Inside AIRTEC 2015

Transcription

Inside AIRTEC 2015

Newsletter
AIRTEC 2015 | Newsletter June 2015
June 2015
1
November 3 – 5, 2015, Exhibition Center Munich
Inside AIRTEC 2015
Image of Airplane by Boeing
News of one of the world’s best business and
technology B2B meeting events in aerospace
© toolcraft
Ideal Partner
Meet us at
Special
New Venue
Please visit us at
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Read about trends and
solutions in aerospace from
17 suppliers
AIRTEC 2015:
Move to the next level
Paris Air Show
Le Bourget
Exhibitor
News
AIRTEC now
in Munich
2
AIRTEC 2015 now in Munich:
In its 10th Year – Moving to the Next Level
will push this international world-class B2B
and technology aerospace event to its next
level. AIRTEC 2015 at its new home continues to grow, to expand and continues in its
success; it gets more relevant to companies,
experts and clusters in aerospace worldwide.
In 2015, AIRTEC will be held at a new location – Exhibition Center Munich. The move
to one of the strongest and most dynamic
aerospace regions in Germany and Europe
AIRTEC showcases new technologies, innovations and trends and at the same time due
to its high emphasis on business as well as
on technology it provides a convenient and
efficient place for OEMs, primes and suppliers to expand their professional network,
to build up new partnerships, to discuss ideas and deeply exchange knowledge. This
newsletter gives you a first glance in AIRTEC
2015 and a very good insight into the relevance of AIRTEC for the aerospace industry.
AIRTEC connects suppliers along the supply
chain, it connects suppliers and OEMs and
it connects knowledgeable people. We are
here to inspire you, to promote collaborations and to support you to discover new
business opportunities and in your business
success.
This year, AIRTEC not only moved to a new
location, it is also celebrating its 10th anniversary. If you would like to be a part of this
great B2B meeting business and technology
event, you are welcome to contact us at any
time.
Best regards,
Diana Schnabel, CEO/President
AIRTEC 2015:
Opening Ceremony
The inauguration ceremony of AIRTEC 2015 will take place November 3rd, 2015, starting at 10.00 a.m., hall C3.
Inaugural Speech by
Ilse Aigner
The 10th AIRTEC 2015 will be inaugurated
on November 3rd by Ilse Aigner, Bavarian
Minister of State for Economy and Media,
Energy and Technology.
Opening Keynote by
Dr. Wolfgang Scheremet
The opening keynote will be held by Dr.
Wolfgang Scheremet, Head of Department
Industry Policy, Federal Ministry for Economic Affairs and Energy.
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AIRTEC Short News
Successful kick-off event of AIRTEC 2015
in Munich
On February 26th, 2015, the AIRTEC 2015
kick-off event “10th Anniversary of AIRTEC
and Premiere in Munich – With joint forces
and spirit to its success” took place at the
exhibition center Munich. The positive feedback was overwhelming. Around 100 representatives from the national and international
Country or Region/State, Cluster and
Associations Pavilions at AIRTEC 2015
aerospace supply industry, system suppliers,
and engine manufacturers, as well as from
institutions, associations, and foreign governments visited the exhibition center Munich to
inform themselves about AIRTEC 2015 at its
new fair venues whilst enjoying the Bavarian
atmosphere.
AIRTEC 2015 features a number of country,
region/state, cluster and association pavilions, among them are Austria, Belgium, Brazil, Italy, UK/ADS Group, USA, Ohio, Andalusia, Alava, Bavaria, Hanse Aerospace,
LRT/Saxony and others. If you are interested
in joining a pavilion or if your country, region
or association is not listed, please contact
the AIRTEC team.
BodenseeAIRea Pavilion
at AIRTEC 2015
Get-together-evening 2015:
Hofbräuhaus, Munich
Official Welcome Reception 2015:
Residenz, Munich
AIRTEC’s Get-together-evenings are legendary. This year’s location will be the Hofbräuhaus, Munich. Established in 1589, it is one
of the main attractions of Bavaria’s state capital. The Get-together-evening will be held
November 4th, 2015.
The official welcome reception AIRTEC
2015 will be held in the evening November
3rd, 2015 in the Residenz. With over 350
industry experts, a VIP guest list and a welcome address from the State Government of
Bavaria, it will be a leading event of AIRTEC
2015.
New facelift
Welcome to our new Website
The AIRTEC Website got a new face: The
digital world is constantly advancing, so
does AIRTEC. This week we launched our
new website. The redesigned site is more
user friendly, offers new features and is now
fully compatible with mobiles and tablets.
www.airtec.aero
The cluster initiative of the Bodensee (Lake
Constance) Business Development Office,
BodenseeAIRea, will once again be present with a pavilion. Among the exhibiting
companies at this pavilion are AK Produktionstechnik, Hägle, Konzeptinformationssysteme, Zeppelin and Ziegler. The pavilion is organized and administered by the
Wirtschaftsförderung Bodenseekreis. If you
are interested in joining this pavilion, please
contact Karin Kühnle at kuehnle@wf-bodenseekreis.de or the AIRTEC Team.
