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40TE/41TE (A604)
40TE/41TE (A604) FWD 4 Speed 500 070 034 510 520 181 530 311 310 211 670 A 177 047 050 574 880 232 Input Shaft 777 CHRYSLER 120 309 Input Clutch Hub 778 378 540 876 142* 860 100 120 100 140 861 891 100 120 150 892* 220 221 571 B Underdrive Hub Underdrive Clutch O.Dr. Clutch Reverse Clutch 568 883 968 630 332 333 978 124 104 863 154* 885* 114 134 C 2-4 Clutch Low / Reverse Clutch 785 303 269* 278 279 710 207 795 727 304 759 780 758 D Differential Cover 730 274 273 381 698 899 713 Drive 276* 280 281 712 208 796 Pinion 074 066 Rear Cover Driven 774 770 848 348 698A 273 274 716 720 274 273 698B 290* 725 793 074 368 E 781 717 Ext. Hsg. 2.14 JP (Automatic Transmissions) Ltd Diff. Parts 786Differential Tel +44 (0) 1934 852772 info@jpat.co.uk www.jpat.co.uk 92 40TE/41TE (A604) FWD 4 Speed 564 560 331 340 334B 334A 862 971 330 484 961 331 554 341 875 980 960 970 877 A Input Clutch Retainer O.Dr. / Rev Piston 052 578 052 214 213* 039 039 583 582 882 882 594 238 614 241 058 251 252 584 CHRYSLER 570 B O.Dr. Hub Front Planet 2-4 Hub w/Sun Gear Ring Gear Rear Sun Gear 760 Rear Planet 567 893 977 967 338 339 957 329 493 761 494 Case Parts 792 Case 376A 370A 377 438 420 328 746 191 191 937 952 935 191 328 934 379 010 931B 931 191 932 191 779 JP (Automatic Transmissions) Ltd 946 191 791 D 947 945 Low / Rev. 191 Accum. 949 355 896 342 994 995 740 V.B. Parts 946B 410C 995-3 995-1 741 765 436 347 Underdrive Accum. 930 2-4 Accum. 300 371 439 072 951 936 377 370A 410 191 950 O.Dr. Accum. 92 C Valve Body 995-2 E Park Pawl Tel +44 (0) 1934 852772 info@jpat.co.uk www.jpat.co.uk 2.15 40TE/41TE (A604) PART # PAPER & RUBBER KIT FWD 4 Speed QTY REFERENCE # 92000..............Paper & Rubber Kit, A604 1989-Up ................................................................................................1............... PART # OVERHAUL KITS QTY REFERENCE # 92002..............Overhaul Kit, A604 1989-03 (For Bonded Underdrive Piston Sell # 92960)(For AWD Sell Two ........................32074A Also)...................................................................................................................................1...............4882934 92002A............Overhaul Kit, A604 (For Bonded Pistons Sell # 92960CK For 40TE Or #92960DK For 41TE) ........................(For AWD Sell Two 32074A Also)....................................................................................................1............... CHRYSLER PART # MASTER L/STEEL KIT QTY REFERENCE # 92004A............Master L/Steels Kit, A604 1990-03 (For Bonded Underdrive Piston Sell 92960)(For AWD Sell ........................Two 32074A Also)...........................................................................................................................1............... 92004B............Master L/Steels Kit, A604 1990-03 (W/Hi-Energy Frictions) (For Bonded Underdrive Piston Sell ........................#92960)(For AWD Sell Two 32074A Also).......................................................................................1...............4883878 92004C............Master L/Steels Kit, A604 2004-Up (For Bonded Pistons Sell #92960CK For 40TE Or Sell ........................#92960DK For 41TE)(For AWD Sell Two 32074A Also)..................................................................1............... PART # MASTER W/STEEL KIT QTY REFERENCE # 92006B............Master W/Steels Kit, A604 1990-03 (W/Hi-Energy Frictions) (For Bonded Underdrive Piston ........................Sell #92960)(For AWD Sell Two 32074A Also)................................................................................1............... 92006C............Master W/Steels Kit, A604 2004-Up (For Bonded Pistons Sell #92960CK For 40TE Or ........................Sell #92960DK For 41TE)(For AWD Sell Two 32074A Also)...........................................................1............... PART # FILTER QTY REFERENCE # 92010..............Filter, A604 1989-Up........................................................................................................................1...............4864505 PART # FILTER KIT QTY REFERENCE # 92011...............Filter Kit, A604 1989-Up ..................................................................................................................1............... PART # MISC. FILTERS QTY REFERENCE # 92015..............Screen, A604 Low/Reverse Piston Feed (Orifice) Black..................................................................1...............3878313 92016..............Screen, A604 Solenoid.....................................................................................................................8............... 12018..............Screen, A604 Valve Body Regulator Feed.......................................................................................1............... PART # BUSHINGS QTY REFERENCE # 92030..............Bushing Kit, A604 1989-95...............................................................................................................1............... 92030A............Bushing Kit, A604 1996-Up..............................................................................................................1............... 12034..............Bushing, A604 Pump Body (Babbit).................................................................................................1...............2466796 12034A............Bushing, A604 Pump Body (Bronze)................................................................................................1............... 92039..............Bushing, A604 2-4 Clutch Hub 1989-95...........................................................................................2............... 92039A............Bushing, A604 2-4 Clutch Hub 1996-Up..........................................................................................2............... 92047..............Bushing, A604 Input Shaft (Rear) (.595”OD) 1989-01.....................................................................1...............4412211 92047A............Bushing, A604 Input Shaft (Rear) (.605”OD) 2001-Up.....................................................................1............... 92050..............Bushing, A604 Input Clutch Hub (Front)..........................................................................................1...............4377170 S92050............Bushing, A604 Input Clutch Hub (Front) (Sonnax) (Has Tighter Tolerances Than The OEM) ........................Use Tool # T-92003-TL.....................................................................................................................1............... T-92003-TL......Bushing Tool, A604 For S92050 (Sonnax).......................................................................................1............... 92052..............Bushing, A604 Overdrive Clutch Hub (.365” Tall) 1989-95..............................................................2...............4412219 92052A............Bushing, A604 Overdrive Clutch Hub (.283” Tall) 1996-Up..............................................................2...............4659617 S92052E..........Bushing, A604 Overdrive Clutch Hub (1 Piece) 1989-95 (Sonnax).................................................1...............92004-SP S92052EA.......Bushing, A604 Overdrive Clutch Hub (1 Piece) (Fits Hub With .937”ID) 1996-Up (Sonnax)...........1...............92004-L S92052EB.......Bushing, A604 Overdrive Clutch Hub (1 Piece) (Fits Hub With .941”ID) 1996-Up (Sonnax)...........1............... 92058..............Bushing, A604 Rear Planet..............................................................................................................1...............4412230 32066..............Bushing, A604 Extension Housing...................................................................................................1...............4269961 PART # METAL CLAD SEALS QTY REFERENCE # 12070..............Seal, A604 Front (Without Flange)(.363” Thick)...............................................................................1...............4269057 12070A............Seal, A604 Front (With Flange)(.363” Thick)....................................................................................1............... 92070AA..........Seal, A604 Front (W/Flange)(.283” Thick) 2006-Up.........................................................................1............... 92072..............Seal, A604 Linkage (Valve Body Stem Seal) Rubber......................................................................1...............4412836 32074..............Seal, A604 Axle (Both Sides)...........................................................................................................2...............4412522AB 32074A............Seal, A604 Axle (All Wheel Drive Only)............................................................................................2............... 2.14b JP (Automatic Transmissions) Ltd Tel +44 (0) 1934 852772 info@jpat.co.uk www.jpat.co.uk FWD 4 Speed PART # FRICTION CLUTCH 40TE/41TE (A604) QTY REFERENCE # 92100..............Friction, A604 Overdrive Clutch (.086”) 1st Design 1989.................................................................3...............4377137 92100A............Friction, A604 Underdrive & Reverse Clutch (.071”) Tan 1989-Up..................................................6...............4505629 92100B............Friction, A604 Overdrive Clutch (.073”) 2nd Design (Hi-Energy) 1990-Up......................................4...............4531678 A92100BPPK..Friction & Steel Kit, A604, Overdrive Clutch (.073”) Hi-Energy 1990-Up (Alto)................................1............... 92104..............Friction, A604 2-4 Clutch (.086”) Hi-Energy 1989-Up......................................................................4...............4377125 92104A............Friction, A604 2-4 Clutch (.086”) Tan 1989-91.................................................................................4...............4567212 92114...............Friction, A604 Low/Reverse Clutch (.072”) Hi-Energy 1989-Up.......................................................5...............4567573 92114A.............Friction, A604 Low/Reverse Clutch (.072”) Tan 1989-91.................................................................5...............4377134 92119A.............Friction Module, A604 1990-Up........................................................................................................1............... 