Improving the environment

Transcription

Improving the environment
New beginnings...
Product Catalogue 2010
Espar
SAP and current Numeration:
Espar has been working with their parent company, Eberspaecher to implement a new computer system called SAP
(Systems Application Products of data processing). SAP numeration will be replacing our current numeration for all
inventory management functions for Espar.
This catalogue contains the new SAP part numbers.
For your convenience all manuals can be found at www.espar.com/help with heater specific parts listing
Table of Contents
PAGE
Contents
Table of Contents
3
The Basics
Gasoline Air Heaters
Diesel Air Heaters
Gasoline Coolant Heaters
Diesel Coolant Heaters
Control Options and Timers
NITE Air Conditioning Systems
4
5
6
7
8
9
Heaters and Kit Breakdown (Scope of Delivery)
AIR HEATERS
AIRTRONIC D2, Truck Kits and High altitude kits
AIRTRONIC D4/B4
D1LC compact / B1LC compact
AIRTRONIC B / D5
D8LC
COOLANT HEATERS
HYDRONIC B / D4
HYDRONIC B / D5 SC
Pick-Up Truck Kits (After Market)
HYDRONIC B / D5 S
HYDRONIC 10 / M, HYDRONIC M-II
E-Guardian / HYBERNATOR
HYDRONIC L-II / 16 / 24 / 30 / 35
10
11
12
13
14
15
16
17
18
19
20
21
I
COMBO KITS
HYDRONIC L-II Boxed Heater Kits
AIRTRONIC D2 and HYDRONIC D4 Truck Kit
AIRTRONIC D2 and HYDRONIC D5 Boxed Truck Kit
22
23
23
23
24
24
1
2
Accessories Parts Guide
Mounting
Bulk Wiring
Fuse Holders, Fuses and Breakers
Terminals and Connectors
Power Converters 12V to 24V
Exhaust
Ducting
Plumbing
Testers, Adapters and Special Tools
Fuel System
Fuel System Guide
Ducting Rating Guide
3
26-28
29
30-31
32-35
36
37-39
40-43
44-50
51-55
56-57
58-61
62
63-75
4
5
3
Gasoline Air Heaters
Description
Part Number
B1LC compact 7,500 BTU
Basic Heater 12 volt with fuel pump
20 1766 05 00 00
AIRTRONIC B4 18,800 BTU
20 1812 05 00 00
AIRTRONIC B5 18,800 BTU
Basic Heater 12 volt with fuel pump with outlet hood
20 1859 05 00 00
I
1
2
3
4
5
4
Diesel Air Heaters
Description
Part Number
AIRTRONIC 2 7,500 BTU - Carb Approved
25 2069 05 00 00
25 2070 05 00 00
25 2113 05 00 00
25 2114 05 00 00
25 2361 05 00 00
25 2362 05 00 00
D8LC compact 27,300 BTU
Basic Heater 12 volt with control unit, internal
cable harness, fuel pump, rheostat switch, external
temperature sensor, combustion air tube, mounting
bracket and shock mounts
Basic Heater 24 volt with control unit, internal
cable harness, fuel pump, rheostat switch, external
temperature sensor, combustion air tube, mounting
bracket and shock mounts
25 1890 00 00 00
25 1891 00 00 00
I
1
2
3
4
5
5
Gasoline Coolant Heaters
Description
Part Number
HYDRONIC B4 SC 13,700 BTU
Basic Heater 12 volt
20 1824 05 00 00
HYDRONIC B5 SC 17,100 BTU
Basic Heater 12 volt with external fuel pump
20 1820 05 00 00
HYDRONIC B5 S 17,100 BTU
Basic Heater 12 volt with external water pump
and fuel pump
I
1
2
3
4
5
6
20 1819 05 00 00
Diesel Coolant Heaters
Description
Part Number
HYDRONIC D4 SC 13,700 BTU - Carb Approved
25 2257 05 00 00
HYDRONIC D5 SC 17,100 BTU - Carb Approved
25 2219 05 00 00
25 2325 05 00 00
Basic Heater 24 volt with external fuel pump,
coolant in/out 20mm
25 2147 05 00 00
HYDRONIC D5 S 17,100 BTU - Carb Approved
and fuel pump
25 2217 05 00 00
and fuel pump, coolant in/out 18mm
25 2218 05 00 00
and fuel pump, coolant in/out 20mm
25 2146 05 00 00
SPECIAL ORDER
HYDRONIC 5 Z 17,100 BTU
Basic Add Heater 12 volt
25 2216 05 00 00
HYDRONIC 10/M 32,400 BTU
Basic Heater 12 volt with Fuel Pump
25 2160 05 00 00
Basic Heater 24 volt with Blinkcode
25 2227 05 00 00
HYDRONIC M-II 27,300, 32,450, 42,000 BTU - Carb Approved
Hydronic M8 biodiesel
12 volt
Hydronic M8 biodiesel
24 volt
Hydronic M10
12 volt
Hydronic M10
24 volt
Hydronic M12
12 volt
Hydronic M12
24 volt
Universal Installation Kit
25
25
25
25
25
25
25
HYDRONIC 16 / 24 / 30 / 35
HYDRONIC L 16
25 2486 02 00 00
HYDRONIC L 24
HYDRONIC L 24 Compact
25 2487 02 00 00
25 2487 05 00 00
4
25 2488 02 00 00
25 2488 05 00 00
5
2470
2471
2434
2435
2472
2473
2435
05
05
05
05
05
05
80
00
00
00
00
00
00
00
I
1
00
00
00
00
00
00
00
2
3
Water pump Flowtronic 5000 and fuel filter pre-assembled
HYDRONIC L 30
HYDRONIC L 35
25 2489 02 00 00
25 2489 05 00 00
7
Description
Part Number
Rheostat Switch
(AIRTRONIC 2 / 4, B1LC / B3LC compact, D5LC, D8LC)
12 volt
24 volt
25 1895 71 00 00
25 1896 71 00 00
Mini-Controller
(AIRTRONIC 2 / 4)
12 and 24 volt
22 1000 32 07 00
Thermostat
(AIRTRONIC 2 / 4, B1LC / B3LC compact, D5LC, D8LC)
12 volt
24 volt
Espar Heater Systems
5670097
5670096
Push / Pull Switch
(AIRTRONIC 4, D5LC, HYDRONIC 4 / 5, HYDRONIC 10, HYDRONIC 16 / 24 / 30 / 35)
12 volt
24 volt
5670007
5670008
Mini Timer
(HYDRONIC 4 / 5)
Green Display 12 and 24 volt
Blue Display 12 and 24 volt
22 1000 31 60 00
22 1000 32 18 00
7-Day Timer
(AIRTRONIC 2 / 4, B / D1LC compact, B / D3LC compact)
12 and 24 volt 7day Timer
Timer with Bezel and Mounting Bracket
I
1
2
3
4
5
20 2900 70 02 35
(HYDRONIC 4 / 5, HYDRONIC 10, HYDRONIC 16 / 24 / 30 / 35)
12 and 24 volt 7day Timer
Timer with Bezel and Mounting Bracket
20 2900 70 02 30
Programmable Timer with LVD
Programmable Timer with LVD, Dual Input
Programmable Timer with LVD, Dual Outputs-Detached
Push button with 24” leads to be used with detached timer
25
25
25
25
Programmable timer
12 volt
24 volt
5670100
5670099
2800
2800
2800
2800
70
70
70
70
10
20
30
30
10
20
30
35
RESET
AUTO MANUAL
CLOCK
TIMER DAY
HOUR
MIN
MANUAL
Digi Controller
12 volt
20 2800 70 10 00
Command Call Remote
12 & 24 volt
25 2800 70 00 10
8
Espar
CommandCall
®
NITE Air Conditioning Systems
Description
Truck Model
SAP Part Number
AC only
Kenworth Classic Sleeper
Mack Vision
Mack CH & CL
Sterling A-Line
Volvo VN Classic Sleeper & WIA
Peterbilt 387
Freightliner Underbunk Mounting
20 2800 11 0021
5611021
Freightliner P2
20 2800 11 0022
5611022
International 9000I Series
20 2800 11 0023
5611023
Kenworth T2000
20 2800 11 0025
5611025
Keworth Sofa Sleeper
20 2800 11 0026
5611026
Peterbilt 379 70" Sleeper + window
Peterbilt 379 63" Sleeper + window
20 2800 11 0027
5611027
Volvo VN 61" Sleeper 670 w/table
Volvo VN 77" Sleeper 780 w/table
20 2800 11 0028
5611028
Western Star
20 2800 11 0029
5611029
International Prostar / Lonestar
20 2800 11 0024
5611024
Battery Box (Excide only) for all Combo Kits
5611002
(1000010993)
Universal A.C only Kit
NOTE
All NITE system kits
include all necessary
installation hardware
for air conditioning
unit and heating
system.
I
5611020
1
2
3
4
5
9
Part Number
Manuals
Description
Hardware Kit
Exhaust Pipe
Intake Pipe
Scope of Delivery
Fuel Pickup Pipe
Diesel Air Heater 7,500 BTU
Heater
Harness
Fuel System
Ducting
Mounting Bracket
Control Options / Timers
AIRTRONIC 2
AIRTRONIC D2 - Carb Approved
Diesel Basic Heater 12V with fuel pump
25.2069.05.0000
•
•
25.2070.05.0000
•
•
JE Universal Installation Kit 12V and 24V
25.2069.80.0000
•
• •
• •
• •
Espar Universal Installation Kit 12V and 24V
20.2820.69.0280
•
• •
• •
• •
AIRTRONIC D2 Camper - Carb Approved
Diesel Camper Heater 12V with fuel pump
25.2326.05.0000
•
•
JE Universal Installation Kit 12V
25.2326.80.0000
•
• •
Conventional Truck Kit 12V w/Digi Controller w/High altitude pump
20.2820.69.0228
• •
• •
Conventional HAZMAT Truck Kit 12V
20.2820.69.0250
• •
• •
Conventional Truck Kit 12V w/Digi Controller
20.2820.69.0260
• •
• •
Conventional Truck Kit 12V w/Digi Controller, no fuel pick-up pipe
20.2820.69.0261
• •
Conventional Truck Kit 12V w/Thermostat
20.2820.69.0281
Conventional Truck Kit 12V w/Thermostat and 90° outlet hood
• •
• •
• •
• • •
• •
• • •
•
• •
• • •
• •
•
•
• • •
• •
• •
•
• •
• • •
20.2820.69.0284
• •
• •
•
• •
• • •
Conventional Truck Kit 12V w/Mini-Controller
20.2820.69.0285
• •
• •
•
• •
• • •
Conventional Truck Kit 12V w/7-Day Timer
20.2820.69.0286
• •
• •
•
• •
• • •
Conventional Truck Kit 12V w/Mini-Controller and 90° outlet hood
20.2820.69.0287
• •
• •
•
• •
• • •
Conventional Truck Kit 12V w/90° outlet hood (no fuel pick-up)
20.2820.69.0288
• •
• •
•
• • •
Conventional Truck Kit 12V w/On/Off Thermostat (no fuel pick-up)
20.2820.69.0290
• •
• •
•
•
• • •
Conventional Truck Kit 12V w/Mini-Controller and pick-up pipe for vent fitting 20.2820.69.0291
• •
• •
•
• •
• • •
Conventional Truck Kit 12V w/Thermostat, no fuel pick-up pipe
20.2820.69.0295
• •
• •
•
•
• • •
Conventional Truck Kit 12V w/Mini-Controller, no fuel pick-up pipe
20.2820.69.0296
• •
• •
•
•
• • •
20.2820.70.0281
• •
• •
•
• •
• • •
20.2820.70.0285
• •
• •
•
• •
• • •
High Altitude Kits
With high altitude fuel pump
With high altitude compensator, no extra fuel pump needed
Only heaters that show “H-Kit” on their factory label
24 0222 00 00 00
20 2900 70 00 07
22 1000 33 22 00
I
1
2
3
4
Hardware Kit INCLUDES:
Fuel Clamps
Nuts
Cable Ties
Grommets
Exhaust Clamps
Mounting Screws
5
Fuel System INCLUDES:
Ducting Clamps
Washers
Routing Clamps
End Caps
Exhaust Brackets
Clamps
5mm Fuel Line
1.5mm Fuel Line
3.5mm Fuel Line
Refer to the Accessories Section for ducting components and additional accessories.
