Motor Vehicle Production
Transcription
Motor Vehicle Production
Introduction This booklet offers our readers a brief overview of the Japanese automobile industry today. It contains a wide range of pertinent statistics on the industry s status and looks at relevant trends and developments. The Japan Automobile Manufacturers Association, Inc. (JAMA) aims to facilitate understanding of the Japanese motor vehicle industry by providing helpful insights into the industry. We hope that you will find this publication informative, and we welcome your questions and comments. Japan Automobile Manufacturers Association, Inc. Head Office Otemachi Bldg., 6-1,Otemachi 1-chome Chiyoda-ku,Tokyo 100-0004 Japan Tel : +81-(3)-5219-6655 Fax : +81-(3)-3287-2073 North American Office 1050 17th Street, N.W., Suite 410 Washington, D.C. 20036, U.S.A. Tel : +1-(202)-296-8537 Fax : +1-(202)-872-1212 European Office Avenue Louise 327 1050 Brussels, Belgium Tel : +32-(2)-639-1430 Fax : +32-(2)-647-5754 Singapore Representative Office 143 Cecil Street #09-03/04 GB Bldg., Singapore 069542 Tel : +65-6221-5057 Fax : +65-6221-5072 JAMA Associate Offices Japan Automobile Manufacturers Association of Canada 151 Bloor Street West, Suite 460 Toronto, Ontario M5S 1S4 Canada Tel : +1-(416)-968-0150 Fax : +1-(416)-968-7095 http ://www.jama.ca/ JAMA Informationsburo Willy-Brandt-Allee 20 53113 Bonn, Germany Tel : +49-(228)-766-8274 Fax : +49-(228)-766-8275 Also visit us on the Internet: http://www.jama.or.jp 2002 THE MOTOR INDUSTRY OF JAPAN Contents 2001 In Summary .................................................................................................................................... 3 MOTOR VEHICLES Production ............................................................................................................................................... 4 Domestic Sales ........................................................................................................................................ 5 Imported Vehicle Sales ............................................................................................................................ 6 Car Market Sectors .................................................................................................................................. 7 Exports .................................................................................................................................................... 8 In Use and Cars Per Capita ..................................................................................................................... 9 MOTORCYCLES Production and Domestic Sales .............................................................................................................10 Exports ..................................................................................................................................................11 GLOBAL ACTIVITIES North American Manufacturing Operations ...........................................................................................12 European Manufacturing Operations ....................................................................................................14 Asian Manufacturing Operations ...........................................................................................................16 International Automotive Industry Ties .................................................................................................. 17 STANDARDS AND REGULATIONS Motor Vehicle Classification ..................................................................................................................20 Domestic Taxes on Automobiles ...........................................................................................................21 Automobile Certification and Standards ................................................................................................22 SOCIAL CONCERNS Attention to the Environment .................................................................................................................24 Traffic Safety .........................................................................................................................................28 Intelligent Transport Systems ................................................................................................................29 AUTOMOBILES AND THE ECONOMY Automotive Shipments in Value Terms .................................................................................................. 30 Automotive Trade ..................................................................................................................................31 MISCELLANEOUS Significant Events of 2001 ..................................................................................................................... 32 Member Manufacturers ......................................................................................................................... 34 Plant Locations of Member Manufacturers in Japan.............................................................................. 35 JAMA Organization and Information Services ....................................................................................... 36 Related Automotive Associations ..........................................................................................................37 Motor Vehicle Classifications Throughout this booklet, motor vehicles are referred to as standard, small or mini cars. These categories are based primarily on engine displacement: standard is over 2000cc, small is 661-2000cc, and mini is 660cc and under. Most passenger cars in Japan are in the small category, but the minicar sector has been expanding in recent For more details, see Motor Vehicle Classification on page 20 and Car Market Sectors on page 7. This booklet is printed on recycled paper and is recyclable. Edited and published by JAMA 2001 In Summary SUMMARY: 2001 DOMESTIC PERFORMANCE AND EXPORTS Cars Trucks Buses Total SUMMARY: 2001 DOMESTIC MOTORCYCLE PERFORMANCE AND EXPORTS 50cc & under Over 50cc Total 8,117,563 -2.9% 1,601,536 -7.3% 58,092 6.5% 9,777,191 -3.6% Production 610,993 -4.0% 1,717,047 -3.5% 2,328,040 -3.6% 4,289,683 New 0.7% Registrations 3,568,797 Exports -6% 1,600,856 -5.1% 15,932 -3.9% 5,906,471 -0.9% Demand in Japan 544,988 -2.4% 205,698 -7.1% 750,686 -3.7% 552,891 -10.5% 44,481 8.1% 4,166,169 -6.5% Exports 59,406 -27.6% 1,518,007 -2.6% 1,577,413 -3.9% Production Notes: 1. New registrations include imported vehicles. 2. Percentage figures represent the change from the preceding year. Sources: Japan Automobile Manufacturers Association, Japan Automobile Dealers Association, Japan Mini-Vehicles Association. Note: Percentage figures represent the change from the preceding year. JAPAN’S CAR/TRUCK/BUS PRODUCTION, SALES AND EXPORTS BY MAKE (2001) Production Chg.(%) Sales Chg..(%) Exports Chg.(%) Cars Trucks Daihatsu Cars Trucks Fuji Hvy. Ind Cars Trucks GM Japan Trucks Buses Hino Cars Trucks Honda Cars Trucks Buses Isuzu Cars Trucks Buses Mazda Cars Trucks Buses Mitsubishi Cars Trucks Buses Nissan Trucks Buses Nissan Diesel Cars Trucks Suzuki Cars Trucks Buses Toyota Cars Trucks Buses Other (Imports) 482,763 156,124 638,887 376,663 90,220 462,883 492 — 492 48,605 4,830 53,435 1,219,809 64,898 1,284,707 12,822 199,877 3,230 215,929 657,241 72,038 — 729,279 632,151 195,719 6,879 834,749 1,088,170 171,169 10,949 1,270,288 22,704 1,449 24,153 712,632 194,896 907,528 2,938,820 384,849 30,755 3,354,424 — 437 — 437 -5.3 -7.9 -6.0 -4.2 12.9 -1.3 — — — 9.6 33.2 11.4 4.7 10.8 5.0 -58.7 -10.9 51.4 -16.2 -5.8 -10.5 — -6.3 -13.1 -25.6 5.5 -16.3 -4.7 -2.4 42.7 -4.1 -7.5 40.4 -5.6 1.2 -4.2 -0.1 -1.8 -4.4 -8.4 -2.2 — 26.3 — 21.4 382,997 159,027 542,024 202,170 85,094 287,264 118 — 118 32,337 2,024 34,361 789,372 64,663 854,035 555 58,834 1,184 60,573 225,831 55,521 — 281,352 289,026 194,778 3,851 487,655 493,717 235,511 2,400 731,628 15,654 672 16,326 431,924 190,133 622,057 1,204,885 502,594 5,792 1,713,271 269,088 6,710 9 275,807 -0.7 -2.8 -1.3 -8.6 7.0 -4.5 — — — 6.7 -1.5 6.2 14.2 1.2 13.1 -53.6 -12.7 -6.2 -13.3 -10.9 -7.1 — -10.2 -2.4 -19.8 -9.9 -10.3 -1.8 4.7 34.2 0.3 -1.7 17.7 -1.0 1.7 0.3 1.3 -0.9 -7.1 -12.4 -2.9 0.5 -12.6 -10.0 0.1 53,805 10,822 64,627 174,893 — 174,893 — — — 15,593 3,080 18,673 415,561 — 415,561 23,109 131,704 2,158 156,971 463,339 15,590 — 478,929 320,207 46,840 2,907 369,954 462,983 86,662 7,338 556,983 9,011 870 9,881 238,431 15,547 253,978 1,416,469 221,122 28,128 1,665,719 — — — — -20.9 -25.6 -21.7 3.8 — 3.8 — — — -1.2 65.6 5.8 -12.9 — -12.9 -43.1 -13.5 96.5 -19.1 2.9 -15.2 — 2.1 -18.0 -40.4 34.8 -21.5 -11.5 -0.1 31.5 -9.5 -19.1 77.2 -14.0 3.2 43.6 5.0 -2.1 -3.7 -5.5 -2.4 — — — — Total Cars Total Trucks Total Buses 8,117,563 1,601,536 58,092 -2.9 -7.3 6.5 4,289,683 1,600,856 15,932 0.7 -5.1 -3.9 3,568,797 552,891 44,481 -6.0 -10.5 8.1 Total 9,777,191 -3.6 5,906,471 -0.9 4,166,169 -6.5 Sources: Japan Automobile Manufacturers Association, Japan Automobile Dealers Association, Japan Mini-Vehicles Association. JAPAN’S TOP SELLERS 2001 Chg.(%) 1 2 3 4 5 Toyota Corolla 236,507 Toyota Vitz 142,513 Honda Stream 119,877 Toyota Estima 118,901 Honda Step Wagon 110,014 6 7 8 9 10 Honda Fit 104,298 Toyota Crown 82,901 Nissan Cube 75,003 Honda Odyssey 71,011 Toyota Fun Cargo 70,096 11 12 13 14 15 Toyota Mark II Toyota Ipsum Toyota bB Subaru Legacy Mazda Demio 68,902 67,700 65,128 62,772 61,551 16 17 18 19 20 Nissan March Mitsubishi Lancer Nissan Sunny Nissan Serena Mazda MPV 60,425 56,105 54,290 54,220 51,535 45.2 -11.3 -2.9 38.8 -17.9 -12.6 -41.0 -34.4 -7.0 -27.6 -6.2 -20.6 -3.9 -6.0 -15.4 1.3 Note: Mini-vehicles are not included. Source: Japan Automobile Dealers Association. 3 Motor Vehicle Production In 2001 motor vehicle production in Japan moved into the minus column for the first time in two years, decreasing to 9,777,191 units, posting a year-on-year decline of 3.6% and dropping to the lowest level in 22 years. The decline was attributed to a lackluster performance in Japanese domestic vehicle sales and exports. Production of passenger cars decreased by 2.9% to 8,117,563 units to register the first decline in three years. Production of trucks also dropped, by 7.3%, to 1,601,536 units, marking the seventh consecutive year of decline. Production of buses rose by 6.5% to 58,092 units for the second consecutive year of gain. MOTOR VEHICLE PRODUCTION millions of units 14 12 10 8 6 4 2 1970 Total Cars Trucks & Buses 1975 1980 Chg.(%) Year Cars 2001 2000 1999 1998 1997 1996 1995 1990 1985 1980 1975 1970 1965 1960 1955 1950 8,117,563 8,359,434 8,097,082 8,047,929 8,491,480 7,864,676 7,610,533 9,947,972 7,646,816 7,038,108 4,567,854 3,178,708 696,176 165,094 20,268 1,594 -2.9 3.2 0.6 -5.2 8.0 3.3 -2.5 9.9 8.1 14.0 16.2 21.7 20.1 110.0 40.0 — 1985 1990 Trucks 1,601,536 1,726,818 1,746,912 1,937,076 2,421,373 2,428,897 2,537,737 3,498,639 4,544,688 3,913,188 2,337,632 2,063,883 1,160,090 308,020 43,857 26,501 Chg.(%) -7.3 -1.2 -9.8 -20.0 -0.3 -4.3 -6.1 -11.0 5.2 15.2 -9.2 2.1 4.6 73.5 -11.5 — 1995 1996 1997 Buses Chg.(%) 58,092 54,544 48,395 56,953 62,234 53,126 47,266 40,185 79,591 91,588 36,105 46,566 19,348 8,437 4,807 3,503 6.5 12.7 -15.0 -8.5 17.1 12.4 -3.8 -4.5 10.2 46.4 -21.2 11.3 41.5 25.3 -16.4 — 1998 1999 Total 9,777,191 10,140,796 9,892,389 10,041,958 10,975,087 10,346,699 10,195,536 13,486,796 12,271,095 11,042,884 6,941,591 5,289,157 1,875,614 481,551 68,932 31,597 2000 2001 Chg.(%) -3.6 2.5 -1.5 -8.5 6.1 1.5 -3.4 3.5 7.0 14.6 5.9 13.1 10.2 83.2 -1.6 — Note: Percentage figures represent the change from the preceding year. 2001 DOMESTIC PRODUCTION BY MANUFACTURER Manufacturer Daihatsu Fuji Hvy. Ind. GM Japan Hino Honda Isuzu Mazda Mitsubishi Nissan Nissan Diesel Suzuki Toyota Other Total Cars Chg.(%) 482,763 -5.3 372,663 -4.2 492 — — — 1,219,809 4.7 12,822 -58.7 657,241 -5.8 632,151 -13.1 1,088,170 -4.7 — — 712,632 1.2 2,938,820 -1.8 — — 8,117,563 -2.9 Trucks Chg.(%) -7.9 156,124 12.9 90,220 — — 9.6 48,605 10.8 64,898 -10.9 199,877 -10.5 72,038 -25.6 195,719 -2.4 171,169 -7.5 22,704 -4.2 194,896 -4.4 384,849 26.3 437 1,601,536 -7.3 Note: Percentage figures represent the change from the preceding year. 4 Buses Chg.(%) — — — — — — 4,830 33.2 — — 3,230 51.4 — — 6,879 5.5 10,949 42.7 1,449 40.4 — — 30,755 -8.4 — — 58,092 6.5 Chg.(%) Total 638,887 -6.0 462,883 -1.3 492 — 53,435 11.4 1,284,707 5.0 215,929 -16.2 729,279 -6.3 834,749 -16.3 1,270,288 -4.1 24,153 -5.6 907,528 -0.1 3,354,424 -2.2 437 21.4 9,777,191 -3.6 Domestic Sales of New Motor Vehicles Sales of passenger cars climbed for the third consecutive year, rising by 0.7% to 4,289,683 units. Sales of trucks declined for the sixth consecutive year, slipping by 5.1% to 1,600,856 units, while sales of buses were down 3.9%, the first drop in three years. Registrations of new motor vehicles in 2001 declined for the first time in two years, posting a year-on-year decrease of 0.9% to total 5,906,471 units. The drop in vehicle sales was particularly conspicuous in the last quarter. NEW MOTOR VEHICLE SALES millions of units 8 7 6 5 4 3 2 1 Total Cars Trucks & Buses 1970 1975 Year 2001 2000 1999 1998 1997 1996 1995 1990 1985 1980 1975 1970 1965 1960 1955 1980 1985 Chg.(%) Cars 4,289,683 0.7 4,259,872 2.5 4,154,084 1.5 4,093,148 -8.9 4,492,006 -3.8 4,668,728 5.1 4,443,906 5.6 5,102,659 15.9 3,104,083 3.3 2,854,176 -6.0 2,737,641 19.7 2,379,137 16.8 586,287 18.8 145,227 98.8 20,055 — 1990 Chg.(%) Trucks 1,600,856 -5.1 1,686,599 -0.4 1,692,654 -4.5 1,772,136 -20.1 2,217,257 -7.3 2,391,790 -0.5 2,403,825 4.6 2,649,909 -6.3 2,431,178 4.7 2,137,947 2.2 1,551,454 0.7 1,693,502 -4.4 1,073,832 9.0 255,693 61.2 40,498 — Notes: 1. Figures include imported vehicles. 2. Percentage figures represent the change from the preceding year. 1995 1996 1997 1998 Buses Chg.(%) 15,932 -3.9 16,571 14.5 14,478 2.4 14,141 -10.3 15,763 -8.5 17,227 -0.4 17,303 -3.0 24,925 -5.9 21,573 6.4 23,387 -2.5 19,836 -12.6 27,828 4.2 14,843 -2.4 7,260 12.2 3,977 — 1999 2000 2001 Chg.