SEMPELL
Transcription
SEMPELL
VA 500 Serie high-pressure Stop Valves ASME SEMPELL All applications of stop valves up to a Nominal Diameter of 2”. Features • Bonnetless die-forged body. • One piece body design with packing only. • Stellited seat. • Stem nut drive sealed against contamination. • Simple on-line actuator mounting • Position indicator. • Small driving forces. • Low pressure loss. • Other designs available. Technical data Pressure rating : Class 600, 1690, 2680 Temperature rating:-20°F/ 28°C to + 1150°F/ 620°C Sizes :NVS 1/2” - 2” Materials :A 105, A 182-F12, A 182-F22, A 182-F91 A 182-F316,A182-F347 www.pentair.com/valves Pentair reserves the right to change the content without notice SEMDR-0007-EN-1307 VA 500 Serie high-pressure Stop Valves Type VA 500 TÜV - Type-tested TYPE VA 500 Class 1690, 2680 NVS 1/2” - 2” HP Stop Valve Easy changing over to actuators Low friction bearing extension compensation For disassembly: only loosen screws, remove inner parts as one unit Protected long-term lubrication Visual position indicator Stripper Two-piece gland One-piece, non-rotating stem (17% Cr) One-piece die-forged body Pure graphite packing Stellited Body-seat Low pressure loss Cylindrical connections: easy to weld and test Pentair reserves the right to change the contents without notice page 2 VA 500 Serie high-pressure Stop Valves Type VA 501 / Type VA 510 Type VA 501 Type VA 510 Class 1690, 2680 NVS 1/2” - 2” HP - Stop Valve Class 1690, 2680 NVS 1/2” - 2” HP - Stop Valve Design features Type VA 501 • Rotating stem. • Loose Stellite-disc. • Floating Back-seat. • Only hand operated. • Upgrade to VA 500 possible. Design features Type VA 510 • Two-piece body/bonnet design. • Body from bar material. • Many variations of material. Pentair reserves the right to change the contents without notice page 3 VA 500 Serie high-pressure Stop Valves Type VR 540 / Type VR 500 Type VR 540 Type VR 500 Class 1690, 2680 NVS 1/2” - 2” HP - Screw Down Non Return Valve Class 1690, 2680 NVS 1/2” - 2” HP - Piston Check Valve Design features Type VR 540 • Body/bonnet two piece design. • Combined function in one valve. • Guided disc. Pentair reserves the right to change the contents without notice Design features Type VR 500 • Body die-forged. • Spring for vertical installing. • Flat seat. • Guided disc. page 4 VA 500 Serie high-pressure Stop Valves Type VF 500 Type VF 500 Type VF 500 Class 600 NVS 1/2” - 2” HP - Stop Valve with Bellows Class 1690 NVS 1/2” - 2” HP – Stop Valve with Bellows Design features Type VF 500 • Body die forged. • Bellows for two pressure ratings. • Safety stuffing-box. Pentair reserves the right to change the contents without notice page 5 VA 500 Serie high-pressure Stop Valves Type VA 500 27 28 26 29 25 24 30 23 31 22 32 21 33 20 34 19 35 18 36 17 37 16 38 15 39 14 40 13 1 12 1.1 Pentair reserves the right to change the contents without notice page 6 VA 500 Serie high-pressure Stop Valves Materials Materials VA 500 / VA 501 VA 510 VF 500 VF 500 VR 500 / VR 540 51 60 63 81 80 68 Part name Material 1 Body A105 A182 F12 A182 F22 A182 F347 1.1 Body seat Stellit 1.3 Welding neck flange A105 A182 F12 A182 F22 A182 F347 3 Bonnet / Cover A182 F22* A182 F347* 4 Screw bolt A193B16* A453Gr660* 5 Hexagonal nut A194Gr.2H* A453Gr660* 6Disc 17%Cr 7Stud Steel 10Disc Stellit 12 Stem 17% Cr 12.3Spacer Austenit 12.4 Balanced bellows Austenit 13 Base ring 13% Cr 14 • Packing Grafit 15 Gland shaft 13% Cr 16 Gland flange 13% Cr 