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AIRTEC 2015:
Aerospace Congress
Aerospace Supply Chain and Procurement Management Summit:
Listen to the OEMs and primes
One of the cornerstones of the Airbus Group
2.0 Strategy is to "Exploit incremental innovation potential within our product programmes while preparing next generation
breakthroughs. In order to seek contribution
to such innovation from our Supply Chain,
the AIRTEC Congress & B2B meetings are a
good platform", says Dr. Christof May, Head
of Airbus Group/Airbus Procurement Governance-PYAG. Dr. Christof May will again
speak in the summit together with high-level
representatives from procurement and supply
chain management from Airbus, Boeing, Kawasaki and others.
The exhibition will be again very well linked
to the congress.
Future Technologies:
Session on Additive Manufacturing
After the great success of the last two years
and due to its importance for the aeronautics and space industry, Dr Terry Wohlers
and his team will again organize and chair
a Session on Additive Manufacturing. Dr
Wohlers is one of the most renowned experts in this field. This session will be again
one of the congress highlights.
High-level speaker: Listen where the industry is going
The congress will feature renowned key note speakers, highlights are:
Guy Gallic, VP, Advisor to the Head of
Airbus Group Innovations
Dave Furdek, Senior Manager Advanced
Materials & Manufacturing, Boeing
Luciana Ribeiro Monteiro, Technology
Development Analyst, Embraer
Miguel Castillo, VP Technology Development, Aernnova
Todd Szally, Director Advanced Programs,
Northrop Grumman
Massimo Cavaliere, Head of CIRA
Prof. Markus Rapp, Director Institute of
Atmosperic Physics, German Aerospace
Center (DLR e.V.)
Ralph L. Resnick, President and Executive
Director, National Center for Defense
John H. Vickers, Senior Manager Advanced Manufacturing, NASA
Dr. Gerd Gruppe, Member of the Executive
Board, German Aerospace Center DLR
Prof. Prof. h.c. Dr. Dr. h.c. Ulrich Walter,
Technische Universität München
Hans Koenigsmann, Vice President Mission
Assurance, Space Exploration Technologies
Exhibitor
News: Content
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EMCC DR. RAŠEK:
The E3 specialist since 1977
EMCC DR. RAŠEK��5
Mandelli��6
Elmo��7
Zünd Systemtechnik��8
Plataine��9
Seco/Warwick�� 10
Ducommun�� 11
Toolcraft�� 12
GHENOVA�� 13
COMI - TECHMILL�� 13
A.ABETE�� 14
INMAPA�� 15
Biersack�� 15
Kanfit�� 16
MHP�� 17
SOFITEC�� 18
Elbit Systems�� 19
EMCC DR. RAŠEK has been a leading independent, international provider for EMC,
EMI, radio, electrical safety and environmental simulation for over 35 years. At our
innovation centres and on-site at customer
facilities anywhere in the world we provide
consulting and laboratory testing (ISO17025
accredited) up to certification and approval
management. Our teams consist of internationally recognised experts in electromagnetic environmental effects (E3).
As technology has advanced, so have the
qualitatively and regulatory requirements
imposed on aircraft, avionics and aviation
as a whole. The main issues range from
electromagnetic interference to environmental factors such as air pressure, temperature and the direct and indirect effects of
lightning, to vibration stresses on materials,
components, and entire systems. In addition,
the market now demands the use of novel
materials in aircraft hulls. These offer higher
stability combined with lower weight, and
drive down costs in comparison to metals.
The three main causes of EMC issues are
thunderstorms, heavy EMI in air and space
and mutual EMI between parts of a system.
Due to the increased use of carbon fibre,
the fuselage no longer acts as a Faraday
cage, protecting against direct and indirect
effects of lightning. Furthermore, system reliability under any conditions is of paramount.
Flight safety cannot be guaranteed unless all
airborne equipment – from components to
entire systems – has passed stringent tests.
Our key developments and innovations include for example:
•Ability to generate (and simulate) direct
lightning strikes greater than 100 kiloamps
•ESD tests for discharges exceeding 300
kilovolts
•HIRF tests with electric field strengths up
to and exceeding 40,000 volts per metre
We offer comprehensive services in accordance with manufacturers‘ specifications and
standards like EUROCAE, IEC 61000-4-25,
MIL-STD, SAE, RTCA/DO-160 and many
more. Of course on request, we also provide testing according to customer-specific
requirements.
www.emcc.de
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Mandelli: High-strength aluminium powder for
high-tech components
One of the most important reference fields
for Mandelli is the Aerospace sector which,
characterized by hard materials and complex shapes, often requires milling and
turning operations. The machining of rough
work-pieces, usually consisting of plates to
be machined from a solid block or forged
and casting work-pieces with high allow-
switching from rotary tool operations to processes which are typical of a vertical lathe.
Mandelli tradition in Multitasking Machining
Centers dates back to long time ago with
the construction of the M8 U/T followed by
the Storm 1400 equipped with tilting head,
and today it witnesses the birth of the new
SPARK milling/turning models, where Man-
swing and up to 7000 kg max load, can
also be equipped with an A/T tilting head,
a version which has recently been enriched
with several automatically loadable accessories making turning operations possible
up to a depth of more than 600 mm and
increasing the machining flexibility even further.
ance rates to ensure the absence of flaws in
the material, requires high stability machining Centers for high stock removal during
roughing operations and high dynamics and
accuracy in the finishing of complex profiles.
Mandelli’s answer is the Multitasking Machining Center, capable of automatically
delli has treasured the whole of its previous
experience focusing on a fixed table solution
to provide top level performance in terms of
stock removal and accuracy.