(%) Total 5,906,471 -0.9 5,963,042 1.7 5,861,216 -0.3 5,879,425 -12.6 6,725,026 -5.0 7,077,745 3.1 6,865,034 5.2 7,777,493 7.2 5,556,834 2.2 5,015,510 -2.7 4,308,931 11.9 4,100,467 6.9 1,674,962 12.1 408,180 71.4 64,530 — Sources: Japan Automobile Dealers Association, Japan Mini-Vehicles Association. 2001 DOMESTIC SALES BY MANUFACTURER Manufacturer Daihatsu Fuji Hvy. Ind. GM Japan Hino Honda Isuzu Mazda Mitsubishi Nissan Nissan Diesel Suzuki Toyota Imports Total Cars Chg.(%) -0.7 382,997 -8.6 202,170 — 118 — — 14.2 789,372 -53.6 555 -10.9 225,831 289,026 -2.4 493,717 -1.8 — — 431,924 1.7 1,204,885 -0.9 269,088 0.5 4,289,683 0.7 Chg.(%) Trucks -2.8 159,027 7.0 85,094 — — 6.7 32,337 1.2 64,663 -12.7 58,834 -7.1 55,521 -19.8 194,778 4.7 235,511 -1.7 15,654 0.3 190,133 -7.1 502,594 -12.6 6,710 1,600,856 -5.1 Buses Chg.(%) — — — — — — 2,024 -1.5 — — 1,184 -6.2 — — 3,851 -9.9 2,400 34.2 672 17.7 — — 5,792 -12.4 9 -10.0 15,932 -3.9 Total 542,024 287,264 118 34,361 854,035 60,573 281,352 487,655 731,628 16,326 622,057 1,713,271 275,807 5,906,471 Chg.(%) -1.3 -4.5 — 6.2 13.1 -13.3 -10.2 -10.3 0.3 -1.0 1.3 -2.9 0.1 -0.9 Note: Percentage figures represent the change from the preceding year. Sources: Japan Automobile Dealers Association, Japan Automobile Importers Association. 5 Sales of Imported Vehicles in Japan In 2001 sales of imported vehicles (including commercial vehicles) rose 0.1% to 275,807 units, marking the first increase in two years. Sales of imported passenger cars were up 0.5% to 269,088 units, also the first increase in two years. The share held by imports of the Japanese passenger car market remained in 2001 at the same level of 6.3% as in 2000. These figures include the sales of imported passenger cars produced at the overseas facilities of Japanese automakers. In 2001 sales of these cars dropped by 29.9% to 14,002 units, marking the second consecutive year of decline. European-made cars maintained their domination of the import market, raising their share by 4.3% to 229,382 units to account for 85.2% of total car imports. BEST-SELLING FOREIGN MAKES Manufacturer 2001 Chg.(%) Manufacturer 2001 Chg.(%) 1 Volkswagen 61,213 4.5 6 Peugeot 12,295 14.2 2 Mercedes-Benz 53,438 3.5 7 Honda 9,107 -14.2 3 BMW 36,068 -0.1 8 Chrysler 8,671 3.9 4 Volvo 16,626 6.0 9 Chevrolet 8,218 -13.8 5 Opel 12,626 -17.6 10 Audi 8,127 16.6 Note: BMW includes units manufactured in the U.S., Volvo includes units manufactured in the Netherlands, and Mercedes-Benz includes units manufactured in the U.S. and Spain. NEW SALES OF IMPORTED CARS thousands of units 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 U.S.A. Total European countries 1980 1985 Country of Origin European countries (German cars) U.S.A. (U.S.-made Japanese cars) Total Chg.(%) 1995 1990 1980 33,813 (26,038) 1985 1990 48,204 190,750 (40,157) (137,442) 1996 1997 1995 1996 1997 236,307 268,700 256,485 (156,216) (184,133) (177,075) 1999 2000 2001 1998 1999 2000 2001 210,888 213,534 219,943 229,382 (148,607) (157,645) (167,808) (176,833) 1998 11,058 1,816 28,602 122,872 122,559 83,344 53,462 53,636 42,196 31,986 (0) (0) (12,598) (84,722) (69,534) (36,206) (17,664) (21,737) (15,534) (10,395) Other 0 152 2,345 3,086 2,133 1,666 1,498 4,266 5,628 7,720 44,871 50,172 221,706 362,265 393,392 341,495 265,848 271,436 267,767 269,088 22.9 31.2 8.6 -13.2 -22.2 2.1 -1.4 0.5 — — Note: Percentage figures represent the change from the preceding year. 6 Other Car Market Sectors The small (661cc-2000cc) and minicar (660cc and under) sectors have a dominant presence in the Japanese market, with these two sectors combined accounting for 82.7% of the market in 2001. Small cars accounted for 53% and minicars, which in the past few years have become increasingly popular, gained a 29.7% share. By way of comparison, standard cars (2000cc+) peaked in 1995 with a 20% share of the market. Since then, they have been losing share. In contrast, standard cars have a strong presence in the import market. From 1996 through 2001, standard cars have held import market shares of 70.6%, 65.5%, 70.2%, 82.0%, 86.0%, and 83.5% respectively, underscoring 2001 CAR MARKET SHARE BY CATEGORY their dominant role. The minicar category, which is a distinctive sector in Japan, was established in 1949. At present, the category is confined to vehicles with an engine displacement of 660cc or lower. Demand for minicars is driven by their excellent fuel economy and ability to maneuver under cramped conditions, as well as attractive tax and insurance benefits. They offer a convenient, economical mode of transportation for commuting to work and daily shopping errands. 2001 IMPORTED CAR MARKET SHARE BY CATEGORY Minicars (660cc & under) 0.2% Minicars (660cc & under) 29.7% Small cars (661cc-2000cc) 53.0% Standard cars (2000cc+) 17.3% Standard cars (2000cc+) 83.6% Small cars (661cc-2000cc) 16.2% PASSENGER CAR SALES IN JAPAN BY MARKET SECTOR SMALL CARS 1975 1980 2,531,396 2,608,215 1985 1990 2,869,527 3,839,221 1995 1997 1998 1999 2000 2001 2,654,291 2,701,686 2,389,671 2,193,920 2,208,387 2,274,996 27.1% -6.2% 1.8% 2.8% -2.2% -4.0% -11.5% -8.2% 0.7% 3.0% Market share 92.5% 91.4% 92.4% 75.2% 59.7% 60.1% 58.4% 52.8% 51.8% 53.0% STANDARD CARS 49,125 71,931 73,539 467,490 889,260 873,220 756,117 723,999 770,220 741,489 Growth rate 34.7% -15.1% 10.4% 69.1% 29.4% -2.8% -13.4% -4.3% 6.4% -3.7% Market share 1.8% 2.5% 2.4% 9.2% 20.0% 19.4% 18.5% 17.4% 18.1% 17.3% MINICARS 157,120 174,030 161,017 795,948 900,355 917,100 947,360 1,236,165 1,281,265 1,273,198 Growth rate -39.3% 2.2% -16.8% 102.8% 11.2% -4.2% 3.3% 30.5% 3.6% -0.6% 5.2% Growth rate Market share TOTAL MARKET Growth rate 5.7% 6.1% 2,737,641 2,854,176 19.7% -6.0% 15.6% 20.3% 20.4% 23.1% 29.8% 30.1% 29.7% 3,104,083 5,102,659 4,443,906 4,492,006 4,093,148 4,154,084 4,259,872 4,289,683 15.9% 5.6% -3.8% -8.9% 1.5% 2.5% 0.7% 3.3% Note: Figures include imports. 7 Motor Vehicle Exports 38.6%. The share of exports within Japan’s total domestic production slipped further to 42.6%. At the same time, the global operations of Japanese automakers continued to move ahead. In 2001 overseas production amounted to 6,327,405 units. Exports of motor vehicles fell into the minus column in 2001 for the first time in two years, registering a drop of 6.5% to stand at 4,166,169 units. By destination, although exports to the Middle East rose 29.4%, those to all other regions suffered a setback compared to 2000. By country, exports to the United States decreased 3.7%. Nevertheless, the U.S. remains Japan’s biggest export destination, with a share of EXPORTS BY DESTINATION Destination Asia 1970 149,787 Middle East 1975 290,134 26,635 241,511 Europe 126,275 528,486 (EU) (51,514) (383,589) North America (U.S.A.) Latin America Africa Oceania 495,608 1,003,954 (422,464) 1985 1990 1995 1998 1999 2000 2001 710,587 569,143 616,027 264,987 290,436 410,590 351,227 542,955 401,598 283,866 206,446 455,159 308,114 295,176 381,965 918,831 1,370,931 1,329,216 1,136,083 895,415 1,226,954 1,363,694 1,750,497 (955,974) (995,489) (1,484,588) (792,058) (1,132,535) (1,154,992) (780,750) (973,076) 2,592,577 3,384,562 2,521,823 1,301,218 1,459,338 1,723,598 1,836,941 1,795,816 (919,949) (2,407,645) (3,131,997) (2,236,988) (1,228,096) (1,313,583) (1,556,419) (1,669,047) (1,606,998) 79,678 143,509 382,231 290,417 216,375 329,064 450,128 277,825 298,801 293,636 111,244 217,294 322,329 137,729 129,278 137,718 170,836 131,489 110,218 98,524 97,316 251,426 316,865 426,075 344,236 274,828 347,194 337,288 357,739 341,808 233 1,298 1,934 15,810 15,994 6,677 10,302 10,987 9,337 7,778 Other Total 1980 581,116 1,086,776 2,677,612 5,966,961 6,730,472 5,831,212 3,790,809 4,528,875 4,408,953 4,454,885 4,166,169 MOTOR VEHICLE EXPORTS millions of units 7 6 5 4 3 2 1 Total Cars Trucks & Buses 1970 1975 1980 1985 Year Cars Chg.(%) Trucks 2001 2000 1999 1998 1997 1996 1995 1990 1985 1980 1975 1970 1965 1960 1955 1950 3,568,797 3,795.852 3,757,460 3,684,430 3,579,131 2,860,080 2,896,216 4,482,130 4,426,762 3,947,160 1,827,286 725,586 100,716 7,013 2 7 -6.0 1.0 2.0 2.9 25.1 -1.2 -13.8 1.8 11.2 27.2 5.8 29.5 50.4 43.6 100.0 — 552,891 617,870 613,113 795,528 919,469 807,772 849,859 1,309,121 2,238,104 1,953,685 833,672 351,611 90,923 31,028 907 5,409 Note: Percentage figures represent the change from the preceding year. 8 1990 1995 1996 1997 Chg.(%) Buses Chg.(%) -10.5 0.8 -22.9 -13.5 13.8 -5.0 -17.2 -9.4 8.0 37.2 -4.7 20.9 11.3 122.3 33.6 — 44,481 41,163 38,380 48,917 54,602 43,866 44,734 39,961 65,606 66,116 16,654 9,579 2,529 768 322 93 8.1 7.3 -21.5 -10.4 24.5 -2.0 -39.2 13.7 16.7 79.4 4.3 41.6 45.8 73.8 4.5 — 1998 1999 2000 Total 4,166,169 4,454,885 4,408,953 4,528,875 4,553,202 3,711,718 3,790,809 5,831,212 6,730,472 5,966,961 2,677,612 1,086,776 194,168 38,809 1,231 5,509 2001 Chg.(%) -6.5 1.0 -2.6 -0.5 22.7 -2.1 -15.0 -0.9 10.2 30.8 2.3 26.7 29.1 24.6 24.6 — Motor Vehicles In Use and Cars Per Capita As of year-end 2001, the number of motor vehicles, excluding two-wheelers, in use on roads in Japan rose 1% to 73,411,477 units. In terms of the number of vehicles in use, the United States with 221.5 million units (as of year-end 2000) accounts for about one out of three automobiles in use in the world. As such, the United States is by far the world’s leader, while Japan stands in second place, accounting for about one-tenth of the estimated 73.4 million motor vehicles in use worldwide. The average age of passenger cars on the road in Japan has been increasing. As of the end of March 2001, it increased by 0.2 of a year to 6.04 years, its highest age ever. The average service life for cars lengthened by 0.44 of a year to 10.40 years. Japan ranks below the United States and Europe in terms of passenger cars per capita. Statistics for 2000 show Japan with 413 cars per thousand persons, or one car for every 2.4 persons. PASSENGER CARS' LIFE IN YEARS (as of March of each year) Average Age Year 0 Average Service Life 3.30 4.25 4.57 4.64 4.88 5.04 5.14 5.33 5.60 5.84 6.04 1975 1980 1985 1990 1995 1996 1997 1998 1999 2000 2001 PASSENGER CARS PER 1,000 PEOPLE (persons per car ) 100 200 300 400 500 U.S.A. 6.72 8.29 9.17 9.26 9.43 9.27 9.28 9.44 9.63 9.96 10.40 Italy 570 (1.8) Canada (1.8) 547 Germany 533 Australia 522 U.K. (1.9) (1.9) 468 (2.1) 476 (2.1) France 452 (2.2) Belgium Japan Notes: Average age means the average years elapsed since first registration. Average service life means average vehicle lifespan. Source: Japan Automobile Inspection and Registration Association. 600 (2.1) 485 413 (2.4) Note: Based on 2000 statistics from each country. MOTOR VEHICLES IN USE (as of the end of each year) Total millions of units 70 60 50 40 30 20 10 1970 1975 Year 2001 2000 1999 1998 1997 1996 1995 1994 1993 1992 1991 1990 1985 1980 1975 1970 1965 1960 1955 1950 Cars Trucks & Buses & Other 1980 Cars 53,541,212 52,438,083 51,164,901 49,896,326 48,611,230 46,868,712 44,680,254 42,678,566 40,772,407 38,963,861 37,076,065 34,924,213 27,844,601 23,659,528 17,236,326 8,778,975 2,181,287 457,451 153,924 45,006 1985 1990 1991 1992 1993 1994 Trucks Buses 17,868,753 18,228,108 18,633,046 19,083,546 19,654,917 20,092,120 20,432,988 20,670,360 20,884,257 21,134,660 21,326,629 21,324,848 17,145,178 13,193,439 10,089,051 8,517,507 4,539,728 1,589,965 679,880 261,579 234,816 235,483 235,676 237,701 240,354 242,243 243,095 245,387 247,794 248,624 248,258 245,668 231,228 230,020 226,284 187,980 102,695 56,192 34,421 18,306 1995 1996 1997 Other 1,766,696 1,751,252 1,693,012 1,600,791 1,500,548 1,601,444 1,500,784 1,420,734 1,361,722 1,314,761 1,267,569 1,206,996 942,377 790,911 586,895 341,315 159,259 72,077 32,572 12,494 1998 1999 2000 Total 73,411,477 72,652,926 71,726,635 70,818,364 70,007,049 68,805,073 66,857,121 65,015,047 63,266,180 61,661,906 59,918,521 57,701,725 46,163,384 37,873,898 28,138,556 17,825,777 6,882,969 2,175,685 900,797 337,385 2001 Chg.(%) 1.0 1.3 1.3 1.2 1.7 2.9 2.8 2.8 2.6 2.9 3.8 4.7 3.7 10.4 4.6 15.4 19.3 24.2 8.5 — Note: Percentage figures represent the change from the preceding year. Source: Ministry of Land, Infrastructure and Transport. 9 Motorcycle Production and Domestic Sales 2,328,040 units. The number of motorcycles in use in Japan has been falling for more than ten years, reflecting the long-term stagnation of the domestic markets. As of the end of March 2002, motorcycles in use numbered 13,719,898 units, accounting for an estimated one-tenth of the total number in use worldwide and ranking Japan third behind India and China. The year 2001 saw domestic demand for motorcycles dropping for the fifth consecutive year, with sales sinking 3.7% to 750,686 units. This decline is due, mainly, to the decreasing size of the youth segment of the population and changes in lifestyles, as well as to reduced demand for motorcycles used as commercial vehicles because of the weak economy and the current trend towards four-wheeled vehicles. Total domestic production of motorcycles in 2001 fell for the first time in two years, decreasing 3.6% to MOTORCYCLE PRODUCTION millions of units 7 6 5 4 3 2 1970 1975 Year 50cc & under 2001 2000 1999 1998 1997 1996 1995 1990 1985 1980 1975 1970 610,993 636,546 679,690 839,123 933,921 948,298 951,803 1,343,220 2,014,850 2,493,910 1,030,822 895,599 1985 1980 1995 1990 1996 1997 1998 Over 50cc 51~125cc 126~250cc 598,551 630,221 532,909 783,646 817,284 828,299 1,038,938 686,734 1,373,423 2,181,206 1,887,701 1,407,205 260,269 297,433 237,706 271,378 275,847 238,045 217,738 270,304 469,728 660,831 331,733 259,145 Over 250cc 858,227 851,191 801,406 742,149 648,631 569,775 544,760 506,637 678,346 1,098,577 552,291 385,723 Total Subtotal 1,717,047 1,778,845 1,572,021 1,797,173 1,741,762 1,636,119 1,801,436 1,463,675 2,521,497 3,940,614 2,771,725 2,052,073 1999 2,328,040 2,415,391 2,251,711 2,636,296 2,675,683 2,584,417 2,753,239 2,806,895 4,536,347 6,434,524 3,802,547 2,947,672 2000 2001 Chg.