Series Relays

HV
Series Relays
DC High voltage switching solution
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Main relay
(HV02 series)
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Pre-charge relay
(HV01 series)
Main relay
(HV02 series)
High voltage
Batteries
HV01 Series
Relay Selection Chart
(VDC)
HV011(Ser.)
600VDC 7A
700
HV012(H)(Ser.)
600VDC 7A
HV013(Ser.)
600VDC 10A
HV015(Ser.)
600VDC 10A
600
500 HV010(Ser.) HV011(Ser.)
400VDC 6A
HV012(H)(Ser.)
400VDC 10A 400VDC 20A, 25A(H)
HV015(Ser.)
HV013(Ser.)
40A
400VDC 30A (Max. 400VDC
Carry current 50A)
400
300
200
※ Flanged cover type are available.
10A
20A
30A
40A
HV02 Series
Relay Selection Chart
(VDC)
HV022(Ser.)
600VDC 60A (1)
700
600
500
HV022(Ser.)
400VDC 80A
HV024(Ser.)
400VDC 120A
400
300
200
Note: (1) Each 1 form A contact connected in series.
※ Flanged cover type and quick terminal type are available.
80A
120A
50A
HV01 Series
Data sheet
Description
Relay type
HV010
HV011
HV012(H)
Contact configuration
Nominal switching capacity
(resistive load)
6A 400VDC 10A 400VDC
20A 400VDC
30A 400VDC 40A 400VDC
25A 400VDC (H)
12VDC
Pick up voltage (Max.)
9.0V
Drop out voltage (Min.)
0.6V
Contact voltage drop (1)
Typ. 40mV at 10A
Between open contact
: AC 2000V / 1 min.
Between contact and coil : AC 2500V / 1 min.
Insulation resistance (1)
100M
Min. (DC500V)
Operate time (1)
30ms Max.
Release time (1)
15ms Max.
Mechanical (Min.)
Electrical (Min.)
Ambient temperature
Weight
Terminal connection
1.8W
1.25W
Power consumption
Life
expectancy
HV015
1A
Rated voltage
Breakdown voltage (1)
HV013
500,000 ops.
(2)
(2)
100,000 ops. 100,000 ops.
5,000 ops.
10,000 ops.
1,000 ops. (H)
5,000 ops.
-40 ~ 85°C (no freezing)
Approx. 65g , 70g(flanged cover)
Quick terminal ; Plug-in terminal ; PCB terminal
※Note : (1) Initial value. Operate and release time excluding contact bounce.
(2) Pre-charging simulation circuit.
(3) Load sides with polarities (+) and (-) .
(4) To use a varistor could absorb the coil surge of relay. The life expectancy will be lower
when a diode is used.
(5) Consider the heat of PCB is necessary with actual application.
(6) Please contact Song Chuan for the detailed information.
Outline dimensions
HV010/HV011/HV012 Flux tight cover type
 Wiring Diagram
2(-)
5
6
0.8-4
2(-)Contact terminal
20
6.3-4
1(+)Contact terminal
(0.031)
(1.299)
33
1(+)
11
(0.433)
(0.787)
32
(1.259)
(0.248)
26.8
(1.055)
(bottom view)
1.6
18
Load sides with polarities (+) and (-).
(0.709)
15
(0.590)
6 Coil terminal
5 Coil terminal
(0.063)
TOLERANCE:
LESS THAN: 1(0.039) ±0.1(0.004)
5(0.197) ±0.3(0.012)
20(0.787) ±0.5(0.020)
MORE THAN: 20(0.787) ±1(0.039)
HV013/HV015 Flux tight cover type
 Wiring Diagram
31.6
(1.244)
(bottom view)
11
2(-)
5
6
1(+)Contact terminal
(0.433)
2(-)Contact terminal
Load sides with polarities (+) and (-).
23
15
20
(0.905)
(0.787)
35
(1.377)
6.3-4
(0.248)
0.8-4
(0.031)
32
(1.259)
1(+)
(0.590)
6 Coil terminal
5 Coil terminal
TOLERANCE:
LESS THAN: 1(0.039) ±0.1(0.004)
5(0.197) ±0.3(0.012)
20(0.787) ±0.5(0.020)
MORE THAN: 20(0.787) ±1(0.039)
Outline dimensions
HV010/HV011/HV012 Flanged cover (flux tight) type
 Wiring Diagram
4.5-2
(0.071)
11
2(-)
5
6
2(-)Contact terminal
Load sides with polarities (+) and (-).