92119B............Friction Module, A604 Hi-Energy 1990-Up.......................................................................................1............... PART # STEEL CLUTCH QTY REFERENCE # PART # CLUTCH PRESSURE PLATES QTY REFERENCE # 92140..............Pressure Plate, A604 Overdrive Clutch (8 Lug) 1989-E90...............................................................1...............4377191 92140A............Pressure Plate, A604 Overdrive Clutch (4 Lug) L1990-Up..............................................................1...............4531556 92142A............Pressure Plate, A604 Underdrive Clutch (.215”) 1990-96 (Use 92142BK)......................................1...............4723684 92142AK..........Pressure Plate Kit, A604 Underdrive Clutch (.215”) 1990-Up (With #92860A Snap Ring)..............1............... 92142B............Pressure Plate, A604 Underdrive Clutch (.235”) 1990-Up...............................................................1...............4723683 92142BK..........Pressure Plate Kit, A604 Underdrive Clutch (.235”) 1990-Up (With #92860A Snap Ring)..............1...............5017514AA 92142BA..........Pressure Plate, A604 Underdrive Clutch (.245”) 1990-Up...............................................................1............... 92142BAK.......Pressure Plate Kit, A604 Underdrive Clutch (.245”) 1990-Up (With #92140A & 92860A)...............1............... 92142C............Pressure Plate, A604 Underdrive Clutch (.255”) 1990-Up...............................................................1...............4723682 92142CK.........Pressure Plate Kit, A604 Underdrive Clutch (.255”) 1990-Up (With #92860A Snap Ring)..............1...............5017179AA 92142DK.........Pressure Plate Kit, A604 Underdrive Clutch (.275”) 1990-Up (With #92860A Snap Ring)..............1............... 92150A............Pressure Plate, A604 Reverse Clutch (.335” Thick) (At The Edge) 1989-Up...................................1...............4531905 92150B............Pressure Plate, A604 Reverse Clutch (.186” Thick) 1997-Up..........................................................1...............4531925 92154..............Pressure Plate, A604 Low/Reverse Clutch (.210”) 1989-Up............................................................1............... 92154A............Pressure Plate, A604 Low/Reverse Clutch (.220”) 1989-Up............................................................1............... 92154B............Pressure Plate, A604 Low/Reverse Clutch (.230”) 1989-Up............................................................1...............4897452AA 92154C............Pressure Plate, A604 Low/Reverse Clutch (.240”) 1989-Up............................................................1...............4897453AA 92154D............Pressure Plate, A604 Low/Reverse Clutch (.250”) 1989-Up............................................................1...............4897454AA 92154EA..........Pressure Plate, A604 Low/Reverse Clutch (.268”) 1989-Up............................................................1...............4567893 92154F............Pressure Plate, A604 Low/Reverse Clutch (.270”) 1989-Up............................................................1...............4897456AA 92154G............Pressure Plate, A604 Low/Reverse Clutch (.206”) 1989-Up............................................................1...............4567894 PART # VALVE BODY KITS QTY CHRYSLER 92120..............Steel, A604 Overdrive / Underdrive / Reverse Clutch (.068”)........................................................ 5-7..............4659053 92120A............Steel, A604 Overdrive Clutch (.098”) 1989......................................................................................2...............4377190 92124..............Steel, A604 2-4 Clutch (.101”) 1989-Up...........................................................................................4...............4659054 92134..............Steel, A604 Low/Reverse Clutch (.067”) 1989-Up...........................................................................5...............4659055 92139..............Steel Module, A604..........................................................................................................................1............... REFERENCE # T92167............Shift Kit, A604 1989-Up (Transgo)...................................................................................................1...............SK® 604 PART # OIL SEALING RINGS QTY REFERENCE # 92175..............Ring Kit, A604 1989-Up (With Selectives) (6 Pieces Total)..............................................................1............... 92177T............Ring, A604 Input Shaft (1.443”OD) (Teflon) 1989-Up......................................................................3...............4446543 12179A............Ring, A604 Stator Support (2.062”OD) (Seal Plated) 1989-Up........................................................4............... 92181T ...........Ring, A604 Stator Support (Updated) (2.062”OD) (Teflon) 1989-Up................................................4...............8675729 92181TK..........Ring Kit, A604 Stator Support (Updated) (2.062”OD) (Teflon) 1989-Up..........................................1...............8675729 92191..............Ring, A604 Accumulator (Non Rotating) (1.013”OD) (Graphite) 1989-Up.......................................8...............4446544 92191T............Ring, A604 Accumulator (1.013”OD) (Teflon) 1989-Up....................................................................8............... 92191K............Ring Kit, A604 Accumulator (8 Rings) And Stator (4 Rings).............................................................1............... PART # WASHERS & BEARINGS QTY REFERENCE # 92200..............Washer Kit, A604 1989-Up...............................................................................................................1............... 92201A............Bearing Kit, A604 1988-Up (Torrington)...........................................................................................1............... 92207..............Washer, A604 Output Gear (Under Bolt)..........................................................................................1...............6501832 92208..............Washer, A604 Driven Transfer Gear (Under Nut).............................................................................1...............6501833 92211...............Bearing W/Races, A604 Stator To Input Drum (1.713”OD) 1989-Up (Also Fits A604 Rear Sun ........................Gear To Rear Planet 1989-93).........................................................................................................1...............4412209 JP (Automatic Transmissions) Ltd Tel +44 (0) 1934 852772 info@jpat.co.uk www.jpat.co.uk 2.14c 40TE/41TE (A604) CHRYSLER PART # WASHERS & BEARINGS (Continued) FWD 4 Speed QTY REFERENCE # 92213..............Race, A604 Overdrive Hub To 2-4 Hub (.039”) (3 Slot)....................................................................1...............4431662 92213A............Race, A604 Overdrive Hub To 2.4 Hub (.048”) (3 Slot)....................................................................1...............4431663 92213B............Race, A604 Overdrive Hub To 2.4 Hub (.057”) (3 Slot)....................................................................1...............4431664 92213C............Race, A604 Overdrive Hub To 2.4 Hub (.066”) (3 Slot)....................................................................1...............4431665 92213D............Race, A604 Overdrive Hub To 2.4 Hub (.074”) (3 Slot)....................................................................1...............4431666 92213E............Race, A604 Overdrive Hub To 2.4 Hub (.083”) (3 Slot)....................................................................1...............4431667 92213F............Race, A604 Overdrive Hub To 2.4 Hub (.091”) (3 Slot)....................................................................1...............4431668 92213G............Race, A604 Overdrive Hub To 2.4 Hub (.100”) (3 Slot)....................................................................1...............4431669 92213H............Race, A604 Overdrive Hub To 2.4 Hub (.109”) (3 Slot)....................................................................1...............4446670 92213HA..........Race, A604 Overdrive Hub To 2.4 Hub (.117”) (3 Slot)....................................................................1...............4446671 92213J.............Race, A604 Overdrive Hub To 2.4 Hub (.126”) (3 Slot)....................................................................1...............4446672 92213JA..........Race, A604 Overdrive Hub To 2.4 Hub (.135”) (3 Slot)....................................................................1...............4446601 92214..............Washer, A604 Overdrive Hub To 2-4 Hub (4 Tab) (1.263”ID)...........................................................1...............4412216AB 92220..............Washer, A604 Underdrive Hub To Overdrive Hub (5 Tab) (.050” Thick)(1.260”ID)..........................1...............4471855 92220K............Washer Set, A604 Underdrive Hub To Overdrive Hub (Includes: D92220 (5 Tab) ........................ & D92221 (3 Tab) )..........................................................................................................................1...............5018923AA 92221..............Race, A604 Underdrive Hub To Overdrive Hub (3 Tab)(.031” Thick)(1.2663”ID)(Use D92220K)....1...............4431973 92232..............Bearing, A604 Input Drum To Underdrive Hub (1.790”OD) Also Fits A604 Rear Sun ........................ Gear To Rear Planet 1994-Up.........................................................................................................1...............4467262 92238..............Bearing, A604 Front Planet To Rear Sun Gear................................................................................1...............4412229 92241..............Bearing, A604 Rear Sun Gear To Rear Planet 1989-93 (Use 92211)..............................................1...............4412209 92241A............Bearing, A604 Rear Sun Gear To Rear Planet 1994-Up (Use 92232).............................................1...............4467262 92251..............Bearing, A604 Presses On Rear Planet 1989-UP (use 32274).......................................................1............... 