HD 4500/4520 - Terex Construction Portal

HD 4500/4520 - Terex Construction Portal

™
HD 4500/4520
PARTS MANUAL
PART # 0401-707
ALL SEASON VEHICLES, INC.
PO BOX 5160
840 LILY LANE
GRAND RAPIDS, MN 55744
TABLE OF CONTENTS
SERVICE ITEMS-----------------------------------------------------1
SEAT ASSEMBLY-----------------------------------------------------2
ROLL CAGE ASSEMBLY------------------------------------------------4
FUEL TANK ASSEMBLY-------------–----------------------------------6
TOWER W/FILTERS ASSEMBLY------------------------------------------8
TOWER W/BATTERY ASSEMBLY-----------------------------------------10
MAIN CONSOLE ASSEMBLY--------------------------------------------12
AUXILIARY CONSOLE ASSEMBLY---------------------------------------14
TRANSMISSION LINKAGE-----–---------------------------------------16
HYDRAULICS: PTO & AUX. VALVE-------------------------------------18
HYDRAULICS: NEUTRAL LOCK & CHARGE RELIEF-------------------------20
HYDRAULICS: TRANSMISSION & GEAR PUMPS----------------------------22
HYDRAULICS: HOSES & TUBES----------------------------------------24
HYDRAULICS: HOSES & QUICK COUPLERS-------------------------------26
4045D & 4045T ENGINE ASSEMBLY------------------------------------28
MUFFLER & AIR CLEANER (TURBO) ASSEMBLY---------------------------30
MUFFLER & AIR CLEANER (NATURAL) ASSEMBLY-------------------------32
RADIATOR & OIL COOLER ASSEMBLY-----------------------------------34
CHASSIS ASSEMBLY-------------------------------------------------36
SUSPENSION AXLE & TRACK ASSEMBLY---------------------------------38
LS DRIVE ASSEMBLY------------------------------------------------40
RS DRIVE ASSEMBLY------------------------------------------------42
RS UNDERCARRIAGE ASSEMBLY----------------------------------------44
LS UNDERCARRIAGE ASSEMBLY----------------------------------------46
CARRIAGE ASSEMBLY------------------------------------------------48
AXLE ASSEMBLY (0307-022)-----------------------------------------50
AXLE ASSEMBLY (0307-023)-----------------------------------------52
AXLE ASSEMBLY (0307-024)-----------------------------------------54
LOADER ASSEMBLY--------------------------------------------------56
HYDRAULIC SCHEMATIC----------------------------------------------58
ELECTRICAL SCHEMATIC (AUX. CONSOLE)------------------------------59
ELECTRICAL SCHEMATIC (TOWER W/BATTERY)---------------------------60
ELECTRICAL SCHEMATIC (ENGINE)------------------------------------61
ELECTRICAL SCHEMATIC (MAIN CONSOLE)------------------------------62
ELECTRICAL SCHEMATIC (ROLL CAGE)---------------------------------63
ELECTRICAL SCHEMATIC (RESERVOIR)---------------------------------64
JULY 2000
SERVICE ITEMS
DESCRIPTION
MANUFACTURER NUMBER
ASV PART NO.
HD Engine Oil Filter
John Deere RE59754
0160-001
HD Engine Fuel Filter
John Deere RE62418
0160-002
Charge Pressure Filter
Fairey Arlon 402228
0303-078
Aux. Hydraulic Filter
Fairey Arlon FA35-CC10
0302-853
Hi-Flo Hyd. Filter (5 1/2)
Fairey Arlon FA57-CC10
0303-069
Primary Air Filter
Donaldson P18-2059
0109-004
Secondary Air Filter
Donaldson P11-9410
0307-406
Engine Oil (1 qt.)
Multi-Grade 10W-30
0300-767
Hydraulic Oil (5 gal.)
AMOCO Rycon MV
0400-253
Grease (1 tube)
Phillips Poly-Tach
0300-769
Fan Belt (Serpentine)
John Deere R123432
0160-004
Antifreeze (2 1/2 gal.)
John Deere TY16036
0307-744
Page 1
SEAT ASSEMBLY
ASV, Inc.
GRAND RAPIDS, MN.
REF.
NO.
1
2
3
4
5
6
7
8
9
10
PART
NUMBER
0302-097
0302-089
0307-719
0302-382
8050-247
8040-426
0307-250
8003-222
8040-516
0300-459
PAGE
QTY
2
1
1
2
8
4
1
2
2
1
DESCRIPTION
ISOLATOR,FOOTREST
FOOTREST
WELDMENT,BASE,SEAT
PIN,LYNCH,5/16
WASHER,WROUGHT,5/16,SAE,ZN
NUT,HEX,NYLOCK,5/16-18 UNC,ZN
SEAT,907-18 W/CABLE ASSY
CAPSCREW,HH,3/8-24 UNFx1.0,GD2
NUT,HEX,NYLOCK,3/8-24 UNF,ZN
BELT,SEAT
REF.
NO.
PART
NUMBER
QTY
DESCRIPTION
2
PAGE
3
ROLLCAGE ASSEMBLY
ASV, Inc.
GRAND RAPIDS, MN.
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PART
NUMBER
0307-320
0300-671
8002-407
8040-606
8051-442
0302-983
0302-984
0301-792
0301-637
0307-696
8002-679
0303-061
0303-130
0303-099
0305-231
0302-710
0302-112
0302-111
0302-109
0307-580
0302-110
8050-262
8013-130
0307-404
PAGE
QTY
1
2
4
4
4
1
1
2
3
1
4
2
2
2
1
1
2
4
2
1
2
4
4
1
DESCRIPTION
WLMT,ROPS (ROLLCAGE)
FLOODLIGHT,REAR
CAPSCREW,HH,1/2-13 UNCx2.0,GD5
NUT,HEX,NYLOCK,1/2-13 UNC,ZN
WASHER,SPRING LOCK,3/4,ZN
WIRE,HEADLIGHT
LOOM,WIRE,HEADLIGHT
CLAMP,LOOM,1/2"
GROMMET (1840)
DECAL,ROPS/FOPS,HD
CAPSCREW,HH,3/4-10 UNCx2.50,GD
SHAFT,STOP,LOADER
KNOB,ALUM
WASHER,STAR,3/8,INT/EXT TOOTH
BRKT,LOCKING,PIN
HARNESS,HEADLIGHT
BULB,HEADLIGHT,MODEL 800
RETAINER,BEZEL,HEADLIGHT,U-TYP
HEADLIGHT,HALOGEN,MODEL 800
WLMT,HOUSING,MTG,HEADLIGHT
BEZEL,HEADLIGHT,MODEL 800
WASHER,WROUGHT,5/16,STD,ZN
CAPSCREW,HH,5/16-24 UNFx.75,NY
DECAL,LOGO,ASV,3.5" x 9.0"
REF.
NO.
PART
NUMBER
QTY
DESCRIPTION
4
PAGE
5
FUEL TANK ASSEMBLY
ASV, Inc.
GRAND RAPIDS, MN.
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
PART
NUMBER
0307-034
0307-246
8002-222
0301-375
0300-732
0307-537
0307-660
0307-661
0307-541
0307-639
0307-640
0307-538
0307-542
0300-733
0307-672
0302-353
0307-543
0307-711
0307-581
0307-636
8050-272
8040-486
0307-673
0307-674
PAGE
QTY
1
1
1
1
4
1
1
1
1
1
1
1
1
1
6
1
5
2
1
1
1
1
2
1
DESCRIPTION
TANK,FUEL,PLASTIC
CAP,TANK,FUEL
CAPSCREW,HH,3/8-16 UNCx1.0,GD5
WEIGHT,IN-TANK
CLAMP,HOSE,#4
LINE,FUEL,SUCTION,50"
INSERT,ELBOW,TANK,FUEL,90^
GROMMET,RUBBER,TANK,FUEL,3/4"
HOSE,IN-TANK,9"
INSERT,ELBOW,TANK,FUEL,90^
GROMMET,RUBBER,TANK,FUEL,1/2"
LINE,FUEL,RETURN,33"
UNIT,SENDING,FUEL,HD
GASKET,SENDING UNIT
PAD, TANK, FUEL,32.0"X1.0"X.12"
WIRE,GROUND,TANK,FUEL
SCREW,PLASTIC,FORMING,THREAD
PAD,TANK,TOP
WLMT,BAND,TANK,FUEL
HOOK,TANK,FUEL
WASHER,WROUGHT,3/8 x.744,ZN
NUT,HEX,NYLOCK,3/8-16 UNC,ZN
PAD, TANK, FUEL,32"X3.5"X.37"
PAD, TANK, FUEL,25"X3.5"X.37"
REF.
