1 - ET Moteur

Transcription

1 - ET Moteur
~ t9;2.t I~ ~J.--5
Ltt ~ ~.!) l'u.-.v-- . ~~ S~_A-11~
IMPORTANT.
When ordering parts for Models
30, 40 or CJ quote Part No. for
CS 1, and state Model also Engine
and Frame numbers.
CONTENTS.
Amal Carburetter
Connecting R od , Cylind ers, Pi stons, etc.
Crankcase, Flywheels, Main Bearings, et c.
Page
No.
8 a nd 9
7 and 8
IIL
3 a nd 4
L
D eposit Account
2
Dry Sump Oi l Pump and Component Parts
7
Estimates for R etjairing Machines
2
Exhaust Pipe a nd Silencer
Footrests and Rear Brake Actuating Parts
_Frame, Mudgu ards , Stands, etc.
Front Fork a nd Steering Damper
Gear Box Parts . .
Handlebars and Fittings
In structions for ordering spare Parts
Illustration
Page No .
III.
I I.
16
IIL
IX.
16<J,nd17
IX. and X.
9
9 and 10
IV.
12 t o 14
VI and VII.
10 a nd 11
V.
2
17
X.
Lucas Magdyno Parts
9
IIL
Magneto and Magneto D ri ving P a rts (not illustrated)
Model ES2 Push R ods and Fittings ..
Model ES2 Timing Gear (crankcase) ..
5
4
II.
5 a nd 6
IL
Legs hields
O.H .C. Vertica l Shaft D rive and R ocker B ox , et c.
Parts by C.O .D . System
Petrol and Oi l Tanks
R eturning Machin es for Overhauling
T erms of Business
Tools (not illustrat ed)
7
L
2
11
V.
2
2
17
Transmission Parts
15 and 16
Wheel and H·u bs
14 and 15
VIII.
V IIL
INSTRUCTIO N S FOR ORDERIN G SPARE PARTS.
This Spare Parts List deals only with replacement parts for CS ! a nd ES2 Models s ubsequent t o 193 1, for other mod els see separate li st.
It is most essential t h at th e Engine and Frame Number of th e machin e is stated, The
Engine rumber is t o be found on the tra nsmi ssion side of th e Crankcase ; a nd t h e Frame
Number is stamped on the H ead Lug of the Frame, below the st eer in g damper anchor plate.
It is always advisable to order p a rts on a separate sheet, and n ot t o in clud e on th e same sheet ,
oth er matter of a different n ature; thi s facilitates prompt despatch.
It is found in a number of instances that money ord ers and postal orders are se nt in parcels
conta ining patterns; t hi s is in advisable. \ Ve strongly_recomm end parts as patterns being
despatched separately, a nd a covering letter sent con taining t h e remittan ce fo r r eplacement
·
parb.
RET URNING MACHINES F OR
OVERHAULIN G.
When returning machines or p a rts for rep a ir or overh a ul , these should be se nt carriage
paid, and with the sender 's n ame a nd add r ess in full securely attached. It is a lso advisable
to state on the tally th at a letter has bee n se nt respecting the parts, a nd givin g th e date.
All easily d etached fittings should be removed, s uch as Lamps, H orns, Tool Bags, Speedom et ers, etc., th ese ar e li able to be lost or damaged in transit, and t he Company cann ot accept
a ny responsibility for them.
ESTIMATES FOR REPAIRING MACHINES.
W e are always prepared to give app rox imate estimates for the cos t of repairs ; it is quite
impossible to give a firm qu otation. Add iti onal p a rts may be found n ecessar y durin g the
process of repair, unforeseen when p reparing '!-') estimate. Shou ld o ur estimate fo r repair
not be accepted, a charge m ay be m ade in accordance with work enta iled in dismantling
and re-assembling. ·when we give a n es timate for the cost of repairs, a nd th is is curtailed
by the owner, we cannot accept a n y resp<;msibility for th e performance of the machine, it is
a lways preferable to _?,ccept our estima t e in full.
TERMS .OF BUSINESS.
Our terms are strictly nett cash with order, m· ·cas h agai nst r epayment invo;ce. 'Th e exact
amount, including p ostage , 1)1Ust be remitted , or when the cost of the parts required is unkn own,
a sum likely t o cover the cost sh ould be enclosed, if the amount remitted is more than the cost
o f t h e parts that are ordered, th e balance wi ll eith er be placed t o a credit account or returned
at our cli ents' option. Cheq ues a nd Po~tal Or.ders sh ould be made payable to "Norton
Motors Ltd. " and crossed Barclays Bank Ltd . Pri ces qu oted in th is list do not in clud e th e
cost of carr iage or fitting. \~' e rese rve t h e right to a lter prices' '" specification of any parts at
any t im e without notice. \ Vhere parts are urg!'!ntl y .r eq uire<), re mittance may be se nt by
Telegraphic Money Order, but it i s a bsolutely e ssentia l that the s ender fill in h is n ame
and a ddress in the s pa ce provide d on the P o s t Office M oney Order Form. Unl ess
this is done, th e Post Office do not give us th e inform ation in th e t!'! legraJ1l. It is necessary
that a ll orders given by wire or 'p hon e sh ould be confirm ed by letter at th e earli est
opportu nity.
DEPOSIT ACCO UNT.
W e strongly recommend riders of our m achines to ope n a deposit account ; this can be
d on e by depositing with us not less th an £4. This will ensure goods to t hat value bein g
d espatched with th e leas t possible delay. Wh en ordering b y 'phone, wire or post, thi s often
avoids great in convenience, and for the benefit of t\le depositor, a m onth ly st a t ement of
account is rendered , showin g cred it balance. U nder n o ci rcum stances whatever, can parts
b e despatched with out remitta nce coveri'tl'g sam e, h as ·b een s"eh t ; u11less a deposit account is
opened. Should the machi11 e be disposed of at a later date, we are a lways prepared to r em it
a ny a mount that may be r e m a ining.
PARTS· BY · C.O ;D. SYSTEM.
Unless remitta nce is r eceived with or'cfer , parts a r'e' despatched ' by C.O .D. Sys t em or
against pro-forma invoice at our discretion.
2
IMPORTA NT.- When o rdering pa rts for Mod el s 3 0 , 40 o r CJ
quote P art N umber fo r CS1, a nd state Mo de l a lso En gin e and
F ram e number s.
CRANKC ASE, FLYWHE ELS, MAIN BEARING S, ETC .
£ s. d.
Part
No.
1X OO
1X 01
1X 02
1X 03
1X04
1X 05
1X06
1X 07
1X08
1X09
1X10
1X11
1X12
1X13
1X14
1X15
1X16
1X 17
1X1 8
1X19
1X20
1X21
1X22
1X23
1X24
1X25
1X26
1X27
1X28
1X29
1X30
1X31
1X 32
1X 33
1X34
1X35
1X36
1X37
1X38
1X 39
Cran kcase w ith Covers, less a ll fi tti ngs, w ith
Mode l CS !
St ud s , Bolt s a nd N uts
Cra nkcase w ith Covers, less a ll fitt in gs, w ith
Mod el ES2
Stud s, Bolt s a nd N uts
Model CS !
Cra nkcase Bevel Cover wi t h B ush
Mod el CS !
Cra nkcase Beve l Cover B ush
Mod el CSl
Magnet o Ch a in Cover ...
Cyli nd e r L ubri cat ion F eed Adjust er Screw ... Mod el ES2
Cylind er Lubri cati on F eed Adj ust er Lock N ut Model ES2
Cylin d er Lubri cat ion F eed Adj ust er Leath er
... Mode l ES2
vVash er
T im in g Cover a nd Ma inshaft Oil Conn ecti on
.. . Mod els CS !
J et
T iming Cover a nd Ma insh aft O il Conn ect ion
. .. Models CS !
J et H old er
T iming Cove r a nd Ma insh a ft Oil Connection
.. . Mode ls CS l
J et Nu t
T imin g Cover a nd Ma insh a ft O il Connection
Models CS!
J et Spring
. .. Model ES2
Timin g Gear L ubri cat io n Ball
. .. Mod el E S2
T imin g Gear L ubri cati on Ba ll Sprin g
Timing Gear Lubr icati on Ball Sprin g Screw Model E S2
Cy li nder L u bri cation F eed Crankcase Bolt . . . Model CS !
Cy li nd er Lubri cati on F eed Crankcase Bolt
... Mod el CS !
Ad ju st er Screw
Cyli nd er L u b rication F eed Crankca se Bolt
Model CS l
· Ad just er Screw Lock N ut
Mod el CS l
Press ure R elease P lu nger
Model CS l
Press ure R elease P 1Ut1ger Sprin g
Mod el CS !
Press ure R elease P lunger S.:;r ew
Model CS l
Oi l P ip e (Delivery) Uni on
Model E S2
Oi l Pipe (D eli very ) U nion
Models CS l
Oil Pipe (Return) Union
Mod el ES2
Crankcase T imin g Cover
Models CS l
Oil P ump T ell Tal e complet e
Mod el E S2
Ca mshaft B ush (Cra nkcase ) ...
Model ES2
Camsh a ft B ush , I nlet (T iming Cover )
Model ES2
Camsh a ft B ush , Exh aust (T imi ng Cover )
Mod el ES2
R ocker Shaft B ush (Cr a nkcase)
Mod el E S2
R ocker Sha ft B ush (T im in g Cover)
Model E S2
Magn et o Ch a in Cover ...
Model CS l
Paper W ash er for Beve l Cover
F lywheels complet e w ith Sha fts, Crankpin
. .. Mod el CS !
Bearing a nd Connectin g R od
F lyw hee ls co mplet e w ith Sha fts , Crankpin
Model E S2
Bearin g a nd Connect in g R od
Mod el CSl
Flywh ee l T imin g Side with Sh a ft
Model CSl
F lywh eel Driving Side with Sha ft
Model E S2
Flywh eel Timi ng Side with Sh aft
Model ES2
F lywheel Drivi ng Sid e w it h Sha ft
Mod el CS l
Cra nkpin Bearing with N uts ...
3
8 10
0
6
1
0
6
0
0
9
6
6
2
3
8
1
& ES2
2
6
& ES2
2
0
& ES2
6
& ES2
3
2
1
1
4
6
1
0
1
1
1
5
6
2
2
2
2
2
8
& ES2
& ES2
2
1
1
1
3
3
3
0
0
6
6
6
3
3
0
5
6 10
0
11
17
15
14
14
18
6
6
0
0
0
5
1
1
1
1
1
0
CRANKCASE, FLYWHEELS, MAIN BEARINGS , ETC.- continued.