(%) -3.6 7.3 -14.6 -1.5 3.5 -6.1 1.0 0.4 12.7 43.8 -15.7 14.4 MOTORCYCLE DOMESTIC DEMAND millions of units 3 2 1 1970 1975 Year 50cc & under 2001 2000 1999 1998 1997 1996 1995 1990 1985 1980 1975 1970 544,988 558,459 621,276 744,900 864,395 876,522 884,718 1,213,512 1,646,115 1,978,426 778,117 598,165 1985 1980 1996 1997 Over 50cc 51~125cc 126~250cc 78,263 102,116 105,550 177,092 156,183 171,105 138,115 169,618 130,574 200,238 307,276 461,570 79,156 72,886 51,461 65,659 84,799 83,982 98,833 158,882 173,887 88,188 15,882 61,608 Note: Percentage figures represent the change from the preceding year. 10 1995 1990 Over 250cc Subtotal 48,279 46,416 58,672 75,329 82,861 88,307 91,186 76,921 145,674 103,184 28,018 69,586 205,698 221,418 215,683 318,080 323,843 343,394 328,134 405,421 450,135 391,610 351,176 592,764 1998 1999 Total 750,686 779,877 836,959 1,062,980 1,188,238 1,219,916 1,212,852 1,618,933 2,096,250 2,370,036 1,129,293 1,190,929 2000 2001 Chg.(%) -3.7 -6.8 -21.3 -10.5 -2.6 0.6 1.6 -3.0 3.7 23.7 -3.6 -4.9 Motorcycle Exports After a year of advance, exports of motorcycles in 2001 fell by 3.9% to total 1,577,413 units. By destination, shipments to the Middle East, Asia, Africa and North America rose by 68.2%, 18.6%, 13.2% and 9.8%, respectively. In contrast, shipments to Europe, Oceania and Latin America experienced a fall of 24.2%, 10.2% and 7.9%, respectively. Exports to the U.S. surpassed those to Europe, which had been the biggest export destination since 1996. In 2001, the U.S. market accounted for 34.8% of total exports. EXPORTS BY DESTINATION Asia Middle East Europe (EU) North America (U.S.A.) 1990 1991 1992 1993 1994 1995 1997 1998 1999 2000 2001 250,846 299,743 460,619 643,505 504,082 464,979 326,985 274,578 156,346 195,352 231,680 41,766 113,205 78,099 29,512 25,473 16,131 46,417 37,125 18,582 26,775 45,028 527,040 563,130 535,761 484,742 355,761 340,585 546,882 690,629 663,667 652,375 494,416 (448,923) (492,699) (500,021) (457,932) (335,526) (322,957) (514,161) (652,210) (631,439) (623,294) (473,622) 182,933 270,412 214,347 268,620 244,666 267,831 244,622 291,611 377,423 541,478 594,381 (167,202) (202,340) (255,358) (253,732) (229,330) (251,880) (227,461) (266,903) (337,203) (494,508) (548,915) Latin America 92,001 128,817 241,528 223,677 219,985 178,175 218,131 220,855 101,309 139,854 128,857 Africa 52,721 55,230 51,466 36,924 25,027 26,329 34,929 41,855 38,306 27,277 30,890 Oceania 36,437 36,330 30,752 32,730 32,862 31,680 41,742 47,100 57,505 58,066 52,161 Total 1,183,744 1,410,802 1,668,637 1,719,710 1,407,856 1,325,710 1,459,708 1,603,753 1,413,138 1,641,177 1,577,413 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 Total Over 50cc 1970 1975 Year 50cc & under 2001 2000 1999 1998 1997 1996 1995 1990 1985 1980 1975 1970 59,406 82,038 89,547 114,853 75,513 55,016 61,627 147,301 369,167 501,027 288,974 326,815 1980 1985 1990 1995 1996 1997 Over 50cc 51~125cc 530,728 549,040 422,876 616,213 649,825 666,593 691,433 507,840 1,350,412 1,907,481 1,546,170 914,325 126~250cc 194,058 204,591 177,399 206,751 187,981 154,103 129,961 117,222 296,865 548,306 328,313 187,185 Over 250cc 793,221 805,508 723,316 665,936 546,389 481,623 442,689 411,381 525,038 972,226 527,344 309,277 Subtotal 1,518,007 1,559,139 1,323,591 1,488,900 1,384,195 1,302,319 1,264,083 1,036,443 2,172,315 3,428,013 2,401,827 1,410,787 1998 1999 Total 1,577,413 1,641,177 1,413,138 1,603,753 1,459,708 1,357,335 1,325,710 1,183,744 2,541,482 3,929,040 2,690,801 1,737,602 50cc & under 2000 2001 Chg.(%) -3.9 16.1 -11.9 9.9 7.5 2.4 -5.8 7.3 19.7 44.0 -17.0 33.8 Note: Percentage figures represent the change from the preceding year. 11 North American Manufacturing Operations vehicle development from the early stages on. This process facilitates the development of vehicles more closely suited to the U.S. market and encourages close collaboration with local suppliers. Japanese automakers currently have nine R&D subsidiaries in the U.S., providing jobs to about 2,800 Americans. In addition to such undertakings by individual automakers, JAMA is constructively involved in a range of initiatives designed to further mutual cooperation and understanding. One key initiative is JAMA’s collaboration with the U.S. Motor & Equipment Manufacturers Association (MEMA) in sponsoring regular meetings of the JAMA-MEMA Liaison Committee and One-on-One Business meetings. JAMA is also working closely with North America’s Alliance of Automobile Manufacturers (AAM) and the European Automobile Manufacturers Association (ACEA) in promoting the international harmonization of technical regulations and certification procedures. Today seven Japanese automakers conduct production operations in the United States and three do so in Canada. This emphasis on local production reflects Japanese automakers’ global strategy based on manufacturing where demand is present. The seven Japanese-affiliated automakers in the United States have invested almost $18.0 billion in aggregate in infrastructure and facilities, making the U.S. Japan’s biggest base for overseas production. In 2001 total production by Japanese-affiliated automakers in the United States declined 4.6% to 2,443,086 units,against the backdrop of a downward trend in the U.S. economy overall. Local production by Japanese automakers provides numerous employment opportunities to people in host communities and contributes to U.S. automobile exports. In 2000, Japanese manufacturers’ affiliates in the U.S. exported 173,400 American-built cars and trucks to countries around the world, an increase of 35.3% over the previous year. Constituting about 13% of total U.S. vehicle exports, these exports, predominantly passenger cars, accounted for an estimated $2.5 billion in foreign exchange. Local R&D is strengthened by "design-in" development, a process in which suppliers take part in PRODUCTION AT U.S. MANUFACTURING OPERATIONS thousands of units Total 2,500 2,000 Cars 1,500 1,000 500 Trucks 0 1987 1988 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 1987 1988 1989 1990 1991 1992 1993 1994 1995 1996 1997 1998 1999 2000 2001 Honda 324,064 366,355 362,351 435,437 451,197 458,251 403,775 498,710 552,995 634,374 648,268 694,703 686,043 677,090 692,377 Nissan 117,334 109,897 115,584 95,844 133,504 171,402 293,182 312,654 333,234 279,510 222,733 167,742 150,129 157,876 NUMMI 143,652 129,978 192,235 205,287 206,634 180,960 207,025 229,327 228,920 224,422 209,879 203,464 210,726 197,737 188,967 Toyota 43,726 18,527 151,150 218,195 187,708 240,382 234,060 275,678 381,445 385,657 404,973 380,730 356,840 371,877 355,911 AutoAlliance 4,200 167,205 216,200 184,428 165,314 168,859 219,096 247,004 149,562 129,441 100,394 167,268 165,143 107,431 71,645 Mitsubishi — 2,409 90,741 148,379 153,936 139,783 136,022 169,829 218,161 192,961 189,086 157,139 159,702 222,036 193,583 2,600 32,461 57,945 57,623 47,117 102,180 104,229 Cars SIA — — 54,002 80,660 98,747 1,944,977 1,943,471 632,976 Nissan 102,718 123,056 139,404 NUMMI — — — — SIA — — — Toyota — — — — — — — — Honda — — — — — — — 123,056 173,903 192,406 270,592 287,635 Subtotal 102,718 Total 735,694 794,456 1,132,701 1,320,031 1,357,903 95,919 95,919 34,499 277,869 1,417,260 1,540,277 1,787,204 Subtotal Trucks 12 1989 93,070 107,955 103,010 1,934,290 1,930,266 1,839,266 1,834,255 1,763,369 131,519 128,924 93,791 131,954 132,552 136,162 118,798 86,104 156,903 227,146 168,349 2,535 75,271 114,403 133,713 123,755 141,047 147,930 158,395 156,395 146,339 162,714 58,352 66,397 79,441 99,881 99,514 96,124 84,711 111,969 99,130 100,721 83,351 — — 26,838 95,473 176,862 253,277 263,020 — — — — 365,548 355,821 373,333 1,687,852 1,827,912 2,152,752 2,300,798 2,316,804 890,290 1,253,236 1,493,934 1,548,667 378,277 — 451,941 — — 2,283 589,290 727,483 679,717 2,312,567 2,382,207 2,428,556 2,561,738 2,443,086 JAPANESE AUTOMAKERS’ NORTH AMERICAN MANUFACTURING OPERATIONS United States Location (Status) Name of Company Start-Up Employees Total Investment ($million) Nov. 1982 13,000 $4,000 Products Honda of America Manufacturing, Inc. Marysville, East Liberty, Anna, Ohio Accord, Civic, Acura CL, Acura TL (Sole Entry) Engines Honda Manufacturing of Alabama, LLC Lincoln, Alabama Odyssey, Engines Nov. 2001 2,300 $580 Nissan North America,Inc. (Manufacturing) Smyrna, Tennessee (Sole Entry) Altima, Xterra, Frontier Jun. 1983 5,800 $1,430 AutoAlliance International, Inc. (Mazda) Flat Rock, Michigan (Joint Venture: Ford) Mazda: 626 Ford: Cougar Sep. 1987 1,800 $1,233 Mitsubishi Motor Manufacturing of America, Inc. Normal, Illinois (Sole Entry) Mitsubishi: Eclipse, Galant Chrysler: Stratus, Sebring Sep. 1988 3,100 $1,040 New United Motor Mfg., Inc. (Toyota) Fremont, California (Joint Venture: General Motors) Toyota: Corolla & Tacoma GM: Prizm Dec. 1984 5,506 $1,064 Toyota Motor Mfg. Kentucky, Inc. Georgetown, Kentucky (Sole Entry) Camry, Avalon, Sienna, Engines May 1988 7,490 $5,290 Toyota Manufacturing Indiana, Inc. Princeton, Indiana (Sole Entry) Tundra, Sequoia Dec. 1998 2,618 $1,601 Toyota Motor Manufactuing West Virginia., Inc. Buffalo, West Virginia (Sole Entry) Engines Dec. 1998 861 $715 Subaru-Isuzu Automotive, Inc. Lafayette, Indiana (Joint Venture) Fuji (Subaru): Legacy, Engines Isuzu: Rodeo, Rodeo-Sport, Axiom Sep. 1989 3,100 $760 DMAX, Ltd. (Isuzu) Moraine, Ohio (Joint Venture: GM) Diesel Engines Jul. 2000 800 $300 Honda Canada Inc. Alliston, Ontario (Sole Entry) Civic, Acura EL, Odyssey, Acura MDX, Pilot Nov. 1986 4,100 C$1,100 Toyota Motor Mfg., Canada Inc. Cambridge, Ontario (Sole Entry) Corolla, Camry, Solara Nov. 1988 2,593 C$2,328 CAMI Automotive Inc. (Suzuki) Ingersoll, Ontario (Joint Venture: GM Canada) Escudo Apr. 1989 2,400 C$615 Canada JAPANESE AUTOMAKERS’ NORTH AMERICAN R&D CENTERS Name of Company Honda R&D Americas, Inc. Isuzu Motors America, Inc. Mazda North American Operations, Inc. Mitsubishi Motors R&D of America, Inc. Headquarters, Division Offices Torrance, CA, Raymond & East Liberty, OH, Denver, CO, Mojave Desert, CA Current Functions (Planned) 1,000 1,2,3,4,5,6,7 Key to Functions Los Angeles, CA, Detroit, MI 300 1,2,3,4,5,6,7 Irvine, CA, Flat Rock, MI, Ann Arbor, MI 103 1,2,3,4,(5),(6),7 Normal, IL 123 1,2,3,4,5,6,7 1) Technical support for procurement of parts for local production 2) Evaluation of parts 3) Evaluation of vehicles 4) Styling & general design 5) Parts design 6) Vehicle design 7) Prototype production Nissan Design America, Inc. San Diego, CA Nissan Technical Center North America, Inc. Farmington Hills, MI, Cambridge, MA, Los Angeles, CA, Stanfield, AZ, Smyrna,TN , Sheffeld Village, OH ,Washington, D.C. Subaru R&D, Inc. Ann Arbor, MI, Lafayette, IN Toyota Technical Center U.S.A., Inc. Ann Arbor, MI (with offices in California and Arizona) Calty Design Research, Inc. (Toyota) Current Employees Newport Beach, CA 50 550 40 575 50 4 1,2,3,5,6,7 1,3,4,6 1,2,3 4 13 European Manufacturing Operations Japanese automakers currently operate local plants at eleven sites in Europe (in France, Hungary, the Netherlands, Poland, Portugal, Spain and the U.K.). From 1988 to 2001 European production by Japanese automakers increased approximately sevenfold, totaling 949,323 units in 2001 and providing employment to 28,492 Europeans. Japanese vehicles built in Europe contribute industrially to their host regions and to the trade balance of their host nations through exports. Japanese automakers also have R&D and technical centers at thirteen sites in Europe, providing jobs for 1,973 engineers and other personnel. Although the main objective of these facilities is to steadily elevate local content, they also provide support for market research, product planning and technical assistance. Japanese automakers have reached over 80 percent European local content for Japanese-brand cars manufactured in western Europe. This is a valuable market for suppliers willing to develop good, long-term business relations with Japanese automakers. (CLEPA) have been holding regular joint conferences centered on company-to-company business meetings. The sixth JAMA-CLEPA Business Conference was held in April 2002 in Germany. ′ JAMA also cooperates with the United Kingdom’s Industry Forum in the Master Engineers Program. This ` is a project launched by the U.K.’s Department of Trade and Industry and the Society of Motor Manufacturers and Traders (SMMT) to strengthen the fundamentals of the automotive parts industry. Under the program, Toyota, Nissan, and Honda, the three Japanese automakers with manufacturing operations in the U.K., dispatch outstanding engineers to provide on-site kaizen training, with the goal of developing master engineers at the U.K. suppliers so as to boost the competitiveness of the parts industry. Since its launch in 1996, the project has developed 32 master engineers, conducting kaizen training at 300 companies in the process. The Japanese automakers also undertake vigorous industry-to-industry cooperation to strengthen local parts manufacturing and procurement in Europe. Since 1995, for example, JAMA and the Comite de Liaison de la Construction d’Equipements et de Pieces d’Automobiles EUROPEAN PRODUCTION BY JAPANESE AUTOMAKERS thousands of units 1,000 800 600 400 200 0 1988 1990 1989 1988 France Hungary Toyota Suzuki — — 1989 — — 1992 1990 — — 1991 — — 1993 1994 1992 1993 — 996 — 13,151 1995 1994 1996 1995 1997 1996 1999 1998 1997 — 19,412 — 36,473 — 51,778 — 63,540 — 1998 — 66,305 — — — — — — 20,879 44,491 81,698 Toyota 13,684 12,545 10,528 12,033 13,801 10,888 8,808 6,251 5,475 6,364 Portugal Mitsubishi Subtotal 5,807 19,491 5,496 18,041 5,022 15,550 7,111 19,144 9,074 22,875 8,577 19,465 6,920 15,728 7,176 13,427 5,562 11,037 7,265 13,629 Nissan Suzuki 26,888 22,362 85,879 18,383 79,662 21,203 70,992 25,505 76,676 32,511 82,036 30,476 101,172 14,668 117,324 25,843 107,332 29,726 101,780 32,133 97,032 32,862 Subtotal Honda Nissan 49,250 5,044 56,541 104,262 3,630 77,282 100,865 26,454 76,190 96,497 35,952 124,666 109,187 33,445 179,009 112,512 50,545 246,281 115,840 51,531 204,944 143,167 93,283 215,346 137,058 105,810 231,627 133,913 108,097 271,666 129,894 112,089 288,818 Toyota Subtotal — 61,585 — 80,912 — 102,644 — 160,618 — 212,454 37,314 334,140 85,467 341,942 88,440 397,069 116,973 454,410 104,615 484,378 172,342 573,249 Total 130,326 203,215 223,164 282,278 352,292 484,122 495,931 614,524 702,768 777,682 877,327 Netherlands Mitsubishi Spain UK Source: Respective automakers. 