Countersinks - Engman Taylor
Transcription
Countersinks - Engman Taylor
Countersinks Including Uniflute The original single flute countersink Designed and Manufactured in the USA M.A. F ORD High Performance Cutting Tools Countersinks Designed and Manufactured in the USA Pilots Micro-Stops Countersinks Table of Contents Series Introduction 60 61 61B 61T 61 Set 62 65 66 67 78 79 79B 79T 79 Set 92 92 Set 83 83TC 84 84TC 86 87 850 851 852 80 Technical Page 1 2 2 3 4 5 5 6 6 7 7 8 9 10 11 11-12 12 13 13 14 14 15 15 16 16 16 17 18 Description Carbide Uniflute® HSS Uniflute® HSS Uniflute® ALtima® Blaze coated HSS Uniflute® TiN coated HSS Uniflute® Sets Hi-Alloy HSS Uniflute® Unicam Resharpening Fixture HSS Tri-flute HSS Single Cutting Edge Chatterless Carbide, Six Flute Chatterless HSS, Six Flute Chatterless HSS, Six Flute, ALtima® Blaze coated Chatterless HSS, Six Flute, TiN coated Chatterless HSS, Six Flute Sets Aircraft HSS, Three Flute Aircraft HSS, Three Flute Sets HSS Micro-Stop, Two Flute, Threaded Shank, Integral Pilot Carbide Micro-Stop, Two Flute, Threaded Shank, Integral Pilot HSS Micro-Stop, Two Flute, Threaded Shank, Inserted pilot Carbide Micro-Stop, Two Flute, Threaded Shank, Inserted Pilot HSS Micro-Stop, Three Flute, Threaded Shank, Integral Pilot HSS Micro-Stop, Three Flute, Threaded Shank, Inserted Pilot .086" Shank Countersink Pilot .093" Shank Countersink Pilot .170" Shank Countersink Pilot Micro-Stop Fixtures/Non Marking Pads ® All M.A. Ford products are manufactured in dedicated cells that combine the latest production technology with experienced machinists and operators. Our Countersink Teams apply decades of experience to making our famous ® Uniflute Countersink, as well as our complete family of 2, 3, and 6 flute countersinks. Countersinks For Machine or Hand Countersinking The Original Countersink from M.A. Ford® NEW Coated Countersinks M.A. Ford® provides one of the most complete lines of high-speed steel and carbide countersinks. Tools are available in a variety of flute designs for countersinking virtually any material by machine or by hand. ALtima® Blaze Heat Treated Countersinks Deliver Increased Productivity and Tool Life All M.A. Ford® HSS countersinks are heat treated in an electronically controlled vacuum furnace. This assures precise hardening and eliminates the possibility of decarburization. All heat treating is done in our own facilities for maximum control and assurance of desired hardness and toughness. Most M.A. Ford® HSS countersinks receive an additional heat treat process known as the Steam Homogeneous Process. This process is like a final tempering, relieving internal grinding stresses. The result is a much tougher cutting edge that stays sharper, longer. Additionally, the Steam Homogeneous Process provides a tough, hard, porous oxide film on the tool that is sufficient enough to retain cutting oil, further reducing frictional heat and extending tool life. TiN coating See pages 3-4 and 9-10 for coated countersinks Coating Properties M ic ro Hardnes s (HV ) M ax . W ork ing Tem perature Color TiN A Ltim a ® B laz e 2300 3200 600°C 1112°F G old 1100°C 2012°F B lue G ray ® ALtima Blaze features high temperature hardness and oxidation resistance that provides extreme wear resistance under all machining conditions. TiN Designed and Manufactured in the USA provides a higher surface hardness and increased lubricity over an uncoated tool. Factory Regrinding Service Available. Call Customer Service for Details. 1 M.A. Ford® phone: 800-553-8024 or 563-391-6220. For Product Information, contact your local distributor. Z=1 60° 82° 90° 100° Recommended for use on abrasive, nonmetallic and non-ferrous materials. D1 D3 • Easily resharpened. • Can be used on hardened steel and work hardening alloys. • Rigid set-ups and good machinery maintenance are a must. • Not recommended for use in hand-held tools. 60° Tool No. 60012501 60018701 60025001 60037501 60050001 60075001 60100001 EDP 60001 60021 60041 60061 60081 60101 60121 82° Tool No. 60012502 60018702 60025002 60037502 60050002 60075002 60100002 EDP 60006 60026 60046 60066 60086 60106 60126 Series 60 & 61 C 90° Tool No. 60012503 60018703 60025003 60037503 60050003 60075003 60100003 EDP 60011 60031 60051 60071 60091 60111 60131 Countersinks ® Uniflute Series 60 D2 L1 Included Angle + 0.5° Diameter 100° Diam e te r Shank Non-Cutting OD OAL Tool No. EDP D1 D2 D3 M ax. L1 60012504 60016 1/8 1/8 .030* 1-1/2 60018704 60036 3/16 3/16 .045 1-1/2 60025004 60056 1/4 1/4 .045 2 60037504 60076 3/8 1/4 .060 2 60050004 60096 1/2 1/4 .060 2-3/8 60075004 60116 3/4 1/2 .120 3 60100004 60136 1 1/2 .120 3 *60° - .015 max. Standard angles may be modified from 55° to 120°. HSS Uniflute® HSS Z=1 Series 61 60° 82° 90° 100° 120° This is the original single flute countersink designed for general purpose countersinking, chamfering or deburring. • Self piloting and completely chatterless. • No secondary burs formed. • Each size may be used on a wide range of hole diameters. • Use on machine tool or in hand-held tool applications. • Easily resharpened. • Steam homogeneous surface treatment (blackening) to prolong tool life and prevent galling. 