Part
No.
1X40
1X41
1X42
1X43
1X44
Crankpin
Crankpin
Crankpin
Crankpin
Cr a nkpin
£ s.
d.
8
0
3
Model ES2
Models CS I & ES2
Mod eL CS J
Mod el ES2
Mod els CS l & ES2
B earing with Nuts . ..
Bearing Nut Lock \ Vasher
B earing N ut
Bearing~Nut
Bearing N ut Locking Screw
8
8
1
NOTE.- CRANK PIN SPARE PARTS CANNOT BE SU PPLI E D
SEPARATELY, EACH OUTER RACE HAS ITS I NDIVIDUA L P I N.
1X45
1X46
1X47
1X48
1X49
1X50
1X51
1X52
1X53
1X54
1X55
1X56
1X57
1X58
1X59
1X60
1X61
1X62
1X63
1X64
1X65
1X66
1X67
1X68
1X69
Main sh aft B earin g Timin g Side
Main sh aft B earing Driving Side (R oll er)
Mainsh a ft B earin g Driving Sid e (Ball )
Main sh aft Bearin g Timing or Drivin g Side
Mainsh a ft Bearin g Securin g P late
Mai nsh aft B earin g Sec urin g P late Screw
Packing Wash er between Ma in sh aft Bearin g
...
·
a nd Flywheels, Timing Sid e
Packing \ 'Vash er b etwee n Main sh a ft Bearin g
...
a nd Fly wheel, Driving Side
Packing ~' asher betwee n Ball Race a nd F lywheel . . .
.. .
Bevel Cover Screw
...
Timin g Cover Screw
Bevel or Timing Cover Screw Fibre ·w ash er
Cra nkcase Dra in Plu g ...
...
Bevel Ch amber Air R e lease Body
...
Bevel Chamber Air R elease Bod y N ut
...
B evel Chamb er Air R elease Body Di sc
Bevel Ch a mber Air R elease Body Disc Spring
Bevel Ch a mber Air R elease Body Plunger
Sprin g
B ev el Chamb er Air R elease Body P lun ger
Bevel Cha mber Air R elease Body Pipe
Crankcase P lu g Rear . . .
Crankcase Cylinder Barrel Stud
...
Crankcase Cylinder Base Stud
Crankcase Bolt and Exhaust Pipe Support ...
Crankcase Bolt and Exh au st Bolt Support ...
CRANKCASE BOLTS
1X70
1X71
1X72
1X73
1X74
1X75
1X76
1X77
1X78
1X79
1X80
1X81
1X82
1X83
1X84
1X85
1X86
Mod el
Mod el
Mod el
Mod el
Model
Model
11
18
11
11
1
CS J
CS !
CS !
ES2
CS !
CS !
6
0
6
0
9
1
Model CS !
Mod el CS I
1
Model ES2
Mod el CS !
Mod el ES2
Mod els CS ! & ES2
Mode ls CS ! & ES2
Mod el CS l
Mod el CS l
Mod el CS l
Model CS J
3
3
1
6
1
3
8
1
1
1
1
Model CS J
Mod el CS l
Model CS \
Model CS I
Model CS 1
Model ES2
Model CS !
Model ES2
2
0
1
1
6
6
6
9
9
(NOT ILLUSTRATED)
Crankcase Front Top B olt with N ut, %" x 4*" Mod el CS l
Cra nkcase Front Top B olt with rut, -flr" x 4f' Model ES2
Crankcase Front Engin e Plate Bolt w it h Nut,
... Mod el CS I
-flr" x 4t"
Crankcase Front Engine Plate Bolt with N ut,
... Mod el ES2
-flr" X 3t"
E ng ine Plate and Frame Lug Attachment Bolt
Model CS !
with Nut, t" x 4s''
R ear Engine Plate Bolt with Nut, Jlr" x 4t" Mod el CS I
R ear Engine P late Bolt w ith Nut, -flr" x 4!" Mod el ES2
R ear Engine Pl ate Frame Attachment Bolt,
Mod els CS ! & ES2
-flr" x t"
Model ES2
Magn eto Platform B olt, -flr" x 4%"
Models CS ! & ES2
Fra m e Crad le Bolt with N ut, --l\r" X4!"
.. . Model CS l
R ear E n gin e Plat e Bolt , --l\r"X 31fr"
Model ES2
R ear E ngin e Bottom B olt, --1\r" X 3-ij-"
Model ES2
Crankcase Bottom Bolt, --1\r" x 3 -ij-"
Model ES2
Half Time Pinion
Model ES2
Exhaust Cam Wheel
Model ES2
Inlet Cam Wheel
Model ES2
R ock er (Crankcase)
4
3
3
3
3
1
3
1
1
3
3
9
1
1
3
3
3
3
1
1
1
1
1
3
5
3
5
0
6
0
4
6
CRANKCASE, FLYWHEELS, MAIN BEARINGS. ETC.
~
ll
=n=o=~
IXOS IX061X071XOSIX09
IX03
0
IXIO 1XIIIX121X131XI4
~
!!
IXOZ
!XIS
IX19
IXZO
(l
'1i
Q
IXZI
JXZZ
IXZJ
!I
.0,
1?{30
tXZ7 IXZ9
IXZS
IX26
"0
0
~
~
IXOI
IXOO
I XI 3
(>
IX le
I XIS
CJ
IXJZ
©
@
IX41
IX39
IX~O
@
IX4Z
IX43
IX44
IXZ4
( '
IX33
IX34
IX45
IX46
IX36
I X35
~
IX38
IX37
IX47
IX48
'
IX SO
lX49
0
c.
8
;;,;;;
~
IX 56
IX57
IXSS
IX 58
IX&O
IX& I
IX&Z
IX 54
IXSS
IXSI
IXSZ
IX 51
~
...
IX65
IX&&
IX64
' 1t
,-~
f.j"
I X83
I X64
IX85
i.
i
I XS<;
IX&l
l
I XGD
l
IX87
IX88
I X69
rfJ.
I XB9
'&)
IX~~
IX9 l
PUSH RODS & FITTINGS.
0
0 ©
ZXOO
IX99
IX98
tX97
<Jj
,;~~ I J~~
~
ZX18
ZX17
~
IX9~ 1 ~
IX93
IX9Z
ZXII
'
zxzo
2X19
VERTICAL SHAFT DRIVE & ROCKER BOX.
-
zxzs
~
lP
2X3S
ZXZ9
ZXZ8
ZX27
2X40
2X30
ZXIS
~
@
ZXIZ
ZX16
ZX14
@I
zxiZ
ZXZI
0 0
0
ZXZ4
2XZ3
· ~
ZXIJ
~
2XIO
ZX09
zxo3 zxo;xos zxos
~
IX96
0
0
2X33
ZX3Z
2X31
:::t
<41
ZX39
2X36
2X37
2X4Z
zx«
'6
z 43
(
2X49
2X45
~ sa
zxH
zx~z
I
2X67
i
zxso
2X46
2X53
f
2X~ zxss
0
2X68
~
0
ZX56
i
2X60
2X63
2X64
2X59
2X58
Q
zxfl
2X69
0
8
2X74
zxl
z>Pff
2
~
~
ta
zxez
2X66
0
zx75
2X76
(l2X61
2X.79
zxs1
z'lt(o
ZX8~
2Jf88
DRY SUMP OIL PUMP, ETC.
3Xl11
3 11
1
3 12
JX13
3X14
3X15
3~
MODEL CSI .
~
=
r
~ tJ
l*n~5m
·"'6'
3XZZ
3XZI
3XZ3
3X24
..,.
~"
t
JXZS
~
3XZ6
DRY SUMP OIL PUMP, ETC.
(JR; :;;a3::9
3XZ7
...
t 1 3 :! JX3Z
JXJO
MODEL ESZ. ·
_.,..~
5
3X33
~
3X34
c
••
0
=
3X35 3X36 JX37 3X38 JX39
ii·
•
3X40
""
3X41
[)
3X4Z
e ...
3X43 _
MODEL ES2 TIMING GEAR (CRANKCASE)
Part
No.
£ s. d.
Timing Cover Screw (cheese head)
Timing Cover Screw, countersunk
Panel Cover)
Camshaft Sprocket
Camshaft Sprocket Locking Nut
Camsh aft Sprocket Key
1X87
1X88
1X8 9
1X90
1X91
. 3
... Model ES2
(Inside
Model ES2
Model ES2
Model ES2
Model ES2
4
33·
41
IMPORTANT.- Whe n ordering p arts for Models 30, 40 or CJ
quote Part Number for CS1, and state Model also Engine and
Frame numbers.
MODEL ES2 PUSH RODS AND FITTINGS
1X92
1X93
1X94
1X95
1X96
1X97
1X98
1X99
2XOO
2X01
2X02
2X03
2X04
2X05
2X06
2X07
2X08
2X09
2X10
2Xll
2X1Z
2X13
2X14
2X15
2X16
2X17
2X18
2X19
2X20
2X21
2X22
Push Rod complete with Ends (In let or Exhaust)
Push Rod Tube only
Push Rod Bottom
Push Rod Top
Push Rod Cover
Push Rod Cover Crankcase Union
Push Rod Cover Bottom Union Nut
Push Rod Cover Bottom Sealing Washer
Push Rod Cover Top Oil Retaining Washer
Rocker Box with Cover on ly . ..
Rocker Box Cover only
Rocker Box Bush
Rocker Box Cork Washer
Rocker Box Securing Bolt, long
Rocker Box Securing Bolt, short
Top Rocker with Shaft, Inlet
Top Rocker with Shaft, Exhaust
Top Rocker Ball End ...
Valve Rocker Arm, Inlet
Valve Rocker Arm, Exhaust ...
Valve Rocker Adjusting Screw with Lock Nut
Valve Rocker Key
Valve Rocker Sec uring Nut
Exhaust Lifter Cam Lever
Exhaust Lifter Cam
Exhaust Lifter Cam
Exhaust Lifter Return Spring
Exhaust Lifter Cam Lever Bolt
Exhaust Lifter Cam Spindle ...
Exhaust Lifter Cam Spindle Nut
Exhaust Cam Spindle Split Cotter
Model ES2
Model ES2
Model ES2
Model ES2
Model ES2
Model ES2
Model ES2
Model ES2
Model ES2
Model ES2
Model ES2
Model ES2
Model ES2
Model ES2
Model ES2
Model ES2
Model ES2
Model ES2
Model ES2
Model ES2
Model ES2
Model ES2
Model ES2
Models CS! & ES2
Model CS !