14 1991 91,936 6,440 9,503 15,943 2000 2001 1999 2000 2001 — 72,000 110,446 6,020 10,736 16,756 96,338 34,355 130,693 114,479 271,157 178,660 564,296 894,191 — 80,688 58,881 4,518 11,796 16,314 136,807 31,584 168,391 74,751 327,701 171,339 573,791 898,065 61,904 83,664 67,111 4,086 8,058 12,144 137,382 22,512 159,894 114,163 297,028 153,415 564,606 949,323 JAPANESE AUTOMAKERS’ EUROPEAN MANUFACTURING OPERATIONS L o c a tio n (S ta tu s ) N am e of C om pany P ro d u c ts S ta rt-U p E m p lo y e e s T o ta l In v e s tm e n t (m illio n ) France Toyota Motor Manufacturing France S.A.S. Valenciennes Yaris Jan . 2001 1,902 FF800 E s z te rg o m ( J o in t V e n tu r e ) C u lt u s , S u b a r u J u s t y , Wagon R Plus O c t. 1 9 9 2 1,800 N .A . B o r n , L in b u r g M its u b is h i: C a r is m a , S p a c e S ta r V o lv o : S 4 0 , V 4 0 M ay 1995 6,100 N .A . Tychy Diesel Engines Jul. 1999 1,100 ·26,000 H u n g a ry M agyar S uzuki C o r p o r a tio n T h e N e th e r la n d s N e th e r la n d s C a r B .V . ( M its u b is h i) Poland Isuzu Motors Polska Sp.zo.o P o rtu g a l S a lv a d o r C a e ta n o I.M .V .T ., S .A . (T o y o ta ) O var D y n a , H ia c e , Coaster (Joint V enture: S alvador C aetano) Oct . 1 9 6 8 408 M its u b is h i T r u c k s E u r o p e - S o c ie d a d e E u r o p e ia d e A u to m o v e is , S .A . T ra m a g a l C a n te r M a r. 1 9 9 6 413 N .A . S a n ta n a -M o to r, S .A . ( S u z u k i) L in a r e s ( T e c h n ic a l S u p p o r t) J im n y , E s c u d o M a r. 1 9 8 5 630 N .A . ’ S .A . N is s a n M o t o r Iberica B a r c e lo n a ( S o le E n tr y ) Terrano II, Tino, Engines & Transm issions Jan. 1983 3,646 N .A . N is s a n M o to r M a n u fa c tu r in g ( U K ), Ltd. S u n d e r la n d ( S o le E n tr y ) P r im e r a , P r im e r a E s ta te , A lm e r a , M ic r a , Engines Jul. 1986 4,900 £1,800 H o n d a o f t h e U K M f g . , Ltd. S w in d o n A c c o r d , C iv ic , CR-V, Engines ( S o le E n tr y ) B urnaston, D erbyshire (S ole E ntry) Corolla, Avensis, Engines D e e s id e ( S o le E n tr y ) Jul. 1989 4,000 £1,150 Dec . 1 9 9 2 3,593 £3,030 PESC.115 S p a in U n ite d K in g d o m T o y o t a M o t o r M f g . (U K ), Ltd. JAPANESE AUTOMAKERS’ EUROPEAN R&D CENTERS Name of Company Honda R&D Europe G.m.b.H. Headquarters Offenbach, Germany Current Employees 130 Current Functions 1,2,3,4,6,7 Honda R&D Europe (UK), Ltd. Swindon, UK 90 1,2,3,5,7 Mazda Moter Europe Oberursel, Germany 120 3,4,7 Mitsubishi Motor R&D of Europe G.m.b.H. Mitsubishi Motors Marketing Research Europe Trebur, Germany, Helmond, The Netherlands Born, The Netherlands 72 1,3,4,6 Florsheim, Germany 26 8 Nissan Design Europe G.m.b.H Geretsried, Germany 14 4 Brussels, Belgium 24 3 Cranfield, UK 402 1,2,3,4,5,6,7 Barcelona, Spain 250 1,2,3,4,5,6,7 Zaventem, Brabant, Belgium 155 1,2,3 Sophia Antipolis Cedex, France 32 4,6 Toyota Motorsport G.m.b.H Cologne, Germany 550 3,4,6,7 Isuzu Motors Germany G.m.b.H Ginsheim-Gustavsburg, Germany 108 1,2,5 Nissan Technical Centre Europe (Brussels), S.A. Nissan Technical Centre Europe, Ltd. Nissan Technical Centre Europe (Spain), S.A. N.V.Toyota Motor Europe Marketing & Engineering, S.A. (Technical Div.) Toyota Europe Design Development S.A.R.L .. Key to Functions 1) Technical support for procurement of parts for local production 2) Evaluation of parts 3) Evaluation of vehicles 4) Styling & general design 5) Parts design 6) Vehicle design 7) Prototype production 8) Market research 15 Asian Manufacturing Operations Japanese automakers are stepping up the pace of their localization in Asia, while at the same time undertaking comprehensive measures to contribute to the development of the region’s economies. Most notably, they provide major assistance to supporting industries in the region, including the metals and electronics industries, through such crucial activities as transferring technological expertise (through joint ventures), participating in technical agreements and training local personnel. As part of the assistance package, JAMA, in cooperation with the Japan Auto Parts Industries Association (JAPIA), has been implementing since 2000 the ASEAN Experts Dispatch Program in the interest of aiding the development of the ASEAN automotive industry. The program’s first group, consisting of experts in automotive management and production technology, was dispatched to Thailand, and two followup groups were sent there in 2001 to provide continuing guidance. Similar groups of Japanese experts have been dispatched to Malaysia, the Philippines, and Indonesia. In addition, JAMA, JAPIA, and the ASEAN Automotive Federation (AAF) are cosponsors of the Conference on ASEAN Auto-Supporting Industries, whose chief sponsor is JETRO. In response to the worldwide current of trade and investment liberalization, the ASEAN region is seeking to enhance its economic power through the formation of AFTA (the ASEAN Free Trade Area). As part of its target of achieving trade liberalization within the ASEAN region, AFTA has established specific tariff reduction schedules. CEPT (the ASEAN Free Trade Agreement Common Effective Preferential Tariff), for example, has a tariff-reduction schedule calling for 0-5% tariff cuts within the region, and AICO (ASEAN Industrial Cooperation) and other schemes also have specific schedules so that the region will be able to enjoy the benefits of trade liberalization as soon as possible. Japanese automakers highly favor such efforts by ASEAN, and vigorously support AICO and similar schemes that encourage the mutual complementation of parts within the region. AICO is now showing growing benefits. Since the scheme’s introduction in 1996, 74 cases have been approved in total as of July 2001, 64 of which have been in the automobile industry. JAPANESE AUTOMAKERS’ ASIAN MANUFACTURING OPERATIONS Daihatsu Fuji Hvy. lndustries Honda CVs Bangladesh China Hino Cars &CVs Cars CVs Isuzu Cars CVs Mitsubishi Nissan Nissan Diesel Cars & CVs CVs CVs Cars & CVs Toyota CVs CVs CVs Cars & CVs CVs Cars & CVs CVs Indonesia Cars &CVs CVs Cars CVs Cars & CVs Cars & CVs CVs Cars & CVs Cars & CVs Malaysia Cars &CVs CVs Cars CVs Cars & CVs Cars & CVs Cars & CVs CVs Cars & CVs Cars & CVs Cars & CVs Myanmar Pakistan Cars Philippines CVs Cars CVs CVs CVs Cars CVs Cars Cars Taiwan Thailand Vietnam Cars Cars & CVs Cars & CVs CVs Cars & CVs Cars & CVs CVs Cars & CVs Cars & CVs Cars & CVs S. Korea CVs Notes: Includes assembly operations. CVs = Commercial vehicles. 16 Suzuki CVs CVs Cars India Mazda CVs Cars CVs CVs Cars CVs CVs CVs Cars & CVs Cars & CVs Cars & CVs CVs Cars & CVs Cars & CVs Cars & CVs Cars & CVs Cars & CVs Cars & CVs CVs Cars & CVs Cars & CVs CVs Cars & CVs International Automotive Industry Ties At present seven of Japan’s eleven automakers (excluding motorcycle manufacturers) have substantial foreign investment or ties with foreign capital. Wide-ranging changes along with a diversification in vehicle demand are taking place as the market matures and environmental protection requirements increase. Similarly, the cost of developing new vehicles is escalating in step with the changes in demand, while development times are shrinking. In an effort to cut development costs and take the lead in launching models into waiting markets, Japanese automakers have forged numerous strategic alliances, including capital and technological tie-ups, joint and subcontracted development, joint and subcontracted production, supplemental sales networks, and the supply of finished vehicles. Daihatsua Europe Asia ● ● ● Production of commercial vehicles on consignment to Italy-based P&D, S.p.A. Supply of components and technology to Liushou Wuling Mini Auto Factory in China. Joint production venture with Perodua Manufacturing Sdn. Bhd. (Malaysia). Fuji Heavy Industriesa North America ● A 51% equity stake in Subaru-Isuzu Automotive Inc. GM holds a 20% equity stake in Fuji Heavy Industries. Supply of transmissions to Fiat of Italy. Magyar Suzuki (Hungary) supplies CBUs to Fuji Heavy Industries. A 25% equity stake in three manufacturers in a joint venture with Auto Works of China Guizhou Aviation Industry Corporation, all of which mutually supply parts for minicar assembly. A 45% equity stake in Ta Ching Motor Co., Ltd. (Taiwan). ● GM wholly owns GM Japan. ● A 24% equity stake in Shenyang Shenfei Hino Automobile Manufacturing Co., Ltd. (China). A 10% equity stake in Kouzui Motors Ltd. (Taiwan). Supply of technology to Korea-based Kia Motors. ● ● Europe ● ● Asia ● GM Japana North America Hinoa Asia ● ● Hondaa Asia ● ● ● A 50% equity stake in China-based Guangzhou Honda Automobile Co., Ltd., a joint venture with Guangzhou Auto Group. Supply of engines to a joint venture with Guangzhou Honda Automobile Co., Ltd. via a joint venture with Dongfeng Motor Corporation. Technology tie-up with San Yan Industry Co., Ltd. (Taiwan), in which American Honda Motor, Inc. holds a 12.5% equity stake. 17 International Automotive Industry Ties (cont’d.) Isuzua North America ● ● ● ● Europe ● ● ● Asia ● ● ● ● ● Supply of diesel engines and CVs to GM. Production of commercial vehicles and diesel engines on consignment to GM. Holds a 49% equity stake in Subaru-Isuzu Automotive, Inc. GM holds a 49% equity stake in Isuzu. Supply of diesel engines and RVs to GM Europe. Supply of diesel engines from Poland to GM Europe. Supply of diesel engines from Japan to GM Europe and Renault. An equity stake of 7.4% in China-based Qingling Automobile (Group) Co., Ltd., which assembles small CVs. An equity stake of 12.5% in China-based Jiangling Motors Co., Ltd., which assembles small CVs. An equity stake of 49% in Guangzhou Isuzu Bus Co., Ltd., which produces medium-sized and large buses. An equity stake of 51% in Taiwan-based Taiwan Isuzu Motors Co., Ltd. An equity stake of 20% in Malaysia-based Malaysia Truck & Bus Sdn. Bhd. Mazdaa North America ● ● ● ● ● Europe Asia ● ● ● ● ● ● ● ● A 50%-50% equity stake in AutoAlliance International, Inc. with Ford Motor. Supply of components to Ford U.S. Supply of complete vehicles and components to Ford in the Asia-Pacific region. Ford holds an equity stake of 33.4% in Mazda. Supply of complete CVs to Ford in North America. Ford Europe supplies complete vehicles to Mazda in Europe. Supply of technology to China-based Ford (Lio Ho) Motor Co., Ltd. An equity stake of 17.5% in China-based Hainan Mazda Motor Co., Ltd. Supply of components to China-based Faw Hainan Motor Co., Ltd. Supply of components to Taiwan-based Ford Lio Ho Motor Co., Ltd. Supply of technology and components to Korea-based Kia Motors Corporation. An equity stake of 45% in AutoAlliance (Thailand) Co., Ltd., a joint venture with Ford. A 15.6% equity stake in India-based Swaroji Mazda. Mitsubishi Motorsa North America Europe ● ● ● ● Asia ● ● ● ● ● 18 Supply of complete vehicles from U.S. plants to Daimler Chrysler. DaimlerChrysler holds an equity stake of 34% in Mitsubishi. Production on consignment to Pininfarina of Italy. Supply of engine technology to France-based PSA Peugeot Citroen. A 20% equity stake in China-based Hunan Changfeng Automobile Manufacturing Plant. A 14.6% equity stake in Taiwan-based China Motor Co., Ltd. A 1.27% equity stake in Korea-based Hyundai Motor Corporation. An equity stake of 8.0% in Malaysia-based PROTON. PROTON has an equity stake of 25% in Vietnam-based Vina Star Motors Corporation. Nissan Motora Europe Asia ● ● ● ● ● ● ● ● ● ● ● ● Renault holds a 44.4% equity stake in Nissan. A 30% equity stake in China-based Zhengzhou Nissan Automobile. A 25% equity stake in Taiwan-based Yulon Loone Motor Co., Ltd. Supply of technology to Korea-based Samsung Motors Inc. A 35% equity stake in Thailand-based Thai Automotive Industry. A 25% equity stake in Thailand-based Siam Nissan Automobile. A 25% equity stake in Thailand-based Siam Motors and Nissan. A 30% equity stake in Thailand-based Siam Nissan Casting Co., Ltd. A 25% equity stake in Thailand-based Siam Metal Technology Co., Ltd. A 27.8% equity stake in Thailand-based SNN Tools & Dies Co., Ltd. A 75% equity stake in Indonesia-based P.T. Nissan Motor Indonesia. A 5.36% equity stake in Philippines-based Nissan Motor Philippines Inc. Nissan Diesela Europe Asia ● ● Renault holds a 22.5% equity stake in Nissan Diesel. A 25% equity stake in Dongfeng Nissan Diesel Motor Co., Ltd., a joint venture with Chinabased Dongfeng Motor Group for the production of large trucks and buses. Suzukia North America Europe ● ● ● ● Asia ● ● ● ● ● ● Joint development of subcompact cars with GM, which holds a 20% equity stake in Suzuki. Magyar Suzuki has a mutual-supply-of-components agreement with GM Europe. France-based PSA Peugeot Citroen supplies diesel engines to Suzuki. Supply of complete vehicles from Hungary to Fuji Heavy Industries in Europe. A 35% equity stake in China-based Chongqing Suzuki Automobile Co., Ltd. A 39% stake in China-based Jiangxi Changhe Suzuki Automobile Co., Ltd. A 9.99% equity stake in China-based Changan Automobile Co., Ltd. Technology tie-up with Taiwan-based Prince Motors Co., Ltd. Technology tie-up with Taiwan-based Ford Lio Ho Motor Co., Ltd. A 50% equity stake in India-based Maruti Udyog. Toyotaa North America ● Europe ● Asia ● ● ● A 50%-50% equity stake with General Motors in New United Motor Manufacturing, Inc. (NUMMI). A 50%-50% equity stake with PSA Peugeot Citroen in Toyota Peugeot Citroen Automobile Czeck. A 45% equity stake in China-based Sichuan Toyota Motor Co., Ltd. A 50% equity stake in China-based Tianjin Fengjin Auto Parts Co., Ltd. A 47% equity stake in Taiwan-based Kouzui Motors Ltd. 19 Motor Vehicle Classification Japan classifies motor vehicles in various categories according to the provisions of two basic laws: the Road Vehicles Act and the Road Traffic Act. The Road Vehicles Act divides passenger cars into three categories and motorcycles into four categories on the basis of vehicle dimensions and engine displacement. The classifications of the Road Vehicles Act are used for registration statistics as well as inspections and related maintenance and repair purposes. When a vehicle exceeds any of the specifications listed in a given category under the Road Vehicles Act, the vehicle is automatically placed in the model category immediately above. The Road Traffic Act, which divides vehicles and motorcycles into two categories each, determines the classification of driver’s licenses. Recreational vehicles (RVs) that are built on passenger car chassis are classified as passenger cars, while RVs that are built on truck chassis are classified as commercial vehicles. (These vehicles are also referred to as sport-utility vehicles, or SUVs.) CLASSIFICATION BY THE ROAD VEHICLES ACT CLASSIFICATION BY THE ROAD TRAFFIC ACT Standard Large Motor Vehicles Over 2m Over 4.7m Over 1.7m (Over 2000cc in engine displacement) Gross vehicle weight Maximum payload or Occupants Small 8 tons or more 5 tons or more 11 persons or more Ordinary Motor Vehicles 2m and under Over 1.48m to 1.7m Over 3.4m to 4.7m (661cc to 2000cc in engine displacement) Gross vehicle weight Maximum payload or Occupants Mini less than 8 tons less than 5 tons less than 11 persons 2m and under 1.48m and under 3.4m and under (660cc and under in engine displacement) CLASSIFICATION OF MOTORCYCLES Road Vehicles Act Type Small-sized Road Traffic Act Engine Displacement Width Height Length Over 250cc Over 1.3m Over 2.0m Over 2.5m Type Motorcycles Mini-sized 126 cc to 250cc 1.3m and under 2.0m and under 2.5m and under Class 2 51cc to 125cc 1.3m and under 2.0m and under 2.5m and under Class 1 50cc and under 1.3m and under 2.0m and under 2.5m and under Motor-driven cycles Note: A motorcycle that exceeds any one of the requisites for a category is classified in the higher category. 