CrazyMill™ Chamfer

Transcription

CrazyMill™ Chamfer

Deburring and chamfering
for smooth finishing operations
2
Chamfering and deburring
in small dimensions with high performance
Mikron Tool offers 4 particular solutions for chamfering and deburring:
a) CrazyMill™ Frontchamfer for machining on front side.
b) CrazyMill™ Backchamfer for machining on back side.
c) CrazyMill™ Doublechamfer for machining on both, front and back side.
d) CrazyMill™ Radiuschamfer for machining with various applications.
CrazyMill
Frontchamfer
1 Shaft
The robust solid carbide shaft
allows a stable deburring
without vibrations.
CrazyMill
Backchamfer
1
CrazyMill
Doublechamfer
1
CrazyMill
Radiuschamfer
1
1
2
2 Solid carbide
The special solid carbide fulfills
perfectly all requirements for
machining difficult materials.
2
2
2
3 Coating
The high-performance coating
eXedur is abrasion and heat
resistant. It allows a long tool
life.
4 Geometry
The point geometry is
developed for chamfering and
deburring difficult materials.
The result is a high cutting
quality and stability.
3
3
4
3
4
3
4
4
3
All the opportunities with 4 versions
90°
Deburring and chamfering with an edge of 90° on front side of
a workpiece.
45°
Deburring and chamfering with an edge of 90° on back side of
a workpiece.
45°
90°
Deburring and chamfering with an edge of 90° on front and
back side of a workpiece.
45°
90°
Deburring and chamfering on front and back side as well as
internal and external contours and intersections of a workpiece.
4
CrazyMill™ Frontchamfer
Chamfering in smallest dimensions
l
The features:
CrazyMill Frontchamfer matches ideally the existing cutting
tool program of Mikron Tool. Available from diameter
.0394“ (1 mm), this chamfer milling cutter is suitable for
machining smallest workpieces and can reach practically D
all angles and corners. The high number of teeth – 4 to 6
depending on diameter – allows high feeds. The positive
cutting geometry guarantees an excellent surface quality.
• Carbide alloy
30°
d1 d2 α
• All tools are coated
• Diameters from .0394” to .2362” (1mm to 6 mm)
L
• Chamfer of 90°
• 4 to 6 teeth
• Suitable for all materials
l
30°
d1 d2 α
D
L
Item number
Point
angle
a
z
FC.03010090.1
FC.06020090.1
FC.10030090.1
FC.15040090.1
FC.20060090.1
90°
90°
90°
90°
90°
4
4
5
6
6
d1
d2
mm
l
[mm]
[mm]
[mm]
D
(h6)
[mm]
0.3
0.6
1.0
1.5
2.0
1.0
2.0
3.0
4.0
6.0
3
6
-
3
3
3
4
6
L
d1
d2
inch
l
[mm]
[inch]
[inch]
[inch]
D
(h6)
[inch]
40
40
50
50
50
.0118
.0236
.0394
.0591
.0787
.0394
.0787
.1181
.1575
.2362
.1181
.2362
-
.1181
.1181
.1181
.1575
.2362
FC.15040090.1
L
[inch]
1.575
1.575
1.969
1.969
1.969
Upon request:
• special executions in particular dimensions, number of teeth or different chamfer angle
• special geometry for the machining of hardened steel over 56 HRC