Mod el ES2
Models CS ! & ES2
Models CS! & ES2
Model ES2
Model ES2
Model ES2
7
2
2
2
3
2
1
2 15
15
2
18
18
1
4
4
2
4
1
1
1
6
9
9
0
6
6
9
3
2
0
0
6
2
9
6
0
0
9
0
0
0
2
2
9
9
9
3
3
9
2
1
O.H.C. VERTICAL SHAFT DRIVE AND ROCKER BOX, ETC.
2X23
2X24
2X25
2X26
2X27
2X28
2X29
2X30
2X31
2X32
2X33
.. .
Mainshaft Bevel
. ..
Mainshaft Bevel Key ...
. ..
Mainshaft Bevel W ash er
...
Vertical Shaft Bottom Bevel
Vertical Shaft Bottom Bevel Housing with
...
Bush ...
Vertical Shaft Top or Bottom Bevel Bush ...
Vertical Shaft Top or Botto;m Bevel Collar ...
...
Vertical Shaft Top or Bot~m Bearing
Vertical Shaft Bottom Bearing Dished Washer
Vertical Shaft Top or Bottom Rubber Cup ...
Verti cal Shaft Top or Bottom Rubber Ring
.
. I'
5
Model CSI
Model CSI
Model CS I
Mod el CS I
Model CS !
Model CS !
Model CS !
Model CS!
Model CS!
Model CS !
Model CS!
1 10
2 10
1
7
6
11
1
0
2
2
0
O .H.C . VERTI CAL SHAFT DRIVE AND ROCKER BO X, ETC.- continued .
£ s. d.
Part
No.
3 6
I
CS
l
Mode
-"'ut
Union
Bottom
or
Top
Tube
Shaft
cal
2X34 Verti
15 0
1
l
CS
Model
..
.
.
.
.
.
.
.
Shaft
l
ca
Verti
2X35
2 3
. .. Model CS !
2X36 Verti ca l Shaft Top or Bottom Couplin g
6
3
I
CS
Model
...
Tube
Shaft
l
Vertica
2X37
Packg
usin
o
H
Bearing
m
otto
B
Shaft
l
ca
Verti
2X38
3
Model CS I
ing W asher (not illustrated)
2 0 '()
... Mode l CS I
2X39 Ve rti cal Shaft T op B eve l
6
.
7
1
2X40 Vertical Shaft T op Bevel H o usin g with Bush Model CS !
2X41 . Vertical Shaft Top Bevel H o usin g vVasher (not
3
Mod el CS !
ill ust rated)
1 15 0
Mod el CS I
2X42 Camshaft Bevel
2
Mod el CS I
2X43 Camsh a ft Bevel Securing Nut
1
Model CS I
2X44 Camsh aft Bevel L ocating P eg
4
Mod el CS I
2X45 Camshaft B eve l Packin g W as hers
4 0 0
Model CSI
2X46 Rocker B ox w it h Cover
1 2 6
Model CS I
2X47 Rocke r Box Pan el Cover
1
Mod el CS !
2X48 Rocker Box Pane l Cover Paper W asher
2 6
Mode l CS !
2X49 Rocker Box I nsp ecti on Cover
4
, 2X50 Rocker Box I nspection Cover Paper W as her Mod el CS I
1 3
Model CS !
Rocker Box Oil Un ion
2X51
8
Model CS !
2X52 Rocker Box Oi l U ni on Kut
2X53 Ver t ical Shaft T op or :j3ottom Bevel H o using
3
. . . Mod e l CS !
S.tu ds . ..
2X54 Vertical Shaft Top or Bottom Bevel H o using
2
Mod e l CS !
Stud Nuts
2
Mod el CS !
2X55 R oc ker Box Inspecti on Cover Screws
2
Mode l CS!
2X56 R ocker Box Bevel Cover Screws
18 0
Mod el CS !
2X57 Camsh aft Bearing (Rocker Box)
11 6
Model CS!
2X58 Camshaft Bearing (Pan el Cover)
2X59 Camsh aft Beari ng (R oc ker Box) R e ta ining
1 9
... Mod e l CS !
W asher
2X60 Camshaft B earing (R ocker Box) R etainin g
2
Mod el CSI
W ash er Screws
3 9
Mod el CS I
R ocker Box Oil Pipe
2X61
8 6
Mod el CS !
2X62 Camshaft
12 6
Mode l CS !
2X63 Cam (In let )
12 6
Model CS !
2X64 Cam Exhaust
2
Model CS!
2X65 Cam Securing R oll er
2
Mod el CS !
2X66 Cam K ey
1 9
Mod el CS !
2X67 Camshaft S lotted B ush
1
Mod el CS !
2X68 Camshaft P acking Wa sher
2X69 Camshaft Nut (left h a nd thread) P a nel Cover
4
Model CS !
End
18 6
... Model CS !
2X70 Cam R ocker (Inlet or Exhaust )
2 6
Model CS !
2X71 Cam R ocker Pad (In let or Exh a ust)
2 0
Mode l CS !
2X72 Rocker Adjusting Screw
4
... Model CS!
2X73 Rocker Adj ustin g Screw L ock Nut
2 6
Mod el CS !
2X74 Cam R ocker Bush
2 6
Mod el CS !
2X75 Cam Rocke r Rollers (pe r rocker)
Model CS !
2X76 Cam R ocker R oller Reta inin g \ Vashers
3
Mode l CS !
2X77 Cam Rocker · Pivot Bolt
Model CS !
2X78 Cam Rocker Pivot B olt Nut
2
Model CS I
2X79 Cam R ocker Cork vVas her
2
... Model CS !
2X80 Cam R ocker Steel Washer
4
Model CS !
R ocker Box Felt Pad
2X81
3
Model CS !
2X82 I ocker Box Felt Pad P la tes
2
2X83 I ocker Box Felt Pad Top Adjusting Screw .. . Mod el CS !
2
2X84 R ocker Box Felt Pad B ottom Adjusting Screw Mode l CS !
2X85 Rocker Box Felt Pad Top or Bottom Adjus1
. .. Mod el CS !
. ..
.. . ~ . . .
t ing Screw Nut
3 0
Model ES2
2X86 Magneto P latform
0
1
Model ES2
Magn eto P latform L ocking Pla t e
2X87
2
Mod el ES2
Magneto J?Jfl.tform Locking P late Pin
2X88
6
. MAGNETO AND MAGNETO DRIVING PARTS (not illustrated)
Part
No.
2X89
2 X 90
2 X 91
2X92
2X93
2X94
2X95
2X96
2X97
2X98
2X99
3XOO
3X01
3X02
3X03
3X04
3X05
3X06
3X07
3X08
3X09
.. .
Magneto complete
.. .
Magneto Base Screws
High Tension Cable complete with Brush
Holder, Brush and Spring ...
High Tension Cable on ly
Carbon Brush Holder with Brush and Spring
Carbon Brush Holder Retaining Screw
Carbon Brush with Spring
Contact Breaker comp lete
F lat Spring with Contact Point
Adjustable Screw with Contact Point
Con tact Breaker Spring Sec uring Screw
Contact Breaker Locking Scre\v (for spind le)
Con tact B reaker Tappet
Magneto Span ner
Hi gh Tension Cable R ubber Cap
Control Cable Rubber Cap
Magneto or Magdyno Sprocke t
Magneto or Magdyno Cha in ...
Magneto or Magdyno Cha in Sprin g Link
Magneto Sprocket Securing Nut
Magn eto Sprocket Securing Nut W asher
DRY SUMP OIL PUMP
£ s. d.
0
Models CS \ & ES2
Models CS ! & ES2
4 15
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
5
1
4
Models
Models
Models
Mode ls
Mode ls
Mode ls
Models
Models
Mode ls
Models
Mode ls
Models
Mode ls
Mode ls
Mode ls
Models
Models
Mode ls
Mode ls
CS \
CS l
CS \
CS !
CS !
CS \
CS !
CS !
CS !
CS 1
CS 1
CS !
CS !
CS !
CS !
CS !
CS !
CS !
CS !
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
'3
1
0
5
5
0
0
0
1
8
0
6
6
3
6
10
6
6
4
2
6
3
9
11
4
1
AND COMPONENT PARTS
Dry Sump Gear Pump complete
Dry Sump Gear Pump Fixing Screw
Pump Body on ly, less a l.l fittings
Pump Body Top Cover Plate
Pump Body Top Cover P late Screws
Pump Body, short
Pump Spind le with Delivery Gear \¥heel
Pump Return Gear Wh eel (splined), lon g
Pump Return Gear Wheel (sp li ned), sh ort
...
Pump Return Gear Wheel (plain), long
P ump Return Gear Whee l (plain), short
Pump Delivery Gear Wheel .. .
Pump I dle Shaft
Pump Spindle Driving Plate . ..
Engine Mainshaft Pump Driving Pinion
E ngin e Mainsh aft Pump Driving Pinion Nut
Pu mp a nd Magneto Dr ive Gear Wheel
Dry Sump Gear Pump complete
Dry Sump Gear Pump Fixing Stud . . .
Dry Sump Gear Pump Fixing Stud Nut
Pump Body only, less a ll fitt in gs
.. .
Pump Body Bottom Cover P late
Pump Body Bottom Cover Plate Fixing Screw
Pump Body Top Cover Plate and Spind le
Housing
3X34 · Pump Spindle with Delivery Gear ·wheel
3X35 Pump Spind le Nut
3X36 P ump R eturn Gear Wheel (splined)
3X37 P ump R eturn Gear Wheel (pla in )
3X38 Pump D eli very Gear Wheel ...
3X39 Pump I d le Shaft
3X40 Pump Spindle Worm Gear Whee l
3X41 Pump Spindle Worm Gear Wheel Key
3X42 Pump Body and Timing Cover Connection
B ush ...
3X43 Engine Mainshaft Pump Driving \ 'Vmm
3X10
3X11
3X12
3X13
3X14
3X15
3X16
3X17
3X 18
3X19
3X20
3X21
3X22
3X23
3X24
3X25
3X26
3X27
3X28
3X29
3X30
3X31
3X32
X33
7
Mode l CS !
Mode l CS !
Model CS !
Model CS I
Model CS !
Model CS !
Model CS!
Model CS !
Model CS l
Model CS !
Mode l CS !
Mode l CS !
Model CS !
Model CS !
Model CS !
Model CS !
