kingspan insulated panels solutions for a changing world

kingspan
insulated panels
solutions for a
changing world
our business is building
energy efficiency
kingspan
worldwide
where we are
Kingspan Plc is a building products
business focussed on establishing leading
market positions by providing innovative
off-site construction systems and solutions
with a global reach.
With a presence in over 42 countries, we design and manufacture
high performance insulated metal panels for a full range of
commercial applications.
Ecosciences Precinct
Brisbane, Australia
Katsuma Centre
Geelong, Australia
Yealands Winery
Seddon, Blenheim, New Zealand
Hastings Courthouse
Hastings, New Zealand
Glazer Children’s Museum
Tampa, Florida, USA
Manufacturing & Sales
Sales
2
www.kingspanpanels.co.nz
Kingspan Limited
15 Ron Guthrey Road,
Harewood, Christchurch, PO Box 39136
Freephone: (0800) 12 12 80
Tel: (03) 358 7536 Fax: (03) 358 7539
Email: info@kingspanpanels.co.nz
www.kingspanpanels.co.nz
contents
Market Sectors
4
Introduction to Kingspan Insulated Panels
5
Solutions
7
Products
14
Case Studies
19
As a Christchurch based business,
Kingspan Insulated Panels (NZ) like
many other businesses has been
affected by the Earthquakes of 2010
and 2011.
With the earthquakes having a
continued impact on the built
environment not only in Canterbury
but also around New Zealand, we
have developed this solution guide
to showcase how Kingspan Insulated
panels can be utilised on both new
and refurbishment projects around
New Zealand.
If you have any questions, we look
forward to being able to provide
solutions for you.
Paul Metcalfe, Director.
Boston Convention Center
Boston, Massachusetts, USA
3
market sectors
4
technology
leisure
food processing
education
commercial / industrial
healthcare
office
retail
www.kingspanpanels.co.nz
kingspan
insulated panels
what is an
insulated panel?
Kingspan panels are single component, factory (insurance approved) pre-engineered systems.
They are made up of a rigid Polyisocyanurate (PIR) insulation core which is sandwiched
between two layers of metal – one the external weather side, the other a pre-finished internal
liner. The result is a single component solution that replaces multi-part construction.
Lightweight cladding
Multiple profiles, finishes
and colour options
Single component, single-fix
system increases build speed
Improves effectiveness of building
heating and cooling systems
HFC, CFC and HCFC-Free
Superior airtightness and
weathertightness
Guaranteed thermal
performance with tested
R-values
Complete solution
including walls, roofs,
and controlled
environments
Ability to flex during
earthquakes
5
kingspan envelopefirst™
approach
Early planning of the building envelope
makes sense. By adopting an
EnvelopeFirst™ strategy, buildings deliver
an optimal insulation performance, superior
airtightness and excellent moisture control.
Buildings become more energy efficient
and produce less carbon.
Our EnvelopeFirst™ energy efficiency approach is a first step
strategy for optimising a building’s performance and beginning
the route to achieving a reduced carbon footprint. The building
envelope and energy consumption must be central considerations
in building design.
Mercy Place Parkville Residential Aged Care
Parkville, Victoria, Australia
6
www.kingspanpanels.co.nz
For the NZ summer this means:
For the NZ winter this means:
Low heat gain from external hot temperatures
Low internal heating loss
Consistent internal temperature
Better efficiency of air-conditioning units
Consistent internal temperature
Better efficiency of heating and cooling systems
Lower building cooling costs
Lower costs for building temperature control
Protection against hot exterior temperatures
Protection against cold exterior temperatures
Reduced carbon footprint
A more sustainable building with lower carbon footprint
solutions:
“…building insulation is the most
cost-effective solution to reduce
energy and greenhouse gases.”
thermal
performance
The excellent thermal performance of
Kingspan Insulated Panels can result in
energy savings of as much as 30% more than
standard, multi-component cladding systems.