l
30°
d1 d2 αD
L
Executions .0394“ and .0787“ (1 mm and 2 mm)
d1
α
d1
α
L
Executions .1181“ to .2362“ (3 mm to 6 mm)
l
30°
d1 d2 α
D
L
FC.15040090.1
D
L
FC.06020090.1
scala: 2
5
CrazyMill™ Frontchamfer
Guidelines for cutting parameters
Indications in m/min and mm/rev per tooth
Materials
DIN
Carbon Steel low-alloy
Tool Steels low-alloy
Ck45, 16MnCr5, 20MnCr6
100Cr6, 90MnCrV8
G-X100CrMoV 5-1,
X210CrW12, S 18-1-2-10
90MnCrV8, X40CrV 5-1
X17CrNi 16-2, X6CrMo 17-1,
X20Cr13, G-X130CrSi 2-9
X5CrNi 18-10, X10CrNiS 18-9
Ti. Gr2, Ti. Gr5
GG 20 - GGG 50,
GGG 40 - GGG 70, GTW/GTS
CuZn39Pb2
Cu, CuZn10, CuZn30,
CuNi18Zn20
Carbon Steel high-alloy
Hardened Steel > 50HRC
Stainless Steel ferritic
Stainless Steel austenitic
Titanium and Titanium alloy
Cast iron
Copper easy to machine
Copper hard to machine
Cutting
speed
vc
Ød
1.0 - 2.0 mm
fz
Ød
3.0 - 6.0 mm
fz
[m/min]
up to 120
up to 100
[mm/rev]
0.01 - 0.04
0.01 - 0.03
[mm/rev]
0.03 - 0.05
0.02 - 0.04
up to 80
0.01 - 0.02
0.01 - 0.03
up to 60
0.01 - 0.02
0.01 - 0.03
up to 50
0.01 - 0.02
0.02 - 0.03
up to 50
up to 40
0.01 - 0.02
0.01 - 0.02
0.02 - 0.03
0.02 - 0.03
up to 60
0.01 - 0.02
0.01 - 0.03
up to 200
0.02 - 0.05
0.03 - 0.07
up to 200
0.02 - 0.05
0.03 - 0.07
Aluminum, Alloys wrought,
Magnesium alloys
AlSi1, AlSi1 MgMn, AlCuMgPb
up to 200
0.02 - 0.05
0.03 - 0.07
Aluminum alloys cast
GD-AlSi9Cu3, GD-AlSi12,
GD-AlSi10Mg
up to 200
0.02 - 0.05
0.03 - 0.07
up to 100
0.02 - 0.03
0.02 - 0.04
Gold and Silver
Indications in SFM and IPR per tooth
Materials
DIN
100Cr6, 90MnCrV8
G-X100CrMoV 5-1,
X210CrW12, S 18-1-2-10
X17CrNi 16-2, X6CrMo 17-1,
X20Cr13, G-X130CrSi 2-9
Ti. Gr2, Ti. Gr5
GG 20 - GGG 50,
CuZn39Pb2
Cu, CuZn10, CuZn30,
CuNi18Zn20
Cast iron
Cutting
speed
vc
Ød
.039 - .079”
fz
Ød
.188 - .236”
fz
[SFM]
up to 393
up to 328
[IPR]
.0004 - .0016
.0004 - .0012
[IPR]
.0012 - .0020
.0008 - .0016
up to 262
.0004 - .0008
.0004 - .0012
up to 197
.0004 - .0008
.0004 - .0012
up to 167
.0004 - .0008
.0008 - .0012
up to 167
up to 133
.0004 - .0008
.0004 - .0008
.0008 - .0012
.0008 - .0012
up to 197
.0004 - .0008
.0004 - .0012
up to 655
.0004 - .0020
.0012 - .0028
up to 655
.0004 - .0020
.0012 - .0028
Magnesium alloys
up to 655
.0004 - .0020
.0012 - .0028
GD-AlSi10Mg
up to 655
.0004 - .0020
.0012 - .0028
up to 328
.0004 - .0012
.0008 - .0016
Gold and Silver
These values are intended to represent approximate ranges. Different conditions due to machine, spindle,
coolant, etc. can influence the performance. The optimized parameters for each operation should be
determined by tests or during the machining process.
Important for successful machining:
• Mikron Tool recommends simultaneous milling in two steps, thus avoiding secondary burrs.
• Due to the high number of teeth 50% higher feeds are allowed.