NO.
PART
NUMBER
QTY
DESCRIPTION
6
PAGE
7
TOWER W/FILTERS ASSEMBLY
ASV, Inc.
GRAND RAPIDS, MN.
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
PART
NUMBER
0307-041
0307-921
0310-160
0307-969
0307-970
0314-043
0300-290
0300-288
0300-289
0310-159
0307-788
0307-337
0307-399
0307-546
0307-400
0307-401
8102-222
8040-606
8002-224
8040-486
8050-277
0307-784
0307-780
0300-407
0307-779
0307-690
0302-848
0307-647
0307-653
0307-693
0307-793
8050-240
8061-604
8050-247
0401-639
PAGE
QTY
1
3
2
1
1
1
4
2
2
1
2
1
1
1
4
2
6
4
6
2
2
1
1
1
2
1
1
1
1
2
4
2
4
2
1
DESCRIPTION
WLMT,MANIFOLD,TOWER,LOADER
FILTER,SPIN-ON,MED PRES,LONG
SWITCH,IND,FILTER
DECAL,HIGH,FLOW
DECAL,LOW,FLOW
COUPLING,PORT,TEST,MALE,#6SAEADAPTER,O-RING TO FLARE (12-12
ADAPTER,O-RING TO FLARE (8-8)
ADAPTER,O-RING TO FLARE (16-12
MANIFOLD,FILTER,HYD,W\SWITCHES
WLMT,BRKT,MANIFOLD
ADAPTER,8MJ-8MJBHKD90^ (8-8)
ADAPTER,TEE,8MJ-8BKHD-8MJ (8-8
ADAPTER,CAP,8FJ
TUBE,HYD,MANIFOLD,12FJX
TUBE,HYD,MANIFOLD,8FJX
CAPSCREW,HH,3/8-16 UNCx1.0,GD8
NUT,HEX,NYLOCK,1/2-13 UNC,ZN
CAPSCREW,HH,3/8-16 UNCx1.25,GD
NUT,HEX,NYLOCK,3/8-16 UNC,ZN
WASHER,WROUGHT,3/8,SAE,ZN
TRIM,DOOR,TOWER
DOOR,TOWER,FIBERGLASS
DECAL,TRACK,WARNING
HINGE,DETACHABLE
WLMT,ATT,JACK
WRENCH,JACK
WLMT,TENSIONER,TRACK
WLMT,ROD,ADJUSTMENT
NUT,WING,5/16-18 UNC
SCREW,DRIVE,#10x1/2,TYPE U
WASHER,STAINLESS,1/4",MS
RIVET,FLANGEHEAD
WASHER,WROUGHT,5/16,SAE,ZN
KIT,DRAIN,PLANETARY
REF.
NO.
PART
NUMBER
36
37
38
39
40
41
42
43
44
45
46
47
48
8002-413
0307-232
0301-644
0307-791
0307-790
0307-785
0307-783
0307-778
0307-703
0307-702
0307-792
0307-787
8060-648
QTY
6
4
2
1
2
1
2
1
1
1
1
1
3
DESCRIPTION
CAPSCREW,HH,1/2-13 UNCx3.5,GD5
ADAPTER,BULKHEAD,12MJ-12MJ-90^
NUT,TOP LOCK,STL,1/2-13 UNC,ZN
LANYARD,24"
NUT,HEX,JAM,M10x1.5,ZN
PAWL,LATCH
NUT,HEX,M6 x 1.0 NYLOCK
LATCH,HANDLE,TEE,FOLDING
DECAL,HD4520,12"X2.5"
DECAL,HD4500,12"X2.5"
SNAP,SPRING
RETAINER,DOOR
RIVET,BLIND,3/16 x .575
8
PAGE
9
TOWER W/BATTERY ASSEMBLY
ASV, Inc.
GRAND RAPIDS, MN.
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
PART
NUMBER
0307-099
8040-606
8002-413
0300-692
8050-247
0302-291
0300-548
0301-310
0301-083
0301-659
8002-134
0302-548
8040-426
0307-785
0307-790
8040-366
0307-490
0307-515
0307-368
0307-364
0401-494
0307-366
0301-638
0301-639
0305-102
8040-276
8050-157
0307-778
8050-221
8002-040
0307-783
8050-240
0307-703
0307-702
0300-407
PAGE
QTY
1
4
6
2
3
1
1
1
2
1
1
2
1
1
2
4
1
1
2
2
1
1
2
5
12
12
12
1
4
4
2
2
1
1
1
DESCRIPTION
WLMT,TOWER,BATTERY
NUT,HEX,NYLOCK,1/2-13 UNC,ZN
CAPSCREW,HH,1/2-13 UNCx3.5,GD5
NUT,WING,1/4-20
WASHER,WROUGHT,5/16,SAE,ZN
HOLDDOWN,BATTERY
CABLE,BATTERY,GROUND
CABLE,BATTERY,POSITIVE,65"
PROTECTOR,POST,BATTERY
BATTERY,12V,925 CCA
CAPSCREW,HH,5/16-18 UNCX1.25,G
PAD,BATTERY,.875 x 13"
NUT,HEX,NYLOCK,5/16-18 UNC,ZN
PAWL,LATCH
NUT,HEX,JAM,M10x1.5,ZN
NUT,HEX,NYLOCK,1/4-20 UNC,ZN
HARNESS,WIRE,TOWER,BAT
PANEL,MTG,ELEC
BLOCK,FUSE,4-WAY
RELAY,NO,70 AMP
RELAY,NO,12V,40A
RELAY,NO,30 AMP
FUSE,AMP,10,ATC
FUSE,AMP,20,ATC
SCREW,MACHINE,HH,10-32 x 3/4,Z
NUT,HEX,NYLOCK,10-32 UNF,ZN
WASHER,WROUGHT,3/16,STD,ZN
LATCH,HANDLE,TEE,FOLDING
WASHER,FLAT,1/4,SAE
CAPSCREW,HH,1/4-20 UNCx.75,GD5
NUT,HEX,M6x1.0
WASHER,STAINLESS,#10,MS
DECAL,HD4520,12"X2.5"
DECAL,HD4500,12"X2.5"
DECAL,TRACK,WARNING
REF.
NO.
36
37
38
39
40
41
42
43
44
45
PART
NUMBER
8061-604
0307-779
0307-780
0307-784
0307-787
0307-792
0307-791
8060-648
0307-793
0301-644
QTY
4
2
1
1
1
1
1
3
4
2
DESCRIPTION
RIVET,FLANGEHEAD
HINGE,DETACHABLE
DOOR,TOWER,FIBERGLASS
TRIM,DOOR,TOWER
RETAINER,DOOR
SNAP,SPRING
LANYARD,24"
RIVET,BLIND,3/16 x .575
SCREW,DRIVE,#10x1/2,TYPE U
NUT,TOP LOCK,STL,1/2-13 UNC,ZN
10
PAGE
11
MAIN CONSOLE ASSEMBLY
ASV, Inc.
GRAND RAPIDS, MN.
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
PART
NUMBER
0307-559
0307-606
0307-605
8004-132
8050-262
0307-776
0302-326
0300-354
0300-353
0301-468
0400-279
0303-163
8040-456
0302-721
0302-339
0302-189
0303-102
0303-103
0302-720
0302-666
0303-050
0303-052
0303-054
0302-604
8040-396
0300-529
0301-467
0302-306
0301-110
0302-520
0301-491
0307-491
8002-039
0307-488
0302-462
PAGE
QTY
1
2
2
4
2
12
1
1
1
1
1
12
2
1
1
1
1
1
1
3
1
1
1
1
3
3
1
1
2
1
1
1
2
1
1
DESCRIPTION
WLMT,CONSOLE,MAIN
PLUG,FINSISHING,STEEL,1-3/8"
PLUG,FINISHING,STEEL,3/4"
CAPSCREW,HH,5/16-24 UNFx1.0,GD
WASHER,WROUGHT,5/16,STD,ZN
SCREW,TAPPING,#10x.63,PN HD,PH
PANEL,ACCESS,CONTROL,MAIN
GAUGE,PRESSURE,OIL
GAUGE,TEMP,WATER
DECAL,SPEED,CONTROL,POWER
TACHOMETER,ELEC,DIESEL,W/AC
BULB,LIGHT,TACH
NUT,HEX,NYLOCK,5/16-24 UNF,ZN
PANEL,CONTROL,FORMED
CAPSCREW,HH,7/16-14 x 5 W/EXTR
BRKT,MOUNTING,CABLE
CABLE,CONTROL,LONG
CABLE,CONTROL,SHORT
CABLE,CONTROL,THROTTLE,75"
KNOB,LEVER,CONTROL
ASSY,LEVER,INSIDE
ASSY,LEVER,OUTSIDE
ASSY,LEVER,THROTTLE
NUT,LOCK,TOP,FLANGE,7/16-14,ZN
NUT,HEX,NYLOCK,1/4-28 UNF,ZN
JOINT,BALL,CABLE,CONTROL
DECAL,RPM
BREATHER,RESERVOIR,OIL
CLAMP,HOSE,#8
HOSE,BREATHER,RESERVOIR
SCREW,SET,1/4-20 UNC x .5,SQ H
HARNESS,WIRE,SEAT SWITCH
CAPSCREW,HH,1/4-20 UNCx.625,GD
HARNESS,WIRE,CONSOLE,MAIN
DECAL,PTO-AUXILIARY
REF.