Mode l CS l
Mode l ES2
Model ES2
Model ES2
Model ES2
Mode l ES2
Model ES2
1 12
Model ES2
Model ES2
Model ES2
Model ES2
Model ES2
Model ES2
Model ES2
Model ES2
Model ES2
2
5
Model ES2
Mode l ES2
8
2
3
5
3
2
2
2
2
1
5
1
12
1 10
7
1
3
6
6
6
0
2
6
6
0
6
9
0
3
6
9
6
0
6
0
6
3
6
0
2
0
6
3
0
2
9
2
1
3
6
3
~
1
3
4
9
CONNECTING ROD, CYLINDERS. PISTONS, ETC.
[J
JXSO
3X46
(9
3X47
u
~
3X60
'0
3X6Z
ix63
3X57
T
raw
3X61
•
JX~
3XSS
3X54
JXSJ
0
6
3X64
~
3X&a
3X71
JX67
~ ~
3X7Z
'"'"
~
[]
JX74
V
JX75 ZX77
3X76 3X78
3X73
JXIS
JX&i
l:j
3X80
CARBURETTOR.
JX58
3X59
~
.
3X84
0
3X97
3XS9
4XOO
A
4 XOI
-
0
0
~
4X04
~
4XOS
~
4XIZ
4 11
...
o.-
4XI3
4XJ4
a
4X JS
0
4X16
EXHAUST PIPES & SILENCER.
4X19
\
I
.. 6
z
4XZ3
1
4XZ4
I
4XZ7
iii.
0
4XOI
-
$\g
4X18
\Q
3X94 3QS
JX93
4XOt
4XOZ
LUCAS MAGDYNO PARTS.
lP
3X9Z
JXII
3X9G
3 86 JX87
~ 3~98 ~~
~
3X96
~
3X88 3X89
3X85
3X83
3X8Z
4
JXSJ
3XSZ
;;;()
0
4X07
4X08
4XIO
~g~
4X20
CONNECTING ROD, CYLINDERS, PISTONS , · ETC.
Part
o.
3X44
3X45
3X46
3X47
3X48
3X49
3X50
3X51
3X52
3X53
3X54
3X55
3X56
3X57
3X58
3X59
3X60
3X61
3~62
3 63
3X64
3X65
3X66
3X67
3X~8
3X 9
3X70
3X7l
3X72
3X73
3X74
3X75
3X76
3X77
3X78
3X79
3X80
£ s. d
. .. Model CS !
Connecting Rod with Small End B ush
... Model ES2
Connecting Rod with Small End Bush
.. . Models CS! &
Connecting Rod Small End Bush
... Models CS! &
Piston
Piston, High Compression (for use with alcohol
... Models CS 1 &
fuels) ...
. .. Mode ls CS 1 &
Piston Ring
Models CSl &
Scraper Piston Ring
... Models CSl &
Gudgeon Pin
... Models CS l &
Gudgeon Pin Circlips (2 per set)
Model CS!
Cylinder Barrel
Model ES2
Cylinder Barrel
Model CS1
Cylinder Head and Valve Guides only
Model ES2
Cylinder Head and Valve Guides only
Models CS 1 &
Valve Guide, Inlet or Exhaust
Model CS1
Valve, Inlet or Exhaust
Model ES2
Valve, Inlet or Exhaust
Models CS 1 &
Valve Spring, Outer
Models CSl &
Valve Sprin g, Inner
Valve Spring Cup (on Valve) Inlet or Exhaust Model CSl
Valve Spring Cup (on Valve) Inlet or Exhaust Model ES2
Valve Spring Collar (on head) Inlet or Exhaust Models CS1 &
... Model CS !
Valve Cotter Split (per Valve)
.. . Model ES2
Valve Cotter Split (per Valve )
Models CS 1 &
Sparking Plug ...
Models CS! &
Sparking Plug Washer
Model CS !
Carburetter Adaptor, I t"
Model ES2
Carburetter Adaptor, I t"
Model ES2
Cylinder Head Holding Down Stud
Model ES2
Cylinder Head Holdin g Down Sleeve Nut
Model CS1
Cylinder Head Holding D own Sleeve Nut
Cylinder Head Holding Down Sleeve Nut
.. . Model CS 1
Distance Piece
Model CSI
Rocker Box Bolt, long ...
Model ES2
Rocker Box Bolt, long ...
Model CS 1
Rocker Box Bolt, short
Model ES2
Rocker Box Bolt, short
Models CS 1 &
Rocker Box Bolt Washer
Models CS 1 &
Cylinder Base Paper Washer
1
1
ES2
ES2
ES2
ES2
ES2
ES2
ES2
1
2
2
3
7
0
0
6
6
1 12
1
2
5
2
2
3
3
ES2
ES2
ES2
ES2
ES2
ES2
6
6
0
0
6
15 0
10 0
15 6
10 0
3 3
9 9
6 0
1 0
6
2 9
2 9
6
6
6
7 6
3
4 0
4 0
9
1 0
1 3
3
9
9
6
6
2
3
ES2
ES2
IMPORTANT.- When ordering parts for Models 30, 40 or CJ
quote Part Number for CS1, and state Model also Engine and
Frame numbers.
AMAL CARBURETTER
3X81
3X82
3X83
3X84
3X8'5
3X86
3X87
3X88
3X89
3X90
AMAL Norton Variable J et Carburetter
Mode ls
complete
. ..
Models
F loat Chamber Body . ..
Models
Float Chamber Cap with Tickler
Models
Tickler P lunger
. . . Models
Plunger Spring and Cotter
Float
Models
· Float Needle
Models
Models
J et
Models
J et Holder
Models
Spraying .Chamber Body
8
CS 1
CS1
CS !
CS 1
CS 1
CS 1
CS I
CS 1
CS 1
CS l
&
&
&
&
&
&
&
&
&
&
ES2 .
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
3
1
15
4
3
2
1
8
0
0
3
7
3
6
6
7
9
6
AMAL CARBURE TTER-con tinued.
Part
No.
3X91
3X92
3X93
3X94
3X95
3X96
3X97
3X98
3X99
4XOO
4X01
4X02
4X03
4X04
4X05
4X06
4X07
4X08
4X09
4X10
Spraying Chamber Clip Ring
Spraying Chamber Cli p Ring Pin
Spraying Chamber Slides
Spraying Chamber Cap
Spraying Chamber Cap Ring
Extension Pipe (Air)
J et Taper Need le
Jet Taper eed le Fixing Cli p
Valve Spri ng for Air Slide
...
Valve Spring for Throttle Sli de
Cable Ad juster ...
Cable complete (Ai r or T hrottle)
Cable Stop (Throttle Slide)
J et Block and Barrel . . .
Mixing Chamber Union Nut ...
Mixin g Cham ber U ni on Nut Fibre ·washer
Spraying Chamber Hold in g Bolt
Spraying Chamber Hold in g Bolt Fibre Washer
P ilot Jet Adjustin g Screw
· ...
Pi lot J et Adjusting Screw Spring
4Xl1
4Xl2
4X13
4X14
4X15
4X16
4X17
4X1 8
.. .
Contact Breaker, complete
...
Bell Crank Lever with P latinum Screw
...
Long P latinum Screw with Lock N ut
.. .
Contact Breaker Cen tre Screw
...
Contact Breaker Cover
H.T. Cable complet e with Brush H old er,
Brush a nd Sprin g . ..
H .T. Carbon B rus h with Sprin g
...
H.T. Carbon Brush H old er
4Xl9
4X20
E nd Cover rut a nd W asher
Dynamo Armature, complete
4X21
4X22
4X23
...
Exhaust Pipe only
...
Exh aust P ipe only
Exhaust P ipe Clip (for Cra nkcase Bolt Attach. ..
ment) . . .
...
Exh aust Pipe Cli p Pin a nd N ut
. ..
Sil en cer only
. ..
Sil en cer F ish Tail
Silencer P in a nd N ut Exhaust P ipe Attach·
ment . ..
...
Silencer R ear Attachm ent Bolt
.. .
Silencer R ear Attachment Bolt
.. .
Silencer R ear F ixing Bolt
Exhaust Pipe Flanged Lockin g N ut (cylind er
...
head) ...
...
Exhaust P ipe Wash er (cylind er h ead )
,.
Models CS !
Models C I
Models CS !
Models CS !
Models CS I
Models CS !
Mod els CS !
Models CS !
Models CS !
Mod els CS !
Mode ls CS !
Mod els CS I
Models CS !
Models CS 1
Mod els CS !
Models CS I
Mod els CS !
Mod els CS !
Models CS !
Models CS !
& ES2
& ES2
& ES2
& ES2
& ES2
& ES2
& ES2
& ES2
& ES2
& ES2
& ES2
& ES2
& ES2
& ES2
& ES2
& ES2
& ES2
& ES2
& ES2
& ES2
£ s. cl.
1 8
6
6 10
(pair)
3
0
1 9
2 J
1 .4
3
6
6
4
2
5
1
•
3
6
0
6
2
6
2
7
2
LUCAS MAGDYN O PARTS
CS ! & ES2
CS ! & ES2
CS ! ·& ES2
CS ! & ES2
CS I & ES2
5
0
7
6
6
0
Models CS ! & ES2
Models CS ! & ES2
Mod els CS I & ES2
4
Mod els
Models
Mod els
Mod els
Mode ls
6
4
0
8
2
4
DYNAMO PORTION
10
Mode ls CS I & ES2
. . . Mode ls CS 1 & ES2
4
9
12
12
6
6
1
3
2
5
9
0
6
EXHAUS T PIPE AND SILENCE R
4X24
4X25
4X26
4X27
4X28
4X29
4X30
4X31
4X32
Mode l CS I
Mode l ES2
Models
Mod els
Mod els
Mod els
CS I
CS I
CS !
CS I
&
&
&
&
ES2
ES2
ES2
ES2
2
Mod els CS ! & ES2
Model ES2
Mode l CS 1
Models CS I & ES2
3
3
9
6
6
6
4
0
3
7
6
4 10
17
0
0
Models CS I & ES2
Models CS I & ES2
NORTON FORKS AND STEERIN G DAMPER
4X33
4X34
4X35
Norton Forks complete w ith Steeri n g Damper
Models CS I & ES2
and Shock Absorber
Mod els CS! & ES2
Front Fork Girder
Models CS ! & ES2
Front Fork Steering Crown and Column
9
6
NORTON FORKS & STEERING DAMPER.
4XJS
4X36
4X34
0
4X38
4X33
~
4X39
NORTON
FORKS
AND
STEERING
DAMPER-continued
Part
£ s . d.