For the addition of engine preheat, refer to the Combo Truck Kits Section.
10
•
Hardware Kit
Exhaust Pipe
Intake Pipe
Manuals
Heater
Harness
Fuel System
Ducting
Mounting Bracket
Scope of Delivery
Fuel Pickup Pipe
AIRTRONIC 4
Description
Part Number
AIRTRONIC B4 GASOLINE
Gasoline Basic Heater 12V with fuel pump
20 1812 05 00 00
•
•
AIRTRONIC D4 DIESEL - Carb Approved
25 2113 05 00 00
•
•
25 2114 05 00 00
•
•
Diesel Basic Heater 12V “S” version with fuel pump
25 2144 05 00 00
Diesel Camper Heater PLUS 12V with fuel pump
25 2327 05 00 00
Diesel Basic Heater 12V “PLUS” version with fuel pump
25 2484 05 00 00
Universal Install Kits
JE Unversal Installation Kit 12V and 24V
25 2113 80 00 00
20 2821 13 04 80
Espar Universal Installation Kit 12V and 24V (no fuel pick-up)
20 2821 13 04 30
AIRTRONIC D4 TRUCK KITS - Carb Approved
Truck Kit 12V no controls
20 2821 13 04 20
•
• • •
• •
•
• • •
Truck Kit 12 volt with Digi-Controller
20 2821 13 04 70
•
• • •
• •
• •
• • •
Truck Kit 12V w/Digi Controller, no fuel pick-up pipe
20 2821 13 04 71
•
• • •
• •
• •
• • •
20 2821 13 04 81
•
• • •
• •
• •
• • •
20 2821 13 04 85
20 2821 14 04 85
AIRTRONIC 4 CARGO KITS
Cargo Installation Kit 12 volt with Thermostat
20 2900 00 04 01
Ducting Clamps
Washers
Routing Clamps
End Caps
Exhaust Brackets
1
2
• • •
x
Fuel Clamps
Nuts
Cable Ties
Grommets
Exhaust Clamps
Mounting Screws
I
=
=
x •
• •
• •
3
cargo bracket
exhaust with plate
4
Clamps
5mm Fuel Line
1.5mm Fuel Line
3.5mm Fuel Line
5
11
Intake Pipe
Manuals
Hardware Kit
Exhaust Pipe
Ducting
Heater
Harness
Fuel System
Scope of Delivery
Fuel Pickup Pipe
Gasoline Air Heater 7,500 BTU
Mounting Bracket
D1LC compact
B1LC compact
Description
Part Number
D1LC compact
D1LC Compact 12 volt with fuel pump (limited in stock)
25 1976 05 00 00
•
•
B1LC compact
20 1766 05 00 00
•
•
Universal Installation Kit 12 volt
20 2819 76 01 80
Fuel Clamps
Ducting Clamps
Nuts
Washers
Cable Ties
Routing Clamps
Grommets
End Caps
Exhaust Clamps
Exhaust Brackets
Mounting Screws
I
• • •
Clamps
5mm Fuel Line
1.5mm Fuel Line
3.5mm Fuel Line
1
2
3
4
5
12
•
• • •
Gasoline Air Heater 18,800 BTU
Manuals
Heater
Harness
Fuel System
Ducting
Mounting Bracket
Scope of Delivery
Hardware Kit
Exhaust Pipe
Intake Pipe
Fuel Pickup Pipe
AIRTRONIC B5
AIRTRONIC D5
Description
Part Number
AIRTRONIC B5
Basic Heater 12V with fuel pump with outlet hood
20 1859 05 00 00
•
•
25 2361 05 00 00
•
•
25 2362 05 00 00
•
•
JE Universal Installation Kit 12V and 24V
25 2361 80 00 00
20 2823 61 05 80
AIRTRONIC D5 Truck KITS - Carb Approved
20 2823 61 05 11
• •
•
CARGO KITS
Inside Trailer Kit 12V w/Thermostat Does Not Include Heater
20 2900 00 05 50
•
•
• • •
• • •
=
=
Fuel Clamps
Nuts
Washers
Cable Ties
Routing Clamps
Grommets
End Caps
Exhaust Clamps
Exhaust Brackets
Mounting Screws
•
• •
• •
•
•
•
•
• • •
•
•
•
•
•
•
I
cargo bracket
exhaust with plate
1
Clamps
5mm Fuel Line
1.5mm Fuel Line
3.5mm Fuel Line
2
3
4
5
13
D8LC
Description
Part Number
NOTE: No installation kits available for this heater.
D8LC compact
INCLUDES:
INCLUDES:
I
3
4
5
25 1890 00 00 00
25 1688 50 00 45
22 4603 01 00 00
25 1895 71 00 00
25 1774 89 03 00
10 2114 25 00 00
330 09 002
25 1244 05 00 02
25 1728 05 00 01
Control Unit
Fuel Pump
Rheostat Switch
External Temperature Sensor
Combustion Air Tube
Shock Mounts
Mounting Bracket (large)
Mounting Bracket (small)
25 1891 00 00 00
25 1689 50 00 37
22 4604 01 00 00
25 1896 71 00 00
25 1774 89 03 00
10 2114 25 00 00
330 09 002
25 1244 05 00 02
25 1728 05 00 01
Accessories
Harness
External Harness 20 feet
20 2900 70 08 02
External Harness 35 feet
20 2900 70 08 03
Fuel line 5.0mm black rubber, suction side
Fuel line 2.0mm white plastic, pressure side
Fuel line connector piece 3.5mm for 2mm fuel line
Fuel pick-up pipe 4mm
Clamp 9mm for 3.5mm hose
Clamp 11mm for 5mm hose
360 75 350
890 31 117
360 75 300
20 2900 20 20 58
10 2068 00 90 98
10 2068 01 10 98
Fuel
1
2
Control Unit
Fuel Pump
Rheostat Switch
External Temperature Sensor
Combustion Air Tube
Shock Mounts
Mounting Bracket (large)
Mounting Bracket (small)
Exhaust
Flexible stainless steel exhaust 42mm
Exhaust clamp
Exhaust end cap for 42mm
Flexible air intake 30mm SPECIAL ORDER
5530013
152 09 004
22 1000 40 02 00
10 2114 25 00 00
Controls
Thermostat 12 volt
Thermostat 24 volt
Rheostat Switch 12 volt
Rheostat Switch 24volt
External Temperature Sensor, provided with heater
External Temperature Sensor, extension harness
5670097
5670096
25 1895 71
25 1896 71
25 1774 89
25 1482 89
Refer to the Accessories Section for ducting components.
14
00
00
03
40
00
00
00
00
Gasoline Coolant Heater 13,700 BTU
HYDRONIC B4 SC GASOLINE
20 1824 05 00 00
20 1824 80 00 00
HYDRONIC D4 SC DIESEL
25 2257 05 00 00
25 2257 80 00 00
HYDRONIC D4 SC TRUCK KITS DIESEL
12 volt
25 2822 57 04 20
Boxed 12 volt
25 2822 57 04 55
Intake Pipe
Boxed
Manuals
Part Number
Harness
Fuel Sistem*
Coolant Hose
Description
Heater
Scope of Delivery
Exhaust Pipe
Diesel Coolant Heater 13,700 BTU
Mounting Bracket
Fuel Pickup Pipe
Hardware Kito
HYDRONIC B4 SC
HYDRONIC D4 SC
•
•
•
• • •
• •
•
•
•
•
• • •
•
•
•
•
•
•
•
•
• •
•
•
• •
•
•
• •
• • •
•
• = includes blower relay connection
I
1
2
3
oHardware Kit INCLUDES:
Fuel Clamps
Nuts
Cable Ties
Grommets
Exhaust Clamps
Mounting Screws
Ducting Clamps
Washers
Routing Clamps
End Caps
Exhaust Brackets
4
*Fuel System INCLUDES:
Clamps
5mm Fuel Line
1.5mm Fuel Line
3.5mm Fuel Line
5
Refer to the Accessories Section for additional accessories.
For the addition of bunk heat, refer to the Combo Truck Kits Section.
15
If installation is less than 6 feet from the fuel tank
kits with external fuel pumps are not required.
