Atlas Copco ErgoPulse

Atlas Copco ErgoPulse
Tighten up your assembly lines
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Setting new standards
around the world
The complete ErgoPulse range of powerful tools is setting new standards in
productivity, ergonomics, accuracy and reliability in assembly lines around
the world.
EnhAnCEd
ProduCtivity
 High speed
 Short cycle times
 One-hand operation
 High power to weight
grEAt
rEliAbility
high
QuAlity
 Consistent torque
over time
 No springs
 No wear on key parts
 Low meanshift
 High precision
components
 Excellent durability
bEttEr
ErgonomiCs





No reaction forces
Low noise levels
Low weight
Lubrication free
Excellent balance
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Power ahead
of the competition
When you select ErgoPulse you are equipped with tools
that will generate rapid productivity gains. Unique technical solutions will help you meet – and even surpass – your
goals in reliability and accuracy.
Twin piston
pulse unit
High power and excellent durability
The pulse mechanism of the ErgoPulse shut-off tools is designed for maximum torque generation and energy transfer.
The unique camshaft, the guided pistons and the durable
rollers are immersed in oil, ensuring no wear and long
service life.
Inertia shutoff system
Reliable and fast
The unique inertia shut-off system allows the tool to tighten
at maximum speed and power until final torque is reached.
Twin
chamber
motor
Delivering high torque
The twin chamber vane motor is designed to generate high
torque at low speed – the best characteristics for fast
tightenings.
Trim
valves
Optimum performance on all types of joints
AutoTrim enables a two-stage tightening. AutoTrim automatically reduces the rundown speed avoiding torque scatter on
mixed joints. When the snug level is reached, full speed and
power ensures minimum tightening time.
(The result is fast tightenings and great torque consistency
on mixed joint conditions).
Max.
setting
Min.
setting
Max. free
speed
Reduced
free speed
Hard joint
(T. angle 30°)
Soft joint
(T. angle 300°)
With the StandardTrim valve the tool´s speed and power is
manually adjustable to fit a specific joint and is suitable for
extreme joint conditions, such as very hard or very soft joints.
Ensuring stable torque output
Consistent oil volume is critical to maintaining stable pulse
pressure in all pulse units. The oil compensation volume
allows the oil to expand and keep the oil volume stable, even
at very high cycle rates.
Diaphragms
Pulse
housing
Oil compensation
volume
Cold oil
Warm oil
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Select the right pulse
tool for your application
Monitoring tool
Shut-off tools
Non shut-off tools
ErgoPulse XS
The operator-controlled tool
ErgoPulse PT
ErgoPulse Pulsor
The error proofing pulse tool
The reliable workhorse
ErgoPulse PTS
The powerful tool
ErgoPulse PTX
The peak performer
Monitors key parameters such as torque
and angle. Alerts when
an error occurs.
Shuts off automatically when
set torque is reached.
The operator controls
the process.
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XS
thE oPErAtorControllEd tool
When the operator needs to control the process,
Atlas Copco’s non shut-off tool ErgoPulse XS is the ideal
choice. The tool is optimized to provide high torque, fast
and accurate tightenings as well as an extremely long
service life.
Torque range
2–400 nm
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PT
thE rEliAblE
WorKhorsE
When speed and weight is not
critical, this tool is well proven and
satisfies basic needs. Available in
StandardTrim version.
Torque range
PTS
5–125 nm
thE PoWErful
tool
The ErgoPulse PTS is the successor of PT. With a more powerful
motor, the job gets done faster.
Available in StandardTrim and
AutoTrim version.
Torque range
6–410 nm
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PTX
thE PEAK
PErformEr
The fastest, lightest and most powerful tool in the
ErgoPulse range. Available in StandardTrim and AutoTrim
version.
Torque range
2–450 nm
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Pulsor
thE Error Proofing
PulsE tool systEm
Pulsor’s monitoring system detects and signals an
alert if an error occurs.
 Well proven PTX pulse technology
 Durable, contact free monitoring
system
 Pulsor monitors all key parameters
Torque, angle, number of pulses, pulse frequency,
tightening time, rundown time, air pressure, etc.
 Pulsor has mechanical shut-off
– If the torque is wrong, the electronics will alert you.
– If the electronics break, the tool shuts down
mechanically.
– If no clamp force, the angle monitoring will
alert you.
 Pulsor has tool drift alarm
– Alarm will inform you when service is needed.
boost QuAlity, Cut Costs
Correct torque
every time
Pulsor monitors
the torque level
to ensure it is
correct.
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No wrong or
forgotten parts
Pulsor signals
“NOK” if the
wrong screw or
part is used.
No missed
screws
Pulsor counts
the screws and
signals “Batch
OK”.
Forget stripped
screws
Pulsor monitors
if the screw has
been tightened
correctly.
Eliminate premature shut-off
Lamps warn
operators if
they released
trigger too
early.
Result reported
Result can be
monitored via
Ethernet connection.
Service alarm
Indicates when
the set service
interval is
reached.
Tool drift alarm
Automatic moni
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The Pulsor system
The tool
The tools are an ergonomic high performance range of impulse nutrunners with monitoring and signal lights to provide
direct operator feedback.
Cables
Three versions of the resistant and strong electric tool cable
are available: straight, spiralized and spiraling.
Rapid Backup Unit
Pulsor’s functionality is unlocked with the RBU (Rapid Backup
Unit) key. This patented device gives you access to the functionality you need while providing a backup for the data you
have programmed yourself.
ToolsTalk Pulsor software
Easy setup and system monitoring.
Monitoring unit
The Pulsor Focus monitors everything from torque results
and rundown time to identification number and line pressure.