17 • Stripper Grafit 18 Name plate Austenit 19 Notched nail Austenit 20 Guide bush 13% Cr 21 • Sealing ring FPM 22 Allan bolt Steel 23 Threaded bush SM 24Cover Steel 25 Parallel key Steel 26Handwheel Steel 27 Retaining ring Spring Steel 28 Lock washer Steel 29 Sealing ring FPM 30 Cup spring Spring steel 31 Disc ring 13% Cr 32 Neddle bearing Steel 33 Slide ring PTFE 34 Split ring 17% Cr 35Ring Austenit 36 Guide bolt 17% Cr 37 Hexagonal nut Steel 38Washer Steel 39 Eye bolt Steel 40 Slotted pin Austenit 41Stud Steel 42 • Gasket Austenit / Grafit 43 • Gasket Austenit / Grafit 45Spring Inconel 46 Tightening pin Spring steel • Commissioning parts Bolts and nuts corrosion protected * Corresponding type / Body material Pentair reserves the right to change the contents without notice A182 F91 A182 F316 A182 F91 A182 F316 page 7 VA 500 Serie high-pressure Stop Valves Application ranges Application ranges - ASTM materials for socket weld or buttweld (psig/°F) A 105A 182F12A 182F22 Class 600 169026801690268016902680169026801690268016902680169026801690268016902680 Temp. °FStandard SpecialLimited Standard Special Limited Standard Special Limited -20 - 100 1480 4175 66154225670042256700422567004225670042256700422567004225670042256700 200 1350369560304225670042256700422567004225670042256700422567004225670042256700 300 1315369558654225670042256700406564504225670042256700406565054225662542256625 400 12703570566042256700422567003905 61904225670042256700390563054225647042256470 500 1200337553504225670042256700374559404225670042256700374559504225643042256430 600 109530804890 40156370 40156365 341054054225670042256700 341054054225643042256430 650 1075302547953940624539406245 331552604225670042256700 331552604225639542256395 700 106530054760 3910 6195 3910 619532005070 41306550 4130655032005070 41306355 41306355 750 101028404500355056303550563029954750 41056505 4105650529954750 4105 6165 4105 6165 800 825232036752895459528954595286045354055643040556430286045354055 60104055 6010 850 535 15102390 18802985 1880298527454350 38156050 3815605027454350 38155740 38155740 900 345 970 1530 1205 1915 1205 19152530 401533055245330552452530 40153305536033055360 950 205 580 920 725 1150 745 1145 179528452245356023053705 179533702245 421523054390 1000 105 290 460 360 575 390 575 121519301520241016452745 121523251520291016453310 1050 8101285 10151608 11001830 98515601233 195113352220 110054085567510727301220 619 98177212278371396 1150350550435690470785388 611484766524 871 Application ranges - ASTM materials for socket weld or buttweld (psig/°F) A 182F347A 182F91 A 182F316 Class 600 169026801690268016902680169026801690268016902680169026801690268016902680 Temp. °FStandard SpecialLimited Standard Special Limited Standard Special Limited -20 - 100 14404055 69104225720042256700422567004225670042256700405664324225670042256700 200 1320372063354035687040356395422567004225670042256700348755323887 61643887 6164 300 1230346059003695629536955860 410265074225670042256700 31494996 35155574 35155574 400 114532355505347559253475 551539776303422567004225670028954588 32115092 32115092 500 10803040 51853360572033555320374659384225670042256700269242672992474929924749 600 102528954930323055003225 5120340854034225670042256700 2541 40312838449728384497 650 101028404840 31705405 31705025 331352584225670042256700 250139662777 44012777 4401 700 99027854745 31105300 31104930 3199 5071 41306550 413065502446 38812727432627274326 750 98527704725309052653090490029964749 41066507 