6
CrazyMill™ Backchamfer
Back chamfering without re-clamping
The features:
With CrazyMill Backchamfer no work piece turnover and
re-clamping is necessary to machine hard-to-reach holes or
edges on the back side of a work-piece. This chamfer mill
allows miniature machining, starting from holes or slots
as small as .0157“ (0.4 mm). The high number of teeth
guarantees an excellent surface quality. Main applications
for this milling cutter are found where small machining
operations with very high quality are required, such as
med-tech parts, watch industry, automotive, etc. CrazyMill
Backchamfer can be used for all metals and is also suitable
for tough materials that generate long chips.
• Carbide alloy
• Diameters from .0142” to .2244” (0.36 mm to 5.7 mm)
• For hole diameters from .0157” (0.4 mm)
• Chamfer of 90°
• 3 to 6 teeth
• Dimensions matched to CrazyDrill program
Usable length 3 x d
2
Item number
BC.03036090.1
BC.03046090.1
BC.03065090.1
BC.03090090.1
BC.03140090.1
BC.03190090.1
BC.03290090.1
BC.03370090.1
BC.03470090.1
BC.03570090.1
d1
d2
l1
mm
l2
[mm]
[mm]
[mm]
3
3
3
4
4
5
5
5
6
6
0.22
0.30
0.40
0.60
0.95
1.40
2.10
2.70
3.30
4.00
0.36
0.46
0.65
0.90
1.40
1.90
2.90
3.70
4.70
5.70
Point
angle
a
z
d1
90°
90°
90°
90°
90°
90°
90°
90°
90°
90°
3
3
3
4
4
5
5
5
6
6
Point
angle
a
z
90°
90°
90°
90°
90°
90°
90°
90°
90°
90°
[mm]
D
(h6)
[mm]
L
[mm]
1.5
1.9
2.6
3.7
5.6
7.8
10.8
14.0
17.5
20.0
0.20
0.25
0.35
0.50
0.90
1.00
1.50
2.00
2.00
2.00
3
3
3
4
4
4
4
4
6
6
45
45
45
53
53
53
60
60
70
70
d2
l1
mm
l2
L
[mm]
[mm]
[mm]
[mm]
D
(h6)
[mm]
[mm]
0.22
0.30
0.40
0.60
0.95
1.40
2.10
2.70
3.30
4.00
0.36
0.46
0.65
0.90
1.40
1.90
2.90
3.70
4.70
5.70
2.4
3.0
4.2
6.0
9.0
12.0
18.0
24.0
30.0
36.0
0.20
0.25
0.35
0.50
0.90
1.00
1.50
2.00
2.00
2.00
3
3
3
4
4
4
4
4
6
6
50
50
50
60
60
60
70
70
80
80
max.
chamfer
width (f)
[mm]
0.03
0.04
0.04
0.075
0.10
0.10
0.20
0.30
0.40
0.50
d1
d2
l1
inch
l2
[inch]
[inch]
[inch]
.0087
.0118
.0157
.0236
.0374
.0551
.0827
.1063
.1299
.1575
.0142
.0181
.0256
.0354
.0551
.0748
.1142
.1457
.1850
.2244
d1
[inch]
D
(h6)
[inch]
L
[inch]
.0591
.0748
.1024
.1457
.2205
.3071
.4252
.5512
.6890
.7874
.0079
.0098
.0138
.0197
.0354
.0394
.0591
.0787
.0787
.0787
.1181
.1181
.1181
.1575
.1575
.1575
.1575
.1575
.2362
.2362
1.772
1.772
1.772
2.087
2.087
2.087
2.362
2.362
2.756
2.756
d2
l1
inch
l2
L
[inch]
[inch]
[inch]
[inch]
D
(h6)
[inch]
[inch]
.0087
.0118
.0157
.0236
.0374
.0551
.0827
.1063
.1299
.1575
.0142
.0181
.0256
.0354
.0551
.0748
.1142
.1457
.1850
.2244
.0945
.1181
.1654
.2362
.3543
.4724
.7087
.9449
1.1811
1.4173
.0079
.0098
.0138
.0197
.0354
.0394
.0591
.0787
.0787
.0787
.1181
.1181
.1181
.1575
.1575
.1575
.1575
.1575
.2362
.2362
1.969
1.969
1.969
2.362
2.362
2.362
2.756
2.756
3.150
3.150
max.
