C4ISR / tactical communications connectors and

Transcription

Dat a, signal, and pow er connect ivit y solut ions in form
factors ranging from latest generat ion to legacy
C4ISR / tactical communications
connectors and cables
C4ISR / tactical communications solutions overview
4 C4ISR and M ission-Systems Capabilities
• Extensive Harsh Environment Program Heritage
• Quick Turn Custom Solutions
8 Ten-Pin M ini Data Connectors
• Supports Data Rates up to 10 Gigabits / Second
• Under ½ Inch (13mm) Diameter Shells
18 M IL--DTL--55116 Connectors
• QPL, NSA, Filtered, and Specialized Solutions
• 5 to 27 Contacts
7 Hot Shoe Connectors
• Cable and Panel-M ount Solutions
• Accordion or Pogo-Pin Contacts
10 M icro-M ilitary Connectors
• Signi cantly Smaller Sizes and Lower Weights than
M IL--DTL--38999 Connectors
• QPL and Specialized Plugs and Receptacles
• Power Splitting Solutions and Cables
Latest generation and legacy form factors
40 GPS Panel-M ount Connectors
• Program Heritage Includes SINCGARS
• M eets M IL--STD-810 Water Immersion
• 2 to 13 Contacts
• Extensive Vehicle Intercom Heritage
44 Battery Connectors
• BB-590/U Battery Compatible Panel M ount
• M iniaturized In-Line Solutions
46 Power Tray Connectors
• Program Heritage Includes SINCGARS
• EM I/RFI and ESD Protected Solutions
• 10 Contact Solutions
• Receptacles and Straight or Right-Angle Plugs
• Round and Cathedral Form Factors
• 4 to 30-Contact Solutions
C4ISR and mission systems solutions
Heritage proven products and
custom capabilities position Eaton
as a primary source for C4ISR and
mission systems interconnect for
M IL-DTL-38999 Series III and IV solutions support applications ranging from
battle eld-weapons control to airborne-weapons release.
all physical domains: air, space,
sea, and terrestrial.
Eaton has the product breadth and demonstrated eld-proven
performance needed to support a broad range of C4ISR and
mission-system applications.
QPL and specialized standard products and modi ed/custom
solution capabilities include:
• Form factors ranging from latest generation miniaturized
to legacy.
• High-current power, high-speed data, and ltered
signal solutions.
• Operation in extreme EM I/RFI, temperatures,
shock/vibration, radiation, corrosive media, and
vacuum/pressures.
• Custom connectors, cable assemblies, w iring harnesses,
and non-explosive actuators.
M ission-system-connectivity heritage includes shoulder red guided missiles
and shipboard vertical launch missiles.
Naval interconnect heritage includes sonar arrays, minesweepers, propulsion
control, ROVs, and weapons control.
C4ISR and mission systems program heritage
M ultiple generations of C4ISR and mission systems
platforms have relied on Eaton connectors, cables, and
non-explosive actuators.
The table below is a partial listing of the programs that
comprise over 40 years of harsh-environment-application
successes extending from the depths of the M arianas Trench
to the reaches of deep space.
A p p l i c at i o n Ty p e
Eaton’s heritage includes
enabling ordinanceguidance- n releases
and propulsion-stage
separations.
Pro g r am s
• Bowman and Clansman Radio Systems
C4ISRTacom Radio Systems
• Joint Tactical Radio Systems (JTRS):
• Ground Mobile Radios (GMR)
• Consolidated Single Channel Handheld Radios (CSCHR)
• Handheld, Manpack, and Small Form Fit (HMS)
• Single Channel Ground and Airborne Radio System (SINCGARS)
• VIC5 Integrated Vehicle Intercom System
• Abrams and Bradley Tanks
• Javelin and TOW Guided-Missile Systems
Terrestrial C4ISRand Mission Systems
• MRAP, and Stryker Combat Vehicles
• Multiple Generations of the Howitzer
• Patriot Missile System
• MK105 Magnetic Influence Minesweeping System
• Harpoon Missile System
Naval C4ISRand Mission Systems
• MK41 Vertical Launch System
• Sea Lance, Standard, and Tomahawk Missile Systems
• Trident Ballistic Missiles
• Virginia-Class Submarine, Launch-Tube Control
• F-18 Wing-Pylon Connector
• Global Hawk Unmanned Aerial Vehicle (UAV)
Airborne C4ISRand Mission Systems
• Joint Direct Attack Munition Guidance Kits
• Predator A, Predator B Reaper, and Predator CAvengers UAVs
Heritage proven custom capabilities
Eaton combines advanced
engineering tools with an
extensive array of manufacturing
resources to quickly deliver
custom solutions.
Harsh environment, custom capabilities include connectors for cryogenic fuel
and coolant monitoring.
3D modeling software is integrated w ith CAM resources to concurrently manufacture parts for prototype solutions including inserts, w hich can be machined or
molded as needed to meet schedule requirements. An extensive array of in-house environmental test equipment, including thermal-vacuum chambers, also accelerates prototype development.
Mission crit ical engineering resources
Technology port folio
Extensive experience
An extensive portfolio of eld-proven
products and technologies satis es
Eaton has an in-depth understanding
of the materials, mechanisms,
Hotshoe connectors
Eaton utilizes standardized designs and production processes
to facilitate quick-turn development of custom hotshoeconnector solutions. Design options include:
• Accordion or pogo pin style contacts.
• Single or redundant contacts for each position w ith pointed,
2D cupped, or radiused-tip geometries.
• Tail con gurations include through hole, SM T, vertical
mating, and right-angle mating.
• Custom connector/cable assemblies.
Please contact Eaton to discuss hotshoe connectors tailored
to your speci c application requirements.
A c c o r d i o n -Sp r i n g Co n t ac t s Co m p ar ed To Tr ad i t i o n al D esi g n s
Larger Contact Surface Areas Reduce Impedance
Electrical
Improved Contact Resistance Stability
Single-Piece Design Eliminates the Possibility of Contaminant Build Up
Between Contact Parts
Mechanical
Mechanical Properties are Maintained over an Exponentially Higher Number
of Engagement Cycles
Scrubbing action of accordion-style contacts provides
reliable connections even after exposure to moisture
360° EM I/RFI shielding
Miniaturized ten-pin connectors
Eaton’s miniaturized 10-pin connectors deliver high-speed data
capabilities in form factors that are approximately one-halfinch in diameter. Additional features of these ultra-compact
solutions include:
• Supports data rates up to 10 gigabits per second.
• EM I/RFI protection includes shielded cables and receptacle
case-grounding pins.
• 1.4 amps per contact current rating.
• Rugged designs survive 2000 engagement cycles.
Gen er al Sp ec i c at i o n s
Materials and Finishes
Electrical
Mechanical
Receptacle and Plug Shells
Panel Nuts
Contacts
Inserts
Cable Shield Ferrule
Cable Overmold Material
Dielectric Strength
Insulation Resistance
Current Rating per Contact
Cable Construction
Environmental Sealing
Water Immersion
Mate/Unmate Durability
EM I/RFI protection
includes cable shielding
and receptacle shell
ground pins
Passivated Stainless Steel
Phosphor Bronze/Gold over Nickel
Nylon Type 6/6 (Zytel 101)
Brass/Nickel
Black Santoprene
500 VRMS
1000 Megaohms Minimum at 500VDC
1.4 Amps
10 Conductor, 28AWGShielded Cable
15 PSI
One Meter
2000 Cycles
Supports data rates
up to 10 Gb/s
Miniaturized ten-pin data connectors
Plug/cable assembly ordering information
M ates w ith receptacle part number CIM P1-10P-1
CIMDC1 - 10S - LLL
Prefix for miniaturized
data-cable assembly
Plug/cable assembly length in
centimeters as per drawing below
10 socket contact designator
Length as per part num ber LLL designator
2.0”
(50.80m m )
0.50”
(12.70m m )
Over M old
CIM DC1-10S plug
0.38”
(9.65m m )
Flats
0.55”
(13.97m m )
Ø0.65”
(Ø16.51m m )
Jam Nut
10 conductor,
28 AWG shielded cable
0.15”
(3.81m m )
Typ.
