ALCO CONTROLS 1 2 Interchangeable Cages, Flexibility TI 1/3 thru
Transcription
ALCO CONTROLS 1 2 Interchangeable Cages, Flexibility TI 1/3 thru
T HERMO® EXP ANSION V AL VE Q UICK S ELEC T G UIDE : 1/4 XPANSION ALVE ELECT TO 20 TONS NOMINAL CAPACITY APPLICATION FEATURE Interchangeable Cages, Flexibility S UPERMARKET C ASES Serviceability, Balanced Port, Premium Performance W ALK -I N C OOLERS Economy, SAE only I CE M ACHINES Economy, ODF Stepper Motor Driven – Electronic Serviceability, Balanced Port, Premium Performance C OMMERCIAL HVAC Economy Performance, Hermetic Take-A-Part, Flexibility Economy Performance, Hermetic R ESIDENTIAL A/C Economy Performance, Non-Adjustable Reverse Flow, Internal Check Bi-Flow Expansion, Hermetic, Economy H EAT P UMP Bi-Flow Expansion, Serviceable, Premium Performance Bi-Flow Expansion, Serviceable, Premium Performance Serviceability, Balanced Port, Premium Performance T RANSPORT Take-A-Part, Flexibility, Adjustable Superheat R EFRIGERATION Take-A-Part, Flexibility, Non-Adjustable Superheat Stepper Motor Driven – Electronic A MMONIA Take-A-Part, Flexibility U LTRA -L OW T EMP D E S UPERHEATING L IQUID I NJECTION E LECTRONIC Take-A-Part, Flexibility Economy, Hermetic, Temperature/Pressure Responsive Take-A-Part, Flexibility, Temperature/Pressure Responsive Stepper Motor Driven, Hermetic MODEL R-22 ( IN TI HF AFA AA ESV HF AA TCL AA AN ANC BA/BN HF TFE HF TCL TLE ESV 1/3 thru 5 1/4 thru 20 1/2 thru 5 1/2 thru 5 1 thru 10 1/4 thru 20 1/2 thru 5 1/2 thru 12 1/2 thru 5 1/2 thru 5 1/2 thru 5 1/2 thru 5 1 thru 5-1/2 7-1/2 thru 12 1/2 thru 20 1/2 thru 12 1/2 thru 12 1 thru 10 53 19 6 2 66 19 2 36 TG ZZ LA 1 thru 20 3/4 thru 8 59 55 62 LCL ESV TONS ) SEE CATALOG PAGE SEE CATALOG PAGE 1 thru 10 PAGE 2 4 11 19 51 19 36 46 66 64 66 THERMO® EXPANSION VALVE QUICK SELECT GUIDE T HERMO® EXP ANSION V AL VE Q UICK S ELEC T G UIDE: O VER 20 TONS XPANSION ALVE ELECT NOMINAL CAPACITY APPLICATION R OOFTOP HVAC I NDUSTRIAL R EFRIGERATION C HILLERS A MMONIA FEATURE MODEL TER Take-A-Part, Serviceability, Flexibility, Performance TIR THR TMR Premium Performance TRAE Wide Range Control Flange Mount, Solenoid Shut-Off POS TER Take-A-Part, Serviceability, Flexibility, Performance TIR THR TMR Premium Performance TRAE Electronic Stepper Driver ESV Take-A-Part, Serviceability, Flexibility TG ALCO CONTROLS R-22 ( IN TONS ) 22 thru 45 55 70 and 85 100 10 thru 70 20 thru 450 22 thru 45 55 70 and 85 100 10 thru 70 1 thru 10 1 thru 40 PAGE 36 29 33 36 29 66 59 1 A-SERIES THERMO® EXP ANSION VAL VE XPANSION ALVE “A” Series Thermo Expansion Valves are used for heat pump, air conditioning, food service and commercial applications. “A” Series valves provide stable and accurate control over a wide range of operating conditions. EL STE BLY! S LES SEM AIN AS T S WER PO F EA TURES EATURES ¶ New HAA wide range charge allows two valves ( 2 1/2 and 5 ton, R-22) to cover all capacities from 1 to 5 tons on most residential systems (see below) ¶ New ZW155 charge available for R-410A systems ¶ Available adjustable or non-adjustable superheat for application flexibility ¶ SAE or ODF connections for easy installation ¶ Hermetic construction eliminates external leakage ¶ Compact size allows installation in limited spaces ¶ Mass spectrometer tested to ensure less than 0.10 oz/year external leakage rate ¶ Available external or internal equalizer to satisfy the broadest possible range of applications ¶ Stainless steel power element eliminates corrosion and prevents valve failure ¶ Available internal check valve allows reverse flow heat pump applications, eliminating the need for external piping and external check valve, thus reducing installation costs (ANC Series) ¶ Bleed type pressure equalization available to accommodate PSC type compressors NOMENCL ATURE/SELEC TION OMENCLA ELECTION easy installation ¶ Available chatleff or aeroquip connections to suit any application S PECIFIC ATIONS PECIFICA Maximum working pressure: 600 psig Compatible with new refrigerants THERMO® VAL VE APPLIC ATION ALVE PPLICA For best performance, the Thermo® Expansion Valve should be applied as close to the evaporator as possible. Equally important, make sure the valve is placed so that it can be easily serviced or adjusted. Use a Venturi type distributor and apply the valve as close to the distributor as possible. AA C E B 2 H C Valve Series AA = Adjustable AN = Non-Adjustable Check Valve (optional) External Equalizer (optional) Bleed (optional) Capacity Nominal Rating in Tons Refrigerant Code H = R22 M = R134a N = R407C S = R404A P = R507 Z = R410A Charge Code C = med temp CA = heat pump W = MOP (if needed) Z = low temp AA = wide range ! NE W U NIVERSAL REPL ACEMENT EPLA HAA WIDE RANGE CHARGE FOR HVAC APPLICATIONS ¶ The new HAA charge is a special high stability charge designed for R-22 HVAC applications and is used by leading original equipment manufacturers. ¶ The HAA is a wide range charge providing greater superheat stability, allowing in most cases two valves to cover a wide range of capacities from 1 to 5 tons. ¶ The HAA charge also offers customers the benefit of inventory reduction by replacing several valves with two HAA wide range valves, while continuing to meet system performance needs. ¶ The HAA charge is now available for “A” series expansion valves for R-22 applications. With the addition of an integral check valve, four expansion valves can meet the majority of residential HVAC, light commercial and heat pump applications as shown in Table 1. 2 ¶ Wrench flats on inlets and outlets (SAE only) for TABLE 1 R-22 CAPACITY PCN D ESCRIPTION R ANGE 064102 AACE 2 1/2 HAA ODF EE 30” 3/8 X 1/2 ODF S/T 6A 1 TO 3 TONS 064103 AACE 5 HAA ODF EE 30” 3/8 X 1/2 ODF S/T 6A 014091 AACE 2 1/2 HAA CAP TUBE EE W /NUT 014092 AACE 5 HAA CAP TUBE EE W /NUT 30” CHATLEFF X CHATLEFF S/T 6A 30” CHATLEFF X CHATLEFF S/T 6A 3 1/2 TO 5 TONS 1 TO 3 TONS 3 1/2 TO 5 TONS AN SERIES — NON-ADJUS TABLE ADJUST ANC SERIES — INTERNAL CHECK VAL VE ALVE SEE PAGES 7 AND 8 FOR EXTENDED CAPACITIES. FOR ORDERING INFORMATION, SEE PAGES 9 AND 10. ALCO CONTROLS A-SERIES THERMO® EXP ANSION VAL VES XPANSION ALVES A A(E) DIMENSIONAL DIAG R AM IAGR REMOTE BULB TUBING LENGTH 30” OR 5’ ODF CONNECTIONS, STRAIGHT–THRU CONFIGURATION ONLY S TAND ARD ANDARD AA(E) & AN(E) Remote Bulb Dimensions REFRIGERANT CHARGE ZW 155, HCA, NCA, HAA MC, MZ, MW (MOP), RW (MOP) RC, SC, SZ, SW (MOP), PC, PZ, PW (MOP) D (LENGTH) 2-5/16 C (DIAMETER) 3/4 2-3/32 1/2 A A(E) & AN(E) EXTERNAL EQUALIZER CONFIGURATION VIEW AA(E) DIMENSIONAL DATA TYPE AA(E) STRAIGHT THRU ODF INLET 1/4 3/8 3/8 1/2 1/2 5/8 1/4 3/8 1/4 1/2 3/8 5/8 OUTLET 3/8 3/8 1/2 1/2 5/8 5/8 5/8 5/8 1/2 7/8 7/8 7/8 A 1-45/64 1-47/64 1-47/64 1-47/64 1-47/64 1-3/4 1-45/64 1-47/64 1-45/64 1-47/64 1-47/64 1-3/4 B 1-47/64 1-47/64 1-47/64 1-47/64 1-3/4 1-3/4 1-3/4 1-3/4 1-47/64 1-47/64 1-47/64 1-47/64 E 1/4 3/8 3/8 1/2 1/2 5/8 1/4 3/8 1/4 1/2 3/8 5/8 F 5/16 5/16 5/16 3/8 3/8 1/2 5/16 5/16 5/16 3/8 5/16 1/2 G 3/8 3/8 1/2 1/2 5/8 5/8 5/8 5/8 1/2 7/8 7/8 7/8 H 5/16 5/16 3/8 3/8 1/2 1/2 1/2 1/2 3/8 3/4 3/4 3/4 ANGLE CONFIGURATION AN(E) & ANC(E) DIMENSIONAL DIAG R AMS IAGR ODF CONNECTIONS ANGLE OR STRAIGHT–THRU CONFIGURATION STRAIGHT–THRU CONFIGURATION DIMENSIONAL DATA TYPE STRAIGHT THRU ODF INLET 1/4 3/8 3/8 1/2 1/2 5/8 1/4 3/8 1/4 1/2 3/8 5/8 OUTLET 3/8 3/8 1/2 1/2 5/8 5/8 5/8 5/8 1/2 7/8 7/8 7/8 A 1-45/64 1-47/64 1-47/64 1-47/64 1-47/64 1-3/4 1-45/64 1-47/64 1-45/64 1-47/64 1-47/64 1-3/4 B 1-47/64 1-47/64 1-47/64 1-47/64 1-3/4 1-3/4 1-3/4 1-3/4 1-47/64 1-47/64 1-47/64 1-47/64 E 1/4 3/8 3/8 1/2 1/2 5/8 1/4 3/8 1/4 1/2 3/8 5/8 F 5/16 5/16 5/16 3/8 3/8 1/2 5/16 5/16 5/16 3/8 5/16 1/2 G 3/8 3/8 1/2 1/2 5/8 5/8 5/8 5/8 1/2 7/8 7/8 7/8 H 5/16 5/16 3/8 3/8 1/2 1/2 1/2 1/2 3/8 3/4 3/4 3/4 K L M 2-5/8 1-3/4 1-23/64 DIMENSIONAL DATA TYPE ANGLE ODF INLET 1/4 3/8 3/8 1/2 1/2 5/8 1/4 3/8 1/4 1/2 OUTLET 3/8 3/8 1/2 1/2 5/8 5/8 5/8 5/8 1/2 7/8 A 1-45/64 1-47/64 1-47/64 1-47/64 1-47/64 1-3/4 1-45/64 1-47/64 1-45/64 1-47/64 E 1/4 3/8 3/8 1/2 1/2 5/8 1/4 3/8 1/4 1/2 F 5/16 5/16 5/16 3/8 3/8 1/2 5/16 5/16 5/16 3/8 G 3/8 3/8 1/2 1/2 5/8 5/8 5/8 5/8 1/2 7/8 H 5/16 5/16 3/8 3/8 1/2 1/2 1/2 1/2 3/8 3/4 J 1-45/64 K 3-1/32 3-1/32 3-37/64 3-37/64 3-7/32 3-7/32 3-7/32 3-7/32 3-37/64 3-19/32 L 2-11/64 2-11/64 2-23/32 2-23/32 2-23/64 2-23/64 2-23/64 2-23/64 2-23/32 2-47/64 SEE PAGES 7 AND 8 FOR EXTENDED CAPACITIES. FOR ORDERING INFORMATION, SEE PAGES 9 AND 10. ALCO CONTROLS 3 ANC THERMO® VAL VE WITH INTERNAL CHECK ALVE ANC Series Thermo Expansion Valves are used for heat pump and air conditioning applications. ANC valves provide stable and accurate system control over a wide range of operating conditions. EL STE BLY! S LES SEM AIN AS T S WER O P BYPASS PORT CHECK VALVE F EA TURES EATURES ¶ New HCA charge meets compressor manufacturer’s superheat requirements for both heat pump and air conditioning service. Other charges available for your system ¶ Bleed type pressure equalization to accomodate PSC type compressors available on special order ¶ Factory-set superheat prevents unwanted or unauthorized field tampering ¶ Compact integral design with straight-thru connections adapts to your installation needs ¶ SAE flare or ODF solder connections ¶ Reverse-flow capability for heat pumps ¶ Internal check valve construction shown above was designed specifically for heat pump applications and provides superior control during heating or cooling cycles ¶ Negligible pressure drop in reverse flow ¶ External equalizer standard The ANC was designed specifically for heat pump systems. The internal check valve feature allows reverse flow to occur, making the ANC the best choice for your heat pump applications. S PECIFIC ATIONS PECIFICA Maximum working pressure: 600 psig VALVE NOMENCLATURE AN C E 2 Valve Series Internal Check External Equalizer Nominal Capacity H CA 1/2 x 1/2 ODF Refrigerant Charge Code Code H = R22 N = R407C Z = 410A Connection size & style Example above: ANC(E) 2 HCA 1/2 x 1/2 ODF ANC RE VERSE FLOW L IQUID CAP ACIT Y APA FLOW VS. PRESSURE DROP THRU CHECK VALVE SEE PAGES 7 AND 8 FOR EXTENDED CAPACITIES. FOR ORDERING INFORMATION, SEE PAGE 10. 4 ALCO CONTROLS ANC DIMENSIONAL DATA REMOTE BULB TUBING LENGTH 30” S TAND ARD ANDARD OR 5’ DIAMETER LENGTH REMOTE BULB DIMENSIONS CHARGE SYMBOL HCA DIAMETER LENGTH 3/4 2-5/16 ANC SERIES ANC SERIES ODF CONNECTIONS STRAIGHT – THRU CONFIGURATION SAE CONNECTIONS STRAIGHT – THRU CONFIGURATION ANC DIMENSIONS STRAIGHTTHRU SAE ODF INLET OUTLET A B 3/8 3/8 1/2 1/2 5/8 3/8 3/8 1/2 5/8 3/8 1/2 1/2 5/8 5/8 3/8 1/2 1/2 5/8 1-41/64 1-41/64 1-23/32 1-23/32 1-63/64 1-3/16 1-3/16 1-3/16 1-3/8 1-23/32 1-23/32 1-23/32 1-63/64 1-63/64 1-3/16 1-3/16 1-3/16 1-3/8 E DIA. F MIN. G DIA. H MIN. K L M — — — — 2-1/4 1-25/64 1 .3790 .3790 .5040 .6290 .320 .380 .500 .320 .3790 .3790 .5040 .6290 .320 .320 .380 .500 2-1/4 1-25/64 1 For connection sizes not shown consult your ALCO representative or ALCO’s Applications Engineering Department. EXTERNAL EQUALIZER FITTING TYPE I.D. J SOCKET DEPTH 1/4 SAE — 1-9/32 — 1-13/32 1/4 ± 1/64 1/4 ODF .2540 + .0020 – .9915 SEE PAGES 7 AND 8 FOR EXTENDED CAPACITIES. FOR ORDERING INFORMATION, SEE PAGE 10. ALCO CONTROLS 5 AF A(E) THERMO® EXP ANSION VAL VE XPANSION ALVE AFA(E) ALCO’s AFA series Thermo® Expansion Valve is designed for air conditioning and commercial refrigeration applications. The AFA is ideal for those applications requiring compact size combined with stable and accurate control over wide load and evaporator temperature ranges. EL STE BLY! S LES SEM AIN AS T S WER O P F EA TURES EATURES ¶ Outstanding performance and reliability ¶ Longest diaphragm life of any TEV ¶ Designed for use on R134a, R22, R404A & R507 ¶ External superheat adjustment ¶ Replaceable inlet strainer ¶ Maximum working pressure of 600 psig ¶ SAE connections only VALVE N OMENCLATURE AFA E 1/2 H C 3/8 x 1/2 Valve Series External Equalizer If necessary Nominal Capacity Refrigerant Code H = R22 M = R134a S = R404A P = R507 Charge Code SAE connection size Example above: AFA(E)1/2FC 3/8 x 1/2 SAE AF A(E) DIMENSIONAL DATA AFA(E) REMOTE BULB TUBING LENGTH 30” STAND ARD ANDARD AFA(E) CONNECTIONS TOLERANCE ± 5/32 ± 1/32 INLET OUTLET A B 3/8 1/4 1/2 1-49/64 1-3/32 elbow 5/8 3/8 – 1/2 3/8 3/8 1/2 1-41/64 1-5/16 elbow 5/8 3/8 – 1/2 OR 5’ ± 3/64 C 1-41/64 1-23/64 1-63/64 1-47/64 1-41/64 1-23/64 1-63/64 1-47/64 SEE PAGES 7 AND 8 FOR EXTENDED CAPACITIES. FOR ORDERING INFORMATION, SEE PAGE 10. 6 ALCO CONTROLS A-SERIES EX TENDED CAP ACITIES IN TONS APA R134a EXTENDED CAPACITY TABLE IN TONS 1/8M* 1/4M 1/2M 3/4M 1M 1-1/2M 2M 2-1/2M 3M 4M + 50°F 60 80 100 125 150 175 0.14 0.24 0.43 0.68 0.98 1.44 2.02 2.47 2.93 4.01 0.16 0.28 0.49 0.79 1.13 1.66 2.33 2.85 3.39 4.63 0.18 0.32 0.55 0.88 1.26 1.85 2.60 3.19 3.79 5.18 0.20 0.35 0.62 0.99 1.41 2.07 2.91 3.56 4.24 5.79 0.22 0.39 0.68 1.08 1.55 2.27 3.19 3.90 4.64 6.34 0.22 0.42 0.73 1.17 1.67 2.45 3.45 4.22 5.01 6.85 R134a EXTENDED CAPACITY TABLE IN TONS 1/8M* 1/4M 1/2M 3/4M 1M 1-1/2M 2M 2-1/2M 3M 4M 0°F 60 80 100 125 150 175 0.12 0.20 0.35 0.57 0.81 1.19 1.67 2.04 2.43 3.32 0.13 0.23 0.41 0.65 0.93 1.37 1.93 2.36 2.80 3.92 0.15 0.26 0.46 0.73 1.04 1.53 2.15 2.64 3.13 4.28 0.17 0.29 0.51 0.82 1.17 1.72 2.41 2.95 3.50 4.79 0.18 0.32 0.56 0.90 1.28 1.88 2.64 3.23 3.84 5.25 0.20 0.35 0.60 0.97 1.38 2.03 2.85 3.49 4.15 5.67 R22 EXTENDED CAPACITY TABLE IN TONS 1/5H* 1/4H 1/2H 1H 1-1/2H 2H 2-1/2H 3H 4H 5H + 50°F 60 80 100 125 150 175 0.15 0.26 0.46 0.73 1.05 1.54 2.16 2.64 3.14 4.29 0.17 0.30 0.53 0.84 1.21 1.77 2.49 3.05 3.62 4.95 0.19 0.34 0.59 0.94 1.35 1.98 2.78 3.41 4.05 5.53 0.21 0.38 0.66 1.06 1.51 2.22 3.11 3.81 4.53 6.19 0.24 0.41 0.72 1.16 1.65 2.43 3.41 4.17 4.96 6.78 0.25 0.45 0.78 1.25 1.79 2.62 3.68 4.51 5.36 7.32 R22 0°F EXTENDED CAPACITY TABLE IN TONS 60 80 100 125 150 175 1/5H* 1/4H 1/2H 1H 1-1/2H 2H 2-1/2H 3H 4H 5H 0.13 0.23 0.40 0.64 0.91 1.34 1.88 2.30 2.74 3.74 0.15 0.26 0.46 0.74 1.05 1.55 2.17 2.66 3.16 4.32 0.17 0.29 0.52 0.82 1.18 1.73 2.43 2.98 3.53 4.83 0.19 0.33 0.58 0.92 1.32 1.93 2.72 3.33 3.95 5.40 0.21 0.36 0.63 1.01 1.44 2.12 2.98 3.64 4.33 5.92 0.22 0.39 0.68 1.09 1.56 2.29 3.21 3.94 4.68 6.39 EVAPORATOR TEMP. + 40°F PRESSURE DROP ACROSS VALVE – PSI 60 80 100 125 150 175 0.14 0.24 0.42 0.67 0.96 1.41 1.98 2.42 2.87 3.93 0.16 0.28 0.48 0.77 1.11 1.62 2.28 2.79 3.32 4.53 0.18 0.31 0.54 0.87 1.24 1.82 2.55 3.12 3.71 5.07 0.20 0.35 0.60 0.97 1.38 2.03 2.85 3.49 4.15 5.67 0.22 0.38 0.66 1.06 1.51 2.22 3.12 3.82 4.54 6.21 0.23 0.41 0.72 1.14 1.64 2.40 3.37 4.13 4.91 6.71 EVAPORATOR TEMP. – 20°F PRESSURE DROP ACROSS VALVE – PSI 80 100 125 150 175 200 0.09 0.16 0.28 0.44 0.63 0.93 1.30 1.60 1.90 2.59 0.10 0.18 0.31 0.49 0.71 1.04 1.46 1.78 2.12 2.90 0.11 0.20 0.35 0.55 0.79 1.16 1.63 1.99 2.37 3.24 0.12 0.22 0.38 0.61 0.86 1.27 1.78 2.18 2.59 3.55 0.13 0.23 0.41 0.65 0.93 1.37 1.93 2.36 2.80 3.83 0.14 0.25 0.44 0.70 1.00 1.47 2.06 2.52 3.00 4.10 EVAPORATOR TEMP. + 40°F PRESSURE DROP ACROSS VALVE – PSI 60 80 100 125 150 175 0.15 0.26 0.45 0.72 1.03 1.52 2.13 2.61 3.10 4.24 017 0.30 0.52 0.84 1.19 1.75 2.46 3.01 3.58 4.89 0.19 0.33 0.58 0.93 1.33 1.96 2.75 3.37 4.00 5.47 0.21 0.37 0.65 1.04 1.49 2.19 3.08 3.77 4.47 6.12 0.23 0.41 0.71 1.14 1.63 2.40 3.37 4.13 4.90 6.70 0.25 0.44 0.77 1.24 1.76 2.59 3.64 4.46 5.29 7.24 EVAPORATOR TEMP. – 20°F PRESSURE DROP ACROSS VALVE – PSI 80 100 125 150 175 200 0.10 0.18 0.32 0.51 0.73 1.07 1.51 1.85 2.19 3.00 0.12 0.20 0.36 0.57 0.82 1.20 1.69 2.06 2.45 3.35 0.13 0.23 0.40 0.64 0.91 1.34 1.88 2.31 2.74 3.75 0.14 0.25 0.44 0.70 1.00 1.47 2.06 2.53 3.00 4.10 0.15 0.27 0.47 0.76 1.08 1.59 2.23 2.73 3.24 4.43 0.16 0.29 0.51 0.81 1.16 1.70 2.38 2.92 3.47 4.74 + 20°F 60 80 100 125 150 175 0.13 0.23 0.40 0.64 0.92 1.34 1.89 2.31 2.75 3.75 0.15 0.26 0.46 0.74 1.06 1.55 2.18 2.67 3.17 4.34 0.17 0.30 0.52 0.83 1.18 1.74 2.44 2.98 3.55 4.85 0.19 0.33 0.58 0.93 1.32 1.94 2.73 3.34 3.96 5.42 0.21 0.36 0.63 1.01 1.45 2.13 2.99 3.66 4.34 5.94 0.22 0.39 0.68 1.09 1.56 2.30 3.23 3.95 4.69 6.41 – 40°F 80 100 125 150 175 200 0.06 0.10 0.18 0.29 0.41 0.60 0.84 1.03 1.22 1.67 0.06 0.11 0.20 0.32 0.46 0.67 0.94 1.15 1.37 1.87 0.07 0.13 0.22 0.36 0.51 0.75 1.05 1.29 1.53 2.09 0.08 0.14 0.24 0.39 0.56 0.82 1.15 1.41 1.68 2.29 0.09 0.15 0.26 0.42 0.60 0.89 1.24 1.52 1.81 2.47 0.10 0.16 0.28 0.45 0.65 0.95 1.33 1.63 1.94 2.65 + 20°F 60 80 100 125 150 175 0.14 0.25 0.44 0.71 1.01 1.48 2.08 2.54 3.02 4.13 0.17 0.29 0.51 0.81 1.16 1.71 2.40 2.94 3.49 4.77 0.19 0.33 0.57 0.91 1.30 1.91 2.68 3.28 3.90 5.33 0.21 0.36 0.64 1.02 1.45 2.14 3.00 3.67 4.36 5.96 0.23 0.40 0.70 1.11 1.59 2.34 3.28 4.02 4.78 6.53 0.25 0.43 0.75 1.20 1.72 2.53 3.55 4.34 5.16 7.05 – 40°F 80 100 125 150 175 200 0.07 0.12 0.21 0.34 0.49 0.71 1.00 1.23 1.46 1.99 0.08 0.14 0.24 0.38 0.54 0.80 1.12 1.37 1.63 2.22 0.09 0.15 0.27 0.42 0.61 0.89 1.25 1.53 1.82 2.49 0.09 0.17 0.29 0.47 0.66 0.98 1.37 1.68 1.99 2.72 0.10 0.18 0.31 0.50 0.72 1.05 1.48 1.81 2.15 2.94 0.11 0.19 0.34 0.54 0.77 1.13 1.58 1.94 2.30 3.15 * WARNING - A U K OR ALF FILTER-DRIER MUST BE INSTALLED DIRECTLY AHEAD OF THIS VALVE. NOTE: F OR R407C, USE R22 EXTENDED CAPACITIES . Nominal capacities shown are based on 40°F evaporator temperature and 100°F vapor-free liquid refrigerant entering the valve. For actual capacities at other evaporator temperatures, see the liquid correction factor table and extended capacity tables included in this bulletin to select A Series valves. ALCO CONTROLS 7 A-SERIES EX TENDED CAP ACITIES IN TONS APA R404A/R507 + 50°F EXTENDED CAPACITY TABLE IN TONS 60 80 100 125 150 175 1/8* 1/4 1/2 1 1-3/4 2 2-1/2 3-1/2 0.10 0.30 0.48 0.69 1.42 1.73 2.06 2.81 0.11 0.35 0.55 0.79 1.63 2.00 2.38 3.25 0.13 0.39 0.62 0.89 1.83 2.24 2.66 3.63 0.14 0.43 0.69 0.99 2.04 2.50 2.97 4.06 0.16 0.47 0.76 1.09 2.24 2.74 3.26 4.45 0.17 0.51 0.82 1.17 2.42 2.96 3.52 4.81 R404A/R507 0°F EXTENDED CAPACITY TABLE IN TONS 60 80 100 125 150 175 1/8* 1/4 1/2 1 1-3/4 2 2-1/2 3-1/2 0.08 0.25 0.40 0.58 1.19 1.45 1.73 2.36 0.10 0.29 0.47 0.66 1.37 1.68 1.99 2.73 0.11 0.33 0.52 0.74 1.53 1.88 2.23 3.05 0.12 0.36 0.58 0.83 1.71 2.10 2.49 3.41 0.13 0.40 0.64 0.91 1.88 2.30 2.73 3.73 0.14 0.43 0.69 0.98 2.03 2.48 2.95 4.03 EVAPORATOR TEMP. + 40°F PRESSURE DROP ACROSS VALVE – PSI 60 80 100 125 150 175 0.10 0.29 0.47 0.67 1.38 1.69 2.01 2.74 0.11 0.34 0.54 0.77 1.59 1.95 2.32 3.17 0.13 0.38 0.61 0.86 1.78 2.18 2.59 3.54 0.14 0.42 0.68 0.97 1.99 2.44 2.90 3.96 0.15 0.46 0.74 1.06 2.18 2.67 3.18 4.34 0.17 0.50 0.80 1.14 2.36 2.89 3.43 4.69 EVAPORATOR TEMP. – 20°F PRESSURE DROP ACROSS VALVE – PSI 80 100 125 150 175 200 0.07 0.20 0.32 0.45 0.93 1.14 1.36 1.86 0.07 0.22 0.35 0.51 1.05 1.28 1.52 2.08 0.08 0.25 0.40 0.57 1.17 1.43 1.70 2.32 0.09 0.27 0.43 0.62 1.28 1.57 1.86 2.54 0.10 0.29 0.47 0.67 1.38 1.69 2.01 2.75 0.10 0.31 0.50 0.72 1.48 1.81 2.15 2.94 + 20°F 60 80 100 125 150 175 0.09 0.28 0.44 0.58 1.31 1.60 1.90 2.60 0.11 0.32 0.51 0.66 1.51 1.85 2.20 3.00 0.12 0.36 0.57 0.74 1.69 2.07 2.46 3.36 0.13 0.40 0.64 0.83 1.89 2.31 2.75 3.75 0.15 0.44 0.70 0.91 2.07 2.53 3.01 4.11 0.16 0.47 0.76 0.98 2.23 2.73 3.25 4.44 – 40°F 80 100 125 150 175 200 0.04 0.13 0.21 0.29 0.61 0.74 0.88 1.21 0.05 0.14 0.23 0.33 0.68 0.83 0.99 1.35 0.05 0.16 0.26 0.37 0.76 0.93 1.11 1.51 0.06 0.18 0.28 0.40 0.83 1.02 1.21 1.66 0.06 0.19 0.31 0.44 0.90 1.10 1.31 1.79 0.07 0.20 0.33 0.47 0.96 1.18 1.40 1.91 * WARNING - A UK OR ALF MUST BE INSTALLED DIRECTLY AHEAD OF THIS VALVE. EVAPORATOR TEMP. R410A + 40°F EXTENDED CAPACITY TABLE IN TONS 120 160 200 240 280 320 AA(E) 1/4 AA(E) 1/2 AA(E) 1 AA(E) 1-1/2 AA(E) 2 AA(E) 3 AA(E) 4 AA(E) 5 0.38 0.66 1.05 1.5 2.22 3.12 3.82 4.53 0.40 0.70 1.12 1.6 2.36 3.32 4.06 4.82 0.45 0.78 1.25 1.79 2.64 3.72 4.55 5.4 0.49 0.85 1.37 1.95 2.88 4.05 4.95 5.88 0.53 0.92 1.48 2.11 3.12 4.25 5.36 6.36 0.56 0.99 1.58 2.26 3.33 4.68 5.72 6.8 R410A EXTENDED CAPACITY TABLE IN TONS AA(E) 1/4 AA(E) 1/2 AA(E) 1 AA(E) 1-1/2 AA(E) 2 AA(E) 3 AA(E) 4 AA(E) 5 – 10°F 120 160 200 240 280 320 0.26 0.45 0.72 1.04 1.53 2.15 2.63 3.12 0.30 0.52 0.83 1.19 1.76 2.47 3.02 3.59 0.34 0.58 0.93 1.33 1.97 2.77 3.38 4.0 0.37 0.63 1.0 1.45 2.15 3.0 3.68 4.38 0.40 0.69 1.1 1.57 2.32 3.26 3.99 4.74 0.42 0.73 1.17 1.68 2.48 3.48 4.26 5.06 + 20°F PRESSURE DROP ACROSS VALVE – PSI 120 160 200 240 280 320 0.34 0.59 0.95 1.37 2.0 2.82 3.45 4.0 0.39 0.68 1.09 1.57 2.31 3.24 3.97 4.70 0.44 0.76 1.22 1.76 2.59 3.63 4.45 5.26 0.48 0.88 1.33 1.92 2.82 3.95 4.84 5.73 0.51 0.90 1.44 2.07 3.05 4.28 5.24 6.2 0.55 0.96 1.54 2.21 3.26 4.57 5.6 6.63 0°F 120 160 200 240 280 320 0.30 0.54 0.87 1.24 1.83 2.57 3.14 3.72 0.35 0.62 1.0 1.42 2.1 2.95 3.61 4.28 0.39 0.69 1.12 1.59 2.35 3.3 4.04 4.79 0.43 0.76 1.22 1.73 2.56 3.6 4.4 5.22 0.46 0.82 1.32 1.87 2.77 3.89 4.77 5.65 0.49 0.87 1.41 2.0 2.96 4.16 5.09 6.03 EVAPORATOR TEMP. – 20°F PRESSURE DROP ACROSS VALVE – PSI 120 160 200 240 280 320 0.21 0.37 0.60 0.85 1.26 1.77 2.17 2.58 0.24 0.43 0.69 0.98 1.45 2.03 2.49 2.96 0.27 0.48 0.77 1.10 1.62 2.27 2.79 3.32 0.29 0.52 0.84 1.20 1.77 2.48 3.04 3.61 0.32 0.57 0.91 1.29 1.91 2.68 3.29 3.91 0.34 0.61 0.97 1.38 2.04 2.86 3.51 4.17 Nominal capacities shown are based on 40°F evaporator temperature and 100°F vapor-free liquid refrigerant entering the valve. For actual capacities at other evaporator temperatures, see the liquid correction factor table and extended capacity tables included in this catalog to select A-Series valves. R EFRIG ER ANT LIQUID TEMPER ATURE CORREC TION FAC TORS EFRIGER ORRECTION R12 Correction Factor R134a Correction Factor R22 Correction Factor R404A/R507 Correction 0 1.60 1.70 1.56 2.00 10 1.54 1.63 1.51 1.90 20 1.48 1.56 1.45 1.80 30 1.42 1.49 1.40 1.70 Refrigerant 40 50 1.36 1.30 1.42 1.36 1.34 1.29 1.60 1.50 Liquid 60 1.24 1.29 1.23 1.40 Temperature 70 80 1.18 1.12 1.21 1.14 1.17 1.12 1.30 1.20 °F 90 1.06 1.07 1.06 1.10 100 1.00 1.00 1.00 1.00 110 .94 .93 .94 .90 120 .88 .85 .88 .80 130 .82 .78 .82 .70 140 .75 .71 .76 .50 These factors include corrections for liquid refrigerant density and net refrigerating effect and are based on an average evaporator temperature of 0°F. However, they may be used for any evaporator temperature from -40°F to +40°F since the variation in the actual factors across this range is insignificant. R4 10A LIQUID CORREC TION R41 ORRECTION 140OF .62 8 130OF .71 120OF .83 110OF .91 100OF 1.0 90OF 1.08 80OF 1.15 70OF 1.23 60OF 1.30 ALCO CONTROLS 50OF 1.38 40OF 1.43 30OF 1.50 20OF 1.56 10OF 1.62 0OF 1.67 ORDERING INFORMA TION NFORMATION VALVE SERIES CAPACITY TONS CONNECTIONS AA 1/4 1/4 X 3/8 ODF S/T 048986 1/4 1/4 X 3/8 - 1/2 SAE S/T 049820 1/4 1/4 X 3/8 ODF S/T VALVE SERIES AAEB A-SERIES VAL VES ALVES FOR PCN BY CHARGE MC MZ SC FC HC R-12/R-134a MED. T EMP. R-22 MED. T EMP. R-134a MED. TEMP. R-134a LOW T EMP. R-404A MED. TEMP. SZ CAP TUBE R-404A LOW TEMP. 5 FT. 5 FT. 056315 5 FT. 1/2 3/8 X 1/2 SAE S/T 057828 5 FT. 1/2 3/8 X 3/8 ODF S/T 056547 30 IN. 1/2 1/4 X 3/8 SAE S/T 1/2 1/4 X 3/8 SAE S/T 1 3/8 X 1/2 SAE S/T 1 1/4 X 1/2 ODF S/T 058985 5 FT. 061827 1 1/4 X 1/2 ODF S/T 3/8 X 1/2 SAE S/T 056682 3 3/8 X 1/2 SAE S/T 056683 30 IN. 059682 5 FT. HC HCA R-22 MED. T EMP. R-22 HEAT PUMP CAP TUBE 3 3/8 X 1/2 ODF S/T (B032) 059603 30 IN. 3 3/8 X 1/2 SAE S/T (B032) 059602 30 IN. 4 1/2 X 1/2 ODF S/T (B035) 059605 30 IN. 4 1/2 X 1/2 SAE S/T (B035) 059604 30 IN. 5 1/2 X 7/8 ODF S/T (B040) 064036 5 FT. 5 1/2 X 1/2 ODF S/T (B040) 059607 30 IN. 5 1/2 X 5/8 SAE S/T (B040) 061243 30 IN. VALVE SERIES CAPACITY TONS CONNECTIONS AAE 1/2 3/8 X 1/2 SAE S/T 057987 5 FT. 1 1/4 X 3/8 ODF S/T 059582 30 IN. 2 3/8 X 3/8 ODF S/T 059583 2 3/8 X 1/2 ODF S/T 049632 059609 HC PCN CHARGE HCA HAA R-22 MED. T EMP. 2 3/8 X 1/2 SAE S/T 2 1/2 CHATLEFF 2 1/2 3/8 X 1/2 ODF S/T 2 1/2 3/8 X 1/2 ODF S/T R-22 HEAT PUMP CAP TUBE R-22 WIDE RANGE 30 IN. 30 IN. 30 IN. 013938 049633 30 IN. 30 IN. 063648 056686 30 IN. 3 3/8 X 1/2 SAE S/T 3 1/2 X 5/8 ODF S/T 060643 30 IN. 3 3/8 X 1/2 ODF S/T 049634 30 IN. 3 3/8 X 1/2 SAE S/T 059611 30 IN. 4 1/2 X 5/8 ODF S/T 4 1/2 X 5/8 ODF S/T 057270 30 IN. 4 3/8 X 1/2 ODF S/T 049638 30 IN. 4 1/2 X 1/2 ODF S/T 061247 30 IN. 5 FT. 059612 30 IN. 061960 5 FT. 4 1/2 X 1/2 SAE S/T 5 1/2 X 5/8 ODF S/T 059565 5 5/8 X 7/8 ODF S/T 061805 5 1/2 X 5/8 ODF S/T 059683 30 IN. 5 3/8 X 1/2 ODF S/T (ODF EE) 054024 30 IN. 5 1/2 X 5/8 SAE S/T 061246 30 IN. 5 3/8 X 1/2 ODF S/T (SAE EE) 055120 5 3/8 X 1/2 ODF S/T 063649 30 IN. 5 CHATLEFF 013939 30 IN. 