Pro-Master 252 / 260 / 272
Transcription
Pro-Master 252 / 260 / 272
Pro-Master 252 / 260 / 272 Parts Manual Models 992316 – 27hp PM260H, Rear Discharge (Serial No. 006000 and up) 992317 – 31hp PM260H, Rear Discharge (Serial No. 006000 and up) 992321 – 31hp PM272H, Rear Discharge (Serial No. 006000 and up) 992322 – 27hp PM252H, Rear Discharge (Serial No. 006000 and up) 992324 – 27hp PM260H, Rear Discharge (Serial No. 006000 and up) E10 The use of any gasoline exceeding 10% ethanol (E10) or 10% MTBE will void the product warranty. L’utilisation d’une essence contenant plus de 10% d’éthanol (E10) ou de 10% de MTBE annulent la garantie. El uso de cualquier otro tipo de gasolina con un porcentaje superior al 10% de etanol (E10) o al 10% de MTBE invalidará la garantía del producto. 04329200D 3/13 Printed in USA THE MANUAL PRODUCT REGISTRATION Before you operate your unit, carefully and completely read manuals supplied with the unit. The contents will provide you with an understanding of safety instructions and controls during normal operation and maintenance. For your safety and the safety of others always read, understand, and follow all DANGER, WARNING, and CAUTION messages found in manuals and on safety decals. The Gravely dealer must register the product at the time of purchase. Registering the product will help the company process warranty claims or contact you with the latest service information. All claims meeting requirements during the limited warranty period will be honored, whether or not the product registration card is returned. Keep a proof of purchase if you do not register your unit. Customer Note: If your Dealer does not register your product, please fill out, sign and return the product registration card to Gravely or go to www.gravely.com Hardware descriptions are given in decimals. Decimals to Fractions .063 1/16 .563 9/16 .125 1/8 .625 5/8 .188 3/16 .688 11/16 .250 1/4 .750 3/4 .313 5/16 .813 13/16 .375 3/8 .875 7/8 .438 7/16 .938 15/16 .500 1/2 1.00 1 YOUR SATISFACTION IS IMPORTANT Questions? Please follow these helpful steps: 1. Refer to the manuals supplied with your unit. They will guide you through safe and proper operation and maintenance. They contain specifications on your unit. If your questions are not answered in these manuals, go to step number two. 2. Contact Your Dealer. Our dealers will be happy to supply any service or advice required to keep your unit operating at peak efficiency. A factory trained staff is available to support your equipment needs. They stock genuine Gravely parts and lubricants manufactured with the same precision and skill as the original. If your questions are not resolved by the support staff, ask for the manager or owner. When contacting your Dealer supply your model and serial numbers. SERVICE AND REPLACEMENT PARTS When ordering replacement parts or making service inquiries, know the Model and Serial numbers of your unit and engine. Numbers are located on the product registration card in the unit literature package. They are printed on a serial number label, located on the frame of your unit. • Record Unit Model and Serial numbers here: TO SPEED PARTS ORDERING: • Record Engine Model and Serial numbers here: 1. Know the model and serial numbers of your unit. 2. Know the part number required. 3. Know the quantity required. 4. Know the part description. UNAUTHORIZED REPLACEMENT PARTS Use only Gravely replacement parts. The replacement of any part on this vehicle with anything other than a Gravely authorized replacement part may adversely affect the performance, durability, or safety of this unit and may void the warranty. Gravely disclaims liability for any claims or damages, whether warranty, property damage, personal injury or death arising out of the use of unauthorized replacement parts. 2 MODELS TABLE OF CONTENTS International DECALS Model 992316 27hp Daihatsu with 60" Mower Deck Rear Discharge Serial No. 006000 and up Decals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 MAIN FRAME Model 992317 31hp Daihatsu with 60" Mower Deck Rear Discharge Serial No. 006000 and up Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Seat and Hood Frame . . . . . . . . . . . . . . . . . . . . . . . . 8 Hood and Bumper . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Model 992321 31hp Daihatsu with 72” Mower Deck Rear Discharge Serial No. 006000 and up POWER PLANT Engine, Muffler & Air Filter . . . . . . . . . . . . . . . . . . . . Clutch & Flywheel . . . . . . . . . . . . . . . . . . . . . . . . . . Radiator & Radiator Brackets. . . . . . . . . . . . . . . . . . Fuel Tanks and Hoses . . . . . . . . . . . . . . . . . . . . . . . Model 992322 27hp Daihatsu with 52” Mower Deck Rear Discharge Serial No. 006000 and up 10 12 14 15 DRIVE TRAIN Model 992324 27hp Daihatsu with 60” Mower Deck Rear Discharge Serial No. 000101 and up Hydrostatic Pumps, Idlers, & Belt. . . . . . . . . . . . . . . 16 Wheel Motors, Tires, Brakes, & Front Forks . . . . . . 18 Brake Linkage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 OPERATOR CONTROLS Steering Levers & Linkages . . . . . . . . . . . . . . . . . . . 22 Control Panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25 HYDRAULICS Hydraulic Deck Lift . . . . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . Hydraulic Tank, Filter, Pumps, & Hoses . . . . . . . . . . Hose Routing for Pumps, Wheel Motors & Cylinder Hydraulic Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . 26 27 28 29 30 ELECTRICAL Electrical System . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Continuity Diagram. . . . . . . . . . . . . . . . . . . . . . . . . . 34 Wiring Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 MOWER DECKS Deck, Anti-Scalp Rollers, & Belt Covers . . . . . . . . . Deck, Discharge Chute, Anti-Scalp Rollers, & Belt Covers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting Arms, Link Chains, & Deck Bumpers . . . . Belts, Spindles, Idlers and Mower Blades . . . . . . . . Belts, Pulleys and Idlers. . . . . . . . . . . . . . . . . . . . . . Spindles & Mower Blades . . . . . . . . . . . . . . . . . . . . 3 36 38 40 44 46 48 © Copyright 2013 Ariens Company DECALS Model 992316, 317, 321, 322, 324 3 7 2 07700107 6 1 4 3 05233900 2 3 5 PD1948 Item Part No. 1 2 3 4 5 6 7 05309700 05309800 69209300 07754100 07757600 07756000 07700107 Qty. 1 2 1 1 1 2 2 Description Decal, CE Caution Decal, CE Caution Decal Set, Common Danger/Fuel Decal, Hot Surface Decal, Instructional Decal, Danger Fan Decal, Debris 4 DECALS Model 992316, 317, 321, 322, 324 2 12 7 8 16 10 3 11 1 15 17 4 0536210 0 14 5 13 9 6 Item Part No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 07735300 07757500 07700005 05366100 05354700 03875000 07800322 08000526 05359400 03999900 04004000 03999800 05362600 05362700 05362500 03992400 03818400 05366400 07800026 07800221 05362400 05366200 Qty. 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 1 1 1 1 1 2 1 Description Decal, Lift Lever Decal, Parking Brake Lever Decal, Maintenance Instructions Decal, Control Panel, Diesel Decal, Height of Cut Decal, Belt Routing (992316, 317, 321, 322, 324) Decal, Belt Routing (992324) Decal, Gravely Heritage – Large Decal, Pinch Point Decal, PM260Z (992316, 317, 324) Decal, PM272Z (992321) Decal, PM252Z (992322) Decal, Turbo Diesel (992317, 321) Decal, Liquid Cooled Decal, Diesel (992316, 322, 324) Decal, Limited Liffetime Warranty (992316, 317, 321, 322) Decal, 60” (992316, 317, 324) Decal, 72” (992321) Decal, 52” (992322) Decal, Seat Release Decal, XDZ 5” Decal, X-Factor (992324) 5 PD3283 FRAME Model 992316, 317, 321, 322, 324 27 31 28 62 27 8 28 30 61 49 46 47 52 24 40 20 24 51 48 20 17 25 41 25 29 53 19 50 15 52 51 18 53 16 23 14 22 13 15 1 55 59 47 37 60 49 57 9 2 37 50 35 45 52 53 42 3 8 38 54 52 39 21 51 53 26 10 10 7 6 44 56 59 58 11 3 8 36 65 51 33 4 29 5 63 43 32 29 36 34 64 12 29 PD0500 6 8 FRAME Model 992316, 317, 321, 322, 324 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 Part No. Qty. 00443253 00978153 05500914 07012700 09232000 09231900 06543200 07415400 03998953 07533600 05975000 04180451 09231251 06220200 06543100 00483153 04044953 07328000 07053300 07049900 05960000 05961000 06436600 07533000 06530400 06400829 05946900 06446300 06543600 06900010 00436900 00475351 04305851 00172000 05958900 05962300 06441900 06530400 03972253 03972353 05957800 06542000 04182653 05947000 06543100 03999051 04327251 07412900 05900019 06500012 07001630 05947000 06308600 06437200 04318953 04339651 06426600 06917900 05958000 06436200 06542000 04280851 04280951 00978200 05532100 06442000 1 1 2 1 1 1 1 14 1 6 2 1 1 2 4 1 1 2 4 4 2 2 2 2 2 2 2 2 10 1 1 1 1 1 4 2 6 6 1 1 1 1 1 4 4 1 1 2 2 2 2 4 4 4 2 1 1 1 1 1 1 1 1 1 2 2 Description Weldment, Frame Weldment, Front Axle Bushing, Flange 1.25 x 1.50 x 1.00 x 2.00 Fitting, Lube 45 Degree GM411031 Pin, Axle Spacer Nut, Locking Nylon 1.0-14 Screw, Tapping .38-16 x .75 Axle Cover Button, Bumper Bolt, Hex .50-20 x 1.00 Grade 5 Panel, Inspection Step, Ingress Bolt, Round Head Square Neck .31-18 x 1.75 Grade 5 Nut, Locking Top Flange .31-18 Plate, Kick Channel, Cross Pulley, Idler Nut, Retainer .375-16 x .37 Bolt, Serrated Flange Washer Head .38-16 x 1.00 Bolt, Hex .50-13 x 3.25 Grade 5 Bolt, Hex .50-13 x 2.25 Grade 5 Washer, Flat Steel .505 x .88 x .072 Bumper Nut, Spin Lock Flange .312-18 Washer, Flat Steel .060 x 1.75 x .250 Bolt, Hex .31-18 x 1.00 Grade 5 Washer, Flat Steel .344 x 1.125 x .135 Nut, Locking Top Flange .50-13 Cable, Seat Prop Guard, Grass Bracket, Weight (992316, 317, 321, 322) Bracket, Support Arm Frame (992324) Weight, Cast Iron Bolt, Hex .50-13 x 1.25 Grade 5 Bolt, Hex .50-13 x 4.50 Grade 5 Washer, Flat Steel .531 x 1.06 x .095 Nut, Spin Lock, Flange .312-18 Weldment, Axle Cover Support Right Hand Weldment, Axle Cover Support Left Hand Bolt, Hex .38-16 x 3.00 Grade 5 Nut, Locking Top Flange .38-16 Plate, Switch Bolt, Hex .31-18 x .75 Grade 5 Nut, Locking Top Flange .31-18 YWZC Plate, Backer Plate, Guard, Debris (992324) Screw, Tapping Hex Washer Head .38-16 x .50 TR (992324) Bolt, Hex Washer Head .25-20 x .75 Grade 5 (992324) Nut, Nylock, Flanged, .25-20 (992324) Nut, Coupling .31-18 x 2.25 LG (992324) Bolt, Hex .31-18 x .75 Gr 5 (992324) Washer, Locking .31 x .078 Reg (992324) Washer, Flange Steel .344 x .688 x .065 (992324) Spacer, .563 x 6.25 x .969 (992324) Bracket, Guard Right Hand (992324) Washer, Plated, Steel (992324) Clamp, Steel (992324) Bolt, .38-16 