410665072406 3817 26814250 26814250 800 975274546803065522030654855 286145344056643240566432237837732654 42132654 4213 850 970273046553050 51953045483527444352 3814 6051 3814 60512354 37312625 41642625 4164 900 9002530 43153030 51653030 48102530 40153380536033805360233837092608 41332608 4133 950 775 2175 3710266045252660 4210 217534522658 421327274388 217534522580409025804090 1000 72520503490237040402370375520503248 2371375725674275 1971 3125 23713757 23713757 10502028 3216 2371375725674275 1100 1701 2696 2124 3371 2301 3836 1150 1256 1989 1571 2487 1701 2830 Notes • Allowable working pressure in psig • Recommended temperatures see ASME 16.34 • Flanged valves see values acc.to ASME B16.34 Standard Class (no intermediate) • VF 500 only Standard Class 600,1690 • Test pressure = 1.5 X allowable working pressure at 100°F • Other materials on request Pentair reserves the right to change the contents without notice page 8 VA 500 Serie high-pressure Stop Valves Application ranges Application ranges - ASTM materials for socket weld or buttweld (bar/°C) A 105A 182F12A 182F22 Class 600 169026801690268016902680169026801690268016902680169026801690268016902680 Temp. °CStandard SpecialLimited Standard Special Limited Standard Special Limited -28 - 38 102287456 291461291461291461 291461291461 291461291461291461 93 93262415 291461291461291461 291461291461 291461291461291461 149 90254404 291461291461280444 291461291461280448291456291 456 204 87246390 291461291461269426 291461291461269434291446291 446 260 82232368 291461291461258409 291461291461258410291443291 443 315 75 212337 276439276438235372 291461 291 461 235372 291443 291443 343 74208330 271430 271430228362 291461 291 461 228362 291440 291440 371 73207328 269427269427220349 284451284 451 220349284438284438 399 69 195 310 244388244388206327 283448283448 206327283425283425 426 56159253 199316199316197312279443279443 197312279414279414 454 36 104 164 129205 129205 189299 263417263 417 189299263395263395 482 23 66 105 83 132 83 132 174276 227361227 361 174276227369227369 510 14 39 63 49 79 51 78123196 154245158255 213232154290158 302 538 7 19 31 24 39 26 39 83133 104166 113189 83160104200 113 228 5655588 6911075126 6710785 13492 153 5933758 46735084 426753845796 6212437 29473254 264233523660 Application ranges - ASTM materials for socket weld or buttweld (bar/°C) A 182F347A 182F91 A 182F316 Class 600 169026801690268016902680169026801690268016902680169026801690268016902680 Temp. °CStandard SpecialLimited Standard Special Limited Standard Special Limited -28 - 38 99279476 291496291461291461 291461291461279443291461291461 93 91256436 278473278440 291 461 291461 291 461 240 381267424267424 149 85238406 254434254404282448 291461 291 461 217344242384242384 204 79223406 254434254404282448 291461 291 461 199 316 221351 221351 260 74209357 231394 231366258409 291461 291 461 185294206327206327 315 71 199339 222379222353234372 291461 291 461 175277 195310 195310 343 69 195333 218372 218346228362 291461 291 461 172273 191303 191303 371 68 192327 214365 214339220349 284451284 451 168267 188298 188298 399 67 190325 213363 213337206327 283448283448 165263 184293 184293 426 67 189322 211359 211334 197 312 279443279443 163260 182290 182290 454 67 188320 210358209333 189300 262417262 417 162257 180287 180287 482 62 174297 208356208 331 174276 233369233369 161255 179284 179284 510 53149255 183 311183290149238 183290188302 149238177281177281 538 50 141240 163278 163258 141223 163259 176294 135 