18
44
(0.709)
15
(0.590)
(1.732)
20
33
(0.787)
6.3-4
0.8-4
(0.177)
1(+)Contact terminal
(0.031)
(2.067)
1(+)
Ø4.5-2
(0.433)
(1.299)
32.2
(1.259)
52.5
(top view)
Ø1.8-4
(0.248)
26.8
(1.055)
(0.177)
1.6
(0.063)
5 Coil terminal
6 Coil terminal
5.7
(0.224)
TOLERANCE:
LESS THAN: 1(0.039) ±0.1(0.004)
5(0.197) ±0.3(0.012)
20(0.787) ±0.5(0.020)
MORE THAN: 20(0.787) ±1(0.039)
HV013/HV015 Flanged cover (flux tight) type
 Wiring Diagram
1(+) Contact terminal
11
(0.236)
50
(1.968)
15
20
23
(0.905)
(0.787)
(0.031)
5
6
Load sides with polarities (+) and (-).
35
6.3-4
0.8-4
63
(2.480)
5.7
2(-)
2(-) Contact terminal
(0.590)
6 Coil terminal
(0.224)
1(+)
Ø6-2
(0.433)
(1.377)
32.2
(1.267)
(0.248)
31.6
(1.244)
(top view)
5 Coil terminal
TOLERANCE:
LESS THAN: 1(0.039) ±0.1(0.004)
5(0.197) ±0.3(0.012)
20(0.787) ±0.5(0.020)
MORE THAN: 20(0.787) ±1(0.039)
Outline dimensions
HV010P/HV011P/HV012P
 Wiring Diagram
2(-)
5
6
1.6-2
32
1(+)Contact terminal
(1.259)
4-2
(bottom view)
1.6
6 Coil terminal
5 Coil terminal
※6.3mm for HV012HP series.
TOLERANCE:
LESS THAN: 1(0.039) ±0.1(0.004)
5(0.197) ±0.3(0.012)
20(0.787) ±0.5(0.020)
MORE THAN: 20(0.787) ±1(0.039)
1(+)
6
1(+)
(0.079x0.047)
15
15
 Wiring Diagram
1(+)
2(-)
5
6
(0.062)
1.6
(1.244)
(bottom view)
31.6
6
(0.590)
(0.590)
HV013P/HV015P
(0.264x0.047)
2(-)
5
2.0x1.2
2.0x1.2
(0.079x0.047)
6.7 x 1.2
(0.709)
(0.126x0.047)
2(-)
5
18
3.2 x 1.2
(0.709)
20
18
(0.590)
(0.063)
HV012HP
20
15
(0.787)
18
(0.709)
(0.787)
20
(0.787)
(0.031)
2.8-2
(0.110)
 PC board layout
0.8-4
(1.299)
Load sides with polarities (+) and (-).
2(-)Contact terminal
(0.157)
1(+) Contact terminal
2(-) Contact terminal
4-2
(0.157)
Load sides with polarities (+) and (-).
15
20
(0.905)
(0.787)
23
(0.031)
0.8-4
6.3-2
(0.248)
(1.377)
 PC board layout
(bottom view)
23
(0.905)
(0.590)
6.7x1.2
(0.264x0.047)
(1.318)
1.5
(0.059)
6 Coil terminal
5 Coil terminal
TOLERANCE:
LESS THAN: 1(0.039) ±0.1(0.004)
5(0.197) ±0.3(0.012)
20(0.787) ±0.5(0.020)
MORE THAN: 20(0.787) ±1(0.039)
2(-)
1(+)
6
5
2.0x1.2
(0.079x0.047)
15
(0.590)
20
33.5
(0.787)
35
33
1(+)
(0.062)
26.8
(1.055)
(bottom view)
HV02 Series
Data sheet
Description
Relay type
HV022
HV024
Contact configuration
Nominal switching capacity
(resistive load)
Rated voltage
1A
100A 400VDC
120A 400VDC
60A 400VDC
80A 400VDC
12VDC
Pick up voltage (Max.)
9.0V
Drop out voltage (Min.)
0.6V
Power consumption
5W
Contact voltage drop
Breakdown voltage
(1)
(1)
Insulation resistance (1)
Typ.10mV at 10A
Typ.10mV at 10A
Between open contact
: AC 2000V / 1 min.
Between contact and coil : AC 4000V / 1 min.
100M
Min. (DC500V)
Operate time (1)
30ms Max.
Release time (1)
30ms Max.
Mechanical (Min.)
Life expectancy
Electrical (Min.)
Ambient temperature
Weight
Terminal connection
500,000 ops.
2,000
2,000 ops. for
60A ops.
1,000 ops. for 80A
500 ops. for 200
100Aops.
100 ops. for 120A
-40 ~ 85°C (no freezing)
Approx. 180g, 185g(flanged cover)
Screw terminal; Quick terminal; Plug-in terminal; PCB terminal
※Note : (1) Initial value. Operate and release time excluding contact bounce.
(2) Load sides with polarities (+) and (-) .
(3) To use a varistor could absorb the coil surge of relay. The life expectancy will be lower
when a diode is used.
(4) Consider the heat of PCB is necessary with actual application.
(5) Please contact Song Chuan for the detailed information.