Ø0.56”
(Ø14.22m m )
CIM P1-10P-1 Recept acle
0.09”
(2.29m m )
0.15”
(3.81m m )
0.12”
(3.05m m )
M ax. Panel Thickness
Solder-pin terminations
include case ground.
Micro-military circular connectors
Eaton’s micro-military circular connectors incorporate latestgeneration designs that deliver uncompromised performance
in harsh environment applications ranging from C4ISR to
space ight. Additional features include:
• Signi cantly smaller sizes, lower weights, and higher
contact densities than M IL--DTL--38999 connectors.
• Coupling mechanisms that stay engaged in high shock and
vibration environments and redundant insert retention.
• A comprehensive range of solutions; dual start: shell sizes
6 – 10 and triple start: shell sizes 8 – 12.
• M ating compatibility w ith micro-miniature connectors from
other manufacturers.
M i c ro -M i l i t ary Ci r c u l ar Co n n ec t o r s Over v i ew
Solutions
M1 Series (Dual Start)
M5 Series (Triple Start)
Coupling Threads
ACMEThreads
ACMEThreads
Coupling Mechanisms
All Products Feature Ruggedized, Anti-Decoupling Ratchet Mechanisms
Mating
1.5 Turns to Full Mate
1 Turn to Full Mate
Shell Sizes
6,7,9, & 10
8,9,11, & 12
Contact Con gurations
#23 AWG: 7 – 26 Contacts per Connector, #16 AWG: 1 – 4 Contacts per Connector
Contacts Meet MIL-C-39029 and Utilize Crimped Terminations
Custom Capabilities
Application-Speci c Inserts, Materials, Platings, Cable Assemblies, and Space-Rated Solutions
Latest generation designs deliver uncompromised performance
in mission-crit ical applicat ions
Extremely robust, insertretention design includes
epoxy bonds and redundant
mechanical retainers
Anti-decoupling ratcheting
Finish options include
cadmium/olive drab rated
to survive 500 hours of salt
spray and RoHS compliant,
electroless nickel
Application speci c
performance modi cations
include compliance to NASA
Gen er al Sp ec i c at i o n s
Materials and Finishes
Electrical
Mechanical and
Environmental
Shell and Coupling Ring
6061 Aluminum
Contacts
Copper Alloy, Gold Plated
Inserts
LPS (Liquid Crystal Polymer) 30% Glass Filled
Grommet and Seal
Fluorosilicone
Contact Retaining Springs
Beryllium Copper
Dielectric Withstand Voltage (DWV)
23 AWGContact Inserts: 500 VAC
16 AWGContact Inserts: 1800 VAC
Insulation Resistance (IR)
5000 Megaohms Minimum
Contact Current Ratings
#23 Contacts – 5 Amps, #16 Contacts – 13 Amps
EMI/RFI Shielding
M1 Series: 55 dB Minimum from 100MHz to 1000MHz
M5 Series: 85 dB Minimum from 100MHz to 1000MHz
Contact Retention
#23 Contacts: 15 pounds, #16 Contacts: 25 pounds
Shock and Vibration
300 g’s Shock, 37 g’s Random Vibration
Insert Retention
Epoxy Bonds and Redundant Mechanical Retainers
Water Immersion
MIL-STD-810, Method 512, One Meter Immersion for One Hour
M1 Series: 2000 Cycles, M5 Series: 500 Cycles
Fi n i sh Cl asses
Class F
Class W
Plating Type
Electroless Nickel
Cadmium/Olive Drab
Compliances
ASTM B733 & RoHS
QQ-P-416
Operating Temperatures
-65°Cto 200°C(-85°Fto 392°F)
-65°Cto 175°C(-85°Fto 347°F)
M icro-military connector ordering information
M1 G6 F 06 - 07 P A
Series
Keying Positions
Shell Type
Contact Type
Finish Class
Insert Arrangement
Shell Size
Ty p e/D esi g n at i o n
Series
Shell Type
Finish Classes
D esc r i p t i o n
M1
Double Start ACMEThreads
M5
Triple Start ACMEThreads
06
M1 In-Line Plug, Accessory Thread (no EMI)
16
M1 In-Line Plug, Banding Platform (no EMI)
G6
M5 In-Line Plug, Accessory Thread (EMI)
H6
M5 In-Line Plug, Banding Platform (EMI)
00
Square-Flange Receptacle, Accessory Thread
10
Square-Flange Receptacle, Banding Platform
03
Ty p e/D esi g n at i o n
D esc r i p t i o n
P
Pin
S
Socket
A
Pin Compatible Insert Shipped without Contacts
B
Socket Compatible Insert Shipped without Contacts
Contact Type
X°
Y°
A
150°
210°
B
75°
210°
In-Line Receptacle, Accessory Thread
Keying Positions C
95°
230°
13
In-Line Receptacle, Banding Platform
D
140°
275°
07
Jam-Nut Receptacle, Accessory Thread
E
75°
275°
17
Jam-Nut Receptacle, Banding Platform
F
95°
210°
F
Electroless Nickel per ASTM B733
W
CAD/OD per QQP-416
Notes
Normal
M1 Series Only
Keying
Posit ions
1
23AWGContact
Insert Arrangements
6
3
7
5
4
2
3
2
3 2 1
1
7
7
4
10
9
8
6
4
12
8
16
13
19 18 17
11
15
18
23
3 1 2
25 26 24
4
9
12
16
21
M1 Series Shell - Insert #
06-07
07-10
09-19
10-26
08-07
09-10
11-19
12-26
Number of Contacts
7
10
19
26
5 Amps
5 Amps
5 Amps
5 Amps
1
2
4
3
16AWGContact
Insert Arrangements
06-01
09-04
08-01
11-04
Number of Contacts
1
4
13 Amps
13 Amps
Contact Eaton to discuss quick turn, application speci c
contacts and insert arrangements.
End-to-End Connectivity Solutions Include Custom
Cable Assemblies
Cable assembly and w iring harness design and manufacturing
capabilities include: overmolded; RF coaxial; at ribbon; ber
optic; and voice, data, and hybrid communications.
Our engineers are experts at providing protection against
harsh-environmental conditions including:
• Extreme high and low temperatures
• Shock and vibration
• Radiation
In-line plug mechanical drawings
M1 Series
Size 16 contacts: .13 M ax.
1.05 M ax.
(26.67 m m )
1.05 M ax.
(26.67 m m )
ØC
ØC
ØG
D Thread
E Thread
E Thread
M odels w it h rear accessory t hreads
Sh el l si ze
M odels w it h banded plat form s
ØC
D Th r ead
E Th r ead
ØG
6
0.690
.3750-32 UNEF-2A
.3750-.05P-.1L-2B
0.320
7
0.775
.4375-28 UNEF-2A
.4375-.05P-.1L-2B
0.380
9
0.910
.5625-24 UNEF-2A
.5625-.05P-.1L-2B
0.498
10
0.995
.6250-24 UNEF-2A
.6250-.05P-.1L-2B
0.584
M5 Series
1.05” M ax.
(26.67 m m )
1.08” M ax.
(27.43 m m )
D Thread
ØC
ØC
E Thread
ØG
E Thread
Jam-nut receptacle mechanical drawings
M1 Series
Size 16 contacts: 0.08” M ax.
Size 23 contacts: 0.00” M ax.
0.99” M ax.
(25.15 m m )
0.93”
(23.62 m m )
ØB M ax.
F Thread
A M ax. Flat
E Thread
E Thread
0.39” M ax
(9.91 m m )
0.06” M ax
(1.52 m m )
G Thread
A M ax. Flat
0.44” M ax.
(11.18 m m )
Sh el l si ze
0.06” M ax.