215 163259 163259 565139221 163259176294 593 117 185 146 232 158 264 621 86 137 108 137 117 195 Notes • Allowable working pressure in bar • Recommended temperatures see ASME 16.34 • Flanged Valves see values acc. to ASME B16.34 Standard Class (no intermediate) • VF 500 only standard Class 600,1690 • Test pressure = 1.5 X allowable working pressure at 38°C • Other materials on request Pentair reserves the right to change the contents without notice page 9 VA 500 Serie high-pressure Stop Valves Accessories OPEN SHUT SN 30 SN 33 OPEN SHUT OPEN SHUT SN 34 SN 36/37 OPEN SHUT SN 38 Pentair reserves the right to change the contents without notice SN 45 page 10 VA 500 Serie high-pressure Stop Valves Accessories OPEN SHUT SN 53 SN 160.1 OPEN OPEN SHUT SHUT SN 182 SN 371/373 Accessories SN 25 SN 30 SN 33 SN 34 SN 36/37 SN 38 SN 41 SN 42.1 SN 43 SN 45 SN 53 SN 99 SN 160.1 SN 182 SN 371-373 Free of non-ferrous metal Water-seal for stuffing box Mounting for electrical actuator acc. ISO 5210 Mounting for piston acc. to DIN 3358 Electrical contactor DIN43694 “SHUT/OPEN” (Standard, explosion protected, nuclear technology) Handwheel locking with padlock Stellite disc Body seat cobalt-free Material transition rings Throtting disc Backseat PTFE silk packing Spring loaded gland Spindle lubrication Valve lock A3-A5 Pentair reserves the right to change the contents without notice page 11 VA 500 Serie high-pressure Stop Valves Dismantling space Dimensions b Buttweld end Pentair reserves the right to change the contents without notice d3 * Plain A max. A max. Socketweld end page 12 VA 500 Serie high-pressure Stop Valves Dimensions Dimensions/weights in inch/lbs VA 500 VA 501 VA 510 VR 540 VR 500 VF 500 VF 500 Class1690/26801690/26801690/26801690/26801690/2680 600 1690 NVS 1/2” 1” 2”1/2” 1” 2”1/2” 1” 2”1/2” 1” 2”1/2” 1” 2”1/2” 1” 2”1/2” 1” 2” L L1 b H H1 H2 h D / stroke R Weight 6.307.0911.81 11.8114.1720.87 4.725.12 6.69 9.8411.81 17.91 7.68 9.65 15.16 24.4125.5932.28 1.381.772.95 7.878.8613.78 5 7.5 10 17.626.5 88.2 6.307.0911.81 6.307.0911.81 6.307.0911.81 6.307.0911.81 6.30 7.0911.81 11.8114.1720.87 11.8114.1720.87 11.8114.1720.87 11.8114.1720.87 11.81 14.1720.87 4.72 5.12 6.69 5.51 5.51 8.66 5.12 5.12 7.09 5.12 5.12 7.09 5.12 5.51 7.09 9.84 11.81 17.91 9.84 11.81 17.91 12.6012.60 18.70 5.12 5.12 7.28 14.17 14.1720.47 7.68 9.65 15.16 7.68 9.65 15.16 10.43 10.43 15.94 - - - 12.00 12.00 17.72 24.4125.5932.28 24.4125.5932.28 21.6521.6522.83 21.6521.6522.83 21.65 21.6524.41 1.381.772.95 1.381.772.95 1.771.772.95 1.771.772.95 1.77 1.772.95 7.878.8613.78 7.878.8613.78 7.878.8613.78 7.878.8613.78 7.87 8.8613.78 5 7.5 10 5 7.5 10 3 3 4 - - - 4.5 4.5 5 15.4 22 77.2 39.7 41.9141.1 39.7 39.7 114.6 22 22 70.6 44.1 44.1123.5 6.30 7.09 11.81 11.81 14.17 20.87 5.12 5.51 7.09 16.93 16.93 24.80 14.76 14.76 21.65 21.65 21.65 28.74 1.77 1.77 2.95 7.87 8.8613.78 4.5 4.5 5 50.7 50.7 136.7 Buttweld ends acc. to ASME B16.25 in inch Sched.80 NPS NVS 3/8” 1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 1/2” 3/4” 160 1” 1 1/4” 1 1/2” 2” 2 1/2” 1/2” 3/4” XXS 1” 1 1/4” 1 1/2” 2” 2 1/2” 3” 1/2” 1” 2” 1/2” 1” 2” 1/2” 1” 2” B 0.420.550.740.96 1.28 1.50 1.942.320.470.61 0.82 1.16 1.34 1.692.13 0.250.430.600.90 1.10 1.50 1.772.30 A 0.710.871.061.381.731.932.402.950.871.061.381.731.932.402.950.871.061.381.731.932.402.953.54 B min 0.24 0.71 1.06 0.24 0.711.060.24 0.711.06 A max 1.50 2.13 3.70 1.50 2.133.701.50 2.133.70 d3 0.51 0.79 1.58 0.51 0.791.580.51 