196-286m - Great Plains Manufacturing
Transcription
196-286m - Great Plains Manufacturing
Operator’s Manual 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P No-Till Precision Seeding System Manufacturing, Inc. www.greatplainsmfg.com ! Read the operator’s manual entirely. When you see this symbol, the subsequent instructions and warnings are serious - follow without exception. Your life and the lives of others depend on it! 20293 Illustrations may show optional equipment not supplied with standard unit. © Copyright 2010 Printed 04/23/2010 196-286M Table of Contents Important Safety Information . . . . . . . . . . . . 1 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . 13 Description of Unit. . . . . . . . . . . . . . . . . . 13 Using This Manual . . . . . . . . . . . . . . . . . 13 Owner Assistance . . . . . . . . . . . . . . . . . . 14 Preparation and Setup . . . . . . . . . . . . . . . . 15 Prestart Checklist . . . . . . . . . . . . . . . . . . 15 Hydraulic Hose Hookup . . . . . . . . . . . . . 15 Hitching Tractor to Drill . . . . . . . . . . . . . . 16 Bleeding Hydraulics . . . . . . . . . . . . . . . . 17 Adjusting Fold Cylinders . . . . . . . . . . . . . 18 Leveling Frame Side-to-Side . . . . . . . . . . 19 Leveling Frame Front-to-Rear . . . . . . . . . 19 Box Alignment . . . . . . . . . . . . . . . . . . . . . 20 Operating Instructions . . . . . . . . . . . . . . . . 21 Prestart Checklist . . . . . . . . . . . . . . . . . . 21 Folding the Drill . . . . . . . . . . . . . . . . . . . . 22 Unfolding the Drill . . . . . . . . . . . . . . . . . . 23 Rephasing Lift System . . . . . . . . . . . . . . 24 Field Operation . . . . . . . . . . . . . . . . . . . . 25 Marker Operation . . . . . . . . . . . . . . . . . . 27 Transporting . . . . . . . . . . . . . . . . . . . . . . . 28 Parking . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Adjustments. . . . . . . . . . . . . . . . . . . . . . . . . 30 No-Till Seeding . . . . . . . . . . . . . . . . . . . . 30 10 & 20 Series Coulter Adjustments . . . . 31 10 Series Openers . . . . . . . . . . . . . . . . . 34 Opener Down Pressure . . . . . . . . . . 34 Opener Seeding Depth. . . . . . . . . . . 35 Double V Press Wheel Adjustment. . 35 15 Series Openers . . . . . . . . . . . . . . . . . 35 Side Gauge Wheels . . . . . . . . . . . . . 36 1 x 12 Closing Wheel Option . . . . . . 37 Closing Disk . . . . . . . . . . . . . . . . . . . . 38 20 Series Openers . . . . . . . . . . . . . . . . . 38 Opener Down Pressure . . . . . . . . . . 38 Opener Seeding Depth. . . . . . . . . . . 39 Press Wheel . . . . . . . . . . . . . . . . . . . 40 25 Series Openers . . . . . . . . . . . . . . . . . 41 Opener Down Pressure . . . . . . . . . . 41 Spring Down Pressure . . . . . . . . . . . 42 Opener Seeding Depth . . . . . . . . . . . 42 Press Wheel . . . . . . . . . . . . . . . . . . . 43 Alignment. . . . . . . . . . . . . . . . . . . . . . 44 25 Series Lock-Up . . . . . . . . . . . . . . . 44 HD 10 Series Openers. . . . . . . . . . . . . . . 45 Opener Down Pressure . . . . . . . . . . . 45 Spring Down Pressure. . . . . . . . . . . 46 Opener Seeding Depth . . . . . . . . . . . 46 Double V Press Wheel Adjustment . . 47 Lock-Up . . . . . . . . . . . . . . . . . . . . . . . 47 Changing Seed Meter Wheels . . . . . . . . 48 Seed-Lok Lock Up . . . . . . . . . . . . . . . . . . 55 Tongue Spacer Block . . . . . . . . . . . . . . . . 55 Electric Clutch Switch Adjustment . . . . . . 56 Keeton™ Seed Firmer . . . . . . . . . . . . . . . 56 Marker Adjustments . . . . . . . . . . . . . . . . . 57 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . 62 Maintenance and Lubrication . . . . . . . . . . . 67 Maintenance . . . . . . . . . . . . . . . . . . . . . . 67 Seed Flap Replacement. . . . . . . . . . . . . . 79 Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Lubrication . . . . . . . . . . . . . . . . . . . . . . . . 81 Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Veris Drive Operating Instructions . . . . . . . 90 Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . 129 Torque Values Chart . . . . . . . . . . . . . . . 129 Tire Inflation Chart . . . . . . . . . . . . . . . . . 129 Hydraulic Schematic . . . . . . . . . . . . . . . 130 Warranty. . . . . . . . . . . . . . . . . . . . . . . . . 131 © Copyright 2003, 2010 All rights Reserved Great Plains Manufacturing, Inc. provides this publication “as is” without warranty of any kind, either expressed or implied. While every precaution has been taken in the preparation of this manual, Great Plains Manufacturing, Inc. assumes no responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the information contained herein. Great Plains Manufacturing, Inc. reserves the right to revise and improve its products as it sees fit. This publication describes the state of this product at the time of its publication, and may not reflect the product in the future. Great Plains Manufacturing, Incorporated Trademarks The following are trademarks of Great Plains Mfg., Inc.: Application Systems, Ausherman, Land Pride, Great Plains All other brands and product names are trademarks or registered trademarks of their respective holders. Printed in the United States of America. 4/23/2010 196-286M Important Safety Information 1 Important Safety Information Look for Safety Symbol The SAFETY ALERT SYMBOL indicates there is a potential hazard to personal safety involved and extra safety precaution must be taken. When you see this symbol, be alert and carefully read the message at follows it. In addition to design and configuration of equipment, hazard control and accident prevention are dependent upon the awareness, concern, prudence and proper training of personnel involved in the operation, transport, maintenance and storage of equipment. Be Aware of Signal Words Signal words designate a degree or level of hazard seriousness. DANGER indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury. This signal word is limited to the most extreme situations, typically for machine components that, for functional purposes, cannot be guarded. WARNING indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury, and includes hazards that are exposed when guards are removed. It may also be used to alert against unsafe practices. CAUTION indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices. 4/23/2010 196-286M 2 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Be Familiar with Safety Decals ▲ Read and understand “Safety Decals,” page 7, thoroughly. ▲ Read all instructions noted on the decals. Keep Riders Off Machinery Riders obstruct the operator’s view. Riders could be struck by foreign objects or thrown from the machine. ▲ Never allow children to operate equipment. ▲ Keep all bystanders away from machine dur- ing operation. Shutdown and Storage ▲ Lower drill, put tractor in park, turn off engine, OFF and remove the key. ▲ Secure drill using blocks and supports pro- vided. ▲ Detach and store drill in an area where chil- dren normally do not play. Use Safety Lights and Devices Slow-moving tractors and towed implements can create a hazard when driven on public roads. They are difficult to see, especially at night. ▲ Use flashing warning lights and turn signals whenever driving on public roads. ▲ Use lights and devices provided with imple- ment. 196-286M 4/23/2010 Important Safety Information 3 Transport Machinery Safely Maximum transport speed for implement is 20 mph. Some rough terrains require a slower speed. Sudden braking can cause a towed load to swerve and upset. ▲ Do not exceed 20 mph. Never travel at a speed which does not allow adequate control of steering and stopping. Reduce speed if towed load is not equipped with brakes. ▲ Comply with state and local laws. ▲ Do not tow an implement that, when fully loaded, weighs more than 1.5 times the weight of towing vehicle. ▲ Carry reflectors or flags to mark drill in case of breakdown on the road. ▲ Keep clear of overhead power lines and other obstructions when transporting. ▲ Do not fold or unfold the drill while the tractor is moving. Avoid High Pressure Fluids Escaping fluid under pressure can penetrate the skin, causing serious injury. ▲ Avoid the hazard by relieving pressure before disconnecting hydraulic lines. ▲ Use a piece of paper or cardboard, NOT BODY PARTS, to check for suspected leaks. ▲ Wear protective gloves and safety glasses or goggles when working with hydraulic systems. ▲ If an accident occurs, see a doctor immedi- ately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. 4/23/2010 196-286M 4 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Practice Safe Maintenance ▲ Understand procedure before doing work. Use proper tools and equipment. Refer to this manual for additional information. ▲ Work in a clean, dry area. OFF ▲ Lower the drill, put tractor in park, turn off engine, and remove key before performing maintenance. ▲ Make sure all moving parts have stopped and all system pressure is relieved. ▲ Allow drill to cool completely. ▲ Disconnect battery ground cable (-) before servicing or adjusting electrical systems or before welding on drill. ▲ Inspect all parts. Make sure parts are in good condition and installed properly. ▲ Remove buildup of grease, oil or debris. ▲ Remove all tools and unused parts from drill before operation. Prepare for Emergencies ▲ Be prepared if a fire starts. ▲ Keep a first aid kit and fire extinguisher handy. ▲ Keep emergency numbers for doctor, ambu- lance, hospital and fire department near phone. 911 Wear Protective Equipment ▲ Wear protective clothing and equipment. ▲ Wear clothing and equipment appropriate for the job. Avoid loose-fitting clothing. ▲ Because prolonged exposure to loud noise can cause hearing impairment or hearing loss, wear suitable hearing protection such as earmuffs or earplugs. ▲ Because operating equipment safely requires your full attention, avoid wearing radio headphones while operating machinery. 196-286M 4/23/2010 Important Safety Information 5 Handle Chemicals Properly Agricultural chemicals can be dangerous. Improper use can seriously injure persons, animals, plants, soil and property. ▲ Read and follow chemical manufacturer’s instructions. ▲ Wear protective clothing. ▲ Handle all chemicals with care. ▲ Avoid inhaling smoke from any type of chemi- cal fire. ▲ Store or dispose of unused chemicals as specified by chemical manufacturer. Use A Safety Chain ▲ Use a safety chain to help control drawn machinery should it separate from tractor drawbar. ▲ Use a chain with a strength rating equal to or greater than the gross weight of towed machinery. ▲ Attach chain to tractor drawbar support or other specified anchor location. Allow only enough slack in chain to permit turning. ▲ Replace chain if any links or end fittings are broken, stretched or damaged. ▲ Do not use safety chain for towing. Tire Safety Tire changing can be dangerous and should be performed by trained personnel using correct tools and equipment. ▲ When inflating tires, use a clip-on chuck and extension hose long enough for you to stand to one side–not in front of or over tire assembly. Use a safety cage if available. ▲ When removing and installing wheels, use wheel-handling equipment weight involved. 4/23/2010 adequate for 196-286M 6 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Safety At All Times Thoroughly read and understand the instructions in this manual before operation. Read all instructions noted on the safety decals. ▲ Be familiar with all drill functions. ▲ Operate machinery from the driver’s seat only. ▲ Do not leave drill unattended with tractor engine running. ▲ Do not dismount a moving tractor. Dismount- ing a moving tractor could cause serious injury or death. ▲ Do not stand between the tractor and drill dur- ing hitching. ▲ Keep hands, feet and clothing away from power-driven parts. ▲ Wear snug-fitting clothing to avoid entangle- ment with moving parts. ▲ Watch out for wires, trees, etc., when folding and raising drill. Make sure all persons are clear of working area. ▲ Do not turn tractor too tightly, causing drill to ride up on wheels. This could cause personal injury or equipment damage. 196-286M 4/23/2010 Important Safety Information 7 Safety Decals ▲ When ordering new parts or components, also Your implement comes equipped with all safety decals in place. They were designed to help you safely operate your implement. ▲ To install new decals: request corresponding safety decals. 1. Clean the area where the decal is to be placed. 2. Peel backing from decal. Press firmly on surface, being careful not to cause air bubbles under decal. ▲ Read and follow decal directions. ▲ Keep all safety decals clean and legible. ▲ Replace all damaged or missing decals. Order new decals from your Great Plains dealer. Refer to this section for proper decal placement. 818-055C 20301 Slow Moving Vehicle Label On the back of the center box, one total 838-265C Amber Reflectors On the ends and back edges of walkboards on both wings, four total 4/23/2010 20301 196-286M 8 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P 838-266C Red Reflectors On the outside edge of center walkboard each end, two total 20301 838-267C Daytime Reflectors On the outside edge of center walkboard each end, two total 20301 838-102C Danger Falling Hazard Outside edge of wing walkboards, two total 196-286M 20301 4/23/2010 Important Safety Information 9 20301 818-398C Caution Tires Not a Step Above all sets of tires, six total 838-426C Caution Tire 60 psi On the rim of each tire, twelve total 818-045C 20301 20301 Warning Pinch Point/Crushing Hazard On transport wheel assembly, four total 4/23/2010 196-286M 10 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P 818-579C Warning Pinch/Shear Point On marker, two with single, four with dual marker option 20306 818-580C Warning Overhead Hazard On marker, two with single, four with dual marker option 20306 818-590C Danger Crushing Hazard On tongue, one total 196-286M 20301 4/23/2010 Important Safety Information 11 818-557C Danger Cannot Read English On tongue, one total 20301 20301 818-339C Warning High Pressure Fluid Hazard On tongue, one total 818-043C 20301 Notice Lift Cylinders Operating Instructions On tongue, one total 4/23/2010 196-286M 12 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P 20301 818-587C Caution Read Owner’s Manual On tongue, one total 818-188C Warning Excessive Speed Hazard On tongue, one total 196-286M 20301 4/23/2010 Introduction 13 Introduction Great Plains welcomes you to its growing family of new product owners. This drill has been designed with care and built by skilled workers using quality materials. Proper setup, maintenance and safe operating practices will help you get years of satisfactory use from the machine. Description of Unit The 3N-4010P, 3N-4015P, 3N-4020P and 3N4025P are pull-type seeding implements outfitted with no-till coulters for use in no-till or minimum-till conditions. The 3N-4010P is outfitted with 10 series, parallel-arm openers. The 3N-4015P is outfitted with 15 series, side depth control openers. The 3N-4020P is outfitted with 20 series, side-depth-control openers. The 3N-4025P is outfitted with 25 series, side-depth-control openers. The 3N-4010HDP is outfitted with heavy duty parallel-arm openers and does not use a frame. It has a mounted coulter for no-till conditions. All four models fold for transport and are outfitted with Great Plains seed singulation meters for singulating drilled seed. The seed meter separates individual seeds from the seed pool and distributes them one at a time. Seed rates are designated as seeds per acre. Volumetric Seeds - seeds that are metered by volume such as wheat and rice. The seed meter separates multiple seeds from the seed pool and distributes them at a constant flow rate. The seed rates are designated as pounds per acre. Sliding seed tubes - telescoping tubes which connect the seed box and seed meters. Seed meter - the component which separates the seeds for distribution. Seed meter wheel - a changeable wheel inside the seed meter with small pockets for separating seeds. Seed wheel pockets - indentations on the seed meter wheel which collect seeds for distribution to the opener seed tube. Intended Usage Use the drill to seed production-agriculture crops only. Do not modify the drill for use with attachments other than Great Plains options and accessories specified for use with the drill. Using This Manual This manual will familiarize you with safety, operation, adjustments, troubleshooting and maintenance. Read this manual and follow the recommendations to help ensure safe and efficient operation. The information in this manual is current at printing. Some parts may change to assure top performance. Definitions The following terms are used throughout this manual. Right-hand and left-hand as used in this manual are determined by facing the direction the machine will travel while in use unless otherwise stated. A crucial point of information related to the preceding topic. For safe and correct operation, read and follow the directions provided before continuing. NOTE: Useful information related to the preceding topic. Singulated Seeds - seeds that are metered individually, such as soybeans, corn, cotton and milo. 4/23/2010 196-286M 14 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Owner Assistance If you need customer service or repair parts, contact a Great Plains dealer. They have trained personnel, repair parts and equipment specially designed for Great Plains products. Refer to Figure 1 Your machine’s parts were specially designed and should only be replaced with Great Plains parts. Always use the serial and model number when ordering parts from your Great Plains dealer. The serial-number plate is located on the front of the left hand side of the center section as shown. Record your drill model and serial number here for quick reference: Model Number:__________________________ Serial Number: ___________________________ Your Great Plains dealer wants you to be satisfied with your new machine. If you do not understand any part of this manual or are not satisfied with the service received, please take the following actions. 20270 Figure 1 Serial Number Plate 1. Discuss the matter with your dealership service manager. Make sure they are aware of any problems so they can assist you. 2. If you are still unsatisfied, seek out the owner or general manager of the dealership. 3. For further assistance write to: Product Support Great Plains Mfg. Inc., Service Department PO Box 5060 Salina, KS 67402-5060 196-286M 4/23/2010 Preparation and Setup 15 Preparation and Setup This section will help you prepare your tractor and drill for use. Before using the drill in the field, you must hitch the drill to a suitable tractor and level the drill. Prestart Checklist 1. Read and understand “Important Safety Information,” page 1. 2. Check that all working parts are moving freely, bolts are tight, and cotter pins are spread. 3. Check that all grease fittings are in place and lubricated. Refer to “Lubrication,” page 81. 4. Check that all safety decals and reflectors are correctly located and legible. Replace if damaged. See “Safety Decals,” page 7. 5. Inflate tires to pressure recommended and tighten wheel bolts as specified. See “Tire Inflation Chart,” page 129. Hydraulic Hose Hookup Great Plains hydraulic hoses are color coded to help you hookup hoses to your tractor outlets. Hoses that go to the same remote valve are marked with the same color. Color Hydraulic Function White Fold Blue Lift Orange Marker Cylinders Yellow Hydraulic Drive To distinguish hoses on the same hydraulic circuit, refer to plastic hose label. Hose under extendedcylinder symbol feeds cylinder base ends. Hose under retracted-cylinder symbol feeds cylinder rod ends. 4/23/2010 Plastic hose label 17641 196-286M 16 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Hitching Tractor to Drill You may be severely injured or killed by being crushed between the tractor and drill. Do not stand or place any part of your body between drill and moving tractor. Stop tractor engine and set park brake before installing the hitch pin. Refer to Figure 2 1. Use the drill jack to raise or lower the tongue as needed. Hitch the drill to the tractor using a hitch pin of adequate strength (at least 1 1/2 inch in diameter). 2. Install a retaining clip on the hitch pin to prevent it from working up. Securely attach drill safety chain to tractor drawbar. Escaping fluid under pressure can have sufficient pressure to penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic lines. Use a piece of paper or cardboard, NOT BODY PARTS, to check for leaks. Wear protective gloves and safety glasses or goggles when working with hydraulic systems. If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene will result. 20273 Figure 2 Hitching Tractor to Drill 3. Connect hydraulic hoses to tractor remotes. Refer to “Hydraulic Hose Hookup,” page 15. 4. Plug the drill light cable to the tractor. 5. Connect monitor lead to monitor harness. 6. Plug electric clutch cable to the switch control box cable. 7. Plug Veris drive cable to the cable from the Precision Population Controller. Note: Switch control boxes should be mounted in your tractor cab in a location with easy access. Route wiring harnesses with enough slack to allow for tractor movement, especially articulating tractors. Refer to Figure 3 8. Crank the jack until tongue weight is resting on the tractor drawbar. Unpin the tongue jack from the hitching stob. Pin the jack to the stob on top of the tongue. 196-286M 20272 Figure 3 Storing Jack 4/23/2010 Preparation and Setup 17 Bleeding Hydraulics Escaping fluid under pressure can have sufficient pressure to penetrate the skin. Check all hydraulic lines and fittings before applying pressure. Fluid escaping from a very small hole can be almost invisible. Use paper or cardboard, not body parts, and wear heavy gloves to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this type of injury. Foreign fluids in the tissue must be surgically removed within a few hours or gangrene will result. Bleeding Lift Hydraulics The lift system is equipped with rephasing hydraulic cylinders that require a special procedure for bleeding air from the system. Read and follow the procedure carefully. 1. Check hydraulic fluid level in tractor reservoir and fill to proper level. Add fluid to system as needed while cycling new cylinders. 2. Lower drill to ground. 