x 1.25 Grade 5 (992324) Washer, Flat Steel .406 x .812 x .065 (992324) Nut, Locking Top Flange .38-16 (992324) Guard, Diesel Left Hand (992324) Guard, Diesel Right Hand (992324) Spacer 1.25 O. x 1.00 I. x 3.63 (992324) Bushing, Flange .515 x .75 x .275 Washer, Flat Steel .563 x 1.38 x .109 7 SEAT AND HOOD FRAME Model 992316, 317, 321, 322, 324 9 2 1 3 5 8 4 2 6 23 7 21 22 15 13 14 12 11 25 28 27 26 20 16 10 10 24 18 19 29 12 12 17 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 19 Part No. Qty. Description 04247900 79211800 59211400 59208900 59208800 59207900 59208000 59207800 59208100 06543100 04147153 05521100 05947700 06308400 04044851 09245400 05717100 00367900 06441900 00932300 06537300 06543600 05962000 06446300 05500020 04054600 04058100 06706900 07520500 1 AR AR AR AR AR AR AR AR 4 1 4 2 2 1 1 2 1 2 36” 1 1 1 1 1 1 1 1 1 Seat, with Seat Belt, Gray Kit, Arm Rest, Plush, 5300 Pair Kit, Retractable Safety Belt Kit, Seat Cushion, Light Gray Kit, Back Cushion, Light Gray Kit, Seat Slide Kit, Seat Knob Kit, Spring and Saddle Kit, Seat Back Panel Nut, Locking Top Flange .31-18 Weldment, Hood Frame, Liquid Cooled Bushing, Flange .515 x .750 x .745 x 1.00 Bolt, Hex .25-20 x 1.00 Grade 5 Washer, Locking .25 x .062 Regular Plate, Seat 200 x DZ with Latch Rod, Seat Frame Pivot Ring, Retaining External .500 x .050 Clip, Routing Washer, Flat Steel .531 x 1.06 x .095 Tape, VHB Nut, Hex .50-13 Nut, Locking Top Flange .50-13 Bolt, Hex .50-13 x 1.50 Washer, Flat Steel .344 x 1.125 x .135 Bushing, Polyliner .38 Snapin Latch, Rotary-Push To Close Rod, Seat Latch Release Pin, Cotter .09 x .75 Extended Prong Square Cut Knob 8 17 HOOD AND BUMPER Model 992316, 317, 321, 322, 324 15 1 10 13 19 5 20 11 12 3 14 7 2 8 5 3 6 9 4 17 16 18 PD6010 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part No. Qty. 04046653 1 04168553 1 07415400 10 06530400 2 09079500 2 06116700 4 06118200 2 07533600 2 04168453 1 07400034 2 00468153 1 06543500 1 06437300 2 04046751 1 06220600 1 05961400 4 06542000 4 06436200 4 00480800 1 00619200 1 Description Hood Diesel Belt Guard, Weldment Screw, Tapping .38-16 x .75 Hex Washer Head Nut, Spin Lock, Flange .312-18 Latch, Rubber Screw, Machine 10-24 x .50 Hex Washer Head Screw, Machine 10-24 x 1.50 Hex Washer Head Bumper, Rubber Bumper, Weldment, PM200 CE Screw, Tapping Hex Washer Head .25-20 x .50 Guard, Radiator Cap Nut, Locking Top Flange .25-20 Washer, Flat Steel .281 x .62 x .065 Guard, Hood Bolt, Round Head Square Neck .25-20 x .50 Grade 5 Bolt, Hex .38-16 x 2.75 Grade 5 Nut, Locking Top Flange .38-16 Washer, Flat Steel .406 x .812 x .065 Dam, Left Side Foam Air Dam, Right Side Foam Air 9 ENGINE, MUFFLER & AIR FILTER Model 992316, 317, 321, 322, 324 24 11 4 10 13 30 29 22 23 See Fuel Tanks B 6 5 15 2 31 34 11 10 17 18 21 7 21 27 5 19 26 4 9 14 16 3 33 20 5 1 25 10 7 6 17 7 18 1 12 26 7 6 4 10 8 16 5 32 10 A 28 See Fuel Tanks PD0530 10 ENGINE, MUFFLER & AIR FILTER Model 992316, 317, 321, 322, 324 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 Part No. Qty. Description 08270300 08267100 09297800 09265900 09263300 05947000 06543100 00922600 06947900 09265251 09265351 06308600 05973300 05964900 09295051 06934700 03782600 05034800 05975000 06307300 06922200 09295400 00172600 06435700 06500018 09257600 06435700 09277251 06441900 07001710 21539000 21536900 21537000 07052700 05975900 03278100 03278800 1 1 1 1 1 9 14 109” 4 1 1 18 10 7 1 2 1 4 4 4 4 1 1 4 4 1 2 1 4 1 AR AR AR 1 1 2.5” 2 Engine, 27HP Daihatsu Diesel (950D) (582447-0405-E2) (992316, 322, 324) Engine, 31HP Daihatsu Diesel (950DT) (588447-0305-E2) (992317, 321) Muffler (992316, 322, 324) Muffler (992317, 321) Sender, Temperature Bolt, Hex .31-18 x .75 Grade 5 Nut, Locking Top Flange .31-18 Gas Line, Bulk .31" ID Hose, Clamp Mount, Engine Right Hand Mount, Engine Left Hand Washer, Lock .31 x .078 Regular Bolt, Hex M8-1.25 x 20 Bolt, Hex M8 x 1.25 x 25 Grade 8 Bracket, Air Cleaner Clamp, #32 (1.56” – 2.50”) Dia. Hose Assembly, Air Cleaner Mount, Engine Bolt, Hex .50-20 x 1.00 Grade 5 Washer, Locking .50 x .125 Regular Clamp, Hose 1.50 x .81 x 1.42 Hose, Air Cleaner (992316, 322, 324) Hose, Air Cleaner (992317, 321) Washer, Flat Steel .38 x .875 x .083 Nut, Locking Top M8-1.25 Bracket, Air Cleaner Mount Washer, Flat Steel .38 x .875 x .083 Spacer, Engine Mounting Washer, Flat Steel .531 x 1.06 x .095 Reducer, Hose, Elbow .31ID/.25ID Oil Filter Element, Inner Safety Element, Outer Primary Plug, Pipe .125-27 Bolt, Hex M6-1 x 16 Hose, .25 Low, Perm Bulk Gas Clamp, Fuel Line 11 CLUTCH & FLYWHEEL Model 992316, 317, 321, 322 8 4 6 9 18 2 3 10 17 16 5 12 1 7 2 Item 1 2 3 NS 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 Part No. Qty. 05947000 2 06543100 5 00462500 1 59205200 AR 05900036 1 09264551 1 06308600 5 09273851 1 05964900 5 00447200 1 05952400 1 09265600 1 05978700 4 06308400 4 07328100 1 05946800 4 05946900 2 06529200 1 06309300 1 Description Bolt, Hex .31 -18 x .75 Grade 5 Nut, Locking Top Flange .31-18 Clutch, Warner Kit, Break Pole Module Replacement Bolt, Hex .44-20 x 2.50 Grade 5 YZ EP80 Stabilizer, Clutch Washer, Lock .31 x .078 Regular Guard, Flywheel Bolt, Hex M8 x 1.25 x 25 Grade 8 Stub Shaft Bolt, Hex .31-18 x 1.50 Grade 5 