I
1
2
3
4
5
Description
Part Number
HYDRONIC D5 SC DIESEL
Universal Installation Kit 12 volt w/Relay
25 2219 05 00 00
25 2800 90 05 10
25 2800 90 05 12
•
Basic Heater 12 volt with External Fuel Pump
25 2325 05 00 00
25 2800 90 05 11
•
25 2147 05 00 00
25 2009 80 00 00
•
HYDRONIC D5SC (Internal FMP) TRUCK KITS DIESEL
12 volt Kit
12 volt Kit with 7 day timer
12 volt Boxed Kit
12 volt Boxed Kit with 7 day timer
12 volt Boxed Kit with 7 day timer & vent tube pick-up pipe
12 volt Boxed Kit with no pick-up pipe
25 2822 19 05 20
25 2822 19 05 21
25 2822 19 05 40
25 2822 19 05 41
25 2822 19 05 51
25 2822 19 05 56
HYDRONIC D5SC (External FMP) TRUCK KITS DIESEL
12 volt Kit
12 volt Kit with 7 day timer
12 volt High altitude with mini timer
12 volt Boxed Kit
12 volt Boxed Kit with 7 day timer
25
25
25
25
25
2823
2823
2823
2823
2823
25
25
25
25
25
05
05
05
05
05
HYDRONIC D5 SC OFF-HIGHWAY KITS DIESEL
24 volt with External Fuel Pump
24 volt with External Fuel Pump and timer
Boxed 24 volt with External Fuel Pump
Boxed 24 volt with External Fuel Pump and timer
25
25
25
25
2821
2821
2821
2821
47
47
47
47
05
05
05
05
Boxed
Manuals
Scope of Delivery
Exhaust Pipe
Intake Pipe
Heater
Harness
Fuel System*
Coolant Hose
Mounting Bracket
Fuel Pickup Pipe
Hardware Kito
HYDRONIC B5 SC
HYDRONIC D5 SC
•
•
•
• • •
• • •
• •
• •
•
•
•
• • •
• •
•
•
• • •
• •
•
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•
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•
•
•
•
•
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•
•
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•
•
20
21
23
40
41
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
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• •
• •
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•
• • •
• • •
20
21
55
57
•
•
•
•
•
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•
•
•
•
•
•
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• •
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• •
•
•
•
•
•
•
•
•
•
•
•
•
• • •
• • •
HYDRONIC D5 SC AUTOMOTIVE PICK-UP KITS DIESEL
12 volt with 7 day timer
12 volt with External Fuel Pump and 7 day timer
25 2822 19 05 22
25 2823 25 05 22
•
•
*
*
• • •
• • •
• •
• •
• •
• •
HYDRONIC B5 SC GASOLINE
20 1820 05 00 00
25 2800 90 05 11
•
HYDRONIC B5SC TRUCK KIT GASOLINE
20 2818 20 05 20
HYDRONIC B5 SC AUTOMOTIVE PICK-UP KIT GASOLINE
20 2818 20 05 22
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
• • •
•
•
•
•
•
*
• • •
• •
•
•
• •
•
•
• •
• •
•
•
* = harness has blower relay
16
Manuals
Intake Pipe
Boxed
Part Number
Fuel Pickup Pipe
Description
Hardware Kito
Exhaust Pipe
Heater
Harness
Fuel System*
Coolant Hose
Mounting Bracket
Scope of Delivery
Pick-up Truck Kits
HYDRONIC D5 SC Diesel Coolant Heater 17,100 BTU
Pick-up Truck kits (After Market)
DODGE Kits
2003 - 2007 5.9 L with mini timer
25 2822 19 05 32
•
* •
• • •
•
•
•
•
2007 - 2008 6.7 L with mini timer
25 2800 10 05 35
•
* •
• • •
•
•
•
•
Frame diemensions not larger than 225mm high, 77mm wide
Mini timer and internal FMP Left side mount
25 2822 19 05 70
•
• •
• • •
•
•
•
•
Mini timer and external FMP Right side mount
25 2823 25 05 75
•
• •
• • •
•
•
•
•
•
• •
• • •
•
•
•
•
GM Duramax Kits
Ford Powerstroke Kits
Frame rail diemensions not larger than 204mm high, 77mm wide
Mini timer and external FMP
25 2823 25 05 85
I
Sprinter Conversion Kit with mini - timer
Converts auxiliary heater into preheater (2006
oHardware Kit INCLUDES:
Fuel Clamps
Nuts
Cable Ties
Grommets
Exhaust Clamps
Mounting Screws
and earlier models)
Ducting Clamps
Washers
Routing Clamps
End Caps
Exhaust Brackets
1
24 0212 00 00 00
*Fuel System INCLUDES:
Clamps
5mm Fuel Line
1.5mm Fuel Line
3.5mm Fuel Line
* = harness has blower relay
2
3
4
5
17
I
HYDRONIC D5 S DIESEL
25 2217 05 00 00
20 1819 80 00 00
•
25 2218 05 00 00
25 2218 80 00 00
•
25 2146 05 00 00
25 2009 80 00 00
•
HYDRONIC D5S TRUCK KIT DIESEL
12 volt with External Water and Fuel Pump
25 2822 17 05 20
HYDRONIC D5S OFF-HIGHWAY KIT DIESEL
24 volt with External Water and Fuel Pump
Manuals
Part Number
Exhaust Pipe
Intake Pipe
Boxed
Description
Coolant Hose
Mounting Bracket
Heater
Harness
Fuel System
Scope of Delivery
Hardware Kit
Fuel Pickup Pipe
HYDRONIC B5 S
HYDRONIC D5 S
•
•
• • •
• •
•
•
• • •
• •
•
•
• • •
• •
•
•
•
•
•
•
• •
•
•
25 2822 18 05 20
•
•
•
•
•
• •
•
•
HYDRONIC B5 S GASOLINE
Basic Heater 12 volt with external water and fuel pump
20 1819 05 00 00
20 1819 80 00 00
•
•
• • •
• •
•
HYDRONIC B5 S GASOLINE
12 volt with external water and fuel pump
20 1862 05 00 00
•
•
• • •
• •
• • •
1
Fuel Clamps
Ducting Clamps
Nuts
Washers
Cable Ties
Routing Clamps
Grommets
End Caps
Exhaust Clamps
Exhaust Brackets
Mounting Screws
2
3
4
Clamps
5mm Fuel Line
1.5mm Fuel Line
3.5mm Fuel Line
•
•
•
5
18
•
Intake Pipe
•
•
• •
•
•
•
•
• •
•
•
•
•
•
•
• •
• • •
25 2821 60 10 56
•
•
•
•
•
• •
• • •
Boxed 24 volt
with Internal Fuel Pump (max. 6ft. of fuel line)
25 2822 27 10 55
•
•
•
•
•
• •
• • •
25 2822 27 10 56
•
•
•
•
•
• •
• • •
Part Number
HYDRONIC 10 / M
Basic Heater 12 volt with Fuel Pump
Basic Heater 24 volt with Blinkcode
Universal Installation Kit 12 and 24 volt
25 2160 05 00 00
25 2821 60 10 80
25 2227 05 00 00
25 2822 27 10 80
•
Boxed 12 volt
with Internal Fuel Pump (max. 6ft. of fuel line)
25 2821 60 10 55
Boxed
Manuals
•
Description
Heater
Harness
Fuel System
Hardware Kit
Exhaust Pipe
Scope of Delivery
Coolant Hose
Mounting Bracket
Fuel Pickup Pipe
HYDRONIC 10 / M
•
•
•
•
•
HYDRONIC 10 / M - BOXED KITS
HYDRONIC M-II
Series: 27,300, 32,450, 42,000 BTU - Carb Approved
Hydronic M8 biodiesel 12 volt
25 2470 05 00 00
•
•
•
Hydronic M8 biodiesel 24 volt
25 2471 05 00 00
•
•
•
Hydronic M10 12 volt
25 2434 05 00 00
•
•
25 2435 05 00 00
•
•
25 2472 05 00 00
•
•
25 2473 05 00 00
•
•
Hydronic M8 biodiesel 12 volt Boxed Kit
25 2824 70 08 10
• • •
•
•
•
•
• •
•
Hydronic M8 biodiesel 24 volt Boxed Kit
25 2824 71 08 10
• • •
•
•
•
•
• •
•
Hydronic M10 12 volt Boxed Kit
25 2824 34 10 10
• • •
•
•
•
•
• •
•
25 2824 35 10 10
• • •
•
•
•
•
• •
•
25 2824 72 12 10
• • •
•
•
•
•
• •
•
25 2824 73 12 10
• • •
•
•
•
•
• •
•
Universal Installation Kit
25 2435 80 00 00
•
•
•
•
•
Espar Universal Install 12V with diagnosis connection
25 2800 90 10 12
*
• •
•
•
•
•
Espar Universal Install 24V with diagnosis connection
25 2800 90 10 24
• •
•
•
•
•
Clamps, 5mm Fuel Line
1.5mm Fuel Line, 3.5mm Fuel Line.
2
4
5
Note: A special fuel pipe kit is enclosed with the two bio diesel heaters.
The fuel pipes in this kit are especially suitable for biodiesel fuels.
1
3
* = Harness has blower motor relay
Fuel Clamps, Ducting Clamps, Nuts, Washers, Cable Ties,
Routing Clamps, Grommets, End Caps, Exhaus Clamps,
Exhaust Brackets, Mounting Screws.
I
19
E-Guardian HYDRONIC D5 KITS - Carb Approved
Basic D5 E-Guardian 12V Kit
•
•
• • •
•
• • •
• • •
Boxed D5 E-Guardian 12V New York Kit
25 2823 25 0505
• • •
• • •
25 2823 25 0501
• • •
•
•
•
• •
•
•
• •
•
• •
•
•
•
•
Boxed M-II 8 KW Heater 12 V Kit
25 2824 70 08 00
• • •
• • •
•
•
• •
•
25 2824 72 12 00
• • •
• • •
•
•
• •
•
25 2824 34 10 00
Basic M-II 12 KW Heater 12 V Kit
25 2824 72 12 01
Boxed M-II 12 KW Heater 12 V New York Kit
I
1
4
•
25 2823 25 0500
E-Guardian HYDRONIC M-II KITS - Carb Approved
3
• • •
Boxed D5 E-Guardian 12V Kit
Boxed D5 E-Guardian 12V High Altitude Kit
2
25 2823 25 0506
Intake Pipe
Part Number
Boxed
Manuals
Description
Hardware Kit
Exhaust Pipe
Scope of Delivery
Heater
Harness
Fuel System
Coolant Hose
Mounting Bracket
Fuel Pickup Pipe
E-Guardian
Hybernator
Fuel Clamps
Ducting Clamps
Nuts
Washers
Cable Ties
Routing Clamps
Grommets
End Caps
Exhaust Clamps
Exhaust Brackets
Mounting Screws
Hybernator II In Frame
Hybernator Compact
Auxiliary Blow Kit
25 2824 73 12 00
25 2824 72 12 05
• • •
• • •
• • •
• • •
• • •
•
•
•
• • •
•
• • •
•
•
• •
•
•
•
•
•
• •
•
•
• •
•
Clamps
5mm Fuel Line
1.5mm Fuel Line
3.5mm Fuel Line
25 2800 10 05 30
• • •
• •
•
•
•
•
Single Heater
25 2800 10 05 15
• • •
• •
•
•
•
•
Dual Heater
25 2800 10 05 25
• • •
• •
•
•
•
•
25 2800 90 00 19
5
20
•
•
HYDRONIC
HYDRONIC
HYDRONIC
HYDRONIC
HYDRONIC
L-II
16 Diesel Coolant Heater 55,000 BTU
NOTE: No installation kits
available for these heaters.
