Weinig Tools - OERTLI Werkzeuge AG

Transcription

Instruction Manual
Weinig Tools
Englisch / English WNW 850 02 – 02.2005.A
Summary
Tech. Dok. / WNW 850 02 / 02.2005.A / © MICHAEL WEINIG AG
Weinig Tools
1-3
Service
Michael Weinig Aktiengesellschaft
Weinigstrasse 2/4
D-97941 Tauberbischofsheim
Tel.: 0049-(0) 9341 86-0
Fax: 0049-(0) 9341 7080
E-Mail: service@weinig.de
Internet: www.weinig.com
Service in my Country: www.weinig.com
1-4
Weinig Tools
Contents
1
1.1
1.2
1.3
Safety ..........................................
Intended use ................................
General safety instructions ...........
Tools and machine .......................
2
2.1
2.2
2.3
PowerLock .................................. 2-1
Weinig PowerLock 536 ................ 2-2
Weinig PowerLock 538 ................ 2-5
Weinig PowerLock 539 .............. 2-10
3
3.1
3.2
3.3
3.4
3.5
Normal clamping ........................ 3-1
Hydraulic spindle nut (optional) .... 3-1
Weinig Centrolock 530 ................. 3-3
Weinig cutterhead 500 / 510 ...... 3-11
Weinig profile cutterhead
503 / 513 .................................... 3-15
Weinig tongue and groove
cutterhead 508 / 518 .................. 3-20
3.6
4
4.1
4.2
4.3
4.4
1-7
1-7
1-7
1-8
Hydraulic clamping .................... 4-1
Weinig hydro cutterhead
501 / 511
and Rotaplan cutterhead
502 / 512 ...................................... 4-9
Weinig hydro profile cutterhead
504 / 514 .................................... 4-12
Weinig hydro cutterhead
508 / 518 .................................... 4-17
Weinig Tools
1-5
Foreword, symbols
This manual applies exclusively for Weinig tools.
Further information, technical data and ordering data concerning the Weinig tools can be found
in the catalogue of Weinig accessories.
Training
No-one may work with the Weinig tools and Weinig machines, not even for a brief period,
without the requisite training either within the company, by our field staff, by vocational
training institutes or in the Weinig Training Centre.
Symbols
Danger – This symbol draws attention to exceptional hazards which will invariably lead
to very serious injury if the instructions are disregarded and precautions are not taken.
Warning – This symbol draws attention to a potential hazard which can lead to very
serious injury if precautions are not taken.
Caution – This symbol draws attention to hazardous situations which may lead to
physical injury, damage to the machine or other property or to loss of data (control
systems).
This symbol draws attention to additional information for working, tips for correct
operation.
This symbol draws attention to further instructions, instruction modules, enclosures or
third-party manuals which must be observed.
DANGER
1-6
DANGER
These symbols refer to general and specific hazards. Some symbols are
also to be found on the machine. These symbols must be noted and must
remain clearly legible at all times. Never remove any stickers from the
machine.
Weinig Tools
Safety
1
Safety
1.1
Intended use
Weinig tools are designed and built exclusively for use in Weinig planers and moulders.
All further uses are deemed to be non-conforming.
Unprofessional and non-conforming use of the tools can impair the operator's safety
and is therefore prohibited. Note the national regulations (EU Directives).
Note the brochure "Safety". It contains further instructions concerning the intended use
and safe operation.
Weinig cannot accept any liability for damage and losses due to non-conforming use of
the tools. The risk of accidents, damage or losses is borne exclusively by the user in
such cases.
The instructions and rules contained in the operating manual must therefore be noted
without fail. All local safety and accident prevention regulations must also be observed.
Weinig cannot accept any liability for personal injury or property damage due to
misconduct or non-compliance with these safety instructions.
1.2
General safety instructions
Tools have sharp cutting edges which can also cause injury even when at rest. For this
reason, handle tools with care and wear protective gloves.
Always work away from the tool cutting edge, never towards the cutting edge, when
undoing clamping screws.
Always wear protective gloves and proceed with utmost care when packing or
unpacking tools and when handling them (e.g. fitting them in the machine).
Tools must be transported in a suitable packaging or fixture and stored in a safe place
(e.g. in a tool cabinet).
Weinig Tools
1-7
Safety
1.3
Tools and machine
The max. speed specified on the tool must never be exceeded.
All the tools described here are approved only for machines with mechanical feed.
Never use a damaged or dull tool.
Ensure correct direction of rotation of the tools.
Ensure that the machine cannot start up inadvertently while changing tools or cutters.
Tools must be fitted in the machine and secured as directed by the machine
manufacturer.
Before switching on the machine, ensure that the tools are correctly clamped.
Only switch on the machine when the statutory guards are in position.
Tools must never be fitted with cutters on one side only (asymmetrically), as this may
lead to imbalance. All cutters, clamping ledges and blind lugs, if required, must be fitted
without exception. Ensure that all cutters and blanks are of exactly the same weight.
The cutters must be distributed symmetrically when working with less than the full cutter
complement.
Ensure that the clamping areas are clean.
Ensure that parts are fitted correctly when changing cutters.
Ensure that cutters and tool are fitted flush (no protruding edges at the side of the tool).
Tools which have been heated as a result of cleaning in a washing machine or in any
other way must be allowed to cool before being installed. The tool clamp may loosen or
be reduced as the tool shrinks when cooling.
Only use original cutters and replacement parts.
1-8
Weinig Tools
Safety
1.3.1
Hydraulic tools
Hydraulic tools may only be clamped on the mounting arbor or spindle.
The clamping pressure (300 bar) on the hydro cutterhead and on the outboard bearing,
if applicable, must be checked daily with the aid of a high-pressure grease gun before
starting up the machine.
A safety collar must be used on the spindle.
The safety collars must not clamp the tool in axial direction. It must be clamped via the
hydraulic sleeves (300 bar).
The permissible clamping length must be taken into account when clamping hydraulic
tools on spindles without outboard bearing (see operating manual for the planer).
Further information on accident prevention is available on request from your employers'
liability insurance association. Please request this information.