No,
4X36
4X37
4X38
4X39
4X40
4X41
4X42
4X43
4X44
4X45
4X46
4X47
4X48
4X49
4X50
4X51
4X52
4X53
4X54
4X55
4X56
4X57
4X58
4X59
4X60
4X61
4X62
4X63
4X64
4X65
4X66
4X67
4X68
4X69
Front Fork Steering Crown a nd Column Ball
R ace . . .
Front F ork Top Clip ...
Front Fork Top Clip Ball Race
Front Fork'Top Clip Bolt a nd Nut
Front Fork Spring
Front F ork Spring Lug
F ront Fork Spring Attachment Pin
Front Fork Top Spindle
Front Fork Top Spindle Nut
Front Fork Bottom Spindle (Rear)
Front Fork Bottom Spindle (Front). ..
Fork Bottom Spindl e Nut
Front Fork Shock Absorber Friction Disc
Front Fork Shock Absorber Adjuster Wheel
Front Fork Shock Absorber Adjuster Star
Washer
Front Fork Bottom L ink (right h a nd)
Front Fork Bottom Link (left h and)
Front Fork Top Link (right h a nd )
Front Fork Top Link (left h a nd )
Front Fork Grease Nipple
Front Fork Mudguard B racket P la te
...
Front Fork Mudguard Bracket
Front Fork Mudguard Bracket P late Bolt with
...
Nut
Front Fork Steerin g D a mper Adj uster
Front Fork St eering Damper Adjuster Spring
Front Fork Steer in g Damper Rod
Front Fork Steeri ng D a mpe r Anchor Bracket
Front Fork Steerin g Column Lock Nut
Front Fork Steerin g Damper Friction P late
Front F ork Steering Damper Friction P lat e
...
Disc
Front Fork Steeri ng Damper Bottom P late
. ..
F ront Fork Half Cli p (H a nd leb ar)
Front Fork Half Clip Pin (H a ndleb a r )
Front F ork Steering D a mper Bottom Lug
Models
Models
Models
Models
Models
Mod els
Mod els
Models
Mod els
Mode:s
Models
Mode ls
Models
Models
CS 1
CS !
CS !
CS I
CS !
CS !
CS I
CS I
ES I
CS !
CS !
CS I
CS !
CS I
&
&
&
&
&
&
&
&
&
&
&
&
&
&
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
CS2
ES2
ES2
ES2
ES2
ES2
Models
Models
Mode ls
Mode ls
Models
Mod els
Mod els
Mod els
CS I
CS !
CS !
CS I
CS I
CS I
CS I
CS I
&
&
&
&
&
&
&
&
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
Mod els
Mod els
Models
Mod els
Models
Models
Mod els
CS 1
CS !
CS I
CS !
CS !
CS !
CS !
&
&
&
&
&
&
&
ES2
ES2
ES2
ES2
ES2
ES2
ES2
Models
Models
Models
Mod els
Models
CS l
CS !
CS I
CS I
CS !
&
&
&
&
&
ES2
ES2
ES2
ES2
ES2
1
6
1
8
2
6
1i
~
2 '0
'7
3 6
7
6
6
7
1 11
3 ·o
3
3
7
6
6
0
0
2
9
2
9
7
7
1
6
9
3
0
1
1
6
0
0
1
2
5
3
1 11
1 8
1
0
3
6
Models CS ! & ES2
18
0
Models CS I & ES2
2
6
1
HANDLEBARS AND FITTINGS
4X70
4X71
4X72
4X73
4X74
4X75
4X76
4X77
4X78
4X79
4X80
4X81
4X82
4X83
H a ndle bar Bend onl y with Twist Grip Adap. ..
tor T.T.
F r ont Brake or Exhaust Valve Lifter Control
...
L ever only
Front Brake or Exhaust Valve Lifter Lever
...
Clip Rin g
Front B ra ke or Exhaust Lever F ulcrum Pin
...
and Nut
Front Brake or Exhaust Clip Ring Securing
...
Screw . ..
Front Brake Control Cable, Inner and Outer
Front Brake Control Cable, Outer
...
Front Brake Control Cable, Inner
. ..
Front Brake Cable Adjuster .. .
. ..
Front Brake Cable "U" Clip .. .
Front Brake Cable "U" Clip Pin and Split
Cotter
Exhaust Lifter Cable, Inner and Outer
Exhaust Lifter Cable, Outer
Exhaust Lifter Cable, Inner . . .
10
Models CS I & ES2
6
Models CS I & ES2
6
Models
Mod els
Models
Models
Models
Models
CS I
CS !
CS !
CS I
CS I
CS I
&
&
&
&
&
&
ES2 ·
ES2
ES2
ES2
ES2
ES2
Models
Models
Models
Models
CS I
CS I
CS I
CS I
&
&
&
&
ES2
ES2
ES2
ES2
1
4
2
1
0
9
3
10
3
3
1
6
2
6
1
0
<IX70
d
0
n
4X7J
4X72
<IX74
n..
I!J
4X78
4X79
4XB<l
4X84 '
4X89
4X81
4X86
4X85
b
0
4X90
4X91
4X77
4X76
.JX7S
4X88
4X87
bb a
bb a
4X83
4X82
0 0
4X96
<X9<
11
4X97
i
4X93
4X98
4X9S
4X9Z
0
0
SX04
sxoz
SX01
SX03
0
sxos
SX07
SX06
4X99 SXOO
F
J:. l
SXIS
~
D
.
~
SX18
SXIJ
V
5XJ4
sxn
SXIZ
()=.....
sxzo
SX19
1t
5X21
0
5X22
l.
HANDLEB ARS AND .FITTI GS- conti nued.
Part
No.
4X84
4X85
4X86
4X87
4X88
4X89
4X90
4X91
4X92
4X93
4X94
4X95
4X96
4X97
4X98
.. . Models CS I
Exhaust L ifter Cable Adjuster
Magneto or A ir Contro l Lever complete (state
... Models CS I
which when orderi n g)
... Mode ls CS I
Magneto or A ir Control Lever on ly .. .
Magneto or Air Control Lever Body w ith Cli p Models CS I
Magneto or Air Contro l Lever Body Clip P in Models CS !
... Mode ls CS I
Magneto or Air Control Lever Cap
Magneto or Air Contro l Lever Cap Spring
Mode ls CS !
Wash er
Models CS I
Magneto Con trol Cable, I n ner a nd O uter
Models CS !
Magneto Con trol Cable, Outer
Mode ls CS !
Magneto Con trol Cable, Inn er
Mod els CS l
Twist Gri p Control Barr el
Mode ls CS !
Twist Grip Cont rol Ru bber Grips
Models CS I
Twist Grip T hrott le Cable Stop
Mode ls CS l
Front Brake Cabl e St op
Models CS l
Twist Gri p T hrottl e Cable N ipple H old er
£ s. d.
10
& ES2
&
&
&
&
&
ES2
ES2
ES2
ES2
ES2
&
&
&
&
&
&
&
&
&
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
9
6
0
4
2
3
i
1 .3
(pair)
3
2
1
2
4
1
2
1
1
6
6
0
9
6
6
3
0
2
2
6
6
8
6
PETROL AND OIL TANKS
NOTE.- WHEN OR DERING PETROL T ANKS, STAT E W HETHE R
HAND CONTROL GEAR CH ANGE, OR FOOT CH ANGE I S F ITTE D
MODELS CS1 &
-"'4X99
sxoo
SXOI
5X02
5X03
5X04
5X05
5X06
5X07
5X08
5X09
SXIO
SXII
SXI2
SXI3
SXI4
SXIS
SXI6
SXI7
SXI8
5X19
SX20
SX21
5X22
5X23
ES2 Tanks are Chromium Plated.
Model CS !
Petrol Tank , less a ll fitt in gs
Mod el E S2
Petrol Tank, less all fi ttin gs
Mod els CS ! & ES2
Petr ol Tank F iller Cap
Models CS ! & ES2
Petrol Tank F iller Cap Leather W ash er
. . . Models CS I & ES2
Petrol Tap
... Models CS l & ES2
Petrol Tap ·washer
Petrol Tank Packin g Ru bber (top t ube, t hin ) Mod els CS l & ES2
Petrol Tank Packin g Ru b ber (top t ube, t h ick ) Models CS l & ES2
Petrol Tank Rubber Packing W as hers (p lat. .. Models CS ! & ES2
form ) . ..
... Models CS l & ES2
Petrol Ta nk Fixin g P in
Petrol Feed P ipe, com p lete w ith U nion Nuts
.. . Models CS 1 & ES2
and N ipples (Left H and}.. .
Petrol Feed P ipe, com plete with Uni on Nuts
.. . Models CS l & ES2
a nd N ipples (R ight H and) . ..
.. . Models CS l & ES2
Knee Grips (foot cha n ge)
.. . Models CS ! & ES2
Knee Grip (right h and ) for gate ch a nge
.. . Models CS ! & ES2
Oil Tank , less all fittin gs
... Models CS ! & ES2
Oi l Tank F ill er Cap
... Mode ls CS ! & ES2
Oil Ta nk Filler Cap Leath er W asher
... Models CS ! & ES2
Oil Tank Tap an d F ilter
Oi l Tank D eli ve ry P ipe wit h U ni on Nuts and
.. . Models CS I & ES2
Nipples
Oi l Tan k R eturn Feed Pipe w it h Uni on N uts
. .. Models CS ! & ES2
an d N ip pl es ...
Oil Tank Attachm ent Cli p (Mud gu ard B rid ge) Models CS ! & ES2
Oil Tan k Attachment Cli p Pin (Mudguard
Models CS ! & ES2
Brid ge)
Models CS l & ES2
Oil Tank P la tform Pin
... Models CS ! & ES2
Oil Tank Pla tform P in W ash er
... Models CS ! & ES2
Oil T an k Air Release P ipe
6
6
0
2
0
1
1
1
0
3
5
4
(p air)
IMPORTA NT .- When ordering parts for Models 30, 40 or CJ
quote Part Number for CSl, and state Model also Engine and
Frame numbers.
ll
1
3
3
3
3
6
3 3
1 17 - 6
8 6
6
1
0
4
3
3
9
3
9
9
2
5
5
1
0
GEAR BOX.
5XZ7
0
0
SXJI
SXJO
5XZ9
5X34
5X35
0
5X3Z
5 38
@
5X33
I
5X37
sx4o
5X39
5X46
5X4S
5X49
5X51
0
sxss
SXSJ
sxsz
5X56
•
'io'
00
5X57
5X59
0
0
SX6Z
5X6!
5X58
1
~
0
~
5X69
5.(71
0
5X7Z
5X70
0
©
5X63
~
5X78
SX75
5X79
0
5X81
0
'
SX80
5X74
5X85
0
5X87
vi.
