Threading Solutions
Transcription
Threading Solutions
Tu r n i n g a n d M i l l i n g C ata l o g Thread Turning Grooving Boring Thread Milling Groove Milling Threading Solutions I N C H Whats New?New? Whats New Grades in this Catalog Thread Milling Thread Turning VTX 1st Choice for General Use! TiAlN Coated VK2P Polished Chipbreaker. for Nonferrous. Uncoated Boring - PowerBore VBX VTX First Choice for Steel and Cast Iron. TiCN Coated First Choice for Stainless Steel. TiAlN Coated Grooving VTX VTX General Use. TiAlN Coated General Use. TiAlN Coated New Products in this Catalog TM Solid Carbide Whats New? Straight Flute Helical Flute Deep Threading Thread Milling Solid Tool for Small Bores. Normal Use Thread Milling Solid Tool for Small Bores. Heavy Duty Thread Milling Solid Tool for Deep Threading Thread Turning Chipbreaker Micro Micro Coarse Pitch SCB Micro Holders Single Ended Thread Turning Tools for Coarse Pitch Applications Sintered Chipbreaker for Better Chip Control Now Available in Shank Diameters 1/2, 5/8, 3/4 Line has been extended to include Single Ended Micro More precision tooling solutions VARGUS Number one in threading VARGUS is a world leading developer, manufacturer and supplier of high-quality, precision cutting and deburring tools. The companys VARDEX product line is the number one source for threading solutions worldwide and includes the largest range of thread turning and thread milling solutions as well as an extensive range of solutions for micro-machining. Established in 1960, VARGUS is a member of the EHRENBERG GROUP, a diversified multi-national organization headquartered in Knittlingen, Germany. With a network of international distributors, warehouses and certified ISO 9001 manufacturing facilities, VARGUS serves customers in more than 100 countries around the globe, providing fast delivery and dedicated customer service. Vargus is a customer-focused organization, committed to providing innovative products of the highest quality, excellent value and top service & technical expertise. These key values have helped Vargus remain the market leader in threading solutions and will continue to guide our approach to business in the future. VARDEX Special Tools VARDEX engineers and toolmakers have the know-how and experience to design special cutting tools tailored to customer requirements. Whether its a special, complex shape or a non-standard size, our Special Tools service can quickly produce the tool you need using the latest techniques and technology. For specific details, contact your nearest VARDEX sales representative. Fast quotation Competitive delivery VARDEX expertise TURNING Contents Thread Turning System - External Page 6 Thread Turning System - Internal Page 7 Tooling Recommendation for a Given Internal Thread Specification Pages 8-16 Threading Inserts Pages 17-92 Threading Toolholders Pages 93-116 Threading Technical Data Pages 117-142 Grooving Inserts Pages 143-158 Grooving Toolholders Pages 159-164 Grooving Technical