BOURGAULT RETROFIT KIT CATALOGUE
Transcription
BOURGAULT RETROFIT KIT CATALOGUE
BOURGAULT RETROFIT KIT CATALOGUE R0 JAN 14 0252-63 Table of Contents Air Seeder General 3 Manual Calibration Kit ....................... 12 Dual Pressurization............................. 3 Volvo to Cessna Hydraulic Motor Conversion ........................................ 12 Auger Control Lever Kit ....................... 3 Calibration Box .................................... 3 491 Monitor Software Upgrade ........... 3 Front Auxiliary Clutch Kit ..................... 3 Mesh Drum ......................................... 3 Metering Auger Bearing Gasket.......... 3 Metri-pack Air Seeder Electrical Connection Conversion ....................... 4 Optional 3/4" Mesh Screens for Load/ Unload Auger Hoppers ....................... 4 Plastic Hand Knob .............................. 4 Primary Line Adapter .......................... 4 Quick Coupler Kit ................................ 4 Quick Release Calibration Cover ........ 4 Retrofit Tank Top Kit ............................ 5 Safety Chain Kit .................................. 5 Safety Decal Kit .................................. 5 Safety Light Kits .................................. 5 Secondary Hose Repair Kit ................ 5 115 6 Volvo to Cessna Motor Conv. .............. 6 12 Auxiliary Clutch Kit ............................ 12 Calibration/Acre Meter Kit ................. 13 Electronic Acre Meter Kit .................. 13 Hitch Stand Kit .................................. 13 Hydraulic Conversion Kit ................... 13 Manual Calibration Kit ....................... 13 2135 14 Manual Calibration Kit ....................... 14 2155 14 Auxiliary Clutch Kit ............................ 14 Calibration/Acre Meter Kit ................. 14 Electronic Acre Meter Kit .................. 14 Hitch Stand Kit .................................. 15 Hydraulic Conversion Kit ................... 15 Manual Calibration Kit ....................... 15 Volvo to Cessna Hydraulic Change-over Kit ................................ 15 20 Safety Light Kits ................................ 27 Heavy Duty Clutch Kit ....................... 20 Shank Shims ..................................... 27 High Speed Fan Kit ........................... 20 Multi-level Bin Sensor Kit For Center Tank .................................................. 20 SMV Sign Stand for 8810/9400/ 5710 with Leading AS/3310 with Leading AS ....................................... 27 Transfer Line Saddle Kit .................... 20 Trip Kits ............................................. 27 Hitch Stand Kit .................................. 20 Trip Sight Marker Kit 5710 & 8810 .... 27 2000/3000/4000 21 Positive Displacement Metering (PDM) Auger Kits (Steel) .............................. 21 Positive Displacement Metering (PDM) Auger Kits (UHMW Polyethylene) ..... 21 5000/6000 22 High Speed Fan Motor Upgrade ....... 22 PDM+ Flat Removal Tool................... 22 Hydraulic Conversion Kit ................... 16 Primary Line Interchange Kit ............ 23 Hydraulic Conversion Kit ..................... 6 Manual Calibration Kit ....................... 16 Calibration Tube ................................ 24 138 7 Hydraulic Conversion Kit ................... 17 29 ® MRB Stone Guards .......................... 29 Auxiliary Clutch Kit .............................. 6 17 ® MRB Cam Locks .............................. 29 PDM+ & PDM UHMW Polyethylene Auger ................................................ 22 491 to 591 Monitor Upgrade Kit ........ 23 Front Auxiliary Clutch Kit ................... 17 MRB MRB Combo Boots for S20.............. 29 Calibration/Acre Meter Kit ................. 16 3000 Auto Clutch Switch for 5710’s ........... 28 Multi-Level Bin Sensor Kit Centre Tank ....................................... 22 Calibration/Acre Meter Kit ................... 6 Electronic Acre Meter Kit .................... 7 Auto Clutch Switch for 8810’s ........... 28 1-½” Hitch Pin Upgrade..................... 28 5000 Series Shear Protection Kit...... 23 Volvo to Cessna Motor Conv............... 7 Variable Depth Precision Control Valve ..................... 28 Safety Light Kits ................................ 21 15 2195 Universal Spare Tire Holder .............. 28 Pressure Gauge with Protector Upgrade Package ............................. 28 Auxiliary Clutch Kit ............................ 15 6 Universal Hitch Tray Package ............ 28 Positive Displacement Metering Plus (PDM+) Auger Kits (UHMW Polyethylene)..................................... 21 Overrunning Main Clutch Protection . 22 135 5000 Series Clean Out Cover ........... 24 Second Hyd. Cylinder to 10” Deluxe Auger ................................................ 24 ® MRB Quick Adjust Scraper Kit for S20 29 ® ® 1100 Grain Cart 30 750 Smart Cart 30 Liquid Fertilizer Carts 30 7200 Heavy Harrows 30 Tarp Repair Kit .................................. 30 Slip Plate Coating Paint Kit ............... 30 Hitch Extension ................................. 30 7200 Wing Stop Kit ........................... 30 Fan Straw Shield ............................... 24 7200 Boom Stiffening Truss .............. 30 149 to 820 Monitor Upgrade Pkg ...... 17 Ball Socket Hitch Tongue for 1-½” Pin ........................... 24 7200 Wing Cable Kit ......................... 30 Gas to Hydraulic Conversion .............. 8 149 to 591 Monitor Upgrade Pkg ...... 17 6000 Series Retrofit Kits ................... 25 Electronic Acre Meter Kit .................... 8 5th Wheel Hydraulic Hose Holder Kit 17 Calibration/Acre Meter Kit ................... 7 Hitch Stand Kit .................................. 17 Auxiliary Clutch Kit .............................. 7 Variator Gear Box Change over Kit ..... 8 Volvo to Cessna Motor Conversion ..... 8 3165 17 Auxiliary Clutch Kit ............................ 17 Drills/Tillage 26 Bracket Package ............................... 26 Calibration/Acre Meter Kit ................. 18 Bushing Driver .................................. 26 Calibration/Acre Meter Kit ................... 8 Hitch Stand Kit .................................. 18 Auxiliary Clutch Kit .............................. 9 Manual Calibration Kit ....................... 18 Category 5 Hitch Tongue 8810/5710/9400 ................................ 26 Hydraulic Conversion Kit ..................... 9 Volvo to Cessna Motor Conversion ..... 9 180 9 Calibration/Acre Meter Kit ................... 9 3170 18 Manual Calibration Kit ....................... 18 3195 18 Safety Light Kits ................................ 30 Sprayers 8 155 Cylinder Stop Package...................... 26 Depth Control Cylinder Lock Kit ........ 26 Depth Indicator Gauge ..................... 26 Double Caster Wheel Spacer Kit ..... 26 31 Calibration Kit.................................... 31 Caster Upgrade Packages ................ 31 Emergency Rinse Water Tank ........... 31 Flow Monitor ..................................... 31 Long Wing Hitch Knuckle Pkg. .......... 31 Manual End Nozzle Kit...................... 31 Pressure Relief Kit ............................ 31 Calibration Kit.................................... 31 Caster Upgrade Packages ................ 31 Emergency Rinse Water Tank ........... 31 Auxiliary Clutch Kit ............................ 18 Auxiliary Clutch Kit ............................ 10 Drop Hitch Kit 5710/5725 .................. 26 Calibration/Acre Meter Kit ................. 18 Hydraulic Conversion Kit ................... 10 Drop Hitch Kit 9400 ........................... 26 Hitch Stand Kit .................................. 19 Electronic Acre Meter Kit .................. 10 Dual Caster Wheel Kit 5710/5725 ..... 27 Third Tank Tie-in Kit .......................... 19 Floating Hinge Kit 5710/5725 ........... 27 Manual End Nozzle Kit...................... 31 Volvo to Cessna Motor Conversion ... 10 Manual Calibration Kit ....................... 19 Leaf Spring Stabilizer (Aftermarket) for 8810 & 9400 ..................................... 27 PTO Conversion Kit .......................... 31 Offset Caster Wheel Walking Axle 5710/5720 ......................................... 27 Remote Spray Boom Reduction Kit .. 31 2115 11 Auxiliary Clutch Kit ............................ 11 3225 19 Auxiliary Clutch Kit ............................ 19 Calibration/Acre Meter Kit ................. 11 Third Tank Tie-in Kit .......................... 19 Electronic Acre Meter Kit .................. 11 Hitch Stand Kit .................................. 19 Hitch Stand Kit .................................. 11 Manual Calibration Kit ....................... 19 Hydraulic Conversion Kit ................... 12 2 2130 4000 Bourgault Retrofit Kits 2014 Flow Monitor ..................................... 31 Long Wing Hitch Knuckle Pkg. .......... 31 Pressure Relief Kit ............................ 31 Remote End Nozzle Kit ..................... 31 Opener Shims ................................... 27 Safety Chain For Sprayers ................ 31 Quick Shift Depth Control Kit ............ 27 Safety Light Kits ................................ 31 Safety Chain Kit ................................ 27 Wing Pivot Pins Upgrade .................. 31 Safety Decal Kit ................................ 27 Air Seeder General Air Seeder General Auger Control Lever Kit 491 Monitor Software Upgrade Allows ground level PACKING LIST for access to load/unload auger hydraulic control from ASSEMBLY INSTRUCTIONS or from air seeder tank top. Eliminates filling guesswork. Part 6303-05 21 6 Loads a new version of software onto the 491 monitor. Part 3130-40-01 Model 491 Monitors Front Auxiliary Clutch Kit 11 12 Allows independent control of front meter. 4 9 5 8 6�� Part 6021-31 PARTS LIST - AS1031 10 ASSEMBLY INSTRUCTIONS 2 2 4 7 3 FUSE 8 2 FUSE 7.5 A BOURGAULT METER CLUTCH ON OFF VANSCO ELECTRONICS MODEL 83000 1 13 8 10 8a 15 2 5 1A 4 16 12 7 6 9 9 11 14 3 15 ITEM # PART # 1. 6300-19 6300-20 1002-25 1201-05 1002-20 1201-05 AS1130 1325-12 3440-12 1201-10 AS2238 1325-15 AS0617 2130-05 6300-22 6300-21 1002-10 1201-05 AS17141 AS1714 QTY. DESCRIPTION Dual Pressurization Retrofit Kit 1A. AIR SEEDER DRIVE CLUTCH REAR MOUNT - 6" AUGER (KIT 6303-03 ONLY) ......................................................... 1 REAR MOUNT - 7" AUGER (KIT 6303-05 ONLY) ......................................................... 1 BOLT, 5/16" X 2" UNC, PL ............................................................................................. 1 LOCKNUT, 5/16" UNC .................................................................................................... 1 BOLT, 5/16" X 1½" UNC, PL .......................................................................................... 2 LOCKNUT, 5/16" UNC .................................................................................................... 2 LEVER, REMOTE CONTROL ......................................................................................... 1 ASSEMBLY INSTRUCTIONS WASHER, 5/16", PL ........................................................................................................ 4 CONTROL LEVER .......................................................................................................... 1 12NUT, 5/16", UNC ............................................................................................................. 3 12 YOKE, REMOTE HYD. CONTROL ................................................................................. 1 WASHER, 3/8" PLATE, PL ............................................................................................. 2 11 11 GUIDE, HYDRAULIC CONTROL ROD .......................................................................... 2 SNAP BUSHING .............................................................................................................. 2 FRONT MOUNT - 6" AUGER (KIT 6303-03 ONLY) ....................................................... 1 FRONT MOUNT - 7" AUGER (KIT 6303-05 ONLY) ....................................................... 1 BOLT, 5/16" X 1" UNC, PL ............................................................................................. 4 1 5 5/16" UNC .................................................................................................... LOCKNUT, 4 5 ROD, 1 2 HYDRAULIC CONTROL (KIT 6303-03 ONLY) .................................................... 1 ROD, HYDRAULIC CONTROL (KIT 6303-05 ONLY) .................................................... 1 1 Provides independent tank pressure supply. Fits all Air Seeders. 2. Part 6500-54 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13 Item # 1. 2. 3. 4. 5. 6 6. 7. 8. 8a. 9. 11. 12. 14. 15. No. Required Part 7402-01 Protects the metering auger bearings from contamination from fertilizer & granular chemicals. NOTE: PARTS LIST AND FIGURE SHOWN ABOVE APPLY ONLY TO AIR SEEDERS ASSEMBLED AT THE FACTORY WITH THE REAR METERING AUGER CLUTCH INSTALLED. Part 6301-59 4 2 Rear Auger Drive Shaft .................................................................................................. 1 CL MAG ........................................................................................................................... 1 LOCK, AUXILIARY CLUTCH .......................................................................................... 1 ADAPTOR, CLUTCH - 2195 ............................................................................................ 1 BOLT 1/4X1-1/2 UNC GR5 PLD ...................................................................................... 2 NUT PTRQ TL 1/4 UNC GR B ZDW ................................................................................ 2 HARN A/S MAG CL 33' ................................................................................................... 1 LT PROGRESSIVE CL 37.5' ........................................................................................... 1 Connector, Male Brylite - 4 Pin ..................................................................................... * Connector, Female Brylite - 4 Pin ................................................................................. * SW PROGRESSIVE CL ................................................................................................... 1 Switch for AS18884 ........................................................................................................ * TIE NYL AUX CL YEL ..................................................................................................... 4 SPRING DISC, 1/2 ID KEY BELLEV ............................................................................... 1 BOLT 1/2X1 UNF GR5 BLK ............................................................................................ 1 SPACER, .640 I.D. X 1 IN. O.D. X 1¼" LONG ................................................................ 1 DCL AUX CL (NOT SHOWN) .......................................................................................... 1 Metering Auger Bearing Gasket 10 6 3 4 Description AS18104 AS0261 AS11162 AS0090 1000-25 1200-10 AS07829 AS07827 3140-14 AS12702 AS18884 AS18885 1850-42 2080-03 1007-03 6000-20 AS0357 More than doubles the air intake area on the 18" fan TANK WALL 3 Part # Mesh Drum 2 10 4.1 3225-OP8.CAD 1.6 2 7 2 METERING AUGER PORT 8 2 METERING AUGER PORT # PART # DESCRIPTION 1 2 3 4 5 5505-30 2030-31 3320-61 3320-51 1000-46 1200-10 3325-48 5505-27 5505-27 3325-49 6000-27 1002-15 HOSE POLTHN 1.313 NAT ..................................................................................................................... 13 FT CLP HOSE #24 ......................................................................................................................................... 6 FTG NYL, BULKHEAD 1IN FPT ..................................................................................................................... 2 FTG, 90 DEG 1IN MPT X 1-1/4 HB ................................................................................................................. 2 BLT 1/4X3 C G5 P ......................................................................................................................................... 2 NUT PTRQ TL 1/4 UNC GR B ZDW ............................................................................................................... 2 FTG POLY 1"PT 45DEG STREET ELB ........................................................................................................... 2 HS PVC C/W HELIX 1-1/4 .................................................................................................................... 1.42FT HS PVC C/W HELIX 1-1/4 .................................................................................................................... 1.58FT FTG POLY 1-1/4HBX1NPT .............................................................................................................................. 2 FILTER, PRESSURIZATION .......................................................................................................................... 2 BOLT, STOVE, 5/16 X 1-1/4 ............................................................................................................................ 2 QTY Calibration Box Durable, light-weight plastic boxes allow for fast and easy collection of 6 7 product samples for calibration purposes. 8 10 11 12 Part 6200-15-01 1.6 www.bourgault.com 3 Air Seeder General Air Seeder General (Cont’d) Metri-pack Airseeder Electrical Connection Conversion Quick Coupler Kit For ease of hook-up. Converts Brylite connection to Metri-pack connection Part 3140-75 Part 3140-76 Part 12155975 Part 12094430 Part 12014012 Part 6540-30 Part 6540-40 Part 6540-50 Female conversion Male conversion Metri-pack crimping tool Metri-pack terminal removal tool Weather-pack terminal removal tool For 4" Granular Line For 5" Main Transfer Line BOURGAULT AIR SEEDER KIT - 4" QUICK COUPLER For 6" Main Transfer Line 14 16 1 15 1 7 8 9 3 6 5 4 4 5 2 14 6 5 ITEM # PART # DECIMALS .XX ± .01" .XXX ± .005" 1 3140-73 CONN MTRPK 7 PIN F 2 3140-77 TPA MTRPK 7 PIN 1 4 3140-78 TERM F MTRPK 12-14 GA 7 3140-79 TERM F MTRPK 16-18 GA 7 3120-84-03 SEAL WEA PAK PLUG 7 6 3140-75-01 CAP MALE 7 PIN MTRPK PKG 1 6 17 18 4 8 7 9 BOURGAULT INDUSTRIES LTD. FRACTIONS ± 1/16" REV D ATE 13 CONN F 7 PIN MTRPK PKG 1 3 -S e p -0 4 A DDE D TH E M A LE C A P R01 12 ST. BRIEUX, SASKATCHEWAN CANADA S0K 3V0 Optional 3/4" Mesh Screens for Load/Unload Auger Hoppers B 1 5 FRACTIONAL HOLES: A : +0.020", -0.010" B: +0.150", -0.010" A QTY. 4b TOLERANCES UNLESS OTHERWISE SPECIFED: ANGLES ± 1° DESCRIPTION 2 04-0274 R EVISION U p d at e CB JJW DATE 26-Sep-03 MD BY DOCUMENT NO. THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF BOURGAULT INDUSTRIES LTD. USE SHALL BE LIMITED TO THE PURPOSES FOR WHICH THE INFORMATION HAS BEEN PROVIDED. ANY REPRODUCTION OR DISCLOSURE TO THIRD PARTIES, IN WHOLE OR PART, WITHOUT THE WRITTEN PERMISSION OF BOURGAULT INDUSTRIES LTD. IS PROHIBITED. DRN BY RHF SCALE 1:1.5 3140-75 DWG SIZE COLOR WEIGHT A NONE .08 LB AIR SEEDER 5THWHEEL 10 11 For large and slow moving seeds. Part 6301-28 Part 6301-29 Part 6281-80 Part 6317-30 Part 6291-94 4INASSEM.CAD For 6" Augers For 7" Augers For 8" Augers For 10" Standard Augers For 10" Deluxe Augers Item Part No. Description No. Required 1. 6540-00 Pipe, Rear Transfer, 4" Granular, Quick Coupler ......................................................... 