5X88
5X83
'i
5X8Z
SX89
l
5X84
GEAR BOX
IMPORTANT,-WHEN ORDERING GEAR BOX PARTS, IT IS
ESSENTIAL TO STATE WHETHER WIDE OR CLOSE RATIO
GEAR BOX IS FITTED.
Part
No.
5X24
5X25
5X26
5X27
5X28
5X29
5X30
5X31
5X32
5X33
5X34
5X35
5X36
5X37
5X38
5X39
5X40
5X41
5X42
5X43
5X44
5X45
5X46
5X47
5X48
5X49
5X50
5X51
5X52
5X53
5X54
5X55
5X56
5X57
5X58
5X59
5X60
5X61
5X62
5X63
5X64
5X65
5X66
5X67
5X68
5X69
5X70
5X71
5X72
5X73
5X74
5X75
5X76
£ s.
Gear Box complet e with all fittings, "Sturmey
Archer" Norton Pattern
Gear Box Casing
Gear Box End Cover (supplied only with
Casing
Gear Box Main Axle
Gear Box Main Gear Wheel ...
Gear Box Main Axle Sliding Pinion
Gear Box Lay Shaft Pinion
Gear Box Lay Shaft Sliding Pinion . . .
Gear Box Main Axle Thrust Washer
...
Gear Box Lay Shaft
...
Gear Box Main Shaft Pinion ...
Gear Box Ki ck-starter a nd Low Gear Wheel
Gear Box Kick-starter Axle .. .
Gear Box Kick-start er Axle Distance Piece . . .
Gear Box Kick-starter Pawl . ..
...
Gear Box Kick-starter Pawl P lunger
Gear Box Kick-starter Pawl Pin
Gear Box Kick-starter Pawl Spring ...
Gear Box Kick-starter Crank
Gear Box Kick-starter Crank Fixing Pin
Gear Box Kick-starter Return Spring
Gear Box Kick-starter Return Spring Cover
Gear Box Kick-starter Relief Cam
Gear Box Kick-starter Reli ef Cam Rivet
Gear Box Kick-starter Axle Bush
Gear Box Sliding Gear Fork . . .
Gear Box Sliding Gear Plate . .
Gear Box Rocking Shaft
Gear Box Rocking Shaft End Bush
Gear Box R ocking Shaft Nut
Gear Box Rocking Shaft Lever
Gear Box Rocking Shaft Lever Bush
Gear Box Rocking Shaft Lever Lock Washer
Gear Box F elt Oil R etaining Washer
Gear Box Sprocket Locking Washer
Gear Box Sprocket Lockin g Wash er Screw ...
Gear Box Left-hand Ball Cup
Gear Box Left-hand Ball Cone
Gear Box Left-hand Ball Cone Adjusting
W ashers
...
Gear Box Left-hand Ball Cup Ball Bearings
Models CS! & ES2
Models CS ! & ES2
Models CS !
Models CS !
Models CS !
Models CS!
Models CS !
Mod els CS !
Models CS !
Models CS !
Models CS!
Models CS !
Models CS !
Models CS!
Models CS !
Mode ls CS !
Models CS !
Models CS !
Models CS !
Models CS !
Models CS !
Models CS !
Models CS !
Models CS !
Models CS!
Models CS!
Models CS !
Mode ls CS!
Models CS !
Models CS!
Mod els CS 1
Mode ls CS 1
Models CS !
Models CS !
Models CS !
Models CS !
Models CS!
Models CS !
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
Models CS! & ES2
Models CS! & ES2
(p er set of 40)
Gear Box Left-ha nd Ball Cup Thrust Cap
Models CS! & ES2
Gear Box Axle Bearing Adjusting Washer
Models CS ! & ES2
Gear Box R.L.Sa. S.K.F. Bearing
Models CS ! & ES2
Gear Box Clutch Worm
Models CS ! & ES2
Gear Box Clu tch Worm L ever
... Models CS! & ES2
Gear Box Clutch W orm Lever Pin
Models CS ! & ES2
Gear Box Clutch W orm N ut ...
Models CS ! & ES2
Gear Box Clutch Worm Oil Retaining Cap ... Models CS! & ES2
Gear Box Clutch W ortn Oil Retaining Cap Felt
Washer
Models CS ! & ES2
Gear Box Clutch Centre
Models CS ! & ES2
Gear Box Clutch Centre Nut
Models CS ! & ES2
Gear Box Clutch Centre Spring \"17asher
Models CS! & ES2
Gear Box Clutch Centre R oll ers (not
Models CSl & ES2
illustra ted
{per set of I 7)
12
15
3
0
9
d.
0
6
.
14 10
17 6
11
5
11
1
0
6
18
4
9
6
11
0
13
9
8
4
4
4
2
6
3
13
1
1
0
8
2
2
5
1
2 .2
8
9
2
9
1
4
2
2
4
3 10
2 2
2
3
6
1
5
6
2
9
2
1
6
4
2
9
2
6
0
2
9
2
5
1
6
8
16
2
6
10
2
3
0
GEAR
Part
No.
5 X 77
5 X78
5 X 79
5 X8 0
5 X 81
5 X 82
5 X 83
5 X8 4
5 X 85
5X86
5 X 87
5X88
5X89
5 X 90
5 X 91
5X92
5 X 93
5X94
5X95
5 X 96
5 X 97
5X98
5X99
6 X OO
6 X 01
6X02
6 X 03
6X04
6 X 05
6 X 06
6X07
6X08
6X09
6X10
6X11
6 X12
6X13
6X14
6X15
6X 16
6X 17
6X18
6 X19
6 X20
6X21
6X22
6X23
BO X-continued.
£ s. cl .
Gear Box Clutch Centre Balls (not
Models CS 1 & ES2
illustrated)
(per set of 17)
9
Gear Box Clutch Springs
Models CS I · & ES2
4
Gear Box Clutch Spring Box
Models CS ! & ES2
6
Gear Box Clutch Spring Studs
Models CS! & ES2
9
Gear Box Clutch Spring Stud Nut
Models CS ! & ES2
2
Gear Box Clutch Spring Screws
Models CS ! & ES2
4
Gear Box Clutch Spring Screw Washers
Models CS I & ES2
1
Gear Box Clutch Thrust Pin ...
Models CS ! & ES2
11
Gear Box Clutch Rod ...
Models CS! & ES2
11
Gear Box Clutch Centre Plate, (dished)
Models CS ! & ES2
2 9
Gear Box Clutch Centre Plate, (fiat)
Models CS ! & ES2
2 9
Gear Box Clutch Centre P late, (Outer)
Mode ls CS ! & ES2
2 9
Gear Box Clutch Friction Ring with Inserts Models CS I & ES2
5 6
Gear Box Clutch Sprocket
Models CS ! & ES2
1 2 6
Gear Box Clutch Sprocket Back P late
Models CS I & ES2
2 9
Gear Box Clutch Sprocket Locking Ring
Models CS ! & ES2
1 2
Gear Box Clutch Driver
Models CS! & ES2
8 9
Gear Box Clutch Shock Absorber Rubber,
large, solid
Models CS! & ES2
3
Gear Box Clutch Shock Absorber Rubber,
large, i" hole . ..
Models CS ! & ES2
3
Gear Box Clutch Shock Absorber Rubber,
2
small, !" hole
Models CS I & ES2
Gear Box Clutch Driver Screw and Nut
Models CS ! & ES2
3
Gear Box Clutch Friction Ring Inserts, (not
illustrated)
.. . Models CS ! & ES2
(doz.)
1 2
Gear Box Clutch Cable (Inner and Outer),
complete
. .. Models CS! & ES2
4 3
Gear Box Clutch Control Cable (Inner Wire
only) ...
Models CS! & ES2
1 9
Gear Box Clutch Control (Outer Cable only) Models CS ! & ES2
2 6
Gear Box Clutch Control Cable Adjuster
Models CS l & ES2
10
Gear Box Clutch Control Cable Stop Stud ... Models CS ! & ES2
1 1
Gear Box Clutch Worm Lever Cable Stop . .. Models CS ! & ES2
6
Gear Box Clutch Handlebar Control Lever,
complete less cable . . .
Models CS ! & ES2
8 9
Gear Box Handlebar Control Lever, Fulcrum ·
'
... Models CS l & ES2
P in and Nut ...
2
Gear Box Clutch Hand lebar Control Clip Pin
an d N ut
... Models CS ! & ES2
1
>t;-'4Gear Box Clutch Handlebar Control Cable
Stop
. . . Models CS 1 & ES2
4
Gear Box Clutch Handlebar Control Cable
Swivel
... Models CS ! & ES2
2
Gear Box Clutch Handlebar Control Cable
Swivel N ipple
.. . Models CS ! & ES2
1
Gear Box Clu tch Hand lebar Control Cable
Nippie
Models CS l & ES2
1
Gear Box Control Quadrant .. .
Models CS! & ES2
5 6
Gear Box Control Quadrant B ush
... Models CS ! & ES2
1 2
Gear Box Control Quadrant Stud
... Models CS ! & ES2
1 8
Gear Box Control Quadrant Stud Nut
... Models CS ! & ES2
6
Gear Box Control Quadrant Stud Spring
Washer
Models CS ! & ES2
1
Gear Box Control Quadrant Spring ...
Models CS ! & ES2
6
Gear Box Control Quadrant Spring Box
.. . Models CS! & ES2
6
Gear Box Control Quadrant Spring Nut
. .. Models CS ! & ES2
7
Gear Box Control Quadrant Spring Nut
Washer
Models CS ! & ES2
1
Gear Box Control Quadrant Stop Peg
Models CS ! & ES2
3
Gear Box Control Quadrant Securing Pegs
Models CS! & ES2
3 .
Gear Box Control Rod
Models CS ! & ES2
1 2
13
GEA'R BOX.
SX93
SX92
SX90
~
SX94
0
~
S SX95
6X03
GXOO
0
iX96
~ 6XOS
6)(,04
6X02
·~9QQ
0
6X08
6X07
6X06
6X09
0
0
&XII
6XIO
6X14
6XI3
6XI6
6XIS
6X12
tl
6X24
6X23
6XZI
6X20
~
6X26
6X2S
•
\I)
I')
6X32
6X31
6X30
6X19
6X18
6XI7
0
sxn
0
6X33
6Xil4
6X40
~
~
6X46
6X4S
6X29
6X28
i
or.;;;==~o
6X39
6X22
~
Ill
6X3S
~
Q
6X37
6X38
6X36
0
0
6X41
6X42
6X43
6X44
0
Cl
6X49
6X47
6XSO
6XSI
~
GX48
&XS~
'!