Spark line, which includes two turning models ranging from a Ø1600 to a Ø2000
www.mandelli.com
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Elmo: Ultra High Current, Ultra Small,
Ultra Efficient Servo Drives
Elmo's innovative technology continues to
reach new peaks in the evolution of developing advanced, smart and intelligent servo
drives. Our ultra-high current servo drives
answer the essential principles of reaching
"high power current from an ultra-small package". By reaching high power conversion
efficiency rates, heat expulsion and by "Real
Time Temperature Control," Elmo's servo
drives empower any unmanned machine.
“Elmo’s off-the-shelf ExtrIQ Gold line can be
applied to a variety of unmanned applications operating in extreme environments. The
efficient power conversion is critical for extremely high power density devices, while
maintaining excellent performance, safety
and reliability. Expelling the minimal amount
of heat rapidly produced is effectively eliminated from the drive providing in real time a
fast response and precise temperature sensing that is mandatory for the drive’s “thermal management”. Elmo gives the optimal
solution for applications with critical space
constraints, requires a powerful servo, and
operates in extreme environments." commented Haim Monhait, Elmo's CEO.
Ultra Small, Ultra Efficient
The Gold Bee NANO servo drive is the
smallest and newest member to the ExtrIQ
line delivering over 4000 watts, weighing 22 grams and is less than 13.4 cm3
in volume. Delivers ultra-high current of
50A/100VDC.
Ultra High Current
The Gold Eagle, a super compact servo
drive operates from a DC high power source
in ultra-high current. The servo drive delivers
up to 150A/100VDC. Ideal for turrets, unmanned systems, AGVs, and UAVs.
Multi Option Enhanced Communication
The Gold Hawk is a high efficient servo
drive delivers up to 4kW of continuous power up to 8kW of peak power and weighs
only 212 grams, operates on DC power as
a standalone device or as part of a multi-axis system in a distributed configuration on a
real-time network.
ing performance in unmanned applications
operating in extreme environments.
About Elmo Motion Control
Elmo is a global leading company since
1988 with millions of integrated servos
worldwide,designs and manufactures ultra-advanced servo drives and network
motion controllers that are small, smart and
simple one-stop solutions for any motion control technology. Focusing on performance,
reliability, safety and standards compliance,
our products are integrated in a wide variety
of applications from industrial to extreme environment automation.
www.elmomc.com
Elmo will exhibit at AIRTEC 2015, Munich,
Germany its Gold ExtrIQ line of intelligent &
durable servo drives designed for outstand-
Gold Hawk
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Zünd Systemtechnik: innovative
G3 cutting systems
With its innovative G3 cutting systems, the
Swiss manufacturer Zünd offers a digital
cutting solution geared specifically towards
maximum versatility and productivity
The Zünd G3 M-1600 is the ideal cutting
system for the composites industry. With a
working area of 1330 x 1600 mm, the G3
M-1600 is capable of processing materials ranging from prepreg and dry weaves
to core materials and laminates. Carbon or
glass fiber, Aramid, stone wool or basalt
fiber, rigid foam or honeycomb – the Zünd
tool palette ensures the perfect tool is always
at hand. For many composites applications,
Zünd recommends the robust Power Rotary
Tool – PRT, one of the company's flagship
high-capacity tools that has proven again
and again that it can stand up to the rigorous
demands of cutting materials such as carbon
fiber and fiberglass. The tool and cutting
system are protected from statically charged
and/or abrasive dust particles, and for
cleanly cutting materials with a lower melting point, it is possible to reduce the RPM of
the rotary blade. As an air-driven tool with a
long cutting stroke, the powerful Pneumatic
Oscillating Tool – POT is particularly well
suited for cutting honeycomb materials and
rigid foams. The Zünd R62, a custom router
bit, is recommended for routing cured parts
cleanly and efficiently.
The Zünd G3 M-1600
with inkjet marking system
Exceptionally versatile
There are thousands of Zünd G3 cutters installed all over the world, proving their reliability on a daily basis. The company's list
of references is long and illustrious, with customers involved in the automobile industry
(e.g. McLaren, RedBull, Koenigsegg or Ferrari), aerospace, aviation (Airbus, Lufthansa,
Bell Helicopters etc.), and wind energy. The
Zünd G3 is ideally suited for composites applications. With its modular tooling, it can be
tailored to meet the demands typical of this
highly dynamic industry and is guaranteed
to deliver exceptional productivity along with
an unusually quick and reliable ROI. The G3
cutter is CE and UL certified Powered by
Zünd Cut Center with its open interface, G3
cutters can be quickly and easily integrated in any type of production environment.
High-performance CAM software options
support the user e.g. in maximizing material
yield through automatic nesting.
About Zünd Systemtechnik AG
Zünd Systemtechnik AG, a family-owned
business with operations worldwide, specializes in developing and manufacturing digital
cutting systems. The Zünd name personifies
Swiss quality and is synonymous with precision, performance, and reliability. Since
1984 Zünd has been designing, manufacturing, and marketing modular cutting systems
and is globally recognized as market leader.
The Zünd customer base consists of manufacturers and suppliers in many different industries, including graphics, packaging, garment and leather, as well as technical textiles
and composites. Zünd headquarters are in
Altstätten, Switzerland, where the company's
R&D, marketing, and production facilities are
located. In addition to Zünd's own sales and
service organizations in Hong Kong (China),
India, Italy, the Netherlands, and the United
States, Zünd relies on a worldwide network
of long-standing, independent distribution
and service partners.
www.zund.com
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Plataine: Intelligent Automation for
Optimized Production Process
Plataine is an award-winning, leading provider of Internet of Things (IoT) based, Intelligent Automation software solutions for
Composites Part Manufacturers of various
industries such as Aerospace and Transportation.