3. Unpin rod ends of wheel cylinders. Pivot cylinders up and wire or otherwise safely support rod ends higher than base ends. You may need to remove the gauge-wheel cylinders from the rockshaft so you can orient them with rod ends higher than base ends. 4. With the tractor engine at idle speed, energize the lift hydraulics. When the cylinders have extended completely, hold the remote lever on for one minute. Check all hydraulic hoses, cylinders and fittings for leaks. 5. Retract the cylinder rods. Extend the rods again and hold the remote lever on for one more minute. Repeat this step two more times. 6. Again, check all hydraulic hoses, cylinders and fittings for leaks. Recheck the tractor hydraulic reservoir. Fill to the proper level. 7. Repin all cylinders. Bleeding Fold and Lock Cylinder Hydraulics The fold system is equipped with rephasing hydraulic cylinders that require a special procedure for bleeding air from the system. Read and follow the procedure carefully. 1. Check hydraulic fluid level in tractor reservoir and fill to proper level. Add fluid to system as needed while cycling new cylinders. 4/23/2010 Lock cylinders: 1. Unpin the small lock cylinders, pivot cylinders so the rod end is free to move. 2. Crack fittings at base end of cylinders. Extend cylinders to purge air from system. 3. Crack fittings at rod end of cylinders. Retract cylinders to purge remaining air from system. 4. Repeat steps one and two. 5. Repin small lock cylinders. Fold cylinders: Note: Unfolding drill retracts fold cylinders. 6. Unpin rod ends of wheel cylinders. Pivot cylinders up and wire or otherwise safely support rod ends higher than base ends. You may need to remove the gauge-wheel cylinders from the rockshaft so you can orient them with rod ends higher than base ends. 7. With the tractor engine at idle speed, energize the lift hydraulics. When the cylinders have extended completely, hold the remote lever on for one minute. Check all hydraulic hoses, cylinders and fittings for leaks. 8. Retract the cylinder rods. Extend the rods again and hold the remote lever on for one more minute. Repeat this step two more times. 9. Again, check all hydraulic hoses, cylinders and fittings for leaks. Recheck the tractor hydraulic reservoir. Fill to the proper level. 10. Repin all cylinders. Never bleed an O-ring fitting. Instead, bleed a nearby pipe or JIC fitting. JIC fittings do not require high torque. JIC and O-ring fittings do not require sealant. Always use liquid pipe sealant when adding or replacing pipe-thread fittings. To avoid cracking hydraulic fittings from over tightening, do not use plastic sealant tape. 196-286M 18 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Bleeding Marker Hydraulics To fold properly, the marker hydraulics must be free of air. If the markers fold in jerky, uneven motions, follow these steps. You may be injured if hit by a folding or unfolding marker. Markers may fall quickly and unexpectedly if the hydraulics fail. Never allow anyone near the drill when folding or unfolding the markers. Check that tractor hydraulic reservoir is full. 1. With both markers lowered into field position, loosen hydraulic-hose fittings at rod and base ends of marker cylinders. If applicable, loosen fittings on back side of sequence valve. Never bleed an O-ring fitting. Instead, bleed a nearby pipe or JIC fitting. 2. With tractor idling, activate tractor hydraulic valve until oil seeps out around a loosened fitting. Tighten that fitting. Base Plate Bolts JIC fittings do not require high torque. JIC and Oring fittings do not require sealant. Always use liquid pipe sealant when adding or replacing pipe-thread fittings. To avoid cracking hydraulic fittings from over tightening, do not use plastic sealant tape. 3. Reactivate tractor hydraulic valve until oil seeps out around another loosened fitting. Tighten that fitting. Repeat process until all loosened fittings have been bled and tightened. Shims Adjusting Fold Cylinders 20339 Refer to Figure 4 If the drill does not fold or unfold fully it may be necessary to add or remove shims from the base of the wing fold cylinder. 1. With the drill in the folded or unfolded position make sure drill is on level ground and all safety locks are in place. 2. Place tractor in park, turn off ignition and remove ignition key. 196-286M Figure 4 Fold Cylinder Shims 3. Remove bolts from cylinder base plate and add or remove shims as necessary. 4. Tighten fold cylinder base bolts and activate fold cylinders to make sure wings travel to full open and full closed position. If not repeat above steps until full open and full closed are achieved. 4/23/2010 Preparation and Setup 19 Leveling Frame Side-to-Side All frame sections must be level to maintain even seeding depth. Before using the drill in the field, follow these steps to make sure the drill is level side-to-side. Periodic frame-leveling adjustments should not be necessary, but if you are having problems with uneven depth, check drill levelness and follow these procedures. Complete the steps under “Bleeding Fold Hydraulics,” page 17, before proceeding. Refer to Figure 5 1. Locate the threaded eye bolt at the base end of the gauge-wheel cylinders. The eye bolt is locked in place by a jam nut. Observe the amount of thread exposed above the upper nut and below the lower nut. If the exposed threads are roughly equal, no initial adjustment is needed. Go to step 3. 2. If the exposed threads above and below the nuts are not equal, loosen and adjust the jam nuts until the amount of exposed thread is about the same above and below. Repeat for other end of drill. 3. Move the drill to a level area. With the drill unfolded, raise the drill to its highest position with the lift cylinders. With the tractor idling, rephase the cylinders by holding the hydraulic lever on for an additional 30 seconds. Immediately lower the boxes until the coulters and openers are just ready to touch the ground. 4. Move the gauge-wheel eye bolts until the openers on the outside end of the drill are the same height as the center openers. 20316 Figure 5 Frame Leveling NOTE: Eye-bolt adjustments are easier if the drill is first lowered to the ground to remove some of the force on the cylinders. 5. Repeat the steps above until the drill is level end-to-end when drilling in actual seeding conditions. Leveling Frame Front-to-Rear Level the drill front-to-rear with eye bolts located on the rear axle only. 1. Repeat the above steps using the rear cylinders only until the drill is level front-to-rear when drilling in actual seeding conditions. Note: When drill is level, opener bodies will be level or slightly higher at rear. 4/23/2010 Note: Drill must be level front to rear in actual planting use or row plugging will occur. Adjusting gauge wheel depth stop too low or excess opener spring force can cause the front of drill to roll forward when planting. Conventional till ground can also cause drill to run low in the front if gauge wheel depth is set too low. Have an assistant check front to rear level while planting by observing the drill from a safe distance. Drill should run with box and frame level or slightly lower in the front. 196-286M 20 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Box Alignment To check and adjust box alignment: 1. Unfold drill, see “Unfolding the Drill,” page 23, and place a block ahead of each wing gauge wheel. Pull drill forward against blocks to rock frames back. Pull forward until stop bolts are firmly against toolbars. 1 Refer to Figure 6 2. Check for proper alignment by running a string line across back of drill toward outer ends of wings. For proper alignment, outside ends of boxes (dimension A) should be 0-to1/4” ahead of inside ends (dimension B). Refer to Figure 7 3. To adjust box alignment, shorten or lengthen stop bolts to change the contact point with the toolbars. Adjust stop bolts (1) in or out until dimension A is 0 to 1/4” greater than dimension B. Note: If you have trouble getting box aligned it may be necessary to adjust fold cylinders, refer to “Adjusting Fold Cylinders” page 18. Do not over-adjust or you may cause fold latching problems. 20317 Figure 7 Stop Bolt Note: Box alignment, fold cylinder and tongue spacer shim adjustments are closely interrelated and may have to be adjusted in tandem. Adjust fold cylinders to enable complete 90 degrees of travel to latch wings and to unfold for box alignment. Then adjust tongue shims to remove as much play as possible in transport without preventing proper latch operation. Lack of proper fold cylinder adjustment will cause difficulties with gage wheels by not allowing full rotation of gauge wheel assemblies. Note: Angle of wings is exaggerated for ease of clarification. 1 A 1 B B A 20326 Figure 6 Box Alignment 196-286M 4/23/2010 Operating Instructions 21 Operating Instructions This section covers general operating procedures. Experience, machine familiarity and the following information will lead to efficient operation and good working habits. Always operate farm machinery with safety in mind. Prestart Checklist Escaping fluid under pressure can have sufficient pressure to penetrate the skin. Check all hydraulic lines and fittings before applying pressure. Fluid escaping from a very small hole can be almost invisible. Use paper or cardboard, not body parts, and wear heavy gloves to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this type of injury. Foreign fluids in the tissue must be surgically removed within a few hours or gangrene will result. 1. Carefully read “Important Safety Information,” page 1. 2. Lubricate drill as indicated under “Lubrication,” page 81. 3. Check all tires for proper inflation. See “Tire Inflation Chart,” page 129. 4. Check all bolts, pins and fasteners. Torque as shown in “Appendix,” page 129. 5. Check drill for worn or damaged parts. Repair or replace parts before going to the field. 6. Check hydraulic hoses, fittings and cylinders for leaks. Repair or replace before going to the field. 4/23/2010 196-286M 22 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Folding the Drill Pinch Point and Crushing Hazard. To prevent serious injury or death: • Always use transport locks when drill is folded. • Fold only if hydraulics are bled free of air and fully charged with hydraulic oil. • Stay away from frame sections when they are being raised or lowered. • Keep away and keep others away when folding or unfolding drill. 20264 Fold the drill on level ground with the tractor in neutral. If your drill has markers, be certain they are folded and their control switches are off before folding. Center section of drill will move back while unfolding. Allow at least 10’ of clearance behind the drill when folding. Refer to Figure 8 1. Raise drill with lift cylinders until cylinders are fully extended. 2. Install lock channels over extended wheelcylinder rods. Six cylinder rods total. 20266 Figure 8 Installing lock channels Refer to Figure 9 3. If your drill is equipped with the optional markers it will be necessary to switch the selector valve to divert the hydraulics from the marker cylinders to the locking cylinders. 21844 Figure 9 Selector Valve 196-286M 4/23/2010 Operating Instructions 23 Refer to Figure 10 4. Move the hydraulic lever to activate the transport lock cylinders, Refer to Figure 11 5. the swivel lock cylinders Refer to Figure 12 21845 6. and the caster lock cylinders thus allowing the drill to be folded. 7. Activate the fold hydraulics and slowly fold drill until wings are in the folded position. Note: I may be necessary to ease forward slightly with the tractor to assist wings in folding completely. 21841 Figure 10 Tool Bar Lock and Transport Lock Cylinders Unfolding the Drill To prevent serious injury or death: 21843 Figure 11 Swivel Lock Cylinder • Always use transport locks when drill is folded. • Fold only if hydraulics are bled free of air and fully charged with hydraulic oil. • Stay away from frame sections when they are being raised or lowered. • Keep away and keep others away when folding or unfolding drill. 1. Unfold the drill on level ground with the tractor transmission in neutral. 21842 Figure 12 Caster Lock Cylinder 4/23/2010 196-286M 24 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Refer to Figure 13 2. Move the hydraulic lever to activate the tool bar lock cylinders, transport lock cylinders, 21845 Refer to Figure 14 21841 3. the caster and the swivel lock cylinders thus allowing the drill to be folded. Figure 13 Tool Bar Lock and Transport Lock Cylinders Refer to Figure 15 21843 4. Remove lock channels from all six wheel cylinders. Store lock channels. 5. Activate hydraulics to unfold drill. 21842 6. Lower drill. Figure 14 Caster and Swivel Lock Cylinders Rephasing Lift System Over a period of normal use the cylinders may get out of phase. This will cause some drill sections to run higher than others. To rephase cylinders: 1. Raise the implement completely and hold the hydraulic remote lever on for several seconds until all cylinders are fully extended. Do this every 3 0r 4 times you raise drill out of ground. 20268 2. When all cylinders are fully extended, momentarily reverse hydraulic remote lever to retract system 1/2 inch to maintain levelness. 20269 Figure 15 Removing lock channels 196-286M 4/23/2010 Operating Instructions 25 Field Operation You may be severely injured or killed by being crushed between the tractor and drill. Do not stand or place any part of your body between drill and moving tractor. Stop tractor engine and set park brake before installing pins. 1. Hitch drill to a suitable tractor. Refer to “Hitching Tractor to Drill,” page 16. Sliding Seed tube Seed meter Spring-loaded idler Meter Operation Refer to Figure 16 2. Make sure proper seed meter wheels are in place. For information on how to change seed meter wheels see “Changing Seed Meter Wheels,” page 48. Opener seed tube 3. Make sure all seed meter clean out doors are closed and pinned. For more information see “Cleaning out Meters,” page 70. 18286 Figure 16 Meter 4. Open and pin sliding seed tubes. For further information see ”Seed Tube Maintenance“ on page 74. 5. If your drill has been exposed to the elements for a period of time with seed in the boxes, check to make sure the seed in the seed tubes and meters has not become wet. Otherwise, load box with clean seed and talc. Refer to “Talc Lubricant,” page 85. Talc lubricant is mandatory for all seeds, especially treated or inoculated seed. Be careful when working around drill while tractor is running. Any movement picked up by Veris radar gun can activate the Veris drive causing chains, sprockets, shafts and seed meters to turn, causing entanglement and injury. 6. Operate the Veris drive. For information on Veris drive operation see “Veris Drive Operating Instructions,” ”Veris Drive Operating Instructions“ on page 90. Check that seed meters, seed tubes and drives are working properly and free from obstructions by looking for seed under openers. 7. Pull forward, lower drill and begin seeding. 4/23/2010 20310 Veris Radar Gun. Be careful when working around drill while tractor is running. Any movement picked up by Veris radar gun can cause the Veris drive to activate causing the seed meters to operate. Do not look into end of gun or vision damage may occur. 196-286M 26 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P 8. Always lift drill out of the ground when turning at row ends and for other short-radius turns. Seeding will stop automatically as drill is raised. Opener Operation Do not back up with openers in the ground. To do so will cause severe damage and opener plugging. For information on opener adjustments, refer to “Opener Adjustments,” page 34. For more information on troubleshooting opener problems, see “Troubleshooting”, page 62. Electric Clutch Operation This unit is equipped with an electric clutch mounted on each drive. This allows the operator to selectively shut off one of the three sections of the drill at a time to accommodate point row seeding. Refer to Figure 17 The control box is mounted in the tractor cab and has four on/off toggle switches with red indicator lamps. A toggle switch is used for each drive unit, they are labeled “Left”, “Center” and “Right”. The fourth toggle switch is labeled “Pump Clutch” and can be used to operate auxiliary equipment. There is one main power switch, a three position toggle labeled “On”, “Off” and “Cal” with indicator lamps for the “On” and “Cal” positions. For normal operation flip the three position toggle switch and the switch for each unit section to the “On” position. This drill is also equipped with an electric clutch switch that automatically shuts off seed metering to all three sections whenever the unit is raised out of the ground. For information on “Electric Clutch Switch Adjustments” see page 56. 21600 Figure 17 Point Row Monitor Use the “Left”, “Center” and “Right” on/off toggle switches to turn off the individual sections as needed for point row seeding. Use the “Cal” position on the three position toggle switch to override the electric clutch. This allows the unit drives to operate even when the drill is raised, thus making calibration easier. Note: Remember to switch back to the “On” position for normal operation after calibration is complete. 196-286M 4/23/2010 Operating Instructions 27 Marker Operation Optional markers are available through your Great Plains dealer. Before operating markers, make sure they are properly bled as described in “Bleeding the Hydraulics”, page 17. To operate a single marker, activate tractor remote hydraulic lever to move marker in desired direction. Single markers are equipped with a needle valve to control marker folding speed. Excessive folding speed can damage markers, so adjust needle valve to a safe operating speed as described under “Marker Adjustments”, page 57. Dual markers are equipped with a sequence valve to control lift sequence. Starting with both markers up, the sequence is: 1. Activate hydraulic lever; right marker lowers while left marker stays up. 2. Reverse hydraulic lever; right marker raises while left marker stays up. 3. Activate hydraulic lever; left marker lowers while right marker stays up. 4. Reverse hydraulic lever; left marker raises while right marker stays up. 5. Pattern repeats. Folding speed of dual markers is adjusted with adjustment screws on sequence-valve body. Excessive folding speed can damage markers, so adjust markers to a safe folding speed as described under “Marker Adjustments”, page 57. Note: To get both markers in the lowered position at the same time activate hydraulic lever to lower one marker. After marker is lowered move lever to opposite position then quickly reverse lever and hold until the other marker is lowered. 4/23/2010 196-286M 28 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Transporting Towing the drill at high speeds or with a vehicle that is not heavy enough could lead to loss of vehicle control. Loss of vehicle control could lead to serious road accidents, injury and death. To reduce the hazard, do not exceed 20 mph. Before transporting the drill, follow and check these items: Unload seed box. Unload seed box before transporting if at all possible. To do so: • Place tarp under drill or a bucket under each seed meter. • Use large bucket to empty box as much as possible. Make sure sliding seed tubes are in the open position. Open seed meter clean out to empty seed out of sliding seed tube and meter. The drill can be transported with a full box of grain, but the added weight will increase stopping distance and decrease maneuverability. Transport drill only while in folded position with all transport locks in place Road rules. Comply with all federal, state and local safety laws when traveling on public roads. Clearance. Remember that the drill is wider than the tractor. Allow safe clearance. Transporting with Markers. Always transport markers in the folded position. Marker Transportation Refer to Figure 18 Always transport markers folded flat. Make sure second marker section rests securely on transport carrier. Transport carrier Figure 18 Marker in Transport Position 196-286M 18857 4/23/2010 Operating Instructions 29 Parking For information on long-term storage, refer to “Storage”, page 80. 1. Fold the drill. Refer to “Folding the Drill,” page 22. 2. Park the drill on a level, solid area. 3. Securely block the tires to prevent rolling. Refer to Figure 19 4. Remove the jack from its storage stob. Pin the jack in parking position. If the ground is soft, place a board or plate under the jack. 5. Extend the jack until tongue weight is off the drawbar. 6. Unplug the hydraulic lines from the tractor. Do not allow hose ends to rest on the ground. 7. Unplug the drill light cable from the tractor. 8. Unplug monitor harness from console. 9. Remove hitch pin and safety chain from tractor drawbar. 20273 Figure 19 Jack in Parking Position There is not enough weight on jack to anchor drill. Drill wheels must be blocked when unhitching from tractor. DO NOT unhitch drill while on a steep slope. Always unhook safety chain LAST! 4/23/2010 196-286M 30 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Adjustments No-Till Seeding To get full performance from your no-till drill, you need a good understanding of coulter, opener and press wheel operation. Coulters A no-till coulter is mounted directly ahead of each opener. The coulters cut through heavy trash and till a small strip so the openers can penetrate the soil easily. To maintain even seeding depth, the coulters must cut below the openers. Press Wheels Attached to the rear of each opener is one of several press-wheel options. The press wheels provide two important functions. First, the press wheels close the furrow, gently pressing the soil over the seed. To provide consistent seed firming, the press wheels are free to move downward from their normal operating position. This system maintains pressing action even if the opener arm is lifted when the disks encounter obstructions. The coulters for 10 and 20 series drills are mounted directly on the box frame. Consequently, the cutting depth of all coulters changes as the drill is lifted and lowered. The coulters for 15 and 25 series drills are either frame or opener mounted. The cutting depth of the coulters is controlled by an adjustable hydraulic depth stop. Coulters that run directly in tire tracks can be lowered individually. Refer to “Coulter Adjustments,” page 31, for information on how to make these adjustments. Openers Each opener is mounted on the drill with parallel arms. This parallel-action mounting allows the opener to move up and down while staying in-line with a coulter. Opener double disks widen the coulter groove, making a seed bed. A seed tube mounted between the disks delivers seed to the trench.The down force needed to cut and widen the coulter groove is supplied by two springs nested in the parallel linkage. Adjusting these springs changes opener down-force. Refer to “Opener Down Pressure,” page 34, for information on how to make this adjustment. The HD 10 series openers do not utilize a frame mounted coulter to open the seed trench. Down force to cut and widen the seed trench is supplied by four springs nested in the parallel arms. Adjusting these springs changes the ability to penetrate trash and cut a seed trench. Refer to “Opener Down Pressure,” page 33, for information on how to make this adjustment. 