20 Engine Displacement Large Over 400cc Standard 51cc to 400cc Motorcycles Motorized bicycles 50cc and under Domestic Taxes on Automobiles Japan’s system of automobile-related taxes is exceedingly complex, consisting principally of nine different taxes levied at the various stages of car acquisition, ownership, and operation, with the objective of securing financial resources for road maintenance and construction programs. Automobile taxes in Japan account for slightly more than 10% of the government’s annual tax revenue, or approximately 9 trillion yen in revenues per year. This means that Japanese car users are saddled with an extremely heavy tax burden, ranging from two to eight COMPARISON OF TAX BURDENS IN VARIOUS COUNTRIES ¥10,000 70 ¥696,000 Consumption Tax ¥90,000 60 Automobile Acquisition Tax ¥81,000 50 40 Tonnage Tax ¥170,000 ¥448,000 ¥397,000 AddedValue Tax ¥315,000 AddedValue Tax ¥288,000 30 20 ¥559,000 Automobile Tax ¥355,000 10 Registration Tax ¥3,000 Automobile Tax ¥106,000 Automobile Tax ¥244,000 0 Japan Germany Great Britain AddedValue Tax ¥371,000 ¥183,000 Registration Tax ¥22,000 Retail Tax ¥148,000 Automobile Tax ¥55,000 Automobile Tax ¥35,000 France times the taxes assessed on automobiles in Europe and North America (see chart below). Every year, JAMA petitions the Japanese government for revisions to the automobile tax system. In 2001, JAMA called for a reduction of the tax burden as well as a simplification of the automobile tax system, based on its longstanding position that this system should be more equitable, more streamlined, and closer to such tax systems abroad. JAMA also called for the establishment of a scheme to refund a portion of the Tonnage Tax when an end-of-life vehicle is deregistered during a shaken inspection s period of validity. In addition, the Association called for the expansion of measures applicable to the Acquisition Tax and the Automobile Tax so as to reduce taxes on lowemission vehicles and clean-energy vehicles, including vehicles powered by electricity, natural gas, and methane as well as hybrid vehicles. Working in coordination with the Japan Automobile Federation (JAF), a vehicle user organization, and other industry partners, JAMA has been actively promoting its position on this issue through a range of related informational activities, including the publication of a pamphlet advocating the consolidation and simplification of the automobile tax system so that only one tax applies at each of the three main stages of vehicle acquisition, ownership, and operation. U.S.A. Assumptions: 1. Displacement:1800cc 2. GVW: 1,100 kg 3. Vehicle price: ¥1,800,000 4. Service life: 9 years (average service life) 5. Currency exchange rates (averaged April 2001-February 2002) * 1 Euro = ¥109, 1 Pound = ¥175, 1 US$ = ¥124 AUTOMOBILE-RELATED TAXES (Passenger Cars, as of April 2002 ) = 21 Automobile Certification and Standards In recent years Japan has undertaken wide-ranging measures to streamline the systems covering automobile certification, standards, and other automobile-related regulatory systems. These measures have been implemented to ensure that foreign automakers have unhindered access to the Japanese market. There are absolutely no constraints on the Japanese automobile market in the form of import duties, numerical restraints on volume, or local content requirements. In fact, imported vehicles and parts, in some cases, enjoy preferential treatment in the areas of taxes, insurance premiums, and automobile-related standards and certification systems. Automobile Certification The principal certification procedure in Japan is called the Type Designation System (TDS). Applied to most mass-produced models, it equally covers imported and domestic vehicles. The Preferential Handling Procedure for Imported Motor Vehicles (PHP) is an alternative system used to facilitate the certification of cars imported in small quantities. A third motor vehicle certification system, the Type Notification System, applies mainly to large trucks. Harmonization of Motor Vehicle Standards At present automobile standards vary from country to country. Efforts are being made to bring about the international harmonization of standards so as to reduce the burden on manufacturers, who must ensure compliance with local regulations in every market they enter. In collaboration with other government agencies and in consultation with its counterparts overseas, the Ministry of Land, Infrastructure and Transport (MLIT) has been supervising Japan’s efforts to harmonize its regulations with international standards. MLIT participates actively in the World Forum for the Harmonization of Vehicle Regulations (WP29), the principal international forum for harmonization issues, formerly known as the United Nations Economic Commission for Europe’s Working Party on the AUTOMOBILE CERTIFICATION PROCEDURES IN JAPAN THE TYPE DESIGNATION SYSTEM - Applies equally to domestic and imported vehicles. - Requires less documentation and time than comparable systems in other countries. The automaker or importer applies to the Ministry of Land, Infrastructure and Transport (MLIT). MLIT inspects the application documentation, one sample vehicle, and the automaker’s quality control system. The certification process is completed within two months. - Following the approval of the certification application, the automaker undertakes inspection of individual complete vehicles and MLIT periodically inspects the automaker’s quality control system. Features of TDS specifically aimed at expediting imports: - MLIT officials are dispatched overseas at the expense of the Japanese government to perform certification inspections on sample vehicles. - MLIT accepts the test results of designated foreign testing institutions. The number of such institutes and the number of test cases being accepted are increasing. - In some cases, the data from tests on similar vehicles is acceptable. - A grace period for compliance with standards is usually provided when new domestic standards are implemented. 22 THE PREFERENTIAL HANDLING PROCEDURE FOR IMPORTED VEHICLES - This special procedure is applied to individual models when imported into Japan in quantities of 2,000 units per year or less. - This procedure provides simpler, faster processing than the Type Designation System. The automaker or importer applies to MLIT, which inspects the application documentation. The certification process is completed within one month. - Following the approval of the certification application, MLIT inspects individual vehicles at domestic MLIT facilities or at dealers’ facilities prior to new car registration. Features of PHP specifically aimed at expediting imports: - Tests of vehicle emissions and noise levels may be performed at the automaker’s own domestic facilities with an MLIT-approved inspector in attendance. - MLIT accepts the test results of designated foreign testing institutions. The number of such institutes and the number of test cases being accepted are increasing. - In some cases, the data from tests on similar vehicles is acceptable. - The reporting requirement is waived in the case of minor changes to vehicle specifications. EFFECTIVE DUTIES IN JAPAN, THE U.S. AND THE EUROPEAN UNION (as of April 2002) Japan U.S. European Union Passenger Cars 0% 2.5% 10% Commercial Vehicles 0% 25% Class I: 22%, Class II: 11% Note: Class I refers to gasoline-fueled trucks of 2800cc or more, and diesel-fueled trucks of 2500cc or more. Class II refers to gasoline-fueled trucks of less than 2800cc, and dieselfueled trucks of less than 2500cc. Construction of Vehicles (UN/ECE/WP29). As a part of such efforts, the Ministry has declared a number of foreign standards to be equivalent to Japan’s, and accepts data compiled by designated foreign testing institutes. As of March 2001, for example, 22 categories of ECE standards had been accepted, and Japan will continue to implement such measures in accordance with its program of deregulation. The Japanese government became an official member of the UN-ECE 1958 Agreement in November 1998. This Agreement establishes the reciprocal recognition of certification among various countries, allowing equipment and parts already certified in the other countries that are party to the Agreement to be exempt from certification procedures in Japan. In August 2000, Japan officially acceded to the 1998 Agreement on Global Technical Regulations and thus became the first country to become a signatory to both the 1958 and the 1998 Agreements. JASIC The Japan Automobile Standards Internationalization Center (JASIC) was established in 1987. It is a cooperative public- and private-sector initiative to promote the harmonization of standards and to help improve standards certification systems in developing countries through the collection and dissemination of data on inspections, surveys, and related information. In March 1988 JASIC opened an office in Geneva, Switzerland, where the WP29 conferences take place. There it plays a key role in the cooperative creation of internationally harmonized regulations for lamps, brakes, and other equipment, while maintaining close liaison with the countries concerned. JASIC also sponsors conferences on automobile safety standards, emission regulations and inspection systems in collaboration with Asian governments, and dispatches experts to Asian countries to discuss the issues raised at such conferences. JASIC actively promotes the harmonization of automotive regulations within the Asia-Pacific Economic Cooperation (APEC) region by carrying out surveys of regulations within the region at the request of APEC authorities. It also publishes an annual bluebook on Japan’s Type Designation System for automobiles. This handbook aims to promote an accurate understanding in foreign countries of Japan’s standards and certification procedures and related laws and procurement. The Motor Vehicle Inspection System Japan’s motor vehicle inspection system, commonly known as the shaken system, consists of periodic vehicle checks mandated under the Road Vehicles Act to ensure that vehicles comply with technical standards related to safety and environmental protection. The New Car Inspection (initial shaken inspection) for passenger cars is valid for three years and may be carried out at any MLIT Land Transport Office or office where the registration of automobile shaken inspections may take place. If the model has received Type Designation approval, all the owner needs to do is present the attestation issued by the automaker that the vehicle has passed the complete vehicle inspection. The presentation of the actual vehicle for inspection is waived. If New Type Notification or the Preferential Handling Procedure for Imported Motor Vehicles (PHP) applies to the vehicle, the vehicle itself must be presented to verify that it has received approval. The Continuing Inspection (shaken inspections after the initial New Car Inspection), which is valid for two years, may be carried out at any Land Transport Office or at any designated service garage that is qualified to conduct the shaken inspection. If a certificate for safety standards compliance issued by a designated service garage is submitted, the presentation of the actual vehicle is waived. 