92251K............Bearing & Race Kit, A604 Presses On Rear Planet 1989-Up (Use 32274K)...................................1............... 92252..............Cup Race, A604 Rear Planet Bearing To Case 1989-Up (use 32273)............................................1............... 92269..............Shim, A604 Transfer Gear (.144”) Output (Use 92276)...................................................................1...............6501832 32273..............Cup Race, A604 Rear Planet & Differential................................................................................... 1-2..............4567022 92273..............Cup Race, A604 Pinion (Fits 20 Roller Bearing)..............................................................................1...............4446689 92273A............Cup Race, A604 Differential (Fits 19 Roller Bearing) ......................................................................1...............4659237 92273C............Cup Race, A604 Differential (AWD)(Cast # BT1B329135/Q/CL7C)(Presses Into 92770C ........................Housing)(The # 074 Seal Presses Into The Race)..........................................................................1............... 32274..............Bearing, A604 Presses On Rear Planet & Differential (22 Roller Bearing) 1989-Up .................... 1-2..............4567025 92274..............Bearing, A604 Differential/Pinion (20 Roller) (1.500”ID)..................................................................1...............4446610 92274A............Bearing, A604 Differential (19 Roller) (1.625”ID).............................................................................1...............4659238 92274C............Cone Bearing, A604 Differential (24 or 25 Rollers) (1.810”ID) AWD (CAst # LM503349)................1............... 32274K............Bearing & Race Kit, A604 Rear Planet & Differential (22 Rollers)...................................................1............... 92274K............Bearing & Race Kit, A604 Differential / Pinion (20 Roller) (1.500”ID)..............................................1...............4856911 T32275............Support Bearing, A604 Axle Stabilizer (Teckpac).............................................................................1............... S92276AK.......Shim Kit, A604 (.005”) (10 Piece) (Use W/OE Shims) Sonnax........................................................1...............92965-Z5 92276B............Shim, A604 Transfer Gear (.144”) Output & Pinion..........................................................................1...............6501832 S92276BK.......Shim Kit, A604 (.030”) (10 Piece) (Use W/OE Shims) Sonnax........................................................1...............92965-30 92276C............Shim, A604 Transfer Gear (.148”) Output & Pinion..........................................................................1............... S92276CK.......Shim Kit, A604 (.037”) (10 Piece) (Use W/OE Shims) Sonnax........................................................1...............92965-37 92276D............Shim, A604 Transfer Gear (.152”) Output & Pinion..........................................................................1............... S92276DK.......Shim Kit, A604 (.045”) (10 Piece) (Use W/OE Shims) Sonnax........................................................1...............92965-45 92276E............Shim, A604 Transfer Gear (.158”) Output & Pinion..........................................................................1............... 92278..............Cup Race, A604 Output Gear Bearing To Case 1989-Up................................................................1...............4412234 92279..............Cone Bearing, A604 Presses On Output Gear................................................................................1...............4412235 92280..............Cup Race, A604 Driven Transfer Gear To Case..............................................................................1...............4504041 92281..............Bearing, A604 Driven Transfer Gear (20 Rollers) (1.625”ID)...........................................................1...............4504042 92281K............Bearing & Race Kit, A604 Driven Transfer Gear To Case................................................................1............... S92290AK.......Shim Kit, A604 Differential Bearing Race (.005”)(Fits Small Cup Race 2.480”OD)(10 Per Kit) ........................Sonnax.............................................................................................................................................1............... S92290BK.......Shim Kit, A604 Differential Bearing Race (.005”)(Fits Small Cup Race 2.880”OD)(10 Per Kit) ........................Sonnax.............................................................................................................................................1............... PART # GASKETS & RUBBER COMPONENTS QTY REFERENCE # 92300..............Gasket, A604 Bottom Pan................................................................................................................1...............4431997 92303..............Gasket, A604 Differential Cover.......................................................................................................1...............4377169 92304..............Gasket, A604 Transfer Gear Cover .................................................................................................1...............4377165 92309..............Gasket / Washer, A604 Pump Bolt...................................................................................................5............... 92310..............Gasket, A604 Pump.........................................................................................................................1...............4412844 32311...............O-Ring, A604 Pump.........................................................................................................................1...............4659945 92328..............Gasket, A604 Solenoid Pack (Takes 2) 1989-98..............................................................................2...............4431798 92328A............Gasket, A604 Solenoid Pack 1999-Up.............................................................................................1...............4659982 92329..............Gasket, A604 Low/Reverse Piston Retainer....................................................................................1...............4431649 2.14d JP (Automatic Transmissions) Ltd Tel +44 (0) 1934 852772 info@jpat.co.uk www.jpat.co.uk FWD 4 Speed 40TE/41TE (A604) PART # TECHNICAL MANUALS QTY CHRYSLER S92329AK.......Gasket / Seal Kit, A604 Low/Reverse Piston Retainer (Sonnax) Steel Gasket ........................W/Rubber Grommet.........................................................................................................................1............... 92330B............O-Ring, A604 Overdrive & Reverse Clutch (Inner) 1989-Up............................................................1...............5033158 92331B............Lip Seal, A604 Overdrive/Reverse Clutch (Outer) & Input Clutch Retainer (Outer) 1989-Up..........2...............4412875 92332A............D-Ring, A604 2nd-4th Clutch (Inner)................................................................................................1...............4659376 92333A............D-Ring, A604 2nd-4th Clutch (Outer)...............................................................................................1...............4659374 92334A............O-Ring, A604 Input Clutch Rear (.070”) (Green) (Inner) 1989-E90.................................................1...............6502270 92334AA..........O-Ring, A604 Input Clutch Rear (.103”) (Red) (Inner) 1990-Up.......................................................1...............6502269 92334B............O-Ring, A604 Input Clutch Front (.070”) (Orange) (Inner) 1989-E90...............................................1...............6502272 92334BA..........O-Ring, A604 Input Clutch Front (.103”) (Blue) (Inner) L1990-Up...................................................1...............6502271 92338A............D-Ring, A604 Low/Reverse Clutch (Inner) 1989-Up........................................................................1...............4659856 92339A............D-Ring, A604 Low/Reverse Clutch (Outer) 1989-Up.......................................................................1...............4659855 92340..............Lip Seal, A604 Underdrive Clutch (Inner) 1989-Up..........................................................................1...............4659391 92341..............Lip Seal, A604 Underdrive Clutch (Outer) 1989...............................................................................1...............4377173 92341A............Lip Seal, A604 Underdrive Clutch (Outer) 1990-Up.........................................................................1...............4531408 92342..............Seal, A604 2nd-4th Feed (Valve Body To Case)..............................................................................1...............4412291 92347C............Grommet, A604 PRNDL Switch To Case (Thin, 1.350”OD For Case Connector Hole)(Rubber) ........................1996-98............................................................................................................................................1............... 92347CA..........Grommet, A604 PRNDL Switch To Case (Thick, 1.420”OD For Case Connector Hole)(Rubber) ........................1999-Up...........................................................................................................................................1............... 