MK-101 Tile Saw - MK Diamond Products

www.mkdiamond.com
MK-101 Tile Saw
OWNER’S MANUAL, PARTS LIST &
OPERATING INSTRUCTIONS
Part # 151991
Revision 111
12.2015
Manual Part# 153754
Caution: Read all safety and operating instructions
before using this equipment. This owner’s manual
MUST accompany the equipment at all times.
MK-101 EXPLODED VIEW
12
27
1
23
3
24
26
25
21
14
6
13
5
4
9
16
2
7
8
20
15
17
11
19
10
18
28
Saw Assembly
Part# 151991
46
MK-101 PARTS LIST
Saw Assembly Part# 151991
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
Description
WRENCH, TILE SAW NUT 15/16
PAN, PLASTIC MK-101
WASHER, FLAT, SAE, 3/8
SCREW, HEX HD, 5/6 - 18 X 1
WASHER, LOCK, SPLIT, 15/16
WASHER, FLAT, SAE, 5/16
SCREW, WING, 1/4 20 X 1/2
WASHER, FLAT, SAE, 1/4
WASHER, LOCK, SPLIT 1/4
CASTING, ACC BULLNOSE LRG - COMP
MK-100 10 X 060 X 5/8
CLAMP, HOSE, 1/4 - 1/2 FLOW
SCREW, HEX HD 1/4 - 20 X 1-1/4
STOP, CUTTING HEAD
ASSY, DC TABLE, MK-101
ASSY, DC CUTTING HEAD, MK-101
DRAIN PLUG, W/RING
STRAP, 9" DRAIN PLUG
RIP GUIDE, LARGE DIE CAST
GUARD, SPLASH
SHEET, WARNING LABELS, TILE SAW
ASSY, CARTON, MK-101
ADAPTER, 1/2 NPT X 1/4 BARB
ASSY, FRAME & POST, MK-101
HOSE, VINYL, 1/4 X 3/8 (6.0')
PUMP, WATER 115V/60HZ UL/CSA
KNOB, TRI PLASTIC MK-660 1 - 1/2
KNOB, RUBBER, 1/4 - 20 X 3/4" LONG
47
Part #
134684
150634
150923
151743
151747
151754
151888
151915
152591
153201
154380
154394
157145
157728
158477
158478
159529
159530
159751
160310
166012
166621
168261
170476
132951
151271-VP
156770-02
159428-1
Qty
1
1
1
2
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
MK-101 EXPLODED VIEW
Frame Assembly
Part# 170476
2
9
5
3
1
4
8
7
6
10
Table Assembly
Part# 158477
4
2
3
5
1
7
6
8
48
MK-101 PARTS LIST
Frame Assembly Part# 170476
Item
1
2
3
4
5
6
7
8
9
10
Description
WASHER, LOCK, SPLIT, 3/8
SHAFT, 10.63 PIVOT
SCREW, SET, SOC, CUPT, 3.8 - 16 X 1/2
PLATE, PRESSURE
SCREW, 3/8 16 X 2 -1/2 HEX HEAD CAP
CASTING, POST, DC, 101 MKRED-COMP
POST COVER, PLASTIC
SPACER, 5.8 X .385 X 1.4
PLUG, PLASTIC, 1 SQ- 14 - 20 GA
FRAME, 10" TILE SAW, 18" RIP
Part #
150925
153254
153710
155671
156030
158438
160157
160654
160727-1
168021
Qty
2
1
1
1
2
1
1
2
2
1
Table Assembly Part# 158477
Item
1
2
3
4
5
6
7
8
Description
BAR, GUIDE PLATED MK-101
SCREW, HEX HD, 5/16 - 18 X 1
WASHER, LOCK, SPLIT, 5/16
WASHER, FLAT, SAE, 5/16
ASSY, WHEEL BRKT TSAW
SPACER, GUIDE BAR COVER, COMMON
CASTING, TABLE MK-100 COMP
COVER, GUIDE BAR, 120 DEG
49
Part #
134759
151743
151747
151754
151756
152393
157660
158403
Qty
1
2
2
2
1
2
1
1
MK-101 EXPLODED VIEW
Cutting Head
Part# 158478
INCLUDED WITH ITEM #8
13
INCLUDED WITH ITEM #8
7
4
1
10
5
3
2
8
12
2
3
6
5
9
5
2
11
50
MK-101 PARTS LIST
Cutting Head Part# 158478
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
Description
KEY, 3/16 SQ X 1-1/8
WASHER, 1/4 SAE FLAT
SCREW, HEX HD, 1/4 -20 X 3/4
ASSY, BLADE GUARD, 101
WASHER, 1/4 SPLIT LOCK
SCREW, HEX HD TAP, 1/4 - 20 X 1
SCREW, 5/16 -18 X 3/8 SOCKET HEAD SET
ASSY, SBU, CUTTING HEAD MK-101
BELT, 6J260
PULLEY, 6J19 X 5/8 BORE
CASTING, 101 BELT GUARD-COMP
Bracket, inner beltguard
MTR, 1-1/2 HP, 115V, 60HZ-VP
51
Part #
150344
151915
152370
152582
152591
152676
157083
158191
158194
158199
158319-01
158611
168022G
Qty
1
4
3
1
4
1
1
1
1
1
1
1
1
MK-101 EXPLODED VIEW
20
13
7
14
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10
9
1
5
15
23
17
1
10
8
16
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19
4
3
22
2
Cutting Head Assembly
Part# 158191
52
MK-101 PARTS LIST
Cutting Head Assembly Part# 158191
Item #
1
NUT, HEX, 5/16 - 18
Description
Part #
Qty.