NO.
36
37
38
39
40
41
PART
NUMBER
0303-071
8040-366
0303-098
8050-240
0301-121
0303-608
QTY
4
2
2
4
2
1
DESCRIPTION
WASHER,NYLON,3/8
NUT,HEX,NYLOCK,1/4-20 UNC,ZN
SPRING,COMP,COIL,2.75x.480
WASHER,STAINLESS,#10,MS
NUT,JAM,1/4-28 UNF
CAP,PLUG
12
PAGE
13
AUXILIARY CONSOLE ASSEMBLY
ASV, Inc.
GRAND RAPIDS, MN.
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
PART
NUMBER
0307-611
0307-412
0307-414
0307-427
0300-352
0300-291
0307-438
0307-781
0300-350
0307-367
8002-137
8050-262
8002-222
8040-486
8050-272
0307-523
0400-161
0307-469
0307-667
0307-725
0307-726
0307-720
0637-001
8051-272
8040-426
0307-776
0307-547
0300-355
0307-487
0307-504
0307-501
0307-500
0307-505
0307-507
0307-508
PAGE
QTY
1
1
1
1
1
6
2
2
1
1
3
3
4
3
3
1
1
1
1
1
1
3
1
1
3
13
1
3
1
1
2
4
1
2
1
DESCRIPTION
WLMT,CONSOLE,AUX
CONSOLE,FACE PLATE
CONSOLE,FRONT COVER
VALVE,CONTROL,LOADER,VALVOIL
GAUGE,AMPMETER
ADAPTER,O-RING TO FLARE (10-8)
ADAPTER,8MJ-8FJX90M
ADAPTER,O-RING TO FLARE 90^ (1
GAUGE,FUEL
SWITCH,KEY,IGNITION,W/BOOT
CAPSCREW,HH,5/16-18 UNCx2.0,GD
WASHER,WROUGHT,5/16,STD,ZN
CAPSCREW,HH,3/8-16 UNCx1.0,GD5
NUT,HEX,NYLOCK,3/8-16 UNC,ZN
WASHER,WROUGHT,3/8 x.744,ZN
WLMT,LEVER,DETENT,VALVOIL
KNOB,HANDLE,HYDRAULICS
WLMT,JOYSTICK
BOOT, VALVE, VALVOIL
NUT,HEX M14 x 1.50
HANDLE,PISTOL GRIP,JOYSTICK
CAPSCREW,HH,M8x1.25,20mm
KEY,IGNITION,HD,PK665P
WASHER,SPRING LOCK,3/8,ZN
NUT,HEX,NYLOCK,5/16-18 UNC,ZN
SCREW,MACH,#10 x 3/4,PH,EXT
DECAL,IGN&INDICATOR
LIGHT,INDICATOR,TEMP,OIL
HARNESS,WIRE,CONSOLE,AUX
LOCK,SWITCH
FRAME,SWITCH,END
FRAME,SWITCH,CENTER
LENS,INDICATOR,LIGHT
LENS,INDICATOR,WIPER
LENS,INDICATOR,HEATER
REF.
NO.
36
37
38
39
40
PART
NUMBER
QTY
0307-509
0307-506
0307-499
0307-491
0307-503
1
1
2
1
5
DESCRIPTION
LENS,INDICATOR,GREEN,BLANK
LENS,INDICATOR,BRAKE
COVER,SWITCH,TRANSPARENT
HARNESS,WIRE,SEAT SWITCH
SWITCH,ROCKER,ON
14
PAGE
15
TRANSMISSION LINKAGE
ASV, Inc.
GRAND RAPIDS, MN.
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
PART
NUMBER
0300-529
8042-392
0301-318
0302-534
8050-240
0303-098
0302-209
8040-486
8040-396
0302-206
8040-516
8002-222
0307-351
0302-445
8050-222
8002-131
8040-456
0302-446
0302-325
PAGE
QTY
4
8
1
2
4
2
2
4
4
1
1
4
1
1
1
1
1
1
2
DESCRIPTION
JOINT,BALL,CABLE,CONTROL
NUT,HEX,1/4-28 UNF,ZN
ROD,ACTUATOR,SOLENOID
NUT,COUPLER,1/4-28 UNF x 7/8
WASHER,STAINLESS,#10,MS
SPRING,COMP,COIL,2.75x.480
ARM,CONTROL
NUT,HEX,NYLOCK,3/8-16 UNC,ZN
NUT,HEX,NYLOCK,1/4-28 UNF,ZN
WLMT,ARM,PIVOT
NUT,HEX,NYLOCK,3/8-24 UNF,ZN
CAPSCREW,HH,3/8-16 UNCx1.0,GD5
WLMT,MTG,TRANSMISSION LINKAGE
EXTENSION,CABLE,1/4-28 x 2.75
WASHER,WROUGHT,1/4,STD,ZN
CAPSCREW,HH,5/16-18NCx.875,GR5
NUT,HEX,NYLOCK,5/16-24 UNF,ZN
LINK,CONTROL,1/4-28 x 7.75
WASHER,SEAL
REF.
NO.
PART
NUMBER
QTY
DESCRIPTION
16
PAGE
17
HYDRAULICS: PTO & AUX. VALVE
ASV, Inc.
GRAND RAPIDS, MN.
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
PART
NUMBER
0307-126
0307-127
0307-033
0307-352
0302-672
0300-493
0300-289
0305-222
0307-281
0307-282
0307-441
0307-286
0307-288
0302-398
0302-399
0302-402
0307-298
0300-290
0300-296
0303-066
0302-324
8051-212
8005-520
0302-642
0302-673
8002-406
0301-393
PAGE
QTY
1
1
1
1
4
1
2
1
1
1
1
1
1
2
2
2
1
2
1
1
1
4
4
1
1
4
4
DESCRIPTION
GASKET,MOTOR,PTO
O-RING,5.5" ID x 5.75" OD
MOTOR,PTO,EATON
COVER,SHAFT,PTO
WLMT,NUT,LOCK
ADAPTER,O-RING TO FLARE (4-4)
ADAPTER,O-RING TO FLARE (16-12
ADAPTER,TEE,12MJ-12FJX-12MJ
TUBE,HYD,PTO,INLET,PRESSURE
TUBE,HYD,OUTLET,VALVE,SELECTOR
HOSE,PRES,3000 PSI,CASE,PTO,42
TUBE,HYD,OUTLET,PTO
TUBE,HYD,HIGH FLOW,PRESSURE
WASHER,ADAPTER,1.44 x 1.17 x .
O-RING,.100 x 1.125 x .925
NUT,JAM,1 1/16-12
VALVE,DIRECTIONAL,W/NEUTRAL SW
ADAPTER,O-RING TO FLARE (12-12
ADAPTER,ADJUSTABLE T (12-12)
ADAPTER,12FJ-6MJ
GASKET,VALVE
WASHER,SPRING LOCK,1/4,ZN
CAPSCREW,SOC HD,1/4-20 UNCx.75
ADAPTER,O-RING TO FLARE,90^(12
ASSY,LEVER,CONTROL,PTO
CAPSCREW,HH,1/2-13 UNCx1.75,GD
WASHER,SEAL,1/2"
REF.
NO.
PART
NUMBER
QTY
DESCRIPTION
18
PAGE
19
HYDRAULICS: NEUTRAL LOCK & CHARGE RELIEF
ASV, Inc.
GRAND RAPIDS, MN.