Data Pages 165-166 Boring Inserts Pages 167-174 Boring Toolholders Pages 175-182 Boring Technical Data Pages 183-186 Visit Our Web Site: www.vargustools.com Use Our Web Catalog 4 TURNING Threading Grooving Boring Thread Turning System - External Standard Standard SCB Off-Set Qualified Standard with Clamp Miniature Square Shank Drop Head-Qualified Miniature Round Shank U Style U Style U Style with Clamp V Style V Style Slim Throat M Style M Style Z Style Z Style T Style T Style 6 Thread Turning System - Internal Standard Standard SCB API Standard with Clamp Carbide Shank Miniature Square Shank Miniature Round Shank U Style U Style M Style U Style with Clamp V Style M Style V Style Z Style T Style T Style Z Style Mini-3 Mini-3 Mini-3 Adjustable Mini-L Mini-L Adjustable Mini-L Micro Micro Single-Ended Micro Double-Ended 7 Tooling recommendation for a given Internal thread specification American UN Pitch tpi Threa Insert Size Insert Ordering Code Holder Anvil 56 10 - 1/4 Micro 4.0 Special SMC..-4.0 - 48 10 - 5/16 Micro 4.0 Special SMC..-4.0 - 40 10 - 3/8 Micro 4.0 4.0SIR40UN SMC..-4.0 - 36 12 - 3/8 Micro 4.0 4.0SIR36UN SMC..-4.0 - 12 - 1/4 Micro 4.0 4.0SIR32UN SMC..-4.0 - 5/16 - 3/8 Micro 6.0 6.0SIR32UN SMC..-6.0 - 7/16 - 1/2 IC 6.0 6.0IR32UN NVR...-6.0 - 9/16 - 11/16 IC 1/4" 2IR32UN NVR0375-2 - 3/4 - 15/16 IC 3/8"" 3IR32UN NVR050-3 - 7/8 - 15/16 IC 3/8" 3IR32UN NVR0625-3 1 IC 3/8" 3IR32UN AVR075-3 YI3 - 1N 12 - 1/4 Micro 4.0 4.0SIR28UN SMC..-4.0 - 5/16 - 3/8 Micro 6.0 6.0SIR28UN SMC..-6.0 - 7/16 - 1/2 IC 6.0 6.0IR28UN NVR...-6.0 - 5/8 - 11/16 IC 1/4" 2IR28UN NVR0375-2 - 3/4 - 13/16 IC 3/8" 3IR28UN NVR050-3 - 7/8 - 15/16 IC 3/8" 3IR28UN NVR0625-3 1 - 1 1/8 IC 3/8" 3IR28UN AVR075-3 YI3 - 1N 1 3/16 IC 3/8" 3IR28UN AVR100-3 YI3 - 1N 1/4 Micro 4.0 4.0SIR27UN SMC..-4.0 - 5/16 - 3/8 Micro 6.0 6.0SIR27UN SMC..-6.0 - 7/16 - 1/2 IC 6.0 Special NVR...-6.0 - 9/16 - 5/8 IC 1/4" 2IR27UN NVR0375-2 - 3/4 IC 3/8" 3IR27UN NVR050-3 - 7/8 IC 3/8" 3IR27UN NVR0625-3 1 IC 3/8" 3IR27UN AVR075-3 YI3 - 1N 12 - 1/4 Micro 4.0 4.0SIR24UN SMC..-4.0 - 5/16 - 3/8 Micro 6.0 6.0SIR24UN SMC..-6.0 - 7/16 IC 5.0 L 5LIR24UN NVR0375-5L - 1/2 IC 6.0 6.0IR24UN NVR...-6.0 - 9/16 - 11/16 IC 1/4" 2IR24UN NVR0375-2 - 3/4 IC 3/8" 3IR24UN NVR050-3 - 7/8 IC 3/8" 3IR24UN NVR0625-3 1 - 1 1/8 IC 3/8" 3IR24UN AVR075-3 YI3 - 1N 1 1/4 - 1 1/2 IC 3/8" 3IR24UN AVR100-3 YI3 - 1N 1 5/8 - 24 IC 3/8" 3IR24UN AVR125-3 YI3 - 1N 5/16 - 3/8 Micro 6.0 6.0SIR20UN SMC..-6.0 - 7/16 IC 5.0 L 5LIR20UN NVR0375-5L - 1/2 - 9/16 IC 6.0 6.0IR20UN NVR...-6.0 - 5/8 - 11/16 IC 1/4" 2IR20UN NVR0375-2 - 3/4 - 13/16 IC 3/8" 3IR20UN NVR050-3 - 7/8 - 15/16 IC 3/8" 3IR20UN NVR0625-3 1 - 1 3/16 IC 3/8" 3IR20UN AVR075-3 YI3 - 1N 1 1/4 - 1 1/2 IC 3/8" 3IR20UN AVR100-3 YI3 - 1N 1 9/16 - 1 13/16 IC 3/8" 3IR20UN AVR125-3 YI3 - 1N 1 7/8 - 2 1/8 IC 3/8" 3IR20UN AVR150-3 YI3 - 1N 32 28 27 24 20 8 - - - - - Tooling recommendation for a given Internal thread specification American UN (Cont) Pitch tpi Threa Insert Size Insert 18 16 14 13 12 11 10 Ordering Code Holder Anvil 5/16 - 3/8 Micro 6.0 6.0SIR18UN SMC..