This operating manual must be read through completely by every authorized user before
working with Weinig tools. This must be confirmed in writing.
The Instruction Manual has been read and thoroughly understood.
Date:
Signature:
Owner
................................
.......................................................
Operating personnel
................................
.......................................................
................................
.......................................................
................................
.......................................................
................................
.......................................................
Important:
This manual must be retained for future reference!
Weinig Tools
1-9
Notes
1-10
Weinig Tools
PowerLock
2
PowerLock
PowerLock tools have a tapered mount (1).
They are clamped via a hollow conical shank
interface (HSK) with hydro-mechanical or electromechanical tool clamp.
The required clamping force is generated by a spring
assembly (2).
1
DOKK0544
2
Weinig Tools
2-1
PowerLock
2.1
Weinig PowerLock 536
2.1.1
General
The Weinig PowerLock 536 is a heavy-duty cutter. All
the relevant safety regulations and the instructions in
this operating manual must be closely followed in order
to ensure safe use and handling of this tool.
Please read these instructions through carefully before
using the tool.
2.1.2
DOKW0038
6
53
Intended use
The planer head with reversible cutters is only approved
for mechanical feed systems and is used for the
following purposes:
Planing and edge-jointing work on solid wood (hard and
soft wood) and wood substitutes.
Applications: see technical data.
Chapter 1 Safety must be read through
carefully and observed before using the
tool.
Straightening
2
Edge-jointing on the right
3
Planing the left
4
Profiling on the right
5
Planing the top
6
Planing the bottom
2-2
Weinig Tools
5
4
6
2
3
1
DOKW0039
1
PowerLock
2.1.3
Mechanical design of the tool
1
Body
2
Clamping ledge
3
Clamping screws
4
4
2
DOKW0025
Planer head with reversible cutters for 2-fold use.
Solid body of steel. Robust, reliable construction for
low-noise, vibration-free operation.
1
3
Reversible cutter
Reversible cutter
(2 cutting edges)
Right or left clamping ledges are used,
depending on the direction of tool rotation.
2.1.4
Removing and fitting the cutters
Removal:
1. Release clamping screw (1).
2. Release clamping ledge with striker (2).
3. Pull reversible cutter out with striker (2).
2
DOKW0040
1
Weinig Tools
2-3
PowerLock
3
DOKW0041
Installation:
1. Remove dirt and resin from clamping ledges and
guide grooves.
2. Insert clamping ledges and reversible cutters.
3. Mount setting device (3) on tool and axially press
against shoulder.
4. Axially position clamping ledge and reversible cutter
against setting device.
5. Secure clamping ledge and reversible cutter by
tensioning the front clamping screw.
6. Remove setting device and simultaneously tension
the clamping ledge to 25 Nm from both sides using
two Allen keys (4).
4
Do not use damaged Allen keys or keys on
which the hexagon head has become round,
as this may result in damage to the clamping
screws.
2.1.5
–
–
–
–
–
–
–
–
–
4
DOKW0042
Never tension the complete cutter groove in
one operation, otherwise the tool could
become deformed.
Technical data
Tool body of high-strength steel
Fitted with two straight reversible cutters
Optionally fitted with HSS or carbide
Positive, form-fitting clamping of the cutters
Hardened clamping ledges with ground clamping
area
Cutting angle 12° / 27°
Cutter cutting circle dia. 93 mm
Max. speed n = 12,000 rpm
up to tool length 240 mm
Max. speed n = 8,000 rpm
for tool length over 240 mm
(see legend on tool)
Subject to change without notice!
2-4
Weinig Tools
PowerLock
2.2.1
General
The Weinig PowerLock 538 is a heavy-duty cutter.
All the relevant safety regulations and the instructions in
using the tool.
2.2.2
8
53
DOKW0043
2.2
Intended use
The profile cutterhead is only approved for mechanical
feed systems and is used for the following purposes:
Planing and profiling work on solid wood (hard and soft
wood) and wood substitutes.
tool.
2.2.3
•
•
•
•
•
•
Special safety instructions for tool 538
Always use at least two clamping screws to tension
the clamping ledges and profiled cutters.
When using slim profiled cutters, select clamping
ledges of a length corresponding with that of the
profiled cutters.
Remove any unused clamping screws when using
shorter clamping ledges.
Check that the profiled cutters are correctly seated in
the serration.
Insert all cutters in the serration in the same position
(distance from bottom of groove).
Leitz DoubleBack system:
Max. blank height
Max. blank height
60 mm for Z = 2
70 mm for Z = 4
Z4 tools have four holes at the end. The extent
to which the cutters protrude can be seen here
(max. from last serration to beginning of hole
edge). The holes are also used for cleaning
(with compressed air).
Weinig Tools
2-5
PowerLock
2.2.4
1
Body
2
Clamping ledge
3
Clamping screw
4
Profiled cutter
1 2 3 4
DOKW0044
Profile cutterhead with profiled cutters. Solid steel body.
Robust, reliable construction for low-noise, vibrationfree operation.
Solid HSS
with serrated back
With carbide or stellite tip,
with serrated back
DoubleBack tip
with carrier plate
Removal and installation of cutters on tools
with four cutters
Important when using tools with four cutters:
Blanks with a thickness of 5, 6 and 8 mm are fitted with
the same clamping ledge.
10 mm thick blanks have a thinner clamping ledge which
may only be used with the 10 mm blanks.
When using 8 or 10 mm blanks, the bottom part of the
clamping ledge must be supported on the inclined
clamping area.
5 – 8 mm
10 mm
2.2.6
DOKW0032
2.2.5
Removal and installation of cutters on tools
with two cutters
DOKW0083
All blanks are fitted with the same clamping ledge
regardless of thickness in tools with two cutters.
2-6
Weinig Tools
PowerLock
Removal:
1. Release clamping screws (1).
2. Pull out profiled cutters.
2
DOKW0046
Installation:
1. Remove dirt and resin on clamping ledges and
serrated back.
2. Insert clamping ledge and profiled cutter.
against shoulder.
4. Axially position clamping ledge and profiled cutter
against setting device and tension middle clamping
screw with half the specified torque.