The re-sult can easily be sent to a network and stored on a
server. Results can also be transferred directly to a PC and
then analysed in a program such as Excel. This means that
you can easily fine-tune the process and ensure that every
tightening on every shift is perfect. And if they are not perfect, you can see the reason why.
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“ErgoPulse cuts assembly
time by half.”
Ruthmann, Germany
For more than 50 years, Ruthmann in
Hochmoor, Germany, has produced
truck-mounted platforms with a focus
on quality. For the assembly of the turntable – the connective link between
wheels and hoist – Ruthmann has
tested a number of assembly tools.
Pneumatic impact wrenches were too
noisy and inaccurate, electric impact
wrenches were faster but too big and
inaccurate. The electric tools were recently replaced with ErgoPulse tools,
one EP12PTS and one EP14PTS, that
perfectly meet the tolerance requirements.
more accurate, lightweight and quieter
EP tools without reaction force,” explains Thesing.
Each turntable is assembled with 40
to 80 joints that reach torques of up to
240 Nm. The investment in a new compressed air device to run the tools was
easily justified. By eliminating the need
to retorque with a torque wrench, spot
checks are now sufficient and assem­bly is made in half the time.
Industry foreman Johannes Thesing
was amazed by the advantages pro­
vided by the Ergo Pulse tools. “We are
impressed by the essen­tially faster,
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“Pulsor helped us save a considerable
amount of money.”
was just too slow due to the number of
tightenings required, explained Per-Olof.
At that time, Atlas Copco was looking
for a suitable application to test the
new Pulsor. The tool manufacturer had
worked with Scania for many years.
Scania, Sweden
At Scania, the Swedish maker of commercial vehicles, production technicians
were planning to install a new work­
station to remove a bottleneck at a cost
of over 100,000 euros. But by replacing
existing nutrunners with high-speed
Pulsor tools, it was concluded that output could be increased without purchasing the costly workstation.
Scania was more than satisfied with the
Pulsor nutrunners and placed orders for
a number of units: “They’re much faster,
so we’re saving an enormous amount
of time, and we still have full process
control over each and every screw.”
The operators are also happy with the
new tool: they are now less stressed
due to the tools’ high speed.
Per-Olof Byström, production technician, was responsible for rationalising
processes, simplifying routines and
saving time. “We had to increase production,” Per explains, “so we were
planning to build a second docking station at a cost of over 100,000 euros.”
“The Pulsor has proven to be a simple
solution to a problem that was going to
cost a considerable sum of money,”
Per-Olof concludes.
Scania’s existing solution gave them
the process control they needed, but it
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Use it right
The tool you choose for a given application and how you use it will make
a significant difference in the success
you achieve and the long­evity of the
tool.
Always make sure you identify the right
tool for the task at hand. For example, if
your operators need to control the process or the tightening, they will benefit
from XS, a non shut-off pulse tool.
If your operators need to speed up production with fast rundowns and short
tightening cycles, the ErgoPulse PTX
shut-off tool is the ideal choice.
Generally, consider the following rules:
 8–12 pulses is preferred to achieve
perfect tightening conditions
 At least 5 pulses and not more than
3 seconds tightening time
 Use good sockets and extensions,
preferably guided sockets
 For very hard joints, use the higher
end of the tools torque range. Select,
for example, an ErgoPulse Pulsor 8
M55 for a 50 Nm appli­ca­tion rather
than an ErgoPulse Pulsor 8 M70
 For very soft joints, use the lower
end of the tools torque range. Select,
for example, an ErgoPulse Pulsor 10
M90 for a 60 Nm application rather
an ErgoPulse Pulsor 8 M70
 Control the air pressure to get better
consistency. Use an air pressure
regulator
 Always check static torque if the conditions are changed
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Non shut-off tools | ErgoPulse XS
Bolt
size
mm
Model
Air on top models
EP5C HRF42
EP6C HRF42
EP8X HRF42
EP8X HRF10
Straight models
EP4C SR42
EP5C SR42
EP6C SR42
EP6XS SR42
EP6XS SR10
EP7XS SR42
EP7XS SR10
EP8XS SR42
EP8XS SR10
Pistol grip models
EP5C HR42
EP5XS HR42
EP5CS HR42
EP6C HR42
EP6XS HR42
EP6XS HR10
EP6PS HR42
EP6PS HR10
EP8PS HR10
EP7XS HR42
EP7XS HR10
EP8XS HRX42
EP8XS HRX10
EP10C HR13
EP10XS HR13
EP12XS HR13
EP14XS HR13
EP16XS HR20
EP20XS HR20
a
Square
drive
in
Torque rangea
Nm
ft lb
Free
speed
r/min
Weight
kg
lb
Length
mm
Air consumption
under load
CS
distance
mm
l/s
cfm
Rec.
hose
size
mm
Air
inlet Sound
thread levelb
in
dB(A)
Ordering No.