TPO does that by:
Step #1: Automatic Data Collection and Digital Tracking - allows manufacturers to regain
control and visibility by backend systems’
dashboards & reports, gain increased traceability and better costing evaluations.
Plataine’s TPO (Total Production Optimization) solutions leverage state of the art
patent-protected technologies, to enable
manufacturers to be more competitive by
increasing material utilization, improving
productivity, and shortening manufacturing
cycles to ensure on-time delivery of products
to customers. Plataine’s solutions are used
by hundreds of manufacturers worldwide,
including Composites Horizons, General
Atomics (GA), GE Aviation, Hexcel, Hitco,
IAI (Israel Aerospace Industries), SpaceX and
Kaman Aerospace.
Step #2: Real time information and “context-aware” software enable real time alerts
- notifications for supervisors allow real time
data-driven actions
TPO with the Internet of Things (IoT) leverages RFID and mobility technologies to better
track and manage materials, kits, tooling,
assemblies and staff on the production floor.
Combining best of class engineering and
manufacturing practices and technologies,
OEMs and fabricators can further push the
productivity envelope, reducing their Buy-toFly ratios.
Step #3: Context-aware, optimized and automated machine-to-machine decisions and
actions by integrated solutions from production planning to execution.
www.plataine.com
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Seco/Warwick: Heat Treatment and
Heat Process Equipment
The SECO/WARWICK Group is one of the
biggest heat treatment and processing equipment manufacturers worldwide. The company is organized in five business segments:
Vacuum Furnaces, Atmosphere Furnaces,
Aluminum Process Equipment, Controlled
Atmosphere Brazing Equipment, Vacuum
Metallurgy Equipment with production sites
in Poland, USA (2), India, China and Brazil.
Sales, service and spare parts offices are
located in Russia, Belarus and Germany.
Our advanced, energy-efficient and environmentally friendly heat treatment and
thermo-process equipment with guaranteed
process technology is operated in:
•aerospace
•power generation
•tools & dies
•medical
•machine
•automotive
•commercial and in-house heat treatment
plants
•HVAC production
•steel plants
•metallurgy
and all other industries, that require heat
treatment and heat process equipment.
The Aerospace Industry is one of the most
demanding industries. Many functional
components in aerospace requires heat
treated parts, examples are gas turbine
parts, jet engine parts, propellers, landing
gears, actuators, coolers, pumps, gears and
many others. The requirements on safety
and reliability reflect the area of application
for parts from these industries and result in
process specifications that require SECO/
WARWICK equipment with high precision
dedicated to the sensitive applications. Our
control system meets NADCAP requirements
and AMS 2750E specification and thus our
equipment satisfies the SAT and TUS requirements. About 70% of our devices is dedicated to the aerospace industry.
The business segment VAC (vacuum furnaces) supplies horizontal and vertical vacuum
furnaces for annealing, brazing, hardening,
low pressure carburizing and nitriding (LPC
& LPN), sintering, tempering, gas and oil
quenching, CVD coatings and other processes.
The business segment ATM (Atmosphere
Furnaces) offers gas carburizing and carbonitriding, quenching, normalizing, hardening, annealing, tempering, gas nitriding
ZeroFlow ® and nitrocarburizing ZeroFlow ®,
oxidation after nitriding/nitrocarburizing,
nitrosurfuizing ZeroFlow ® and bright stress
relieving. Types offered are batch furnaces
(chamber, pit, tip-up, bell, bogie hearth),
semi-continuous furnaces (multi-chamber
furnaces, automated linked process lines),
continuous furnaces (belt, pusher, walking
beam, roller, rotary hearth, rotary retort), auxiliary systems (washers, quench tanks, cooling chambers, hoppers, feeders, conveyors,
load storages, feeding systems of any type).
The business segment AP (Aluminum Processes) furnaces are applied for Aluminum
processes like melting, holding, preheat processes, homogenizing, annealing solution
heat treat and artificial aging. Furnace types
are walking beam furnaces, roller hearth
furnaces, tower furnaces, drop bottom furnaces, pusher furnaces, pit furnaces, batch
systems with cold and hot cars.
The business segment CAB (Controlled Atmosphere Brazing) supplies controlled Atmosphere Brazing (CAB) equipment, using
a noncorrosive flux. This is the preferred
process for aluminum heat exchangers in
automotive branch. A CAB furnace system
includes thermal degreaser, a fluxer unit, a
dry off oven, and the CAB furnace. Types
are radiation (CAB R), convection/radiation
(CAB CR), convection (CAB C) continuous,
Active Only ® semi-continuous and chamber
furnaces with vacuum purging for heat exchanger prototypes (R&D).
The business segment RETECH/VME (Vacuum Melting equipment) supplies advanced
process technologies and equipment include
Plasma Arc (PAM) and Electron Beam Cold
Hearth Melting (EB), Vacuum Induction Melting (VIM) and Vacuum Arc Remelting (VAR)
used for melting, refining, atomizing of casting reactive and refractory metals, super-alloys as well as rare earth metals.
www.plataine.com
11
Ducommun: Custom Product Solutions
for the Aerospace Industry
Ducommun is a global provider of manufacturing and engineering services, developing
innovative electronic, engineered and structural solutions for complex, high-cost-of-failure applications in aerospace, defense and
other technology driven markets. Our full-service collaborative approach, broad capabilities and value-added services like new
product introduction, engineering, supply
chain strategies and program management
support our customers’ complex electronic
and structural needs.