1 6540-01 Pipe, Rear Transfer, 4" Granular, Quick Coupler - 5710 AHD ..................................... 1 2. 2400-31 O-Ring, 1/4" dia x 4" ID .................................................................................................. 1 3. 6540-02 4" Flex Tube Handle, Quick Coupler ............................................................................ 1 4. 6540-03 Handle, 1/4" x 1" x 9-9/16" ............................................................................................. 2 5. 1004-01 Bolt, 3/8" x 1" UNC, Gr 5, Pl ........................................................................................... 2 1202-05 Locknut, 3/8" UNC, Pl .................................................................................................... 2 6. 6540-04 Over Center Hook - Latch Arm 5-3/4"............................................................................ 2 7. 1004-01 Bolt, 3/8" x 1" UNC, Gr 5, Pl ...........................................................................................QUICK 2 ASSEMBLY INSTRUCTIONS 1202-05 Locknut, 3/8" UNC, Pl .................................................................................................... 2 8. 1191-25 J-Bolt, 3/8" x 3-1/4" Long, Plated ................................................................................. 2 9. 1600-36 Pin, Lock, 1/4" x 1-3/8" ................................................................................................... 2 10/12. 2030-66 Clamp, 4" Powerlock, Plated ......................................................................................... 2 11. 5505-52 Hose, 4" ID x 12 ft Long ................................................................................................ 1 13. Offset Transfer Tube, 4" at the Fifth Wheel ................................................................ 1 14. 2030-70 Clamp, Muffler, 4" ........................................................................................................... 1 15. 2030-73 Clamp, Hose, #72 ............................................................................................................ 1 16. 4200-30 Hose, 4" Id x 4" Long ..................................................................................................... 1 17. 6905-61 Stand, Rear Top ............................................................................................................. 1 Quick Release Calibration Cover This cover allows quick access to the primary transfer tube for calibration. Fits all Models. Part 6290-64 Part 6290-65 Part 6290-66 Plastic Hand Knob Fits all Bourgault band clamps. Eliminates the need for wrenches. Part 1200-31 Primary Line Adapter Calibration cover 4 inch transfer tube Calibration cover 5 inch transfer tube Calibration cover 6 inch transfer tube CLEANOUT COVERS Joins two different size primary lines at the quick coupler Part 6540-53 Part 6540-54 3.1 Page Adapts 5" air seeder to 6" seeding implement Adapts 6" air seeder to 5" seeding implement 1 9 6 7 9 8 7 5 10 4 4 Bourgault Retrofit Kits 2014 2 5 3 2 CLEANOUT COVER_RETRO.CAD 4 3 ITEM # 1 2 3 4 5 PART # DESCRIPTION 2030-92 6281-36 6283-57 6281-35 6281-57 1108-17 6281-35-02 1200-28 CLP OVER CNTR 220 LB LOOP .................................................................................... 2 CAL COV ASSY 6 INCH QIK CO DO NOT ORDER - RPLCD BY 6283-57 ................... * CAL COV POLY 6 INCH QIK CO .................................................................................... * CAL COV ASSY 5 INCH QIK CO .................................................................................... * CAL COV ASSY 4 INCH QIK CO .................................................................................... * SCR MACH #10-24X3/4 HEX SS .................................................................................... 3 STRAP CAL COV QIK CO .............................................................................................. 1 LKNT NYL #10-24 UNC SS ............................................................................................. 3 QTY. Air Seeder General Air Seeder General (Cont’d) Retrofit Tank Top Kit Safety Light Kits Increases the size of round-style lids to 18" x 18" square opening. (kit converts two lids) PARTS LIST ASSEMBLY INSTRUCTIONS Part 6300-28 All Bourgault Air Seeders 9 14 Recommended for safe transportation. Mandatory by law for highway travel as of January 1, 1998 in Manitoba. For current Air Seeders. Part 6250-33-01 SAFETY LIGHT KIT 2000, 3000 & 4000 AIR SEEDERS 10�� 13 7 MOUNTING BRACKET 15 6 4 3 17�� 12 6 11 1 9 12�� MOUNTING BRACKET 5� 4� 6� 16�� 7 8� 3�� 7� 2�� 1 21 6 19 18 23 6 4 WAY FEMALE PLUG 40001425.CAD Figure 2-3 Secondary Hose Repair Kit ITEM # 1. 6. 22 Part 4340-60 Part 4340-50 Model 2000 & 3000 Model 4000 Safety Decal Kit For older model Bourgault Air Seeders. Brings safety decals up to current standards. CALL THE PARTS DEPARTMENT WITH MODEL & S/N PKG SAF LT A/S (INCLUDES ITEMS 1-10) ARM MT LEFT SAF LT A/S ............................................................................................ 1 WASHER, 1/4" SAE, PL ................................................................................................. 2 BOLT, 1/4" X 1" UNC, GR. 5, PL ................................................................................... 2 LOCKNUT, 1/4" UNC, PL ............................................................................................... 2 HAR SAF LT A/S ............................................................................................................. 1 LAMP AMBER ................................................................................................................. 2 LAMP RED ....................................................................................................................... 1 TIE, NYLON, 7" (BLACK) ............................................................................................. 40 TIE, NYLON, 21" H.D (BLACK) .................................................................................... 10 7. Part 6504-18 8. 9. 10. Safety Chain Kit Recommended for safe transportation. DESCRIPTION 6250-33-01 6300-48 1325-09 1000-10 1200-10 3150-38 3180-03 3180-04 1850-10 1850-20 NO. REQUIRED 3. Heavy duty black 2½" epdm hose in two foot sections with connections 4. extends hose life in high wear areas. 20 2.3 PART # 2.2 35 Page 6 6 34 www.bourgault.com 5 Air Seeder 100 Series 115 Auxiliary Clutch Kit Volvo to Cessna Motor Conversion An economical replacement. PACKING LIST Part 7401-11 VOLVO TO CESSNA MOTOR CONVERSION Model 115 before S/N 2367 Allows for independent control of rear meter. Part AS1044 ASSEMBLY INSTRUCTIONS ������� ���� � ��1031 FUSE 8 FUSE 7.5 A BOURGAULT METER CLUTCH ON OFF VANSCO ELECTRONICS MODEL 83000 8a 2 5 4 12 7 6 9 9 11 3 15 135 QTY. DESCRIPTION ITEM # PART # 7401-11 1. 2. 3. 4. 5. 6. 7. 8. VOLVO TO CESSNA FAN CONVERSION KIT (S/N 2227-2366) AS01993 FAN SENSOR TARGET, 5/16" X 2" UNC ...................................................................... 1 1201-10 NUT, 5/16" UNC, PL ........................................................................................................ 1 1002-10 BOLT, 5/16" X 1" UNC, PL ............................................................................................. 2 2900-01 BUSHING, Q1 X 7/8" BORE ........................................................................................... 1 7401-08 MOUNTING PLATE, CESSNA HYDRAULIC MOTOR ................................................... 1 3345-30 ADAPTOR, 90°, 1-1/16" ORB X ½" F NPSM ................................................................. 2 3345-42 ADAPTOR, 9/16" M ORB X 3/8" F NPSM ...................................................................... 1 3400-86 MOTOR, HYDRAULIC, #74119 DAC C/W EXTENDED SHAFT .................................... 1 3400-10 KIT SEAL HYD MOT CESSNA #74119 .......................................................................... * 1203-05 LOCKNUT, 7/16" UNC, PL ............................................................................................. 2 4500-11 KEY, 3/16" X ¼" X 1" LONG .......................................................................................... 1 AIR SEEDER DRIVE CLUTCH 1 Calibration/Acre Meter Kit Provides in-cab readout on field acres, total acres and ground speed. Allows for quick and easy verification of actual product delivery rates. 9. Part10.AS1036 Model 135 after S/N 1782 Part AS1037 Model 135 prior to S/N 1782 ASSEMBLY INSTRUCTIONS ITEM # 1 2 PART # AS18104 AS0261 AS02611 AS11162 AS0090 1000-25 1200-30 AS07829 AS07827 SECTION 2 AS18882 1850-42 2080-03 1007-06 6000-20 1325-15 AS0357 AS0359 1850-10 26 1850-30 DESCRIPTION Hydraulic Conversion Kit 3 4 Allows conversion from diesel or gas models to a hydraulic system. In 5 order to customize your kit, we require the cultivator model with width 6 7 information. 8 PACKING LIST 9 AS1055 11 12 15 16 17 18 19 20 Page 6 4�� BOURGAULT FUNC INC SETUP ZERO 59 33 DEC CAL HOLD 5 SECONDS 58 2 VANSCO ELECTRONICS��MODEL 132 3.1 1�� 27 25 23 29 28 35 42 43 47 22 3�� 34 24 44 48 22 10 8 NO. REQUIRED SHAFT, QCS CLUTCH .................................................................................................... 1 CLUTCH MAG ................................................................................................................. 1 CLUTCH ELEC SPAC WSHR ......................................................................................... 1 LOCK, AUXILIARY CLUTCH .......................................................................................... 1 ADAPTOR, CLUTCH ....................................................................................................... 1 BOLT 1/4X1-1/2 C G5 P .................................................................................................. 2 NUT 1/4 UNC PL .............................................................................................................. 2 HARN A/S MAG CLUTCH 33' ......................................................................................... 1 LT PROGRESSIVE CLUTCH 37.5' ................................................................................. 1 ASSEMBLY INSTRUCTIONS SWITCH MAG CLUTCHC/W CA ..................................................................................... 1 TIE NYL AUX CLUTCHYEL ............................................................................................ 4 MOTOR SPRING DISC,HYDRAULIC 1/2 ID KEY BELLEV ............................................................................... 1 CASE DRAIN LINE BOLT 1/2X1 UNF GR5 PLD ............................................................................................ 1 SPACER, .640 32 I.D. X 1 IN. O.D. ...................................................................................... 1 40 37 38 39 36 WSHR 3/8 PL PLD ........................................................................................................... 1 DECAL AUX CLUTCH(NOT SHOWN) ............................................................................ 1 DECAL AUX CLUTCH(NOT SHOWN) ............................................................................ 4 41 TIE, NYL, 7 IN BK (NOT SHOWN) ................................................................................ 25 31 30MOUNT ADH FOR NYL TIES (NOT SHOWN) ............................................................. 10 51 R1 9 45 19 49 S1 5�� 46 56 50 52 7 6c 6b PART # DESCRIPTION 1. 2. 3. 4. 5. 6. AS12754 AS07834 AS07833 AS0360 3120-43 3120-45 ACREAGE METER - MODEL #132 ................................................................................ 1 METER HARNESS, CULTIVATOR ................................................................................. 1 METER HARNESS, AIR SEEDER .................................................................................. 1 DECAL CALIBRATION/ACRE METER .......................................................................... 4 CLUTCH ACTIVATED REED SWITCH .......................................................................... 1 SHAFT ACTUATOR ASSEMBLY (INCLUDES ITEMS 6A, 6B, AND 6C) ........................................................................................................................... * SHAFT ACTUATOR, HALF PIECE ................................................................................ 2 MAGNET, ¼" DIA. X 3/4" LONG .................................................................................... 1 SCREW, PAN HEAD, #10 X 3/4" .................................................................................... 2 BOLT, #8-32 X 1" UNC, GR. 5, PL ................................................................................. 2 NUT, #8-32, PL ................................................................................................................ 2 BRACKET, GROUND SPEED ........................................................................................ 1 4 PIN MALE BRYLITE CONNECTOR ............................................................................ 2 4 PIN FEMALE BRYLITE CONNECTOR ....................................................................... 2 6 8. 9. 10. FIGURE 3 12. Refer to Figure 4. With 3/8" x 3" bolt c/w locknut (#56), loosely attach plastic line holdowns (#57) to the tabs welded to the airseeder frame in the locations indicated by circles. Be sure to leave enough room to later insert hydraulic lines between plastic line holdowns (#57). NO. REQUIRED ITEM # 3120-42 3120-45-01 1110-10 1108-15 1200-25 AS0164 3140-14 3140-20 57 54 SECTION 2 - FAN HYDRAULICS INSTALLATION 6A. 6B. 6C. 7. 53 55 6a 13. Attach 5/8" x 96" F/F JIC hydraulic line (#32) to 5/8" x 60" F/F JIC hydraulic line (#37) with 7/8" M/M JIC hydraulic union (#36). 14. Attach 5/8" x 60" F/F JIC hydraulic line (#37) to 5/8" x 24" F/F JIC hydraulic line (#42) with 5/8" M JIC x 7/8" M JIC 90° adaptor (#40). Bourgault Retrofit Kits 2014 4.1 15. Attach 3/4" x 72" F/F JIC hydraulic line (#33) to 3/4" x 72" F/F JIC hydraulic line (#38) with 1-1/16" M/M JIC hydraulic union (#35). 16. Attach 3/4" x 72" F/F JIC hydraulic line (#38) to 3/4" x 24" F/F JIC hydraulic line (#43) with 1-1/16" M/M JIC 90° adaptor (#41). 17. Attach 3/4" x 67½" F/F JIC hydraulic line (#34) to 3/4" x 84" F/F JIC hydraulic line (#39) with 1-1/16" M/M JIC hydraulic union (#35). 18. Attach 3/4" x 84" F/F JIC hydraulic line (#39) to 3/4" x 24" F/F JIC hydraulic line (#43) with 1-1/16" M/M JIC 90° adaptor (#41). Air Seeder 100 Series 135 (Cont’d) 138 Electronic Acre Meter Kit Calibration/Acre Meter Kit Mounts directly onto the air seeder tank. Displays field acres and total acres. Allows for quick and easy verification of actual product delivery rates. Part AS1056 PACKING LIST Part AS1057 Model 135 prior to S/N 1782. Model 135 after S/N 1782. Provides in-cab read-out on field acres, total acres and ground speed. Allows for quick and easy verification of actual product delivery rates. Part AS1037 PACKING LIST Model 138 prior to S/N 1782 ASSEMBLY INSTRUCTIONS ASSEMBLY INSTRUCTIONS 2 4�� 1 BOURGAULT FUNC INC SETUP ZERO DEC CAL HOLD 5 SECONDS 2 VANSCO ELECTRONICS��MODEL 132 BOURGAULT SET UP FUNC ZERO INC CAL HOLD 5 SECONDS 7 DEC VANSCO ELECTRONICS MODEL 198 8 1�� 10 3�� 8 9 5�� 3 4 7 11 13 6a 6c 6b 12 6 14 11 17 5a 5c 16 5b ITEM # PART # PART # DESCRIPTION 1. 2. 3. 4. 5. 6. AS12754 AS07834 AS07833 AS0360 3120-43 3120-45 6A. 3120-42 ACREAGE METER - MODEL #132 ................................................................................ 1 METER HARNESS, CULTIVATOR ................................................................................. 1 METER HARNESS, AIR SEEDER .................................................................................. 1 DECAL CALIBRATION/ACRE METER .......................................................................... 4 CLUTCH ACTIVATED REED SWITCH .......................................................................... 1 SHAFT ACTUATOR ASSEMBLY (INCLUDES ITEMS 6A, 6B, AND 6C) ........................................................................................................................... * SHAFT ACTUATOR, HALF PIECE ................................................................................ 2 MAGNET, ¼" DIA. X 3/4" LONG .................................................................................... 1 SCREW, PAN HEAD, #10 X 3/4" .................................................................................... 2 BOLT, #8-32 X 1" UNC, GR. 5, PL ................................................................................. 2 NUT, #8-32, PL ................................................................................................................ 2 BRACKET, GROUND SPEED ........................................................................................ 1 4 PIN MALE BRYLITE CONNECTOR ............................................................................ 2 4 PIN FEMALE BRYLITE CONNECTOR ....................................................................... 2 6B. 3120-45-01 Allows for1110-10 independent control of rear meter. 6C. DESCRIPTION QTY. ACREAGE METER MODEL #198 KIT ACREAGE METER - MODEL #198 ................................................................................ 1 VOLVO TO CESSNA MOTOR CONVERSION MOUNT, ACRE COUNTER METERHEAD ..................................................................... 1 SELF TAPPING SCREW, ¼" X ½" ................................................................................. 2 DETACHABLE METERHEAD CABLE C/W READ SWITCH ........................................ 1 BRACKET, GROUND SPEED ........................................................................................ 1 SHAFT ACTUATOR ASSEMBLY ................................................................................... * SHAFT ACTUATOR, HALF PIECE ................................................................................ 1 SCREW, PAN HEAD, #10 X 3/4" .................................................................................... 2 MAGNET, ¼" DIA. X 3/4" LONG .................................................................................... 1 BOLT, #8-32 X 1" UNC, GR. 5, PL ................................................................................. 2 NUT, #8-32, PL ................................................................................................................ 2 SCREW, ¼" X ½", TYPE F TAPPING ............................................................................ 2 DECAL, MODEL #198 CALIBRATION PROCEDURE .................................................. 1 CALIBRATION BOX ASSEMBLY (ITEMS #11 - #17) .................................................... 2 1" SLIDE (PLASTIC) ..................................................................................................... 12 1" NYLON STRAP X 24" LONG ..................................................................................... 8 BUCKLE .......................................................................................................................... 4 CALIBRATION BOX (INCLUDES #15 TO #17) ............................................................. 2 POP RIVET, 1/8" X 3/8" .................................................................................................. 