I)
6XSz
6XSS
~xn
6XS6
6XS7
6XS8
w
0
6XS9
&X60
6X61
vii
6X62
6X63
.
GEAR
BO X --continued.
Part
£
No.
6 X24
6X25
6X26
6X27
6 X 28
-6 X 29
6 X 30
6X31
6X32
6X33
6X34
6X35
6X36
6X37
6X38
6X39
6X40
6X41
6X42
6X43
6X44
6X45
6X46
6X47
6 X 48
6X49
6 X50
Gear Box Control Rod Nut
Gear Box Control Rod Connect ion
Gear Box Control Rod Connection P in
Gear Box Control R od Connecti on Wash er . .
Gear Box Control R od Connection Split Pin
Gear Box Contro l L ever, with Knob
Gear Box Contro l L ever Knob
Gear Box Contro l L ever Kn ob W ash er
Gear Box Con trol Lever K n ob P lug ...
Gear Box Contro l Lever Bolt
Gear Box Contro l L ever Sp r ing Was her
Gear Box Oil P lug
Gear Box Cover Studs
Gear Box Cover Stud N uts
Gear Box Suspension Bolt a nd N ut Top
Gear Box Bottom Bolt a nd Nuts
Gear Box Control Q uad rant Top Connection
Stud
...
Gear Box Control Q ua dra nt Top Con necti o n
St ud Nut
...
Gear Box Control Quadrant Top Conn ecti o n
Stud W asher
...
Gear Box Control Quadrant T op Co nnec t io n
Stud Sp li t Pin
Gear Box Front Chain Adjuster P late
Gear Box Front Chain Adjuster P late Pin ...
Gear Box Front Chain Ad j ust er P late Stud ...
Gear B ox Front Chain Adjuster Plate Nut
Gear Box Axle Sprocket
Gear Box Axle Sprocket Nut
Gear Box Contr ol Ind ex Plate
Models
Models
:\1odels
Mod els
Mod els
Models
Models
Models
Mode ls
Models
Models
Mode ls
Mod els
Mode ls
Models
Models
CS !
CS !
CS !
CS !
CS !
CS !
CS l
CS!
CS !
CS!
CS l
CS !
CS !
CS !
CS l
CS l
ES2
ES2
ES2
ES2
ES2
&E2
& ES2
& ES2
& ES2
& ES2
& ES2
& ES2
& ES2
& ES2
& ES2
& ES2
&
&
&
&
&
s.
cl.
1
2
0
2
1
1
6
8
10
1
2
3
1
10
5
2
Models CS 1 & ES2
3
0
1
6
1
1
Mode ls CS ! & ES2
2
Mode ls CS ! & ES2
1
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
1
Mod els
Mod els
Models
Models
Models
Models
Models
Models
CS !
CS !
CS !
CS !
CS !
CS !
CS l
CSl
&
&
&
&
&
&
&
&
~-:'~~
1 ·o
4;
11 0
' "10
3
6
4
0
GEAR BOX GATE-CHANGE CONTROL P ARTS
6X51
6X52
6X53
6 X 54
6X55
6X56
6X57
6X58
6 X59
6X60
6X61
6X62
6X63
Gear Box Cha n ge Speed Lever 'Q uad rant .. .
Gear Box Ch a nge Speed Leve r Q uad ra nt
F ix ing Pins
.. .
Gear Box Change Speed L ever K nob
Gear Box Change Speed Lever with Knob ...
Gear Box Ch a n ge Speed Lever Knob F ix ing
Screw
...
Gea r Box Change Speed Lever F ulcrum Pin
a nd N ut
...
Gear Box Change Speed Lever Fu lcr um P in
Spring W ash er
...
Gear Box Control R od
...
Gear Box Control R od Conn ection with Pin
a nd Split Cotter (top or bottom) .. .
Gear Box Control Rod Conn ection Lock N uts
Gear Box R ocking Shaft Lever
.. .
Gear Box Rocking Shaft L ever Nut ...
...
Gear Box R ock in g Shaft Lever L ocking
.Washer
.. .
Model s CS ! & ES2
Mode ls CS ! & ES2
Mode ls CS l & ES2
Models CS ! & ES2
(each)
3
10
8
6
Models CS ! & ES2
2
Models CS ! & ES2
·
Models CS ! & ES2
Models CS ! & ES2
9
Models
Models
Models
Models
CS !
CS !
CS !
CS!
&
&
&
&
ES2
ES2
ES2
ES2
2
1
2
1
2
2
3
2
(each)
3
Mod els CS ! & ES2
2
IMPORT ANT .- When ordering parts for Models 30, 40 or CJ
quote P a rt Number for CS ~, and state Model also E ngine a nd
Fra me numbers.
WHEEL AND HUB PARTS
6 X64
6X65
Wheel complete wi th Hub Shell only, front
or rear
... Mode ls CS ! & ES2
Wheel Spokes, per se t , front or r ear .. .
Mode ls CS I & ES2
14
2
8
0
4
0
WHEEL
Part
No.
6 X 66
6 X 67
6 X 68
6 X 69
6 X 70
6X71
6X72
6X73
6X74
6X75
6X76
6X77
6X78
6X79
6X80
6X81
6X82
6X83
6X84
6X85
6:X86
6X87
6X88
6X89
6X90
6X91
6X92
6X93
6X94
6X95
6X96
6X97
6X98
6X99
7XOO
7X01
7X02
7X03
AND
HUB
PARTS
Wheel Nipples, per set, front or rear
Wheel Rim, 26 X 3.25, front or rear ...
Wheel Hub Shell only, front or rear . . .
Hub Shell Bearing Sleeve front or rear
Hub Bearing, Off side, front or rear ...
Hub Bearing Oi l Retaining Felt Washer, Off.. .
side, front or rear
Hub Bearin g Oi l Retaining Felt Washer Cup,
· . ..
Off-side, front or rear
Hub Bearing Lock ing Washer, Off-side, front
. ..
or rear
.. .
Hub Bearing, Near side, front or rear
Hub Bearing D ust Cap, Near side, front or
...
rear
Hub Grease Nipple, front or rear (not illus. ..
trated)
Hub Brake Shoe and Lining, front or rear (per
... . ...
. .,
.. .
.. .
pair) ...
Hub Brake Shoe Linings, fron t or rear (per
. ..
pair) . . .
Hub Brake Shoe Lining Rivets, front or rear
H u b B rake Shoe Return Spring, front or rear
...
Hub B ra ke Sh oe Circlip, front or rear
H ub Brake Cam w ith Nut a nd Washer, front
...
or rear
·~ ub Brake Cam Bush a nd Lock-nut, front or
.. .
. ..
...
...
...
.. .
' r ear
W heel Sleeve N ut , front or r ear
F r ont Hub Spin d le
Front Hu b Spindle D istance Piece
Front Hub Spindle Nut
F r ont H ub Brake P lat e Spacing N ut
Front H ub B ra ke P late Locking N ut
Front H u b B rak e Plate
Front H ub B ra k e Drum
Front H ub Brake Cam Lever...
R ear Hub Spindle
R ear H ub Spindle D istance P iece
R ear B:ub Brake P late
Rear Hlib Brake Drum and Sprocket
Rear H ub Brake· Drum and Sprocket Sleeve
. ..
(Fork End Attachment)
R ear Hub Brake Drum an d Sp rocket Sleeve
. ..
Dist an ce P iece
R ear Hub ·B rake Drum and Sprocket Sleeve
N ut
' Rear B rake Plat e Tor q ue Arm
R ear B rak e Plate Torque Arm Stud .. .
R ear B rak e Cam Lever
Rear Brake Cam Lever Return Spring
continued.
Models
Models
Models
Models
Models
CS I
CS I
CS I
CS I
CS l
&
&
&
&
&
£ s. d.
2 3-
ES2
ES2
ES2
ES2
ES2
9
0
18
3
6·
0·
7
0
Models CS ! & ES2
4
Models CS l & ES2
7
Models CS l & ES2
Mode ls CS I & ES2
1
0
8
6
Models CS I & ES2
9·
Models CS I & ES2
7
18
0
ES2
ES2
ES2
ES2
\,
Models CS I & ES2
6
0
3
6
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
1
1
2
6
Models CS I & ES2
4
0
Models CS l & ES2
Models
Models
Models
Models
Models
Models
Models
Models
Models
Models
Models
Models
Models
Models
Models
Models
Mod els
Models
CS l
CS l
CS l
CS l
CS 1
CS l
CS !
CS l
CS !
CS l
CS l
CS I
CS l
CS I
CS l
CS I
CS l
CS I
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
&
6
6
3-
' ..
6
6
1
1
4
6
7
18
9
0
1
0
3
6
1
0
7
9
1 10
0
,,_
Models CS I & ES2
0
1 ,, 0
1
1
~
9
1
6
6
Model CS I . . .
Model ES2 .. .
Models CS I & ES2
Models CS I & ES2
Models CS I & ES2
,
Model E S2 ...
12
12
11
0
0
3
9
Model CS I ...
Models CS & ES2
Models CS 1 ~ES2
3
1
12
9
9
6
Models
Models
Models
Models
Models
CS I
CS I
CS I
CS I
CS l
&...: S2
& ES2
& ES2
& E S2
& ES2
2 0
SHOCK ABSORBER AND TRANSMISSION
7X04
7X05
7X06
7X07
7X08
7X09
7X10
7Xll
7X12
...
Shock Absor ber Engine Sh a ft Sleeve
.. .
·Sh ock Absor ber E n gine Sh a ft Sleeve
Engine Sprocket (state size when order ing)
...
Shock Absorber Cam ...
...
Shock Absorber Spring
Shock Absorber and E n gin e Sprocket Lockin g
...
N ut
Shock Absorber and E n gine Sprocket Lockin g
Nut
Crankcase Breather complet e with Pipe
Front Driving Chain
15
0
7 6
3 6
WHEEl & HUB PARTS.
6X90
~X67
~
R?
\
6X6&
UillliP
0
6X80
6X8l
GX69
0
0
6X7Z
6X83
6X84
0
6X71
6X70
-_':'-
~
6X82
~
liP
6X85
~
0
6X74
6X73
@
a
6X86
6X87
6X75
-@
@
6X88
6X89
6X94
GiilliliO
6X92
-n
7~
6X93
6X95
6X96
6X9l
6X99
t
I
•
7Xl2
JXI3
7X22
-"~)
7XOO
7X07
7XO!
~
7X02
7X03
:.1
7X09
7X08
7X06
?X os
c
<i>
6X98
. ...