60° Tool No. 61012501 61018701 61025001 61037501 61050001 61062501 61075001 61100001 61125001 61150001 61200001 61250001 61300001 EDP 61001 61026 61051 61076 61101 61126 61151 61176 61201 61216 61231 61246 61261 82° Tool No. 61012502 61018702 61025002 61037502 61050002 61062502 61075002 61100002 61125002 61150002 61200002 61250002 61300002 EDP 61006 61031 61056 61081 61106 61131 61156 61181 61206 61221 61236 61251 61266 90° Tool No. 61012503 61018703 61025003 61037503 61050003 61062503 61075003 61100003 61125003 61150003 61200003 61250003 61300003 EDP 61011 61036 61061 61086 61111 61136 61161 61186 61211 61226 61241 61256 61271 D1 D3 D2 L1 Included Angle + 0.5° 100° Tool No. EDP 61012504 61016 61018704 61041 61025004 61066 61037504 61091 61050004 61116 61062504 61141 61075004 61166 61100004 61191 120° Tool No. EDP 61012506 61021 61018706 61046 61025006 61071 61037506 61096 61050006 61121 61062506 61146 61075006 61171 61100006 61196 Diameter D1 1/8 3/16 1/4 3/8 1/2 5/8 3/4 1 1-1/4 1-1/2 2 2-1/2 3 Shank D2 1/8 3/16 1/4 1/4 1/4 1/4 1/2 1/2 1/2* 3/4* 3/4* 3/4* 3/4* Non-Cutting OD D3 Max. .030 .045 .045 .060 .060 .060 .120 .120 .120 .250 .500 .750 1.000 OAL L1 1-1/2 1-1/2 2 2 2 2-1/4 2-3/4 2-3/4 3 3-1/2 3-3/4 5 5-1/4 *Straight shank with tang drive. Standard angles may be modified from 55° to 119°. M.A. Ford® fax: 800-892-9522 or 563-386-7660 www.maford.com sales@maford.com 2 Coated Countersinks Series 61B ® ALtima Countersinks ® HSS Uniflute Series 61B HSS ALtima® Blaze 60° 82° 90° 100° 120° Z=1 This is the original single flute countersink designed for general purpose countersinking, chamfering or deburring. D1 • Self piloting and completely chatterless. • No secondary burs formed. • Each size may be used on a wide range of hole diameters. • Use on machine tool or in hand-held tool applications. • Easily resharpened. • ALtima® Blaze for extreme wear resistance under all machining conditions. 60° 82° 90° D3 D2 L1 Included Angle + 0.5° Diameter Shank Non-Cutting OD OAL D1 1/8 D2 1/8 D3 Max. .030 L1 1-1/2 3/16 3/16 .045 1-1/2 1/4 1/4 .045 2 3/8 1/4 .060 2 1/2 1/4 .060 2 5/8 1/4 .060 2-1/4 3/4 1/2 .120 2-3/4 1 1/2 .120 2-3/4 Tool No. EDP Tool No. EDP Tool No. EDP 61B012501 61003 61B012502 61008 61B012503 61013 61B018701 61028 61B018702 61033 61B018703 61038 61B025001 61053 61B025002 61058 61B025003 61063 61B037501 61078 61B037502 61083 61B037503 61088 61B050001 61103 61B050002 61108 61B050003 61113 6B1062501 61128 61B062502 61133 61B062503 61138 6B1075001 61153 61B075002 61158 61B075003 61163 61B100001 61178 61B100002 61183 61B100003 61188 Diameter Shank Non-Cutting OD OAL D1 1/8 D2 1/8 D3 Max. .030 L1 1-1/2 3/16 3/16 .045 1-1/2 1/4 1/4 .045 2 61B037504 61093 61B037506 61098 61B050004 61118 61B050006 61123 61B062504 61143 61B062506 61148 3/8 1/4 .060 2 1/2 1/4 .060 2 5/8 1/4 .060 2-1/4 61B075004 61168 61B075006 61173 61B100004 61193 61B100006 61198 3/4 1/2 .120 2-3/4 1 1/2 .120 2-3/4 100° 120° Tool No. EDP Tool No. EDP 61B012504 61018 61B012506 61023 61B018704 61043 61B018706 61048 61B025004 61068 61B025006 61073 Angles modified from 55° to 119° available as a special. Contact customer service for details. Coating Properties M ic ro H a rd n e s s (H V ) M a x . W o rk in g Te m p e ra t u re C o lo r 3 M.A. Ford® phone: 800-553-8024 or 563-391-6220. TiN A L t im a ® B la z e 2300 3200 6 0 0 °C 1 1 1 2 °F G o ld 1 1 0 0 °C 2 0 1 2 °F B lu e G ra y For Product Information, contact your local distributor. HSS 60° 82° 90° 100° 120° Z=1 TiN Series 61T TiN ® HSS Uniflute Series 61T • Self piloting and completely chatterless. • No secondary burs formed. • Each size may be used on a wide range of hole diameters. • Use on machine tool or in hand-held tool applications. • Easily resharpened. • TiN coating for higher surface hardness and increased lubricity. 60° Tool No. 61T012501 61T018701 61T025001 61T037501 61T050001 61T062501 61T075001 61T100001 82° Tool No. 61T012502 61T018702 61T025002 61T037502 61T050002 61T062502 61T075002 61T100002 EDP 61007 61032 61057 61082 61107 61132 61157 61182 D1 D3 D2 L1 Included Angle + 0.5° Diameter Shank Non-Cutting OD OAL D1 1/8 3/16 1/4 3/8 1/2 5/8 3/4 1 D2 1/8 3/16 1/4 1/4 1/4 1/4 1/2 1/2 D3 Max. .030 .045 .045 .060 .060 .060 .120 .120 L1 1-1/2 1-1/2 2 2 2 2-1/4 2-3/4 2-3/4 Tool No. 61T012503 61T018703 61T025003 61T037503 61T050003 61T062503 61T075003 61T100003 EDP 61012 61037 61062 61087 61112 61137 61162 61187 Diameter Shank Non-Cutting OD OAL D1 1/8 D2 1/8 D3 Max. .030 L1 1-1/2 3/16 3/16 .045 1-1/2 1/4 1/4 .045 2 61T037504 61092 61T037506 61097 61T050004 61117 61T050006 61122 61T062504 61142 61T062506 61147 3/8 1/4 .060 2 1/2 1/4 .060 2 5/8 1/4 .060 2-1/4 61T075004 