Adapter, Sheave Bolt, M8-1.25 x 25 Washer, Locking .25 x .062 Sheave, Poly-V 1.0 x 3.25 Bolt, Hex .25-20 x .75 Grade 5 Bolt, Hex .31-18 x 1.00 Grad 5 Nut, Hex .31-18 Washer, Locking .44 x .109 Regular 12 11 14 13 15 CLUTCH & FLYWHEEL Model 992324 4 17 18 12 13 14 17 16 9 19 15 20 2 21 12 1 7 2 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part No. 05947000 06543100 05900036 09273851 00447200 09265600 05978700 06308400 07328100 05946800 06309300 06443600 00458200 06610300 01529600 07500006 06436200 05948700 05947500 04638451 06529600 05964900 06308600 Qty. 2 4 1 1 1 1 4 4 1 4 1 1 1 1 1 1 2 1 2 1 1 5 5 Description Bolt, Hex .31-18 x .75 Grade 5 Nut, Locking Top Flange .31-18 Bolt, Hex .44-20 x 2.50 Grade 5 YZ EP80 Guard, Flywheel Stub Shaft Adapter, Sheave Bolt, M8 1.25 x 25 Washer, Locking .25 x .062 Sheave, Poly V 1.0 x 3.25 Bolt, Hex .25-20 x .75 Grade 5 Washer, Locking .44 x .109 Regular Washer, Flat Steel .469 x 2.00 x .25 Clutch, Ogura Key .25 x .25 x 2.25 Spacer .375 x .688 x .500 Bumper, Rubber .62 x 1.0 x .51 Washer, Flat Steel .406 x .812 x .065 Bolt, Hex .38-16 x 1.00 Grade 5 Bolt, Hex .31-18 x 1.25 Grade 5 Bracket, Clutch Stop Nut, Lock .375-16 Bolt, Hex M8 x 1.25 x .75 Grade 8 Washer, Lock .31 x .078 Reg 13 11 14 13 15 RADIATOR & RADIATOR BRACKETS Model 992316, 317, 321, 322, 324 2 3 18 4 5 6 7 8 9 10 1 4 19 18 4 17 11 16 5 8 12 15 14 13 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Part No. Qty. 00929000 33” 09266851 1 05948700 4 06308400 9 05946800 6 09265851 1 00922600 30” 06947900 2 NA 1 09265400 1 09235400 1 06542000 4 06543500 2 09278651 1 07415400 2 NA 1 05979200 1 06437300 5 05975900 5 Description Seal, Trim – LOK Bulk .06 Bubble Weldment, Radiator Shroud Bolt, Hex .38-16 x 1.00 Grade 5 Washer, Locking .25 x .062 Regular Bolt, Hex .25-20 x .75 Grade 5 Bracket, Radiator Mounting Hose, .31 ID Clamp, Fuel Line Radiator (Comes with the engine) Screen, Radiator Spacer .328 x .76 x 1.01 Nut, Locking Top Flange .38-16 Nut, Locking Top Flange .25-20 Bracket, Overflow Mounting Screw, Tapping .38-16 x .75 Hex Washer Head Reservior Overflow (Included with engine) Bolt, Hex M6-1.00 x 45 Washer, Flat Steel .281 x .62 x .065 Bolt, Hex M6-1 x 16 14 FUEL TANKS AND HOSES Model 992316, 317, 321, 322, 324 7 12 11 10 8 13 13 5 4 2 8 12 9 10 7 9 4 8 2 4 3 4 6 4 12 13 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 4 4 PD0540 3 Item 3 Part No. Qty. Description 04004800 05947000 00922600 06947900 04007000 09289600 09269100 00387300 21539100 21537200 59207000 06435700 06308600 1 7 146” 10 1 1 2 AR AR AR AR 7 7 Tank, Fuel Right Hand Bolt, Hex .31-18 x .75 Hose, .31 ID Clamp, Hose Wire .52/.55 Tank, Fuel Left Hand Valve, Fuel Cap, Fuel Grommet, Orange Fitting, Tank Fitting, Tank 26” Fuel Line Kit, Diesel (Inside Tank) Washer, Steel .38 x .875 x .83 Washer, Lock .31 x .078 15 HYDROSTATIC PUMPS, IDLERS, & BELT Model 992316, 317, 321, 322, 324 28 8 2 6 23 5 8 2 1 4 6 7 5 3 4 7 18 17 24 16 3 11 12 13 27 14 19 10 9 20 26 26 10 22 27 25 15 21 PD2221 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Part No. Qty. Description 00583100 06611300 07300037 06426600 06308400 05900017 05900127 05962000 05952600 06543600 00583300 09264300 09264251 05500123 09420500 08321200 06442000 05965800 07000031 06436200 07300039 05963300 59203700 06542000 05947500 06529200 06543100 07242800 1 2 2 2 2 2 4 4 1 5 1 1 1 1 1 1 1 1 1 1 1 1 AR 1 1 2 2 1 Pump, Hydraulic (RTN) with Auxiliary Key, Square 5 x 5 x 30mm Plain Sheave, Poly-V .671 x 4.125 Washer, Flat Steel .281 x 1.000 x .063 Washer, Locking .25 x .062 Bolt, Hex M6 x 1 x 12 YZ EP30 Screw, Socket Head .25-20 x .50 YZ EP80 Bolt, Hex .50-13 x 1.50 Grade 5 Bolt, Hex .31-18 x 2.50 Grade 5 Nut, Locking Top Flange .50-13 Pump, Hydraulic (RTN) Assembly, Idler Arm Guard Drive (Includes 13 & 14) Weldment, Idler Arm Ground Drive Bushing, 1.00 x 1.125 x 1.936 Fan, Hydro Pump Cooling Spring, Tension .120 x .845 x 6.500 Washer, Flat Steel .39 x.75 x.125 Bolt, Hex .50-13 x 3.50 Grade 5 Bearing, Pedestal Washer, Flat Steel .406 x .812 x .065 Assembly, Idler 4" Bolt, Hex .38-16 x 2.0 Grade 5 Kit, Pump Seal (One kit required for each pump) Nut, Locking Top Flange .38-16 Bolt, Hex .31-18 x 1.25 Grade 5 Nut, Hex .31-18 Nut, Locking Top Flange .31-18 Belt, Poly-V 49.50, Hydrostatic 200Z Series 16 NOTES 17 WHEEL MOTORS, TIRES, BRAKES, & FRONT FORKS Model 992316, 317, 321, 322, 324 20 21 18 12 19 16 9 15 14 2 23 12 10 3 2 13 5 4 1 23 9 11 9 8 6 6 18 17 7 PD0091 WHEEL MOTORS, TIRES, BRAKES, & FRONT FORKS Model 992316, 317, 321, 322, 324 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 Part No. Qty. Description 03758753 05404700 05404600 05600432 03760300 00675300 07100904 07100905 05961200 06543600 07100207 07100208 07000143 03255000 05953500 05975400 06439800 06536900 03925900 05435700 05981600 06308600 58904300 06541900 21544012 05531400 2 4 4 2 2 4 2 AR 2 10 2 2 10 2 8 8 2 2 2 AR 8 8 2 2 1 8 Fork, Front Bearing, Cone Bearing, Cup 2.328 x .465 Bearing Seal 1.75 x 2.332 x .312 Spacer, 1.258 ID x 1.750 OD x .550 Spacer, Wheel Wheel/Tire Assembly 15 x 6-6 Smooth Tire, 15 x 6-6 Smooth Bolt, Hex .50-13 x 9.00 Grade 5 Nut, Locking Top Flange .50-13 Tire/Wheel Assembly, 24 x 11.50-12 Tire, 24 x 11.50-12 Bolt, Lug .50-20 