5. When all cutters have been fixed in this way, remove
setting device and tension all clamping screws to
30 – 33 Nm, working from the inside outwards.
DOKW0045
1
become deformed.
screws.
a
DOKW0084
6. Check that cutters are correctly seated in the
serration.
7. Note the maximum cutter adjustment (a).
a = 4 spaces (6.4 mm)
Weinig Tools
2-7
PowerLock
2.2.7
DoubleBack
1
2
5
6
3
4
DOKW0028
Two-part cutter comprising a tip (1) and carrier plate (2).
Carrier plate and tip are positively connected via a
serration (3). Due to its special back serration (4) the
carrier plate (2) can only be fitted in the tool in one
position and is held securely. Carrier plate and tip are
clamped in the tool by means of pressure screws (5)
acting on a clamping ledge (6).
The mark (7) indicates the maximum adjustment (a) of
the tip in relation to the carrier plate. The bottom of the
tip must not be displaced beyond this mark for safety
reasons, otherwise the stability of the entire system will
be jeopardized.
7
DOKW0029
a
Grinding DoubleBack cutters
The carrier plates must first be profiled without the tips.
Blind lugs (8) must be fitted in order to grind the carrier
plates. They are only ground once. The lowest point in
the profile is ground as close to the tool body as
possible. Use a tracing pin dia. 3 mm and grinding
wheel 4 mm wide for grinding. This ensures that the
profile in the carrier plate is slightly wider than the profile
in the tip.
Remove the blind lug after grinding the carrier plate and
install the tip in the bottom serration. Use a diamond
wheel to grind the carbide tips.
The diameter of the tracing pin must correspond with the
width of the grinding wheel. After profiling, the tip must
not protrude more than max. 5 mm in relation to the
carrier plate. If the carrier plate is reached when the tip
is resharpened, the tip must be moved forwards one
space. The tip must be replaced and a new one fitted
when the maximum adjustment has been reached.
2-8
Weinig Tools
8
DOKW0082
2.2.8
PowerLock
Profile depth, projection, max. cutting circle:
The following table for a profile cutterhead with diameter
90 mm illustrates the relationship between profile
cutterhead, fitted cutter height, resultant profile depth
and maximum permissible cutting circle diameter.
Cutter height
[mm]
Max. permissible
cutting circle dia.
[mm]
Max. possible
profile depth
[mm]
50
130
approx. 11
60
150
approx. 20
70
170
approx. 35
2.2.9
Grinding
The blanks are profiled in accordance with a profile
template and ground in the profile cutterhead on a
Weinig grinder for profiled cutters.
2.2.10 Technical data
– Tool body of high-strength steel
– Optionally fitted with 2 or 4:
HSS (5/8 mm blank)
Stellite / carbide (6/10 mm blank)
– Blank weight max. 50 g per 10 mm blank length
– Positive clamping of the profiled cutters with serrated
back, serration 1/16" x 60°
– Hardened clamping elements with ground clamping
area
– Cutting angle: 12° or 20°
– Diameter of tool body: 90 mm
– Max. speed n = 12,000 rpm
Weinig Tools
2-9
PowerLock
2.3.1
General
The Weinig PowerLock 539 is a heavy-duty cutter.
using the tool.
2.3.2
Intended use
9
53
DOKW0047
2.3
tool.
2.3.3
•
•
•
the serration.
Max. blank height
Max. blank height
•
•
60 mm for Z = 2
70 mm for Z = 4
The corresponding clamping ledge must be selected
in accordance with the thickness of the profiled
cutters (5, 6, 8 or 10 mm).
Blind lugs must be fitted to prevent the clamping
ledges from bending when using profiled cutters
which are more than 20 mm shorter than the
clamping ledges.
2-10 Weinig Tools
PowerLock
2.3.4
1
Body
2
Clamping ledge
3
Clamping screw
4
Profiled cutter
4
3
2
DOKW0048
1
Solid,
with serrated back
Tipped,
with serrated back
DoubleBack tip
with carrier plate
DOKW0026
The clamping ledges are marked at the end in
accordance with the profiled cutter thickness (in mm).
The ledges are hardened, with ground clamping area.
Right or left clamping ledges are used,
depending on the direction of tool rotation.
2.3.5
Removal:
1. Release clamping screw (1).
3. Pull out profiled cutters.
2
DOKW0049
1
Weinig Tools
2-11
PowerLock
Installation:
serrated back.
2. Insert clamping ledge and profiled cutter.
against shoulder.
4. Axially position clamping ledge and profiled cutter
against setting device.
5. Secure clamping ledge and profiled cutter by
tensioning the front clamping screw.
DOKW0050
3
6. When all cutters have been secured in this way,
remove the setting device and simultaneously
tension the clamping ledge to 25 Nm from both sides
using two Allen keys (4).
4
screws.
DOKW0051
become deformed.
4
a
DOKW0052
serration.
L2
L1
1
DOKW0034
Blind lugs (1) must be fitted to prevent the clamping
ledges from bending when using profiled cutters which
are more than 20 mm shorter than the clamping ledges.
Length L1 = 0.5 x L2
2-12 Weinig Tools
PowerLock
2.3.6
DoubleBack
1
2
5
3
4
DOKW0085
clamped in the tool by means of a clamping ledge (5).
be jeopardized.
7
DOKW0086
a
in the tip.
8
DOKW0087
2.3.7
Weinig Tools 2-13
PowerLock
2.3.8
The following table for a profile cutterhead with diameter
90 mm illustrates the relationship between profile
cutterhead, fitted cutter height, resultant profile depth
and maximum permissible cutting circle diameter.
Cutter height
[mm]
Max. permissible
cutting circle dia.
[mm]
Max. possible
profile depth
[mm]
50
130
approx. 11
60
150
approx. 20
70
170
approx. 35
2.3.9
Grinding
– Optionally fitted with:
HSS (5/8 mm blank)
Stellite / carbide (6/10 mm blank)
area
– Diameter of tool body: 90 mm
2-14 Weinig Tools
Normal clamping
3
Normal clamping
The tool is secured on the spindle with the spindle
nut (1), safety collar (2) and spacer ring (3).