61167 61T075006 61172 61T100004 61192 61T100006 61197 3/4 1/2 .120 2-3/4 1 1/2 .120 2-3/4 100° EDP 61002 61027 61052 61077 61102 61127 61152 61177 90° 120° Tool No. EDP Tool No. EDP 61T012504 61017 61T012506 61022 61T018704 61042 61T018706 61047 61T025004 61067 61T025006 61072 Coated Countersinks This is the original single flute countersink designed for general purpose countersinking, chamfering or deburring. Modified angles from 55° to 119° available as a special. Contact customer service for details. M.A. Ford® fax: 800-892-9522 or 563-386-7660 www.maford.com sales@maford.com 4 Countersinks Series 61 & 62 Countersinks ® Uniflute HSS Z=1 Series 61 Sets 60° 82° 90° 100° 120° Set of four Series 61 Uniflute® countersinks includes 1/4”, 1/2”, 3/4” and 1” diameter tools. Sets are available with 60°, 82°, 90°, 100° or 120° included angles. Tools are packaged in plastic cases. 4 Piece Set No. 64100001 64100002 64100003 64100004 64100006 EDP 64001 64006 64011 64016 64021 Uniflute® Series 62 ® Set of seven Series 61 Uniflute countersinks includes 3/16”, 1/4”, 3/8”, 1/2”, 5/8”, 3/4” and 1” diameter tools. Sets are available with 60°, 82°, 90°, 100° or 120° included angles. Tools are packaged in plastic cases. 7 Piece Set No. 64100071 64100072 64100073 64100074 64100076 Included Angle 60° 82° 90° 100° 120° HI Alloy HSS Z=1 EDP 64003 64008 64013 64018 64023 Included Angle 60° 82° 90° 100° 120° 60° 82° 90° Manufactured from a high alloy steel for machining stainless steel and high temperature alloys. • Fewer tool changes on long run production jobs. • Easily resharpened. • Steam homogeneous surface treatment (blackening) to prolong tool life and prevent galling. D1 D3 D2 L1 Included Angle +0.5° 60° Tool No. 62025001 62050001 62075001 62100001 EDP 62001 62016 62031 62046 82° Tool No. 62025002 62050002 62075002 62100002 EDP 62006 62021 62036 62051 90° Tool No. 62025003 62050003 62075003 62100003 EDP 62011 62026 62041 62056 Diameter D1 1/4 1/2 3/4 1 Shank D2 1/4 1/4 1/2 1/2 Non-Cutting OD D3 Max. .045 .060 .120 .120 OAL L1 2 2 2-3/4 2-3/4 Standard angles may be modified from 55° to 120°. Factory Regrinding Service Available. Call Customer Service for Details. 5 M.A. Ford® phone: 800-553-8024 or 563-391-6220. For Product Information, contact your local distributor. Series 65 & 66 Unicam Series 65 Resharpening Fixture Countersinks The Unicam Resharpening Fixture is designed to resharpen Uniflute® countersinks. The unique cam relief is quickly and easily reground on dull tools, greatly extending tool life. • Can be used on a tool and cutter grinder, surface grinder or a pedestal grinder. • Resharpens tools with 1/4”, 1/2” or 3/4” shanks. • Packaged in plastic case. • Includes detailed instructions on set-up and operation. • Not recommended for 2-1/2” or 3” tools. Unicam Resharpening Fixture Tool No. EDP 65000000 65001 Tri-flute Series 66 HSS Z=3 60° 82° 90° Designed for general purpose machining at higher feed rates than are possible with the Uniflute® design. D1 D3 • Cam relief geometry allows machining at greater feed rates. • Steam homogeneous surface treatment (blackening) to prolong tool life and prevent galling. D2 L1 Included Angle + 0.5° 60° Tool No. 66025001 66037501 66050001 66062501 66075001 66100001 66125001 66150001 EDP 66001 66016 66031 66046 66061 66076 66091 66106 82° Tool No. 66025002 66037502 66050002 66062502 66075002 66100002 66125002 66150002 EDP 66006 66021 66036 66051 66066 66081 66096 66111 90° Tool No. 66025003 66037503 66050003 66062503 66075003 66100003 66125003 66150003 EDP 66011 66026 66041 66056 66071 66086 66101 66116 Diameter D1 1/4 3/8 1/2 5/8 3/4 1 1-1/4 1-1/2 Shank D2 1/4 1/4 1/4 1/4 1/2 1/2 1/2* 3/4* Non-Cutting OD D3 Max. 0.06 0.09 0.15 0.18 0.21 0.25 0.37 0.50 OAL L1 2 2 2 2-1/4 2-3/4 2-3/4 3 3-1/2 *Straight Shank with tang drive. Standard angles may be modified from 55° to 120°. M.A. Ford® fax: 800-892-9522 or 563-386-7660 www.maford.com sales@maford.com 6 Countersinks Series 67 & 78 Countersinks Single Cutting Edge HSS Z=1 Series 67 60° 82° 90° D1 Designed for general purpose countersinking, chamfering or deburring. Min. D2 • Efficient stock removal, chatter-free finish. • 3/16” and 1/4” tools are double ended. • Bright finish helps reduce chip build-up on cutting edge. 60o Tool No. 67018701 67025001 67043701 67056201 67081201 67112501 67150001 EDP 67001 67016 67031 67046 67061 67076 67091 82o Tool No. 67018702 67025002 67043702 67056202 67081202 67112502 67150002 EDP 67006 67021 67036 67051 67066 67081 67096 90o Tool No. 67018703 67025003 67043703 67056203 67081203 67112503 67150003 D 3 Max. D3 L1 Included Angle +0.5° 100o Tool No. EDP EDP 67011 67026 67041 67056 67071 67086 67101 *67150004 67103 Diameter D1 3/16 1/4 7/16 9/16 13/16 1-1/8 1-1/2 Shank Non-Cutting OD D2 D3 Min.