23 Attention to the Environment Fuel Economy The United Nations Framework Convention on Climate Change/COP3, a conference on global warming held in Kyoto in December 1997, established targets for the reduction of greenhouse gases worldwide. In response, under its own program to counter global warming, the government of Japan has set for the transport sector a general target of reducing CO 2 emissions to the level of fiscal year 1995. The Japanese automobile industry is responsible for developing, manufacturing and promoting the widespread use of vehicles that offer greater fuel efficiency. Japanese automakers have been making significant advances in developing technologies for increased fuel efficiency. Yet the resulting gains in fuel economy (on a per-vehicle basis) have been comparatively modest because they have been offset by other factors, such as measures to improve safety and reduce vehicle emissions. Japan’s Ministry of Land, Infrastructure and Transport (MLIT) and Ministry of Economy, Trade and Industry (METI) together have introduced stricter fuel economy targets, in line with the June 1998 revision of the Energy Conservation Act. Under these targets, gasolinepowered passenger cars will achieve an average fuel economy increase of 22.8% over 1995 levels by 2010; gasoline-powered commercial vehicles with GVW of 2.5 tons or less will achieve an average increase of 13.2% over 1995 levels by 2010; diesel-powered passenger cars will achieve an average increase of 14.9% over 1995 levels by 2005; and diesel-powered commercial vehicles with GVW of 2.5 tons or less will achieve an average increase of 6.5% over 1995 levels by 2005. All the automakers are stepping up their development of the new technologies that will be needed to meet the targets for improved fuel economy set for the years 2005 and 2010. However, in order to achieve greater cuts in CO 2 emissions in the transport sector overall, the automobile industry is not merely improving the fuel efficiency of individual vehicles and developing and promoting the use of clean-energy vehicles powered by alternative fuels such as electricity or natural gas. The industry is also undertaking bold, essential measures to make distribution more efficient, improve traffic flow, and make vehicle users more aware of the need to conserve energy. As part of this program, the industry is continuously improving its own logistical efficiency. For example, automakers have joined together to make mixed shipments of finished vehicles and parts and regularly examine new ways to increase the efficiency of freight transport and goods distribution. They are also working with relevant institutions in the ongoing development of ITS (Intelligent Transport Systems; see page 29) in addition to expanding their own research and promotion of measures by which to further improve traffic flow. Emissions Motor vehicle exhaust emission regulations for gasoline-powered vehicles were first established in Japan in the late 1960s. Ten years later new Japanese gasoline-vehicle regulations _ at the time the most stringent in the world_required reductions of more than 90% in carbon monoxide (CO), nitrogen oxide (NOx) and hydrocarbon (HC) emissions. A further mandatory reduction of 70% in CO, NOx and HC emissions was imposed in 2000. The Central Council for the Environment has recommended (in April 2002) the introduction, from 2005 on, of what are to be the world’s most stringent regulations on particulate matter (PM) and NO x emissions from diesel engines. Under this program, PM emissions from diesel vehicles are to be slashed by 75-80% from 2002 regulatory values and NOx emissions are to be reduced by 40-50% from the levels stipulated in regulations to be issued in October 2002. FUEL ECONOMY TARGETS FOR GASOLINE-POWERED FUEL ECONOMY TARGETS FOR DIESEL-POWERED VEHICLES (average rate of improvement: 14.9%) VEHICLES (average rate of improvement: 22.8%) 25 km/l 25 20 16.8 19.1 15 18.8 16.0 15.7 0 24 18.9 18.4 15 13.0 10.5 10.0 8.5 5 20 17.9 12.9 10 Actual value for 1995 Actual value for 1995 Target value for 2010 21.2 km/l 8.9 7.4 Target value for 2005 16.2 14.7 6.6 11.9 11.7 10 7.8 13.2 10.5 6.4 5.7 ~702 703~ 828~ 1016~ 1266~ 1516~ 1766~ 2016~ 2266~ 827 1015 1265 1515 1765 2015 2265 Vehicle weight (kg) 10.8 9.8 9.2 8.4 1766~ 2015 2016~ 2265 8.7 7.6 5 0 ~1015 Vehicle weight (kg) 1016~ 1265 1266~ 1515 1516~ 1765 2266~ addition, recommendations jointly issued by JAMA, AAM, ACEA and EMA (the United States’ Engine Manufacturers Association) in April 2000 are calling for lower levels of sulfur in gasoline and diesel fuel in view of the fact that fuel quality has a major effect on emissions. Furthermore, regulations on gasoline engines recommended from 2005 on would cut NOx and HC emissions down to about one-half the values stipulated in the 2000 regulations. Automakers are making maximum use of their R&D resources to meet these reduced emission requirements and are taking bold steps to deal with every conceivable challenge involved in improving combustion-engine technology, covering the entire emission process. As a result, they have made some notable achievements with respect to exhaust gas recirculation (EGR) systems; catalytic converters with O 2 sensors; and a ceramic filtering system that eliminates up to 100% of the smoke from diesel engines and reduces particulate matter by approximately 80%. New diesel engines featuring common rail-type electronic fuel injection systems are expected to result in massive cuts in NOx and PM. In Low-Emission Vehicles In combination with the aforementioned efforts, an equally important measure will be to encourage the widespread use of hybrid vehicles, electric vehicles, and vehicles that operate on compressed natural gas (CNG) , as well as certified low-emission vehicles. In July 2001 the government unveiled its action plan for the development and dissemination of low-emission vehicles, which targets at least 10 million LEVs on the road in Japan by fiscal year 2010. Automakers are EXHAUST EMISSIONS REGULATIONS IN JAPAN (as of May 2002) Type of Vehicle Commercial Vehicles Commercial Vehicles NOx Particulate Matter 0.67 g/km 0.08 g/km 0.08 g/km 0.67 g/km 0.08 g/km 0.08 g/km 1.7 < GVW † 3.5t 2.10 g/km 0.08 g/km 0.13 g/km 3.5t < GVW 16.0 g/kWh 0.58 g/kWh 1.40 g/kWh 2.10 g/km 0.40 g/km 0.40 g/km 0.08 g/km GVW † 1.7t 2.10 g/km 0.40 g/km 0.40 g/km 0.08 g/km 1.7 < GVW † 2.5t 2.10 g/km 0.40 g/km 0.70 g/km 0.09 g/km 2.5t < GVW 7.40 g/kWh 2.90 g/kWh 4.50 g/kWh 0.25 g/kWh Passenger Cars Dieselpowered vehicles HC GVW † 1.7t Passenger Cars Gasolinepowered vehicles CO N.A. Notes: GVW = Gross vehicle weight. A G13 test mode is used for gasoline CVs with GVW of over 3.5 tons and a D13 mode for diesel CVs with GVW of over 2.5 tons; otherwise, a 10-15 test mode is used. Figures are applicable to new domestic models. Existing domestic models and imports are granted certain grace periods on part of the above standards. Sources: Ministry of Land, Infrastructure and Transport, Ministry of the Environment. REGULATORY REQUIREMENTS FOR NOx AND PM EMISSIONS FROM DIESEL VEHICLES, 1973-2005 % 100 100 90 80 70 60 50 40 30 20 10 0 1973 68 56 49 1975 % 1985 42 35 1995 26 20 2000 100 100 90 80 70 60 50 40 30 20 10 0 1973 NOx 80 12 2003 2005 Year PM 78 28 20 3 1975 1985 1995 2000 Gross vehicle weight : Over 2.5t/Over 3.5t (2005~) 2003 2005 Year 25 Attention to the Environment (cont’d.) responding by making every effort to expand their roster of low-emission model lines. Development is also moving forward on the practical use of fuel cell-powered vehicles worldwide. Recycling About 5 million vehicles per year become end-of-life vehicles (ELVs) in Japan. Most of the content of these ELVs is recyclable, and about 75-80% (by vehicle weight) is already being recycled. In May 1997 METI issued an ELV Recycling Initiative, to which JAMA responded in January 1998 with the formulation of a Voluntary Action Plan including numerical targets. Under this plan, the ratio of recyclable parts for new vehicles will be raised to 85% or higher from the year 2002 and to 95% or higher from 2015. The groundwork for achieving these targets is now being put in place. The JAMA Action Plan also targets, first, the reduction of the volume of automobile shredder residue (ASR) to be disposed of in landfills to three-fifths or less of 1996 levels as of 2002; and second, the reduction of the amount of lead (excluding batteries) used in new cars placed on sale as of the end of 2005 to one-third or less of 1996 levels. Following revisions made in April 2001 to existing legislation promoting the efficient use of resources, JAMA formulated in December 2001 its own product assessment guidelines, including assessment standards, which are based on the "recycle, reduce, and reuse" concept. Working in concert with European and U.S. automakers, JAMA has submitted comments and recommendations to the ISO concerning methods for calculating actual and potential vehicle recycling rates and has thereby contributed directly to international recycling promotion activities. Japan is now involved in wide-ranging initiatives aimed at the fostering of a more advanced recyclingoriented society. The national government is introducing new legislation targeting recycling and based on the concept of broader manufacturer responsibility, at least where principal consumer commodities are concerned. It is also expected to consider new draft legislation, to be proposed in 2002 for implementation in 2004, which will aim to increase the efficiency of vehicle recycling operations and minimize its social costs by identifying the roles and obligations of all industry partners involved. Under this new legislation, the cost of recycling is to be borne by the purchasers of new vehicles at the time of acquisition, while provisions for the processing by manufacturers of designated vehicle components (CFCs and air bags) and automobile shredder residue have been designed to ensure the appropriate disposal of ELVs. JAMA is currently involved in creating the infrastructure that will be needed to address all the logistical operations involved, from the processing of recycling fees to the management of electronic checklist systems for the TRENDS IN THE USE OF CLEAN-ENERGY VEHICLES Hybrid Vehicles CNG Vehicles Electric Vehicles Diesel-Alternative LPG Vehicles Methanol Vehicles Total 1995 176 759 2,500 7,272 336 11,043 1996 228 1,211 2,600 7,883 327 12,249 1997 3,728 2,093 2,500 8,888 313 17,522 1998 22,520 3,640 2,400 9,950 289 38,799 1999 36,870 5,250 2,600 10,955 220 55,895 2000 51,200 7,811 3,830 12,602 157 75,600 (units) THE JAMA VOLUNTARY ACTION PLAN FOR VEHICLE RECYCLING Numerical Targets for Vehicle Recyclability and the Reduced Use of Hazardous Materials Numerical targets for vehicle manufacturers Recyclability rate for new vehicles At least 90% recyclability as of 2002 About 1/2 of (or 50% decrease About 1/3 of (or 66% decrease Lead content in new vehicles from) 1996 levels as of 2000 (excluding batteries) from) 1996 levels as of 2005 Numerical targets for all relevant industry partners Recycling rate for end-of-life vehicles At least 95% as of 2015 At least 85% as of 2002 (actual rate) About 3/5 of (or 60% decrease About 1/5 of (or 80% decrease Volume of automobile shredder from) 1996 levels as of 2002 residue disposed of as landfill from) 1996 levels as of 2015 Notes: 1. The recyclability rate for new vehicles is calculated on the basis of an evaluation procedure devised for auto manufacturers to assist them in verifying vehicle recyclability rates during the design and development stages. 2. The recycling rate for end-of-life vehicles is calculated on the basis of actual recycling operations carried through to their conclusion. 26 proper disposal of vehicle parts. The Recovery and Disposal of CFCs in Vehicle Air Conditioners In 1991 Japanese automakers took the world lead in switching to the use of HFC134a, a new refrigerant for vehicle air conditioner systems, to replace the ozone layer-damaging CFC12. This switchover process for new vehicles was completed by 1994. The government and the automobile industry also developed and introduced in October 1998 a system for the recovery and appropriate disposal of CFC12 refrigerants from end-of-life vehicles. In addition, a system to recover and dispose of HFC134a was launched nationwide in May 2001 as part of a larger overall effort to prevent global warming. In June 2001 the CFC Recovery and Destruction Law (see diagram below) was passed and enforcement is scheduled to take effect from autumn 2002 onward on the basis of government-recommended guidelines relating to the entire recovery and disposal process. SUMMARY DIAGRAM OF THE LAW ON THE RECOVERY AND DESTRUCTION OF CFCS IN CAR AIR CONDITIONERS (ELVS) covering CFC12 (R12) and HFC134a (R134a) Party Disposing of Designated Class 2 Product (Automobile Users) Car air conditioner (ELV) Party Receiving Designated Class 2 Product Payment for processing (recovery, transport, destruction) Invoice for costs Control register for automotive CFCs Registration Car air conditioner (ELV) Party Recovering Class 2 CFCs Payment for recovery and transport Invoice for costs Control register for automotive CFCs CFCs Automobile Manufacturer/Importer Payment for destruction costs Invoice for costs Party Engaged in Destroying CFCs Registration Report on recovery volume, etc. Record of recovery volume, etc. Prefectural Authorities Notice regarding recovery volume, etc. Report on volume destroyed, etc. CFCs Record of volume destroyed, etc. Ministry Responsible Approval 27 Traffic Safety The Three Major Factors Involved in Traffic Accidents Traffic accidents involve complex relationships between three factors: people, road conditions, and vehicles. "People" refers to the perceptions, decisions, and actions of drivers and pedestrians; "road conditions" to road structure and natural conditions; and "vehicles" to structural and other characteristics of vehicles themselves. Making the public conscious of traffic safety requires study and analysis of the interplay of these three factors in accidents and actions to implement appropriate safety measures. with measures concerning people and road conditions. With respect to enhancing people’s safety, JAMA holds nationwide spring and autumn traffic safety campaigns, sponsors classes in safe driving techniques, and conducts similar PR activities to raise public awareness and teach practical safety. With respect to road conditions, JAMA actively helps prevent accidents by making proposals to administrative authorities to improve road conditions and traffic infrastructure. In addition, the Association contributes personnel and financial support to study and analyze accidents with the objective of identifying causal factors and measures that will reduce injury and damage. Preventive and Collision Safety Preventive safety consists of measures to prevent accidents. With respect to people, preventive safety means enhancing the public’s awareness of traffic safety through driver education and efforts to raise public consciousness. With respect to road conditions, it involves structuring intersections to avert accidents and similar measures. With respect to vehicles, it involves improving visual recognition and other accidentavoidance capabilities. Collision safety refers to features, such as seatbelts and air bags, that minimize personal injuries when an accident occurs. Initiatives Attuned to Realities As the number of elderly with