x 1.38 Wheel Motor, 18E (CCW) Bolt, Hex .50-13 x 2.75 (992316, 317, 321, 322) Bolt, Hex .50-13 x 5.00 (992324) Washer, Flat Steel, .812 x 2.00 x .148 Nut, Locking Center Jam .75-16 Cap, Dust Bearing, 25mm ID x 52mm OD x 15mm Bolt, Hex .31-18 x 1.50 Grade 8 EP30 Waher, Lock .31 x .078 Kit, Parking Brake Service Nut, Locking Jam Patch 1.00-20 Seal Kit (032550001, Wheel Motor), NS Bushing, .513 x .748 x .129 (992324) 19 BRAKE LINKAGE Model 992316, 317, 321, 322, 324 5 1 6 6 3 4 2 29 37 13 24 5 34 11 18 12 33 5 23 4 5 14 8 32 13 8 16 3 25 5 9 2 35 7 36 27 1 12 5 19 6 14 22 10 31 18 6 15 16 21 26 21 2 5 26 28 20 17 PD6070 29 22 30 8 20 BRAKE LINKAGE Model 992316, 317, 321, 322, 324 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 Part No. 09267300 06529800 08873000 04266200 08300027 06436200 06529400 03825800 06714800 04156400 05534700 05709200 05518400 05521100 06601300 00258600 05714600 09268000 06706900 03254100 06608400 06219200 05717100 07523000 09268400 04156500 06543100 09268300 08314100 06439200 09268100 05947000 06543100 06445100 06707300 08300512 03825900 05508900 Qty. 2 3 2 2 2 8 8 1 5 1 1 1 2 2 2 1 2 1 1 1 1 2 2 1 1 1 2 1 1 2 1 2 2 2 1 1 1 1 Description Pivot, Brake Rod Nut, Locking Center .31-18 PTO Link Rod (992316, 317, 321, 322) Weldment, Brake Rod PM200 Diesel (992324) Spring, Compression .142 x .710 x 1.75 Washer, Flat Steel .406 x .812 x .065 Nut, Hex .38-16 Shaft, Brake Cross Pin, Hair Slide, Interlocking Brake Bushing, Flange Ring, Retaining External .625 x .05 Bushing, Flange Nylon .762 x 1.00 x .58 x 1.48 Bushing, Flange .515 x .75 x .745 x 1.00 Key, Woodruff .19 x 1.00 x .19 SAE 8630 Arm, Brake Ring, Retaining External .69 x .077 Weldment, Mechanical Brake Pin, Cotter External .09 x .75 Weldment, Handle Key, Woodruff .13 x .63 Bolt, Round Head Square Neck .31-18 x 1.25 Grade 5 Ring, Retaining External .50 x .05 Grip, Handle Linkage, Brake Actuating Interlock, Safety Switch Nut, Locking Top Flange .31-18 Linkage, Brake Actuating Spring, Tension .048 x .44 x 1.75 Washer, Flat Steel .505 x 1.00 x .062 Weldment, Parking Brake Hub Bolt, Hex .31-18 x .75 Grade 5 Nut, Locking Top Flange .31-18 Washer, Flat Steel .630 x 1.25 x .062 Pin, Cotter .12 x .75 Extended Prong Square Cut Spring, Extension Weldment, 200 Brake ACT. Arm Bushing, Sleeve .377 x .624 x .235 21 STEERING LEVERS & LINKAGES Model 992316, 317, 321, 322, 324 9 25 30 26 1 28 9 35 34 32 35 2 23 31 20 9 29 9 18 5 25 4 16 22 26 5 5 11 12 10 11 17 33 36 9 10 9 24 12 20 11 7 13 9 11 6 27 15 3 8 21 6 20 3 21 7 14 18 27 PD6080 22 STEERING LEVERS & LINKAGES Model 992316, 317, 321, 322, 324 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 Part No. Qty. 00396000 2 06436200 4 05957400 6 06535900 4 05974000 6 09288651 2 09294600 2 05500932 2 06543100 18 09235500 1 09235600 1 05525200 4 09235400 4 03929100 2 05436800 4 09289153 1 09289253 2 07415400 4 05947000 6 06308800 2 06608400 2 03704900 2 04156300 2 06542000 2 07412900 4 06537200 4 04096800 2 06436100 4 06308600 2 05947500 2 03943800 2 03101900 2 06435700 2 03988300 2 06437500 2 04097100 4 00918200 1 Description Assembly, Steering Rod .38 Rod x 21.65 Washer, Flat Steel .408 x .812 x .065 Bolt, Hex .31-18 x 1.75 Grade 5 Nut, Hex Jam .375-16 Bolt, Hex .375-16 x 1.75 Weldment, Control Arm Bushing, Flange Eccentric Nut, Locking Top Flange .31-18 Handle Weldment Left Hand Handle Weldment Right Hand Bushing, Flange Nylon .762 x 1.48 x .44 Spacer Grip, Handlebar Bushing .625 x .75 x .50 Bracket, Stop Right Hand Bracket, Stop Left Hand Screw, Tapping .38-16 x .75 Hex Washer Head Bolt, Hex .31-18 x .75 Grade 5 Washer, Locking .38 x .094 Regular Key, Woodruff .13 x .63 Washer, Wave Weldment, Pivot Arm Nut, Locking Top Flange .38-16 Screw, Tapping .38-16 x .50 Hex Washer Head Nut, Locking Jam Center .375-16 Weldment, Return to Neutral/Damper/Rod End Washer, Flat Steel .63 x 1.005 x .062 Washer, Locking .31 x .078 Bolt, Hex .31-18 x 1.25 Grade 5 Damper, Stabilus Spacer .318 x .43 x .375 Washer, Flat Steel .38 x .875 x .083 Tube, .88ID x 1.00 OD x 10.75 Washer, Flat Steel .328 x 1.00 x .094 Stud, Ball, Threaded Strip, Cowl 23 CONTROL PANEL Model 992316, 317, 321, 322, 324 7 2 2 9 5 6 1 8 3 4 PD0590_G_ControlPan Item 1 2 3 4 5 6 7 8 9 Part No. 04263751 06100211 06900431 06536000 05947000 06435700 06116700 07500132 06308600 Qty. 1 3 1 2 1 1 2 1 1 Description Panel, Control, PM200 Diesel Screw, Machine 10-24 x .38 Hex Washer Head Stainless Throttle, Cable, 47.37” Nut, Locking Nylon 10-24 with Insert Bolt, Hex .31-18 x .75 Grade 5 Washer, Flat Steel .38 x .875 x .083 Screw, Machine 10-24 x .50 Hex Washer Head Stainless Knob, Control, Black, .38-16 x .62 Washer, Locking .318 x .078 24 ROPS Model 992316, 317, 321, 322, 324 1 2 3 6 5 4 3 1 2 5 7 4 1 7 Item 1 2 3 4 5 6 7 Part No. 59211200 05965800 04063400 06543600 00181592 04306400 04063700 05959900 Qty. 1 2 2 6 2 2 1 4 Description ROPS, PM200 Replacement Kit Bolt, Hex .50-13 x 3.50 Grade 5 Assembly, ROPS Pin/Lanyard Nut, Locking Top Flange .50-13 Knob, Round .312-18 x .750 Clip, ROPS Anti-Rattle Bracket, ROPS Stop, Pro-Master Bolt, Hex .50-13 x 3.00 Grade 5 25 HYDRAULIC DECK LIFT Model 992316, 317, 321, 322, 324 7 13 8 12 9 14 13 4 2 8 10 9 8 13 15 8 11 15 6 16 3 13 5 14 3 1 12 