-6.0 - 7/16 IC 5.0 L 5LIR18UN NVR0375-5L - 1/2 - 9/16 IC 6.0 6.0IR18UN NVR...-6.0 - 5/8 IC 1/4" 2IR18UN NVR0375-2 - 3/4 IC 3/8" 3IR18UN NVR050-3 - 7/8 - 1 IC 3/8" 3IR18UN NVR0625-3 1 1/16 - 1 3/16 IC 3/8" 3IR18UN AVR075-3 YI3 - 1N 1 1/4 - 1 1/2 IC 3/8" 3IR18UN AVR100-3 YI3 - 1N 1 9/16 - 1 3/4 IC 3/8" 3IR18UN AVR125-3 YI3 - 1N 1 7/8 - 2 IC 3/8" 3IR18UN AVR150-3 YI3 - 1N 3/8 Micro 6.0 6.0SIR16UN SMC..-6.0 - 7/16 IC 5.0 L 5LIR16UN NVR0375-5L - 1/2 - 9/16 IC 6.0 6.0IR16UN NVR...-6.0 - 5/8 - 11/16 IC 1/4" 2IR16UN NVR0375-2 - 3/4 - 13/16 IC 3/8" 3IR16UN NVR050-3 - 7/8 - 1 IC 3/8" 3IR16UN NVR0625-3 1 1/16 - 1 1/8 IC 3/8" 3IR16UN AVR075-3 YI3 1 3/16 IC 3/8" 3IR16UN AVR075-3 YI3 - 1N 1 1/4 - 1 1/2 IC 3/8" 3IR16UN AVR100-3 YI3 - 1N 1 9/16 - 1 13/16 IC 3/8" 3IR16UN AVR125-3 YI3 - 1N 1 7/8 - 2 1/8 IC 3/8" 3IR16UN AVR150-3 YI3 - 1N 7/16 IC 5.0 L 5LIR14UN NVR0375-5L - 1/2 - 9/16 IC 6.0 6.0IR14UN NVR...-6.0 - 5/8 IC 1/4" 2IR14UN NVR0375-2 - 3/4 IC 3/8" 3IR14UN NVR050-3 - 7/8 - 1 IC 3/8" 3IR14UN NVR0625-3 1 1/8 IC 3/8" 3IR14UN AVR075-3 YI3 1 1/4 IC 3/8" 3IR14UN AVR100-3 YI3 1 3/8 - 1 1/2 IC 3/8" 3IR14UN AVR100-3 YI3 - 1N 1 5/8 - 1 3/4 IC 3/8" 3IR14UN AVR125-3 YI3 - 1N 1 7/8 - 2 IC 3/8" 3IR14UN AVR150-3 YI3 - 1N 1/2 - 13 IC 6.0 6.0I13UN...158/001 BNVR050S-6.0 - 9/16 - 11/16 IC 1/4" 2I12UN...158/002 NVRC040-2 157/001 - 3/4 - 7/8 IC 3/8" 3IR12UN NVR050-3 - 15/16 - 1 IC 3/8" 3IR12UN NVR0625-3 1 1/16 - 1 3/16 IC 3/8" 3IR12UN AVR075-3 YI3 1 1/4 - 1 1/2 IC 3/8" 3IR12UN AVR100-3 YI3 1 9/16 - 1 13/16 IC 3/8" 3IR12UN AVR125-3 YI3 1 7/8 - 2 1/8 IC 3/8" 3IR12UN AVR150-3 YI3 - 1N 5/8 - 11 IC 1/4U" 2URI11UN...158/003 NVRC044-U 157/002 - 3/4 - 7/8 IC 3/8" 3IR10UN NVR050-3 - 1 - 10 IC 3/8" 3IR10UN NVR0625-3 1 1/8 - 10 IC 3/8" 3IR10UN AVR075-3 YI3 1 1/4 - 1 1/2 IC 3/8" 3IR10UN AVR100-3 YI3 1 5/8 - 1 3/4 IC 3/8" 3IR10UN AVR125-3 YI3 1 7/8 - 2 IC 3/8" 3IR10UN AVR150-3 YI3 - - - - - 9 Tooling recommendation for a given Internal thread specification American UN (Cont) Pitch tpi Threa Insert Size Insert 9 Ordering Code Holder Anvil 7/8 - 9 IC 3/8" 3IR9UN NVR050-3 - 1 IC 3/8" 3IR8UN NVR0625-3 - 1 1/16 - 1 3/16 IC 3/8" 3IR8UN AVR075-3 YI3 - 1P 1 1/4 IC 3/8" 3IR8UN AVR075-3 YI3 1 5/16 - 1 1/2 IC 3/8" 3IR8UN AVR100-3 YI3 1 9/16 - 1 13/16 IC 3/8" 3IR8UN AVR125-3 YI3 1 7/8 - 2 1/8 IC 3/8" 3IR8UN AVR150-3 YI3 1 1/8 - 1 1/4 IC 1/2" 4IR7UN NVR075-4 1 3/8 - 1 7/16 IC 1/2" 4IR6UN NVR075-4 - 1 1/2 - 1 5/8 IC 1/2" 4IR6UN AVR100-4 YI4 - 1P 1 11/16 IC 1/2" 4IR6UN AVR100-4 YI4 1 3/4 - 2 IC 1/2" 4IR6UN AVR125-4 YI4 2 1/8 - 6 IC 1/2" 4IR6UN AVR150-4 YI4 5 1 3/4 - 5 IC 1/2" 4IR5UN AVR100-4 YI4 - 1P 4.5 2 - 4 1/2 IC 5/8" 5IR4.5UN AVR125-5 YI5 - 1P 8 7 6 10 - Tooling recommendation for a given Internal thread specification ISO Metric Pitch mm Threa Insert Size Insert 0.70 0.75 Ordering Code Holder Anvil 4 Micro 3.0 3.0SIR0.7ISO SMC..-3 - 6 Micro 4.0 4.0SIR0.75ISO SMC..-4 - 8 Micro 6.0 6.0SIR0.75ISO SMC..