2
FLANGE, OUTER, 2 - 3/8
135830
1
101196
5
3
NUT, HEX, 5/8-18
135848
1
4
BEARING, BALL, 17X40X12MM
137711
2
5
KEY, 3/16 SQ X 1-1/8
150344
1
6
WASHER, FLAT, SAE, 3/8
150923
1
7
SCREW, HEX HD, 5/16-18X1
151743
4
8
NUT, WING, NYLK, 5/16-18
151746
1
9
WASHER, LOCK, SPLIT, 5/16
151747
4
10
WASHER, FLAT, SAE, 5/16
151754
5
11
STRAP, 1 INCH, MOTOR ADJ.
152673
1
12
BUMPER, RUBBER, 1/2 DIA
152674
1
13
BOLT, 3/8-16 X 3-1/2 HEX HEAD TAP
153147
1
14
SCREW, 5/16-18 X 3/8 SOCKET HEAD SET
157083
1
15
PULLEY, 6J19 X 5/8 BORE
158199
1
16
BUTTON, SHAFT LOCK
158200
1
17
SPRING, BLADE SHAFT LOCK
158201
1
18
RING, 1/4 E-STYLE RETAINING
158202
1
19
SHAFT, BLADE
158222
1
20
CASTING, 10” CTTG HEAD - COMP
158224
1
21
SCREW, HEX HD, TAP, 5/16-18X3
162473
1
22
FLANGE, Ø 2-3/8 INNER
162758
1
23
SPACER, 9/16X5/16X1.5, PLAS
170824
1
53
MK-101 EXPLODED VIEW
Blade Guard Assembly
Part# 152582
2
1
4
3
Roller Wheel Assembly
Part# 151756
54
MK-101 PARTS LIST
Blade Guard Assembly Part# 152582
Item
1
2
3
4
Description
SCREW, 5/16 - 18 X 1/2 SOCKET HD SET
ELBOW, 1/8MNPT X 1/4 BARB, 90 DEG
TUBE, WATER
CASTING, 101 BLD GUARD-DC-COMP
Part #
152607
154652
155389
162481
Qty
3
1
2
1
Part #
151799
151893
151914
151915
154021
Qty
1
1
1
1
1
Roller Wheel Assembly Part# 151756
Item
1
2
3
4
5
Description
WHEEL, ROLLER
NUT, HEX, 1/4 - 20
SCREW, HEX HEAD 1/4 -20 X 1-1/2"
WASHER, 1/4 SAE FLAT
BRACKET, ROLLER WHEEL
55
NOTES
56
MK-101 ACCESSORIES
ACCESSORIES:
ITEM
NUMBER
1.
137166
DESCRIPTION
MK-200. 10 X 5/8 ARBOR
Premium grade Diamond Blade for smooth,
chip-free cutting on tile.
MK-215, 10 X 5/8 ARBOR
Supreme grade diamond blade for
hard materials
2.
128074
3.
153252
4.
134577-MK
DUAL 45° FLAT ANGLE GUIDE
6.
134569-MK
90° PROTRACTOR
7.
152792
DRESSING STONE
8.
152610
GROUND FAULT CIRCUIT INTERRUPTER
9.
168244
FOLDING STAND
10.