(1.52 m m )
G Thread
A
B
E Th r ead
F Th r ead
G Th r ead
6
0.620
0.660
.3750-.05P-.1L-2B
.3750-32 UNEF-2A
.4375-28 UNEF-2A
7
0.748
0.780
.4375-.05P-.1L-2B
.4375-28 UNEF-2A
.5625-28 UN-2A
9
0.815
0.855
.5625-.05P-.1L-2B
.5625-24 UNEF-2A
.6250-28 UN-2A
10
0.880
0.915
.6250-.05P-.1L-2B
.6250-24 UNEF-2A
.6875-28 UN-2A
M5 Series
Size 16 contacts: 0.25 M ax.
1.17” M ax.
(29.72 m m )
1.17” M ax.
(29.72 m m )
0.75” M ax.
(19.05 m m )
0.75” M ax.
(19.05 m m )
A M ax
A M ax
E Thread
F Thread
E Thread
In-line receptacle mechanical drawings
M1 Series
Size 16 Contacts: .19 M ax.
0.81” M ax.
(20.57 m m )
0.75” M ax.
(19.05 m m )
E Thread
F Thread
0.06” M ax.
(1.52 m m )
E Thread
0.06” M ax.
(1.52 m m )
0.39” M ax.
(9.91 m m )
Sh el l si ze
D M ax. Flat
ØC M ax.
0.45” M ax.
(11.43 m m )
C
D
E Th r ead
F Th r ead
6
0.430
0.410
.3750-.05P-.1L-2A
.3750-32 UNEF-2A
7
0.505
0.470
.4375-.05P-.1L-2A
.4375-28 UNEF-2A
9
0.630
0.600
.5625-.05P-.1L-2A
.5625-24 UNEF-2A
10
0.690
0.660
.6250-.05P-.1L-2A
.6250-24 UNEF-2A
M5 Series
0.96”
(24.38m m )
0.96”
(24.38m m )
0.54”
0.54”
(13.72m m )
F Thread
E Thread
D M ax. Flat
Square- ange receptacle mechanical drawings
M1 Series
0.75” M ax.
(19.05 m m )
0.81” M ax.
(20.57 m m )
A M ax.
A M ax.
E Thread
E Thread
F Thread
0.06” M ax.
(1.52 m m )
Sh el l si ze
4X ØD
0.06” M ax.
(1.52 m m )
0.39” M ax.
(9.91 m m )
B
0.45” M ax.
(11.43 m m )
A
B
D
E Th r ead
F Th r ead
6
0.615
0.423
0.093
.3750-.05P-.1L-2A
.3750-32 UNEF-2A
7
0.675
0.483
0.093
.4375-.05P-.1L-2A
.4375-28 UNEF-2A
9
0.875
0.607
0.128
.5625-.05P-.1L-2A
.5625-24 UNEF-2A
10
0.915
0.670
0.128
.6250-.05P-.1L-2A
.6250-24 UNEF-2A
M5 Series
0.96”
(24.38 m m )
0.96” M ax.
(24.38 m m )
0.54” M ax.
(13.72 m m )
0.54”
(13.72 m m )
A M ax.
A M ax.
E Thread
F Thread
E Thread
B
MIL-DTL-55116 solutions
Eaton’s M IL--DTL--55116 connectors and cable assemblies
incorporate rugged designs that have been eld proven in an
extensive range of applications that include the SINCGARS
and JTRS radio systems.
A comprehensive array of QPL and specialized designs
includes in-line and panel-mount connectors, EM I/RFI ltered
receptacles (left image), feedthroughs, and extended length,
bulkhead connectors (right image).
Quick turn, custom solutions include cable assemblies,
w iring harnesses, and high-pin-count connectors that utilize
M IL--DTL--55116-style shells.
M IL-DTL-55116-style
solutions are available
w ith up to 27 contacts
End-to-end connectivity solutions include
cable assemblies and w iring harnesses.
Gold over
nickel contact
platings.
Shell materials include
Solutions overview and general speci cations
20 QPL, NSA and specialized plugs
• M 55116/1 to /8
• NSA ON241774-1 and -2
• Lightweight and right angle
• Thread and ange panel mount
22 QPL, NSA, and ltered receptacles
• M 55116/11 to /14
• M 55116/9 and /10
• NSA ON241775-1 to -5
• Application-optimized ltered solutions
23 Specialized receptacles
• Extended bodies for bulkhead mounting
• Double-ended feedthroughs
24 High-density solutions
• 19 and 27 contact connectors
• In-line, panel mount, and ltered con gurations
M at er i al s an d Fi n i sh es
Shells And Panel Nuts
Backshell (Extended Receptacle)
Contact Material
Contact Plating
Insert
Passivated Stainless Steel, Aluminum Shells Available as Noted on Detail Pages
Nickel-Plated Brass
Copper Alloy
Gold Over Nickel
Diallyl Phthalate per MIL-M-14F, Type MDG
MIL-DTL-55116 QPL, NSA, and specialized plugs
Eaton’s M IL-DTL-55116 solutions include an extensive array of
heritage proven, standard plugs and custom capabilities:
• Cable-mount solutions in QPL, NSA, lightweight, and
right-angle con gurations.
• Panel-mount plugs w ith rear threads or mounting anges.
• Application-speci c backshells that support environmental
sealing and EM I/RFI shielding.
• Custom cable assemblies and w iring harnesses.
In -Li n e Ty p e
U-229
Wire
Strain
Reliefs
U-182
Molded
Strain
Reliefs
NSA
M o d el N u m b er s
# Co n t ac t s
Ter m i n at i o n s
M55116/1-X
M55116/2-X
5
6
Crimped
Crimped
M55116/3-X
5
Solder Cups
M55116/4-X
6
Solder Cups
M55116/5-X
M55116/6-X
M55116/7-X
M55116/8-X
ON241774-1
ON241774-2
5
6
5
6
6
6
Crimped
Crimped
Solder Cups
Solder Cups
Solder Cups
Crimped
Sp ec i c at i o n s A n d N at i o n al
St o ck N u m b er s (N SN s)
NSN 5935-01-373-6341 = M55116/1-3
NSN 5935-01-465-3101 = M55116/2-3
NSN 5935-01-439-9280 = M55116/3-2
NSN 5935-01-482-9006 = M55116/3-4
NSN 5935-01-499-4241 = M55116/4-2
NSN 5935-01-412-4102 = M55116/4-3
NSN 5935-01-383-4173 = M55116/4-4
NSN 5935-01-383-4851 = M55116/4-5
NSN 5935-00-462-3075 = M55116/5-1
n/a
n/a
n/a
DoD Speci cation ON241774-1
“ X ” Cab l e
D esi g n at i o n
M ax i m u m Cab l e
Ou t si d e D i am et er
0
1
2
3
4
5
No Strain Relief
0.165”
0.228”
0.250”
0.290”
0.320”
MIL-DTL-55116 QPL, NSA, and specialized plugs
Lightw eight
Plugs are
Approxim ately
50% Lighter
than QPL
Solutions*
In -Li n e Pl u g
Co n g u r at i o n s
Five Contacts
Overmolded
Strain Reliefs
Six Contacts
Overmolded
Strain Reliefs
Li g h t w ei g h t Pl u g
Par t N u m b er
Cab l e
Si zes
Sh el l
M at er i al
* Wei g h t
(Ou n c es)
GC217-1-4
GC217-3-16
GC217A-1-4
GC217A-3-16
GC617-1 -4
GC617-3-16
GC617A-1-4
GC617A-3-16
1/4”
3/16”
1/4”
3/16”
1/4”
3/16”
1/4”
3/16”
Stainless Steel
Stainless Steel
Aluminum
Aluminum
Stainless Steel
Stainless Steel
Aluminum
Aluminum
1.20
1.20
0.81
0.81
1.19
1.19
0.80
0.80
* Approximate weight of QPL solutions is two ounces.
Ty p e
Par t N u m b er
Co n t ac t s
In-line, 90° Cable Entry
CI529RA-1
CI629RA-1
5
6
The products listed above utilize stainless-steel shells, rigid contacts, and solder cup terminations.