32348..............O-Ring, A604 Extension Housing 1989-Up......................................................................................1...............6500111 92355..............O-Ring, A604 Low/Reverse Accumulator Cover..............................................................................1...............6501549 92370A............O-Ring, A604 Input Speed Sensor(Small).......................................................................................1...............6501700 92370B............O-Ring, A604 Output Speed Sensor(Large)....................................................................................1...............6501701 44371A............O-Ring, A604 Filler Tube..................................................................................................................1...............6264902 92376A............Seal, A604 Solenoid Connector To External Wire Harness 1989-Up (Flat, Fits Over The ........................Connector Prongs)...........................................................................................................................1............... S92376D.........Diaphragm, A604 Switch Seal (In Solenoid Pack) (9 Per Pack) Sonnax.........................................1............... S92376DK.......Diaphragm Kit, A604 Switch Seal Kit (In Solenoid Pack) (3 Diaphragms, ........................3 Brass Contacts) Sonnax...............................................................................................................1............... 92378..............O-Ring, A604 Cooler By-Pass Valve................................................................................................1............... 92379..............O-Ring, A604 Filter...........................................................................................................................1...............4412844 92381..............O-Ring, A604 Transfer Shaft Bearing Retainer................................................................................1...............6501768 REFERENCE # 92400..............Technical Manual, A604 (ATSG)......................................................................................................1...............83-604TM A92400............Rebuild Manual, A604 Rebuild Procedures (ATRA).........................................................................1............... 92400H............Technical Manual, A604 Handbook 1989-4/91 (Updates)................................................................1...............83-604TM-U1 92401..............Rebuild CD, A604 Rebuild Procedures (ATRA)...............................................................................1............... 92407A............Technical Manual & Video, A604......................................................................................................1............... PART # ELECTRICAL COMPONENTS QTY REFERENCE # 92410..............Switch, A604 Neutral Safety (External) 1989-95..............................................................................1...............4707123 92410C............Switch, A604 Neutral Safety & PRNDL (Internal) 1995-9/98 (Round Pins)......................................1...............4659559-AC 92410CA..........Switch, A604 Neutral Safety & PRNDL (Internal) 10/98-Up (Flat Blades)........................................1...............4659676AB 82415A............Switch, A604 Pressure Transducer 2006-Up...................................................................................1............... R92420............Solenoid Pack, A604 (Shift Control) 1989-98 (Has 6 Screws That Holds On The ........................Tin Solenoid Cover)..........................................................................................................................1...............4504570 92420A............Solenoid Pack, A604 (Shift Control) 1999-Up (Retro Fits) Has 7 Screws That Holds ........................ On The Tin Solenoid Cover.............................................................................................................1...............5015646AB R92420A..........Solenoid Pack, A604 (Shift Control) 199-Up (Has 7 Screws That Hold On The ........................ Tin Solenoid Cover).........................................................................................................................1............... 92424..............Repair Kit, A604 Solenoid Pack 1989-98 (92328A Is The Gasket For 1999-Up For ........................This Kit)............................................................................................................................................1............... 92424A............Repair Kit, A604 Solenoid Pack 1999-Up........................................................................................1............... 92431C............Solenoid, A604 EPC 2006-Up..........................................................................................................1............... 92436..............Speed Sensor, A604 Output (.928”OD Threads).............................................................................1...............4800879 92438..............Speed Sensor, A604 Input (.855”OD Threads)................................................................................1...............4800878 92439..............Sensor, A604 Trans Range (PRNDL) (External) 1989-90................................................................1...............4439059 92439A............Sensor, A604 Trans Range (PRNDL) (External) 1991-96................................................................1...............4671019 92445BK..........Repair Kit, A604 Wire Harness (PRNDL / Neutral Switch)...............................................................1...............4638996 92445CK.........Repair Kit, A604 Wire Harness (Input / Output Speed Sensor Connector) (W/Heat Shrinks).........1...............4419478 92445DK.........Repair Kit, A604 Wire Harness (Solenoid Connector).....................................................................1...............4419479 PART # MISC. COMPONENTS QTY REFERENCE # D92484............Screened Orifice, A604 In Overdrive / Reverse Piston....................................................................1...............4531903 S92494-2.........Shield, A604 Dipstick Tube (Sonnax) Fits Cases With Filler Tubes That Extend Into The ........................Case 1.25” Only...............................................................................................................................1............... JP (Automatic Transmissions) Ltd Tel +44 (0) 1934 852772 info@jpat.co.uk www.jpat.co.uk 2.14e 40TE/41TE (A604) PART # HARD PARTS FWD 4 Speed QTY REFERENCE # 92500..............Pump, A604 (25 Teeth Inner Gear)(3 Ring Stator) 1989..................................................................1............... 92500A............Pump, A604 (25 Teeth Inner Gear)(4 Ring Stator With Cast # 4377161 Or 4567666) 1990-99......1...............4567869AB 92500B............Pump, A604 (12 Teeth Inner Gear)(4 Ring Stator With Cast # 4659715) 2000-Up.........................1............... 92510..............Pump Body W/Gears, A604 (25 Teeth Inner Gear) (.708” Thick) 1989-Up (Can Use 92510A).......1............... 92510A............Pump Body W/Gears, A604 (12 Teeth Inner Gear) (.495” Thick) 2000-Up (Can Use 92510).........1............... 92520..............Stator, A604 (3 Ring) 1989...............................................................................................................1............... 92520A............Stator, A604/42RLE Pump Cover (4 Ring) 1990-Up (Cast # 4377161 or 4567666)........................1............... 92520B............Stator, A604/42RLE Pump Cover (4 Ring) 2000-Up (Cast # 4659715)...........................................1............... CHRYSLER PART # PUMP COMPONENTS QTY REFERENCE # 92530A............Pump Gears, A604 (25 Teeth Inner Gear) (.708” Thick) 1989-Up....................................................1............... 92530B............Pump Gears, A604 (12 Teeth Inner Gear) (.495” Thick) 2000-Up....................................................1............... 92540..............By-Pass Valve, A604 (In Case Under Pump)...................................................................................1...............4539880 S92540-6.........Plug, A604 By-Pass Valve (2 Per Kit) Sonnax.................................................................................1............... 92540A............By-Pass Valve, A604 (Splices Into Cooler Line)..............................................................................1...............5252836 PART # HARD PARTS (Continued) QTY REFERENCE # 92554..............Drum, A604 Input Clutch Retainer (W/Bevel) 1989..........................................................................1............... 92554A............Drum, A604 Input Clutch Retainer (W/Out Bevel) 1990-96..............................................................1...............4505623 92554AK..........Drum Kit, A604 Input Clutch Retainer (W/Out Bevel) 1990-96 (Contains: # 860, ........................ 876 & (2) # 142)..............................................................................................................................1...............5016198AA 92554B............Drum, A604 Input Clutch Retainer (Cast # 4446635) 1997-Up........................................................1...............4659935 92560..............Piston Kit, A604 Overdrive/Reverse Clutch (Contains Snap Ring & Spring) 1989..........................1............... 92560A............Piston Kit, A604 Overdrive/Reverse Clutch (Contains Snap Ring & Spring) 1990-Up.....................1............... 92564..............Piston Kit, A604 Underdrive Clutch 1989-Up...................................................................................1............... 92567..............Piston Kit, A604 Low/Reverse Clutch (Piston/Spring/Snap Ring) 1989-Up.....................................1............... 92568..............Piston Kit, A604 2-4 Clutch (Contains #630, 968, 978) 1989-03......................................................1...............4883078 92568A............Piston Kit, A604 2-4 Clutch (Contains #630A, 968D, 978) 2004-Up................................................1............... 92570..............Hub, A604 Overdrive & Reverse (1.140”OD Shaft) 1989-95...........................................................1............... 92570A............Hub, A604 Overdrive & Reverse (1.160”OD Shaft) 1996-Up...........................................................1...............4659993 92570K............Clutch Hub Kit, A604 Overdrive & Reverse (1.140”OD Shaft)(Contains: 2-4 Hub & ........................ Front Planet) 1989-95.....................................................................................................................1...............4762712AC 92571..............Hub, A604 Underdrive Clutch W/Solid Shaft....................................................................................1...............4431615 92574..............Hub, A604 Input Clutch (For 3 Ring Stator) 1989............................................................................1............... 92574A............Hub, A604 Input Clutch (For 4 Ring Stator) 1990-Up.......................................................................1............... 92578..............Hub & Sun Gear, A604 2nd-4th Clutch (1.140”OD Bushing) 1989-95.............................................1...............4431622 92578A............Hub & Sun Gear, A604 2nd-4th Clutch (1.160”ID Bushing) 1996-Up..............................................1...............4659618AB 92582..............Planet, A604 Front 1989-95.............................................................................................................1...............4567539 92582A............Planet, A604 Front (W/Heat Treated Splines) 1996-Up...................................................................1...............4567539AB 92583..............Planet Kit, A604 (Contains: Front Planet, Rear Planet, 2-4 Hub, Sun Gear, Ring Gear) ........................1989-E91 Rear Planet Is 4 Gear And 1” From Step To End Of Shaft.............................................1............... 92583A............Planet Kit, A604 (Contains: Front Planet, Rear Planet, 2-4 Hub, Overdrive Hub, Sun Gear, ........................Ring Gear) L1991-Up (Rear Planet is 4 Gear And 1 1/8” From Step To End Of Shaft) ........................(Can Use 92583B)...........................................................................................................................1............... 92583B............Planet Kit, A604 (Contains: Front Planet, Rear Planet, 2-4 Hub, Overdrive Hub, Sun Gear, ........................Ring Gear) 1996-Up (Rear Planet is 5 Gear And 1 1/8” From Step To End Of Shaft) ........................(Can Use 92583A)...........................................................................................................................1............... 92584..............Planet, A604 Rear (4 Gear) 1989-E91 (1” From Step To End OF Shaft).........................................1...............47627004 92584K............Planet Assembly, A604 Rear (4 Gear) 1989-E91 (1” From Step To End Of Shaft) ........................ (Contains: Rear Cover,....................................................................................................................1...............4883348 ........................Transfer Gears, Ring Gear & Miscellaneous) 92584A............Planet, A604 Rear (4 Gear) L1991-Up (1 1/8” From Step To End Of Shaft)....................................1...............4897329 92584B............Planet, A604 Rear (5 Gear) 1996-Up (1 1/8” From Step To End Of Shaft) Can Use 92584A..........1...............5014200AA 92594..............Ring Gear, A604 Rear Planet...........................................................................................................1...............4799794 92614..............Sun Gear, A604 Rear Planet............................................................................................................1...............4377080 92630..............Retainer, A604 2-4 Clutch Piston (.956” Thickc)(Steel) 1989-Up (With Locking Tabs At 6:00, ........................The Feed Hole Is At 6:00)................................................................................................................1............... 92630K............Retainer Kit, A604 2nd-4th Clutch Piston (Contains: Aluminum Piston # 92968, With Out............... ........................O-Rings # 92232 & 92233)..............................................................................................................1...............4883078 92630A............Retainer, A604 2-4 Clutch Piston (.912” Thick)(Steel) 2004-Up (With Locking Tab At 6:00, ........................The Feed Hole Is At 6:00)................................................................................................................1............... 92630AK..........Retainer Kit, A604 2nd-4th Clutch Piston (Contains: # 92630 & A Bonded Piston # 92968)...........1...............5102880AA 92670A............Shaft, A604 Input (22 Splines)(9 1/2” Long).....................................................................................1............... 92670B............Shaft, A604 Input (24 Splines)(9 1/2” Long).....................................................................................1............... 92698..............Baffle, A604 Pinion Bearing (2.760”OD) Early’s Are Long & Late’s Are Short, But They All ........................Retro-Fit...........................................................................................................................................1...............4471869 2.14f JP (Automatic Transmissions) Ltd Tel +44 (0) 1934 852772 info@jpat.co.uk www.jpat.co.uk FWD 4 Speed 40TE/41TE (A604) JP (Automatic Transmissions) Ltd Tel +44 (0) 1934 852772 info@jpat.co.uk www.jpat.co.uk CHRYSLER 92698A............Baffle, A604 Differential Bearing (Under Axle Seal In Extension Housing) 2.210”OD.....................1...............4567494 92698B............Baffle, A604 Differential Bearing (Under Axle Seal In Differential Retainer) 2.605”OD....................1...............4659290 92710..............Gear, A604 Output (59 Teeth)..........................................................................................................1............... 92710A............Gear, A604 Output (55 Teeth)..........................................................................................................1............... 92710B............Gear, A604 Output (47 Teeth)..........................................................................................................1............... 92710C............Gear, A604 Output (53 Teeth)..........................................................................................................1............... 92710D............Gear, A604 Output (49 Teeth)..........................................................................................................1............... 92710E............Gear, A604 Output (46 Teeth)..........................................................................................................1............... 92710F............Gear, A604 Output (50 Teeth)..........................................................................................................1............... 92712..............Gear, A604 Transfer (54 Teeth)........................................................................................................1............... 92712A............Gear, A604 Transfer (58 Teeth)........................................................................................................1............... 92712B............Gear, A604 Transfer (50 Teeth)........................................................................................................1............... 92712C............Gear, A604 Transfer (46 Teeth)........................................................................................................1............... 92712D............Gear, A604 Transfer (49 Teeth)........................................................................................................1............... 92713..............Retainer, A604 Transfer Gear Cup Race (Steel Housing)................................................................1...............4412273 92716..............Differential Housing, A604 (W/22 Roller Bearings On Both Sides) Axle Does Not Use ........................A Snap Ring To Hold It To Differential..............................................................................................1............... 92716A............Differential Housing, A604 (W/22 Roller Bearing On Housing Side) (W/19 Roller Bearing ........................ On Ring Gear Side) Roll Pin Holds .665”OD Cross Pin In (Axle Uses A Snap Ring To Hold ........................ It To The Differential) Has An Open Housing, You Can See The Spider Gears..............................1............... 92716AA..........Differential Housing, A604 (W/22 Roller Bearing On Housing Side) (W/19 Roller Bearing On ........................Ring Gear Side) Roll Pin Holds .733”OD Cross Pin In (Axle Uses A Snap Ring To Hold It To The ........................Differential) Has An Open Housing, You Can See The Spider Gears (Can Use 92716AAA)..........1............... 92716AAA.......Differential Housing, A604 (W/22 Roller Bearing On Housing Side)(W/19 Roller Bearing On Ring ........................Gear Side)(2 Brackets Holds .733”OD Cross Pin In)(Axle USes A Snap Ring To Hold It To The ........................Differential) (Has A Closed Housing, You Cannot See The Spider Gears)(Can Use 92716AA)......1............... 92716AB..........Differential Housing, A604 (W/22 Roller Bearing On Housing Side) (W/19 Roller Bearing ........................ On Ring Gear Side) 2 Brackets Hold .665”OD Cross Pin In (Axle Uses A Snap Ring To Hold ........................ It To The Differential).......................................................................................................................1............... 92716AC.........Differential Housing, A604 (W/22 Roller Bearing On Housing Side) (W/19 Roller Bearing ........................ On Ring Gear Side) Roll Pin Holds .665”OD Cross Pin In (Axle Does Not Use A Snap Ring ........................To Hold It To The Differential)...........................................................................................................1............... 92716AD.........Differential Housing, A604 (W/22 Roller Bearing On Housing Side) (W/20 Roller Bearing ........................On Ring Gear Side) (Roll Pin Holds Cross Pin In) (Axle Uses A Snap Ring To Hold It To The ........................Differential).......................................................................................................................................1............... 92716AE..........Differential Housing, A604 (W/22 Roller Bearing On Both Sides) (Axle Uses A Snap Ring ........................To Hold It To The Differential)...........................................................................................................1............... 