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
PART
NUMBER
0300-500
0307-442
0301-990
0307-444
0300-286
0302-879
0307-443
8002-053
0302-877
0307-162
0300-266
0301-692
0300-288
8050-222
8040-366
0302-718
0300-301
0307-550
0301-836
0307-283
0307-355
0307-534
0307-353
0307-552
0307-551
0300-291
0307-402
0303-101
8040-456
8050-222
8003-131
PAGE
QTY
4
1
1
1
4
1
2
2
1
1
1
1
1
2
2
1
1
1
1
1
2
2
2
1
1
1
1
1
1
1
1
DESCRIPTION
ADPT,ADJ,90^L,37^FL TO 9/16-18
HOSE,PRES,3000 PSI,1-3 SERVO,2
ADAPTER,TEE,O-RING TO FLARE
HOSE,PRES,3000 PSI,3-2 SERVO,2
ADAPTER,O-RING TO FLARE (6-6)
ADAPTER,8MJ-12MB (8-12)
HOSE,PRES,3000 PSI,2-4 SERVO,1
CAPSCREW,HH,1/4-20UNCx3.5,GD5,
WLMT,BRKT,RELIEF
VALVE,SPOOL,4-WAY,2-POS,SOLENO
VALVE,RELIEF,LOOP
LINE BODY,LB1-0223A,1/2 SAE
ADAPTER,O-RING TO FLARE (8-8)
WASHER,WROUGHT,1/4,STD,ZN
NUT,HEX,NYLOCK,1/4-20 UNC,ZN
HOSE,MED PRESS,1 WIRE,16"
ADAPTER,O-RING TO FLARE 90^
HOSE,PRESSURE,3000PSI,TRANS/RE
ADAPTER,REDUCER,10MB-8FB
TUBE,HYD,DUMP,CHARGE
ADAPTER,BULKHEAD,8MJ-8MJBKHD
WASHER,TUBE,HYD,#8
O-RING,SEAL,TUBE,8OR
HOSE,PRES,3000PSI,RETURN,CHARG
HOSE,PRES,3000PSI,OUT,CHARGE,1
ADAPTER,O-RING TO FLARE (10-8)
BRKT,MTG,SWITCH,TEMP
SWITCH,TEMP,OIL,200 DEG F
NUT,HEX,NYLOCK,5/16-24 UNF,ZN
WASHER,WROUGHT,1/4,STD,ZN
CAPSCREW,HH,5/16-24 UNFx.88,GD
REF.
NO.
PART
NUMBER
QTY
DESCRIPTION
20
PAGE
21
HYDRAULICS: TRANSMISSION & GEAR PUMPS
ASV, Inc.
GRAND RAPIDS, MN.
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
PART
NUMBER
0307-032
0307-291
0307-290
0302-247
0300-298
0300-190
0302-642
0307-284
0307-289
0302-399
0307-287
0307-285
8002-409
0302-672
0302-323
8040-606
0307-848
0307-850
0300-289
0302-398
0302-402
0307-698
0307-354
0307-535
0307-244
0300-298
0307-353
0307-342
8002-222
8040-486
8002-404
8051-332
0302-466
8002-407
0301-393
PAGE
QTY
1
1
1
1
1
3
2
1
1
7
1
1
2
2
1
2
1
1
4
7
7
1
1
1
1
1
4
1
2
2
1
1
2
2
2
DESCRIPTION
PUMP,EATON,TANDEM
TUBE,HYD,SUCTION,LOW FLOW
TUBE,HYD,SUCTION,HIGH FLOW
ADAPTER,O-RING TO FLARE (20-20
ADAPTER,O-RING TO FLARE 90^
SCREEN,SUCTION
ADAPTER,O-RING TO FLARE,90^(12
TUBE,HYD,PRESSURE,VALVE,SELECT
TUBE,HYD,SUCTION,CHARGE
O-RING,.100 x 1.125 x .925
TUBE,HYD,RETURN,LOADER
TUBE,HYD,VALVE,LOADER,PRESSURE
CAPSCREW,HH,1/2-13 UNCx2.5,GD5
WLMT,NUT,LOCK
GASKET,TRANSMISSION
NUT,HEX,NYLOCK,1/2-13 UNC,ZN
TUBE,HYD,DRIVE,RT,LOWER
TUBE,HYD,DRIVE,LT,LOWER
ADAPTER,O-RING TO FLARE (16-12
WASHER,ADAPTER,1.44 x 1.17 x .
NUT,JAM,1 1/16-12
NUT,JAM,1"
O-RING,SEAL,TUBE,16OR
WASHER,TUBE,HYD,#16
TRANSMISSION,HYDRO,TANDEM
ADAPTER,O-RING TO FLARE 90^
O-RING,SEAL,TUBE,8OR
BRKT,MTG,TAIL,TRANS
CAPSCREW,HH,3/8-16 UNCx1.0,GD5
NUT,HEX,NYLOCK,3/8-16 UNC,ZN
CAPSCREW,HH,1/2-13 UNCx1.25,GD
WASHER,SPRING LOCK,1/2,ZN
MAGNET,RESERVOIR
CAPSCREW,HH,1/2-13 UNCx2.0,GD5
WASHER,SEAL,1/2"
REF.
NO.
36
37
38
39
40
41
42
43
44
45
46
47
48
PART
NUMBER
QTY
0307-292
0307-293
0307-643
0307-355
8040-456
0307-534
0307-402
0303-101
0307-349
8003-131
8050-222
0307-847
0307-849
1
1
1
4
1
4
1
1
1
1
1
1
1
DESCRIPTION
TUBE,HYD,RETURN,HIGH FLOW
TUBE,HYD,DUMP,RELIEF
VALVE,CHECK,75#
ADAPTER,BULKHEAD,8MJ-8MJBKHD
NUT,HEX,NYLOCK,5/16-24 UNF,ZN
WASHER,TUBE,HYD,#8
BRKT,MTG,SWITCH,TEMP
SWITCH,TEMP,OIL,200 DEG F
MOUNT,BULKHEAD,ELEC,4 WIRE
CAPSCREW,HH,5/16-24 UNFx.88,GD
WASHER,WROUGHT,1/4,STD,ZN
TUBE,HYD,DRIVE,RT,UPPER
TUBE,HYD,DRIVE,LT,UPPER
22
PAGE
23
HYDRAULICS: HOSES & TUBES
ASV, Inc.
GRAND RAPIDS, MN.
PAGE
REF.
NO.
PART
NUMBER
QTY
1
2
3
4
5
6
7
8
9
10
12
0307-455
0307-448
0307-457
0307-454
0307-456
0307-294
0302-907
0305-222
0301-829
0016-008
0307-546
2
1
1
1
2
1
1
2
1
1
2
DESCRIPTION
HOSE,PRES,3625 PSI,RELIEF,50"
HOSE,PRES,3625 PSI,DUMP,FILTER
HOSE,PRES,4000 PSI,QC,17.5"
HOSE,PRES,3625 PSI,FILTER,34"
HOSE,PRES,3000 PSI,CHARGE,57"
TUBE,HYD,PRESSURE,VALVE,LOADER
ADAPTER,HOSE,JIC,SWIVEL,90^ (1
ADAPTER,TEE,12MJ-12FJX-12MJ
ADAPTER,TEE,8MJ-8FJX-8MJ
ADAPTER,BULKHEAD,6MJ-6BKHD
ADAPTER,CAP,8FJ
REF.
NO.
PART
NUMBER
QTY
DESCRIPTION
24
PAGE
25
HYDRAULICS: HOSES & QUICK COUPLERS
ASV, Inc.
GRAND RAPIDS, MN.
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
PART
NUMBER
0307-473
0307-474
0307-451
0307-449
0307-450
0307-438
0307-569
0307-677
0300-582
0302-245
0400-259
0302-240
0400-594
0302-250
0302-398
0302-244
0302-738
0400-158
0401-731
0302-748
0302-737
0401-732
0400-258
PAGE
QTY
1
1
4
1
1
3
2
2
4
2
1
1
2
3
7
1
1
18
1
2
2
7
7
DESCRIPTION
HOSE,PRES,3000PSI,INLET,VALVE
HOSE,PRES,3625PSI,RETURN,VALVE
HOSE,PRES,3000 PSI,VALVE,LOADE
HOSE,PRES,3000 PSI,VALVE,LOADE
HOSE,PRES,3000 PSI,VALVE,LOADE
ADAPTER,8MJ-8FJX90M
HOSE,PRES,3000PSI,JUMPER,CRADL
COVER, HOSE, 24" X 1.5"
CABLE,TIE,SMALL
ADAPTER,FLARE TO PIPE 90^ (8-8
COVER,DUST,FEMALE,BLACK
ADAPTER,FLARE TO PIPE (12-12)
ADAPTER,TEE,PIPE TO FLARE (8-8
ADAPTER,FLARE TO PIPE (8-8)
WASHER,ADAPTER,1.44 x 1.17 x .
