IDC 2XX WITH COLD CARBONATION

IDC 2XX WITH COLD CARBONATION
Illustrated Parts List
Release Date: November 22, 2005
Publication Number: 621057403IPL
Revision Date: July 18, 2016
Revision: M
Visit the Cornelius web site at www.cornelius.com for all your Literature needs.
The products, technical information, and instructions contained in this manual are subject to change without notice.
These instructions are not intended to cover all details or variations of the equipment, nor to provide for every possible contingency in the installation, operation or maintenance of this equipment. This manual assumes that the person(s) working on the equipment have been trained and are skilled in working with electrical, plumbing, pneumatic,
and mechanical equipment. It is assumed that appropriate safety precautions are taken and that all local safety and
construction requirements are being met, in addition to the information contained in this manual.
This Product is warranted only as provided in Cornelius’ Commercial Warrant applicable to this Product and is subject to all of the restrictions and limitations contained in the Commercial Warranty.
Cornelius will not be responsible for any repair, replacement or other service required by or loss or damage resulting
from any of the following occurrences, including but not limited to, (1) other than normal and proper use and normal
service conditions with respect to the Product, (2) improper voltage, (3) inadequate wiring, (4) abuse, (5) accident,
(6) alteration, (7) misuse, (8) neglect, (9) unauthorized repair or the failure to utilize suitably qualified and trained persons to perform service and/or repair of the Product, (10) improper cleaning, (11) failure to follow installation, operating, cleaning or maintenance instructions, (12) use of “non-authorized” parts (i.e., parts that are not 100%
compatible with the Product) which use voids the entire warranty, (13) Product parts in contact with water or the
product dispensed which are adversely impacted by changes in liquid scale or chemical composition.
Contact Information:
To inquire about current revisions of this and other documentation or for assistance with any Cornelius product contact:
www.cornelius-usa.com
800-238-3600
Trademarks and Copyrights:
This document contains proprietary information and it may not be reproduced in any way without permission from
Cornelius.
This document contains the original instructions for the unit described.
CORNELIUS INC
101 Regency Drive
Glendale Heights, IL
Tel: + 1 800-238-3600
Printed in U.S.A.
IDC Illustrated Parts List Manual
CLADDING COMPONENTS AND OVERALL ASSEMBLY DETAIL
Figure 1.
© 2005-2016, Cornelius Inc.
-1-
Publication Number: 621057403IPL
IDC Illustrated Parts List Manual
Item
No.
1
2
Part No.
620920086
620921016
620044219
620518221
620518235
620044217
620044233
3
620056095
620044272
4
5
620053887
620053787
620920955
620052764
620052961
620052923
620053444
620053446
6
70171
7
10145
Item
No.
Name
Merchandiser Graphic IDC 255
Merchandiser Graphic IDC 215
Merchandiser Lens IDC 255
Merchandiser Lens IDC 215
Merchandiser Lens NGF 255
Merchandiser Assembly IDC 255
Black
Merchandiser Assembly IDC 215
Black
Merchandiser Assembly NGF 255
Black
Merchandiser Assembly NGF 255
Blue
Merchandiser Assembly IDC 255 SS
Merchandiser Assembly IDC 215 SS
Ice Label
Splash Panel IDC 2XX Black
Splash Panel Z Style IDC 2XX SS
Splash Panel IDC 2XX SS
Splash Panel NGF255 SS
Splash Panel Z Style NGF 255 SS
Machine Screw, #8-32 X 3/8” Long,
Stainless Steel
Drip Tray Mounting Pin
Publication Number: 621057403IPL
8
9
10
620708534
620046247
70750
11
51774
12
50335
13
70970
14
53011
15
70555
16
71010
17
620705801
18
70171
19
32977
20
21
22
23
24
-2-
Part No.
620517034
620056097
620520612
91957
620708523
620516645
620043354
Name
Cup Rest
Drip Tray
Hose Clamp
Clear Vinyl Tubing 1" ID X 
1/8” Wall: Supplied in 6’ lengths.
Armaflex Insulation 1-3/8” ID X 3/8”
Wall: Supplied in 6’ lengths.
4" Adjustable Leg, 3/8”-16, Black
Plastic with Nickel Plated Foot
Rubber Elbow Fitting for Cold Plate
Drain
Machine Screw, #8-32 X 2-5/8”
Long, Stainless Steel
#8 Retaining Washer
Phillips Truss Head Screw, #8-18 X
1/2” Long, Stainless Steel
Machine Screw, #8-32 X 3/8” Long,
Truss Pan-Head, Stainless Steel
Keyswitch Assem. (Keys Included):
Replacement keys only (70739)
Lid IDC 2XX Black
Lid NGF 2XX Black
Lid NGF 2XX Blue
Lid Warning Label
Lid Manual Fill Caution Label
Cover Cold Plate Access
Cold Plate Cover Assy
© 2005-2016, Cornelius Inc.