5 FT. 30 IN. ALCO CONTROLS A-SERIES ORDERING INFORMATION 30 IN. 5 FT. PCN CHARGE CONNECTIONS 30 IN. 057985 2 1/2 CAPACITY TONS 30 IN. 058986 30 IN. 9 ORDERING INFORMA TION NFORMATION VALVE SERIES AFA(E) VALVE SERIES AFA(E) VALVE SERIES CAPACITY TONS CONNECTIONS PCN BY CHARGE INTERNAL EQUALIZED EXTERNAL EQUALIZED MC MZ MW35 MC MZ MW35 REFRIG. R-134a MED. TEMP. R-134a LOW TEMP. 1/4 1/4 X 1/2 SAE 057607 058622 1/2 1/4 X 1/2 SAE 057606 1/2 3/8 X 1/2 SAE 059625 1 3/8 X 1/2 SAE 057613 1 1/2 3/8 X 1/2 SAE 060865 2 3/8 X 1/2 SAE 061906 2 1/2 3/8 X 1/2 SAE 061907 3 3/8 X 1/2 SAE CAPACITY TONS CONNECTIONS VALVE SERIES ANE ANEB ANCE ANCEB 10 R-134a M ED. TEMP. R-134a LOW TEMP. 061904 R-134a 061908 R-22 MED. TEMP. R-22 LOW T EMP. 1/4 1/4 X 1/2 SAE 057261 059575 1/2 1/4 X 1/2 SAE 057260 055828 1 3/8 X 1/2 SAE 054231 057555 054246 058929 1 1/2 3/8 X 1/2 SAE 054232 058480 054247 057950 2 3/8 1/2 SAE 054233 058481 054258 057951 3 3/8 X 1/2 SAE 062058 054249 057556 5 3/8 X 1/2 SAE 062059 054250 058484 CAPACITY TONS CONNECTIONS R-134a MOP 063898 057853 R-22 MOP R-22 MED. T EMP. R-22 LOW TEMP. 063434 057007 R-22 MOP 058924 R-22 PCN BY CHARGE INTERNAL EQUALIZED EXTERNAL EQUALIZED SC SZ SW45 SC SZ SW45 REFRIG. R-404A MED. TEMP. R-404A LOW T EMP. R-404A MOP 1/2 SAE 061912 063464 061307 1/2 SAE 063702 063465 061308 X 1/2 SAE 061914 061646 X 1/2 SAE 061917 063466 1/4 1/4 X 1/2 SAE 064072 1/2 1/4 X 1/2 SAE 064073 1 3/8 X 1 1/2 3/8 X 2 3/8 3 1/2 3/8 CAPACITY TONS CONNECTIONS 1/4 1/4 2 3 4 4 5 1 1 2 3 1 2 2 1/2 3 4 5 1/4 X 3/8 - 1/2 SAE ANG 3/8 X 3/8 - 1/2 SAE ANG CHATLEFF CHATLEFF 1/2 X 5/8 SAE S/T CHATLEFF CHATLEFF 1/4 X 1/2 ODF ANG (B024) 3/8 X 1/2 ODF ANG (B018) 3/8 X 1/2 ODF S/T (B024) 1/2 X 5/8 ODF S/T (B026) 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF S/T 1 1/2 2 2 1/2 3 4 5 3/8 X 1/2 ODF S/T (B020) 3/8 X 1/2 ODF S/T (B024) 3/8 X 1/2 ODF S/T (B028) 3/8 X 1/2 ODF S/T (B032) 3/8 X 1/2 ODF S/T (B035) 3/8 X 1/2 ODF S/T (B040) R-404A LOW TEMP. R-404A MOP PCN CHARGE FC HCA HW100 R-12/R-134a MED. T EMP. AN R-134a MOP PCN BY CHARGE INTERNAL EQUALIZED EXTERNAL EQUALIZED HC HZ HW35 HC HZ HW35 REFRIG. R-404A MED. T EMP. AFA(E) A-SERIES VAL VES ALVES FOR R-12/R-134a HEAT PUMP R-12/R-134a MOP 046285 047165 053307 049527 055847 056666 058506 056490 056491 056492 056493 30 IN. 30 IN. 30 IN. 30 IN. 5 FT. 30 IN. 30 IN. 30 IN. 30 IN. 30 IN. 5 FT. 5 FT. 5 FT. 5 FT. 5 FT. 5 FT. 059221 056842 056768 056769 058824 056770 057939 30 IN. 5 FT. 5 FT. 5 FT. 5 FT. 5 FT. 5 FT. 013186 013187 054602 013188 013189 ALCO CONTROLS 063386 CAP TUBE R-404A B A/BN THERMO® EXP ANSION VAL VE XPANSION ALVE EL T E Y! S S MBL S LE SSE IN S TAWER A PO BA(E)/BN(E) Series Thermo Expansion Valves featuring balanced port construction are used for Bi-Flow applications. BA/BN valves provide stable and accurate control over a wide range of operating conditions. F EA TURES EATURES ¶ Hermetic construction eliminates external leakage ¶ Compact size allows installation in limited spaces ¶ Mass spectrometer tested to ensure less than 0.10 oz/year external leakage rate ¶ Available external or internal equalizer to satisfy the broadest possible range of applications ¶ Stainless steel power element eliminates corrosion and prevents valve failure ¶ Bi-Flo capability allows one valve to control the superheat in both cooling and heating modes for heat pump applications ¶ Balanced port construction compensates for changes in operating pressures due to varying ambients, gas defrost, heat reclaim, or widely varying evaporator loads ¶ Bleed type pressure equalization available to accommodate PSC type compressors ¶ Bi-Flow capability ideal for packaged heat pump applications (external equalizer required) ¶ SAE or ODF connections for easy installation ¶ Wrench flats on inlets and outlets (SAE only) for easy installation ¶ Available adjustable or non-adjustable superheat for application flexibility ¶ Available chatleff or aeroquip connections to suit any application ¶ Straight-thru configuration designed to fit most common applications N OMENCL ATURE/SELEC TION OMENCLA ELECTION B A (E) 1/2 HC A HCA ODF 5’ Valve Type Style A = Adjustable N = Non-Adjustable Externally Equalized (omit for internal) Capacity Tons 1/4, 1/2, 1 1-1/2, 2, 2-1/2, 3 4, 5 Charge H = R22 M = R134a S = R404A P = R507 Connection ODF or SAE Straight Thru Only Cap Tube 30” or 5’ Standard B A/BN DIMENSIONAL DATA BA(E) DIMENSIONAL DATA TYPE BA(E) STRAIGHT THRU ODF INLET 1/4 3/8 3/8 1/2 1/2 5/8 1/4 3/8 1/4 1/2 3/8 5/8 OUTLET 3/8 3/8 1/2 1/2 5/8 5/8 5/8 5/8 1/2 7/8 7/8 7/8 A 1-45/64 1-47/64 1-47/64 1-47/64 1-47/64 1-3/4 1-45/64 1-47/64 1-45/64 1-47/64 1-47/64 1-3/4 B 1-47/64 1-47/64 1-47/64 1-47/64 1-3/4 1-3/4 1-3/4 1-3/4 1-47/64 1-47/64 1-47/64 1-47/64 E 1/4 3/8 3/8 1/2 1/2 5/8 1/4 3/8 1/4 1/2 3/8 5/8 F 5/16 5/16 5/16 3/8 3/8 1/2 5/16 5/16 5/16 3/8 5/16 1/2 G 3/8 3/8 1/2 1/2 5/8 5/8 5/8 5/8 1/2 7/8 7/8 7/8 H 5/16 5/16 3/8 3/8 1/2 1/2 1/2 1/2 3/8 3/4 3/4 3/4 B A(E) DIMENSIONAL DIAG R AM IAGR ODF CONNECTIONS, STRAIGHT–THRU CONFIGURATION ONLY SEE PAGES 15 AND 16 FOR EXTENDED CAPACITIES. FOR ORDERING INFORMATION, SEE PAGES 17 AND 18. ALCO CONTROLS 11 B A/BN DIMENSIONAL DATA (CONT’ D) REMOTE BULB TUBING LENGTH 30” OR 5’ S TAND ARD ANDARD BA(E) & BN(E) Remote Bulb Dimensions REFRIGERANT CHARGE HCA, NCA, HAA MC, MZ, MW (MOP), RW (MOP) RC, SC, SZ, SW (MOP), PC, PZ, PW (MOP) D (LENGTH) 2-5/16 C (DIAMETER) 3/4 2-3/32 1/2 BN(E) DIMENSIONAL DIAG R AM IAGR ODF CONNECTIONS STRAIGHT–THRU CONFIGURATION ONLY BA(E) & BN(E) EXTERNAL EQUALIZER CONFIGURATION VIEW BN(E) DIMENSIONAL DATA TYPE STRAIGHT THRU ODF 12 INLET 1/4 3/8 3/8 1/2 1/2 5/8 1/4 3/8 1/4 1/2 3/8 5/8 OUTLET 3/8 3/8 1/2 1/2 5/8 5/8 5/8 5/8 1/2 7/8 7/8 7/8 A 1-45/64 1-47/64 1-47/64 1-47/64 1-47/64 1-3/4 1-45/64 1-47/64 1-45/64 1-47/64 1-47/64 1-3/4 B 1-47/64 1-47/64 1-47/64 1-47/64 1-3/4 1-3/4 1-3/4 1-3/4 1-47/64 1-47/64 1-47/64 1-47/64 E 1/4 3/8 3/8 1/2 1/2 5/8 1/4 3/8 1/4 1/2 3/8 5/8 F 5/16 5/16 5/16 3/8 3/8 1/2 5/16 5/16 5/16 3/8 5/16 1/2 ALCO CONTROLS G 3/8 3/8 1/2 1/2 5/8 5/8 5/8 5/8 1/2 7/8 7/8 7/8 H 5/16 5/16 3/8 3/8 1/2 1/2 1/2 1/2 3/8 3/4 3/4 3/4 K L M 2-5/8 1-3/4 1-23/64 B AES/BNES THERMO® EXP ANSION VAL VE XPANSION ALVE BAES/BNES Series Thermo Expansion Valves feature balanced port construction providing stable and accurate control over a wide range of operating conditions. The BAES/BNES also features a removable inlet strainer for added versatility. F EA TURES EATURES ¶ Removable inlet strainer assembly ¶ Balanced port design ¶ Adjustable (BAES) and non-adjustable (BNES) configurations available ¶ Hermetic, leak free construction ¶ Stainless steel power element ¶ Solid copper ODF connections, angle style only S PECIFIC ATIONS PECIFICA Maximum Working Pressure: 450 psig Ratings from 1/2 to 6 tons Standard 30” and optional 5' capillary tube length N OMENCL ATURE/SELEC TION ELECTION B A E S 1/2 HC A HCA ODF 5’ Valve Type Style A = Adjustable N = Non-Adjustable Externally Equalized (omit for internal) Removable Strainer Capacity Tons Charge H = R22 M = R134a S = R404A P = R507 Connection ODF Angle Cap Tube 30” Standard or 5’ Optional SEE PAGES 15 AND 16 FOR EXTENDED CAPACITIES. FOR ORDERING INFORMATION, SEE PAGES 17 AND 18. ALCO CONTROLS 13 B AES/BNES DIMENSIONAL DATA ODF CONNECTIONS, ANGLE STYLE ONLY ODF Top View Showing External Equalizer Location C F D BAES REMOTE BULB TUBING LENGTH 30” OR 5’ STAND ARD ANDARD BAES & BNES Remote Bulb Dimensions REFRIGERANT CHARGE HCA, NCA, HAA MC, MZ, MW (MOP), RW (MOP) RC, SC, SZ, SW (MOP), PC, PZ, PW (MOP) BNES 14 ALCO CONTROLS A (D IAMETER ) 3/4 B (L ENGTH ) 2 3/8 1/2 2 1/8 B-SERIES EX TENDED CAP 3 4a ACITIES IN TONS FOR R-1 APA R-13 EVAPORATOR TEMP. o + 20 F PRESSURE DROP ACROSS VALVE - PSI 100 125 150 175 200 225 60 80 100 125 150 175 200 225 o o + 40 F VALVE BA/BN 1/2M BA/BN 3/4M BA/BNE 1M BAE/BN 1-1/2M BA/BN 2M BA/BN 2-1/4M BA/BN 3M BA/BN 3-1/2M BA/BN 4-1/4M 60 80 .36 .68 1.06 1.42 1.79 2.17 2.81 3.56 4.43 .41 .79 1.23 1.64 2.07 2.51 3.25 4.11 5.11 .46 .88 1.37 1.83 2.32 2.81 3.63 4.60 5.72 .52 .98 1.53 2.05 2.59 3.14 4.06 5.14 6.39 .57 1.08 1.68 2.25 2.84 3.44 4.45 5.63 7.00 .61 1.16 1.81 2.43 3.06 3.71 4.80 6.08 7.56 .66 1.24 1.94 2.59 3.28 3.97 5.14 6.50 8.08 .69 1.32 2.06 2.75 3.47 4.21 5.45 6.89 8.58 .34 .65 1.02 1.36 1.72 2.08 2.69 3.40 4.23 .40 .75 1.17 1.57 1.98 2.40 3.11 3.93 4.89 .44 .84 1.31 1.75 2.21 2.68 3.47 4.39 5.47 .50 .94 1.47 1.96 2.48 3.00 3.88 4.91 6.11 .54 1.03 1.61 2.15 2.71 3.29 4.25 5.38 6.69 .59 1.11 1.73 2.32 2.93 3.55 4.59 5.81 7.23 .63 1.19 1.85 2.48 3.13 3.80 4.91 6.21 7.73 .69 1.26 1.97 2.63 3.32 4.03 5.21 6.59 8.20 EVAPORATOR TEMP. o - 20 F PRESSURE DROP ACROSS VALVE - PSI 100 125 150 175 200 225 60 80 100 125 150 175 200 225 +0 F 60 .30 .58 .90 1.20 1.52 1.84 2.38 3.01 3.74 80 100 125 150 175 200 225 .52 .98 1.53 2.05 2.59 3.14 4.06 5.14 6.39 .55 1.05 1.64 2.19 2.77 3.35 4.34 5.49 6.83 .59 1.12 1.74 2.32 2.94 3.56 4.60 5.82 7.24 80 100 125 150 175 .35 .67 1.04 1.39 1.75 2.12 2.74 3.47 4.32 .39 .74 1.16 1.55 1.96 2.37 3.07 3.88 4.83 o BA/BN 1/2M BA/BN 3/4M BA/BN 1M BA/BN 1-1/2M BA/BN 2M BA/BN 2-1/4M BA/BN 3M BA/BN 3-1/2M BA/BN 4-1/4M 60 80 .25 .48 .74 .99 1.25 1.52 1.96 2.49 3.09 .29 .55 .86 1.15 1.45 1.75 2.27 2.87 3.57 .32 .61 .96 1.28 1.62 1.96 2.54 3.21 3.99 .36 .69 1.07 1.43 1.81 2.19 2.84 3.59 4.46 .40 .75 1.17 1.57 1.98 2.40 3.11 3.93 4.89 .43 .81 1.27 1.69 2.14 2.59 3.36 4.25 5.28 .46 .87 1.35 1.81 2.29 2.77 3.59 4.54 5.65 .49 .92 1.44 1.92 2.43 2.94 3.80 4.81 5.99 .20 .39 .61 .81 1.02 1.24 1.61 2.03 2.53 .24 .45 .70 .94 1.18 1.43 1.86 2.35 2.92 .26 .50 .78 1.05 1.32 1.60 2.07 2.63 3.27 .30 .56 .88 1.17 1.48 1.79 2.32 2.93 3.65 .32 .62 .96 1.28 1.62 1.96 2.54 3.22 4.00 .35 .67 1.04 1.39 1.75 2.12 2.74 3.47 4.32 .37 .71 1.11 1.48 1.87 2.27 2.93 3.71 4.62 .40 .75 1.17 1.57 1.98 2.41 3.11 3.94 4.90 .48 .91 1.42 1.90 2.40 2.90 3.76 4.76 5.92 o - 10 F VALVE .44 .83 1.30 1.73 2.19 2.65 3.43 4.34 5.40 - 40 F 60 200 225 .23 .43 .67 .90 1.13 1.37 1.77 2.24 2.79 .24 .46 .72 .96 1.21 1.47 1.90 2.40 2.98 .26 .49 .76 1.02 1.28 1.55 2.01 2.54 3.16 80 100 125 150 175 .13 .15 .17 .25 .29 .32 .39 .45 .51 .52 .61 .68 .66 .76 .85 .80 .93 1.04 1.04 1.20 1.34 1.31 1.52 1.70 1.63 1.89 2.11 .19 .36 .57 .76 .96 1.16 1.50 1.90 2.36 .21 .40 .62 .83 1.05 1.27 1.64 2.08 2.58 B-SERIES EX TENDED CAP ACITIES IN TONS FOR R-22 APA EVAPORATOR TEMP. + 20oF PRESSURE DROP ACROSS VALVE - PSI 100 125 150 175 200 225 60 80 100 125 150 175 200 225 + 40oF VALVE BA/BN 1/2H BA/BN 1H BA/BN 1-1/2H BA/BN 2H BA/BN 2-1/2H BA/BN 3H BA/BN 4H BA/BN 5H BA/BN 6H 60 80 .39 .74 1.15 1.53 1.94 2.35 3.04 3.84 4.78 .45 .85 1.32 1.77 2.24 2.71 3.51 4.44 5.52 .50 .95 1.48 1.98 2.50 3.03 3.92 4.96 6.17 .56 1.06 1.65 2.21 2.79 3.39 4.38 5.54 6.90 .61 1.16 1.81 2.42 3.06 3.71 4.80 6.07 7.55 .66 1.26 1.96 2.62 3.31 4.01 5.18 6.56 8.16 .71 1.34 2.09 2.80 3.53 4.28 5.54 7.01 8.72 .75 1.42 2.22 2.97 3.75 4.54 5.88 7.44 9.25 .38 .72 1.12 1.49 1.89 2.29 2.96 3.74 4.66 .44 .83 1.29 1.73 2.18 2.64 3.42 4.32 5.38 .49 .93 1.44 1.93 2.44 2.95 3.82 4.83 6.01 .54 1.03 1.61 2.16 2.72 3.30 4.27 5.40 6.72 .60 1.13 1.77 2.36 2.98 3.62 4.68 5.92 7.36 .64 1.22 1.91 2.55 3.22 3.91 5.05 6.39 7.95 .69 1.31 2.04 2.73 3.45 4.18 5.40 6.84 8.50 .73 1.39 2.16 2.89 3.65 4.43 5.73 7.25 9.02 EVAPORATOR TEMP. - 20oF PRESSURE DROP ACROSS VALVE - PSI 100 125 150 175 200 225 60 80 100 125 150 175 200 225 + 0oF 60 .34 .65 1.01 1.35 1.71 2.07 2.68 3.39 4.22 200 225 .58 1.11 1.73 2.31 2.92 3.54 4.58 5.79 7.21 .62 1.19 1.85 2.47 3.12 3.78 4.90 6.19 7.70 .66 1.26 1.96 2.62 3.31 4.01 5.19 6.57 8.17 80 100 125 150 175 200 225 .29 .55 .85 1.14 1.44 1.74 2.25 2.85 3.55 .30 .58 .90 1.21 1.52 1.85 2.39 3.02 3.76 .39 .75 1.17 1.56 1.97 2.39 3.10 3.92 4.87 .44 .84 1.31 1.75 2.21 2.68 3.46 4.38 5.45 - 10oF VALVE BA/BN 1/2H BA/BN 1H BA/BN 1-1/2H BA/BN 2H BA/BN 2-1/2H BA/BN 3H BA/BN 4H BA/BN 5H BA/BN 6H 60 80 .29 .54 .85 1.13 1.43 1.73 2.24 2.84 3.53 .33 .63 .98 1.31 1.65 2.00 2.59 3.28 4.08 .37 .70 1.09 1.46 1.85 2.24 2.90 3.67 4.56 .41 .78 1.22 1.64 2.07 2.50 3.24 4.10 5.10 .45 .86 1.34 1.79 2.26 2.74 3.55 4.49 5.58 .49 .93 1.45 1.94 2.44 2.96 3.83 4.85 6.03 .52 .99 1.55 2.07 2.61 3.17 4.10 5.18 6.45 .55 1.05 1.64 2.19 2.77 3.36 4.35 5.50 6.84 .24 .45 .70 .94 1.19 1.44 1.86 2.35 2.93 .27 .52 .81 1.08 1.37 1.66 2.15 2.72 3.38 .31 .58 .91 1.21 1.53 1.86 2.40 3.04 3.78 .34 .65 1.01 1.36 1.71 2.07 2.68 3.40 4.22 .37 .71 1.11 1.48 1.87 2.27 2.94 3.72 4.63 .40 .77 1.20 1.60 2.02 2.45 3.18 4.02 5.00 .43 .82 1.28 1.71 2.16 2.62 3.39 4.29 5.34 .46 .87 1.36 1.82 2.30 2.78 3.60 4.56 5.67 .49 .94 1.46 1.95 2.47 2.99 3.87 4.90 6.09 .54 1.03 1.60 2.14 2.70 3.28 4.24 5.36 6.67 - 40oF 60 .16 .30 .47 .62 .79 .95 1.23 1.56 1.94 .18 .35 .54 .72 .91 1.10 1.43 1.80 2.24 .20 .39 .60 .80 1.02 1.23 1.59 2.02 2.51 .23 .43 .67 .90 1.14 1.38 1.78 2.25 2.80 .25 .47 .74 .99 1.24 1.51 1.95 2.47 3.07 .27 .51 .80 1.06 1.34 1.63 2.11 2.67 3.32 NOTE: FOR R407C, USE R22 EXTENDED CAPACITIES. Nominal capacities shown are based on 40°F evaporator temperature and 100°F vapor-free liquid refrigerant entering the valve per ARI 750-94. B-SERIES EXTENDED CAPACITIES ALCO CONTROLS 15 B-SERIES EX TENDED CAP 04A ACITIES IN TONS FOR R-4 R-404A APA EVAPORATOR TEMP. + 20oF PRESSURE DROP ACROSS VALVE - PSI 100 125 150 175 200 225 60 80 100 125 150 175 200 225 + 40oF VALVE BA/BN 1/4S BA/BN 1/2S BA/BN 1S BA/BN 1-1/4S BA/BN 1-1/2S BA/BN 2S BA/BN 2-1/2S BA/BN 3S BA/BN 4S 60 80 .26 .49 .76 1.01 1.28 1.55 2.00 2.53 3.15 .29 .56 .87 1.17 1.47 1.79 2.31 2.93 3.64 .33 .63 .98 1.31 1.65 2.00 2.58 3.27 4.07 .37 .70 1.09 1.46 1.84 2.23 2.89 3.66 4.55 .40 .77 1.20 1.60 2.02 2.45 3.17 4.01 4.98 .44 .83 1.29 1.73 2.18 2.64 3.42 4.33 5.38 .47 .89 1.38 1.85 2.33 2.83 3.66 4.63 5.75 .49 .94 1.46 1.96 2.47 3.00 3.88 4.91 6.10 .24 .46 .71 .96 1.21 1.46 1.89 2.40 2.98 .28 .53 .83 1.10 1.39 1.69 2.19 2.77 3.44 .31 .59 .92 1.23 1.56 1.89 2.44 3.09 3.85 .35 .66 1.03 1.38 1.74 2.11 2.73 3.46 4.30 .38 .73 1.13 1.51 1.91 2.31 2.99 3.79 4.71 .41 .78 1.22 1.63 2.06 2.50 3.23 4.09 5.09 .44 .84 1.31 1.75 2.20 2.67 3.46 4.37 5.44 .47 .89 1.38 1.85 2.34 2.83 3.67 4.64 5.77 EVAPORATOR TEMP. o - 20 F PRESSURE DROP ACROSS VALVE - PSI 100 125 150 175 200 225 60 80 100 125 150 175 200 225 + 0oF 60 .22 .42 .65 .87 1.09 1.32 1.71 2.17 2.70 80 100 125 150 175 200 225 .37 .71 1.10 1.48 1.87 2.26 2.93 3.70 4.61 .40 .76 1.18 1.58 2.00 2.42 3.13 3.96 4.92 .42 .80 1.25 1.68 2.12 2.56 3.32 4.20 5.22 80 100 125 150 175 200 225 .18 .33 .52 .69 .88 1.06 1.38 1.74 2.16 .19 .35 .55 .74 .93 1.13 1.46 1.85 2.30 .25 .48 .75 1.00 1.26 1.53 1.98 2.50 3.11 .28 .54 .84 1.12 1.41 1.71 2.21 2.80 3.48 o BA/BN 1/4S BA/BN 1/2S BA/BN 1S BA/BN 1-1/4S BA/BN 1-1/2S BA/BN 2S BA/BN 2-1/2S BA/BN 3S BA/BN 4S 60 80 .18 .34 .54 .72 .91 1.10 1.42 1.80 2.23 .21 .40 .62 .83 1.05 1.27 1.64 2.07 2.58 .23 .44 .69 .93 1.17 1.42 1.83 2.32 2.88 .26 .50 .77 1.03 1.31 1.58 2.05 2.59 3.23 .29 .54 .85 1.13 1.43 1.73 2.24 2.84 3.53 .31 .59 .92 1.22 1.55 1.87 2.42 3.07 3.82 .33 .63 .98 1.31 1.65 2.00 2.59 3.28 4.08 .35 .67 1.04 1.39 1.75 2.12 2.75 3.48 4.33 .15 .28 .44 .59 .74 .90 1.16 1.47 1.83 .17 .33 .51 .68 .86 1.04 1.34 1.70 2.11 .19 .36 .57 .76 .96 1.16 1.50 1.90 2.36 .21 .41 .63 .85 1.07 1.30 1.68 2.12 2.64 .23 .45 .69 .93 1.17 1.42 1.84 2.33 2.89 .25 .48 .75 1.00 1.27 1.54 1.99 2.51 3.13 .27 .51 .80 1.07 1.35 1.64 2.12 2.69 3.34 .29 .55 .85 1.14 1.44 1.74 2.25 2.85 3.55 .35 .66 1.02 1.37 1.73 2.09 2.71 3.43 4.26 o - 10 F VALVE .32 .60 .93 1.25 1.58 1.91 2.47 3.13 3.89 - 40 F 60 .10 .11 .12 .18 .21 .24 .28 .33 .37 .38 .44 .49 .48 .55 .62 .58 .67 .75 .75 .87 .97 .95 1.10 1.23 1.19 1.37 1.53 .14 .26 .41 .55 .69 .84 1.09 1.38 1.71 .15 .29 .45 .60 .76 .92 1.19 1.51 1.87 .16 .31 .49 .65 .82 .99 1.29 1.63 2.03 B-SERIES EX TENDED CAP 07 ACITIES IN TONS FOR R-5 R-507 APA EVAPORATOR TEMP. ο + 20 F PRESSURE DROP ACROSS VALVE - PSI 100 125 150 175 200 225 60 80 100 125 150 175 200 225 ο ο + 40 F VALVE BA/BN 1/4P BA/BN 1/2P BA/BN 1P BA/BN 1-1/4P BA/BN 1-1/2P BA/BN 2P BA/BN 2-1/2P BA/BN 3P BA/BN 4P 60 80 .25 .48 .74 .99 .1.25 1.52 1.97 2.49 3.19 .29 .55 .86 1.15 1.45 1.76 2.27 2.87 3.57 .32 .62 .96 1.28 1.62 1.96 2.54 3.21 4.00 .36 .69 1.07 1.43 1.81 2.19 2.84 3.59 4.47 .40 .75 1.17 1.57 1.98 2.40 3.11 3.93 4.89 .43 .81 1.27 1.70 2.14 2.60 3.36 4.25 5.29 .46 .87 1.36 1.81 2.29 2.78 3.59 4.54 5.65 .49 .92 1.44 1.92 2.43 2.94 3.81 4.82 5.99 .24 .45 .70 .94 1.19 1.44 1.86 2.36 2.93 .27 .52 .81 1.09 1.37 1.66 2.15 2.72 3.39 .31 .58 .91 1.21 1.53 1.86 2.41 3.04 3.79 .34 .65 1.02 1.36 1.72 2.08 2.69 3.40 4.23 .38 .71 1.11 1.49 1.88 2.28 2.95 3.73 4.64 .41 .77 1.20 1.61 2.03 2.46 3.18 4.03 5.01 .43 .82 1.28 1.72 2.17 2.63 3.40 4.30 5.35 .46 .87 1.36 1.82 2.30 2.79 3.61 4.57 5.68 EVAPORATOR TEMP. - 20οF PRESSURE DROP ACROSS VALVE - PSI 100 125 150 175 200 225 60 80 100 125 150 175 200 225 +0 F 60 80 .22 .41 .64 .85 1.08 1.31 1.69 2.14 2.66 .25 .47 .74 .99 1.25 1.51 1.95 2.47 3.07 100 125 150 175 200 225 .28 .53 .82 1.10 1.39 1.69 2.18 2.76 3.44 - 10οF VALVE BA/BN 1/4P BA/BN 1/2P BA/BN 1P BA/BN 1-1/4P BA/BN 1-1/2P BA/BN 2P BA/BN 2-1/2P BA/BN 3P BA/BN 4P 60 80 .18 .34 .53 .71 .90 1.09 1.40 1.78 2.21 .21 .39 .61 .82 1.03 1.25 1.62 2.05 2.55 .23 .44 .68 .92 1.16 1.40 1.81 2.29 2.85 .26 .49 .77 1.02 1.29 1.57 2.03 2.56 3.19 .28 .54 .84 1.12 1.42 1.72 2.22 2.81 3.49 .31 .58 .91 1.21 1.53 1.85 2.40 3.03 3.77 .33 .62 .97 1.29 1.63 1.98 2.56 3.24 4.03 .35 .66 1.03 1.37 1.73 2.10 2.72 3.44 4.28 .15 .28 .44 .58 .74 .89 1.15 1.46 1.81 .17 .32 .50 .67 .85 1.03 1.33 1.68 2.10 .19 .36 .56 .75 .95 1.15 1.49 1.88 2.34 .21 .40 .63 .84 1.06 1.29 1.66 2.11 2.62 .23 .44 .69 .92 1.16 1.41 1.82 2.31 2.87 .25 .48 .74 .99 1.26 1.52 1.97 2.49 3.10 .27 .51 .79 1.06 1.34 1.63 2.11 2.66 3.31 .28 .54 .84 1.13 1.42 1.73 2.23 2.83 3.51 .31 .59 .92 1.23 1.56 1.89 2.44 3.09 3.84 .34 .65 1.01 1.35 1.71 2.07 2.67 3.38 4.21 .37 .70 1.09 1.46 1.84 2.23 2.89 3.66 4.55 .39 .75 1.17 1.56 1.97 2.39 3.09 3.91 4.86 .42 .79 1.24 1.65 2.09 2.53 3.28 4.14 5.16 - 40οF 60 80 .10 .18 .28 .38 .48 .58 .75 .95 1.18 .11 .21 .33 .44 .55 .67 .87 1.10 1.36 100 125 150 175 200 225 .12 .23 .37 .49 .62 .75 .97 1.23 1.52 .14 .26 .41 .55 .69 .84 1.08 1.37 1.70 .15 .29 .45 .60 .76 .92 1.19 1.50 1.87 .16 .31 .48 .65 .82 .99 1.28 1.62 2.02 .17 .33 .52 .69 .87 1.06 1.37 1.73 2.16 .19 .35 .55 .73 .93 1.12 1.45 1.84 2.29 NOTE: Flow capacities are the same for reverse flow applications. Nominal capacities shown are based on 40°F evaporator temperature and 100°F vapor-free liquid refrigerant entering the valve per ARI 750-94. 16 ALCO CONTROLS ORDERING INFORMA TION NFORMATION VALVE SERIES CAPACITY TONS CONNECTIONS 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF S/T 1/2 X 1/2 ODF S/T 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF S/T 1/2 X 5/8 ODF S/T 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF S/T 1/2 X 5/8 ODF S/T 1/2 X 5/8 ODF S/T 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF S/T 5/8 X 5/8 ODF S/T 1/2 X 5/8 ODF S/T 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF S/T 1/2 X 7/8 ODF S/T 1/2 X 1/2 ODF S/T 1/2 X 5/8 ODF S/T 1/2 X 7/8 ODF S/T 3/8 X 1/2 ODF S/T 5/8 X 5/8 ODF S/T 1/2 X 7/8 ODF S/T 3/8 X 1/2 ODF S/T 1/2 X 1/2 ODF S/T 1/2 X 5/8 ODF S/T 062754 BAE 3/4 1 1 1 1/2 1 1/2 1 1/2 2 2 2 2 1/2 2 1/2 2 1/2 3 3 3 3 3 4 4 4 4 4 1/4 5 5 5 5 5 5 5 6 6 CAPACITY TONS CONNECTIONS HC 1 1 1 1/2 1 1/2 1 1/2 2 2 1/2 2 1/2 2 1/2 3 3 3 3 3 4 4 4 5 5 5 5 5 5 6 6 3/8 X 1/2 ODF S/T (B0145) 3/8 X 1/2 ODF S/T (B016) 1/2 X 1/2 ODF S/T (B028) 3/8 X 1/2 ODF S/T (B020) 3/8 X 1/2 ODF S/T (B026) 3/8 X 1/2 ODF S/T (B023) 1/2 X 1/2 ODF S/T (B030) 3/8 X 1/2 ODF S/T (B027) 1/2 X 1/2 ODF S/T (B033) 1/2 X 1/2 ODF S/T (B041) 1/2 X 1/2 ODF S/T (B038) 3/8 X 1/2 ODF S/T (B030) 3/8 X 3/8 ODF S/T (B028) 3/8 X 1/2 ODF S/T (B030) 1/2 X 1/2 ODF S/T (B029) 1/2 X 1/2 ODF S/T (B046) 5/8 X 5/8 ODF S/T (B046) 1/2 X 1/2 ODF S/T (B033) 1/2 X 1/2 ODF S/T (B055) 3/8 X 1/2 ODF S/T (B039) 3/8 X 1/2 ODF S/T (B052) 1/2 X 1/2 ODF S/T (B039) 1/2 X 1/2 ODF S/T (B052) 1/2 X 7/8 ODF S/T (B046) 1/2 X 5/8 ODF S/T (B046) MC R-134a M ED. TEMP. VALVE SERIES PCN CHARGE HCA HW100 R-22 HEAT PUMP 061967 061954 062831 063129 063018 061955 062830 061962 061956 062616 063019 062279 061957 062372 063201 063020 061963 061958 062373 063202 062852 061964 061965 062839 062838 061966 062374 062853 062736 PCN CHARGE HCA HW100 R-22 HEAT PUMP 30 IN. 30 IN. 30 IN. 30 IN. 30 IN. 30 IN. 5 FT. 30 IN. 30 IN. 30 IN. 30 IN. 30 IN. 5 FT. 30 IN. 30 IN. 30 IN. 30 IN. 5 FT. 30 IN. 30 IN. 30 IN. 30 IN. 5 FT. 5 FT. 5 FT. 5 FT. 5 FT. 30 IN. 30 IN. 5 FT. 5 FT. CAP TUBE R-22 WIDE RANGE 062419 062820 063006 062789 063014 062790 063016 062791 063124 062632 063015 061968 063012 062558 061969 063010 061978 061970 062634 061980 063013 063128 063126 063011 062875 ALCO CONTROLS B-SERIES VALVES ORDERING INFORMATION CAP TUBE R-22 MOP 063200 R-22 MED. T EMP. BAEB B-SERIES VAL VES ALVES FOR 30 IN. 30 IN. 30 IN. 30 IN. 30 IN. 30 IN. 30 IN. 30 IN. 5 FT. 5 FT. 30 IN. 30 IN. 30 IN. 30 IN. 5 FT. 5 FT. 30 IN. 5 FT. 5 FT. 5 FT. 5 FT. 30 IN. 30 IN. 5 FT. 5 FT. 17 ORDERING INFORMA TION FOR B-SERIES VAL VES NFORMATION ALVES (CONT’D) VALVE SERIES CAPACITY TONS CONNECTIONS PCN CHARGE HCA (R-22 HEAT PUMP) CAP TUBE BNE 3 4 4 5 5 1/2 X 1/2 ODF S/T 3/8 X 1/2 ODF S/T 3/8 X 3/8 ODF S/T 1/2 X 1/2 ODF S/T 1/2 X 7/8 ODF S/T 062289 061971 063132 062290 062832 5 FT. 30 IN. 30 IN. 5 FT. 30 IN. R EFRIG ER ANT LIQUID TEMPER ATURE CORREC TION FAC TORS EFRIGER ORRECTION R12 Correction Factor R134a Correction Factor R22 Correction Factor R404A/R507 Correction 0 1.60 1.70 1.56 2.00 10 1.54 1.63 1.51 1.90 20 1.48 1.56 1.45 1.80 30 1.42 1.49 1.40 1.70 Refrigerant 40 50 1.36 1.30 1.42 1.36 1.34 1.29 1.60 1.50 Liquid 60 1.24 1.29 1.23 1.40 Temperature 70 80 1.18 1.12 1.21 1.14 1.17 1.12 1.30 1.20 °F 90 1.06 1.07 1.06 1.10 100 1.00 1.00 1.00 1.00 110 .94 .93 .94 .90 120 .88 .85 .88 .80 130 .82 .78 .82 .70 These factors include corrections for liquid refrigerant density and net refrigerating effect and are based on an average evaporator temperature of 0°F. However, they may be used for any evaporator temperature from -40°F to +40°F since the variation in the actual factors across this range is insignificant. 18 ALCO CONTROLS 140 .75 .71 .76 .50 HF/HFE EX TENDED PRODUC T INFORMA TION RODUCT NFORMATION TXV SUPERHEA T CHARG E UPERHEAT HARGE Listed below are superheat charges per turn for the listed refrigerants in oF. HF < 5 1/2 tons R-22 HF < 3 1/2 tons R-502 Approximate Superheat charge per turn @ 20oF Charge Type C,Z R404A R507 1.5 - 2.0 1.5 - 2.0 R22 2 - 2.5 R12 3-4 R502 1.5 - 2 R134a 3-4 Approximate Superheat charge per turn @ -20oF Charge Type C,Z R404A 3 - 3.5 R507 3 - 3.5 R22 4 - 4.5 R502 3 - 3.5 HF valves typically have between 9 and 11 turns of adjustment depending on tolerances from full lower stop to upper stop. HF > 5 1/2 tons R-22 HF > 3 1/2 tons R-502 Approximate Superheat charge per turn @ 20oF Charge Type C,Z R404A 3.5 - 4 R507 3.5 - 4 R22 3.5 - 4 R12 6 - 6.5 R502 3.5 - 4 R134a 6 - 6.5 Approximate Superheat charge per turn @ -20oF Charge Type C,Z R404A 6 - 6.5 R507 6 - 6.5 R22 7 - 7.5 R502 6 - 6.5 HF extended valves typically have between 4 and 6 turns of adjustment depending on tolerances from full lower stop to upper stop. HF/HFE SUPERHEAT CHARGE ALCO CONTROLS 19 HF BAL ANCED PORT THERMO® EXP ANSION VAL VE ALANCED XPANSION ALVE Super HF thermostatic expansion valves feature a balanced port construction which provides stable and accurate superheat control over a wide range of operating conditions. Replace conventional TEV’s with ALCO’s new Super HF. Whether your application is commercial refrigeration or HVAC, ALCO’s HF will increase your system’s stability. Super HF features make it the only valve for your system! EL STE BLY! S LES SEM AIN AS T S WER O P HFESC F EA TURES EATURES ODF CONNECTIONS Compared to conventional TEV’s, under varying system conditions with wide pressure drops, the balanced port Super HF improves superheat control, system operation and valve stability. ¶External superheat adjustment ¶Internal or external equalizer ¶Replaceable power element for added flexibility ¶Optional, removable 100 mesh strainer feature allows the strainer to be cleaned and/or replaced without removing the valve from the line—HFESC Series only ¶Field-proven internal seal construction ¶Tailored bulb charges for specific applications ¶Interchangeable with conventional TEV’s ¶SAE or ODF connections for easy installation ¶ Bleed type pressure equalization available to accomodate PSC type compressors ¶ Bi-Flow capability up to 5-1/2 tons R22 allows one ¶ ¶ valve to control the superheat in both cooling and heating modes for package unit heat pump applications Balanced port construction compensates for changes in operating pressures due to varying ambients, gas defrost, heat reclaim, or widely varying evaporator loads Wrench flats on inlets and outlets (SAE only) for easy installation CONVENTIONAL TEV UNBALANCED BALANCED TEV A PPLIC ATION/OPER ATION PPLICA The Super HF valve is currently replacing conventional TEV’s on air conditioning and refrigeration systems with any combination of the following system operating conditions: 1. Widely varying evaporator loads. 