196-286M 4/23/2010 Adjustments 31 Second, the press wheels provide opener depth control on 10 series openers (on 15, 20 and 25 series side wheels control depth).The higher the press wheels run relative to the double disks, the deeper seed will be placed. To maintain a consistent depth, upward press-wheel movement is restricted by an independently adjustable stop on each opener. Refer to “Opener Seeding Depth,” page 35, for information on how to make this adjustment. 10 Series & 20 Series Coulter Adjustments The drill is assembled so that when the coulters are at two inches deep, the seeding depth is about one inch. This is a good baseline setting for most seeding operations. As field conditions warrant, you can change settings on the entire drill or individual coulters. Unit mount 15 series are set equal to opener depth. Note: It is important that all of the tires remain in contact with the ground to maintain levelness of machine from front to rear. Setting the depth control too deep combined with high opener spring force can cause the drill to tip forward when planting, which may cause plugging. Running with the front tires floating or skimming on the ground will cause uneven coulter depth and may cause uneven seed depth. To prevent uneven seeding depth and excess opener wear, run coulters at least 1 inch below seeding depth. Hydraulic Depth Control Refer to Figure 20 The field-lift cylinders are equipped with a hydraulic valve that regulates coulter depth. Use the valve to adjust coulter depth. Loosen the bolt on the side of the depth stop and slide the depth stop up to raise coulters or down to lower coulters. Retighten bolt after setting the depth stop. Make depth adjustments with the implement slightly raised. After adjusting the valve, raise and lower the implement several times and recheck coulter depth. The depth stop regulates depth on all coulters. If the ends of either box run higher or lower than the center, the field-lift system may be out of phase or have air in it, or the frame sections may not be level. Refer to “Rephasing Lift System,” page 24, “Bleeding Lift Hydraulics,” page 17, or “Leveling Frame Side-to-Side,” page 19. 4/23/2010 Raise Coulters Depth Stop Bolt Lower Coulters 20274 Figure 20 Depth Control Adjustment 196-286M 32 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P HD 10 Series Hydraulic Depth Control Refer to Figure 21 The field-lift cylinders are equipped with a hydraulic valve that regulates opener frame height. Loosen the bolt on the side of the depth stop and slide the depth stop up to raise the opener frame or down to lower the opener frame. Retighten bolt after setting the depth stop. Make depth adjustments with the implement slightly raised. After adjusting the valve, raise and lower the implement several times and recheck frame height. The depth stop regulates the height of all opener frames. If the ends of either box run higher or lower than the center, the field-lift system may be out of phase or have air in it, or the frame sections may not be level. Refer to “Rephasing Lift System,” page 24, “Bleeding Lift Hydraulics,” page 17, or “Leveling Frame Side-to-Side,” page 19. Refer to Figure 22 Raise Coulters Depth Stop Lower Coulters Bolt 20274 Figure 21 Depth Control Adjustment For no-till conditions, the opener frame height should be set so the bottom of the opener frame is 26” above the ground. This allows the opener parallel arms to run parallel to the ground giving the opener the maximum upward or downward flotation. In loose or conventional planting conditions, set the frame height above 26” to help keep the no-till spring forces from buring the openers. NOTE: Setting the frame above the 26” limits the opener downward flotation. NOTE: Running with the frame below 26” limits opener upward flotation and could cause opener damage especially at center of the drill. Note: It is important that all of the tires remain in contact with the ground to maintain levelness of machine from front to rear. Setting the depth control too deep combined with high opener spring force can cause the drill to tip forward when planting, which may cause plugging. Running with the front tires floating or skimming on the ground will cause uneven coulter depth and may cause uneven seed depth. Figure 22 Frame Height 196-286M 4/23/2010 Adjustments 33 Weights Transport Hazard. Adding more than the recommend weight to the drill frame could cause a tire to blow during transport, leading to a serious road accident and personal injury. Do not add more than 2000 pounds to the drill frame. If more weight is required for coulters to penetrate the soil, weight bracket kits are available from your Great Plains dealer. Refer to “Dual Weight Bracket,” page 87 for part number and ordering information. Refer to the chart for the results of adding weights to your drill. Always add an equal amount of weight to each frame section. NOTE: Markers and seed will add weight to the drill. Coulter Down-Pressure Chart Spring Length Coulter Force 10 1/4 in. 300 lb. 10 in. 400 lb. 9 3/4 in. 525 lb. Refer to the charts for the results of adding weights to your drill. Always add an equal amount of weight to each wing section. Coulter Springs The coulter spring length is preset at 10 inches, giving the coulter an initial operating force of 400 pounds. This setting is adequate for many difficult no-till conditions. For lighter no-till conditions where rocks or other obstructions are a problem, you can lengthen the springs to protect the coulters from impact. In heavier conditions, shortening the spring will increase coulter force. Refer to the chart below for adjusting the coulter springs. NOTE: Any attempt to reset the coulter spring length shorter than 9 3/4 inches may contribute to premature failure of parts and warranty will be voided. If additional force is necessary, add weights to the implement. Individual Coulters Refer to Figure 23 When coulters follow in tire tracks and do not give satisfactory depth, individual coulters can be lowered by loosening the mounting clamps and adjusting the coulter to the desired setting. To retighten clamps, snug the hex-head clamp bolts (1) just until the u-bolts are tight on each side of the spring bar. Tighten nuts on u-bolts (2), then finish tightening the hex-head clamp bolts. 4/23/2010 10300 Figure 23 Coulter adjustment NOTE: There may be as much as a 1/8-inch gap between the clamp plates even when the coulter is mounted securely. 196-286M 34 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P 10 Series Openers Opener Down Pressure Refer to Figure 24 Opener springs provide the down pressure necessary for opener disks to open a seed trench. The springs allow the openers to float down into depressions and up over obstructions. You can adjust down pressure individually for each opener. This is useful for penetrating hard soil and planting in tire tracks. Use enough down pressure to cut the seed trench and maintain proper soil-firming over seed. Excessive opener down force will lead to premature wear on opener components. 18272 Figure 24 Opener springs Refer to Figure 25 To adjust down pressure, use adjustment tool stored under walkboard. Position tool in hole on spring mounting plates, and pull down as shown. Move adjustment cam to the new setting. 18409 Figure 25 Adjustment tool Refer to Figure 26 Minimum and maximum settings are indicated by position of adjustment cam. Minimum setting Maximum setting Figure 26 Adjustment cam 196-286M 12104 4/23/2010 Adjustments 35 Opener Seeding Depth A press wheel attached to each opener body controls seeding depth. To maintain consistent depth, the relationship between the bottom of the opener disks and press wheel is fixed upwardly. The press wheels also close the seed trench and gently press soil over seed. To provide consistent soil firming, press wheels are free to move down from normal operating position. This maintains pressing action even if opener disks encounter obstructions or hard soil. Refer to Figure 27 Set opener seeding depth by adjusting T-handles. To adjust, first raise openers slightly, then lift and slide T-handles on top of openers as shown. Adjust all T-handles to the same setting. 12100 Figure 27 Seed depth adjustment • For shallower seeding, slide T-handles forward toward drill. • For deeper seeding, slide T-handles back away from drill. Double V Press Wheel Adjustment Refer to Figure 28 The double V closing wheels (4) can be moved inward and outward to alter how they close the seed trench and press soil over the seed. To move the wheels (4) in toward the center of the trench, remove one of the 1/4 spacer bushings (2) next to the press wheel arm and position it under the head of the bolt (1). On wider row spacings the closing wheels (4) can be moved outward by placing two 1/4 spacers (2) inside next to the press wheel arm (3). 23428 Figure 28 15 Series Openers Double V Press Wheel Seeding depth is controlled by gauge wheels mounted on the sides of the opener disks. Refer to Figure 29 T-handle Decrease seeding depth To adjust seeding depth: 1. Raise the drill to remove weight from gauge wheels. Increase seeding depth 2. Raise and move T-handle. • Move T-handle ahead to decrease seeding depth. • Move T-handle back to increase seeding depth. 3. Move T-handles on all openers to the same location. 4/23/2010 Figure 29 Opener Depth Adjustment 18459 196-286M 36 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Side Gauge Wheels for 15, 20 and 25 Series Openers Refer to Figure 30 The side gauge wheels have two, interrelated adjustments: Opener Disks Side Gauge Wheel Side Gauge Wheel • angle of side gauge wheel, and • distance between side gauge wheel and row unit disk. Refer to Figure 31 Incorrect Adjust side-gauge-wheel angle so the wheels contact the row unit disks at the bottom of wheel at 2” planting depth. At the same time, keep the side gauge wheels close to the opener disks so openers do not plug with soil or trash but far enough out so the disks and wheels turn freely. Correct Figure 30 Side Gauge Wheels Note: Wheel touches at bottom and gaps open 3/8” to 5/8” at top. • If contact point is between 4 to 8 o’clock but distance to tire is not correct, then add or remove shims as needed. DO NOT ADJUST BEARING AS THAT WILL ADJUST WHEELTO-DISK CONTACT AREA ONLY. Refer to Figure 32 To adjust Wheel-to-Disk contact area of side gauge wheels: 22531 1. Raise drill slightly to remove weight from side gauge wheels. Figure 31 Wheel-to-Disk Contact Area 2. Loosen hex-head bolt (1). Move wheel and arm out on o-ring bushing. 3. Loosen pivot bolt (2). Turn hex adjuster (3) so indicator notch (4) is at 5 o’clock to 7 o’clock. Use this as the starting point for adjustment. 3 1 2 4. Move wheel arm in so side gauge wheel contacts row unit disk. Tighten hex-head bolt (1) to clamp arm around bushing and shank. 5. Check the wheel-to-disk contact at 2” planting depth. Lift wheel and arm. When let go, the wheel should fall freely. • If wheel does not contact disk at bottom to area where blade leaves contact with soil, move hex adjuster until wheel is angled for proper contact with disk. • If wheel does not fall freely, loosen hex-head bolt (1) and slide wheel arm out just until wheel and arm move freely. Retighten hex-head bolt (1) to 75 ft-lbs. 196-286M 4 Starting Point 22525 Figure 32 Side Gauge Wheel Adjustment 6. Keep turning hex adjuster and moving wheel arm until the wheel is adjusted properly. When satisfied, tighten pivot bolt (2) to 110 foot-pounds. 4/23/2010 Adjustments 37 1 x 12 Closing Wheel Option The closing wheels can be adjusted for down pressure, alignment and offset. Starting position Down Pressure. Adjust closing wheel so it has enough down force to close the seed trench without unnecessary compaction. Refer to Figure 33 Start with T-handle in first notch. If seed trench does not close, move handle to next notch and try again. Keep moving handle back until seed trench closes. Move handle back for more down pressure Figure 33 Closing Wheel Down Pressure 17888 Alignment. If one closing wheel is running in the seed trench or closing wheels are not centered over the seed trench, adjust closing wheels as follows. Refer to Figure 34 1. Raise the drill slightly to remove weight from closing wheels. 2. Loosen two 1/2-inch mounting bolts (1). 3. Turn adjuster cam (2) left or right to center wheels over the seed trench. 4. Torque 1/2-inch mounting bolts as recommended, see “Appendix,” page 129. Offset. The closing wheels can be offset to help prevent trash from plugging the closing wheels. Figure 34 Closing Wheel Alignment 17719 mounting hole locations To offset the closing wheels: Refer to Figure 35 1. Raise the drill slightly to remove weight from closing wheels. 2. Remove 5/8-inch bolt (1), spacers (2), pivot tube (3) and hex flange nut (4) attaching wheel (5) to press-wheel arm. 3. Move closing wheel (5) to other mounting hole and reattach with hardware. Torque bolt as recommended, see “Appendix,” page 129. 4/23/2010 Figure 35 Closing Wheel Offset 12347 196-286M 38 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Closing Disk For proper seed-to-soil contact, the closing disks must have enough down pressure to close the seed trench without unnecessary soil compaction. Refer to Figure 36 To adjust down pressure on closing disks, ratchet spring cam to next cam height by turning head of support bolt (1) clockwise. 20338 Figure 36 Closing Disk and Tube Holes 20 Series Openers Opener spring Opener Down Pressure Refer to Figure 37 Opener springs provide the down pressure necessary for opener disks to open a seed trench. The springs allow the openers to float down into depressions and up over obstructions. You can adjust down pressure individually for each opener. This is useful for penetrating hard soil and planting in tire tracks. Use enough down pressure to cut the seed trench and maintain proper soil-firming over seed. Excessive opener down force will lead to premature wear on opener components. Disk Figure 37 20 Series Opener with Meter 196-286M 18273 4/23/2010 Adjustments 39 Refer to Figure 38 To adjust down pressure, use adjustment tool stored under walkboard. Position tool in hole on spring mounting plates, and pull down. Move the adjustment cam to the new setting. Adjustment tool Figure 38 Adjustment Tool 18409 Refer to Figure 39 Minimum and maximum settings are indicated by position of adjustment cam. Minimum setting Maximum setting Figure 39 Adjustment Cam Settings 12104 Opener Seeding Depth Refer to Figure 40 Side depth wheels beside the opener disks control opener seeding depth. The position of an adjustable stop determines seeding depth. Disk Side depth wheel Figure 40 20 Series Opener with Meter 4/23/2010 18273 196-286M 40 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Refer to Figure 41 Handle Set opener seeding depth by adjusting handles. To adjust, first raise openers slightly, then lift and slide handles on top of openers. Adjust all handles to the same setting. • For shallower seeding, slide handles forward toward drill. • For deeper seeding, slide handles back away from drill. Press Wheel Refer to Figure 42 Press wheels are attached to each opener body. The press wheels close the seed trench and gently press soil over seed. An adjustable spring in the press-wheel mechanism creates the down pressure needed to close the seed trench. The amount of force needed will vary with field conditions. Figure 41 20 Series Opener Depth 18285 Less down pressure To adjust, move adjustment handle. • For less down pressure, move handle forward toward drill. • For more down pressure, move handle back away from drill. More down pressure NOTE: Increased press wheel spring force may require increased opener down force to maintain depth. NOTE: The factory setting on the press wheel is staggered to achieve optimum residue flow. Refer to Figure 43 If you want to adjust press wheels from staggered to even, remove 5/8 inch bolt (1), lock washer (2) and nut (3). Reinstall spacer (4), press wheel (5) and hardware to the other hole location. Figure 42 Press Wheel Adjustment Hole locations Figure 43 Press Wheel Stagger 196-286M 16629 18410 4/23/2010 Adjustments 41 25 Series Openers Seeding depth is controlled by gauge wheels mounted on the sides of the opener disks. Opener spring Do not back up with openers in the ground. To do so will cause severe damage and opener plugging. Opener Down Pressure Refer to Figure 44 Opener springs provide the down pressure necessary for opener disks to open a seed trench. The springs allow the openers to float down into depressions and up over obstructions. You can adjust down pressure individually for each opener. This is useful for penetrating hard soil and planting in tire tracks. For best results always adjust tractor tires so they are not ahead of 30” rows. 21947 Figure 44 25 Series Opener Springs Use only enough down pressure to cut the seed trench and maintain proper soil-firming over seed. Excessive opener down force will lead to premature wear opener components. Excessive down force will also cause uneven seed depth. Refer to Figure 45 To adjust down pressure, use a 1 1/8” open end wrench. Position wrench on the nut and pull down. Move the adjustment cam to the new setting. Figure 45 Opener Down Pressure Adjustment 4/23/2010 21948 196-286M 42 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Refer to Figure 46 Minimum and maximum settings are indicated by position of adjustment cam. Each notch on the adjustment cam will increase the down pressure on the opener springs. Use the chart below as a setting reference. Spring Down Pressure Cam Notch Pounds one 345 two 370 three 400 four 450 five 500 six 550 Minimum setting 21966 Maximum setting 21967 Figure 46 Adjustment Cam Settings Opener Seeding Depth Refer to Figure 47 Side depth wheels beside the opener disks control opener seeding depth. The position of an adjustable stop determines seeding depth. Disk Side depth wheel Figure 47 25 Series Opener with Meter 196-286M 20451 4/23/2010 Adjustments 43 Refer to Figure 48 Handle Set seeding depth by adjusting handles. To adjust, first raise openers slightly, then lift and slide handles on top of openers. Adjust all handles to the same setting. • For shallower seeding, slide handles forward toward drill. • For deeper seeding, slide handles back away from drill. Press Wheel Refer to Figure 49 Press wheels are attached to each opener body. The press wheels close the seed trench and gently press soil over seed. An adjustable spring in the press-wheel mechanism creates the down pressure needed to close the seed trench. The amount of force needed will vary with field conditions. Figure 48 25 Series Opener Depth 21949 Less down pressure To adjust, move adjustment handle. More down pressure • For less down pressure, move handle forward toward drill. • For more down pressure, move handle back away from drill. NOTE: Increased press wheel spring force may require increased opener down force to maintain depth. NOTE: The factory setting on the press wheel is staggered to achieve optimum residue flow. Refer to Figure 50 Figure 49 Press Wheel Adjustment 21949 Hole locations If you want to adjust press wheels from staggered to even, remove 5/8 inch bolt (1), lock washer (2) and nut (3). Reinstall spacer (4), press wheel (5) and hardware to the other hole location. If you want to move the press wheels apart, remove spacer (6) from beneath the bolt head (1) and place it next to spacer (4). Figure 50 Press Wheel Stagger 4/23/2010 22527 196-286M 44 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Alignment If one closing wheel is running in the seed trench or closing wheels are not centered over the seed trench, adjust closing wheels as follows. Refer to Figure 51 1. Raise the drill slightly to remove weight from closing wheels. 2. Loosen two 1/2-inch mounting bolts (1). 3. Turn adjuster cam (2) left or right to center wheels over the seed trench. Torque 1/2-inch mounting bolts as recommended, see “Appendix,” page 129. Figure 51 Adjustment Cam 22516 25 Series Lock-Up The openers can be pinned in the up position to accommodate 30” row spacing. Refer to Figure 52 Lower parallel arm 4. Select the individual opener you want to keep in the raised position. It is suggested that the down pressure springs be set to the minimum setting first. 5. Raise the opener high enough that the hole for the pin is above the lower parallel arm. This can easily be done by placing a small block below the disc blades and setting the drill down upon it. 6. Insert locking pin through both holes and lower the opener allowing the pin to rest on the top of the lower parallel arm. Pin in place 21981 Figure 52 Hole for Lock-Up Pin NOTE: Do not pin the opener while it is in the lowered position. If the pin is inserted below the parallel arm it WILL damage opener soon after planting begins. Refer to Figure 53 When pin is not being used for opener lock-up always return pin to the storage position. Pin in storage position 22517 Figure 53 Hole for Lock-Up Pin Storage 196-286M 4/23/2010 Adjustments 45 HD 10 Series Openers Opener spring Do not back up with openers in the ground. To do so will cause severe damage and opener plugging. Opener Down Pressure Refer to Figure 54 Opener springs provide the down pressure necessary for opener disks to open a seed trench. The springs allow the openers to float down into depressions and up over obstructions. You can adjust down pressure individually for each opener. This is useful for penetrating hard soil and planting in tire tracks. . 