PD6100 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Part No. 00456000 05707300 05500034 06608900 06443000 00441000 04072100 05518400 06413400 05714600 04072200 04063100 05800001 06445100 06439000 06435300 Qty. 1 1 2 1 2 1 1 4 2 2 1 2 8 2 2 1 Description Lift, Mower Ring, Retaining External 1.00 x .078 Bushing 1.00 ID x 1.125 OD x 1.50 Key, Woodruff .25 x 1.00 Bushing 1.00 ID x 1.125 OD x 1.50 Weldment, Lift Arm Front Weldment, Rear Lift Arm Left Hand Bushing, Flange Nylon .762 x 1.0 x .58 x 1.48 Washer, Hardened Steel .758 x 1.23 x .031 Ring, Retaining External .689 x .077 Weldment, Rear Lift Arm Right Hand Rod, Lift Assist 19.35" Pin, Roll .25 x 1.25 Stainless Steel Washer, Flat Steel .630 x 1.25 x .062 Washer, Flat Steel .812 x 1.50 x .13 Washer, Hardened Thrust 1.00 x 1.55 x .03 26 HYDRAULIC LIFT CYLINDER Model 992316, 317, 321, 322, 324 5 3 24 2 4 1 16 7 9 6 23 22 21 20 15 9 19 14 10 12 17 8 18 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Part No. 03791700 06529800 05957200 03791851 07412900 06445000 09264800 00184551 09215200 05930700 06309500 09221600 06535300 06539600 05960100 06543600 09212200 09212300 06539900 09252000 09293200 05532100 09260800 06308600 Qty. 1 2 2 1 3 1 1 1 2 1 1 1 1 2 1 1 6 6 1 1 1 1 1 2 11 13 Description Valve, Hydraulic Nut, Locking Center .31-18 Bolt, Hex .31-18 x 2.00 Grade 5 Bracket, Valve Mounting Screw, Tapping .38-16 x .50 Hex Washer Head Washer, Flat Steel .515 x 1.625 x .25 Cylinder, Lift Strap, Height of Cut Indicator Bushing .516 x 1.00 x 1.05 Bolt, Hex .62-11 x 2.25 Grade 8 Washer, Lock .62 x .156 Rod End, Female .625 Right Hand Nut, Locking Center .62-11 Nut, Jam .625-18 Bolt, Hex .50-13 x 3.75 Grade 5 Nut, Locking Top Flange .50-13 Stop, Cylinder .34 Thick Stop, Cylinder .68 Thick Nut, Jam .75-16 Washer, Wave .076 x 1.12 x .08 Latch, Floor Board Bushing, Flange .515 x .75 x .275 x 1.12 Post Washer, Lock .31 x .078 Reg 27 PD0610 HYDRAULIC TANK, FILTER, PUMPS, & HOSES Model 992316, 317, 321, 322, 324 2 11 8 12 1 6 OUT IN 12 8 13 3 5 12 8 14 8 10 4 7 8 8 9 8 PD0621 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 Part No. 00672000 05900008 03931900 02985351 00463000 07059900 07415400 07069600 00364600 00364500 07069600 00364400 07069400 07063700 Qty. 1 2 1 1 1 2 2 7 1 1 1 3 1 2 Description Head, Filter Bolt, Hex .25-20 x .50 Grade 5 Epoxy Filter Element Tank, Hydraulic Formed 3-Port Breather, Dipstick Fitting, Hydraulic, Straight Screw, Tapping .38-16 x .75 Hex Washer Head Fitting, Hydraulic, 90 Degree Elbow Hose, Hydraulic Valve to Tank Hose, Hydraulic, 10-inch Fitting, Hydraulic, 90 Degree Elbow Hose, Hydraulic .50, 5-Inch Fitting, Hydraulic Tee Fitting, Hydraulic (4 F5OLO) 28 HOSE ROUTING FOR PUMPS, WHEEL MOTORS & CYLINDER Model 992316, 317, 321, 322, 324 1 2 10 9 3 8 9 7 3 2 6 9 8 4 6 5 10 Item 1 2 3 4 5 6 7 8 9 10 Part No. 09275500 07061600 07063800 09275400 09275600 07063900 07517300 07059900 09269600 07063500 Qty. 2 2 2 1 1 2 2 4 4 4 Description Hose, Hydraulic Fitting, Hydraulic Elbow Adapter Hose, Hydraulic Hose, Hydraulic Fitting, Hydraulic Cable Tie Adapter, Face Seal 8 x 8 .50 O-Ring Hose, Hydraulic .50 Adapter, Hydraulic Steel .875 to .75 29 8 HYDRAULIC DIAGRAM Model 992316, 317, 321, 322, 324 PD0630 30 NOTES 31 ELECTRICAL SYSTEM Model 992316, 317, 321, 322, 324 5 6 12 21 9 7 9 26 8 30 28 1 22 18 2 19 27 27 16 10 20 20 29 35 25 23 19 20 19 15 25 11 17 11 38 24 37 39 14 4 36 31 13 40 3 33 18 39 32 34 37 PD5001 40 Headlight 32 ELECTRICAL SYSTEM Model 992316, 317, 321, 322, 324 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 Part No. Qty. Description 04316000 04294100 09266551 07415400 09287000 21510400 03966800 08973300 01545600 08841200 04087300 06543100 09080200 04089351 00526400 09275851 03287000 09278100 07517300 06116900 06536000 00678000 02754100 03606600 07400034 06435700 09293500 00432100 00191262 NA 21542200 00525800 02463600 09287551 07412900 04222500 09251253 04213600 07411500 06116900 06536000 1 1 1 4 AR AR 1 1 1 4 1 2 1 1 2 1 1 1 7 8 8 1 AR 1 2 2 AR AR AR Switch, Ignition Harness, Wiring, PM200 Horizontal Liquid Cooled Weldment, Battery Support Screw, Tapping .38-16 x .75 Hex Washer Head Key, with Cap Ignition Key Set Hour Meter Switch, Light Switch, Clutch with Retainer Ring Light, Indicator Battery, Group 70-540 CCA Nut, Locking Top Flange .31-18 Gauge, Temperature Bracket, Battery Hold-Down Bolt, Hex .25-20 x .75 Grade 5 Mount, Safety Switch Positive Cable w/Boots Cable, Negative Battery Cable Tie Screw, Machine 10-24 x .75 Hex Washer Head Nut, Locking Nylon 10-24 with Insert Boot, Terminal, Red Switch, Snap Mounting (N.O.) (Included with Seat) Switch, Single Pole Screw, Tapping .25-20 x .50 Hex Washer Head Washer, Flat Steel .406 x 1.00 x .083 Diode, Connector Shell Relay (Included with Harness) Fuse, 20 Amp Blade Pre-Heat Timer (Included with Engine) Fuse, ATO 60 Amp (Included with Harness) Battery Terminal Boot, Red (Included with cable) Headlight Bracket, Headlight Mounting Screw, Tapping, .38-16 x .50 Hex Washer Head Harness, Wire Adapter, PM200 CE Switch, Mount Switch, Double Pole (N.O./N.O.) with Cover Screw, Tapping .31-18 x .50 Hex Washer Head Screw, Machine 10-24 x .75 Hex Washer Head Nut, Locking, Nylon 10-24 with Insert 1 1 2 2 