SCHOTT vials made of glass

Transcription

SCHOTT vials made of glass
SCHOTT vials made of glass
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A full range of vials
Expert solutions from SCHOTT forma vitrum:
Trust our experience
!BROADVARIETYOFVIALSFROMMLTOMLWITHDIFFERENTNECKFINISH
DESIGNSWITHORWITHOUTBLOWBACKMEETANYNEEDYOUMAYHAVE
For special requirements, we also offer inside-coated vials such as
3#(/444YPE)PLUS®FORIMPROVEDCHEMICALSTABILITYANDINERTNESS
as well as SCHOTT TopLyo™ for optimum efficiency of the
LYOPHILISATIONPROCESSSEESEPARATEBROCHURE
s )NJECTIONVIALS
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s 3CREWNECKVIALS
s 4ABLETVIALS
s $UALCHAMBERiMIXERwVIALS
s 0ERFUMESAMPLEVIALS
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Three quality options to choose from
High quality from standard level
up to tailor-made solutions for the highest requirements.
Tailor-made solutions for the highest requirements
TopLine products are individually designed to meet advanced
TopLine
product requirements according to customer specifications –
ENABLINGYOUTOALWAYSSTAYONESTEPAHEAD
Advanced product solutions for superior demands
SCHOTT forma vitrum exclusive forming technology and
ClearLine
100% dimensional and cosmetic inspection ensure excellent
production performance on your filling lines.
High quality complying with international standards
StandardLine
3#(/44FORMAVITRUM3TANDARD,INEISOURWELLESTABLISHED
high-level quality that complies with international standards.
Continuous research and development ensures that our product portfolio
meets and exceeds the demands of today‘s and tomorrow‘s market place.
Consistent high quality through
state-of-the-art production equipment
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ClearLine – Advanced product
solutions for superior demands
ClearLineBY3#(/44FORMAVITRUMOFFERSSAFEPACKAGINGOFYOURVALUABLE
drugs and an excellent production performance on your filling and
packing lines.
ClearLine produCTSOFFERTHEFOLLOWINGBENEFITS
s i:ERODEFECTwFORCRITICALASPECTS
PPMDEFECTRATESFORSPECIFIEDPARAMETERSASPERSIXSIGMACONCEPT
s INSPECTIONFORDIMENSIONALPARAMETERSANDCOSMETICDEFECTS
OPTOELECTRONICVISIONSYSTEM
s /PTIMIZEDQUALITYSTANDARD
!1,SMORERIGIDTHANINTERNATIONALINDUSTRYSTANDARDS
s 0ROCESSCAPABILITYFORIMPORTANTDIMENSIONSCPK
s 0ACKINGUNDERCLEARROOMCONDITIONS
4HESEBENEFITSENABLE
s (IGHPRODUCTIVITY
s 3UPERIORCOSMETICQUALITYFORTHEMOSTDEMANDINGMARKETS
s ,ESSQUALITYISSUESANDREJECTCOST
s !CCEPTANCEBYTHEREGULATORYAGENCIES
#LEAR,INEBY3#(/44FORMAVITRUMISMEETINGANDEXCEEDINGTHEINCREASED
REQUIREMENTSSETBYREGULATORYAGENCIESANDTHEINDUSTRYANDISRECOMMENded for superior quality requirements.
Advanced glass forming technology at SCHOTT forma vitrum
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TopLine – Tailor-made solutions
for the highest requirements
TopLine BY3#(/44FORMAVITRUMOFFERSINDIVIDUALLYDESIGNEDPRODUCTSOLUtions for the highest quality requirements. TopLine products are developed in
CLOSECOOPERATIONWITHTHEPHARMACEUTICALCOMPANYTOSUBSTANTIALLYREDUCE
OVERALLCOSTBYOPTIMIZINGINCOMINGINSPECTIONANDPRODUCTIONPERFORMANCE
4OP,INEPRODUCTSOFFERTHEFOLLOWINGBENEFITS
s i:ERODEFECTwFORCRITICALASPECTS
PPMDEFECTRATESFORSPECIFIEDPARAMETERSASPERSIXSIGMACONCEPT
s !LLCRITERIAINSPECTIONFORDIMENSIONALPARAMETERS
ANDCOSMETICDEFECTSOPTOELECTRONICVISIONSYSTEM
TopLine guarantees «zero defect» for critical aspects
s 3TRONGLYOPTIMIZEDQUALITYSTANDARDSIXSIGMAPROGRAM
s #OMPLIANCEWITHCUSTOMERDEFINEDSPECIFICATIONSWITHNARROWEDTOLERANCE
for dimensional and cosmetic aspects
s 0ACKINGUNDERCLEARROOMCONDITIONS
s #ERTIFIEDDELIVERIES
100% reliable quality control is supported by detailed, real-time process feedback from highly
advanced, proprietary visual inspection technology
4HESEBENEFITSENABLE
s 4AILORMADEPACKAGINGSOLUTIONSFORSPECIFICPRODUCTREQUIREMENTS
Partnership for quality
improvement programs
s %XCELLENTDIMENSIONALANDCOSMETICCHARACTERISTICS
s 2EDUCTIONOFINCOMINGINSPECTIONACCEPTANCEONPROTOCOL
s 0ROCESSIMPROVEMENTSFORMOREEFFICIENTFILLINGANDPACKINGOPERATIONS
)NCLOSECOORDINATIONWITHTHE
s -EASURABLEVALUEADDDUETOLESSQUALITYISSUESDURINGANDAFTERTHE
customer, TopLine products are
PRODUCTIONPROCESSLESSGLASSBREAKAGELESSPRODUCTIONDOWNTIMES
STEPBYSTEPTAILOREDTOTHEPRODUCT
LESSREJECTS
requirements and the production
environment of the customer.
