undercarriage spare parts for mining machines

UNDERCARRIAGE SPARE PARTS FOR MINING MACHINES
A Titan International Inc. Brand
UNDERCARRIAGE SPARE PARTS
FOR MINING MACHINES
ITM is a worldwide leader specialising in the design, development and
manufacture of undercarriage components and systems for crawler machines.
In response to the increasing demand for machines suitable to meet specific
working environments and applications, ITM is proud to offer the most
advanced solutions and comprehensive service to the mining industry.
UNDERCARRIAGE COMPONENTS
ITM supplies the widest range of components for mining machines covering
virtually All Brands in the market. The Group’s constant evolving product
portfolio includes components for Drilling Machines, Hydraulic Excavators up
to 800 ton class and the complete Dozer Range, plus components for a wide
range of auxiliary machines found in the mines.
ITM also offers undercarriage components for non-conventional mining
equipment, such as apron feeders and conveyors up to D11 class and
components for extreme conditions such as harsh temperatures and
underwater mining.
UNDERCARRIAGE SYSTEMS
Through its extensive engineering expertise, ITM Intertractor offers specially
designed System Solutions for machines up to 2500 tons, manufactured to
satisfy every aspect of the mining process.
ITM Intertractor supplies tailor made undercarriage frames for conventional
machines, such as drill rigs, and for special applications, such as stacker
bridges, mobile conveyors, bucket wheel excavators, mobile crushers,
reclaimers and subsea diamond dredging machines.
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WHO WE ARE
ITM is a leading specialist designer and manufacturer of undercarriage components and complete undercarriage
solutions.
Recognised as a technical innovator, ITM delivers products and comprehensive service to the OEM’s in the
construction, mining, road building, agricultural and special application industries.
The Group also manufactures and supplies a range of Ground Engaging Tool (GETs). Moreover the Pyrsa
foundry is involved in the development of new product lines such as steel brakes, ingot mould and brackets for
truck cranes.
ITM’s global reach is not limited to OEM’s, since it also supplies the Aftermarket via a worldwide network of the
industry’s top dealers and distributors.
The Group employs a workforce of about 1300 throughout its manufacturing plants in Italy, Germany, Spain,
USA, Brazil and China.
The ITM, Itrac, Pyrsa and Shark brand names are produced and distributed across Europe, North and South
America, Africa, Middle East and Asia Pacific.
ITM is the supplier of choice to many of the world’s major OEM’s in the field of crawler machines, such as
Argo Tractors, Atlas Copco, Bauer, CNH Industrial, Doosan, Dynapac, Fayat, JCB, John Deere, Hitachi, Hyundai,
Knorr-Bremse, Kobelco, Komatsu, Liebherr, LiuGong, Same Deutz-Fahr, Sandvik, Sany, Sennebogen, Shantui,
Terex, Thyssen Group, Volvo, Wirtgen Group and Zoomlion.
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WHAT WE DO
The extensive expertise in the design and manufacture of undercarriage
components and complete undercarriages, combined with the usage of the
most advanced technologies, allow ITM to develop innovative, reliable and
competitive products, that meet the highest quality standards.
Engineering expertise, gained over many years of co-operation with the
major Original Equipment Manufacturers together with its own extensive
know-how of Manufacturing Processes provides the basis for the Groups’
technical strength.
The Group’s Engineering activity is guided by the constant feedback of
product performance from its customers and the in-house anticipation
of improved functional reliability, creativity of design and cost and time
effectiveness.
Innovation drives the Groups’ product development: from the start of a
project the Design and Engineering Department utilizes advanced CAD
systems and applies rapid prototyping tools to develop new products and
refine those in the current range, guaranteeing continuous improvement in
quality and cost/performance ratios.
The most modern design and engineering simulation techniques such as
Finite Element Analysis (FEA) are standard development tools. Experimental
structural analysis tests aimed at validating the numerical results previously
achieved, are an integral part of the normal product development process.
Each new product is preceded by extensive R&D: research into new
materials aimed at increasing the wear life of components, together with
rigorous field and in-house state of the art testing facilities guarantees the
optimum functional performance of the product.
The Customer is ITMs focus: through a combination of localised
manufacturing and a distribution network that covers most of the world
the Group supports its customers through its proximity to them and its
continuous monitoring of their needs.
ITMs strategic objective is to establish a well integrated network of Mining
Service Centres in the major mining areas around the world which will
provide a complete specialised undercarriage maintenance service. ITM
mining service centres have properly trained professionals, the right
expertise and tools, backed up by the best parts availability to enable
machines to be up and running quickly and reliably.
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Track Chains
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Track Shoes
THE RANGE
Rollers
Sprockets and
Bolt-on Segments
Idler and
Tension Groups
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Track chains
Track Chains suitable for almost all type of mining crawler machines from standard to specialized applications.
Wide range of track chains for mining standard applications:
Sealed and lubricated track chains for mining Dozers.