IDC Illustrated Parts List Manual
ELECTRICAL BOX ASSEMBLY DETAIL
Figure 2.
Item
No.
1
2
3
4
5
6
7
Part No.
620710707
32829R
560002379
620314324
620717212
620314825
620716715
325925
70120
70015
Item
No.
Name
Part No.
31621
33662
31620
9
620054076
10 31928
30794
11
32826
Transformer 115 Volt
Transformer 220/240 Volt.
Capacitor 115 Volt. Unit
Capacitor Run Agitator Motor IDC
230VAC
Capacitor Mount
Main Electrical Board 115 Volt. Unit
Main Electrical Board 220/240 Volt.
Unit
Electrical Board Support
Machine Screw,#10-32, Ground
HEX Nut 10-32 KEPS
8
12
13
14
15
16
620316445
620316456
30995
620316455
620316457
Name
Ballast 115 Volt. Unit
Ballast 220/240 Volt. Unit
Starter 115 Volt. unit
Starter 220/240 Volt. Unit
Fluorescent Bulb 23"
Agitator Motor Heater 115 Volts. Unit
Agitator Motor Heater 220/240 Volt.
Unit
Agitator Motor Harness
Water Pump and Motor Harness
Power Cord
Liquid Level Control Probe Harness
Ice Chute Position Sensor Harness
12
11
13
16
14
15
Figure 3.
© 2005-2016, Cornelius Inc.
-3-
Publication Number: 621057403IPL
IDC Illustrated Parts List Manual
ICE DISPENSING ASSEMBLY DETAIL
1
2
3
18
19
20
16
15
Max. Torque 50 in-lbs
(4X Ice Chute Mount Bolts)
14
13
17
4
9
5
10
6
12
7
8
11
Tighten to 65 ±10 in-lbs Torque
(4X Motor Mount Bolts)
Figure 4.
Item
No.
1
2
3a
3b
4
5
Part No.
15087
620042770
620042766
620042723
620711105
52876
620314923
6
620314913
620717110
7
186294000
8
620720590
9
620051502
10
620709432
Publication Number: 621057403IPL
Item
No.
Name
Agitator Retainer
Agitator Disk
Agitator
Agitator (opt. w/no disk reqd.)
Gear Box Shaft Seal
Gear Box Shaft Gasket
Service Motor 115 Volt. (Without
Gear Box)
Motor 115 Volt.
Motor 220/240 Unit
Lock Washer .262” ID X .489” OD
X .062” Thick, SS
Self-Locking Socket Head Cap
Screw, 1/4-20, 1” Long, SS
Clevis Pin, .250” Dia X 2.75” Long,
SS
Hairpin Cotter, SS
-4-
Part No.
12
13
620047111
620709346
620709353
620055808
620518523
620709132
14
70066
15
16
17
18
620518513
620048706
620710113
620046504
19
0704105
20
21
22
V25248
620314527
90432
11
Name
Ice Chute Push Lever
Lever Ice Chute Bracket Ngf
Lever Ice Chute Asy Wireform Ngf
Lever Ice Push Plate IDC/FF
Upper Ice Chute Assembly
Hex Nut, 1/4-20 Nylock, SS
Flat Washer, .265” ID X .750” OD X
.055” Thick, SS
Lower Ice Chute
Ice Gate
Ice Gate Gasket
Ice Gate Restrictor Plate
Machine Screw,#08-32 Truss Phillips Head, 1/2” Long, SS
Flat Washer, #10 SS
Ice Chute Position Sensor
Heater Caution Label
© 2005-2016, Cornelius Inc.
IDC Illustrated Parts List Manual
BEVERAGE DISPENSING ASSEMBLY DETAIL
(AFTER SERIAL NO. 62C0912JD002 SEE PAGE 7 FOR TOTALFLEX 1 PARTS)
FOR UNIT WITH
PUSH BUTTON
VALVES
9
SEE
BEVERAGE PANEL
ASY
SEE
CARBONATOR
TANK ASY
5
4
10
2
3
7
2
1
6
7
8
Figure 5.
Item
No.
Part No.
1
1956
2
3
4
1950
561000155
1935
5
560001788
6
50163
Name
Front Valve Cover 
(For lever valves only. Use item
10 for push button valves)
Back Valve Cover
UFB Lever Valve Assembly
Water Only Lever Bar
Sheetmetal Screw, #6-32 X 3/
16” Long Pan Head Slotted,
Stainless
Armaflex Insulation 3/8 ID X 3/8
Wall: Supplied in 6' Lengths
© 2005-2016, Cornelius Inc.