Description
Part Number
HYDRONIC L 16
25 2486 02 00 00
HYDRONIC L 24
HYDRONIC L 30
HYDRONIC L 35
Accessories
Harnesses
Universal Harness
Compact Heater Harness
Fuel
Filter kit for basic kit
Nipple and Nut Connectors for compact version (1 required)
Fuel Line 5.0mm black rubber
Clamps 11mm
Fuel Pick-up with Return
Exhaust
Flexible Stainless Steel Exhaust Tube 70mm
25 2487 02 00 00
25 2487 05 00 00
25 2488 02 00 00
25 2488 05 00 00
25 2489 02 00 00
25 2489 05 00 00
20 2900 70 05 10
20 2900 70 05 11
25 2800 20
20 2900 20
360 75 350
10 2068 01
20 2900 20
I
00 05
20 71
10 98
20 59
1
5530015
Muffler Clamp 3”
5530004
Exhaust Elbow (70mm exhaust) D30 / D35
22 1000 40 03 00
2
Pumps
Coolant Pump 24volt (5,000 L/hr)
Flowtronic Coolant Pump 24 volt (6,000 L/hr)
Controls
Push / Pull Switch 24 volt (supplied with harness)
7-Day Timer Kit 24 volt
7-Day Timer Kit 24 volt with Bezel and Mounting Bracket
Bezel and Mounting Bracket for 7-day timer
12V to 24V Power Converter Kits
Hydronic 16 with/without coolant pump
Hydronic 24, 30, 35 without pump
Hydronic 16, 24, 30, 35 with/without coolant pump
25 1818 29 00 00
25 1818 27 00 00
3
5670008
22 1000 30 36 00
20 2900 70 02 30
25 1482 70 01 00
4
5
25 2800 90 12 23
25 2800 90 12 24
All HYDRONIC 16 / 24 / 30 / 35 heaters come with a preheat nozzle.
21
Hydronic L-II Boxed Heater Kits
24V
25 2800 10 1600
• • •
•
•
•
•
HYD 24 L-II Boxed Off-Highway Assembly
24V
25 2800 10 2400
• • •
•
•
•
•
24V
25 2800 10 3000
• • •
•
•
•
•
24V
25 2800 10 3500
• • •
•
•
•
•
12V
25 2800 10 1612
• • •
•
•
•
•
12V
25 2800 10 2412
• • •
•
•
•
•
12V
25 2800 10 3012
• • •
•
•
•
•
12V
25 2800 10 3512
• • •
•
•
•
•
•
•
•
•
•
•
•
I
1
2
3
4
5
22
Part Number
Packaged for Off-Highway and oilfield applications
12 and 24 volt options
Eliminate cold starts
Minimize diesel exhaust emissions
Rugged, compact
Versatile fluid pre-heating
Standard with pre-heated nozzle
Intake Pipe
Hardware Kit
Exhaust Pipe
Description
Boxed
Manuals
Heater
Harness
Fuel System
Coolant Hose
Mounting Bracket
Fuel Pickup Pipe
Scope of Delivery
AIRTRONIC 2 / HYDRONIC 4 - Carb Approved
Truck Kit
20 2812 15 20 40
INCLUDES:
7-Day Timer
Thermostat 12 volt
Inside Frame Mounting Bracket
Manuals
Part Number
Exhaust Pipe
Intake Pipe
Boxed
Description
Heater
Harness
Fuel System
Coolant Hose
Scope of Delivery
Mounting Bracket
Fuel Pickup Pipe
Hardware Kit
AIRTRONIC 2 / HYDRONIC 4 / 5
Combo Kits Diesel 12 volt only
•
•
•
•
• d
• •
•
20 2812 15 20 41
•
•
•
•
• d
• •
• • •
20 2812 15 20 50
•
•
•
•
• d
• •
•
•
20 2812 15 20 56
•
•
•
•
• d
• •
•
•
Truck Kit with External Fuel Pump
INCLUDES:
7-Day Timer with Bracket
Mini Controller
20 2812 15 20 58
•
•
•
•
• d
• •
•
•
Boxed Truck Kit
20 2812 15 20 51
•
•
•
•
• d
• •
• • •
Boxed Truck Kit
INCLUDES:
7-Day Timer
Thermostat 12 volt
Truck Kit
INCLUDES:
7-Day Timer5
Thermostat 12 volt
Truck Kit
INCLUDES:
INCLUDES:
Boxed Truck Kit
INCLUDES:
•
Mini Controller
Thermostat 12 volt
I
1
2
20 2812 15 20 57
•
•
•
•
• d
• •
• • •
Mini Controller
3
NOTE: If mounting the HYDRONIC 5 on the cross frame
the “L” Bracket is required, part number 20 2900 40 01 03
4
d
=
double fuel pickup pipe
5
23
Truck Kit
INCLUDES:
Mini Controller
Boxed Truck Kit
INCLUDES:
I
20 2812 15 40 40
•
•
•
•
• d
• •
•
20 2812 15 40 41
•
•
•
•
• d
• •
• • •
20 2812 15 40 50
•
•
•
•
• d
• •
•
20 2812 15 40 51
•
•
•
•
• d
• •
• • •
Mini Controller
NOTE: If mounting the HYDRONIC 5 on the cross frame
the “L” Bracket is required, part number 20 2900 40 01 03
1
d
2
3
4
5
24
•
Mini Controller
Truck Kit
INCLUDES:
Mini Controller
Boxed Truck Kit
INCLUDES:
Manuals
Part Number
Exhaust Pipe
Intake Pipe
Boxed
Description
Heater
Harness
Fuel System
Coolant Hose
Scope of Delivery
Mounting Bracket
Fuel Pickup Pipe
Hardware Kit
AIRTRONIC 4 / HYDRONIC 4 / 5
Combo Kits Diesel 12 volt only
=
double fuel pickup pipe
•
Accessories Parts Guide
Mounting.............................................................................................................................. 26-28
Bulk Wiring............................................................................................................................... 29
Fuse Holders, Fuses and Breakers..................................................................................... 30-31
Terminals and Connectors................................................................................................... 32-35
Power Converter........................................................................................................................ 36
Control Options and Timers................................................................................................. 37-39
Exhaust................................................................................................................................ 40-43
Ducting................................................................................................................................ 44-50
Plumbing.............................................................................................................................. 51-55
Testers, Adapters and Special Tools................................................................................... 56-57
Fuel System......................................................................................................................... 58-61
Fuel System Guide................................................................................................................... 62
Ducting Rating Guide.......................................................................................................... 63-75
I
AIRTRONIC 2..........................................64-65
AIRTRONIC 4......................................... 66-67
B1LC compact........................................ 68-69
B3LC compact........................................ 70-71
B/D5LC....................................................72-73
D8LC.......................................................74-75
1
2
3
4
5
25
I
Mounting Plate with Seal
Mounting Plate without Seal
5540001 • • •
20 2800 40 05 00
Side Frame Mounting Tray for Boxed Heaters
20 2900 40 00 57
•
Cross Frame Mounting Tray for Boxed Heaters
20 2900 40 00 22
•
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
HYDRONIC 16/24/30/35
Mounting Parts
•
•
1
1
2
3
2
Angle Mounting Bracket
Mounting Bracket
1
4
20 2900 40 00 23
5540016 • • •
2
•
1
2
•
3
5
Inside Frame Mounting Bracket
Saddle Bracked
Mounting Bracket (model 25 2217 / 2218 / 2219 / 2257)
26
20 2900 40 00 85
25 1864 80 00 01
25 2220 80 00 01
•
•
•
1
2
3
Mounting Bracket for Coolant Pump
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
Mounting Parts
25 1371 25 00 01
•
D24W/D5W (Old style heaters)
“L” Bracket for HYDRONIC 5 Box only
20 2900 40 01 03
•
(used with Cross Frame Mounting Bracket 20 2900 40 00 22)
Mounting Bracket
25 1816 80 00 01
•
I
Cargo Bracket
Cargo Bracket Support
20 2900 40 00 34
20 2900 40 00 35
• •
• •
1
2
1
7.875”
5.25”
1
2
17”
12.25”
2
1.25”
9.25”
12.5”
Esp
ar
Hea
ter
Sys
3
tem
s
13.5”
4
8.75”
Box Base with shock mounts
Box Lid
Hydronic 5 Box Base *
Hydronic 5 Box Lid *
*Also requires:
Silicone Seal - Exhaust
Grommet Harness
Grommet Fuel
20
20
25
25
2900
2900
2800
2800
40
40
40
40
90
00
05
05
01
70
02
01
•
•
•
•
25 1216 88 03 01
20 2900 60 10 61
20 1280 09 01 03
•
•
•
2
2
1
1
5
27
2
Part Number
1
Metal Angle Bracket for Fuel Metering Pump
I
“C”
“C”
“C”
“C”
“C”
“C”
Clamp
Clamp
Clamp
Clamp
Clamp
Clamp
10mm
25mm
28mm
34mm
41mm
50mm
(for
(for
(for
(for
20 1348 03 00 02 • • •
20 1348 03 00 04 • • •
20 1533 88 00 07 • • •
152
152
152
152
152
152
22mm Exhaust/Air Intake)
24mm Exhaust)
30mm Exhaust)
large Fuel Metering Pumps)
00
10
10
10
10
10
139
048
051
043
040
047
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
• • • •
• • • •
• • • •
• •
• •
• •
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
HYDRONIC M-II
3
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
Mounting Parts
1
2
3
•
•
•
•
•
1
2
1
3
2
3
4
5
4
5
Metal / Rubber Shock Mounts
8mm H, Hex Body
15mm H, Round Body, M8
1inch H, Round Body, 5/16 x 18 NC
28
20 1185 00 00 01 • • • • • •
330 00 036 • • • • • •
5540003
26 9008 07 00 20 • • • • • •
20 1609 05 00 04
•
• • •
• • •
•
• • •
1
2
3
4
5
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
Bulk Wiring
•
•
•
•
•
•
•
•
Bulk Wiring
Rolls are available (984 feet/roll)
8ga - 2 Core Red, Brown
10ga - 1 Core Red
10ga - 1 Core Brown
20 2900 70 59 02
5670136
20 2900 70 59 07
20 2900 70 59 03
20 2900 70 59 23 • • •
•
•
•
•
per ft.
• • • •
• •
per ft.
20 2900 70 59 05 • • •
• • • •
• •
per ft.
16ga - 2 Core Green, Brown
20 2900 70 09 15 • • •
• • • •
• •
per ft.
18ga
18ga
18ga
18ga
18ga
20
20
20
20
20
• • •
• • •
• • •
• • •
• • •
per ft.
-
2
3
4
6
7
Core
Core
Core
Core
Core
Green, Brown
Red, Brown, Yellow
Red, Brown, Yellow, Blue
Red, Brown, Yellow, Blue, Grey, Black
Red, Brown, Yellow, Blue,
2900
2900
2900
2900
2900
50
70
70
70
70
59
09
09
90
09
01
17
13
09
14
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
• • •
• • •
• • •
• • •
• • •
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
per ft.
per ft.
per ft.
per ft.
per ft.
per ft.
per ft.