ADAPTER,FLARE TO PIPE 45^ (8-8
ADAPTER,FLARE TO PIPE,90^ (12SPACER,WASHER,HYDRAULICS,AUXIL
COUPLER,MALE,QUICK,1/2
COUPLER,FEMALE,3/4
COVER,DUST,MALE,3/4
COUPLER,QUICK,FEMALE,1/2
COVER,DUST,MALE,BLACK
REF.
NO.
PART
NUMBER
QTY
DESCRIPTION
26
PAGE
27
4045D & 4045T ENGINE ASSEMBLY
ASV, Inc.
GRAND RAPIDS, MN.
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
PART
NUMBER
0307-003
0307-004
8040-606
0307-002
8006-677
8002-222
8051-272
0307-187
0301-389
8002-411
8051-152
0307-147
0307-146
0307-486
0307-189
0307-148
0307-437
8051-431
8002-590
8002-588
0307-190
8040-726
0307-149
0307-151
0307-150
0307-560
0307-327
0300-461
0307-434
0307-525
0307-526
8040-396
8004-040
0307-345
0307-381
PAGE
QTY
1
1
4
1
1
8
8
1
4
4
8
2
4
1
1
2
2
2
1
1
1
2
1
1
1
4
1
1
1
1
1
2
2
1
1
DESCRIPTION
ENGINE,JD,4045T
ENGINE,JD,4045D
NUT,HEX,NYLOCK,1/2-13 UNC,ZN
ASSY,SHAFT,DRIVE,JD
CAPSCREW,SOC HD,3/8-24 UNFx2.0
CAPSCREW,HH,3/8-16 UNCx1.0,GD5
WASHER,SPRING LOCK,3/8,ZN
PLATE,MOUNT,MOTOR,REAR
CAPSCREW,HH,M10 x 1.50 x 30,ZN
CAPSCREW,HH,1/2-13 UNCx3.0,GD5
WASHER,SPRING LOCK,#10,ZN
MOTOR,MOUNT,REAR
WASHER,MOUNT,MOTOR
HARNESS,WIRE,ENGINE
BRKT,MOUNT,MOTOR,FRONT,RH
MOUNT,MOTOR,FRONT
CAPSCREW,HH,M16 x 2.0 x 40mm
WASHER,SPRING LOCK,5/8,ZN
CAPSCREW,HH,5/8-11 UNCx2.75,GD
CAPSCREW,HH,5/8-11 UNCx2.25,GD
BRKT,MOUNT,MOTOR,FRONT,LH
NUT,HEX,NYLOCK,5/8-11 UNC,ZN
SPACER,FAN,1.5
FAN,SUCTION,STEEL,21"
FAN,PUSHER,STEEL,21"
CAPSCREW,HH,M10x1.5x65mm,ZN
UNIT,SENDING,TEMP,H2O
SENDING UNIT,OIL PRESSURE,
ADAPTER,TEE,PIPE,2FP-2FP-2FP
NIPPLE,BRASS,1.5"
SWITCH,PRESSURE,OIL
NUT,HEX,NYLOCK,1/4-28 UNF,ZN
CAPSCREW,HH,1/4-28 UNFx.75,GD5
BRKT,FUEL PUMP LINKAGE
WLMT,BRKT,THROTTLE,TURBO
REF.
NO.
36
37
38
39
40
41
42
43
44
45
46
47
48
PART
NUMBER
QTY
0307-338
0300-546
0307-700
0307-687
0307-731
0307-732
0307-733
8004-132
8050-262
0307-184
0300-211
0301-792
8040-456
1
1
1
1
1
1
1
1
1
1
2
1
1
DESCRIPTION
WLMT,BRKT,THROTTLE,NATURAL
CABLE,GROUND,ENGINE
NUT,HEX,5MM
HEATER,ENGINE,JD,4045
ALTERNATOR,JD,65A.
BELT,SERPENTINE,JD
STARTER,W/SOLONOID,JD
CAPSCREW,HH,5/16-24 UNFx1.0,GD
WASHER,WROUGHT,5/16,STD,ZN
WLMT,PLATE,DRIVE,JD
CAPSCREW,M8-1.25 x 25mm LG
CLAMP,LOOM
NUT,HEX,NYLOCK,5/16-24 UNF,ZN
28
PAGE
29
ASV, Inc.
GRAND RAPIDS, MN.
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
PART
NUMBER
0307-258
0307-243
0307-259
0307-255
0307-242
0307-398
0307-256
0307-740
0307-406
0307-735
0109-004
0307-734
0307-152
0307-231
8002-132
8050-262
8040-426
0307-157
0307-205
0307-159
0307-623
0307-156
0307-737
0307-574
0307-739
0307-241
8002-407
0300-457
0302-672
8002-222
8040-486
MUFFLER & AIR CLEANER (TURBO) ASSEMBLY
PAGE
QTY
1
1
3
1
1
1
1
1
1
2
1
1
1
2
4
4
4
2
1
1
1
1
1
1
1
1
2
2
2
4
4
DESCRIPTION
CLAMP,T-BOLT,3.5"
ELBOW,90^ RUBBER,3"ID
CLAMP,T-BOLT,3.0"
TUBING,3.00" OD,ALUMINIZED
ELBOW,90^ REDUCING,3.5" TO 3"
INSERT,RUBBER,PRECLEANER
PRECLEANER,AIR,SY-KLONE
BOOT,ELIMINATOR,DUST
FILTER,SECONDARY
NUT,WING,AIR CLEANER
FILTER,PRIMARY
COVER,END,AIR CLEANER
CLEANER,AIR
CLAMP,MOUNT,AIR CLEANER
CAPSCREW,HH,5/16-18 UNCx1.0,GD
WASHER,WROUGHT,5/16,STD,ZN
NUT,HEX,NYLOCK,5/16-18 UNC,ZN
CLAMP,EXHAUST,BENT BOLT
TUBE,4"ID,FLEX
CLAMP,EXHAUST,SEALCLAMP
WLMT,EXHAUST,HD4500T
CLAMP,V-BAND,TURBO
WELDMENT,GUARD,MUFFLER
WLMT,MUFFLER
CANISTER,AIR CLEANER
WLMT,BRACE,MUFFLER
CAPSCREW,HH,1/2-13 UNCx2.0,GD5
MOUNT,ENGINE,FRONT
WLMT,NUT,LOCK
CAPSCREW,HH,3/8-16 UNCx1.0,GD5
NUT,HEX,NYLOCK,3/8-16 UNC,ZN
REF.
NO.
PART
NUMBER
QTY
DESCRIPTION
30
PAGE
31
MUFFLER & AIR CLEANER (NATURAL) ASSEMBLY
ASV, Inc.
GRAND RAPIDS, MN.
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
PART
NUMBER
0307-464
0307-261
0307-258
0307-152
0307-398
0307-256
0307-740
0307-406
0109-004
0307-735
0307-734
8040-426
0307-231
8002-132
8050-262
8040-486
0307-155
0307-157
0307-205
0307-159
0307-201
0307-213
8002-137
0307-574
0307-737
0307-241
8002-407
0300-457
0302-672
8002-222
0307-739
PAGE
QTY
1
1
1
1
1
1
1
1
1
2
1
4
2
4
4
4
2
3
1
1
1
1
2
1
1
1
2
2
2
4
1
DESCRIPTION
HOSE,INTAKE,AIR,HD,NAT
CLAMP,T-BOLT,2.50"
CLAMP,T-BOLT,3.5"
CLEANER,AIR
INSERT,RUBBER,PRECLEANER
PRECLEANER,AIR,SY-KLONE
BOOT,ELIMINATOR,DUST
FILTER,SECONDARY
FILTER,PRIMARY
NUT,WING,AIR CLEANER
COVER,END,AIR CLEANER
NUT,HEX,NYLOCK,5/16-18 UNC,ZN
CLAMP,MOUNT,AIR CLEANER
CAPSCREW,HH,5/16-18 UNCx1.0,GD
WASHER,WROUGHT,5/16,STD,ZN
NUT,HEX,NYLOCK,3/8-16 UNC,ZN
CLAMP,V-BAND,NATURAL
CLAMP,EXHAUST,BENT BOLT
TUBE,4"ID,FLEX
CLAMP,EXHAUST,SEALCLAMP
ELBOW,90,4" OD,16GA STEEL,ALUM
WLMT,EXHAUST,JOHN DEERE,NON-TU
CAPSCREW,HH,5/16-18 UNCx2.0,GD
WLMT,MUFFLER
WELDMENT,GUARD,MUFFLER
WLMT,BRACE,MUFFLER
CAPSCREW,HH,1/2-13 UNCx2.0,GD5
MOUNT,ENGINE,FRONT
WLMT,NUT,LOCK
CAPSCREW,HH,3/8-16 UNCx1.0,GD5
CANISTER,AIR CLEANER
REF.