M5
M6
M8
M8
1/4c 5‑ 9
1/4c 9‑ 16
1/4c 18‑ 30
3/8 20‑ 35
4‑ 7
7‑ 12
13‑ 22
15‑ 26
4800
4800
9000
9000
1.1
1.2
1.2
1.2
2.4
2.6
2.6
2.6
201
226
184
184
25
25
25
25
6
6
6
6
13
13
13
13
8
8
8
8
1/4
1/4
1/4
1/4
70
70
70
77
8431 0260 23
8431 0260 30
8431 0360 97
8431 0360 89
M4
M5
M6
M6
M6
M8
M8
M8
M8-M10
1/4c
1/4c
1/4c
1/4c
3/8
1/4c
3/8
1/4c
3/8
1‑ 3
3‑ 6
6‑ 9
6‑ 14
7‑ 15
13‑ 21
15‑ 23
16‑ 29
22‑ 38
8200
10500
10500
8000
8000
10000
10000
8000
8000
0.8
0.9
1.0
0.7
0.7
0.7
0.7
0.9
0.9
1.8
2.0
2.2
1.5
1.5
1.5
1.5
2.0
2.0
255
238
263
219
221
219
221
242
244
19
20
20
22
22
22
22
24
24
2.5
5
5
8
8
8
8
9
9
5
10
10
17
17
17
17
19
19
6
8
8
8
8
8
8
8
8
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
70
75
75
75
75
75
75
78
78
8431 0350 02
8431 0261 14
8431 0261 22
8431 0372 27
8431 0372 25
8431 0372 15
8431 0372 05
8431 0369 30
8431 0369 20
M5
M5-M6
M5-M6
M6
M6
M6
M8
M8
M8-M10
M8
M8
M8
M8-M10
M10
M10
M12
M14
M16
M20
1/4c 5- 9
4‑ 7
1/4c 5- 12
4‑ 9
1/4c 8- 16
6‑ 12
1/4c 9- 16
7‑ 12
1/4c 9‑ 19
6‑ 14
3/8 10‑ 20
7‑ 15
d
d
‑ 28
‑ 21
1/4c
d
d
3/8
‑ 30
‑ 22
d
d
3/8
‑ 65
‑ 48
1/4c 17‑ 28
13‑ 21
3/8 20‑ 31
15‑ 23
1/4c 22‑ 40
16‑ 29
3/8 30‑ 52
22‑ 38
1/2 42‑ 70
31‑ 52
1/2 50‑ 70
37‑ 52
1/2 65‑110
48‑ 81
1/2 110‑160 81‑118
3/4 160‑240 118‑177
3/4 300‑400 221‑295
4800
8500
4800
4800
8000
8000
8000
8000
8000
9000
9000
7000
7000
7500
6000
4500
3500
2800
3700
1.0
0.8
1.0
1.1
0.8
0.8
0.8
0.8
1.0
0.8
0.8
1.0
1.0
2.0
1.3
1.6
2.4
3.3
5.1
2.2
1.8
2.2
2.4
1.8
1.8
1.8
1.8
2.2
1.8
1.8
2.2
2.2
4.4
2.9
3.5
5.3
7.3
11.2
225
165
225
250
150
152
148
150
158
150
152
172
174
163
168
178
188
205
240
22
21
22
22
22
22
21
21
23
22
22
23
23
27
26
29
34
37
43
6
9
6
6
8
8
9
9
9
8
8
9
9
7
11
12
14
15
16
13
19
13
13
17
17
19
19
19
17
17
19
19
15
23
25
30
32
34
8
8
8
8
8
8
10
10
10
8
8
10
10
8
10
10
13
13
13
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
3/8
3/8
3/8
70
75
70
70
75
75
74
74
80
75
75
80
80
79
78
79
79
81
80
8431 0260 15
8431 0372 30
8431 0260 17
8431 0262 13
8431 0372 23
8431 0372 20
8431 0368 22
8431 0368 21
8431 0368 24
8431 0372 10
8431 0372 00
8431 0369 16
8431 0369 09
8431 0365 01
8431 0369 40
8431 0371 00
8431 0371 50
8431 0371 55
8431 0371 60
2‑ 4
4‑ 8
8‑ 13
9‑ 19
10‑ 20
17‑ 28
20‑ 31
22‑ 40
30‑ 52
To be used as a guide only, final torque depends on type of joint, accessories used and air pressure.
b
When exhaust hose is used.
c
Female hexagon drive. Quick change chuck.
d
Torque is adjusted by regulating the air pressure.
SELECTED SERVICE KITS
The spare parts included in
the service kits cover a normal
overhaul of your tool. Always
have them available for a fast
and economical repair.
Main parts included:
• Vane kit
• O‑rings
• Motor bearings
• Circlips
• Gaskets
• Pins etc.
Model
EP5C/6C SR
EP10C HR
EP5XS
EP6/7XS HR
EP6/7XS SR
EP6PS HR
EP8PS HR
EP8XS HR
EP8XS SR
EP10XS HR
EP12XS HR
EP14XS HR
EP16XS HR
EP20XS HR
EP4PTX HR
EP5/6PTX HR
EP7PTX HR
EP8PTX HR
O-ring kit
pulse unit
Service kit
4210 2532 93
4250 2084 90
4250 2084 90
4250 2058 91
4250 2059 90
4250 2085 90
4250 2085 90
4250 2086 90
4250 2087 90
4250 2170 90
4250 2281 90
4250 2281 91
4250 2058 90
4250 2058 90
4250 2058 90
4250 2267 91
4081 0110 90
4081 0115 90
4081 0264 90
4081 0188 90
4081 0189 90
4081 0274 90
4081 0120 90
4081 0119 90
4081 0190 90
4081 0191 90
4081 0192 90
4081 0200 90
4081 0223 90
4081 0245 90
4081 0122 90
4081 0122 90
4081 0122 90
4081 0279 90
Model
EP9PTX HR
EP11PTX HR
EP13PTX HR
EP15PTX HR
EP19PTX HR
EP5/6PT HR
EP5/6PT SR
EP7/8PT HR
EP7/8PT SR
EP10PT HR
EP12PT HR
EP5/6PTS HR
EP7/8PTS HR
EP10PTS HR
EP12PTS HR
EP14PTS HR
EP18PTS HR
O-ring kit
pulse unit
Service kit
4250 2058 90
4250 2267 95
4250 2267 92
4250 2267 93
4250 2267 94
4250 2058 90
4250 2058 90
4250 2059 90
4250 2059 90
4250 2060 90
4250 2061 90
4250 2058 90
4250 2267 91
4250 2267 90
4250 2267 92
4250 2267 93
4250 2267 94
4081 0122 90
4081 0310 90
4081 0226 90
4081 0242 90
4081 0256 90
4081 0122 90
4081 0123 90
4081 0120 90
4081 0198 90
4081 0124 90
4081 0125 90
4081 0122 90
4081 0225 90
4081 0222 90
4081 0226 90
4081 0242 90
4081 0256 90
Oil filling kit (150 ml oil, syringe) 4081 0121 90
For complete information, see spare parts list.