+
Superior
R-values
Source: McKinsey Global Institute
=
Airtightness
Energy
Cost Savings
Typical Whole Lifecycle Analysis
Embodied Energy
(6–8%)
Operational Energy
(82–86%)
Deconstruction
(8-10%)
Superior R–values
Guaranteed Airtightness & Weathertightness
Kingspan panels have an insulating core, uniquely designed
to guarantee a superior thermal performance in hot and cold
climates. It is fitted to the exterior of the building and creates a
thermal skin that reduces internal temperature loss and provides a
thermal shield against external temperatures.
One of the biggest sources of building heat loss or heat gain is
due to air leakage. The superior joints on our systems ensure that
they remain both air and weathertight over the life of the building.
Our factory pre-engineered systems incorporate high precision
joints, which create unsurpassed airtight buildings.
The closed cellular structure of the insulation provides zero
moisture ingress with no air infiltration. This guarantees lifetime
thermal reliability, without ageing or degradation.
We guarantee:
Unlike many multi-component systems, there are no thermal
bridges that can drastically reduce thermal performance.
Exceptional R-value compliance and reliability
Insulation continuity with no gaps or missing insulation
Lower energy usage and operating costs
Low CO2 emissions
Future Proof
With Building Energy Rating Schemes now in place in the UK,
Australia and other countries, it is expected New Zealand will
follow. Designing your building with a high performance envelope
will future proof your investment.
Majura Park
Canberra, Australia
7
solutions:
lightweight, strong
yet flexible
To meet the changing built environment not
only in Canterbury but around New Zealand,
lightweight buildings can provide many
benefits, the significant reduction in weight
can reduce the reduce the piling and
foundation requirements on many projects,
this can reduce costs and speed up the
build time, both important considerations for
any construction project.
Weight per lm
R-value
150mm
7.5m high
Concrete Wall
2,587 (est.) kg
R 0.09
Building Comparison – 40m x 50m Retail Space*
Concrete Construction
100mm
7.5m high
Kingspan Wall
99 kg
R 5.15
Real Performance
Buildings constructed from Kingspan Panels
in Christchurch have performed exceptionally well
during the earthquakes, the panels have stayed
connected to the buildings and in some cases have
even remained in situ after supporting structures
have failed.
Precast walls
Purlins supported off the concrete walls and portal frame
Kingspan roof only
Total weight: 569 tonnes (envelope and structure)
* Concept could be applied to all building types.
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www.kingspanpanels.co.nz
Assumptions: Includes the weight of
all major structural items above the slab
level (wall and roof cladding, columns,
rafters, purlins, bracing).
solutions:
lightweight, strong
yet flexible
House of Travel
Kingspan
Saving: 462 tonnes (approx 80%)
Location
Christchurch International Airport
Application
Earthquake Recovery Office
Precinct
Lightweight steel frame
Fast to build (9 weeks)
Client
Christchurch International
Airport Limited (CIAL)
Designer & Builder
Apollo Projects Ltd.
Demountable
Withstood multiple aftershocks during and after construction
Hint
Steel (or timber) – portal and wall girt / purlin frame
Kingspan roof and walls
Total weight: 107 tonnes
Do you have a earthquake damaged building and
are looking at refurbishing it to meet the new
building strength standard.
Consider replacing the existing heavy cladding
(if applicable) with lightweight Kingspan cladding.
In some cases this can mean an instant
improvement of the building strength rating.
9
solutions:
sustainability
Vision
Our Commitment to Achieving Carbon Neutral, Net-Zero Energy Buildings
“To be a global leader in sustainable
business and establish a leading position
in providing sustainable, renewable and
affordable best practice solutions for the
construction sector.”
Kingspan Insulated Panels creates roof and wall panel systems with proven sustainability
credentials that are a key element in delivering Carbon Neutral, Net-Zero Energy buildings.
Fundamental to this is our EnvelopeFirst™ approach.
Packaging
Distribution
Sustainability Policy
As a company we believe in providing a sustainable, green future
and understand our role in contributing to this goal. We recognise
the serious challenges facing the global ecosystem and as a
company we are committed to reducing the environmental impact
of our business operations, products and services.