4 1 1 2 2 4 4 33 CONTINUITY DIAGRAM Model 992316, 317, 321, 322, 324 Brake Switch / Hood Switch (04213600) PD0730 34 WIRING DIAGRAM Model 992316, 317, 321, 322, 324 Z FOOT PLATE SWITCH PD05020 35 DECK, ANTI-SCALP ROLLERS, & BELT COVERS Model 992316, 317, 321, 322 5 15 13 16 5 15 17 4 16 17 1 10 3 2 14 2 9 11 6 12 7 13 8 14 7 6 36 DECK, ANTI-SCALP ROLLERS, & BELT COVERS Model 992316, 317, 321, 322 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 Part No. 00502453 07000109 04163651 04163451 04163851 04163751 04163551 04163951 07001625 06500010 03905900 00473800 06225900 00483553 00481953 00583053 00473700 06545500 06212000 06200002 06308700 06800028 04183000 Qty. 1 6 1 1 1 1 1 1 6 5 6 1 4 1 1 1 4 2 2 6 6 6 6 Description Rear Deflector Baffle Nut, Coupling, .31-18/.38-16 x 3.00 Guard, 52-in. Right Hand Spindle Sheave (922322) Guard, 60-in. Right Hand Spindle Sheave (922316, 317) Guard, 72-in. Right Hand Spindle Sheave (922321) Guard, 52-in. Left Hand Spindle Sheave (922322) Guard, 60-in. Left Hand Spindle Sheave (922316, 317) Guard, 72-in. Left Hand Spindle Sheave (922321) Bolt, Hex .38-16 x 1.25 Grade 5 Captive Nut .50-13 Nyloc Flange Anti-Scalp Wheel Spacer Bolt, Round Head Square Neck .50-13 x 5.00 52-in. Mower Deck (922322) 60-in. Mower Deck (922316, 317) 72-in. Mower Deck (922321) Spacer, .510 x .625 x 3.35 Nut, .38-16 Nyloc Flange Bolt, Round Head Square Neck, 3/8-16 x 1.00 Bolt, Round Head Square Neck, .31-18 x .75 Loc-Tite® Washer, Lock External, .391 x .682 x .036 Rivet, Pop, .187 YZ (IFI 114 GR. 30) Actual Grip Keeper, Bolt 37 DECK, DISCHARGE CHUTE, ANTI-SCALP ROLLERS, & BELT COVERS Model 992324 2 3 5 1 9 9 3 11 10 8 4 10 12 11 14 12 16 13 7 2 5 17 18 15 6 20 13 17 16 38 18 19 16 DECK, DISCHARGE CHUTE, ANTI-SCALP ROLLERS, & BELT COVERS Model 992324 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part No. 04309300 06545500 06435900 04309253 05958000 06223600 04319051 04353351 06800028 07001625 06308700 04183000 06225900 04357551 04147453 03905900 00473700 06500010 06206400 00473800 Qty. 1 10 7 1 7 3 1 1 7 7 7 7 4 1 1 6 4 5 1 1 Description Chute, Rubber Discharge Nut, Locking, Nylon, Flange .38-16 Washer, Flat Steel .438 x 1.00 x .083 Support, Rubber Discharge Chute Bolt, Hex .38-16 x 1.25 Bolt, Round Head Square Neck .38-16 x 1.00 Plate, Discharge Chute Support Guard, Belt, Right – 60” Deck Rivet, Pop, 0.187 Bolt, Hex 0.38-16 x 1.25 Washer, Locking, External. 0.391 x 0.628 x 0.036 Keeper, Bolt Bolt, Round Head Square Neck .50-13 x 5.00 Guard, Belt, Left Hand Spindle Weldment, 60” Rear Discharge Deck Anti-Scalp Wheel Spacer, .510 x .625 x 3.35 Nut, Locking, Nylon Flange .50-13 Bolt, Round Head Square Neck .50-13 x 8.50 Spacer, .510 x .625 x 6.70 39 MOUNTING ARMS, LINK CHAINS, & DECK BUMPERS Model 992316, 317, 321, 322 19 9 1 2 16 13 3 18 15 15 8 14 9 7 8 9 4 5 7 12 9 9 9 6 7 8 9 9 9 10 11 7 9 9 15 18 16 7 15 7 14 17 20 7 9 8 40 9 MOUNTING ARMS, LINK CHAINS, & DECK BUMPERS Model 992316, 317, 321, 322 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Part No. Qty. 05969500 2 00439051 AR 06539700 2 05435900 AR 05948700 2 09238900 2 05900022 8 09284700 4 06500003 16 07533600 2 07000027 4 06545500 2 00439200 2 00442800 2 06536100 4 05980900 2 07412900 2 05900035 2 07539500 1 06200002 4 Description Bolt, Hex .875-9 x 2.75 Grade 5 Mower Mounting Arm Weldment Nut, Locking Center .875-9 Bearing, .75 x .875 x 1.00 Bolt, Hex .38-16 x 1.00 Weldment, Mower Mounting Pin Bolt, Hex M12-1.75 x 50 Grade 5 Chain, Link Nut, Spin Lock Flange M12-1.75 Bumper, Rubber Nut, Coupling, .31-18 x 3.00 Nut, .38-16 Nyloc Flange Assembly, Mower Mounting Arm (Includes items 2 and 4) Bracket, Deck Leveling Nut, Jam .312-18 Bolt, Hex .31-18 x 2.00 Full Thread Screw, Tapping .38-16 x .50 Hex Washer Head Thread Bolt, Hex .312-18 x 1.50 Grade 5 Cap, Vinyl .50 ID x 1.50 LG x .055 Bolt, Round Head Square Neck, .31-18 x .75 Loc-Tite® 41 MOUNTING ARMS, LINK CHAINS, & DECK BUMPERS Model 992324 7 6 8 3 2 4 1 2 4 4 4 5 3 3 3 9 11 5 10 4 10 12 14 15 42 13 MOUNTING ARMS, LINK CHAINS, & DECK BUMPERS Model 992324 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Part No. Qty. 05900035 2 06536100 4 05900022 8 06500003 16 09284700 4 07539500 1 05980900 2 00442800 2 05948700 2 05435900 4 09238900 2 06545500 2 05959700 2 04303651 2 06500010 2 Description Bolt, Hex .312-18 x 1.50 Jam Nut, .312-18 Bolt, Hex M12-1.75 x 50 Nut, Spin Lock Flange M12-1.75 Chain, Link Cap, Vinyl .50ID x 1.50 LG x .055 Bolt, Hex .312-18 x 2.00 Bracket, Deck Leveling Bolt, Hex .38-16 x 1.00 Bearing, .75 x .875 x 1.00 Pin, Weldment Mower Mounting Nut, Lylock Flanged .375-16 Bolt, Hex .50-13 x 2.00 Weldment Deck Stablizing Arm Nut, Nylock Flanged .50-13 43 BELTS, SPINDLES, IDLERS AND MOWER BLADES Model 992316, 317, 321, 322 1 37 4 5 6 39 11 30 40 3 2 10 3 12 12 14 17 13 15 18 7 13 9 19 9 35 38 14 38 20 15 23 23 22 32 36 21 20 16 3 24 29 35 33 25 16 41 26 27 8 8 14 44 34 31 28 BELTS, SPINDLES, IDLERS AND MOWER BLADES Model 992316, 317, 321, 322 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 Part No. Qty. Description 07200027 07200030 07200033 07200036 07200038 07200039 06500010 00450100 07300527 05500905 03774251 06225000 01581700 07000034 08300505 06442000 05500123 05900013 06400006 