NO.
PART
NUMBER
QTY
DESCRIPTION
32
PAGE
33
RADIATOR & OIL COOLER ASSEMBLY
ASV, Inc.
GRAND RAPIDS, MN.
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
PART
NUMBER
0307-271
0307-267
0307-266
8002-404
8051-332
0307-553
0301-577
8050-277
0307-706
8002-039
8050-222
8040-366
8002-222
0307-705
8040-486
0307-465
0300-686
0307-466
0307-133
0307-556
0303-115
0307-388
0307-675
8002-042
8002-224
0300-496
0307-458
0307-459
0307-678
0300-582
0307-741
0361-001
0361-002
0307-659
0300-780
PAGE
QTY
1
1
1
6
6
2
2
16
2
6
12
12
4
2
16
1
4
1
2
1
1
2
6
6
12
2
1
1
1
4
1
1
1
1
1
DESCRIPTION
WLMT,FRAME,RADIATOR
WLMT,PANEL,HINGE
WLMT,PANEL,CLAMP
CAPSCREW,HH,1/2-13 UNCx1.25,GD
WASHER,SPRING LOCK,1/2,ZN
WLMT,PIN,HINGE,COOLER
PIN,COTTER,5/32 x 1 3/4
WASHER,WROUGHT,3/8,SAE,ZN
PLATE,SEAL,SHROUD
CAPSCREW,HH,1/4-20 UNCx.625,GD
WASHER,WROUGHT,1/4,STD,ZN
NUT,HEX,NYLOCK,1/4-20 UNC,ZN
CAPSCREW,HH,3/8-16 UNCx1.0,GD5
SEAL,SHROUD
NUT,HEX,NYLOCK,3/8-16 UNC,ZN
HOSE,RADIATOR,UPPER,HD4500
CLAMP,HOSE,2.0,#32
HOSE,RADIATOR,LOWER,HD4500
SPACER,RADIATOR
SCREEN,COOLER
GRILL,MACHINED
PIN,CLEVIS,1/2 x 2-1/2
PAD, SCREEN, GRILL,31" X .375
CAPSCREW,HH,1/4-20 UNCx1.0,GD5
CAPSCREW,HH,3/8-16 UNCx1.25,GD
ADAPTER,FLARE TO PIPE (12-16)
HOSE,PRES,3625 PSI,COOLER,125"
HOSE,PRES,3625 PSI,COOLER,75"
COVER, HOSE,69" X 1.5"
CABLE,TIE,SMALL
FRAME,COOLERS
RADIATOR,OIL
RADIATOR,WATER
CAP,RADIATOR,10#
FITTING,DRAIN,RADIATOR
REF.
NO.
36
37
38
39
40
41
42
43
PART
NUMBER
QTY
0307-222
0307-383
0307-384
0307-385
0307-191
8002-040
8040-366
0307-679
1
2
2
2
2
4
4
1
DESCRIPTION
SHROUD,FAN
WLMT,HANDLE,LATCH,GRILL
WLMT,HOOK,LATCH,GRILL
WLMT,ADJUST,LATCH,GRILL
BAR,CROSS,CLAMP
CAPSCREW,HH,1/4-20 UNCx.75,GD5
NUT,HEX,NYLOCK,1/4-20 UNC,ZN
COVER,HOSE,119" x 1.5"
34
PAGE
35
CHASSIS ASSEMBLY
ASV, Inc.
GRAND RAPIDS, MN.
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
PART
NUMBER
0307-017
0307-252
0302-492
8051-242
8013-130
0302-609
0302-133
0302-135
0302-253
0307-704
0400-588
8051-332
0307-297
8002-404
8050-342
0307-277
0307-421
8040-486
8002-229
8050-272
8002-224
0307-225
0307-229
0307-318
0307-419
0301-809
8004-132
8002-222
8050-262
8040-426
0302-489
0307-510
0307-511
0307-481
8051-272
PAGE
QTY
1
1
1
14
14
1
1
1
1
1
2
12
1
8
6
2
2
14
6
14
6
1
1
1
2
4
12
10
12
4
4
1
1
1
8
DESCRIPTION
WLMT,CHASSIS,MD4500 & MD4500T
COVER,RESERVOIR,FORMED
SEAL,OIL,RESERVOIR
WASHER,SPRING LOCK,5/16,ZN
CAPSCREW,HH,NYLOCK,5/16-24x.75
PAD,SKID (MASKED ADHESIVE BACK
CAP,FILLER
STRAINER,FILLER
PLUG,PIPE,1" NPT
TRIM,EDGE,RUBBER
WLMT,PIN,MTG,ATTACHMENT
WASHER,SPRING LOCK,1/2,ZN
PLATE,SKID
CAPSCREW,HH,1/2-13 UNCx1.25,GD
WASHER,WROUGHT,1/2,SAE,ZN
FLAP,MUD
STRAP,FLAP,MUD
NUT,HEX,NYLOCK,3/8-16 UNC,ZN
CAPSCREW,HH,3/8-16 UNCx2.5,GD5
WASHER,WROUGHT,3/8 x.744,ZN
CAPSCREW,HH,3/8-16 UNCx1.25,GD
WLMT,MTG,HOOD/AIR CLEANER
WLMT,MTG,HOOD,LH
WLMT,CRADLE,TANK
PANEL,ACCESS,TANK
SCREW,MACH,#10 x 3/4,PH,EXT
CAPSCREW,HH,5/16-24 UNFx1.0,GD
CAPSCREW,HH,3/8-16 UNCx1.0,GD5
WASHER,WROUGHT,5/16,STD,ZN
NUT,HEX,NYLOCK,5/16-18 UNC,ZN
WLMT,MTG,COVER,CABLE
WLMT,GUARD,HOSE,RIGHT
WLMT,GUARD,HOSE,LEFT
WLMT,GUIDE,CABLE
WASHER,SPRING LOCK,3/8,ZN
REF.
NO.
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
PART
NUMBER
QTY
0307-585
0307-586
8002-405
8040-606
0307-576
0307-372
0307-727
0307-709
8050-277
0307-588
0307-670
0302-042
0300-522
8040-276
8060-648
0302-965
0307-405
0307-326
0307-665
1
1
2
2
1
2
1
1
6
1
1
4
8
8
8
8
2
1
1
DESCRIPTION
GUARD,DRIVESHAFT,TOP
GUARD,DRIVESHAFT,BOTTOM
CAPSCREW,HH,1/2-13 UNCx1.5,GD5
NUT,HEX,NYLOCK,1/2-13 UNC,ZN
WLMT,GUARD,HOSE
GUARD,ENGINE,RH
COVER,ACCESS,DRIVE SHAFT
EDGING,GUARD,HOSE
WASHER,WROUGHT,3/8,SAE,ZN
HOOD,ENGINE,HD4500
SEAL, HOOD, HD
LATCH,RUBBER T-HANDLE
SCREW,MACHINE,PHL,PAN,#10-32x1
NUT,HEX,NYLOCK,10-32 UNF,ZN
RIVET,BLIND,3/16 x .575
WASHER,RIVET,#7
DECAL,POSI-TRACK,HD
MAT,FLOOR,HD4500
WLMT,STOP,LOADER,HD
36
PAGE
37
SUSPENSION AXLE & TRACK ASSEMBLY
ASV, Inc.
GRAND RAPIDS, MN.
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART
NUMBER
0307-006
0307-007
0307-332
0307-333
8002-677
8002-587
8040-786
8040-726
8051-440
8051-431
8002-406
8040-606
0302-758
8050-436
8050-406
PAGE
QTY
1
1
4
4
8
8
8
8
8
8
12
12
2
4
8
DESCRIPTION
AXLE,TORSION,REAR
AXLE,TORSION,FRONT
SPACER,MTG,AXLE,LARGE
SPACER,MTG,AXLE,SMALL
CAPSCREW,HH,3/4-10 UNCx2.0,GD5
CAPSCREW,HH,5/8-11 UNCx2.0,GD5
NUT,HEX,NYLOCK,3/4-10 UNC,ZN
NUT,HEX,NYLOCK,5/8-11 UNC,ZN
WASHER,SPRING LOCK,3/4,ZN
WASHER,SPRING LOCK,5/8,ZN
CAPSCREW,HH,1/2-13 UNCx1.75,GD
NUT,HEX,NYLOCK,1/2-13 UNC,ZN
TRACK,QUIMPEX
WASHER,WROUGHT,3/4
WASHER,WROUGHT,5/8
REF.
NO.