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Shut-off tools | ErgoPulse PT, PTS
Model
Pistol grip models
Bolt
size
mm
Square
drive
in
Torque rangea
Nm
EP5PT HR42
EP5PT HR10
EP6PT HR42
EP6PT HR10
EP7PT HR42
EP7PT HR10
EP8PT HR42
EP8PT HR10
EP10PT HR13
EP12PT HR13
M6
M6
M6
M6
M8
M8
M8
M8
M10
M12
1/4b
3/8
1/4b
3/8
1/4b
3/8
1/4b
3/8
1/2
1/2
EP5PTS12 HR42-REd
EP5PTS14 HR10-REd
EP6PTS20 HR42-REd
EP6PTS22 HR10-REd
M5-M6
M5-M6
M6
M6
1/4b 6‑
3/8
8‑
1/4b 8‑
3/8 10‑
TRIM-RE
Pistol grip models
Pistol grip models. Balanced grip
EP7PTS30 HR42-REd M8
EP7PTS35 HR10-REd M8
EP8PTS40 HR42-REd M8
EP8PTS55 HR10-REd M8-M10
EP10PTS90 HR13-REd M10-M12
EP12PTS150 HR13-REd M12-M14
EP14PTS250 HR20-REd M12-M16
EP18PTS410 HR20-REd M16-M20
Pistol grip. Air on top models
1/4b
3/8
1/4b
3/8
1/2
1/2
3/4
3/4
EP7PTS35 HRF10-RE M8
3/8
EP8PTS55 HRF10-RE M8-M10 3/8
EP10PTS90 HRF13-RE M10-M12 1/2
AUTOTRIM
Pistol grip models
5‑ 10
6‑ 11
8‑ 14
9‑ 15
12‑ 23
13‑ 25
20‑ 35
22‑ 40
32‑ 70
62‑125
cfm
Air
inlet Sound
thread level
in
dB(A)
Ordering No.
2.1
2.1
2.2
2.2
2.9
2.9
3.0
3.0
4.0
5.3
205
200
205
200
175
177
175
177
192
201
21
21
21
21
26
26
26
26
29
34
6
6
6
6
7
7
8
8
10
12
13
13
13
13
15
15
17
17
21
25
8
8
8
8
8
8
8
8
10
10
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
74
74
74
74
77
77
77
77
81
81
8431 0368 05
8431 0368 04
8431 0368 23
8431 0368 16
8431 0368 36
8431 0368 30
8431 0367 94
8431 0367 85
8431 0367 66
8431 0368 40
12
14
20
22
4‑ 9
6‑ 10
6‑ 15
7‑ 16
5400c
5400c
7300c
7300c
1.0
1.0
1.0
1.0
2.2
2.2
2.2
2.2
196
191
196
191
21
21
21
21
6.5
6.5
7
7
14
14
15
15
8
8
8
8
1/4
1/4
1/4
1/4
74
74
74
74
8431 0374 05
8431 0374 00
8431 0374 15
8431 0374 20
16‑ 31
18‑ 35
22‑ 40
30‑ 55
50‑ 90
85‑150
125‑250
225‑410
12‑ 23
13‑ 26
16‑ 29
22‑ 40
37‑ 66
63‑110
92‑185
166‑302
5700c
5700c
7300c
7300c
5200c
4200c
4000c
3000c
1.4
1.4
1.4
1.4
1.8
2.5
3.3
4.3
3.0
3.0
3.0
3.0
4.0
5.5
7.2
9.5
175
176
175
176
193
201
216
202
26
26
26
26
29
34
37
42
8
8
9
9
11
13
20
22
17
17
19
19
23
27
42
46
10
10
10
10
10
13
13
13
1/4
1/4
1/4
1/4
1/4
3/8
3/8
3/8
77
77
77
77
83
83
82
85
8431 0374 35
8431 0374 40
8431 0374 55
8431 0374 60
8431 0374 80
8431 0374 90
8431 0374 95
8431 0374 98
5700c 1.4 3.0
7300c 1.4 3.0
5200c 1.8 4.0
176
176
193
31
31
34
8
9
11
17
19
23
10
10
10
1/4
1/4
1/4
77
77
81
8431 0374 41
8431 0374 61
8431 0374 81
6300e 1.0 2.2
6300e 1.0 2.2
196
191
21
21
7
7
15
15
8
8
1/4
1/4
74
74
8431 0374 16
8431 0374 21
5400e
5400e
6900e
6900e
4900e
4100e
3900e
2900e
3.0
3.0
3.0
3.0
4.0
5.5
7.2
9.5
175
176
175
176
193
201
216
202
26
26
26
26
29
34
37
42
8
8
9
9
11
13
20
22
17
17
19
19
23
27
42
46
10
10
10
10
10
13
13
13
1/4
1/4
1/4
1/4
1/4
3/8
3/8
3/8
77
77
77
77
83
83
82
85
8431 0374 37
8431 0374 42
8431 0374 57
8431 0374 62
8431 0374 82
8431 0374 92
8431 0374 97
8431 0374 99
5400e 1.4 3.0
6900e 1.4 3.0
4900e 1.8 4.0
176
176
193
31
31
34
8
9
11
17
19
23
10
10
10
1/4
1/4
1/4
77
77
81
8431 0374 43
8431 0374 63
8431 0374 83
18‑ 35 13‑ 26
30‑ 55 22‑ 40
50‑ 90 37‑ 66
EP7PTS30 HR42-ATd
EP7PTS35 HR10-ATd
EP8PTS40 HR42-ATd
EP8PTS55 HR10-ATd
EP10PTS90 HR13-ATd
EP12PTS150 HR13-ATd
EP14PTS250 HR20-ATd
EP18PTS410 HR20-ATd
M8
M8
M8
M8-10
M10-12
M12-14
M12-16
M16-20
1/4b
3/8
1/4b
3/8
1/2
1/2
3/4
3/4
3/8
3/8
1/2
lb
Rec.