92716B............Differential Housing, A604 All Wheel Drive (W/25 Roller Bearing On Housing Side) ........................(W/22 Roller Bearing On Ring Gear Side) Axle Uses A Snap Ring To Hold It To The Differential...1............... 92716BA..........Differential Housing, A604 All Wheel Drive (W/25 Roller Bearing On Housing Side) ........................ (W/19 Roller Bearing On Ring Gear Side) ....................................................................................1............... 32717BK..........Gear Kit, A604 (12 Bolt) Side & Spider Gears W/Washers & Pins).................................................1............... 92717A-11.......Retainer, A604 Differential Side Gear Cross Pin (Superior) (For .661”OD Pin) Holds ........................ Cross Pin In Housing......................................................................................................................1............... 92717AK-11.....Pin & Retainers, A604 Differential Side Gear (For .661”OD Pin) Contains: 2 Retainers & ........................1 Cross Pin.......................................................................................................................................1............... 92717B-11.......Retainer, A604 Differential Side Gear Cross Pin (Superior) (For .735”OD Pin) Holds ........................Cross Pin In Housing.......................................................................................................................1............... 92717BK-11.....Pin & Retainers, A604 Differential Side Gear (For .735”OD Pin) Contains: 2 Retainers & ........................1 Cross Pin.......................................................................................................................................1............... 92717C-11.......Retaining Pin, A604 Holds Differential Side Gear Cross Pin In Housing.........................................1............... 92717D-11.......Retainer, A604 Differential Side Gear Cross Pin 2000-Up (Holds Cross Pin In Housing)...............1............... 92720A............Ring Gear, A604 Differential (59 Teeth)............................................................................................1............... 92720B............Ring Gear, A604 Differential (60 Teeth)............................................................................................1............... 92720BA..........Ring Gear, A604 Differential (63 Teeth)............................................................................................1............... 92720C............Ring Gear, A604 Differential (56 Teeth)............................................................................................1............... 92725..............Retainer, A604 Differential 2WD (Cast Iron) (6 Bolt) (2.477” Tall)....................................................1...............4659736 92725B............Retainer, A604 Differential All Wheel Drive (Cast Iron) (6 Bolt) (2.676” Tall)....................................1............... 92725C............Retainer, A604 Differential All Wheel Drive (Steel) (6 Bolt)..............................................................1............... 92727A............Retainer, A604 Drive Transfer Gear Nut 1995-Up (Keeps Nut From Backing Off) ........................(This Goes With 92727B).................................................................................................................2............... 92727B............Plate, A604 Drive Transfer Gear Nut Retainer 1995-Up (this Goes With 92727A)..........................2............... 92730A............Pinion, A604 Transfer Shaft (17 Teeth)............................................................................................1...............4531978 92730B............Pinion, A604 Transfer Shaft (16 Teeth)(No Groove)(2.410”OD)......................................................1...............4531976 92730BA..........Pinion, A604 Transfer Shaft (16 Teeth)(3 Groove)(2.270”OD).........................................................1............... 92730C............Pinion, A604 Transfer Shaft (15 Teeth)............................................................................................1............... 92740..............Valve Body, A604 (#33 On Plate) 1989-90.......................................................................................1............... 92740A............Valve Body, A604 (#46 On Plate) 1991-92.......................................................................................1............... 92740B............Valve Body, A604 (#66 On Plate) 1993-94.......................................................................................1............... 92740BA..........Valve Body, A604 (#66 On Plate) 1993-94 (No PRNDL Switch)......................................................1............... 2.14g 40TE/41TE (A604) PART # HARD PARTS (Continued) FWD 4 Speed QTY REFERENCE # 92740C............Valve Body, A604 (Uses PRNDL Switch)(With 9 Round Pin Connector)(PRNDL Switch ........................Is The Black Switch On Valve Body)(Has No Coil Spring Under Case Connector).........................1............... 92740CA..........Valve Body, A604 (Uses A PRNDL Switch)(With 9 Flat Blade Connector)(PRNDL Switch ........................Is The Black Switch On Valve Body)(Has No Coil Spring Under Case Connector).........................1............... 92740D............Valve Body, A604 (With Governor Pressure Solenoid)(With 2 Case Connectors) 2006-Up............1............... CHRYSLER PART # VALVE BODY COMPONENTS QTY REFERENCE # A12741A-5......Check Ball, Chrysler (All) (11/32”OD) (Torlon)............................................................................... AR.............. S92741C-6......Plugs, A604 Switch Valve.................................................................................................................1............... S92741CA-6....Plugs, A604 Switch Valve (Oversized) (Use T-92835-RM) (Contains: 2 Oversized ........................Replacement Plugs & 1 End Plug)...................................................................................................1............... T-92835-RM....Reamer, A604 For Oversized Plugs # S92741CA-6 (Sonnax).........................................................1............... S92741CS-1....Valve, A604 Solenoid Switch (Oversize) (Sonnax) Must Use T-F-92835-TL Reamer)....................1............... T-F-92835-TL...Reamer, For S92741CS-1................................................................................................................1............... S92741P-2......Sleeve, A604 Pressure Regulator (Sonnax)....................................................................................1...............92835-07 S92741PK.......Valve Kit, A604 Converter Regulator (2 Valves)(Sonnax)................................................................1...............92835-01K S92741PCK.....Sure Cure Kit, A604 (Sonnax)..........................................................................................................1............... 92741T-2.........Bushing, A604 Boost Valve (Transgo)..............................................................................................1...............604-BSH PART # HARD PARTS (Continued) QTY REFERENCE # 92758..............Cover, A604 Differential...................................................................................................................1...............4659520 92759..............Rear Cover, A604 Transfer Gear (1 Dimple) 1989-E91...................................................................1............... 92759A............Rear Cover, A604 Transfer Gear (2 Dimples) L1991-Up.................................................................1...............4659636 92760B............Case, A604 3.3/3.8 Liter (W/Out By-Pass Valve Under Pump) 1989-90.........................................1............... 92760C............Case, A604 3.3/3.8 Liter (W/By-Pass Valve Under Pump) 1991-94................................................1............... 92760CC.........Case, A604 3.3/3.8 Liter (No Black Switch On Valve Body) 1995...................................................1............... 92760CCC.......Case, A604 3.3/3.8 Liter (No Black Switch On Valve Body) 1995-96 (Early Case ........................Converted To Late)...........................................................................................................................1............... 92760CD.........Case, A604 3.3/3.8 Liter (1.350”ID Case Connector Hole) 1996-98 (W/Black Switch ........................ On Valve Body)...............................................................................................................................1............... 92760CDC.......Case, A604 3.3/3.8 Liter (1.350”ID Case Connector Hole) 1996-98 (W/Black Switch ........................On Valve Body) (Early Case Converted To Late).............................................................................1............... 92760CE.........Case, A604 3.3/3.8 Liter (1.420”ID Case Connector Hole) 1999-Up (W/Black Switch ........................On Valve Body)................................................................................................................................1...............4883524AA 92760CEC.......Case, A604 3.3/3.8 Liter (1.420”ID Case Connector Hole) 1999-Up (W/Black Switch ........................On Valve Body)................................................................................................................................1............... ........................(Early Case Converted To Late) 92760CF..........Case, A604 2.7L/3.3L/3.5L/3.8L (1.420”ID Case Connector Hole) 2001-05 (W/Black Switch On ........................Valve Body) Has No Mounting Holes At Rear Left Of Case On The Pan Rail)(Bell Has 13 Total ........................Bolt Holes)(Can Use 92760CG).......................................................................................................1............... 92760CFC.......Case, A604 2.7L/3.3L/3.5L/3.8L (1.420”ID Case Connector Hole) 2001-05 (With Black Switch On ........................Valve Body) An Early Case Converted To Late................................................................................1............... 