We have more than 50 years of experience
in developing custom product solutions for
highly reliable Motion Control, Human Machine Interface and RF applications for the
aerospace industry.
Motion Control Devices
•Resolvers and Synchros
•Variable Reluctance Resolvers
•Stepper Motors
•AC-Motors
•DC-Motors
•Actuators and Mechanisms
Human Machine Interface Products
•Illuminated pushbuttons switches
•Annunciators
•Switch matrices
•Keyboards
•Illuminated display panels and bezels
•Time delay modules
•Caution warning assemblies
•Integrated control panel assemblies
•Rotary switch
RF Switches
•FMA PMA certified switches for TCAS and
ADS-B applications
•Air agency certificate no.: D5YR708X
•Additional microwave switch applications
—SATCOM and GPS applications
Our broad capabilities allow us to offer customers a full-service approach to their complex engineering and manufacturing needs,
including:
Engineering
•Electrical and mechanical design capabilities
•Various CAD/CAM capabilities
•Spectral radiometry
•Dedicated teams for each product line
Testing
•Environmental
•Thermal
•Vacuum
•Humidity
•Corona
•High power
•RF to 50 GHz
Assembly
•Lean environment
•Dedicated assembly cells
•Class 10,000 clean rooms with Class
100 flow benches
Mechanical
•Sheet metal stamping and forming
•Injection molding
•Tool making center
•Laser etching
•NASA-certified soldering
•Material & component traceability
•CNC center
Certifications
•ISO 9001 certified
•AS9100 Rev C
•MIL-PRF-22885 QPL
•FAA (ACSEP)
•FAA Repair Station (MMF)
•NASA-STD-8739.3
•MIL-L-85762A
For more information, please contact our
sales team at:
www.ducommun.com
12
Toolcraft: High-strength aluminium powder for
high-tech components
Promising cooperation between Toolcraft
and Airbus APWorks
Metal laser melting is enjoying increasing
popularity. The method has made the successful leap from rapid prototyping to an
approved manufacturing technology. In principle, any material that is weldable can be
processed. Toolcraft uses nickel and titanium
alloys, stainless and tool steels, as well as
aluminium-silicon alloys. Now, the company
has also begun to use a high-strength aluminium alloy produced by the company Airbus
APWorks.
Complete solutions from a single source
Metal laser melting, in combination with
established core techniques such as turning
and milling for materials that are difficult to
machine, provides significant added value.
At the end, tactile or optical measurements
are taken of the manufactured components
and they are checked for surface faults using
a non-destructive method. The cooperation
with Airbus APWorks extends this process
chain to further elements. In the future, clients
will therefore benefit from topology optimisation of the design data. An evaluation of the
components takes place in advance. In view
of the many possibilities provided by the
additive manufacturing, redesigns can also
offer further potential. For example, savings
can be made with regard to the weight.
Metal laser melting - nearly making the
impossible possible
The advantages of this innovative method are
obvious: the production of complex geometries, the processing of difficult to machine
materials, and the production of components
in the shortest possible time with particularly
low material waste. Toolcraft always aims to
improve its procedures and to expand its material base. For this, reliable and innovative
materials-procurement partners are essential.
"The Airbus Group has produced a type of
powder that not only exhibits the positive
properties of aluminium, but also very high
strength with good elongation at break.
Scalmalloy®, as it is named, is therefore
unique in the market", says Toolcraft Managing Director Christoph Hauck.
Material with high-performance properties
Scalmalloy® is a corrosion-resistant material with the specific strength of titanium at a
simultaneously high ductility. In addition, it
is more than twice as strong as the aluminium-silicon powder currently in use. Because
of these properties, Scalmalloy® is ideal for
high-performance applications in the aerospace and aviation industries, for automotive applications and for special machinery
manufacturing.
For further information visit us at AIRTEC
2015 (Halle C3, Stand D52) or check our
website
www.toolcraft.de
13
GHENOVA: from concept design
to certification
Who we are
GHENOVA is an international multidisciplinary engineering company. We act in the
sectors in need of a comprehensive solution.
Our team partakes in large, high technological complexity projects for some of the
world's largest firms in the aeronautical, naval and offshore, industry and energy, infrastructure and defence sectors. The company
has offices in Germany, Brazil, Chile, Ecua-
dor, Norway, the Netherlands and Spain.
Aeronautical engineering solutions from
concept design to certification
GHENOVA has been offering aerostructure
engineering services to the main companies
of the aerospace industry since 1998. We
are capable of taking full responsibility of
projects, from the preliminary concept design to the in-service engineering support,
including configuration management and
certification activities. We also provide tooling design, manufacturing engineering and
system engineering solutions.
We are involved in the following programs: 787, A330neo, A350, A380,
A400M, C-295, Comac C919, KC-390,
X4.
www.ghenova.com
COMI - TECHMILL: Machining of Structural Parts
Made of Light Alloys
COMI - TECHMILL, a company active since
1973, operates in multiple sectors such as
thermoforming, presses for composite materials and elastomers and 5-axis milling
centers.
In the aeronautical field applications, the
working center "MonnaLisa", specifically designed for the machining of structural parts
made of light alloys, is our leading product.