hose
size
mm
0.95
0.95
1.0
1.0
1.3
1.3
1.4
1.4
1.8
2.4
1/4b 8‑ 20
3/8 10‑ 22
EP7PTS35 HRF10-AT M8
EP8PTS55 HRF10-AT M8-10
EP10PTS90 HRF13-AT M10-12
4‑
4‑
6‑
7‑
9‑
10‑
15‑
16‑
24‑
46‑
kg
CS
Length distance
mm
mm
l/s
5500c
5500c
6000c
6000c
4500c
4500c
6000c
6000c
4000c
3500c
M6
M6
Pistol grip. Air on top models
ft lb
Weight
7
8
10
11
17
18
26
29
51
92
EP6PTS20 HR42-AT
EP6PTS22 HR10-AT
Pistol grip models. Balanced grip
Free
speed
r/min
Air consumption
under load
16‑ 31
18‑ 35
22‑ 40
30‑ 55
50‑ 90
85‑150
125‑250
225‑410
6‑ 15
7‑ 16
12‑ 23
13‑ 26
16‑ 29
22‑ 40
37‑ 66
63‑110
92‑185
166‑332
18‑ 35 13‑ 26
30‑ 55 22‑ 40
50‑ 90 37‑ 66
1.4
1.4
1.4
1.4
1.8
2.5
3.3
4.3
To be used as a guide only, final torque depends on
type of joint, accessories used and air pressure.
b
Female hexagon drive. Quick change chuck.
c
With TRIM valve fully open.
d
Approximate maximum torque included in designation.
e
In full speed mode.
a
ErgoPulse_US_PRINT.pdf 15
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ErgoPulse_080225_SLAB.indd 15
08-03-14 13.20.28
Shut-off tools | ErgoPulse PTX
Model
Bolt
size
mm
Square
drive
in
Trim Straight models (RE-signal)
EP3PTX5 SR42-RE
EP4PTX9 SR42-RE
EP4PTX9 SR10-RE
EP5PTX14 SR42-RE
EP5PTX15 SR10-RE
EP6PTX18 SR42-RE
EP6PTX19 SR10-RE
EP7PTX28 SR42-RE
EP7PTX31 SR10-RE
EP8PTX38 SR42-RE
EP8PTX45 SR10-RE
M4-M5
M5
M5
M6
M6
M6
M6
M6-M8
M6-M8
M8
M8
Torque rangea
Nm
2447991017182224-
ft lb
Length
mm
0.73
0.9
0.9
0.9
0.9
0.9
0.9
1.2
1.2
1.2
1.2
1.6
2.0
2.0
2.0
2.0
2.0
2.0
2.5
2.5
2.5
2.5
202
207
207
207
207
207
207
235
235
235
235
21
21
21
21
21
21
21
25
25
25
25
EP3PTX5 HR42-RE
M4-M5 1/4
2- 5 1.6- 4
EP4PTX9 HR42-RE
M5
1/4b
4- 9
3- 7
EP4PTX9 HR10-RE
M5
3/8
4- 9
3- 7
EP5PTX17 HR42-RE M6
1/4b
7‑ 17
5‑ 13
EP5PTX19 HR10-RE M6
3/8
8‑ 19
6‑ 14
EP6PTX28 HR42-RE M6-M8 1/4b 15‑ 28
11‑ 21
EP6PTX32 HR10-RE M6-M8 3/8 16‑ 32
12‑ 23
EP7PTX55 HR10-RE M8-M10 3/8 30‑ 55
22‑ 40
EP8PTX70 HR10-RE M10
3/8 40‑ 70
29‑ 51
EP9PTX80 HR13-RE M10
1/2 50‑ 80
37‑ 59
EP11PTX120 HR13-RE M12
1/2 70- 110
51- 88
EP13PTX150 HR13-RE M12-M14 1/2 85- 150
63-110
EP15PTX250 HR20-RE M12-M16 3/4 125- 250
92-184
EP19PTX450 HR20-RE M16-M20 3/4 225- 450 166-332
5000c
3400d
3400d
7000d
7000d
8500d
8500d
7200d
6900d
5200d
5100d
5300d
4300d
3300d
0.77
0.9
0.9
0.9
0.9
0.9
0.9
1.2
1.2
1.5
1.7
2.3
3.1
4.2
1.7
1.9
1.9
1.9
1.9
1.9
1.9
2.5
2.5
3.3
3.8
5.1
6.8
9.2
154
164
164
164
164
164
164
176
176
188
196
197
216
221
21
22
22
22
22
22
22
25
25
29
29
33.5
36.5
44
EP3PTX5 SR42-AT
EP4PTX9 SR42-AT
EP4PTX9 SR10-AT
EP5PTX14 SR42-AT
EP5PTX15 SR10-AT
EP6PTX18 SR42-AT
EP6PTX19 SR10-AT
EP7PTX28 SR42-AT
EP7PTX31 SR10-AT
EP8PTX38 SR42-AT
EP8PTX45 SR10-AT
M4-M5
M5
M5
M6
M6
M6
M6
M6-M8
M6-M8
M8
M8
4
7
7
10
11
13
14
21
23
28
33
4500c
3300c
3300c
4800c
4800c
6700c
6700c
4300c
4300c
5900c
5900c
0.79
0.9
0.9
0.9
0.9
0.9
0.9
1.2
1.2
1.2
1.2
1.7
2.0
2.0
2.0
2.0
2.0
2.0
2.5
2.5
2.5
2.5
262
267
267
267
267
267
267
295
295
295
295
21
21
21
21
21
21
21
25
25
25
25
EP3PTX5 HR42-AT
EP4PTX9 HR42-AT
EP4PTX9 HR10-AT
EP5PTX17 HR42-AT
EP5PTX19 HR10-AT