1
2
DOKW0024
3
3.1
Hydraulic spindle nut (optional)
Use
Tools are conveniently clamped on the spindle by
hydraulic pressure.
Ensure that the pressure cylinder is fully
retracted before screwing the hydraulic
clamping nut onto the spindle.
3.1.1
Retract pressure cylinder
The pressure cylinder (2) must be completely retracted
by screwing in the enclosed adjusting pin (6).
Proceed as follows:
1. Back off clamping screw (1).
2. Insert the enclosed Allen key (7) in the hole (8) on
the circumference of the nut and lay it on the
straightening table.
3. Using the Allen key (9) (size 10 mm), screw the
adjusting pin (6) in until the pressure cylinder (2) is
fully retracted.
4. Unscrew the adjusting pin (6).
Weinig Tools
3-1
Normal clamping
3.1.2
Clamping tools
1. Back off clamping screw (1) (clamping screw is flush
with cylinder face).
2. Drive out the locking pin (3).
3. Screw the hydraulic spindle nut (4) down tight, then
back it off slightly so that the locking pin (3) can be
pressed in over the hexagonal spindle stub.
1
2
3
DOKK0088
3
4
4. Turn in the clamping screw (1) until indicator pin (5)
protrudes slightly beyond the cylinder face.
DOKK0089
1
The tool is clamped.
5
3.1.3
Releasing tools
3
1
4
DOKK0091
DOKK0090
2. Drive out the locking pin (3).
3. Unscrew the hydraulic spindle nut (4).
3-2
Weinig Tools
Normal clamping
3.2
Weinig Centrolock 530
3.2.1
General
The Weinig Centrolock 530 is a heavy-duty cutter.
using the tool.
3.2.2
DOKW0053
0
53
Intended use
The planer head with reversible cutters is only approved
for mechanical feed systems and is used for the
following purposes:
tool.
Straightening
2
3
Planing the left
4
5
Planing the top
6
Planing the bottom
5
4
6
2
3
1
Weinig Tools
DOKW0039
1
3-3
Normal clamping
3.2.3
1
Body
2
Clamping ledge
3
Clamping screws
4
Reversible cutter
4
3
2
DOKW0054
Planer head with reversible cutters for 2-fold use.
Solid body of steel or aluminium. Robust, reliable
construction for low-noise, vibration-free operation.
1
Reversible cutter
(2 cutting edges)
3.2.4
Removal:
3. Pull reversible cutter out with striker (2).
2
1
DOKW0055
2
Installation:
guide grooves.
2. Fit clamping ledges and reversible cutters and clamp
from both sides with clamping screw (1).
3-4
Weinig Tools
Normal clamping
3. Use two angled Allen keys (3) with shank to clamp
the V-ledge and tighten the clamping screws
simultaneously. Torque screws down to 25 Nm.
3
3
DOKW0056
become deformed.
screws.
3.2.5
Technical data
–
–
–
–
–
Tool body of high-strength steel or aluminium
Fitted with 2 or 4 straight reversible cutters
Optionally fitted with HSS or carbide
Positive, form-fitting clamping of the cutters
area
– Cutting angle: 12° / 27° / 35°
– Cutter cutting circle dia. 125 or 140 mm
Weinig Tools
3-5
Normal clamping
3.3.1
General
using the tool.
3.3.2
Intended use
3
53
DOKW0057
3.3
tool.
3.3.3
•
•
•
the serration.
Max. blank height
Max. blank height
•
•
60 mm for Z = 2
70 mm for Z = 4
clamping ledges.
3-6
Weinig Tools
Normal clamping
3.3.4
1
Body
2
Clamping ledge
3
Clamping screw
4
Profiled cutter
4
3
2
DOKW0058
1
Solid,
with serrated back
Tipped,
with serrated back
DoubleBack tip
with carrier plate
DOKW0026
The clamping ledges are marked at the end in
accordance with the profiled cutter thickness (in mm).
The ledges are hardened, with ground clamping area.
3.3.5
Removal:
3. Pull out profiled cutter with striker (2).
2
DOKW0059
1
Installation:
serrated back.
2. Insert clamping ledge and profiled cutter and clamp
Weinig Tools
3-7
Normal clamping
3
3
DOKW0060
become deformed.
screws.
a
DOKW0052
serration.
L2
L1
1
DOKW0061
3-8
Weinig Tools
Normal clamping
3.3.6
DoubleBack
1
2
5
3
4
DOKW0085
be jeopardized.
7
DOKW0086
a
in the tip.
8
DOKW0087
3.3.7
Weinig Tools
3-9
Normal clamping
3.3.8
Profile depth, projection, max. cutting circle
The following table illustrates the relationship between
profile cutterhead, fitted cutter height, resultant profile
depth and maximum permissible cutting circle diameter.
Cutter height
[mm]
Max. permissible cutter cutting circle dia. [mm] for
profile cutterhead dia. [mm]
Max. possible
profile depth
[mm]
122
137
50
160
170
approx. 11
60
180
190
approx. 20
70
200
210
approx. 30
3.3.9
Grinding
HSS (8 mm blank), Stellite / carbide (10 mm blank)
area
– Diameter of tool body: 122/137 mm
– Max. speed: see legend on tool
3-10 Weinig Tools
Normal clamping
3.4
Weinig cutterhead 500 / 510
3.4.1
General
The Weinig cutterhead 500 / 510 is a heavy-duty cutter.
using the tool.
DOKW0062
0
50
3.4.2
Intended use
The cutterhead is only approved for mechanical feed
systems and is used for the following purposes:
tool.
Straightening
2
3
Planing the left
4
5
Planing the top
6
Planing the bottom
3.4.3
•
•
5
4
6
2
3
1
DOKW0039
1
Special safety instructions for tool 500 / 510
Note the markings for the minimum cutter clamping
length at the tool ends.
The cutters may only be adjusted with the aid of the
corresponding setting devices.
Weinig Tools
3-11
Normal clamping
3.4.4
Cutterhead with planing knives. Solid body of steel or
aluminium. Robust, reliable construction for low-noise,
vibration-free operation.