** D3 Max. 3/16 .06 .17 1/4 .09 .23 1/4 .15 .40 1/4 .19 .53 1/2 .25 .78 1/2 .44 1.03 1/2 .50 1.46 OAL L1 1-1/2 2 2 2 2-5/8 2-7/8 3-1/2 *Contact customer service for availability. **15% to 30% greater for 60° countersinks only. Chatterless Six Flute Series 78 C Z=6 60° 82° 90° 100° 120° Solid Carbide construction (steel shanks on tools 3/8” diameter and larger) makes this countersink ideal for hardened steel, high temperature alloys and other tough jobs. D1 D3 D2 • Rigid set-ups and good machine tool maintenance are a must. • Not recommended for hand-held applications. 60° Tool No. 78012501 78018701 78025001 78037501 78050001 78062501 78075001 78100001 78125001 78150001 EDP 78001 78026 78051 78076 78101 78126 78151 78176 78201 78216 82° Tool No. 78012502 78018702 78025002 78037502 78050002 78062502 78075002 78100002 78125002 78150002 EDP 78006 78031 78056 78081 78106 78131 78156 78181 78206 78221 90° Tool No. 78012503 78018703 78025003 78037503 78050003 78062503 78075003 78100003 78125003 78150003 EDP 78011 78036 78061 78086 78111 78136 78161 78186 78211 78226 L1 Included Angle +0.5° 100° Tool No. EDP 78012504 78016 78018704 78041 78025004 78066 78037504 78091 78050004 78116 78062504 78141 78075004 78166 78100004 78191 120° Diameter Shank Tool No. EDP D1 D2 78012506 78021 1/8 1/8 78018706 78046 3/16 3/16 78025006 78071 1/4 1/4 78037506 78096 3/8 1/4 78050006 78121 1/2 3/8 78062506 78146 5/8 3/8 78075006 78171 3/4 1/2 78100006 78196 1 1/2 1-1/4 1/2* 1-1/2 3/4* Non-Cutting OD D3 Max. 0.03 0.04 0.06 0.09 0.15 0.18 0.21 0.25 0.37 0.43 *Straight shank with tang drive. Customer Service 800-553-8024 7 M.A. Ford® phone: 800-553-8024 or 563-391-6220. For Product Information, contact your local distributor. OAL L1 1-1/2 1-1/2 2 2 2-1/8 2-3/8 2-3/4 2-3/4 3 3-1/2 Series 79 HSS Z=6 60° 82° 90° 100° 120° Standard six flute countersinks are designed for economical, general purpose countersinking, chamfering or deburring. Because of the multiple flute design, chip loads are generally smaller. Even at maximum speeds, chatter-free machining is possible. Steam homogeneous surface treatment (blackening) is used to prolong tool life and prevent galling. 60° Tool No. 79012501 79018701 79025001 79031201 79037501 79050001 79062501 79075001 79087501 79100001 79125001 79150001 79200001 79250001 79300001 EDP 79021 79046 79071 79096 79121 79146 79171 79196 79221 79246 79271 79296 79321 79346 79361 100° Tool No. EDP 79012504 79036 79018704 79061 79025004 79086 79031204 79111 79037504 79136 79050004 79161 79062504 79186 79075004 79211 79087504 79236 79100004 79261 79125004 79286 79150004 79311 79200004 79336 82° Tool No. 79012502 79018702 79025002 79031202 79037502 79050002 79062502 79075002 79087502 79100002 79125002 79150002 79200002 79250002 79300002 90° Tool No. 79012503 79018703 79025003 79031203 79037503 79050003 79062503 79075003 79087503 79100003 79125003 79150003 79200003 79250003 79300003 D1 D3 Included Angle +0.5° D2 L1 EDP 79031 79056 79081 79106 79131 79156 79181 79206 79231 79256 79281 79306 79331 79356 79371 Diameter D1 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 7/8 1 1-1/4 1-1/2 2 2-1/2 3 Shank D2 1/8 3/16 1/4 1/4 1/4 3/8 3/8 1/2 1/2 1/2 1/2** 3/4** 3/4** 3/4** 3/4** Non-Cutting OD D3 Max. 0.03 0.04 0.06 0.08 0.09 0.15 0.18 0.21 0.23 0.25 0.37 0.43 0.62 0.75 1 OAL L1 1-1/2 1-1/2 2 2 2 2 2-1/4 2-3/4 2-3/4 2-3/4 3 3-1/2 3-3/4 5 5-1/4 110° 120° Tool No. EDP Tool No. EDP *79012505 79038 79012506 79041 79018706 79066 *79025005 79088 79025006 79091 *79031205 79113 79031206 79116 *79037505 79138 79037506 79141 79050006 79166 79062506 79191 79075006 79216 79087506 79241 *79100005 79263 79100006 79266 *79125005 79288 79125006 79291 *79150005 79313 79150006 79316 79200006 79341 Diameter D1 1/8 3/16 1/4 5/16 3/8 1/2 5/8 3/4 7/8 1 1-1/4 1-1/2 2 Shank D2 1/8 3/16 1/4 1/4 1/4 3/8 3/8 1/2 1/2 1/2 1/2** 3/4** 3/4** Non-Cutting OD D3 Max. 0.03 0.04 0.06 0.08 0.09 0.15 0.18 0.21 0.23 0.25 0.37 0.43 0.62 OAL L1 1-1/2 1-1/2 2 2 2 2 2-1/4 2-3/4 2-3/4 2-3/4 3 3-1/2 3-3/4 EDP 79026 79051 79076 79101 79126 79151 79176 79201 79226 79251 79276 79301 79326 79351 79366 Countersinks Chatterless Six Flute Series 79 *Call customer service for availability. **Straight shank with tang drive. Factory Regrinding Service Available. Call Customer Service for Details. M.A. Ford® fax: 800-892-9522 or 563-386-7660 www.maford.com sales@maford.com 8 Coated Countersinks Series 79B ® ALtima Countersinks Chatterless Six Flute Series 79B HSS ALtima® Blaze 60° 82° 90° 100° 120° Z=6 Standard six flute countersinks are designed for economical, general purpose countersinking, chamfering or deburring. Because of the multiple flute design, chip loads are generally smaller. Even at maximum speeds, chatter-free machining is possible. D1 D3 D2 L1 ALtima® Blaze for extreme wear resistance under all machining conditions. Included Angle + 0.5° 60° Tool No. 79B012501 79B018701 79B025001 79B037501 79B050001 79B062501 79B075001 79B100001 100° Tool No. 79B012504 79B018704 79B025004 79B037504 79B050004 79B062504 79B075004 79B100004 EDP 