21947 Use only enough down pressure to cut the seed trench and maintain proper soil-firming over seed. Excessive opener down force will lead to premature wear opener components. Excessive down force will also cause uneven seed depth. Figure 54 Opener Springs Refer to Figure 55 To adjust down pressure, use a 1 1/8” open end wrench. Position wrench on the nut and pull down. Move the adjustment cam to the new setting. Figure 55 Opener Down Pressure Adjustment 4/23/2010 21948 196-286M 46 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Refer to Figure 56 Minimum and maximum settings are indicated by position of adjustment cam. Each notch on the adjustment cam will increase the down pressure on the opener springs. Use the chart below as a setting reference. Spring Down Pressure Cam Notch Pounds one 250 two 275 three 310 four 370 five 430 six 490 Opener Seeding Depth A press wheel attached to each opener body controls seeding depth. To maintain consistent depth, the relationship between the bottom of the opener disks and press wheel is fixed upwardly. Minimum setting 21966 Maximum setting 21967 Figure 56 Adjustment Cam Settings The press wheels also close the seed trench and gently press soil over seed. To provide consistent soil firming, press wheels are free to move down from normal operating position. This maintains pressing action even if opener disks encounter obstructions or hard soil. Refer to Figure 57 Set opener seeding depth by adjusting T-handles. To adjust, first raise openers slightly, then lift and slide T-handles on top of openers as shown. Adjust all T-handles to the same setting. • For shallower seeding, slide T-handles forward toward drill. • For deeper seeding, slide T-handles back away from drill. 12100 Figure 57 Seed Depth Adjustment 196-286M 4/23/2010 Adjustments 47 Double V Press Wheel Adjustment Refer to Figure 58 The double V closing wheels (4) can be moved inward and outward to alter how they close the seed trench and press soil over the seed. To move the wheels (4) in toward the center of the trench, remove one of the 1/4 bushings (2) next to the press wheel arm and position it under the head of the bolt (1). On wider row spacings the closing wheels (4) can be moved outward by placing two 1/4 spacers (2) inside next to the press wheel arm (3). 23428 Figure 58 Double V Press Wheel Lock-Up The openers can be pinned in the up position to accommodate 30” row spacing. Lower parallel arm Refer to Figure 59 1. Select the individual opener you want to keep in the raised position. It is suggested that the down pressure springs be set to the minimum setting first. 2. Raise the opener high enough that the hole for the pin is above the lower parallel arm. This can easily be done by placing a small block below the disc blades and setting the drill down upon it. Pin in place 21981 Figure 59 Hole for Lock-Up Pin 3. Insert locking pin through both holes and lower the opener allowing the pin to rest on the top of the lower parallel arm. NOTE: Do not pin the opener while it is in the lowered position. If the pin is inserted below the parallel arm it WILL damage opener soon after planting begins. Refer to Figure 60 When pin is not being used for opener lock-up always return pin to the storage position. Pin in storage position 22517 Figure 60 Hole for Lock-Up Pin Storage 4/23/2010 196-286M 48 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Changing Seed Meter Wheels for 10, 15 and 20 Series Openers Wheel retainer and spring Choose the correct seed meter wheel for the type of seed you will be using. Be sure to use the same wheel type on all meters. To change seed meter wheels: 1. Shut off seed flow to meters by moving sliding seed tube. For more information see, “Shutting Off Seed Flow,” page 69. 2. Clean out meter. For more information see “Cleaning Out Meters,” page 70. 18294 Figure 61 Refer to Figure 61 S ba pin re ck wh m w e ov ar el in d b g ef or e 3. Push in spring-loaded wheel retainer and turn. Pull off wheel retainer and spring. Refer to Figure 62 Wheel drive pin 4. Pull seed meter wheel out about 1/4 inch, or past the wheel drive pin, and spin backward to clean out seeds from top pockets. 18295 5. Remove seed meter wheel. Figure 62 NOTE: With the seed meter wheel removed, you may want to check the meter for internal damage or trash. Refer to Figure 63 6. Place new wheel on meter wheel shaft and push meter slide retaining clip forward while pushing in seed meter wheel. Retaining clip 18296 Figure 63 196-286M 4/23/2010 Adjustments 49 Refer to Figure 64 7. Be sure slots in the center of seed meter wheel are aligned with the wheel drive pin on the meter shaft. Wheel drive pin 18299 Figure 64 Knob a Refer to Figure 65 (a) and (b) 8. Reinstall spring and knob in place. (a) 9. Close and pin seed meter clean out. (b) b 19192 Figure 65 Refer to Figure 66 10. Open sliding seed tubes and pin in place. 18300 Figure 66 4/23/2010 196-286M 50 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Changing Seed Meters for 25 Series Openers To change from Precision Meter to Finger Pickup Meter 1. Shut off seed flow to meters by moving sliding seed tube. For more information see, “Shutting Off Seed Flow,” page 69. 2. Clean out meter. For more information see “Cleaning Out Meters,” page 70. Refer to Figure 67 3. Release the upper latch and swing drive plate away until meter drive shaft is free. 21915 Figure 67 Refer to Figure 68 4. Release the lower latch. 21914 Figure 68 Refer to Figure 69 5. Lift up and remove the precision meter along with the lower section of the sliding seed tube. 21916 Figure 69 196-286M 4/23/2010 Adjustments 51 Refer to Figure 70 6. While the meter is removed take time to inspect the meter drive chain and sprocket. 21917 Figure 70 Refer to Figure 71 7. Install the new meter along with the lower section of the sliding seed tube. 21923 Figure 71 Refer to Figure 72 8. Engage the upper latch. Make sure the tapered line-up pins near drive sprocket engage completely in line-up holes. 21922 Figure 72 4/23/2010 196-286M 52 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Refer to Figure 73 9. Engage the lower latch. NOTE: To change from the Finger Pickup meter to the Precision meter requires the same steps. 21921 Refer to Figure 74 Figure 73 The meter drive can be disengaged if a meter is not being used. 1. Disengage the drive coupler by pulling out on the pin, twisting it a quarter turn and resting it in the shallow slot. NOTE: A meter must always be assembled on an opener whether it is being driven or not. Damage will occur if no meter is in place. Disengaging drive coupler is not required to change meters. 21968 21969 Figure 74 196-286M 4/23/2010 Adjustments 53 Changing Seed Meter Wheel Choose the correct seed meter wheel for the type of seed you will be using. Be sure to use the same wheel type on all meters. Seed meter wheels for the interchangeable meter 25 series opener are made of a green color material and are not interchangeable with the other Great Plains seed meter wheels for other machines. Use only green wheels in interchangeable meter 25 series openers. 1. Shut off seed flow to meters by moving sliding seed tube. For more information see, “Shutting Off Seed Flow,” page 69. 21910 2. Clean out meter. For more information see “Cleaning Out Meters,” page 70. Figure 75 Refer to Figure 75 3. Push in spring-loaded wheel retainer and turn. Pull off wheel retainer and spring. Refer to Figure 76 4. Pull seed meter wheel out about 1/4 inch and spin backward to clean out seeds from top pockets. 5. Remove seed meter wheel. NOTE: With the seed meter wheel removed, you may want to check the meter for internal damage or trash. 21912 Figure 76 NOTE: Some wear on top edge of slide is normal. Excess wear is cause for replacement. Refer to Figure 77 6. Place new wheel on meter wheel shaft and push meter slide retaining clip forward while pushing in seed meter wheel. Retaining clip 18296 Figure 77 4/23/2010 196-286M 54 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Refer to Figure 78 7. Place new wheel on meter wheel shaft and replace spring-loaded wheel retainer. Adjusting Finger Pick Up Meter The finger pick up meter has an adjustable brush. It has been pre-set to the optimum setting for most seed sizes. Listed below are some basic guidelines for operating and adjusting the meter. General Planting Tips 1. Optimum planting speed is 4 1/2 to 5 miles per hour. Excess speed results in poor spacing performance due to seed tube bounce. Excess speed may also result in improper depth control due to opener bounce. 21910 Figure 78 2. Always pay attention to your drill monitor. Compare actual seed usage to your estimates. 3. Fine-tune your drill by thoroughly checking all key components including: Keeton™ Seed Firmers, seed tubes, chains, sprockets, tire pressure, seed monitor, double disk openers, gauge wheels, closing wheels, parallel arms and the opener itself. Hole for screwdriver Brush Refer to Figure 79 The adjustable brush provides additional flexibility to accommodate a wide range of seed sizes. Use a flathead screwdriver to gently rotate the brush into position. Use the general guidelines in the table on the right to adjust the brush position to your seed size and shape. The numbers listed correspond to the numbers printed on the outer housing of your meter. Population Max Inserts The Population Max backing plate is equipped with an “a” insert (or an “R” insert). In tests, this insert provides the best performance in most seed sizes. However, there are two alternative inserts that can be used. Before changing to a different insert, please consult with a Great Plains service representative for a recommendation. Be cautious in using seed treatments, additives and other chemicals when possible. They can cause meter performance problems and premature wear to meter parts. Avoid the use of graphite with the Precision™ Meter. If graphite must be used, use Precision Planting graphite or Great Plains graphite which is less abrasive. Generally, seeds coated with Maxi or similar coatings do not need graphite. Other seed coatings such as Captan generally benefit from graphite. 196-286M 22518 Figure 79 Recommended Brush Settings start here and adjust for peak performance XL Flats Flats Rounds 1 2 3 Rounds and Flats 3 Small Round 4 Popcorn 5 Always store meters in a dry, secure place. Moisture, temperature and mice can create unintended problems. Always pay attention to your seed monitor, operating manual and monitor the amount of seed you are planting compared to your expectations. Always investigate abnormalities! 4/23/2010 Adjustments 55 Seed-Lok Lock Up Locked position. Optional Seed-Lok firming wheels provide additional seed-to-soil contact. The wheels are spring loaded and do not require adjusting. In some wet and sticky conditions the wheels may accumulate soil. Refer to Figure 80 NOTE: Side gauge wheel and seed meter is removed for clarity. To lock up Seed-Lok wheels, raise drill. Rotate lock-up handle (1) 90 degrees down on top of opener body. Push up on Seed-Lok wheel (2) until wheel arm latches up. Opener disk blades may be sharp. Use caution when making adjustments in this area. To unlock Seed-Lok wheels, pull up lock-up handle (1). Seed-lok is spring loaded so it will snap back into place. 18282 Figure 80 Seed-Lok Adjustment Tongue Spacer Block If the drill does not pull straight or if the drill wanders back and forth while being towed it may be necessary to adjust tongue spacer block. Refer to Figure 81 1. Loosen nut on 5/8” x 6”x 7 3/4” U-bolt (1) and slide block forward or backward to it line-up with the block on the opposite side of the tongue. 2. Remove nut from 5/8” x 6” x 7 3/4” U-bolt (1). Remove block (2) and add or remove shims (3) as necessary. Note: Make sure when retightening U-bolt that the block lines-up with the block on the opposite side of the tongue. Note: It is normal for the tongue assembly to rotate slightly when the wings move up and down independently. Adjusting tongue shims will not eliminate this. 20341 Figure 81 Tongue Spacer Block 4/23/2010 196-286M 56 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Electric Clutch Switch Adjustment To adjust the height at which seed metering is turned off, follow these steps. Refer to Figure 82 1. Locate the height switch on the left hand rockshaft. 2. Lower the implement until it is at a height where seeding should start (usually just above the ground). Securely support frame at this height with jack stands or blocks. 3. Turn off the tractor and remove the key. Refer to Figure 83 20303 4. Loosen the cam clamp (1) on the rockshaft and turn until the switch roller (2) is just starting to make contact with the ramp surface. Figure 82 Height switch Refer to Figure 84 5. Raise the implement fully and check that the switch is compressed as shown. Keeton™ Seed Firmer The optional Keeton™ Seed Firmer is a thin piece of plastic which slides down the seed trench, trapping seeds as they exit the seed tube and firms them into the bottom of the “V”. To adjust the Keeton™ Seed Firmer, lower the drill until the disks of the openers are resting on the ground. 15160 Measure the distance from the ground to the head of the tension screw. This distance should be 4” to 4 1/2”. If not loosen the bolts in the mounting bracket and select different holes until the proper measurement can be attained. Figure 83 Cam adjustment Opener disk blades may be sharp. Use caution when making adjustments in this area. The Firmer is provided with a preset tension which is recommended for using the first year. The tension screw can be tightened in subsequent years according to your needs. Firmers should provide just enough tension to push seeds to the bottom of the trench. 14550 Figure 84 Switch (compressed) 196-286M 4/23/2010 Adjustments 57 Marker Adjustments You may be injured if hit by a folding or unfolding marker. Markers may fall quickly and unexpectedly if the hydraulics fail. Never allow anyone near the drill when folding or unfolding the markers. Dual Marker Speed Adjustment Refer to Figure 85 Adjust folding speed for dual markers with hex adjustment screws on the sequence-valve body. There is one adjustment screw for raising speed (1) and one for lowering speed (2). You can identify adjustment screws by markings stamped in valve body. Hex adjustment screws Increase speed Turn adjustment screws clockwise to decrease folding speed and counterclockwise to increase folding speed. With tractor idling at a normal operating speed, adjust marker folding to a safe speed. Excessive folding speed could damage markers and void the warranty. After adjusting the folding speed, tighten jam nuts on hex adjustment screws to hold settings. Decrease speed Figure 85 Dual Markers Speed Adjustment 14048 Single Marker Speed Adjustment Refer to Figure 86 The hydraulic system for a single marker has a needle valve to control folding speed. The needle valve is in the hydraulic hose at rod end of marker cylinder. Increase Decrease Needle Valve Turn adjustment knob clockwise to decrease folding speed or counterclockwise to increase folding speed. With tractor idling at a normal operating speed, adjust marker folding to a safe speed. Excessive folding speed could damage markers and void the warranty. Figure 86 Single Marker Speed Adjustment 4/23/2010 15625 196-286M 58 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Marker Chain Refer to Figure 87 1. Lifting Slack. With marker unfolded, adjust chain to a length of 67 inches as shown. Slowly fold marker while observing disk. If marker disk slides across the ground more than a foot before chain and linkage lifts it up, the chain is too long. Remove bolt (1) and shorten chain one or two links. Check adjustment by repeating folding process. If chain is too short when marker is unfolded, it will prevent end of marker from dropping into field depressions, causing skips in your marker line. Correct this condition by lengthening chain one or two links. 18962 Figure 87 Marker Chain Adjustment 196-286M 4/23/2010 Adjustments 59 Disk Adjustment Marker disks may be sharp. Use caution when making adjustments in this area. Refer to Figure 88 There are two ways you can change the mark left by the marker disk. 1. Disk Angle. To change angle of cut, loosen 1/2-inch bolts holding disk assembly. Rotate disk assembly as desired. Disk Angle 11757 2. Direction of Cut. To change direction of cut and throw dirt either in or out: a. Reverse blade and depth band by remounting lug bolts on disk hub. b. Reverse angle of assembly by removing two 1/2-inch bolts holding disk assembly. Turn disk assembly one-half turn. Reinstall 1/2-inch bolts and set disk angle. Direction of Cut 11248 Figure 88 Marker Disk Blade Adjustment Marker Width Refer to Figure 89 To adjust marker width, loosen nuts (2) on U-bolts (1). Move marker disk tube (3) in or out to get the proper adjustment. To measure for marker width adjustment: 1. Lower drill in the field and drive forward a few feet. 2. Measure from the middle of the outside row to the mark in the ground made by marker disk. 3. Adjust as needed. 20315 Figure 89 Marker Width Adjustment 4/23/2010 196-286M 60 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Marker Width Refer to Figure 90 You will need to adjust marker width to account for your row spacing. First determine the correct marker width from the diagram on page 48, then adjust the marker to the correct width. Finally, check the actual marker width in the field and make further adjustments as necessary. To adjust marker width, loosen nuts (2) on U-bolts (1). Move marker disk tube (3) in or out to get the proper dimension. To check that the marker is adjusted to the correct width, lower drill in the field and drive forward a few feet. Measure from the middle of the outside row to the mark in the ground made by the marker disk. The measurement should match those shown in the diagrams. Make further adjustments as necessary. 18878 Figure 90 Marker adjustment The diagram below shows marker width for 7 1/2inch, 10-inch and 15-inch opener spacing with all meters open. Wider row spacing can be achieved by shutting off certain meters. The diagram on the next page shows which rows to shut off, which to leave on and the marker width to use. 196-286M 4/23/2010 Adjustments 61 20361 4/23/2010 196-286M 62 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Troubleshooting Problem Cause Solution Planting too much Actual field size is different. Verify field size. Excessive overlap. Irregular shaped field. Adjust marker, page 57. Incorrect tire size or air pressure. Correct tire size and air pressure. Refer to page 129. Meter clean out door is open. Close and pin meter clean out door, page 70. Seed meter wheel spring or retaining cap damaged or missing. Check seed meter wheel spring and retaining cap, page 70. Incorrect seed meter wheel for seed size. Verify seed count on seed bag with seed meter wheel. Seed meter wheel not seated correctly on meter shaft. Check installation of seed meter wheel, page 48. Seed meter wheel damaged or missing. Check seed meter wheel and replace if damaged. Seed meter slide is sticking open. Remove and clean seed meter slide and check for wear, page 71. Seed meter slide worn. Replace seed meter slide, page 71. Excessive field speed. Slow down. Incorrect seed meter wheel for seed size. Verify seed count on seed bag with seed meter wheel. Incorrect tire size or air pressure. Correct tire size and air pressure, page 129. Check seed level in seed box. Fill seed box. Actual field size is different. Verify field size. Excessive gaps between drill passes. Adjust marker, page 57. Not enough talc lubricant Add more talc lubricant, page 85. Build up of seed treatment in meter. Clean out seed meter, page 70. Add more talc lubricant. Seed flow shut off not 100% open and pinned. Check seed flow shut off, page 69. Plugged sliding seed tube. Clean out sliding seed tube. Plugged opener seed tube. Lift up drill, expose bottom of seed tube and clean out. Seed meter wheel damaged. Replace seed meter wheel. Planting too little 196-286M 4/23/2010 Troubleshooting 63 Problem Cause Solution Planting too little, continued Obstruction in meter (foreign material or uncleaned seed). Clean seed meter. Thrown or worn drive chains. Check drive chains. Worn sprockets and/or chain idlers. Replace sprockets and/or chain idlers, page 75. Excessive field speed. Slow down. Unclean seed. Use clean seed. Lack of talc lubricant. Add talc lubricant, page 85. Build up of seed treatment in meter. Clean out seed meter, page 70. Add more talc lubricant. Seed-Lok plugging. Lock up Seed-Lok, page 55. Damaged or missing seed flap. Replace seed flap. Opener disks not turning. See “Opener disks not turning freely” in this Troubleshooting chart. Plugged opener seed tube. Lift up drill, expose bottom of seed tube and clean out. Worn/rusted sprockets and/or chain idler. Check and replace any worn/rusted sprockets or chain idlers. Seed meter wheel damaged or worn. Check seed meter wheel and replace. Seed meter slide worn. Replace seed meter slide, page 71. Plugged sliding seed tube. Clean out sliding seed tube. Incorrect seed meter wheel for seed size. Verify seed count on seed bag with seed meter wheel. Excessive field speed. Slow down. Coulter depth adjustment Check Operator’s manual. Planting conditions too wet. Wait until drier weather. 10 Series Opener press wheel depth too deep for soil conditions or coulter depth. Check 10 Series Opener adjustments, page 34. 15 Series Opener side depth wheels are set too deep for soil conditions or coulter depth. Check 15 Series Opener adjustments, page 35. 15 Series Opener press wheel spring force is set too high. Check 15 Series Opener adjustments, page 35. 20 and 25 Series Opener side depth wheels are set too deep for soil conditions or coulter depth. Check 20 Series Opener adjustments, page 38 or page 41. 20 and 25 Series Opener press wheel spring force is set too high. Check 20 or 25 Series Opener adjustments, page 38 or page 41. Incorrect spring pressure on openers. Correct spring pressure, page 34, page 38 or page 41. Seed-Lok building up with dirt. Lock up Seed-Lok, page 55. Uneven seed spacing Uneven seed depth Engage Seed-Lok in dry conditions, page 55. 4/23/2010 196-286M 64 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Problem Cause Solution Uneven seed depth, continued Damaged or missing seed flaps. Replace seed flaps. Damaged opener seed tube. Check disk spreader, page 75.orpage 77. Partially plugged opener seed tube. Lift up drill, expose bottom of seed tube and clean out. Incorrect choice of coulter. Change coulters. Opener plugged with dirt. Clean opener. Planting conditions too wet. Wait until drier weather. Seed-Lok is plugging opener. Lock up Seed-Lok, page 55. 15 Series Opener side depth wheels not adjusted correctly. too tight - dragging on blade too loose - allowing dirt between blade and wheel Check 15 Series Opener adjustments, page 35. 15 Series Opener press wheel spring force is set too high. Check 15 Series Opener adjustments, page 35. 20 and 25 Series Opener side depth wheels not adjusted correctly. too tight - dragging on blade too loose - allowing dirt between blade and wheel Check 20 or 25 Series Opener adjustments, page 38 or page 41. 