Ty p e
Par t N u m b er
Co n t ac t s
M ount ing
Panel
Mount
GC429
GC529
GC629
GC729
5
6
5
6
Rear Thread
Rear Thread
Square Flange
Square Flange
The products listed above utilize stainless-steel shells, rigid contacts, and solder cup terminations.
0.17”
(4.32m m )
0.27”
(6.86m m )
0.78”
(19.81m m )
1.17”
(29.72m m )
Ø0.83”
(Ø21.08m m )
0.78”
(19.81m m )
0.50”
(12.70m m )
Ø0.83”
(Ø21.08m m )
1.31”
(33.27m m )
0.22”
(5.59m m )
0.94”
(23.88m m )
Ø0.78”
(Ø19.81m m )
Square M ounting Flange
MIL-DTL-55116 QPL, NSA, and ltered receptacles
Eaton’s M IL-DTL-55116 solutions include an extensive array of
heritage proven standard receptacles and custom capabilities:
• Cable-mount M 55116/11 to /14
• Panel-mount M 55116/9 and /10
• NSA connectors, ON241775-1 to -5
• Application optimized ltered solutions
• Custom backshells, cable assemblies, and
w iring harnesses.
QPL In -Li n e Rec ep t ac l es*
Type
U-228
Wire Strain
Reliefs
Model Numbers
M55116/11-X
M55116/13-X
M55116/12-X
# Contacts
5
5
6
Terminations
Crimped
Solder Cups
Crimped
M55116/14-X
6
Solder Cups
NSNs Cross Referenced By Model Numbers
n/a
5935-00-929-7082 = M55116/13-3
5935-01-552-4361 = M55116/12-3
5935-01-512-5620 = M55116/14-3
5935-01-383-6960 = M55116/14-4
*”X” values designate strain-relief options to accommodate the cable sizes listed in the table below. The part numbers listed above are con gured with spring-loaded contacts and stainless-steel shells.
Pan el M o u n t Rec ep t ac l es
Type
U-183
NSA
Model Numbers
M55116/9-0
M55116/10-0
ON241775-1
ON241775-2
ON241775-3
ON241775-4
ON241775-5
“ X ” Cab l e
D esi g n at i o n
M ax i m u m Cab l e
Ou t si d e D i am et er
0
1
2
3
No Strain Relief
0.165”
0.228”
0.250”
# Contacts
5
6
6
6
6
6
6
Terminations
Solder Cups
Solder Cups
Solder Cups
Solder Pins
Solder Cups
Solder Pins
Solder Cups
Speci cations and National Stock Numbers (NSNs)
NSN 5935-01-304-6787
NSN 5935-01-356-8083
Filtered Solut ions
M IL--DTL--55116-style ltered receptacles
can be optimized for any frequency,
voltage, TVS, and impedance requirements.
MIL-DTL-55116 specialized receptacles
Extended Body
Receptacles Provide
up to 2¼” Additional
Bulkhead Penet ration
M ount ing
Double-Ended
Receptacles are Ideal
Feedthrough Solut ions
Ty p e*
Panel
Lightweight Rear Mount
Panel
Bulkhead
Double-Ended Feedthrough
Extended Body**
# Co n t ac t s
Co n t ac t Ty p e
GC183S
GC683S
GC283FT
CI10654871
5
6
6
6
Spring Loaded
Spring Loaded
Spring Loaded
Spring Loaded
Solder Cups
Solder Cups
Solder Cups
Solder Cups
* The products listed above feature stainless-steel shells.
** Extended-body-receptacle backshells are constructed from nickel-plated brass.
0.66”
(16.77mm)
0.12”(3.05mm)
Max. Panel
L Thickness
0.97”
(24.64mm)
0.83”
(21.08mm)
0.76”
(19.30mm)
2.25”
(57.15mm)
0.80”
(20.32mm)
1.13”
(28.70mm)
U-228 St yle, In-Line Recept acle
U-183 St yle, Panel M ount
0.79”
(20.07mm)
0.59”
(14.99mm)
0.79”
(20.07mm)
0.12” (3.05mm)
Max. Panel
Thickness
0.34”
(8.64mm)
0.92”
(23.37mm)
0.65”
(16.51mm)
MIL-DTL-55116 high-density solutions
These high-contact-density solutions support mixed audio,
signal, and data applications that require more contacts than
provided by M IL-DTL-55116 QPL connectors.
• Gold-over-nickel contacts are rated for 0.23 amps and 3000
mate and demate cycles.
• 500Vrms dielectric w ithstand voltage.
• Passivated, stainless-steel shells.
• Solutions include EM I/RFI ltered receptacles.
• Custom capabilities include cable assemblies and w iring
harnesses.
# Co n t ac t s
Ty p e
M ount ing
Ter m i n at i o n
Co n g u r at i o n
19
19
27
27
CIA3245089-3
GCA3245088-3
Contact Eaton
Contact Eaton
Plug
Receptacle
Plug
Receptacle
Cable
Panel
Cable
Panel
Solder Cups
Solder Pins
Solder Cups
Solder Pins
Compatible with Size 17 Backshells
Front Mount
Compatible with Size 17 Backshells
EMI/RFI “T” Filter
MIL-DTL-55116 high-density solutions
0.69”
(17.53m m )
1.39”
(35.31m m )
0.15”
(3.81m m )
28 Teeth
Per M S27467,
Shell Size 17
19-Cont act CIA3245089-3
19-Cont ract GCA3245088-3
0.85”
(21.59m m )
1.00”
(25.4m m )
0.29”
(7.37m m )
1.39”
(35.31m m )
28 Teeth
Per M S27467,
Shell Size 17
Pins om itted
for clarity
27-Cont act Recept acle
0.15”
(3.81m m )
27-Cont act Plug
MIL-DTL-55181 solutions
Eaton offers a comprehensive range of M IL--DTL--55181 QPL
and specialized solutions. This extensive range of eld-proven
products can be leveraged to quickly develop application
speci c solutions including custom cable assemblies.
Innovations include a stacking connector that enables power
splitting in the eld w ithout the use of Y cables. The stacking
connector incorporates plug contacts that are mated to the
battery pictured to the right. Internal contacts split power
between the attached cable and receptacle contacts that are
mated to the QPL connector stacked on top of it.
Heritage-proven designs
are rated for 500 m ate
and dem ate cycles.
Voltage drops for mated four-contact
connectors less than 20mV at 35 amps;
9 and 18 contact models less than 25mV
at 7.5 amps.
Gold over nickel contact platings.
Heat treated, alloy-steel nosepiece.
MIL-DTL-55181 solutions overview
MIL-DTL-55181 general specificat ions – page 28
29 Panel-M ount Receptacles
• QPL and Filtered Connectors
• Transient Voltage Suppression Solutions
31 Cable-M ount Plugs
• QPL and RoHS Compliant
• Adaptor Series Simpli es Shielding Terminations
33 Straight-Backshell Connectors
• Plugs and Receptacles
• Cable and Panel M ount
34 Stacking Connectors
• Cable-M ounted Connectors Provide Front-M ounted Plug
Contacts and Rear-M ounted Receptacle Contacts
Front
35 Dual-Header Receptacles
• Cable-M ounted Connectors Provide Two Sets of
Receptacle Contacts
Front
Rear
Rear
36 Dual Cable Entry Plugs
• Provides Plug Contacts and Connections for Two Cables
MIL-DTL-55181 general speci cations
M at er i al s A n d Fi n i sh es
Shells
Plugs
Receptacles
Spanner Nut
Draw Screws
Contacts
Socket
Pin
Insulator
Aluminum Alloy Body, Steel Alloy Nosepieces, Cadmium Plate with Olive Drab Chromate
Brass, Cadmium Plate with Olive Drab Chromate
Brass, Olive Drab Chromate
Stainless Steel
Copper Alloy with Berylium-Copper Spring, Gold Over Nickel Plating
Yellow Brass, Gold Over Nickel Plating
Glass-Filled Diallyl Phthalate, Type GDF-30 For SDGF
El ec t r i c al
Dielectric Strength - 4 Contacts
Dielectric Strength - 9 And 18 Contacts
Voltage Drop - 4 Contacts
Voltage Drop - 9 And 18 Contacts
200 Volts RMS
1500 Volts RMS
1000 Megohms Minimum at 500 Volts DC
20 mV at 35 Amps
25 mV at 7.5 Amps
M ech an i c al
Air Pressure
Water Immersion
Durability
Contact Retention
Insert Strength
M IL-DTL-55181
end-to-end
connectivity
solutions include
quick turn,
2.5 PSI
6 Feet for 48 Hours
500 Cycles with a Coupling Torque of 25 Inch Pounds
10 Pounds
400 Pounds
MIL-DTL-55181 panel-mount receptacles
•
•
•
•
QPL--certi ed 4, 9, and 18-contact con gurations.