4
3
2
Body
2
Clamping ledge
3
Clamping screws
4
Planing knife
1
DOKW0063
1
Solid
Tipped
3.4.5
Securing the cutters and minimum clamping
length
c
Max. adjustment of a resharpened cutter
1
Marking for minimum clamping length
1
DOKW0035
Minimum cutter clamping length
c
b
a
Cutter position when new
b
a
3-12 Weinig Tools
Normal clamping
3.4.6
Removal:
1. Clean the clamping screws in the cutterhead before
removing the cutters.
2. Undo the clamping screws on the cutterhead,
working from the outside inwards.
Planing knives have compression springs
behind the cutters which press the cutter
upwards.
Care must be taken when undoing the last
clamping screw, as the planing knife (1) may
suddenly spring up out of the mount.
2
1
DOKW0036
3. Press against the planing knife with a piece of hard
wood (2) when undoing the last clamping screw.
4. Remove the cutter and clamping ledge.
Weinig Tools 3-13
Normal clamping
Installation:
mount.
2. Fit clamping ledges.
3. Press cutter against springs and clamp into place
with middle screw.
4. Adjust cutter with the aid of the setting device.
5. Tighten the clamping screws from the middle
outwards.
Use an angled Allen key with shank to tighten the
clamping screws uniformly (extensions and striking tools
must not be used!)
Tightening torque of the clamping screws:
M 10: 25 – 26 Nm
M 12: 30 – 33 Nm
become deformed.
screws.
3.4.7
Grinding
The cutters are ground either outside the cutterhead or
when clamped on a suitable Weinig grinder for cutters.
3.4.8
Technical data
–
–
–
–
–
–
Tool body of high-strength steel or aluminium
Fitted with 2 or 4 straight cutters
Dimensions: 3 x 30 mm
Optionally fitted with HSS, stellite or carbide
Non-positive (frictional) clamping of the cutters
area
– Cutting angle: 12° / 27°
– Cutter cutting circle dia. 125 or 140 mm
– Max. speed: n = 9,000 rpm
3-14 Weinig Tools
Normal clamping
3.5
Weinig profile cutterhead 503 / 513
3.5.1
General
The Weinig profile cutterhead 503 / 513 is a heavy-duty
cutter. All the relevant safety regulations and the
instructions in this operating manual must be closely
followed in order to ensure safe use and handling of this
tool.
using the tool.
3.5.2
Intended use
tool.
3.5.3
•
•
•
•
•
•
•
•
profiled cutters.
the serration.
Ensure that parts are fitted correctly when changing
cutters.
Max. blank height
Max. blank height
•
60 mm for Z = 2
70 mm for Z = 4
profiled cutters.
Weinig Tools 3-15
Normal clamping
1
Body
2
Clamping ledge
3
Clamping screw
4
Profiled cutter
4
1
3
2
DOKW0065
3.5.4
Solid,
with serrated back
Tipped,
with serrated back
DoubleBack tip
with carrier plate
3.5.5
Removal:
3. Push clamping ledge out to the side.
4. Remove profiled cutters from the serration.
3-16 Weinig Tools
Normal clamping
Installation:
serrated back.
2. Fit profiled cutters in serration.
3. Slide clamping ledge in from the side.
4. Axially align the clamping ledge and profiled cutters
and tighten the middle clamping screw with half the
specified torque.
5. Check that the profiled cutters are correctly seated in
the serration.
6. Tighten the clamping screws from the centre
outwards.
7. Use an angled Allen key with shank to tighten the
clamping screws uniformly (extensions and striking
tools must not be used!)
8. Tightening torque of the clamping screws:
M 10: 25 – 26 Nm
M 12: 30 – 33 Nm
become deformed.
screws.
a
DOKW0031
Weinig Tools 3-17
Normal clamping
3.5.6
DoubleBack
1
2
5
6
3
4
DOKW0028
be jeopardized.
7
DOKW0029
a
in the tip.
3-18 Weinig Tools
8
DOKW0082
3.5.7
Normal clamping
3.5.8
Cutter height
[mm]
Max. permissible cutter cutting circle dia.
[mm] for profile cutterhead dia. [mm]
Max. possible
profile depth
[mm]
122
137
50
160
170
approx. 11
60
180
190
approx. 20
70
200
210
approx. 35
3.5.9
Grinding
– For 2 or 4 profiled cutters 8 or 10 mm thick, with
serrated back
– Optionally fitted with HSS, stellite or carbide
area
– Diameter of tool body: 137 mm or 122 mm
Weinig Tools 3-19
Normal clamping
3.6
Weinig tongue and groove cutterhead
508 / 518
3.6.1
General
The Weinig cutterhead 508 / 518 is a heavy-duty cutter.
using the tool.
3.6.2
Intended use
tool.
3.6.3
•
•
•
•
•
•
•
•
Ensure that parts are fitted correctly when changing
cutters.
Clamping ledges and cutters must always be
clamped with at least two clamping screws.
The length of the clamping ledge must correspond
with that of the cutters when using narrow cutters.
the serration.
Cutters must be fitted successively on opposite
sides.
3-20 Weinig Tools
Normal clamping
1
Body
2
Clamping ledge
3
Clamping screw
4
Profiled cutter
4
1
3
2
DOKW0065
3.6.4
Solid,
with serrated back
Tipped,
with serrated back
DoubleBack tip
with carrier plate
3.6.5
Removal:
4. Remove cutters from the serration.
Weinig Tools 3-21
Normal clamping
Installation:
serrated back.
2. Fit cutters in serration.
4. Axially align the clamping ledge and cutters and
slightly tighten the clamping screw.
5. Check that the cutters are correctly seated in the
serration.
6. Tighten down the clamping screws when all cutters
have been fitted.
8. Tightening torque of the clamping screws:
25 – 26 Nm.
become deformed.
screws.
a
DOKW0031
3.6.6
Grinding
The cutterhead must be ground with fitted cutters on a
Weinig grinder for cutters in order to ensure that it is
accurately ground for concentric running.