Item
No.
Part No.
7
50249
8
620607436
9
561000161
10
1951
-5-
Name
Armaflex Insulation Tubing 1/2
ID X 3/8 WALL: Supplied in 6'
lengths.
Polyethylene Tubing, .380” ID X
.593” OD: Supplied in 12’
Lengths
UFB Push Button Valve Assembly
Front Valve Cover (For push
button valve only. Use Item 1 for
Lever Valves)
Publication Number: 621057403IPL
IDC Illustrated Parts List Manual
BEVERAGE PANEL ASSEMBLY DETAIL
(AFTER SERIAL NO. 62C0912JD002 SEE PAGE 7 FOR TOTALFLEX 1 PARTS)
6
5
3
2
1
4
7
8
SEE DETAIL
HARNESS ASSEMBLY
9
HARNESS ASSEMBLY DETAIL
Figure 6.
Item
No.
Part No.
1
70692
2
3
4
1919
620718989
620718990
5
620709068
Item
No.
Name
Machine Screw, #10-32 X 1” Long
Round Phillips Head, Stainless Steel
UF1 Valve Back Block Assembly
Y-Fitting, Carbonated Water
Y-Fitting, Non-carbonated Water
Elbow Dole Fitting, 1/4 Barb with Oring
Publication Number: 621057403IPL
-6-
Part No.
6
620407772
7
620607436
8
50299
9
31827
Name
Totalflex Manifold Assembly 4 Valve,
One Side, (5 Valve 620407770)
Polyethylene Tubing,.380” ID X.593”
OD: Supplied in 12’ Lengths
Polyethylene Tubing,.265” ID X.465”
OD: Supplied in 12’ Lengths
Valve Power Harness
© 2005-2016, Cornelius Inc.
IDC Illustrated Parts List Manual
BEVERAGE DISPENSING AND BEVERAGE PANEL ASSEMBLY DETAIL
Figure 7.
Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
Part No.
1919
40502
50126
50163
50249
50326
70204
70307
70555
71006
71010
99250
309853000
321471000
620042856
620042780
620047464
620056091
620700602
620711962
Name
Mounting Block Assembly
Clamp Oetr 13.3 STPLS #13
Insulation Prestite 1/8X2-1/2
Armaflex 3/8 ID X 3/8 Wall
Tubing Insul. 1/2 ID X 3/8 Wall
Insulation Tape 1/8” X 2” X 30'
Screw Sm 08 TA TRPH 16 SS
Rivet Pop 187D 188-250
Screw MA 08-32 TRPH 84 SS
Srew MA 08-32 TRPH 72 SS
Washer - Captivating #8
Cap
Clamp Oetr 618 Open STPLS #15.7
Lube Dow 111 5.3 oz. Tube
Panel Bev.8 Valve IDC 2XX
Panel Bev.10 Valve IDC 2XX
Panel Bev. 8 Valve NGF 2XX
Panel Bev. 10 Valve NGF 2XX
Screw TF SM 10-16 RDPH 32 SS
Insulation TFI Manifold
© 2005-2016, Cornelius Inc.
Item
No.
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
-7-
Part No.
620045786
620046382
620046798
620053839
620407060
620407728
620407917
620407919
620407920
620407921
620407923
620518322
620519005
620607436
620611961
620719370
Name
Base Assy ED2XX Jordan
Retainer TFI FITGS
Bushing Hinge Nylon
Bracket Manifold Mtg
Foamed 19 X 28 8FL C-PLT Assy.
Manifold Total Flex, 5 Pos
Water Line Assy, U-Shape 3/8 I.D.
Water Line Assy, 1/4 I.D.
Water Line Assy, 1/4 I.D.
Water Line Assy, 1/4 I.D.
Water Line Assy, 1/4 I.D.
Tank Carb Assy Jordan
Plug Manifold
Tubing Polyethylene .380 X .593
Line Assembly Water
Tube Prod. Syrup JRD
Publication Number: 621057403IPL
IDC Illustrated Parts List Manual
CARBONATOR TANK ASSEMBLY DETAIL
10
9
8
6
12
7
5
4
3
9
10
11
2
1
Figure 8.
Item
No.
Part No.
1
77040100
2
3
178025100
77401400
4
398033002
5
6
7
64686
64560
64678
Publication Number: 621057403IPL
Item
No.
Name
L-Swivel Fitting 7/16”-20 (1/4”
FFL) FL X 1/4” Barb, SS
Male Gasket Flare Fitting
Check Valve Fitting
O-Ring .239” ID .070” CS 70
DU BU-N
Check Valve, SS
Check Valve Ball, .3125” SS
Spring
-8-
Part No.
