equipment
DERAY®
DockMan Junior
47
DERAY® DockMan Junior – Shrink Appliance
Information
The DERAY® DockMan Junior is an automatic
shrink appliance for processing heat shrink tubing in wiring systems. The appliance has been designed specifically to process small wire harnesses
and similar components on stationary and mobile
forming boards in transfer lines. The appliance
consists of a shrink unit and a control unit. A suspension device (balancer) allows easy attachment
to the docking station and unlimited freedom of
movement.
Mode of operation
Hanging in a balancer, the appliance must be attached to the docking station on the forming board.
Before starting the shrink process, the user has to
check the shrink object for proper positioning in the
heating applicator. The appliance is equipped with
three start keys, each of which can be assigned a
particular shrink time. The shrink process is started
by pressing one of the three start keys and proceeds
automatically through the supply of hot air.
Advantages
• Easy to use
process time
• High flexibility as the appliance can be docked to
any position on the forming board
• Weight-neutral suspension device
48
Equipment
Technical data
Shrink unit
Width
approx. 150 mm
Height
approx. 230 mm
Length
approx. 360 mm
Weight
approx. 5.5 kg
Control unit
Width
approx. 450 mm
Height
approx. 310 mm
Length
approx. 290 mm
Weight
approx. 16.0 kg
Balancer (suspension device)
Max. rope extension
2,000 mm
Lifting capacity variable
2.5–5.0 kg
Own weight
6.5 kg
Length of supply cable
3–18 m
Docking Station
Comes with the appliance, can be mounted onto the board.
Suspension point
To be provided by the operator in accordance with DIN 15112.
Heating applicator
Breadth
Width
Heating element
approx. 60–110 mm
approx. 35 mm
3,300 W / 240 V
Connection data
Power rating
240 V / 50 Hz / 3.6 kW
min. 4 bar / max. 6 bar
Operation data
Process temperature
Control accuracy
± 10°C
49
Balancer and control unit
Shrink object properly positioned in the heating
applicator
50
Equipment
DERAY®
DockMan Junior Endsplice
51
DERAY® DockMan Junior Endsplice – Shrink Appliance
Information
The DERAY® DockMan Junior Endsplice is an automatic shrink appliance for processing heat shrink
tubing in wiring systems. It is primarily used to
shrink DERAY® Splicemelt caps onto end splices.
The appliance has been designed specifically to
process small wire harnesses and similar components on stationary and mobile forming boards in
transfer lines. The appliance consists of a shrink
unit and a control unit. A suspension device (balancer) allows easy attachment to the docking station and unlimited freedom of movement.
Mode of operation
Hanging in a balancer, the appliance must be attached to the docking station on the forming board.
Then the end splices to be sealed, with a DERAY®
Splicemelt cap pushed in place, are to be inserted
into the heating applicator from the right or left and
fixed there. The appliance is equipped with three
start keys, each of which can be assigned a particular shrink time. The shrink process is started by
pressing one of the three start keys and proceeds
automatically through the supply of hot air. Both the
preset shrink temperature and shrink time are controlled automatically.
Advantages
• Easy to use
process time
• High flexibility as the appliance can be docked to
any position on the forming board
• Weight-neutral suspension device
52
Equipment
DERAY® DockMan Endsplice – Junior Shrink Appliance
End splice in holding device
53
DERAY® DockMan Junior Endsplice – Shrink Appliance
Technical data
Shrink unit
Width
approx. 190 mm
Height
approx. 500 mm
Length
approx. 400 mm
Weight
approx. 8.0 kg
Length of supply cable
3–18 m
Control unit
Width
approx. 450 mm
Height
approx. 310 mm
Depth
approx. 290 mm
Weight
approx. 16.0 kg
Balancer (suspension device)
Max. rope extension
Lifting capacity variable
Own weight
2,000 mm
7.5–10.0 kg
6.5 kg
Docking Station
Comes with the appliance, can be mounted onto the board.
Suspension point
To be provided by the operator in accordance with DIN 15112.
Heating applicator
Breadth
Width
approx. 72 mm
approx. 22 mm
Heating element
3,300 W / 240 V
Connection data
Power rating
240 V / 50 Hz / 3.6 kW
min. 4 bar / max. 6 bar
Operation data
Heat control is effected via a temperature sensor in the
heating applicator.
Process temperature can be set digitally
30–300°C
300°C / freely adjustable
Shrink time
can be set freely
Pre-heating cycles
can be set freely
LCD language
54
DE, FR, ENG / other languages on request
Equipment
DERAY®
Proof
Device for leak testing with compressed air
55
DERAY® Proof – Splice control case
Information
DERAY® Proof is a manually operated pneumatic
device that uses compressed air for leak testing of
various splice types.
Mode of operation
The splice ends are clamped into flap-type fixing devices which are also used to supply the testpressure.
The area of the object sealed with heat shrink tubing is immersed in a water bath and held in place.
Switch feeds compressed air into the cable to the
connection point. The test result is checked visually
by way of a search for air bubbles in the sealed area
of the object concerned.
Advantages
• Easy to use
• Low-cost testing of sealed area
• No waiting periods; device ready for use
immediately
• As the device comes with an aluminium case, it
can be conveniently transported and stored.
• No power supply needed as the device runs
solely on compressed air
• Testpressure is adjustable via an integrated
pressure reducer and manometer.
56
Equipment
DERAY® Proof – Splice control case
Technical data
Test unit
Depth
approx. 365 mm
Height
approx. 190 mm
Length
approx. 480 mm
Weight
approx. 8.0 kg
Compressed-air supply
Max. 6 bar
filtered compressed air;
test pressure 2.5 bars max..
(Typical test pressure is 0.5 bar.)
Connection cable
PUN 6x1
All our shrink appliances comply with the safety standards and requirements applicable in the European Union. For the Declaration of Conformity required by the EU Machine Directive, please refer to
the Operating Instructions of the appliance concerned. In addition to the standard models, we can also
provide custom-made appliances in most cases.
We would be pleased to give you advice and help you choose a shrink appliance that best suits your
needs.
Issued: 08-2011
57
Contact
Europe / Middle East / Africa / Russia
DSG-Canusa GmbH
Boschstraße 5
53359 Rheinbach
Germany
Your contacts concerning application equipment
Mr. Andreas Mai
Mr. Jan Czubayko
Phone: +49 (0) 22 26 90 47-0
Fax: +49 (0) 22 26 90 47-499
E-Mail:info-de@dsgcanusa.com
There is no end to what we cover

DSG Canusa - Application Equipment

Transcription

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