This horizontal machining center characterized by high levels of structural rigidity, allows metal removal in the order of 7000
cm 3/1' with facilitated evacuation. It is
equipped with double work table to allow
the mounting of the pieces in masked time.
The hardware/software equipment used is
Siemens 840 DSL provided with Highfrequency drives, with adaptive control of the
working parameters.
www.comispa.it
14
A.ABETE: Aerostructures, Engines, Defense
and Aeronautical Equipment
A.ABETE srl is an international reference
in the design and manufacturing of components and assemblies for aircraft engine
and structural parts. It is specialized in NC
manufacture of structural parts in aluminum,
titanium and steel alloys for the aerospace
and aircraft’s engines industry. The company
works in the field of precision machining in
the following areas: Aerostructures, Engines,
Defense, Aeronautical Equipment.
peening can be a good example. This technology is one of the most important surface
processes in aerospace. This machine has
seven axis and it is able to shot peen any
kind of surface, in term of position, complexity and grade. This means that the shot media stream strikes the parts always between
45 and 90 degree, i.e. that the required
value for shot peening intensity is reached
everywhere.
ABETE in last 5 years has experienced the
following main changes:
•Creation of new Management Areas Huge Hardware Investments
•Automation
•Increased capabilities to machine hard
materials
•New Foreign Customers
•Increase of Revenue
•Increase of Human Resources
Surface Treatments
In order to rationalize and to lean the production flow, there are two separate lines,
one for the aluminum alloys surface treatment, one for the steel and the titanium alloys
surface treatment. In detail, it’s possible to
realize Chromic Acid Anodizing, Boric Acid-Sulfuric Acid Anodizing, Tartaric Sulfuric
Anodizing, Chemical Conversion Coating,
A.ABETE SRL has always given attention to
market changes and customer’s demands in
order to increase its productivity reducing the
delivery time. For this reason, the company
has implemented a dedicated area to Surface Treatments.
All products can be completed in house with
the following processes:
Penetrant Inspection
In the semi-automatic plant for the Fluorescent Penetrant Inspection, both Water-Washable Penetrants and Post-Emulsifiable Penetrants. In this way, it’s possible to make the
FPI according to the methods indicated in the
international standards.
Shot Peening
Among our aims, there are not only the design and the manufacturing of aircraft engine
components. We want to focus our attention
also on innovation and development for example.
We want to look forward at our equipment
search and their updating, to be always the
right answer to our market needs. The shot
Passivation of titanium, Passivation of steel.
To be totally in compliance with the Customer specifications, the automatic plants, which
manage the work cycles with PLC, check
continually parameters such as temperature,
PH, electrical conductivity, tanks level.
Painting
The automatic painting plant is divided in
three separate areas: a temperature controlled and humidity controlled chamber,
a flash-off zone, a temperature controlled
oven. The temporized conveyor, which
moves the parts through the three areas, permits to program the work cycles according
to the Customer specifications, in order to
always respect the flash-off time and the polymerization time.
www.abete.net
15
INMAPA: Designing and Manufacturing
INMAPA Group was founded in the early
in 1967. It's an industrial group with more
than 400 employees and an annual turnover of 42 million Euros, that belongs to the
metal-mechanical sector dedicated to the
design, manufacture, assembly, tuning and
technical assistance to all types of tooling
and metallic parts, special machinery, assembly and production installations, handling, welding installations, automation of
industrial processes and general milling for
the main technology industries. INMAPA
Industrial Group facilities are shared in a
ground of more than 9 hectares, of which
over 25.000 m2 is a floor area.
INMAPA Industrial Group has 4 divisions
and INMAPA Aeronáutica SLU is one of
them. It is the newest division of INMAPA
Group. INMAPA AERONAUTICA SLU was
founded in the spring of 2002 in order to
take advantage of know-how in the aeronautical sector of INMAPA Group, and
supported by the A380 Project launched
in autumn of 2001. It accounts with a huge
experience, providing Integrated Solutions,
performing the Engineering, Manufacturing,
Assemblies, Tuning and Setting up in all kind
of milled parts of aircraft or aeronautics kits
INMAPA AERONAUTICA SLU is specialized
to design and manufacture for the aerospace
industry. It is a company very specialized to
built small and medium parts but also big
parts like frames, ribs, beams, spars, stringers …, up to 10 meters, for important customers like AIRBUS, Embraer, SAAB, AERO Vodochody, AERNNOVA, OGMA, FIGEAC
Aero, Alestis Aerospace, Aciturri Group,...
Thanks to our full range of production and
engineering means, our clients are benefited
of the integral management of its projects in
our facilities. INMAPA AERONAUTICA SLU
can make the machining process of these
parts or can carry out the total management
for the pieces, carrying out from raw material
procurement to the finished product delivery
in the customer's facilities, through machining, polishing, trimming, metrological control
with coordinate-measuring machines, NDT,
chemical treatments, outsourcing of special
processes with certificated suppliers, final
inspection, packing according to customer
specification, and shipment.