PART
NUMBER
QTY
DESCRIPTION
38
PAGE
39
LS DRIVE ASSEMBLY
ASV, Inc.
GRAND RAPIDS, MN.
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
PART
NUMBER
0302-374
0302-915
0302-765
0302-635
0307-084
0301-644
0305-196
0307-067
0307-037
0307-038
0307-039
0303-027
0307-072
0307-074
0307-030
0307-063
0307-025
0307-169
8002-405
0307-071
8002-584
8051-431
8002-406
8040-606
8051-332
0307-625
0300-301
0300-289
0307-808
0307-810
0307-681
0307-680
0307-626
0307-809
PAGE
QTY
12
2
24
24
1
12
9
1
1
1
1
1
1
1
1
1
1
1
2
1
6
6
12
12
8
1
1
2
1
1
1
2
1
1
DESCRIPTION
CAPSCREW,HH,1/2-13 UNC x 12.43
RING,SPROCKET,FORMED
SLEEVE,OUTER,TOOTH,SPROCKET
TOOTH,DRIVE,SPROCKET
WLMT,SPROCKET,DRIVE
NUT,TOP LOCK,STL,1/2-13 UNC,ZN
NUT,LUG,1/2-20 UNF
WLMT,MTG,BEARING,RH
FLANGE,BEARING
HOUSING,SEAL,BEARING
BEARING (62092RS)
SEAL,AP,50 x 90 x 13.7
RING,RETAINING,EXTERNAL
PLUG,HOUSING,BEARING
PLANETARY,DRIVE,AUBURN,21.74:1
WLMT,MTG,DRIVE,LH
MOTOR,HYD,EATON,2.48
O-RING,4.0" ID x 4-3/16" OD
CAPSCREW,HH,1/2-13 UNCx1.5,GD5
RING,RETAINING,INTERNAL
CAPSCREW,HH,5/8-11 UNCx1.25,GD
WASHER,LOCK,SPRING,5/8
CAPSCREW,HH,1/2-13 UNCx1.75,GD
NUT,HEX,NYLOCK,1/2-13 UNC,ZN
WASHER,SPRING LOCK,1/2,ZN
WLMT,RETAINER,SLIDE,INSIDE
ADAPTER,O-RING TO FLARE 90^
ADAPTER,O-RING TO FLARE (16-12
HOSE,PRES,4000 PSI,MOTOR,DRIVE
HOSE,PRES,3000 PSI,CASE,DRIVE,
COVER, HOSE,38" X 1.5"
COVER, HOSE,33" X 1.5"
WLMT,RETAINER,SLIDE,OUTER,LH
HOSE,PRES,4000 PSI,MOTOR,DRIVE
REF.
NO.
PART
NUMBER
QTY
DESCRIPTION
40
PAGE
41
RS DRIVE ASSEMBLY
ASV, Inc.
GRAND RAPIDS, MN.
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
PART
NUMBER
0302-374
0302-915
0302-765
0302-635
0307-084
0301-644
0305-196
0307-082
0307-037
0307-038
0307-039
0303-027
0307-072
0307-074
0307-030
0307-075
0307-025
0307-169
8002-405
0307-071
8002-584
8051-431
8002-406
8040-606
8051-332
0307-625
0300-301
0300-289
0307-806
0307-810
0307-681
0307-627
0307-680
8002-224
0307-598
PAGE
QTY
12
2
24
24
1
12
9
1
1
1
1
1
1
1
1
1
1
1
2
1
6
6
12
12
8
1
1
2
1
1
1
1
2
2
1
DESCRIPTION
CAPSCREW,HH,1/2-13 UNC x 12.43
RING,SPROCKET,FORMED
SLEEVE,OUTER,TOOTH,SPROCKET
TOOTH,DRIVE,SPROCKET
WLMT,SPROCKET,DRIVE
NUT,TOP LOCK,STL,1/2-13 UNC,ZN
NUT,LUG,1/2-20 UNF
WLMT,MTG,BEARING,LH
FLANGE,BEARING
HOUSING,SEAL,BEARING
BEARING (62092RS)
SEAL,AP,50 x 90 x 13.7
RING,RETAINING,EXTERNAL
PLUG,HOUSING,BEARING
PLANETARY,DRIVE,AUBURN,21.74:1
WLMT,MTG,DRIVE,RH
MOTOR,HYD,EATON,2.48
O-RING,4.0" ID x 4-3/16" OD
CAPSCREW,HH,1/2-13 UNCx1.5,GD5
RING,RETAINING,INTERNAL
CAPSCREW,HH,5/8-11 UNCx1.25,GD
WASHER,LOCK,SPRING,5/8
CAPSCREW,HH,1/2-13 UNCx1.75,GD
NUT,HEX,NYLOCK,1/2-13 UNC,ZN
WASHER,SPRING LOCK,1/2,ZN
WLMT,RETAINER,SLIDE,INSIDE
ADAPTER,O-RING TO FLARE 90^
ADAPTER,O-RING TO FLARE (16-12
HOSE,PRES,4000 PSI,MOTOR,DRIVE
HOSE,PRES,3000 PSI,CASE,DRIVE,
COVER, HOSE,38" X 1.5"
WLMT,RETAINER,SLIDE,OUTER,RH
COVER, HOSE33" X 1.5"
CAPSCREW,HH,3/8-16 UNCx1.25,GD5
CYLINDER,BRAKE,HD4500
REF.
NO.
PART
NUMBER
36
37
38
39
40
41
0307-600
0307-829
0307-828
0300-286
8051-272
0307-807
QTY
1
1
1
1
2
1
DESCRIPTION
ADAPTER,4MB-6MJ90^
HOSE,PRES,3000PSI,VENT,BRAKE
HOSE,PRES,3000PSI,CHARGE,BRAKE
ADAPTER,O-RING TO FLARE (6-6)
WASHER,SPRING LOCK,3/8,ZN
HOSE,PRES,4000 PSI,MOTOR,DRIVE
42
PAGE
43
RS UNDERCARRIAGE ASSEMBLY
ASV, Inc.
GRAND RAPIDS, MN.
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART
NUMBER
0307-078
0307-093
0307-113
8051-272
8002-222
8002-406
8002-224
0307-022
0307-101
8051-332
8040-606
8040-486
0307-023
0307-021
0307-024
PAGE
QTY
2
6
1
12
12
12
4
1
1
12
12
12
1
3
1
DESCRIPTION
PLATE,SUPPORT,IDLER
LOCK,AXLE,CARRIAGE
WLMT,SWING JOINT
WASHER,SPRING LOCK,3/8,ZN
CAPSCREW,HH,3/8-16 UNCx1.0,GD5
CAPSCREW,HH,1/2-13 UNCx1.75,GD
CAPSCREW,HH,3/8-16 UNCx1.25,GD
ASSY,TUBE,AXLE
WLMT,TUB,SUSPENSION,RH
WASHER,SPRING LOCK,1/2,ZN
NUT,HEX,NYLOCK,1/2-13 UNC,ZN
NUT,HEX,NYLOCK,3/8-16 UNC,ZN
ASSY,TUBE,AXLE,FRONT
ASSY,WHEEL,CARRIAGE
ASSY,TUBE,AXLE,REAR
REF.
NO.
PART
NUMBER
QTY
DESCRIPTION
44
PAGE
45
LS UNDERCARRIAGE ASSEMBLY
ASV, Inc.
GRAND RAPIDS, MN.
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
PART
NUMBER
0307-078
0307-093
0307-113
8051-272
8002-222
8002-406
8002-224
0307-022
0307-077
8051-332
8040-606
8040-486
0307-023
0307-021
0307-024
PAGE
QTY
2
6
1
12
12
12
4
1
1
12
12
12
1
3
1
DESCRIPTION
PLATE,SUPPORT,IDLER
LOCK,AXLE,CARRIAGE
WLMT,SWING JOINT
WASHER,SPRING LOCK,3/8,ZN
CAPSCREW,HH,3/8-16 UNCx1.0,GD5
CAPSCREW,HH,1/2-13 UNCx1.75,GD
CAPSCREW,HH,3/8-16 UNCx1.25,GD
ASSY,TUBE,AXLE
WLMT,TUB,SUSPENSION,LH
WASHER,SPRING LOCK,1/2,ZN
NUT,HEX,NYLOCK,1/2-13 UNC,ZN
NUT,HEX,NYLOCK,3/8-16 UNC,ZN
ASSY,TUBE,AXLE,FRONT
ASSY,WHEEL,CARRIAGE
ASSY,TUBE,AXLE,REAR
REF.
NO.
PART
NUMBER
QTY
DESCRIPTION
46
PAGE
47
CARRIAGE ASSEMBLY
ASV, Inc.