4 PLATE, CALIBRATION BOX .......................................................................................... 2 RIVET BACKING WASHER, 1/8" ................................................................................... 4 7. 1108-15 9. 10. 3140-14 3140-20 1200-25 ASSEMBLY INSTRUCTIONS Part AS1044 8. AS0164 Volvo to Cessna Motor Conversion FUSE FUSE An economical replacement. Part 7401-10 NO. REQUIRED Auxiliary Clutch Kit 15 AS1038 1. 3120-41-01 PACKING LIST 2. AS12067 1112-10 3. 3120-41-03 4. AS0164 5. 3120-45 5A. 3120-42 5B. 1110-10 5C. 3120-45-01 6. 1108-15 1200-25 7. 1112-10 8. 3902-01 6200-15 11. 1800-35 12. 1830-05 13. AS01723 14. AS01724 15. 1700-05 16. AS15791 17. 1700-60 ITEM # 7.5 A BOURGAULT METER CLUTCH 9 ������� ���� � ��1044 4.1 ON OFF Model 135 VANSCO ELECTRONICS MODEL 83000 5 4 6 13 7 1 10 11 14 3 8 12 DESCRIPTION QTY. ITEM # PART # 7401-11 1. 2. 3. 4. 5. 6. 7. 8. VOLVO TO CESSNA FAN CONVERSION KIT (S/N 2227-2366) AS01993 FAN SENSOR TARGET, 5/16" X 2" UNC ...................................................................... 1 1201-10 NUT, 5/16" UNC, PL ........................................................................................................ 1 1002-10 BOLT, 5/16" X 1" UNC, PL ............................................................................................. 2 2900-01 BUSHING, Q1 X 7/8" BORE ........................................................................................... 1 7401-08 MOUNTING PLATE, CESSNA HYDRAULIC MOTOR ................................................... 1 3345-30 ADAPTOR, 90°, 1-1/16" ORB X ½" F NPSM ................................................................. 2 3345-42 ADAPTOR, 9/16" M ORB X 3/8" F NPSM ...................................................................... 1 3400-86 MOTOR, HYDRAULIC, #74119 DAC C/W EXTENDED SHAFT .................................... 1 3400-10 KIT SEAL HYD MOT CESSNA #74119 .......................................................................... * 1203-05 LOCKNUT, 7/16" UNC, PL ............................................................................................. 2 4500-11 KEY, 3/16" X ¼" X 1" LONG .......................................................................................... 1 9. 10. PART # DESCRIPTION 1 2 3 AS0090 AS0198 AS0261 AS02611 AS18882 AS18883 AS0359 AS07829 AS07827 AS18126 1007-06 2080-03 1004-05 1202-10 1000-25 1200-30 1600-14 AS0357 1850-30 1850-42 ADAPTOR, CLUTCH ....................................................................................................... 1 BLOCK, AUXILIARY CLUTCH ........................................................................................ 1 CL MAG ........................................................................................................................... 1 CL ELEC SPAC WSHR ................................................................................................... 1 SW MAG CL C/W CA ...................................................................................................... 1 SWITCH FOR AS18882 ................................................................................................... * DCL AUX CL .................................................................................................................... 4 HARN A/S MAG CL 33' ................................................................................................... 1 LT PROGRESSIVE CL 37.5' ........................................................................................... 1 SHAFT, QCS AUX. CLUTCH .......................................................................................... 1 BOLT 1/2X1 UNF GR5 PLD ............................................................................................ 1 SPRING DISC, 1/2 ID KEY BELLEV ............................................................................... 1 BOLT 3/8X1-1/2 UNC GR5 PLD ...................................................................................... 4 NUT 3/8 UNC PLD ........................................................................................................... 8 BLT 1/4X1-1/2 C G5 P ..................................................................................................... 2 NUT 1/4 UNC PL .............................................................................................................. 2 PIN ROLL 5/16X1-1/2 ...................................................................................................... 1 DCL AUX CL (NOT SHOWN) .......................................................................................... 1 MT, ADH FOR NYL TIES (NOT SHOWN) ....................................................................... 4 TIE NYL AUX CL YEL (NOT SHOWN) ............................................................................ 4 4 5 6 7 8 10 11 12 13 Page 6 2 ITEM # 14 15 16 17 NO. REQUIRED www.bourgault.com 7 Air Seeder 100 Series 138 (Cont’d) PACKING LIST Allows conversion from diesel or gas models to a hydraulic system. In order to customize your kit, we require the cultivator model with width information. Part AS1054 VOLVO TO CESSNA MOTOR CONVERSION Volvo to Cessna Motor Conversion Gas to Hydraulic Conversion An economical replacement. Part 7401-10 Model 138 Model 138 Air Seeders ASSEMBLY INSTRUCTIONS SECTION 2 HYDRAULIC MOTOR CASE DRAIN LINE 32 59 58 33 27 25 23 38 40 39 41 31 30 26 37 36 29 28 35 34 42 43 24 47 22 44 48 22 51 R1 45 19 49 S1 46 56 50 52 53 55 57 SECTION 2 - FAN HYDRAULICS INSTALLATION FIGURE 3 12. Refer to Figure 4. With 3/8" x 3" bolt c/w locknut (#56), loosely attach plastic line holdowns (#57) to the tabs welded to the airseeder frame in the locations indicated by circles. Be sure to leave enough room to later insert hydraulic lines between plastic line holdowns (#57). 16. Attach 3/4" x 72" F/F JIC hydraulic line (#38) to 3/4" x 24" Displays F/F JIC hydraulic line acres (#43) Mounts directly onto the air seeder tank. field and total with 1-1/16" M/M JIC 90° adaptor (#41). acres. Allows for quick and easy verification product delivery 17. Attach 3/4" x 67½"of F/Factual JIC hydraulic line 13. Attach 5/8" x 96" F/F JIC hydraulic line (#32) (#34) to 3/4" x 84" F/F JIC hydraulic line to 5/8" x 60" F/F JIC hydraulic line (#37) rates. (#39) with 1-1/16" M/M JIC hydraulic union with 7/8" M/M JIC hydraulic union (#36). Part AS1056 Part AS1057 PART # VOLVO TO CESSNA FAN CONVERSION KIT (S/N 2227-2366) AS01993 FAN SENSOR TARGET, 5/16" X 2" UNC ...................................................................... 1 1201-10 NUT, 5/16" UNC, PL ........................................................................................................ 1 1002-10 BOLT, 5/16" X 1" UNC, PL ............................................................................................. 2 2900-01 BUSHING, Q1 X 7/8" BORE ........................................................................................... 1 7401-08 MOUNTING PLATE, CESSNA HYDRAULIC MOTOR ................................................... 1 3345-30 ADAPTOR, 90°, 1-1/16" ORB X ½" F NPSM ................................................................. 2 3345-42 ADAPTOR, 9/16" M ORB X 3/8" F NPSM ...................................................................... 1 3400-86 MOTOR, HYDRAULIC, #74119 DAC C/W EXTENDED SHAFT .................................... 1 3400-10 KIT SEAL HYD MOT CESSNA #74119 .......................................................................... * 1203-05 LOCKNUT, 7/16" UNC, PL ............................................................................................. 2 4500-11 KEY, 3/16" X ¼" X 1" LONG .......................................................................................... 1 Calibration/Acre Meter Kit 15. Attach 3/4" x 72" F/F JIC hydraulic line (#33) to 3/4" x 72" F/F JIC hydraulic line (#38) with 1-1/16" M/M JIC hydraulic union (#35). Electronic Acre Meter Kit (#35). 18. Attach 3/4" x to 84" F/F JIC hydraulic Model 138 prior S/N 1782.line (#39) to 3/4" x 24" F/F JIC hydraulic line (#43) ASSEMBLY 1-1/16" S/N M/M JIC1782. 90° adaptor (#41). INSTRUCTIONS Model 138withafter 14. Attach 5/8" x 60" F/F JIC hydraulic line (#37) to 5/8" x 24" F/F JIC hydraulic line (#42) 5/8" M JIC x 7/8" M JIC 90° adaptor PACKINGwith LIST (#40). QTY. DESCRIPTION ITEM # 7401-11 1. 2. 3. 4. 5. 6. 7. 8. 155 54 Provides in-cab read-out on field acres, total acres and ground speed. 9. Allows10.for quick and easy verification of actual product delivery rates. ASSEMBLY INSTRUCTIONS Part AS1036 Part AS1037 Page 6 2 1 PACKING LIST Model 155 after S/N 1782. Model 155 prior to S/N 1782. 4�� BOURGAULT FUNC INC BOURGAULT SET UP FUNC ZERO INC CAL SETUP HOLD 5 SECONDS 7 DEC VANSCO ELECTRONICS MODEL 198 ZERO 8 DEC CAL HOLD 5 SECONDS 2 VANSCO ELECTRONICS��MODEL 132 1�� 10 3 11 13 7 6a 11 6c 6b 17 5c 9 5�� 14 12 6 5a 3�� 8 4 16 5b 15 ITEM # AS1038 1. 2. 3. 4. 5. 5A. 5B. 5C. 6. PART # 3120-41-01 AS12067 1112-10 3120-41-03 AS0164 3120-45 3120-42 1110-10 3120-45-01 1108-15 1200-25 1112-10 3902-01 DESCRIPTION Variator Gear Box Change over Kit Updates to current Quick Change Sprocket System. 7. 8. 6200-15 11. 12. 13. 14. 15. 16. 17. 1800-35 AS1897 1830-05 8 AS01723 AS01724 1700-05 AS15791 1700-60 QTY. ACREAGE METER MODEL #198 KIT ACREAGE METER - MODEL #198 ................................................................................ 1 MOUNT, ACRE COUNTER METERHEAD ..................................................................... 1 SELF TAPPING SCREW, ¼" X ½" ................................................................................. 2 DETACHABLE METERHEAD CABLE C/W READ SWITCH ........................................ 1 BRACKET, GROUND SPEED ........................................................................................ 1 SHAFT ACTUATOR ASSEMBLY ................................................................................... * SHAFT ACTUATOR, HALF PIECE ................................................................................ 1 SCREW, PAN HEAD, #10 X 3/4" .................................................................................... 2 MAGNET, ¼" DIA. X 3/4" LONG .................................................................................... 1 BOLT, #8-32 X 1" UNC, GR. 5, PL ................................................................................. 2 NUT, #8-32, PL ................................................................................................................ 2 SCREW, ¼" X ½", TYPE F TAPPING ............................................................................ 2 DECAL, MODEL #198 CALIBRATION PROCEDURE .................................................. 1 CALIBRATION BOX ASSEMBLY (ITEMS #11 - #17) .................................................... 2 1" SLIDE (PLASTIC) ..................................................................................................... 12 1" NYLON STRAP X 24" LONG ..................................................................................... 8 BUCKLE .......................................................................................................................... 4 CALIBRATION BOX (INCLUDES #15 TO #17) ............................................................. 2 POP RIVET, 1/8" X 3/8" .................................................................................................. 4 PLATE, CALIBRATION BOX .......................................................................................... 2 RIVET BACKING WASHER, 1/8" ................................................................................... 4 Bourgault Retrofit Kits 2014 NO. REQUIRED ITEM # PART # DESCRIPTION 1. 2. 3. 4. 5. 6. AS12754 AS07834 AS07833 AS0360 3120-43 3120-45 ACREAGE METER - MODEL #132 ................................................................................ 1 METER HARNESS, CULTIVATOR ................................................................................. 1 METER HARNESS, AIR SEEDER .................................................................................. 1 DECAL CALIBRATION/ACRE METER .......................................................................... 4 CLUTCH ACTIVATED REED SWITCH .......................................................................... 1 SHAFT ACTUATOR ASSEMBLY (INCLUDES ITEMS 6A, 6B, AND 6C) ........................................................................................................................... * SHAFT ACTUATOR, HALF PIECE ................................................................................ 2 MAGNET, ¼" DIA. X 3/4" LONG .................................................................................... 1 SCREW, PAN HEAD, #10 X 3/4" .................................................................................... 2 BOLT, #8-32 X 1" UNC, GR. 5, PL ................................................................................. 2 NUT, #8-32, PL ................................................................................................................ 2 BRACKET, GROUND SPEED ........................................................................................ 1 4 PIN MALE BRYLITE CONNECTOR ............................................................................ 2 4 PIN FEMALE BRYLITE CONNECTOR ....................................................................... 2 6A. 6B. 6C. 7. 8. 9. 10. 3120-42 3120-45-01 1110-10 1108-15 1200-25 AS0164 3140-14 3140-20 4.1 Air Seeder 100 Series 155 (Cont’d) Auxiliary Clutch Kit ASSEMBLY INSTRUCTIONS ������� ���� � ��1044 Allows for independent control of rear meter. Part AS1044 FUSE METER CLUTCH An economical replacement. Part 7401-10 9 FUSE 7.5 A BOURGAULT PACKING LIST VOLVO TO CESSNA MOTOR CONVERSION Volvo to Cessna Motor Conversion Model 155 ON OFF VANSCO ELECTRONICS MODEL 83000 5 4 6 13 7 1 10 11 14 3 8 12 ITEM # PART # 1 2 3 AS0090 AS0198 AS0261 AS02611 AS18882 AS18883 AS0359 AS07829 AS07827 AS18126 1007-06 2080-03 1004-05 1202-10 1000-25 1200-30 1600-14 AS0357 1850-30 1850-42 2 DESCRIPTION 5 Provides in-cab read-out on field acres, total acres and ground speed. 9. Allows10.for quick and easy verification of actual product delivery rates. 6 conversion from diesel or gas models to a hydraulic system. In Allows 7 order108 to customize your kit, we require the cultivator model with width 11 information. 12 Part AS1055 SECTION 13 2 14 15 16 17 26 27 25 23 37 36 38 39 33 29 28 34 3.2 35 4�� FUNC INC 42 SETUP ZERO DEC CAL HOLD 5 SECONDS 2 VANSCO ELECTRONICS��MODEL 132 47 22 1�� 44 48 22 PACKING LIST BOURGAULT 43 24 Model 155 after S/N 1782. Model 155 prior to S/N 1782. Page 6 40 41 31 30 58 AS1036 AS1037 ASSEMBLY INSTRUCTIONS Model 155 Air Seeders 59 VOLVO TO CESSNA FAN CONVERSION KIT (S/N 2227-2366) AS01993 FAN SENSOR TARGET, 5/16" X 2" UNC ...................................................................... 1 1201-10 NUT, 5/16" UNC, PL ........................................................................................................ 1 1002-10 BOLT, 5/16" X 1" UNC, PL ............................................................................................. 2 2900-01 BUSHING, Q1 X 7/8" BORE ........................................................................................... 1 7401-08 MOUNTING PLATE, CESSNA HYDRAULIC MOTOR ................................................... 1 3345-30 ADAPTOR, 90°, 1-1/16" ORB X ½" F NPSM ................................................................. 2 3345-42 ADAPTOR, 9/16" M ORB X 3/8" F NPSM ...................................................................... 1 3400-86 MOTOR, HYDRAULIC, #74119 DAC C/W EXTENDED SHAFT .................................... 1 3400-10 KIT SEAL HYD MOT CESSNA #74119 .......................................................................... * 1203-05 LOCKNUT, 7/16" UNC, PL ............................................................................................. 2 4500-11 KEY, 3/16" X ¼" X 1" LONG .......................................................................................... 1 Calibration/Acre Meter Kit Hydraulic Conversion Kit 4 PART # 180 NO. REQUIRED ADAPTOR, CLUTCH ....................................................................................................... 1 BLOCK, AUXILIARY CLUTCH ........................................................................................ 1 CL MAG ........................................................................................................................... 1 CL ELEC SPAC WSHR ................................................................................................... 1 SW MAG CL C/W CA ...................................................................................................... 1 SWITCH FOR AS18882 ................................................................................................... * DCL AUX CL .................................................................................................................... 4 HARN A/S MAG CL 33' ................................................................................................... 1 LT PROGRESSIVE CL 37.5' ........................................................................................... 1 SHAFT, QCS AUX. CLUTCH .......................................................................................... 1 BOLT 1/2X1 UNF GR5 PLD ............................................................................................ 1 SPRING DISC, 1/2 ID KEY BELLEV ............................................................................... 1 BOLT 3/8X1-1/2 UNC GR5 PLD ...................................................................................... 4 NUT 3/8 UNC PLD ........................................................................................................... 8 BLT 1/4X1-1/2 C G5 P ..................................................................................................... 2 ASSEMBLY INSTRUCTIONS NUT 1/4 UNC PL .............................................................................................................. 2 PIN ROLL 5/16X1-1/2 ...................................................................................................... 1 HYDRAULIC MOTOR DCL AUX CL (NOT SHOWN) .......................................................................................... 1 CASE DRAIN LINE MT, ADH FOR NYL TIES (NOT SHOWN) ....................................................................... 4 TIE NYL AUX CL YEL (NOT SHOWN) ............................................................................ 4 32 QTY. DESCRIPTION ITEM # 7401-11 1. 2. 3. 4. 5. 6. 7. 8. 51 R1 10 45 19 49 S1 46 3�� 8 56 50 5�� 52 53 55 57 7 6a 54 SECTION 2 - FAN HYDRAULICS INSTALLATION 13. Attach 5/8" x 96" F/F JIC hydraulic line (#32) to 5/8" x 60" F/F JIC hydraulic line (#37) with 7/8" M/M JIC hydraulic union (#36). 14. Attach 5/8" x 60" F/F JIC hydraulic line (#37) to 5/8" x 24" F/F JIC hydraulic line (#42) with 5/8" M JIC x 7/8" M JIC 90° adaptor (#40). 6c 6b FIGURE 3 12. Refer to Figure 4. With 3/8" x 3" bolt c/w locknut (#56), loosely attach plastic line holdowns (#57) to the tabs welded to the airseeder frame in the locations indicated by circles. Be sure to leave enough room to later insert hydraulic lines between plastic line holdowns (#57). 9 15. Attach 3/4" x 72" F/F JIC hydraulic line (#33) to 3/4" x 72" F/F JIC hydraulic line (#38) with 1-1/16" M/M JIC hydraulic union (#35). 