7Xl6
"'
!ltl7
7.Xl8
7Xl9
7Xl5
[I
0
7)(,2.4
7.X25
7.X26
7X2o
7X2l
.7X23
..
viii
~
SHOCK
Part
No.
7X13
7X14
7X15
7X16
7X17
7Xl8
7X19
7X20
7X21
7X22
7X23
7X24
7X25
7X26
ABSO~BE~
AND
T~ANSMISSION-continued
£ s.
Front Driving Chain, 4 sp eed ...
Hear Driving Chain
Rear Driving Chain, 4 speed
Front Chain Spring Link
Front Chai n Cranked L ink
Hear Chain Sprin g Link
...
R ear Cha in Cranked Link
Front Ch ai n Case
Front Ch ain Case, 4 ·peed
R ear Chain G ua rd
Rear Cha in Guard, 4 speed
F ront Chain Case and R ear Chain Guard
Secu rin g Pin .. .
Front Cha in Case a nd R ear Chai n Guard
Securing Pin W asher
R ea r Chain Guard .Rear Attachment Pin
...
Models CS !
Mode ls CS !
Mode ls CS !
Models CS I
Mode ls CS !
J\Iod els CS !
Models CS !
Mode ls CS !
Models CS 1
Mode ls CS 1
Models CS !
d.
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
ES2
6
6
1
6
11
1 6
11
1 6
1 15 0
1 16 6
14 0
16 0
Models CS ! & ES2
3
Mode ls CS ! & ES2
Mod els CS I & ES2
3
&
&
&
&
&
&
&
&
&
&
&
13
1
1
1
1
IMPORTAN T .- When ordering p a rts for Models 30, 40 or CJ
quote Part Number for CS1, a nd state Model also E ngine and
Frame numbers.
7X27
7X28
7X29
7X30
7X31
7X32
7X33
7X34
7X35
7X36
7X37
7X38
7X39
7X40
7X41
7X42
7X43
7X44
7X45
7X46
7X47
7X48
7X49
7X50
7X51
7X52
7X53
7X54
7X55
7X56
REAR BRAKE PARTS
R ear Brake P edal
...
R ear Brake Pedal Grease Nipple
...
R ear Brake P edal Adjuster and Loc k Nut .. .
R ear B ra ke Pedal Frame P ivot Bolt with N ut
and Wash er ...
...
Rear Brake Rod
...
R ear Brake R od J aw ] oin t
...
R ear Brake Jaw J oint Pin with Split Cott er
R ear Brake Adj ust er
...
Mode ls C I & ES2
Mode ls CS ! & ES2
Mode ls CS ! & ES2
Mo~J s
Models
Models
Models
Models
CS !
CS !
CS !
CS !
CS !
12
0
7
9
& ES2
& ES2
& ES2
& ES2
& ES2
2
2
0
0
0
1
3
6
1
FOOTRES TS
Footres t H.ubber
Mode ls CS ! & ES2
Footrest Rubber Sec urin g Bolt a nd Nut
Mode ls CS ! & ES2
Footrest Pad H old er
.. . Models CS ! & ES2
Footrest Rod
Models CS ! & ES2
Footrest Rod N ut
Models CS ! & ES2
F ootres t Se rrated H a nger with Pad H old er
Spindl e
Model s CS ! & ES2
Footrest Serrated Hanger only
Mode ls CS ! & ES2
Footrest Se rrated H a n ger Spindle only
... Models CS ! & ES2
Footrest Serrated H anger Spindle Nut
... Models CS ! & ES2
R ear Engine P1ate, left-hand with F oot rest
Tube, not ill ustrated
... Model CS ! ...
R ear Engine Plate, left-h and w ith Footrest
Tu be . . .
Model ES2 .. .
Rea r E ngin e Plate, right-h a nd w ith Footrest
Tube (serrated) not illustrated
Mode l CS ! ...
Rear Engine Plate, right-h a nd with Footrest
Tube (serrated)
...
.. . Mode l ES2 ...
Chain Case Footrest Securin g Lu g
... Models CS ! & ES2
1
3
5
2
2
9
0
5
6 0
4 10
1 2
3
9
6
9
6
9
6
9
3
6
0
0
0
0
0
FRAME, MUDGUAR DS, STANDS, ETC.
Frame onl y. w it h Ball Races
Frame onl y, w ith Ball Races
Frame H ead R ace , T op
Fram e Head Race, Bottom
Frame H ead Balls
Front Mudgu a rd onl y with Front N um ber
Plat.e St uds
Front Mudguard Stay, L.H. or R.H.
.. .
Front Mudguard Stay Attachment Pin with
N ut a nd W as hers
...
16
Model CS !
Model ES2
Models CS ! & ES2
Mode ls CS ! & ES2
Models CS ! & ES2
J\lodcls CS 1 & ES2
Models CS ! & ES2
Models CS ! & ES2
15
15
1
1
(set)
2
6
6
0
10
0
1
9
REAR BRAKE PARTS.
7X31
7X)!9
"I XJ4
7X30
7X33
FOOTRESTS
7X36
7X35
I
~------------===s=~-7X38
7X37
-r=
)' •
1 ( ,.,
7X40
7X42
0
7X43
7X48
ix.
7 .l (J!)
F R AME, MUDGUARDS , STA NDS, ETC.-cont·inued.
Part
No.
£ s.
7X79
7X80
7X81
7X82
7X83
7X84
7X85
7X86
7X87
7X88
Front Mudguard Stay Fork Attachment Pi n Models CS ! & ES2
Front Mudguard Stand Attachment Bolt a nd
... Models CS ! & ES2
Nut
... Models CS ! & ES2
Front Number Plate
... Mod els CS ! & ES2
R ear N umber Plate
Rear Number Pl ~.te for Lucas E lectri c R ear
... Mode ls CS ! & ES2
Lamp
Front N umber P late Attach me nt P in a nd Nut Models CS ! & ES2
... Models CS ! & ES2
Rear Mudguard comp lete
. .. Mode ls CS ! & ES2
Rear Mudguard Bottom Portion
R ear Mudguard Bottom Portion Fixing Pins Mod els CS ! & ES2
R ear Mudguard Stays a nd Lifting Hand le ... Mod els CS ! & ES2
Rear Mudguard Stays and L ift in g Hand le
.. . Mod els CS ! & ES2
Stud and N ut, Frame Attachment
. .. Models CS ! & ES2
R ear Mudgu a rd Stay, R.H.
. .. Models CS ! & ES2
Rear Mudguard Stay, L.H.
Rear Mudguard Stay P in a nd N ut, Mudguard
. .. Mod els CS ! & ES2
Attachment ...
R ear Mudgu a rd Botto m Fibre W asher, F la t
... Mode ls CS ! & ES2
(not i ll ustrated)
R ear Mudguard Bottom Fibre ·wash er , R e... Mode ls CS ! & ES2
cessed (not i ll ustrated)
R ear Mudguard Seat Bridge Fibre Wash e r ,
Models CS ! & ES2
R ecessed (not ill ustra t ed) ...
R ear Mudguard F ibre \ •V asher, R ecessed ,
N umbe r Plate Attachment (not ill ustrated) Models CS ! & ES2
Models CS ! & ES2
Pannier Bag
Pannier BagFrame Attachment Bolt and N ut ,
Mode l ~ CS ! & ES2
Top
Panni er Bag Frame Attachment Bolt and Nut,
Mod el<; CS ! & ES2
Bottom
Pannier Bag Mudguard Attachment Bolt a nd
Models CS ! & ES2
Nut
Mod els CS I & ES2
Saddle
Mod els CS ! & ES2
Saddl e Spring
Models CS ! & ES2
Sadd le Spring Stud with N uts
Models CS ! & ES2
Sadd le Spring Pin P lain Washer
Models CS ! & ES2
Saddle Front Anchor Bolt
Mod e ls CS ! & ES2
Rear Stand
Mode ls CS ! & ES2
R ear Stand Attachment Bolt
Models CS ! & ES2
Rear Stand Spring
Mode ls CS 1 & ES2
Front Stand
Mod e ls CS ! & ES2
Front Stand Attachment P in
7X89
7 X 90
7 X 91
7 X 92
7X93
7X94
7X95
7X96
7 X 97
7X98
7X99
8 X OO
Tyre Inflator w ith Conn ecti on
Tyre I nfla tor Connection
Tool R oll comple t e with Tools
6" Ad j ust a ble Spanner
~_,Box Spanner a nd Tommy Bar
Double Ended Spanner
Screwdrive r
Rocker Adjusting Spanners
R oc ke r Adjusting Spa nne rs
Va lve R emoving Too l
Chain Rive t Extractor
Wheel Nut Box Spanner
7 X 57
7X58
7X59
7X60
7X61
7X62
7X63
7X64
7X65
7X66
7X67
7X68
7X69
7X70
7 X 71
7 X 72
7X73
7X74
7X75
7X76
7 X 77
7X 78
TOOLS
(not illustrated)
Mode"ls CS !
Models CS !
Models CS !
Mod e ls CS !
Mod els CS !
Models CS !
Models CS 1
Mode l CS !
Model ES2
Mode ls CS !
... Mod els CS !
.. . Models CS !
&
&
&
&
&
&
&
d.
3
1
6
0
2
6
2
6
10
o·
3
0
2
-5
10 0
1
1
5
9
9
5
4
4
4
12
4
6
4
4
ES2
ES2
ES2
ES2
ES2
E52
ES2
2
7
4
1
1
1
1
6
10
0
5
4
1
8
3
1
0
1
,;
& ES2
& ES2
& ES2
9
9
6
4
0
1
3
0
0
6
3
0
1
1
0
0
1
1
1
7
(pair)
4
0
6
4
1
4
0
6
3
LEGSHIELDS
8X01
8 X 02
8X03
8X04
L egsh ield s e namelled to match Tank, complete
with fittings . ..
Legshield Tank Attachment P late
L egsh ield Tank Attachment Plate Pin and
ut
L egsh ield Crankcase Bolt a nd Nuts
17
Models CS ! & ES2
Models CS ! & ES2
Models CS! & ES2
Mod e ls CS ! & ES2
(set)
1
5
2 3
FRAME, MUDG UARDS, STANDS , ETC.
7X60
7X61
g
\
7Xll6
7X77
7X78
ll
7X70
7X68
~
u
~
7X80
7X85
-
7X84
7X81
0
7XB2
7X86
7X79
i'
7X8J
/
1,
8XOI
~
7X88
I
L
8X02
)!(
7X87
8X03
8X04
x.
7X69

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