2. Widely varying head pressures. 3. Widely varying pressure drop available across the thermostatic expansion valve and refrigerant distributor. Severe conditions are those which drastically increase a conventional expansion valve’s maximum capacity: high head pressures for example, also, low liquid temperatures that would be experienced on a system with mechanical subcoolers during summer operation. Super HF high system performance is possible because the large diaphragm allows the valve to operate with the valve pin controlling very close to the seat. This provides stable control at minimum changes in stroke, enabling a large port to handle small loads. Compared to a standard TEV, the HF’s larger port will improve system pulldown. Problems can occur with refrigeration systems during both high and low ambient conditions when the condensing temperature is allowed to follow the ambient. As the evaporator temperature remains reasonably constant, this results in extreme pressure drop changes across the valve. These pressure drop changes can result in 20 a conventional valve not maintaining a constant superheat at the evaporator outlet. These superheat changes can result in the evaporator starving in low ambient conditions and flooding in the higher ambient, depending on the valve design. Another variable factor for this situation is how low the head pressure is allowed to decrease. This of course depends on whether heat reclaim is utilized for heating purposes, or if hot gas will be used for evaporator defrost. In conventional expansion valves, when the pressure drop across the valve port changes due to changes in head pressure and/or suction pressure —operating superheat of the expansion valve varies due to this “unbalance”. Depending on the operating conditions under which the superheat was originally set, this “unbalance” can in some situations result in compressor flooding or evaporator starvation. An unique design concept called balanced port cancels the effect of this pressure unbalance, permitting the expansion valve to operate at a relatively constant superheat over a wide range of operating conditions. Any refrigeration system which experiences changes in operating pressures due to varying ambients, gas defrost, heat reclaim, or swings in evaporator load will benefit from using the Super HF balanced port Thermo® expansion valve. ALCO CONTROLS HF BAL V ANCED PORT TE ALANCED TEV HF NOMINAL CAPACITY RANGES IN TONS R12 1/8 1/4 1/2 1 — 1-1/2 2 3-1/2 5 6 9* 12 HF CUTAWAY VIE W IEW SAE CONNECTIONS R134A 1/4 1/2 3/4 1 1-1/2 1-3/4 2-1/2 4 6 7-1/2 11 14 R502, CONNECTIONS R404A, R507 AVAILABLE 1/8 1/4 1/2 SAE 1 or — ODF 1-1/2 2 3-1/2 5 7 ODF 10* only 13 R22 1/4 1/2 1 1-1/2 2 2-1/2 3 5-1/2 8 10 15* 20 *Largest size available: HFESC Series only. S ELEC TION PROCEDURE ELECTION To apply the proper HF valve on a system, these design conditions must be available: maximum evaporator load, evaporator temperature, maximum and minimum condensing and liquid temperatures, and refrigerant. The conditions from above along with the following considerations will determine if the specific valve has enough capacity for the evaporator being considered: 1. Determine pressure drop across the valve — using both the maximum and minimum condensing pressures, subtract evaporating pressure from each to obtain the total high to low side pressure drop. From these values, subtract the other possible pressure losses — piping and heat exchanger friction losses; pressure drop through accessories; vertical lift pressure drop; and the pressure drop across the refrigerant distributor. The last item listed is very important to obtain proper refrigerant distribution under all operating conditions. The example below illustrates the factors involved in the HF selection process. 2. Consider the maximum and minimum liquid temperatures of the refrigerant entering the valve and select the correction factors for those temperatures from the liquid correction factor table. Determine the corrected capacity requirement by dividing the maximum evaporator load in tons by the liquid correction factors. These values allow the final selection to be made. 3. Select the valve from the appropriate capacity table for the evaporator temperature, pressure drop available, and corrected capacity requirement. If the valve has less capacity than required, contact your ALCO Sales Engineer or Alco Controls for assistance. 4. Select the proper thermostatic charge based on the evaporator temperature, refrigerant and whether a MOP type charge is required. 5. Determine the appropriate connections and whether an externally equalized model is required. Always use an externally equalized valve when a refrigerant distributor is used. SEE THE SELECTION EXAMPLE PROVIDED BELOW. S ELEC TION PROCEDURE EX AMPLE ELECTION DATA OBTAINED COIL #1 COIL #2 REFRIGERANT TYPE R22 EVAPORATOR TEMP. +20°F PRESSURE DROP ACROSS VALVE125 psi REQUIRED TONNAGE 18,000 btu LIQUID TEMP. AT VALVE INLET 100°F PRESSURE LIMIT. VALVE & SETTINGNO R22 +20°F 150 psi 12,000 btu 100°F NO USING DATA OBTAINED (ABOVE) AND ABBREVIATED TABLES BELOW, VALVE SELECTION IS DERIVED (SEE HIGHLIGHTED BOXES WITHIN THE TABLES). Given the data obtained and the table values shown, the following selection is made: COIL #1 COIL #2 CORRECT SELECTION HFE 1-1/2 HC HFE 1 HC For further selection assistance see the Selection Procedure section above. R EFRIGERANT LIQUID TEMPERATURE CORRECTION FACTORS (R22 ONLY) 0 1.56 R22 Correction Factor 10 1.51 20 1.45 30 1.40 Refrigerant Liquid Temperature °F 40 50 60 70 80 90 1.34 1.29 1.23 1.17 1.12 1.06 100 1.00 110 .94 120 .88 130 .82 140 .76 HF EXTENDED CAPACITIES IN TONS R22 (ABBREVIATED TABLE) EVAPORATOR TEMP. + 40°F PRESSURE DROP ACROSS VALVE – PSI 100 125 150 175 200 225 60 80 100 125 150 175 200 225 60 + 50°F VALVE HF 1/4 H HF 1/2 H HF 1 H HF 1-1/2 H HF 2 H 60 80 0.22 0.42 0.74 1.14 1.53 0.26 0.48 0.86 1.31 1.76 0.29 0.51 0.96 1.47 1.97 0.32 0.60 1.08 1.64 2.20 0.35 0.66 1.18 1.80 2.42 0.38 0.71 1.27 1.94 2.61 0.41 0.76 1.36 2.08 2.79 0.43 0.81 1.44 2.20 2.96 0.22 0.41 0.74 1.12 1.51 0.25 0.48 0.85 1.30 1.74 0.28 0.53 0.95 1.45 1.95 0.32 0.60 1.06 1.62 2.18 0.35 0.65 1.16 1.75 2.39 0.38 0.71 1.26 1.92 2.58 ALCO CONTROLS 0.40 0.75 1.34 2.05 2.76 0.43 0.80 1.43 2.18 2.92 0.21 0.40 0.72 1.10 1.47 + 20°F 80 0.25 0.47 0.83 1.26 1.70 100 125 150 175 200 225 0.28 0.52 0.93 1.41 1.90 0.31 0.58 1.04 1.58 2.12 0.34 0.64 1.13 1.73 2.33 0.37 0.69 1.23 1.87 2.51 0.39 0.74 1.31 2.00 2.69 0.41 0.78 1.39 2.12 2.85 21 HF BAL ANCED PORT TE V TEV TABLE 2 T AIL ORED BULB CHARG ES AILORED HARGES The use of ALCO tailored charges makes the HF valve reliable for HVAC, refrigerated display cases, walk-in coolers, reach-in coolers, and all other small refrigeration systems — both low and medium temperature. The thermostatic charge is selected on the basis of the evaporator temperature only, as indicated in table 2. S PECIFIC ATIONS PECIFICA R12 R134a R22 Med temp (– 20 to +50°F) Low temp (–50 to +10°F) MOP low temp (–50 to 0°F) MOP med temp (0 to +25°F) FC FZ FW15 – MC MZ MW15 MW35 HC HZ HW35 HW65 REPLACEMENT PARTS — FOR SAE INLET PART NUMBER X-11176-1 KT-20003 X-13342-4 Straight-thru Configurations Inlet Outlet 3/8 1/2 1/2 5/8 5/8 7/8 7/8 1-1/8 Angle Configuration 90° Elbow – 3/8 Inlet ONLY INLET SIZE 3/8 3/8 - 1/4 NA DESCRIPTION Includes seal cap, gasket O-ring, screen, spring 1/4 thru 5-1/2 tons R22 HF DIMENSIONAL DIAG R AMS IAGR LENGTH DIA. REMOTE BULB TUBING LENGTH 5’ STAND ARD ANDARD LENGTH DIA. ODF ODF w/optional strainer at inlet LENGTH DIA. SAE Remote Bulb Dimensions 22 Length 3-1/2 2-15/16 ODF Top View Showing External Equalizer Location DESCRIPTION FILTER SCREEN INLET ADAPTER SEAL CAP REPLACEMENT PARTS — HFSC & HFESC ONLY REPAIR KIT KT20264 Outlet 1/2 1/2 Refrigerant Charge C, G, L, Z CA R502, R404A, R507 *C *Z *W45 *W65 * Add refrigerant code: “R” for R502, “S” for R404A, “P” for R507. Maximum Working Pressure: 450 psig. Operating Temperature: -40°F to 50°F. Standard 5' capillary tube length. Extended copper ODF line connections: SAE line connections: Inlet 1/4 3/8 Refrigerant Evaporator Temperature Dia. 1/2 3/4 ALCO CONTROLS HF BAL ANCED PORT TE V TEV HF NOMENCL ATURE OMENCLA HF E S C 2 H C Valve Series External Equalizer (omit for internal) ODF Copper Connections (omit for SAE) Removable Strainer (optional) ODF only Capacity Nominal Rating in Tons Refrigerant Code M = R134a H = R22, R = R502 P = R507 S = R404A Charge Code C = med temp Z = low temp W = MOP (if needed) N = NonAdjustable POWER ELEMENT CROSS REFERENCE R EPL ACEMENT PO WER ASSEMBLIES EPLA R12 POWER ASSEMBLY R22 POWER ASSEMBLY COMMERCIAL TEMP. ORIGINAL APPLICATIONS POWER ELEMENT R502 POWER ASSEMBLY R134a R401A R402A R402B R407C X26300-FC-1 X26300-HC-1 X26300-RC-1 X26300-FZ-1 X26300-HZ-1 X26300-RZ-1 X26300-FW15-1 X26300-HW35-1 X26300-RW45-1 X26300-FW35-1 X26300-HW65-1 X26300-RW65-1 Torque Power Element 300-360 inch pounds. M X L J N F F R R H L J S P N R R R R H LOW TEMP. R402A R402B R404A R507 R407C HF DIMENSIONAL DIAG R AM IAGR LENGTH REPLACEMENT POWER ELEMENT INLET/OUTLET CONNECTIONS SIZE ODF C ± .002 D ± .03 DIA. 1/2 5/8 7/8 1-1/8 1-3/8 ODF .504 .629 .879 1.129 1.379 .37 .50 .76 .90 .97 External Equalizer E F 3/16 ODF 1/4 ODF .192 ± .002 .254 ± .002 .31 ± .03 .33 ± .03 8, 10, 15 & 20 ton R-22 Valve REMOTE BULB TUBING LENGTH 5’ STAND ARD ANDARD Refrigerant Charge CA C, L, Z, G – WMOP Tube Length Dia. Length dimension dimension 10 FT. 2-5/16 3/4 5 FT. 3-1/2 1/2 10 FT. ODF Top View Showing External Equalizer Location HF OPTIONAL A1 C ONFIG UR ATIONS ONFIGUR A4 SAE A2 A3 ODF Straight – Thru ALCO CONTROLS 23 HF BAL V ANCED PORT TE ALANCED TEV R EFRIG ER ANT LIQUID TEMPER ATURE CORREC TION FAC TORS EFRIGER ORRECTION 0 1.60 1.70 1.56 2.00 R12 Correction Factor R134a Correction Factor R22 Correction Factor R404A/R507 Correction 10 1.54 1.63 1.51 1.90 20 1.48 1.56 1.45 1.80 30 1.42 1.49 1.40 1.70 Refrigerant 40 50 1.36 1.30 1.42 1.36 1.34 1.29 1.60 1.50 Liquid 60 1.24 1.29 1.23 1.40 Temperature 70 80 1.18 1.12 1.21 1.14 1.17 1.12 1.30 1.20 °F 90 1.06 1.07 1.06 1.10 100 1.00 1.00 1.00 1.00 110 .94 .93 .94 .90 120 .88 .85 .88 .80 130 .82 .78 .82 .70 140 .75 .71 .76 .50 These factors include corrections for liquid refrigerant density and net refrigerating effect and are based on an average evaporator temperature of 0°F. However, they may be used for any evaporator temperature from -40°F to +40°F since the variation in the actual factors across this range is insignificant. EXAMPLE: Actual capacity of a HFE 1-1/2 H valve at – 20°F. 150 psi pressure drop and 60°F liquid temperature = 1.09 tons x 1.23 = 1.34 tons. HF EX TENDED CAP 12 ACITIES IN TONS R R1 APA 60 80 100 125 150 175 EVAPORATOR TEMP. + 40°F PRESSURE DROP ACROSS VALVE – PSI 60 80 100 125 150 175 0.17 0.33 0.58 0.89 1.19 1.53 2.02 3.59 5.00 6.33 9.39 12.35 0.20 0.38 0.67 1.03 1.38 1.77 2.33 4.15 5.77 7.31 10.84 14.26 0.22 0.42 0.75 1.15 1.54 1.98 2.61 4.64 6.46 8.17 12.12 15.95 0.25 0.47 0.84 1.28 1.72 2.21 2.92 5.18 7.22 9.13 13.55 17.83 0.27 0.52 0.92 1.40 1.89 2.42 3.19 5.68 7.91 10.00 14.84 19.53 0.30 0.56 0.99 1.52 2.04 2.61 3.45 6.13 8.54 10.80 16.03 21.10 0.17 0.32 0.57 0.87 1.17 1.50 1.98 3.52 4.90 6.20 9.20 12.11 EVAPORATOR TEMP. – 20°F PRESSURE DROP ACROSS VALVE – PSI 80 100 125 150 175 200 + 50°F VALVE HF 1/8 F HF 1/4 F HF 1/2 F HF 1 F HF 1-1/4 F HF 1-1/2 F HF 2 F HF 3-1/2 F HF 5 F HF 6 F HF 9 F HF 12 F 0°F VALVE HF 1/8 F HF 1/4 F HF 1/2 F HF 1 F HF 1-1/4 F HF 1-1/2 F HF 2 F HF 3-1/2 F HF 5 F HF 6 F HF 9 F HF 12 F 60 80 100 125 150 175 0.14 0.27 0.48 0.74 0.99 1.27 1.68 2.99 4.16 5.26 7.81 10.28 0.17 0.31 0.56 0.85 1.15 1.47 1.94 3.45 4.80 6.08 9.02 11.87 0.19 0.35 0.62 0.95 1.28 1.64 2.17 3.86 5.37 6.79 10.08 13.27 0.21 0.39 0.70 1.07 1.43 1.84 2.43 4.31 6.00 7.60 11.27 14.83 0.23 0.43 0.77 1.17 1.57 2.01 2.66 4.72 6.58 8.32 12.35 16.25 0.25 0.46 0.83 1.26 1.69 2.17 2.87 5.10 7.10 8.99 13.34 17.55 0.11 0.21 0.38 0.58 0.78 1.00 1.32 2.34 3.26 4.12 6.12 8.05 0.20 0.37 0.66 1.00 1.35 1.73 2.29 4.06 5.66 7.16 10.62 13.98 0.13 0.24 0.42 0.65 0.87 1.12 1.47 2.62 3.64 4.61 6.84 9.00 0.22 0.41 0.74 1.12 1.51 1.94 2.56 4.54 6.33 8.00 11.88 15.63 0.14 0.27 0.47 0.72 0.97 1.25 1.65 2.93 4.07 5.15 7.65 10.06 0.25 0.46 0.82 1.26 1.69 2.17 2.86 5.08 7.07 8.95 13.28 17.47 0.15 0.29 0.52 0.79 1.06 1.37 1.80 3.21 4.46 5.65 8.38 11.02 0.27 0.51 0.90 1.38 1.85 2.37 3.13 5.57 7.75 9.80 14.55 19.14 0.17 0.31 0.56 0.86 1.15 1.48 1.95 3.46 4.82 6.10 9.05 11.91 0.29 0.55 0.97 1.49 2.00 2.56 3.38 6.01 8.37 10.59 15.71 20.67 0.18 0.34 0.60 0.91 1.23 1.58 2.08 3.70 5.15 6.52 9.67 12.73 + 20°F 60 80 100 125 150 175 0.16 0.31 0.55 0.83 1.12 1.44 1.90 3.37 4.69 5.94 8.81 11.60 0.19 0.35 0.63 0.96 1.29 1.66 2.19 3.89 5.42 6.86 10.18 13.39 0.21 0.40 0.70 1.08 1.45 1.86 2.45 4.35 6.06 7.67 11.38 14.97 0.24 0.44 0.79 1.20 1.62 2.07 2.74 4.87 6.78 8.57 12.72 16.74 0.26 0.48 0.86 1.32 1.77 2.27 3.00 5.33 7.42 9.39 13.94 18.34 0.28 0.52 0.93 1.42 1.91 2.45 3.24 5.76 8.02 10.14 15.05 19.81 – 40°F 80 100 125 150 175 200 0.07 0.14 0.25 0.38 0.50 0.65 0.85 1.52 2.11 2.67 3.97 5.22 0.08 0.15 0.27 0.42 0.56 0.72 0.95 1.70 2.36 2.99 4.44 5.84 0.09 0.17 0.31 0.47 0.63 0.81 1.07 1.90 2.64 3.34 4.96 6.53 0.10 0.19 0.34 0.51 0.69 0.89 1.17 2.08 2.89 3.66 5.43 7.15 0.11 0.20 0.36 0.56 0.75 0.96 1.26 2.25 3.13 3.96 5.87 7.72 0.12 0.22 0.39 0.59 0.80 1.02 1.35 2.40 3.34 4.23 6.27 8.26 HF EX TENDED CAP 34A ACITIES IN TONS R1 APA R13 24 VALVE 60 80 HF 1/4 HF 1/2 HF 3/4 HF 1 HF 1-1/2 HF 1-3/4 HF 2-1/2 HF 4 HF 6 HF 7-1/2 HF 11 HF 14 0.21 0.39 0.70 1.06 1.43 1.83 2.42 4.30 5.99 7.58 11.25 14.80 0.24 0.45 0.80 1.23 1.65 2.12 2.80 4.97 6.92 8.75 12.99 17.09 VALVE 60 80 HF 1/4 HF 1/2 HF 3/4 HF 1 HF 1-1/2 HF 1-3/4 HF 2-1/2 HF 4 HF 6 HF 7-1/2 HF 11 HF 14 0.19 0.37 0.65 1.00 1.34 1.72 2.27 4.03 5.61 7.10 10.53 13.86 0.22 0.42 0.75 1.15 1.55 1.98 2.62 4.65 6.48 8.19 12.16 16.00 EVAPORATOR TEMP. + 50°F + 40°F PRESSURE DROP ACROSS VALVE – PSI 100 125 150 175 60 80 100 125 150 175 0.27 0.51 0.90 1.37 1.85 2.37 3.13 5.56 7.73 9.79 14.52 19.11 0.32 0.61 1.08 1.65 2.21 2.84 3.75 6.66 9.27 11.74 17.41 22.91 0.35 0.65 1.17 1.78 2.39 3.07 4.05 7.20 10.02 12.68 18.81 24.75 0.30 0.56 1.01 1.54 2.06 2.65 3.49 6.21 8.65 10.94 16.23 21.36 0.33 0.62 1.10 1.68 2.26 2.90 3.83 6.80 9.47 11.98 17.78 23.40 0.35 0.67 1.19 1.82 2.44 3.13 4.13 7.35 10.23 12.94 19.21 25.28 0.20 0.38 0.68 1.04 1.40 1.80 2.37 4.21 5.87 7.42 11.01 14.49 0.23 0.44 0.79 1.20 1.62 2.07 2.74 4.87 6.77 8.57 12.72 16.73 0.26 0.49 0.88 1.34 1.81 2.32 3.06 5.44 7.57 9.58 14.22 18.71 0.29 0.55 0.98 1.50 2.02 2.59 3.42 6.08 8.47 10.71 15.90 20.92 EVAPORATOR TEMP. + 20°F 0°F PRESSURE DROP ACROSS VALVE – PSI 100 125 150 175 60 80 100 125 150 175 0.25 0.47 0.84 1.29 1.73 2.22 2.93 5.20 7.24 9.16 13.59 17.89 0.27 0.51 0.91 1.39 1.87 2.40 3.17 5.63 7.84 9.91 14.71 19.36 0.29 0.55 0.98 1.50 2.02 2.59 3.42 6.08 8.46 10.71 15.89 20.91 0.28 0.53 0.94 1.44 1.93 2.48 3.27 5.82 8.10 10.24 15.20 20.00 0.31 0.58 1.03 1.57 2.12 2.71 3.58 6.37 8.87 11.22 16.65 21.91 0.33 0.63 1.11 1.70 2.29 2.93 3.87 6.88 9.58 12.12 17.98 23.66 0.17 0.32 0.58 0.88 1.18 1.52 2.00 3.56 4.96 6.27 9.30 12.24 ALCO CONTROLS 0.20 0.37 0.67 1.02 1.37 1.75 2.31 4.11 5.72 7.24 10.74 14.14 0.22 0.42 0.74 1.14 1.53 1.96 2.59 4.60 6.40 8.10 12.01 15.81 0.25 0.47 0.83 1.27 1.71 2.19 2.89 5.14 7.15 9.05 13.43 17.67 HF BAL V ANCED PORT TE ALANCED TEV HF EX TENDED CAP ACITIES IN TONS R22 APA EVAPORATOR TEMP. + 40°F PRESSURE DROP ACROSS VALVE – PSI + 50°F VALVE HF 1/4 H HF 1/2 H HF 1 H HF 1-1/2 H HF 2 H HF 2-1/2 H HF 3 H HF 5-1/2 H HF 8 H HF 10 H HF 15 H HF 20 H 60 80 100 125 150 175 0.22 0.26 0.29 0.32 0.35 0.38 0.42 0.48 0.51 0.60 0.66 0.71 0.74 0.86 0.96 1.08 1.18 1.27 1.14 1.31 1.47 1.64 1.80 1.94 1.53 1.76 1.97 2.20 2.42 2.61 1.96 2.26 2.53 2.83 3.10 3.35 2.59 2.99 3.34 3.73 4.09 4.42 4.60 5.31 5.94 6.64 7.27 7.86 6.40 7.39 8.27 9.24 10.12 10.94 8.10 9.36 10.46 11.69 12.81 13.84 12.02 13.88 15.52 17.35 19.01 20.53 15.82 18.27 20.42 22.83 25.01 27.02 200 0.41 0.76 1.36 2.08 2.79 3.58 4.72 8.40 11.69 14.79 21.95 28.88 225 60 80 100 125 150 0.43 0.22 0.25 0.28 0.32 0.35 0.81 0.41 0.48 0.53 0.60 0.65 1.44 0.74 0.85 0.95 1.06 1.16 2.20 1.12 1.30 1.45 1.62 1.75 2.96 1.51 1.74 1.95 2.18 2.39 3.80 1.94 2.24 2.50 2.80 3.06 5.01 2.56 2.95 3.30 3.69 4.04 8.91 4.55 5.25 5.87 6.56 7.19 12.40 6.33 7.31 8.17 9.14 10.01 15.69 8.01 9.25 10.34 11.56 12.66 23.28 11.88 13.72 15.34 17.15 18.79 30.63 15.64 18.06 20.19 22.57 24.72 200 0.40 0.75 1.34 2.05 2.76 3.54 4.67 8.30 11.56 14.62 21.70 28.55 225 60 80 100 125 150 0.43 0.21 0.25 0.28 0.31 0.34 0.80 0.40 0.47 0.52 0.58 0.64 1.43 0.72 0.83 0.93 1.04 1.13 2.18 1.10 1.26 1.41 1.58 1.73 2.92 1.47 1.70 1.90 2.12 2.33 3.75 1.89 2.18 2.44 2.73 2.99 4.95 2.49 2.88 3.22 3.60 3.94 8.80 4.43 5.12 5.72 6.40 7.01 12.26 6.17 7.12 7.96 8.90 9.75 15.51 7.81 9.01 10.08 11.27 12.34 23.01 11.58 13.37 14.95 16.72 18.31 30.28 15.24 17.60 19.68 22.00 24.10 EVAPORATOR TEMP. – 20°F PRESSURE DROP ACROSS VALVE – PSI 0°F VALVE HF 1/4 H HF 1/2 H HF 1 H HF 1-1/2 H HF 2 H HF 2-1/2 H HF 3 H HF 5-1/2 H HF 8 H HF 10 H HF 15 H HF 20 H 175 0.38 0.71 1.26 1.92 2.58 3.31 4.37 7.77 10.81 13.68 20.30 26.71 + 20°F 80 100 125 150 175 200 0.22 0.25 0.28 0.31 0.33 0.35 0.42 0.47 0.53 0.58 0.62 0.67 0.75 0.84 0.94 1.03 1.11 1.19 1.15 1.28 1.43 1.57 1.70 1.81 1.54 1.72 1.93 2.11 2.28 2.43 1.98 2.21 2.47 2.71 2.92 3.12 2.61 2.92 3.26 3.57 3.86 4.12 4.64 5.18 5.80 6.35 6.86 7.33 6.46 7.22 8.07 8.84 9.55 10.21 8.17 9.13 10.21 11.18 12.08 12.91 12.12 13.55 15.15 16.60 17.93 19.16 15.95 17.83 19.94 21.84 23.59 25.22 225 0.38 0.71 1.26 1.92 2.58 3.31 4.37 7.78 10.83 13.70 20.33 26.75 250 0.38 0.72 1.28 1.97 2.71 3.39 4.47 7.95 11.1 14.0 20.8 28.2 80 100 125 150 175 200 225 250 0.16 0.17 0.19 0.21 0.23 0.25 0.26 0.27 0.29 0.33 0.37 0.40 0.43 0.46 0.49 0.50 0.52 0.58 0.65 0.71 0.77 0.82 0.87 0.90 0.79 0.89 0.99 1.09 1.18 1.26 1.33 1.37 1.07 1.19 1.33 1.46 1.58 1.69 1.79 1.88 1.37 1.53 1.71 1.88 2.03 2.17 2.30 2.35 1.81 2.02 2.26 2.48 2.68 2.86 3.03 3.10 3.22 3.59 4.02 4.40 4.76 5.08 5.39 5.52 4.48 5.00 5.60 6.13 6.62 7.08 7.51 7.70 5.66 6.33 7.08 7.76 8.38 8.95 9.50 9.70 8.40 9.40 10.51 11.51 12.43 13.29 14.09 14.4 11.06 12.36 13.82 15.14 16.36 17.49 18.55 19.55 175 0.37 0.69 1.23 1.87 2.51 3.23 4.26 7.57 10.54 13.33 19.78 26.03 200 0.39 0.74 1.31 2.00 2.69 3.45 4.55 8.09 11.26 14.25 21.15 27.83 225 0.41 0.78 1.39 2.12 2.85 3.66 4.83 8.58 11.95 15.12 22.43 29.51 – 40°F 80 0.10 0.19 0.35 0.53 0.71 0.91 1.20 2.13 2.97 3.76 5.58 7.34 100 0.12 0.22 0.39 0.59 0.79 1.02 1.34 2.39 3.32 4.20 6.24 8.21 125 0.13 0.24 0.43 0.66 0.89 1.14 1.50 2.67 3.71 4.70 6.97 9.18 150 175 200 225 0.14 0.15 0.16 0.17 0.27 0.29 0.31 0.33 0.47 0.51 0.55 0.58 0.72 0.78 0.83 0.88 0.97 1.05 1.12 1.19 1.25 1.35 1.44 1.53 1.64 1.78 1.90 2.01 2.92 3.16 3.38 3.58 4.07 4.40 4.70 4.98 5.15 5.56 5.95 6.31 7.64 8.25 8.82 9.36 10.05 10.86 11.61 12.31 250 0.18 0.33 0.59 0.91 1.24 1.56 2.05 3.65 5.10 6.40 9.50 13.0 HF EX TENDED CAP 04A/R5 07 ACITIES IN TONS R4 APA R404A/R5 04A/R507 EVAPORATOR TEMP. + 40°F PRESSURE DROP ACROSS VALVE – PSI + 50°F VALVE HF 1/8 HF 1/4 HF 1/2 HF 1 HF 1-1/4 HF 1-1/2 HF 2 HF 3-1/2 HF 5 HF 7 HF 10 HF 13 60 80 100 125 150 175 200 225 60 80 100 125 150 175 200 225 60 80 100 0.15 0.17 0.19 0.21 0.23 0.25 0.27 0.28 0.14 0.16 0.18 0.21 0.23 0.24 0.26 0.28 0.14 0.16 0.18 0.27 0.32 0.35 0.40 0.43 0.47 0.50 0.53 0.27 0.31 0.35 0.39 0.42 0.46 0.49 0.52 0.26 0.30 0.33 0.49 0.56 0.63 0.70 0.77 0.83 0.89 0.95 0.48 0.55 0.62 0.69 0.76 0.82 0.87 0.93 0.46 0.53 0.59 0.75 0.86 0.96 1.08 1.18 1.27 1.36 1.44 0.73 0.84 0.94 1.05 1.15 1.25 1.33 1.41 0.70 0.80 0.90 1.00 1.16 1.29 1.45 1.58 1.71 1.83 1.94 0.98 1.13 1.27 1.42 1.55 1.67 1.79 1.90 0.94 1.08 1.21 1.28 1.48 1.66 1.85 2.03 2.19 2.35 2.49 1.26 1.45 1.62 1.82 1.99 2.15 2.30 2.44 1.20 1.39 1.55 1.70 1.96 2.19 2.45 2.68 2.90 3.10 3.28 1.66 1.92 2.14 2.40 2.63 2.84 3.03 3.22 1.58 1.83 2.05 3.02 3.48 3.89 4.35 4.77 5.15 5.50 5.84 2.95 3.41 3.81 4.26 4.67 5.04 5.39 5.72 2.82 3.25 3.64 4.20 4.85 5.42 6.06 6.64 7.17 7.66 8.13 4.11 4.74 5.31 5.93 6.50 7.02 7.50 7.96 3.92 4.53 5.06 5.31 6.13 6.86 7.67 8.40 9.07 9.70 10.28 5.20 6.00 6.71 7.50 8.22 8.88 9.49 10.07 4.96 5.73 6.41 7.88 9.10 10.17 11.37 12.46 13.46 14.39 15.26 7.72 8.91 9.96 11.14 12.20 13.18 14.09 14.94 7.36 8.50 9.51 10.37 11.97 13.39 14.97 16.40 17.71 18.93 20.08 10.15 11.72 13.11 14.65 16.05 17.34 18.54 19.66 9.69 11.19 12.51 60 80 100 0.14 0.16 0.18 0.27 0.30 0.34 0.48 0.54 0.60 0.74 0.82 0.92 0.99 1.11 1.24 1.27 1.42 1.59 1.67 1.87 2.09 2.98 3.33 3.72 4.15 4.63 5.18 5.24 5.86 6.56 7.78 8.70 9.73 10.24 11.4512.80 125 0.20 0.37 0.66 1.01 1.35 1.74 2.29 4.08 5.68 7.18 10.66 14.02 150 175 200 0.21 0.23 0.24 0.40 0.43 0.45 0.71 0.76 0.81 1.09 1.16 1.23 1.46 1.56 1.66 1.88 2.01 2.13 2.48 2.65 2.81 4.40 4.71 4.99 6.13 6.55 6.95 7.76 8.29 8.80 11.5112.3113.05 15.1516.1917.17 125 0.20 0.37 0.66 1.01 1.35 1.73 2.29 4.07 5.66 7.16 10.63 13.99 EVAPORATOR TEMP. – 20°F PRESSURE DROP ACROSS VALVE – PSI 0°F VALVE HF 1/8 HF 1/4 HF 1/2 HF 1 HF 1-1/4 HF 1-1/2 HF 2 HF 3-1/2 HF 5 HF 7 HF 10 HF 13 + 20°F 225 0.26 0.49 0.87 1.33 1.76 2.29 3.02 5.38 7.53 9.44 14.1 18.1 275 300 0.27 0.29 0.51 0.54 0.91 0.96 1.40 1.46 1.85 1.94 2.40 2.52 3.17 3.32 5.69 5.92 7.90 8.28 9.91 10.38 14.8115.51 19.0 19.9 60 0.10 0.19 0.33 0.51 0.68 0.87 1.15 2.05 2.85 3.61 5.35 7.04 80 0.11 0.21 0.37 0.57 0.76 0.98 1.29 2.29 3.19 4.03 5.98 7.87 100 0.12 0.23 0.41 0.63 0.85 1.09 1.44 2.56 3.56 4.51 6.69 8.80 125 0.14 0.25 0.45 0.69 0.93 1.19 1.58 2.80 3.90 4.94 7.33 9.64 150 175 200 0.15 0.16 0.17 0.28 0.29 0.31 0.49 0.52 0.56 0.75 0.80 0.85 1.01 1.08 1.14 1.29 1.38 1.46 1.70 1.82 1.93 3.03 3.24 3.43 4.22 4.51 4.78 5.33 5.70 6.05 7.91 8.46 8.97 10.4111.13 11.81 225 0.18 0.34 0.60 0.93 1.20 1.60 2.12 3.75 5.25 6.60 9.84 12.4 275 0.19 0.36 0.63 0.98 1.26 1.68 2.23 3.94 5.51 6.93 10.33 13.02 300 0.20 0.37 0.66 1.02 1.32 1.76 2.33 4.13 5.78 7.26 10.82 13.64 150 0.22 0.41 0.72 1.10 1.48 1.90 2.51 4.46 6.20 7.85 11.64 15.32 175 0.23 0.44 0.78 1.19 1.60 2.05 2.71 4.81 6.70 8.48 12.58 16.55 200 225 0.25 0.26 0.47 0.50 0.83 0.88 1.27 1.35 1.71 1.81 2.19 2.33 2.89 3.07 5.14 5.46 7.16 7.60 9.06 9.61 13.45 14.26 17.69 18.77 250 0.27 0.53 0.92 1.42 1.90 2.45 3.22 5.73 8.00 10.1 15.0 19.7 275 0.29 0.56 0.98 1.50 2.00 2.60 3.40 6.10 8.40 10.7 14.81 20.8 200 0.11 0.21 0.37 0.56 0.75 0.96 1.27 2.26 3.14 3.97 5.90 7.76 275 0.13 0.23 0.41 0.63 0.83 1.10 1.46 2.58 3.46 4.58 6.80 8.61 300 0.13 0.24 0.43 0.66 0.87 1.16 1.53 2.71 3.82 4.80 7.13 9.0 – 40°F 60 0.06 0.12 0.22 0.33 0.45 0.57 0.76 1.34 1.87 2.37 3.52 4.63 80 0.07 0.14 0.24 0.37 0.50 0.64 0.85 1.50 2.09 2.65 3.93 5.17 100 0.08 0.15 0.27 0.42 0.56 0.72 0.95 1.68 2.34 2.96 4.39 5.78 125 0.09 0.17 0.30 0.46 0.61 0.78 1.04 1.84 2.56 3.24 4.81 6.33 150 0.10 0.18 0.32 0.49 0.66 0.85 1.12 1.99 2.77 3.50 5.20 6.84 175 0.10 0.19 0.34 0.53 0.71 0.91 1.20 2.13 2.96 3.75 5.56 7.31 225 0.12 0.22 0.39 0.60 0.79 1.05 1.39 2.46 3.47 4.36 6.48 8.2 NOTE: For small tonnage HF valves, flow capacities are the same for reverse flow applications. ALCO CONTROLS 25 O RDERING INFORMA TION FOR HF SERIES VAL VES NFORMATION ALVES VALVE SERIES CAPACITY TONS CONNECTIONS MC PCN CHARGE INTERNAL EXTERNAL MZ MW35 MC MZ MW35 R-134a MED. TEMP. 1/4 1/2 3/4 1 1 1/2 HF(E) 1 3/4 2 1/2 4 6 7 1/2 11 14 VALVE SERIES CAPACITY TONS 3/8 X 1/2 SAE ANG 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF ANG 3/8 X 1/2 SAE ANG 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF ANG 3/8 X 1/2 SAE ANG 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF ANG 3/8 X 1/2 