16. Attach 3/4" x 72" F/F JIC hydraulic line (#38) to 3/4" x 24" F/F JIC hydraulic line (#43) with 1-1/16" M/M JIC 90° adaptor (#41). 17. Attach 3/4" x 67½" F/F JIC hydraulic line (#34) to 3/4" x 84" F/F JIC hydraulic line (#39) with 1-1/16" M/M JIC hydraulic union (#35). 18. Attach 3/4" x 84" F/F JIC hydraulic line (#39) to 3/4" x 24" F/F JIC hydraulic line (#43) with 1-1/16" M/M JIC 90° adaptor (#41). NO. REQUIRED ITEM # PART # DESCRIPTION 1. 2. 3. 4. 5. 6. AS12754 AS07834 AS07833 AS0360 3120-43 3120-45 ACREAGE METER - MODEL #132 ................................................................................ 1 METER HARNESS, CULTIVATOR ................................................................................. 1 METER HARNESS, AIR SEEDER .................................................................................. 1 DECAL CALIBRATION/ACRE METER .......................................................................... 4 CLUTCH ACTIVATED REED SWITCH .......................................................................... 1 SHAFT ACTUATOR ASSEMBLY (INCLUDES ITEMS 6A, 6B, AND 6C) ........................................................................................................................... * SHAFT ACTUATOR, HALF PIECE ................................................................................ 2 MAGNET, ¼" DIA. X 3/4" LONG .................................................................................... 1 SCREW, PAN HEAD, #10 X 3/4" .................................................................................... 2 BOLT, #8-32 X 1" UNC, GR. 5, PL ................................................................................. 2 NUT, #8-32, PL ................................................................................................................ 2 BRACKET, GROUND SPEED ........................................................................................ 1 4 PIN MALE BRYLITE CONNECTOR ............................................................................ 2 4 PIN FEMALE BRYLITE CONNECTOR ....................................................................... 2 6A. 6B. 6C. 7. 8. 9. 10. 3120-42 3120-45-01 1110-10 1108-15 1200-25 AS0164 3140-14 3140-20 www.bourgault.com 4.1 9 Air Seeder 100 Series 180 (Cont’d) Electronic Acre Meter Kit Auxiliary Clutch Kit Mounts directly onto the air seeder tank. Displays field acres and total acres. Allows for quick and easy verification of actual product delivery rates. Allows for independent control of rear meter. Part AS1044 ASSEMBLY INSTRUCTIONS ������� ���� � ��1031 Part AS1056 Part AS1057 FUSE 8 FUSE 7.5 A BOURGAULT METER CLUTCH ON VANSCO ELECTRONICS MODEL 83000 8a 2 5 4 12 7 6 Model 180 prior to S/N 1782. Model 180 after S/N 1782.ASSEMBLY INSTRUCTIONS PACKING LIST OFF 9 9 2 1 11 BOURGAULT 3 SET UP FUNC ZERO INC CAL HOLD 5 SECONDS 7 DEC VANSCO ELECTRONICS MODEL 198 15 8 3 4 11 13 AIR SEEDER DRIVE CLUTCH 1 12 6 14 11 17 PART # DESCRIPTION 1 2 AS18104 AS0261 AS02611 AS11162 AS0090 1000-25 1200-30 AS07829 AS07827 AS18882 1850-42 2080-03 1007-06 6000-20 1325-15 AS0357 AS0359 1850-10 1850-30 SHAFT, QCS CLUTCH .................................................................................................... 1 CLUTCH MAG ................................................................................................................. 1 CLUTCH ELEC SPAC WSHR ......................................................................................... 1 LOCK, AUXILIARY CLUTCH .......................................................................................... 1 ADAPTOR, CLUTCH ....................................................................................................... 1 BOLT 1/4X1-1/2 C G5 P .................................................................................................. 2 NUT 1/4 UNC PL .............................................................................................................. 2 HARN A/S MAG CLUTCH 33' ......................................................................................... 1 LT PROGRESSIVE CLUTCH 37.5' ................................................................................. 1 SWITCH MAG CLUTCHC/W CA ..................................................................................... 1 TIE NYL AUX CLUTCHYEL ............................................................................................ 4 SPRING DISC, 1/2 ID KEY BELLEV ............................................................................... 1 BOLT 1/2X1 UNF GR5 PLD ............................................................................................ 1 SPACER, .640 I.D. X 1 IN. O.D. ...................................................................................... 1 WSHR 3/8 PL PLD ........................................................................................................... 1 ASSEMBLY DECAL AUX CLUTCH(NOT SHOWN) ............................................................................ 1 DECAL AUX CLUTCH(NOT SHOWN) ............................................................................ 4 TIE, NYL, 7 IN BK (NOT SHOWN) ................................................................................ 25 MOTOR MOUNT ADHHYDRAULIC FOR NYL TIES (NOT SHOWN) ............................................................. 10 3 4 5 5a NO. REQUIRED ITEM # 5c 15 Hydraulic Conversion Kit 6 ITEM # Allows78conversion from diesel or gas models to a hydraulic system. In 9 order to 11 customize your kit, we require the cultivator model with width 12 information. 15 16 2 SECTION 17 18 19 20 Part AS1055 3.1 59 26 INSTRUCTIONS 27 25 23 38 39 40 41 31 30 58 37 36 33 29 28 34 35 42 43 24 PART # DESCRIPTION AS1038 1. 2. 3120-41-01 AS12067 1112-10 LIST 3.PACKING 3120-41-03 4. AS0164 5. 3120-45 5A. 3120-42 5B. 1110-10 5C. 3120-45-01 6. 1108-15 1200-25 7. 1112-10 8. 3902-01 6200-15 11. 1800-35 12. 1830-05 13. AS01723 14. AS01724 15. 1700-05 16. AS15791 17. 1700-60 QTY. ACREAGE METER MODEL #198 KIT ACREAGE METER - MODEL #198 ................................................................................ 1 MOUNT, ACRE COUNTER METERHEAD ..................................................................... 1 SELF TAPPING SCREW, ¼" X ½" ................................................................................. 2 VOLVO TO CESSNA MOTOR CONVERSION DETACHABLE METERHEAD CABLE C/W READ SWITCH ........................................ 1 BRACKET, GROUND SPEED ........................................................................................ 1 SHAFT ACTUATOR ASSEMBLY ................................................................................... * SHAFT ACTUATOR, HALF PIECE ................................................................................ 1 SCREW, PAN HEAD, #10 X 3/4" .................................................................................... 2 MAGNET, ¼" DIA. X 3/4" LONG .................................................................................... 1 BOLT, #8-32 X 1" UNC, GR. 5, PL ................................................................................. 2 NUT, #8-32, PL ................................................................................................................ 2 SCREW, ¼" X ½", TYPE F TAPPING ............................................................................ 2 DECAL, MODEL #198 CALIBRATION PROCEDURE .................................................. 1 CALIBRATION BOX ASSEMBLY (ITEMS #11 - #17) .................................................... 2 1" SLIDE (PLASTIC) ..................................................................................................... 12 1" NYLON STRAP X 24" LONG ..................................................................................... 8 BUCKLE .......................................................................................................................... 4 CALIBRATION BOX (INCLUDES #15 TO #17) ............................................................. 2 POP RIVET, 1/8" X 3/8" .................................................................................................. 4 PLATE, CALIBRATION BOX .......................................................................................... 2 RIVET BACKING WASHER, 1/8" ................................................................................... 4 Volvo to Cessna Motor Conversion An economical replacement. Part 7401-10 CASE DRAIN LINE 32 16 5b Model 180 47 22 44 48 22 51 R1 45 19 49 S1 46 56 50 52 53 55 57 54 SECTION 2 - FAN HYDRAULICS INSTALLATION FIGURE 3 12. Refer to Figure 4. With 3/8" x 3" bolt c/w locknut (#56), loosely attach plastic line holdowns (#57) to the tabs welded to the airseeder frame in the locations indicated by circles. Be sure to leave enough room to later insert hydraulic lines between plastic line holdowns (#57). 13. Attach 5/8" x 96" F/F JIC hydraulic line (#32) to 5/8" x 60" F/F JIC hydraulic line (#37) with 7/8" M/M JIC hydraulic union (#36). 14. Attach 5/8" x 60" F/F JIC hydraulic line (#37) to 5/8" x 24" F/F JIC hydraulic line (#42) with 5/8" M JIC x 7/8" M JIC 90° adaptor (#40). 10 Bourgault Retrofit Kits 2014 15. Attach 3/4" x 72" F/F JIC hydraulic line (#33) to 3/4" x 72" F/F JIC hydraulic line (#38) with 1-1/16" M/M JIC hydraulic union (#35). 16. Attach 3/4" x 72" F/F JIC hydraulic line (#38) to 3/4" x 24" F/F JIC hydraulic line (#43) with 1-1/16" M/M JIC 90° adaptor (#41). DESCRIPTION QTY. ITEM # PART # 7401-11 1. 2. 3. 4. 5. 6. 7. 8. VOLVO TO CESSNA FAN CONVERSION KIT (S/N 2227-2366) AS01993 FAN SENSOR TARGET, 5/16" X 2" UNC ...................................................................... 1 1201-10 NUT, 5/16" UNC, PL ........................................................................................................ 1 1002-10 BOLT, 5/16" X 1" UNC, PL ............................................................................................. 2 2900-01 BUSHING, Q1 X 7/8" BORE ........................................................................................... 1 7401-08 MOUNTING PLATE, CESSNA HYDRAULIC MOTOR ................................................... 1 3345-30 ADAPTOR, 90°, 1-1/16" ORB X ½" F NPSM ................................................................. 2 3345-42 ADAPTOR, 9/16" M ORB X 3/8" F NPSM ...................................................................... 1 3400-86 MOTOR, HYDRAULIC, #74119 DAC C/W EXTENDED SHAFT .................................... 1 3400-10 KIT SEAL HYD MOT CESSNA #74119 .......................................................................... * 1203-05 LOCKNUT, 7/16" UNC, PL ............................................................................................. 2 4500-11 KEY, 3/16" X ¼" X 1" LONG .......................................................................................... 1 9. 10. 17. Attach 3/4" x 67½" F/F JIC hydraulic line (#34) to 3/4" x 84" F/F JIC hydraulic line (#39) with 1-1/16" M/M JIC hydraulic union (#35). 18. Attach 3/4" x 84" F/F JIC hydraulic line (#39) to 3/4" x 24" F/F JIC hydraulic line (#43) with 1-1/16" M/M JIC 90° adaptor (#41). Page 6 Air Seeder 2000 Series Go to 2000/3000/4000 for more kits. 2115 Electronic Acre Meter Kit Auxiliary Clutch Kit Allows for independent control of rear meter. Part AS1031 Model 2115 S/N 2673 and on ASSEMBLY INSTRUCTIONS ������� ���� � ��1044 FUSE 7.5 A BOURGAULT METER CLUTCH Part AS1038 Model 2115 PACKING LIST 9 FUSE Mounts directly onto the air seeder tank. Displays field acres and total acres. Allows for quick and easy verification of actual product delivery rates. ASSEMBLY INSTRUCTIONS ON OFF VANSCO ELECTRONICS MODEL 83000 2 5 4 1 6 13 BOURGAULT 7 SET UP FUNC ZERO INC CAL HOLD 5 SECONDS 7 DEC VANSCO ELECTRONICS MODEL 198 8 3 1 4 10 11 3 17 5a 1 2 3 2 DESCRIPTION 5c NO. REQUIRED AS0090 ADAPTOR, CLUTCH ....................................................................................................... 1 AS0198 BLOCK, AUXILIARY CLUTCH ........................................................................................ 1 AS0261 CL MAG ........................................................................................................................... 1 AS02611 CL ELEC SPAC WSHR ................................................................................................... 1 AS18882 SW MAG CL C/W CA ...................................................................................................... 1 AS18883 SWITCH FOR AS18882 ................................................................................................... * AS0359 DCL AUX CL .................................................................................................................... 4 AS07829 HARN A/S MAG CL 33' ................................................................................................... 1 AS07827 LT PROGRESSIVE CL 37.5' ........................................................................................... 1 SECTION 2 ASSEMBLY INSTRUCTIONS AS18126 SHAFT, QCS AUX. CLUTCH .......................................................................................... 1 1007-06 BOLT 1/2X1 UNF GR5 PLD ............................................................................................ 1 2080-03 SPRING DISC, 1/2 ID KEY BELLEV ............................................................................... 1 1004-05 BOLT 3/8X1-1/2 UNC GR5 PLD ...................................................................................... 4 1202-10 NUT 3/8 UNC PLD ........................................................................................................... 8 1000-25 BLT 1/4X1-1/2 C G5 P ..................................................................................................... 2 2 1200-30 NUT 1/4 UNC PL .............................................................................................................. 2 1600-14 PIN ROLL 5/16X1-1/2 ...................................................................................................... 1 AS0357 DCL AUX CL (NOT SHOWN) .......................................................................................... 1 3 TIES (NOT SHOWN) ....................................................................... 4 1850-30 MT, ADH FOR NYL 1850-42 TIE NYL AUX CL YEL (NOT SHOWN) ............................................................................ 4 4 5 6 7 8 10 11 12 ITEM # AS1038 1. 2. Provides in-cab read-out on field acres, total acres and ground speed. Allows for quick and easy verification of actual product delivery rates. Part AS1032 13 14 15 16 17 3. 4. 5. 5A. 5B. 5C. 6. 8 9 6 7 12 3120-41-01 AS12067 1112-10 3120-41-03 AS0164 3120-45 3120-42 1110-10 3120-45-01 1108-15 1200-25 1112-10 3902-01 DESCRIPTION QTY. ACREAGE METER MODEL #198 KIT ACREAGE METER - MODEL #198 ................................................................................ 1 MOUNT, ACRE COUNTER METERHEAD ..................................................................... 1 SELF TAPPING SCREW, ¼" X ½" ................................................................................. 2 DETACHABLE METERHEAD CABLE C/W READ SWITCH ........................................ 1 BRACKET, GROUND SPEED ........................................................................................ 1 SHAFT ACTUATOR ASSEMBLY ................................................................................... * SHAFT ACTUATOR, HALF PIECE ................................................................................ 1 SCREW, PAN HEAD, #10 X 3/4" .................................................................................... 2 MAGNET, ¼" DIA. X 3/4" LONG .................................................................................... 1 BOLT, #8-32 X 1" UNC, GR. 5, PL ................................................................................. 2 NUT, #8-32, PL ................................................................................................................ 2 SCREW, ¼" X ½", TYPE F TAPPING ............................................................................ 2 DECAL, MODEL #198 CALIBRATION PROCEDURE .................................................. 1 CALIBRATION BOX ASSEMBLY (ITEMS #11 - #17) .................................................... 2 1" SLIDE (PLASTIC) ..................................................................................................... 12 1" NYLON STRAP X 24" LONG ..................................................................................... 8 BUCKLE .......................................................................................................................... 4 CALIBRATION BOX (INCLUDES #15 TO #17) ............................................................. 2 POP RIVET, 1/8" X 3/8" .................................................................................................. 4 PLATE, CALIBRATION BOX .......................................................................................... 2 RIVET BACKING WASHER, 1/8" ................................................................................... 4 Allows for quick and easy hook-up of a tillage unit. Part 6302-12 3.2 5 PART # Hitch Stand Kit Model 2115 1 16 5b 15 Calibration/Acre Meter Kit 4 14 11 12 PART # 12 6 8 ITEM # 11 13 14 7. 8. 6200-15 11. 12. 13. 14. 15. 16. 17. 1800-35 1830-05 AS01723 AS01724 1700-05 AS15791 1700-60 Model 2115 11 10 13B 13A 13C 13 17 15 14 18 16 19 20 21 22 Figure 1 2.2 www.bourgault.com 11 Air Seeder 2000 Series 2115 (Cont’d) Hydraulic Conversion Kit 2115/2130 WITH A LOAD/UNLOAD AUGER SECTION 2.5 - HYDRAULICS - ALL 2115/2130 UNITS WITH AUGER In (CONT'D) Allows conversion from diesel or gas models to aA LOAD/UNLOAD hydraulic system. STEPcultivator 5 - HYDRAULICmodel LINE ASSEMBLY NOTEto customize your kit, we require the order with #1width 12. Connect a 90°, 7/8" M/F JIC elbow (#10) to one information. WRAP ALL FITTINGS WITH THE TEFLON TAPE, THAT IS PROVIDED IN end of the 5/8" x 84", 7/8" F/F JIC steel line THE KIT, BEFORE MAKING ANY CONNECTIONS. (#12). Connect the 5/8" x 84", 7/8" F/F JIC steel Part 6303-25 Model 2115 Air Seeders line (#12 towith a 5/8" xload/unload 36", 7/8" F/F JIC steel line STEP 4 - CASE DRAIN LINE ASSEMBLY - REFER TO (#31) with a 7/8" M/M JIC x 7/8" F JIC branch FIGURE 2-12 & 2-13 auger after S/N 3163 tee (#41). 9. Connect 5/8" x 120" - 7/8" F/F JIC hydraulic line Volvo to Cessna Hydraulic Motor Conversion An economical replacement. PACKING LIST VOLVO TO CESSNA MOTOR CONVERSION Model 2115 before S/N 2367 Model 2115 after S/N 2366 7401-11 7401-12 13. Connect the 5/8" x 36", 7/8" F/F JIC steel line (#11) to ½" x 42" - 7/8" M/M JIC red hose (#31) to thewithout top ½" x 42" load/ hose (#15), that is Part 6303-25-01 Model 2115 Air Seeders (#14). This red hose should be routed through under the fifth wheel. the ring welded under the unload fifth wheel catwalk. auger after S/N 2366 STEP 6 - HYDRAULIC LINE ASSEMBLY #2 10. Connect a 5/8" x 60" steel line (#13) to the red hose in step #1. Connect the ½" x 34" - 7/8" M Connect thewithout other 5/8" x 36", 7/8" F/F JIC steel Part 6303-25-02 Model 2115 Air 14. Seeders load/ JIC x ½" M NPT red hose (#27) to the end of line (#31) to the bottom ½" x 42" hose (#15), (#13). is under the fifth wheel. unload auger afterthatS/N 2367 11. Place a Pioneer female end (#17) in the open end 15. Place the ½" x 26", 7/8" M JIC x ¾" M ORB of the ½" x 34" - 7/8" M JIC x ½" M NPT red hose (#33) onto the 5/8" x 36", 7/8" F/F JIC steel Part Model 2115 with load/ hose6303-25-03 (#27). Cap the end with a Pioneer plug Air Seeders line (#31). (#18). unload auger after S/N the 2366-3163 16. Connect ½" x 26", 7/8" M JIC x ¾" M ORB hose (#33) to the port on the side of the selector valve (#36), that is closest to the Air Seeder. Part 6303-25-04 Model 2115 Air Seeders with load/ unload auger before S/N 2367 EXISITING 84" HOSE FROM THE AUGER EXISITING 90" HOSE FROM THE AUGER HYDRAULIC MOTOR CASE DRAIN LINE 4 7 11 8 14 31 12 17 27 31 35 10 18 13 15 ITEM # 9 33 23, 25 32 5 34 6 3 2 23, 25 26 16 2130 19 24, 25 PART # QTY. DESCRIPTION 7401-11 1. 