Within the aeronautics sector we are participating in the most important and significant aircraft programs in recent years as the
A320, A340, A380, A350, A400M, , ERJ
190, ERJ 170, ERJ 145, KC390, C-SERIES,
…, and our goal is to become a supplier of
reference for the growing European and International aeronautic market. For this reason
we dedicate our skills and experience to the
realization of all these aircraft programs, and
we continuously make the effort to reinforce
the know-how of our company and improve
our quality and capability.
www.inmapa.com
Biersack: Production Capacity for Industrial
Ramp Up in Aersopace Industry
Competencies In Aerospace
Since more than 20 years Biersack is now
producing parts and assemblies for OEM
system solutions in the aerospacesector. Prototypes and serial parts are manufactured
from various materials. Biersack also realizes
complete assembly projects with full supply
chain management:
•Parts and assemblies for freightloadings/
cargo systems
•Parts and brackets for cabin doors
•Parts and brackets for fuel pipes
•Boxes and structural parts (parts from full
bar as even fine castings)
•Parts for helicopters
•Parts for satellites
You can find flying parts from Biersack in following programs:
A320neo, A330, A330 MRRT, A350, B747,
Embraer KC-390, EC135, ATV,
Columbus, Meteor, …
New Facilities
With opening new production hall Biersack
increased its capacity to 6,500 m² workshop space and 135 workers, strategic
located in the middle of Bavaria (92339
Beilngries).
PAS ACTIVE FIVE 4000: X 4000, Y 1800,
Z 850) for larger aerospace parts like structural parts and an automated 5-axis-machining center from MATSUURA with 40 palets
for smaller aerospace part like brackets (X
680, Y 400, Z 625).
Biersack has now in total 134,000 h millling
and 55,000 h turning capacity per year
and is planing further investments the next
3 years.
www.biersack-technology.com
Further Machining Capacities
Biersack invested also in further CNC machine technology. The latest investments has
been a 5-axis portal milling machine (PAR-
16
Kanfit: Hybrid Assemblies
Kanfit Ltd. is a built-to-spec/print aerospace
production and engineering company specializing in the manufacturing and integration of primary and detailed parts, subassemblies and ready-to-mount assemblies
for military and commercial jets, rotorcrafts,
and UAVs. Products are made from sheet or
block metals and composite materials and
include structural parts, cockpit structures,
avionics and main landing gear doors, wing
to belly fairings, and more.
Reaching Great Heights with Composite
Capabilities
Kanfit recently completed building a new
autoclave and laboratory facility for the production of aerospace-grade composite structures which meet the industry's highest standards. Using the latest technologies, including
RTM, LRI, prepregs (oven and vacuum) and
wet layup, Kanfit manufactures products to
meet its customers growing demands. Our
products are:
•lightweight, strong, and flexible
•Help decrease overall weight, increase
fuel efficiency
•Improve corrosion and fatigue resistance
etc.
Since manufacturing and testing is performed in-house, under one roof, production
and delivery time is shortened which enables our customers to increase productivity
and lower their costs.
High Standards & Proven Quality
Kanfit is AS9100C certified and has Nadcap accreditation for heat treatment and
chemical processing. In addition, Kanfit is
certified by international leaders in the aviation industry, including Boeing for heat
treatment of aluminum alloys, and chemical
processing.
Our customers include Israel Aerospace Industries (IAI), Elbit Systems, Rafael, Senior
Aerospace, Spirit AeroSystems, Triumph, ST
Aerospace, Symetrics Industries, Israel’s Ministry of Defense, BAE Systems, and others.
Our parts are found on Gulfstream G280,
G200 & G150, Boeing 787, Bombardier
CSeries, CRJs, Global-series, Embraer ERJs,
Challengers, Eurofighter Typhoon, F-35,
F-15, F-16, F-18, C-17, UH-60, CH-47, V-22,
AgustaWestland AW1X9, UAVs, RTM chaff
and flare magazines, missile and bomb
parts, airborne and space antennas, tools,
jigs, fixtures, and more.
Established in 1986, Kanfit also manufactures components and parts for the medical
devices, wind energy and defense industries. For more information, visit our website:
www.kanfit.com.
Come see us at Airtec 2015, Stand C3-D19.
17
Mieschke, Hofmann and Partner:
Dynamic Supply Chain Management
Global competition and varying customer
demand create a need for responsive and
agile supply chains. In consequence, firms
need to collaborate and share information.
Hence, supply chains are critical determinants for efficiency and effectiveness in the
face of rapidly changing and competitive
business environments. However, product
lifecycles are shortened, competition on a
price level increases, and inventories are reduced while the delivery performance shall
be improved.
Firms answer that challenge by implementing
initiatives such as global sourcing or tracking
and tracing in order to ensure competitiveness. Hence, firms have to comprehend the
information and make it useable to establish
transparency. One option is the visualization of material flows using a map based
approach.
Our solution creates transparency and assess risks about (production) sites on an ex-
act geographical location (versus mailbox
address). Further, our solution allows to assess the risk for various risks clusters such as
geographical risks, political risks, financial
risks (of suppliers) or capacity risks. Moreover, relations between sites can be analyzed
and assessed for the defined risk clusters.
In addition, a map allows to visualize the
supply chain. For example, lines representing the transportation route vary based on
the transport volume and/or frequency. Dynamic aspects such as inclusion of real-time
information, simulation, modelling, or further collaboration tools enrich our solution
and allows firms to improve supply chain
excellence. Hence, firms and supply chain
partners can react in real-time on occurring
events using a scenario approach. Various
scenarios allow firms to solve the conflict between best price and customer satisfaction
by ensuring the supply of goods. In addition, a relation to the balance sheet can be
implemented or further requirements can be
realized.