20 and 25 Series Opener press wheel spring force is set too high. Check 20 or 25 Series Opener adjustments, page 38 or page 41. Too much blade-to-blade contact. Take shims under head of bolt and put between opener and disk bearing, see page 81 for information. Failed disk bearings. Replace disk bearings. Bent or twisted opener frame. Replace opener frame. Partially plugged opener seed tube. Lift up drill, expose bottom of seed tube and clean out. Too wet or cloddy. Wait until drier weather or rework ground. Coulter set too shallow. Check coulter adjustment in hitch operator’s manual. 10 Series Openers - incorrect press wheel depth setting. Check opener adjustment, page 34. Opener spring pressure too high. Reduce opener spring pressure. 15 Series Openers - not enough pressure on press wheels. Check opener adjustment, page 34. 20 and 25 Series Openers - not enough pressure on press wheels. Check opener adjustment, page 38 or page 41. Opener disks not turning freely. Press wheels not compacting the soil as desired 196-286M 4/23/2010 Troubleshooting 65 Problem Cause Solution Excessive seed cracking Excessive field speed. Slow down. Unclean seed. Use clean seed. Incorrect seed meter wheel. Change seed meter wheel, page 48. Incorrect seed size for seed meter wheel. Verify seed count on seed bag with seed meter wheel. Build up of seed treatment in seed meter wheel pockets. Clean seed meter wheel. Add more talc lubricant. Worn or damaged seed meter wheel. Replace seed meter wheel. Worn or damaged meter slide. Replace meter slide, page 71. Damaged, old or dry seed. Use clean, new seed. Meter(s) are shut off. Open meter(s). Opener seed tube plugged. Lift up drill, expose bottom of seed tube and clean out with wire. Sliding seed tube plugged. Clean out sliding seed tube. Drive chains damaged or missing. Replace drive chains. Planting around fields vs. back-andforth. Correct planting operation. Drill boxes do not empty evenly Rough field conditions may move seed in the box. Press wheel or openers plugging 4/23/2010 Planting conditions too wet. Wait until drier weather. Coulters not set deep enough to cut residue. Check coulter adjustment. Coulters set too deep, bring up excess dirt and moisture. Check coulter adjustment. Drill not set to run level from front to rear, carrying enough weight on gauge wheels to prevent “nosing over”, or set too low on rear caster eyebolts allowing it to run “nose high”. Check Leveling Frame Front-to-Rear, page 19. Opener set too deep. Readjust, page 30. Opener spring force too high. Readjust, page 30. 15 Series Openers press wheel spring force too high. Readjust, page 30. 15 Series Openers 1 x 12 press wheel stagger adjustment not correct. Correct press wheel stagger. 20 and 25 Series Openers press wheel spring force too high. Readjust, page 38 or page 41. 20 and 25 Series Openers 1 x 12 press wheel stagger adjustment not correct. Correct press wheel stagger. Backed up with drill in the ground Clean out and check for damage. Failed disk bearings Replace disk bearings. Disk blades worn. Adjust or replace disk blades, page 13. 20 and 25 Series Opener side depth wheels not adjusted correctly. Readjust, page 39 or page 41. 196-286M 66 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Problem Hydraulic marker functioning improperly Marker disk does not mark Cause Solution Scraper worn or damaged. Replace scraper. Air or oil leaks in hose fittings or connections. Check all hose fittings and connections for air or oil leaks. Low tractor hydraulic oil level. Check tractor hydraulic oil level. Loose or missing bolts or fasteners. Check all bolts and fasteners. Needle valve plugged. Open needle valve, cycle markers slowly and reset needle valve, refer to page 57. Needle valve(s) in sequence valve plugged. Open needle valves, cycle markers slowly and reset needle valves, refer to page 57. Marker folding linkage does not have enough slack to allow marker disk to drop into field depressions. Maximum down float should be limited by the slot at the rod end of the marker cylinder, refer to page 58. Reverse marker disk to pull or throw dirt. Drill does not fold or unfold fully Rephase cylinders, refer to page 17 Bleed fold circuit, refer to page 17 Adjust fold cylinders, refer to page 18 Drill wanders back and forth in transport Use all locks. Adjust tongue shims on rub blocks or frame spacers, refer to page 55 Adjust fold cylinders, refer to page 18 Note: For Veris Drive monitor troubleshooting refer to page 90. 196-286M 4/23/2010 Maintenance and Lubrication 67 Maintenance and Lubrication Maintenance OFF Proper servicing and maintenance is the key to long implement life. With careful and systematic inspection, you can avoid costly maintenance, downtime and repair. Always turn off and remove the tractor key before making any adjustments or performing any maintenance. You may be severely injured or killed by being crushed under the falling implement. Always have transport locks in place and frame sufficiently blocked up when working on implement. Escaping fluid under pressure can have sufficient pressure to penetrate the skin. Check all hydraulic lines and fittings before applying pressure. Fluid escaping from a very small hole can be almost invisible. Use paper or cardboard, not body parts, and wear heavy gloves to check for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this type of injury. Foreign fluids in the tissue must be surgically removed within a few hours or gangrene will result. 1. After using your drill for several hours, check all bolts to be sure they are tight. 2. Remove excess slack from chains. Clean and use chain lube on all roller chains as needed. 3. Maintain proper air pressure in drill tires. 4. Keep disk scrapers properly adjusted. 5. Clean drill on a regular basis. Regular and thorough cleaning will lengthen equipment life and reduce maintenance and repair. 6. Lubricate areas listed under “Lubrication”, page 81. 7. Replace any worn, damaged or illegible safety labels by obtaining new labels from your Great Plains dealer. 4/23/2010 196-286M 68 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Meter Maintenance Folding Drill Walkboards Before adjusting, servicing, or maintaining the seed meters, fold up the drill walkboards to access the meters. Refer to Figure 91 1. Remove hair-pin cotter key and remove clevis pins from both ends of walkboard. 19141 Figure 91 Folding drill walkboards Refer to Figure 92 2. Fold up walkboard and re-insert clevis pins with cotter keys to secure walkboard in folded position. Repeat for each drill box. 19142 Figure 92 Folding drill walkboards 196-286M 4/23/2010 Maintenance and Lubrication 69 Shutting Off Seed Flow Refer to Figure 93 Sliding seed tubes To shut off seed flow, move front seed tubes backward and back seed tubes forward. The following instructions explain how to shut off seed flow to each meter. Shut off Shut off 18290 Figure 93 Refer to Figure 94 1. Remove the retaining clip and pull pin. Do not remove cotter pin. Sliding seed tube Shut off pad Retaining clip 18302 Figure 94 Refer to Figure 95 2. Move meter cap to position seed tube over shut off pad. 3. Place pin in hole of meter cap and install retaining clip. Sliding seed tube 4. Repeat steps 1 through 3 for each meter. NOTE: When pin with retaining clip is located in the slot, sliding seed tube is open. When pin with retaining clip is located in the hole, sliding seed tube is closed. Retaining clip 18303 Figure 95 4/23/2010 196-286M 70 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Cleaning Out Meters NOTE: Shut off sliding seed tubes before attempting to clean out seed meters. For seed meter clean out: Refer to Figure 96 1. Position tarp or buckets under the opener(s) whose meter(s) you will be cleaning out. 2. Remove retaining clip and pull pin. 19192 Figure 96 Refer to Figure 97 3. Pull up on meter clean-out door to open. 4. When meter is empty, push meter clean out door back to its original position to close. NOTE: You may need to shake the clean out door a little before closing to make sure all seeds fall out. 5. Replace pin and retaining clip. NOTE: The pictures for cleaning out meters show meters for the 10, 15 and 29 series meters. The procedure for the 25 series meter is the same. Clean out door 19190 Figure 97 Finger Pickup Meter 1. Place a bucket or pan under meter to catch any seed during cleanout. Refer to Figure 98 2. Pull cleanout door away from the opening and allow seed to fall. 3. When meter is empty, push meter clean out door back to its original position to close. 21920 Figure 98 196-286M 4/23/2010 Maintenance and Lubrication 71 Meter Slide Maintenance for 10, 15, 20 and 25 Series Openers For proper seeding operation, seasonally or when changing crops, check meter slide for wear. If you have a noticeable increase in seeding rate you may need to replace the meter slide. Refer to Figure 99 1. If seed box is not empty, shut off sliding seed tubes. For more information see, “Shutting Off Seed Flow,” page 69. 2. Clean out seed meter. Refer to “Cleaning out Meters,” page 70. 3. Remove the seed meter wheel. Refer to “Changing Seed Meter Wheels,” page 48 for more information. Figure 99 Refer to Figure 100 4. Check for excess wear on meter slide (1). Slight wear at the top corner is normal. 5. If slide is not excessively worn, stop here. If the slide is worn excessively, order replacement slides from your Great Plains dealer, part number 817-405C. Continue with the following steps to replace slides. Refer to Figure 101 18269 Figure 100 Retaining clip 6. Remove retaining clip and pin from meter. NOTE: Meter slide is spring loaded and the three meter slide springs will be released when you pull the pin. Use care not to lose pins and springs. 7. Check removed pin for wear and replace if worn. 19190 Figure 101 4/23/2010 196-286M 72 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Refer to Figure 102 1. Remove meter slide (1) with springs (2). 2. Place springs in new meter slide and install in meter. 3. Reinstall seed meter wheel. Refer to ”Changing Seed Meter Wheels for 10, 15 and 20 Series Openers“ on page 48. 4. Close and pin meter clean out. 5. Open and pin sliding seed tube. 18269 Figure 102 Chain Tension Refer to Figure 103 The seed meter drive has a spring-loaded idler which requires no adjusting. However, chain stretch may make it necessary to shorten the chain. For best chain tension the recommended vertical distance between chain idlers should be not less than 1/4 inch and not more than 1/2 inch (1/4” to 1 1/4” for 25 series). This measurement should be taken with opener arms horizontal. rear idler front idler Arms horizontal Figure 103 Seed Meter Chain Idlers 22528 Refer to Figure 104 NOTE: The front idler should be below the rear idler. Be sure chain is installed with the chain connector link retainer towards the centerline of the opener and the clip opening (split end) faces the opposite way of the chain travel. 19598 Figure 104 196-286M 4/23/2010 Maintenance and Lubrication 73 22507 Figure 105 Finger Meter Finger Set Installation Instructions Installation Steps Great Plains recommends having the meter service performed by a recognized professional repair facility, such as a certified Meter Max representative. If you choose to service them yourself follow these procedures when installing the finger-sets. 6. Rotate the finger set clockwise and make sure the fingers open and close properly. Fingers should be closed at the 8:00 to 2:00 position (exit hole) and open at the 2:00 to 8:00 position. Annual Maintenance Finger sets should be inspected on an annual basis. After cleaning, carefully inspect the fingers and springs for wear or other abnormalities that may develop. Excessive wear may disrupt singulation performance. Refer to Figure 105 1. Be sure the belt is oriented properly as shown. 2. Slide the finger set over the shaft and rotate clockwise until it properly seats against the backing plate (you will hear a click). 3. Firmly press the finger set against the backing plate while tightening the nut. 4. Tighten the nut until contact is made between the nut and the finger set. Turn 1/4 to 1/2 (1/24 to 1/12 of a turn) flat (a flat is one of the six sides of the nut) after contact is made. This equals about four inch pounds of torque on the nut. 5. Place the slotted nut cover on and carefully align the slotted nut cover with the shaft hole and insert the cotter pin. 4/23/2010 Precautions 1. Make sure the finger set is properly torqued against the backing plate. Improperly torqued finger sets may disrupt seed singulation. 2. Avoid seed treatments, additives and other chemicals when possible. They can cause meter performance problems, premature wear to meter parts and may cause un-desired chemical reaction or deterioration to the finger sets. Always use Precision Planting or Great Plains graphite when using seed treatments, refer to “Graphite Powder,” on page 86. Graphite from other sources may cause premature wear. 3. Always pay attention to your seed monitor, operating manual and monitor the amount of seed you are planting compared to your expectations. Always investigate Abnormalities. 196-286M 74 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Seed Tube Maintenance Refer to Figure 106 Clean inner sliding seed tube if it will not slide. Replace inner sliding seed tube if you see any visible cracks. Outer sliding seed tube Inner sliding seed tube Sliding Seed Tube Replacement Refer to Figure 107 To replace inner sliding seed tube, follow these steps: 18298 1. Make sure seed box is empty. 2. Loosen bottom clamp (1). 3. Pull inner sliding seed tube (2) out of seed meter grommet and pull inner tube down and out of outer sliding seed tube (3). Figure 106 4. Inspect outer sliding seed tube for wear and replace if necessary. Loosen top clamp (4) and pull outer sliding seed tube from seed box grommet. 5. Fit new outer sliding seed tube into seed box grommet. The distance from seed box grommet lip to the top of the clamp should be no more than 3/16 inch, see Figure 107. The outer sliding seed tube must extend above the rubber grommet by 3/8” for 10, 15 and 20 series openers and by 3/4” for 25 series openers with finger pickup corn meters, see insert. Tighten clamp (4). 6. Place new inner sliding seed tube inside outer sliding seed tube. Make sure the chamfer on the inside of the tube is up as shown. 7. Fit inner sliding seed tube into seed meter grommet and tighten clamp. 8. Replace inner sliding seed tube inside outer sliding seed tube as shown, fit into seed meter grommet and tighten clamp (1). Grommet Maintenance Periodically check seed meter and seed box grommets for weathering or cracking and replace as necessary. Check sliding seed tubes at this time to make sure they slide freely. 196-286M 22529 Figure 107 4/23/2010 Maintenance and Lubrication 75 Opener Maintenance 15 Series Disk Spreaders and Scrapers NOTE: It is normal for the blade spreader to have some looseness in the holder and between the blades. Some looseness is required for proper operation. Refer to Figure 108 1. Remove side gauge wheels from arms to access opener disks and scrapers. 2. With the unit raised, check the blade spreader (1) for wear. Replace spreader if it is 1/2 inches wide or narrower. To replace, remove disk blade (3). Drive out the roll pins (2) and install a new spreader. 3. When reinstalling disk blades, put two shims (4) between bearing and shank on each blade. Tighten bolts. NOTE: You may need fewer washers on worn disks. 4. Check that outside disk scrapers (5) are formed to disk blades to help remove any mud. Bend and twist scrapers to fit blades as necessary. After every 200 acres of operation, check outside scrapers for proper adjustment and wear. Replace outside scrapers as necessary. Figure 108 Disk Spreader and Scraper 17766 15 Series Side Wheels Refer to Figure 109 1. Lift opener side wheel off the ground. Move tire in and out to check for end play. Check for roughness in bearing by rotating wheel. If the bearings are rough, inspect and replace if necessary. 2. Check for the correct number of shims (1) between the side gauge wheel (2) and the wheel arm (3). There must be at least one shim between the wheel bearing and arm. When installed, the wheel should turn freely and not hit the arm at the curve. Do not add any more shims than necessary. 3. Disassemble side-gauge-wheel arm from unit. Remove bushing (4) from sleeve (5) and check bushing for wear. Replace bushing if necessary. 4. When reinstalling side gauge wheels, align tab on hex adjustment (6) with notch in bushing. Replace bolt and tighten. 5. To prevent plugging loosen clamp bolt (7) and slide arm inward to take up gap between side wheel and disk blade. Figure 109 Opener Side Wheel 18452 6. Adjust side gauge wheels. Refer to “Adjustments,” page 36. 4/23/2010 196-286M 76 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P 20 Series Opener Side Wheels Refer to Figure 110 1. Lift opener side wheel off the ground. Move tire in and out to check for end play. Check for roughness in bearing by rotating wheel. If the bearings are rough, inspect and replace if necessary. 2. Check for the correct number of flat washers (1) and machine washer (8) between the side gauge wheel (2) and the wheel arm (3). There must be three flat washers (1) and one machine washer (8) between the wheel bearing and arm with the machine washer (8) next to the arm. There should be three flat washers (1) and one lock washer (9) on the outside of the wheel. When installed, the wheel should turn freely and not hit the arm at the curve. Do not add any more washers than necessary. 3. Disassemble side-gauge-wheel arm from unit. Remove bushing (4) from sleeve (5) and check bushing for wear. Replace bushing if necessary. 4. When reinstalling side gauge wheels, align tab on hex adjustment (6) with notch in bushing. Replace bolt and tighten. 5. To prevent plugging loosen clamp bolt (7) and slide arm inward to take up gap between side wheel and disk blade. 20432 Figure 110 6. Adjust side gauge wheels. Refer to “Adjustments,” page 36. 20 Series Opener Disk Spreader Refer to Figure 111 1. On 20 Series openers, remove side gauge wheel arm and wheel assembly by removing 5/8 inch bolt (4) to access opener disks and spreaders. 2. With the unit raised, check blade spreader (1) for wear. Replace spreader if it is 7/16 inch wide or narrower, or if opener is plugging with dirt. To replace, remove disk blade (3). Drive out roll pins (2) and install a new spreader. 20433 Figure 111 NOTE: Disk spreaders are loose to move freely. 196-286M 4/23/2010 Maintenance and Lubrication 77 25 Series Disk Spreaders and Scrapers NOTE: It is normal for the blade spreader to have some looseness in the holder and between the blades. Some looseness is required for proper operation. Refer to Figure 112 1. Remove side gauge wheels from arms to access opener disks and scrapers. 2. With the unit raised, check the blade spreader (1) for wear. Replace spreader if it is 1/2 inches wide or narrower. To replace, remove disk blade (3). Drive out the roll pins (2) and install a new spreader. 3. When reinstalling disk blades, put two shims (4) between bearing and shank on each blade. Tighten bolts. NOTE: You may need fewer washers on worn disks. 4. Check that outside disk scrapers (5) are formed to disk blades to help remove any mud. Bend and twist scrapers to fit blades as necessary. After every 200 acres of operation, check outside scrapers for proper adjustment and wear. Replace outside scrapers as necessary. 21893 Figure 112 Spreaders and Scrapers 25 Series Opener Side Wheels Refer to Figure 113 1. Lift opener side wheel off the ground. Move tire in and out to check for end play. Check for roughness in bearing by rotating wheel. If the bearings are rough, inspect and replace if necessary. 2. The side wheels are preset at the factory, however because of normal wear it may become necessary to make adjustments so the wheel remains close to the disk. To prevent plugging loosen clamp bolt (7) and slide arm inward to take up gap between side wheel and disk blade. If more adjustment is needed go to step 3. 3. Remove bolt (10) and wheel (2). Remove shims (1) from the inside of the wheel (2) and place them on the outside of the wheel. Always place the shims removed from the inside to the outside. When installed, the wheel should turn freely and not hit the arm at the curve. Do not add any more shims than necessary. 4. Disassemble side gauge wheel arm (3) from unit. Remove bushing (4) from sleeve (5) and check bushing for wear. Replace bushing if necessary. 5. When reinstalling side gauge wheels, align tab on hex adjustment (6) with notch in bushing. Replace bolt and tighten. 6. Adjust side gauge wheels. Refer to “Adjustments,” page 36. 21894 Figure 113 Side Wheels Disk edges are sharp. Be careful when working in this area. 4/23/2010 196-286M 78 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P 15, 20 and 25 Series Opener Disks Refer to Figure 114 1. On the 15, 20 and 25 Series openers, remove side gauge wheel arm and wheel assembly by removing 5/8 inch bolt (4) to access opener disks and spreaders. 2. Check disk blades for wear. 3. When reinstalling disk blades, put two shims (4) between bearing and shank on one blade and two shims under bolt. Tighten bolt. On opposite side, reinstall blade with two shims between bearing and shank and two shims under bolt. Tighten bolt. 4. Check contact point between disk blades. Place a piece of paper in top gap between disk blades. Bring paper down until it stops. In lower gap place another piece of paper. Bring paper up until it stops. The distance must be between 1/2 and 1 3/4 inches. Add or remove shims as needed to get the correct contact point. 1/2 inch to 1 3/4 inches 18412 Figure 114 Disk edges are sharp. Be careful when working in this area. 196-286M 4/23/2010 Maintenance and Lubrication 79 Seed Flap Replacement (s/n 1053PP-) Refer to Figure 115 Squeeze tabs together To replace a seed flap use a needle nose or similar tool and squeeze the tabs together. Pull plastic seed flap down out of metal bracket. If replacing with 817-349C: Push new seed flap up through metal bracket until tabs on seed flap snap in place. If replacing with 816-302C: See seed flap replacement instructions below. Metal bracket Figure 115 817-349C Seed Flap Replacement 18398 Seed Flap Replacement (s/n 1054PP+) Refer to Figure 116 To replace an 816-302C seed flap 1 use a needle nose pliers or similar tool to grasp “T” top of flap. Pull upward to pull flap up out of metal bracket 2 . Push new seed flap 1 down through metal bracket 2 until flap snaps into place with “T” top resting on top of bracket. 