169243
STAND W/CASTERS
MK-315, 10 X 5/8 ARBOR
Supreme super hi-rim diamond blade
57
MK-101 ORDERING AND RETURN INFORMATION
ORDERING INFORMATION
You may order MK Diamond products through your local MK Diamond distributor or, you may order
direct from MK Diamond.
When ordering direct from MK Diamond, please have the following information ready before calling:
• The Model Number of the saw
• The Serial Number of the saw
• Where the saw was purchased and when
• The Part Number for the part(s) being ordered
• The Part Description for the part(s) being ordered
NOTE: There is a $25.00 minimum order when ordering direct from MK Diamond. A $6.00 charge will
be added to orders having a net billing value under $50.00. All purchases must be made using VISA,
MasterCard or American Express.
All parts may be ordered by calling toll free to – 800 421-5830 or 310 539-5221 and asking for
Customer Service. For technical questions, call – 800 474-5594.
RETURN MATERIALS POLICY
To expedite the service relative to the return of a product purchased through MK Diamond, please
observe the following:
NOTE: When returning all items, they must have been purchased within the previous twelve (12)
months.
• Have the Model Number of the saw
• Have the Serial Number of the saw
• Have the location of where the saw was purchased
• Have the date when the saw was purchased
• Contact Customer Service for approval to return the item(s)
• Obtain a Returned Goods Number (RGA) authorizing the return
• Follow the packaging instructions in the following section
• Ensure your item(s) are prepaid to the destination
For returned items, call toll free to – 800 421-5830 or 310 539-5221 and ask for Customer Service.
For technical questions, call – 800 474-5594 or 310 257-2845.
PACKAGING INSTRUCTIONS
•
•
•
•
•
Remove the Cutting Head and Support Angle Assembly
Dry the saw before shipping
When packing, include the following: Saw, Diamond Blade, Blade Guard and Support Angle Assembly and Adjustable Cutting Guide (Other Accessories are not required)
Package the unit in its original container or one of comparable size (do not ship the unit partially exposed)
Ensure all parts are secured in the packaging to prevent moving
AUTHORIZED SERVICE CENTERS
For quicker repair time, you may contact MK Diamond Customer Service, toll free, at 800 421-5830
or 310 539-5221 for the Authorized Service Center closest too you or visit our web site at
www.mkdiamond.com. For technical questions, call – 800 474-5594.
58
MK-101 WARRANTY
CONTACT:
Please contact MK Diamond Products, Inc. Customer Service Department with any questions you
might have regarding distributors, parts or service.
Telephone: (800) 421-5830
Fax: (310) 539-5158
E-mail: Customer_Service@MKDiamond.com
Customer Service Hours: Monday through Friday, 6AM-4PM PST
MK Diamond Products, Inc.
1315 Storm Parkway
Torrance, CA 90501
MK DIAMOND PRODUCTS, INC. LIMITED WARRANTY
MK DIAMOND PRODUCTS, INC. will guarantee every machine they build, to be free from defects in
material and workmanship for (1) one year from date of purchase. The obligation of MK DIAMOND
PRODUCTS, INC. under this warranty is limited to the repair or replacement of any parts which,
under normal use, prove to be defective in material or workmanship. The parts involved or the unit
in question should be returned to MK DIAMOND PRODUCTS, INC. or to a point designated by us,
transportation prepaid.
This warranty does not obligate us to bear the cost of labor or transportation charges in connection
with replacement or repair of defective parts. Likewise, it shall NOT apply to any unit which has been
subjected to misuse, neglect or accident. This warranty does NOT apply to any machine which has
been repaired or altered outside our factory.
This warranty does NOT obligate MK DIAMOND PRODUCTS, INC., with respect to items not of our
manufacture, such as engines, motors, hydraulics, etc., which are subject to their own guarantees and
warranties.
We shall in no event be liable for consequential damages or contingent liabilities arising out of failure
of any equipment or parts to operate properly.
© COPYRIGHT 2015, MK DIAMOND PRODUCTS, INC. ALL RIGHTS RESERVED.
The MK Diamond logo is a registered trademark of MK Diamond Products, Inc. and may not be used,
reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.
MK Diamond may have patents, patent applications, trade marks, copyrights of other intellectual
property right covering this product in this document.
This manual MUST accompany the equipment at all times. This manual is considered a permanent
part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for
printing.
59
MK-101 Tile Saw
OWNER’S MANUAL & OPERATING INSTRUCTION
MK Diamond Products, Inc.
1315 Storm Parkway
Torrance, CA 90501
Toll-Free: (800) 421-5830
Phone: (310) 539-5221
Fax: (310) 539-5158
www.mkdiamond.com