Gold over nickel contacts.
Rated for 500 mate/demate cycles.
Please refer to the accessories section for dust cap and
backshell information.
• Custom capabilities include factory installed w iring
harnesses and cable assemblies.
Gover n m en t
D esi g n at i o n
A l t er n at e
D esi g n at i o n
M55181/2-01
M55181/4-01
M55181/6-01
M55181/8-01
MW20M(M)A00
MW20F(M)A00
MW20F(M)B00
MW20F(M)D00
# Co n t ac t s
4
4
9
18
Co n t ac t Ty p e
Pin
Socket
Socket
Socket
Co n t ac t Si ze
12
12
20
20
A m p s/
Co n t ac t
35
35
7.5
7.5
Ter m i n at i o n
N SN
Turret
Turret
Solder Cup
Solder Cup
5935-01-378-9152
5935-01-199-7156
5935-00-853-5942
5935-00-133-0394
Please refer to the MIL-DTL-55181 general speci cations table for additional information.
Solder turret and solder cup con gurat ions share t he sam e dim ensions
0.38”
(9.60m m )
0.13” (3.18m m ) four places
1.26”
(32.00m m )
1.47”
(37.29m m )
1.44”
(36.50m m )
1.18”
(30.07m m )
0.85”
(21.59m m )
1.25” (31.75m m ) -18NEF-2A
Panel cutout for /2, /4, /6 & /8
Recommended panel thickness 0.125”
MIL-DTL-55181 ltered receptacles
• Application optimized lter solutions are available to support
a broad range of requirements.
• 8, 9, and 18 pin panel-mount con gurations.
• Please refer to the accessories section for dust cap
information.
• Contact Eaton to discuss lter solutions optimized for your
exact voltage, frequency, and impedance requirements.
1.47”
(37.29m m )
1.44”
(36.58m m )
0.13”
(3.30m m )
four places
0.50”
(12.70m m )
1.49”
(37.85m m )
1.87”
(47.5m m )
Rugged, high-density
lter designs can be
optim ized for any
frequency, voltage, and
im pedance requirem ents.
C Filter
Pi Filter
MIL-DTL-55181 QPL plugs
• Finish options include zinc nickel, cadmium plating, and
electroless nickel w ith black-trivalent chromate.
• Gold over nickel contacts.
• Heat treated, alloy-steel nosepiece.
• Rated for 500 mate and demate cycles.
• Custom capabilities include w iring harnesses and
cable assemblies.
Gover n m en t
D esi g n at i o n
A l t er n at e
D esi g n at i o n
M55181/1-01
M55181/1-02
M55181/1-03
M55181/1-04
M55181/1-05
M55181/3-01
M55181/3-02
M55181/3-03
M55181/3-04
M55181/3-05
M55181/5-01
M55181/5-02
M55181/5-03
M55181/5-04
M55181/5-05
M55181/7-01
M55181/7-02
M55181/7-03
M55181/7-04
M55181/7-05
MW10F(M)A11
MW10F(M)A13
MW10F(M)A17
MW10F(M)A19
MW10F(M)A15
MW10M(M)A11
MW10M(M)A13
MW10M(M)A17
MW10M(M)A19
MW10M(M)A15
MW10M(M)B11
MW10M(M)B13
MW10M(M)B17
MW10M(M)B19
MW10M(M)B15
MW10M(M)D11
MW10M(M)D13
MW10M(M)D17
MW10M(M)D19
MW10M(M)D15
D esc r i p t i o n
# Sockets : 4
Socket Size: 12
Amps/Socket: 35
Termination: Turret
# Pins : 4
Pin size: 12
Amps/Pin: 35
Termination: Turret
# Pins : 9
Pin Size: 20
Amps/Pin: 7.5
Termination: Solder Cup
# Pins : 18
Pin Size: 20
Amps/Pin: 7.5
Termination: Solder Cup
Cab l e Ø
(In ch es)
N SN
0.292 – 0.343
0.323 – 0.406
0.448 – 0.531
0.511 – 0.593
0.386 – 0.468
0.292 – 0.343
0.323 – 0.406
0.448 – 0.531
0.511 – 0.593
0.386 – 0.468
0.292 – 0.343
0.323 – 0.406
0.448 – 0.531
0.511 – 0.593
0.386 – 0.468
0.292 – 0.343
0.323 – 0.406
0.448 – 0.531
0.511 – 0.593
0.386 – 0.468
5935-00-603-6952
5935-01-204-7312
5935-00-921-3399
5935-01-249-7559
5935-01-329-4190
5935-01-208-2345
5935-01-124-9341
5935-01-167-6095
n/a
n/a
5935-01-184-1460
5935-01-149-1162
5935-01-081-6484
n/a
n/a
5935-01-111-9956
5935-01-116-3608
5935-00-815-2325
5935-01-300-3701
5935-01-329-8690
Cadmium plating requires no nish designation. Add a “Z” suf x for zinc nickel or a “F” suf x for electroless nickel with black trivalent chromate, i.e., M55181/1-03Z.
1.59”
(40.26m m )
0.63”
(15.88m m )
MIL-DTL-55181 adaptor-series plugs
• Adaptor-series plugs utilize cable-mounting adaptors that
simplify cable-shielding terminations.
• Plug bodies incorporate similar design features as
QPL plugs.
• Aluminum-alloy body nish options include chemical lm
per M IL-C-5541 and RoHS compliant black nickel.
• Alloy steel nosepieces and stainless-steel draw screw s.
• Con gurations include plug bodies w ith pre-mounted
cable adaptors, or plug bodies and adaptors can be
ordered separately.
• Application-speci c nishes and custom cable assemblies
and w iring harnesses are also available.
Adaptor series
plugs sim plify
cable-shielding
term inations
Ordering information - Part numbering system
GC55181 / X - ADY B
Prefix (GC) followed by
basic specification (55181)
B = black nickel, no designator
required for standard MIL-C-5541 finish
Specifications as per X-values
table below
X
Val u e
# Co n t ac t s
Ty p e
A m ps
Ter m i n at i o n
1
3
5
7
4
4
9
18
Socket
Pin
Pin
Pin
35
35
7.5
7.5
Turret
Turret
Solder Cup
Solder Cup
A DY
Val u e
In si d e
D i am et er
AD0
Body only, no adaptor
Ou t si d e
D i am et er
Sp ar e c ab l e ad ap t o r p ar t
n u m b er s (n o p l u g b o d i es)
n/a
Cable-adaptor designation as
per ADY table below
Ø1.44”
(Ø36.58m m )
1.13”
(28.70m m )
Straight backshell MIL-DTL-55181 connectors
• Suitable for in-line and panel-mount applications.
• Shielded ferrules facilitate cable-shield terminations.
• Finish options include cadmium chromate, electrolessnickel, and RoHS compliant electroless nickel w ith blacktrivalent chromate.
cable assemblies.