92760CG.........Case, A604 2.7L/3.3L/3.5L/3.8L (1.420”ID Case Connector Hole) 2001-05 (With Black Switch On ........................Valve Body) Has 2 Mounting Holes At Rear Left Of Case On The Pan Rail)(Bell Has 13 Total ........................Bolt Holes)(Cast # 966)....................................................................................................................1............... 92760CH.........Case, A604 (2.7L/3.3L/3.5L/3.8L) (1.420”ID Case Connector Hole) 2006-Up (Has A 1.130”ID ........................EPC Solenoid Connector Hole) (Has 2 Internal Solenoids) (Has 2 Mounting Holes At Rear Left Of ........................Case On The Pan Rail)....................................................................................................................1............... 92760D............Case, A604 (2.5/3.0 Liter) (W/Out By-Pass Valve Under Pump) 1991-94.......................................1............... 92760E............Case, A604 (2.5/3.0 Liter) (W/By-Pass Valve Under Pump) 1991-94..............................................1............... 92760EA..........Case, A604 (2.5/3.0 Liter) (No Black Switch On Valve Body) 1995-96............................................1............... 92760EB..........Case, A604 (2.5/3.0 Liter) (1.350”ID Case Connector Hole) 1995-98 (W/Black Switch ........................On Valve Body)................................................................................................................................1............... 92760EC.........Case, A604 (2.5/3.0 Liter) (1.420”ID Case Connector Hole) 1998-05 (W/Black Switch ........................On Valve Body)(Can Use 92760EB With The Grommet For The Small Connector)(Grommet ........................Comes In Kit)...................................................................................................................................1............... 92760HA..........Case, A604 (2.0/2.4 Liter) (1.350”ID Case Connector Hole) 1995-98 (W/Black Switch ........................On Valve Body)................................................................................................................................1............... 92760HB.........Case, A604 (2.0/2.4 Liter) (No Black Switch On Valve Body) 1995-96............................................1............... 92760HC.........Case, A604 (2.0/2.4 Liter) (1.420”ID Case Connector Hole) 1999-05 (W/Black Switch On Valve ........................Body)(Can Use 92760HA With The Grommet For The Small Connector)(Grommets Come In ........................Kits)..................................................................................................................................................1............... 92760HD.........Case, A604 2.0L/2.4L (6 1/8” Top Bolts)(1.420”ID Case Connector Hole)(1.130”ID EPC Solenoid ........................Connector Hole)(Starter At 2:00)(Flat Top) 2006-Up........................................................................1............... 92760J.............Case, A604 2.4L (5 1/4” Top Bolts)(1.420”ID Case Connector Hole)(1.130”ID EPC Solenoid ........................Connector Hole)(Starter At 2:00)(Round Top) 2006-Up...................................................................1............... 2.14h JP (Automatic Transmissions) Ltd Tel +44 (0) 1934 852772 info@jpat.co.uk www.jpat.co.uk FWD 4 Speed PART # CASE COMPONENTS 40TE/41TE (A604) QTY REFERENCE # S92494-2.........Shield, A604 Dipstick Tube (Sonnax) Fits Cases With Filler Tubes That Extend Into The ........................ Case 1.25” Only..............................................................................................................................1............... 92540..............By-Pass Valve, A604 (In Case Under Pump)...................................................................................1...............4539880 S92540-6.........Plug, A604 By-Pass Valve (2 Per Kit) Sonnax.................................................................................1............... 92540A............By-Pass Valve, A604 (Splices Into Cooler Line)..............................................................................1...............5252836 92761CD.........Case Kit, A604 (Converts 1991-94 3.3 & 3.8 Liter To 1996-98) Case Must Be Machined ........................For The Tapered Case Connector Sleeve. (Contains: Bracket, Connector Sleeve, ........................ 2 Neutral Plugs & Bolts)..................................................................................................................1............... 92761CE.........Case Kit, A604 (Converts 1991-94 3.3 & 3.8 Liter To 1999-Up) Case Must Be Machined ........................For The Tapered Case Connector Sleeve. (Contains: Bracket, Connector Sleeve, ........................ 2 Neutral Plugs & Bolts)..................................................................................................................1............... PART # HARD PARTS (Continued) QTY REFERENCE # JP (Automatic Transmissions) Ltd Tel +44 (0) 1934 852772 info@jpat.co.uk www.jpat.co.uk CHRYSLER 92765..............Pan, A604 Bottom (Fits Case With 1 Valve Body Connector) 1989-05............................................1...............4431997 92765D............Pan, A604 Bottom (Fits Case With 2 Valve Body Connectors) 2006-Up.........................................1............... 92770..............Extension Housing, A604 (W/Speed-O Hole) 1989-92....................................................................1............... 92770A............Extension Housing, A604 (No Speed-O Hole) 1993-Up..................................................................1............... 92770B............Extension Housing, A604 (1 3/4” Overall Height) 4 Bolt (Cast # 4567511)......................................1...............4567413 92770C............Adapter Housing, A604 AWD (Steel)(3 1/2” x 7 1/4”)(1.665” Thick)(With 8 Holes, 4 Holes Are ........................Threaded)(#273 Cup Race Presses Out Of This Housing)..............................................................1............... 92774BK..........Repair Kit, A604 Speed-O Housing (VSS) (3 Prong W/Connector) (Includes: Speed-O ........................ Housing, Connector W/8” Wires To Splice).....................................................................................1............... 92777K............Bolt Set, A604 Pump To Case (5 Pieces).........................................................................................1............... 92778K............Bolt Set, A604 Pump Body To Stator (6 Pieces)..............................................................................1............... 92779K............Bolt Set, A604 Bottom Pan To Case (10mm)(14 Pieces).................................................................1............... S36779A..........Pan Bolt, A604 (Metric)(Sonnax).................................................................................................... AR.............. 92780K............Bolt Set, A604 Transfer Gear Cover To Case (10mm) (10 Pieces) (Can Use 92779K)...................1............... 92781K............Bolt Set, A604 Extension Housing To Case (13mm X 1 1/2” Long) (4 Pieces)................................1............... 92782K............Bolt Set A604 Valve Body To Case (10mm) (18 Pieces)..................................................................1............... 92785K............Bolt Set, A604 Differential Cover To Case (10mm) (12 Pieces) (Can Use 92779K)........................1............... 92786K............Bolt Set, A604 Differential To Ring Gear..........................................................................................1............... 62791..............Bolt, A604 MPLS Sensor To Valve Body..........................................................................................1............... 92792K............Bolt Set, A604 External Solenoid To Case (10mm) (3 Pieces)........................................................1............... 92793K............Bolt Set, A604 Differential Retainer To Case (13mm X 1 1/8” Long) (6 Pieces)..............................1............... 92795..............Bolt W/Washer, A604 Holds On Output Gear (1/4” Thick) 1989-E91...............................................1............... 92795A............Bolt W/Washer, A604 Holds On Output Gear (5/16” Thick) L1991-Up.............................................1...............6503548 92796..............Nut W/Washer, A604 Holds On Transfer Gear (Gray) 1989-E91.....................................................1...............6501711 92796A............Nut W/Washer, A604 Holds On Transfer Gear (Gold) L1991-Up.....................................................1...............6502611 92860..............Snap Ring, A604 Holds Underdrive Pressure Plate In (.068” Thick) 1989-E90...............................1...............4377189 92860-1...........Snap Ring, A604 Holds Underdrive Pressure Plate In (.060” Thick) L1990-92...............................1............... 92860A............Snap Ring, A604 Holds Underdrive Pressure Plate In (.076” Thick)(6 5/16”OD) L1990-Up............1...............4567602 92860B............Snap Ring, A604 Holds Underdrive Pressure Plate In (.090” Thick)(6 5/16”OD) 1997-Up..............1............... 92860K............Snap Ring Set, A604 (21 Pieces) 1989-96......................................................................................1...............MISCK301 92860KA..........Snap Ring Set, A604 (10 Piece) 1989-96 (Contains: # 860, 860A, 860B, 861, 863A, 876A, 885, ........................ 891, 877 & 875)...............................................................................................................................1............... 92860KB..........Snap Ring Set, A604 (8 Piece) 1997-Up (Contains: # 860B, 861, 863A, 875, 885, 891, 877 ........................& 82876A)........................................................................................................................................1............... 92861..............Snap Ring, A604 Overdrive Pressure Plate (Bottom) (.061” Thick) Wavy (6 7/8”OD).....................1...............4505621 92862..............Snap Ring, A604 Holds Spring To Piston (.060” Thick) (5.325”OD).................................................1...............4412203 92863..............Snap Ring, A604 Holds Low/Reverse Pressure Plate In Case (.068” Thick) (7”OD) 1989-Up........1...............4799858AA 92863A............Snap Ring, A604 Holds Low/Reverse Pressure Plate In Case (.076” Thick) (7”OD) 1989-Up........1............... 