driver’s licenses rises, the number of traffic fatalities among such drivers has been increasing. JAMA, therefore, is now sponsoring hands-on driving seminars and similar measures aimed at elderly drivers. It also emphasizes longstanding safety themes, using traffic safety campaigns to underscore the importance of wearing seatbelts and of driving motorcycles in the daytime with the headlamps on. Ongoing Initiatives to Protect People, Enhance Road Conditions, and Analyze Accidents As the chief representative organization of the industry that provides vehicles to the public, JAMA believes its primary social responsibility is to ensure vehicle safety. This is why JAMA conducts a wide range of research and development activities to improve vehicle safety. It also works actively to expand applications of safety-enhancing structures and devices in vehicles and increase the benefits of advanced electronic and other technologies. However, JAMA’s scope of activities embraces people and road conditions as well as vehicles. Representing the standpoint of the automobile industry, JAMA undertakes liaison activities with pertinent government agencies and traffic safety organizations in connection Informational Activities Aimed at All Road Users Everyone who uses roads, including drivers of passenger cars, motorcycles, and bicycles as well as pedestrians, needs to be reached by traffic safety-related informational activities. Therefore, a broad range of safety activities must be undertaken, including the proper training of driving instructors and related professionals. Reaching age groups ranging from the elderly to children with its traffic safety campaigns and training activities, JAMA’s objective is to educate people so that vehicle transport can play a better role in society. TRAFFIC ACCIDENT CASUALTIES (including motorcycle accident casualties) 28 Year Traffic Accidents 1970 1975 1980 1985 1990 1995 1997 1998 1999 2000 2001 718,080 472,938 476,677 552,788 643,097 761,789 780,399 803,184 850,363 931,934 947,169 Index 100 66 66 77 90 106 108.7 111.9 118.4 129.8 131.9 Fatalities 16,765 10,792 8,760 9,261 11,227 10,679 9,640 9,211 9,006 9,066 8,747 Index Injuries 100 64 52 55 67 64 57.5 54.9 53.7 54.1 52.2 981,096 622,467 598,719 681,346 790,295 922,677 958,925 989,297 1,050,398 1,155,697 1,180,955 Index 100 63 61 69 81 94 97.7 100.8 107.1 117.8 120.3 Vehicles in Use* (million) Index 28.3 36.9 49.8 64.3 75.5 82.5 84.9 85.4 86.0 86.7 87.2 100 130 176 227 266 292 300 301 304 306 308 Per 10,000 Vehicles: Injuries Fatalities Note: *Figures include motor vehicles and motorcycles in use (as of end of December each year) and motor-driven cycles in use (as of end of March). Sources: National Police Agency, Ministry of Land, Infrastructure and Transport. 6.3 2.9 1.8 1.4 1.5 1.3 1.1 1.0 1.0 1.0 1.0 369 169 120 106 105 112 111 112 122 133 136 Intelligent Transport Systems Intelligent Transport Systems (ITS) are designed to resolve the efficiency-reducing load on traffic flow resulting from accidents and congestion by taking advantage of data networks using advanced telecommunications technology. In other words, ITS initiatives, which are being undertaken by both the public and private sectors, are intended to improve road transportation efficiency, thus making road travel more enjoyable. The government’s ITS master plan, the "Comprehensive Concept for the Promotion of ITS," foresees five main user categories: drivers, pedestrians, public transportation users, freight transporters, and managers of traffic and road infrastructure. Ongoing research-and-development targets the implementation of a total of 21 user services in nine areas of development by 2015. tolls from vehicles without requiring them to stop at tollbooths, went into full operation in 2001. As of April 2002, the ETC system was in operation at 681 locations throughout Japan. By the end of March 2003, ETC systems will be installed at approximately 900 major toll stations throughout Japan. The target date for full-fledged Automatic Highway System (AHS) operation, including completed road infrastructure and vehicles with advanced cruise-assist systems, is 2010. April 1996 marked the launch of the advanced car navigation system known as the Vehicle Information and Communication System (VICS). Initially providing service on roads in the Tokyo metropolitan area and on expressways extending about 100 kilometers from Tokyo, as well as throughout the Tomei and Meishin expressway systems (running from Tokyo through Nagoya to Kobe), VICS is now being expanded to cover the entire country. Significant Trends Following trials lasting several years, electronic toll collection (ETC) systems, which automatically collect ITS DEVELOPMENT AREAS AND USER SERVICES 9 ITS Development Areas Advanced navigation systems 21 User Services ● Traffic-related information Route guidance information ● Automatic collection of vehicle tolls ● Road-related information ● Hazard warnings ● Driver assistance ● Advanced cruise-assist systems ● Optimization of traffic flow ● Traffic flow control information in case of accidents ● More efficient maintenance and management ● Special vehicle deployment management ● Information on current traffic regulations ● Information on using public transport ● Assistance in public transport operations and management ● Assistance in commercial vehicle logistical operations ● Advanced cruise-assist systems for commercial vehicles ● Road network information ● Prevention of hazards ● Automatic notification of emergencies ● Emergency vehicle deployment support (route guidance and rescue activity support) ● Linkage with other advanced information networks ● Electronic toll collection Safe-driving assistance Optimized traffic management Optimized road infrastructure management Public transport assistance More efficient commercial vehicle use Pedestrian assistance Assistance to emergency vehicle operations Other 29 Automotive Shipments in Value Terms (2000) Automotive shipments are the second largest industrial sector of the Japanese economy (after electrical machinery and equipment). By the latest accounts, they represent 13.2% of the value of the nation’s total manufacturing shipments and 28.9% of the value of the machinery industries’ combined shipments. The value of domestic automotive shipments rose by 2.7% in 2000 to 40,042.9 billion yen for the first time in three years. The number of people in Japan engaged in work related to automobiles is approximately 5.4 million. Given that there are currently around 64.1 million workers in Japan, this means that about one in every twelve workers is employed directly or indirectly by the automobile industry.(As of this year, some data previously included in employment statistics will no longer be included.) 2000 SHIPMENTS OF MAJOR MANUFACTURING INDUSTRIES (billions of yen) Nonferrous Metals ·6,219 (2.0%) Other ·111,572 (36.8%) Total ·303,582 billion (100%) Metal Products ·15,587 (5.1%) General Machinery & Equipment ·30,413 (10.0%) Electrical Machinery & Equipment ·59,582 (19.6%) Chemicals ·23,799 (7.9%) Automotive ·40,043 (13.2%) Iron & Steel ·11,963 (3.9%) Transport Equipment ·44,447 (14.6%) <Breakdown of Automotive Shipments> ¥Automobile manufacturers (including motorcycles) ·19,992 ¥Automobile body & related manufacturers ·2,558 ¥Automobile parts & accessories manufacturers ·17,493 SHIPMENTS OF MAJOR MANUFACTURING INDUSTRIES IN VALUE TERMS (billions of yen) Automotive Shipments Machinery Industries Machinery Year Chemicals Iron & Steel NonMetal ferrous Products Metals General Electrical Machinery/ Machinery/ Equipment Equipment Automotive Other Industries Machinery Subtotal Other Total Industries % of % of Machinery Manufacturing Industries Industries Value Value 2000 23,799 11,963 6,219 15,587 30,413 59,582 44,447 40,043 4,119 138,561 107,453 303,582 28.9 13.2 1999 23,055 11,322 5,789 15,238 27,972 54,905 43,877 39,004 4,169 130,924 105,071 291,398 29.8 13.4 1998 23,223 12,942 6,441 16,736 30,781 56,292 45,237 40,248 4,588 136,898 109,600 305,840 29.4 13.2 1997 24,580 14,563 7,188 18,125 32,575 60,381 47,448 42,483 4,503 144,907 113,708 323,072 29.3 13.1 1996 23,490 13,890 6,710 17,933 31,424 57,748 45,145 40,600 4,089 138,405 112,640 313,068 29.3 13.0 1995 23,363 14,073 6,496 17,647 29,884 54,831 44,215 39,561 4,107 133,036 111,421 306,036 29.7 12.9 1994 22,519 13,574 5,931 17,488 27,594 51,928 44,652 39,682 4,209 128,383 111,133 299,027 30.9 13.3 1993 23,260 14,932 6,140 18,732 29,171 52,103 47,065 41,767 4,488 132,827 115,310 311,200 31.4 13.4 1992 24,169 16,558 6,865 19,805 33,192 54,566 49,426 44,295 5,051 142,235 119,888 329,521 31.1 13.4 1991 24,270 18,631 7,697 20,230 35,847 58,624 48,960 44,192 5,511 148,941 121,066 340,835 29.7 13.0 1990 23,503 18,269 7,822 18,573 33,225 54,529 46,858 42,311 5,132 139,744 115,462 323,373 30.3 13.1 1985 20,552 17,754 6,384 13,094 24,190 40,842 36,179 27,693 4,381 105,593 101,943 265,321 26.2 10.4 1980 17,979 17,896 8,119 10,646 17,600 22,235 24,954 21,235 3,458 68,246 91,815 214,700 31.1 9.9 1975 10,438 11,306 3,909 6,573 10,611 10,821 14,794 10,524 1,729 37,955 57,252 127,433 27.7 8.3 1970 5,540 6,565 3,055 3,728 6,803 7,331 7,276 5,467 892 22,301 27,847 69,035 24.5 7.9 Source: "Industry Statistics," Ministry of Economy, Trade and Industry. 30 Transport Equipment Automotive Trade In 2001 the value of motor vehicle exports (including motorcycles and parts) rose by 3.4% to 9,780.2 billion yen, the second consecutive yearly increase. Similarly, the value of motor vehicle imports (including parts) rose by 5.2% to 1,039 billion yen for the second straight year. 2001 EXPORTS BY PRINCIPAL COMMODITY (FOB) Exports · 48,980 billion (100%) Motor Vehicles (including motorcycles & parts) · 9,780 billion (20.0%) 2001 IMPORTS BY PRINCIPAL COMMODITY (CIF) Export Value (billions of yen) Import Value (billions of yen) ¥Non-Electrical Machinery ¥Mineral Fuels ·10,230 (20.9%) ·1,650 ¥Iron & Steel Products (3.4%) ·3,740 ¥Chemicals (7.6%) ¥Visual & ·1,610 Audio Apparatus (3.3%) ¥Scientific & ·2,500 Optical Equipment (5.1%) ·920 ¥Textiles (1.9%) ¥Metal Products & ·1,240 Nonferrous Metals (2.5%) ¥Ships ·1,000 (2.0%) ¥Other ·16,310 (33.3%) ¥Foodstuffs ¥Raw Materials ¥Chemicals Imports · 42,420 billion (100%) ¥Metals ¥Textiles Motor Vehicles · 780 billion (1.8 %) Machinery & Equipment · 13,220 billion (31.2%) AUTOMOTIVE EXPORTS IN VALUE TERMS (FOB) Year 2001 2000 1999 1998 1997 1996 1995 1994 1993 1992 1991 1990 1985 Motor Vehicles Motorcycles Cars, Trucks, Buses Parts & Components 7,210.8 1,880.4 689.1 6,930.1 1,864.2 660.3 7,094.8 1,636.7 613.9 7,795.2 1,637.4 670.0 604.6 1,789.5 7,112.3 5,513.8 1,840.5 548.9 480.7 1,781.5 4,979.7 494.3 1,798.2 5,836.6 564.6 1,654.4 6,550.5 549.6 1,584.7 7,657.7 458.9 1,523.9 7,370.5 396.4 1,566.8 7,358.7 624.1 1,242.0 8,195.1 ¥Other ·8,520 (20.1%) ·5,250 (12.4%) ·2,590 (6.1%) ·3,100 (7.3%) ·1,820 (4.3%) ·2,890 (6.8%) ·5,030 (11.9%) (billions of yen) Subtotal 9,780.2 9,454.6 9,345.4 10,102.6 9,506.4 7,903.2 7,241.9 8,129.1 8,769.5 9,792.0 9,353.3 9,321.9 10,061.2 Chg.(%) 3.4% 1.2% -7.5% 6.3% 20.3% 9.1% -10.9% -7.3% -10.4% 4.7% 0.3% 11.7% 14.4% Merchandise Export Total 48,979.2 51,654.2 47,547.6 50,645.0 50,938.0 44,731.3 41,530.9 40,497.6 40,202.4 43,012.3 42,359.9 41,955.7 41,456.9 Source: "The Summary Report on Trade of Japan," Ministry of Finance. AUTOMOTIVE IMPORTS IN VALUE TERMS (CIF) Year 2001 2000 1999 1998 1997 1996 1995 1994 1993 1992 1991 1990 1985 Motor Vehicles Parts & Components Cars, Trucks, Buses 781.4 257.6 767.9 220.0 722.6 185.4 746.5 207.6 215.6 974.0 1,152.1 177.4 136.4 958.5 116.2 737.8 116.6 583.0 133.4 655.0 125.5 727.8 111.9 923.3 44.6 129.0 (billions of yen) Subtotal 1,039.0 988.0 908.0 954.1 1,189.6 1,329.5 1,094.9 854.0 699.6 788.4 853.3 1,035.2 173.6 Chg.(%) 5.2% 8.8% -4.8% -19.8% -10.5% 21.4% 28.2% 22.1% -11.3% -7.6% -17.6% 58.9% — Merchandise Import Total 42,415.5 40,938.4 35,268.0 36,653.6 40,956.2 37,993.4 31,548.8 28,104.3 26,826.4 29,527.4 31,900.2 33,855.2 31,084.9 Source: "The Summary Report on Trade of Japan," Ministry of Finance. 31 Significant Events of 2001 DOMESTICA Suzuki Motor Corporation announces elimination of lead from painting processes in all domestic vehicle (including two-wheeler) production facilities (January). The Ministry of Land, Infrastructurc Toll Collection (ETC) service on expresswe and Transport (MLIT) announces the launching, beginning on March 30, of Electroniays in Tokyo and Chiba Prefecture and on some roads in Okinawa (January). Industries Ltd. (June). The Tokyo municipal government compiles report entitled "Road Pricing Concept" (June). The CFC Recovery and Destruction Law is passed (June). MLIT, the Ministry of Economy, Trade and Industry (METI) and the Ministry of the Environment announce action plan for the Development and Dissemination of Low-Emission Vehicles (July). Mitsubishi Motors Corporation announces its "Turnaround Plan" (February). Honda Motor Co., Ltd. notifies MLIT of presence of defects in some vehicles using fuels containing highly concentrated alcohol (August). JAMA and the Japan Motor Industrial Federation (JMIF) announce their merger, scheduled for May 2002 (March). Suzuki and Kawasaki Heavy Industries, Ltd. announce agreement on comprehensive tie-up in twowheeler business operations (August). Nissan closes the production line of its Murayama plant (March). JMIF cancels opening ceremony and reception at the 35th Tokyo Motor Show to express sympathy with the victims of the terrorist attacks in the United States (September). Itaru Hasegawa appointed President of Yamaha Motor Co., Ltd. (April). Nissan announces entry in 2002 into sales of minicars supplied on OEM basis from Suzuki (April). JAMA announces a JAMA initiative on recall (April). Toyota announces that Hino Motors, Ltd. will become a subsidiary (April). The Japan Automobile Recycling Promotion Center begins nationwide program to recover and destroy alternative CFCs used in car air conditioners (May). Mitsubishi announces signing of basic agreement with Jatco Trans Technology Ltd. on consolidation of automatic transmission business (October). The 35th Tokyo Motor Show (for passenger cars and motorcycles) takes place (October). JAMA’s Board of Directors approves membership of GM Japan (December). Isuzu Motors Limited announces its "Isuzu V Plan" (May). Prime Minister Koizumi announces switch to use of low-emission official limousines (May). Tadaaki Jagawa is appointed President of Hino (June). Kyoji Takenaka is appointed President of Fuji Heavy 32 INTERNATIONALA Toyota Motor Corporation, General Motors Corporation, and ExxonMobil Corporation announce agreement on joint development of fuel-cell vehicles (January). France-based Renault and Nissan Motor Co., Ltd. announce common platforms for core models (February). Mitsubishi and Volvo announce dissolution of their tie-up (April). Yamaha announces complete transfer to Taiwan of production of 50cc motor scooters for the Japanese market (April). China imposes special customs duties on automobiles manufactured in Japan as a retaliatory measure against Japan’s resort to emergency safeguards (June). Toyota and PSA Peugeot Citroen announce basic agreement on joint development and production of compact cars in Europe (June). Mitsubishi and DaimlerChrysler announce joint development of low-emission diesel engines for medium-sized and large trucks (August). Nissan Diesel Motor Co., Ltd. announces provision of production and assembly technology for small diesel engines to a China-based diesel engine manufacturer (August). GM and Suzuki announce agreement on joint development of fuel-cell vehicles (October). Nissan and Renault announce Nissan’s acquisition of a 15% equity stake in Renault and Renault’s raising of its equity stake in Nissan to 44.4% (October). Honda launches operations at new plant in Alabama, U.S.A. (November). The Chinese government withdraws special customs duties on motor vehicles manufactured in Japan (December). China becomes WTO member (December). Program to realign and streamline special public corporations is approved, leading to privatization of the four public highway corporations (December). 