Custom Cut Foam - Global Foam Company

FOAM SHAPES FOR ARCHITECTURE, SIGNS, FORMS, DECORATIONS
GL
BAL
FOAM
COMPANY
2001 Kuntz Road
Dayton, Ohio 45404
937-236-8315
1-866-897-4894
937-236-8340 Fax
corporate@globalms.com
Custom
Cut
Foam
www.globalms
.com
www.globalms.com
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
Global Foam Company has been in business since 1997. Two
partners designed and built their first computer-controlled foam
cutting machine for cutting patterns on investment castings to
within +/-.005 inches.
We have since diversified and now provide custom precise-cut
foam patterns and shapes for several applications: architecture,
signs, concrete forms, amusement parks, displays/exhibits,
from wedding columns to concrete bridge detailing.
Global Foam Company produces unfinished items for EIFS
(Exterior Insulation Finish Systems). The shapes we create can
be cut from our library of files, or we can produce from
customer generated ideas. Usable files include 2D and 3D CAD
files, dimensioned layouts, photos, hand sketches or
renderings, clip art profiles and letter fonts.
Exceeding customer expectations is our primary goal.
Please Note: All work is CUSTOM CUT
Responsibility
When you submit a Design it is the responsibility of the
purchaser/specifier.The designer is responsible for all decisions
pertaining to the design, detail capability, drawings, etc. Global
Foam Company is not liable for any errors in these areas.
www.globalms
.com
www.globalms.com
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
Arches –
We can produce custom arches any size or complexity
Arch
With
Keystone
Half
Moon
Arch
Arch with
Columns
Bands
G79B
G80B
www.globalms
.com
www.globalms.com
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
Balustrade
Balustrade
Baluster Rail
Balusters
Baluster
Mold
www.globalms
.com
www.globalms.com
Baluster Post
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
Brackets
G100BR
G105BR
G101BR
G106BR
G102BR
G107BR
G103BR
G104BR
G108BR
G110BR
Cornice
G68C
G69C
www.globalms
.com
www.globalms.com
G82C
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
Caps and Bases
Column
Dia.
8 in.
12 in.
16 in.
A
11 ½
17 ¼
23
Columns
Style
B
C
3
4½
6
4
6
8
Dia.
Straight –
Straight – Fluted
Tapered
Tapered – Fluted
Barrel
Rope
12 in.
12 in.
12-14 in.
12-14 in.
12-14 in.
12 in.
D
11 ½
17 ¼
23
Height
8 ft.
8 ft.
8 ft.
8 ft.
8 ft.
8 ft.
Trim
Style
Height
Trim X
Trim X
9 ½ in.
19 in.
Arch Style
Flat Relief Cut
Contour Hand Shaped
Projection
Length
4 in.
8 in.
8 ft.
8 ft.
Height
Projection
Radius
Sections
9 ½ in.
9 ½ in.
4 in.
4 in
10 ft.
10 ft.
4 ft.
4 ft.
Price varies depending on complexity of a shape and amount ordered.
Radius does not affect prices significantly.