Suitable for
cable and
panel-m ount
applications
CI 55181 / X - 01SB Y - ZZ
Prefix (CI) followed by
Cable size designator as
per ZZ-values table below
table below
X
Val u e
1
2
3
4
5
6
7
8
# Co n t ac t s
4
4
4
4
9
9
18
18
Ty p e
Co n t ac t
Ty p e
Plug
Receptacle
Plug
Receptacle
Plug
Receptacle
Plug
Receptacle
Socket
Pin
Pin
Socket
Pin
Socket
Pin
Socket
A m ps
35
35
35
35
7.5
7.5
7.5
7.5
E = cadmium; N = nickel;
B = RoHS complaint black nickel
Co n t ac t
Si ze
Ter m i n at i o n
12
12
12
12
20
20
20
20
Turret
Turret
Turret
Turret
Solder Cup
Solder Cup
Solder Cup
Solder Cup
ZZ
Val u e
01
02
03
04
05
Cab l e
D i am et er (In ch es)
.292 to .343
.323 to .405
.448 to .531
.511 to .593
.386 to .468
3.22”
3.60”
Shield Ferrule
MIL-DTL-55181 stacking connectors
Cable mounted stacking connectors provide plug contacts
and receptacle contacts. When the stacking connector’s frontmounted plug contacts are mated to a power receptacle, an
additional plug/cable can be mated to the stacking connector’s
rear-mounted receptacle contacts to split power w ithout
Y cables.
• As depicted below ; w hen mated to a battery, power is
distributed to the cable attached to the stacking connector
and the “ piggybacked” QPL plug/cable.
• The stacking connector w ill function in the same manner
as a QPL plug w hen a “ piggybacked” plug/cable is not
connected.
• Stacking connectors can be ordered w ith factory-installed
cables or customers can connect cables using the same
processes to attach QPL plugs.
Stacking
connectors
share pow er
w ithout the use
of Y cables
Front
Rear
CI 55181 / X - Y S B
Prefix (CI) followed by
E = cadmium; N = nickel;
B = RoHS complaint
black nickel
table below
Cable size designator as
per Y-values table below
X
Val u e
# Co n t ac t
Co n t ac t
Ty p e
A m ps
Co n t ac t
Si ze
Ter m i n at i o n
1
3
7
4
4
18
Socket
Pin
Pin
35
35
7.5
12
12
20
Turret
Turret
Solder Cups
1.98”
(50.29m m )
“ Piggybacked”
QPL connector
S = Stackable
Y
Val u e
01
02
03
04
05
Cab l e
D i am et er (In ch es)
.292 to .343
.323 to .406
.448 to .531
.511 to .593
.386 to .468
MIL-DTL-55181 dual-header receptacles
• Dual-header connectors provide two sets of receptacle
contacts that share power from a single cable.
• Lower cost alternative to traditional Y cables.
• Sealed aluminum housings w ith cadmium/olive-drab
chromate or RoHS-compliant platings.
• Rugged design is rated for 500 mate and demate cycles.
Front
Dual header
receptacles
facilitate
pow ering tw o
devices from a
single cable.
CI 55181 / X - DH Y
Prefix (CI)
followed by basic
specification (55181)
X
Val u e
# Co n t ac t s
Ty p e
Co n t ac t
Si ze
A m ps
Ter m i n at i o n
2
4
6
8
4
4
9
18
Pin
Socket
Socket
Socket
12
12
20
20
35
35
7.5
7.5
Turret
Turret
Solder Cup
Solder Cup
Configuration as per
X-value table below.
01
Cab l e D i am et er (In ch es)
.292 to .343
Dual header
receptacle
configuration
2.41”
(61.21m m )
2.11”
(53.49m m )
Contact Eaton for ordering information for RoHS compliant con gurations.
Y Val u e
Rear
2.47”
(62.76m m )
Cable size
designator as
per Y-value
table below.
Dual cable entry MIL-DTL-55181 plugs
• Dual-entry connectors incorporate a single-plug body that
distributes power to two cables.
• Available w ith 75° and 90° cable-entry con gurations.
• Sealed aluminum housings w ith cadmium/olive-drab
chromate or RoHS-compliant platings.
cable assemblies.
Dual-entry plugs
facilitate low er
cost solutions
than traditional
Y cables.
CI 55181 / X - DE 75 ADYZ
Prefix (CI)
followed by basic
specification (55181)
Dual entry cable
configuration
Entry orientation – leave
blank for 90° entry, “ 75”
designates 75° entry
Configuration as per
X-value table below.
X
Val u e
1
3
5
7
#
Co n t ac t s
4
4
9
18
Co n t ac t
Ty p e
Co n t ac t
Si ze
A m ps
Ter m i n at i o n
Socket
Pin
Pin
Pin
12
12
20
20
35
35
7.5
7.5
Turret
Turret
Solder Cup
Solder Cup
“ AD” followed by two adaptor
designators from the ADYZ-value
table below. Example: “ AD23”
designates a .297” ID adaptor #1
and a .390” ID adaptor #2.
Locat ion
2
1.09”
(27.69m m )
90° or 70°
A DY Z Val u e
1
2
3
A d ap t o r ID
A d ap t o r OD
.203
.297
.390
.303
.397
.490
1.15”
(29.21m m )
Locat ion
1
1.09”
1.15”
MIL-DTL-55181 multiple power access units
M ultiple Power Access Units (M PAUs) provide two power
outputs from a single input. The M PAU body incorporates a
cable adaptor and a receptacle to facilitate power splitting
from a plug that connects to the power source. Additional
features and speci cations include:
• M eets M IL--DTL--55181 electrical, mechanical, and
environmental requirements.
• Ideal solutions for height-constrained applications.
• Quickly replaces QPL plugs by using standard
M IL--DTL--55181 plug-to-cable attachment processes.
• Extensive range of solutions includes standard products
and application-speci c con gurations.
Par t N u m b er
# Co n t ac t s
Pl u g Co n t ac t s
Rec ep t ac l e Co n t ac t s
Cab l e A d ap t o r
In si d e/Ou t si d e Ø
Co n n ec t o r Or i en t at i o n s Wi t h Pl u g
M at ed In D ow nw ar d Po si t i o n
MPAUP/1-2A-2B0175
MPAUP/3-4A-2BL175
4
4
Sockets
Sockets
Pins
Pins
0.297”/0.397”
0.297”/0.397”
Receptacle Left / Cable Right
Receptacle Right / Cable Left
M ultiple power access units can be con gured to support a
broad range of requirements including:
• 4, 9 or 18 contacts.
• RoHS-compliant nishes.
• Alternate con gurations including a 90° offset from the
cable adapter to the receptacle as depicted to the left.
• Adapters to accommodate any a w ide range of cable
diameters.
• End-to-end connectivity solutions include cable assemblies
and w iring harnesses.
Receptacle
2.77”
1.55”
(39.37m m )
Receptacle
MIL-DTL-55181 dust caps
• M eets all requirements of M IL--DTL--55181.
• Compatible w ith M W Series standard and ltered
receptacles and SB Series straight-backshell connectors.
• Custom dust caps available for nuclear, biological, and
chemical applications.
• RoHS-compliant platings are available; please contact Eaton
for ordering information.
• Long lasting EPDM gasket material.
Par t N u m b er
Lanyar d St y l e
Len g t h
En d Co n g u r at i o n
M at er i al s
Fi n i sh es
Gask et M at er i al
GC821
GC821-1
GC821-3
GC821-4
Brass Chain
Nylon Cord
Nylon Cord
Brass Chain
3.50
3.50
6.00
3.50
1.255 ID Ring
1.243 ID Ring
0.280 Dia Loop
1.255 ID Ring
Aluminum Alloy
Half Hard Brass
Aluminum Alloy
Aluminum Alloy
Cadmium Plated
Cadmium Plated
Cadmium Plated
Cadmium Plated
Silicone Rubber
Silicone Rubber
Silicone Rubber
EPDM
Ø1.47 Over Knurl
.38”
(9.53m m )
Gasket, EPDM
Double Lead Thread
Ø1.26”
(Ø32.08m m )
Rivet
Rivet
3.50” (88.9m m )
± .25” (6.35m m )
MIL-DTL-55181 tools and assembly instructions
• Spanner w renches are speci cally designed to provide
positive engagements w ith the M IL--DTL--55181 speci ed,
slotted nuts depicted to the right.