2. 3. 4. 5. 6. 7. 8. 10 VOLVO TO CESSNA FAN CONVERSION KIT (S/N 2227-2366) AS01993 FAN SENSOR TARGET, 5/16" X 2" UNC ...................................................................... 1 1201-10 NUT, 5/16" UNC, PL ........................................................................................................ 1 1002-10 BOLT, 5/16" X 1" UNC, PL ............................................................................................. 2 2900-01 BUSHING, Q1 X 7/8" BORE ........................................................................................... 1 7401-08 MOUNTING PLATE, CESSNA HYDRAULIC MOTOR ................................................... 1 3345-30 ADAPTOR, 90°, 1-1/16" ORB X ½" F NPSM ................................................................. 2 3345-42 ADAPTOR, 9/16" M ORB X 3/8" F NPSM ...................................................................... 1 3400-86 MOTOR, HYDRAULIC, #74119 DAC C/W EXTENDED SHAFT .................................... 1 3400-10 KIT SEAL HYD MOT CESSNA #74119 .......................................................................... * 9. 1203-05 LOCKNUT, 7/16" UNC, PL ............................................................................................. 2 INSTRUCTIONS KIT: 10. 4500-11 KEY, 3/16" X ¼" X 1" LONG .......................................................................................... 1 Auxiliary Clutch Kit 3 2 Allows for independent control of rear meter. 37 36 1 ASSEMBLY Figure 2-13 - 2115/2130 After S/N 3164 1530AUG2.CAD Part AS1031 Model 2130 S/N 4116 and on AS1031 2.15 Manual Calibration Kit Allows for stationary check of actual product delivery rates. Part 6555-02 Part 6555-07 FUSE 8 ON OFF VANSCO ELECTRONICS MODEL 83000 8a Model 2115 after S/N 2673 Model 2115 S/N 2227-2672 ASSEMBLY INSTRUCTIONS FUSE 7.5 A BOURGAULT METER CLUTCH STATIONARY CALIBRATION KIT 5 2 7 6 9 Page 6 4 12 9 11 3 3/8" X 1½" BOLT 14 14 19 20 20 18 13 23 21 EXISTING AIR SEEDER DRIVE CLUTCH 1 15 17 22 HANDNUT 16 (TO 12T SPROCKET ON DRIVE SHAFT) ITEM # 2000 SERIES 13. 14. 15. 16. 17. 18. 19. 20. 21. 12 DESCRIPTION 6530-21 6530-22 2812-22 5600-05 6260-12 1600-37 1004-40 1325-15 1202-05 2125-07 2125-07-01 2125-07-02 1102-03 1201-05 6530-19-02 4500-05 PLATE, CALIBRATION CRANK MOUNT ...................................................................... 1 PLATE, CALIBRATION CRANK MOUNT WITH HOLDER ........................................... 1 SPROCKET, 40B35 X 1.250 BORE ................................................................................ 1 CHAIN, ROLLER, #40-1 (PER FOOT) ................................................................ 6.00 FT. CALIBRATION CRANK ASSEMBLY, 4000 SERIES ..................................................... 1 QUICK PIN, 3/8" X 1-3/8" ............................................................................................... 1 BOLT, 3/8" X 3-1/2", UNC, GR .5, PL ............................................................................ 4 WASHER, 3/8" PLATE, PL ............................................................................................. 8 LOCKNUT, 3/8" UNC, PL ............................................................................................... 4 BEARING, 2-BOLT PRESSED STEEL .......................................................................... 2 SET OF TWO 2 BOLT STL FLG ..................................................................................... * BRG INSR 1IN ECC LOCK COLLAR ............................................................................. * BOLT, CARRIAGE, 5/16" X 1", UNC, GR .5, PL ........................................................... 4 LOCKNUT, 5/16" UNC, PL ............................................................................................. 4 SFT CAL CRK 2000 A/S ................................................................................................. 1 KEY, 1/4" X 1/4" X 1-1/2" LONG .................................................................................... 1 Bourgault Retrofit Kits 2014 22. 23. QUICK CHANGE SPROCKET NO. REQUIRED PART # 3225-OP8B.CAD FIGURE 2 (REAR TANK AUGER CLUTCH) 11. Slide double 13-tooth sprocket (#3, Figure 1) onto the clutch adaptor (#4). Line the sprocket up with the rest of the system and tap in the key (#4, Figure 1) to hold the sprocket in place. 12. Refer to Figure 2. With adhesive mounts and nylon ties included in this kit (not shown), route the airseeder clutch harness (#6) from the electric clutch up to the existing airseeder harness 1.11 14. Mount the auxillary clutch switch (#8) in the tractor cab. Run auxillary clutch switch harness out of the tractor cab and connect it to cultivator harness (#7). Also connect cultivator harness (#7) to airseeder clutch harness (#6). Tie the Auxiliary Clutch designation ties (#9) around each end of the harnesses for easy recognition. 15. Two wires run to the battery to provide power to the meter. Connect the BLACK WIRE of the Air Seeder 2000 Series 2130 (Cont’d) Hydraulic Conversion Kit Calibration/Acre Meter Kit Provides in-cab read-out on field acres, total acres and ground speed. Allows for quick and easy verification of actual product delivery rates. Part AS1032 Model 2130 THE KIT, BEFORE MAKING ANY CONNECTIONS. 9. Connect 5/8" x 120" - 7/8" F/F JIC hydraulic line Mounts directly onto the air seeder tank. Displays field acres and total acres. Allows for quick and easy verification of actual product delivery rates. Part AS1038 (#12). Connect the 5/8" x 84", 7/8" F/F JIC steel Part 6303-25 Model 2130 Air Seeders line (#12 towith a 5/8" xload/ 36", 7/8" F/F JIC steel line STEP 4 - CASE DRAIN LINE ASSEMBLY - REFER TO (#31) with a 7/8" M/M JIC x 7/8" F JIC branch FIGURE 2-12 & 2-13 unload auger afterteeS/N (#41).3163 Electronic Acre Meter Kit PACKING LIST 2115/2130 WITH A LOAD/UNLOAD AUGER SECTION 2.5 - HYDRAULICS - ALL 2115/2130 UNITS WITH AUGER In (CONT'D) Allows conversion from diesel or gas models to aA LOAD/UNLOAD hydraulic system. STEPcultivator 5 - HYDRAULICmodel LINE ASSEMBLY NOTEto customize your kit, we require the order with #1width 12. Connect a 90°, 7/8" M/F JIC elbow (#10) to one information. WRAP ALL FITTINGS WITH THE TEFLON TAPE, THAT IS PROVIDED IN end of the 5/8" x 84", 7/8" F/F JIC steel line ASSEMBLY INSTRUCTIONS Model 2130 10. Connect a 5/8" x 60" steel line (#13) to the red hose in step #1. Connect the ½" x 34" - 7/8" M Connect thewithout other 5/8" x 36", 7/8" F/F JIC steel Part 6303-25-02 Model 2130 Air 14. Seeders load/ JIC x ½" M NPT red hose (#27) to the end of line (#31) to the bottom ½" x 42" hose (#15), (#13). that is under2367 the fifth wheel. unload auger before S/N 11. Place a Pioneer female end (#17) in the open end 2 13. Connect the 5/8" x 36", 7/8" F/F JIC steel line (#11) to ½" x 42" - 7/8" M/M JIC red hose (#31) to thewithout top ½" x 42" load/ hose (#15), that is Part 6303-25-01 Model 2130 Air Seeders (#14). This red hose should be routed through under the fifth wheel. the ring welded under the unload fifth wheel catwalk. auger after S/N 2366 STEP 6 - HYDRAULIC LINE ASSEMBLY #2 15. Place the ½" x 26", 7/8" M JIC x ¾" M ORB of the ½" x 34" - 7/8" M JIC x ½" M NPT red hose (#33) onto the 5/8" x 36", 7/8" F/F JIC steel Part Model 2130 with load/ hose6303-25-03 (#27). Cap the end with a Pioneer plug Air Seeders line (#31). (#18). unload auger after S/N the 2366-3163 16. Connect ½" x 26", 7/8" M JIC x ¾" M ORB 1 hose (#33) to the port on the side of the selector valve (#36), that is closest to the Air Seeder. Part 6303-25-04 Model 2130 Air Seeders with load/ unload auger before S/N 2367 BOURGAULT SET UP FUNC ZERO INC CAL HOLD 5 SECONDS 7 DEC VANSCO ELECTRONICS MODEL 198 8 4 HYDRAULIC MOTOR CASE DRAIN LINE 11 13 12 6 11 5a 33 23, 25 32 5 34 6 3 2 16 5b 17 18 13 15 10 9 17 14 31 12 8 4 7 14 11 27 31 35 10 5c EXISITING 84" HOSE FROM THE AUGER EXISITING 90" HOSE FROM THE AUGER 3 23, 25 26 16 24, 25 19 3 2 37 36 1 15 ITEM # AS1038 1. 2. PART # 3120-41-01 AS12067 1112-10 3120-41-03 AS0164 3120-45 3120-42 1110-10 3120-45-01 1108-15 1200-25 1112-10 3902-01 DESCRIPTION Allows for quick and easy hook-up of a tillage unit. Part 6302-12 7. 8. 6200-15 11. 12. 13. 14. 15. 16. 17. 1800-35 1830-05 AS01723 AS01724 1700-05 AS15791 1700-60 QTY. ACREAGE METER MODEL #198 KIT ACREAGE METER - MODEL #198 ................................................................................ 1 MOUNT, ACRE COUNTER METERHEAD ..................................................................... 1 SELF TAPPING SCREW, ¼" X ½" ................................................................................. 2 DETACHABLE METERHEAD CABLE C/W READ SWITCH ........................................ 1 BRACKET, GROUND SPEED ........................................................................................ 1 SHAFT ACTUATOR ASSEMBLY ................................................................................... * SHAFT ACTUATOR, HALF PIECE ................................................................................ 1 SCREW, PAN HEAD, #10 X 3/4" .................................................................................... 2 MAGNET, ¼" DIA. X 3/4" LONG .................................................................................... 1 BOLT, #8-32 X 1" UNC, GR. 5, PL ................................................................................. 2 NUT, #8-32, PL ................................................................................................................ 2 SCREW, ¼" X ½", TYPE F TAPPING ............................................................................ 2 DECAL, MODEL #198 CALIBRATION PROCEDURE .................................................. 1 CALIBRATION BOX ASSEMBLY (ITEMS #11 - #17) .................................................... 2 1" SLIDE (PLASTIC) ..................................................................................................... 12 1" NYLON STRAP X 24" LONG ..................................................................................... 8 BUCKLE .......................................................................................................................... 4 CALIBRATION BOX (INCLUDES #15 TO #17) ............................................................. 2 POP RIVET, 1/8" X 3/8" .................................................................................................. 4 PLATE, CALIBRATION BOX .......................................................................................... 2 RIVET BACKING WASHER, 1/8" ................................................................................... 4 Hitch Stand Kit 3. 4. 5. 5A. 5B. 5C. 6. Figure 2-13 - 2115/2130 After S/N 3164 1530AUG2.CAD 2.15 Manual Calibration Kit Allows for stationary check of actual product delivery rates. ASSEMBLY INSTRUCTIONS STATIONARY CALIBRATION KIT 6555-02 Model 2130 (Special) after S/N 2673 Model 2130 14 19 20 20 18 13 23 21 15 17 22 16 (TO 12T SPROCKET ON DRIVE SHAFT) ITEM # 2000 SERIES 13. 14. 15. 16. 17. 18. 19. 20. 21. 22. 23. PART # DESCRIPTION 6530-21 6530-22 2812-22 5600-05 6260-12 1600-37 1004-40 1325-15 1202-05 2125-07 2125-07-01 2125-07-02 1102-03 1201-05 6530-19-02 4500-05 PLATE, CALIBRATION CRANK MOUNT ...................................................................... 1 PLATE, CALIBRATION CRANK MOUNT WITH HOLDER ........................................... 1 SPROCKET, 40B35 X 1.250 BORE ................................................................................ 1 CHAIN, ROLLER, #40-1 (PER FOOT) ................................................................ 6.00 FT. CALIBRATION CRANK ASSEMBLY, 4000 SERIES ..................................................... 1 QUICK PIN, 3/8" X 1-3/8" ............................................................................................... 1 BOLT, 3/8" X 3-1/2", UNC, GR .5, PL ............................................................................ 4 WASHER, 3/8" PLATE, PL ............................................................................................. 8 LOCKNUT, 3/8" UNC, PL ............................................................................................... 4 BEARING, 2-BOLT PRESSED STEEL .......................................................................... 2 SET OF TWO 2 BOLT STL FLG ..................................................................................... * BRG INSR 1IN ECC LOCK COLLAR ............................................................................. * BOLT, CARRIAGE, 5/16" X 1", UNC, GR .5, PL ........................................................... 4 LOCKNUT, 5/16" UNC, PL ............................................................................................. 4 SFT CAL CRK 2000 A/S ................................................................................................. 1 KEY, 1/4" X 1/4" X 1-1/2" LONG .................................................................................... 1 NO. REQUIRED www.bourgault.com 13 Air Seeder 2000 Series 2135 Manual Calibration Kit Calibration/Acre Meter Kit Allows for stationary check of actual product delivery rates. ASSEMBLY INSTRUCTIONS 6555-02 2135 after S/N 2673 Provides read-out on field acres, total acres and groundSECTION speed. 2 ASSEMBLYin-cab INSTRUCTIONS Allows for quick and easy verification of actual product delivery rates. STATIONARY CALIBRATION KIT Part AS1032 2 3 4 5 14 1 19 23 21 11 10 15 13B 13A 17 22 13C 17 16 (TO 12T SPROCKET ON DRIVE SHAFT) ITEM # 2155 2000 SERIES 13. 14. 15. 16. 17. 18. 19. 13 NO. REQUIRED PART # DESCRIPTION 6530-21 6530-22 2812-22 5600-05 6260-12 1600-37 1004-40 1325-15 1202-05 2125-07 2125-07-01 2125-07-02 1102-03 1201-05 6530-19-02 4500-05 PLATE, CALIBRATION CRANK MOUNT ...................................................................... 1 PLATE, CALIBRATION CRANK MOUNT WITH HOLDER ........................................... 1 SPROCKET, 40B35 X 1.250 BORE ................................................................................ 1 CHAIN, ROLLER, #40-1 (PER FOOT) ................................................................ 6.00 FT. CALIBRATION CRANK ASSEMBLY, 4000 SERIES ..................................................... 1 QUICK PIN, 3/8" X 1-3/8" ............................................................................................... 1 BOLT, 3/8" X 3-1/2", UNC, GR .5, PL ............................................................................ 4 WASHER, 3/8" PLATE, PL ............................................................................................. 8 LOCKNUT, 3/8" UNC, PL ............................................................................................... 4 BEARING, 2-BOLT PRESSED STEEL .......................................................................... 2 SET OF TWO 2 BOLT STL FLG ..................................................................................... * BRG INSR 1IN ECC LOCK COLLAR ............................................................................. * BOLT, CARRIAGE, 5/16" X 1", UNC, GR .5, PL ........................................................... 4 LOCKNUT, 5/16" UNC, PL ............................................................................................. 4 SFT CAL CRK 2000 A/S ................................................................................................. 1 KEY, 1/4" X 1/4" X 1-1/2" LONG .................................................................................... 1 7 12 18 13 6 8 9 20 20 18 16 15 14 19 20 21 Auxiliary Clutch Kit 20. Allows for independent control of rear meter. ASSEMBLY INSTRUCTIONS 21. Part AS1031 22. 23. KIT: AS1031 Model 2155 S/N 2713 and on Electronic Acre Meter Kit FUSE 1.11 7.5 A BOURGAULT METER CLUTCH ON OFF VANSCO ELECTRONICS MODEL 83000 8a 2 4 12 2.2 FUSE 8 5 22 Figure 1 7 6 9 Mounts directly onto the air seeder tank. Displays field acres and total acres. Allows for quick and easy verification of actual product delivery rates. 9 Part PACKING AS1038 LIST ASSEMBLY INSTRUCTIONS 11 2 1 3 BOURGAULT SET UP FUNC ZERO INC CAL HOLD 5 SECONDS 7 DEC VANSCO ELECTRONICS MODEL 198 8 3/8" X 1½" BOLT 14 3 4 1 11 13 EXISTING AIR SEEDER DRIVE CLUTCH 12 6 14 11 HANDNUT 17 5a 5c QUICK CHANGE SPROCKET 3225-OP8B.CAD 15 FIGURE 2 (REAR TANK AUGER CLUTCH) ITEM # 11. Slide double 13-tooth sprocket (#3, Figure 1) onto the clutch adaptor (#4). Line the sprocket up with the rest of the system and tap in the key (#4, Figure 1) to hold the sprocket in place. Refer to Figure 2. With adhesive mounts and nylon ties included in this kit (not shown), route the airseeder clutch harness (#6) from the electric clutch up to the existing airseeder harness the hopper tanks. Kits Follow airseeder 14between Bourgault Retrofit 2014 clutch harness (#6) to the airseeder hitch, fastening it in several places with nylon ties. 14. 12. 15. 16 5b Mount the auxillary clutch switch (#8) in the tractor cab. Run auxillary clutch switch harness out of the tractor cab and connect it to cultivator harness (#7). Also connect cultivator harness (#7) to airseeder clutch harness (#6). Tie the Auxiliary Clutch designation ties (#9) around each end of the harnesses for easy recognition. Two wires run to the battery to provide power to the meter. Connect the BLACK WIRE of the two wire conductor cable DIRECTLY to the NEGATIVE BATTERY POST. Connect the WHITE or RED WIRE DIRECTLY to the POSITIVE BATTERY POST. Connecting both wires AS1038 1. 2. 3. 4. 5. 5A. 5B. 5C. 6. 7. 8. 6200-15 11. 12. 13. 14. 15. 16. PART # 3120-41-01 AS12067 1112-10 3120-41-03 AS0164 3120-45 3120-42 1110-10 3120-45-01 1108-15 1200-25 1112-10 3902-01 1800-35 1830-05 AS01723 AS01724 1700-05 AS15791 DESCRIPTION QTY. ACREAGE METER MODEL #198 KIT ACREAGE METER - MODEL #198 ................................................................................ 1 MOUNT, ACRE COUNTER METERHEAD ..................................................................... 1 SELF TAPPING SCREW, ¼" X ½" ................................................................................. 2 DETACHABLE METERHEAD CABLE C/W READ SWITCH ........................................ 1 BRACKET, GROUND SPEED ........................................................................................ 1 SHAFT ACTUATOR ASSEMBLY ................................................................................... * SHAFT ACTUATOR, HALF PIECE ................................................................................ 1 SCREW, PAN HEAD, #10 X 3/4" .................................................................................... 