www.globalms
.com
www.globalms.com
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
Caps
Tuscan
Standard
Doric
Bases
Tuscan
Standard
Doric
Columns
Straight
Smooth
Straight
Fluted
Smooth
Tapered
Fluted
Tapered
www.globalms
.com
www.globalms.com
Rope
Barrel
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
Column Wraps
G50CW
G51CW
G53CW
G54CW
G56CW
G57CW
G59CW
G60CW
www.globalms
.com
www.globalms.com
G52CW
G55CW
G58CW
G61CW
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
Column Wraps
G62CW
G63CW
G65CW
G66CW
G67CW
G68CW
G69CW
G72CW
G70CW
G73CW
www.globalms
.com
www.globalms.com
G71CW
G74CW
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
Keystones
G130K
G100K
G120K
G140K
G150K
Parapets & Quoin
G20
Parapet
G30
Parapet
G31
Parapet
G60
Quoin
Surrounds
Window Surround
Oval Surround
www.globalms
.com
www.globalms.com
Fancy Surround
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
EIFS
www.globalms
.com
www.globalms.com
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
Forms
Concrete Forms - Piers, Bridges, Highway Mural, Ornamental Architecture
Paver Mold Forms
Global made these foam
modelforms for the
R.I. Lampus Company
DynaPrint® - Interlocking Pavers
DynaPrint®
Eco-Tek® - Permeable Paving System
Fiberglass
Form
Planter & Trash Receptacle Forms
Seating
Bronze
Form
Johnny
Bench
form
www.globalms
.com
www.globalms.com
Eco-Tek®
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
Frieseboard
G57F
G60F
G62F
G64F
G65F
G76F
G77F
www.globalms
.com
www.globalms.com
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
Headboard
G56H
G57H
G71H
G70H
G73H
G72H
G77H
G75H
www.globalms
.com
www.globalms.com
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
Medallions
G100M
G110M
G150M
G130M
G160M
Ferdflower
Medallion
www.globalms
.com
www.globalms.com
G140M
G170M
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
Various Architectural
Rosette
Steps
Ceiling
Dome
Finials
Sign Post Column
Faux
Stones
Wall
Panels
Mural
www.globalms
.com
www.globalms.com
Post
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
Pediments
Arch w/Keystone
Peak
Triangle
Sunburst
Plain Arch
Vents
Half Round
Louver Vent
Full Round
Louver Vent
Full Round Louver
w/Keystones
Tombstone
Louver Vent
www.globalms
.com
www.globalms.com
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
Shutters
Double Panel
Double Panel w/Louvers
Single Panel
Single Panel w/Louvers
Single Arch
Double Arch Panel
Single Arch w/Louvers
Double Arch Panel w/Louvers
www.globalms
.com
www.globalms.com
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
Signs - Exterior
Our Signs are Constructed from Polystyrene and Special Foam
Concrete. Durable and Lightweight, a Good Value at a Reasonable Price.
www.globalms
.com
www.globalms.com
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
Signs - Interior
www.globalms
.com
www.globalms.com
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
Sign Features:
• We do not install signs.
Simple Installation – prefabricated, no site mess or weather delays
• Visually Appealing – no exposed seams or joints
• Weatherproof – Proven fade resistant weatherproof concrete exterior coating
• Easy Repair – If an unlikely accident damages sign, simple patching done
on site
• Easy to transport due to lightweight materials and simple 4 x 4 mounting posts
• All work is custom and fancier artwork does not drive the cost significantly
Self Installation:
Step 1 – Determine Location, frame details (wood or tube steel) and
check building codes
Step 2 – Dig post holes for 2 holes as depth requires (typically 3 ft)
Step 3 – Make sure posts or frame is plumb to ground, pour in concrete
Step 4 – After concrete sets, apply construction adhesive to posts and slide
sign over posts or from top
Step 5 – Apply finish grading to cover the bottom of sign and you’re finished!
www.globalms
.com
www.globalms.com
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
Sill
G55S
G58S
G59S
G67S
G73S
G74S
G78S
G81S
www.globalms
.com
www.globalms.com
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
True 3D Contoured Pieces
www.globalms
.com
www.globalms.com
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
Trim
G61T
G64T
G66T
G69T
G70T
G73T
G75T
G74T
www.globalms
.com
www.globalms.com
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
Trim
G76T
G77T
G79T
G82T
G86T
G88T
G93T
G89T
www.globalms
.com
www.globalms.com
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
Trim
G96T
G107T
G111T
G108T
G113T
G114T
G115T
G116T
www.globalms
.com
www.globalms.com
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
Trim
G118T
G120T
G123T
G126T
G119T
G121T
G125T
G127T
www.globalms
.com
www.globalms.com
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
Trim
G128T
G129T
G132T
G136T
G135T
G138T
G141T
G142T
www.globalms
.com
www.globalms.com
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
Trim
G143T
G147T
Wall Niche
Ornamental Wreath
www.globalms
.com
www.globalms.com
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
WHAT IS EXPANDED POLYSTYRENE (EPS)?