Outline dimensions
Screw terminal / Flanged cover (flux tight) type
(2.276)
HV022:1.2X12-2
41.5
(1.634)
45
(0.047X0.472)
26.5
(1.772)
43.8
HV024:2.0X12-2
(1.043)
 Wiring Diagram
(top view)
57.8
Connector part number:MG641029(KET)
(1.724)
(0.079X0.472)
4
3
4 Coil terminal
2(-)
(3.169)
80.5
2(-)Contact terminal
(2.579)
C
L
65.5
50
(1.968)
3 Coil terminal
1(+)
Load sides with polarities (+) and (-).
1(+)Contact terminal
C
L
M5-2 bolt
Ø6-2
(0.197)
(0.236)
20
※45.0mm for HV022 series.
45.8mm for HV024 series.
(2.256)
57.3
(0.787)
TOLERANCE:
LESS THAN: 1(0.039) ±0.1(0.004)
5(0.197) ±0.3(0.012)
20(0.787) ±0.5(0.020)
MORE THAN: 20(0.787) ±1(0.039)
Plug-in terminal / Flux tight cover type
41.5
(0.047X0.374)
20
43.5
(1.713)
2(-)Contact terminal
2(-)
12
(0.079X0.472)
50
HV024:2.0X12-2
(0.472)
C
L
(1.968)
1(+)
(0.906)
3
4 Coil terminal
3 Coil terminal
4
Load sides with polarities (+) and (-).
C
L
0.8X6.3-2
19
(0.031X0.248)
15
(0.591)
(0.748)
11
(0.433)
(0.89)
(0.787)
HV022:23
HV024:22.6
1(+)Contact terminal
 Wiring Diagram
(bottom view)
HV022:1.2X9.5-2
(1.634)
TOLERANCE:
LESS THAN: 1(0.039) ±0.1(0.004)
5(0.197) ±0.3(0.012)
20(0.787) ±0.5(0.020)
MORE THAN: 20(0.787) ±1(0.039)
Outline dimensions
PCB terminal / Flux tight cover type
HV022:1.2X6.3-2
(0.047X0.248)
20
2(-)
1(+)
(1.83)
(0.118)
 PC Board Layout
(bottom view)
4 Coil terminal
CL
19
0.8X2.8-2
(0.032X0.11)
(0.748)
HV022:1.6X6.7-2
(0.157)
(0.063X0.264)
20
(0.787)
4
HV024:2.4X12.4-2
CL
(0.906)
(0.89)
TOLERANCE:
LESS THAN: 1(0.039) ±0.1(0.004)
5(0.197) ±0.3(0.012)
20(0.787) ±0.5(0.020)
MORE THAN: 20(0.787) ±1(0.039)
HV022:23
(0.095X0.488)
HV024:22.6
3 Coil terminal
4
Load sides with polarities (+) and (-).
50
(0.079X0.472)
12
(0.472)
CL
HV024:2.0X12-2
(1.968)
3
(0.906)
(0.89)
2(-)Contact terminal
HV022:23
HV024:22.6
1(+)Contact terminal
(0.787)
46.5
3
12
(1.634)
 Wiring Diagram
(bottom view)
1.2X3.2-2
(0.047X0.126)
CL
19
(0.748)
(0.472)
41.5
Song Chuan Group Company Headquarter
No.377, Jhonghua Rd., Shulin Dist., New Taipei City 238, Taiwan
TEL:+886-2-86845332 FAX:+886-2-86843097,86843896
E-mail : info@songchuan.com.tw ; info1@songchuan.com.tw
Shanghai Song Chuan Precision Electron Co.,Ltd.
No.1059, Xiao Yun Road, Baoshang Industrial District, Shanghai, China 200949
TEL:+86-21-51651666 FAX:+86-21-51651611
E-mail : info@songchuan.com.tw ; info1@songchuan.com.tw
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2841Center Port Circle, Pompano Beach, FL33064
TEL:+1-954-788-5889 FAX:+1-954-788-8717
E-mail: scu@songchuanusa.com
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Im Petersfeld 5, 65624 Altendiez, Germany
TEL:+49-6432-8006-46 FAX:+49-6432-8006-50
E-mail: info@songchuan.de
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No. 23 Woodlands Industrial Park E1 #05-01 Singapore757741
TEL:+65-6760-0696 FAX:+65-6760-0636
E-mail: eric@songchuan.com.sg
Song Chuan Korea Co., Ltd.
#805, LG Eclat 1599-2, Seocho-Dong, Seocho-Gu, Seoul, Korea
TEL:+82-2-3473-5771 FAX:+82-2-3473-5778
E-mail: sh@songchuan.co.kr ; choi@songchuan.co.kr
© 2014 Song Chuan Precision Co., Ltd. All rights reserved.
All specifications subject to change. Please contact Song Chuan for update.
www.songchuan.com