I
Grey, Brown w/white stripe, Grey w/red stripe
1
2
3
4
5
29
Holder for Ceramic Fuse with 16 AMP Fuse
204 00 099 • • •
• • • •
• •
Ceramic 25 AMP Fuse
204 21 009 • • •
• • • •
• •
2199984 • • •
• • • •
• •
Water-proof Fuse Holder Cover
1
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
Fuse Holders, Fuses, Breakers
2
S
BUS E
FUS
-30
BAF
®
I
Bussman BAF 30 AMP Fuse
Fuse T6 3 AMP for Thermostat
5670050 • • •
460 26 001
• • • • • •
• •
1
2
2
3
3
1
Packard ATC Fuse Holder with Terminals
Base, Fuse Holder 12033769
Cover, Fuse Holder 12033731
Terminal 12033997L
5670051
20 2900 70 70 17
20 2900 60 70 09
5670199
•
•
•
•
•
•
•
•
• • • •
• • • •
• • • •
• • • •
• • •
• • •
• • •
• • •
4
5
ATC
ATC
ATC
ATC
ATC
ATC
ATC
3 AMP Fuse
5 AMP Fuse
10 AMP Fuse
15 AMP Fuse
20 AMP Fuse
25 AMP Fuse
30 AMP Fuse
30
5670057
204 00 079
5670056
5670053
5670055
204 00 089
5670054
• • •
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
• • •
•
• • •
• • •
• • •
• • •
• • •
• •
•
•
•
•
•
•
•
•
•
•
1
2
Breaker 30 Amp (D7WB)
Breaker 25 Amp (D5WB-oldstyle)
5670059
5670046
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
Fuse Holders, Fuses, Breakers
• • • • • • • • •
• • • • • • • • •
2
Fuse Holder Base
Fuse Holder Cover
204 31 004 • • • • • • • • •
204 31 005 • • • • • • • • •
1
1
2
I
Fuse Holder Kit 5A, 15A, 25A
22 1000 31 06 00 • • •
• • • •
• •
INCLUDES: Fuses and Terminals
1
2
3
Relay 12 volt (D3L/D12W)
Relay 24 volt (D1L/D3L/V7S/D12W)
203 00 065
203 00 066
• •
• •
4
5
31
10ga - 12ga Female, Tabs
14ga - 18ga Female, Tabs
Terminal Fuse Holder
Flat Terminal
Mini Terminal, AWG 16-20
Flat Terminal
10ga - 12ga Female, No Tabs
14ga - 18ga Female, No Tabs
10ga - 12ga Male
14ga - 18ga Male
Terminal with Tab, AWG 18
Terminal with Sensor
1
2
3
6
5
4
5670174
5670173
206 73 058
206 73 016
206 73 052
5670186
5670171
5670172
5670176
5670175
206 36 018
5670206
5670187
5670226
•
•
•
•
•
•
•
•
•
•
•
•
•
•
• •
• •
• •
•
• •
• •
• •
• •
• •
• •
• •
• •
• •
• •
• • • • • •
• • • • • •
• • • • • •
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
4
4
5
1
•
•
•
•
•
•
•
•
•
•
6
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
4
4
4
1
1
3
• • •
•
• •
4
4
6
I
1
2
3
Ring Terminal (3/8”) AWG 10-12
Ring Terminal
5670178 • • • • • • • • •
5670199 • • • • • • • • •
2
1
3
2
Socket AWG 18
Socket AWG 14
Deutch Connector AWG 18 Pin
Seal Plug
•
•
•
•
1
2
3
4
5670272
5670321
5670323
5670270
•
•
1
2
3
4
4
2
4
5
5670567
5670268
5670266
5670325
3
1
Socket
Connector, Female DTHD-04-18P
Connector, Male DTHD-06-18S
Deutch Connector Power Pin AWG 10
32
•
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
Rubber Boot for Fuel Metering Pump
320 31 120 • • •
• • • •
• •
Plug and Socket Connector
206 00 040 • • •
• • • •
• •
2
1
Socket Housing, Male 2 Pin “T”
Socket Housing, Female 2 Pin “T”
1
2
206 00 099 • • • • • • • • •
206 31 004 • • • • • • • • •
I
1
2
3
1
4
2
Socket Housing, Female 4 Pin
Terminal, Male AWG 16-20
1
206
206
206
206
2
31
31
31
36
100
106
101
018
•
•
•
•
•
•
•
•
• • • •
• • • •
• • • •
• • • •
• • • •
• • • •
• • • •
• • • •
1
2
3
4
3
3
4
4
5
Socket Housing, Male 4 Pin
Terminal, Female AWG 16-20
206
206
206
206
31
31
31
73
296
297
298
052
•
•
•
•
•
•
•
•
• • • •
• • • •
• • • •
• • • •
• • • •
• • • •
• • • •
• • • •
1
2
3
4
33
2
1
Socket Housing, Female 2 Pin for Sensor
Socket Housing, Male 2 Pin for Sensor
Socket Housing, 2 Pin with Spring (FMP Connection)
Mini Terminal, Female AWG 16-20
Socket Housing M Stribel Control
Plug for 206 31 319 Stribel
206
206
206
206
206
206
31
31
31
00
31
75
018
306
290
180
319
042
•
•
• • •
• •
• •
•
• • •
• • •
•
•
I
1
Fuel Metering Pump Housing Kit
INCLUDES: terminals and seals.
22 1000 31 87 00 • •
Hydronic 4/5 Main harness connector Kit
22 1000 30 10 21
• • •
2
3
4
5
34
•
•
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
7 day timer 12 pin connector housing
206 31 293 • • •
• • • •
• •
•
Mini terminal, female AwG 16-20
206 00 180 • • •
• • • •
• •
•
•
•
Hydronic M square connector housing
22 1000 31 93 00
I
1
2
3
4
5
35
Power Converters 12V to 24V
Part Number
25 2800 90 12 23
25 2800 70 16 01
5673401
12V to 24V Power Converter Asmbly 3401
12V to 24V Power Harness for 5673401
Power Converter 12 - 24 288W
I
1
2
3
25 2800 90 1224
25 2800 70 16 00
5673601
12V to 24V Power Converter Asmbly 3601
12V to 24V Power Harness for 5673601
Power Converter 12 - 24 488W
4
5
40 AMP Fuse
Heat sink
36
no
ic
graph
5670024
20 2900 40 00 04
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
Thermostat Switch Harness (4.6M or 15 feet)
Universal Switch for D1L
25 1895 71 00 00 • • • • • •
25 1896 71 00 00 • • • •
20 2900 70 01 11 • • • •
Mini Timer (Green Display) 12 and 24 volt
Mini Timer (Blue Display) 12 and 24 volt
22 1000 31 60 00
22 1000 32 18 00
Thermostat 12 volt
Thermostat 24 volt
Thermostat Harness
Knob
5670097 • • • • •
5670096 • • • • •
20 2900 70 01 09
•
•
2199981
(4.6M or 15 feet)
• • • •
• • • •
I
1
2
Thermostat Bunk Relay Kit
Thermostat only (On/Off)
20 2900 70 00 97
2199982 • • •
12 volt
• • • •
•
• • •
3
4
Mini Controller 12 and 24 volt
Mini Controller Knob
22 1000 32 07 00 • •
5699849 • •
•
•
20 2800 70 1000 • •
•
5
Espar
Digi Controller
37
Console for Mini Controller 12 and 24 volt
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
22 1000 50 08 00 • •
CommandCall
®
CommandCall Remote Control
25 2800 70 00 10
• • •
•
Remote Sensor
Extension Harness for D1LC (1830) and D3LC
25 1774 89 03 00 • • • •
•
25 1482 89 40 00
•
Push / Pull Switch 12 volt
Push / Pull Switch 24 volt
Replacement Bulb 12 volt
Replacement Bulb 24 volt
5670007 • • • • • • • • •
5670008 • • • • • • • • •
207 00 005
207 00 006
•
•
Remote Starter Kit 12 volt
20 2900 70 01 50 • • • • • • • • •
•
20 2900 70 01 56 • • • • • • • • •
•
25
25
25
25
•
•
•
•
I
1
2
3
(used with 7-Day Timer)
Remote Starter Kit 12 volt
4
(used with Push/Pull Switch, Thermostat, mini-timer and Rheostat)
5
Programmable Timer with LVD, Dual Input
Programmable Timer with LVD, Dual Outputs-Detached
Push button with 24” leads to be used with detached timer
38
2800 70 10 10
2800 70 20 20
2800 70 30 30
2800 70 30 35
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
AIR HEATERS
7-Day Timer with Diagnostics 12 and 24 volt
7-Day Timer Kit
22 1000 30 40 00 • • • • • •
20 2900 70 02 35 • • • • • •
COOLANT HEATERS
7-Day Timer with Diagnostics 12 and 24 volt
7-Day Timer Kit
22 1000 30 36 00
20 2900 70 02 30
• • •
• • •
•
•
I
1
1
2
2
7-DAY TIMER ACCESSORIES
Complete Bracket Kit with Cosmetic Bezel and Bracket
Housing for 7-Day Timer
Replacement Bulbs 12 volt (5/bag)
Replacement Bulbs 24 volt (5/bag)
25 1482 70 01 00 • • • • • • • • •
25 1482 89 00 15 • • • • • • • • •
22 1000 30 88 00
22 1000 30 89 00
• 1
• 2
3
4
5
Programmable Timer
12 V
24 V
RESET
AUTO MANU
AL
CLOCK
TIMER DAY
MANUAL
HOUR
MIN
5670433
5670434
• • •
• • •
•
•
39
Elbow (with 30mm flex exhaust)
25 1226 89 55 00 • • •
Exhaust Elbow (with exhaust)
22 1000 40 03 00
Straight Exhaust Fitting (24-30mm)
25 1520 80 01 01 • • •
25 1226 89 00 28
25 1226 89 00 29
• •
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
Exhaust
•
•
I
1
2
3
4
5
40
• •
•
•
•
•
•
Flexible Stainless Steel Exhaust 24mm (1.3 mtr)
Exhaust Flex Hose 24mm x 1.3M with end cap
Exhaust Flex Hose 30mm x 1.3M with end cap
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
Exhaust
360 61 557 • • •
• •
•
25 1774 80 02 00 • • •
25 1816 80 08 00
• •
•
each
•
•
I
1
Flexible Stainless Steel Exhaust 40mm
Exhaust Flex Hose 24mm (one layer)
Exhaust Flex Hose 24mm (two layer)
Exhaust Flex Hose 30mm (one layer)
Exhaust Flex Hose 30mm (two layers)
(when elbow is used)
(direct connect)
5530012
•
5530013
•
360 61 550 • • • • •
•
360 61 299 • • • • •
•
360 61 580
•
360 61 300 • • • • •
•
2
per mtr
per mtr
per mtr
3
per mtr
•
•
per mtr
per mtr
4
5
(direct connect)
5530015
•
per mtr
41
Exhaust Muffler for 24mm
Exhaust Muffler for 24mm
22 1000 40 09 00 • • •
25 1864 81 01 00 • • •
• •
• •
Exhaust Muffler 30mm
25 1226 89 58 00 • • •
25 1570 89 01 00
• •
25 1806 80 01 00
(Slimmer-New)
(Wider-Old)
HYDRONIC M-II
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
Exhaust
•
•
•
I
1
2
•
•
3
4
5
Exhaust Insulation Sock 1” for 22mm-24mm ID Exhaust
Exhaust Insulation Sock 2” for 24mm-42mm ID Exhaust
Exhaust Insulation Sock 3” for 70mm ID Exhaust
42
5530001 • • • •
•
5530002 • • • • • • •
5530003
per ft.
per ft.
•
per ft.