SAE ANG 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF ANG 3/8 X 1/2 SAE ANG 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF ANG 3/8 X 1/2 SAE ANG 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF ANG 3/8 X 1/2 SAE ANG 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF ANG 3/8 X 1/2 SAE ANG 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF ANG 5/8 X 7/8 ODF S/T 5/8 X 7/8 ODF ANG 5/8 X 7/8 ODF S/T 5/8 X 7/8 ODF ANG 5/8 X 7/8 ODF S/T 7/8 X 1 1/8 ODF S/T 5/8 X 7/8 ODF S/T 7/8 X 1 3/8 ODF S/T 057618 -058545 057620 --057879 --057619 ----------------------- CONNECTIONS HC 3/8 X 1/2 SAE 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF ANG 3/8 X 1/2 SAE 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF ANG 3/8 X 1/2 SAE 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF ANG 3/8 X 1/2 SAE 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF ANG 3/8 X 1/2 SAE 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF ANG 3/8 X 1/2 SAE 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF ANG 3/8 X 1/2 SAE 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF ANG 054921 055633 055493 054135 054136 054723 054927 055928 055702 054933 056018 055969 054939 056007 054945 054947 --053316 053915 054836 R-22 MED. TEMP. 1/4 1/2 1 HF(E) 1 1/2 2 2 1/2 3 R-22 LOW T EMP. R-134a MOP R-134a M ED. TEMP. R-134a LOW TEMP. --------------------------------- 057860 -058544 057616 ---059422 057784 057617 -058546 057895 -058543 057896 058152 059618 057622 -058154 057897 -058153 057903 -057904 -057906 058681 063999 064000 -------064034 -058916 --058918 -----061800 -------------- 059421 -------------------------------- R-22 LOW T EMP. R-22 MOP R-22 MED. T EMP. R-22 LOW TEMP. 054923 --054362 -056065 054929 -056718 054935 -056035 054941 --054949 --054954 --- 054924 055927 055841 054361 055927 054838 054930 055708 055494 054936 055863 055495 054942 055706 054946 054950 055931 056042 053317 053916 054756 054925 055869 -054365 055889 056247 054931 055872 055937 054937 055908 055842 054943 -055938 054951 056857 057865 053191 055924 054843 HF SERIES ORDERING INFORMATION 26 -----062076 --------------------------- PCN CHARGE INTERNAL EXTERNAL HZ HW35 HC HZ HW35 054922 056169 -054364 056188 058450 054928 --054934 --054940 --054948 --053908 --- ALCO CONTROLS REFRIG. R-134a MOP R-134a REFRIG. R-22 MOP 054926 -056072 054363 056036 056070 054932 057376 054938 054938 -055980 054944 055856 056118 054952 056117 -053141 053971 058094 R-22 ORDERING INFORMA TION FOR HF SERIES VAL VES NFORMATION ALVES (CONT’D) PCN CHARGE VALVE SERIES REFRIG. CAPACITY TONS 5 1/2 8 HF(E)S 10 12 15 20 VALVE SERIES CAPACITY TONS 1/8 1/4 1/2 1 1 1/2 HF(E)S 2 3 1/2 5 7 10 13 INTERNAL CONNECTIONS 3/8 X 1/2 SAE 3/8 X 1/2 ODF S/T 1/2 X 5/8 ODF S/T 1/2 X 7/8 ODF S/T 5/8 X 7/8 ODF S/T 1/2 X 5/8 ODF S/T 1/2 X 7/8 ODF S/T 5/8 X 7/8 ODF S/T 7/8 X 1 1/8 ODF S/T 1/2 X 5/8 ODF S/T 5/8 X 7/8 ODF S/T 5/8 X 1 1/8 ODF S/T 7/8 X 1 1/8 ODF S/T 5/8 X 7/8 ODF S/T 7/8 X 1 1/8 ODF S/T 5/8 X 7/8 ODF S/T 7/8 X 1 1/8 ODF S/T 7/8 X 7/8 ODF S/T 7/8 X 1 1/8 ODF S/T CONNECTIONS 3/8 X 1/2 SAE 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF ANG 3/8 X 1/2 SAE 1/4 X 3/8 ODF S/T 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF ANG 3/8 X 1/2 SAE 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF ANG 3/8 X 1/2 SAE 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF ANG 3/8 X 1/2 SAE 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF ANG 3/8 X 1/2 SAE 3/8 X 1/2 ODF S/T 3/8 X 1/2 ODF ANG 3/8 X 1/2 SAE 3/8 X 1/2 ODF S/T 1/2 X 5/8 ODF S/T 1/2 X 5/8 ODF S/T 5/8 X 7/8 ODF S/T 3/8 X 1/2 ODF S/T 1/2 X 5/8 ODF S/T 5/8 X 7/8 ODF S/T 1/2 X 5/8 ODF S/T 5/8 X 7/8 ODF S/T 7/8 X 1 1/8 ODF S/T 5/8 X 7/8 ODF S/T 7/8 X 1 1/8 ODF S/T 5/8 X 7/8 ODF S/T 7/8 X 1 1/8 ODF S/T 7/8 X 1 3/8 ODF S/T EXTERNAL HC HZ HW35 HC HZ R-22 MED. TEMP. R-22 LOW TEMP. R-22 MOP R-22 MED. TEMP. -------------------- -------------------- -------------------- 054140 054141 054778 055187 054779 057312 -057313 057314 057315 057256 -057316 062737 -057317 057318 058781 062055 RC HW35 HCA R-22 LOW TEMP. R-22 MOP R-22 HEAT PUMP 054777 054780 054781 -054782 --057305 --058578 --------- 054955 ----059231 -062557 057912 059232 ---------- ------056818 056819 --056820 056821 ---056823 056825 -058490 PCN CHARGE INTERNAL EXTERNAL RZ RW45 RC RZ RW45 R-502 MED. TEMP. R-502 LOW TEMP. R-502 MOP R-502 MED. T EMP. R-502 LOW TEMP. R-502 MOP 054956 --054137 -056010 055490 054964 055701 055702 054976 056016 054982 054984 056019 055985 053061 053269 054837 055936 ---------------- 054957 --054369 055792 056228 056006 054965 056008 055874 054977 056057 055875 054986 --053064 --057009 ---------------- 054958 --054962 -056015 055986 054966 056014 055987 054978 056017 055988 054987 056020 055984 054991 --056323 ---------------- 054959 --054366 -056026 055092 054967 056022 055992 054979 056029 054983 054988 056031 955657 053070 053270 054768 054142 054143 054783 -054312 058875 -058608 -058607 -058808 ----- 054960 --054370 --055491 054968 056224 055497 054980 056225 055496 054989 056226 055498 053071 053271 054844 054145 054784 054785 -054786 -061196 --059291 --059212 ---- 054961 --054963 -056027 055995 054969 -055996 054981 055948 055997 054990 056032 055991 054992 055947 -054993 -058907 055776 --061696 058305 -059271 --062457 --058897 ALCO CONTROLS R-22 REFRIG. R-502 27 ORDERING INFORMA TION FOR HF SERIES VAL VES NFORMATION ALVES VALVE SERIES CAPACITY TONS CONNECTIONS MC PCN CHARGE INTERNAL EXTERNAL MZ MW35 MC MZ MW35 R-134a MED. TEMP. HF(E)SC 1/4 1/2 3/4 1 1 1/2 1 3/4 2 1/2 4 6 7 1/2 11 14 VALVE SERIES CAPACITY TONS 3/8 X 1/2 ODF ANG 3/8 X 1/2 ODF ANG 3/8 X 1/2 ODF ANG 3/8 X 1/2 ODF ANG 3/8 X 1/2 ODF ANG 3/8 X 1/2 ODF ANG 3/8 X 1/2 ODF ANG 3/8 X 1/2 ODF ANG 1/2 X 5/8 ODF ANG 1/2 X 5/8 ODF ANG 5/8 X 7/8 ODF ANG 5/8 X 7/8 ODF ANG 5/8 X 1 1/8 ODF ANG 5/8 X 7/8 ODF ANG 5/8 X 1 1/8 ODF ANG CONNECTIONS 057573 058067 058301 057571 057569 063641 ---------- HC R-22 MED. TEMP. HF(E)SC 1/4 1/2 1 1 1/2 2 2 1/2 3 5 1/2 8 10 15 VALVE SERIES HF(E)SC CAPACITY TONS 1/8 1/4 1/2 1 1 1/2 2 3 1/2 5 7 10 28 3/8 X 1/2 ODF ANG 3/8 X 1/2 ODF ANG 3/8 X 1/2 ODF ANG 3/8 X 1/2 ODF ANG 3/8 X 1/2 ODF ANG 3/8 X 1/2 ODF ANG 3/8 X 1/2 ODF ANG 3/8 X 1/2 ODF ANG 1/2 X 7/8 ODF ANG 5/8 X 7/8 ODF ANG 5/8 X 1 1/8 ODF ANG 5/8 X 7/8 ODF ANG 5/8 X 1 1/8 ODF ANG 5/8 X 7/8 ODF ANG 5/8 X 1 1/8 ODF ANG CONNECTIONS 3/8 X 1/2 ODF ANG 3/8 X 1/2 ODF ANG 3/8 X 1/2 ODF ANG 3/8 X 1/2 ODF ANG 3/8 X 1/2 ODF ANG 3/8 X 1/2 ODF ANG 3/8 X 1/2 ODF ANG 3/8 X 1/2 ODF ANG 5/8 X 7/8 ODF ANG 5/8 X 7/8 ODF ANG 5/8 X 7/8 ODF ANG 057467 057293 057468 057469 057470 057471 057472 --------- RC (CONT’D) R-22 LOW T EMP. R-134a MOP R-134a M ED. TEMP. R-134a LOW TEMP. ---------------- 057572 058069 058070 057570 057568 058262 058421 059087 -------- -063853 063856 063858 063864 ----------- ---------------- -063946 -063947 ----------- PCN CHARGE INTERNAL EXTERNAL HZ HW35 HC HZ HW35 R-22 LOW T EMP. 057481 057482 057483 ------------- R-22 MOP R-22 MED. T EMP. R-22 LOW TEMP. 057473 057479 057477 057480 ------------ 057409 057291 057410 057292 057294 057411 057412 057781 063421 058609 ------ 057428 057429 057430 057321 057433 057434 057748 ---061233 ----- R-134a REFRIG. R-22 MOP 057413 057414 057416 057419 057421 057414 057426 --------- PCN CHARGE INTERNAL EXTERNAL RZ RW35 RC RZ RW35 R-502 MED. T EMP. R-502 L OW TEMP. R-502 MOP R-502 MED. T EMP. R-502 L OW TEMP. R-502 MOP -057487 057488 057489 057490 057491 ------ -057484 057485 057486 -------- -057492 057493 057496 057499 ------- -057436 057437 057438 057439 057440 057441 058595 ---- -057454 057455 057456 057322 057457 057458 -059654 058603 -- -057442 057443 057446 057448 057451 057453 062063 -058775 058765 ALCO CONTROLS REFRIG. R-134a MOP R-22 REFRIG. R-502 T R AE THERMO® EXP ANSION VAL VE XPANSION ALVE L L T E E LY! S B S LES EM IN ASS A ST WER PO TRAE Thermo Valves are a large capacity series for chiller, refrigeration, and air conditioning applications. Its balanced port design provides stable and accurate control over wide load and evaporator temperature ranges. F E AATURES TURES ¶ Suitable for Bi-Flow applications. ¶ External superheat adjustment. ¶ Integral body with straight-thru connections. ¶ TRAE’s balanced port design improves valve operation & stability under low load conditions. ¶ Solid copper connections. ¶ Large diaphragm provides superior stability. ¶ HCA charge designed especially for R22 air conditioning applications. TRA Valve Series E V A L V E N OMENCLATURE 50 H C 7/8 x 1-1/8 ODF External Nominal Refrigerant Charge Equalizer Capacity Code Code H = R22 ODF connection size Example above: TRAE50HC 7/8 x 1-1/8 ODF S PECIFIC A TIONS Ratings from 50 to 70 tons. Maximum working pressure: 450 psig. SEE PAGE 31 FOR EXTENDED CAPACITIES. FOR ORDERING INFORMATION, SEE PAGE 32. T R AE D IMENSIONAL D A T A REMOTE BULB TUBING LENGTH 10’ STAND ARD ANDARD TRAE R22 Available Tonnages: 50, 60, 70 LENGTH TRAE REMOTE BULB TABLE Remote Bulb Length Tubing Length dimension 5, 10, 15 ft. 20, 30 ft. 40, 50 ft. 4-7/8 6-3/16 TRAE NOMINAL SIZES (ODF) VALVE TYPE INLET–B OUTLET–E 7/8 7/8 1-1/8 TRAE 1-3/8 1-1/8 1-1/8 1-3/8 1-3/8 ALCO CONTROLS INLET A C 2-1/16 3/4 2-1/2 29/32 2-11/16 31/32 OUTLET D F 2-1/16 3/4 2-1/2 29/32 2-11/16 31/32 2-1/2 29/32 2-19/32 31/32 29 T R AE+ THERMO® EXP ANSION VAL VE XPANSION ALVE Alco’s TRAE Plus thermostatic expansion valve (TXV) is a large capacity series designed for refrigeration and air conditioning applications. The new series introduces a new replaceable stainless steel power element, a fully interchangeable cage assembly and a square body. This valve type features double balanced port design, which provides stable and accurate control over wide loads and evaporator temperature ranges. Furthermore, a permanent inlet strainer and external adjustment are standard on every valve. F EA TURES EATURES ¶ Removable power element and cage assembly for full serviceability. ¶ Stainless steel power element for enhanced corrosion resistance ¶ Double balanced port design improves valve operation and stability under low load conditions. ¶ Integral square body with straight-thru connections. ¶ Solid copper connections. ¶ External superheat adjustment. ¶ Large diaphragm provides superior stability ¶ HCA charge designed especially for R22 air conditioning applications. SPECIFIC ATIONS PECIFICA Ratings from 10 to 40 tons. Maximum working pressure: 450 psig N OMENCL ATURE OMENCLA Example:TRAE+30 HCA 7/8 x 1-1/8 ODF TRAE + 30 H W100 Valve Series Replaceable Power Element Nominal Capacity Refrigerant Code H= R22 Charge Code 7/8 x 1-1/8 ODF ODF Connection Size DIMENSIONAL DATA TRAE Nominal Sizes (ODF) Valve Type Inlet (B) 5/8 5/8 7/8 7/8 7/8 1-1/8 1-1/8 1-1/8 Outlet (E) 7/8 1-1/8 7/8 1-1/8 1-3/8 1-1/8 1-3/8 1-3/8 TRAE+ 10-40 TONS Inlet A 1.57 1.57 2.09 2.09 2.09 2.21 2.21 2.21 C 0.50 0.50 0.75 0.75 0.75 0.91 0.91 0.91 Outlet D 2.09 2.21 2.09 2.21 2.39 2.21 2.39 2.39 F 0.75 0.91 0.75 0.91 0.97 0.97 0.97 0.97 REMOTE BULB TUBING LENGTH 10’ STAND ARD ANDARD 2.88 B E 4.52 C 3.06 F D FOR ORDERING INFORMATION, SEE PAGE 32. 30 2.55 ALCO CONTROLS A 3.85 T R AE+/T R AE EX TENDED CAP ACITIES IN TONS AE+/TR APA VALVE TRAE+9M TRAE+13M TRAE+14M TRAE+22M TRAE+30M TRAE+40M TRAE45M TRAE50M 60 8.86 12.93 14.37 21.79 29.93 40.50 44.10 52.40 80 10.23 14.93 16.59 25.16 34.56 46.70 50.90 60.50 75 100 125 10.3 11.9 13.3 15.1 17.4 19.5 16.8 19.4 21.7 25.5 29.4 32.9 35.0 40.5 45.2 47.3 54.6 61.1 51.6 59.6 66.6 61.4 70.9 81.0 125 9.6 14.0 15.6 23.6 32.5 43.9 47.9 57.0 150 10.5 15.3 17.1 25.9 35.6 48.1 52.4 62.4 R-404A/ R-507 VALVE TRAE+8 TRAE+12 TRAE+14 TRAE+20 TRAE+30 TRAE+35 TRAE+40 TRAE50 150 14.01 20.44 22.71 34.45 47.32 64.00 69.70 82.90 175 15.13 22.08 24.53 37.21 51.11 69.10 75.20 89.50 200 16.17 23.60 26.23 39.78 54.64 73.90 80.40 95.70 225 17.15 25.04 27.82 42.19 57.95 78.40 85.30 101.5 150 14.6 21.3 23.8 36.1 49.6 66.9 73.0 86.9 175 11.3 16.5 18.5 28.0 38.5 51.9 56.6 67.4 200 12.1 17.7 19.7 29.9 41.1 55.5 60.6 72.1 100 8.5 12.4 13.8 21.0 28.7 38.8 42.3 50.4 125 9.5 13.8 15.4 3.4 32.1 43.4 47.3 56.3 150 10.4 15.1 16.9 25.7 35.2 47.6 51.8 61.7 175 11.2 16.4 18.3 27.7 38.0 51.4 56.0 66.7 175 15.8 23.0 25.7 38.9 53.5 72.3 78.8 93.8 200 75 16.9 10.2 24.6 14.9 27.5 16.6 41.6 25.2 57.2 34.6 77.3 46.8 84.3 51.0 100.3 60.7 100 11.8 17.2 19.2 29.1 40.0 54.0 58.9 70.1 225 10.2 14.9 16.6 25.2 34.6 46.8 60.7 60.7 80 9.78 14.27 15.86 24.05 33.04 44.70 48.60 57.90 100 10.93 15.96 17.73 26.89 36.94 49.90 54.40 64.70 125 12.23 17.84 19.82 30.07 41.30 55.80 60.80 72.40 150 13.39 19.55 21.72 32.94 45.24 61.20 66.60 79.30 175 14.47 21.11 23.46 35.58 48.87 66.10 71.90 85.60 200 15.46 22.57 25.08 38.03 52.24 70.60 76.90 91.50 225 16.40 23.94 26.60 40.34 55.41 74.90 81.60 97.10 60 7.48 10.92 12.14 18.41 25.28 34.20 37.20 44.30 80 8.64 12.61 14.01 21.26 29.20 39.50 43.00 51.20 100 9.66 14.10 15.67 23.76 32.64 44.10 48.00 57.20 125 10.80 15.77 17.52 26.57 36.50 49.30 53.70 63.90 150 11.83 17.27 19.19 29.10 39.98 54.10 58.80 70.00 125 13.2 19.2 21.5 32.5 44.7 60.4 65.9 78.4 150 14.5 12.1 23.5 35.6 49.0 66.1 72.1 85.9 175 15.6 22.8 25.4 38.5 52.9 71.4 77.9 92.7 200 16.7 24.3 27.2 41.2 56.6 76.4 83.3 99.1 75 10.0 14.5 16.2 24.6 33.8 45.6 49.7 59.2 100 11.5 16.8 18.7 28.4 39.0 52.6 57.4 68.3 125 12.9 18.7 20.9 31.7 43.6 58.8 64.2 76.4 150 14.8 20.5 22.9 34.7 47.8 64.4 70.3 83.7 225 12.9 18.8 20.9 31.7 43.6 58.9 64.2 76.4 250 13.6 19.8 22.1 33.4 46.0 62.1 67.7 80.6 125 8.0 11.6 13.0 19.6 27.1 36.5 39.9 47.4 150 8.7 12.7 14.2 21.6 29.6 40.0 43.7 52.0 175 9.4 13.8 15.4 23.3 32.0 43.2 47.2 56.1 200 10.1 14.7 16.4 24.9 34.2 46.2 50.4 60.0 225 10.7 15.6 17.4 26.4 36.3 49.0 53.5 63.6 250 11.3 16.5 18.4 27.8 38.3 51.7 56.4 67.1 150 7.2 10.4 11.7 17.7 24.3 32.8 35.8 42.6 175 7.7 11.3 12.6 19.1 26.2 35.4 38.6 46.0 200 8.3 12.1 13.5 20.4 28.0 37.9 41.3 49.1 225 8.8 12.8 14.3 21.6 29.7 40.2 43.8 52.1 175 15.2 22.2 24.8 37.5 51.6 69.6 75.9 90.4 200 16.3 24.3 26.5 40.1 55.2 74.4 81.2 96.6 100 10.4 15.1 16.9 25.6 35.2 47.5 51.8 61.7 125 11.6 16.9 18.9 28.6 39.4 53.1 58.0 69.0 150 12.7 18.5 20.7 31.4 43.1 58.2 63.5 75.6 225 12.7 18.6 20.7 31.4 43.1 58.3 63.5 75.6 100 8.3 12.1 13.5 20.5 28.1 38.0 41.4 49.3 125 9.3 13.5 15.1 22.9 31.4 42.5 46.3 55.1 150 10.2 14.8 16.5 25.1 34.4 46.5 50.7 60.4 175 11.0 16.0 17.9 27.1 37.2 50.3 54.8 65.2 200 11.7 17.1 19.1 29.0 39.7 53.7 58.5 69.7 225 12.5 18.2 20.3 30.8 42.2 57.0 62.1 74.0 125 8.8 12.9 14.4 21.8 29.9 40.5 44.1 52.5 150 9.7 14.1 15.7 23.9 32.8 44.3 48.3 57.5 175 10.5 15.2 17.0 25.8 35.4 47.9 52.1 62.1 200 11.2 16.3 18.2 27.6 37.8 51.2 55.7 66.4 250 9.3 13.5 15.1 22.8 31.4 42.3 46.2 54.9 275 9.7 14.1 15.8 23.9 32.9 44.4 48.4 57.6 150 5.8 8.4 9.4 14.2 19.5 26.4 28.4 34.2 175 6.2 9.1 10.1 15.3 21.1 28.5 31.0 37.0 200 6.6 9.7 10.8 16.4 22.5 30.4 33.2 39.5 275 11.3 16.5 18.4 27.9 38.3 51.7 67.1 67.1 175 7.5 11.0 12.2 18.6 25.5 34.4 44.7 44.7 200 8.0 11.7 13.1 20.2 27.3 36.8 47.8 47.8 225 8.5 12.4 13.9 21.1 28.9 39.1 50.7 50.7 250 9.0 13.1 14.6 22.2 30.5 41.2 53.4 53.4 275 9.4 13.7 15.3 23.3 31.9 43.2 56.0 56.0 300 9.9 14.4 16.0 24.3 33.4 45.1 58.5 58.5 175 6.4 9.3 10.4 15.8 21.6 29.2 37.9 37.9 200 6.8 9.9 11.1 16.8 23.1 31.2 40.5 40.5 ALCO CONTROLS 225 7.2 10.5 11.8 17.9 24.5 33.1 43.0 43.0 250 7.6 11.1 12.4 18.8 25.8 34.9 45.3 45.3 225 14.49 21.15 23.50 35.65 48.96 66.20 72.10 85.80 200 14.7 21.4 23.9 36.2 49.8 67.2 73.3 87.3 225 15.6 22.7 25.4 38.4 52.8 71.3 77.8 92.6 250 7.4 10.8 12.1 18.3 25.2 34.0 37.1 44.2 275 7.8 11.4 12.7 19.2 26.4 35.7 38.9 46.3 250 11.8 17.2 19.2 29.2 40.0 54.1 58.9 70.2 275 12.4 18.1 20.2 30.6 42.0 56.7 61.8 73.6 275 6.6 9.7 10.8 16.4 22.5 30.4 39.4 39.4 300 6.9 10.1 11.3 17.1 23.5 31.7 41.2 41.2 175 13.7 20.0 22.4 33.9 46.6 62.9 68.6 81.6 225 7.0 10.3 11.5 17.4 23.9 32.3 35.2 41.9 0oF 225 11.9 17.3 19.3 29.3 40.1 54.3 59.1 70.4 250 12.5 18.2 20.3 30.9 42.3 57.2 62.6 74.2 150 9.2 13.3 14.9 22.6 31.0 41.9 45.7 54.4 175 9.9 14.4 16.1 24.4 33.5 45.3 49.3 58.7 200 10.6 15.4 17.2 26.1 35.8 48.4 52.7 62.8 EVAPORATOR TEMP. - 20oF - 30oF PRESSURE DROP ACROSS VALVE - PSI 250 10.8 15.7 17.5 26.6 36.5 49.3 64.0 64.0 200 13.66 19.94 22.16 33.61 46.16 62.40 68.00 80.90 - 40oF EVAPORATOR TEMP. + 40oF + 20oF PRESSURE DROP ACROSS VALVE - PSI 200 12.0 17.5 19.5 29.6 40.6 54.9 59.8 71.3 175 12.78 18.65 20.73 31.44 43.18 58.40 63.60 75.70 0oF EVAPORATOR TEMP. - 20oF - 30oF PRESSURE DROP ACROSS VALVE - PSI - 10oF 150 175 200 8.3 9.0 9.6 12.2 13.1 14.0 13.6 14.7 15.7 20.6 22.3 23.8 28.3 30.5 32.6 38.2 41.3 44.1 49.6 53.5 57.2 49.6 53.5 57.2 60 8.47 12.36 13.74 20.83 28.61 38.70 42.10 50.10 0oF EVAPORATOR TEMP. + 40oF + 20oF PRESSURE DROP ACROSS VALVE - PSI + 50oF R-404A/ R-507 VALVE TRAE+8 TRAE+12 TRAE+14 TRAE+20 TRAE+30 TRAE+35 TRAE+40 TRAE50 125 12.79 18.66 20.73 31.45 43.20 58.40 63.60 75.70 - 10oF R-22 VALVE TRAE+10H TRAE+15H TRAE+20H TRAE+30H TRAE+40H TRAE50H TRAE60H TRAE70H 100 11.44 16.69 18.55 28.13 38.64 52.20 56.90 67.70 + 50oF R-22 VALVE TRAE+10H TRAE+15H TRAE+20H TRAE+30H TRAE+40H TRAE50H TRAE60H TRAE70H EVAPORATOR TEMP. + 20oF PRESSURE DROP ACROSS VALVE - PSI +40oF R-134a 225 11.2 16.3 18.2 27.7 38.0 51.3 55.9 66.6 - 40oF 275 8.0 11.7 13.0 19.8 27.1 36.6 47.5 47.5 300 8.4 12.2 13.6 20.6 28.3 38.2 49.6 49.6 175 5.3 7.7 8.6 13.1 17.9 24.2 31.4 31.4 200 5.7 8.2 9.2 14.0 19.2 25.9 33.6 33.6 225 6.0 8.7 9.8 14.8 20.3 27.5 35.7 35.7 250 6.3 9.2 10.3 15.6 21.4 29.0 37.6 37.6 31 ORDERING INFORMA R AE SERIES VAL TION FOR T VES TR NFORMATION ALVES VALVE SERIES PCN CHARGE CAP TUBE LENGTH TRAE+ 10 HC* 5 FT. TRAE+ 15 HC* 10 FT. TRAE+ 20 HC* 10 FT. TRAE+ 20 HC* 10 FT. TRAE+ 30 HC* 10 FT. TRAE+ 30 HC* 10 FT. TRAE+ 40 HC* 10 FT. TRAE 50 HC* 10 FT. TRAE 60 HC* 10 FT. TRAE 70 HC* 10 FT. (+) REPLACEABLE POWER ASSEMBLY * R-22 MEDIUM TEMPERATURE CONNECTIONS PCN 5/8 X 7/8 ODF S/T 7/8 X 1 1/8 ODF S/T 7/8 X 1 3/8 ODF S/T 7/8 X 1 1/8 ODF S/T 7/8 X 1 1/8 ODF S/T 1 1/8 X 1 3/8 ODF S/T 1 1/8 X 1 3/8 ODF S/T 1 1/8 X 1 3/8 ODF S/T 1 1/8 X 1 3/8 ODF S/T 1 1/8 X 1 3/8 ODF S/T 062718 062721 063650 062724 062727 062728 062733 061700 061865 061866 R EFRIG ER ANT LIQUID TEMPER ATURE CORREC TION FAC TORS EFRIGER ORRECTION R12 Correction Factor R134a Correction Factor R22 Correction Factor R404A/R507 Correction 0 1.60 1.70 1.56 2.00 10 1.54 1.63 1.51 1.90 20 1.48 1.56 1.45 1.80 30 1.42 1.49 1.40 1.70 Refrigerant 40 50 1.36 1.30 1.42 1.36 1.34 1.29 1.60 1.50 Liquid 60 1.24 1.29 1.23 1.40 Temperature 70 80 1.18 1.12 1.21 1.14 1.17 1.12 1.30 1.20 °F 90 1.06 1.07 1.06 1.10 100 1.00 1.00 1.00 1.00 110 .94 .93 .94 .90 120 .88 .85 .88 .80 130 .82 .78 .82 .70 These factors include corrections for liquid refrigerant density and net refrigerating effect and are based on an average evaporator temperature of 0°F. However, they may be used for any evaporator temperature from -40°F to +40°F since the variation in the actual factors across this range is insignificant. TRAE ORDERING INFORMATION 32 ALCO CONTROLS 140 .75 .71 .76 .50 PO/POS THERMO® EXP ANSION VAL VE XPANSION ALVE POS Thermo Valves are designed for large capacity applications where the evaporator has been designed for TEV control from the superheat of the suction gas. The POS is ideal for those applications in the air conditioning temperature range (above 35°F), such as chillers. Ratings from 20 to 450 tons — R22. F EA TURES EATURES ¶ Take-A-Part construction for easy field service. ¶ The POS series valve is piloted by any “T” series Thermo Valve and is controlled by an integral solenoid to provide positive liquid shut-off. ¶ Pilot-operated principle provides smooth modulation over the widest possible load range, maintaining positive control with loads reduced as low as 25% of nominal valve capacity. ¶ Recommended for refrigeration systems having some form of compressor capacity reduction, such as compressor cylinder unloading. ¶ Maximum working pressure: 450 psig. ¶ Minimum evaporator temperature: +32°F. S PECIFIC ATIONS PECIFICA NOTE: The POS valve size is determined by the required capacity in tons of refrigeration and the pressure drop across the valve. The pressure drop across the valve will be the difference between discharge and suction pressures at the compressor, less the pressure drop in the liquid line and less the pressure drop through the evaporator, distributor and suction line. To complete the POS valve type number, select the required solenoid valve voltage and frequency from the tables on pages 117-118 and add to the POS valve type number. The pilot Thermo Valve selected depends only on the system refrigerant. A suitable ALCO liquid line filter-drier should be selected for the system. Contact ALCO Technical Service Department for rapid response or other types of charges. VALVE NOMENCLATURE POS 20 H Valve Series Nominal Capacity Refrigerant Code H = R22 Example above: POS-20H POS E XPL ODED XPLODED VIE W POS VAL VE REP AIR KIT S ALVE EPAIR ITS UPPER BOD Y & PIS TON A SSEMBL Y KIT consists of: BODY PISTON ASSEMBL SSEMBLY Manual Stem Assembly, Pilot Plug, Capscrews (4), Gaskets, and matched set of Upper Body and Piston Assembly. VALVE PO(S)24M1, 36M1, 48M1 PO(S)60M1, 90M1 PO(S)120M1, 150M1 PO(S)180M1 PO(S)240M1 PO(S)20H1, 30H1, 40H1, 50H1 PO(S)75H1, 100H1, 125H1 PO(S)150H1, 200H1 PART# X8506-3 X8507-3 X8508-4 X8509-2 X8510-5 X8506-9 X8507-7 X8508-8 C AG EA SSEMBL Y KIT consists of: Cage Assembly and Gaskets AGE ASSEMBL SSEMBLY Lower Body for Valve Type: POS24M1 thru POS90M1 POS20H1, POS125H1 LOWER BODY Lower Body for Valve Type: POS120M1 thru POS240M1 POS150H1, POS200H1 VALVE PO(S)24M1 PO(S)36M1 PO(S)48M1 PO(S)60M1 PO(S)90M1 PO(S)120M1 PO(S)150M1 PO(S)180M1 PO(S)240M1 PO(S)360M1 PO(S)350H1 ALCO CONTROLS PART# X7361-1 X7361-2 X7361-3 X5651-12 X5651-11 X5653-6 X5653-4 X5660 X6146 X10020-5 X10020-1 VALVE PO(S)20H1 PO(S)30H1 PO(S)40H1 PO(S)50H1 PO(S)75H1 PO(S)100H1 PO(S)125H1 PO(S)150H1 PO(S)200H1 PO(S)300H1 PO(S)450H1 PART# X7361-15 X7361-16 X7361-17 X7361-18 X5651-1 X5651-10 X5651 X5653-1 X5653-5 X9995-5 X10020-7 33 POS G A SKE T KIT consists of: GA SKET POS VAL VE KIT S ALVE ITS All Necessary Gaskets (see exploded view on page 26). VALVE PO(S)20H1-40H1 PO(S)75H1, 100H1, 125H1 PO(S)150H1, 200H1 PO(S)300H1-450H1 POS FL ANG E SE T consists of: FLANG ANGE SET Inlet and Outlet Flanges, Inlet and Outlet Adaptors, Flange Gaskets (2) and required amount of flange bolts and nuts. PART# KG10006 KG10007 KG10008 KG10010 PCN 036746 034471 037551 037553 POS DIMENSIONAL DATA VALVE SERIES TONS-R134a TONS-R22 PILOT CONNECTION LINE CONNECTIONS POS 24M1 POS 20H1 RX174* POS 36M1 POS 30H1 1-1/2 ODF POS 48M1 POS 40H1 1/2 ODF 8-1/8 C D 3-17/32 1-7/16 E F H WIDTH OF BODY V W W ODP ½ SAE 2-1/8 3-13/16 1-3/8 2-3/16 2-13/16 2-9/16 4-9/16 1-7/32 2-3/8 — 3-3/4 1-1/16 3-21/64 3-61/64 4 — 4 1-1/16 3-27/64 4-3/64 4-1/2 — 5-1/8 1-1/16 3-63/64 4-39/64 G 6-3/32 2-11/16 3-15/16 (2-BOLT, FLANGED) POS 50H1 (INTEGRAL) POS 60M1 POS 75H1 1/2 MALE RX140* POS 90M1 POS 100H1 FLARE 1-3/8 ODF POS 125H1 8-15/16 3-15/16 1-15/32 7-3/32 3-3/16 4-9/16 3 (2-BOLT, FLANGED) POS 120M1 POS 150H1 POS 150M1 POS 200H1 1/2 ODF 1-5/8 ODF POS 250H1 (FLANGED) (4-BOLT, FLANGED) RX183* POS 180M1 POS 240M1 B 1/2 MALE POS 300H1 9-25/32 4-11/32 2-1/8 ODF (4-BOLT, FLANGED)** FLARE 10-5/16 4-25/32 1-7/8 10-25/32 2-7/16 3-13/16 2 11-23/32 2-5/8 RX191* POS 300M1 POS 350H1 2-5/8 ODF POS 360M1 POS 450H1 (4-BOLT, FLANGED) 11-19/32 5-21/32 2-13/32 13-7/8 3-1/8 * Recommended Flange. ** Recommended Flange is RX167. POS EX TENDED CAP ACIT Y TABLES (IN TONS) APA R1 34a R13 VALVE POS 24M POS 36M POS 48M POS 60M POS 90M POS 120M POS 150M POS 180M POS 240M POS 300M POS 360M NOTE: FOR R4 07C , USE R407C R22 E X TENDED C AP ACITIES APA EVAPORATOR TEMP. +40°F PRESSURE DROP ACROSS VALVE – PSI 60 24 36 48 60 90 120 150 180 240 300 360 80 28 41 55 69 104 138 173 207 258 345 414 100 31 46 62 77 116 155 194 232 310 387 464 125 35 52 69 86 130 173 216 259 346 432 518 150 38 57 76 95 142 190 237 284 379 474 569 175 41 62 82 103 154 205 257 308 410 513 616 R22 VALVE POS 20H POS 30H POS 40H POS 50H POS 75H POS 100H POS 125H POS 150H POS 200H POS 250H POS 300H POS 350H POS 450H EVAPORATOR TEMP. +40°F PRESSURE DROP ACROSS VALVE – PSI 100 20 30 40 50 75 100 125 150 200 250 300 350 450 125 22 34 45 56 84 112 140 168 224 280 336 392 504 150 25 37 49 61 92 123 153 184 245 306 367 429 551 175 26 40 53 66 99 132 165 198 264 330 396 462 594 200 28 42 57 71 106 141 177 212 283 354 424 495 636 All capacities are based on 40°F evaporating temperature and 100°F vapor free refrigerant liquid entering the valve. DT8492 is a standard POS without manual stem. Use the same capacity as the POS for replacement. For applications below 32°F evaporator temperature, contact Alco Controls’ Application Engineering Department. 