Striving for sustainability in all our business products and
operations is our corporate and personal responsibility.
Kingspan focuses on developing and supplying new systems and
solutions in a highly responsible and efficient manner. We have
set ambitious targets for reducing the effects of our operations
and products on the environment. We have invested in life cycle
assessment and are committed to standards such as the ISO
14000 Environmental Management System.
Manufacturing
Usage
Materials
Our Commitment to Sustainability
Disposal
Through its employees, Kingspan instills an environmental
awareness and responsibility that is reflected in the concept,
design, development and production of all its products and
services.
Kingspan promotes the use of construction techniques that
respect the environment in terms of manufacturing,
transportation, site installation, waste and end-of-life. We believe
these construction methods are better integrated, more efficient,
faster and safer. Kingspan always selects materials and systems
to minimise the overall ecological impact of buildings.
Kingspan Insulated Panels aims to adopt and apply best practice
sustainability principles by ensuring environmental, social and
economic parameters are considered in an integrated way in
product and service delivery.
To this end, we will:
Incorporate the ethos of sustainability into the vision and
values of the organisation.
Continually improve operational performance through the
setting of long-term objectives and targets related to
sustainability and review progress regularly.
Comply or exceed applicable legal and policy requirements
related to the environmental and social aspects of the
organisation.
Optimise energy and raw material usage and prevent or
minimise pollution and environmental damage.
Communicate and actively promote awareness and
acceptance of this policy to everyone working for, or on behalf
of, the organisation.
Ensure employees are given adequate training in sustainability
issues and are fully involved in helping deliver the Sustainability
Implement a Code of Conduct and support sustainability
guidelines for key suppliers and contractors and other
interested parties to ensure they comply with the Kingspan
Insulated Panels Sustainability Policy.
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solutions:
firesafe &
insurable
Kingspan’s range of
panels tested and certified by both FM Approvals and
LPCB (Loss Prevention Certification Board) provide piece of mind to building owners,
occupiers and their insurers.
FM4880 Class 1 – Unlimited Height
FM4881 Class 1 – Wall
LPS 1181: Issue 1.1
Cert No: 260a & 186a
Large scale testing and real life
performance has proven the performance
of Kingspan panels around the world.
Robust Building Design
All Kingspan panels act as a cladding system directly fixed to a
structural frame, this ensures a robust building design, piece of
mind for insurers and ready to take whatever nature throws at it.
Resistance to Fire
When building designs call for a
specific Fire Resistance Rating (FRR),
Kingspan panels can provide solutions
of up to 90 minutes.
Contact Kingspan Technical for
further information
Kingspan at 1000ºC
11
solutions:
build
speed
Insulated metal-faced panels as a single
component system increase the speed
of build, and minimise delays and the need
for multiple trades.
1
Single Component
Building Systems Component Analysis
Alternative
Exterior Insulation and
Finish System (EIFS)
Mechanical Handling
Assemblies with multiple components are more likely to
experience delays in construction due to the scheduling
of multiple trades.
Yealands Winery
Fraser Cove Retail
Indevin Hawkes Bay
4500m2 in 5 days
1080m2 in 8 hours
4500m2 in 3 days
Benefits available through the use of mechanical
handling techniques
Increased productivity – realistic to install up to 1500m2* a day
Safer installation due to not lifting at height
Time savings, earlier project completion
Significant labour costs savings
* Panel used when installing 1500m2 / day was Trapezoidal KS1000 RW.
12
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solutions:
guarantees & technical support
Long-term Performance
Guarantee
Ecosciences Precinct
Brisbane, Australia
The thermal and structural performance
of our panels are guaranteed for up to
15 years. The products are fully tested
to all the relevant building standards
and are covered by a Kingspan Group
backed guarantee.
Our technical and field service support team
is a unique resource, dedicated to providing
detailed technical assistance and training to
all Kingspan customers, free of charge.
Our technical and sales staff
are a key part of our design
and development process.