8
31525012
9
620607108
10
31525007
11
12
630001122
620518314
Name
O-Ring .301” ID .070” CS 60 DU
BU-N
Liquid Level Control Probe: Must
be purchased together with item
10 (O-ring).
O-Ring .488” ID 103 CS 60 DU
BU-N
Valve Relief Asy Black
Carb Tank Complete Assembly
© 2005-2016, Cornelius Inc.
IDC Illustrated Parts List Manual
CARBONATOR TANK ASSEMBLY DETAIL
9
8
6
4
2
1
12
11
10
3
5
7
Figure 9.
Item
No.
Part No.
Name
Item
No.
Part No.
Name
1
77040100
L-Swivel Fitting 7/16"-20 (1/4" FFL)
FL X 1/4"Barb, SS
8
31525012
O-Ring .301" ID .070" CS 60 DU
BU-N
2
178025100
Male Gasket Flare Fitting
9
620607108
3
64677001
Check Valve Fitting
Liquid Level Control Probe: Must
be Purchased w/ Item 10 (O-Ring)
4
398033002
O-Ring .239" ID .070" CS 70 DU
BU-N
10
31525007
O-Ring .488" ID 103 CS 60 DU
BU-N
5
64686
Check Valve Sleeve SS
11
630001122
Valve Relief Asy Black
6
64560
Check Valve Ball, .3125" SS
12
620043354
7
64678
Spring
Cold Plate Cover Assy. w/ Carb
Tank
© 2005-2016, Cornelius Inc.
-9-
Publication Number: 621057403IPL
IDC Illustrated Parts List Manual
PUMP AND MOTOR ASSEMBLY DETAIL
4
7
3
8
5
2
6
1
Figure 10.
Item
No.
Part No.
1
60170
2
620608773
3
620709802
60030058
71860673
4
Publication Number: 621057403IPL
Name
Item
No.
Pump, 125GPH
Check Valve 3/8MPT 
5/8-18
Pressure Regulator 75 PSIG
Motor Pump 115Volt
Motor Pump 220/240 Volt
- 10 -
Part No.
5
187483000
6
111337000
7
174004000
8
311527000
Name
Clamp
Straight Fitting 3/8 MPT X 3/8
MF, Brass
Polyethylene Tubing .156” ID X
.312” OD
Oetiker Clamp #8.7
© 2005-2016, Cornelius Inc.
IDC Illustrated Parts List Manual
PROGATE CLADDING COMPONENTS AND OVERALL ASSEMBLY DETAIL
13
SEE ELECTRICAL
BOX ASSEMBLY
DETAIL
SEE ICE DISPENSING
ASSEMBLY DETAIL
SEE CONTROL
BOX ASSEMBLY
DETAIL
14
16x15
ICE CHUTE
ASSEMBLY
DETAIL
12
11
10
9
16
8
PUMP AND MOTOR
ASSEMBLY DETAIL
4X20
2x3
2X17
4
2x7
2
2x5
4X21
4x18
1
2x6
2X19
SEE BEVERAGE
DISPENSING
ASSEMBLY DETAIL
Figure 11.
Item
No.
1
2
3
4
5
6
7
8
9
10
11
12
13
Part No.
620046285
620708537
52084
620052335
10145
71010
70555
620053003
620046723
620517069
620517068
620517067
620517034
Item
No.
Name
Drip Tray
Cup Rest
Guard Splash R/L
Panel Assembly
Drip Tray Mounting Pin
Captivating Washer
Screw, Stainless
Cover, Weldment
Holder, Straw IDC/Yum Crew Serve
Lid Holder Assy XLRG
Lid Holder Assy SML & MED
Lid Holder Assy Large
Lid IDC255 Black
© 2005-2016, Cornelius Inc.
- 11 -
Part No.
14
32977
15
620705801
16
17
620050537
620516645
18
70970
19
53011
20
71010
21
70555
Name
Keyswitch Assy. (Keys Included):
Replacement Keys Only (70739)
Phillips Truss Head Screw, #8-18 X 1/
2” Long, Stainless Steel
Foam Cold Plate Cover
Cold Plate Access Cover
4" Adj. Leg, 3/8"-16, Black Plastic w/
Nickel Plated Foot
Rubber Elbow Fitting for Cold Plate
Drain
Retaining Washer
Machine Screw, #8-32 X 2-5/8" Long,
SS
Publication Number: 621057403IPL
IDC Illustrated Parts List Manual
Publication Number: 621057403IPL
- 12 -
© 2005-2016, Cornelius Inc.
Cornelius Inc.
www.cornelius.com