Exhaust End Cap for 24mm
25 1482 80 00 01 • • •
Plastic Air Intake End Cap with Crossbar 20mm
Exhaust End Cap with Crossbar 24mm
Plastic Air Intake End Cap with Crossbar 25mm
25
25
25
25
22
1688
1729
1729
1785
1000
80
80
89
80
40
12
06
00
02
02
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
Exhaust
• •
•
01
•
•
00 • • • • •
•
02 • •
• •
00
00
•
•
•
I
Exhaust Clamp for 70mm
5530004
1
•
2
3
Clamp for Exhaust Pipe 26mm
152 61 102
•
• •
•
4
5
Clamp for Exhaust Pipe 27mm-30mm
152 09 002
152 09 003
10 2067 03 20 50
•
•
•
•
•
43
Flexible Hose (50mm or 2.0”)
Flexible Air Hose (aluminum, paper, plastic)
I
1
Plastic
Plastic
Plastic
Plastic
Plastic
“Y”
“Y”
“Y”
“Y”
“Y”
Connector
Connector
Connector
Connector
Connector
Plastic
Plastic
Plastic
Plastic
Reducer
Reducer
Reducer
Reducer
(50mm
(60mm
(75mm
(90mm
or
or
or
or
2.0”)
2.4”)
3.0”)
3.5”)
(75mmx75mmx75mm or 3”x3”x3”)
(100mmx100mmx100mm or 4”x4”x4”)
(60mmx50mmx50mm or 2.4”x2”x2”)
(60mmx60mmx60mm or 2.4”x2.4”x2.4”)
(90mmx90mmx90mm or 3.5”x3.5”x3.5”)
10
10
10
10
2114
2114
2114
2114
5550006
5550007
5550008
29 00 00
31 00 00
34 00 00
37 00 00
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
25
25
25
25
22
1226
1226
1688
1774
1000
89
89
89
89
01
00
00
00
00
00
44 • • • • • •
45
• • • • •
03
•
05 •
•
21
25
25
25
25
1226
1226
1226
1226
89
89
89
89
00
00
00
00
46
47
48
50
2
3
4
5
44
for
for
for
for
“Y”
“Y”
“Y”
“Y”
or
or
or
or
Ducting
Ducting
Ducting
Ducting
Union
Union
Union
Union
(75-50mm or 3”-2”)
(100-75mm or 4”-3”)
(100-50mm or 4”-2”)
(75-60mm or 3”-2.4”)
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
Ducting
per ft.
per ft.
per ft.
per mtr.
per mtr.
per mtr.
per mtr.
Part Number
2
Hood Adapter (60-75mm or 2.4”-3”)
Hood Adapter (90-100mm or 3.5”-4”) black plastic
Hood Adapter (100mm or 4”)
25 1688 89 00 10 •
•
20 1607 80 00 01
•
20 2900 50 20 02
•
Ducting
Ducting
Ducting
Ducting
22
22
22
22
Union
Union
Union
Union
(60-60mm)
(75-75mm)
(90-90mm)
(100-100mm)
1000
1000
1000
1000
01
01
01
01
00
00
00
00
05
06
24
07
•
•
•
•
•
•
•
•
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
HYDRONIC M-II
1
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
Ducting
• •
• •
1
2
2
• • • •
• • • •
• • • •
• • • •
I
1
2
Straight Air Outlet Hood (60mm)
Complete Rear Air Outlet Hood (90mm)
22 1000 01 00 16 •
22 1000 01 00 17 •
22 1000 01 00 18
•
22 1000 01 00 19
•
25 1688 80 03 00
•
25 1688 89 02 00
•
25 1822 80 01 00
•
25 1822 89 01 00
•
25 1729 01 09 00
•
3
4
5
45
I
90o Bend di=60mm, da=60mm
90o Bend di=75mm, da=75mm
25 1688 89 00 01 •
•
25 1482 89 00 05
•
90o Air
90o Air
90o Air
90o Air
90o Air
90o Air
90o Air
22
22
22
25
22
22
25
Outlet
Outlet
Outlet
Outlet
Outlet
Outlet
Outlet
Hood
Hood
Hood
Hood
Hood
Hood
Hood
60mm
75mm
90mm
60mm
75mm
90mm
90mm
Outlet
Outlet
Outlet
Outlet
Outlet
Outlet
Outlet
1000
1000
1000
1688
1000
1000
1729
01
01
01
89
01
01
89
00
00
00
01
00
00
10
20 •
22
•
23
•
01
•
02
03
00
•
•
•
•
1
2
Air Intake Hood (60mm or 2.4”)
22 1000 40 06 00
Adapter Ring di=60mm, da=75mm
22 1000 01 00 08 •
•
25 1822 89 00 01 • • • •
20 1607 80 00 01
•
• •
3
4
5
46
•
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
Ducting
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
Ducting
Deflector (60mm or 2.4”)
Deflector (50mm or 2”)
20 2800 50 02 00 • • • • •
20 1575 80 08 00 • • • • • •
Adjustable Grille (75-100mm or 3-4”)
Adjustable Grille (90-100mm or 3.5-4”)
22 1050 89 21 00 • • •
20 1609 80 09 00
•
• • • •
• •
• • •
I
1
Hose
Hose
Hose
Hose
Hose
Flange
Flange
Flange
Flange
Flange
for
for
for
for
for
Outlet
Outlet
Outlet
Outlet
Outlet
Grille
Grille
Grille
Grille
Grille
for
for
for
for
for
Duct
Duct
Duct
Duct
Duct
Size
Size
Size
Size
Size
50mm (2”)
60mm (2.4”)
75mm (3”)
90mm (3.5”)
100mm (4”)
20
20
25
20
25
1575
1577
1226
1297
1226
80
89
89
00
89
08
06
00
00
00
01
01
12
01
40
•
•
•
•
•
•
•
•
•
•
• • • •
• • •
• • • •
• • • •
• • • •
2
3
4
Black Open Screen (60mm or 2.4”)
Nickel Plated Open Screen (140mm or 5.25”)
22
20
25
25
1000
1465
1729
1226
01
89
89
89
00
05
00
05
01
00
05
00
•
•
•
•
•
•
•
•
5
• • •
• • •
• • •
• • •
47
French Closeable Outlet with Flange (50mm or 2” Ducting)
Air
Air
Air
Air
Inlet
Inlet
Inlet
Inlet
Safety
Safety
Safety
Safety
Screen
Screen
Screen
Screen
(60mm or 2.4”)
(75mm or 3”)
(90mm or 3.5”)
(100mm or 4”)
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
Ducting
2199985 • • • • • •
330 31 311 • • • • • •
2199986 • • • • • •
25
25
25
25
1688
1552
1729
1226
80
05
80
89
06
01
00
44
00 •
•
00 • •
01
•
00
•
• •
•
I
1
2
Stainless
Stainless
Stainless
Stainless
Steel
Steel
Steel
Steel
Hose
Hose
Hose
Hose
Clamp
Clamp
Clamp
Clamp
33-57mm (50mm or 2” Ducting)
46-70mm (60mm or 2.4” Ducting)
5550001 • • • • • •
5550004
• • • •
5550002 • • • • • •
5550003
• • • •
3
4
5
Ducting
Ducting
Ducting
Ducting
48
Clamp
Clamp
Clamp
Clamp
70-90mm (pump 25 1578 25)
90-110mm (pump 25 1371 89 34 00)
32-50mm
33-57mm
10 2065 07 00 90
10 2065 09 01 10
10 2064 03 20 50 • • • • • • • •
5550001 • • • • • • • •
•
•
•
•
•
•
Air Intake Silencer (75mm or 3”)
Air Intake Silencer (100mm or 4”)
25 1226 89 15 00 • • •
25 1226 89 56 00
•
Combustion Air Intake Flex Hose 30mm ID
End Cap
10 2114 25 00 00
25 1480 89 04 00
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
Ducting
•
• • •
•
•
per mtr
I
Defrosting Nozzle 50mm ID
25 1226 89 21 00 • • •
1
• • •
2
Plastic “T” Piece 60mmx60mmx60mm or 2.4”x2.4”x2.4”
Metal “T” Piece 75mmx75mmx75mm or 3”x3”x3”
3
25 1688 89 00 02 •
•
25 1482 89 07 00 • • • • • •
4
5
Plastic “Y” Piece D=60mm, d=50mm
Metal “Y” Piece D=75mm, d=50mm
25 1688 89 00 03 •
•
25 1482 80 08 00 • • • • • •
49
Plastic
Plastic
Plastic
Plastic
Plastic
Reducer
Reducer
Reducer
Reducer
Reducer
di=60mm, D=75mm
di=75mm, D=100mm
di=75mm, D=50mm
di=75mm, D=60mm
di=100mm, D=50mm
Operating Cable for 330 00 174
REQUIRES air regulating valve
25
25
25
25
25
1688
1226
1226
1226
1226
89
89
89
89
89
00
00
00
00
00
10
47
46
50
48
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
• •
•
• •
• •
22 1000 01 03 00 • • •
• •
330 00 174 • • •
330 00 175 • • •
• •
I
1
2
Air Regulating Valve 60mm
Air Regulating Valve 90mm
REQUIRES operating cable
3
4
5
50
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
Ducting
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
Plumbing
Brass Pump Fittings 3/4” NPT x 3/4” Barb
Brass Pump Fitting 3/4” NPT x 1” Barb
20 2900 60 10 02
20 2900 60 10 15
• •
• •
•
•
Bulk Head Fitting 3/4”
Bulk Head Fitting 3/4” to 1”
20 2900 60 10 10
20 2900 60 10 57
•
•
•
•
•
Bulk Head Fitting 3/4” x 90o
20 2900 60 10 37
•
•
•
I
1
2
3
4
5
51
Brass Reducer D= 18mm, d= 15mm
Brass Reducer D= 20mm, d= 18mm
I
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
Plumbing
20 1645 80 02 01
20 1645 89 00 06
• •
• •
•
•
One Way Check Valve D= 18mm, d= 18mm
254 00 070
254 00 073
254 00 074
• •
• •
• •
•
•
•
One Way Check Valve 20mm
254 00 072
•
•
•
Brass Water Thermostat D= 18mm, d= 18mm (70oC-75oC) 158oF-167oF
Brass Water Thermostat D= 20mm, d= 20mm (70oC-75oC) 158oF-167oF
330 00 123
330 00 124
•
•
•
•
•
•
1
2
3
4
5
52
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
Plumbing
Conversion Kit for Water Pump
22 1000 10 01 00
•
Clamp 16-25mm ID
Clamp 20-32mm ID
10 2064 01 60 25 • • • • • • • • •
10 2065 02 00 32 • • • • • • • • •
•
•
I
2
1
Pump Clamp 48mm
Rubber Ring for Large FMP
22 1000 50 10 00
20 1449 00 10 01
• •
•
1
2
1
2
3
4
5
53
Coolant Pump (700 L/hr) 12 volt
25 1815 25 01 00
25 1816 25 01 00
330 00 012
25 2009 25 00 00
Flowtronic Coolant Pump (5000 L/hr) 24 volt
25 1818 29 00 00
High Capacity Pump 12 volt (2280 L/hr)
High Capacity Pump 24 volt (2280 L/hr)
20 2900 60 01 39
20 2900 70 01 40
Flowtronic Coolant Pump 24 volt (6000 L/hr)
25 1818 27 00 00
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
Plumbing
•
•
•
•
I
1
•
2
3
4
•
•
•
•
5
54
•
90o Hose Bend 20mm x 0.29 mtr
90o Hose Bend 1.5” ID
20 2900 60 10 23