chamfer
width (f)
[inch]
.0012
.0016
.0016
.0030
.0039
.0039
.0079
.0118
.0157
.0197
Usable length 5 x d
2
Item number
BC.05036090.1
BC.05046090.1
BC.05065090.1
BC.05090090.1
BC.05140090.1
BC.05190090.1
BC.05290090.1
BC.05370090.1
BC.05470090.1
BC.05570090.1
max.
chamfer
width (f)
[mm]
0.03
0.04
0.04
0.075
0.10
0.10
0.20
0.30
0.40
0.50
Upon request:
• special geometry for the machining of hardened steel over 56 HRC
l1
f
d1
D
L
BC.03570090.1
d2
l2
α
max.
chamfer
width (f)
[inch]
.0012
.0016
.0016
.0030
.0039
.0039
.0079
.0118
.0157
.0197
7
CrazyMill™ Backchamfer
Materials
DIN
100Cr6, 90MnCrV8
G-X100CrMoV 5-1,
X210CrW12, S 18-1-2-10
X17CrNi 16-2, X6CrMo 17-1,
X20Cr13, G-X130CrSi 2-9
Ti. Gr2, Ti. Gr5
GG 20 - GGG 50,
CuZn39Pb2
Cu, CuZn10, CuZn30,
CuNi18Zn20
Cast iron
Cutting
speed
vc
Ød
0.36 - 1.90 mm
fz
Ød
2.90 - 5.70 mm
fz
[m/min]
up to 120
up to 100
[mm/rev]
up to 0.03
up to 0.02
[mm/rev]
up to 0.04
up to 0.03
up to 80
up to 0.015
up to 0.03
up to 60
up to 0.015
up to 0.02
up to 50
up to 0.01
up to 0.03
up to 50
up to 40
up to 0.015
up to 0.02
up to 0.03
up to 0.03
up to 60
up to 0.015
up to 0.03
up to 200
up to 0.03
up to 0.04
up to 200
up to 0.03
up to 0.04
Magnesium alloys
up to 200
up to 0.03
up to 0.04
GD-AlSi10Mg
up to 200
up to 0.03
up to 0.04
up to 100
up to 0.02
up to 0.03
Gold and Silver
Materials
DIN
100Cr6, 90MnCrV8
G-X100CrMoV 5-1,
X210CrW12, S 18-1-2-10
X17CrNi 16-2, X6CrMo 17-1,
X20Cr13, G-X130CrSi 2-9
Ti. Gr2, Ti. Gr5
GG 20 - GGG 50,
CuZn39Pb2
Cu, CuZn10, CuZn30,
CuNi18Zn20
Cast iron
Cutting
speed
vc
Ød
.039 - .079”
fz
Ød
.188 - .236”
fz
[SFM]
up to 393
up to 328
[IPR]
up to .0012
up to .0008
[IPR]
up to .0016
up to .0012
up to 262
up to .0006
up to .0012
up to 197
up to .0006
up to .0008
up to 167
up to .0004
up to .0012
up to 167
up to 133
up to .0006
up to .0008
up to .0012
up to .0012
up to 197
up to .0006
up to .0012
up to 655
up to .0012
up to .0016
up to 655
up to .0012
up to .0016
Magnesium alloys
up to 655
up to .0012
up to .0016
GD-AlSi10Mg
up to 655
up to .0012
up to .0016
up to 328
up to .0008
up to .0012
Gold and Silver
• Mikron Tool recommends conventional milling for avoiding secondary burrs.
• Ideal are two milling passages
• For small diameters, the quality and above all the straightness of the hole are of utmost importance.
• Mikron Tool recommends to drill a pilot hole with CrazyDrill Pilot and a precise drilling with CrazyDrill.
• Tangential approach prevents a vibration and a subsequent breakage of the milling tool.