In consequence, firms gain insights on production sites, increase transparency for the
supply chain, and visualize the supply of
goods. Especially, the visualization enables
firms to get back the control of their supply
chains by transferring big data into useable
information. In specific, risks can be quantified, risk alerts can be automated, or the
impact of risks can be mapped to the supply chain from a qualitative perspective (disruptions of supply) and from a quantitative
perspective (effect on the balance sheet).
Furthermore, simulations improve the supply
chain performance by calculating the best
total cost of ownership (TCO) scenario, real-time data can be used to enrich decisions,
and routing of goods can be visualized in
real-time.
www.mhp.com
18
SOFITEC: New horizons with
new international clients
SOFITEC develops manufacturing and assembly integrated solutions, aerostructures of
composite and metallic materials for the Aerospace Industry worldwide.
With more than 37.000 sq.m. operating and
a strong and continuous investment in New
Technologies, 2015 has meant for SOFITEC
the confirmation that the aeronautical sector is
a long-distance race.
After an excellent track record of 16 year, this
Spanish company has adquired 70,000 additional sq.m. to ensure its expansion in the
coming years. Located in the Industrial and
Logistics Park of Carmona, these new facilities, will allow the reinforcement of its international growth and ensure the compliance with
the new commitments.
New tecnological equipment for the assembly of aeroestructures and manufacture of
metal and composite, being remarkable the
acquisition of a second autoclave of 16m of
useful lenght and 4m diameter.
SOFITEC has recently landed a contract
with FACC to manufacture basic parts for
the C919 Spoiler, as well as several projects
for the KC-390 and the Legacy 450/500
programs with Embraer. The structural subassemblies for the VTP, HTP, Upper and Lower
Stringer Wing, as well as the Cargo Door,
RAT Door and Tail Cone for the business jet
belong to the former contract.
Likewise, the first structural carbon fibre parts
for the A350 S-15 fuselage were delivered to
Spirit Aerosystems at the beginning of 2015.
New programs and clients that provide the
necessary motivation to continue banking on
the talent and the technology at the service of
high added value solutions.
The horizons for SOFITEC stretch towards
new technological challenges and continuing
expanding with international clients in all kind
of projects.
www.sofitec.es
19
Elbit Systems – Cyclone: Design and Production
Center for Aerostructure Components
Elbit Systems – Cyclone, a wholly-owned
subsidiary of Elbit Systems, serves as a design and production center for composite
and metal aerostructure components & assemblies, and various parts for leading aerospace primes and OEMs.
Cyclone designs and produces assemblies
for civil and military aircraft such as the F-15,
F-16 and F-18 fighters, B737, B787, SSJ100
commercial airliners and the Global Express
5000/6000 and King Air 350 business
aircraft.
Cyclone provides Depot Level Maintenance
and other services to fixed and rotary wing
aircraft customers worldwide, including systems installation and integration services.
Cyclone is certified for AS 9100 Rev-C,
ISO9001, ISO14000, NADCAP (various
processes). In addition, Cyclone holds various qualifications from our customers’ quality
systems (Boeing, LMA, NGC, Bombardier,
Spirit Aerosystems, Bell Helicopter, Sikorsky,
USAF, US-Navy, IAF, IAI and more).
Customers aircraft programs:
Commercial aviation:
•Boeing 737 aircraft doors – various doors
(cargo, passenger, wheel well panels)
blocker doors and more
•Boeing 747 aircraft doors – blow out
doors
•Boeing 767 fairings – tail skid fairings; aircraft doors – blowout doors; aircraft structural components – side load fitting
•Boeing 787 Dreamliner- aircraft structural
components – composite floor grids assemblies and complex parts, nose well
wheel doors
•Bombardier Global express 5000/6000
- aircraft structural components – underbelly fairings
•Beechcraft king air 350 - Aircraft Structural
Components – Winglets
•Gulfstream G150 fairings - lower fairing;
aircraft control surfaces - leading edge ;
aircraft doors •side door ; engine pylons ; aircraft structural components - panel assemblies
Defense aviation:
•Boeing F-15E Strike Eagle aircraft control
surfaces - horizontal stabilizers; aircraft
doors - gun bay doors; fuel tanks & systems - detachable fuel tanks ; fuel tanks
& systems - external 600 gallon tanks &
pylon, navigation pod adaptor
•Boeing F/A-18 Super Hornet fuel tanks &
systems - filament wound 330 gallon fuel
tanks, and leading-edge extension
•Lockheed Martin F-16 Fighting Falcon -aircraft control surfaces - leading edge flaps,
horizontal stabilizers, ventral fins, rudder ;
fuel tanks & systems – external 300, 370,
600 gallon tanks & pylons
•Lockheed Martin F-35 Lightning II – fuselage sections – composite component for
center fuselage; structural components
•Sikorsky CH-148 – aircraft structural components – sponsons
•Sikorsky UA 60 – aircraft interiors –troop
seats
www.elbitsystems.com
Organizers
090615 | 1606
20
We combine our network, know-how and
business spirit and support you to create
new business. This is how we create value
to our customers.
Contact
airtec GmbH & Co. KG
P.O. Box 700 164
60551 Frankfurt / Main, Germany
T +49 (0) 69 - 27 40 03 15
F+49 (0) 69 - 27 40 03 44
airtec@demat.com
November 3 – 5, 2015
Munich, Germany
Exhibit. Participate. www.airtec.aero
Our business is more than just organizing
fairs. It is our experience and management
that makes the difference.

Inside AIRTEC 2015

Transcription

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