34 ALCO CONTROLS ORDERING INFORMA TION NFORMATION PCN DESCRIPTION R-12 046016 035018 033545 POS20F1 POS30F1 POS40F1 038291 098246 POS50F1 POS75F1 025523 042594 038292 032488 047251 033605 POS100F1 POS125F1 POS150F1 POS200F1 POS250F2 POS300F1 FOR PCN DESCRIPTION R-22 032047 032258 032048 032357 060114 032049 032718 032749 033139 POS20H1 POS30H1 POS40H1 POS50H1 POS75H1 POS100H1 POS125H1 POS150H1 POS200H1 029293 034481 037449 POS300H1 POS250H1 POS450H1 POS SERIES VAL VES ALVES NOTE: * Use AMG, DMG, or AMC Coils Pilots: ] R-134a uses TCLE 2 FC R-22 uses TCLE 3 HC 100 ton and below ] R134a—TCLE 5-1/2 MC 3/8 x 1/2 ODF S/T 150 ton and R22—TCLE 5 HC, SAE EE, 5', 3/8 x 1/2 above ODF S/T or ANG POS FLANGE SETS TABLE PCN DESCRIPTION 027227 RX 174 1-1/8 ODF 026745 RX 140 1-3/8 ODF 027228 RX 183 1-5/8 ODF 026759 RX 167 2-1/8 ODF 026778 RX 191 2-5/8 ODF FOR USE WITH POS20F1 POS20H1 POS30F1 POS30H1 POS40F1 POS40H1 POS50H1 POS50F1 POS75H1 POS75F1 POS100H1 POS125H1 POS100F1 POS150H1 POS125F1 POS200H1 POS150F1 POS200F1 POS300H1 POS250F2 POS300F1 POS450H1 POS ORDERING INFORMATION ALCO CONTROLS 35 T -SERIES TAKE-A-PART THERMO® VAL VE ALVE ALCO Take-A-Part Series TEVs, with adjustable superheat and replaceable, interchangeable components are ideal for original equipment and field replacements in air conditioning, heat pump, and refrigeration applications. Each is equipped with a standard ALCO “C” charge which functions for evaporation temperatures from 50°F to –20°F, MOP charges are available upon request. Other charges available to – 40°F. Note: For applications below – 40°F evaporator temperatures, use ALCO’s ZZ Thermo Valve. S TA INL POW U P ER AESS STE TO S 2 0 SEMBLEL T Y ON F EA TURES EATURES ¶ Take-A-Part construction for easy field service ¶ Interchangeable, replaceable cages for TEV versatility (1/4 to 100 tons capacity) ¶ External superheat adjustment ¶ Interchangeable body flanges for any ¶ ¶ ¶ ¶ ¶ ¶ connection you need Interchangeable power heads for R134a, R22, R404A, & R507 refrigerants Charges for all applications Maximum working pressure: 450 psig Contoured, durable power element for long life Bi-Flo capability Bi-Flo model TLE available to OEMs for heat pump and air conditioning applications TCL E Valve Series External Equalizer (optional) VALVE NOMENCLATURE 5 H W 35 Nominal Capacity Refrigerant F = R12 M = R134a H = R22 P = R507 S = R404A Charge Code MOP (optional) SAE EE External equalizer style - if specified 3/8 x 1/2 ODF S/T 5’ 6A Connection Size & Style Connection configuration S/T = Straight-thru ANG = Angle Capillary Tube Length Factory Superheat Setting example above: TCLE 5 HW35 SAE EE 3/8 x 1/2 ODF S/T 5’ 6A The “T” Series has unlimited versatility with thousands of valve combinations to fit all applications (from heat pumps and air conditioners to commercial refrigeration). If service is required, the removal of the two cap screws disassembles the valve without requiring that the line connections to the body flange be broken. Field-proven for over 50 years, ALCO Take-A-Part valves provide dependable, economical service. The external equalizer version is an excellent “reverse flow” heat pump thermostatic expansion valve. The T series can also be charged for use with refrigerants other than those listed in this catalog. Consult ALCO Applications Engineering Department for your valve charge selection. BLEED HOLE FOR SYSTEM EQUALIZATION. ** BLEED HOLE SIZE STAMPED ON BODY HERE S INGLE OUTLET “T” SERIES BODY FLANGES WITH BLEED HOLE FOR USE WITH PSC COMPRESSORS VALVE TYPE 10% R12 R22 R502 TCL1/4F TCL1/2H TCL1/2R TCL1/2F TCL1H TCL1/2R TCL1F TCL2H TCL1R TCL2F TCL3H TCL2R TCL3F TCL5H TCL3R TCL4F TCL7-1/2H TCL4-1/2R TCL6-1/2F TCL10H TCL7R TCL7-1/2F TCL12H TCL8R 1 DIA. IN. – .018 .026 .028 .035 .043 .052 .052 15% DRILL SIZE – 77 71 70 65 57 55 55 DIA. IN. .0156 .021 .0312 .035 .043 .052 .0595 .0595 DRILL SIZE 1/64 75 1/32 65 57 55 53 53 Bleed hole sizes shown above are based on a percent of full effective port area of the valve. This does not necessarily indicate the percent of valve capacity that will be bypassed. The hole sizes shown above should be used for reference only. Normal industry practice is to equalize systems 3 to 5 minutes. BOLT TORQUE The cap screws on all ALCO Take-A-Part TEVs require 300 inch pound bolt torque. 36 BLEED HOLE DIAMETER 1 FOR % CAPACITY BYPASS 20% 25% 30% DIA. DRILL DIA. DRILL DIA. DRILL IN. SIZE IN. SIZE IN. SIZE .018 77 .020 76 .022 74 .024 73 .026 71 .0292 69 .036 64 .040 60 .0465 56 .040 60 .043 57 .0468 3/4 .052 55 .055 54 .0625 1/16 .0595 53 .067 51 .076 48 .070 50 .0785 47 .086 44 .070 50 .0785 47 .086 44 40% DIA. IN. .025 .035 .052 .055 .070 .086 .0995 .0995 DRILL SIZE 72 65 55 54 50 44 39 39 FIELD REPLACEMENT OF VALVE TYPES TL(E), TLX For field replacement of valve types TLX & TL(E), substitute a valve type TCL(E) of equivalent tonnage and re-use the old body flange. This substitution provides a valve equal in performance with provision for external superheat adjustment and eliminates the need to remove the old flange. ALCO CONTROLS T -SERIES TAKE-A-PART TTE EV Interchangeable Power Assemblies for R134a, R22, R404A and R507 refrigerants Selective Charges for All Applications Interchangeable Cages for 1/4 to 12 ton capacity. Single port construction shown here. Consult ALCO for special refrigerants. Interchangeable Body Flanges for any connection you need. T -SERIES VAL VE SPECIFIC ATIONS ALVE PECIFICA R-134a VALVE TYPE 1 R-134a R-12 R-12 Tons @ 60 psi ∆Pressure Tons @ 60 psi VALVE ∆Pressure TCLE1/4M TCLE3/4M TCLE1-1/2M TCLE2-1/2M TCLE3-1/2M TCLE5-1/2M TCLE7-1/2M TCLE9M TJLE9M TJLE11M TJR11M TJR13M TER16M TER19M TER25M TER31M TIR45M THR55M THR68M TMR 68M 1/4 3/4 1-1/2 2-1/2 3-1/2 5-1/2 7-1/2 9 9 11 11 13 16 19 25 31 45 55 68 66 TYPE 1 TCLE1/4F TCLE1/2F TCLE1F TCLE2F TCLE3F TCLE4F TCLE6-1/2F TCLE7-1/2F TJLE7F TJLE8F TJR8F TJR11F TER13F TER15F TER20F TER25F TIR35F THR45F THR55F TMR55F 1/4 1/2 1 2 3 4 6-1/2 7-1/2 7 8 8 11 13 15 20 25 35 45 55 55 R-22 VALVE TYPE 1 R-22 Tons @ 100 psi ∆Pressure TCLE1/2H TCLE1H TCLE2H TCLE3H TCLE5H TCLE7-1/2H TCLE10H TCLE12H TJLE11H TJLE14H TJR14H TJR18H TER22H TER26H TER35H TER45H TIR55H THR75H THR100H TMR100H 1/2 1 2 3 5 7-1/2 10 12 11 14 14 18 22 26 35 45 55 75 100 100 1 TCLE, TJL are single ported valves for normal load conditions. TER, THR, TIR, TJR and TMR are balanced, double ported valves for low load conditions if needed. 2 Other lengths are available on special order. * Add: “A” for internal or “B” for external equalizer. R-404A/ R-507 TYPE 1 R-404A/R-507 Tons @100 psi Equalizer Type ∆Pressure TCLE1/4R TCLE1/2R TCLE1R TCLE2R TCLE3R TCLE4-1/2R TCLE7R TCLE8R TJLE7R TJLE9R TJR9R TJR12R TER14R TER16R TER21R TER27R TIR37R THR48R THR60R TMR60R 1/4 1/2 1 2 3 4-1/2 7 8 7 9 9 12 14 16 21 27 37 48 60 60 Cage Assembly Part No. Internal equalizer X22440-B1* or 1/4’’ SAE X22440-B2* external equalizer X22440-B3* standard X22440-B4* 1/4’’ ODF and X22440-B5* 1/4’’ SAE elbow X22440-B6* available on X22440-B7* special order. X22440-B8* 1/4’’ XC724-B4B SAE XC724-B5B external X11873-B4B equalizer X11873-B5B X9117-B6B X9117-B7B 1/4’’ SAE X9117-B8B external X9117-B9B equalizer X9166-B10B X9144-B11B X9144-B13B X9144-B14B Power Assembly Part No. XB1019** Standard Bulb X8019** Rapid Response Bulb XC726 X7726 Rapid Response Bulb ** Add: Refrigerant: F = R12; H = R22; R = R502; MOP if required Charge Code: C = med temp; Z = low temp; W = MOP (if needed) Tubing Length: 1 = 5'; 2 = 10'; 3 = 15'; etc. Equalizer Code: A = internal; B = external Motor overload protection, if required (MOP) Equalizer Code: B = 1/4" SAE external NOTE: Standard or optional Rapid Response Remote Bulbs are available. Standard Remote Bulb Tube Length is 5’ for TCL, TJL & TJR Series. Standard Length is 10’ for TER, TIR, THR & TMR Series. NOTE: Nominal capacities shown here are based on 40°F evaporator temperature and 100°F vapor-free liquid refrigerant entering the valve. E in valve type denotes external equalizer, omit for internally equalized valve. TCL(E) OLD VS. NEW NOMENCLATURE New cage assemblies are interchangeable with the old versions. To modernize our product, minor changes have been made in the construction of cage assemblies. The new constructions have been identified by a new cage assembly part number and a new valve type number. OLD STYLE VALVE TYPE NEW STYLE CAGE ASSY. VALVE TYPE CAGE ASSY. R-12 R-22 R-502 PART NO. R-12 R-22 R-502 PART NO. TCLE25F TCLE50H TCLE25R XC709-B7* TCLE1/4F TCLE1/2H TCLE1/4R X22440-B1* X22440-B2* TCLE50F TCLE100H TCLE50R XC709B000* TCLE1/2F TCLE1H TCLE1/2R TCLE100F TCLE200H TCLE100R XC709-B00* TCLE1F TCLE2H TCLE1R X22440-B3* TCLE200F TCLE300H TCLE200R XC709-B0* TCLE2F TCLE3H TCLE2R X22440-B4* TCLE250F TCLE400H TCLE250R XC709-B6* TCLE3F TCLE5H TCLE3R X22440-B5* TCLE300F TCLE500H TCLE300R XC709-B1* TCLE3F TCLE5H TCLE3R X22440-B5* TCLE400F TCLE700H TCLE450R XC709-B4* TCLE4F TCLE7-1/2H TCLE4-1/2R X22440-B6* TCLE600F TCLE900H TCLE650R XC709-B2* TCLE6-1/2F TCLE10H TCLE7R X22440-B7* TCLE650F TCLE1000H TCLE700R XC709-B3* TCLE6-1/2F TCLE10H TCLE7R X22440-B7* TCLE750F TCLE1200H TCLE800R XC709-B5* TCLE7-1/2F TCLE12H TCLE8R X22440-B8* * Add equalizer code letter “A” for internal or “B” for external to make the cage assembly part number complete. NOTE: Delete the letter “E” from valve type for internally equalized valve. ALCO CONTROLS 37 T -SERIES PART S D A TA ARTS TL SERIES T CL SERIES TJL SERIES TER, THR, TIR, TTJR, JR, TMR S ERIES (K) – Indicates part supplied with Power Assembly and/or Cage. See next page for Power Assembly, Cage & Flange Interchangeability Tables. B OL T TORQUE = 300 OLT IN. LBS. GA SKE 3 455-1 T ST RIP X1 SKET X13 FOR T -SERIES VAL VES ALVES Gasket Strip X13455-1 replaces all older T-Series gasket kits. 38 ALCO CONTROLS T -SERIES TAKE-A-PART TE V TEV EXTERNALLY ADJUSTABLE CAGE ASSEMBLY T -SERIES INTERCHANG EABILIT Y TABLES NTERCHANGEABILIT EXTERNALLY ADJUSTABLE DOUBLE PORTED CAGE ASSEMBLY INTERNALLY ADJUSTABLE CAGE ASSEMBLY ANGLE, SAE ANGLE, SOLDER FORGED TYPE, SOLDER STRAIGHT-THRU CAGE ASSEMBLY INTERCHANGEABILITY TABLE VALVE TYPE CAGE ASSEMBLY OLD NEW ANGLE, SOLDER REVERSE FLOW 1 NOMINAL CAPACITY–TONS R134a R22 R404A/R507 XC709B7* X22440B1* 1/4 1/2 1/4 XC709B000* X22440B2* 3/4 1 1/2 XC709B00* X22440B3* 1-1/2 2 1 XC709B0* X22440B4* 2-1/2 3 2 3-1/2 5 3 STRAIGHT-THRU SAE FLANGE INTERCHANGEABILITY & CONNECTIONS TABLE ANGLE CONFIGURATION VALVE TYPE SIZE & STYLE BODY FLANGE CAP SCREW CONNECTIONS PART PART INLET OUTLET NUMBER NUMBER TCL XC709B6* X22440B5* TCLE XC709B1* X22440B5* XC709B4* X22440B6* XC709B2* X22440B7* XC709B3* X22440B7* XC709B5* X22440B8* 9 12 8 TL 3/8 ODF 5/8 ODF C501-5 XC724B4B 9 11 7 TLE 1/2 ODF 5/8 ODF C501-7 XC724B5B 11 14 9 5/8 ODF— 7/8 ODF— X11873B4B 11 14 9 7/8 ODM 1--1/8 ODM TJLE TJR TER — — — TIR — THR — TMR — 5-1/2 7-1/2 7-1/2 3/8 SAE 1/2 SAE C500-4 3/8 SAE 5/8 SAE C500-5 1/2 SAE 5/8 SAE C500-6 TCL 1/4 ODF 3/8 ODF C501-1 TCLE 3/8 ODF 1/2 ODF C501-4 4-1/2 10 7 X11873B5B 13 18 12 X9117B6B 16 22 14 X9117B7B 19 26 16 X9117B8B 25 35 21 X9117B9B 31 45 27 X9166B10B 45 55 37 X9144B11B 46 70 42 X9144B13B 56 85 51 X9144B14B 66 100 60 1 Gaskets included. * Add “A” for internal or “B” for external equalizer. TJLE TJR TER 7/8 ODF— 7/8 ODM 1--1/8 ODM 7/8 ODF— 7/8 ODF— 1-1/8 ODM 1--1/8 ODM 7/8 ODF— 7/8 ODF— 1-1/8 ODM 1--1/8 ODM A576 PS168-5 B504 PS514-5 10331 PS259 9153 PS259 9151 PS370 7/8 ODF— 7/8 ODF— 1-1/8 ODM 1--1/8 ODM THR 1-1/8 ODM 1-1/8 ODM 9149 PS370 TMR 1-1/8 ODM 1-1/8 ODF 9149-1 PS370 TIR STRAIGHT-THRU CONFIGURATION 3/8 SAE 1/2 SAE X6669-4 3/8 SAE 5/8 SAE X6669-1 1/2 SAE 1/2 SAE X6669-5 1/2 SAE 5/8 SAE X6669-2 3/8 ODF 1/2 ODF 9761-5 3/8 ODF 5/8 ODF 9761-3 TCL 1/2 ODF 1/2 ODF 9761-6 TCLE 1/2 ODF 5/8 ODF 9761-4 TL 1/2 ODF 7/8 ODF 9761-2 TLE 5/8 ODF 5/8 ODF X6346-16 POWER ASSEMBLY WITH RAPID RESPONSE “S” (SMALL) EXTERNAL BULB & EXTERNAL SUPERHEAT ADJUSTMENT TYPES X8019 X7726 TYPES XB1019 XC726 5/8 ODF— POWER ASSEMBLY WITH STANDARD EXTERNAL BULB & EXTERNAL SUPERHEAT ADJUSTMENT POWER ASSEMBLY INTERCHANGEABILITY TABLE 1 POWER REFRIGERANT TUBING VALVE ASSEMBLY CHARGE LENGTH EQUALIZER 5/8 ODF 7/8 ODF X6346-17 TYPE NUMBER CODE CODE 2 CODE 5/8 ODF 1-1/8 ODF X6346-18 F = R12 H = R22 M = R134a P = R507 S = R404A 1 = 5' 7/8 ODF 1-1/8 ODF X6346-34 5/8 ODF 1-1/8 ODF X6347-2 7/8 ODF 1-1/8 ODF X6347-6 7/8 ODF 1-3/8 ODF X6347-7 TCL TCLE XB1019* TJLE X8019* TJR TER TIR THR TMR 1 XC726* X7726* F = R12 H = R22 M = R134a P = R507 S = R404A 2 = 10' 3 = 15' A = Internal B = 1/4 SAE external C = 1/4 ODF external TJLE 4 = 20' 1 = 5' TJR 2 = 10' 3 = 15' PS286-5 B = 1/4 SAE external TER 4 = 20' Gaskets included 2 Standard tubing length supplied by valve series is: TCL, TCLE, TJLE, TJR = 5' capillary tubing standard. TER, TIR, THR, TMR = 10' capillary tubing standard. *Add refrigerant charge (MOP if required) remote bulb tubing length code and type of equalizer. Example: XB1019-FZ1B. TIR 7/8 ODF— 7/8 ODF— 1-1/8 ODM 1-1/8 ODM 7/8 ODF— 7/8 ODF— 1-1/8 ODM 1-1/8 ODM 7/8 ODF— 7/8 ODF— 1-1/8 ODM 1-1/8 ODM PS286-5 PS517-5 10332 PS259 9152 PS259 9150 PS370 THR 1-1/8 ODM 1-1/8 ODM 9148 PS370 TMR 1-1/8 ODM 1-1/8 ODM 9148-1 PS370 ALCO CONTROLS 39 T -SERIES TAKE-A-PART TE V TEV T CL(E) DIMENSIONAL DIAG R AMS & TABLES IAGR STRAIGHT-THRU ANGLE TCL(E) REMOTE BULB DIMENSIONS CAPILLARY TUBING LENGTH 5' 10' 15 or 20' 30' 40 or 50' 2 STANDARD REMOTE BULB DIA. LENGTH 3-1/16 3-9/16 5/8 4-13/16 6-1/16 3/4 6-3/16 RAPID RESPONSE BULB 2 DIA. LENGTH 3/8 1-3/16 — — Rapid response bulb available only with 5' or 10' capillary tubing. TCL(E) ROUGHING–IN DIMENSIONS STRAIGHT-THRU STYLE STANDARD CONNECTIONS 1 A B 3/8 x 1/2 SAE C DIMENSIONS D E F 11/16 3/8 G SOCKET DEPTH INLET OUTLET 1-63/64 1-25/32 3/8 x 5/8 SAE 3-45/64 1/2 x 1/2 SAE 2-5/32 1-31/32 3/8 x 1/2 ODF 3/8 1-9/16 5/16 1-37/64 3-11/16 3/8 x 5/8 ODF 1-5/8 43/64 23/64 11/16 3/8 43/64 23/64 1-13/32 1/2 x 1/2 ODF 3-45/64 1-9/16 1/2 x 5/8 ODF 3-11/16 1-5/8 1-13/64 1/2 2-9/16 DIA. 3/8 3/8 5/8 x 5/8 ODF 5/8 x 7/8 ODF 3-45/64 1-19/32 1/2 1-15/16 1/2 11/16 5/8 x 1-1/8 ODF 7/8 x 1-1/8 ODF 1/2 1-5/8 3-13/16 1-15/16 3/4 3/8 2-3/8 29/32 2-3/8 3/4 29/32 ANGLE STYLE 3/8 x 1/2 SAE 3-1/16 1-1/2 4-9/64 1-1/8 3/8 x 5/8 SAE — 3-3/16 1/2 x 5/8 SAE 4-25/64 1/4 x 3/8 ODF 3-61/64 3/8 x 1/2 ODF — 1-5/8 1-3/8 2-29/32 1-11/32 3-1/32 1-15/32 1-13/64 15/16 7/16 1-1/16 9/16 1-3/16 11/16 1-11/16 13/16 2-9/16 DIA. — 9/16 1/16 4-7/64 3/8 x 5/8 ODF 3-5/32 1/2 x 5/8 ODF 5/8 x 7/8 ODF (7/8 x 1-1/8 ODM) 1 40 1-19/32 13/16 4-13/64 4-53/64 3-9/16 2 1-11/32 1-1/16 Connections shown are standard sizes, consult ALCO for non-standard sizes. Allow 2-1/8" above valve for removal of power assembly. ALCO CONTROLS 1 T -SERIES TAKE-A-PART TE V TEV TER, TIR, THR, TMR, TTJLE JLE & TTJR JR DIMENSIONAL DIAG R AMS & TABLES IAGR TER, TIR, THR, TMR ROUGHING–IN DIMENSIONS TER, TIR, THR & TMR Remote Bulb Dimensions TER STRAIGHT-THRU STYLE TER VALVE1 INLET OUTLET A B 5-25/64 2 DIMENSIONS D E F C G H J (DIA.) 1-1/8 3/4 2-7/8 CAPILLARY TUBING LENGTH 5' 10' 15 or 20' 30' 40 or 50' ODF:ODM ODF:ODM 7/8:1-1/8 7/8:1-1/8 1-25/32 2-15/16 19/32 2-13/64 TER ANGLE STYLE ODF:ODM ODF:ODM 7/8:1-1/8 7/8:1-1/8 5-1/2 3-3/8 2 3-21/32 2-5/16 3/4 1-1/8 3/4 2-7/8 TIR STRAIGHT-THRU STYLE TIR VALVE 1 INLET OUTLET A B C D DIMENSIONS E 5-29/64 2 1-25/32 3 19/32 2 F G H J (DIA.) 2-17/64 1-1/8 3/4 2-7/8 3/4 1-1/8 3/4 2-7/8 F G H J (DIA.) 2-17/64 — — 2-7/8 ODF:ODM ODF:ODM 7/8:1-1/8 7/8:1-1/8 STANDARD REMOTE BULB DIA. LENGTH RAPID RESPONSE BULB DIA. LENGTH 3/8 2-1/16 — — 2 4-7/8 3/4 6-3/16 Rapid response bulb available only with 10' capillary tubing. TER, TIR, THR, TMR TIR ANGLE STYLE ODF:ODM ODF:ODM 7/8:1-1/8 7/8:1-1/8 6 3-3/8 2 4-5/32 2-13/16 THR STRAIGHT-THRU STYLE THR, TMR VALVE 1 INLET OUTLET ODM ODM 1-1/8 1-1/8 A B 5-29/64 2 C D DIMENSIONS E 1-25/32 3 19/32 STRAIGHT-THRU THR ANGLE STYLE ODM ODM 1-1/8 1-1/8 6 3-3/8 2 4-5/32 2-13/16 — 1-1/8 — ANGLE 2-7/8 TJL(E) Roughing–In Dimensions TJLE TJLE STRAIGHT-THRU STYLE TJLE VALVE 1 INLET OUTLET 5/8 A 1-1/8 7/8 1-1/8 7/8 1-3/8 ODF:ODM ODF:ODM 5/8:7/8 7/8:1-1/8 4-55/64 B C 1-5/8 2-1/2 1-15/16 2-1/2 DIMENSIONS D E 1-11/32 1-23/32 F 45/64 2-11/16 G H 17/32 29/32 3/4 29/32 J — 31/32 TJLE ANGLE STYLE 5-1/32 3-15/32 2 1-11/32 1-27/32 13/16 1-1/16 1 1-1/8 ANGLE TJR Roughing–In Dimensions STRAIGHT-THRU TJR STRAIGHT-THRU STYLE TJR VALVE 1 INLET OUTLET A B 5-23/64 2 DIMENSIONS E F C D 1-25/32 2-15/16 G H J 2-13/64 3/4 3/4 1-1/8 3/4 1-1/8 3/4 1-1/8 ODF:ODM ODF:ODM 7/8:1-1/8 7/8:1-1/8 19/32 TJR ANGLE STYLE TJR ODF:ODM ODF:ODM 7/8:1-1/8 1 7/8:1-1/8 5-1/2 3-3/8 2 3-21/32 2-5/16 Connections shown are standard sizes, consult ALCO for non-standard sizes. Allow 2-1/8" above valve for removal of power assembly. TJL(E) & TJR Bulb Dimensions CAPILLARY TUBING LENGTH 5' 10' 15 or 20' 30' 40 or 50' 3 STANDARD REMOTE BULB DIA. LENGTH 3-1/16 3-9/16 5/8 4-13/16 6-1/16 3/4 6-3/16 RAPID RESPONSE BULB 3 DIA. LENGTH 3/8 1-3/16 — — STRAIGHT-THRU ANGLE Rapid response bulb available only with 5' or 10' capillary tubing. ALCO CONTROLS 41 T CL(E) EX TENDED CAP ACITIES IN TONS APA VALVE 40 60 80 100 125 150 60 EVAPORATOR TEMP. + 40°F + 20°F PRESSURE DROP ACROSS VALVE – PSI 80 100 125 150 175 60 80 100 125 150 175 TCL(E)1/4F TCL(E)1/2F TCL(E)1F TCL(E)2F TCL(E)3F TCL(E)4F TCL(E)6-1/2F TCL(E)7-1/2F .25 .46 .96 1.8 2.5 3.7 5.1 6.1 .31 .57 1.2 2.1 3.1 4.5 6.2 7.5 .36 .66 1.4 2.5 3.6 5.2 7.2 8.6 .40 .74 1.5 2.8 4.0 5.8 8.0 9.6 .30 .56 1.2 2.1 3.0 4.4 6.1 7.3 .35 .65 1.3 2.4 3.5 5.1 7.0 8.5 80 100 125 150 175 200 .13 .23 .47 .86 1.2 1.8 2.5 3.0 .14 .26 .52 .96 1.4 2.0 2.8 3.3 R12 + 50°F .45 .49 .82 .90 1.7 1.9 3.1 3.4 4.5 4.9 6.5 7.1 8.9 9.8 10.8 11.8 .39 .72 1.5 2.7 3.9 5.7 7.8 9.5 .43 .47 .51 .81 .89 .96 1.7 1.8 2.0 3.0 3.3 3.6 4.4 4.8 5.2 6.4 7.0 7.5 8.8 9.6 10.4 10.6 11.6 12.5 .29 .54 1.1 2.0 2.9 4.2 5.8 7.0 .33 .62 1.3 2.3 3.4 4.9 6.7 8.1 .37 .70 1.4 2.6 3.8 5.5 7.5 9.1 .42 .46 .50 .78 .85 .92 1.6 1.8 1.9 2.9 3.2 3.4 4.2 4.6 5.0 6.1 6.7 7.2 8.4 9.2 9.9 10.1 11.1 12.0 0°F 60 80 100 125 150 175 .21 .38 .77 1.4 2.0 3.0 4.1 4.9 .23 .44 .89 1.6 2.4 3.4 4.7 5.7 .26 .49 1.0 1.8 2.6 3.8 5.3 6.4 .29 .55 1.1 2.0 2.9 4.3 5.9 7.1 .32 .60 1.2 2.2 3.2 4.7 6.5 7.8 .34 .65 1.3 2.4 3.5 5.1 7.0 8.4 VALVE 80 100 125 150 175 200 80 EVAPORATOR TEMP. – 20°F – 30°F PRESSURE DROP ACROSS VALVE – PSI 100 125 150 175 200 80 100 125 150 175 200 TCL(E)1/4F TCL(E)1/2F TCL(E)1F TCL(E)2F TCL(E)3F TCL(E)4F TCL(E)6-1/2F TCL(E)7-1/2F .20 .37 .75 1.4 2.0 2.9 3.9 4.8 .22 .41 .84 1.5 2.2 3.2 4.4 5.3 .16 .30 .63 1.1 1.7 2.4 3.3 4.0 .18 .34 .70 1.3 1.9 2.7 3.7 4.5 100 125 150 175 60 EVAPORATOR TEMP. + 40°F + 20°F PRESSURE DROP ACROSS VALVE – PSI 80 100 125 150 175 60 80 100 125 150 175 .42 .47 .53 .58 .63 .79 .88 .99 1.1 1.2 1.7 1.9 2.1 2.3 2.5 3.0 3.3 3.7 4.1 4.4 4.2 4.7 5.3 5.8 6.3 6.2 6.9 7.8 8.5 9.2 8.6 9.6 10.8 11.8 12.7 10.3 11.5 12.9 14.1 15.2 .36 .67 1.4 2.5 3.6 5.3 7.3 8.7 .41 .46 .52 .57 .61 .77 .87 .97 1.1 1.1 1.7 1.9 2.1 2.3 2.5 2.9 3.3 3.6 4.0 4.3 4.2 4.6 5.2 5.7 6.1 6.1 6.8 7.6 8.3 9.0 8.4 9.4 10.5 11.6 12.5 10.1 11.3 12.6 13.8 14.9 80 100 125 150 175 200 .15 .29 .61 1.1 1.5 2.2 3.1 3.7 .17 .32 .68 1.2 1.7 2.5 3.5 4.2 R12 – 10°F R134a .25 .46 .94 1.7 2.5 3.6 4.9 5.5 .27 .50 1.0 1.9 2.7 3.9 5.4 6.5 .29 .54 1.1 2.0 2.9 4.2 4.8 7.0 .31 .58 1.2 2.2 3.1 4.5 6.2 7.5 + 50°F VALVE 60 TCL(E)1/4M TCL(E)3/4M TCL(E)1-1/2M TCL(E)2-1/2M TCL(E)3-1/2M TCL(E)5-1/2M TCL(E)7-1/2M TCL(E)9M .37 .68 1.5 2.6 3.7 5.4 7.5 8.9 80 .20 .38 .78 1.4 2.1 3.0 4.2 5.0 .22 .42 .86 1.6 2.3 3.3 4.5 5.5 .24 .45 .93 1.7 2.5 3.6 4.9 5.9 .25 .48 .99 1.8 2.6 3.8 5.3 6.3 .14 .26 .54 1.0 1.4 2.1 2.8 3.4 .34 .64 1.4 2.4 3.4 5.0 7.0 8.4 .16 .29 .60 1.1 1.6 2.3 3.2 3.8 .40 .74 1.6 2.8 4.0 5.8 8.1 9.7 .18 .32 .67 1.2 1.8 2.6 3.5 4.3 .20 .36 .73 1.4 1.9 2.8 3.9 4.7 .21 .38 .79 1.5 2.1 3.0 4.2 5.1 .23 .41 .85 1.6 2.2 3.2 4.5 5.4 .44 .50 .54 .59 .83 .93 1.0 1.1 1.8 2.0 2.2 2.4 3.1 3.5 3.8 4.1 4.4 5.0 5.4 5.9 6.5 7.3 8.0 8.6 9.0 10.1 11.0 11.9 10.8 12.1 13.2 14.3 – 40°F .16 .29 .58 1.1 1.5 2.3 3.1 3.7 .17 .32 .64 1.2 1.7 2.5 3.4 4.1 .19 .34 .69 1.3 1.8 2.7 3.7 4.4 .20 .37 .74 1.4 2.0 2.8 3.9 4.7 0°F 60 80 100 125 150 175 .30 .57 1.2 2.1 3.0 4.5 6.2 7.4 .35 .65 1.4 2.5 3.5 5.1 7.1 8.5 .39 .73 1.6 2.7 3.9 5.8 8.0 9.5 .44 .48 .52 .82 .90 .97 1.8 1.9 2.1 3.1 3.4 3.6 4.4 4.8 5.2 6.4 7.0 7.6 8.9 9.8 10.5 10.7 11.7 12.6 VALVE 80 100 125 150 175 200 80 EVAPORATOR TEMP. – 20°F – 30°F PRESSURE DROP ACROSS VALVE – PSI 100 125 150 175 200 80 100 125 150 175 200 TCL(E)1/4M TCL(E)3/4M TCL(E)1-1/2M TCL(E)2-1/2M TCL(E)3-1/2M TCL(E)5-1/2M TCL(E)7-1/2M TCL(E)9M .29 .54 1.2 2.0 2.9 4.3 5.9 7.1 .32 .60 1.3 2.3 3.2 4.8 6.6 7.9 .24 .44 1.0 1.7 2.4 3.5 4.8 5.8 .26 .49 1.1 1.9 2.7 3.9 5.4 6.4 75 EVAPORATOR TEMP. + 40°F + 20°F 0°F PRESSURE DROP ACROSS VALVE – PSI 100 125 150 175 200 75 100 125 150 175 200 100 125 150 175 200 225 R134a – 10°F R22 VALVE TCL(E)1/2H TCL(E)1H TCL(E)2H TCL(E)3H TCL(E)5H TCL(E)7-1/2H TCL(E)10H TCL(E)12H .36 .68 1.5 2.5 3.6 5.3 7.4 8.8 .40 .74 1.6 2.8 4.0 5.8 8.1 9.7 .43 .46 .80 .85 1.7 1.8 3.0 3.2 4.3 4.6 6.3 6.7 8.7 9.3 10.4 11.1 + 50°F 75 100 125 150 175 200 .30 .55 1.2 2.1 3.0 4.3 6.0 7.2 .32 .61 1.3 2.3 3.2 4.8 6.6 7.9 .35 .65 1.4 2.5 3.5 5.1 7.1 8.5 .37 .70 1.5 2.6 3.8 5.5 7.6 9.1 .19 .36 .77 1.3 1.9 2.8 3.9 4.7 .21 .40 .86 1.5 2.1 3.1 4.4 5.2 .24 .45 .96 1.7 2.4 3.5 4.9 5.8 .26 .49 1.1 1.8 2.6 3.9 5.3 6.4 .28 .53 1.1 2.0 2.8 4.2 5.8 6.9 .30 .57 1.2 2.1 3.0 4.4 6.2 7.4 .45 .51 .57 .62 .67 .72 .43 .50 .56 .61 .66 .71 .42 .49 .55 .60 .65 .69 .82 .95 1.1 1.2 1.3 1.3 .81 .94 1.1 1.2 1.2 1.3 .80 .92 1.0 1.1 1.2 1.3 1.7 2.0 2.2 2.4 2.6 2.8 1.7 1.9 2.2 2.4 2.6 2.7 1.4 1.9 2.1 2.3 2.5 2.7 3.1 3.6 4.0 4.4 4.7 5.1 3.1 3.5 4.0 4.3 4.7 5.0 3.0 3.4 3.9 4.2 4.6 4.9 4.5 5.2 5.8 6.3 6.8 7.3 4.4 5.1 5.7 6.3 6.8 7.2 4.3 5.0 5.6 6.1 6.6 7.0 6.5 7.5 8.4 9.2 9.9 10.6 6.4 7.4 8.3 9.1 9.8 10.5 6.2 7.2 8.1 8.8 9.5 10.2 8.9 10.3 11.5 12.6 13.7 14.6 8.8 10.2 11.4 12.5 13.5 14.4 8.6 9.9 11.1 12.2 13.2 14.1 10.8 12.5 13.9 15.3 16.5 17.6 10.7 12.3 13.8 15.1 16.3 17.4 10.4 12.0 13.4 14.7 15.9 17.0 – 40°F .40 .74 1.5 2.8 4.0 5.9 8.1 9.7 .19 .36 .77 1.3 1.9 2.8 3.9 4.7 .21 .39 .84 1.5 2.1 3.1 4.3 5.1 .23 .42 .91 1.6 2.3 3.3 4.6 5.5 .24 .45 .97 1.7 2.4 3.6 4.9 5.9 .45 .49 .53 .57 .60 .83 .91 .98 1.1 1.1 1.7 1.9 2.0 2.2 2.3 3.1 3.4 3.7 4.0 4.2 4.5 4.9 5.3 5.7 6.1 6.5 7.2 7.7 8.3 8.8 9.1 9.9 10.7 11.4 12.1 10.9 11.9 12.9 13.8 14.6 VALVE EVAPORATOR TEMP. – 20°F – 30°F – 40°F PRESSURE DROP ACROSS VALVE – PSI 100 125 150 175 200 225 100 125 150 175 200 225 125 150 175 200 225 250 125 150 175 200 225 250 TCL(E)1/2H TCL(E)1H TCL(E)2H TCL(E)3H TCL(E)5H TCL(E)7-1/2H TCL(E)10H TCL(E)12H .37 .70 1.4 2.6 3.8 5.5 7.6 9.1 R22 42 – 10°F .41 .44 .47 .50 .52 .77 .83 .89 .94 .99 1.6 1.7 1.8 1.9 2.0 2.9 3.1 3.3 3.5 3.7 4.2 4.5 4.8 5.1 5.4 6.0 6.5 7.0 7.4 7.8 8.3 9.0 9.6 10.2 10.7 10.0 10.8 11.6 12.3 12.9 .31 .59 1.2 2.2 3.2 4.7 6.4 7.7 .34 .65 1.3 2.4 3.5 5.1 7.0 8.5 .37 .70 1.4 2.6 3.8 5.5 7.6 9.2 .39 .75 1.5 2.8 4.1 5.9 8.1 9.8 .42 .44 .79 .83 1.6 1.7 3.0 3.1 4.3 4.5 6.2 6.6 8.6 9.1 10.4 10.9 .26 .49 1.0 1.9 2.7 3.9 5.4 6.5 ALCO CONTROLS T-SERIES EXTENDED CAPACITY TABLES .28 .54 1.1 2.0 2.9 4.3 5.9 7.1 .31 .58 1.2 2.2 3.2 4.6 6.3 7.7 .33 .62 1.3 2.4 3.4 4.9 6.8 8.2 .35 .66 1.4 2.5 3.6 5.2 7.2 8.7 .37 .69 1.4 2.6 3.8 5.5 7.6 9.2 .22 .41 .85 1.6 2.3 3.3 4.5 5.4 .24 .45 .93 1.7 2.5 3.6 4.9 5.9 .26 .49 1.0 1.9 2.7 3.9 5.3 6.4 .28 .52 1.1 2.0 2.8 4.1 5.7 6.9 .30 .55 1.1 2.1 3.0 4.4 6.0 7.3 .31 .58 1.2 2.2 3.2 4.6 6.4 7.7 T CL(E) EX TENDED CAP ACITIES IN TONS APA VALVE EVAPORATOR TEMP. + 40°F + 20°F 0°F PRESSURE DROP ACROSS VALVE – PSI 100 125 150 175 200 225 100 125 150 175 200 225 125 150 175 200 225 250 150 175 200 225 250 275 TCL(E)1/4 TCL(E)1/2 TCL(E)1 TCL(E)2 TCL(E)3 TCL(E)4-1/2 TCL(E)7 TCL(E)8 .35 .64 1.3 2.4 3.5 5.1 7.0 8.4 R404A/ R507 VALVE EVAPORATOR TEMP. – 20°F – 30°F – 40°F PRESSURE DROP ACROSS VALVE – PSI 150 175 200 225 250 275 175 200 225 250 275 300 175 200 225 250 275 300 175 200 225 250 275 300 TCL(E)1/4 TCL(E)1/2 TCL(E)1 TCL(E)2 TCL(E)3 TCL(E)4-1/2 TCL(E)7 TCL(E)8 .35 .66 1.3 2.5 3.6 5.2 7.1 8.6 R404A/ R507 + 50°F .39 .72 1.5 2.7 3.9 5.7 7.8 9.4 .43 .46 .49 .53 .78 .85 .91 .96 1.6 1.8 1.9 2.0 3.0 