-6 - 10 IC 5.0 L 5LIR0.75ISO NVR0375-5L - 5 Micro 3.0 3.0SIR0.8ISO SMC..-3 - M6 Micro 4.0 4.0SIR1.0ISO SMC..-4 - 8 Micro 6.0 6.0SIR1.0ISO SMC..-6 - 10 IC 5.0 L 5LIR1.0ISO NVR0375-5L - 12-14 IC 6.0 6.0IR1.0ISO NVR...-6.0 - 15-17 IC 1/4" 2IR1.0ISO NVR0375-2 - 18 IC 1/4" 2IR1.0ISO NVR050-2 - 20-24 IC 3/8" 3IR1.0ISO NVR050-3 - M8 Micro 6.0 6.0SIR1.25ISO SMC..-6.0 - 10 IC 5.0 L 5LIR1.25ISO NVR0375-5L - IC 6.0 6.0IR1.25ISO NVR...-6.0 - IC 5.0 L 5LIR1.5ISO NVR0375-5L - 12-14 IC 6.0 6.0IR1.5ISO NVR...-6.0 - 15-18 IC 1/4" 2IR1.5ISO NVR0375-2 - 20-25 IC 3/8" 3IR1.5ISO NVR050-3 - 26-28 IC 3/8" 3IR1.5ISO AVR075-3 YI3 30-36 IC 3/8" 3IR1.5ISO AVR075-3 YI3-1N 38-45 IC 3/8" 3IR1.5ISO AVR125-3 YI3-1N 48-68 IC 3/8" 3IR1.5ISO AVR150-3 YI3-1N M12 IC 6.0 6.0IR1.75ISO NVR...-6.0 - M14 IC 6.0 6.0IR2.0ISO NVR...-6.0 - M16-18 IC 1/4" 2IR2.0ISO NVR0375-2 - 20-22 IC 3/8" 3IR2.0ISO NVR050-3 - 24 IC 3/8" 3IR2.0ISO NVR0625-3 27-30 IC 3/8" 3IR2.0ISO AVR075-3 YI3 33-36 IC 3/8" 3IR2.0ISO AVR100-3 YI3 39-45 IC 3/8" 3IR2.0ISO AVR125-3 YI3-1N 48-68 IC 3/8" 3IR2.0ISO AVR150-3 YI3-1N M18 IC 1/4" 2IR2.5ISO NVR0375-2 - M20-M22 IC 3/8" 3IR2.5ISO NVR050-3 - M24-M27 IC 3/8" 3IR3.0ISO NVR0625-3 3.00 36-45 IC 3/8" 3IR3.0ISO AVR100-3 YI3 48-68 IC 3/8" 3IR3.0ISO AVR150-3 YI3 3.50 M30-M33 IC 1/2" 4IR3.5ISO NVR075-4 - M36 IC 1/2" 4IR4.0ISO NVR075-4 - 0.80 1.00 1.25 12-14 M10 1.50 1.75 2.00 2.50 - - M39 IC 1/2" 4IR4.0ISO AVR100-4 YI4 56-68 IC 1/2" 4IR4.0ISO AVR150-4 YI4 M42 IC 1/2" 4IR4.5ISO AVR100-4 YI4-1P M45 IC 1/2" 4IR4.5ISO AVR125-4 YI4 M48 IC 1/2" 4IR5.0ISO AVR125-4 YI4-1P M52 IC 1/2" 4IR5.0ISO AVR125-4 YI4 5.50 M56-60 IC 5/8" 5IR5.5ISO AVR150-5 YI5 6.00 M64-68 IC 5/8" 5IR6.0ISO AVR150-5 YI5 4.00 4.50 5.00 11 Tooling recommendation for a given Internal thread specification NPT Pitch tpi Threa 27 18 14 11.5 8 Insert Size Insert Ordering Code Holder Anvil 1/8 Micro 6.0 6.0SIR27NPT SMC..-6.0 - 1/4 Micro 6.0 6.0SIR18NPT SMC..-6.0 - 3/8 Micro 6.0 6.0SIR18NPT SMC..-6.0 - 1/2 IC 3/8" 3IR14NPT NVR050-3 - 3/4 IC 3/8" 3IR14NPT NVR050-3 1 IC 3/8" 3IR11.5NPT AVR075-3 YI3 1 1/4 IC 3/8" 3IR11.5NPT AVR125-3 YI3 1 1/2 IC 3/8" 3IR11.5NPT AVR125-3 YI3 - 1N 2 IC 3/8" 3IR11.5NPT AVR150-3 YI3 - 1N 2 1/2 IC 3/8" 3IR8NPT AVR150-3 YI3 - 1N 3 IC 3/8" 3IR8NPT AVR150-3 YI3 - 1N 3 1/2 IC 3/8" 3IR8NPT AVR150-3 YI3 - 1N 4 IC 3/8" 3IR8NPT AVR150-3 YI3 - 1N 5 IC 3/8" 3IR8NPT AVR150-3 YI3 - 1N 6 IC 3/8" 3IR8NPT AVR150-3 YI3 - 1N 8 IC 3/8" 3IR8NPT AVR150-3 YI3 - 1N 10 IC 3/8" 3IR8NPT AVR150-3 YI3 - 1N 12 IC 3/8" 3IR8NPT AVR150-3 YI3 - 1N Insert Ordering Code Holder Anvil 5LIR27NPTF NVR...-5.0L - - NPTF Pitch tpi Threa Insert Size 1/8 27 18 14 11.5 8 12 IC 5.0 L 1/4 IC 6.0 6.0IR18NPTF NVR...-6.0 - 3/8 IC 1/4" 2IR18NPTF NVR0375-2 - 1/2 IC 3/8" 3IR14NPTF NVR050-3 - 3/4 IC 3/8" 3IR14NPTF NVR0625-3 1 IC 3/8" 3IR11.5NPTF AVR075-3 YI3 1 1/4 IC 3/8" 3IR11.5NPTF AVR125-3 YI3 1 1/2 IC 3/8" 3IR11.5NPTF AVR125-3 YI3 - 1N 2 IC 3/8" 3IR11.5NPTF AVR150-3 YI3 - 1N 2 1/2 IC 3/8" 3IR8NPTF AVR150-3 YI3 - 1N 3 IC 3/8" 3IR8NPTF AVR150-3 YI3 - 1N - Tooling recommendation for a given Internal thread specification Whitworth Pitch tpi Threa Insert Size Insert Ordering Code Holder Anvil 1/4 Micro 4.0 4.0SIR26W SMC..