33 Member Manufacturers DAIHATSU MOTOR CO., LTD. Internet: Head Office: 1, Daihatsu-cho 1-chome Ikeda City, Osaka Pref. 563-8651 Tel : (0727) 51-8811 Fax: (0727) 53-6880 Tokyo Branch Office: 2-10, Nihonbashi Hon-cho 2-chome Chuo-ku, Tokyo 103-8408 Tel : (03) 3279-0813 Fax: (03) 3279-0038 Products: Cars and Trucks http://www.daihatsu.co.jp/ FUJI HEAVY INDUSTRIES LTD. Internet: Subaru Bldg. 7-2, Nishi-Shinjuku 1-chome Shinjuku-ku, Tokyo 160-8316 Tel : (03) 3347-2111 Fax: (03) 3347-2338 Products: Cars, Trucks and Buses http://www.fhi.co.jp/ GENERAL MOTORS JAPAN LIMITED Internet: 27th Floor, 20-3, Ebisu 4-chome Shibuya-ku, Tokyo 150-6027 Tel: (03) 5424-2727 Products: Cars http://www.gmjapan.co.jp/ HINO MOTORS, LTD. Internet: Head Office and Hino plant: 1-1, Hinodai 3-chome Hino City, Tokyo 191-8660 Tel : (042) 586-5111 Fax: (042) 586-5038 Tamachi Office: 11-3, Shiba 4-chome Minato-ku, Tokyo 108-0014 Tel : (03) 5419-9320 Fax: (03) 3453-0174 Products: Trucks and Buses http://www.hino.co.jp/ MAZDA MOTOR CORPORATION Internet: MITSUBISHI MOTORS CORPORATION Internet: Internet: ISUZU MOTORS LIMITED Internet: 26-1, Minami-Oi 6-chome Shinagawa-ku, Tokyo 140-8722 Tel : (03) 5471-1111 Fax: (03) 5471-1042 Products: Trucks and Buses http://www.isuzu.co.jp/ Internet: Internet: Internet: 17-1, Ginza 6-chome Chuo-ku, Tokyo 104-8023 Tel : (03) 3543-5523 Fax: (03) 3546-2669 Products: Cars, Trucks and Buses http://www.nissan.co.jp/ SUZUKI MOTOR CORPORATION Internet: Head Office: 300, Takatsuka Hamamatsu, Shizuoka Pref. 432-8611 Tel : (053) 440-2061 Fax: (053) 445-0040 Tokyo Branch Office: Suzuki Bldg. Higashi-Shinbashi 2-8, Higashi-Shinbashi 2-chome Minato-ku, Tokyo 105-0021 Tel : (03) 5473-1601 Fax: (03) 5473-1602 Products: Cars, Trucks and Motorcycles http://www.suzuki.co.jp/ TOYOTA MOTOR CORPORATION Internet: Head Office: 1, Toyota-cho Toyota City, Aichi Pref. 471-8571 Tel : (0565) 28-2121 Fax: (0565) 80-1116 Tokyo Head Office: 4-18, Koraku 1-chome Bunkyo-ku, Tokyo 112-8701 Tel : (03) 3817-7111 Fax: (03) 3817-9037 Products: Cars, Trucks and Buses http://www.global.toyota.com YAMAHA MOTOR CO., LTD. Internet: 34 1, Oaza 1-chome Ageo City, Saitama Pref. 362-8523 Tel : (048) 781-2301 Fax: (048) 781-7505 Products: Trucks and Buses http://www.nissandiesel.co.jp/ NISSAN MOTOR CO., LTD. KAWASAKI HEAVY INDUSTRIES, LTD. Kobe Head Office: Kobe Crystal Tower 1-3, Higashi Kawasaki-cho 1-chome Chuo-ku, Kobe, Hyogo Pref. 650-8680 Tel : (078) 371-9530 Fax: (078) 371-9568 Tokyo Head Office: World Trade Center Bldg. 4-1, Hamamatsu-cho 2-chome Minato-ku, Tokyo 105-6116 Tel : (03) 3435-2111 Fax: (03) 3436-3037 Products: Motorcycles http://www.khi.co.jp/ 33-8, Shiba 5-chome Minato-ku, Tokyo 108-8410 Tel : (03) 3456-1111 Fax: (03) 5232-7477 Products: Cars, Trucks and Buses http://www.mitsubishi-motors.co.jp/ NISSAN DIESEL MOTOR CO., LTD. HONDA MOTOR CO., LTD. 1-1, Minami-Aoyama 2-chome Minato-ku, Tokyo 107-8556 Tel : (03) 3423-1111 Fax: (03) 3423-0511 Products: Cars, Trucks and Motorcycles http://www.honda.co.jp/ Head Office: 3-1, Shinchi, Fuchu-cho Aki-gun, Hiroshima Pref. 730-8670 Tel : (082) 282-1111 Fax: (082) 287-5190 Tokyo Head Office: 1-7, Uchisaiwai-cho 1-chome Chiyoda-ku, Tokyo 100-0011 Tel : (03) 3508-5031 Fax: (03) 3508-5094 Products: Cars, Trucks and Buses http://www.mazda.co.jp/ Head Office: 2500, Shingai Iwata City, Shizuoka Pref. 438-8501 Tel : (0538) 32-1115 Fax: (0538) 37-4250 Tokyo Office: Mita 43 Mori Bldg. 13-16, Mita 3-chome Minato-ku, Tokyo 108-0073 Tel : (03) 5442-0600 Fax: (03) 5442-0700 Products: Motorcycles http://www.yamaha-motor.co.jp/ Plant Locations of Member Manufacturers in Japan TOYOTA Tomakomai ISUZU Tomakomai MAZDA Hofu MAZDA Hiroshima Mitsugi MITSUBISHI Mizushima KAWASAKI Akashi DAIHATSU Tada TOYOTA Tohoku ISUZU Tochigi NISSAN Tochigi HINO Nitta DAIHATSU Ikeda FUJI Ota Yajima Otakita Ohizumi Isezaki MITSUBISHI Kyoto Yagi DAIHATSU Kyoto DAIHATSU Shiga MITSUBISHI Shiga NISSAN HONDA Iwaki Takanezawa Maoka Haga NISSAN DIESEL Ageo Konosu Hanyu HINO Hino Hamura HONDA Suzuka HONDA Kumamoto NISSAN Kyushu TOYOTA Miyata SUZUKI Toyokawa TOYOTA Toyota Motomachi Kamigo Takaoka Miyoshi Tsutsumi Myochi Shimoyama Kinuura Tahara Teiho Hirose MITSUBISHI Oye Okazaki SUZUKI Hamamatsu Iwata Osuka Kosai Sagara HONDA Hamamatsu Hosoe YAMAHA Iwata Hamakita Fukuroi Toyooka Nakase Soude Morimachi HONDA Sayama Wako FUJI Saitama ISUZU Kawasaki Fujisawa NISSAN Yokohama Oppama MITSUBISHI Kawasaki Nakatsu (as of April 2002) 35 JAMA Organization and Information Services The Japan Automobile Manufacturers Association, Inc. (JAMA) is a nonprofit trade association which was established in 1967. The organization is comprised of the fourteen manufacturers of cars, trucks, buses and motorcycles in Japan. JAMA’s activities are administered under the guidance of various committees composed of membercompany representatives. The administrative structure of JAMA is headed by a chairman, who is elected from among the chief executives of the member companies. Reporting to the chairman are five vice-chairmen, one of whom also serves as president; an executive director; and a secretary general. Final authority for decisions on JAMA’s major activities and overall administration is vested in its board of directors. Chairman Vice-Chairmen — Committees — General Assembly Board of Directors Executive Committee General Committees: Technical Administration Committee Safety & Environmental Technology Committee Environment Committee Traffic Affairs Committee Distribution Committee Taxation Committee International Affairs Committee Purchasing Committee Electronic Information Exchange Committee Human Resources Committee — Administration — President Executive Director Secretary General Administrative Div. Coordination Div. Traffic Affairs Dept. Business Affairs Dept. Technical Dept. Environment Dept. International Dept. Tokyo Motor Show Dept. Special Vehicle Committees: Mini-Vehicle Committee Motorcycle Committee Heavy Vehicle Committee Public Relations Office Human Resources Office Tokyo Motor Show Committee JAMA INFORMATION SERVICES Periodicalsa Motor Vehicle Statistics of Japan Historical compilation of Japanese motor vehicle production, export, and new registration statistics. Annual, in English. News from JAMA Brief articles and current production, export, and new registration statistics. Monthly, in French, English and German. News from JAMA Asia-Pacific Edition News and feature articles on JAMA’s activities related to the ASEAN automotive industry. Published thrice yearly, in English. News from JAMA Motorcycle News, views and developments related to Japan’s motorcycle industry. Quarterly, in English. Japan Auto Trends News, views and developments related to Japan’s automobile industry. Published quarterly in the U.S., in English. A Better Environment for Future Generations A summary of JAMA initiatives related to environmental issues and the measures JAMA members are taking in regard to environmental Other Publicationsa Japan’s Automobile Manufacturers—Global protection. Companies in a Global Industry—Moving Forward with Cutting-Edge Technology A detailed look at how Japanese automakers’ Videosa sales, employment and investment activities have Man and the Automobile—A Look at the Future made them a part of the fabric of America. A 20-minute video on technology trends in the Japanese motor vehicle industry. Statistics on Japanese Automakers in Europe—Investing in production, sales and exports are also included. a Common Future In Japanese and English. A detailed look at how Japanese automakers are working within the European Community to build Automobile Recycling in 1998—Towards the cars in Europe for Europeans. Technology of Tomorrow A 20-minute presentation which reviews the Toward the Development of the ASEAN industry’s voluntary initiatives to further promote Automotive Industry end-of-life vehicle recycling, explaining the latest A detailed look at how Japanese automakers are technologies in shredder residue processing and working to promote the automotive industry in and other systems. In Japanese and English. with ASEAN countries. Internet: http://www.jama.or.jp Note: Publications can be obtained from JAMA by contacting any of the offices listed inside the cover of this booklet. For information on video availability, please contact JAMA’s head office. 36 Related Automotive Associations Japan Auto Parts Industries Association (JAPIA) 16-15, Takanawa 1-chome Minato-ku, Tokyo 108-0074 Tel: (03) 3445-4211 Fax: (03) 3447-5372 Objectives: To establish and promote policies to streamline parts manufacturing, and to research, develop and improve production engineering. Japan Auto-Body Industries Association, Inc. (JABIA) Kishimoto Bldg., 2-1, Marunouchi 2-chome Chiyoda-ku, Tokyo 100-0005 Tel: (03) 3213-2031 Fax: (03) 3213-2034 Objectives: To research and promote policies to streamline auto-body manufacturing and assembly. Japan Automotive Machinery and Tool Manufacturers Association (JAMTA) Kikaishinko Bldg. 5-8, Shibakoen 3-chome Minato-ku, Tokyo 105-0011 Tel: (03) 3431-3773 Fax: (03) 3431-5880 Objectives: To conduct research on the engineering technology of automotive servicing equipment and tools, and to disseminate the resulting information among its members. Japan Electric Vehicle Association (JEVA) 22-15, Toranomon 1-chome Minato-ku, Tokyo 105-0001 Tel: (03) 3503-3651 Fax: (03) 3503-8493 Objectives: To promote the utilization of electric vehicles, as well as collect information and conduct analysis on electric vehicles at home and abroad. Japan Automobile Research Institute, Inc. (JARI) 2530 Karima, Tsukuba City Ibaraki Pref. 305-0822 Tel: (0298) 56-1111 Fax: (0298) 56-1122 Tokyo Office: Kanda Union Bldg., 25, Kanda-Nishiki-cho 3-chome Chiyoda-ku, Tokyo 101-0054 Tel: (03) 3293-9123 Fax: (03) 3295-2386 Objectives: To conduct comprehensive research aimed at the long-range development of automotive technologies for vehicle safety and reduced emissions, noise and vibration. Society of Automotive Engineers of Japan, Inc. (JSAE) 10-2, Goban-cho Chiyoda-ku, Tokyo 102-0076 Tel: (03) 3262-8211 Fax: (03) 3261-2204 Objectives: To research, study and experiment in automotive science and technologies. Japan Automobile Dealers Association (JADA) 7-17, Minami-Aoyama 5-chome Minato-ku, Tokyo 107-0062 Tel: (03) 3400-8404 Fax: (03) 3400-8413 Objectives: To promote the use of automobiles and improve their distribution, thereby contributing to the development of the national economy. Japan Mini-Vehicles Association (JAVA) Shinjuku Sanei Bldg., 22-2, Nishi-Shinjuku 1-chome Shinjuku-ku, Tokyo 160-0023 Tel: (03) 3342-7831 Fax: (03) 3344-6289 Objectives: To promote strong sales and good distribution of mini-vehicles and to address safety and pollution measures. Japan Automobile Importers Association (JAIA) TBR Bldg., 5-7, Kojimachi Chiyoda-ku, Tokyo 102-0083 Tel: (03) 3222-5421 Fax: (03) 3222-1730 Objectives: To establish orderly import transactions and advance the interests of member companies, thereby promoting the growth of automobile import businesses. Japan Automobile Federation (JAF) Kikaishinko Kaikan, Room 103 5-8, Shibakoen 3-chome Minato-ku, Tokyo 105-0014 Tel: (03) 3436-2811 Fax: (03) 3436-3008 Objectives: To promote an understanding of traffic issues and traffic safety, protect the interests of members, encourage international friendship through automobiles, and develop motor sports programs, thereby contributing to the welfare of the public. Japan Automobile Service Promotion Association (JASPA) 1-16, Moto-Akasaka 1-chome Minato-ku, Tokyo 107-0051 Tel: (03) 3404-6141 Fax: (03) 3404-6478 Objectives: To promote the advancement of automobile service technologies and equipment, in order to help prevent automobile accidents and pollution. Japan Automobile Standards Inter-nationalization Center (JASIC) TBR Bldg., 5-7, Kojimachi Chiyoda-ku, Tokyo 102-0083 Tel: (03) 5216-7241 Fax: (03) 5216-7244 Objectives: To promote the harmonization of standards and to help improve standards certification systems in developing countries through the collection and dissemination of data on inspections, surveys, and related information. 37