4OP,INEPRODUCTSAREESPECIALLYRECOMMENDEDFORTHESTORAGEOFVALUABLE
ANDHIGHLYSENSITIVEDRUGSEGDRUGSOFBIOTECHNICALORIGINANDFORTHE
optimization of the production performance.
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Special expertise
Glass
-ORETHANYEARSOFEXPERIENCE
in glass technology and manufacturing guarantees the superior quality of
3#(/44GLASSTUBING3#(/44&IOLAX®
GLASSTUBESAREMADEOFHIGHLYRESISTANT
BOROSILICATE4YPE)GLASSOFTHEHIGHEST
HYDROLYTICRESISTANCE%XCELLENTBARRIER
properties, high chemical resistance, and
excellent cosmetic properties as well as
tight geometric tolerances in diameter
and thickness are the starting point for
manufacturing high quality containers
with an excellent performance on the
FILLINGLINES3#(/44GLASSTUBESMEET
'-0REQUIREMENTS
Premium quality glass tubing from SCHOTT is the starting point for a perfect pharmaceutical container.
!UTOMATED)NSPECTION
3YSTEM!)3
!)3ENABLESTHEHIGHLYSENSITIVEAND
RELIABLECLASSIFICATIONOFDEFECTSBYTYPE
size and even the position of the defect
on the container. The state-of-the-art
visual inspection technology was deveLOPEDBY3#(/44FORMAVITRUM
)TPROVIDESACCURATECOSMETIC
inspection for vials and pen cartridges
including containers up to 50 ml and
special sizes and shapes. All key surfaces
of the container are inspected, including
internal neck and collar, seal face, shoulDERBODYHEELANDBOTTOM$EFECTS
such as scratches, cracks, micro cracks,
CHIPSBLACKSPOTSTOOLINGMARKSDEFORmations, airlines, and particles are automatically classified.
!)3ISCOMPLETELYINTEGRATEDINTHEPRODUCTIONPROCESS4HESENSITIVITYOF!)3
CANBEADJUSTEDTOINDIVIDUALCUSTOMER
requirements for TopLine products.
AIS identifies and differentiates smallest defects by type, size, and position on the container
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Production technology
meets top standards
C'-0RULESARETHEGUIDELINESFORTHEMANUFACTURINGOFHIGHQUALITYPRODUCTS
on our modern and technologically advanced production lines.
1
Precise forming technology leads to high Cpk values
for dimensional parameters.
2
Inspection for forming defects during production.
3
Dimensional camera inspection with precise accuracy.
4
No more damage and contamination due to extremely
smooth transportation.
Careful handling of the annealed glass bodies is
performed by soft vacuum «fingers».
5
6
The automated visual inspection system, AIS, detects
and determines even the slightest defects on the
overall surface. The AIS is absolutely reliable and
the failure rejection mechanism meets current GMP
standards.
7
TopLine and ClearLine products are packed in clear
rooms and protected packaging zones respectively.
Specially designed packing robots place the product
into Akylux® or Biblex® boxes.
2
1
Dimensional
inspection
1
4
5
Annealing
lehr
Production area
6
Visual surface
inspection
7
Packaging /
Inspection
Clear room / Protected packaging zone
Tu
b
e
lo
ad
er
Vial machine
Background:
Ergonomic design of production area
to keep permanent high cleanliness level.
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10.09/printed in Switzerland
Pharmaceutical Systems
SCHOTT forma vitrum ag
St. Josefen-Strasse 20
CH-9001 St. Gallen
Switzerland
Phone: +41 71 274 1600
Fax:
+41 71 274 1616
pharmaceutical_packaging@schott.com
www.schott.com/pharmaceutical_systems
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