-4.0 - 5/16 - 1/2 Micro 6.0 6.0SIR26W SMC..-6.0 - 9/16 - 5/8 IC 1/4" 2IR26W NVR0375-2 - 11/16 IC 1/4" 2IR26W NVR050-2 - 3/4 - 13/16 IC 3/8" 3IR26W NVR050-3 - 7/8 - 15/16 IC 3/8" 3IR26W NVR0625-3 1 - 1 3/16 IC 3/8" 3IR26W AVR075-3 YI3 - 1N 1 1/4 - 1 7/16 IC 3/8" 3IR26W AVR100-3 YI3 - 1N 1 1/2 - 1 3/4 IC 3/8" 3IR26W AVR125-3 YI3 - 1N 1 7/8 - 2 IC 3/8" 3IR26W AVR150-3 YI3 - 1N 5/16 Micro 6.0 6.0SIR22W SMC..-6.0 - 3/8 - 9/16 Micro 6.0 6.0SIR20W SMC..-6.0 - 5/8 - 11/16 IC 1/4" 2IR20W NVR0375-2 - 3/4 - 13/16 IC 3/8" 3IR20W NVR050-3 - 7/8 - 1 IC 3/8" 3IR20W NVR0625-3 1 1/16 - 1 3/16 IC 3/8" 3IR20W AVR075-3 YI3 - 1N 1 1/4 - 1 7/16 IC 3/8" 3IR20W AVR100-3 YI3 - 1N 1 1/2 - 1 3/4 IC 3/8" 3IR20W AVR125-3 YI3 - 1N 1 7/8 - 3 IC 3/8" 3IR20W AVR150-3 YI3 - 1N 11/16 IC 1/4" 2IR16W NVR0375-2 - 3/4 - 11/16 IC 3/8" 3IR16W NVR050-3 - 7/8 - 1 IC 3/8" 3IR16W NVR0625-3 1 1/16 - 1 1/8 IC 3/8" 3IR16W AVR075-3 YI3 1 3/16 IC 3/8" 3IR16W AVR075-3 YI3 - 1N 1 1/4 - 1 7/16 IC 3/8" 3IR16W AVR100-3 YI3 - 1N 1 1/2 - 1 3/4 IC 3/8" 3IR16W AVR125-3 YI3 - 1N 1 7/8 - 4 5/8 IC 3/8" 3IR16W AVR150-3 YI3 - 1N 4 3/4 - 7 IC 3/8" 3IR16W AVR150-3 YI3 - 1.5N 7/16 IC 5.0 L 5LIR14W NVR0375-5L - 5/8 - 11/16 IC 1/4 2IR14W NVR0375-2 - 13/16 IC 3/8" 3IR12W NVR050-3 - 15/16 - 1 IC 3/8" 3IR12W NVR0625-3 1 1/16 - 1 3/16 IC 3/8" 3IR12W AVR075-3 YI3 1 1/4 - 1 1/2 IC 3/8" 3IR12W AVR100-3 YI3 1.6 - 1 3/4 IC 3/8" 3IR12W AVR125-3 YI3 - 1N 1 7/8 - 6 IC 3/8" 3IR12W AVR150-3 YI3 - 1N 6 1/4 - 7 IC 3/8" 3IR12W AVR150-3 YI3 - 1.5N 11 7/8 IC 3/8" 3IR11W NVR050-3 - 10 1 IC 3/8" 3IR10W NVR0625-3 - 26 22 20 16 14 12 - - - - 13 Tooling recommendation for a given Internal thread specification Whitworth (Cont) Pitch tpi Threa Insert Size Insert 9 8 7 6 5 4.5 4 3.5 3.25 3 2.75 2.5 Ordering Code Holder Anvil 7/8 IC 3/8 3IR9W NVR050-3 1 1/8 - 1 1/4 IC 3/8 3IR9W AVR075-3 1 IC 3/8 3IR8W NVR0625-3 1 3/16 IC 3/8 3IR8W AVR075-3 YI3 - 1P 1 5/16 - 1 1/2 IC 3/8 3IR8W AVR100-3 YI3 1.6 - 1 7/8 IC 3/8 3IR8W AVR125-3 YI3 1.9 - 2 1/4 IC 3/8 3IR8W AVR150-3 YI3 2.4 - 7 IC 3/8 3IR8W AVR150-3 YI3 - 1N 1 1/4 IC 1/2 4IR7W NVR075-4 1 3/4 - 2 IC 1/2 4IR7W AVR125-4 1 5/16 - 1 7/16 IC 1/2 4IR6W NVR075-4 1 1/2 - 1 5/8 IC 1/2 4IR6W AVR100-4 YI4 - 1P 1 7/8 - 1.9 IC 1/2 4IR6W AVR125-4 YI4 2.1 - 3.1 IC 1/2 4IR6W AVR150-4 YI4 3 1/4 - 7 IC 1/2 4IR6W AVR150-4 YI4 - 1N 1 3/4 IC 1/2 4IR5W AVR100-4 YI4 - 1P 3 - 3 1/4 IC 1/2 4IR5W AVR150-4 YI4 2 IC 5/8 5IR4.5W AVR125-5 YI5 - 1P 3 1/2 - 4 IC 5/8 5IR4.5W AVR250-5 YI5 2 1/4 IC 5/8 5IR4W AVR150-5 YI5 - 1P 2 1/2 IC 5/8 5IR4W AVR150-5 YI5 4 1/4 - 4 3/4 IC 5/8 5IR4W AVR250-5 YI5 4 7/8 - 7 IC 5/8 5IR4W AVR250-5 YI5 - 1N 2 3/4 IC 5/8U 5UEI3.5W AVR150-5U YI5U - 1P 3 IC 5/8U 5UEI3.5W AVR200-5U YI5U 3 1/4 IC 5/8U 5UEI3.25W AVR200-5U YI5U 3 1/2 IC 5/8U 5UEI3.25W AVR250-5U YI5U 3 3/4 - 4 IC 5/8U 5UEI3W AVR250-5U YI5U 5 IC 5/8U 5UEI2.75W AVR250-5U YI5U 6 IC 5/8V 5VIR2.5W NVR250-5V - 14 YI3 - YI4 - Tooling recommendation for a given Internal thread specification BSP (55º) Pitch tpi Threa Insert Size Insert 28 19 14 11 Ordering Code Holder Anvil G1/16 Micro 6.0 6.0SIR28W SMC..