• T--1104-01 and T--1104-02 spanner w renches are compatible
w ith 3/8” drive torque w renches.
• QPL, ltered, and straight backshell connectors can be
assembled in accordance w ith M IL--DTL--55181 assembly
instructions.
• Please contact Eaton for stacking, dual entry, and
dual-header connector assembly instructions.
M ount ing
Co n n ec t o r s
Sp an n er Wr en ch
Par t N u m b er
D r i ver
Co m p at i b i l i t y
Rec o m m en d ed
Sp an n er Wr en ch To r qu e
Rec o m m en d ed Cab l e N u t
To r qu e
Panel
Panel
Cable
Cable
Cable
Cable
Cable
QPL Receptacles
Filtered Receptacles
QPL Plugs
SB Series Receptacles
Stacking Connectors
Dual Entry Plugs
Dual Header Receptacles
T-1104-02
T-1104-02
T-1104-01
T-1104-02
T-1104-01
T-1104-01
T-1104-01
3/8”
3/8”
3/8”
3/8”
3/8”
3/8”
3/8”
21 - 33 Foot Pounds
21 - 33 Foot Pounds
90 - 95 Inch Pounds
21 - 33 Foot Pounds
90 - 95 Inch Pounds
90 - 95 Inch Pounds
90 - 95 Inch Pounds
N/A
N/A
34 - 40 Inch Pounds
34 - 40 Inch Pounds
34 - 40 Inch Pounds
34 - 40 Inch Pounds
34 - 40 Inch Pounds
1.53”
(38.86m m )
1.53”
(38.86m m )
1.30”
(33.02m m )
M W10 connectors ut ilize t he T -1104-01 spanner w rench.
1.44”
(36.5m m )
M W20 connectors ut ilize t he T -1104-02 spanner w rench.
GPS panel connectors and cable assemblies
Eaton’s GPS panel and mating connectors conform to
CECOM standards and have been eld proven in SINCGARS
applications.
• Con gurations available w ith and w ithout coax contacts.
• Aluminum-alloy shells and gold-over nickel contacts.
• M eets M IL-STD-810 military water immersion
requirements.
• End-to-end connectivity solutions include custom
connectors, cable assemblies, and w iring harnesses.
• Please use the draw ings on the next page to identify
contact patterns and corresponding part numbers.
GCA3256628-1 cable assembly
GCA3167930-3 panel connector only
Gen er al Sp ec i c at i o n s*
Materials And Finishes
Electrical
Mechanical
Shell Material
Shell Finish
Contacts
Inserts
Dielectric Withstand Voltage
Contact Resistance
Coax Contact Resistance
Operating Temperature Range
Water Immersion
*General speci cations may be superseded by CECOM and other requirements as applicable.
Aluminum Alloy 6061-T6
Chemical Film Coating per MIL-C-5541, Class 3
Gold over Nickel
PBT per MIL-M-24519, Nylon Type 66, or DAP
125 Vrms
10 Milliohms Maximum
275 Milliohms Maximum
-55°Cto 85°C
15 PSI Unmated
MIL-STD-810, Method 512, Procedure I
GPS panel connectors and cable assemblies
1.31”
(33.27m m )
Solutions w ith
coax contacts
0.67”
(17.02m m )
GCA3266293-5, socket cont act s
1.82”
(46.23m m )
1.05”
(26.67m m )
GCA3266198-5, pin cont act s
1.31”
(33.27m m )
Solutions
w ithout coax
contacts
0.67”
(17.02m m )
GCA3266293-6, socket cont act s
3.25”
(82.55m m )
MIL-DTL-26482 shell size 10
Shell size 10 connectors are available w ith insert patterns
that meet the requirements of a broad range of military
speci cations and programs including:
• DEF STAN Patterns 105, 602, and 603
• BS 9522 N0001 and BS 9522 F0017
• PAN 6432-1 and PAN 6432-4
• Bow man and Clansman radio systems
• VIC 3 and VIC 5 vehicular intercom systems
Custom capabilities include application-speci c shells and
inserts, EM I/RFI ltering, and cable assemblies.
M IL-DTL-26482 shell size 10 ordering information
CIX 265X - 10 WW X YY Z GG
CI prefix followed by C = cable
or P = panel mount
Panel mount ground-pin location:
1, 2, 3, 4, 5, or 6
Series as per table below
Second master key location: 0, 1, 2, 3, or 4
Shell size 10
Insert arrangement: 02, 06, 07, or 76
02 insert
2 cont act s 16AWG
06 insert
6 cont act s 20AWG
Keyway orientation as per keyway table
S = socket or P = pin contacts
07 insert
7 cont act s 20AWG
76 insert
7 cont act s 20AWG
6 cont act s 22AWG
4
Ser i es D esi g n at i o n s
5
3
2
MIL-DTL-26482 shell size 10
Or i en t at i o n s Tab l e
Designation
N0
A0
B0
C0
D0
E0
F0
B2
E2
E3
F1
a
105
95
85
125
115
115
85
85
115
115
85
b
35
35
35
35
35
30
50
41
36
30
50
c
110
110
110
110
110
130
125
110
130
124
125
d
160
160
160
160
160
160
170
160
160
160
170
Contact Eaton to discuss additional
MIL-DTL-26482 shell sizes and
custom con gurations
Position 0
a
Position 4
Position 1
b
Position 3
Position 2
c
d
Cable m ount keyw ay orient at ions
Cable m ount second m aster keyw ay orient at ions
Position 0
a
Battery connectors – panel mount and in-line
Eaton’s ruggedized battery connectors include six pin panel
mount and miniaturized in-line solutions.
• Panel-mount connectors provide mating compatibility
to BB-590/U batteries; standard options include ferrite
topology EM I/RFI protection.
• In-line connectors are designed for rugged environment,
space constrained applications such as military handsets.
• Custom solutions include application-speci c materials, pin
con gurations, mounting anges, and w iring harnesses.
Relative sizes
not to scale
Pan el M o u n t Bat t ery Co n n ec t o r Sp ec i c at i o n s
Electrical
Mechanical
Ordering Information
Shell Material
Aluminum Alloy 6061-T6
Shell Finish
Chemical Film Coating per MIL-C-5541, Class 1A
Contact Material/Plating
Brass Alloy 360, ½ H per QQ-B-626/Gold over Nickel
Inserts
DAPResin per MIL-M-14, TYPMDG, Color Blue
Current Rating
10 Amps
500 VDC
Contact Resistance (Mated)
5 mv Maximum at Ambient Temperature
Shell Size
12
15 PSI Unmated
Mating Compatibility
BB-590/U Battery per MIL-B-494436/1
Contact Eaton for Part Numbers and Ordering Information
Miniat urized in-line battery connectors and cable assemblies
Eaton offers a library of heritage-proven designs, and modi ed/custom
solution capabilities, to support in-line battery connector and cable assembly
requirements for military-handset applications.
Heritage proven design feat ures
Gold-plated
contacts
General
Description
Hermaphroditic connector design utilizing mirrored power/
ground wires on mated pairs to maintain red/black color
coding throughout the host system
Custom
Application-speci c materials, platings, contact and wire
Battery connectors – mechanical drawings
1.06”
(26.97m m )
0.43”
(10.92m m )
0.80”
(20.32m m )
Panel-m ount
connectors
0.33”
(8.38m m )
Panel-M ount Battery Connector
6.00”
(152.40m m )
Black Wire
0.190”
(4.83m m )
Red Wire
In-line
connectors
A1-374-0000
6.00”
(152.40m m )
Red Wire
0.190”
(4.83m m )
Power tray connectors
Eaton’s power tray connectors are designed to w ithstand
the high shock and vibration encountered in ground mobile,
tactical radio applications. Additional features include:
• Thirty-year track record includes quali cations for multiple
tactical-communications programs including SINCGARS.