2 MAGNET, ¼" DIA. X 3/4" LONG .................................................................................... 1 BOLT, #8-32 X 1" UNC, GR. 5, PL ................................................................................. 2 NUT, #8-32, PL ................................................................................................................ 2 SCREW, ¼" X ½", TYPE F TAPPING ............................................................................ 2 DECAL, MODEL #198 CALIBRATION PROCEDURE .................................................. 1 CALIBRATION BOX ASSEMBLY (ITEMS #11 - #17) .................................................... 2 1" SLIDE (PLASTIC) ..................................................................................................... 12 1" NYLON STRAP X 24" LONG ..................................................................................... 8 BUCKLE .......................................................................................................................... 4 CALIBRATION BOX (INCLUDES #15 TO #17) ............................................................. 2 POP RIVET, 1/8" X 3/8" .................................................................................................. 4 PLATE, CALIBRATION BOX .......................................................................................... 2 Air Seeder 2000 Series 2155 (Cont’d) Volvo to Cessna Hydraulic Change-over Kit Hitch Stand Kit An economical replacement. Allows for quick and easy hook-up of a tillage unit. Part 6302-11 Model 2155 Hydraulic Conversion Kit Model 2155 to S/N 2366 Part 7401-12 Model 2155 after S/N 2367 2115/2130 WITH A LOAD/UNLOAD AUGER SECTION 2.5 - HYDRAULICS - ALL 2115/2130 UNITS WITH AUGER In (CONT'D) Allows conversion from diesel or gas models to aA LOAD/UNLOAD hydraulic system. STEPcultivator 5 - HYDRAULICmodel LINE ASSEMBLY NOTEto customize your kit, we require the order with #1width 12. Connect a 90°, 7/8" M/F JIC elbow (#10) to one information. WRAP ALL FITTINGS WITH THE TEFLON TAPE, THAT IS PROVIDED IN end of the 5/8" x 84", 7/8" F/F JIC steel line THE KIT, BEFORE MAKING ANY CONNECTIONS. (#12). Connect the 5/8" x 84", 7/8" F/F JIC steel Part 6303-19-01 Model 2155 with load/unload line (#12 to a 5/8" xauger 36", 7/8" after F/F JIC steel line STEP 4 - CASE DRAIN LINE ASSEMBLY - REFER TO (#31) with a 7/8" M/M JIC x 7/8" F JIC branch FIGURE 2-12 & 2-13 S/N 3083 tee (#41). 9. Connect 5/8" x 120" - 7/8" F/F JIC hydraulic line Part 7401-11 13. Connect the 5/8" x 36", 7/8" F/F JIC steel line 2195 Auxiliary Clutch Kit (#11) to ½" x 42" - 7/8" M/M JIC red hose (#31)load/unload to the top ½" x 42" auger hose (#15), that is Part 6303-19-02 Model 2155 without (#14). This red hose should be routed through under the fifth wheel. Allows for independent control of rear meter. the ring welded under the after fifth wheel catwalk. S/N 2356 STEP 6 - HYDRAULIC LINE ASSEMBLY #2 ASSEMBLY INSTRUCTIONS 10. Connect a 5/8" x 60" steel line (#13) to the red Part AS1031 Model 2195 S/N 2650 and on hose in step #1. Connect the ½" x 34" - 7/8" M 14. Connect the other 5/8" x 36", 7/8" F/F JIC steel load/unload auger Part 6303-19-03 Model 2155 without JIC x ½" M NPT red hose (#27) to the end of line (#31) to the bottom ½" x 42" hose (#15), (#13). before S/N 2357 that is under the fifth wheel. 11. Place a Pioneer female end (#17) in the open end of the ½" x 34" - 7/8" M JIC x ½" M NPT red hose (#27). Cap the end with a Pioneer plug (#18). Part 6303-19-04 Model 2155 with load/unload auger S/N 2357-3083 16. Connect the ½" x 26", 7/8" M JIC x ¾" M ORB hose (#33) to the port on the side of the selector valve (#36), that is closest to the Air Seeder. auger Part 6303-19-05 Model 2155 with load/unload before S/N 2357 4 7 9 14 31 12 8 OFF VANSCO ELECTRONICS MODEL 83000 5 2 4 12 7 6 9 9 11 17 27 31 35 11 ON 3 HYDRAULIC MOTOR CASE DRAIN LINE 10 FUSE 7.5 A BOURGAULT METER CLUTCH 8a EXISITING 84" HOSE FROM THE AUGER EXISITING 90" HOSE FROM THE AUGER FUSE 8 15. Place the ½" x 26", 7/8" M JIC x ¾" M ORB hose (#33) onto the 5/8" x 36", 7/8" F/F JIC steel line (#31). KIT: AS1031 15 18 13 3/8" X 1½" BOLT 14 10 33 23, 25 32 5 34 6 3 2 23, 25 26 16 19 24, 25 2 EXISTING AIR SEEDER DRIVE CLUTCH 1 3 36 37 HANDNUT 1 Figure 2-13 - 2115/2130 After S/N 3164 1530AUG2.CAD 2.15 QUICK CHANGE SPROCKET 3225-OP8B.CAD FIGURE 2 (REAR TANK AUGER CLUTCH) Manual Calibration Kit 11. Allows for stationary check of actual product delivery rates. Part 6555-05 Model 2155 with Goodyear and Firestone 12. Tires, after S/N 2663 Part 6555-06 Model 2155 with Galaxy Tires, after S/N 2663 Part 6555-08 Model 2155, S/N 2167-2662 13. Slide double 13-tooth sprocket (#3, Figure 1) onto the clutch adaptor (#4). Line the sprocket up with the rest of the system and tap in the key (#4, Figure 1) to hold the sprocket in place. Refer to Figure 2. With adhesive mounts and nylon ties included in this kit (not shown), route the airseeder clutch harness (#6) from the electric clutch up to the existing airseeder harness between the hopper tanks. Follow airseeder clutch harness (#6) to the airseeder hitch, fastening it in several places with nylon ties. Run cultivator harness (#7) along existing cultivator harnesses, fastening in several places with nylon ties provided. 14. Mount the auxillary clutch switch (#8) in the tractor cab. Run auxillary clutch switch harness out of the tractor cab and connect it to cultivator harness (#7). Also connect cultivator harness (#7) to airseeder clutch harness (#6). Tie the Auxiliary Clutch designation ties (#9) around each end of the harnesses for easy recognition. 15. Two wires run to the battery to provide power to the meter. Connect the BLACK WIRE of the two wire conductor cable DIRECTLY to the NEGATIVE BATTERY POST. Connect the WHITE or RED WIRE DIRECTLY to the POSITIVE BATTERY POST. Connecting both wires directly to the battery eliminates the possibility of electrical interference and ensures an adequate power supply for the electric clutch. 1.3 www.bourgault.com 15 Air Seeder 2000 Series 2115/2130 WITH A LOAD/UNLOAD AUGER SECTION 2.5 - HYDRAULICS - ALL 2115/2130 UNITS WITH A LOAD/UNLOAD AUGER (CONT'D) NOTE STEP 5 - HYDRAULIC LINE ASSEMBLY #1 12. Connect a 90°, 7/8" M/F JIC elbow (#10) to one end of the 5/8" x 84", 7/8" F/F JIC steel line (#12). Connect the 5/8" x 84", 7/8" F/F JIC steel line (#12 to a 5/8" x 36", 7/8" F/F JIC steel line (#31) with a 7/8" M/M JIC x 7/8" F JIC branch tee (#41). WRAP ALL FITTINGS WITH THE TEFLON TAPE, THAT IS PROVIDED IN THE KIT, BEFORE MAKING ANY CONNECTIONS. STEP 4 - CASE DRAIN LINE ASSEMBLY - REFER TO FIGURE 2-12 & 2-13 2195 (Cont’d) 9. Connect 5/8" x 120" - 7/8" F/F JIC hydraulic line (#11) to ½" x 42" - 7/8" M/M JIC red hose (#14). This red hose should be routed through the ring welded under the fifth wheel catwalk. Hydraulic Conversion Kit Calibration/Acre Meter Kit Provides read-out on field acres, total acres and groundSECTION speed. 2 ASSEMBLYin-cab INSTRUCTIONS Allows for quick and easy verification of actual product delivery rates. Part AS1032 10. Connect a 5/8" x 60" steel line (#13) to the red hose in step #1. Connect the ½" x 34" - 7/8" M STEP 6 - HYDRAULIC LINE ASSEMBLY #2 14. Connect the other 5/8" x 36", 7/8" F/F JIC steel Allows diesel gas a tohydraulic system. JIC conversion x ½" M NPT redfrom hose (#27) to theorend of models line to (#31) the bottom ½" x 42" hoseIn (#15), is under the fifth wheel. order(#13). to customize your kit, we require the that cultivator model with width 11. Place a Pioneer female end (#17) in the open end 15. Place the ½" x 26", 7/8" M JIC x ¾" M ORB information. of the ½" x 34" - 7/8" M JIC x ½" M NPT red hose (#33) onto the 5/8" x 36", 7/8" F/F JIC steel hose (#27). Cap the end with a Pioneer plug (#18). Part 6303-18 2 3 line (#31). Model 2195 Air 16. Seeders Connect thewithout ½" x 26", 7/8"load/ M JIC x ¾" M ORB hose (#33) to the port on the side of the selector unload auger valve (#36), that is closest to the Air Seeder. Part 6303-18-01 Model 2195 Air Seeders with load/unload auger 4 EXISITING 84" HOSE FROM THE AUGER EXISITING 90" HOSE FROM THE AUGER 5 1 HYDRAULIC MOTOR CASE DRAIN LINE 8 9 6 7 4 7 11 10 13B 13A 9 13C 11 15 23, 25 26 16 24, 25 19 3 36 37 Figure 2-13 - 2115/2130 After S/N 3164 19 1530AUG2.CAD 2.15 14 Manual Calibration Kit 20 21 Allows for stationary check of actual product delivery rates. Part 6555-00 22 Figure 1 2.2 Bourgault Retrofit Kits 2014 18 13 1 18 16 33 23, 25 32 5 34 6 2 13 15 10 3 2 17 14 31 12 8 17 27 31 35 10 12 16 13. Connect the 5/8" x 36", 7/8" F/F JIC steel line (#31) to the top ½" x 42" hose (#15), that is under the fifth wheel. Model 2195 with Goodyear and Firestone Tires Air Seeder 3000 Series 2115/2130 WITH A LOAD/UNLOAD AUGER 3000 SECTION 2.5 - HYDRAULICS - ALL 2115/2130 UNITS WITH A LOAD/UNLOAD AUGER (CONT'D) NOTE W , Front Auxiliary Clutch Kit , . RAP ALL FITTINGS WITH THE TEFLON TAPE THAT IS PROVIDED IN THE KIT BEFORE MAKING ANY CONNECTIONS 12. Connect a 90°, 7/8" M/F JIC elbow (#10) to one end of the 5/8" x 84", 7/8" F/F JIC steel line (#12). Connect the 5/8" x 84", 7/8" F/F JIC steel line (#12 to a 5/8" x 36", 7/8" F/F JIC steel line (#31) with a 7/8" M/M JIC x 7/8" F JIC branch tee (#41). Allows control- REFER of front STEP 4 -independent CASE DRAIN LINE ASSEMBLY TO meter. FIGURE 2-12 & 2-13 6021-31 Model 3000 line 9. Connect 5/8" x 120" - 7/8" F/F JIC hydraulic (#11) to ½" x 42" - 7/8" M/M JIC red hose (#14). This red hose should be routed through the ring welded under the fifth wheel catwalk. Hydraulic Conversion Kit 10. Connect a 5/8" x 60" steel line (#13) to the red hose in step #1. Connect the ½" x 34" - 7/8" M line (#31). 9 11 OFF VANSCO ELECTRONICS MODEL 83000 8a 5 2 4 12 7 6 9 11 15 18 13 EXISTING AIR SEEDER DRIVE CLUTCH 10 33 23, 25 32 5 34 6 3 2 9 14 17 27 14 31 12 8 ON 3/8" X 1½" BOLT HYDRAULIC MOTOR CASE DRAIN LINE 31 FUSE 7.5 A BOURGAULT METER CLUTCH 3 EXISITING 84" HOSE FROM THE AUGER 35 KIT: AS1031 FUSE 8 14. Connect the other 5/8" x 36", 7/8" F/F JIC steel Part 6303-18-01 Model 3000 Air Seeders with load/unload auger 10 Model 3165 S/N 3270 and on STEP 6 - HYDRAULIC LINE ASSEMBLY #2 Model 3000 Air 16. Seeders Connect thewithout ½" x 26", 7/8"load/ M JIC x ¾" M ORB hose (#33) to the port on the side of the selector unload auger valve (#36), that is closest to the Air Seeder. EXISITING 90" HOSE FROM THE AUGER Allows for independent control of rear meter. Part AS1031 ASSEMBLY INSTRUCTIONS hose (#27). Cap the end with a Pioneer plug (#18). Part 6303-18 Auxiliary Clutch Kit 13. Connect the 5/8" x 36", 7/8" F/F JIC steel line (#31) to the top ½" x 42" hose (#15), that is under the fifth wheel. Allows diesel gas a tohydraulic system. JIC conversion x ½" M NPT redfrom hose (#27) to theorend of models line to (#31) the bottom ½" x 42" hoseIn (#15), is under the fifth wheel. order(#13). to customize your kit, we require the that cultivator model with width 11. Place a Pioneer female end (#17) in the open end 15. Place the ½" x 26", 7/8" M JIC x ¾" M ORB information. of the ½" x 34" - 7/8" M JIC x ½" M NPT red hose (#33) onto the 5/8" x 36", 7/8" F/F JIC steel 4 7 3165 STEP 5 - HYDRAULIC LINE ASSEMBLY #1 23, 25 26 16 1 19 24, 25 HANDNUT 3 2 36 QUICK CHANGE SPROCKET 37 1 Figure 2-13 - 2115/2130 After S/N 3164 2.15 Hitch Stand Kit 11. Allows for quick and easy hook-up of a tillage unit. Part 6302-11 Model 3000 149 to 820 Monitor Upgrade Pkg Upgrades the 149 monitor to the 820 monitor. For 2 tank, 1 fan Air Part 6000-99 Model 3000 149 to 591 Monitor Upgrade Pkg Slide double 13-tooth sprocket (#3, Figure 1) onto the clutch adaptor (#4). Line the sprocket up with the rest of the system and tap in the key (#4, Figure 1) to hold the sprocket in place. Refer to Figure 2. With adhesive mounts and nylon ties included in this kit (not shown), route the airseeder clutch harness (#6) from the electric clutch up to the existing airseeder harness between the hopper tanks. Follow airseeder Seeders clutch harness (#6) to the airseeder hitch, fastening it in several places with nylon ties. 14. Mount the auxillary clutch switch (#8) in the tractor cab. Run auxillary clutch switch harness out of the tractor cab and connect it to cultivator harness (#7). Also connect cultivator harness (#7) to airseeder clutch harness (#6). Tie the Auxiliary Clutch designation ties (#9) around each end of the harnesses for easy recognition. 15. Two wires run to the battery to provide power to the meter. Connect the BLACK WIRE of the two wire conductor cable DIRECTLY to the NEGATIVE BATTERY POST. Connect the WHITE or RED WIRE DIRECTLY to the POSITIVE BATTERY POST. Connecting both wires directly to the battery eliminates the possibility of electrical interference and ensures an adequate power supply for the electric clutch. 12. 13. 3225-OP8B.CAD FIGURE 2 (REAR TANK AUGER CLUTCH) 1530AUG2.CAD Run cultivator harness (#7) along existing cultivator harnesses, fastening in several places with nylon ties provided. Upgrades the 149 monitor to the 591 monitor. For 3 tank, 2 fan Air Seeders Part 6000-98 Model 3000 5th Wheel Hydraulic Hose Holder Kit 1.3 Replaces the existing hose holder loop and will prevent damage or kinking to the Hydraulic Hoses in the fifth wheel area. Part 6555-10 Model 3000 www.bourgault.com 17 Air Seeder 3000 Series 3165 (Cont’d) 3195 Calibration/Acre Meter Kit Auxiliary Clutch Kit Allows for independent control of rear meter. Provides read-out on field acres, total acres and groundSECTION speed. 2ASSEMBLY INSTRUCTIONS ASSEMBLYin-cab INSTRUCTIONS Allows for quick and easy verification of actual product delivery rates. Part AS1031 Model 3195 S/N 3435 and on Part AS1032 ........ Model 3195 FUSE 8 2 KIT: AS1031 FUSE 7.5 A BOURGAULT METER CLUTCH ON OFF VANSCO ELECTRONICS MODEL 83000 8a 3 5 4 2 4 5 12 8 11 3 6 7 3/8" X 1½" BOLT 12 14 11 10 13B 13A 13C 13 17 15 14 18 16 19 HANDNUT QUICK CHANGE SPROCKET 20 11. Figure 1 Allows for quick and easy hook-up of a tillage unit. 2.2 12. Model 3165 Manual Calibration Kit Allows for stationary check of actual product delivery rates. Part 6555-00 13. Model 3165 with Goodyear and Firestone Tires 3170 Slide double 13-tooth sprocket (#3, Figure 1) onto the 14. clutch adaptor (#4). Line the sprocket up with the rest of the system and tap in the key (#4, Figure 1) to hold the read-out on field acres, ASSEMBLYin-cab INSTRUCTIONS sprocket inProvides place. Mount the auxillary clutch switch (#8) in the tractor cab. Refer to Figure 2. With adhesive mounts and nylon tiesPart included in this ........ kit (not Model shown), 3195 route AS1032 the airseeder clutch harness (#6) from the elec- 1 5 . tric clutch up to2the existing airseeder harness between the hopper tanks. Follow airseeder clutch harness (#6) to the airseeder3 hitch, fastening it in several places with nylon ties. end of the harnesses for easy recognition. Calibration/Acre Meter Kit Run auxillary clutch switch harness out of the tractor cab and connect it to cultivator harness (#7). Also connect total acres and (#7) ground speed. SECTION 2clutch harness (#6). cultivator harness to airseeder Tie the product Auxiliary Clutch designation Allows for quick and easy verification of actual delivery rates.ties (#9) around each Run cultivator harness (#7) along existing cultivator harnesses, fastening in several places with nylon ties provided. 1 Two wires run to the battery to provide power to the meter. Connect the BLACK WIRE of the two wire conductor cable DIRECTLY to the NEGATIVE BATTERY POST. Connect the WHITE or RED WIRE DIRECTLY to the POSI4 TIVE BATTERY POST. Connecting both wires directly to the battery eliminates the possibility of electrical interference and ensures an ad5 equate power supply for the electric clutch. 8 9 6 7 12 Manual Calibration Kit Allows for stationary check of actual product delivery rates. Part 6555-01 3225-OP8B.CAD FIGURE 2 (REAR TANK AUGER CLUTCH) 22 Part 6302-11 EXISTING AIR SEEDER DRIVE CLUTCH 1 21 Hitch Stand Kit 9 9 1 9 7 6 Model 3170 with Goodyear and Firestone Tires 1.3 11 10 13B 13A 13C 13 17 15 14 18 16 19 20 21 22 Figure 1 2.2 18 Bourgault Retrofit Kits 2014 Air Seeder 3000 Series 3195 (Cont’d) Hitch Stand Kit Third Tank Tie-in Kit Allows for quick and easy hook-up of a tillage unit. Part 6302-11 Attaches third tank metering auger to granular line or directly to main transfer line. For 3225 Air Seeders equipped with granular herbicide tanks. Model 3165 Part 6303-06 Third Tank Tie-in Kit Attaches third tank metering auger to granular line or directly to main transfer line. For 3195 Air Seeders equipped with granular herbicide tanks. Part 6303-06 Hitch Stand Kit Allows for quick and easy hook-up of a tillage unit. Model 3195 S/N Part 6302-11 Manual Calibration Kit Model 3225 S/N Model 3225 Manual Calibration Kit Allows for stationary check of actual product delivery rates. Allows for stationary check of actual product delivery rates. Part 6555-00 Model 3195 with Goodyear and Firestone Tires Part 6555-01 Model 3225 with Goodyear and Firestone Tires Part 6555-03 Model 3195 with Galaxy Tires Part 6555-04 Model 3225 with Galaxy Tires 3225 Auxiliary Clutch Kit Allows for independent control of rear meter. Part AS1031 ASSEMBLY INSTRUCTIONS Model 3225 S/N 3501 and on KIT: AS1031 FUSE 8 FUSE 7.5 A BOURGAULT METER CLUTCH ON OFF VANSCO ELECTRONICS MODEL 83000 8a 5 2 4 12 7 6 9 9 11 3 3/8" X 1½" BOLT 14 EXISTING AIR SEEDER DRIVE CLUTCH 1 HANDNUT QUICK CHANGE SPROCKET 3225-OP8B.CAD FIGURE 2 (REAR TANK AUGER CLUTCH) 11. Slide double 13-tooth sprocket (#3, Figure 1) onto the clutch adaptor (#4). Line the sprocket up with the rest of the system and tap in the key (#4, Figure 1) to hold the sprocket in place. 12. Refer to Figure 2. With adhesive mounts and nylon ties included in this kit (not shown), route the airseeder clutch harness (#6) from the electric clutch up to the existing airseeder harness between the hopper tanks. Follow airseeder clutch harness (#6) to the airseeder hitch, fastening it in several places with nylon ties. 13. Run cultivator harness (#7) along existing cultivator harnesses, fastening in several places 14. Mount the auxillary clutch switch (#8) in the tractor cab. Run auxillary clutch switch harness out of the tractor cab and connect it to cultivator harness (#7). Also connect cultivator harness (#7) to airseeder clutch harness (#6). Tie the Auxiliary Clutch designation ties (#9) around each end of the harnesses for easy recognition. 15. Two wires run to the battery to provide power to the meter. Connect the BLACK WIRE of the two wire conductor cable DIRECTLY to the NEGATIVE BATTERY POST. Connect the WHITE or RED WIRE DIRECTLY to the POSITIVE BATTERY POST. Connecting both wires directly to the battery eliminates the possibility of electrical interference and ensures an ad- www.bourgault.com 19 Air Seeder 4000 Series TRANSFER LINE SADDLE - 4000 A\S 4000 BOURGAULT TRANSFERLINESADDLE Transfer Line Saddle Kit Heavy Duty Clutch Kit 175LB CLUTCHUpgrades RETRO FIT KIT clutch for improved reliability. main Part 6272-23 ASSEMBLY INSTRUCTIONS On 4000 Air Seeders, prevents the primary line(s) from sagging ASSEMBLY INSTRUCTIONS Model 4000 Part 6302-30 20 17 ����� ����� � ����������� �� �� �� �� � �9 ��� ������ ����� ���� ��� �������������������������������� � ���� ���� ������ ����� ��� ����������������������������� � ������ ����� �� ��� ����� ������ �� ������������������� � ����� ��� ������ ���� ������� �� ������ �� ��� � �������� ���� ����� �� ��� �� �� ������������������������ � ��������� ����� ����� �� ����������������������������� � 13 16 ASSEMBLY INSTRUCTIONS ������� ������� ������� ������� ������� ������� ���� � 4 2 3 1 15 14 19 FRONT HITCH - AIR SEEDER 7 12 11 5 10 5 8 18 6 4 3 FIG-F11.CAD 2 1 Figure 1.1 REMOVAL.CAD Figure 1-1 �������������������������������������������������� ����������������������������������������������� ������������������������������������������������� Allows for quick and�������������������������������������������� easy hook-up of a tillage unit. ���������������������������������� 7.