EP6PTX28 HR42-AT
EP6PTX32 HR10-AT
EP7PTX55 HR10-AT
EP8PTX70 HR10-AT
EP9PTX80 HR13-AT
EP11PTX120 HR13-AT
EP13PTX150 HR13-AT
EP15PTX250 HR20-AT
EP19PTX450 HR20-AT
M4-M5 1/4
2- 5 1.6- 4
M5
1/4b
4- 9
3- 7
M5
3/8
4- 9
3- 7
M6
1/4b
7‑ 17
5‑ 13
M6
3/8
8‑ 19
6‑ 14
M6-M8 1/4b 15‑ 28
11‑ 21
M6-M8 3/8 16‑ 32
12‑ 23
M8-M10 3/8 30‑ 55
22‑ 40
M10
3/8 40‑ 70
29‑ 51
M10
1/2 50‑ 80
37‑ 59
M12
1/2 70- 110
51- 88
M12-M14 1/2 85- 150
63-110
M12-M16 3/4 125- 250
92-184
M16-M20 3/4 225- 450 166-332
4500c
3300c
3300c
5400c
5400c
8500c
8500c
6900c
6900c
5100c
5100c
5300c
4200c
3300c
0.80
0.9
0.9
0.9
0.9
0.9
0.9
1.2
1.2
1.5
1.7
2.3
3.1
4.2
1.8
2.0
2.0
2.0
2.0
2.0
2.0
2.5
2.5
3.4
3.8
5.0
6.8
9.2
154
164
164
164
164
164
164
176
176
188
196
197
216
221
21
22
22
22
22
22
22
25
25
29
29
33.5
36.5
44
1/4
1/4b
3/8
1/4b
3/8
1/4b
3/8
1/4b
3/8
1/4b
3/8
AutoTrim Pistol grip (RE-signal)
2447991017182224-
5
9
9
14
15
18
19
28
31
38
45
To be used as a guide only, final torque depends on
type of joint, accessories used and air pressure.
a
1.6-
3-
3-
5-
7-
7-
7-
13-
13-
16-
18-
lb
4500c
3400d
3400d
5300d
5300d
6800d
6800d
4300d
4300d
5500d
5500d
AutoTrim Straight models (RE-signal)
5
9
9
14
15
18
19
28
31
38
45
Weight
kg
Air con- Rec.
sumption hose
CS
distance under load size
mm
l/s
cfm mm
4
7
7
10
11
13
14
21
23
28
33
Trim-RE Pistol grip (RE-signal)
1/4
1/4b
3/8
1/4b
3/8
1/4b
3/8
1/4b
3/8
1/4b
3/8
Free
speed
r/min
1.6-
3-
3-
5-
7-
7-
7-
13-
13-
16-
18-
b
c
Female hexagon drive. Quick change chuck.
In full speed mode.
Air
inlet Sound
thread level
in
dB(A)
Ordering No.
4
4
4
7
7
7
7
8
8
9
9
13
13
13
15
15
15
15
17
17
19
19
8
8
8
8
8
8
8
10
10
10
10
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
76
74
74
74
74
74
74
78
78
78
78
8431 0376 01
8431 0376 00
8431 0376 04
8431 0376 10
8431 0376 14
8431 0376 20
8431 0376 24
8431 0376 30
8431 0376 34
8431 0376 44
8431 0376 40
4
4
4
7
7
7
7
9
9
11
12
15
21
23
13
13
13
15
15
15
15
19
19
23
25
32
45
49
8
8
8
8
8
8
8
10
10
10
10
13
13
13
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
3/8
3/8
3/8
76
75
75
80
80
81
81
81
81
82
83
86
86
90
8431 0375 51
8431 0375 50
8431 0375 54
8431 0375 00
8431 0375 04
8431 0375 10
8431 0375 20
8431 0375 30
8431 0375 60
8431 0375 40
8431 0376 50
8431 0376 60
8431 0376 70
8431 0376 80
4
4
4
7
7
7
7
7
7
9
9
13
13
13
15
15
15
15
15
15
19
19
8
8
8
8
8
8
8
10
10
10
10
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
76
74
74
74
74
74
74
78
78
78
78
8431 0376 03
8431 0376 02
8431 0376 06
8431 0376 12
8431 0376 16
8431 0376 22
8431 0376 26
8431 0376 32
8431 0376 36
8431 0376 46
8431 0376 42
4
4
4
7
7
7
7
9
9
11
12
15
21
23
13
13
13
15
15
15
15
19
19
23
25
32
45
49
8
8
8
8
8
8
8
10
10
10
10
13
13
13
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
3/8
3/8
3/8
76
75
75
80
80
81
81
81
81
82
83
86
86
90
8431 0375 53
8431 0375 52
8431 0375 56
8431 0375 02
8431 0375 06
8431 0375 12
8431 0375 22
8431 0375 32
8431 0375 62
8431 0375 42
8431 0376 52
8431 0376 62
8431 0376 72
8431 0376 82
d
With TRIM valve fully open.