-6.0 - G1/8 IC 5.0 L 5LIR28W NVR0375-5L - G1/4 IC 6.0 6.0IR19W NVR...-6.0 - G3/8 IC 1/4" 2IR19W NVR0375-2 - G1/2 & G5/8 IC 3/8" 3IR14W NVR050-3 G3/4 & G7/8 IC 3/8" 3IR14W AVR075-3 YI3 G1 & G1 1/8 & 1 1/4 IC 3/8" 3IR11W AVR100-3 YI3 G1 1/2 IC 3/8" 3IR11W AVR150-3 YI3 - 1N G1 3/4 IC 3/8" 3IR11W AVR150-3 YI3 - 1N G2 IC 3/8" 3IR11W AVR150-3 YI3 - 1N G2 1/4 IC 3/8" 3IR11W AVR150-3 YI3 - 1N G2 1/2 IC 3/8" 3IR11W AVR150-3 YI3 - 1N G2 3/4 IC 3/8" 3IR11W AVR150-3 YI3 - 1N G3 IC 3/8" 3IR11W AVR150-3 YI3 - 1N G3 1/2 IC 3/8" 3IR11W AVR150-3 YI3 - 1N G4 IC 3/8" 3IR11W AVR150-3 YI3 - 1N G4 1/2 IC 3/8" 3IR11W AVR150-3 YI3 - 1N G5 IC 3/8" 3IR11W AVR150-3 YI3 - 1N G5 1/2 IC 3/8" 3IR11W AVR150-3 YI3 - 1N G6 IC 3/8" 3IR11W AVR150-3 YI3 - 1N - BSPT Pitch tpi Threa Insert Size Ordering Code Holder Anvil 5LIR28BSPT NVR...-5.0L - Insert 28 19 14 11 1/8 IC 5.0 L 1/4 IC 6.0 6.0IR19BSPT NVR...-6.0 - 3/8 IC 1/4" 2IR19BSPT NVR0375-2 - 1/2 IC 3/8" 3IR14BSPT NVR050-3 3/4 IC 3/8" 3IR14BSPT AVR075-3 YI3 1 IC 3/8" 3IR11BSPT AVR100-3 YI3 1 1/4 IC 3/8" 3IR11BSPT AVR125-3 YI3 1 1/2 IC 3/8" 3IR11BSPT AVR150-3 YI3 - 1N 2 IC 3/8" 3IR11BSPT AVR150-3 YI3 - 1N 2 1/2 IC 3/8" 3IR11BSPT AVR150-3 YI3 - 1N 3 IC 3/8" 3IR11BSPT AVR150-3 YI3 - 1N 4 IC 3/8" 3IR11BSPT AVR150-3 YI3 - 1N 5 IC 3/8" 3IR11BSPT AVR150-3 YI3 - 1N 6 IC 3/8" 3IR11BSPT AVR150-3 YI3 - 1N - 15 Tooling recommendation for a given Internal thread specification PG Pitch tpi Threa Insert Size Insert 20 18 16 Ordering Code Holder Anvil Pg 7 IC 6.0 6.0IR20PG NVR...6.0 - Pg 9 IC 1/4" 2IR18PG NVR0375-2 - Pg 11 & Pg 13.5 IC 3/8" 3IR18PG NVR050-3 - Pg 16 IC 3/8" 3IR18PG NVR0625-3 Pg 21 IC 3/8" 3IR16PG AVR075-3 YI3 Pg 29 IC 3/8" 3IR16PG AVR100-3 YI3 - 1N Pg 36 & Pg 42 & Pg 48 IC 3/8" 3IR16PG AVR150-3 YI3 - 1N 16 - Threading Inserts Thread Turning Inserts Threading Inserts THREAD TURNING INSERTS Contents VARDEX Ordering Code System Page Partial Profile 60º Pages 20-22 Partial Profile 55º Pages 23-25 American UN Pages 26-35 ISO Metric Pages 36-44 UNJ Pages 45-49 NPT Pages 50-53 NPTF Pages 54-56 NPS Page American ACME Pages 58-60 Stub ACME Pages 61-63 American Buttress Pages 64-65 Whitworth for BSW, BSP Pages 66-72 BSPT Pages 73-75 Trapez (DIN 103) Pages 76-78 Round (DIN 405) Page 79 Round (DIN 20400) Page 80 API Page 81 API Buttress Casing Page 82 API Round Casing & Tubing Pages 83-84 VAM Page 85 EL-Extreme Line Page 86 Hughes H-90 Page 87 MJ (ISO 5855) Page 88 British Buttress Page 89 Metric Buttress (Sägengewinde DIN 513) Page 90 Pg (DIN 40430) Pages 91-92 18 19 57 Threading Inserts Vardex Ordering Code System Threading Inserts (Not Including Micro System) 3 1 2 E R 12 UN 3 4 5 6 VTX 7 8 9 10 1 - Insert size 2 - Insert style 3 - Type of Insert 4 - RH/LH Insert 4.0K - IC4.0mm 5L - IC5.0L mm 6.0 - IC6.0 mm 2 - IC1/4 3 - IC 3/8 IC 4 - IC 1/2 5 - IC5/8 U V E - External I - Internal El - External+Internal R - Right Hand Insert L - Left Hand Insert None - Right+Left Hand Insert L J 5 - Pitch 6 - Standard SCB Full Profile - Pitch Range mm 0.35-12.0 tpi 72-2 Partial Profile - Pitch Range A AG G N U Q U V 11 mm tpi 0.5 - 1.5 0.5 - 3.0 1.75 - 3.0 3.5 - 5.0 5.5 - 8.0 5.5 - 6.0 6.5 - 9.0 6.0 - 10.0 48 - 16 48 - 8 14 - 8 7-5 4 1/ 2 - 3 1/ 2 4 1/ 2 - 4 4 - 2 3/ 4 4 - 2 1/ 2 7 - API Form 60° - Partial profile 60° 55° - Partial profile 55° STACME - Stub ACME UNJ - UNJ 382 383 2 3 ISO - ISO Metric MJ - ISO 5855 ABUT - American Buttress 403 502 15 UN - American UN W - Whitworth for BSW, BSP BBUT - British Buttress 503 75 125 BSPT - British Standard Pipe Thread SAGE - Metric Buttress DIN 513 NPT - NPT API - API 8 - No. of Teeth NPTF - NPTF BUT - API Buttress Casing NPS - NPS APIRD - API Round Casing & Tubing (for Multitooth Style) RD - Round DIN 405 VAM - VAM RD20400 - Round DIN 20400 EL - Extreme Line Casing TR - Trapez DIN 103 H90 - H90 ACME - ACME PG - Pg DIN 40430 10 - Carbide Grade 11-Coarse Pitch Inserts VTX, VCB, VM7, VKX, VSX, VK2, VK2P, VHX, VKP 158/... 2, 3, 5, 6, 8 9 - Multitooth style M T Z Micro Threading Inserts 3 S I R 32 1 2 3 4 5 UN VMX 1- SIDE 6 7 1 - Insert Dia. 2 - Insert style 3 - Type of Insert 4 - RH/LH Insert 3.0 4.0 6.0 8.0 S - Micro Insert I R - Right Hand Insert L - Left Hand Insert - 3.0 mm - 4.0 mm - 6.0 mm - 8.0 mm 10.0 - 10.0 mm - Internal 8 6 - Standard Full Profile - Pitch Range mm 0.30-1.5 tpi 40-16 Partial Profile - Pitch Range 55° - Partial profile 55° mm 60° - Partial profile 60° ISO - ISO Metric MJ - ISO 5855 NPT - NPT NPTF - NPTF 7 - Carbide Grade 8 - Micro Ended UN - American UN VMX 1-SIDE - Single Ended None - Double Ended W - British Standard Whitworth 5 - Pitch tpi A 0.5 - 1.5 48 - 16 F 0.25 - 1.0 72 - 24 19 Threading Inserts Partial Profile 60º External Y X Y X r Y r L X X 60° Interna l L IC L L IC IC Y r IC T r Externa l Standard SCB Sintered Chipbreaker U Style V Style / Slim Throat Standard Insert Size IC L Inch 1/4" .43 3/8 3/8 SCB SCB .63 .63 Pitch mm Ordering Code tpi RH Dimensions Inch Anvil LH r X Y RH LH 0.5-1.5 48-16 2ERA60... 2ELA60... .002 .03 .04 - - NL..-2 (LH) 0.5-1.5 48-16 3ERA60... 3ELA60... .002 .03 .04 YE3 YI3 AL..-3 (LH) YE3 - 1.75-3.0 14-8 3ERG60... 3ELG60... .011 .05 .07 0.5-3.0 48-8 3ERAG60... 3ELAG60... .003 .05 .07 0.5-1.5 48-16 3JERA60... .002 .02 .03 1.75-3.0 14-8 3JERG60... .011 .04 .06 0.5-3.0 48-8 3JERAG60... .003 .04 .06 Toolholder AL..-3 1/2 .87 3.5-5.0 7-5 4ERN60... 4ELN60... .021 .07 .10 YE4 YI4 AL..-4 (LH) 5/8 1.06 5.5-6.0 4.5-4 5ERQ60... 5ELQ60... .025 .08 .12 YE5 YI5 AL..-5 (LH) U Style Insert Size IC 1/2U 5/8U L Inch Pitch mm Ordering Code tpi .87 5.5-8.0 4.5-3.25 1.06 6.5-9.0 4-2.75 Dimensions Inch Anvil RH+LH r X Y RH LH 4UEIU60... .012 .02 .43 YE4U YI4U Toolholder AL..-4U (LH) 5UEIU60... .015 .04 .54 YE5U YI5U AL..-5U (LH) Slim Throat Insert Size IC L Inch 1/4V .43 3/8V 1/2V .63 .87 Pitch mm Ordering Code tpi RH LH Dimensions Inch r X Y T Toolholder 0.5-1.5 48-16 2VERA60... 