Sealed and greased track chains for mining Excavators up to 200 ton class.
Monobloc track chains for mining Excavators above 200 ton class.
Assembled from high precision components designed and manufactured to resist loosening, cracking and breaking
even when worn to service limit.
Track bushings are carburized and heat treated for optimum hardness and toughness.
New Sealed and Lubricated chains for Mining Dozers:
New track links forged of special boron steel, quenched, tempered and stress relieved to guarantee increased
toughness, durability and fatigue resistance.
Track link rails are deep induction hardened for optimum wear life.
Selectively anti-scallop versions are available.
Track pins are heat treated to resist bending and wear even in high impact conditions.
Additional surface coating treatment significantly reduces the pin’s galling phenomenon.
New internal geometry and improved inner surface roughness of the track bushing reduce surface friction between
pin and bushing, optimize contact load distribution and improve internal oil circulation.
New Seal Group profile guarantee improved sealability and better performances at extreme ambient temperatures.
Selectively track chains with PPR System are available.
New Monobloc configuration for Mining Excavators above 200 ton class:
Monobloc Shoe made from special cast steel and mass heat treated for maximum structural life under extreme
working conditions.
Roller path and central tooth of every single shoe are induction hardened to optimize wear performance under the
most severe applications.
Induction hardening of the pin contact areas allows the joint’s best durability.
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TRACK SHOES
Wide range of alternative track shoes, supplied in several configurations for any customized application, from
standard to extreme service shoes.
Wide choice of cast shoes from specific steels combined with optimal heat treatments to ensure high mechanical
properties of the component. Available in various widths up to 2,200 mm.
“Super Extreme Service” shoes for Mining Dozers:
Cast steel, quenched and tempered plus special stress relieving treatments guarantee high fatigue resistance.
Special induction hardening ensures superior wear resistance.
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ROLLERS
Wide range of track and carrier rollers suitable for mining machines with operational weight of between 70 tons
and 800 tons.
Wide choice of rollers for mining standard applications:
Single and double flange track rollers for Dozer applications.
Single flange track rollers for Excavator up to 200 tons weight class.
Specific roller shells for machines above 200 tons weight class matching the monoblock configuration.
Versions for Artic temperature are available.
Roller shells forged from deep hardening steel for internal strength, designed to resist bellmouthing.
Shafts and bearings designed to provide maximum strength and to reduce friction and wear.
Lifetime lubricated for longer life and perfect operation under any working condition.
New Rollers for Mining Dozers:
New “Floating Seal Group” guarantee improved sealability and wider temperature operating range.
New end collars ensure improved internal seal protection and greater clamping force.
Improved through-hardening shell to increase the roller wear life, strengthness and durability.
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SPROCKETS AND BOLT-ON SEGMENTS
Wide choice of sprockets matching any type of mining machines applications and most common final drive types
for mining dozers and excavators.
Wide range of three to six teeth segments suitable for dozer track-type machines ranging up to 100 tons
weight class.
Excavator Monobloc cast sprockets with special formula steel and optimized casting dies for high quality products.
Effective hardened depth resulting in excellent wear resistance and longer life.
New Bolt-on Segments for Mining Dozers made from special boron steel, through hardened
and stress relieved to obtain high resistance and optimize wear performance under the most demanding working
conditions.
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IDLER AND TENSION GROUPS
Wide choice of Idlers suitable for track-type earthmoving and special application machines ranging from 70 tons
to 800 tons weight class.
Cast and fabricated versions available.
Tread hardness similar to links, track rollers and carrier rollers for perfect dynamic operation on the vehicle and
balanced wear resistance.
Best design and manufacturing of the components for optimum wear life.
Wide choice of tension groups with a wide range of pretension ratios.
New Idler wheel for Mining Dozer
new “X section” reinforced design, made from special cast steel to increase robustness and optimize
wear performance.
improved floating seal groups with new rubber ring for better performance at extreme ambient temperature.