0.791.58 Socketweld ends acc. to ASME B16.11 in inch Sched.2680 NPS NVS C t 3/8” 1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 1/2” 1” 2” 0.690.861.071.331.681.922.31 0.390.510.510.510.510.510.63 Dimensions/weights in mm/kg VA 500 VA 501 VA 510 VR 540 VR 500 VF 500 VF 500 Class1690/26801690/26801690/26801690/26801690/2680 600 1690 NVS 1/2” 1” 2”1/2” 1” 2”1/2” 1” 2”1/2” 1” 2”1/2” 1” 2”1/2” 1” 2”1/2” 1” 2” L L1 b H H1 H2 h D R / stroke Weight 160180300 160180300 160180300 160180300 160180300 160 180300 300360530 300360 530 300360530 300360 530 300360 530 300 360530 120130170 120130 170 140140220 130130 180 130130 180 130 140180 250 300 455 250 300 455 250 300 455 320 320 475 130 130 185 360 360 520 195 245 385 195 245 385 195 245 385 265 265 405 - - - 305 305 450 620650820 620650 820 620650820 550550 580 550550 580 550 550620 354575 3545 75 354575 4545 75 4545 75 45 4575 200 225 350200 225 350 200 225 350 225 225 350 -- -225 225 350 57.5 10 57.5 10 5 7.5 10 3 3 4 - - - 4.5 4.5 5 81240 71035 181964 181852 101032 202056 160 180300 300 360530 130 140180 430 430630 375 375550 550 550730 45 4575 225 225 350 4.5 4.5 5 23 2362 Buttweld ends acc.to ASME B16.25 in mm Sched.80 NPS NVS 3/8” 1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 2 1/2” 1/2” 3/4” 160 1” 1 1/4” 1 1/2” 2” 2 1/2” 1/2” 3/4” XXS 1” 1 1/4” 1 1/2” 2” 2 1/2” 3” 1/2” 1” 2” 1/2” 1” 2” 1/2” 1” 2” B 10,7 13,90 18,8024,3032,5038,10 49,2059,00 11,8015,6020,7 29,5 34 42,8 54 6,4 11 15,2 22,8027,9038,2 45 58,4 A 1822 27354449 6175 22273544 49617522 27 35444961 7590 6 18 27 6 18276 18 27 B min 38 54 94 38 549438 5 94 A max d3 13 20 40 13 204013 20 40 Socketweld ends acc. to ASME B16.11 in mm Sched.2680 NPS NVS C t 3/8” 1/2” 3/4” 1” 1 1/4” 1 1/2” 2” 1/2” 1” 2” 17.5 21.7 27.1 33.842.548.6 61.1 101313 13131316 Pentair reserves the right to change the contents without notice page 13 VA 500 Serie high-pressure Stop Valves Maintenance / Toolkit Tool kit The available maintenance tool kit in metal boxes allows quick and thorough disassembly, maintenance, test and reassembly on all VA 500-Series valves. The necessary overhaul can be reduced to a minimum of time. More information on request. Pentair reserves the right to change the contents without notice page 14 VA 500 Serie high-pressure Stop Valves Coding system VA 500 512680 1” GWXXX Valve type Accessories VA = Stop Valve Standardized Accessories VF = Stop Valve with balanced Bellows Pipe connection W = Buttweld end acc. to ASME M = Socketweld end acc. to ASME A = Flange acc. to ASME U = Plain VR = Check Valve Valve design 500 501 Body design 510 G = Globe type/ T-pattern 540 Material specification VA500 51/60/63/80/81 Nominal Valve Size VA501 51/60/63/80/81 1/2” NVS 1/2” 1” NVS 1” 2” NVS 2” VA510 80/68/81 VR500 51/60/63/81 Pressure rating 600 VR540 51/60/63/81 VF500 51/81 Material specification Class 600 1690 Class 1690 2680 Class 2680 Material 51A105 60A182F12 63A182F22 68A182F316 80A182F91 81A182F347 Pentair reserves the right to change the contents without notice page 15 VA 500 Serie high-pressure Stop Valves SEMPELL Sempell AG Werner-von-Siemens-Straße 41352 Korschenbroich, Germany Tel: +49 21 61 6 15-0 Fax: +49 21 61 6 47 61 E-mail: seminfo@sempell.com Web: www.sempell.com All products are subject to ongoing development and improvement. Sempell reserves the right to change designs and material specifications without further notice. Pentair reserves the right to change the contents without notice page 16