69219700 69221300 06529600 03774151 07300526 05962900 06436200 07332367 07328867 07337667 07332167 07328967 07337767 07000030 06535900 00273100 08866900 09290600 06445700 05978900 08300507 03796300 06200006 03796400 06533500 06212000 00481000 06224900 06536300 06400829 05961400 06529400 06537200 1 1 1 1 1 1 3 1 1 1 AR 2 2 1 1 2 AR 15 3 1 1 2 1 1 2 1 1 1 1 2 2 2 1 1 3 3 3 3 3 1 1 1 1 1 1 AR 1 1 2 1 1 1 Belt, 175" Long, PTO Drive Hex (992322) Belt, 184.4" Long, PTO Drive Hex (992316, 317) Belt, 199" Long, PTO Drive Hex (992321) V-Belt, 56” Long Cog B-Section (992322) V-Belt, 63” Long Cog B-Section (992316, 317) V-Belt, 76” Long Cog B-Section (992321) Nut, .50-13 Nyloc Flange Cap, Idler Bearing Sealing Pulley, V 6.0 x .500 ID SNGL. Bearing Bushing, Spacer .502 x .997 x .50 Weldment, Idler Arm Bolt, Round Head Square Neck .50-13 x 3.50 Grade 5 Bushing, Spacer .505/.500 x .999/.996 x 2.05/2.03 Bolt, Shoulder EP .38-16 x .30 Hex Spring, Extension (Deck Idler) Washer, Flat Steel .563 x 1.38 x .109 Bushing, 1.00 x 1.125 x 1.936 Bolt, Hex .38-16 x 1.00 Washer, Flat Steel .406 x 1.50 x .245 Spindle Assembly (992321) Spindle Assembly (992316, 317, 322) Nut, Locking Center .38-16 Weldment, Idler Arm Sheave, .38" ID x 5.00" OD V-Idler Bolt, Hex .38-16 x 2.25 Washer, Flat Steel .406 x .812 x .065 Sheave, Double 1" ID x 6.00" OD (992322) Sheave, Double 1" ID x 6.75" OD (992316, 317) Sheave, Double 1" ID x 8.25" OD (992321) Sheave, Single 1" ID x 6.00" OD (992322) Sheave, Single 1" ID x 6.75" OD (992316, 317) Sheave, Single 1" ID x 8.25" OD (992321) Bolt, .38-16 x 4.50 .62 Diameter Eye Nut, Hex, Jam .375-16 Blade, 18.00" Mower, Mulch (992322) Blade, Mower, Mulch (20.50") (992316, 317) Blade, Mower, Mulch (24.50") (992321) Washer, Bellville .63 x 1.625 x.14 Bolt, Hex .62-18 x 1.75 Grade 8 Spring, Extension Assembly, PTO Idler Pivot Arm (Includes items 7 and 13) Bolt, Round Head Square Neck .50-13 x 1.5, Full Thread, Grade 5 Assembly, Idler Pivot Arm (Includes items 13 and 18) Nut, Coupling .375-16 x 1.75 Bolt, Round Head Square Neck .38-16 x 1.00 Retainer, Grease Bolt, Round Head Square Neck .50-13 x 3.00 Grade 5 Nut, Locking Center .50-13 Washer, Flat .640 x 1.75 x .250 Bolt, Hex .38-16 x 2.75 Nut, Hex .38-16 Nut, Locking Center, Jam .375-16 45 BELTS, PULLEYS AND IDLERS Model 992324 9 7 10 19 7 8 8 21 43 2 47 41 4 13 11 6 42 9 3 5 9 14 21 16 22 17 4 6 23 25 15 9 21 14 13 21 14 16 18 39 10 17 7 41 24 20 21 46 21 14 22 18 11 30 2 28 26 31 45 32 8 27 9 21 11 1 29 12 10 41 44 11 34 12 35 35 36 37 38 40 37 46 34 33 BELTS, PULLEYS AND IDLERS Model 992324 Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 Part No. 07200613 06545500 04365153 06535900 07001604 08300505 05900013 06400006 06543600 00450100 07300527 04355200 07316700 06442000 04352151 01581700 05500123 06400829 07200612 04297400 06500010 07000034 04352600 05962900 04348151 04385453 04358000 07000027 04367453 05901505 04367200 05717100 04367553 06224700 06223600 06200002 06225000 06225700 05966600 06225500 06611200 07328867 07328967 07329167 06529300 07533600 06537200 Qty. 1 4 1 2 1 2 3 3 5 3 4 2 2 4 1 2 2 2 1 1 6 2 1 1 1 1 1 4 1 1 1 1 1 2 4 4 4 1 1 2 3 1 1 1 1 4 1 Description Belt, BB Nut, Locking Nylon Flange .38-16 Bracket, Spring Mount Nut, Hex Jam Bolt, .38-16 x 6.00 .62 Diameter Eye Spring, Extension Bolt, Hex Washer, Flat Steel .406 x 1.50 x .245 Nut, Locking Top Flange .50-13 Cap, Idler Bearing Sealing Sheave, .50” ID x 6.00” OD V-Idler Spacer, .516 x 1.5 x .2894 Pulley, Idler Flat 6.75 x .510 Washer, Flat Steel .563 x 1.38 x .109 Arm, Idler Pivot Bushing, Spacer .502 x .997 x 2.03 Bushing, 1.00 x 1.125 x 1.936 Washer, Flat .640 x 1.75 x .250 V-Belt, HB, Wrapped Clutching Spacer, .516 x 1.5 x 1.345 Nut, Locking Nylock Flange .50-13 Bolt, Shoulder EP .38-16 x .30 Hex Spacer, .516 x 1.5 x .97 Bolt, Hex .38-16 x 2.25 Arm, Idler Pivot Bracket, Idler Mount Spacer, .516 x 1.50 x 1.517 Nut, Coupling .31-18 x 3.00 Bracket, Spring Mount, Left Hand Bolt, .5-13 x 7.00 Trunnion, Spring Adjust .50-13 Snap Ring, Retaining External .500 x .050 Arm, Spring Tensioner Bolt, Round Head Square Neck .50-13 x 1.25 Bolt, Round Head Square Neck .38-16 x 1.00 Bolt, Round Head Square Neck .31-18 x .75 Loctite Bolt, Round Head Square Neck .50-13 x 3.50 Bolt, Round Head Square Neck .50-13 x 2.75 Bolt, Hex .50-13 x 2.50 Bolt, Round Head Square Neck .50-13 x 2.50 Key, Square .25 x .25 x 1.00 Pulley, Double 1.0 x 6.75 O.D. Pulley, “V” 1.0 x 6.75 O.D. Pulley, Double 1.0 x 6.75 x 4.25 Nut, Jam .50-13 Bumper, Rubber Nut, Locking Center Jam .375-16 47 SPINDLES & MOWER BLADES Model 992324 9 9 1 2 3 8 3 4 7 5 5 10 10 6 8 6 48 SPINDLES AND MOWER BLADES Model 992324 Item 1 2 3 4 5 6 7 8 9 10 Part No. Qty. Description 00481000 A/R Retainer, Grease 69266700 1 Spindle 05900013 13 Bolt, Hex .375-16 x 1 06445700 3 Washer, Bellville .63 x 1.625 x .14 06308600 2 Lock Washer, Spring Regular 05978900 3 Bolt, Hex .62-18 x 1.75 04169200 1 Blade, 20.83" Mower (Counterclockwise Rotation) 04147700 2 Blade, 20.83” 69221300 2 Housing, Spindle (G5000) 05946900 2 Bolt, Hex .31-18 x 1.00 Grade 5 49 GRAVELY 655 West Ryan Street Brillion, WI 54110 920-756-4688 Fax 920-756-2407 www.gravely.com
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