180o Coolant Hose 18mm, L = 2000mm
180o Coolant Hose 20mm, L = 2000mm
20 1690 81 00 01
25 1917 80 00 01
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
Plumbing
•
5560001
•
•
•
•
•
•
•
I
Brass Hose Connector d= 15mm
Steel Hose Connector (1:1 inch)
20
20
20
20
20
1533
1528
1534
1645
2900
88
88
88
89
60
00
00
00
00
10
03
03
01
07
22
• •
• •
• •
• •
•
1
•
•
•
•
•
2
3
4
Coolant Hose 1.5” 1mt piece
20 2900 60 10 39
•
5
55
Part Number
HYDRONIC M-II
Example of hook-up
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
Testers / Adapters / Special Tools
20 2900 70 50 28
I
All adapters used with Diagnostic Unit and Edith
Tester Adapter
Tester Adapter
Tester Adapter (Round)
Tester Adapter (Used with Diagnostic unit)
Tester Adapter (Square)
Tester Adapter (can be used with EDITH) 8pin to 6pin
Tester Adapter used with EDITH
Tester Adapter used with EDITH
Tester Adapter
Tester Adapter EDITH only
Tester Adapter
Tester Adapter (Park Smart)
20
20
20
20
20
20
22
22
22
22
25
25
Diagnostic Unit
Can be used with adapter cables for ISO __
20 2900 70 50 20 • • •
• • • •
• •
•
ISO - Adapter for computerized diagnostic (includes USB to serial adapter) 22 1541 89 00 00 • • •
Additional USB to Serial Adapter (For computers without serial port)
22 1543 89 00 00 • • •
• • • •
• • • •
• •
• •
•
•
2900
2900
2900
2900
2900
2900
1000
1000
1000
1000
2800
2786
70
70
70
70
70
70
31
31
31
30
70
70
50
50
50
50
50
50
86
63
66
69
10
00
31
28
30
36
44
46 • •
00 • •
00
00
00
•
04
01
•
•
•
•
•
°
•
•
•
•
•
•
1
2
3
4
Espar
5
Digi Diagnostic
Note:
56
20 2800 70 1002 • •
The latest version of software (EDITH) must be downloaded
from: http://www.espar.com/transfers/edith
**
*
°
• • •
•
= Not tested
= E-Guardian
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
Testers / Adapters / Special Tools
Brass Glow Plug Brush
5590002
•
• • • •
•
Fuel Line Cutter
5520003 • • •
• • • •
• • •
•
• • • •
1
• • • 2
1
Terminal Removal Tool 1.6mm
Terminal Removal Tool 2.8mm
•
2
206 00 205
206 00 215 • • •
I
1
2
Wire Crimper
5670003 • • •
• • • •
• • •
3
4
5
AIRTRONIC D2 Demo Kit 12 volt
20 2820 69 02 83
57
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
Fuel System
no
ic
graph
Black Plastic Fuel Line 2.0mm ID
White Plastic Fuel Line 1.5mm ID
White Plastic Fuel Line 2.0mm ID
Black Rubber Fuel Line 3.5mm ID
Black Rubber Fuel Line 5.0mm ID
890 31 125
890 31 118
890 31 117
360 75 300
360 75 350
Fuel Line Adapter 3.5mm to 5mm
25 1888 80 01 02
1
2
6
4
5
3
9
•
•
•
•
•
•
•
•
•
•
• • • • • • •
• • • • • • •
• • • • • • •
• • • • • • •
• • • • • • •
per mtr
per mtr
per mtr
per mtr
per mtr
•
7
8
10
1
2
3
4
5
Single Pick-up Pipe 2.0mm Universal
Single Pick-up Pipe 2.0mm (66 cm or 26”)
Double Pick-up Pipe 2.0mm (56 cm or 22”)
Double Pick-up Pipe 2.0mm (1/2” NPT)
20 mm Ring
Single Pick-up Pipe 4.0mm (61 cm or 24”) + Ring Fitting
Single Pick-up Pipe 4.0mm with Return
Fuel Pick-up pipe 2mm W/FTNG 24.5 inches
20 2900 20 20 10
20 2900 20 20 42
20 2900 20 20 57
20 2900 20 21 07
20 2900 20 20 58
20 2900 20 20 11
20 2900 20 20 12
5520001
20 2900 20 20 53
20 2900 20 20 59
20 2900 20 20 04
• • •
• •
Compression Fitting 1/4” NPT
Rubber Seal Ring for Fuel Pick-up Pipe
Compression FTNG 3/4” NPT
Compression FTNG 9/16” w/O-ring
Automotive Fuel Pick-up Assembly
20 2900 20 20 44
5520002
5520006
20 2900 20 20 26
20 2900 20 20 82
5520007
22 1000 20 11 00
•
•
•
•
•
•
•
•
•
•
•
•
•
•
58
• • • • •
• • • •
• • • •
•
•
•
•
•
1
5
2
3
•
4
4
5
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
6
9
•
• • • •
• • • •
• • • •
•
• • • •
• • • •
•
•
•
•
•
•
8
8
8
7
10
Clamp
Clamp
Clamp
Clamp
Clamp
Clamp
7mm (used with 360 75 300)
9mm (used with 360 75 300)
10mm (used with 360 75 350)
11mm (used with 360 75 350)
12mm (used with 360 31 070)
14mm
10
10
10
10
10
10
2068
2068
2068
2068
2068
2068
00
00
01
01
01
01
70
90
00
10
20
40
78
98
98
98
98
98
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
Fuel System
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
1
2
Fuel Filter
Fuel Screen
330 00 052
20 2900 20 20 64
•
•
1
2
I
1
2
Plastic Fuel Tank (10L or 2.6 gal - Blue)
Plastic Cap
22 1000 20 28 00 • • • • • • • •
22 1000 20 22 00 • • • • • • • •
•
•
3
4
Plastic Fuel Filter
Measuring cylinders 10 mm
Measuring cylinders 25 mm
25 1226 89 00 37 • • •
• • • •
•
5
•
552 0004
552 0005
59
Clamp 34mm for Fuel Metering Pump
FMP Holder for Noise Reduction (small pumps)
FMP Holder for Noise Reduction (large pumps)
152 00 144 • • • • •
22 1000 50 03 00 • • • • •
22 1000 50 07 00 • • • •
Fuel Metering Pump Holder
25 1156 20 00 11
Fuel Connector Nipple and Nut
20 2900 20 20 71
Plastic Fuel Filter (installed in front of fuel metering pump)
25 1156 20 00 09 • • •
FMP Bracket
20 2900 40 01 04 • •
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
Fuel System
•
•
•
•
•
I
1
•
2
3
4
• • • •
5
60
•
• •
•
Bango
Bango
Bango
Bango
fitting 8mm
fitting 10mm
fitting 14mm
washer 10mm
Fuel T-piece
Fuel T-piece
Fuel T-piece
Fuel T-piece
Fuel T-piece
d=4mm,
d=6mm,
d=6mm,
d=6mm,
d=6mm,
AIRTRONIC D5
D8LC
HYDRONIC 4/5
HYDRONIC 10 / M
HYDRONIC M-II
Part Number
AIRTRONIC D2
AIRTRONIC D4
B1LC compact
B3LC compact
Fuel System
25 1352 88 00 05
26310085
25 1373 88 03 00
32316014
D=8mm
D=6mm
D=8mm
D=10mm
D=12mm
262
262
262
262
262
31
31
31
31
31
155
150
151
152
153
•
•
•
•
•
•
•
•
•
•
•
•
• • • • • • •
• • • • • • •
• • • • • • •
• • • • • • •
•
•
•
•
I
244 31 060 • • • • • • • • •
244 31 061 • • • • • • • • •
•
•
1
2
Auxiliary fuel Pump 12 volt 2.5m suction
Auxiliary fuel Pump 24 volt 2.5m suction
Bango fitting 8mm (2 required)
Hollow bolt 8mm (2 required)
Copper seal 8mm (2 required)
25 1226 89 82 00 • • • • • • • • •
25 1226 89 83 00 • • • • • • • • •
25 1352 88 00 05
104 10 088
323 16 013
3
•
•
4
5
Pressure Reducer
22 1000 20 08 00 • • •
• • • •
• •
•
61
Fuel System Guide
This guide is to help in selecting which size fuel line, rubber hose and clamps are required for a specific heating system.
Refer to the Fuel System section of this manual for specific part numbers.
Cross-reference this information with the corresponding heater manual for maximum height and length specifications.
8
2
8
3
2
1
1
AIRTRONIC 2
AIRTRONIC 4
B1LC compact
B3LC compact
D/B5LC
5
LEGEND
1.
2.
3.
4.
5.
6.
7.
8.
6
1
1
7
5
FUEL
TANK
FUEL
TANK
6
5
5
6
6
3
Optional - and only if
length specifications are
adhed to
6
2
4
3
1
D8LC
HYDRONIC 10
Fuel Pipe Reducer
Clamp 9mm
Rubber Connector 3.5mm
White Plastic Fuel Line 2.0mm
Rubber Connector / Fuel Line 5.0mm
Clamp 11mm
Black Plastic Fuel Line 2.0mm
White Plastic Fuel Line 1.5mm
5
2
6
FUEL
TANK
1
3
2
4
HYDRONIC 4
HYDRONIC 5
2
5
HYDRONIC 16
HYDRONIC 24
HYDRONIC 30
HYDRONIC 35
62
3
2
FUEL
TANK
3
4
1
1
1
I
Ducting Rating Guide
General Tips on Heating Air Ducting and Component Ratings
A heater has the biggest heating air throughput when it can operate with the air blowing freely. Heating air ducting components reduce the throughput. To enable you to check whether or not the installation you plan reduces the air throughput to an inadmissable degree, we have calculated a heater rating for each heater and a component rating for each
heating air ducting component:
0 = no temperature increase
- = no component rating
The sum of component ratings for the heating air ducting components must not exceed the heater rating, otherwise the
outlet temperature will become too high and trigger the safety cutout switch. If the sum of the component ratings
exceeds the heater rating, it can be reduced by selecting a larger diameter for the air ducting parts.
Rule of Thumb:
Double the cross-section or two identical components running parallel = 1/4 of the rating.
Example:
50 diameter hose
A = 19.6 cm2, R rating 1.0
75 diameter hose
A = 44.2 cm2, R rating 0.25
The component rating of smooth welded pipes is only half that of flexible pipe
of equal diameter (e.g. double the pipe length).