79023 79048 79073 79123 79148 79173 79198 79248 82° Tool No. 79B012502 79B018702 79B025002 79B037502 79B050002 79B062502 79B075002 79B100002 EDP 79038 79063 79088 79138 79163 79188 79213 79263 120° Tool No. 79B012506 79B018706 79B025006 79B037506 79B050006 79B062506 79B075006 79B100006 EDP 79028 79053 79078 79128 79153 79178 79203 79253 EDP 79043 79068 79093 79143 79168 79193 79218 79268 90° Tool No. 79B012503 79B018703 79B025003 79B037503 79B050003 79B062503 79B075003 79B100003 EDP 79033 79058 79083 79133 79158 79183 79208 79258 Diameter D1 1/8 3/16 1/4 3/8 1/2 5/8 3/4 1 Shank D2 1/8 3/16 1/4 1/4 3/8 3/8 1/2 1/2 Diameter D1 1/8 3/16 1/4 3/8 1/2 5/8 3/4 1 Shank D2 1/8 3/16 1/4 1/4 3/8 3/8 1/2 1/2 Non-Cutting OD D3 Max. 0.03 0.04 0.06 0.09 0.15 0.18 0.21 0.25 Non-Cutting OD D3 Max. 0.03 0.04 0.06 0.09 0.15 0.18 0.21 0.25 OAL L1 1-1/2 1-1/2 2 2 2 2-1/4 2-3/4 2-3/4 OAL L1 1-1/2 1-1/2 2 2 2 2-1/4 2-3/4 2-3/4 Coating Properties M ic ro H a rd n e s s (H V ) M a x . W o rk in g Te m p e ra t u re C o lo r 9 M.A. Ford® phone: 800-553-8024 or 563-391-6220. TiN A L t im a ® B la z e 2300 3200 6 0 0 °C 1 1 1 2 °F G o ld 1 1 0 0 °C 2 0 1 2 °F B lu e G ra y For Product Information, contact your local distributor. TiN Series 79T TiN HSS 60° 82° 90° 100° 120° Z=6 Standard six flute countersinks are designed for economical, general purpose countersinking, chamfering or deburring. Because of the multiple flute design, chip loads are generally smaller. Even at maximum speeds, chatterfree machining is possible. D1 D3 D2 L1 TiN coating for higher surface hardness and increased lubricity. 60° Tool No. 79T012501 79T018701 79T025001 79T037501 79T050001 79T062501 79T075001 79T100001 100° Tool No. 79T012504 79T018704 79T025004 79T037504 79T050004 79T062504 79T075004 79T100004 EDP 79022 79047 79072 79122 79147 79172 79197 79247 82° Tool No. 79T012502 79T018702 79T025002 79T037502 79T050002 79T062502 79T075002 79T100002 EDP 79037 79062 79087 79137 79162 79187 79212 79262 120° Tool No. 79T012506 79T018706 79T025006 79T037506 79T050006 79T062506 79T075006 79T100006 EDP 79027 79052 79077 79127 79152 79177 79202 79252 EDP 79042 79067 79092 79142 79167 79192 79217 79267 90° Tool No. 79T012503 79T018703 79T025003 79T037503 79T050003 79T062503 79T075003 79T100003 Diameter D1 1/8 3/16 1/4 3/8 1/2 5/8 3/4 1 EDP 79032 79057 79082 79132 79157 79182 79207 79257 Shank D2 1/8 3/16 1/4 1/4 3/8 3/8 1/2 1/2 Included Angle + 0.5° Diameter D1 1/8 3/16 1/4 3/8 1/2 5/8 3/4 1 Non-Cutting OD D3 Max. 0.03 0.04 0.06 0.09 0.15 0.18 0.21 0.25 M.A. Ford® fax: 800-892-9522 or 563-386-7660 Shank D2 1/8 3/16 1/4 1/4 3/8 3/8 1/2 1/2 Non-Cutting OD D3 Max. 0.03 0.04 0.06 0.09 0.15 0.18 0.21 0.25 Coated Countersinks Chatterless Six Flute Series 79T OAL L1 1-1/2 1-1/2 2 2 2 2-1/4 2-3/4 2-3/4 OAL L1 1-1/2 1-1/2 2 2 2 2-1/4 2-3/4 2-3/4 www.maford.com sales@maford.com 10 Countersinks Series 79 & 92 Countersinks Chatterless Six Flute Series 79 Sets HSS Z=6 Z=6 60° 82° 90° 100° Set of seven Series 79 countersinks include 1/4”, 5/16”, 3/8”, 1/2”, 5/8”, 3/4” and 1” diameter tools. Sets are available with 60°, 82°, 90° or 100° included angles. Tools are packaged in plastic cases. Set of four Series 79 countersinks include 1/4”,1/2”, 3/4” and 1” diameter tools. Sets are available with 60°, 82°, 90° or 100° included angles. Tools are packaged in plastic cases. 4 Piece Set No. 79000011 79000012 79000013 79000014 Aircraft Series 92 Included Angle 60° 82° 90° 100° EDP 79003 79008 79013 79019 7 Piece Set No. 79000001 79000002 79000003 79000004 HSS Z=3 60° 82° 90° 100° 120° Designed for countersinking, chamfering and deburring aircraft type metals. D1 • Bright finish helps reduce chip build-up on the cutting edge. • Spiral flute geometry for a clean, chatterless finish. • Each size may be used on a wide range of hole diameters. 60° Tool No. 92025001 92037501 92050001 92062501 92075001 92087501 92100001 92112501 92125001 92150001 92200001 EDP 94101 94113 94125 94137 94149 94161 94173 94185 94197 94209 94221 82° Tool No. 92025002 92037502 92050002 92062502 92075002 92087502 92100002 92112502 92125002 92150002 92200002 EDP 94103 94115 94127 94139 94151 94163 94175 94187 94199 94211 94223 Included Angle 60° 82° 90° 100° EDP 79001 79006 79011 79016 90° Tool No. 92025003 92037503 92050003 92062503 92075003 92087503 92100003 92112503 92125003 92150003 92200003 EDP 94105 94117 94129 94141 94153 94165 94177 94189 94201 94213 94225 Diameter D1 1/4 3/8 1/2 5/8 3/4 7/8 1 1-1/8 1-1/4 1-1/2 2 D3 D2 L1 Included Angle +0.5° Shank D2 1/4 1/4 1/4 1/4 1/2 1/2 1/2 1/2 5/8 3/4 3/4 Non-Cutting OD D3 Max. 0.07 0.11 0.15 0.19 0.23 0.26 0.30 0.34 0.38 0.45 0.60 OAL L1 1-1/4 1-5/8 2 2-1/4 3 3 3-1/4 3-1/4 3-1/2 3-7/8 4-1/4 Standard angles may be modified from 55° to 119°. 