2 1 Figure 116 816-302C Seed Flap Replacement 4/23/2010 31047 196-286M 80 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Marker Maintenance Refer to Figure 117 The marker arm is attached to marker body with a 7/16” x 2”, grade 5, shear bolt (1). If this shear bolt breaks, replace it with a grade 5 bolt. NOTE: Failure to replace the shear bolt with a grade 5 bolt can cause marker damage. Before installing shear bolt, tighten the 5/8” x 5” bolts (2) just enough so the marker shear arm (3) will move with some resistance when pushed by hand. NOTE: The above step should be repeated at the beginning of each drilling season. If grease-seal cap for marker-disk-hub bearings is damaged or missing, disassemble and clean hub. Repack with grease and install a new seal or grease cap. Storage Store the drill where children do not play. If possible, store the drill inside for longer life. 1. Unload seed box: • Place tarp under drill or a bucket under each seed meter. • Use a large bucket to empty box as much as possible. Make sure sliding seed tubes are in the open position. Open seed meter clean out to empty seed out of sliding seed tube and meter. 22514 Figure 117 Marker Shear Bolt 2. Thoroughly clean seed and seed-treatment residue from boxes and seed meters. 3. Remove seed meter wheels. Store flat and out of the weather. 4. Remove any dirt and debris that can hold moisture and cause corrosion. 5. Lubricate and adjust all roller chains. 6. Lubricate areas noted under “Lubrication”, page 81. 7. Inspect drill for worn or damaged parts. Make repairs and service during the off season. 8. Use spray paint to cover scratches, chips and worn areas on the drill to protect the metal. 9. Cover with a trap if stored outside. 196-286M 4/23/2010 Maintenance and Lubrication 81 Lubrication Multipurpose spray lube Multipurpose grease lube Multipurpose oil lube 50 Intervals at which lubrication is required 8 Parallel pivot arms End of both wings and behind center section both wheels Type of Lubrication: Grease Quantity = Until grease emerges 20311 8 Rockshaft Pivot pins, three total Type of Lubrication: Grease Quantity = Until grease emerges 20312 8 20 Series side wheel bushing On both sides of each opener Type of Lubrication: Grease Quantity = Until grease emerges 21601 4/23/2010 196-286M 82 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P 8 Caster wheel pivot End of both wings Type of Lubrication: Grease Quantity = Until grease emerges 20311 8 Wing frame pivot Both wings Type of Lubrication: Grease Quantity = Until grease emerges 20312 8 Caster wheel pivot Behind center section both wheels Type of Lubrication: Grease Quantity = Until grease emerges 20313 196-286M 4/23/2010 Maintenance and Lubrication 83 8 Grease zerk bank Bank on each drill section Type of Lubrication: Grease Quantity = About five pumps per zerks 20314 8 Marker Three zerks per marker Type of Lubrication: Grease Quantity = Until grease emerges 20306 Seasonally Marker Disk Bearings Type of Lubrication: Grease Quantity = Repack 4/23/2010 14436 196-286M 84 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P 8 Wheel assembly pivot End of both wings Type of Lubrication: Grease Quantity = Until grease emerges 20320 8 Transfer Drive Shaft On each side of Veris Drive Type of Lubrication: Grease Quantity = Until grease emerges 20319 As Required Drive Chains Type of Lubrication: Chain Lube Quantity = Coat thoroughly 20318 196-286M 4/23/2010 Maintenance and Lubrication 85 As Required Drive Chains Use care not to spray inside of meter. Type of Lubrication: Chain Lube Quantity = Coat thoroughly 18286 Seasonally Wheel and Coulter Hub Bearings Type of Lubrication: Grease Quantity = Repack 19109 Talc Lubricant (821-046C) All talc is not created equal, use Great Plains brand talc for optimum seed flow. Graphite Lubricant (821-042C) Talc lubricant is mandatory for all seeds, especially treated or inoculated seed. For Milo Planting Only Powdered graphite must be mixed with the milo seed in combination with talc for proper seed singulation. Recommended usage: Recommended usage: For clean seeds sprinkle one cup of talc per 3 bushels of seed. For clean seeds sprinkle one cup of graphite per 9 bushels of seed. For seed with excessive treatment, or for humid planting environments, double or triple talc rate as needed. For seed with excessive treatment, or for humid planting environments, double or triple graphite rate as needed. Do not use hands or any part of your body to mix talc lubricant. Do not use hands or any part of your body to mix graphite lubricant. 4/23/2010 196-286M 86 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Graphite Powder (1# bottle P/N: 821-042C) (5# jug P/N: 821-060C) For Finger Pick Up Meters Only Use only approved Graphite Powder available from Great Plains Mfg. Inc. or Precision Planting to ensure proper lubrication of finger pick-up corn seed meters. Recommended usage: For finger pick up meters, add (1) one teaspoon of graphite for each 4 units of seed corn (320,000 kernels). In high humidity conditions or if you are using seedbox seed treatments, or seed corn treated with any insecticides or polymers (Poncho, Prescribe, Cruiser, etc.), add one teaspoon of graphite for each unit of seed corn (80,000 kernels). Do not use hands or any part of your body to mix graphite lubricant. 196-286M 4/23/2010 Options 87 Options Flat Fold Marker The hydraulically operated, flat-fold markers leave a line for you to follow on the next field pass. Markers are sold as single units for mounting on the left end of your drill or as dual units for mounting on both ends of your drill. Dual markers are plumbed together with a sequence valve so you can operate both markers on the same hydraulic circuit. For more information refer to: • Marker Operation, page 27. • Marker Adjustments, page 57. To order the Flat Folding Marker option, contact your Great Plains dealer. 20306 Option Packages Part Number 40P Dual No-Till Marker 113-769A 40P LH No-Till Marker 113-770A Dual Weight Bracket Transport Hazard. Adding more than the recommend weight to the drill frame could cause a tire to blow during transport, leading to a serious road accident and personal injury. Do not add more than 2000 pounds to the drill frame. If soil conditions require more weight for coulter penetration, weight bracket kits are available. For information on how additional weights will affect seeding depth, refer to “Weights,” page 33. To order weight brackets, contact your Great Plains dealer. Option Packages Part Number 40P Dual Weight Bracket 196-332A 4/23/2010 20325 196-286M 88 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Keeton™ Seed Firmer 25042 To order the Keeton Seed Firmer, contact your Great Plains dealer. Option Packages Part Number Keeton 120GPD 300T Seed Firmer 890-796C 25 Series Keeton Seed Firmer 890-840C 20327 Seed-Lok Firming Wheels The optional spring-loaded Seed-Lok firming wheel presses seed directly into the bottom of the seed bed. The Seed-Lok option provides more even emergence since seeds are planted and firmed at the same depth. To order the Seed-Lok firming wheels, contact your Great Plains dealer. Seed-Lok Packages Part Number 20 Series Opener Seed Lok Assy. 122-251K 10 Series Opener Seed Lok Assy. 122-252K 15 Series Opener Seed Lok Assy. 404-093K 25 Series Opener Seed Lok Assy. 404-093K 18287 20 Series Precision Opener Side Depth Wheel Scraper To order the opener wheel scraper, contact your Great Plains dealer. Scraper Packages Part Number 20P Side Wheel Scraper Kit 198-960A 20262 196-286M 4/23/2010 Options 89 Baffle Kit The baffle package stops the flow of grain to a set number of seed tubes by covering those tubes. To order the Baffle Kit, contact your Great Plains dealer. Option Packages Part Number 40P Twin Row Baffle Kit 7 1/2” 118-855A 40P Baffle Kit 7 1/2” - 30” 118-856A 40P Baffle Kit 10” - 30” 118-857A 4/23/2010 19252 196-286M 90 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Veris Drive Operating Instructions 22710 196-286M 4/23/2010 Veris Drive Operating Instructions 91 Important Safety Information Escaping fluid under pressure can have sufficient pressure to penetrate the skin. Check all hydraulic lines and fittings before applying pressure. Fluid escaping from a very small hole can be almost invisible. Use paper or cardboard, not body parts, and wear heavy gloves when checking for suspected leaks. If injured, seek medical assistance from a doctor that is familiar with this type of injury. Foreign fluids in the tissue must be surgically removed within a few hours or gangrene will result. ! WARNING! Return hydraulic valve to neutral position before exiting tractor cab. ! NOTICE! Do not weld on drill unless electronic components are removed. 4/23/2010 196-286M 92 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Operating Instructions Drive Operational Requirements: Hydraulic System: Closed center, pressure compensated or load sensed systems only Drive will not operate on open-centered hydraulic systems Minimum Hyd Pressure: 2250 psi Maximum Hyd Pressure: 3000 psi Maximum Required Flow: 13 gpm Electrical System: Voltage: 12 volt DC Amperage: 4 amperes Tractor Hookup Hydraulics: 1. Connect pressure hose (P) to retraction outlet. 2. Connect motor return hose (T) to motor return port (if available) or extension outlet. 3. Set flow rate at approximately 13 gpm. 4. If tractor is equipped with electro-hydraulic valves, set timer to “constant” flow. Electrical: 1. Power can be connected in three different manners: a. Power port adapter (PN 19676) 196-286M 4/23/2010 Veris Drive Operating Instructions 93 Connect to Console Connect to Power Port 22713 Connect to Power Wire from Implement Figure 1 Refer to Figure 1 b. To battery. Make sure that eyelets are properly connected (red to positive, black to negative). Connect female socket to power port adapter. 22714 Figure 2 Refer to Figure 2 c. 4/23/2010 To 12V Power Box (PN 823-202C). Connect red wire to 5 amp post and black wire to center (ground) post. 196-286M 94 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Controller Menu 23251 196-286M 4/23/2010 Veris Drive Operating Instructions 95 22710 On/VR key - turns drive system on. Press twice for VR mode. Note: Engage key must also be pressed to start drive operation. Off key - used to shut off Console. Function key used in calibration mode and to program Console for VR recipes. Up/Down arrow keys - used to change rates manually, to set calibration numbers, and VR controller options. Engage key press to start drive. Note: drive will not run unless light above key is illuminated. Figure 3 Refer to Figure 3 Console Set to Main Operating Screen, in manual mode. Calibration Rate Refer to the calibration charts for the adjustment that corresponds to the crop you are planting and row spacing of your drill. 4/23/2010 196-286M 96 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Refer to Figure 4 Set the desired rate by using the Up/Down arrow keys. 22710 Figure 4 Refer to Figure 5 Press the Function key until calibration number window appears. Select drive calibration number based on row spacing and metering wheel, from chart on page. 22778 Figure 5 Refer to Figure 6 Press Function key until the calibration window appears. Use Up/Down arrow keys to set calibration number. 22717 Figure 6 Refer to Figure 7 This is the first window that appears in calibration mode. Press Function key to accept or Up key to change to metric settings. 22718 Figure 7 196-286M 4/23/2010 Veris Drive Operating Instructions 97 Refer to Figure 8 Enter drill width here using Up/Down arrow keys. Press Function key to advance to next window. 22779 Figure 8 Refer to Figure 9 Enter number of rows here using Up/Down arrow keys. Press Function key to advance to next window. 24003 Figure 9 Refer to Figure 10 Enter your planned planting speed using Up/ Down arrow keys. Calibration mode will not accept a speed higher than 10 mph. Press Function key to advance to next window. 22721 Figure 10 Refer to Figure 11 Enter the amount of seed you want to measure. For volumetric metering, this should be at least 1/4 of a lb. For singulated metering, at least 100 seeds should be selected. Press Function key to advance to next window. 22780 Figure 11 4/23/2010 196-286M 98 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Refer to Figure 12 The cab console is informing you the length of time that the drive will be operating, in order to meter the amount of seed you have requested, at the calibration number, drill width, and number of rows you have selected. 22781 Figure 12 Refer to Figure 13 If the screen reads TIME TOO LOW, or TIME TOO HIGH, you will need to increase the amount of seed that you will count or measure. For calibration accuracy, the controller firmware will not allow you to calibrate at settings that would result in the drive rotating for less than 4 seconds, or more than 255 seconds. Press the Function key to advance to the next window. 22782 Figure 13 Refer to Figure 14 The drive is about to operate, meaning there is a danger of entanglement if anyone is in the drive area. Be sure to verify that no one is near the drive area before advancing to the next step. 22724 Figure 14 Set the three position toggle switch on the Electric Clutch control box to the “CAL” position. This overrides the cam switch located on the rockshaft allowing the drives to operate while the drill is in the up position. Refer to Figure 15 Only after you have verified the drive area is clear, press the Up arrow key to initiate calibration mode. If drive area isn’t clear, press Down arrow key to exit calibration mode. 22725 Figure 15 196-286M 4/23/2010 Veris Drive Operating Instructions 99 Refer to Figure 16 Continuing to verify that the drive area is clear, press the Engage key to start drive rotation. Pressing Function key will exit calibration mode. 22726 Figure 16 Refer to Figure 17 While the drive is rotating, the display window shows the time remaining and the “Out” rate. CONTINUE TO MONITOR DRIVE AREA DURING DRIVE ROTATION. PRESS THE ENGAGE KEY (OR OFF KEY) TO STOP DRIVE DURING CALIBRATION. 22783 Figure 17 Refer to Figure 18 After calibration meter rotation has ended, the screen above left will appear. 22784 Figure 18 Refer to Figure 19 Enter the actual amount metered using the Up/ Down arrow keys. Press Function key to advance to next window. 22785 Figure 19 4/23/2010 196-286M 100 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Refer to Figure 20 A new calibration number is suggested, along with the old calibration number. Press Function key to advance to the next window. 22786 Figure 20 Refer to Figure 21 If you wish to keep the old number, perhaps to rerun the calibration procedure, press the Down arrow key. If you want to accept the new calibration number, press the Up arrow key. 22731 Figure 21 Refer to Figure 22 Console window now displays the calibration number you have selected. This returns you back to the beginning of calibration mode. To rerun the calibration procedure, follow the steps outlined above. It is suggested that you perform the calibration mode at least twice, and additional replications may be needed if target and actual amounts vary significantly. 22787 Figure 22 196-286M 4/23/2010 Veris Drive Operating Instructions 101 Calibration - Speed In order for the controller to meter the proper amount of material, it must have an accurate field speed input. Speed may be supplied by radar or by wheel pickup sensor. For the Contorller to convert the pulses that it is receiving from the speed input into accurate speed, it must be calibrated. Refer to Figure 23 22788 Figure 23 To calibrate the controller for speed, press the Function key until the screen shown in Figure 23 appears. Refer to Figure 24 Press the Up arrow key to initiate new speed calibration routine. Press the Down arrow key to restore factory default settings. 22789 Figure 24 Refer to Figure 25 Set two flags 400’ apart (100 meters if in metric mode). Begin driving at a normal field speed; when the tractor passes the first flag, press Engage key. 22790 Figure 25 Refer to Figure 26 The display will show the distance traveled. 22791 Figure 26 4/23/2010 196-286M 102 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Refer to Figure 27 When the tractor passes the second flag, press Engage key again. 22792 Figure 27 Refer to Figure 28 The display will show the error or difference between the traveled distance and the distance calculated by the controller. 22793 Figure 28 Refer to Figure 29 If this is the first time the unit has been calibrated, this error can be large. Accept the new speed calibration and rerun the course. Recalibrate until the error is within 5%. The cab console will give you the option each time you calibrate of accepting the new settings or keeping the previous settings. 22794 Figure 29 196-286M 4/23/2010 Veris Drive Operating Instructions 103 Operations Before going to the field: 1. Once calibration procedure above has been followed, console will store the calibration and rate information until new information has been entered. 2. Turn on console by pressing On/VR key. Pressing the On/VR key twice will put the unit in VR (Variable Rate) mode. Leave console in manual mode as shown to the right. In the field: 22734 Main Operating Screen Set on VR mode 1. Turn on console by pressing the On/VR key. Green light above On/VR key will illuminate when power is on. Pressing the On/VR key twice will put the unit in VR mode. VR will appear on the screen along with the rate that is being sent from the computer. Press On/VR key again to toggle back to manual mode. (Mode and rate changes take effect with the release of the key.) 2. To change rates manually whether in manual or in VR mode, simply touch the Up/Down arrow keys. This will change the controller to the rate you select manually. To return to VR, simply touch the On/VR key to toggle back to VR mode. 3. Engage the hydraulic flow by pushing FORWORD on the tractor remote hydraulic lever. the remote lever must be LOCKED OPEN in this position to provide constant flow to the drive motor. • John Deere tractors with Sound-Gard® body: Use lever lock clip to lock lever forward. See your tractor dealer for lock purchase and installation. • John Deere 7000 Series tractors: Rotate valve detent selector to motor position to lock lever in forward position. • John Deere 8000 Series tractors: Set timer to continuous. Push lever forward until detent clicks. • Case-IH Magnum tractors: Lock lever forward in detent position. You may need to turn up detent pressure to its maximum setting. Do not tie hydraulic lever past detent position with a strap. See your tractor dealer for details. 4/23/2010 196-286M 104 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P • Other tractors: Lock lever forward in detent position. You may need to turn detent pressure to maximum or use a mechanical detent holder to hold lever forward. See your tractor dealer for proper means of providing constant flow. 4. Press Engage key to activate drive. Green light above Engage key will illuminate. NOTE: If you do not move within 10 seconds, the automatic disengagement feature will disengage the drive. To begin planting again, you must press the Engage key. 5. The console display shows two numbers while operating: “set” rate is the rate you tell the system to plant, and the “out” rate is the calculated rate based on the actual rotations of the drive. The “out” reading is monitoring the drive system; it isn’t monitoring population. It verifies that the drive system is functioning properly. NOTE: The “out” readings will normally fluctuate within 5% of the “set” rates. This fluctuation is evidence of the drive system compensating for minor fluctuations in ground speed. 6. If “out” rate varies from the “set” rate by more than 20%, an audible alarm will sound. 7. If controller is powered directly from the battery or via unswitched power port, make sure to power console off when tractor is shut down. This prevents tractor battery drain. 196-286M 4/23/2010 Veris Drive Operating Instructions 105 For Great Plains Singulator Plus Precision Meters: Talc Lubricant (P/N: 821-046C) Graphite Lubricant (P/N: 821-042C) All talc is not created eual, use Great Plains brand talc for optimum seed flow. For Milo Planting Only Powdered graphite must be mixed with the milo seed in combination with talc for proper seed singulation. Talc lubricant is mandatory for all seeds, especially treated or inoculated seed. Recommended Usage: For clean seeds sprinkle (1) one cup of talc per 3 bushels of seed. For seed with excessive treatment, or for humid planting environments, double or triple talc rate as needed. Do not use hands or any part of your body to mix talc lubricant. 4/23/2010 Recommended Usage: For clean seeds sprinkle (1) one cup of graphite per 9 bushels of seed. For seed with excessive treatment, or for humid planting environments, double or triple graphite rate as needed. Do not use hands or any part of your body to mix graphite lubricant. 