Main-line Drawing for 1-duct and 2-duct Heating Air System
2-duct means:
1-duct means:
A heating duct leads to or from
heater. The component ratings
under “1-duct” are valid.
1-duct
2-duct
The heating air line branches into
two ducts after the heater. Up to
the branch the component ratings under “1-duct” are valid,
after the branch they fall under
“2-duct”. If an adjustable outlet is
used in the 2-duct heating system, one duct must be unclosable. Note: When determining
the sum of the component ratings, do not take the closable
duct into consideration.
Example of Heating Air Ducting for AIRTRONIC D2
Heater Rating = 6
Item
Designation
7
Protective grille
2
Connection piece 60mm dia.
3
Flex. pipe, 60mm dia. 0.3m long
0.3
4
Flex. pipe, 60mm dia, 1.0m long
1.0
5
Reduction hood 60mm straight
0
6
1 x 90o bends of flex. pipe
1.2
7
Swivel outlet
1.4
Total Component Rating
5.6
1
2
Component Rating
1
I
3
1.7
4
5
Rating sum = 5.6 and does not exceed the heater rating of 6. The installation is permissable.
63
Ducting Rating Guide for AIRTRONIC D2
Heater Rating 6 - applies with a 60mm dia. outlet hood.
Heater Rating 12 - applies with a 75mm dia. outlet hood
The sketch shows how the most important air ducting parts that can be used. They are not intended as examples of
installation.
I
1
2
3
4
5
64
1
2
3
3a
4
5
6
7
8
9
10
11
12
13
13a
14
15
16
17
18
19
20
21
22
23
24
25
26
Designation
Component Rating
(measurements in millimeters)
1-duct
2-duct
1.7
0.6
1
0.3
16
25
1
1.2
0
0
4.5
0.8
-
1
18
30
34
4.1
1.4
-
0
0.6
0
0.3
35
40
10
45
-
0
1
41
3
1
0.8
0.3
35
1
1.2
0.5
0.4
0.5
0.8
0
0
1
40
16
27
11
41
0.5
0.4
0.4
1.5
0.4
0.4
0
1
0.1
0
0
-
Heating air ducting with reduction hood 60 dia.
(heater rating 6)
Grille with
connecting socket, plastic
Flexible pipe, 60 dia. per m
90o pipe bend of flex. pip, 60 dia.
Protective grille
Reduction hood, 60 dia.
Spherical reduction hood, 60 dia.
90o pipe bend
T-piece
Outlet grill 60 dia. (rotatable)
Y-piece
Regulating valve 60x60x60 dia. with flap
Position “middle”
Position “right/left”
(heater rating 12)
Pipe bend, 75 dia.
90o pipe bend of flex. pipe, 75 dia.
T-piece 75x75x75 dia.
Grille, 75 dia.
Connecting socket, metal, 75 dia.
Outlet grill (rotatable)
Y-piece 75x75x75 dia.
Intake silencer, 75 dia.
Outlet grill with
Connecting socket, plastic, 75 dia.
Silencer, 75 dia.
Connector, 75 dia.
Ring, 60x75 dia.
See per No.
Air Ducting
Fig. No.
45
4
17
17.2
30
3
46
36
I
1
2
3
4
5
65
installation.
3
2
3
2
13
12
11
20
1
1
1
1a
9
7
8
1
13
12
11
6
4
3 2
3
2
10
15
16
28
14
17
3
1
22
19
26 13
3 2
30
29
21
24
24
5
18
23
16
25
21
22
27
I
31
21
2
1
20
3
4
5
66
16
32
24
1
26 3
11
2
3
16
26 3
16
22
Designation
Component Rating
1-duct
See per No.
Air Ducting
Fig. No.
2-duct
(heater rating 3)
(heater rating 10)
1
1a
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23*
24
25
26
27
28
29
30
31
32
Grille
Grille, 75 dia.
Intake silencer, 75 dia.
Branch piece 75x75x75 dia.
Outlet grill (rotatable) 75 dia.
Connector, 75 dia.
Outlet grill
Connector, 75 dia.
Ring, 75x90 dia.
Connector socket, 90 dia. with grille
Round outlet, 75 dia.
Grille, round, 90x100 dia.
Connector, 90 dia., with exhauster pos. 13
Regulating valve 90x90x90 dia.
Silencer, 90 dia.
Silencer, 100 dia.
Connector, 100 dia.
Reduction piece, 100 dia. - 75 dia.
75
1
1
1.4
1
0
2
-
90
1.4
0.8
-
75
0.2
0.2
0.3
90
0.3
0.4
0.5
-
1
1
27
16
18
4
30
34
40
0
1.3
0.6
1
0
-
3.3
0.1
0
1
1.4
0
5
1.4
2.4
0
0.6
3.3
-
-
41
1.8
0.5
0.5
-
0.3
0.5
0.5
2.1
0.5
0.3
0.4
0.5
-
45
11
17.2
17
46
36
1
27
30
34
12
11
11
18
1
45
17.2
-
0
1.4
1
1
0.1
-
-
0.5
0.5
41
3
3
46
45
47
*Pos. 23 - if used as adapter 90x100 dia., cut out the mesh.
67
I
1
2
3
4
5
Ducting Rating Guide for B1LC compact
installation.
I
1
2
3
4
5
68
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
Designation
Component Rating
1-duct
2-duct
See per No.
Air Ducting
Fig. No.
1.2
0.3
1
0.5
0.15
0
1.7
3
1
-
0.4
0
0.25
0.1
0
1.7*
*
0.3
0.15
0.85
0.25
0.1
0
0.15
0.15
16
25
1
1
18
31
32
35
40
10
44
1
1
25
16
10
-
0
1
41
2
1
0.7
0.3
0
0.7
2*
0.25
0.15
0.7
0
0
0.15
35
1
1
40
16
27
11
0
1
-
0
1
1.3
0.8
1
0.8
0.35
0
0
-
41
(heater rating 6)
Grille
Connecting socket, plastic
Protective grille
Reduction hood 60 dia.
Pipe bend, 60 dia.
T-piece, 60 dia.
Y-piece, 60 dia.
Connecting piece
Outlet grill
(heater rating 15)
Pipe bend, 75 dia.
Flexible pipe, 75 dia., per m
Grille, 75 dia.
Reducing piece, 75 dia. - 50 dia.
Silencer, 75 dia.
Connector, 75 dia.
43
47
1
1
10
25
31
3
46
*Component is in front of the 2-duct system. In the case of a combination of air-ducting parts - dia. 60 at the intake side
and dia. 75 at the exhauster side - the rating of the components at the exhauster side must be multiplied by 0.4. The
heating rating 6 applies.
69
I
1
2
3
4
5
Heater’s Rating
Ducting
& Kit Breakdown
Guide for B3LC
Left Side compact
installation.
I
1
2
3
4
5
70
Designation
Component Rating
1-duct
See per No.
Air Ducting
Fig. No.
2-duct
(heater rating 6)
(heater rating 13)
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
Grille
Grille, 75 dia.
Intake Silencer, 75 dia.
Connector, 75 dia.
Outlet grill
Connector, 75 dia.
Reduction piece, 75 ida. - 60 dia.
Grille, 60 dia.
Ring, 75x90 dia.
Round outlet, 75 dia.
Outlet grill (rotatable) 90.
Grille, round, 90x100 dia.*
Y-piece, 100x100x100 dia.
Connector, 90 dia.
Y-piece
Silencer, 90 dia.
Silencer, 100 dia.
Connector, 100 dia.
Connecting socket, 60 dia.
75
1
0.3
0.8
0.3
0.5
0
2.6
0.8
0.5
0.3
0.3
0.3
-
90
0.9
0.3
0.5
0.3
0.5
0.3
0.3
1
0.5
0
1.4
2.3
2.8
0
0.5
-
-
0
1
1
1
-
75
0.3
0
0.3
0.5
0.5
0.8
0.5
0.3
0.2
0
0.3
0.8
0
0
0.2
0.8
0.6
90
0.5
0
0
0.5
0.8
0.3
0.2
0
0
0
0
0.6
1
27
16
18
4
31
32
40
41
45
11
17.2
17
46
47
1
40
45
25
16
10
36
1
27
31
32
12
11
11
18
1
45
17.2
45
41
0.3
-
3
3
46
46
71
I
1
2
3
4
5
Ducting Rating Guide for AIRTRONIC 5
Heater Rating 10
installation.
1
21
1
21
22
20
19
19
18
18
14
8
1 2
3
1 5
4
4
10
11
3
7
9
6
1
2
15
12
6
17
16
13
1
5
7
6
I
1
5
6
13 1
5
23
24
1
2
3
4
5
72
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Designation
Component Rating
1-duct
2-duct
See per No.
Air Ducting
Fig. No.
Ducting Rating Guide for AIRTRONIC 5
0.5
0
0.5
0
0
0
1.0
0.25
0.6
1.5
0.25
3.25
3.25
0.5
0.25
0.5
0.25
0
0.25
0
0
0.3
0
0.3
0
1.0
1.0
0
0
0
16
26
1
1
18
27
1
1
3
31
46
3
46
11
11
45
40
45
0
1
2.75
-
1.0
1.5
0.5
1.25
0
-
41
(heater rating 10)
Grille
Bend, 90o of flexible pipe, 100 dia.
Grille, 90x100 dia.*
Connector piece, 90 dia.
Silencer, 90 dia.
Connector, 90 dia.
Silencer, 100 dia.
Connector, 100 dia.
Round outlet, 75 dia., closing
Connector, 90 dia.
Outlet grill
47
1
1
11
27
12
17.2
17
I
1
2
3
4
5
73
Ducting Rating Guide for D8LC
Heater Rating 8
installation.
4
4
7
3
18
17
15
2
14
4 3
4
2
5
2
6
13
7
3
8
1
9
10
11
4
I
1
2
3
4
5
74
10
12
16
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Designation
Component Rating
1-duct
2-duct
See per No.
Air Ducting
Fig. No.
Ducting Rating Guide for D8LC
0.1
1.0
0.25
18
1
0.5
0.18
1.8
1.8
1.1
3.25
0
2.4
1.0
0
-
0.15
0.1
0.1
0.1
0.25
1.1
0.25
1.4
0.55
1.1
1.1
0.1
0.15
1
26
16
16
3
46
11
18
41
1
27
11
45
51
1
1
11
27
12
(heater rating 8)
Grille, 100 dia.
Pipe bend, 90o, of flex. pipe, 100 dia.
Grille, painted, 100 dia.
Grille, nickel-plated, 100 dia.
Silencer, 100 dia.
Connector socket, 100 dia.
Outlet grill (rotatable), 100 dia.
Grille, 90x100 dia.*
Y-pipe 100x100x100 dia.
Flexible pipe 75 dia. per m
Pipe bend, 90o of flex. pipe, 75 dia.
Connector socket, 75 dia.
I
1
2
3
4
5
75
Espar Products, Inc.
(800) 387-4800
(905) 670-0960
(905) 670-0728 Fax
inquiries@espar.com
www.espar.com
Espar
Printed in Canada
Subject to change without notification

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