����������� There are new bearings included with the retrofit REMOVAL OF EXISTING COMPONENTS Part Model 4000 Air Seeder kit. If the bearing (#4) that is bolted to the 6302-10 flat � ������������������������������������������ ����������������������������������������������� Refer to Figure 1-1.7402-83 Part Model 4000 drive shaft bracket (#6) is not damaged, it can be ������������������������������������������� ����� reused. If it is damaged, remove it and replace it Loosen the #40 chain (#20) that goes from the 18 ����������������������������������������� ����������������������������������������������� with a new bearing from the kit. tooth Sprocket (#16) to the rear of the meter ����� �������� ����� ��� ��������� ����� ���� ������� �� drive. 2) INSTALLING NEW COMPONENTS ����������������������������������������������� ���������������������������������������������� Additional bin level for center tank used with multi-level bin sensors. Remove the QCS nut (#17) from the end of the 1. Refer to Figure 1-3. Drill four 7/16" dia. holes ���������������������������������������������� Hitch Stand Kit 1) 1. 2. 3. High Speed Fan Kit Multi-level Bin Sensor Kit For Center Tank Clutch Adaptor (#12) and set the Model 18 tooth4000 Part 6264-27 sprocket (#16) and the QCS nut (#17) aside. They will be used for reassembly. 4. Remove the #60 chain (#1) from the sprockets (#18 & 19) at the tire end of the drive shaft (#3). 5. Remove the ¼" x 1¼" key (#2) from the tire end of the drive shaft (#3) and loosen both of the bearings (#4) from the drive shaft (#3). 6. Remove the four bolts, washers and nuts (#9) that hold the drive shaft bracket (#8) onto the meter drive base. The drive shaft and all components still attached to the shaft can be pulled through the flat drive shaft bracket (#6). These components will not be reused. 1.2 20 Bourgault Retrofit Kits 2014 for the new mounting location on the Metering Drive Base as shown on the figure. It is recommended to carefully follow the detailed steps of the assembly manual for the simplest and quickest assembly of the kit. Please check crate packing list against contents to be sure all parts have been received. 2. Refer to Figure 1-2. Bolt the new main clutch On all Bourgault equipment, left and right are determined by standing behind the machine and looking forward. For this manual shaft bracket (#41) in the new holes to the meter the drawings and instructions are given for the assembly. drive base with the four bolts, washers and nuts For safety, maintenance, warranty policy, and operating instruction of the unit, refer to the operators manual. (#9, Figure 1-1) that were removed in step 1.6. All information, illustrations and specifications in this manual are based on the latest product information. Bourgault updates 3.products Boltcontinually a bearing (#42) into theWeopening in right the tomain to improve quality. reserve the make changes at any time. clutch shaft bracket (#41) with two 5/16" x 3/4" carriage bolts and nuts (#43 & 44). IN CANADA 4.PRINTED Slide the new drive shaft (#39) through the bearings (#42), with the welded on bushing, as shown in Figure 1-2. Part #: 0250-89-15 AUGUST, 1997 1.1 Air Seeder 2000/3000/4000 Series 2000/3000/4000 Positive Displacement Metering (PDM) Auger Kits (UHMW Polyethylene) Positive Displacement Metering (PDM) Auger Kits (Steel) Updates Bourgault Air Seeders to the PDM system for improved metering accuracy. Part 6532-14* 4000 SERIES PDM AUGER Steel single flight auger and housing 2/3000 series that the magnetic disc actuator (#12) is centred ASSEMBLY INSTRUCTIONS 1. Place the new PDM Auger up to the plate on the bottom flange of the centre tank cleanout port. Ensure that the auger housing seal (#11) is in good condition before bolting the new housing on with the bolt and nuts (#7) that were removed in Step 1.4. If the seal (#11) is damaged replace it with a new seal. Part 6532-16* under the shaft sensor (#15). (#16) in Figure 2-2.. Part 6910-49 2. Tighten the actuator (#12) the shaft with the set screw. Steel triple flight auger andontohousing Reconnect the shaft sensor (#15) to the Air 2/3000 series Seeder harness at the connector plug marked Steel triple flight NOTEauger and housing Place the roll pin (#9) and washers (#22) that series granular tank T were removed in Step 2.1 2/3000 into the drive end HE SHAFT SENSOR MUST BE POINTED DIRECTLY AT THE CENTRE of the metering auger shaft, connecting it to OF THE METERING AUGER SHAFT. and bracket (#13) onto the bearing (#2). Replace the bolt (#33) and tighten. Part 6532-20* SENSOR ON MAY HAVE TO BE LOOSENED TO ADJUST THE SENSOR. T IS VERY IMPORTANT THE THERE IS ONLY A MM) GAP BETWEEN THE END OF THE SHAFT SENSOR AND THE MAGNETIC DISC ACTUATOR Part 6532-33* UHMW triple flight auger and housing /Model 2000, 3000, 4000 UHMW single flight auger with seed treater housing /Model 2000, 3000, 4000 Part 6532-34* Part 6532-07 HE GAP CAN BE EASILY Steel triple flight auger and housing . 4000 series 5. Connect the downspout to the auger outlet with BRACKET the band clamp that was removed in Step 1.3. CENTRE AIR SEEDER TANK CLEANOUT PORT 23 Part 6532-09 Part 6532-05 8 9 2c 3 Part 6532-18 UHMW High Output single flight auger, and housing Model 4000 Part 6532-41 UHMW single flight auger, Model 2000, 3000, 4000 (for use with PDM housing) Part 6532-43 UHMW triple flight auger, Model 2000, 3000, 4000 (for use with PDM housing) 25 5 26 21 24 11 19 10 17 28 29 18 30 29 28 7 3 13 Safety Light Kits 16 2c 31 Recommended for safe transportation. Mandatory by law for highway travel as of January 1st, 1998 in Manitoba 15 2 32 2a 2b Adapter pipe for 5" main transfer lines /Model 2000, 3000, 4000 Adapter pipe for 6" main transfer lines /Model 3000, 4000 Center tank adapter pipe Model 4000 PDM UHMW Polyethylene Auger 26 20 6 UHMW single flight auger and housing /Model 2000, 3000, 4000 ADJUSTED BY MOVING THE SENSOR UP AND DOWN ON THE SENSOR 4. Replace the magnetic disc actuator (#12) onto the end of the metering auger shaft. Ensure 22 Part 6532-31* * One of the following required for UHMW PDM auger kits THE BOLT (#33) HOLDING THE the square drive shaft (#8).Steel single flight auger and housing Part 6532-19* I 1/8" (3 3. Loosen the top bolt (#33) on the metering auger (#15) 4000 series bearing (#2) and place the shaft sensor (#15) (#12). T Updates Bourgault Air Seeders to the PDM system for improved metering accuracy. 14 33 33 12 Figure 2-2 Part 6250-33 -01 SUMPAUG.CAD Part 6532-25* Steel single flight auger with seed treater housing 2/3000 series Part 6532-26* Steel single flight auger with seed treater housing 4000 series 2.2 * One of the following required for steel PDM auger kits Part 6532-07 Adapter pipe for 5" main transfer lines /Model 2000, 3000, 4000 Part 6532-09 Adapter pipe for 6" main transfer lines /Model 3000, 4000 Center tank adapter pipe /Model 4000 Part 6532-05 www.bourgault.com 21 Air Seeder 5000/6000 Series 5000/6000 Higher Speed Fan Motor Upgrade Multi-Level Bin Sensor Kit - Centre Tank The higher speed motor upgrade allows an air seeder fan to be run at higher fan speeds than the standard motor, which allows higher product rates to be delivered. The standard motor is only rated at 5000 rpm, while the higher speed motor can run at up to 8800 rpm. The flow and pressure limitations of normal tractor hydraulic systems will limit the motor to about 6000 rpm. Part 7402-80 Model 6200, 6280, 6350, 6450, 6550ST, 6700ST, Tow-Behind Part 7402-81 Model 5000 Leading Part 7402-82 Model 2135 Part 7402-83 Model 6550 & 5000 Tow-Behind Part 7402-84 Model 6000 Leading Additional bin level for centre tank used with multi-level bin sensors. Part 6264-27 5000 A/S PDM+ UHMW Polyethylene Auger Part 6532-50 UHMW High Output single flight auger, Model 5000, 6000 Note: The orifice must be removed from the auger housing to use this UHMW auger. Part 6532-46 UHMW single flight auger, Model 5000, 6000 Part 6532-47 UHMW double flight auger, Model 5000, 6000 PDM+ Steel Auger Return to Main Index TOW BEHIND UNITS REPLACED BY 0252-12-54 SEPT. 1/06 Part 6281-12 steel single flight auger, Model 5000, 6000 Part 6281-13 steel double flight auger, Model 5000, 6000 *Part 6284-25 steel high output single flight auger, Model 5000, 6000 *Note: The orifice must be removed from the auger housing to use this steel auger PDM+ Steel Auger Flat Removal Tool Part 6650-05 Assy Instr# 0252-40-57 LEADING UNITS *Note: This tool will only work on the PDM+ metering augers This tool will NOT work on the high output PDM+ metering augers Overrunning Main Clutch Protection Prevents failure to main clutch if unit is backed up with clutch engaged on 5000 series air seeders. Part 6290-57 S/N 36245 - 36273 Part 6290-56 S/N 36427 - 36733 Part 6290-55 After S/N 36766 Note: Tire sizing sprocket is also required to complete this kit. Contact Bourgault for details. 22 This removal tool slides into the metering auger housing from the back side allowing an operator to change or inspect the flighting without emptying the tank. The sleeve stops the flow of grain into the barrel allowing the flighting to be removed. Bourgault Retrofit Kits 2014 Air Seeder 5000/6000 Series 5000/6000 (Cont’d) ASSEMBLY INSTRUCTIONS 491 to 591 Monitor Upgrade Pkg 5000 Series Shear Protection Kit Replaces shear screw metering system overload protection with a self resetting torque limiting device. REMOVE THIS SPROCKET ocket from the end of the metering Part 6308-83 ates are being completed to a front double flight metering auger or 6308-84 all Part e the sprocket(s). The sprocket(s) PartSet 6308-85 new location in the next step. s it will be required when installing Part are 6308-86 device. All other components Double flight auger front or rear tank Single flight auger front tank Single flight auger rear tank Double flight auger center tank Part 6308-87 Two tank metering leading air seeder w overload protection assemblies Part 6308-88 Two tank metering tow behind air seeder d by the torque limiting device, screw holder from thePart centre 6308-89 Three tank metering leading or tow behind e. The holder, its mounting Figure 2.537383AS-05 - Metering Auger Note: For units prior to S/N withSprocket manual rate adjust the y shear screws stored in the holder shaft sensor and shaft pick-up must be upgraded. red. Upgrades the 491 monitor to the 591 monitor Part 6312-86 Primary Line Interchange Kit For air seeders equipped with double shoot and multi-shoot (double shoot and granular) this kit allows the rear tank contents to be directed to the seed boots. Part 6298-50 5000 air seeder 5 inch double shoot Previous Document 9 9 10 4 8 METAUGSPRK.JPG Contact Bourgault for details. 12 9 3 FRONT TANK NOTE: ENSURE FIFTH WHEEL STOPS ARE IN PLACE TO PREVENT TIRES FROM RUBBING ON DISTRIBUTION LINES ITEM # PART # REVERSED LAYOUT 5 6 NOTE: PDM PLUS METERING AUGER AND 5TH WHEEL STANDARD SHOWN FOR REFERENCE ONLY. 3 Part 6298-51 7 5000 air seeder 5 inch muti-shoot UNLESS OTHERWISE SPECIFED TOLERANCES ARE: FRACTIONS ± 1/16" ANGLES ± 1° FRACTIONAL HOLES: A : +0.020", -0.010" DECIMALS B: +0.150", -0.010" A .XX ± .01" .XXX ± .005" 7 CENTRE TANK Previous Document QTY. 6298-56 ELB 5 X 23-1/2 X 25 OFS 4 6298-57 ELB 5 X 28-1/2 X 10-1/2 OFS 5 6298-58 ELB 5 X 37-1/2 X 15 OFS 6 6298-59 ELB 5 X 28-1/2 X 21 OFS 1 1 1 1 8 4200-36 HOSE RBR 5X4 EPDM COVER 2 9 2030-81 CLP BAND 5-1/4 5 10 1200-31 NUT HAND PLSTC 5 12 6298-45 FR TANK INTCHG 5TH WHL SPCR 2 13 1002-27 BLT 5/16 X 2 TAP G5 UNC PLD 4 BOURGAULT INDUSTRIES LTD. ST. BRIEUX, SASKATCHEWAN CANADA S0K 3V0 FRT INTCHG PKG 5 IN 5000 A/S R00 REV B DESCRIPTION 3 NPB 532 DML DATE REVISION THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF BOURGAULT INDUSTRIES LTD. USE SHALL BE LIMITED TO THE PURPOSES FOR WHICH THE INFORMATION HAS BEEN PROVIDED. ANY REPRODUCTION OR DISCLOSURE TO THIRD PARTIES, IN WHOLE OR PART, WITHOUT THE WRITTEN PERMISSION OF BOURGAULT INDUSTRIES LTD. IS PROHIBITED. 10 10 DRN BY 12-Feb-04 MD BY DOCUMENT NO. CB Updat e DATE 7 DML SCALE DWG SIZE 1:12 B COLOR WEIGHT #0252-12-67 NONE 71.9 LB 6298-50 11 4 11 1 10 9 11 9 5 6 STANDARD LAYOUT (NOT TO SCALE) 5 14 13 6 NOTE: ENSURE FIFTH WHEEL STOPS ARE IN PLACE TO PREVENT TIRES FROM RUBBING ON DISTRIBUTION LINES REAR TANK 7 10 3 13 6 7 8 ITEM # PART # 5 1 ASSEMBLY INSTRUCTIONS REVERSED LAYOUT (NOT TO SCALE) Part 6298-46 2 THIS Device SPROCKET Figure 2.6 - TorqueREMOVE Limiting Installation ELB 5 X 23-1/2 X 25 OFS 6298-57 ELB 5 X 28-1/2 X 10-1/2 OFS 5 6298-58 ELB 5 X 37-1/2 X 15 OFS 6 6298-59 ELB 5 X 28-1/2 X 21 OFS 1 7 6298-44 ELB 4 X 65 X 38-1/4 OFS 1 1 1 1 9 4200-36 HOSE RBR 5X4 EPDM COVER 2 10 2030-81 CLP BAND 5-1/4 5 FOR DRAWING MAINTENANCE, ASSEMBLY IS SAVED UNDER "629850.SLDASM" 11 1200-31 NUT HAND PLSTC 5 13 6298-45 FR TANK INTCHG 5TH WHL SPCR 2 14 1002-27 BLT 5/16 X 2 TAP G5 UNC PLD 4 BOURGAULT INDUSTRIES LTD. ST. BRIEUX, SASKATCHEWAN CANADA S0K 3V0 5000 air seeder 6 inch double shoot B QTY. 6298-56 4 NOTE: PDM PLUS METERING AUGER AND 5TH WHEEL STANDARD SHOWN FOR REFERENCE ONLY. UNLESS OTHERWISE SPECIFED TOLERANCES ARE: FRACTIONS ± 1/16" ANGLES ± 1° FRACTIONAL HOLES: A : +0.020", -0.010" DECIMALS B: +0.150", -0.010" A .XX ± .01" .XXX ± .005" DESCRIPTION 3 R00 REV FRT INTCHG PKG 5 IN BDCT 5000 NPB 532 DML DATE REVISION MD BY CB Update DATE 12-Feb-04 DOCUMENT NO. THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF BOURGAULT INDUSTRIES LTD. USE SHALL BE LIMITED TO THE PURPOSES FOR WHICH THE INFORMATION HAS BEEN PROVIDED. ANY REPRODUCTION OR DISCLOSURE TO THIRD PARTIES, IN WHOLE OR PART, WITHOUT THE WRITTEN PERMISSION OF BOURGAULT INDUSTRIES LTD. IS PROHIBITED. TQLIM_DEV_AGR.CAD Previous Document 9 9 DRN BY SCALE DML 1:12 DWG SIZE COLOR WEIGHT #0252-12-68 B NONE 96.7 LB 6298-51 10 4 8 10 9 10 8 5 6 13 12 9 3 STANDARD LAYOUT 12 NOTE: ENSURE FIFTH WHEEL STOPS ARE IN PLACE TO PREVENT TIRES FROM RUBBING ON DISTRIBUTION LINES w overload protection assemblies by the torque limiting device, screw holder from the centre e. The holder, its mounting y shear screws stored in the holder red. TION OF THE TORQUE LIMITING PROTECTION SYSTEM 13 6 STANDARD LAYOUT 1 ocket (#2, #3 or #8) and spacer miting device (#5) using the four ocket from the end of the metering tes are being completed to a front double flight metering auger or all e the sprocket(s). The sprocket(s) new location in the next step. Set s it will be required when installing device. All other components are 10 5 12 7 TION OF THE TORQUE LIMITING PROTECTION SYSTEM ue limiting device assembly onto shaft using the keystock that was efer to Figure 2.6 for the correct rque limiting device assembly on shaft. 10 9 8 ITEM # PART # REVERSED LAYOUT Figure 2.5 - Metering Auger Sprocket ELB 6X23-1/2 25 OFS 1 6298-41 ELB 6X28-1/2 10-1/2 OFS 1 5 6298-42 ELB 6 X 37-1/2 15 OFS 1 6 6298-43 ELB 6 X 28-1/2 21 OFS 1 .XXX ± .005" B HOSE RBR 6X4 EPDM COV 2 CLP BAND 6-1/4 5 10 1200-31 NUT HAND PLSTC 5 12 6298-45 FR TANK INTCHG 5TH WHL SPCR 2 13 1002-27 BLT 5/16 X 2 TAP G5 UNC PLD 4 9 UNLESS OTHERWISE SPECIFED TOLERANCES ARE: FRACTIONS ± 1/16" ANGLES ± 1° FRACTIONAL HOLES: A : +0.020", -0.010" DECIMALS B: +0.150", -0.010" A .XX ± .01" QTY. 6298-40 4 8 NOTE: PDM PLUS METERING AUGER AND 5TH WHEEL STANDARD SHOWN FOR REFERENCE ONLY. METAUGSPRK.JPG DESCRIPTION 3 4200-52 2030-83 BOURGAULT INDUSTRIES LTD. ST. BRIEUX, SASKATCHEWAN CANADA S0K 3V0 FRNT TANK INTCHG PKG NO BDCT R00 REV NPB 522 DML DATE REVISION Updat e THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF BOURGAULT INDUSTRIES LTD. USE SHALL BE LIMITED TO THE PURPOSES FOR WHICH THE INFORMATION HAS BEEN PROVIDED. ANY REPRODUCTION OR DISCLOSURE TO THIRD PARTIES, IN WHOLE OR PART, WITHOUT THE WRITTEN PERMISSION OF BOURGAULT INDUSTRIES LTD. IS PROHIBITED. CB DATE 19-Jan-04 MD BY DOCUMENT NO. DRN BY #0252-12-65 DML SCALE 1:12 WEIGHT 82.4 LB DWG SIZE COLOR B NONE 6298-46 7 1 FRONT TANK www.bourgault.com 23 Air Seeder 5000/6000 Series Part 6298-47 Calibration Tube 5000 air seeder 6 inch muti-shoot Previous Document Directs product from the center tank meter into the calibration box during calibration. 