196-286M 106 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P 40’ Singulated Calibration Numbers HIGH RANGE: MOTOR 21T DRIVER - MAINSHAFT 17T DRIVEN MAX ALLOWABLE POPULATION AT SELECTED SPEEDS. TO ASSURE ACCURATE METER OPERATION, DO NOT APPLY AT RATES HIGHER THAN LISTED LIMIT. CROP ROW SPACE METER TYPE CAL # 4 MPH 5 MPH 6 MPH 7 MPH 8 MPH CORN 20” 12 Finger Meter 1492 66,825 53,460 44,550 38,186 33,413 25,245 CORN TR30” or 15” 6 Finger Meter 995 50,490 40,392 33,660 28,851 CORN TR30” or 15” 12 Finger Meter 1990 89,100 71,280 59,400 50,914 44,550 CORN 30” 6 Finger Meter 497 25,245 20,196 16,830 14,426 12,623 CORN 30” 12 Finger Meter 995 44,550 35,640 29,700 25,457 22,275 LOW RANGE: MOTOR 21T DRIVER MAINSHAFT 34T DRIVEN MAX ALLOWABLE POPULATION AT SELECTED SPEEDS. TO ASSURE ACCURATE METER OPERATION, DO NOT APPLY AT RATES HIGHER THAN LISTED LIMIT. CORN TR30” or 15” 28 Cell 2327 55,440 44,352 36,960 31,680 27,720 CORN 20” 28 Cell 1763 41,580 33,264 27,720 23,760 20,790 CORN 30” 42 Cell 1763 41,580 33,264 27,720 23,760 20,790 COTTON 7.5” 120 Cell 19942 522,720 418,176 348,480 298,697 261,360 COTTON 10” 120 Cell 15110 392,040 313,632 261,360 224,023 196,020 COTTON TR30” or 15” 120 Cell 9971 261,360 209,088 174,240 149,349 130,680 COTTON 20” 120 Cell 7555 196,020 156,816 130,680 112,011 98,010 COTTON 30” 120 Cell 4985 130,680 104,544 87,120 74,674 65,340 MILO 7.5” 51 Cell 8475 201,960 161,568 134,640 115,406 100,980 75,735 MILO 10” 51 Cell 6367 151,470 121,176 100,980 86,554 MILO TR30” or 15” 51 Cell 4238 100,980 80,784 67,320 57,703 50,490 MILO 7.5” 135 Cell 22434 534,600 427,680 356,400 305,486 267,300 MILO 10” 135 Cell 16854 400,950 320,760 267,300 229,114 200,475 MILO TR30” or 15” 135 Cell 11217 267,300 213,840 178,200 152,743 133,650 MILO TR30” or 15” 102 Cell 8475 201,960 161,568 134,640 115,406 100,980 MILO 20” 102 Cell 6367 151,470 121,176 100,980 86,554 75,735 MILO 30” 102 Cell 4238 100,980 80,784 67,320 57,703 50,490 MILO TR30” or 15” 270 Cell 22434 534,600 427,680 356,400 305,486 267,300 MILO 20” 270 Cell 16854 400,950 320,760 267,300 229,114 200,475 MILO 30” 270 Cell 11217 267,300 213,840 178,200 152,743 133,650 SOYBEAN 7.5” 100 Cell 16618 650,034 520,027 433,356 371,448 325,017 SOYBEAN 10” 100 Cell 12591 487,526 390,020 325,017 278,586 243,763 SOYBEAN TR30” or 15” 100 Cell 8309 325,017 260,014 216,678 185,724 162,509 SOYBEAN 20” 100 Cell 6248 243,763 195,010 162,509 139,293 121,881 SOYBEAN 30” 100 Cell 4155 162,509 130,007 108,339 92,862 81,254 SOYBEAN 7.5” 110 Cell 18280 799,979 639,984 533,320 457,131 399,990 SOYBEAN 10” 110 Cell 13850 599,985 479,988 399,990 342,848 299,992 SOYBEAN TR30” or 15” 110 Cell 9140 399,990 319,992 266,660 228,566 199,995 SOYBEAN 20” 110 Cell 6872 299,992 239,994 199,995 171,424 149,996 SOYBEAN 30” 110 Cell 4570 199,995 159,996 133,330 114,283 99,997 NOTE: Refer to previous page to locate correct seed wheel based on seed size, row spacing, and desired population. Calibration number should be accurate for singulated meters, but Great Plains strongly suggests that you use the Calibration Routine to fine tune your actual seeding rate at the planting speed you intend to use. 196-286M 4/23/2010 Veris Drive Operating Instructions 107 40’ Volumetric Calibration Numbers LOW RANGE: MOTOR 21T DRIVER - MAINSHAFT 34T DRIVEN MAX ALLOWABLE POPULATION AT SELECTED SPEEDS. TO ASSURE ACCURATE METER OPERATION, DO NOT APPLY AT RATES HIGHER THAN LISTED LIMIT. CROP ROW SPACE METER TYPE CAL # 4 MPH 5 MPH 6 MPH 7 MPH 8 MPH WHEAT-HRW 7.5” Wheat Narrow 5.64 247 198 165 141 124 WHEAT-HRW 10” Wheat Narrow 4.28 185 148 124 106 93 WHEAT-HRW TR30” or 15” Wheat Narrow 2.82 124 99 82 71 62 WHEAT-HRW 7.5” Wheat Wide 12.96 567 454 378 324 284 WHEAT-HRW 10” Wheat Wide 9.82 425 340 284 243 213 WHEAT-HRW TR30” or 15” Wheat Wide 6.48 284 227 189 162 142 WHEAT-SRW 7.5” Wheat Wide 10.48 495 396 330 283 247 WHEAT-SRW 10” Wheat Wide 7.94 371 297 247 212 185 WHEAT-SRW TR30” or 15” Wheat Wide 5.24 247 198 165 141 124 WHEAT-SRW 7.5” V3 15.05 538 431 359 308 269 WHEAT-SRW 10” V3 11.41 404 323 269 231 202 WHEAT-SRW TR30” or 15” V3 7.53 269 215 179 154 135 MED RICE 7.5” 403-142C 4.29 154 124 103 88 77 MED RICE 10” 403-142C 3.22 116 93 77 66 58 MED RICE TR30” or 15” 403-142C 2.15 77 62 51 44 39 HIGH RICE 7.5” 403-095C 7.31 261 209 174 149 131 HIGH RICE 10” 403-095C 5.54 196 157 131 112 98 HIGH RICE TR30” or 15” 403-095C 3.66 131 105 87 75 65 BARLEY 7.5” Wheat Narrow 3.99 175 140 116 100 87 BARLEY 10” Wheat Narrow 3.02 131 105 87 75 65 BARLEY TR30” or 15” Wheat Narrow 1.99 87 70 58 50 44 BARLEY 7.5” Wheat Wide 8.74 312 250 208 179 156 117 BARLEY 10” Wheat Wide 6.62 234 187 156 134 BARLEY TR30” or 15” Wheat Wide 4.37 156 125 104 89 78 BARLEY 7.5” V3 10.88 389 311 259 222 195 BARLEY 10” V3 8.24 292 233 195 167 146 BARLEY TR30” or 15” V3 5.44 195 156 130 111 97 OATS 7.5” Wheat Narrow 2.67 116 93 78 66 58 44 OATS 10” Wheat Narrow 2.03 87 70 58 50 OATS TR30” or 15” Wheat Narrow 1.34 58 47 39 33 29 OATS 7.5” Wheat Wide 6.41 229 183 153 131 115 OATS 10” Wheat Wide 4.86 172 138 115 98 86 OATS TR30” or 15” Wheat Wide 3.20 115 92 76 66 57 OATS 7.5” V3 8.72 312 249 208 178 156 117 OATS 10” V3 6.61 234 187 156 134 OATS TR30” or 15” V3 4.36 156 125 104 89 78 RYE 7.5” Wheat Narrow 4.66 204 163 136 116 102 RYE 10” Wheat Narrow 3.53 153 122 102 87 76 RYE TR30” or 15” Wheat Narrow 2.33 102 81 68 58 51 RYE 7.5” Wheat Wide 10.30 368 295 246 210 184 RYE 10” Wheat Wide 7.81 276 221 184 158 138 RYE TR30” or 15” Wheat Wide 5.15 184 147 123 105 92 NOTE: Field speed may affect actual rate per acre with volumetric meters. Once you enter the calibration number - you must then operate the drive in the Calibration Routine to ensure that you are obtaining the desired rate per acre. Refer to instructions for operation of the Calibration Routine. NOTE: Refer to page 106 to locate correct seed wheel based on seed size, row spacing, and desired population. 4/23/2010 196-286M 108 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Finger Meter Charts Graphite Powder (1# bottle P/N: 821-042C) (5# jug P/N: 821-060C) For Finger Pick Up Meters Only Use only approved Graphite Powder available from Great Plains Mfg. Inc. or Precision Planting to ensure proper lubrication of finger pick up corn seed meters. Recommended Usage: For finger pick up meters, add (1) one teaspoon of graphite for each 4 units of seed corn (320,000 kernels). In high humidity conditions or if you are using seedbox seed treatments, or seed corn treated with any insecticides or polymers (Poncho, Prescribe, Cruiser, etc.), add (1) one teaspoon of graphite for each unit of seed corn (80,000 kernels). Do not use hands or any other part of your body to mix graphite lubricant. ATTENTION!!! (For All Seed Corn Types) Great Plains always recommends test stand calibration of the finger meter to the population and ground speed desired. 196-286M 4/23/2010 Veris Drive Operating Instructions 109 4/23/2010 196-286M 110 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P 196-286M 4/23/2010 Veris Drive Operating Instructions 111 20” Rows 12 FINGER METER 20” Row Spacing For Round Corn optimum meter speed is 45 to 75 RPM Calibration Number 1492 For Flat Corn optimum meter speed is 65 to 75 RPM ( Shaded Area) Ground Speed High Range Sprockets Combination Motor Driver Mainshaft Driven 21T 17T 4/23/2010 Seed Population (seeds/acre) Seed Spacing (inches) 19,960 20,699 21,495 22,308 22,355 23,134 23,286 24,024 24,299 24,985 26,026 27,004 27,157 28,004 28,178 29,082 29,222 29,352 29,414 30,245 30,346 30,440 30,527 31,505 31,560 31,610 31,657 31,701 32,875 34,092 34,139 34,190 34,245 34,304 35,404 35,505 35,614 35,733 36,742 36,820 36,984 37,163 38,354 38,592 39,796 40,021 41,526 43,256 44,478 44,986 46,411 46,717 48,345 48,447 50,279 52,213 54,147 15.7 15.2 14.6 14.1 14.0 13.6 13.5 13.1 12.9 12.6 12.1 11.6 11.5 11.2 11.1 10.8 10.7 10.7 10.7 10.4 10.3 10.3 10.3 10.0 9.9 9.9 9.9 9.9 9.5 9.2 9.2 9.2 9.2 9.1 8.9 8.8 8.8 8.8 8.5 8.5 8.5 8.4 8.2 8.1 7.9 7.8 7.6 7.3 7.1 7.0 6.8 6.7 6.5 6.5 6.2 6.0 5.8 7 mph 6.5 mph 6 mph 5.5 mph 5 mph 4.5 mph 4 mph 3.5 mph Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Not Recommended 45 46 47 48 49 51 53 53 55 55 57 57 58 58 59 60 60 60 62 62 62 62 62 65 67 67 67 67 67 70 70 70 70 72 72 73 73 75 46 47 49 50 51 51 53 53 54 54 55 55 56 56 57 58 58 58 58 60 62 62 62 62 63 65 65 65 65 67 67 67 68 70 70 73 73 Not Recommended 45 46 47 47 49 49 49 50 51 51 51 51 53 53 53 53 53 55 57 57 58 58 58 60 60 60 60 62 62 62 63 65 65 67 67 70 73 75 45 45 45 45 47 47 47 47 49 49 49 49 49 51 53 53 53 53 53 55 55 55 55 57 57 57 57 59 60 61 62 64 67 69 69 72 72 75 75 46 48 48 48 48 48 50 50 50 50 52 52 52 52 54 54 56 56 58 61 62 63 65 66 68 68 71 73 45 45 45 45 46 46 47 47 48 49 50 51 52 55 56 57 59 59 61 61 63 66 68 45 45 47 49 50 50 52 52 54 54 56 59 61 46 46 47 48 49 51 53 196-286M 112 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Twin Row 30” 6 FINGER METER Low Population Twin Row 30” For Round Corn optimum meter speed is 45 to 75 RPM Calibration Number 995 For Flat Corn optimum meter speed is 65 to 75 RPM ( Shaded Area) Ground Speed High Range Sprockets Combination 196-286M Motor Driver Mainshaft Driven 21T 17T Seed Population (seeds/acre) Seed Spacing (inches) 13,306 13,799 14,330 14,872 14,903 15,423 15,524 16,016 16,199 16,657 17,351 18,003 18,105 18,670 18,786 19,388 19,481 19,568 19,609 20,163 20,231 20,293 20,351 21,003 21,040 21,074 21,105 21,134 21,916 22,728 22,759 22,793 22,830 22,869 23,602 23,670 23,743 23,822 24,495 24,546 24,656 24,775 25,569 25,728 26,530 26,681 27,684 28,837 29,652 29,991 30,941 31,144 32,230 32,298 33,519 34,809 36,098 31.4 30.3 29.2 28.1 28.1 27.1 26.9 26.1 25.8 25.1 24.1 23.2 23.1 22.4 22.3 21.6 21.5 21.4 21.3 20.7 20.7 20.6 20.5 19.9 19.9 19.8 19.8 19.8 19.1 18.4 18.4 18.3 18.3 18.3 17.7 17.7 17.6 17.6 17.1 17.0 17.0 16.9 16.4 16.3 15.8 15.7 15.1 14.5 14.1 13.9 13.5 13.4 13.0 12.9 12.5 12.0 11.6 7 mph 6.5 mph 6 mph 5.5 mph 5 mph 4.5 mph 4 mph 3.5 mph Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) 45 46 47 48 49 51 53 53 55 55 57 57 58 58 59 60 60 60 62 62 62 62 62 65 67 67 67 67 67 70 70 70 70 72 72 73 73 75 46 47 49 50 51 51 53 53 54 54 55 55 56 56 57 58 58 58 58 60 62 62 62 62 63 65 65 65 65 67 67 67 68 70 70 73 73 Not Recommended 45 46 47 47 49 49 49 50 51 51 51 51 53 53 53 53 53 55 57 57 58 58 58 60 60 60 60 62 62 62 63 65 65 67 67 70 73 75 Not Recommended 45 45 45 45 47 47 47 47 49 49 49 49 49 51 53 53 53 53 53 55 55 55 55 57 57 57 57 59 60 61 62 64 67 69 69 72 72 75 75 46 48 48 48 48 48 50 50 50 50 52 52 52 52 54 54 56 56 58 61 62 63 65 66 68 68 71 73 45 45 45 45 46 46 47 47 48 49 50 51 52 55 56 57 59 59 61 61 63 66 68 45 45 47 49 50 50 52 52 54 54 56 59 61 46 46 47 48 49 51 53 4/23/2010 Veris Drive Operating Instructions 113 Twin Row 30” 6 FINGER METER High Population Twin Row 30” For Round Corn optimum meter speed is 45 to 75 RPM Calibration Number 995 For Flat Corn optimum meter speed is 65 to 75 RPM ( Shaded Area) Ground Speed High Range Sprockets Combination Motor Driver Mainshaft Driven 21T 17T 4/23/2010 Seed Population (seeds/acre) Seed Spacing (inches) 19,960 20,699 21,495 22,308 22,355 23,134 23,286 24,024 24,299 24,985 26,026 27,004 27,157 28,004 28,178 29,082 29,222 29,352 29,414 30,245 30,346 30,440 30,527 31,505 31,560 31,610 31,657 31,701 32,875 34,092 34,139 34,190 34,245 34,304 35,404 35,505 35,614 35,733 36,742 36,820 36,984 37,163 38,354 38,592 39,796 40,021 41,526 43,256 44,478 44,986 46,411 46,717 48,345 48,447 50,279 52,213 54,147 21.0 20.2 19.5 18.7 18.7 18.1 18.0 17.4 17.2 16.7 16.1 15.5 15.4 14.9 14.8 14.4 14.3 14.2 14.2 13.8 13.8 13.7 13.7 13.3 13.3 13.2 13.2 13.2 12.7 12.3 12.2 12.2 12.2 12.2 11.8 11.8 11.7 11.7 11.4 11.4 11.3 11.3 10.9 10.8 105 10.4 10.1 9.7 9.4 9.3 9.0 9.0 8.6 8.6 8.3 8.0 7.7 7 mph 6.5 mph 6 mph 5.5 mph 5 mph 4.5 mph 4 mph 3.5 mph Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) 59 61 63 66 66 68 69 71 72 74 55 57 59 61 61 63 64 66 66 68 71 74 74 50 52 54 56 56 58 59 61 61 63 66 68 69 71 71 73 74 74 74 46 48 50 52 52 54 54 56 56 58 60 63 63 65 65 67 68 68 68 70 70 70 71 73 73 73 73 73 Not Recommended 45 47 47 49 49 51 51 53 55 57 57 59 59 61 61 62 62 64 64 64 64 66 66 67 67 67 69 72 72 72 72 72 75 75 75 75 Not Recommended 45 46 47 49 51 51 53 53 55 55 56 56 57 57 58 58 60 60 60 60 60 62 65 65 65 65 65 67 67 67 68 70 70 70 70 73 73 75 45 46 47 47 49 49 49 50 51 51 51 51 53 53 53 53 53 55 57 57 58 58 58 60 60 60 60 62 62 62 63 65 65 67 67 70 73 75 45 45 45 45 46 46 47 47 47 48 50 50 50 50 51 52 52 52 53 54 54 54 55 56 57 59 59 61 64 66 66 68 69 71 71 74 196-286M 114 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Twin Row 30” 12 FINGER METER Twin Row 30” For Round Corn optimum meter speed is 45 to 75 RPM Calibration Number 1990 For Flat Corn optimum meter speed is 65 to 75 RPM ( Shaded Area) Ground Speed High Range Sprockets Combination 196-286M Motor Driver Mainshaft Driven 21T 17T Seed Population (seeds/acre) Seed Spacing (inches) 19,960 20,699 21,495 22,308 22,355 23,134 23,286 24,024 24,299 24,985 26,026 27,004 27,157 28,004 28,178 29,082 29,222 29,352 29,414 30,245 30,346 30,440 30,527 31,505 31,560 31,610 31,657 31,701 32,875 34,092 34,139 34,190 34,245 34,304 35,404 35,505 35,614 35,733 36,742 36,820 36,984 37,163 38,354 38,592 39,796 40,021 41,526 43,256 44,478 44,986 46,411 46,717 48,345 48,447 50,279 52,213 54,147 21.0 20.2 19.5 18.7 18.7 18.1 18.0 17.4 17.2 16.7 16.1 15.5 15.4 14.9 14.8 14.4 14.3 14.2 14.2 13.8 13.8 13.7 13.7 13.3 13.3 13.2 13.2 13.2 12.7 12.3 12.2 12.2 12.2 12.2 11.8 11.8 11.7 11.7 11.4 11.4 11.3 11.3 10.9 10.8 105 10.4 10.1 9.7 9.4 9.3 9.0 9.0 8.6 8.6 8.3 8.0 7.7 7 mph 6.5 mph 6 mph 5.5 mph 5 mph 4.5 mph 4 mph 3.5 mph Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) 45 45 45 45 46 46 47 47 47 48 50 50 50 50 51 52 52 52 53 54 54 54 55 56 57 59 59 61 64 66 66 68 69 71 71 74 Not Recommended 45 47 47 47 47 47 48 49 49 49 50 50 51 51 52 53 54 55 57 59 61 62 63 64 66 66 69 71 74 45 45 45 45 46 46 47 47 48 49 50 51 52 55 56 57 59 59 61 61 63 66 68 45 46 46 48 50 51 52 54 54 56 56 58 60 63 46 47 47 49 49 51 51 53 55 57 46 46 48 49 51 46 4/23/2010 Veris Drive Operating Instructions 115 30” Rows 6 FINGER METER 30” Row Spacing For Round Corn optimum meter speed is 45 to 75 RPM Calibration Number 497 For Flat Corn optimum meter speed is 65 to 75 RPM ( Shaded Area) Ground Speed High Range Sprockets Combination Motor Driver Mainshaft Driven 21T 17T 4/23/2010 Seed Population (seeds/acre) Seed Spacing (inches) 13,306 13,799 14,330 14,872 14,903 15,423 15,524 16,016 16,199 16,657 17,351 18,003 18,105 18,670 18,786 19,388 19,481 19,568 19,609 20,163 20,231 20,293 20,351 21,003 21,040 21,074 21,105 21,134 21,916 22,728 22,759 22,793 22,830 22,869 23,602 23,670 23,743 23,822 24,495 24,546 24,656 24,775 25,569 25,728 26,530 26,681 27,684 28,837 29,652 29,991 30,941 31,144 32,230 32,298 33,519 34,809 36,098 15.7 15.2 14.6 14.1 14.0 13.6 13.5 13.1 12.9 12.6 12.1 11.6 11.5 11.2 11.1 10.8 10.7 10.7 10.7 10.4 10.3 10.3 10.3 10.0 9.9 9.9 9.9 9.9 9.5 9.2 9.2 9.2 9.2 9.1 8.9 8.8 8.8 8.8 8.5 8.5 8.5 8.4 8.2 8.1 7.9 7.8 7.6 7.3 7.1 7.0 6.8 6.7 6.5 6.5 6.2 6.0 5.8 7 mph 6.5 mph 6 mph 5.5 mph 5 mph 4.5 mph 4 mph 3.5 mph Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) 73 67 70 72 75 75 62 64 66 69 69 71 72 74 75 56 58 60 63 63 65 65 67 68 70 73 50 52 54 56 56 58 59 61 61 63 66 68 69 71 71 73 74 74 74 45 46 48 50 50 52 52 54 55 56 58 61 61 63 63 65 66 66 66 68 68 68 69 71 71 71 71 71 74 Not Recommended 45 46 47 48 49 51 53 53 55 55 57 57 58 58 59 60 60 60 62 62 62 62 62 65 67 67 67 67 67 70 70 70 70 72 72 73 73 75 196-286M 116 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P 30” Rows 12 FINGER METER Low Population 30” Row Spacing For Round Corn optimum meter speed is 45 to 75 RPM Calibration Number 995 For Flat Corn optimum meter speed is 65 to 75 RPM ( Shaded Area) Ground Speed High Range Sprockets Combination 196-286M Motor Driver Mainshaft Driven 21T 17T Seed Population (seeds/acre) Seed Spacing (inches) 13,306 13,799 14,330 14,872 14,903 15,423 15,524 16,016 16,199 16,657 17,351 18,003 18,105 18,670 18,786 19,388 19,481 19,568 19,609 20,163 20,231 20,293 20,351 21,003 21,040 21,074 21,105 21,134 21,916 22,728 22,759 22,793 22,830 22,869 23,602 23,670 23,743 23,822 24,495 24,546 24,656 24,775 25,569 25,728 26,530 26,681 27,684 28,837 29,652 29,991 30,941 31,144 32,230 32,298 33,519 34,809 36,098 15.7 15.2 14.6 14.1 14.0 13.6 13.5 13.1 12.9 12.6 12.1 11.6 11.5 11.2 11.1 10.8 10.7 10.7 10.7 10.4 10.3 10.3 10.3 10.0 9.9 9.9 9.9 9.9 9.5 9.2 9.2 9.2 9.2 9.1 8.9 8.8 8.8 8.8 8.5 8.5 8.5 8.4 8.2 8.1 7.9 7.8 7.6 7.3 7.1 7.0 6.8 6.7 6.5 6.5 6.2 6.0 5.8 7 mph 6.5 mph 6 mph 5.5 mph 5 mph 4.5 mph 4 mph 3.5 mph Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) 45 46 47 48 49 51 53 53 55 55 57 57 58 58 59 60 60 60 62 62 62 62 62 65 67 67 67 67 67 70 70 70 70 72 72 73 73 75 Not Recommended 46 47 49 50 51 51 53 53 54 54 55 55 56 56 57 58 58 58 58 60 62 62 62 62 63 65 65 65 65 67 67 67 68 70 70 73 73 Not Recommended 45 46 47 47 49 49 49 50 51 51 51 51 53 53 53 53 53 55 57 57 58 58 58 60 60 60 60 62 62 62 63 65 65 67 67 70 73 75 45 45 45 45 47 47 47 47 49 49 49 49 49 51 53 53 53 53 53 55 55 55 55 57 57 57 57 59 60 61 62 64 67 69 69 72 72 75 75 46 48 48 48 48 48 50 50 50 50 52 52 52 52 54 54 56 56 58 61 62 63 65 66 68 68 71 73 45 45 45 45 46 46 47 47 48 49 50 51 52 55 56 57 59 59 61 61 63 66 68 45 45 47 49 50 50 52 52 54 54 56 59 61 46 46 47 48 49 51 53 4/23/2010 Veris Drive Operating Instructions 117 30” Rows 12 FINGER METER High Population 30” Row Spacing For Round Corn optimum meter speed is 45 to 75 RPM Calibration Number 995 For Flat Corn optimum meter speed is 65 to 75 RPM ( Shaded Area) Ground Speed High Range Sprockets Combination Motor Driver Mainshaft Driven 21T 17T 4/23/2010 Seed Population (seeds/acre) Seed Spacing (inches) 19,960 20,699 21,495 22,308 22,355 23,134 23,286 24,024 24,299 24,985 26,026 27,004 27,157 28,004 28,178 29,082 29,222 29,352 29,414 30,245 30,346 30,440 30,527 31,505 31,560 31,610 31,657 31,701 32,875 34,092 34,139 34,190 34,245 34,304 35,404 35,505 35,614 35,733 36,742 36,820 36,984 37,163 38,354 38,592 39,796 40,021 41,526 43,256 44,478 44,986 46,411 46,717 48,345 48,447 50,279 52,213 54,147 10.5 10.1 9.7 9.4 9.4 9.0 9.0 8.7 8.6 8.4 8.0 7.7 7.7 7.5 7.4 7.2 7.2 7.1 7.1 6.9 6.9 6.9 6.8 6.6 6.6 6.6 6.6 6.6 6.4 6.1 6.1 6.1 6.1 6.1 5.9 5.9 5.9 5.9 5.7 5.7 5.7 5.6 5.5 5.4 5.3 5.2 5.0 4.8 4.7 4.6 4.5 4.5 4.3 4.3 4.2 4.0 3.9 7 mph 6.5 mph 6 mph 5.5 mph 5 mph 4.5 mph 4 mph 3.5 mph Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) Optimum Meter (rpm) 59 61 63 66 66 68 69 71 72 74 55 57 59 61 61 63 64 66 66 68 71 74 74 50 52 54 56 56 58 59 61 61 63 66 68 69 71 71 73 74 74 74 46 48 50 52 52 54 54 56 56 58 60 63 63 65 65 67 68 68 68 70 70 70 71 73 73 73 73 73 Not Recommended Not Recommended 45 47 47 49 49 51 51 53 55 57 57 59 59 61 61 62 62 64 64 64 64 66 66 67 67 67 69 72 72 72 72 72 75 75 75 75 45 46 47 49 51 51 53 53 55 55 56 56 57 57 58 58 60 60 60 60 60 62 65 65 65 65 65 67 67 67 68 70 70 70 70 73 73 75 45 46 47 47 49 49 49 50 51 51 51 51 53 53 53 53 53 55 57 57 58 58 58 60 60 60 60 62 62 62 63 65 65 67 67 70 73 75 45 45 45 45 46 46 47 47 47 48 50 50 50 50 51 52 52 52 53 54 54 54 55 56 57 59 59 61 64 66 66 68 69 71 71 74 196-286M 118 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P GPS-Based Seeding Settings for FarmWorks SiteMate used with Great Plains Precision Population Controllers - QUICK REFERENCE GUIDE (Create a .shp recipe file in FarmWorks Site Pro, SMS 2.0, SSToolbox, or other software that will create a .shp file, and transfer it to SiteMate.) SiteMate Settings: (version 8.12) 1. Select CONFIGURE tab. Select SETTINGS. Select VARIABLE RATE SETUP. Select NEW. Type in GP PPC. Under CONTROLLER TYPE, select Rawson from the scroll-down list. Under COMM PORT select the port number for the serial card or flash jacket port. 2. Select MAP tab. Enter DEFAULT rate. This will be the rate that SiteMate will call for if you are outside the map area, GP Controller will continue applying rate it was set at when signal was interrupted, until signal is regained, or another rate is set manually. If power to the SiteMate is interrupted, you will need to restart the recipe to return to VR. In the CONVERSION window, enter the conversion rate as follows: if your recipe (.shp file) is written using the entire number as the desired rate, i.e. 30,000 seeds/acre on the recipe means then you will need to enter the conversion multiple - in that case 1 Map Unit = 1,000 Controller Units. 3. Under the APP tab, enter the Feed Delay as 3 seconds. Enter the Following Distance (the offset from the Great Plains meters from the GPS) as follows: for 15’ and 20’ the distance from the opener to the hitch pin is ______ ; for the 30’ model the distance is ______ ; Add the distance from the hitch pin to your GPS location. Enter the total distance in the Following Distance window. Enter the Swath Width of the Great Plains unit. 4. Under the CTRL tab, enter the Nominal Rate as follows: Divide the highest rate on your recipe by 1.6. This is your Nominal Rate. For example, if your highest rate is 200,000, the nominal rate is 125,000. If your highest rate is 32, your nominal rate is 20. Enter the step as 4%. Exit VRA Controller Setup by clicking OK button to save the settings. 5. Under FILE, Open VRT and select the Rx Map (recipe) for the field. Press the SETUP button and select the GP PPC controller option that you have set up using these settings instructions. 6. Press GO. The Rx rate window shows the rate that is being sent to the GP Precision Population Controller. The APPLIED window shows the rate that the GP Controller is applying. 196-286M 4/23/2010 Veris Drive Operating Instructions 119 Settings for Great Plains Precision Population Controllers: 1. Connect SiteMate computer to console using 9pin serial cable as shown to the right. 2. Follow instructions on page 9 to set Calibration Number based on row spacing and metering wheel. 3. Press Function key and go to Rawson mode. Press Function key until the Nominal Rate appears on the display. Using the Up/Down arrow keys, set the Nominal Rate to the same number as you set the PF3000. Once Nominal Rate is set, press Function key until the main operating screen appears. 22735 9-Pin Serial Cable 4. Press On/VR key again to toggle to VR mode. VR should appear on the screen along with the rate that is being sent from the SiteMate computer. Verify that the rate shown on the GP Console is the same as the recipe sent from SiteMate. Press Engage key to activate the Precision Population Controller. 5. To change rates manually when in VR mode, simply touch the Up/Down arrow keys. This will change the controller to the rate you select manually. To return to VR, simply touch the On/VR key to toggle back to VR mode. Troubleshooting GPS-Based Seeding with SiteMate 1. No Rx rate appears on SiteMate • has field been selected? Select VRT file (see SiteMate Settings, step 5) • check recipe to verify that it is valid by viewing Attributes for each zone in SiteMate • if recipe calls for zero rate as the default, do you have GPS signal, or are you outside of field? 