AEGIS® HPCV high performance ball valve series

Transcription

Features of Aegis® HPCV Series Ball Valves
Aegis® HPCV Series high integrity ball valves feature the most advanced technology available for
isolating and controlling industries’ most hazardous process liquids and gasses. Engineered to exceed
industry’s pertinent standards and Method 21 requirements of the Clean Air Act, the HPCV valves
incorporate design and sealing technologies that are essential in assuring reliable long term performance
and environmental protection. Our in-depth knowledge of materials and industrial processes allows us
to advise our customers on the selection of the most appropriate valve for their applications.
Sizes:
1/2” – 10” ANSI 150#, 300# and 600# flanged style.
Larger sizes available on request.
Design Standards:
ASME B 16.34, ASME B 16.5, ASME B 16.10, API 607, API 598, BS 6755
Part 2, MSS SP-54, MSS SP-55 MSS SP-61and Chlorine Institute Pamphlet #6.
Flange to Flange
Dimensions:
Conform to ASME B 16.10 allowing the direct replacement of ball valves, plug
valves and gate valves. Aegis’s innovative GV Series features ASME 300#
flanged globe valve dimensions allowing direct replacement.
High Integrity:
Engineered to control fugitive emissions, the HPCV series valve features a
welded body/bonnet connection and a dynamically loaded mechanical shaft sealing
system that energizes a double set of PTFE Chevron style packing with a
strategically placed lantern ring. Bolted body/bonnet connections are also available.
Zero Leakage
Performance:
Each individual valve is tested for absolute bubble shutoff and zero stem leakage
in accordance with ASME B 16.34 and API 598 specifications.
One Piece Body
Design:
The HPCV series valve is engineered to eliminate fugitive emissions associated
with mis-aligned piping, vibration and temperature cycling. Our certified high
quality industrial grade castings and forgings exceed the minimum wall thickness
requirements specified within ASME B 16.34.
Blowout Proof Stem:
The one piece internally mounted blow out proof design is intrinsically safe.
It features a perfectly straight profile and has a polished finish to ensure the
integrity of the packing.
ISO Mounting
Flange:
An intregrally cast ISO mounting flange allows for inexpensive automation.
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Fire Safe:
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Tested in accordance with API 607 and BS 6755, the strategically placed tertiary
graphite seals provide a secure fire safe design.
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Features of Aegis® HPCV Series Ball Valves (continued)
Chlorine Prepared:
All HPCV chlorine service valves are cleaned, tested, dried and packaged in
accordance with the Chlorine Institute Pamphlet #6 specifications.
Bi-Directional and
Uni-Directional
Pressure relief associated with the entrapment of liquefied compressible gases is
achieved through either self relieving seats or a relief hole drilled in the face of
the upstream side of the ball. Uni-directional valves have a flow direction arrow
attached to the body.
Design:
Temperature Ratings: -150°F to 500°F depending on the materials selected.
Lockout Device:
Designed to meet OSHA and Plant Safety lockout requirements.
Traceability:
Each valve is assigned an individual serial numbered stainless steel tag after
successfully completing all testing requirements. This unique serial number
ensures total traceability for the life of the valve.
Positive Material
Identification:
A PMI process is performed on all critical components. Each component is
stamped allowing complete identification.
Mill/Test
Certificates:
Mill/Test certificates are available for each valve allowing total traceability of
all components. The document reports all testing results and also
identifies all materials of construction.
External Corrosion
Protection:
All carbon steel body valves are protected by a 3 part highly corrosion
resistant epoxy paint.
Paraflon Seat
Technology:
Aegis’ fully fluorinated molecular enhanced PTFE polymer is engineered to
significantly improve valve performance by offering enhanced physical properties,
improved temperature ratings and resistance to the effects of permeation.
Quality
Assurance:
Aegis' HPCV series valves are engineered and manufactured under company
committed quality assurance processes that have been audited and approved by
ISO 9001, PED (Pressure Equipment Directive) and TUV. All valves are
manufactured utilizing modern computer-aided production methods guaranteeing
AEGIS
the control of
the manufacturing process andAEGIS
the reduction of rework.
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HPCV / MC Series Dimensional Data and Weight
tolerance
+0 / -.01
c11
d10
SIZE
øE
øF
øG
øH
L
øM
N
O
P
Q
øR
S
Z
X
3/
4
62
50
M6
35
17
M5
5
12
15
8
12
2
1 11/2 2 21/2 3
62
50
M6
35
17
M5
5
12
15
8
14
2
62
50
M6
35
17
M5
5
12
15
8
14
2
Dimensional Data / Inches
85
70
M8
55
23
M6
5
18
21
12
20
2
85
70
M8
55
23
M6
5
18
21
12
20
2
85
70
M8
55
31
M6
6
25
29
16
29
2
4
8 ” and 10 ”
120
102
M10
70
31
M10
6
25
29
20
29
2
5
125
102
M10
70
31
M10
6
25
29
20
29
2
6
125
102
M10
70
31
M10
6
25
29
20
29
2
8
10
175
140
M18
100
65
175
140
M18
100
65
14
45
6
24
52
14
45
6
24
52
Dimensions in MM.
*
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Weight lbs.
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* ASME 300 lb. globe valve replacement.
HPCV / MC Series Cv and Torque Data
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HPCV Series Bill of Materials
HPCV series valves fulfill the Chlorine Institute Pamphlet #6 material requirements for
Service Classes 1 through 6. Other materials are available upon request.
Valve Body Ratings
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Ratings: Based on the information contained in
ASME B16.34 and Annex F of B16.34.
HPCV Series Ball Valve Ordering Information
SIZE
1/2”
3/4”
1”
1 1/2”
2”
3”
4”
6”
8”
10”
PRODUCT
V1-HPCV/150-MC
V2-HPCV/300-MC
V3-HPCV/600-MC
V4-HPCV/GV-300-MC
BALL
K1-Hastelloy C 276
K2-Hastelloy C22
K3-Hastelloy C4
K4-Monel
K5-Duplex Stainless
K6-316 Stainless
K7-Nickel 200
K8-Other
BODY / INSERT
B1-A350 LF2 Carbon Steel (-50°F)
B2-A350 LF3 Carbon Steel (-150°F)
B3-A216 WCB Carbon Steel (-20°F)
B4-A352 LCB Carbon Steel (-50°F)
B5-A351 CF8M Stainless Steel
B6-A351 CN7M Alloy 20
B7-A494 M35-1 Monel
B8-A494 CW-2M Hastelloy C276
B9-Duplex Stainless
B10-A494 CZ-100 Nickel 200
B11-Other
STEM
M1-Hastelloy C276
M2-Hastelloy C22
M3-Hastelloy C4
M4-Monel 500
M6-Inconel 600
M7-316 Stainless
M8-Duplex Stainless
M9-Other
SEATS
S1-Paraflon®
S2-PTFE
S3-RPTFE
S4-PEEK
S5-UHMPE
S6-Metal
S7-Other
CLEANING/PREP
CL-Chlorine
CX-Peroxide
CO-Oxygen
OPERATOR
B-Bare Shaft
H-Lever Handle
G-Manual GearAEGIS
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Acting
Actuator
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FC-Fail Closed Actuator
FO-Fail Open Actuator
PACKING
P1-PTFE
P2-Graphoil
P3-Other
ACCESSORIES
PS-Proximity Switch
MS-Micro Switch
PP-Pneumatic
AEGIS Positioner
EP-Electro
Pneumatic Positioner
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PR-Pressure Regulator
SV-Solenoid Valve
Aegis and Paraflon are registered trademarks of Aegis Flow Technologies L.L.C.
printed 1104
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AEGIS® HPCV high performance ball valve series

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