3.6.7
Technical data
– Precision tool for producing tongue-and-groove
parts to DIN 68126
– Speed: max. 8,000 rpm
3-22 Weinig Tools
Normal clamping
3.6.8
Grinding
Groove cutterhead, tongue cutterhead:
The cutters are ground on a suitable Weinig grinder for
tools with the grinding support 931 073 006 and grinding
template 507 300 01. The grinding template can be
used for the groove and tongue cutterhead set for
groove widths from 3.5 to 6.5 mm. The groove width
must be 0.1 to 0.5 mm larger than the thickness of the
tongue. The grooving saw must be removed to grind the
cutters of the groove cutterhead. Spacer rings must be
fitted in accordance with the groove width.
The grooving saw can be ground on the back of the
teeth without being removed from the tool. A diamond
grinding wheel must be used for this purpose. The backclearance angle is set to between 15° and 18°.
The cutters of the tongue cutterhead are ground while
fitted in the tool.
The tongue cutterhead can be set to a tongue thickness
of 3.5, 4.5 or 6.5 mm with the aid of the spacer rings
supplied. The spacer rings are used as shown in the
table below for regrinding and adjusting to the tongue
thickness.
Tongue width in mm
Width of spacer rings in mm
for newly fitted
cutters
for reground cutters
1.
2.
3.
3.5
5+5
5 + 4.7
5 + 4.4
4.7 + 4.4
4.5
+1
+1
+1
+1
6.5
+2
+2
+2
+2
Each set comprises: 2 x 5 mm thick spacer rings, as well
as one each in thicknesses of 4.7, 4.4, 1 and 2 mm.
Weinig Tools 3-23
Notes
3-24 Weinig Tools
Hydraulic clamping
Hydraulic clamping
4.1
4.1.1
Safety
using the tool.
4.1.2
4
53
DOKW0066
4
Intended use
tool.
4.1.3
•
•
•
the serration.
Max. blank height
Max. blank height
•
•
•
•
•
60 mm for Z = 2
70 mm for Z = 4
clamping ledges.
The tool must always be fitted in the machine with
anti-twist device.
The clamping pressure (300 bar) must be checked
daily with the aid of a grease gun before starting up
the machine.
Recommended grease: Shell Alvania Fett RL2.
Weinig Tools
4-1
Hydraulic clamping
1
4
5
2
DOKW0068
Clamping the hydraulic tool
1. Fit hose (1) with coupling on filling valve (2) and
press into position.
2. Squeeze trigger (3) and fill tool until reading on
pressure gauge (4) shows 300 bar.
3. Undo venting screw (5) on grease gun until pressure
has dropped, then retighten it.
4. Remove hose (1).
3
Releasing the hydraulic tool
1. Unscrew one of the venting screws (1) until grease
emerges, then retighten it.
2. Wipe off the grease.
3. Remove tool.
DOKW0069
1
4.1.4
Anti-twist device for hydraulic tools
Different anti-twist devices are used, depending
on the machine version. Refer also to the
operating manual for your machine.
Anti-twist device, version 1:
Hydraulic tools are prevented from twisting by two pins
in the safety collar.
Tools shorter than the spindle length:
1. Slide a spacer ring (1) onto the cutting spindle if
necessary.
2. Slide the hydraulic tool (2) onto the cutting spindle.
3. Slide the safety clamping hub (3) onto the cutting
spindle, press it against the hydraulic tool and tighten
it down.
4. Clamp the hydraulic tool (2) with the aid of the
grease gun.
4-2
Weinig Tools
4
1
DOKW0070
3
2
2
1
3
2
3
DOKW0071
Tools (length = spindle length):
1. Slide the hydraulic tool onto the cutting spindle and
clamp it hydraulically.
2. Push the pin (2) on clamping hub (3) back and screw
the clamping hub onto the screw thread (position it
close to the hydraulic tool).
3. Push pin (2) into the corresponding holes of the
hydraulic tool (1).
4. Clamp the clamping hub (3) on the screw thread with
clamping screw (4).
Hydraulic clamping
Tool shorter than the spindle length
Tool (length = spindle length)
Safety collar for short tools
Safety collar for max. tool clamping length
Pins in safety collar
Spindle nut
Tools shorter than the spindle length:
1. Fit the safety collar (3a) on the spindle so that the
two pins on the safety collar engage the holes in the
tool.
2. Clamp the safety collar on the spindle with the
hexagon socket head screw.
Tools (length = spindle length):
1. Fit the safety collar (3b) on the spindle so that the
two pins on the safety collar engage the holes in the
tool.
2. Clamp the safety collar on the spindle with the
spindle nut (5).
1
4
3a
DOKK0182
1
2
3a
3b
4
5
Anti-twist device, version 2:
2
4
5
3b
DOKK0183
4.1.5
The safety collars must not clamp the tool in
axial direction. It must be clamped via the
hydraulic sleeves (300 bar).
The permissible clamping length must be
taken into account when clamping hydraulic
tools on spindles without outboard bearing
(see operating manual for the planer).
4.1.6
Hydraulic clamping
Weinig's two-chamber hydro-system guarantees that
the tool body is clamped on the mounting arbor or
spindle with zero backlash and perfectly centred.
The tools are delivered ready for use with pre-filled
grease chambers.
The clamping pressure (300 bar) on the
hydro cutterhead and on the outboard
bearing, if applicable, must be checked daily
with the aid of a high-pressure grease gun
before starting up the machine.
Recommended grease:
Shell Alvania Fett RL2.
A safety collar must be used on the spindle.
Weinig Tools
4-3
Hydraulic clamping
Clamping with high-pressure grease gun
1.
2.
3.
4.
Push hydraulic tool right up against spindle collar.
Slide safety collar onto spindle.
Fit outboard bearing and tighten nuts.
Build up pressure in outboard bearing:
Fit hose (1) with coupling on filling valve and press
into position.
Squeeze trigger (3) and fill outboard bearing until
reading on pressure gauge (4) shows 300 bar.
Undo venting screw (5) until pressure has dropped,
then retighten it.
Remove hose.
5. Build up pressure in hydraulic tool:
Fit hose (1) with coupling on filling valve (2) and
press into position.
Squeeze trigger (3) and fill tool until reading on
pressure gauge (4) shows 300 bar.
Undo venting screw (5) until pressure has dropped,
then retighten it.