7 10 10 11 4 11 10 9 11 9 STANDARD LAYOUT (NOT TO SCALE) Part 6290-60 5 14 13 10 3 5000 Series Clean Out Cover 13 6 Aids Clean out of 5000 Series Air Seeders with 2 tank metering. NOTE: ENSURE FIFTH WHEEL STOPS ARE IN PLACE TO PREVENT TIRES FROM RUBBING ON DISTRIBUTION LINES ITEM # PART # Part 6298-48 Previous Document NOTE: PDM PLUS METERING AUGER AND 5TH WHEEL STANDARD SHOWN FOR REFERENCE ONLY. UNLESS OTHERWISE SPECIFED TOLERANCES ARE: FRACTIONS ± 1/16" ANGLES ± 1° FRACTIONAL HOLES: A : +0.020", -0.010" DECIMALS B: +0.150", -0.010" A .XX ± .01" DESCRIPTION 6298-40 ELB 6X23-1/2 25 OFS 1 4 6298-41 ELB 6X28-1/2 10-1/2 OFS 1 5 6298-42 ELB 6 X 37-1/2 15 OFS 1 6 6298-43 ELB 6 X 28-1/2 21 OFS 1 6298-44 Part 6283-29 QTY. 3 7 REVERSED LAYOUT (NOT TO SCALE) ELB 4 X 65 X 38-1/4 OFS 1 9 4200-52 HOSE RBR 6X4 EPDM COV 2 10 2030-83 CLP BAND 6-1/4 5 11 1200-31 NUT HAND PLSTC 5 13 6298-45 FR TANK INTCHG 5TH WHL SPCR 2 14 1002-27 BLT 5/16 X 2 TAP G5 UNC PLD 4 Second Hyd. Cylinder to 10” Deluxe Auger BOURGAULT INDUSTRIES LTD. This extra cylinder allows the user to easily control the auger under difficult conditions such as sidehills or high winds. ST. BRIEUX, SASKATCHEWAN CANADA S0K 3V0 6550 air seeder 6 inch double-shoot FRNT TANK INTCHG PKG WITH BDCT .XXX ± .005" R00 REV B NPB 522 DML DATE REVISION CB Updat e MD BY DATE DRN BY 19-Jan-04 DOCUMENT NO. THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF BOURGAULT INDUSTRIES LTD. USE SHALL BE LIMITED TO THE PURPOSES FOR WHICH THE INFORMATION HAS BEEN PROVIDED. ANY REPRODUCTION OR DISCLOSURE TO THIRD PARTIES, IN WHOLE OR PART, WITHOUT THE WRITTEN PERMISSION OF BOURGAULT INDUSTRIES LTD. IS PROHIBITED. SCALE DML DWG SIZE 1:12 B COLOR WEIGHT #0252-12-66 NONE 100.0 LB 6298-47 Part 6317-99 Part 6292-95 12 11 10 4 12 11 STANDARD LAYOUT (NOT TO SCALE) 5 8 9 10 6 9 Part 6318-19 2 8 NOTE: ENSURE FIFTH WHEEL STOPS ARE IN PLACE TO PREVENT TIRES FROM RUBBING ON DISTRIBUTION LINES ITEM # PART # REVERSED LAYOUT (NOT TO SCALE) NOTE: PDM PLUS METERING AUGER AND 5TH WHEEL STANDARD SHOWN FOR REFERENCE ONLY. Part 6298-49 UNLESS OTHERWISE SPECIFED TOLERANCES ARE: FRACTIONS ± 1/16" ANGLES ± 1° FRACTIONAL HOLES: A : +0.020", -0.010" DECIMALS B: +0.150", -0.010" A .XX ± .01" ELB 6 X 23-1/2 X 25 OFS 1 6298-37 ELB 6 X 33-1/2 X 10-1/2 OFS 1 5 6298-42 ELB 6 X 37-1/2 X 15 OFS 1 6 6298-38 ELB 6 X 33-1/2 X 21 OFS 1 8 6298-45 FR TANK INTCHG 5TH WHL SPCR 2 9 1002-27 10 4200-52 2030-83 12 1200-31 BLT 5/16 X 2 TAP G5 UNC PLD 4 HOSE RBR 6X4 EPDM COV 2 CLP BAND 6-1/4 5 NUT HAND PLSTC 5 BOURGAULT INDUSTRIES LTD. ST. BRIEUX, SASKATCHEWAN CANADA S0K 3V0 FRT TANK INTCHG PKG 6550 A/S DATE NPB 532 DML R00 REV B QTY. 6298-40 4 6550 air seeder 6 inch muti-shoot .XXX ± .005" DESCRIPTION 2 11 DATE REVISION CB Update DRN BY 11-Feb-04 MD BY DOCUMENT NO. THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF BOURGAULT INDUSTRIES LTD. USE SHALL BE LIMITED TO THE PURPOSES FOR WHICH THE INFORMATION HAS BEEN PROVIDED. ANY REPRODUCTION OR DISCLOSURE TO THIRD PARTIES, IN WHOLE OR PART, WITHOUT THE WRITTEN PERMISSION OF BOURGAULT INDUSTRIES LTD. IS PROHIBITED. Previous Document Calibration tube all 5000 air seeders DML SCALE 1:12 COLOR WEIGHT #0252-40-03 DWG SIZE B NONE 86.2 LB 6298-48 6450/6550ST Retrofits a pre-ST 6550 air cart to have the outer swing cylinder added to the 10” deluxe auger Retrofits a 10 inch DLX auger with new hydraulic hose holders to eliminate hose wear. Fan Straw Shield Fan straw shield limits straw buildup on A/S fan screens. Part 7602-51 Part 7602-53 Part 7602-55 6000 A/S up to S/N 39020 6000 A/S after S/N 39020 5000 A/S 7 Ball Socket Hitch Tongue for 1-1/2” Pin 14 13 5 12 4 13 STANDARD LAYOUT (NOT TO SCALE) 10 14 11 Part 6263-38 These hitch tongues allow customers with older seeders (back to the 5000 series) to upgrade their air seeder hitch pin to 1-1/2” without having to upgrade to the Easy Hitch (where they could use the 1-1/2” tongue for the 6550ST and 6700ST) Part 6263-41 These tongues should only be of interest to customers with 5440s or early 6450s and 6550s (ST and non ST) before the Easy Hitch was standard. Smaller models do not require a 1-1/2” pin. 2 10 6 12 NOTE: ENSURE FIFTH WHEEL STOPS ARE IN PLACE TO PREVENT TIRES FROM RUBBING ON DISTRIBUTION LINES ITEM # PART # REVERSED LAYOUT (NOT TO SCALE) NOTE: PDM PLUS METERING AUGER AND 5TH WHEEL STANDARD SHOWN FOR REFERENCE ONLY. FOR DRAWING MAINTENANCE, ASSEMBLY IS SAVED UNDER THE FILE NAME 629848.SLDASM UNLESS OTHERWISE SPECIFED TOLERANCES ARE: FRACTIONS ± 1/16" ANGLES ± 1° FRACTIONAL HOLES: A : +0.020", -0.010" DECIMALS B: +0.150", -0.010" A .XX ± .01" .XXX ± .005" B DESCRIPTION QTY. 2 6298-40 ELB 6 X 23-1/2 X 25 OFS 1 4 6298-37 ELB 6 X 33-1/2 X 10-1/2 OFS 1 5 6298-42 ELB 6 X 37-1/2 X 15 OFS 6 6298-38 ELB 6 X 33-1/2 X 21 OFS 1 7 6298-39 ELB 4 X 70 X 38-1/4 OFS 1 10 6298-45 FR TANK INTCHG 5TH WHL SPCR 11 1002-27 BLT 5/16 X 2 TAP G5 UNC PLD 1 12 4200-52 HOSE RBR 6X4 EPDM COV 2 13 2030-83 CLP BAND 6-1/4 5 14 1200-31 NUT HAND PLSTC 5 2 4 BOURGAULT INDUSTRIES LTD. ST. BRIEUX, SASKATCHEWAN CANADA S0K 3V0 FRT TANK INTCHG PKG BDCT 6550 R00 REV NPB 532 DML DATE REVISION Update THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF BOURGAULT INDUSTRIES LTD. USE SHALL BE LIMITED TO THE PURPOSES FOR WHICH THE INFORMATION HAS BEEN PROVIDED. ANY REPRODUCTION OR DISCLOSURE TO THIRD PARTIES, IN WHOLE OR PART, WITHOUT THE WRITTEN PERMISSION OF BOURGAULT INDUSTRIES LTD. IS PROHIBITED. CB DATE 11-Feb-04 MD BY DOCUMENT NO. DRN BY #0252-40-04 DML SCALE 1:12 WEIGHT 110.8 LB DWG SIZE COLOR B NONE 6298-49 It is important to note that on these hitch tongues the socket is too tall (2-1/2” high) to fit between the plates on trailing hitches on older cultivators and drills. Replacement of the hitch tabs or the entire hitch may be required on the drill/cultivator in order to use these hitch tongues. 24 Bourgault Retrofit Kits 2014 Air Seeder 6000 Series Retrofit Kits (6000 Series air seeders) Retrofit kits have been created to provide existing 6000 series airseeders the ability to be upgraded to the PDM PRO metering auger system used on all 7000 series air-seeders. The new PDM PRO system with the cast housing, UHMW liners and UHMW auger provide improved accuracy and consistency along with improved metering auger life. The retrofit kits come as a complete metering auger assembly. Shaft speed sensor, drive sprockets, clean-out cover, mounting gasket and slip clutch are not part of the kit and need to be transferred from your existing PDM PLUS metering auger assembly. Part Number Description Output Range Replaces *6342-30 LO – PDM PRO Assembly .5 – 50 lb/acre NONE – new 6342-31 2X – PDM PRO Assembly 2 – 200 lb/acre PDM plus 2X 6342-32 1X – PDM PRO Assembly 20 – 300 lb/acre PDM plus 1X *6342-33 HX – PDM PRO Assembly 30 – 450 PDM plus HO Output ranges for the PDM PRO assemblies are listed in the above table. The 2X and 1X assemblies have very similar output compared to the PDM plus therefore no new charts are required. *The HX is significantly higher than the PDM plus HO so a new chart has been developed, therefore the new rate chart manual will be required. *The LO is new therefore the new rate chart manual will be required. Part Number Description *0252-06-02 PDM PRO Rate Chart Manual – 6000 series air-seeder www.bourgault.com 25 Drills/Tillage Drills/Tillage Bracket Package for S25 Hydraulic MRBs on 3310 PHD Depth Control Cylinder Lock Kit TM This lock prevents the tillage unit from lowering when in transport position. To be used to secure either liquid fertilizer or anhydrous hoses to the S25 Hydraulic MRB’s on the 3310 PHD . TM Part 6725-40 For S25 Hydraulic MRBs on the 3310 PHD (for both left and right banders) TM Bushing Driver To provide easy replacement of trip bushings. Part 61009 Part 61010 Part 61011 Part 9130-69 For ⅝" bushings For ¾" bushings For ⅞" bushings For 1" bushings Category 5 Hitch Tongues for 8810/5710/9400 Part 9131-65 Part 9131-66 Part 9131-67 For 5710 - 42' to 64' drills For 8810 - 43'/48'/54' drills For 9400 - 36'/46'/54' drills Cylinder Stop Package Part 9110-82 Cylinder stop package for 5710/8810/9400/8800 Part 9109-51 Part 9109-52 Part 9109-53 For 2"- 2-⅝" master cyl. rod diameter For 1-¼"- 1-¾" master cyl. rod diameter For 9" stroke master cylinders Depth Indicator Gauge Scaled gauge indicates relative operating depth. Beneficial when working off of the depth stop. Part 9110-69 Part 9110-70 Part 9110-71 Model 8810 Model 5710 main frame Model 5710 wing frame Double Caster Wheel Spacer Kit Spacer ring provides 1/2" more of mud clearance between the tire and the leg on 5710, 8810,9400 and 3310 non walking double caster wheels. Part 9110-73 Part 9110-74 3-plex 5710 5-plex 5710 Drop Hitch Kit 5710/5725 Lowers the hitch pull point up to 1' reducing load on main frame caster wheels, thus increases caster wheel floatation. Part 9230-38 Series 1 drills 42' & 54' @ 7" spacing with or without MRBs Part 9230-39 Series 1 drills 42', 54', 60' @ 9.8"/12.6" spacing with or without MRBs Part 9231-84 Series 2 drills 42',54', 59' & 64' @ 9.8" with Mid Row Banders* Part 9231-85 Series 2 drills 42', 54', 59' & 64' @ 9.8"* Part 9231-86 Series 2 drills 42', 54', 59' & 64' @ 7" & 12.6"* * Only required up to S/N 36964AH15 Part 9110-83 Cylinder stop package for 9800 Drop Hitch Kit 9400 Lowers the hitch pull point 8" to reducing skewing in heavy field conditions. Part 9110-24 Part 9110-25 26 Bourgault Retrofit Kits 2014 Sizes 36', 46', 54' Sizes 28' Drills/Tillage Drills/Tillage (Cont’d) Dual Caster Wheel Kit 5710/5725 Converts single wheel wing casters to a dual wheel system for increased floatation. (*Two required per machine) Part 9110-05* Dual Caster kit for 9.5L, 6 ply tire, fits outer wing of 47', 54', 59', 64' Part 9110-06* Dual Caster kit for 11L, 6 ply tire, fits wing of 25', 30', 35', 42', fits inner wing of 47', 54' Part 9110-07* Dual Caster kit for 11LT, 8 ply tire, fits inner wing of 64' Floating Hinge Kit 5710/5725 A slotted hinge on the rear of the Air Hoe Drill allows relative vertical movement between Main frame and wings. Part 9231-35 For 25' to 35' drills Part 9231-36 For 42' and 64' drills Part 9231-37 For 50’ and 54' drills Leaf Spring Stabilizer (Aftermarket) for 8810 & 9400 Provides additional stability for transport in rolling terrain by limiting hitch movement relative to the frame. Part 9110-78 Offset Caster Wheel Walking Axle 5710/5720 For 5710/5720 series I drills. Features improved weight distribution of 45% front and 55% rear as well as increased tire to caster leg clearance. Main frame only. Part 9228-76 Part 9228-77 Right offset walking bogie Left offset walking bogie Opener Shims This shim enables a 50° curved opener to be used on a 47° Bourgault 230 lb, 330 lb or 450 lb shank. Part 9229-65 Safety Chain Kit Recommended for safe transportation. Part 9109-45 Part 9109-46 Part 9109-47 Model 18-22 Fixed Hitch Cultivators All Fixed Hitch Cultivators, except Model 18-22 All floating Hitch Cultivators Safety Decal Kit Brings safety decals up to current standards. Call parts department with model and S/N For older model cultivators Safety Light Kits Recommended for safe transportation. Mandatory by law for highway travel as of January 1, 1998 in Manitoba. Part 9229-62 Part 9109-56 Part 9109-54 Part 9109-55 Part 9109-57 For 5710 For 9400 For up to 40' 8810 For over 40' 8810 For 6800 Shank Shims Used to lower the shank assemblies running directly behind the tractor tire tracks. Provides for more uniform seeding depths. Part 9123-59 Part 9123-58 Part 64428 Part 9126-80 Part 9126-79 Part 9126-78 1/2" thick 3/8" thick 1/4" thick 1/2" thick for Chisel Plows 3/8" thick for Chisel Plows 1/4" thick for Chisel Plows SMV Sign Stand 8810/9400/9800/5710/3310 A bolt-on slow moving vehicle sign stand used to adhere to safety standards regarding the towing of trailing equipment. Part 9235-80 for the 8810, 9400, and 9800 tillage units Part 9235-82 for the 5710, 3310 (will only be added to the leading air seeder kits in order to mount on the drill when it is trailing the seeder cart) Trip Kits Quick Shift Depth Control Kit Allows accurate adjustment of cultivator depth from a convenient location. When ordering, have the cultivator model as well as the master cylinder part number available to ensure you receive the proper kit. Part 644901 to 644905 Part 9108-08 to 9108-11 All Floating Hitch Cultivators All Fixed Hitch Cultivators Applicable for extension purposes. Contact the parts department with the model & serial number of machine and spring O.D. Size. Trip Sight Marker Kit 5710 & 8810 Marker attaches to caster wheel to indicate the working extremities of the unit. Part 6716-35 www.bourgault.com 27 Drills/Tillage Drills/Tillage (Cont’d) Universal Hitch Tray Package The hitch tray is approximately 24” x 35” x 8” deep and can mount onto any 8810 or 5710 hitch frame. It is meant to store spare parts or debris that is picked up in the field. Part 9135-95 Universal Hitch Tray Package 8810 and 5710 Auto Clutch Switch for 5710s The new switch uses a proximity sensor and relay style assembly to turn the clutch on or off. The proximity sensor senses the presence of steel at a set distance to activate the relay. There are no moving parts and the geometry of the system is also much simpler, which will greatly improve the reliability of the system. The Auto Clutch Switch is mounted on the front Pressure Gauge with Protector Upgrade Pkg Universal Spare Tire Holder The spare tire holder can keep any current size tillage spare tire in a secure place that does not obstruct any other functions of the machine. It could also be mounted on most rear tow hitches, if room permits. Part 9135-96 Universal Spare Tire Holder Pkg 8810 & 5710 Part 7931-65 pressure gauge with protector upgrade package caster arm mount. Part 6305-71 Part 6305-72 Part 6305-76 Part 6305-77 Part 6305-74 491/591 Tow Behind 24'-60' 491/591 Tow Behind 70' 491/591 Leading 24'-60' 491/591 Leading 24'-70' Zynx Tow Behind/Leading 1-½” Hitch Pin Upgrade The model 6550 (S/N 39554AS-01 to date) and all 6700 airseeder tanks utilize a 1-½” pin to connect to the rear hitch of the tillage machine or air drill. All other airseeder tank models utilize a 1” pin. Variable Depth Precision Control Valve Completely isolates the cultivator hydraulics from the tractor hydraulics. Part 3440-42 Used on 8800 and 9200 Cultivators. Auto Clutch Switch for 8810s The new switch uses a proximity sensor and relay style assembly to turn the clutch on or off. The proximity sensor senses the presence of steel at a set distance to activate the relay. There are no moving parts and the geometry of the system is also much simpler, which will greatly improve the reliability of the system. The Auto clutch switch is mounted on the left inner wing depth cylinder of the 8810. Part 6305-70 Part 6305-75 Part 6305-73 28 491/591 Tow Behind 491/591 Tow Behind Zynx Tow Behind/Leading Bourgault Retrofit Kits 2014 A 1-½” pin is required for these large tanks because of the weight associated with their size. The rear hitches on tillage machines and air drills manufactured prior to 2009 were manufactured with a clevis that would only accept 1” pins. An interference problem occurs when trying to mate a new 6550 / 6700 to an older tillage or airdrill because the hitch on the 6550 and 6700 airseeders are too large and physically will not fit between the clevis tabs on the older hitches used on the older tillage machines and air drills. Bourgault has developed a kit that will allow a customer to modify the existing hitch with the older, smaller clevis on a tillage machine or air drill to the larger clevis that will connect with the larger airseeder hitch. Part 9233-57 1-½” Hitch Pin Upgrade Mid Row Banders MRB® MRB® Cam Locks The Cam allows the MRBs to be locked up when it is desirable to seed without Mid Row Banding Part 6709-65 Part 6710-78 Cam Lock kit for MRB Cam Lock wrench MRB® Combo Boots for S20 Allows the application of NH3 or Liquid fertilizer in combination with dry fertilizer. Part 6726-21-01 Part 6716-16 Part 6716-85 Part 6716-86 Liquid tube bracket NH3/liquid injector tube Left dry boot Right dry boot MRB® Quick Adjust Scraper Kit for S20 Provides quick disk scraper pressure adjustment. Part 6710-71 Part 6710-72 Part 6722-73 Left quick scraper adjust Right quick scraper adjust Adjustment wrench MRB® Stone Guards Helps to prevent stones from falling in between the coulter and the coulter arm. Note: For use on standard mid-row banders ONLY. Part 6723-30 Part 6723-31 Part 6725-31 Part 6725-30 Series 20 left Series 20 right Series 25 left Series 25 right www.bourgault.com 29 43 Grain Carts/Harrows & Packers/Liquid Fertilizer Carts 1100 Grain Cart Tarp Repair Kit 7200 Wing Cable Kit 1100 Grain Cart tarp repair kit (white) Upgrades main cables to heavier version Part 7200-05 SN range 35863HH01 to 35863HH35 750 Grain Cart Tarp repair kit (black) Part 8605-52 Part 8605-53 Part 8605-54 Part 7220-40-05 750 Smart Cart (48') ¾" cables (60') ¾" cables (72') ⅞" cables 72' & 84' UNITS WITH 7/8" CABLE ONLY SN range 36589HH01 to 36844HH15 Part 8605-96 Part 8605-97 Part 8605-98 Part 8605-99 Slip Plate Coating Paint Kit 750 Grain Cart An application of this paint will maintain a rust-free, smooth surface, ensuring excellent grain flow, maximizing unloading capacity and ensuring a more complete cleanout (48') ¾" cables (60') ¾" cables (72') ⅞" cables (84') ⅞" cables SN range 36901HH01 to 38001HH26 Part 8605-78 Part 8605-79 Part 7224-40 Liquid Fertilizer Carts (72') ⅞" cables (84') ⅞" cables EXISTING WASHERS Hitch Extension Hitch extension for LFC 2000 provide increased stability during high speed transport. Part 7910-54 CENTER GUSSET 5219-26 ONTO FRONT HITCH TUBING AND UP AGAINST MAIN FRAME TUBING AND WELD ALL AROUND. 32 25 Safety Light Kits 28 Recommended for safe transportation. Mandatory by law for highway travel as of January 1, 1998 in Manitoba. 29 27 31 30 25 26 24 ITEM # PART # DESCRIPTION QTY. 24 7910-55 EXT FRT HCH LFC 2000T 1 25 7910-56 BRA FRT HCH EXT LFC 2000T 2 26 1007-11 BLT 1/2X1-3/4 C GR5 P 27 1204-10 28 1180-78 29 1325-27 30 1206-05 31 1325-33 32 5219-26 8 UNLESS OTHERWISE SPECIFED TOLERANCES ARE: FRACTIONS ± 1/16" ANGLES ± 1° FRACTIONAL HOLES: A : +0.020", -0.010" DECIMALS B: +0.150", -0.010" A .XX ± .01" 7200 Heavy Harrows LKNT NYL INSR 1/2 UNC PLD 8 UBLT SQ 5/8X8X9-5/8 2 WSHR 1/2 SAE PL 8 LKNT NYL INSR 5/8 UNC PLD 4 WSHR 5/8 SAE PLD 4 PC 1/4 A36 GUS FRT HCH LFC2000 1 .XXX ± .005" B BOURGAULT INDUSTRIES LTD. ST. BRIEUX, SASKATCHEWAN CANADA S0K 3V0 R01 22-Mar-04 REMOVED PLASTIC CAPS 2400-08 FROM DWG R00 14-Aug-03 COMPLETED DRAWING REV DATE REVISION CLE NPB 486 SES 04-0041 Updat e THE INFORMATION CONTAINED IN THIS DOCUMENT IS THE SOLE PROPERTY OF BOURGAULT INDUSTRIES LTD. USE SHALL BE LIMITED TO THE PURPOSES FOR WHICH THE INFORMATION HAS BEEN PROVIDED. ANY REPRODUCTION OR DISCLOSURE TO THIRD PARTIES, IN WHOLE OR PART, WITHOUT THE WRITTEN PERMISSION OF BOURGAULT INDUSTRIES LTD. IS PROHIBITED. CB DATE 14-AUG-03 MD BY DOCUMENT NO. DRN BY 7910-54 Wing stop kit prevent wings from coming ahead when bunching straw and allows unit to be backed up. 7200 Boom Stiffening Truss Increases rigidity of wing 8" x 8" boom. Part 8601-61 30 For 7200 Heavy Harrow 72' - 84' Bourgault Retrofit Kits 2014 For 4000 Wing Type Packer/4000 Wing Type Harrow, 28' - 42' Part 7712-11 For 4000 Wing Type Packer 48' - 52' Part 8060-52 For 5400 Harrow Bar Part 8605-01 For 7200 Heavy Harrow, 36' - 60' PKG RETRO FRT HCH EXT LFC2000T 7200 Wing Stop Kit Part 8605-92 Part 7712-10 SES SCALE WEIGHT 1:30 DWG SIZE COLOR B NONE Part 8605-01-10 For 7200 Heavy Harrow 72' - 84' Sprayers Sprayers PTO Conversion Kit Calibration Kit Allows for verification of nozzle delivery rates. Part 8002-16 Model Centurion III and Exterminator Caster Upgrade Packages For caster pivot points showing wear and/or the wheels are not tracking properly. Part 8065-85 For Model 1460 Emergency Rinse Water Tank Allows conversion from hydraulic drive to PTO drive. Part 8105-10-01 540 RPM - Model 540 Eliminator, 850 Centurion Part 8105-11-01 1000 RPM - Model 540 Eliminator, 850 Centurion Remote End Nozzle Kit Allows you to spray ditches and fence lines from the tractor seat. Part 8060-95-01 10 12 Allows you to carry an emergency fresh water supply in case of spill. Model Eliminator, Centurion I, Centurion II, and Vers-A-Bar. 13 14 Part HPS1068 2 1 11 20 4 3 6 23 11 13 24 5 9 19 18 8A 7 8 17 16 Flow Monitor Used to monitor volume/acre, volume/minute and total volume. Also indicates speed and area covered. Can be set for imperial or metric measurement. Part 8105-05-01 Remote Spray Boom Reduction Kit Part 8002-40 Remote kit Part 8002-41 Manual kit. Allows operator to shut off individual boom sections. Long Wing Hitch Knuckle Pkg. Allows booms to be more parallel with each other. Part 8065-80 For Model 1460 Manual End Nozzle Kit Allows you to spray ditches and fence lines. 9 Part 8105-38 8 5 1 6 7 5b 4 2 3 5a Pressure Relief Kit Allows the operator to lower system pressure to the safe operating range, while still maintaining maximum flow with pressure required for high application rates. Part 8105-57 Part 8105-58 Part 8105-59 Part 8105-60 Model Centurion III, Exterminator Model Centurion II, Eliminator S/N S1374S1828 Model Eliminator S/N S1829 and on Model Vers-A-Bar Safety Chain For Sprayers Recommended for safe transportation. Part 4340-60 Part 4340-55 Model 1450, 1850 Model 950, and all other Bourgault Sprayers Safety Light Kits Recommended for safe transportation. Mandatory by law for highway travel as of January 1, 1998 in Manitoba. Part 8060-29 Part 8060-21 For 540 Eliminator For 950, 1450, 1850 Base unit. Note: Base units require one of the following: Part 8060-21-10 Part 8060-21-15 Part 8060-21-20 Part 8060-21-25 Part 8060-21-30 Part 8060-21-40 For 67' - 73' s 50 Series For 80' 50 Series For 90' 50 Series For 96 - 100' 50 Series For 104 - 110' 50 Series For 130' 50 Series Wing Pivot Pins Upgrade This package will reduce the chance of the bolt retaining the pins from shearing off and allowing the pins to come out and causing further damage. Part 8065-86 For Model 1460 www.bourgault.com 31