92863B............Snap Ring, A604 Holds Low/Reverse Pressure Plate In Case (.088” Thick) (7”OD) 1989-Up........1............... 92875..............Snap Ring, A604 Holds Input Clutch Retainer In (.095” Thick) 2.595”OD (W/2 Eyelets).................1............... 92876..............Snap Ring, A604 Under The Underdrive Pressure Plate 1989-E90................................................1...............4412307 92876A............Snap Ring, A604 Under The Underdrive Pressure Plate (.060” Thick) L1990-Up...........................1...............4659980 92877..............Snap Ring, A604 Holds Underdrive Retainer In (.077” Thick) 2.286”OD (W2 Eyelets)...................1...............6501715 92880..............Snap Ring, A604 Holds Input Shaft To Hub (.061” Thick) 1.030”OD (Wire Type)............................1...............6501702 92882..............Snap Ring, A604 Front Planet To Rear Ring Gear (.061” Thick) (4.720”OD)...................................2...............6035238 92883..............Snap Ring, A604 Holds 2nd-4th Clutch Retainer In (.061” Thick) (7”OD)........................................1...............4505591 92885..............Snap Ring, A604 Under Low/Reverse Clutch Pressure Plate (.038”Thick).....................................1...............4412395 92891..............Snap Ring, A604 Overdrive Pressure Plate (Top) (.069” Thick).......................................................1...............4531411 92892..............Snap Ring, A604 Holds Reverse Pressure Plate In (.061” Thick)....................................................1...............4377195 92892A............Snap Ring, A604 Holds Reverse Pressure Plate In (.071” Thick)....................................................1...............4412871 92892B............Snap Ring, A604 Holds Reverse Pressure Plate In (.081” Thick)....................................................1...............4412872 92892C............Snap Ring, A604 Holds Reverse Pressure Plate In (.090” Thick)....................................................1...............4412873 92893..............Snap Ring, A604 Holds Low/Reverse Piston In...............................................................................1...............6501853 92899..............Snap Ring, A604 Transfer Shaft Retainer........................................................................................1...............6501936 2.14i 40TE/41TE (A604) CHRYSLER PART # HARD PARTS (Continued) FWD 4 Speed QTY REFERENCE # 92930..............Use 92950A......................................................................................................................................1............... 92932..............Use 92937........................................................................................................................................1............... 92935..............Accumulator Assembly, A604 Overdrive & Underdrive (W/1 Spring) 1989-Up.............................. 1-2.............. 92936..............Spring, A604 Overdrive Accumulator 1989-95 (Also Fits Underdrive Accumulator 1989-95)........ 1-2.............. 92936A............Spring, A604 Overdrive Accumulator 1996-Up (Also Fits Underdrive Accumulator 1996-Up)....... 1-2..............4471880 92937..............Piston, A604 Overdrive/2-4 & Underdrive Accumulator (Aluminum) 1989-Up (Takes Two ........................72191AT Teflon Rings)................................................................................................................... 1-2..............4446620 S92937-1K......Sleeve Kit, A604 Overdrive/2-4/Low/Reverse/Underdrive Accumulator 1989-03 (Sonnax) ........................(Contains: Piston, Sleeve, 2 O-Rings, 2 Teflon Seals)(Restores OEM Shifts).................................1............... 92937A............Piston, A604 Overdrive/2-4/Low/Reverse & Underdrive Accumulator (Bonded) 2004-Up ............ 1-3 92937K............Piston Kit, A604 Overdrive Accumulator With Rings 1989-Up (Also Fits A604 2-4 ........................Accumulator & Underdrive Accumulator)....................................................................................... 1-3.............. S92937K..........Sleeve Kit, A604 Overdrive/2-4/Low/Reverse/Underdrive Accumulator 1989-03 (Sonnax) ........................(Contains: piston, Sleeve, 2 Springs, 2 O-Rings, 2 Teflon Seals)(Provides Shorter Than ........................OEM Shifts)......................................................................................................................................1............... 92937HDK.......Piston Kit, A604 Overdrive Accumulator (Aluminum) With Rubber O-Rings (Southeast) (Also ........................Fits A604 2-4 & Underdrive Accumulator).................................................................................... 1-3.............. 92947..............Piston, A604 Low/Reverse Accumulator (Aluminum) 1989-Up........................................................1............... 92949..............Retainer, A604 Low/Reverse Accumulator (Aluminum) 1989-03.....................................................1...............4431617 92950..............Accumulator Assembly, A604 Underdrive (W/1 Spring) (Use 92935)..............................................1............... 92950A............Accumulator Assembly, A604 Overdrive & Underdrive (W/2 Springs).............................................1............... 92951..............Spring, A604 Overdrive Accumulator (Outer) (Fits 2 Spring Type)..................................................1...............4471880 92951A............Spring, A604 Overdrive Accumulator (1 Spring Type) (Use 92936).................................................1............... 92951B............Spring, A604 Overdrive Accumulator (Inner) (2 Spring Type)..........................................................1............... 92952..............Piston, A604 Overdrive Accumulator (Use 92937)...........................................................................1...............4446620 92957..............Retainer, A604 Low/Reverse Clutch Piston (Tin) 1989-03 (2nd Design, The 3 Holes In A Row ........................Are All The Same Size, Replaces 1st Design).................................................................................1...............4431648 92957A............Retainer, A604 Low/Reverse Clutch Piston (Tin) 2004-Up (3rd Design, The 3 Holes In A Row ........................Has A Larger Middle Hole)(Retro Fits All Previous Designs)...........................................................1...............4800255AA 92960..............Piston, A604 Underdrive Clutch (W/Molded Rubber).......................................................................1...............4431612 92960CK.........Piston Kit, A604 (40TE) (Contains: # 960, 967C, 968C) 2004-Up...................................................1............... 92960DK.........Piston Kit, A604 (41TE) (Contains: # 960, 967D, 968D) 2004-Up...................................................1............... 92961..............Piston, A604 Overdrive & Reverse Clutch (8 Lug Overdrive Pressure Plate)..................................1...............5013476 92961A............Piston, A604 Overdrive & Reverse Clutch (4 Lug Overdrive Pressure Plate)..................................1...............5013476AA 92961AK..........Piston Kit, A604 Overdrive & Reverse W/Input Clutch Hub 1990-Up (Includes: Piston, ........................Input Clutch Hub And 2 O-Rings).....................................................................................................1............... 92967..............Piston, A604 (40TE/41TE) Low/Reverse Clutch (Aluminum) (1.055” Thick)....................................1...............4431672 92967C............Piston, A604 (40TE) Low/Reverse Clutch (Bonded)(1.185” Thick) 2004-Up...................................1............... 92967D............Piston, A604 (41TE) Low/Reverse Clutch (Bonded)(1.040” Thick) 2004-Up (Cast # 4800256AA) ........................(When Out Use 262967A)................................................................................................................1............... 262967A..........Piston, A604 (40TE) Low/Reverse Clutch (Bonded)(1.054” Thick) (Cast # 4800256AA) 2004-Up.1............... 92968..............Piston, A604 (40TE/41TE) 2-4 Clutch (Aluminum) (.668” Thick) 1989-2003...................................1...............4883078 92968C............Piston, A604 (40TE) 2-4 Clutch (Bonded)(.855” Thick) 2004-Up.....................................................1............... 92968D............Piston, A604 (41TE) 2-4 Clutch (Bonded)(.665” Thick) 2004-Up.....................................................1............... 92970..............Spring, A604 Underdrive Clutch Return (3.002”OD) (2.250” Tall)....................................................1...............4377177 92971..............Spring, A604 Overdrive & Reverse Clutch Return (.063” Thick) (4.992”OD) (8 Fingers).................1...............4412202 92977..............Spring, A604 Low/Reverse Clutch Return (.072” Thick) (5.390”OD) (8 Fingers).............................1...............4412261 92978..............Spring, A604 2nd-4th Clutch Return (.063” Thick) (6 1/2”OD) (8 Fingers).......................................1...............4412248 92980..............Housing, A604 Underdrive Piston (.555” Thick) 1989-Up................................................................1...............4431610 92980A............Housing, A604 (40TE) Underdrive Piston (.700” Thick) 2004-Up....................................................1............... 92994..............Park Rod Actuator, A604 (.413” Wide Roller)...................................................................................1...............4431634 92995..............Park Pawl, A604 W/Pin & Spring (.340”OD Pin)..............................................................................1...............4883505AA 92996..............Cooler Line Fitting, A604..................................................................................................................1............... 2.14j JP (Automatic Transmissions) Ltd Tel +44 (0) 1934 852772 info@jpat.co.uk www.jpat.co.uk
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