Remove hose (1).
4
5
200
100
300
bar
400
3
1
2
6
DOKW0037
4.1.7
Releasing the hydraulic tool
1. Unscrew the venting screw (6) until grease emerges,
then retighten it.
2. Wipe off the grease.
3. Remove tool.
4-4
Weinig Tools
Hydraulic clamping
4.1.8
1
Body
2
Clamping ledge
3
Clamping screw
4
Profiled cutter
3
2
1
4
DOKW0067
Solid,
with serrated back
Tipped,
with serrated back
DoubleBack tip
with carrier plate
4.1.9
Removal:
3. Pull out profiled cutter with striker (2).
2
DOKW0059
1
Installation:
serrated back.
2. Insert clamping ledge and profiled cutter and clamp
Weinig Tools
4-5
Hydraulic clamping
become deformed.
3
3
screws.
DOKW0072
a
DOKW0052
serration.
L2
L1
1
DOKW0073
4-6
Weinig Tools
Hydraulic clamping
4.1.10 DoubleBack
1
2
5
3
4
DOKW0085
be jeopardized.
7
DOKW0086
a
4.1.11 Grinding DoubleBack cutters
8
DOKW0087
in the tip.
Weinig Tools
4-7
Hydraulic clamping
4.1.12 Profile depth, projection, max. cutting circle:
Cutter height
[mm]
Max. permissible cutting circle dia. [mm] for profile cutterhead
dia. [mm]
137
150
163
195
215
50
170
185
200
228
248
60
190
205
219
248
70
210
225
238
Max. possible
profile depth
[mm]
approx. 11
approx. 20
approx. 30
4.1.13 Grinding
HSS (8 mm blank), Stellite / carbide (10 mm blank)
– Hardened clamping ledges with ground clamping
area
– Diameter of tool body: 137 / 150 / 163 / 195 / 215 mm
– Max. speed: see legend on tool
4-8
Weinig Tools
Hydraulic clamping
4.2
Weinig hydro cutterhead 501 / 511 and
Rotaplan cutterhead 502 / 512
4.2.1
Safety
The Weinig hydro cutterhead 501 / 511 and Rotaplan
cutterhead 502 / 512 are heavy-duty cutters. All the
relevant safety regulations and the instructions in this
operating manual must be closely followed in order to
ensure safe use and handling of this tool.
using the tool.
4.2.2
Intended use
The cutterhead is only approved for mechanical feed
systems and is used for the following purposes:
tool.
4.2.3
•
Special safety instructions for tools 501 / 511
and 502 / 512
The cutters may only be adjusted with the aid of the
corresponding setting devices.
•
See chapters 4.1.4 to 4.1.7 for information on
anti-twist protection and hydraulic clamping.
Hydraulic cutterhead with planing knives. Solid steel
body. Robust, reliable construction for low-noise,
1
Body
2
Clamping ledge
3
Clamping screws
4
Planing knife
5
Filling valve
6
Screw for grease pressure relief
1
2
5
4
3
6
DOKW0075
4.2.4
Weinig Tools
4-9
Hydraulic clamping
4.2.5
Removal:
Installation:
mount.
2. Fit clamping ledges.
3. Fit cutters with a radial projection of 5 – 6 mm and
clamp them with the two outer screws.
4. Adjust cutter with the aid of the setting device.
outwards.
M 10: 25 – 26 Nm
M 12: 30 – 33 Nm
become deformed.
screws.
7. Note maximum cutter adjustment.
4.2.6
Securing the cutters and minimum clamping
length
Minimum cutter clamping length
c
Max. adjustment of a resharpened cutter
1
Marking for minimum clamping length
c
b
a
Cutter position when new
b
a
DOKW0076
1
4-10 Weinig Tools
Hydraulic clamping
4.2.7
Grinding
The cutters are ground either outside the cutterhead or
when clamped on a suitable Weinig grinder for cutters.
The hydro cutterhead must be ground with fitted cutters
on a Weinig grinder for cutters in order to ensure that it
is accurately ground for concentric running.
4.2.8
Technical data for hydro profile cutterhead
501 / 511
–
–
–
–
–
–
Fitted with 4, 6 or 8 straight cutters
area
– Cutting angle: 27° with 4 and 6 cutters, 25° with
8 cutters
– Cutting circle dia.: 143 or 163 mm
4.2.9
Technical data for hydro profile cutterhead
502 / 512
–
–
–
–
–
–
Fitted with 6, 8, 10, 12 or 16 straight cutters
area
– Cutting angle: 27° with 6 and 8 cutters, 23° with
10 and 12 cutters, 20° with 16 cutters
– Cutting circle dia.: 203 mm
Weinig Tools
4-11
Hydraulic clamping
4.3
Weinig hydro profile cutterhead 504 / 514
4.3.1
Safety
The Weinig hydro profile cutterhead 504 / 514 is a
heavy-duty cutter. All the relevant safety regulations
and the instructions in this operating manual must be
closely followed in order to ensure safe use and
handling of this tool.
using the tool.
4.3.2
Intended use
tool.
4.3.3
•
•
•
the serration.
Max. blank height
Max. blank height
•
•
•
•
•
•
•
60 mm for Z = 2
70 mm for Z = 4
clamping ledges.
profiled cutters.
the machine.
4-12 Weinig Tools
Hydraulic clamping
Hydraulic profile cutterhead with profiled cutters. Solid
steel body. Robust, reliable construction for low-noise,
1
Body
2
Clamping ledge
3
Clamping screws
4
Profiled cutter
5
Filling valve
6
3
5
2 4
1
6
DOKW0079
4.3.4
4.3.5
Removal:
Weinig Tools 4-13
Hydraulic clamping
Installation:
serrated back.
2. Fit profiled cutters in serration.
4. Axially align the clamping ledge and profiled cutters
and tighten the middle clamping screw with half the
specified torque.
5. Check that the profiled cutters are correctly seated in
the serration.
outwards.
M 10: 25 – 26 Nm
M 12: 30 – 33 Nm
become deformed.
screws.
a
DOKW0031
4-14 Weinig Tools
Hydraulic clamping
4.3.6
DoubleBack
1
2
5
6
3
4
DOKW0028
be jeopardized.