EPS is a molded cellular board. Expanded Polystyrene is a firm, closed cell, plastic foam
material. Expanded Polystyrene can be molded into a variety of shapes – from blocks into
sheeting for roofing, insulation, detail and ornamental work on houses and buildings, signs,
floatation etc. Can be molded into specific shapes based on the customers needs, such as
fish boxes, insulated concrete forms etc. It’s lightweight properties make it very easy to
work with. Architectural EPS is modified with a fire retardant and is usually encapsulated
with an acrylic-based finish.
EXPANDED POLYSTYRENE (EPS)
Concerns of EPS - Moisture, chemical properties, adhesives, exposure to sunlight,
bacterial growth & fungus and load-bearing properties.
Moisture: The closed-cell structure of Expanded Polystyrene allows water vapor in wall
cavities to escape without considerably affecting insulation properties. It is one of the foam
materials most resistant to moisture absorption. Even though molded Expanded
Polystyrene has a low vapor transmission rate, it is not a vapor barrier. EPS is also
acceptable for cold storage applications.
Chemical Properties: Expanded Polystyrene molded products are resistant to virtually allaqueous media including dilute acids and alkalis, as well as water-soluble alcohols and
silicones. EPS products have limited resistance to these substances - paraffin oil,
vegetable oils, diesel fuel, and Vaseline may attack the surface after long-term contact and
cause deformation. Expanded Polystyrene products are not resistant to organic chemicals
such as hydrocarbons, chlorinated hydrocarbons, ketones and esters. Anhydrous acids
destroy organics such as Expanded Polystyrene.
Adhesives: Products molded from Expanded Polystyrene are easily bonded to many
materials with non-hydrocarbon base adhesives and cements. Latex paints provide an
excellent finish coat for Expanded Polystyrene point-of-sale displays and consumer enduse food containers.
Exposure to Sunlight: Long-standing direct exposure to sunlight may cause yellowing and
slight surface embellishments. Suitable coverings are recommended for long-term outdoor
use.
Bacterial Growth: Expanded Polystyrene molded products don’t support fungus and
bacterial growth. Soiled foam can provide nutrient for fungal or bacterial growth.
Load-Bearing Properties: Products molded from Expanded Polystyrene can be calculated
to endure very high loads without buckling. The design parameters used are reliant on
end-use requirements.
www.globalms
.com
www.globalms.com
GL BAL FOAM COMPANY
CUSTOM CUT FOAM
Types of Foam and Coatings
EPS (Expanded Bead Polystyrene) (Bead Board)
This material comes in large billets ~ 33x48x96 inches. This type of foam
is white and has small beads formed together like foam packing products.
This material can be of various densities. We typically cut a 1 lb. foam for
most uses. The EPS can be bought at 2 lb., 3 lb., and 5 lb. densities.
The cost of materials increases in prices according to density; for
example: 1 lb. is ½ the price of 2 lb.
This material can be painted by hand or a mechanical sprayer. You
cannot use solvents in any coating because the foam will melt. We have
water based coatings, including paint, which will provide a hard durable
finish for this material and hard plastic finishes for this foam plus a
special Styrocrete finish. The Styrocrete is a concrete with a polymer
bonder providing a weatherproof coating. Add a fiberglass mesh and this
material wears just like a stucco exterior finish. Great for signage or any
outdoor displays.
Extruded Polystyrene (DowTM Board)
This material is a smooth closed cell and is about 1.5 lb. Density, it is
used for items 3 in. thick or less. We use this for letters and shapes when
someone wants a higher quality foam for applying paint.
Textured Concrete Coatings
We have several coatings which can provide a base coat with or without
mesh or a hard finish for painting.
www.globalms
.com
www.globalms.com
FOAM SHAPES FOR ARCHITECTURE, SIGNS, FORMS & DECORATIONS
GLOBAL FOAM COMPANY
2001 Kuntz Road
Dayton, Ohio 45404
1-937-236-8315
1-937-236-8340 Fax
www.globalms.com corporate@globalms.com