They work with customers on
an individual project basis to
ensure that the correct
products are specified and ordered, taking into account all
the possible variables. They all have extensive knowledge of our
product range and experience of practical application and so can
provide a wide range of technical support services.
Technical services include:
Provision of general construction details for all Kingspan products.
Full product technical support.
Guidance on panel choice, based on project specific information.
High Performance Insulation
High R-values
Exterior Metal Skin
Perfect weather barrier
Interior Metal Skin
Perfect vapour barrier
Airtight System
Provision of performance specifications based on project
specific information.
Coating recommendations based on internal and external
environments.
Panel span recommendations to provided wind loads.
Fire and insurance information relating to the performance
of the panels.
Attendance at design meetings and site inspections as required.
Advice on general building physics, including seismic, acoustic
and thermal performance.
The team can be contacted
on 0800 12 12 80 and
tech@kingspanpanels.co.nz
13
products:
architectural wall
systems
The systems are suitable for incorporating into modern buildings,
Kingspan’s Architectural Wall Systems offer designers
a comprehensive range of aesthetic solutions for
horizontal and vertical applications.
where aesthetics and visual impact are a key requirement.
A full range of external profiles are available; micro-rib, euro-box,
mini-micro, plank and wave.
Accelerated build speed through pre-engineered, single
component, single-fix installation.
Available in 1000mm cover width.
Wide range with lengths from 2 metres up to 11.8 metres,
suitable for vertical or horizontal application.
Huge flexibility with simple integration with doors, windows,
glazing, louvres and traditional construction materials.
Architecturally enhancing ancillary package available, including
pre-formed corners.
Micro-Rib KS1000 MR*
Mini-Micro KS1000 MM*
Hastings Courthouse
Hastings, New Zealand
Euro-Box KS1000 EB*
Plank KS1000 PL*
*Manufactured in Australia.
14
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Wave KS1000 WV*
products:
evolution
Whether considering a new build or refurbishment project, the
Evolution insulated wall system allows specifiers to be confident
that there is a practical and cost effective solution which
maximises visual impact. The system has a hidden joint detail
which conceals fasteners from view.
Accelerated build speed through pre-engineered, single
component, single-fix installation.
Available in 600, 900 and 1000mm cover widths.
Kingspan Evolution* represents a dramatic breakthrough
in pre-engineered wall systems delivering a clean,
smooth and aesthetically appealing modern solution.
Wide range with lengths from 2 metres up to 11.8 metres.
Huge flexibility with simple integration with doors, windows,
glazing, louvres and traditional construction materials.
Architecturally enhancing ancillary package available, including
pre-formed corners.
*Manufactured in Australia.
15
products:
insulated pitched
roof systems
The benefits of Kingspan insulated roof systems are recognised
by property investors, building owners, designers and
constructors having been successfully used across the global
construction industry on retail, distribution, commercial, industrial,
leisure, healthcare and education projects.
Kingspan’s innovative, high performance insulated roof panel and renewable
energy systems provide optimised, energy-saving and low carbon buildings
The combination of sustainable,
building envelope
insulation systems with integrated renewable technologies,
provides a choice of future-proofed investment options, ranging
from current regulation compliance through to environmental zero
carbon buildings.
Above 4°
Trapezoidal KS1000 RW†
Foilback - KS1000 FB†
Above 1.5°
Lo-Pitch KS1000 LP
Kingzip KS1000 ZIP
Curved
Curved KS1000 CR
Topdek KS1000 TD
†
Integrated rooflights available.
LPS 1181: Issue 1.1
Cert No: 260a & 186a
Chatterley Valley Blue Planet Building
Newcastle-under-Lyme, Staffordshire, UK
Image courtesy of Gazeley
* Manufactured in Australia.
** Manufactured in UK.
16
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Trapezoidal
KS1000 RW*
Foilback
KS1000 FB*
Lo-Pitch
KS1000 LP**
Kingzip
KS1000 ZIP**
Curved
KS1000 CR**
Topdek
KS1000 TD**
products:
insulated flat
roof systems
Kingspan’s insulated flat roofing systems provide a one piece
flat roofing solution. Available with a variety of different exterior
coatings and membranes, solutions can be found to suit all
building requirements.