7
DOKW0029
a
in the tip.
8
DOKW0082
4.3.7
Weinig Tools 4-15
Hydraulic clamping
4.3.8
Cutter height
[mm]
Max. permissible cutting circle dia. [mm] for
profile cutterhead dia. [mm]
Max. possible
profile depth
[mm]
137
150
163
50
170
185
200
approx. 11
60
190
205
220
approx. 20
70
210
225
240
approx. 30
4.3.9
Grinding
– For 4, 6 or 8 profiled cutters 8 or 10 mm thick, with
serrated back
area
– Cutting circle diameter: 137 mm, 150 mm or 163 mm
for dia. 137 mm and 163 mm
for dia. 150 mm
– Applies for a maximum cutter projection of 36 mm.
4-16 Weinig Tools
Hydraulic clamping
4.4
Weinig hydro cutterhead 508 / 518
4.4.1
Safety
The Weinig hydro cutterhead 508 / 518 is a heavy-duty
cutter. The illustration on the right shows, from top to
bottom: hydro groove cutterhead, hydro tongue
cutterhead, hydro bevel cutterhead, hydro tapered
groove cutterhead. All the relevant safety regulations
and the instructions in this operating manual must be
closely followed in order to ensure safe use and
handling of this tool.
using the tool.
4.4.2
Intended use
tool.
4.4.3
•
•
•
•
•
•
•
•
•
•
Special safety instructions
Clamping ledges and cutters must always be
clamped with at least two clamping screws.
The length of the clamping ledge must correspond
with that of the cutters when using narrow cutters.
Check that the cutters are correctly seated in the
serration.
Cutters must be fitted successively on opposite
sides.
The tool must always be fitted in the machine with
anti-twist device.
the machine.
Weinig Tools 4-17
Hydraulic clamping
4.4.4
Hydraulic profile cutterhead with profiled cutters. Solid
steel body. Robust, reliable construction for low-noise,
1
Body
2
Clamping ledge
3
Clamping screws
4
Profiled cutter
5
Filling valve
6
7
Grooving saw (for hydro groove cutterhead)
8
Spacer rings (for hydro tongue cutterhead)
3
5
2 4
1
6
8
DOKW0081
7
4-18 Weinig Tools
Hydraulic clamping
4.4.5
Removal:
3. Remove cutters from the serration.
Installation:
serrated back.
2. Fit cutters in serration.
4. Axially align the clamping ledge and cutters and
slightly tighten the middle clamping screw.
5. Check that the cutters are correctly seated in the
serration and tighten down the clamping screws
when all cutters have been fitted.
25 – 26 Nm
become deformed.
screws.
a
DOKW0031
Weinig Tools 4-19
Hydraulic clamping
4.4.6
Grinding
Hydro groove cutterhead, hydro tongue cutterhead:
The cutters are ground on a suitable Weinig grinder for
tools with the grinding support 931 073 006 and grinding
template 507 300 01. The grinding template can be
used for the hydro groove and tongue cutterhead set for
groove widths from 3.5 to 6.5 mm. Groove width and
tongue thickness are ground to the same value; the
tongue is planed to a thickness 0.5 mm thinner by the
panelling cutterhead.
The grooving saw must be removed to grind the cutters
of the hydro groove cutterhead (undo fastening screws
and remove tensioning flange).
The grooving saw can be ground on the back of the
teeth without being removed from the tool. A diamond
grinding wheel must be used for this purpose. The backclearance angle is set to between 15° and 18°.
The cutters of the tongue-and-groove cutterhead are
ground while fitted in the tool.
The hydro tongue cutterhead can be set to a tongue
thickness of 3.5, 4.5 or 6.5 mm with the aid of the spacer
rings supplied. The spacer rings are used as shown in
the table below for regrinding and adjusting to the
tongue thickness.
Tongue width in mm
Width of spacer rings in mm
for newly fitted
cutters
for reground cutters
1.
2.
3.
3.5
5+5
5 + 4.7
5 + 4.4
4.7 + 4.4
4.5
+1
+1
+1
+1
6.5
+2
+2
+2
+2
Each set comprises: 2 x 5 mm thick spacer rings, as well
as one each in thicknesses of 4.7, 4.4, 1 and 2 mm.
Hydro bevel cutterhead, hydro tapered groove
cutterhead:
The hydro cutterhead must be ground with fitted cutters
on a Weinig grinder for cutters in order to ensure that it
is accurately ground for concentric running.
4-20 Weinig Tools
Hydraulic clamping
4.4.7
Technical data
– Precision tools for producing tongue-and-groove
parts to DIN 68126
– For 6, 8, 10, 12 or 16 cutters 5 or 6 mm thick, with
serrated back
area
– Cutting angle: 20°
Hydro groove cutterhead, hydro tongue cutterhead:
– Cutting circle diameter:
Z 6 and Z 8: 200 mm
Z 8 and Z 10: 225 mm
Z12 and Z 16: 250 mm
– Cutter dimensions:
Height = 45 mm, width = 20 mm
Hydro bevel cutterhead, hydro tapered groove
cutterhead:
– Cutting circle diameter: 220 mm
– Cutter dimensions:
Height = 45 mm, width = 20 or 30 mm
Weinig Tools 4-21
Notes
4-22 Weinig Tools
This Manual has been compiled by
MICHAEL WEINIG AG.
All rights reserved. No part of this Manual may be
translated, reprinted or duplicated.
No part of this Manual may be reproduced in
any form or duplicated with the aid of electronic
systems without the prior written consent of
Michael Weinig AG, not even for teaching purposes.
Subject to change without notice, in line with further
developments and improvements.
Printed in Germany.
© 2005 MICHAEL WEINIG AG
Weinig offers more!
Michael Weinig AG
Weinigstrasse 2/4
D-97941 Tauberbischofsheim
Tel.
+49 (0) 9341/86-0
Fax
+49 (0) 9341/7080
E-Mail info@weinig.de
Internet www.weinig.com

Weinig Tools - OERTLI Werkzeuge AG

Transcription

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