2. Rx rate appears on SiteMate, but no Applied Rate • make sure “go” button on SiteMate is pressed (button should read “stop” when recipe is being sent to GP Console) • you must be planting in order for Applied Rate to appear 3. Rx rate appears on SiteMate but not on GP Console • make sure GP Console is set to VR mode • double-check all cable connections • check Nominal Rates on both the SiteMate 4/23/2010 196-286M 120 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P (SiteMate Settings, step 4) and on the GP Console (GP Settings, step 2); these must be set to the same number 4. Rates on GP Console and on SiteMate do not match • check Nominal Rates on both the SiteMate (SiteMate Settings, step 4) and on the GP Console (Gp Settings, step 2); these must be set to the same number • recheck GP calibration number with metering wheel and row spacing. • the recipe rates for SiteMate are in 4% increments; If the two rates are within this 4% range, the units are operating normally • check the Conversion number (SiteMate Settings, step 2); if the recipe requires a target conversion number, i.e. the recipe is for 25 which means 25,000 seeds/acre, the target conversion number will be 1000; (In this case the Nominal Rate in SiteMate and the GP console should be near 25,000); see SiteMate Settings, step 4 for calculating Nominal Rate 5. Population Monitor rate does not match GP Controller Console • make certain that SiteMate and GP controller Console agree; if not, see Troubleshooting, step 4 above. • recheck GP calibration number with metering wheel and row spacing • recheck planter monitor settings: calibration number, row spacing, number of rows, swath width, seed, etc. • on small seeds and/or high rates, if population monitor consistently indicates a lower population than the GP Controller Console, contact monitor manufacturer for perfomance specs for that application 6. GPS signal is not being received by SiteMate • verify that GPS serial port (which is also the docking port) is not set to PC connection only (Start/Settings/Communications/PC Connections) • check GPS settings in Configure/Settings/ GPS settings/COM )typically COM1, 4800 Baud, 8 data bits, Parity None, and Stop Bits 1) • click Data tab to view GPS details 196-286M 4/23/2010 Veris Drive Operating Instructions 121 Settings for Ag Leader PF3000 Monitors used with Great Plains Precision Population Controllers - QUICK REFERENCE GUIDE (Create a .tgt recipe file in SMS 2.0 or FarmWorks Site Pro, or other software that will create a .tgt file, and copy it to a SRAM or Flash card that is compatible with the PF3000.) PF3000 Settings: 1. Press SETUP key. Press SWATH key. Set swath to that of your Great Plains Precision Seeding System. 2. Press SETUP key. Press VEHICLE key. Set primary speed sensor to GPS. 3. Press SETUP key. Press CARD key. Set the following: Log Device: None. 4. Press SETUP key. Press APP RATE key. Set the following: • Application Control: On • Look Ahead: On • Current Target File: Press Edit to view the files you have on the card; select the one you wish to use. 5. Press SETUP key. Press CONTROLLER key. Select controller as Rawson Accu-Rate. Press EDIT SETTINGS. Set the following: • Number of Pulses/10 Revolutions: 500 • Nominal Rate: Divide the highest rate on your recipe by 1.6. This is your nominal rate. For example, if your highest rate is 200,000, the nominal is 125,000. If your highest rate is 32, the nominal is 20. • Percent Rate Change: Set to 4% • Area Count: Set to Standard • Stop Height: Set to 8 • Act. Rate Recording Method: Set to Sensor • Controller Time Delay: Set to 4 sec • Application offset from GPS antenna to your Great Plains Manufacturing, Inc meter. • Serial Port: Port 3 6. Press SETUP key. Press PRODUCT key. Select product and press EDIT SETTINGS. Set the following: • Controller Device: Rawson Accu-Rate • Calibration Number for Act. Rate: Set to 0 • Actual Rate Scale Factor: Set to 1.000 • Target Rate Units: Set to Seeds • Actual Rate Units: Set to Seeds • Target Conversion Number: If your recipe (.tgt file) is written using the entire number as the desired rate, i.e. 30,000 seeds/acre on the recipe means 30,000 seeds/acre is the desired rate, enter a 1.000. If the recipe is written using a different number, i.e. 30 on the recipe means a population of 30,000, then you will need to enter a conversion multiple - in that case 1,000. • Target Rate Increment: Determines the increment value by which you can change the manual target rate with each press of the arrow keys. 4/23/2010 196-286M 122 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P 7. Press FIELD key. Set Field. Set Product (press key to right of product). Settings for Great Plains Precision Population Controllers: 1. Connect PF3000 to console using 9-pin serial cable. 2. Follow instructions to set calibration number based on row spacing and metering wheel. 3. Press Function key and go to Rawson mode. Press Function key until the nominal rate appears on the display. Using the Up/Down arrow keys, set the nominal rate to the same number as you set the PF3000 in step 5 above. Once nominal rate is set, press Function key until the main operating screen appears. 4. Press On/VR key again to toggle to VR mode. VR should appear on the screen along with the rate that is being sent from the PF3000. Verify that the rate shown on the GP Controller Console is the same as the recipe sent from the PF3000. Press Engage key to activate the Precision Population Controller. 5. To change rates manually when in VR mode, simply touch the Up/Down arrow keys. This will change the Controller to the rate you select manually. To return to VR, simply touch the On/VR key to toggle back to VR mode. Troubleshooting GPS-Based Seeding with PF3000 1. No Rx rate appears on SiteMate • has field been selected? Select target file (see PF3000 Settings, step 4) • check recipe to verify that it is valid • if recipe calls for zero rate as the default, do you have GPS signal, or are you outside of field? 2. No Actual Rate appears on the PF3000 • actual rate cannot be logged using the PF3000 with the Great Plains Precision Population Controller 3. Target Rate appears on PF3000 but not on GP Controller Console • make sure GP Console is set to VR mode • double-check all cable connections • check Nominal Rates on both the PF3000 (PF3000 Settings, step 5) and on the GP Console (GP Settings, step 2); these must be set to the same number 4. Rates on GP Console and on PF3000 do not match • check Nominal Rates on both the PF3000 (PF3000 Settings, step 4) and on the GP Console (Gp Settings, step 2); these must be set to the same number • recheck GP calibration number with metering wheel and row spacing. • the recipe rates for PF3000 are in 4% increments; If the two rates are within this 4% range, the units are operating normally • check the target conversion number (PF3000 Settings, step 2); if the recipe requires a target conversion number, i.e. the recipe is for 25 which means 25,000 seeds/acre, the target conversion number will be 1000; (In this case the Nominal Rate on the PF3000 and the GP console should be near 25,000); see PF3000 Settings, step 4 for calculating Nominal Rate 5. Population Monitor rate does not match GP Controller Console • make certain that PF3000 and GP controller Console agree; if not, see Troubleshooting, step 4 above. • recheck GP calibration number with metering wheel and row spacing 196-286M 4/23/2010 Veris Drive Operating Instructions 123 • recheck planter monitor settings: calibration number, row spacing, number of rows, swath width, seed, etc. • on small seeds and/or high rates, if population monitor consistently indicates a lower population than the GP Controller Console, contact monitor manufacturer for perfomance specs for that application Maintenance As with any hydraulic system, contamination is the most common cause of performance problems and pre-mature wear. Make a special effort to properly clean quick couplers prior to attaching the hoses to tractor. 1. Filter - All fluid is filtered through the high pressure filter (PN 18574) and it will provide protection to the hydraulic components of your drive if properly maintained. It is equipped with a pop-out indicator to alert that the replaceable element is clogged, and it should be changed immediately if this situation occurs. Normal service life of the element will vary based on routine service of the tractor filtration and the precautions that you take to minimize contamination at the couplers. To change the element: 1. Unscrew lower canister from filter - catching and disposing of used fluid. 2. Remove and discard element. 3. Install new element (PN 19856). 4. Clean canister threads and lube o-ring with hydraulic fluid. Reinstall. 5. Reset pop-out indicator if necessary. It is a good idea to keep a filter element on hand. We recommend changing on an annual basis. Element Pop-Out Indicator 22737 22736 6. Between planting seasons, store cab console inside in a relatively stable and dry environment. 7. Avoid direct spray from high pressure washers on the motor encoder and the external controller box. These units are sealed from normal moisture, but high pressure could inject water into the housing. 8. Keep electrical connects free from dirt and grease. It’s a good idea to occasionally spray the terminals with contact cleaner to ensure proper connection. 4/23/2010 196-286M 124 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Troubleshooting Drive will not rotate: (see Troubleshooting flow chart and electronics overview pages 9-10) 1. Check cab console: a. No power to cab console - check with voltmeter. b. Upper line (set) is visible but no lower line (out rate and speed) on display: move to Communication troubleshooting below. c. 1 or 10 amp fuse on power cable may be blown. d. Engage button is not on - check to see if green indicator light is on. e. Use Cab Console Power Tester (PN 27857) to check power out of cab console. Install tester on round 7-pin power/com cable from cab console. Turn drive on. Green LED shows power to external controller. Red LED shows power to solenoid. If LED lights are not lit, double-check power and connections; replace cab console if needed. 2. Check communication between cab console and drive: a. Check to see if power and communication cable (main harness) is properly connected. b. If no lower line on cab console appears (speed and output rate), and drive will not rotate in calibration mode, use Cable Continuity Tester (PN 27859) to test power and communication to external controller. (WARNING: TO PREVENT DAMAGE TO COMPONENTS, DISCONNECT POWER/COM CABLE FROM CAB CONSOLE AND EXTERNAL CONTROLLER BEFORE INSTALLING THIS TESTER). Install 4-pin test plug on end of 4-pin power/com cable directly to cab console. c. If Cable Continuity Tester shows power is getting to external controller, turn power off and remove Cable Continuity Tester and 4-pin test plug from ends of power/com cable. Reattach power/com cable to cab console and external controller. d. If power/com cable tester shows power and communication is reaching external controller from cab console, and no lower line appears on cab console, replace chip or external controller. Call Service Department. e. If Cable Continuity Tester (PN 27859) isn’t available, check cable with voltmeter at connection at control module. 3. Test relay inside external controller: a. Use Relay Output Tester (PN 27860) to test relay inside external controller. Install tester to weatherpak solenoid connector from external controller. With tractor engine off, start drive calibration function. Auditory alarm should buzz for 1.5 seconds when drive is engaged in calibration mode. If alarm does not sound, relay or external controller may need to be replaced. Call Service Department. 4. Check hydraulics: a. b. c. d. Check to see if hydraulic lever is in detent position. Hydraulic lever is in wrong detent direction - a check valve at outlet of motor prevents reverse rotation. Make sure that both hoses are properly connected to tractor remotes. Inadequate system pressure. Place pressure gauge at filter and check reading. If system pressure is below tractor specifications, check system. e. Power solenoid directly: DANGER! RAPID DRIVE ROTATION MAY OCCUR AND CAUSE SERIOUS INJURY. KEEP CLEAR OF DRIVE AREA. i. Disengage Hydraulics ii. Reduce flow to 30-50% Rapid drive rotation may occur and iii. Power solenoid directly by connecting power weatherpak connector to solenoid weather-pak connector. If drive cause serious injury. doesn’t rotate, proportional coil (PN 19799) may be defective. Check continuity with meter, or energize with 12v power and check for magnetic pull with small screwdriver. Double-check connections on solenoid cable. If solenoid energizes but drive does not rotate when powered directly, tractor hydraulics are not properly engaged. 196-286M 4/23/2010 Veris Drive Operating Instructions 125 f. Excessive torque in drive system. Disconnect main drive chain to check for rotation under zero load. Check for a problem with the mechanical portion of drive, such as foreign material wedged in meter, frozen bearings, misaligned chains, or swelled grain in meter. Install pressure gauge at motor inlet. Pressure should be 1000 - 1500 psi. If pressure is above 2000 psi, significant torque problems are present. 5. Check speed signal (if drive rotates in calibration mode but not when planting): a. No signal from speed sensor - check connection at sensor and at drive controller. b. Excessive gap between wheel sensor and sensor plate - readjust to .030. c. Use speed simulator (PN 27858) to troubleshoot speed loop. Leave tractor stationary and drive hydraulics do not need to Rapid drive rotation may occur and be engaged. cause serious injury. d. Test speed sensor and hall effect sensor; replace sensor if simulated speed appears on cab console. e. Test speed cable between speed sensor and hall effect module; replace cable if simulated speed appears on cab console. f. Test hall effect module and cable to external controller; replace module and cable if simulated speed appears on cab console. If speed does not appear with speed simulator, external controller or chip may need replacement. Call Service Department. Drive rotates but not at desired speed: 6. Drive (out rate) fluctuating erratically: a. If indicated field speed on drive is also fluctuating erratically, troubleshoot speed signal loop. b. If field speed is steady, check for loose set screws on motor encoder, contamination of proportional valve, or mechanical binding of chain on row unit. 7. Indicated speed fluctuating erratically: a. Use speed simulator to troubleshoot speed loop. Leave tractor stationary and drive hydraulics do not need to be engaged. If steady speed between 4 - 10 mph appears on cab console using speed simulator, troubleshoot radar, wheel pickup sensor, hall effect module. If steady speed does not appear with speed simulator, external controller may need replacement. Call Service Department. b. Check radar gun angle. c. Check gap between wheel sensor and pickup plate. d. Check power to system < 12 volt power will cause drive to behave erratically - often problem manifests itself in speed loop. 8. Drive shuts off while planting: a. If it occurs after 20 seconds of not planting, such as turning on headlands, operation is normal safety shutoff (on units with radar speed signal). b. Check setting of speed signal interrupter switch - reposition as necessary to keep actuator from disengaging while planting. c. 1.5 second delay shutting off drive - causes: chain binding, inadequate hydraulics. 9. Drive will not achieve desired rate: a. b. c. d. e. f. Recheck calibration number, and rerun calibration process. Check to make sure that your desired rate is within the range of the meter that is installed. Inadequate hydraulic flow. Adjust flow control to higher position. Check with flow meter if flow is suspect. Field speed too high. Check maximum planting rate in seed chart for rate that you are planting. Check sprocket combinations; see Assembly and Parts Manuals for the planter you are operating (30P and 40P models). Check speed shown on cab console against other speedometer - tractor, planter monitor. If drive speed is significantly lower, recalibrate speed on drive. 4/23/2010 196-286M 126 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P 10. Drive plants significantly higher than desired rate: a. Recheck calibration number, and rerun calibration procedure if necessary. b. Ensure that you have installed the correct seed meter. c. Check sprocket combinations; see Assembly and Parts Manuals for the planter you are operating (30P and 40P models). d. Check speed shown on cab console against other speedometer - tractor, planter monitor. If drive speed is significantly higher, recalibrate speed on drive. 11. Drive continues to rotate after tractor has stopped: a. Contamination or wear in proportional valve (PN 19798). Remove and inspect. Blow out with compressed air. Check o-rings and reinstall. Replace if necessary. 12. Fluid weeping from motor shaft seal: a. Excessive backpressure in return hose. Check quick coupler connection. Use motor control port for return if available. Calibration Troubleshooting: 1. If the time to run for calibration is less than 4 seconds, the cab console will display TIME TOO LOW. Pressing the FUNCTION key will bring up the ENTER TARGET AMOUNT screen. The target should be raised to increase the calibration time. If the time is greater than 255 seconds, the cab console will display TIME TOO HIGH. Pressing the FUNCTION key will bring up the ENTER TARGET AMOUNT screen. The target should be lowered to decrease the calibration time. 2. While rate calibration is running, one of four error messages may be displayed: Message Cause Solution COMM TIMEOUT Power to or communication with the external controller was interrupted during calibration. Check power and communication connections from the cab console to the external controller and rerun calibration. TIME OVER LIMIT The external controller ran too long in calibration. Rerun calibration. If the same message appears, call technical support. USER TERMINATED The engage key was pressed during calibration. Rerun calibration. CALIBRATE ERROR The drive did not turn when calibration began. Check encoder cable and connection, solenoid cable and connection, and hydraulic lever position. Pressing FUNCTION will exit rate calibration from these error screens. 196-286M 4/23/2010 Veris Drive Operating Instructions 127 23250 4/23/2010 196-286M 128 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P 23249 196-286M 4/23/2010 Appendix 129 Appendix Torque Values Chart Bolt Head Identification Bolt Head Identification Bolt Size (Inches) Grade 2 Grade 5 Grade 8 Bolt Size (Metric) 5.8 8.8 Class 5.8 10.9 Class 8.8 Class 10.9 in-tpi1 N · m2 ft-lb3 N·m ft-lb N·m ft-lb mm x pitch4 N·m ft-lb N·m ft-lb N·m ft-lb 1/4" - 20 7.4 5.6 11 8 16 12 M 5 X 0.8 4 3 6 5 9 7 1/4" - 28 8.5 6 13 10 18 14 M6X1 7 5 11 8 15 11 5/16 - 18 15 11 24 17 33 25 M 8 X 1.25 17 12 26 19 36 27 5/16" - 24 17 13 26 19 37 27 M8X1 18 13 28 21 39 29 3/8" - 16 27 20 42 31 59 44 M10 X 1.5 33 24 52 39 72 53 3/8" - 24 31 22 47 35 67 49 M10 X 0.75 39 29 61 45 85 62 7/16" - 14 43 32 67 49 95 70 M12 X 1.75 58 42 91 67 125 93 7/16" - 20 49 36 75 55 105 78 M12 X 1.5 60 44 95 70 130 97 1/2" - 13 66 49 105 76 145 105 M12 X 1 90 66 105 77 145 105 1/2" - 20 75 55 115 85 165 120 M14 X 2 92 68 145 105 200 150 9/16" - 12 95 70 150 110 210 155 M14 X 1.5 99 73 155 115 215 160 9/16" - 18 105 79 165 120 235 170 M16 X 2 145 105 225 165 315 230 5/8" - 11 130 97 205 150 285 210 M16 X 1.5 155 115 240 180 335 245 5/8" - 18 150 110 230 170 325 240 M18 X 2.5 195 145 310 230 405 300 3/4" - 10 235 170 360 265 510 375 M18 X 1.5 220 165 350 260 485 355 3/4" - 16 260 190 405 295 570 420 M20 X 2.5 280 205 440 325 610 450 7/8" - 9 225 165 585 430 820 605 M20 X 1.5 310 230 650 480 900 665 7/8" - 14 250 185 640 475 905 670 M24 X 3 480 355 760 560 1050 780 1" - 8 340 250 875 645 1230 910 M24 X 2 525 390 830 610 1150 845 1" - 12 370 275 955 705 1350 995 M30 X 3.5 960 705 1510 1120 2100 1550 1-1/8" - 7 480 355 1080 795 1750 1290 M30 X 2 1060 785 1680 1240 2320 1710 1 1/8" - 12 540 395 1210 890 1960 1440 M36 X 3.5 1730 1270 2650 1950 3660 2700 M36 X 2 1880 1380 2960 2190 4100 3220 1 1/4" - 7 680 500 1520 1120 2460 1820 1 1/4" - 12 750 555 1680 1240 2730 2010 1 3/8" - 6 890 655 1990 1470 3230 2380 1 3/8" - 12 1010 745 2270 1670 3680 2710 1 1/2" - 6 1180 870 2640 1950 4290 3160 1 1/2" - 12 1330 980 2970 2190 4820 3560 1 in-tpi = nominal thread diameter in inches-threads per inch 2 N· m = newton-meters 3 4 mm ft-lb= foot pounds x pitch = nominal thread diameter in millimeters x thread pitch Torque tolerance + 0%, -15% of torquing values. Unless otherwise specified use torque values listed above. Tire Inflation Chart Tire Size 395/55B 16.5 NHS Skid Steer Inflation PSI 60 NOTE: All tires are warranted by the original manufacturer of the tire. Tire warranty information can be found in the brochures included with your Operator’s and Parts Manuals or online at the manufacturer’s websites. For service assistance or information, contact your nearest Authorized Farm Tire Retailer. Manufacturer Titan Goodyear Firestone 4/23/2010 Website www.titan-intl.com www.goodyearag.com www.firestoneag.com 196-286M 130 3N-4010P, 3N-4015P, 3N-4020P and 3N-4025P Hydraulic Schematic 20452 196-286M 4/23/2010 Appendix 131 Warranty Great Plains Manufacturing, Incorporated warrants to the original purchaser that this seeding equipment will be free from defects in material and workmanship for a period of one year from the date of original purchase when used as intended and under normal service and conditions for personal use; 90 days for commercial or rental purposes. This Warranty is limited to the replacement of any defective part by Great Plains Manufacturing, Incorporated and the installation by the dealer of any such replacement part. Great Plains reserves the right to inspect any equipment or part which are claimed to have been defective in material or workmanship. This Warranty does not apply to any part or product which in Great Plains’ judgement shall have been misused or damaged by accident or lack of normal maintenance or care, or which has been repaired or altered in a way which adversely affects its performance or reliability, or which has been used for a purpose for which the product is not designed. This Warranty shall not apply if the product is towed at a speed in excess of 20 miles per hour. Claims under this Warranty must be made to the dealer which originally sold the product and all warranty adjustments must by made through such dealer. Great Plains reserves the right to make changes in materials or design of the product at any time without notice. This Warranty shall not be interpreted to render Great Plains liable for damages of any kind, direct, consequential, or contingent, to property. Furthermore, Great Plains shall not be liable for damages resulting from any cause beyond its reasonable control. This Warranty does not extend to loss of crops, losses caused by harvest delays or any expense or loss for labor, supplies, rental machinery or for any other reason. No other warranty of any kind whatsoever, express or implied, is made with respect to this sale; and all implied warranties of merchantability and fitness for a particular purpose which exceed the obligations set forth in this written warranty are hereby disclaimed and excluded from this sale. This Warranty is not valid unless registered with Great Plains Manufacturing, Incorporated within 10 days from the date of original purchase. 4/23/2010 196-286M Great Plains Manufacturing, Inc. Corporate Office: P.O. Box 5060 Salina, Kansas 67402-5060 USA