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Large Dozers
product availability
LIEBHERR
KOMATSU
CATERPILLAR®
Brand
Machine
Model
D8T
215.9
D9T
240
D10T
260.4
D11T
317.5
D155A-6
228.6
D275AX-5
260.35
D375A-6
280
D475A-5
317.5
PR754
228,6
PR764
240
Available for AMK
Available for OEM only
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Chain Pitch
(mm)
Carrier
Roller
Track
Roller
Sprocket
Idler
Chain
Shoe
Large Excavators/Shovels
product availability
HITACHI
Brand
KOMATSU
Brand
Machine
Model
Chain Pitch
(mm)
ZX870-5G
260.35
EX1200-5
260.35
EX1200-6
260.35
EX1900-6
317.5
EX2500-5
440
EX2600-6
440
EX3600-6
--
EX5600-6
--
Machine
Model
Chain Pitch
(mm)
PC800LC
260.35
PC1250-8
280
PC2000-8
317.5
PC3000-6
--
PC4000
--
Carrier
Roller
Track
Roller
Sprocket
Idler
Chain
Shoe
Monobloc
Carrier
Roller
Track
Roller
Sprocket
Idler
Chain
Shoe
Monobloc
Available for AMK
Available for OEM only
Available as from 2015
Available as from 2016
15
Large Excavators/Shovels
product availability
Machine
Model
Brand
R976
LIEBHERR
R980 SME
Chain Pitch
(mm)
Carrier
Roller
Track
Roller
Sprocket
Idler
Chain
Shoe
Monobloc
Carrier
Roller
Track
Roller
Sprocket
Idler
Chain
Shoe
Monobloc
260.35
280
R984B
260.35
R984C
280
R9100
280
R9150
280
R992
286.46
R994
318
R994B-R9250
350
R9350
350
R9400
395
R9400 HD
350
R995
395
R996B
R9800
CATERPILLAR®
(TEREX – O&K – BUCYRUS)
Brand
Machine
Model
Chain Pitch
(mm)
CAT 6015
(RH40E)
260.35
CAT 6018
(RH90C)
318
CAT 6020B
318
RH120C
318
CAT 6030
(RH120E)
350
CAT 6040
(RH170B)
415
CAT 6050
(RH200)
475
CAT 6060
(RH340B)
475
CAT 6090
(RH400)
495
Available for AMK
Available for OEM only
Drilling Machines
product availability
Machine
Model
Brand
MD5050
(SD-250)
(R20 / R20C)
MD5075
(R30C)
MD5090
CATERPILLAR®
(TEREX – BUCYRUS)
(SD-345)
(345 / 345S)
MD5125
(SCH5000C)
(SCH5000CL)
MD6240
(SKF-X)
(SKF12 / SKF15)
ATLAS COPCO
Shoe
Carrier
Roller
Track
Roller
Sprocket
Idler
Chain
Shoe
228.6
228.6
Machine
Model
Chain Pitch
(mm)
590
149.17
780
171.05
DM25DM30
190
DM45
202.8
DML
215.9
DML-SP
215.9
DMM2
215.9
DMM3
228.6
DMHDMH2
228.6
PV271
215.9
PV275
215.9
PV351
260.35
Available for AMK
Chain
202.8
MD6540
(SKL)
Idler
171.05
215.9
(SKS / SKSS
B8 Size)
Sprocket
171.05
MD6420
MD6420
Track
Roller
171.05
202.8
(SKS - B7 Size)
Carrier
Roller
155.6
MD6290
(SKF / SKF11)
Brand
Chain Pitch
(mm)
18
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lifelongariloman.com
Voltyre-Prom
Volgograd, Russia
(Majority Share)
Titan Mining Services (TMS)
SWT
Alberta, Canada
Titan Mining Services (TMS)
Titan Australia Pty Ltd
Emerald, QLD, Australia
Kalgoorlie, WA, Australia
Karratha, WA, Australia
Muswellbrook, NSW, Australia
Perth, WA, Australia
Port Hedland, WA, Australia
Sydney, NSW, Australia
Yatala, QLD, Australia
Titan Mining Services (TMS)
PT Titan Wheels Indonesia
Jakarta, Indonesia
Titan Mining Services (TMS)
Titan Wheels South Africa (Pty) Ltd
Nuffield, Springs, SA
Titan Mining Services (TMS)
Aros del Pacifico S.A.C.
Lima, Peru
Titan Mining Services (TMS)
Aros del Pacifico S.A.
Santiago, Chile
Titan Steel Wheels Ltd
Kidderminster, UK
Titan Distribution (UK) Ltd
St. Helens, UK
Italtractor ITM SpA
Fanano (MO), Italy
Ceprano (FR), Italy
Potenza, Italy
Titan Italia SpA
Crespellano (BO), Italy
Finale Emilia (MO), Italy
Jesi (AN), Italy
Titan Intertractor GmbH
Gevelsberg, Germany
Pyrsa Piezas y Rodajes S.A.
Monreal del Campo (Teruel), Spain
Titan France SAS
Flers, France
Intertractor America Corp.
Elkhorn, WI, USA
Winston-Salem, NC, USA
Titan Asia A.S.
Aydin, Turkey
Wheels India Ltd
Tamilnadu, India (Minority Share)
ITM Latin America Ltda
Atibaia, São Paulo, Brazil
ITM Track (Tianjin) Ltd
Tianjin, P.R. of China
Titan ITM (Tianjin) Co. Ltd
WDA Tianjin, P.R. of China
Titan ITM Japan Ltd
Yokohama, Japan
www.group-itm.com
www.titan-intl.com
CT 7.2 M01E/2015
Titan International
Des Moines, Iowa, USA
Freeport, Illinois, USA
Bryan, Ohio, USA
Quincy, Illinois, USA
Saltville, Virginia, USA
São Paulo, Brazil