Single component, factory engineered warm roof systems
offering long term performance and energy savings – built in.
Product Data
Rapid, single component, single fix installation of up to
1000m2 per day.
Pre-finished, bright white internal surface.
Suitable for flat, pitched and curved roof applications.
Available in lengths from 2 metres up to 11.8 metres.
X-Dek – suitable for frame to frame spanning of up to 8m.
Envirodek
KS1000 ED**
De Monnik
Netherlands
** Manufactured in UK.
Topdek
KS1000 TD**
X-Dek
KS1000 XD**
LPS 1181: Issue 1.1
Cert No: 260a & 186a
17
products:
controlled
environments
Controlled Environment panel systems
are designed specifically for use within
temperature controlled and hygiene safe
environments such as food processing,
deep freeze, cold / chill store and clean
rooms for bio-technology and
pharmaceutical industries.
FoodZone
+10ºC to +18ºC
These
, hygienic and fibre-free insulated panel systems
are suitable for internal and external walls, roofs and ceilings,
including internal ‘box within a box’ applications, and offer all the
usual benefits of Kingspan’s insulated panel systems.
ChillZone
These panel systems can be used in the construction of internal
‘box within a box’ wall and ceiling systems and external wall
systems - both of which should be integrated as part of the whole
building and not elementally.
0ºC to +5ºC
This involves integrating the foundations, main
structure, floor slab, underfloor heating,
cooling/chiller systems, sprinkler/mist systems,
racking systems, loading docks and building
envelope fabric on a project specific building
purpose basis.
ColdZone
-40ºC to 0ºC
Flat KS1100 CS*
*Manufactured in Australia.
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Equi-Bead KS1100 CS*
case
studies
Hastings Courthouse
Lion Nathan, Auckland
Clearview School, Rolleston
Fisher & Paykel, Auckland
New build Roof: KS1000 KZ
Wall: KS1000 AWP
New build Ceiling: KS1100 CS
Wall: KS1000 AWP
New build Roof: KS1000 RW
Walls: KS1000 RW & AWP
New build Wall: KS1000 AWP
Academy of Sport, Dunedin
Queenstown Aquatic Centre
New build Roof: KS1000 RW
Wall: KS1000 RW
New build Roof: KS1000 RW
Wall: KS1000 AWP
Countdown Supermarket,
Christchurch
Te Wharekura School,
Invercargill
New build Roof: KS1000 RW
Refurbishment Roof: KS1000 LP
19
insulated
roof systems
insulated
wall systems
Architectural
Pitched Roofing
Trapezoidal
KS1000 RW*
Foilback
KS1000 FB*
Kingzip
Standing Seam
KS1000 ZIP**
Curved
KS1000 CR**
Lo-Pitch
KS1000 LP**
Flat Roofing
Topdek
KS1000 TD**
controlled
environments
Micro-Rib
KS1000 MR*
Mini-Micro
KS1000 MM*
Euro-Box
KS1000 EB*
Plank
KS1000 PL*
Wave
KS1000 WV*
Trapezoidal
KS1000 RW*
Equi-Bead
KS1100 CS*
Flat
KS1100 CS*
Evolution
X-Dek
KS1000 XD**
* Manufactured in Australia.
** Manufactured in UK.
Envirodek
KS1000 ED**
Evolution
KS600, 900 & 1000*
Kingspan Limited
15 Ron Guthrey Road,
Harewood, Christchurch, PO Box 39136
Freephone: (0800) 12 12 80
Tel: (03) 358 7536 Fax: (03) 358 7539
Email: info@kingspanpanels.co.nz
www.kingspanpanels.co.nz
Care has been taken to ensure that the contents of this publication are accurate, but
Kingspan Limited and its subsidiary companies do not accept responsibility for errors or for
information that is found to be misleading. Suggestions for, or description of, the end use or
application of products or methods of working are for information only and Kingspan Limited
and its subsidiaries accept no liability in respect thereof