AUTOTRIM valves for ErgoPulse PTS/PTX-RE
Model
Ordering No.
EP5/6PTS/PTX
EP7/8PTS/PTX
EP10PTS/9PTX/11PTX
EP12PTS
EP14PTS/13PTX
EP15PTX
EP18PTS
EP19PTX
4250 1878 90
4250 1878 91
4250 1878 92
4250 1878 93
4250 1878 94
4250 2675 92
4250 1878 95
4250 2675 91
ErgoPulse_US_PRINT.pdf 16
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ErgoPulse_080225_SLAB.indd 16
08-03-14 13.20.29
ErgoPulse accessories
Guided extensions
Available for
ErgoPulse models
Diameter
Square of outgoing
drive
spindle Length
in
mm
mm
6-8XS and
5-8PT/PTS/PTX
3/8
3/8
3/8
3/8
3/8
10C and
1/2
10-12XS
1/2
1/2
1/2
1/2
14XS, 9-13PTX and 1/2
10-12PT/PTS
1/2
1/2
1/2
1/2
16XS/20XS,
3/4
14PTS/18PTS and 3/4
15PTX/19PTX
3/4
3/4
3/4
13
13
13
13
13
16
16
16
16
16
18
18
18
18
18
25
25
25
25
25
100
150
200
250
300
100
150
200
250
300
100
150
200
250
300
100
150
200
250
300
Marking
Ordering No.
EP10-13-100
EP10-13-150
EP10-13-200
EP10-13-250
EP10-13-300
EP13-16-100
EP13-16-150
EP13-16-200
EP13-16-250
EP13-16-300
EP13-18-100
EP13-18-150
EP13-18-200
EP13-18-250
EP13-18-300
EP20-25-100
EP20-25-150
EP20-25-200
EP20-25-250
EP20-25-300
4023 3600 00
4023 3601 00
4023 3611 00
4023 3612 00
4023 3613 00
4023 3602 00
4023 3603 00
4023 3604 00
4023 3614 00
4023 3615 00
4023 3605 00
4023 3606 00
4023 3607 00
4023 3616 00
4023 3617 00
4023 3608 00
4023 3609 00
4023 3610 00
4023 3618 00
4023 3619 00
GUIDED SOCKETS AND EXTENSIONS
Specially designed for ErgoPulse nutrunners, Atlas
Copco guided sockets and extensions provide deep
engagement over the anvil bringing tool and attachment
together as ”one unit”. They give quality, ergonomic and
cost saving benefits.
l
l
l
l
l
Improved torque transfer.
Improved accuracy.
Reduced vibration and noise levels.
Reduced operator fatigue.
Extends tool and attachment life.
Guided sockets
Available for
ErgoPulse models
Metric sockets
6-8XS and
5-8PT/PTS/PTX
Square
drive
in
Width
Diameter
across of outgoing
flats
spindle
mm/in
mm
Marking
Ordering No.
3/8
3/8
3/8
3/8
3/8
3/8
1/2
1/2
1/2
1/2
1/2
1/2
3/4
3/4
3/4
10
13
16
17
18
19
13
16
17
18
19
24
18
24
30
13
13
13
13
13
13
18
18
18
18
18
18
25
25
25
EP10-13
EP13-13
EP16-13
EP17-13
EP18-13
EP19-13
EP13-18
EP16-18
EP17-18
EP18-18
EP19-18
EP24-18
EP18-25
EP24-25
EP30-25
4026 4210 00
4026 4213 00
4026 4216 00
4026 4217 00
4026 4218 00
4026 4219 00
4026 4313 00
4026 4316 00
4026 4317 00
4026 4318 00
4026 4319 00
4026 4324 00
4026 4418 00
4026 4424 00
4026 4430 00
3/8
3/8
3/8
3/8
7/16
1/2
9/16
3/4
13
13
13
13
EP7/16-13
EP1/2-13
EP9/16-13
EP3/4-13
4026 4211 00
4026 4212 00
4026 4214 00
4026 4219 00
14XS, 9-13PTX and
10-12PT/PTS
1/2
1/2
1/2
1/2
1/2
9/16
3/4
15/16
18
18
18
18
EP1/2-18
EP9/16-18
EP3/4-18
EP15/16-18
4026 4312 00
4026 4314 00
4026 4319 00
4026 4323 00
16XS/20XS,
14PTS/18PTS and
15PTX/19PTX
3/4
3/4
3/4
3/4
15/16
11/8
25
25
25
EP3/4-25
4026 4419 00
EP15/16-25 4026 4423 00
EP11/8-25 4026 4429 00
14XS, 9-13PTX and
10-12PT/PTS
16XS/20XS,
14PTS/18PTS and
15PTX/19PTX
UNC/UNF-sockets
6-8XS and
5-8PT/PTS/PTX
Guided quick change chuck for power tools
Available for
ErgoPulse models
Diameter
Square Female of outgoing
drive
hex
spindle
in
in
mm
Marking
Ordering No.
6-8XS and
5-8PT/PTS/PTX
3/8
3/8
1/4
7/16
13
13
EP3/8-1/4-13 4026 4501 00
EP3/8-7/16-13 4026 4502 00
14XS, 9-13PTX
and 10-12PT/PTS
1/2
7/16
18
EP1/2-7/16-18 4026 4503 00
OPTIONAL ACCESSORIES
Pistol grip models
EP6/7XS HR
EP8XS HRX
EP10XS HR
EP12XS HR
EP14XS HR
EP16XS HR
EP20XS HR
EP4/5/6PTX HR
EP7/8PTX HR
EP9PTX HR
EP13PTX HR
EP15PTX HR
EP19PTX HR
EP5/6PT/PTS HR
EP7/8PT/PTS HR
EP10PT/PTS HR
EP12PT/PTS HR
EP14PTS HR
EP18PTS HR
Protective
cover
4250 2089 00
4250 1895 00
4250 1784 00
4250 2459 00
4250 2160 00
4250 2282 00
4250 2288 00
4250 2465 00
4250 2466 00
4250 2467 00
4250 2718 00
4250 2674 00
4250 2719 00
4250 2393 00
4250 1784 00
4250 1743 00
4250 1858 00
4250 2228 00
4250 2319 00
Support
handle
4250 2396 91
Included
4250 2396 81
4250 2396 83
4250 2396 82
4250 2396 91
4250 2396 90
For complete information, see spare parts list.