3.2 3.4 3.6 4.3 4.6 4.9 5.2 6.2 6.7 7.2 7.6 8.5 9.2 9.9 10.5 10.3 11.1 11.9 12.6 .34 .63 1.3 2.4 3.4 5.0 6.8 8.2 .38 .70 1.4 2.7 3.8 5.5 7.6 9.2 .42 .45 .48 .51 .77 .83 .89 .95 1.6 1.7 1.8 1.9 2.9 3.1 3.4 3.6 4.2 4.5 4.8 5.1 6.1 6.6 7.0 7.4 8.4 9.0 9.6 10.2 10.1 10.9 11.6 12.4 .36 .67 1.4 2.5 3.6 5.3 7.3 8.8 .39 .73 1.5 2.8 4.0 5.8 8.0 9.6 .42 .45 .48 .51 .79 .85 .90 .95 1.6 1.7 1.9 2.0 3.0 3.2 3.4 3.6 4.3 4.6 4.9 5.1 6.2 6.7 7.1 7.5 8.6 9.2 9.7 10.3 10.4 11.1 11.8 12.4 .37 .68 1.4 2.6 37 5.3 7.4 8.9 .40 .73 1.5 2.8 4.0 5.8 7.9 9.6 .43 .45 .48 .50 .78 .83 .87 .92 1.6 1.7 1.8 1.9 3.0 3.1 3.3 3.5 4.2 4.5 4.8 5.0 6.2 6.5 6.9 7.2 8.5 9.0 9.5 10.0 10.2 10.9 11.5 12.0 – 10°F .38 .71 1.5 2.7 3.8 5.6 7.7 9.3 .41 .76 1.6 2.9 4.1 6.0 8.2 9.9 .43 .45 .48 .81 .85 .89 1.6 1.7 1.8 3.0 3.2 3.4 4.4 4.6 4.8 6.3 6.7 7.0 8.7 9.2 9.6 10.5 11.1 11.6 .36 .68 1.4 2.5 3.7 5.3 7.3 8.8 .38 .73 1.5 2.7 3.9 5.7 7.8 9.4 .41 .43 .45 .47 .77 .81 .85 .89 1.6 1.7 1.7 1.8 2.9 3.0 3.2 3.3 4.2 4.4 4.6 4.8 6.0 6.4 6.7 7.0 8.3 8.8 9.2 9.6 10.0 10.6 11.1 11.6 .29 .54 1.1 2.0 2.9 4.3 5.9 7.1 .31 .58 1.2 2.2 3.1 4.6 6.3 7.6 .33 .61 1.3 2.3 3.3 4.8 6.6 8.0 .35 .65 1.3 2.4 3.5 5.1 7.0 8.5 .36 .68 1.4 2.6 3.7 5.3 7.4 8.9 .38 .71 1.5 2.7 3.8 5.6 7.7 9.3 .23 .43 .90 1.6 2.4 3.4 4.7 5.7 .25 .46 1.0 1.7 2.5 3.7 5.0 6.1 .26 .49 1.0 1.9 2.7 3.9 5.3 6.4 .27 .51 1.1 2.0 2.8 4.1 5.6 6.8 .29 .54 1.1 2.0 3.0 4.3 5.9 7.1 .30 .56 1.2 2.1 3.1 4.5 6.2 7.4 T -SERIES EX TENDED CAP ACIT Y TABLES APA T JLE & TTJR JR EX TENDED CAP 2 ACITIES IN TONS R1 APA R12 + 50°F VALVE 40 TJLE7F TJLE8F TJR8F TJR11F 5.4 6.9 7.3 8.7 60 80 100 125 150 60 EVAPORATOR TEMP. + 40°F + 20°F PRESSURE DROP ACROSS VALVE – PSI 80 100 125 150 175 60 80 100 125 150 175 6.6 7.6 8.6 9.6 10.5 6.5 7.5 8.4 9.4 10.3 11.1 6.2 7.2 8.0 9.0 9.9 8.4 9.7 10.9 12.2 13.3 8.3 9.6 10.7 11.9 13.1 14.1 7.9 9.2 10.2 11.5 12.5 9.0 10.3 11.5 12.9 14.1 8.8 10.1 11.3 12.6 13.8 14.9 8.4 9.7 10.8 12.1 13.3 10.7 12.3 13.8 15.4 16.9 10.5 12.1 13.5 15.1 16.6 17.9 10.1 11.6 13.0 14.5 15.9 10.6 13.5 14.3 17.2 VALVE 80 100 125 150 175 200 80 EVAPORATOR TEMP. – 20°F – 30°F PRESSURE DROP ACROSS VALVE – PSI 100 125 150 175 200 80 100 125 150 175 200 TJLE7F TJLE8F TJR8F TJR11F 4.2 5.4 5.7 6.8 4.7 6.0 6.4 7.6 3.5 4.5 4.8 5.7 4.0 5.1 5.4 6.4 – 10°F 5.3 6.7 7.1 8.5 5.8 7.4 7.8 9.3 6.2 6.7 8.0 8.5 8.4 9.0 10.1 10.8 4.4 5.7 6.0 7.2 4.9 6.2 6.6 7.9 5.2 6.7 7.1 8.5 5.6 7.2 7.6 9.1 3.0 3.9 4.1 4.9 3.4 4.3 4.6 5.5 3.8 4.8 5.1 6.1 4.1 5.3 5.6 6.7 4.4 5.7 6.0 7.2 4.8 6.1 6.5 7.7 0°F 60 80 100 125 150 175 4.4 5.6 5.9 7.0 5.0 6.4 6.8 8.1 5.7 7.2 7.6 9.1 6.3 6.9 7.5 8.0 8.8 9.5 8.5 9.3 10.0 10.2 11.1 12.0 – 40°F 80 100 125 150 175 200 2.7 3.4 3.6 4.3 3.0 3.8 4.0 4.8 3.3 4.2 4.5 5.3 3.7 4.6 4.9 5.9 3.9 5.0 5.3 6.3 4.2 5.3 5.6 6.8 T JLE & TTJR JR EX TENDED CAP 3 4a ACITIES IN TONS R1 APA R13 + 50°F VALVE TJLE9M TJLE11M TJR11M TJR13M 60 80 100 125 150 175 8.0 9.2 10.3 11.5 10.2 11.7 13.1 14.7 10.8 12.4 13.9 15.5 12.8 14.8 16.6 18.5 12.6 16.0 17.0 20.3 60 13.6 7.8 9.0 17.3 9.9 11.5 18.4 10.5 12.2 21.9 12.6 14.5 TJLE7M TJLE11M TJR11M TJR13M 10.1 12.8 13.6 16.2 11.2 14.3 15.2 18.1 12.3 15.7 16.7 19.9 13.3 7.4 8.6 9.6 10.7 11.8 17.0 9.5 11.0 12.3 13.7 15.0 18.0 10.1 11.6 13.0 14.5 15.9 21.5 12.02 13.9 15.5 17.4 19.0 100 125 150 175 200 80 6.3 7.0 7.8 8.6 9.3 9.9 8.0 9.0 10.0 11.0 11.9 12.7 8.5 9.5 10.6 11.6 12.6 13.4 10.1 11.3 12.7 13.9 15.0 16.0 5.1 6.6 7.0 8.3 5.7 7.3 7.8 9.3 80 6.4 7.0 7.6 8.1 8.2 9.0 9.7 10.4 8.7 9.5 10.3 11.0 10.4 11.4 12.3 13.1 4.2 5.3 5.6 6.7 4.6 5.9 6.3 7.5 5.2 6.6 7.0 8.4 5.7 7.3 7.7 9.2 6.1 7.8 8.3 9.9 0°F 60 80 100 125 150 175 12.7 6.6 7.6 8.5 9.5 10.4 11.2 16.2 8.4 9.7 10.8 12.1 13.3 14.3 17.2 8.9 10.3 11.5 12.9 14.1 15.2 20.5 10.6 12.3 13.7 15.3 16.8 18.1 EVAPORATOR TEMP. – 20°F – 30°F PRESSURE DROP ACROSS VALVE – PSI 100 125 150 175 200 80 100 125 150 175 200 – 10°F VALVE EVAPORATOR TEMP. + 40°F + 20°F PRESSURE DROP ACROSS VALVE – PSI 80 100 125 150 175 60 80 100 125 150 175 6.6 8.4 8.9 10.6 – 40°F 80 100 125 150 175 200 3.3 4.2 4.5 5.4 3.7 4.7 5.0 6.0 4.1 5.3 5.6 6.7 4.5 5.8 6.2 7.3 4.9 6.3 6.6 7.9 5.2 6.7 7.1 8.5 NOTE: Flow capacities are the same for reverse flow applications. ALCO CONTROLS 43 T -SERIES EX TENDED CAP ACIT Y TABLES APA T JLE & TTJR JR EX TENDED CAP ACITIES IN TONS R22 APA + 50°F 100 125 150 175 200 VALVE 75 TJLE11H TJLE14H TJR14H TJR18H 9.6 12.2 12.9 15.4 VALVE EVAPORATOR TEMP. – 20°F – 30°F – 40°F PRESSURE DROP ACROSS VALVE – PSI 125 150 175 200 225 250 125 150 175 200 225 250 125 150 175 200 225 250 125 150 175 200 225 250 TJLE11H TJLE14H TJR14H TJR18H 8.1 8.9 9.6 10.3 10.3 11.3 12.2 13.1 10.9 12.0 12.9 13.8 13.1 14.3 15.5 16.6 11.0 14.1 14.8 17.8 12.3 15.7 16.6 20.0 13.5 17.2 18.2 21.8 14.6 18.6 19.6 23.6 75 EVAPORATOR TEMP. + 40°F + 20°F 0°F PRESSURE DROP ACROSS VALVE – PSI 100 125 150 175 200 75 100 125 150 175 200 100 125 150 175 200 225 15.6 9.4 10.9 12.2 19.9 12.0 13.9 15.5 21.0 12.7 14.7 16.4 25.2 15.2 17.6 19.7 13.4 17.0 18.0 21.6 14.4 18.4 19.5 23.3 15.4 9.2 10.6 11.8 19.7 11.7 13.6 15.2 20.8 12.4 14.3 16.0 24.9 14.9 17.2 19.2 13.0 16.6 17.6 21.0 14.1 17.9 19.0 22.7 15.0 8.6 9.7 10.6 19.2 11.0 12.3 13.5 20.3 11.6 13.0 14.2 24.3 13.9 15.5 17.0 11.4 14.5 15.4 18.4 12.2 15.5 16.4 19.7 12.9 16.5 17.4 20.9 – 10°F 10.9 13.9 14.7 17.6 11.5 6.9 7.5 8.1 8.7 9.2 9.7 14.6 8.7 9.6 10.3 11.1 11.7 12.4 15.5 9.2 10.1 10.9 11.7 12.4 13.1 18.5 11.1 12.1 13.1 14.0 14.8 15.6 5.7 7.3 7.7 9.3 6.3 6.8 7.3 7.7 8.1 8.0 8.7 9.3 9.8 10.3 8.5 9.2 9.8 10.4 10.9 10.1 11.0 11.7 12.4 13.1 4.8 6.1 6.8 7.8 5.3 6.7 7.4 8.5 5.7 7.3 8.0 9.2 6.1 7.8 8.6 9.8 6.4 6.8 8.2 8.7 9.1 9.6 10.4 10.9 T JLE & TTJR JR EX TENDED CAP 04A/R5 07 ACITIES IN TONS R4 R404A/R5 04A/R507 APA VALVE EVAPORATOR TEMP. + 40°F + 20°F 0°F PRESSURE DROP ACROSS VALVE – PSI 100 125 150 175 200 225 100 125 150 175 200 225 125 150 175 200 225 250 150 175 200 225 250 275 TJLE7 TJLE9 TJR9 TJR12 7.5 8.3 9.1 10.0 9.5 10.6 11.6 12.6 10.1 11.2 12.3 13.3 12.0 13.5 14.7 15.9 VALVE EVAPORATOR TEMP. – 20°F – 30°F – 40°F PRESSURE DROP ACROSS VALVE – PSI 150 175 200 225 250 275 175 200 225 250 275 300 175 200 225 250 275 300 175 200 225 250 275 300 TJLE7 TJLE9 TJR9 TJR12 7.6 8.2 8.8 9.3 9.8 10.3 7.8 8.4 8.8 9.4 9.8 10.2 6.3 6.7 7.1 7.5 7.9 8.2 9.7 10.5 11.2 11.9 12.5 13.1 10.0 10.7 11.3 11.9 12.5 13.1 8.0 8.6 9.1 9.6 10.0 10.5 10.3 11.1 11.8 12.6 13.2 13.9 10.6 11.3 12.0 12.6 13.2 13.8 8.5 9.0 9.6 10.1 10.6 11.1 12.3 13.3 14.2 15.0 15.9 16.6 12.6 13.5 14.3 15.1 15.8 16.5 10.1 10.8 11.5 12.1 12.7 13.3 + 50°F 10.5 13.4 14.2 17.0 11.2 7.3 8.2 8.9 9.6 14.3 9.3 10.4 11.4 12.3 15.1 9.9 11.0 12.0 13.0 18.0 11.8 13.2 14.4 15.6 10.3 13.2 14.0 16.7 10.9 7.8 8.5 9.2 9.8 10.4 14.0 9.9 10.8 11.7 12.5 13.3 14.7 10.5 11.5 12.4 13.2 14.0 17.7 12.5 13.7 14.8 15.9 16.8 11.0 7.9 8.5 9.1 9.7 10.1 10.6 14.0 10.0 10.8 11.6 12.3 12.9 13.6 14.8 10.6 11.4 12.2 13.0 13.7 14.3 17.7 12.7 13.7 14.7 15.5 16.4 17.2 – 10°F 5.0 6.4 6.8 8.1 5.4 6.9 7.3 8.7 5.7 7.3 7.7 9.2 6.0 7.7 8.1 9.7 6.3 6.6 8.0 8.4 8.5 8.9 10.2 10.6 TER, TIR, THR & TMR EX TENDED CAP ACITIES IN TONS APA R12 2 R1 + 50°F VALVE 40 60 80 TER13F TER15F TER20F TER25F TIR35F THR45F THR55F TMR55F 10.8 12.5 16.6 20.8 29.1 32.1 38.9 45.8 13.3 15.3 20.4 25.5 35.7 39.3 47.7 56.1 15.3 17.7 23.5 29.4 41.2 45.4 55.1 64.8 R1 2 R12 19.1 22.1 29.4 36.8 51.5 56.7 68.9 81.0 21.0 24.2 32.2 40.3 56.4 62.1 75.4 88.7 60 13.0 15.0 20.0 25.0 35.0 38.5 46.8 55.0 – 10°F VALVE 80 TER13F TER15F TER20F TER25F TIR35F THR45F THR55F TMR55F 8.4 9.7 13.0 16.2 22.7 25.0 30.3 35.7 44 100 125 150 17.1 19.8 26.3 32.9 46.1 50.7 61.5 72.4 100 125 150 175 200 9.4 10.9 14.5 18.2 25.4 27.9 33.9 39.9 10.6 12.2 16.2 20.3 28.4 31.3 38.0 44.7 11.6 13.3 17.8 22.2 31.1 34.2 41.6 48.9 12.5 14.4 19.2 24.0 33.6 37.0 44.9 52.8 13.3 15.4 20.5 25.7 35.9 39.6 48.0 56.5 80 7.1 8.2 10.9 13.7 19.1 21.1 25.6 30.1 EVAPORATOR TEMP. + 40°F + 20°F PRESSURE DROP ACROSS VALVE – PSI 80 100 125 150 175 60 80 100 125 150 175 15.0 17.3 23.1 28.9 40.4 44.5 54.0 63.5 16.8 19.4 25.8 32.3 45.2 49.7 60.4 71.0 18.8 21.7 28.9 36.1 50.5 55.6 67.5 79.4 20.6 23.7 31.6 39.5 55.3 60.9 74.0 87.0 22.2 25.6 34.2 42.7 59.8 65.7 79.8 93.9 12.5 14.4 19.2 24.0 33.6 37.0 44.9 52.8 14.4 16.6 22.2 27.7 38.8 42.6 51.8 60.9 16.1 18.6 24.8 31.0 43.3 47.7 57.9 68.1 18.0 20.8 27.7 34.6 48.5 53.3 64.8 76.2 19.7 22.7 30.3 37.9 53.1 58.4 70.9 83.4 21.3 24.6 32.8 41.0 57.3 63.1 76.6 90.1 EVAPORATOR TEMP. – 20°F – 30°F PRESSURE DROP ACROSS VALVE – PSI 100 125 150 175 200 80 100 125 150 175 200 7.9 9.4 12.2 15.3 21.4 23.5 28.6 33.6 8.9 10.3 13.7 17.1 23.9 26.3 32.0 37.6 9.7 11.2 15.0 18.7 26.2 28.8 35.0 41.2 10.5 12.1 16.2 20.2 28.3 31.2 37.8 44.5 11.2 13.0 17.3 21.6 30.2 33.3 40.4 47.5 6.1 7.0 9.3 11.7 16.3 18.0 21.8 25.7 ALCO CONTROLS 6.8 7.8 10.4 13.0 18.3 20.1 24.4 28.7 7.6 8.8 11.7 14.6 20.4 22.5 27.3 32.1 8.3 9.6 12.8 16.0 22.4 24.6 29.8 35.1 9.0 10.4 13.8 17.2 24.2 26.6 32.3 38.0 9.6 11.1 14.7 18.4 25.8 28.4 34.5 40.6 0°F 60 80 8.7 10.1 13.4 16.8 23.5 25.9 31.5 37.0 10.1 11.6 15.5 19.4 27.2 29.9 36.3 42.7 100 125 150 175 11.3 13.0 17.4 21.7 30.4 33.4 40.5 47.7 12.6 14.6 19.4 24.3 34.0 37.3 45.3 53.3 13.8 15.9 21.3 26.6 37.2 40.9 49.6 58.4 14.9 17.2 23.0 28.7 40.2 44.2 53.6 63.1 – 40°F 80 5.3 6.1 8.2 10.2 14.3 15.7 19.0 22.4 100 125 150 175 200 5.9 6.8 9.1 11.4 16.0 17.6 21.3 25.1 6.6 7.6 10.2 12.8 17.8 19.6 23.8 28 7.3 8.4 11.2 14.0 19.5 21.5 26.1 30.7 7.8 9.0 12.1 15.1 21.1 23.2 28.2 33.2 8.4 9.7 12.9 16.1 22.6 24.9 30.2 35.5 TER, TIR, THR & TMR EX TENDED CAP ACITIES IN TONS APA R134a + 50°F VALVE 60 80 TER16M TER19M TER25M TER31M TIR45M THR55M THR68M TMR68M 15.9 18.3 24.5 30.6 42.8 47.0 57.1 67.2 18.4 21.2 28.2 35.3 49.4 54.3 66.0 77.6 R134a VALVE 80 12.6 14.5 19.3 24.1 33.8 37.2 45.1 53.1 25.1 29.0 38.7 48.3 67.7 74.4 90.4 106.3 27.1 31.3 41.8 52.2 73.1 80.4 97.6 114.8 100 125 150 175 200 14.0 16.2 21.6 27.0 37.8 41.6 50.5 59.4 R22 TER22H TER26H TER35H TER45H TIR55H THR75H THR100H TMR100H 22.9 26.5 35.3 44.1 61.8 68.0 82.5 97.1 60 15.6 18.0 23.9 29.9 41.9 46.1 55.9 65.8 – 10°F TER16M TER19M TER25M TER31M TIR45M THR55M THR68M TMR68M VALVE 100 125 150 175 20.5 23.7 31.6 39.5 55.2 60.8 73.8 86.8 15.7 18.1 24.1 30.2 42.2 46.5 56.4 66.4 17.2 19.8 26.4 33.1 46.3 50.9 61.8 72.7 18.6 21.4 28.6 35.7 50.0 55.0 66.7 78.5 19.8 22.9 30.5 38.2 53.4 58.7 71.3 83.9 80 10.3 11.8 15.8 19.7 27.6 30.4 36.9 43.4 + 50°F 75 19.3 22.8 30.7 39.4 48.2 61.3 74.5 87.6 100 125 150 175 200 22.3 26.3 35.4 45.5 55.6 70.8 86.0 101.2 24.9 29.4 39.6 50.9 62.2 86.7 105.3 123.9 27.3 32.2 43.4 55.8 68.2 93.7 113.7 133.8 29.4 34.8 46.8 60.2 73.6 100.2 121.6 143.1 31.5 37.2 50.1 64.4 78.7 103.0 125.1 147.2 75 19.1 22.5 30.3 39.0 47.6 60.6 73.6 86.6 EVAPORATOR TEMP. + 40°F + 20°F PRESSURE DROP ACROSS VALVE – PSI 80 100 125 150 175 60 80 100 125 150 175 18.0 20.7 27.7 34.6 48.4 53.2 64.6 76.0 20.1 23.2 30.9 38.6 54.1 59.5 72.3 85.0 22.5 25.9 34.6 43.2 60.5 66.5 80.8 95.0 24.6 28.4 37.9 47.3 66.2 72.9 88.5 104.1 26.6 30.7 40.9 51.1 71.6 78.7 95.5 112.4 14.9 17.2 22.9 28.6 40.1 44.1 53.6 63.0 17.2 19.8 26.4 33.0 46.3 50.9 61.8 72.7 19.2 22.2 30.0 36.9 51.7 56.9 69.1 81.3 21.5 24.8 33.0 41.3 57.8 63.6 77.3 90.9 23.5 27.2 36.2 45.2 63.3 69.7 84.6 99.5 25.4 29.3 39.1 48.9 68.4 75.3 91.4 107.5 EVAPORATOR TEMP. – 20°F – 30°F PRESSURE DROP ACROSS VALVE – PSI 100 125 150 175 200 80 100 125 150 175 200 11.5 13.2 17.7 22.1 30.9 34.0 41.3 48.6 12.8 14.8 19.7 24.7 34.5 38.0 46.2 54.3 14.1 16.2 21.6 27.0 37.8 41.7 50.6 59.5 15.2 17.5 23.4 29.2 40.9 44.9 54.6 64.2 16.2 18.7 25.0 31.2 43.7 48.1 58.4 68.7 8.3 9.6 12.8 16.0 22.3 24.6 29.8 35.1 9.3 10.7 14.3 17.9 25.0 27.5 33.4 39.3 10.4 12.0 16.0 20.0 27.9 30.7 37.3 43.9 11.4 13.1 17.5 21.9 30.6 33.7 40.9 48.1 12.3 14.2 18.9 23.6 33.1 36.3 44.1 51.9 13.1 15.1 20.2 25.2 35.3 38.9 47.2 55.5 0°F 60 80 13.2 15.2 20.2 25.3 35.4 38.9 47.3 55.6 15.2 17.5 23.4 29.2 40.9 44.9 54.6 64.2 100 125 150 175 17.0 19.6 26.1 32.6 45.7 50.3 61.0 71.8 19.0 21.9 29.2 36.5 51.1 56.2 68.3 80.3 20.8 24.0 32.0 40.0 56.0 61.6 74.8 88.0 22.5 25.9 34.6 43.2 60.5 66.5 80.8 95.0 – 40°F 80 6.6 7.7 10.2 12.8 17.9 19.7 23.9 28.1 100 125 150 175 200 7.4 8.6 11.4 14.3 20.0 22.0 26.7 31.4 8.3 9.6 12.8 15.9 22.3 24.6 29.8 35.1 9.1 10.5 14.0 17.5 24.4 26.9 32.6 38.4 9.8 11.3 15.1 18.9 26.4 29.1 35.3 41.5 10.5 12.1 16.1 20.2 28.2 31.1 37.7 44.4 EVAPORATOR TEMP. + 40°F + 20°F 0°F PRESSURE DROP ACROSS VALVE – PSI 100 125 150 175 200 75 100 125 150 175 200 100 125 150 175 200 225 22.0 26.0 35.0 45.0 55.0 70.0 85.0 100.0 24.6 29.1 39.1 50.3 61.5 78.3 95.0 111.8 26.9 31.8 42.9 55.1 67.4 85.8 104.1 122.5 29.1 34.4 46.3 59.5 72.8 92.6 112.5 132.3 31.1 36.8 49.5 63.6 77.8 99.0 120.2 114.4 18.6 21.9 29.5 38.0 46.4 59.1 71.7 84.4 21.4 25.3 34.1 43.9 53.6 68.2 82.8 97.4 24.0 28.3 38.1 49.0 59.9 76.3 92.7 109.0 26.3 31.0 41.8 53.7 65.6 83.5 101.4 119.3 28.4 33.5 45.1 58.0 70.9 90.2 109.6 128.9 31.1 35.8 48.2 62.0 75.8 96.5 117.1 137.8 17.4 20.5 27.6 35.5 43.5 55.3 67.2 79.0 19.4 23.0 30.9 39.7 48.6 61.8 75.1 88.3 21.3 25.2 33.9 43.5 53.2 67.7 82.2 96.7 23.0 27.2 36.6 47.0 57.5 73.2 88.8 104.5 24.6 29.0 39.1 50.3 61.4 78.2 94.9 111.7 26.1 30.8 41.5 53.3 65.2 83.0 100.7 118.5 VALVE EVAPORATOR TEMP. – 20°F – 30°F – 40°F PRESSURE DROP ACROSS VALVE – PSI 125 150 175 200 225 250 125 150 175 200 225 250 150 175 200 225 250 275 150 175 200 225 250 275 TER22H TER26H TER35H TER45H TIR55H THR75H THR100H TMR100H 16.4 19.3 26.0 33.5 40.9 52.1 63.2 74.4 R404A/ R507 VALVE EVAPORATOR TEMP. + 40°F + 20°F 0°F PRESSURE DROP ACROSS VALVE – PSI 100 125 150 175 200 225 100 125 150 175 200 225 125 150 175 200 225 250 150 175 200 225 250 275 TER14R TER16R TER21R TER27R TIR37R THR48R THR60R TMR60R 14.3 16.4 21.5 27.6 37.8 42.9 53.2 62.3 R404A/ R507 VALVE EVAPORATOR TEMP. – 20°F – 30°F – 40°F PRESSURE DROP ACROSS VALVE – PSI 150 175 200 225 250 275 175 200 225 250 275 300 175 200 225 250 275 300 175 200 225 250 275 300 TER14R TER16R TER21R TER27R TIR37R THR48R THR60R TMR60R 14.6 16.7 21.9 28.2 38.6 43.8 53.2 62.6 R22 – 10°F 17.9 21.2 28.5 36.7 44.8 57.0 69.2 81.4 19.3 22.9 30.8 39.6 48.4 61.6 74.8 88.0 20.7 24.5 32.9 42.3 51.7 65.8 79.9 94.0 21.9 25.9 34.9 44.9 54.9 69.9 84.8 99.8 23.1 27.3 36.8 47.3 57.8 73.6 89.3 105.1 13.8 16.3 22.0 28.3 34.6 44.0 53.5 62.9 15.2 17.9 24.1 31.0 37.9 48.2 58.6 68.9 16.4 19.3 26.0 33.5 40.9 52.1 63.2 74.4 17.5 20.7 27.8 35.8 43.7 55.7 67.6 79.5 18.6 21.9 29.5 38.0 46.4 59.0 71.7 84.3 19.6 23.1 31.1 40.0 48.9 62.2 75.6 88.9 12.7 15.0 20.2 25.9 31.7 40.3 49.0 57.6 13.7 16.2 21.8 28.0 34.2 43.5 52.9 62.2 14.6 17.3 23.3 29.9 36.6 46.6 56.5 66.5 15.5 18.3 24.7 31.8 38.8 49.4 60.0 70.6 16.4 19.3 26.0 33.4 40.9 52.1 63.2 74.4 17.2 20.3 27.3 35.1 42.9 54.6 66.3 78.0 10.6 12.6 16.9 21.7 26.6 33.8 41.1 48.3 11.5 13.6 18.3 23.5 28.7 36.5 44.3 52.1 12.3 14.5 19.5 25.1 30.7 39.0 47.3 55.7 13.0 15.4 20.7 26.6 32.5 41.4 50.2 59.1 13.7 16.2 21.8 28.0 34.3 43.6 53.0 62.3 14.4 17.0 22.9 29.4 36.0 45.8 55.6 65.4 + 50°F 16.0 18.3 24.0 30.9 42.3 48.0 58.3 68.6 17.5 20.0 26.3 33.8 46.3 52.6 63.8 75.1 18.9 21.6 28.4 36.5 50.0 56.8 68.9 81.1 20.2 23.1 30.4 39.0 53.5 60.7 73.7 86.7 21.5 24.5 32.2 41.4 56.7 64.4 78.2 92.0 14.0 16.0 21.0 27.0 37.0 42.0 51.0 60.0 15.7 17.9 23.5 30.2 41.4 47.0 57.0 67.1 17.1 19.6 25.7 33.1 45.3 51.5 62.5 73.5 18.5 21.2 27.8 35.7 48.9 55.6 67.5 79.4 19.8 22.6 29.7 38.2 52.3 59.4 72.2 84.9 21.0 24.0 31.5 40.5 55.5 63.0 76.5 90.0 14.9 17.0 22.4 28.7 39.4 44.7 54.3 63.9 16.3 18.7 24.5 31.5 43.1 49.0 59.5 70.0 17.6 20.2 26.5 34.0 46.6 50.8 61.7 72.6 18.9 21.6 28.3 36.4 49.8 56.6 68.7 80.8 20.0 22.9 30.0 38.6 52.8 60.0 72.8 85.7 21.1 24.1 31.6 40.6 55.7 63.2 76.8 90.3 15.1 17.2 22.6 29.1 39.9 45.3 55.0 64.7 16.3 18.6 24.5 31.4 43.1 48.9 59.3 69.8 17.4 19.9 26.1 33.6 46.1 52.3 63.5 74.7 18.5 21.1 27.7 35.6 48.4 55.4 67.3 79.2 19.5 22.3 29.2 37.6 51.5 58.5 71.0 83.5 20.4 23.3 30.7 39.4 54.0 61.3 74.5 87.6 – 10°F 15.8 18.0 23.6 30.4 41.7 47.3 57.5 67.5 16.9 19.3 25.2 32.5 44.6 50.6 61.5 72.3 17.9 20.4 26.8 34.5 47.3 53.7 65.2 76.7 18.9 21.6 28.3 36.4 49.9 56.6 68.7 80.8 19.8 22.6 29.7 38.1 52.3 59.4 72.1 84.8 15.0 17.2 22.5 29.0 39.7 45.1 54.7 64.4 16.1 18.4 24.1 31.0 42.5 48.2 58.5 68.8 17.0 19.5 25.6 32.8 45.0 51.1 62.1 73.0 18.0 20.5 26.9 34.6 47.5 53.9 65.5 77.0 18.8 21.5 28.2 36.3 49.8 56.5 68.6 80.7 19.7 22.5 29.5 37.9 52.0 59.0 71.7 84.3 12.0 13.8 18.1 23.2 31.8 36.1 43.9 51.6 12.9 14.7 19.3 24.8 34.0 38.6 46.9 55.2 ALCO CONTROLS 13.7 15.6 20.5 26.3 36.1 41.0 49.7 58.5 14.4 16.4 21.6 27.7 38.0 43.2 52.4 61.7 15.1 17.2 22.6 29.1 39.9 45.3 55.0 64.7 15.8 18.0 23.6 30.4 41.7 47.3 57.4 67.5 9.7 11.0 14.5 18.6 25.5 29.0 35.2 41.4 10.3 11.8 15.5 19.9 27.3 30.9 37.6 44.2 10.9 12.5 16.4 21.1 28.9 32.8 39.9 46.9 11.5 13.2 17.3 22.2 30.5 34.6 42.0 49.4 12.1 13.8 18.2 23.3 32.0 36.3 44.1 51.9 12.6 14.4 19.0 24.4 33.4 37.9 46.1 54.2 45 TLE THERMO® EXP ANSION VAL VE XPANSION ALVE TLE Thermo Valves have preset factory superheat and feature Bi-Directional capability for reduced system complexity and lower operating costs. A single TLE can replace two conventional expansion valves and two check valves. Take-A-Part construction improves serviceability with replaceable/interchangeable parts. TLE valves do not have an external superheat adjustment. S TA L E S S S P OWEIN R ASS T E E L EMBL LY ! F EA TURES EATURES ¶ Controls over wide range of applications ¶ Bi-Flow capability ideal for packaged heat pump applications (external equalizer required) ¶ Unique internal construction insures smooth V AL VE NOMENCL ATURE ALVE and accurate superheat control with refrigerant flow in either direction through the valve ¶ CA charge meets compressor manufacturer’s recommended superheat specifications for cooling and heating modes of heat pumps as well as straight air-conditioning service ¶ Nineteen bolt-on body flanges available in numerous SAE or ODF connection sizes and angle and straight-through configurations R-22 Tons @ 100 psi ∆ Pressure 1/2 1 2 3 5 7-1/2 10 12 SAE OR ODF ANGLE OR STRAIGHTTHRU 5' STANDARD OTHERS AVAILABLE ON SPECIAL ORDER 5 H CA Nominal Capacity Refrigerant Code H = R22 Charge Code FIELD REPL ACEMENT OF VAL VE TYPES TL(E), TL X EPLA ALVE REMOTE TYPE BULB TUBING EXTERNAL LENGTH EQUALIZER LINE CONNECTIONS E* External Equalizer (optional) Example above: TLE 5 HCA *External equalizer required for bi-directional applications. NOTE: Capscrew Torque = 300 in. lbs. VALVE TYPE TLE1/2HCA TLE1HCA TLE2HCA TLE3HCA TLE5HCA TLE7-1/2HCA TLE10HCA TLE12HCA TL Valve Series For field replacement of valve types TLX & TL(E), substitute a valve type TCL(E) of equivalent tonnage and re-use the old body flange. This substitution provides a valve equal in performance with provision for external superheat adjustment and eliminates the need to remove the old flange. The TCL(E) requires a different cage assembly than that of the TL(E) or TLX. 1/4" SAE STANDARD 1/4" ODF AVAILABLE TLE TLE DIMENSIONAL DATA TLE STRAIGHT-THRU STYLE TLE VALVE 1 INLET OUTLET 5/8 A 1-1/8 7/8 1-1/8 7/8 1-3/8 4-55/64 B C 1-5/8 2-1/2 1-15/16 2-1/2 D DIMENSIONS E F 1-11/32 1-23/32 45/64 2-11/16 G H 17/32 29/32 3/4 29/32 J — ANGLE 31/32 TLE ANGLE STYLE ODF:ODM ODF:ODM 5/8:7/8 1 7/8:1-1/8 5-1/32 3-15/32 2 1-11/32 1-27/32 13/16 1-1/16 1 1-1/8 Connections shown are standard sizes, consult ALCO for non-standard sizes. Allow 2-1/8" above valve for removal of power assembly. NOTE: For TLE extended capacity tables, refer to TCLE extended capacity tables on page 42. 46 ALCO CONTROLS STRAIGHT-THRU REFRIG ER ANT LIQUID TEMPER A TURE CORREC TION FAC TORS EFRIGER EMPERA ORRECTION R12 Correction Factor R134a Correction Factor R22 Correction Factor R404A/R507 Correction 0 1.60 1.70 1.56 2.00 10 1.54 1.63 1.51 1.90 20 1.48 1.56 1.45 1.80 30 1.42 1.49 1.40 1.70 Refrigerant 40 50 1.36 1.30 1.42 1.36 1.34 1.29 1.60 1.50 Liquid 60 1.24 1.29 1.23 1.40 Temperature 70 80 1.18 1.12 1.21 1.14 1.17 1.12 1.30 1.20 °F 90 1.06 1.07 1.06 1.10 100 1.00 1.00 1.00 1.00 110 .94 .93 .94 .90 120 .88 .85 .88 .80 130 .82 .78 .82 .70 140 .75 .71 .76 .50 These factors include corrections for liquid refrigerant density and net refrigerating effect and are based on an average evaporator temperature of 0°F. However, they may be used for any evaporator temperature from -40°F to +40°F since the variation in the actual factors across this range is insignificant. ORDERING INFORMA TION FOR T -SERIES VAL VES NFORMATION ALVES TCL INTERNAL EQUALIZED, 5 FT CAP TUBE LENGTH(STANDARD PACK 12) VALVE DESCRIPTION R-12 PCN R-22 PCN R-502 PCN TCL ¼ FC TCL ½ FC TCL 1 FC TCL 2 FC TCL 3 FC N/A N/A N/A N/A 055103 TCL ½ HC TCL 1 HC TCL 2 HC TCL 3 HC TCL 5 HC N/A N/A N/A N/A N/A TCL ¼ RC TCL ½ RC TCL 1 RC TCL 2 RC TCL 3 RC N/A N/A 055102 N/A N/A NOTE: T-Series does not include flange. TCLE, TJLE & TJRE EXTERNAL EQUALIZED — SAE EXTERNAL 5 FT CAP TUBE LENGTH (STANDARD PACK 12) VALVE DESCRIPTION R-12 TCLE ¼ FC TCLE ½ FC TCLE 1 FC TCLE 2 FC TCLE 3 FC TCLE 4 FC TCLE 6½ FC TCLE 7½ FC TJLE 7 FC* TJLE 8 FC* TJRE 8 FC TJRE 11 FC PCN N/A 054413 052940 052941 052942 052943 052944 052945 055686 055104 N/A 055105 R-22 TCLE ½ HC TCLE 1 HC TCLE 2 HC TCLE 3 HC TCLE 5 HC TCLE 7½ HC TCLE 10 HC TCLE 12 HC TJLE 11 HC* TJLE 14 HC* TJRE 14 HC TJRE 18 HC PCN N/A 062884 061724 054395 054399 054401 054404 060854 060855 060856 060857 060858 R-502 PCN TCLE ¼ RC N/A TCLE ½ RC N/A TCLE 1 RC N/A TCLE 2 RC 061215 TCLE 3 RC 055501 TCLE 4½ RC N/A TCLE 7 RC N/A TCLE 8 RC 063501 TJLE 7 RC* N/A TJLE 9 RC* N/A TJRE 9 RC N/A TJRE 12 RC N/A Alternate Refrigerant Charge Codes Refrigerant Code R134a R507 R404A R402A MP39 M R R R X * TJLE NEW NOMENCLATURE T-SERIES ORDERING INFORMATION R-12 R-22 TER, TIR & THR 10 FT CAP TUBE LENGTH R-502 NEW OLD TJLE 7 TJLE 8 TJLE 11 TJLE 14 TJLE 7 TJLE 9 TJLE 800 TJLE 1100 TJLE 1400 TJLE 1800 TJLE 900 TJLE 1200 VALVE DESCRIPTION R-12 PCN TER 13 FC TER 15 FC TER 20 FC TER 25 FC TIR 35 FC THR 45 FC THR 55 FC 060781 055191 055109 055111 N/A N/A 055114 R-22 TER 22 HC TER 26 HC TER 35 HC TER 45 HC TIR 55 HC THR 75 HC THR 100 HC PCN R-502 PCN 061673 061674 061675 061676 061677 N/A 062036 TER 14 RC TER 16 RC TER 21 RC TER 27 RC TIR 37 RC THR 48 RC THR 60 RC N/A N/A N/A N/A N/A N/A N/A ALCO CONTROLS 47 ORDERING INFORMA TION FOR T -SERIES VAL VES NFORMATION ALVES NOTE TCL/TCLE Remote Bulb Tubing Length R-12 (FC) = 30’’ 1/4 thru 3 ton R-22 (HC) = 30’’ 1/2 thru 3 ton R-502 (RC) = 30’’ 1/4 thru 3 ton TER, TIR & THR 5 FT Cap Tube Length (CONT’D) TCL INTERNAL EQUALIZED, 30’’ CAP TUBE LENGTH (STANDARD PACK 12) VALVE DESCRIPTION R-12 PCN R-22 PCN R-502 PCN TCL ¼ FC TCL ½ FC TCL 1 FC TCL 2 FC TCL 3 FC — — — — — TCL ½ HC TCL 1 HC TCL 2 HC TCL 3 HC — — — — — — TCL ¼ RC TCL ½ RC TCL 1 RC TCL 2 RC TCL 3 RC — — — — — TCLE EXTERNAL EQUALIZED — SAE EXTERNAL 30’’ CAP TUBE LENGTH (STANDARD PACK 12) VALVE DESCRIPTION NOTE: T-Series does not include flange. R-12 PCN R-22 PCN R-502 PCN TCLE ¼ FC TCLE ½ FC TCLE 1 FC TCLE 2 FC TCLE 3 FC 060765 060767 060771 060774 060777 TCLE ½ HC TCLE 1 HC TCLE 2 HC TCLE 3 HC N/A 060768 060772 060775 060778 N/A TCLE ¼ RC TCLE ½ RC TCLE 1 RC TCLE 2 RC TCLE 3 RC 060766 060770 060773 060776 060779 TER, TIR & THR 5 FT CAP TUBE LENGTH VALVE DESCRIPTION Alternate Refrigerant Charge Codes Refrigerant Code R134a R507 R404A R402A MP39 M R R R X R-12 PCN R-22 PCN R-502 PCN TER 13 FC TER 15 FC TER 20 FC TER 25 FC TIR 35 FC THR 45 FC THR 55 FC 060781 060782 060783 N/A 060862 060863 060864 TER 22 HC TER 26 HC TER 35 HC TER 45 HC TIR 55 HC THR 75 HC THR 100 HC 060784 060785 060786 060787 060859 060860 060861 TER 14 RC TER 16 RC TER 21 RC TER 27 RC TIR 37 RC THR 48 RC THR 60 RC 060788 060789 060790 060791 N/A N/A N/A REPLACEMENT CAP SCREW KITS PCN DESCRIPTION CONTAINS SCREW # PCS. PER PKG.** 054569 054570 054571 054572 054573 054574 KT-30021 KT-30022 KT-30023 KT-30024 KT-30025 KT-30026 PS-286-5 PS-168-5 PS-259 PS-370 PS-514-5 PS-517-5 10 10 10 10 10 10 ** 10 PC. KITS ARE IN POLY BAGS FOR HANGING ON PEG BOARD. 48 ALCO CONTROLS ORDERING INFORMA TION FOR T -SERIES VAL VES NFORMATION ALVES (CONT’D) TL(E) SERIES NOTE: TL(E) Series does not include flange. VALVE LESS FLANGE* PCN TL ½ HW N/A TL 1 HW N/A TL 2 HW N/A TL 3 HW 047005 TL 5 HW N/A TLE ½ HW N/A TLE 1 HW N/A TLE 2 HW 042591 TLE 3 HW 041734 ¼" SAE TLE 5 HW 054793 EXTERNAL TLE 7½ HW 054794 TLE 10 HW 055125 TLE 12 HW 054795 EQUALIZER TYPE REFRIGERANT INTERNAL R-22 MOP * ALSO AVAILABLE WITH “HCA” CHARGE FOR HEAT PUMP AND AIR-CONDITIONING APPLICATIONS. ALCO CONTROLS 49 E XP ANSION VAL VE ACCESSORIES XPANSION ALVE R EPL ACEMENT FL ANG E CAP FOR EPLA ANGE OBSOLE CO MUL TE AL TI-OUTLE T VAL VES ALCO BSOLETE ULTI UTLET ALVES Occasionally it becomes necessary to replace out-dated or obsolete ALCO multi-outlet Thermo® Valves. Where replacements are not readily available, the following procedure may be followed. 