• Solutions are available to support power, data, and hybrid
interconnect requirements.
• End-to-end connectivity solutions include custom cable
assemblies and w iring harnesses.
Gen er al Sp ec i c at i o n s*
Electrical
Mechanical
Shell Material
Contacts
Inserts
Gaskets
Rear Insulators
Dielectric Withstand Voltage
#16 Contact Current Rating
#12 Contact Current Rating
Operating Temperature Range
Water Immersion
Cast Aluminum, Cadmium Chromate Olive Drab Plating
Copper Alloy with Gold-Over-Nickel Plating
Neoprene
Neoprene or Rubber Per MIL-R-3065
Diallyl Phthalate
1000 Vrms Minimum
10 Amps
15 Amps
-55°CTo 100°C
15 PSI Unmated
MIL-STD-810, Method 512, Procedure I
500 Cycles
*General speci cations may be superseded by CECOM and other requirements as applicable.
Rugged, cast
aluminum shells
30-year heritage
includes SINCGARS
Gold-over-nickel
plated contacts
Power tray connectors
Co n t ac t
Si zes
Co n t ac t
Ty p e
Sockets
3 #12
15 #16
Pins
4 #12
42 #20
Sockets
Pins
CECOM Par t N u m b er
Eat o n Par t N u m b er
Co n g u r at i o n
A3012771-1 & -2
A3012771-3
n/a
A3012772-1
A3012772-2
A3012772-3
n/a
n/a
n/a
n/a
n/a
A3012771-2*
U344/VRCG4
U-344/VRC
U345/VRCG3
U345/VRCG4
CIA3012772-3
GC12053-6062-01
U345/VRC
U345/VRCG7
CI344-4-42
CI345-4-42
Three Non-Threaded Mounting Holes
Four Non-Threaded Mounting Holes
Two Non-Threaded Mounting Holes
Non-Threaded Mounting Holes
Grounded Shell, Threaded Mounting Through Holes
Grounded Shell, Blind Threaded Mounting Holes
1500 pFFiltering, Blind Threaded Mounting Holes
ESD Protection, 1500 pFFiltering
Three Non-Threaded Mounting Holes
Grounded Shell, Blind Threaded Mounting Holes
*U344/VRCG3 legacy part number
3.51”
(89.15m m )
1.60”
(40.64m m )
2.61”
(66.29m m )
1.14”
(28.96m m )
A3012771-2
1.60”
(40.64m m )
U344/ VRCG4
2.78”
(70.61m m )
1.72”
(43.69m m )
U344/ VRC
3.52”
(89.41m m )
2.78”
(70.61m m )
1.72”
(43.69m m )
1.59”
(39.37m m )
18 Pin Con gurat ions
4.62”
(117.35m m )
CI344-4-42
CI345-4-42
MIL-DTL-10544 plugs and receptacles
Eaton offers a comprehensive range of M IL-DTL-10544
plugs and receptacles in panel mount and cable mount
con gurations. Additional features of these eld proven,
10-contact solutions include:
• Passivated stainless steel shells.
• Copper contacts are gold plated and rated for 3000 mate
and demate cycles.
• Cable-mount products available in in-line and right-angle
con gurations.
M IL-D TL-10 5 4 4 Gen er al Sp ec i c at i o n s
Electrical
Mechanical
M ount ing
Panel
Cable
Receptacle And Plug Shells
Plug Rear Housing
Panel Nuts
Contact Material
Contact Plating
Insert
Dielectric Strength
Contact Resistance (Mated)
Water Immersion
Black-Oxidized Aluminum
Copper Alloy
Gold
Diallyl Phthalate Per MIL-M-14F, Type MDG
500 VRMS
0.015 Ohms Maximum
2.5 PSI
48 Hours At Six Feet
3000 Cycles
Par t N u m b er s
Ty p e
Co n g u r at i o n
Co n t ac t s
GC790 and U-79/U*
U-126-U**
U-78/U
U-77/U
U-127/U
U-161/U
Receptacle
Plug
Receptacle
Plug
Plug
Plug
Front mount
Front Mount
In-Line
In-Line
Right Angle
In-Line
Spring
Rigid
Spring
Rigid
Rigid
Rigid
Solder Terminals
Solder Terminals
Solder Terminals
Solder Terminals
Solder Terminals
Taper Pins
*** Utilizes the T-1104-04 spanner wrench.
*** Utilizes the T-1104-02 spanner wrench.
Ruggedized 10-contact audio solutions
GC790 and U-79/ U
front -m ount recept acle
U-78/ U in-line recept acle
U-126-U front -m ount plug
U-77/ U and U-161/ U in-line plugs
MIL-DTL-12520 receptacles and plugs
• Comprehensive range of M IL-DTL-12520 plugs and
receptacles in round and cathedral form factors.
• Corrosion resistant, aluminum-alloy receptacles.
• Rugged plug designs feature solid brass bodies and
steel nosepieces.
• Gold over nickel plated contacts.
• Custom solution capabilities include w iring harnesses
and cable assemblies.
El ec t r i c al
Dielectric Strength
Voltage Drop
4, 9 & 14 Contacts
19 Contacts
30 Contacts
4 Contacts
9, 14 & 19 Contacts
30 Contacts
2800 Vrms
2000 Vrms
1500 Vrms
1000 Megohms Minimum at 500 VDC
20 MV at 35 Amps
21 MV at 20 Amps
25 MV at 7.5 Amps
M ech an i c al
Air Pressure
Water Immersion
Durability
Contact Retention
Insert Strength
2.5 PSI
6 Feet for 48 Hours
500 Cycles with a Coupling Torque of 25 Inch Pounds.
15 Pounds
400 Pounds
Pan el M o u n t So l u t i o n s
Con guration
Contact Type
Socket
Small Receptacle
Pin
Number of Contacts
4
9
4
9
14
Contact Size
12
12
12
12
16
Part Number
UW2020FA00
UW2020FB00
UW2020MA00
UW2020MB00
UW2026FC00
MIL-DTL-12520 UW series
Cab l e M o u n t So l u t i o n s
Contact
Type
Con guration
Socket
Round Plug
Pin
Socket
Small Cathedral Plug
Pin
Socket
Large Cathedral Plug
Pin
Number of
Contacts
4
9
4
9
4
9
4
9
14
19
30
14
19
30
1.46”
(37.03m m )
1.56”
(39.67m m )
0.63”
(16 .00m m )
K
Part
Number
UW1220FAXX
UW1220FBXX
UW1220MAXX
UW1220MBXX
UW1320FAXX
UW1320FBXX
UW1320MAXX
UW1320MBXX
UW1326FCXX
UW1326FDXX
UW1326FEXX
UW1326MCXX
UW1326MDXX
UW1326MEXX
0.72”
(18.29m m )
Cab l e D i am et er (In ch es)
11
13
15
17
19
21
23
25
27
0.292 to 0.343
0.323 to 0.406
0.386 to 0.486
0.448 to 0.531
0.511 to 0.593
0.573 to 0.656
0.636 to 0.718
0.698 to 0.781
0.761 to 0.843
0.97”
(24.64m m )
Ø1.10”
(Ø27.94m m )
B
C
F
1.94”
(49.28m m)
1.50”
(38.1m m )
A
J
H
2.50”
(63.50m m )
Contact
Size
12
12
12
12
12
12
12
12
16
16
20
16
16
20
X X Val u e
D
E
1.94”
(49.28m m )
CLOSED
2.00”
(50.8m m )
Closed
UW 1220 plug
1.18”
(30.02m m )
UW 1320 plug
1.18”
(29.85m m )
For additional tacom solutions information,
please visit www.cooperinterconnect.com
or call 805.484.0543

C4ISR / tactical communications connectors and

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