11 M.A. Ford® phone: 800-553-8024 or 563-391-6220. For Product Information, contact your local distributor. Series 92 100° Tool No. EDP 92025004 94107 92037504 94119 92050004 94131 92062504 94143 92075004 94155 92087504 94167 92100004 94179 92112504 94191 92125004 94203 92150004 94215 92200004 94227 110° 120° Tool No. EDP Tool No. EDP *92025005 94109 92025006 94111 *92037505 94121 92037506 94123 92050006 94135 92062506 94147 92075006 94159 *92087505 94169 92087506 94171 *92100005 94181 92100006 94183 92112506 94195 *92125005 94205 92125006 94207 92150006 94219 92200006 94231 Diameter D1 1/4 3/8 1/2 5/8 3/4 7/8 1 1-1/8 1-1/4 1-1/2 2 Shank D2 1/4 1/4 1/4 1/4 1/2 1/2 1/2 1/2 5/8 3/4 3/4 Non-Cutting OD D3 Max. 0.07 0.11 0.15 0.19 0.23 0.26 0.30 0.34 0.38 0.45 0.60 OAL L1 1-1/4 1-5/8 2 2-1/4 3 3 3-1/4 3-1/4 3-1/2 3-7/8 4-1/4 Countersinks Series 92 Continued *Call Customer Service for Availability. Standard angles may be modified from 55° to 119°. Aircraft Set Series 92 HSS Z=3 60° 82° 90° 100° 120° Set of five Series 92 countersinks include 1/4”, 3/8”, 1/2”, 5/8” and 3/4” diameter tools. Sets are available with 60°, 82°, 90°, 100° or 120° included angles. Tools are packaged in plastic cases. 5 Piece Set No. 92000011 92000012 92000013 92000014 92000016 EDP 96380 96381 96382 96383 96385 Included Angle 60° 82° 90° 100° 120° Customer Service 800-553-8024 M.A. Ford® fax: 800-892-9522 or 563-386-7660 www.maford.com sales@maford.com 12 Countersinks Micro-Stops Countersinks Micro-Stop Series 83 HSS Z=6 Z=2 60° 82° 90° 100° 120° • Integral pilot size must be specified to any diameter within the indicated range. • May be ordered with a radius blend between the pilot and countersink angle. Specify any radius between .020” and .070”. 82° Tool No. *83D00002 83E00002 83F00002 83G00002 83H00002 *83J00002 *83K00002 *83N00002 *83P00002 90° Tool No. *83D00003 83E00003 83F00003 83G00003 83H00003 *83J00003 *83K00003 *83N00003 *83P00003 100° Tool No. *83D00004 83E00004 83F00004 83G00004 83H00004 *83J00004 *83K00004 *83N00004 *83P00004 120° Tool No. *83D00006 83E00006 83F00006 83G00006 83H00006 *83J00006 *83K00006 *83N00006 *83P00006 Diameter D1 5/16 3/8 7/16 1/2 5/8 3/4 7/8 1 1-1/8 D2 Shank D2 1/4-28 1/4-28 1/4-28 1/4-28 1/4-28 3/8-24 3/8-24 3/8-24 3/8-24 Pilot Size Range D3 1/16-1/8 1/16-3/16 3/32-3/16 3/32-1/4 5/32-3/8 3/16-3/8 3/16-1/2 3/16-1/2 1/4-5/16 D1 D3 +0.000 -0.001 D3 +0.000 -0.001 Included Angle +0.5° Standard angles may be modified from 78° to 119°. * Call customer service for availability. Micro-Stop Series 83TC HSS C Z=6 Z=2 60° 82° 90° 100° 120° Solid carbide construction (steel shank) makes these tools ideal for machining titanium, high temperature alloys, hardened steel and many of the new composite materials. D2 D1 • Integral pilot size must be specified to any diameter within the indicated range. 82° Tool No. 83E00002TC 83F00002TC 83G00002TC 83H00002TC *83J00002TC *83K00002TC *83N00002TC 90° Tool No. 83E00003TC 83F00003TC 83G00003TC 83H00003TC *83J00003TC *83K00003TC *83N00003TC 100° Tool No. 83E00004TC 83F00004TC 83G00004TC 83H00004TC *83J00004TC *83K00004TC *83N00004TC 120° Diameter Tool No. D1 83E00006TC 3/8 83F00006TC 7/16 83G00006TC 1/2 83H00006TC 5/8 *83J00006TC 3/4 *83K00006TC 7/8 *83N00006TC 1 Shank D2 1/4-28 1/4-28 1/4-28 1/4-28 3/8-24 3/8-24 3/8-24 Pilot Size Range D3 3/32-3/16 3/32-3/16 3/32-1/4 1/8-3/8 5/32-3/8 3/16-1/2 3/16-3/8 Included Angle +0.5° * Call customer service for availability. 13 M.A. Ford® phone: 800-553-8024 or 563-391-6220. For Product Information, contact your local distributor. Included Angle +0.5° Use interchangeable steel pilots as shown on page 16. 82° Tool No. 84375002 84437502 84500002 84625002 EDP 84049 84073 84097 84121 90° Tool No. 84375003 84437503 84500003 84625003 EDP 84055 84079 84103 84127 100° Tool No. 84375004 84437504 84500004 84625004 120° Tool No. 84375006 84437506 84500006 84625006 *84750006 *84750006F *84100004 84013 *84100006 *84100006F *84112504 84037 *84112504F 84040 *'84112506F EDP 84061 84085 84109 84133 *84100002 84001 *84100002F 84004 *84112502 84025 *84112502F 84028 *Call Customer Service for Availability. Standard angles may be modified from 78° to 99°. Micro-Stop Series 84TC HSS C Z=6 Z=2 EDP 84552 84576 84600 84624 90° Tool No. 84375003TC 84437503TC 84500003TC 84625003TC EDP 84558 84582 84606 84630 84046 Diameter D1 3/8 7/16 1/2 5/8 3/4 3/4 1 1 1-1/8 1-1/8 100° Tool No. 84375004TC 84437504TC 84500004TC 84625004TC Shank D2 1/4-28 1/4-28 1/4-28 1/4-28 3/8-24 7/16-20 3/8-24 7/16-20 3/8-24 7/16-20 Pilot Series 850 850 850 851 852 852 852 852 852 852 D1 D2 60° 82° 90° 100° 120° 1 Included Angle +0.5° Solid carbide construction (steel shank) makes these tools ideal for machining titanium, high temperature alloys, hardened steel and many of the new composite materials. 