1. Remove multi-outlet cage and power assembly, save capscrews. 2. Install flange cap A3436 and flange gasket A625-A4. 3. Move backward a few inches, cut the liquid line, and install a standard externally equalized single outlet Take-A-Part Thermo® Valve properly selected for an equivalent capacity and refrigerant to that of the old multi-outlet valve. REPLACEMENT FLANGE CAP FOR MULTI-OUTLET THERMO® VALVES OBSOLETE VALVE TYPES FLANGE CAP # TN, TO, TOC, TU, TV, TS, TP, TR A3436 ZZU, ZZO, ZZS, ZZP, ZZR 026516 4. Attach the remote bulb of the new valve and connect the external equalizer in a standard manner. The capped multi-outlet flange effectively serves as an adequate refrigerant distributor. For additional information, contact your nearest ALCO wholesaler, ALCO representative or the ALCO Application Engineering Department. REPLACEMENT FLANGE CAP 50 PCN ALCO CONTROLS TF(E) THERMO® EXP ANSION VAL VE XPANSION ALVE EL STE BLY! S LES SEM AIN AS T S WER PO TF(E) thermostatic expansion valves feature a balanced port construction which provides stable and accurate superheat control over a wide range of operating conditions. The ability to control superheat during both cooling and heating modes makes the TF(E) ideal for heat pump applications. F EA TURES EATURES ¶ Replaceable power element for added serviceability ¶ External superheat adjustment provides greater application flexibility ¶ Bi-Flow capability ideal for packaged heat pump applications (external equalizer required) ¶ ODF connections for easy installation ¶ Mass spectrometer tested to ensure less than 0.10 oz/year external leakage rate ¶ External equalizer to satisfy the broadest possible range of applications ¶ Balanced port construction compensates for changes in operating pressures due to varying ambients, gas defrost, heat reclaim, or widely varying evaporator loads E External Equalizer ODF Connection Nominal Capacity Refrigerant Code H = R22 Charge Code Example above: TFES 10 HCA 3/8 x 1/2 ODF TFE DIMENSIONAL DATA ODF connection TABLE 1 TFE NOMINAL CAPACITY RANGES IN TONS R502, R22 (H) R404A, R507 (S/P) 8 5 10 7 12 9 20 14 R134a (M) 6 8 10 15 TABLE 2 INLET/OUTLET FITTINGS DIMENSIONAL DATA CONNECTIONS INLET OUTLET 3/8 ODF 1/4 ODF 1/2 ODF 5/8 ODF 3/8 ODF 1/2 ODF 3/8 ODF 5/8 ODF 7/8 ODF 1/2 ODF 1/2 ODF 5/8 ODF 7/8 ODF 5/8 ODF 5/8 ODF 7/8 ODF 1-1/8 ODF 7/8 ODF 7/8 ODF 1-1/8 ODF INLET OUTLET EQUALIZER ØA±.002 B MIN. ØC±.OO2 D MIN. E: 1/4 ODF E: SAE .379 .310 .254 .310 .504 .370 .629 .500 .379 .310 .504 .370 .379 .310 .629 .500 .879 .760 .504 .370 1.703 1.65 .504 .370 .629 .500 .879 .760 .629 .500 .629 .500 .879 .760 1.129 .906 .879 .760 .879 .760 1.129 .906 ➔ TF Valve Series Maximum working pressure: 450 psig ➔ VALVE NOMENCLATURE S 10 H CA 3/8 x 1/2 S PECIFIC ATIONS PECIFICA TABLE 3 EQUALIZER FITTING DIMENSIONAL DATA ➔ 1/4” ODF Ø.254±.002 .310 MIN. TABLE 4 REMOTE BULB CHARGE C, A, Z CA, AA ALCO CONTROLS TUBING LENGTH F 2’, 2-1/2’, 5 10’ 15’, 20’, 30’ 40’, 50’ 2-1/2’, 5’, 10’ 3-1/16” 3-9/16” 4-13/16” 6-3/16” 2-5/16” ØG .631±.008 .756±.008 51 TFE EX TENDED CAP 34a ACITIES IN TONS R1 R13 APA EVAPORATOR TEMP. + 40°F PRESSURE DROP ACROSS VALVE – PSI 100 125 150 175 200 225 60 80 100 125 150 175 200 225 60 + 50°F VALVE TFE 6 M TFE 8 M TFE 10 M TFE 15 M 60 80 5.88 6.79 7.59 8.49 9.30 10.04 8.05 9.29 10.39 11.62 12.73 13.75 9.99 11.54 12.90 14.42 15.80 17.07 15.26 17.62 19.70 22.03 24.13 26.06 10.74 14.70 18.24 27.86 11.39 5.76 6.65 7.43 8.31 9.10 9.83 15.59 7.88 9.10 10.18 11.38 12.46 13.46 19.35 9.79 11.30 12.63 14.12 15.47 16.71 29.55 14.94 17.25 19.29 21.57 23.63 25.52 10.51 14.39 17.87 27.28 + 20°F 80 100 125 150 175 200 225 11.51 5.51 6.36 7.11 7.95 8.70 9.40 15.26 7.54 8.70 9.73 10.88 11.92 12.87 18.95 9.36 10.80 12.08 13.50 14.79 15.98 28.94 14.29 16.50 18.44 20.62 22.59 24.40 EVAPORATOR TEMP. - 20°F PRESSURE DROP ACROSS VALVE – PSI 100 125 150 175 200 225 60 80 100 125 150 175 200 225 60 0°F VALVE TFE 6 M TFE 8 M TFE 10 M TFE 15 M 60 80 4.86 5.62 6.28 7.02 7.69 8.31 8.88 9.42 6.66 7.69 8.60 9.61 10.53 11.37 12.16 12.90 8.27 9.55 10.67 11.93 13.07 14.12 15.09 16.01 12.62 14.58 16.30 18.22 19.96 21.56 23.05 24.45 3.29 4.50 5.59 8.54 3.80 5.20 6.45 9.86 4.25 4.75 5.20 5.62 6.00 6.37 5.81 6.50 7.12 7.69 8.22 8.72 7.22 8.07 8.84 9.55 10.21 10.82 11.02 12.32 13.50 14.58 15.58 16.53 2.12 2.91 3.61 5.51 10.05 13.76 17.08 26.08 10.66 14.59 18.12 27.67 - 40°F 80 100 125 150 175 200 225 2.45 3.36 4.17 6.37 2.74 3.75 4.66 7.12 3.07 4.20 5.21 7.96 3.36 4.60 5.71 8.72 3.63 4.97 6.17 9.42 3.88 4.11 5.31 5.63 6.59 6.99 10.07 10.68 TFE EX TENDED CAP ACITIES IN TONS R22 APA EVAPORATOR TEMP. + 40°F PRESSURE DROP ACROSS VALVE – PSI 100 125 150 175 200 225 60 80 100 125 150 175 200 225 60 + 50°F VALVE TFE 8 H TFE 10 H TFE 12 H TFE 20 H 60 80 6.29 7.26 8.11 9.07 9.94 10.73 8.60 9.93 11.11 12.42 13.60 14.69 10.68 12.33 13.79 15.42 16.89 18.24 16.31 18.83 21.06 23.54 25.79 27.86 11.48 15.71 19.50 29.78 12.17 6.21 7.17 8.02 8.97 9.82 16.66 8.50 9.82 10.98 12.28 13.45 20.68 10.56 12.19 13.63 15.24 16.69 31.59 16.12 18.62 20.81 23.27 25.49 10.61 14.52 18.03 27.54 11.34 15.53 19.28 29.44 + 20°F 80 100 125 150 175 200 225 12.03 6.06 6.99 7.82 8.74 9.57 16.47 8.29 9.57 10.70 11.96 13.11 20.45 10.29 11.88 13.29 14.85 16.27 31.22 15.71 18.15 20.29 22.68 24.85 EVAPORATOR TEMP. - 20°F PRESSURE DROP ACROSS VALVE – PSI 100 125 150 175 200 225 250 80 100 125 150 175 200 225 250 80 0°F VALVE TFE 8 H TFE 10 H TFE 12 H TFE 20 H 80 5.49 6.34 7.08 7.92 8.68 9.37 7.51 8.67 9.70 10.84 11.88 12.83 9.33 10.77 12.04 13.46 14.74 15.93 14.24 16.44 18.38 20.55 22.52 24.32 10.02 13.71 17.03 26.00 10.63 14.55 18.06 27.58 3.81 5.21 6.47 9.87 4.39 4.91 5.49 6.02 6.50 6.95 7.37 6.01 6.72 7.52 8.24 8.90 9.51 10.09 7.47 8.35 9.33 10.22 11.04 11.81 12.52 11.40 12.75 14.25 15.61 16.86 18.03 19.12 2.53 3.46 4.29 6.56 10.34 14.16 17.58 26.84 11.06 15.13 18.79 28.69 11.73 16.05 19.93 30.43 - 40°F 100 125 150 175 200 225 250 2.92 3.99 4.96 7.57 3.26 4.46 5.54 8.46 3.65 4.99 6.20 9.46 3.99 4.31 4.61 4.89 5.47 5.91 6.31 6.70 6.79 7.33 7.84 8.31 10.37 11.20 11.97 12.70 TFE EX TENDED CAP 04A/R5 07 ACITIES IN TONS R4 APA R404A/R5 04A/R507 EVAPORATOR TEMP. + 40°F PRESSURE DROP ACROSS VALVE – PSI 100 125 150 175 200 225 60 80 100 125 150 175 200 225 60 + 50°F VALVE TFE 5 S TFE 7 S TFE 9 S TFE 14 S 60 80 + 20°F 80 100 125 150 175 200 225 4.20 4.85 5.42 6.06 6.54 7.18 7.67 8.14 4.10 4.73 5.29 5.91 6.48 7.00 7.48 7.94 3.88 4.47 5.00 5.59 6.13 6.62 7.08 7.50 5.75 6.64 7.43 8.30 9.09 9.82 10.50 11.14 5.61 6.48 7.24 8.10 8.87 9.58 10.24 10.86 5.30 6.13 6.85 7.66 8.39 9.06 9.69 10.27 7.14 8.24 9.22 10.31 11.29 12.19 13.04 13.83 6.96 8.04 8.99 10.05 11.01 11.89 12.71 13.49 6.59 7.60 8.50 9.51 10.41 11.25 12.02 12.75 10.90 12.59 14.08 15.74 17.24 18.62 19.91 21.11 10.63 12.28 13.73 15.35 16.81 18.16 19.42 20.59 10.06 11.61 12.98 14.52 15.90 17.18 18.36 19.48 VALVE 80 EVAPORATOR TEMP. – 20°F PRESSURE DROP ACROSS VALVE – PSI 100 125 150 175 200 225 250 80 100 125 150 175 200 225 250 80 TFE 5 S TFE 7 S TFE 9 S TFE 14 S 3.51 4.80 5.96 9.10 4.05 4.53 5.06 5.55 5.99 6.40 6.79 5.54 6.20 6.93 7.59 8.20 8.76 9.30 6.88 7.69 8.60 9.42 10.18 10.88 11.54 10.51 11.75 13.14 14.39 15.54 16.62 17.62 0°F 2.38 3.26 4.05 6.18 2.75 3.76 4.67 7.13 3.07 4.21 5.22 7.98 3.44 4.70 5.84 8.92 3.76 5.15 6.40 9.77 4.07 4.35 4.61 5.57 5.95 6.31 6.91 7.39 7.83 10.55 11.28 11.96 1.54 2.11 2.62 4.00 – 40°F 100 125 150 175 200 225 250 1.78 2.44 3.03 4.62 1.99 2.72 3.38 5.17 2.23 3.05 3.78 5.78 2.44 3.34 4.14 6.33 NOTE: Flow capacities are the same for reverse flow applications. ORDERING INFORMA TION FOR TFE VAL VES NFORMATION ALVES VALVE SERIES CAPACITY TONS CONNECTIONS PCN CHARGE HCA REFRIGERANT R-22 HEAT PUMP 8 TFES 10 12 1/2 X 5/8 ODF S/T 6A 5/8 X 5/8 ODF S/T 6A 5/8 X 7/8 ODF S/T 6A ODF EE 5/8 X 7/8 ODF S/T 6A SAE EE 1/2 X 7/8 ODF S/T 6A 5/8 X 7/8 ODF S/T 4A 5/8 X 7/8 ODF S/T 6A ODF EE 5/8 X 7/8 ODF S/T 6A SAE EE 5/8 X 7/8 ODF S/T 6A 5/8 X 7/8 ODF S/T 12A 061710 061611 061608 062370 062124 062347 061610 062371 061609 062460 TFE EXTENDED CAPACITIES/ORDERING INFORMATION 52 ALCO CONTROLS R-22 2.63 3.60 4.48 6.83 2.82 3.85 4.78 7.31 2.99 4.09 5.07 7.75 TI THERMO® VAL VE ALVE WITH INTERCHANG EABLE NTERCHANGEABLE TI Series Thermo Valves with interchangeable cages are designed to give the service technician a valve capable of changing capacity with the change of a cage. Simply change the easy-to-use cartridges to achieve desired capacity. The large diaphragm eliminates disturbances to the valve, while the TI controls your system’s superheat. CART RIDG ES ARTRIDG RIDGES L L T E E LY! S B S LES EM IN ASS A ST WER PO A DJUSTMENT F EA TURES EATURES ¶ Interchangeable cartridges ¶ Constant superheat across a wide application range ¶ Rugged stainless steel diaphragm ¶ Large diaphragm eliminates disturbances to the valve ¶ Wrench flats are provided for easy fastening or loosening of flare nuts ¶ Valve body is made of forged brass ¶ For use on Refrigerants R134a, R22, R404A & R507 ¶ Inlet connection size is 3/8” SAE ¶ Outlet connection size is 1/2” SAE ¶ Maximum working pressure of 450 psig ¶ Maximum bulb temperature is 165°F ¶ Inlet strainer assembly TI Thermo® expansion valves are factory-set. This factory setting meets the installation requirements of most applications. The valves should be installed without altering the setting. If readjustment proves necessary (in exceptional cases, after some operating time), the setting can be changed by turning the adjustment stem: ❍ Turning the adjustment stem clockwise increases superheat by reducing the refrigerant flow rate ❍ Turning the adjustment stem counterclockwise decreases superheat by increasing the refrigerant flow rate ❍ The superheat will change approximately 7°F per turn of the adjustment stem After adjusting, wait until the refrigeration system returns to stable operating conditions (a minimum of 30 minutes is preferred). ORDERING INFORMATION FOR TI/TIE SERIES VALVE DESCRIPTION TI DIMENSIONAL DATA R-134a PCN R-22 PCN R-404A/R-507 PCN TI FC 054377 TI HC 054378 TI RC 054379 EXTERNAL EQUALIZED VALVE DESCRIPTION R-134a PCN R-22 PCN R-404A/R-507 PCN TIE FC 054380 TIE HC 054381 TIE RC 054382 SNAP-ON CAGE IDENTIFIER Attach to remote bulb tubing REPLACEABLE STRAINER PART NO. X-22988-1 PCN 046460 W N E LESS IN STA EL PIN STE NOTE: PART NUMBER X-22988-1 DESCRIPTION TI/TIE REPLACEABLE STRAINER Not available with MOP. Not available with Z charge. TI INTERCHANGEABLE CAGES NEW STAINLESS NEW STAINLESS OLD PLASTIC STEEL PIN STEEL PCN PIN TIO-00X 064109 X-26740-00 TIO-000 064110 X-26740-0 TIO-001 064111 X-26740-1 TIO-002 064112 X-26740-2 TIO-003 064113 X-26740-3 TIO-004 064114 X-26740-4 TIO-005 064115 X-26740-5 TIO-006 064116 X-26740-6 ALCO CONTROLS OLD PLASTIC NOMINAL CAPACITY (TONS) PIN PCN R-134a R-22 R-404A/R-507 N/A 1/20 1/8 1/10 054300 1/4 1/3 1/4 054301 1/2 3/4 1/2 054302 3/4 1 3/4 054303 1 1/4 2 1 1/2 054374 2 3 2 054375 2 1/2 4 2 1/2 054376 3 5 3 53 TI EX TENDED CAP 34a ACITIES IN TONS R1 R13 APA EVAPORATOR TEMP. + 20°F PRESSURE DROP ACROSS VALVE – PSI + 40°F VALVE CAGE TI(E)1/4M 0 TI(E)1/2M 1 TI(E)3/4M 2 TI(E)1-1/4M 3 TI(E)2M 4 TI(E)2-1/2M 5 TI(E)2-1/2M 6 60 .19 .43 .73 1.2 1.9 2.4 3.1 80 .22 .49 .84 1.4 2.2 2.8 3.6 100 .25 .55 .94 1.5 2.5 3.1 4.0 125 .27 .62 1.1 1.7 2.7 3.5 4.5 150 .30 .68 1.2 1.9 3.0 2.8 4.9 175 .32 .74 1.3 2.1 3.2 4.1 5.3 60 .18 .41 .70 1.2 1.8 2.3 2.6 80 .21 .47 .81 1.4 2.1 2.6 3.0 100 .23 .53 .90 1.5 2.3 3.0 3.4 125 .26 .60 1.0 1.7 2.6 3.3 3.7 150 .28 .65 1.1 1.9 2.8 3.6 4.1 175 .30 .70 1.2 2.1 3.1 3.9 4.4 0°F 60 .14 .31 .53 .86 1.4 1.7 2.0 80 .16 .36 .61 .99 1.6 2.0 2.3 100 .18 .40 .68 1.1 1.8 2.2 2.6 125 .20 .45 .76 1.2 2.0 2.4 2.9 150 .22 .49 .84 1.4 2.2 2.7 3.2 175 .24 .53 .90 1.5 2.4 2.9 3.4 175 .34 .83 1.4 2.2 3.6 4.4 5.1 200 .36 .89 1.5 2.4 3.9 4.7 5.4 225 .38 .94 1.6 2.5 4.1 5.0 5.8 150 .23 .56 .93 1.5 2.4 3.0 3.4 175 .24 .59 .98 1.6 2.6 3.1 3.6 200 .25 .62 1.0 1.7 2.7 3.3 3.8 225 .24 .57 .97 1.5 2.5 3.1 3.5 250 .25 .60 1.0 1.6 2.6 3.2 3.7 275 .27 .62 1.1 1.7 2.8 3.4 3.9 300 .15 .35 .60 .96 1.6 1.9 2.2 325 .16 .37 .63 1.0 1.6 2.0 2.3 TI EX TENDED CAP ACITIES IN TONS R22 APA EVAPORATOR TEMP. + 20°F PRESSURE DROP ACROSS VALVE – PSI + 40°F VALVE CAGE TI(E)1/6H 0 TI(E)1/3H 1 TI(E)1/2H 2 TI(E)1H 3 TI(E)1-1/2H 4 TI(E)2H 5 TI(E)2-1/2H 6 75 .28 .69 1.2 1.8 3.0 3.7 4.2 100 .32 .80 1.3 2.1 3.5 4.2 4.9 125 .36 .89 1.5 2.4 3.9 4.7 5.5 150 .40 .98 1.6 2.6 4.3 5.2 6.0 175 .43 1.0 1.8 2.8 4.6 5.6 6.5 200 .46 1.1 1.9 3.0 4.9 6.0 6.9 80 .25 .62 1.0 1.6 2.7 3.3 3.8 100 .27 .67 1.1 1.8 2.9 3.6 4.1 125 .30 .73 1.2 1.9 3.2 3.9 4.4 150 .32 .78 1.3 2.1 3.4 4.1 4.8 100 .31 .78 1.3 2.1 3.4 4.1 4.8 125 .35 .87 1.4 2.3 3.8 4.6 5.3 150 .38 .95 1.6 2.5 4.2 5.0 5.8 175 .42 1.0 1.7 2.7 4.5 5.4 6.3 200 .45 1.1 1.8 2.9 4.8 5.8 6.7 100 .25 .63 1.0 1.7 2.7 3.3 3.8 125 .28 .70 1.2 1.9 3.0 3.7 4.3 EVAPORATOR TEMP. – 20°F PRESSURE DROP ACROSS VALVE – PSI – 10°F VALVE CAGE TI(E)1/6H 0 TI(E)1/3H 1 TI(E)1/2H 2 TI(E)1H 3 TI(E)1-1/2H 4 TI(E)2H 5 TI(E)2-1/2H 6 75 .27 .67 1.1 1.8 2.9 3.6 4.1 0°F 175 .33 .83 1.4 2.2 3.6 4.4 5.0 200 .35 .87 1.4 2.3 3.8 4.6 5.3 80 .21 .52 .87 1.4 2.3 2.8 3.2 100 .23 .57 .95 1.5 2.5 3.0 3.5 125 .25 .62 1.0 1.6 2.7 3.3 3.8 150 .27 .66 1.1 1.7 2.9 3.5 4.0 175 .28 .70 1.2 1.9 3.0 3.7 4.3 200 .30 .74 1.2 2.0 3.2 3.9 4.5 150 .31 .77 1.3 2.0 3.3 4.1 4.7 – 40°F 80 .19 .46 .76 1.2 2.0 2.4 2.8 100 .20 .50 .82 1.3 2.2 2.6 3.0 125 .21 .53 .88 1.4 2.3 2.8 3.2 04A/R5 07 TI EX TENDED CAP ACITIES IN TONS R4 APA R404A/R5 04A/R507 EVAPORATOR TEMP. + 20°F PRESSURE DROP ACROSS VALVE – PSI + 40°F VALVE CAGE 100 TI(E)1/6 0 .22 TI(E)1/3 1 .51 TI(E)1/2 2 .87 TI(E)1 3 1.4 TI(E)1-1/2 4 2.3 TI(E)2 5 2.8 TI(E)2-1/2 6 3.2 125 .24 .57 .98 1.6 2.5 3.1 3.6 150 .26 .62 1.1 1.7 2.8 3.4 3.9 175 .29 .67 1.2 1.8 3.0 3.6 4.2 200 .31 .72 1.2 2.0 3.2 3.9 4.5 225 .33 .76 1.3 2.1 3.4 4.1 4.8 175 .18 .43 .73 1.2 1.9 2.3 2.7 200 .19 .45 .78 1.2 2.0 2.5 2.8 225 .20 .48 .83 1.3 2.2 2.6 3.0 150 .25 .59 1.0 1.6 2.6 3.2 3.7 175 .27 .64 1.1 1.7 2.8 3.5 4.0 200 .29 .68 1.2 1.9 3.0 3.7 4.3 250 .22 .51 .87 1.4 2.3 2.8 3.2 275 .23 .53 .92 1.4 2.4 2.9 3.3 175 .15 .36 .62 .98 1.6 2.0 2.3 200 .16 .39 .66 1.0 1.7 2.1 2.4 225 .17 .41 .70 1.1 1.8 2.2 2.6 250 .18 .43 .74 1.2 1.9 2.3 2.7 TI EXTENDED CAPACITIES 54 225 .31 .73 1.2 2.0 3.2 3.9 4.6 250 .33 .77 1.3 2.1 3.4 4.2 4.8 150 .20 .46 .79 1.2 2.0 2.5 2.9 175 .21 .50 .86 1.4 2.2 2.7 3.1 EVAPORATOR TEMP. – 20°F PRESSURE DROP ACROSS VALVE – PSI – 10°F VALVE CAGE 150 TI(E)1/6 0 .17 TI(E)1/3 1 .39 TI(E)1/2 2 .68 TI(E)1 3 1.1 TI(E)1-1/2 4 1.8 TI(E)2 5 2.1 TI(E)2-1/2 6 2.5 125 .23 .54 .93 1.5 2.4 2.9 3.4 0°F ALCO CONTROLS 275 .19 .45 .78 1.2 2.0 2.4 2.8 300 .20 .47 .81 1.3 2.1 2.6 3.0 200 .23 .53 .92 1.4 2.4 2.9 3.3 – 40°F 200 .12 .29 .49 .78 1.3 1.6 1.8 225 .13 .30 .52 .83 1.4 1.6 1.9 250 .14 .32 .55 .87 1.4 1.7 2.0 275 14 .33 .58 .92 1.5 1.8 2.1 ZZ THERMO® EXP ANSION VAL VE FOR ULT R A LOW TEMPS XPANSION ALVE EL STE BLY! S LES SEM AIN AS T S WER PO ZZ Series Thermo Valves for Ultra Low Temperature applications fit mechanical refrigeration systems used for cooling climatic environmental test chambers and cabinets (specifically where the desired evaporator temperature is below -40°F). They are used on altitude and space simulators, low-temp metallurgy cabinets, low temperature chambers, and low-temp cabinets for industrial product and biomedical testing. F EA TURES EATURES ¶ Take-A-Part construction for easy field service ¶ Interchangeable body flanges for any connection you need ¶ Improved internal construction extends valve life ¶ Contoured, durable power element for long life ¶ External equalizer standard ¶ Maximum working pressure 450 psig ZZ C Valve Series Model R22 VALVE TYPE ZZC 3/4HZ ZZC 1-1/2HZ ZZC 2-1/2HZ ZZC 4HZ ZZC 6HZ ZZC 8HZ R508 VALVE TYPE ZZC 1/4 ZZC 1/2 ZZC 1 ZZC 1-3/4 ZZC 2-1/2 ZZC 4-1/2 Nominal Refrigerant Capacity Code (in tons) B = R23 Charge Code MOP Connection size & style ODF or SAE, ANG = angle S/T = straight-thru Example above: ZZC 6 BG125 1/2 x 5/8 ODF ANG ¶ Exclusive cage bellows eliminates friction at low temperatures ¶ External superheat adjustment The ZZ Series TEV is a precision device designed to regulate the flow of refrigerant liquid into an evaporator in exact proportion to the rate of evaporation of the refrigerant. By being responsive to the temperature of the refrigerant gas leaving the evaporator (through remote bulb contact with the suction line) and the pressure in the evaporator (through the external equalizer connection), the TEV can control the refrigerant gas leaving the evaporator at a predetermined superheat with the proper superheat spring setting. These valves are supplied only with external equalizer in order to avoid unnecessary build-up in operating superheat in low temperature applications. The ZZ external equalizer line should be connected to the suction line near the remote bulb location. When the external equalizer line is connected to a horizontal suction line, always make the connection at the R23 VALVE TYPE ZZC 1BG ZZC 2-1/2BG ZZC 4BG ZZC 6BG ZZC 9BG ZZC 13BG ZZ ER 20BG VALVE NOMENCLATURE 6 B G 125 1/2 x 5/8 ODF ANG top of the suction line in order to avoid oil logging in the equalizer line. For best performance, the ZZ valve must be selected for actual operating conditions including capacity, liquid temperature entering the valve, evaporator temperature, and pressure drop across the valve. Before making any valve selection, see ZZ extended capacity tables and dimensional diagrams. Ammonia Usage—for direct expansion applications with evaporator temperatures below -40°F , Type ZZTG is used. These valves are identical to the TG Series, except the ZZTG cage assembly stem packing is replaced by a stainless steel bellows. Contact ALCO’s applications engineering department for complete selection information. Standard Connections 3/8 ODF x 5/8 ODF 1/2 ODF x 5.8 ODF 7/8 ODF x 1-1/8 ODM Consult ALCO for special low temp refrigerants not shown here. NOTE: The FW, HW, & RW charges should not be used below –10°F. NOTE: For valve capacities or refrigerants not listed, consult ALCO Applications Engineering Department. NOTE: Nominal capacities shown here are based upon the following conditions: R23 evaporator temp = – 40°F, liquid temp at valve inlet = 0°F, 150 psig pressure drop across valve R22 evaporator temp = – 40°F, liquid temp at valve inlet = 20°F, 150 psig pressure drop across valve R508 evaporator temp = – 40°F, liquid temp at valve inlet = +20°F, 150 psig pressure drop across valve ALCO CONTROLS 55 ZZ THERMO® EXP ANSION VAL VES XPANSION ALVES ZZC STRAIGHT-THRU ZZC ZZJR, ZZER, ZZIR STRAIGHT-THRU ZZJR, ZZER, ZZIR ANGLE ANGLE ZZ STRAIGHT-THRU STYLE ROUGH IN DIMENSION TABLE ZZ VALVE STRAIGHT-THRU ZZC ZZJR ZZER ZZIR LINE CONNECTIONS INLET x OUTLET 3/8 x 1/2 SAE 3/8 x 5/8 SAE 1/2 x 5/8 SAE 1/4 x 5/8 ODF 3/8 x 3/8 ODF 3/8 x 1/2 ODF 3/8 x 5/8 ODF 3/8 x 7/8 ODF 1/2 x 1/2 ODF 1/2 x 5/8 ODF 1/2 x 7/8 ODF 1/2 x 1-1/8 ODF 5/8 x 5/8 ODF 5/8 x 7/8 ODF 5/8 x 1-1/8 ODF 5/8 x 1-3/8 ODF 7/8 x 1-1/8 ODF 7/8 ODF – 1-1/8 ODM x 7/8 ODF – 1-1/8 ODM 7/8 ODF – 1-1/8 ODM x 7/8 ODF – 1-1/8 ODM 7/8 ODF – 1-1/8 ODM x 7/8 ODF – 1-1/8 ODM A B 1-13/16 1-13/16 2 3-3/4 1-5/8 3-13/16 3-3/4 1-5/8 1-15/16 C 2 2-3/16 2-3/16 1-5/8 1-9/16 1-9/16 1-5/8 1-15/16 1-9/16 1-5/8 1-15/16 2-3/8 1-5/8 1-15/16 2-3/8 2-9/16 2-3/8 2 1-13/16 3-3/4 3-3/4 1-7/16 3-13/16 3-3/4 3-3/4 3-13/16 3-3/4 1-7/16 5-7/16 D E F G H 1-1/4 11/16 3/8 – – 1-1/4 11/16 3/8 1/2 1-1/4 1-1/4 3/4 11/16 3/8 1/2 1/2 3/4 1/2 5/16 3/8 1/2 3/4 3/8 1/2 3/4 15/16 1/2 3/4 15/16 1 15/16 3/4 3/4 1-1/4 1-5/16 1-1/4 1-1/4 1-5/16 1-1/4 11/16 3/8 5/16 11/16 3/8 3/8 2-15/16 5-1/2 2-3/16 9/16 3 2-1/4 ALLOW 2-1/8'' ABOVE VALVE FOR REMOVAL OF POWER ASSEMBLY. REMOTE BULB DIAMETER IS 3/4'' AND LENGTH IS 4-7/8''. ZZ ANGLE STYLE ROUGH IN DIMENSION TABLE ZZ VALVE ANGLE ZZC ZZJR ZZER ZZIR LINE CONNECTIONS INLET x OUTLET 1/4 x 3/8 SAE 3/8 x 1/2 SAE 3/8 x 5/8 SAE 1/2 x 5/8 SAE 1/4 x 3/8 ODF 1/4 x 1/2 ODF 3/8 x 1/2 ODF 3/8 x 5/8 ODF 1/2 x 5/8 ODF 5/8 ODF – 7/8 ODM x 7/8 ODF – 1-1/8 ODM 7/8 ODF – 1-1/8 ODM x 7/8 ODF – 1-1/8 ODM 7/8 ODF – 1-1/8 ODM x 7/8 ODF – 1-1/8 ODM 7/8 ODF – 1-1/8 ODM x 7/8 ODF – 1-1/8 ODM A 4-1/16 4-3/16 4-3/16 4-7/16 4 4 4-1/8 4-1/8 4-1/4 B 2-15/16 3-1/16 3-3/16 3-3/16 2-15/16 3-1/16 3-1/16 3-3/16 3-3/16 C 1-3/8 1-1/2 1-5/8 1-5/8 1-3/8 1-1/2 1-1/2 1-5/8 1-5/8 4-7/8 3-9/16 2 5-1/2 3-7/16 6 D E 1 1-1/8 1-1/8 1-3/8 15/16 15/16 1-1/16 1-1/16 1-3/16 7/16 7/16 9/16 9/16 11/16 1-3/8 1-11/16 13/16 3-11/16 2-5/16 3/4 4-3/16 2-13/16 3/4 1-1/4 1-1/4 F G H J – – – – 2 – 1-1/16 9/16 11/16 11/16 13/16 13/16 1 1-1/8 ALCO CONTROLS 1-1/8 3/4 1-1/8 3/4 ALLOW 2-1/8'' ABOVE VALVE FOR REMOVAL OF POWER ASSEMBLY. REMOTE BULB DIAMETER IS 3/4'' AND LENGTH IS 4-7/8''. 56 – ZZ THERMO® EXP ANSION VAL VES XPANSION ALVES ZZ EX TENDED CAP ACITIES IN TONS R22 APA VALVE ZZC3/4HZ ZZC1-1/2HZ ZZC2-1/2HZ ZZC4HZ ZZC6HZ ZZC8HZ 30 50 70 90 110 .33 .67 1.12 1.79 2.46 3.58 .43 .87 1.44 2.31 3.17 4.62 .51 1.02 1.71 2.73 3.76 5.46 .58 1.16 1.94 3.10 4.26 6.20 .64 1.28 2.14 3.42 4.71 6.85 PRESSURE DROP ACROSS VALVE — PSI 130 150 170 190 210 .70 1.40 2.33 3.72 5.12 7.45 .75 1.50 2.50 4.00 5.50 8.00 .80 1.60 2.66 4.26 5.86 8.52 .84 1.69 2.81 4.50 6.19 9.00 .89 1.77 2.96 4.73 6.51 9.46 230 250 270 290 .93 1.86 3.09 4.95 6.81 9.90 .97 1.93 3.22 5.16 7.09 10.32 1.01 2.01 3.35 5.37 7.38 10.74 1.04 2.08 3.47 5.56 7.64 11.12 The capacities for R22 are based on a vapor free liquid temperature of 20°F entering the valve, a – 40°F evaporator temperature, 150 psig pressure drop across the valve and a maximum superheat change of 7°F. To determine the capacities for evaporator temperatures other than – 40°F, multiply the capacities listed for the available pressure drop by the correction factor shown in the R22 Corrections Factor Table below. ZZ CORRECTIONS FACTOR TABLE FOR R22 EVAPORATOR TEMPERATURE °F +60 +40 – 40 – 60 – 80 – 100 – 120 .8302 .5639 .4031 .2975 .2404 .9162 .6241 .4475 .3313 .2687 VAPOR FREE LIQUID TEMPERATURE ENTERING VALVE °F +20 0 – 20 – 40 – 60 1.0000 .6827 .4907 .3642 .2961 1.0809 .7393 .5324 .3960 .3227 1.1590 .7940 .5727 .4268 .3484 .8968 .6118 .4565 .3733 .6494 .4852 .3972 – 80 – 100 .5132 .4207 .4436 ZZ EX TENDED CAP 08 ACITIES IN TONS R5 APA R508 VALVE ZZC 1/4 ZZC 1/2 ZZC 1 ZZC 1 3/4 ZZC 2 1/2 ZZC 4 1/2 30 50 70 90 110 .13 .24 .52 .78 1.14 2.07 .16 .31 .67 1.01 1.47 2.67 .19 .37 .78 1.18 1.73 3.13 .22 .42 .89 1.34 1.96 3.54 .24 .46 .99 1.5 2.18 3.96 PRESSURE DROP ACROSS VALVE — PSI 130 150 170 190 210 .26 .50 1.07 1.62 2.36 4.28 .28 .54 1.15 1.74 2.54 4.6 .30 .57 1.22 1.84 2.69 4.88 .32 .61 1.30 1.97 2.87 5.20 .33 .64 1.36 2.05 3.0 5.43 230 250 270 290 .35 .67 1.43 2.16 3.15 5.7 .36 .70 1.48 2.24 3.28 5.93 .38 .72 1.54 2.33 3.40 6.16 .39 .75 1.60 2.42 3.53 6.39 The capacities for R508 are based on a vapor free liquid temperature of 20°F entering the valve, a – 40°F evaporator temperature, 150 psig pressure drop across the valve and a maximum superheat change of 7°F. To determine the capacities for evaporator temperatures other than – 40°F, multiply the capacities listed for the available pressure drop by the correction factor shown in the R508 Corrections Factor Table below. ZZ CORRECTIONS FACTOR TABLE FOR R508 EVAPORATOR TEMPERATURE °F +40 +20 – 40 – 60 – 80 – 100 – 120 .68 .67 .66 .55 .49 1.0 .95 .90 .85 .79 VAPOR FREE LIQUID TEMPERATURE ENTERING VALVE °F 0 – 20 – 40 – 60 – 80 1.26 1.28 1.29 1.11 1.05 1.52 1.55 1.57 1.36 1.30 1.92 1.83 1.59 1.52 2.1 1.83 1.76 -100 2.1 1.98 2.2 ZZ EX TENDED CAP ACITIES IN TONS R23 APA VALVE ZZC1BG ZZC2-1/2BG ZZC4BG ZZC6BG ZZC9BG ZZC13BG 30 50 70 90 110 .45 1.12 1.79 2.68 3.80 5.59 .58 1.44 2.31 3.46 4.91 7.22 .68 1.71 2.73 4.10 5.81 8.54 .77 1.94 3.10 4.65 6.58 9.68 .86 2.14 3.42 5.14 7.28 10.70 PRESSURE DROP ACROSS VALVE — PSI 130 150 170 190 210 .93 2.33 3.72 5.58 7.91 11.63 1.00 2.50 4.00 6.00 8.50 12.50 1.06 2.66 4.26 6.39 9.05 13.31 1.12 2.81 4.50 6.75 9.56 14.06 1.18 2.96 4.73 7.10 10.06 14.79 230 250 270 290 1.24 3.09 4.95 7.43 10.52 15.47 1.29 3.22 5.16 7.74 10.96 16.12 1.34 3.35 5.37 8.05 11.41 16.77 1.39 3.47 5.56 8.34 11.81 17.37 The capacities for R23 are based on a vapor free liquid temperature of 0°F entering the valve, a – 40°F evaporator temperature, 150 psig pressure drop across the valve and a maximum superheat change of 7°F. To determine the capacities for evaporator temperatures other than – 40°F, multiply the capacities listed for the available pressure drop by the correction factor shown in the R23 Corrections Factor Table on page 46. ZZ CORREC TIONS FAC TOR TABLE ORRECTIONS EVAPORATOR TEMPERATURE °F +20 – 40 – 60 – 80 – 100 – 120 – 140 – 160 – 180 – 200 .8526 .8164 .7775 .5447 .3603 .1945 .1205 .0724 .0459 1.0000 .9627 .9225 .6512 .4346 .2370 .1486 .0905 .0583 1.1450 1.1070 1.0650 .7570 .5084 .2793 .1765 .1085 .0706 1.2440 1.2020 .8561 .5777 .3189 .2030 .1256 .0824 ALCO CONTROLS ZZ EXTENDED CAPACITIES FOR R23 VAPOR FREE LIQUID TEMPERATURE ENTERING VALVE °F 0 – 20 – 40 – 60 – 80 1.3360 .9546 .6463 .3582 .2288 .1422 .0938 1.0510 .7144 .3972 .2546 .1588 .1053 – 100 .7820 .4359 .2804 .1755 .1166 57 ORDERING INFORMA TION NFORMATION REFRIGERANT R-13 R-22 R-502 FOR DESCRIPTION CAPACITY IN TONS ZZC 1 BG125 1 N/A ZZC 2½ BG125 2.5 N/A ZZC 6 BG125 6 ZZC 9 BG125 9 N/A ZZC 13 BG125 13 N/A ZZC ¾ HZ .75 N/A ZZC 1½ HZ 1.5 058840 ZZC 2½ HZ 2.5 ZZC 4 HZ 4 N/A ZZC 6 HZ 6 N/A ZZC 8 HZ 8 N/A ZZC ¾ RW35 .75 055882 ZZC 1½ RW35 1.5 055930 ZZC 2½ RW35 2.5 ZZC 3½ RW35 3.5 ZZC 5 RW35 5 054854 ZZC 8 RW35 8 N/A ZZ ORDERING INFORMATION 58 ZZ-SERIES ALCO CONTROLS CAP TUBE LENGTH 10' 10' 10' PCN N/A 055185 054975 N/A T G THERMO® EXP ANSION VAL VE XPANSION ALVE ALCO Ammonia TG Thermo Valves have the same compact Take-A-Part design features and rugged construction used in other ALCO Thermo Valves. A discharge tube in the outlet controls valve capacity, thus preventing frosting of the valve and erosion of the pin and seat. Note: For applications below – 40°F evaporator temperatures, use ALCO’s ZZTG Thermo Valve. F EA TURES EATURES ¶ Take-A-Part construction for easy field service ¶ Integral inlet strainer standard ¶ Internal equalizer standard ¶ 10' remote bulb tubing standard ¶ 1/4" external equalizer option available V ALVE NOMENCLATURE 1 A Z 1/4" FPT TG Valve Series Nominal Capacity (in tons) Refrigerant Code A = R717 Charge Code Connection Size & Style 1/4, 3/8, & 1/2" Available Example above: TG 1AZ 1/4" FPT VALVE TYPE1 TG1A TG2A TG3A TG5A TG7-1/2A TG10A TG15A TG20A TG25A TG40A 1 2 Nominal Capacity In tons R7172 1.0 2.0 3.0 5.0 7.5 10 15.0 20.0 25.0 40.0 Basic Cage Assembly Part No.3 XC741-B0 XC741-B14 XC741-B54 XC741-B24 XC741-B2-1/24 XC741-B34 XC741-B65 XC741-B45 XC741-B7B XC741-B8B Discharge Tube Part Number7 A735-1 A735-1 A735-10 A735-2 A735-3 A735-5 A735-11 A735-4 None None Discharge Tube Orifice Dia. .031 .031 .039 .046 .062 .078 .086 .093 NA NA 3 Add power assembly charge symbol suffix “Z,” or “X” to valve type. “Z” cross charge is recommended for standard installations operating at either low or high temperature. “Z” superheat adjustment range is 2 to 20°F. Examples: TG1AZ, TG10AZ. “X” charge is recommended for central station truck installations, or special applications requiring high operating superheats. “X” superheat adjustment range is 18 to 40°F. Example: TG2AX, TG20AX. Capacities are based on 86°F condensing, +5°F evaporator, vapor-free liquid at valve inlet and 140 psi pressure drop across the valve. 