8
CrazyMill™ Doublechamfer
One tool for front and back side chamfering
The features:
With a single tool front and back side chamfering of edges
and hard-to-reach spots: CrazyMill Doublechamfer allows it
also in a smallest diameter range - for diameters from
Ø .0394“ (1 mm). The high number of teeth guarantees an
excellent surface quality. Main applications for this new
milling cutter are found where small machining operations
with very high quality are required, such as med-tech parts,
watch industry, automotive, etc.
• Carbide alloy
• Diameters from .0354” to .2244” (0.9 mm to 5.7 mm)
• Chamfer of 90°
• 4 to 6 teeth
Usable length 3 x d
2
Item number
DC.03090090.1
DC.03140090.1
DC.03180090.1
DC.03280090.1
DC.03370090.1
DC.03470090.1
DC.03570090.1
d1
d2
l1
mm
l2
[mm]
[mm]
[mm]
4
5
5
5
5
5
6
0.45
0.70
0.90
1.40
1.85
2.35
2.85
0.9
1.4
1.8
2.8
3.7
4.7
5.7
2.7
Point
angle
a
z
d1
90°
90°
90°
90°
90°
90°
90°
4
5
5
5
5
5
6
Point
angle
a
z
90°
90°
90°
90°
90°
90°
90°
[mm]
D
(h6)
[mm]
[mm]
17.1
0.45
0.70
0.90
1.40
1.85
2.35
2.85
3
3
4
4
4
6
6
53.5
53.5
55.0
60.0
60.0
70.0
70.0
d2
l1
mm
l2
L
[mm]
[mm]
[mm]
[mm]
D
(h6)
[mm]
[mm]
0.9
1.4
1.8
2.8
3.7
4.7
5.7
0.54
0.84
1.08
1.68
2.22
2.82
3.42
5.4
8.4
10.8
16.8
22.2
28.2
34.2
0.36
0.56
0.72
1.12
1.48
1.88
2.28
3
3
4
4
4
6
6
60.0
60.0
60.0
60.0
60.0
80.0
80.0
4.2
5.4
8.4
11.1
14.1
L
max.
chamfer
width (f)
[mm]
0.225
0.350
0.450
0.700
0.925
1.175
1.425
d1
d2
l1
inch
l2
[inch]
[inch]
[inch]
.0177
.0276
.0354
.0551
.0728
.0925
.1122
.0354
.0551
.0709
.1102
.1457
.1850
.2244
d1
[inch]
D
(h6)
[inch]
L
[inch]
.1063
.1654
.2126
.3307
.4370
.5551
.6732
.0177
.0276
.0354
.0551
.0728
.0925
.1122
.1181
.1181
.1575
.1575
.1575
.2362
.2362
2.106
2.106
2.165
2.362
2.362
2.756
2.756
d2
l1
inch
l2
L
[inch]
[inch]
[inch]
[inch]
D
(h6)
[inch]
[inch]
.0354
.0551
.0709
.1102
.1457
.1850
.2244
.0213
.0331
.0425
.0661
.0874
.1110
.1346
.2126
.3307
.4252
.6614
.8740
1.110
1.347
.0142
.0220
.0283
.0441
.0583
.0740
.0898
.1181
.1181
.1575
.1575
.1575
.2362
.2362
2.362
2.362
2.362
2.362
2.362
3.150
3.150
max.
chamfer
width (f)
[inch]
.0089
.0138
.0177
.0276
.0364
.0463
.0561
Usable length 6 x d
2
Item number
DC.06090090.1
DC.06140090.1
DC.06180090.1
DC.06280090.1
DC.06370090.1
DC.06470090.1
DC.06570090.1
max.
chamfer
width (f)
[mm]
0.18
0.28
0.36
0.56
0.74
0.94
1.14
Upon request:
l2
l1
α
d1
d2
D
f
L
max.