82° Tool No. 84375002TC 84437502TC 84500002TC 84625002TC EDP 84067 84091 84115 84139 84172 84175 84019 84022 Micro-Stops HSS Z=6 Z=2 1 Countersinks Micro-Stop Series 84 D1 D2 60° 82° 90° 100° 120° Use interchangeable steel pilots as shown on pg 16. EDP 84564 84588 84612 84636 120° Tool No. 84375006TC 84437506TC 84500006TC 84625006TC EDP 84570 84594 84618 84642 Diameter D1 3/8 7/16 1/2 5/8 Shank D2 1/4-28 1/4-28 1/4-28 1/4-28 Pilot Series 850 850 850 851 Factory Regrinding Service Available. Call Customer Service for Details. Customer Service 800-553-8024 M.A. Ford® phone: 800-553-8024 or 563-391-6220. For Product Information, contact your local distributor. 14 Micro-Stops Countersinks Micro-Stop Series 86 60° 82° 90° 100° 120° HSS Z=6 Z=3 D1 D2 D3 Countersinks • Integral pilot size must be specified to any diameter within the indicated range. • May be ordered with a radius blend between the pilot and countersink angle. Specify any radius between .020” and .070”. 82° Tool No. 86E00002 86F00002 86G00002 86H00002 *86J00002 *86K00002 *86N00002 *86P00002 90° Tool No. 86E00003 86F00003 86G00003 86H00003 *86J00003 *86K00003 *86N00003 *86P00003 100° Tool No. 86E00004 86F00004 86G00004 86H00004 *86J00004 *86K00004 *86N00004 *86P00004 120° Tool No. 86E00006 86F00006 86G00006 86H00006 *86J00006 *86K00006 *86N00006 *86P00006 Diameter D1 3/8 7/16 1/2 5/8 3/4 7/8 1 1-1/8 Shank D2 1/4-28 1/4-28 1/4-28 1/4-28 3/8-24 3/8-24 3/8-24 3/8-24 +0.000 -0.001 Included Angle +0.5° Pilot Size Range D3 1/16-3/16 3/32-3/16 3/32-1/4 5/32-3/8 1/4-3/8 3/16-3/8 3/16-1/2 3/16-3/8 *Call Customer Service for Availability. Standard angles may be modified from 78° to 119°. Micro-Stop Series 87 D2 60° 82° 90° 100° 120° HSS Z=6 Z=3 D1 1 Included Angle +0.5° Use interchangeable steel pilots as shown on page 16. 82° Tool No. 87375002 87437502 87500002 87625002 *87750002F 120° Tool No. 87375006 87437506 87500006 87625006 *87750006F *87100004 87013 *87100006 *87100002F 87004 *87100003F 87010 *87100004F 87016 *87100006F *87112502 87025 *87112503 87031 *87112504 87037 *87112506 EDP 87049 87061 87073 87085 87100 90° Tool No. 87375003 87437503 87500003 87625003 EDP 87052 87064 87076 87088 100° Tool No. 87375004 87437504 87500004 87625004 EDP 87055 87067 87079 87091 EDP 87058 87070 87082 87094 87118 87019 87022 87043 Diameter Shank D1 D2 3/8 1/4-28 7/16 1/4-28 1/2 1/4-28 5/8 1/4-28 3/4 7/16-20 1 3/8-24 1 7/16-20 1-1/8 3/8-24 Pilot Series 850 850 850 851 *852 *852 *852 *852 *Call Customer Service for Availability. Standard angles may be modified from 78° to 99°. 15 M.A. Ford® fax: 800-892-9522 or 563-386-7660 www.maford.com sales@maford.com Countersink Pilot Series 851 HSS, .093” Shank Countersink Pilot Series 852 HSS, .170” Shank Tool No. 85009370 85009800 85012500 85012850 85015620 85015900 85018750 85019350 85021870 85025000 85025700 EDP 85001 85004 85007 85010 85013 85016 85019 85022 85025 85028 85031 Tool No. EDP 85109370 85034 Tool No. EDP 85112500 85037 85118750 85040 *85218750 *85219350 *85221870 85125000 85043 *85225000 *85225700 85131250 85046 85137500 85049 *85237500 85052 85055 85058 85061 85064 85070 Pilots HSS, .086” Shank D1 Size Decimal 3/32 .0937 40 .0980 1/8 .1250 30 .1285 5/32 .1562 21 .1590 3/16 .1875 10 .1935 7/32 .2187 1/4 .2500 F .2570 5/16 .3125 3/8 .3750 D1 Countersink Accessories Countersink Pilot Series 850 *Call Customer Service for Availability. Special Pilot diameters available on request. Customer Service 800-553-8024 Safety Note: Always wear the appropriate personal protection equipment such as safety glasses and protective clothing when using solid carbide or HSS cutting tools. Machines should be fully guarded. Technical data provided should be considered advisory only as variations may be necessary depending on the particular application. M.A. Ford® phone: 800-553-8024 or 563-391-6220. For Product Information, contact your local distributor. 16 Countersink Accessories Micro-Stop Fixtures Non-Marking Pads Countersinks Micro-Stop Fixtures Series 80 Micro-Stop fixtures are designed for precise countersinking and deburring operations that ensures perpendicular alignment with the workpiece and exact depth of cut control. When the fixture is properly adjusted, only the pilot or tip end of the cutter will extend beyond the end of the fixture. However, when the tool is fed into the hole, the cutting edge is exposed, and a cut is made to a predetermined depth. • Accommodates a complete selection of Micro-Stop countersinks and burring cutters. • 120° seating angle ensures precise axial alignment of threaded shank tools. • Use in hand tool or machine tool applications. • Depth of cut control in .001” increments. Non-Marking Pad Series 80000006 Non-Marking Pad Series 80000007 Steel Plastic EDP 80011 EDP 80016 • Steel non-marking pads offer long life. • Designed for 80000002 Micro-Stop Fixtures. • Plastic non-marking pads afford maximum workpiece protection. • Designed for 80000002 MicroStop Fixtures. Non-Marking Pads are designed to protect workpiece surface finishes. They also help ensure perpendicular alignment with the workpiece. Cutter Diameter Tool No. 80000002 80000008 80000009 80000010 80000011 80000006 80000007 17 EDP 80006 80021 80026 80031 80036 