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Monitoring tools | Pulsor
a
Model
Bolt
size
mm
EPP6 M9 HR42
EPP6 M9 HR10
EPP6 M17 HR42
EPP6 M19 HR10
EPP6 M28 HR42
EPP6 M32 HR10
EPP8 M42 HR10
EPP8 M55 HR10
EPP8 M70 HR10
EPP10 M90 HR13
EPP11 M110 HR13
M5
M5
M6
M6
M6-M8
M6-M8
M8
M8-M10
M10
M10
M12
Square
drive
in
Torque range
Nm
1/4a
3/8
1/4a
3/8
1/4a
3/8
3/8
3/8
3/8
1/2
1/2
5-9
5-9
10-17
10-19
15-28
16-32
20-42
30-55
40-70
50-90
70-110
ft lb
Free
speed
r/min
Weight
kg
lb
Length
mm
4-7
4-7
7-13
7-14
11-21
12-24
15-31
22-40
29-52
37-66
51-88
3300
3300
3500
3500
8500
8500
6900
6900
6900
4900
5100
1.3
1.3
1.3
1.3
1.3
1.3
1.5
1.5
1.5
2.0
2.1
2.8
2.8
2.8
2.8
2.8
2.8
3.4
3.4
3.4
4.5
4.6
170
170
170
170
170
170
182
182
182
194
202
Air consumption Rec.
CS
under load hose
distance
size
mm
l/s
cfm mm
23
23
23
23
23
23
26
26
26
30
30
4
4
6
6
7
7
9
9
9
11
12
9
9
13
13
15
15
19
19
19
23
25
8
8
8
8
8
8
10
10
10
10
13
Air
inlet Sound
thread level
in
dB(A)
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
1/4
75
75
80
80
82
82
80
80
81
83
83
Ordering No.
8431 0378 01
8431 0378 02
8431 0378 04
8431 0378 06
8431 0378 08
8431 0378 10
8431 0378 18
8431 0378 20
8431 0378 25
8431 0378 30
8431 0378 35
Female hexagon drive. Quick change chuck.
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Pulsor accessories
Controller software
Pulsor’s functionality is unlocked with the RBU (Rapid Backup Unit) key. This paten­
ted device gives you access to the functionality you need while providing a backup
for the data you have programmed yourself. There are two levels of functionality:
silver and bronze.
Function
Silver
Bronze
Number of results in the result database
Reference Setup
Tool Lock Box
Network/TCP/IP
I/O-bus (CAM-cabel)
Click wrench
ToolsNet
Number of Psets
Number of jobs
Statistics
Number of events
Barcode reader
Tool drift alarm
SPC alarm
4000
Yes
Yes
Yes
Yes
Yes
Yes
8
8
Yes
500
Yes
Yes
Yes
4000
Yes
Yes
Yes
Yes
Yes
No
2
0
No
100
No
No
No
Pulsor System
RBU Bronze
Controller accessories
Tool
Pulsor Focus
Tool cable
RBU
ToolsTalk
Model
Needed components to install and run the Pulsor,
excluding air installation.
Tool Lock Box (incl cable)
Extension box
Rotary selector
I/O Expander
RE-Alarm
Operator panel basic
Operator panel advanced
RBU Silver
Ordering No.
8433 0606 17
8433 0606 18
8433 0606 15
8433 0564 38
8433 0560 03
8433 0565 10
8433 0565 00
Tool accessories
Model
Ordering No.
Pulsor Focus
Pulsor Focus
8433 6700 05
Pulsor Focus - DN
8433 6740 05
Pulsor Focus - PB
8433 6742 05
Pulsor Focus Ethernet IP
8433 6749 05
Pulsor tool cable
5 m straight
4250 2533 05
12 m straight
4250 2533 12
5 m spiral cable
4250 2533 06
12 m spiral cable
4250 2533 13
3 m spiralized
4250 2533 53
5 m spiralized
4250 2533 55
7 m spiralized
4250 2533 57
RBU
Silver
8433 6015 20
Bronze
8433 6010 10
Software – ToolsTalk Pulsor
1-user license
8092 1171 01
5-user license
8092 1171 05
10-user license
8092 1171 10
Plant license
8092 1171 99
Pulsor manuals
English
9836 2463 01
German
9836 2463 04
French
9836 2463 03
Japanese
9836 2463 95
Accessory cables
I/O bus cable 3 m
4222 0470 03
I/O bus cable 10 m
4222 0470 10
I/O termination plug
4222 0443 00
Protective cover
EPP6
4250 2588 00
EPP8
4250 2588 01
EPP10
4250 2588 02
EPP11
4250 2588 03
Suspension yoke
EPP6
4250 2563 80
EPP8
4250 2563 81
EPP10
4250 2563 82
EPP11
4250 2563 83
Pulsor Focus
Pulsor tool cable
Spiral cable
Extension unit
Tool Lock Box
ToolsTalk cable is included with ToolsTalk.
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9833 1810 21
Strokirk-Landströms 2008:1
We are committed to your
superior productivity
www.atlascopco.com
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