chamfer
width (f)
[inch]
.0071
.0110
.0142
.0220
.0291
.0370
.0449
9
CrazyMill™ Doublechamfer
Materials
DIN
100Cr6, 90MnCrV8
G-X100CrMoV 5-1,
X210CrW12, S 18-1-2-10
X17CrNi 16-2, X6CrMo 17-1,
X20Cr13, G-X130CrSi 2-9
Ti. Gr2, Ti. Gr5
GG 20 - GGG 50,
CuZn39Pb2
Cu, CuZn10, CuZn30,
CuNi18Zn20
Cast iron
Cutting
speed
vc
Ød
0.36 - 1.90 mm
fz
Ød
2.90 - 5.70 mm
fz
[m/min]
up to 120
up to 100
[mm/rev]
up to 0.03
up to 0.02
[mm/rev]
up to 0.04
up to 0.03
up to 80
up to 0.015
up to 0.03
up to 60
up to 0.015
up to 0.02
up to 50
up to 0.01
up to 0.03
up to 50
up to 40
up to 0.015
up to 0.02
up to 0.03
up to 0.03
up to 60
up to 0.015
up to 0.03
up to 200
up to 0.03
up to 0.04
up to 200
up to 0.03
up to 0.04
Magnesium alloys
up to 200
up to 0.03
up to 0.04
GD-AlSi10Mg
up to 200
up to 0.03
up to 0.04
up to 100
up to 0.02
up to 0.03
Gold and Silver
Materials
DIN
100Cr6, 90MnCrV8
G-X100CrMoV 5-1,
X210CrW12, S 18-1-2-10
X17CrNi 16-2, X6CrMo 17-1,
X20Cr13, G-X130CrSi 2-9
Ti. Gr2, Ti. Gr5
GG 20 - GGG 50,
CuZn39Pb2
Cu, CuZn10, CuZn30,
CuNi18Zn20
Cast iron
Cutting
speed
vc
Ød
.039 - .079”
fz
Ød
.188 - .236”
fz
[SFM]
up to 393
up to 328
[IPR]
up to .0012
up to .0008
[IPR]
up to .0016
up to .0012
up to 262
up to .0006
up to .0012
up to 197
up to .0006
up to .0008
up to 167
up to .0004
up to .0012
up to 167
up to 133
up to .0006
up to .0008
up to .0012
up to .0012
up to 197
up to .0006
up to .0012
up to 655
up to .0012
up to .0016
up to 655
up to .0012
up to .0016
Magnesium alloys
up to 655
up to .0012
up to .0016
GD-AlSi10Mg
up to 655
up to .0012
up to .0016
up to 328
up to .0008
up to .0012
Gold and Silver
• Conventional milling
• Ideal are two milling passages for burr free edges and a good surface quality
• Especially for back side chamfering:
- For small diameters, the quality and above all the straightness of the hole are of utmost importance.
Mikron Tool recommends to drill a pilot hole with CrazyDrill Pilot and a precise drilling with CrazyDrill.
- Mainly for long versions, tangential approach prevents a vibration and a subsequent breakage of the
milling tool.
10
CrazyMill™ Radiuschamfer
For highest requirements: all in one tool
The features:
This universal radius chamfer tool has a big cutting area
of 300°. Thus it is ideal for front and backside deburring
as well as for all kind of inside and outside contours,
intersections of drillings and millings. Due to its specific
positive cutting geometry, it removes tenacious and
ductile burrs and avoids the forming of new, secondary
burrs. The extra long execution also permits machining
on hard-to-reach spots (inclined hole exits etc.).
• Usable cutting range 300°
• For front and back side deburring
• Specific positive cutting geometry
• Carbide alloy
Item number
z
RC.040100.1
3
RC.040150.1
3
RC.040200.1
3
RC.040250.1
3
RC.040300.1
3
RC.040400.1
3
RC.040600.1
3
l1
mm
l2
[mm]
d2
(0-0.04)
[mm]
[mm]
0.50
0.75
1.00
1.25
1.50
2.00
3.00
1.0
1.5
2.0
2.5
3.0
4.0
6.0
3.0
4.5
6.0
7.5
9.0
12.0
18.0
d1
[mm]
D
(h6)
[mm]
4
6
8
10
12
16
24
4
4
4
4
4
6
6
L
[mm]
R
(-0.02)
[mm]
50
50
60
60
60
70
70
0.50
0.75
1.00
1.25
1.50
2.00
3.00
l1
inch
l2
[inch]
d2
(0-.0016)
[inch]
[inch]
.0197
.0295
.0394
.0492
.0591
.0787
.1181
.0394
.0591
.0787
.0984
.1181
.1575
.2362
.1181
.1772
.2362
.2953
.3543
.4724
.7087
d1
Upon request:
• special executions for lengths and other dimensions.