4 5 6 7 Size and Style Line Connections ORDER SEPARATELY Flanged 1/4" FPT 3/8" FPT 1/2" FPT Lengths Remote Bulb Tubing Style of Remote Bulb 10' or 15' other lengths to 50' can be supplied on special order External strap-on type6 Equalizer Internal or 1/4" SAE male flare external Add suffix “A” for internal equalizer or suffix “B” for external equalizer to obtain complete cage assembly part number. Example: XC741-B2A. These cage assemblies are identical except for discharge tube. Installation of proper discharge tube therefore determines capacity. These cage assemblies are identical except for discharge tube. Installation of proper discharge tube therefore determines capacity. External remote bulb may be used with remote bulb well. Remove discharge tube when used on system with distributors. T G DIMENSIONAL DATA LENGTH DIAMETER TG FLANGES TABLE SIZE 1/4 FPT 3/8 FPT 1/2 FPT DESCRIPTION RX264 RX265 RX266 ALCO CONTROLS TG REMOTE BULB TABLE Remote Bulb Tubing Length Length dimension Diameter dimension 10 ft., 15 ft. 6-1/4 1/2 dia. 20 ft. 4-3/4 5/8 dia. 30 ft. 6 5/8 dia. 50 ft. 6-1/8 3/4 dia. 59 T G REPL ACEMENT PART S EPLA ARTS T G EXPL ODED VIE W XPLODED PO WER A SSEMBL Y consists of: POWER ASSEMBL SSEMBLY Power Assembly, gaskets and external bulb clamps. TG VALVE Power Assembly PART# XB1049* * Specify AZ, AL or AX refrigerant charge, remote bulb tubing length, and internal or external equalizer. Example: XB1049 AZ 2 A. C AG EA SSEMBL Y KIT consists of: AGE ASSEMBL SSEMBLY Cage Assembly and Gaskets VALVE TG1A TG2A TG3A TG5A TG7-1/2A PART# XC741-B0** XC741-B1** XC741-B5** XC741-B2** XC741-B2-1/2** VALVE TG10A TG15A TG20A TG25A TG40A PART# XC741-B3** XC741-B6** XC741-B4** XC741-B7** XC741-B8** ** Add “A” for internal or “B” for external equalizer. Example: XC741 B5 A GA SKE T SE T consists of: SKET SET All the necessary body flange gaskets and seat gasket. TG VALVE Gasket Set PART# X13455-1 FL ANG E SE TS FLANG ANGE SET DESCRIPTION 1/4 FPT 3/8 FPT 1/2 FPT PART# RX264 RX265 RX266 BOD YC APSCRE WS (2 required) BODY CAPSCRE APSCREWS TG VALVE Body Capscrews PART# PS208 BODY & STRAINER ASSEMBLY XA-867 S T R AINER A SSEMBL Y ASSEMBL SSEMBLY (not shown) TG VALVE Strainer Assembly PART# XA1633-1 T G EX TENDED CAP 17 ACITIES IN TONS R7 APA R71 EVAPORATOR TEMP. 5°F – 10°F – 25°F – 40°F PRESSURE DROP ACROSS VALVE – PSI 100 120 140 100 120 140 160 100 120 140 160 120 140 160 180 120 140 160 180 140 160 180 200 + 40°F VALVE 80 TG1A TG2A TG3A TG5A TG7-1/2A TG10A TG15A TG20A TG25A TG40A .77 1.54 2.3 3.9 5.8 7.7 11.6 15.4 19.3 30.9 .86 1.72 2.6 4.3 6.5 8.6 12.9 17.2 21.6 34.5 .94 1.89 2.8 4.7 7.1 9.5 14.2 18.9 23.6 37.8 + 20°F 1.02 2.0 3.1 5.1 7.7 10.2 15.3 20.4 25.5 40.8 .85 1.71 2.6 4.3 6.4 8.5 12.8 17.1 21.3 34.1 .94 1.87 2.8 4.7 7.0 9.4 14.0 18.7 23.4 37.4 1.01 2.0 3.0 5.1 7.6 10.1 15.1 20.2 25.2 40.4 1.08 2.2 3.2 5.4 8.1 10.8 16.2 21.6 27.0 43.2 .85 1.69 2.5 4.2 6.3 8.5 12.7 16.9 21.1 33.8 .93 1.85 2.8 4.6 6.9 9.3 13.9 18.5 23.1 37.0 1.00 2.00 3.0 5.0 7.5 10.0 15.0 20.0 25.0 40.0 1.07 2.1 3.2 5.3 8.0 10.7 16.0 21.4 26.7 42.8 .79 1.57 2.4 3.9 5.9 7.9 11.8 15.7 19.7 31.5 .85 1.70 2.6 4.3 6.4 8.5 12.8 17.0 21.3 34.0 .91 1.82 2.7 4.5 6.8 9.1 13.6 18.2 22.7 36.3 .96 1.92 2.9 4.8 7.2 9.6 14.5 19.3 24.1 38.6 .64 1.28 1.92 3.2 4.8 6.4 9.6 12.8 16.0 25.6 .69 1.38 2.1 3.5 5.2 6.9 10.4 13.8 17.3 27.6 .74 1.48 2.2 3.7 5.5 7.4 11.1 14.8 18.4 29.5 .78 1.56 2.4 3.9 5.9 7.8 11.7 15.6 19.6 31.3 .52 1.04 1.56 2.6 3.9 5.2 7.8 10.4 13.0 20.8 NOTE: TG capacities are based on 86°F vapor free liquid entering the valve. Nominal capacities are shown in the box outline column. 60 ALCO CONTROLS .56 1.11 1.67 2.8 4.2 5.6 8.3 11.1 13.9 22.2 .59 1.18 1.77 3.0 4.4 5.9 8.8 11.8 14.7 23.6 .62 1.24 1.86 3.1 4.7 6.2 9.3 12.4 15.5 24.9 ORDERING INFORMA TION NFORMATION FOR T G VAL VES ALVES DESCRIPTION NOMINAL CAPACITY IN TONS TG 1 AZ 1 039660 025444 10' TG 1 AZ 1 075842 040740 15' TG 2 AZ 2 037465 025434 10' TG 2 AZ 2 081515 082236 15' TG 3 AZ 3 040338 026972 10' TG 3 AZ 3 087550 065089 15' TG 5 AZ 5 072480 025424 10' TG 5 AZ 5 065278 065474 15' TG 5 AX 5 072176 071925 15' TG 7½ AZ 7.5 029140 040270 10' TG 10 AZ 10 039661 025421 10' TG 15 AZ 15 040293 025417 10' TG 20 AZ 20 N/A 040295 10' TG 25 AZ 25 045213 040762 10' TG 40 AZ 40 040729 041035 10' PCN BY EQUALIZER TYPE INTERNAL EXTERNAL CAP TUBE LENGTH TG CAPACITY, CAGE & DISCHARGE TUBE TABLE DESCRIPTION TG 1 A TG 2 A TG 3 A TG 5 A TG 7½ A TG 10 A TG 15 A TG 20 A TG 25 A TG 40 A NOMINAL CAPACITY TONS R-717 1.0 2.0 3.0 5.0 7.5 10.0 15.0 20.0 25.0 40.0 BASIC CAGE ASSEMBLY PART NO. XC741-B0 XC741-B1 XC741-B5 XC741-B2 XC741-B2½ XC741-B3 XC741-B6 XC741-B4 XC741-B7 XC741-B8 DISCHARGE TUBE PART NUMBER A735-1 A735-1 A735-10 A735-2 A735-3 A735-5 A735-11 A735-4 NONE NONE NOTE: CAGE ASSEMBLIES 1. Add equalizer code letter “A” (internal) or “B” (external) to complete cage part number. TG FLANGE SETS TABLE — WORK WITH ALL TG VALVES SIZE 1/4" FPT 3/8" FPT 1/2" FPT NOTE: DESCRIPTION RX264 RX265 RX266 PCN 039650 032636 028947 TG AZ Superheat Adjustment Range is 2 to 20°F TG AX Superheat Adjustment Range is 18 to 40°F TG ORDERING INFORMATION ALCO CONTROLS 61 L A(E)S DES UPERHEA TING EXP ANSION VAL VE UPERHEATING XPANSION ALVE F EA TURES EATURES ¶ May operate at superheat settings in excess of 20°F, allowing the valve to perform in desuperheating applications ¶ External superheat adjustment provides greater application flexibility ¶ SAE or ODF connections for easy installation ¶ Compact size allows installation in limited spaces ¶ Mass spectrometer tested to ensure less than 0.10 oz/year external leakage rate ¶ Available external or internal equalizer to satisfy the broadest possible range of applications ¶ Stainless steel power element eliminates corrosion and prevents valve failure ¶ Wrench flats on inlets and outlets (SAE only) for easy installation ¶ Replaceable inlet strainer (SAE only) protects the valve from contaminants, preventing valve malfunction N OMENCL ATURE/SELEC TION OMENCLA ELECTION L T E E Y! S S MBL S LE SSE IN STAWER A PO See the section on Liquid Injection Applications that begins on page 335 and the Liquid Injection Valve Selection Chart on page 336. S PECIFIC ATIONS PECIFICA Maximum working pressure: 450 psig. Compatible with those refrigerants used in desuperheating applications. LA E S 2 C L Valve Series External Equalizer (optional) ODF Connections Capacity Nominal Rating in Tons Refrigerant Code See chart below Charge Code AVAILABLE IN STRAIGHT THROUGH CONNECTIONS ONLY. ADJUS TABLE SUPERHEA T RANG E SELEC TION CHART DJUST UPERHEAT ANGE ELECTION BASIC VALVE TYPE LA(E)S 1/2 LA(E)S 1 LA(E)S 1-1/2 LA(E)S 2 LA(E)S 2-1/2 LA(E)S 3 LA(E)S 4 LA(E)S 5 62 SAT’D SUCTION TEMP. °F 40 30 20 10 0 -10 -20 -30 -40 R134a, R12 R22 R507, R502, R404A R401A R402A, R402B REQUIRED SUCTION GAS TEMPERATURE 45 65 45 65 45 65 — — — — GL CL — — CL GL CL — GL CL GL GL UL UL UL GL UL UL ALCO CONTROLS L A(E)S DIMENSIONAL DATA SAE CONNEC TIONS ONNECTIONS ODF CONNEC TIONS ONNECTIONS EXTERNAL EQUALIZER FITTING TYPE I.D. J SOCKET DEPTH 1/4 SAE — 1.281 — 1/4 ODF .254 ± .002 1.406 .328 ± .015 L A(E)S DIMENSIONS LA(E)S VALVE TYPE ODF LA(E)S VALVE TYPE SAE INLET OUTLET 1/4 3/8 1/2 1/4 3/8 3/8 1/2 1/2 3/8 1/2 3/8 1/2 5/8 3/8 3/8 1/2 1/2 5/8 5/8 7/8 INLET OUTLET 1/4 3/8 3/8 1/4 1/4 3/8 3/8 3/8 1/2 1/2 5/8 5/8 A ± .094 B ± .094 E ± .002 1.734 .254 .379 .504 .254 1.703 1.734 1.703 1.734 1.750 1.734 A ± .047 1.500 F MIN. .320 .380 .379 .320 .504 .380 .379 .504 .320 .380 G ± .002 H MIN. .379 .504 .629 .320 .380 .500 .379 .320 .504 .380 .629 .879 .500 .380 .750 B ± .047 1.641 1.641 1.719 1.500 1.641 1.984 ALCO CONTROLS 63 L CL TAKE-A-PART DESUPERHEA TING THERMO® VAL VE UPERHEATING ALVE ALCO LCL Take-A-Part Series TEVs, with adjustable superheat and replaceable, interchangeable components are ideal for desuperheating applications. S TAIN POWER LAESS STEEL SSEMBL Y! F EA TURES EATURES ¶ Take-A-Part construction for easy field service ¶ Interchangeable, replaceable cages for versatility ¶ External superheat adjustment ¶ Interchangeable body flanges for any connection you need ¶ Interchangeable power heads for different temperature ranges ¶ Charges for all applications ¶ Maximum working pressure: 450 psig ¶ Contoured, durable power element for long life See the section on Liquid Injection Applications that begins on page 335 and the Liquid Injection Valve Selection Chart on page 336. L CL(E) DIMENSIONAL DIAG R AMS & TABLES IAGR LCL(E) REMOTE BULB DIMENSIONS CAPILLARY TUBING LENGTH STANDARD REMOTE BULB DIA. LENGTH 5' 10' 15 or 20' 30' 40 or 50' 5/8 3/4 3-1/16 3-9/16 4-13/16 6-1/16 6-3/16 LCL(E) ROUGHING–IN DIMENSIONS STRAIGHT-THRU STYLE STANDARD CONNECTIONS1 STRAIGHT-THRU A B 3/8 x 1/2 SAE C DIMENSIONS D E F G SOCKET DEPTH INLET OUTLET 1-63/64 1-25/32 3/8 x 5/8 SAE 3-45/64 2-5/32 11/16 1/2 x 1/2 SAE 1-31/32 3/8 x 1/2 ODF 3/8 3/8 1-9/16 5/16 1-37/64 3-11/16 3/8 x 5/8 ODF 1-5/8 43/64 23/64 1-13/32 1/2 x 1/2 ODF 3-45/64 1-9/16 1/2 x 5/8 ODF 3-11/16 1-5/8 1-13/64 11/16 3/8 43/64 23/64 1/2 2-9/16 DIA. 3/8 3/8 5/8 x 5/8 ODF 5/8 x 7/8 ODF 3-45/64 1-19/32 1/2 1-15/16 11/16 5/8 x 1-1/8 ODF 7/8 x 1-1/8 ODF 1/2 1-5/8 1/2 3/4 3/4 29/32 3/8 2-3/8 3-13/16 1-15/16 2-3/8 3-1/16 1-1/2 3-3/16 1-5/8 29/32 ANGLE STYLE 3/8 x 1/2 SAE 4-9/64 1-1/8 3/8 x 5/8 SAE — 1/2 x 5/8 SAE 4-25/64 1/4 x 3/8 ODF 3-61/64 3/8 x 1/2 ODF 2-29/32 1-11/32 3-1/32 1-15/32 1-13/64 15/16 7/16 1-1/16 9/16 1-3/16 11/16 1-11/16 13/16 2-9/16 DIA. — 9/16 1/16 4-7/64 ANGLE — 1-3/8 3/8 x 5/8 ODF 3-5/32 1/2 x 5/8 ODF 1-19/32 13/16 4-13/64 5/8 x 7/8 ODF (7/8 x 1-1/8 ODM) 1 64 4-53/64 3-91/6 2 1-11/32 Connections shown are standard sizes, consult ALCO for non-standard sizes. Allow 2-1/8" above valve for removal of power assembly. ALCO CONTROLS 1-1/16 1 O RDERING INFORMA TION NFORMATION DESCRIPTION LCL 1* LCL 2* LCL 3* LCL 4* LCL 6* LCL 7* LCL 9* LCL 10* LCLE 1* LCLE 2* LCLE 3* LCLE 4* LCLE 6* LCLE 7* LCLE 9* LCLE 10* LJLE 11* LJLE 12* FOR LLCL CL VAL VES ALVES PCN BY CHARGE SELECT FROM TABLE BELOW A B C EQUALIZER TYPE 022018 022005 055093 055094 047759 056105 N/A N/A 055096 022003 021991 062885 062886 055099 N/A N/A N/A N/A INTERNAL ¼" SAE EXTERNAL 022017 021996 021987 055095 021961 N/A N/A N/A 022010 021997 021985 061054 055098 061055 N/A N/A N/A N/A 022009 045527 021979 N/A N/A N/A N/A N/A N/A N/A N/A 055097 N/A 055100 N/A N/A N/A N/A CONNECTIONS Same as TCL & TCLE Same as TJLE * NOTE: Add charge suffix symbol “A”, “B” or “C” based on the following table. EXAMPLE: LCLE 4-A NOTE: Standard remote bulb tubing is 5'. SAT’D R-134a REFRIGERANT R-22 SUCTION REQUIRED SUCTION GAS TEMP REQUIRED SUCTION GAS R-404A/R-507 REQUIRED SUCTION GAS TEMP. 45°F 65°F 45°F 65°F 45°F 65°F 40°F 30°F 20°F 10°F 0°F – 10°F – 20°F – 30°F – 40°F — B B B C C C C C B B C C C C C C C — — A B B B B C C A A B B B C C C C — — — A A B B B B — A A B B B C C C NOTE: Valve sizes LCL5, LCL8, LCLE5 and LCLE8 are OBSOLETE. Replace: LCL5 with LCL6 LCL8 with LCL9 LCLE5 with LCLE6 LCLE8 with LCLE9 LCL ORDERING INFORMATION ALCO CONTROLS 65 ESV BI-FL O THERMO® EXP ANSION VAL VE XPANSION ALVE The ESV is a direct driven expansion valve that uses a stepper motor to actuate the valve pin. The stepper motor uses a voltage pulse to move the valve either open or closed, one step for each pulse. The ESV has the ability to be interfaced with a variety of control electronics. The ESV is useful in a variety of applications ranging from case control to subcooler applications, truck/trailer refrigeration, and heat pump/air conditioning applications. F EA TURES EATURES ¶ Hermetic construction eliminates external leakage ¶ Bi-Flo capability allows one valve to control the ¶ ¶ ¶ ¶ ¶ ¶ ¶ ESV OPER ATION superheat in both cooling and heating modes for heat pump applications (Warning: When using bottom tube as inlet, see valve specification for MOPD ratings) Stepper motor moves in discrete “steps” allowing for precise digital control Contains only one moving part, improving valve reliability Voltage is required only when moving the valve increasing energy efficiency Removeable external connector for easy replacement Contains internal strainer in both the inlet and outlet connections to protect the valve from contamination in both forward and reverse flow modes Solenoid-tight shut off eliminates the need for both a traditional TEV and a solenoid valve in the liquid line Stainless steel housing minimizes corrosion over the life of the valve The ESV is a direct driven expansion valve that uses a stepper motor to control the opening and closing of the valve. Table 1 contains step sequence for driving the valve. This four step sequence is then repeated as necessary for the valve to open the appropriate number of steps. WARNING: The shaft of the valve can only change position if power is applied to it. Upon loss of power, valve will not move. DRIVING THE ESV The ESV should be driven at a step rate of 30 ± 5 pulses per second. The valve reaches full open at 384 steps. When re-calibrating/re-zeroing the valve, (performed at every system start-up and first defrost) it should be stepped downward (384 steps) +5% against the valve seat (403 steps) to ensure full closure. The step count should then be set to 0. The valve does not provide a feedback of its open or closed position, control software must perform this task. It is only necessary to re-zero the valve if the control loses count of the valve steps. Full close is used as the reference point. During normal system operation, to shut-off refrigerant flow, the algorithm should drive the valve to 4 steps off the valve seat. It should be noted that voltaage is required only to move the valve, voltage is not required to hold it in position. (WARNING: Under no circumstances should the valve be opened more than 384 steps.) N OMENCL ATURE example: ESV-10 24 OMENCLA ESV Valve Type 10 Valve Number T ABLE 1 4 PHASE, 2 ON: OPENING SEQUENCE 24 Motor Voltage REVERSE SEQUENCE TO REVERSE DIRECTION The ESV is approved for use with all CFC, HCFC, and HFC refrigerants, except R123, R406A, R410A, and those listed in ASHRAE standard 34 as A2, A3, B2, and B3. For more information concerning application, sizing, and selection contact ALCO Applications Engineering Department. STEP 1 2 3 4 RED – 80 0.60 1.36 2.40 3.41 4.78 6.08 100 0.68 1.52 2.69 3.81 5.35 6.80 125 0.76 1.70 3.00 4.26 5.98 7.60 150 0.83 1.86 3.29 4.66 6.55 8.33 175 0.89 2.01 3.55 5.04 7.07 9.00 60 0.50 1.13 1.99 2.82 3.96 5.04 80 0.58 1.30 2.30 3.26 4.57 5.82 100 0.65 1.45 2.57 3.64 5.11 6.50 125 0.72 1.62 2.87 4.07 5.71 7.27 ALCO CONTROLS 66 ESV EXTENDED CAPACITIES PHASE BLACK – – WHITE – – – AT 150 0.79 1.78 3.15 4.46 6.26 7.96 175 0.86 1.92 3.40 4.82 6.76 8.60 YELLOW + + + + 2 50 STEPS 25 EVAPORATOR TEMP. + 20°F PRESSURE DROP ACROSS VALVE – PSI + 40°F 60 0.52 1.18 2.08 2.95 4.14 5.27 BLUE – – ESV EX TENDED CAP 34a ACITIES IN TONS R1 APA R13 VALVE ESV1 ESV2 ESV4 ESV6 ESV8 ESV10 UL file number MP604 CSA file number LR3204 0°F 60 0.48 1.07 1.90 2.69 3.77 4.80 80 0.55 1.24 2.19 3.10 4.35 5.54 100 0.62 1.38 2.45 3.47 4.87 6.19 125 0.69 1.55 2.74 3.88 5.44 6.92 150 0.75 1.69 3.00 4.25 5.96 7.58 175 0.81 1.83 3.24 4.59 6.44 8.19 ESV DIMENSIONAL DATA S PECIFIC ATIONS PECIFICA VALVE Inlet/Outlet tubes sizes are 3/8 ODF with 1/2 ODF with the ESV10 only MOPD: Side inlet 400 psid, Bottom inlet 200 psid Maximum Working Pressure: 500 psi Operating Temperatures: Ambient -40°F to 150°F Refrigerant -40°F to 140°F Shipping Weight: 2 lbs MOTOR 4 phase, unipolar bifilar wound stepper motor Two motors available: 24 or 12 VDC 23.5 (12 VDC) or 95.0 (24 VDC) ±5 ohms per phase Step Rate: • 30±5 steps per second. • Full open to Full close. 12 seconds at 32 steps/seconds. • 384 steps full travel. This valve should never be opened more than the maximum 384 steps. Direct Drive with no hystersis 7.5° rotation per step Voltage tolerance: +10% and –15% of rated voltage ESV VALVE DESCRIPTION ESV-1 24V 3/8 x 3/8 ODF ANG NC ESV-2 24V 3/8 x 3/8 ODF ANG NC ESV-4 24V 3/8 x 3/8 ODF ANG NC ESV-6 24V 3/8 x 3/8 ODF ANG NC ESV-8 24V 3/8 x 3/8 ODF ANG NC ESV-10 12V 3/8 x 3/8 ODF ANG NC ESV-10 24V 1/2 x 1/2 ODF ANG NC ESV-1 24V 3/8 x 1/2 ODF ANG NC ESV-2 24V 3/8 x 1/2 ODF ANG NC ESV-4 24V 3/8 x 1/2 ODF ANG NC ESV-6 24V 3/8 x 1/2 ODF ANG NC ESV-8 24V 3/8 x 1/2 ODF ANG NC ESV-10 12V 3/8 x 1/2 ODF ANG NC ESV-10 24V 3/8 x 1/2 ODF ANG NC ESV EX TENDED CAP 50 STEPS ACITIES IN TONS R22 AT 2 APA 25 EVAPORATOR TEMP. + 40°F PRESSURE DROP ACROSS VALVE – PSI + 50°F VALVE ESV1 ESV2 ESV4 ESV6 ESV8 ESV10 60 0.57 1.28 2.27 3.22 4.52 5.75 80 0.66 1.48 2.62 3.72 5.22 6.64 100 0.74 1.66 2.93 4.16 5.84 7.42 125 0.83 1.85 3.28 4.65 6.52 8.30 150 0.90 2.03 3.59 5.09 7.15 9.09 175 0.98 2.19 3.88 5.50 7.72 9.82 60 0.54 1.20 2.13 3.01 4.23 5.38 80 0.62 1.39 2.46 3.48 4.89 6.22 100 0.69 1.55 2.75 3.89 5.46 6.95 80 0.65 1.47 2.59 3.68 5.16 6.56 100 0.73 1.64 2.90 4.11 5.77 7.34 125 0.82 1.83 3.24 4.59 6.45 8.20 150 0.89 2.01 3.55 5.03 7.07 8.99 175 0.97 2.17 3.84 5.44 7.63 9.71 125 0.77 1.74 3.07 4.35 6.11 7.77 150 0.85 1.90 3.36 4.77 6.69 8.51 175 0.91 2.05 3.63 5.15 7.23 9.19 80 0.60 1.35 2.38 3.37 4.73 6.02 100 0.67 1.50 2.66 3.77 5.29 6.73 125 0.75 1.68 2.97 4.22 5.92 7.53 150 0.82 1.84 3.26 4.62 6.48 8.25 175 0.89 1.99 3.52 4.99 7.00 8.91 200 0.95 2.13 3.76 5.33 7.49 9.52 ESV EX TENDED CAP 04A/R5 07 ACITIES IN TONS R4 APA R404A/R5 04A/R507 60 0.37 0.84 1.48 2.10 2.95 3.75 80 0.43 0.97 1.71 2.42 3.40 4.33 100 0.48 1.08 1.91 2.71 3.80 4.84 125 0.54 1.21 2.14 3.03 4.25 5.41 150 0.59 1.32 2.34 3.32 4.66 5.93 175 0.64 1.43 2.53 3.59 5.03 6.40 80 0.36 0.80 1.42 2.01 2.82 3.58 100 0.40 0.89 1.58 2.24 3.15 4.00 125 0.45 1.00 1.77 2.51 3.52 4.48 150 0.49 1.10 1.94 2.75 3.86 4.90 100 0.71 1.60 2.83 4.00 5.62 7.15 60 0.35 0.79 1.40 1.99 2.79 3.55 80 0.41 0.91 1.62 2.29 3.22 4.09 100 0.46 1.02 1.81 2.56 3.60 4.58 125 0.51 1.14 2.02 2.87 4.02 5.12 150 0.56 1.25 2.21 3.14 4.41 5.61 175 0.60 1.35 2.39 3.39 4.76 6.06 125 0.80 1.79 3.16 4.48 6.29 8.00 150 0.87 1.96 3.46 4.91 6.89 8.76 175 0.94 2.11 3.74 5.30 7.44 9.46 150 0.79 1.78 3.15 4.46 6.26 7.97 175 0.86 1.92 3.40 4.82 6.77 8.61 200 0.92 2.06 3.64 5.15 7.23 9.20 125 0.48 1.07 1.90 2.69 3.78 4.80 150 0.52 1.18 2.08 2.95 4.14 5.26 175 0.57 1.27 2.25 3.18 4.47 5.68 – 40°F 80 0.58 1.30 2.30 3.26 4.57 5.82 AT 100 0.65 1.45 2.57 3.64 5.11 6.51 125 0.72 1.63 2.87 4.07 5.72 7.27 2 50 STEPS 25 0°F 60 0.33 0.74 1.31 1.86 2.62 3.33 80 0.38 0.86 1.52 2.15 3.02 3.84 100 0.43 0.96 1.70 2.41 3.38 4.30 EVAPORATOR TEMP. – 40°F PRESSURE DROP ACROSS VALVE – PSI – 20°F VALVE ESV1 ESV2 ESV4 ESV6 ESV8 ESV10 80 0.64 1.43 2.53 3.58 5.03 6.40 EVAPORATOR TEMP. + 20°F PRESSURE DROP ACROSS VALVE – PSI + 40°F VALVE ESV1 ESV2 ESV4 ESV6 ESV8 ESV10 60 0.55 1.24 2.19 3.10 4.36 5.54 EVAPORATOR TEMP. – 20°F PRESSURE DROP ACROSS VALVE – PSI 0°F VALVE ESV1 ESV2 ESV4 ESV6 ESV8 ESV10 60 0.57 1.27 2.25 3.18 4.47 5.68 + 20°F 175 0.53 1.18 2.09 2.97 4.16 5.30 200 0.56 1.27 2.24 3.17 4.45 5.66 80 0.33 0.74 1.31 1.86 2.61 3.31 100 0.37 0.83 1.46 2.07 2.91 3.71 125 0.41 0.93 1.64 2.32 3.26 4.14 150 0.45 1.01 1.79 2.54 3.57 4.54 ALCO CONTROLS 175 0.49 1.10 1.94 2.74 3.85 4.90 200 0.52 1.17 2.07 2.93 4.12 5.24 67 ORDERING INFORMA TION FOR ESV VAL VES NFORMATION ALVES PCN 063987 059677 063988 057643 064008 063382 057644 057645 063435 058485 PCN 063184 059559 057647 CONNECTION DESCRIPTION SIZE ESV 1 12V 3/8 X 3/8 ODF ANG NC ESV 1 24V 3/8 x 3/8 ODF ANG NC ESV 2 12V 3/8 x 3/8 ODF ANG NC ESV 2 24V 3/8 X 3/8 ODF ANG NC ESV 4 12V 3/8 x 3/8 ODF ANG NC ESV 4 24V 3/8 X 1/2 ODF ANG NC ESV 4 24V 3/8 x 3/8 ODF ANG NC ESV 6 24V 3/8 x 3/8 ODF ANG NC ESV 8 12V 3/8 x 3/8 ODF ANG NC ESV 8 24V 3/8 x 3/8 ODF ANG NC DESCRIPTION ESV EXTERNAL MOLDED CONNECTOR ESV EXTERNAL MOLDED CONNECTOR ESV EXTERNAL MOLDED CONNECTOR ESV ORDERING INFORMATION 68 ALCO CONTROLS CONNECTOR SIZE 12 FT. 30 IN. 60 IN. E XP ANSION VAL VE ACCESSORIES XPANSION ALVE P RODUC T BULB CLIPS RODUCT Use the chart below as your TEV bulb diameter guide: VALVE SERIES ALL REMOTE BULB DIAMETERS BY CHARGE CA C L Z W (MOP) HF (1/4 thru 5-1/2 ton) 3/4” 1/2” 1/2” 1/2” 1/2” HF (8, 10, 15 ton) 3/4” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” 1/2” TCL(E) 5’, 10’ Capillary 5/8” 3/4” TJL(E) & TJR 5’, 10’ Capillary 5/8” 3/4” TER, TIR, THR 10’ Capillary 3/4” BA/BN 3/4” ANC 3/4” TRAE (10 thru 40 ton) 5/8” TRAE (50 thru 70 ton) 3/4” AA(E), AB(E), AN(E) 3/4” Rapid Response Bulb 3/8” Listed below are the bulb clips currently available for use with Alco’s Expansion Valves: DESCRIPTION 26892-11S Bulb Clip** 26892-12 Bulb Clip** 26892-13 Bulb Clip** 26892-26S Bulb Clip** 26892-27S Bulb Clip** 26892-28S Bulb Clip** BULB SIZE* LINE SIZE*PCN 1/2” 1/2” 1/2” 3/4” 3/4” 3/4” 1/2” 5/8” 3/4” 5/8” 3/4” 7/8” 062622 056623 056624 056626 056627 056628 *Note: Bulb size and line size are interchangeable, clip works in either position. ** Add “S” for stainless steel material. MA XIMUM WORKING TEMPER ATURE NOTE: MA XIMUM WORKING TEMPER ATURE DEPENDS UPON THE PO WER ELEMENT CHARG E POWER CHARGE 3. SEE THE MA XIMUM DEHYDR ATION TEMPER ATURE CHART ON PAG E 30 EHYDRA EMPERA AGE 303. ALCO CONTROLS SELEC TED. SELECTED 69