80011 80016 Min. N.A. 3/4 3/4 3/4 3/4 M.A. Ford® fax: 800-892-9522 or 563-386-7660 Max. Shank Thread 5/8 1/4 1/4-28 7/8 3/8 7/16-20 7/8 3/8 3/8-24 1-1/8 3/8 7/16-20 1-1/8 3/8 3/8-24 Steel Non-Marking Pad Plastic Non-Marking Pad www.maford.com sales@maford.com Minimum Body Diameter For 82° Flat Head Cap Screws Feed Rates ® Uniflute countersinks are designed with cam relief; therefore feed rates should not exceed .005” per revolution on larger diameter holes. Reduced feeds also are recommended for smaller holes. A controlled feed results in the chatter-free ® finishes associated with the Uniflute . Multiple Flute Feeds Multiple flute countersinks are designed for increased feed rates. Because there is more than one cutting edge, chip loads are not excessive, and chatter can be controlled, allowing higher feeds. Speeds To determine optimum speed, start at the lower end of the speed range, and then increase speeds until performance is maximized. When a countersink is operated at excessive RPM, chatter may result, and cutting edges can overheat and become prematurely dull. SFM Material HSS HSS TiN HSS ALtima® Coated Blaze Coated Carbide Aluminum / Aluminum Alloys 150-250 190-315 240-400 300-500 Brass / Bronze (ordinary) 75-125 90-160 120-200 150-250 Iron - Cast (soft) 75-125 90-160 120-200 125-225 Iron - Cast (medium hard) 50-100 65-125 80-160 100-175 Iron - Hard Chilled 10-20 15-25 20-35 20-35 Iron - Malleable 80-90 100-115 130-145 90-150 125-250 160-310 200-400 250-400 Magnesium / Magnesium Alloys Monel, High Nickel Steel 30-50 40-65 50-80 50-75 Plastics, Bakelite 100-250 125-315 160-400 250-400 Steel - Mild (.2 - .3 carbon) 80-100 100-125 130-160 120-170 Steel - Mild (.4 - .5 carbon) 70-80 85-100 115-130 80-150 Tool Steels (1.2 carbon) 50-60 65-75 80-100 60-100 Steel - Forgings 40-50 50-65 65-80 50-80 Steel - Alloys (300 - 400 Brinnell) 20-30 25-40 35-50 30-50 Steel - High Tensile (35 - 40 Rc) 30-40 40-50 50-65 40-60 Steel - High Tensile (40 - 45 Rc) 25-35 30-45 40-56 35-55 Steel - High Tensile (45 - 50 Rc) 15-25 20-30 25-40 25-40 Steel - High Tensile (50 - 55 Rc) 7-15 10-20 15-30 15-20 Stainless Steel - Free Machining 30-80 40-100 50-130 80-125 Stainless Steel - Work Hardening 15-50 20-65 30-80 50-75 Ti-75A (commercially pure Titanium) 50-60 65-75 80-100 60-90 Inconel Alloys 15-20 20-25 25-35 25-35 Conversion Formulas (SFM X 3.82)/ Tool Diameter=RPM Screw Size #4 #5 #6 #8 #10 #12 1/4 5/16 3/8 7/16 1/2 5/8 3/4 Series 67 Size 7/16 9/16 9/16 9/16 9/16 13/16 13/16 1-1/8 1-1/8 1-1/8 1-1/2 1-1/2 1-1/2 All other C'sinks Size 1/4 5/16 5/16 3/8 1/2 1/2 5/8 3/4 7/8 7/8 1 1-1/4 1-1/2 Technical Info ® Uniflute Countersinks Application Data Diameter Gain in Size For Each .001” of Axial Depth in Hole Included Angle 30° 45° 60° 82° 90° 100° 120° Axial Depth Axial Depth 0.001 0.001 0.001 0.001 0.001 0.001 0.001 Diameter Gain 0.0005 0.0008 0.0010 0.0017 0.0020 0.0028 0.0034 Included Angle D2 D1 DIAMETER GAIN = D2-D1 ISO 9001:2000 Certified Designed and Manufactured in the USA 18 M.A. F ORD High Performance Cutting Tools Since 1919 Our Innovation Continues... M.A. Ford®’s EXTREME HIGH PERFORMANCE Drills and End Mills Offer EXTREME PRODUCTIVITY and COST SOLUTIONS for Today’s Industries! ® XR Relentless roughing cuts on stainless steel, Inc and all hard to machine materials. Heli-pitch grinding geometry promotes continual vibration free cutting regardless of depth of cut or width o cut. Designed for maximum metal removal rates Use Roughing Speeds and Achieve Your Finishing Needs! ® X-AL Designed for Extreme Productivity with maximum speed and productivity in aluminum alloys. Two or Three flute designs that can be run at high chip loads and aggressive feed rates. 19 Tws er ™ Xtreme Drilling Extreme High Performance drilling with extended tool life. A new flute profile, unique drill point, and the latest surface coating technology combined in a drill that can be applied in a broad range of materials. The Twister XD™ will significantly reduce cost per hole. conel n of s. 20 World Class Service World Class Products M.A. Ford® employs full service Sales, Marketing and Customer Service teams that are readily available to assist you with all your cutting tool needs. From tool selection and order processing to technical applications consultation, our teams provide world-class service and products. ISO 9001:2000 Certified M.A. Ford®’s Complete Product Line Tws er Drills End Mills ® ® TrueSize Reamers ® Edgehog Carbide Burs ® Countersinks Miniature Drills / Diamond Grind Routers Custom Tools M.A. Ford Mfg. Co, Inc. P.O. Box 3628, Davenport, IA 52808 7737 Northwest Blvd., Davenport, IA 52806 Ph: 563-391-6220 or 800-553-8024 Fax: 563-386-7660 or 800-892-9522 www.maford.com e-mail: sales@maford.com M.A. Ford Europe Ltd. Unit 38, Royal Scot Road, Pride Park Derby DE24 8AJ United Kingdom Ph: + 44(0) 1332 267960 Fax: + 44(0) 1332 267969 e-mail: sales@mafordeurope.com WBCSNK08