l2
l1
15°
R
d2
D
d1
L
State-of-the art:
The specific positive cutting geometry:
• removes also tenacious and ductile burrs.
The big usable cutting area of 300°:
• allows an universal usage for front
and back side deburring and chamfering.
RC.040200.1
scala: 2:1
[inch]
D
(h6)
[inch]
L
[inch]
R
(-.0008)
[inch]
.1575
.2362
.3150
.3937
.4724
.6299
.9449
.1575
.1575
.1575
.1575
.1575
.2362
.2362
1.969
1.969
2.362
2.362
2.362
2.756
2.756
.0197
.0295
.0394
.0492
.0591
.0787
.1181
11
CrazyMill™ Radiuschamfer
Materials
DIN
100Cr6, 90MnCrV8
G-X100CrMoV 5-1,
X210CrW12, S 18-1-2-10
X17CrNi 16-2, X6CrMo 17-1,
X20Cr13, G-X130CrSi 2-9
Ti. Gr2, Ti. Gr5
GG 20 - GGG 50,
CuZn39Pb2
Cu, CuZn10, CuZn30,
CuNi18Zn20
Cast iron
Cutting
speed
vc
Ød
0.36 - 1.90 mm
fz
Ød
2.90 - 5.70 mm
fz
[m/min]
up to 120
up to 100
[mm/rev]
up to 0.03
up to 0.02
[mm/rev]
up to 0.04
up to 0.03
up to 80
up to 0.015
up to 0.03
up to 60
up to 0.015
up to 0.02
up to 50
up to 0.01
up to 0.03
up to 50
up to 40
up to 0.015
up to 0.02
up to 0.03
up to 0.03
up to 60
up to 0.015
up to 0.03
up to 200
up to 0.03
up to 0.04
up to 200
up to 0.03
up to 0.04
Magnesium alloys
up to 200
up to 0.03
up to 0.04
GD-AlSi10Mg
up to 200
up to 0.03
up to 0.04
up to 100
up to 0.02
up to 0.03
Gold and Silver
Materials
DIN
100Cr6, 90MnCrV8
G-X100CrMoV 5-1,
X210CrW12, S 18-1-2-10
X17CrNi 16-2, X6CrMo 17-1,
X20Cr13, G-X130CrSi 2-9
Ti. Gr2, Ti. Gr5
GG 20 - GGG 50,
CuZn39Pb2
Cu, CuZn10, CuZn30,
CuNi18Zn20
Cast iron
Cutting
speed
vc
Ød
.039 - .079”
fz
Ød
.188 - .236”
fz
[SFM]
up to 393
up to 328
[IPR]
up to .0012
up to .0008
[IPR]
up to .0016
up to .0012
up to 262
up to .0006
up to .0012
up to 197
up to .0006
up to .0008
up to 167
up to .0004
up to .0012
up to 167
up to 133
up to .0006
up to .0008
up to .0012
up to .0012
up to 197
up to .0006
up to .0012
up to 655
up to .0012
up to .0016
up to 655
up to .0012
up to .0016
Magnesium alloys
up to 655
up to .0012
up to .0016
GD-AlSi10Mg
up to 655
up to .0012
up to .0016
up to 328
up to .0008
up to .0012
Gold and Silver
• Mikron Tool recommends conventional milling to avoid secondary burrs.
12
Flexibility: the universal deburring tool
For difficult machining operations, tenacious burrs or
hard-to-reach points. Often the individual solution is the
most economical one, as it is matched ideally with the
work piece and the material to be machined.