GRAND RAPIDS, MN.
REF.
NO.
PART
NUMBER
1
2
3
4
5
0307-080
0307-022
0307-093
8051-272
8002-222
PAGE
QTY
1
2
4
8
8
DESCRIPTION
WLMT,PIVOT,CARRIAGE
ASSY,TUBE,AXLE
LOCK,AXLE,CARRIAGE
WASHER,SPRING LOCK,3/8,ZN
CAPSCREW,HH,3/8-16 UNCx1.0,GD5
REF.
NO.
PART
NUMBER
QTY
DESCRIPTION
48
PAGE
49
AXLE ASSEMBLY (0307-022)
ASV, Inc.
GRAND RAPIDS, MN.
PAGE
REF.
NO.
PART
NUMBER
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
8002-225
0307-090
0307-009
0303-028
0307-087
0307-123
0307-168
0307-001
0307-091
0307-088
0307-085
0307-079
0301-103
0307-718
8040-486
8051-272
24
2
2
2
2
2
2
2
2
2
1
1
1
1
24
24
DESCRIPTION
CAPSCREW,HH,3/8-16 UNCx1.5,GD5
PLATE,WHEEL,OUTER,6.5 x .1875
WHEEL,UHMW,OUTER,10"
SEAL,AP,35 x 72 x 19.5
COLLAR,SEAL,BEARING
O-RING,68mm ID x 2mm CS
SEAL,35 x 62 x 7TB
BEARING,BALL,35 x 72 x 17
O-RING,35mm ID x 2.5mm CS
COLLAR,STOP,BEARING
AXLE,WHEEL,CARRIAGE
WELDMENT,HOUSING,AXLE
PLUG,3/8-18 NPT,SOC HD
WHEEL,SPLIT,10"
NUT,HEX,NYLOCK,3/8-16 UNC,ZN
WASHER,SPRING LOCK,3/8,ZN
REF.
NO.
PART
NUMBER
QTY
DESCRIPTION
50
PAGE
51
AXLE ASSEMBLY (0307-023)
ASV, Inc.
GRAND RAPIDS, MN.
PAGE
REF.
NO.
PART
NUMBER
QTY
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
8002-225
0307-089
0307-009
0303-028
0307-620
0307-087
0307-123
0307-168
0307-001
0307-091
0307-088
0307-618
0301-103
8040-486
8051-272
0307-616
0307-718
24
2
2
2
2
2
2
2
4
2
2
1
1
24
24
1
1
DESCRIPTION
CAPSCREW,HH,3/8-16 UNCx1.5,GD5
PLATE,WHEEL,INNER,6.5 x .1875
WHEEL,UHMW,OUTER,10"
SEAL,AP,35 x 72 x 19.5
RING,RETAINING,INTERNAL,AXLE
COLLAR,SEAL,BEARING
O-RING,68mm ID x 2mm CS
SEAL,35 x 62 x 7TB
BEARING,BALL,35 x 72 x 17
O-RING,35mm ID x 2.5mm CS
COLLAR,STOP,BEARING
WLMT,TUBE,AXLE,FRONT
PLUG,3/8-14 NPT,SOC HD
NUT,HEX,NYLOCK,3/8-16 UNC,ZN
WASHER,SPRING LOCK,3/8,ZN
AXLE,END,SUSPENSION,HD
WHEEL,SPLIT,10"
REF.
NO.
PART
NUMBER
QTY
DESCRIPTION
52
PAGE
53
AXLE ASSEMBLY (0307-024)
ASV, Inc.
GRAND RAPIDS, MN.
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
PART
NUMBER
8002-226
0307-095
0307-011
0303-028
0307-620
0307-087
0307-123
0307-168
0307-001
0307-091
0307-088
0301-103
0307-616
8040-486
8051-272
0307-619
0307-717
PAGE
QTY
24
2
2
2
2
2
2
2
4
2
2
1
1
24
24
1
1
DESCRIPTION
CAPSCREW,HH,3/8-16UNCx1.75,GD5
PLATE,WHEEL,INNER,9.75 x .25
WHEEL,END,14"
SEAL,AP,35x72x19.5
RING,RETAINING,INTERNAL,AXLE
COLLAR,SEAL,BEARING
O-RING,68mm ID x 2mm CS
SEAL,35 x 62 x 7TB
BEARING,BALL,35 x 72 x 17
O-RING,35mm ID x 2.5mm CS
COLLAR,STOP,BEARING
PLUG,3/8-18 NPT,SOCKET HD
AXLE,END,SUSPENSION,HD
NUT,HEX,NYLOCK,3/8-16 UNC,ZN
WASHER,SPRING LOCK,3/8,ZN
WLMT,TUBE,AXLE,REAR
WHEEL,SPLIT,14"
REF.
NO.
PART
NUMBER
QTY
DESCRIPTION
54
PAGE
55
LOADER ASSEMBLY
ASV, Inc.
GRAND RAPIDS, MN.
REF.
NO.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
PART
NUMBER
0307-336
0400-639
0303-145
0302-623
0401-554
0400-638
0307-422
0400-158
0401-337
0400-258
0401-336
0400-259
0307-404
0302-245
0300-500
0307-355
0307-337
0307-435
0307-658
0302-993
0307-594
0307-593
0307-597
0307-592
0307-596
0307-595
0307-330
8002-132
8051-242
0307-415
0300-607
0302-435
0300-946
0307-329
0302-537
PAGE
QTY
1
4
2
2
4
4
8
11
2
2
8
8
2
10
8
4
6
2
2
4
4
4
2
2
2
2
2
8
8
2
4
6
2
2
6
DESCRIPTION
WLMT,HD LOADER
PIN,LOADER,1.0 x 4.5
CYLINDER,2.5BOREx24.75STRx1.5R
CYLINDER,2.5BOREx17.25STRx1.25
PIN,LOADER,1.0x4.0
PIN,LOADER,1.0 x 5.5
BEARING,BUSHING,1 X 1 1/4 X 1/
SPACER,WASHER,HYDRAULICS,AUXIL
COUPLER,QUICK,FEMALE,1/2
COVER,DUST,MALE,BLACK
COUPLER,MALE,QUICK,1/2
COVER,DUST,FEMALE,BLACK
DECAL,LOGO,ASV,3.5" x 9.0"
ADAPTER,FLARE TO PIPE 90^ (8-8
ADPT,ADJ,90^L,37^FL TO 9/16-18
ADAPTER,BULKHEAD,8MJ-8MJBKHD
ADAPTER,8MJ-8MJBHKD90^ (8-8)
ADAPTER,TEE,8MJ-8MJ-8MJ
HOSE,PRES,3000 PSI,QC,LOADER,1
HOSE,CYL,LOADER,20"
HOSE,PRES,3000PSI,BUCKET,68"
HOSE,PRES,3000PSI,CYL,LIFT,66"
HOSE,PRES,3000PSI,LOW FLOW,68"
HOSE,PRES,3000PSI,FRAME,LOAD,6
HOSE,PRES,3000PSI,BUCKET,44.75
HOSE,PRES,3000PSI,BUCKET,26"
PLATE,MTG HYD COUPLING
CAPSCREW,HH,5/16-18 UNCx1.0,GD
WASHER,SPRING LOCK,5/16,ZN
MOUNT,PLATE,BULKHEAD
ZERK,GREASE,1/4-28
FITTING,GREASE,1/8 NPT,90D
FITTING,GREASE,1/8 NPT
COVER,END TUBE
SCREW,HWH,TAPPING,5/16-18x3/4,
REF.
NO.
PART
NUMBER
QTY
36
37
38
39
40
41
42
43
44
45
46
47
48
8002-225
0307-589
8040-486
8002-222
0307-621
0307-622
0302-749
0302-736
0302-768
0302-738
0302-398
0302-748
0302-737
4
6
12
4
2
2
2
2
2
2
6
2
2
DESCRIPTION
CAPSCREW,HH,3/8-16 UNCx1.5,GD5
BOLT,PLOW,3/8 x 1.0
NUT,HEX,NYLOCK,3/8-16 UNC,ZN
CAPSCREW,HH,3/8-16 UNCx1.0,GD5
DECAL,HD4520,12"X2.5"
DECAL,HD4500,12"X2.5"
COUPLER,MALE,3/4
COVER,DUST,FEMALE,3/4
HOSE,PRESSURE,2 WIRE,3000 PSI,
ADAPTER,FLARE TO PIPE,90^ (12WASHER,ADAPTER,1.44 x 1.17 x .
COUPLER,FEMALE,3/4
COVER,DUST,MALE,3/4
56
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