Mikron Tool develops and manufactures special executions
of milling tools for any application.
Examples:
• Front and backside chamfering
• Chamfer 90°
•Tool diameter .0709” (1.8 mm)
• Reachable depth .1575” (4 mm)
• 3 teeth
•
•
•
•
•
Simultaneous front chamfering and back side deburring
Chamfer 90°
Diameter .1969” (5 mm)
Drilling depth / border length .9843 (25 mm)
5 teeth
•
•
•
•
Back side deburring and double chamfering on frontside
•
•
•
•
•
Multiple chamfer milling cutter
•
•
•
•
Multiple chamfer milling cutter
Chamfer 90°
Diameter .2717” (6.9 mm)
6 teeth
4 x chamfer 90°
4 teeth
4 inside cooling channels ground in shank
10 x chamfer 90°
4 teeth
13
Applications
The CrazyMill chamfer and deburring tools can be used
for various applications and for all materials. Special
executions guarantee an optimal solution for every
machining operation.
Examples:
•
•
•
•
Automotive
•
•
•
•
Automotive
•
•
•
•
Automotive
•
•
•
•
Medical Engineering
•
•
•
•
Pneumatic
•
•
•
•
Watch Industry
•
•
•
•
Appliances
Low-alloy steel 16MnCr5
CrazyMill Radiuschamfer
Ø .0591” (1.5 mm)
Low-alloy steel 18CrNi18
Special chamfer tool for grooves and backside
Ø .0394” (1 mm)
Aluminum
Quadruple chamfer milling cutter
Ø .3150” (8mm)
Stainless Steel
CrazyMill Radiuschamfer
Ø .1181” (3 mm)
Aluminum
Multi chamfering milling cutter
Ø .3150” (8mm)
Stainless Steel
Chamfering tool for 2 different hole sizes
Ø .0394” / .0787” (1 mm / 2 mm)
Steel
Chamfering tool for 2 holes simultaneously
Ø .1181” (3 mm)
14
CrazyTool™
High performance tools from Mikron Tool
CrazyDrill
High performance drills for precise drilling and high volume production:
• Ø range .0039“ - .2362“ (0.1 - 6 mm), drilling depths up to 50 x D
• Centering, pilot drilling, drilling, deep hole drilling
• For materials difficult to machine and non-ferrous metals
MiquDrill
Mikron Tool quality drilling for small to medium batches:
• Ø range .0039“ - 0.1181“ (0.1 - 3 mm)
• Drilling depths up to 7 x D
• Centering, pilot drilling, drilling
CrazyMill Cool
High performance mills for fast and precise milling:
• Ø range .0118“ - .2362“ (0.3 - 6 mm), machining depths up to 5 x D
• Integrated cooling
• Milling with maximum speed and quality in small dimensions
• For materials difficult to machine and non-ferrous metals
Special Tools
Customized solutions for high precision and productivity:
• Ø range 0.1 - 32 mm
• Pilot drilling, drilling, reaming, milling, chamfering, combined tools
• Developed for particular machining operations
15
16
Your contacts
Headquarter and Production:
Mikron Tool SA Agno
P.O. Box 340
6934 Bioggio
Switzerland
Phone +41 91 610 40 00
Fax
+41 91 610 40 10
mto@mikron.com
Production for Germany
and Regrinding for UE:
Mikron GmbH Rottweil
Abteilung Werkzeuge
Berner Feld 71
78628 Rottweil
Germany
Phone +49 741 5380 450
Fax
+49 741 5380 480
info.mtr@mikron.com
North and South America
Sales and Support:
02-06-2016
Mikron Corp. Monroe
P.O. Box 268
200 Main Street
Monroe, CT 06468
USA
Phone +1 203 261 3100
Fax
+1 203 268 4752
mmo@mikron.com
www.youtube.com/mikrongroup
www.mikron.com/tool-us
Information and technical data are liable to changes without prior notification.
Mikron® is a trademark of Mikron Holding AG, Biel (Switzerland)

CrazyMill™ Chamfer

Transcription

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