2VELA60... .002 .03 .09 .13 NL..-2V (LH) 0.5-1.5 48-16 3VERA60... 3VELA60... .002 .04 .11 .14 3VELG60... 1.75-3.0 14-8 3VERG60... .003 .04 .07 .14 0.5-3.0 48-8 3VERAG60... 3VELAG60... .011 .04 .07 .14 3.5-5.0 7-5 4VERN60... .021 .04 .09 .19 4VELN60... NL..-3V (LH) NL..-4V (LH) V Style Insert Size 20 IC L Inch 5/8V 27 Pitch mm Ordering Code tpi 6.0-10.0 4-2.5 RH 5VERV60... LH 5VELV60... Dimensions Inch r X Y T .029 .02 .20 .39 Toolholder NL..-5V-10 (LH) Threading Inserts Partial Profile 60º Internal (cont) Y Y X r Y X r L X X 60° Interna l IC IC IC L L L r Y IC T Externa l Standard SCB Sintered Chipbreaker r U Style V Style Standard Insert Size IC mm Ordering Code tpi RH 1/4" .43 0.5-1.5 48-16 2IRA60... 1/4" SCB .43 0.5-1.5 48-16 2JIRA60... 0.5-1.5 48-16 3IRA60... 3/8 .63 1.75-3.0 14-8 3IRG60... 3/8 SCB SCB L Inch Pitch Dimensions Inch LH r X Y RH LH 2ILA60... .002 .03 .04 - - NVR..-2 (LH) .002 .03 0.3 - - NVR..-2 3ILA60... .002 .03 .04 3ILG60... .006 .05 .07 YI3 YE3 3ILAG60... .002 .05 .07 YI3 - 0.5-3.0 48-8 3IRAG60... 0.5-1.5 48-16 3JIRA60... .002 .02 .03 .63 1.75-3.0 14-8 0.5-3.0 1/2 .87 3.5-5.0 5/8 1.06 5.5-6.0 Anvil Toolholder AVR..-3 (LH) 3JIRG60... .006 .04 .06 48-8 3JIRAG60... .002 .04 .06 AVR..-3 7-5 4IRN60... 4ILN60... .012 .07 .10 YI4 YE4 AVR..-4 (LH) 4.5-4 5IRQ60... 5ILQ60... .012 .07 .11 YI5 YE5 AVR..-5 (LH) U Style Insert Size IC 1/2U 5/8U L Inch Pitch mm Ordering Code tpi .87 5.5-8.0 4.5-3.25 1.06 6.5-9.0 4-2.75 Dimensions Inch Anvil RH+LH r X Y RH LH 4UEIU60... .012 .02 .43 YI4U YE4U AVR..-4U (LH) Toolholder 5UEIU60... .015 .04 .54 YI5U YE5U AVR..-5U (LH) V Style Insert Size IC 5/8V L Inch Pitch mm Ordering Code tpi 1.06 6.0-10.0 4-2.5 Dimensions Inch RH LH r X Y T 5VIRV60... 5VILV60... .014 .04 .17 .31 Toolholder NVR..-5V (LH) 21 Threading Inserts Partial Profile 60º (cont) Internal 60° IC 5.0 L IC Interna l r L Externa l F F r Y Y Mini-3 Mini-L Mini-3 Insert Size IC mm L Inch Pitch Ordering Code Dimensions Inch Min. Bore dia. mm tpi RH r Y F Inch Toolholder 4.0 0.24 0.5-1.25 48-20 4.0KIRA60... .002 .02 .14 .25 .NVR.020-4.0K 6.0 0.39 0.5-1.5 48-16 6.0IRA60... .002 .04 .21 .39 .NVR ...-6.0 Mini-L Insert Size IC mm 5.0L Pitch mm 0.5-1.5 Ordering Code Dimensions Inch Min Bore dia. tpi RH r Y F Inch Toolholder 48-16 5LIRA60... .002 .04 .18 .31 .NVR ...-5L Internal L F 60° y r d L1 Interna l RH-Double Ended L2 Externa l L1 RH-Single Ended Micro Insert dia. Pitch Ordering Code Dimensions Inch Min. Bore dia. d mm mm tpi RH- Single Ended RH- Double Ended r L1 L2 L F Y Inch Toolholder 3.0 0.5-1.0 48-24 3.0SIRF60...1-SIDE 3.0SIRF60... .002 .63 1.69 1.97 .06 .35 .13 SMC..-3.0 4.0 0.5-1.0 48-24 4.0SIRF60...1-SIDE 4.0SIRF60... .002 .63 1.69 1.97 .08 .35 .17 SMC..-4.0 6.0 0.5-1.5 48-16 6.0SIRA60...1-SIDE 6.0SIRA60... .002 .63 1.69 1.97 .08 .35 .24 SMC..-6.0 Mini and Micro Left Handed Tools Supplied by Request. (Example: 6.0SILA60...1-SIDE) 22 Threading Inserts Partial Profile 55º External Y Y X X r Y r L X X 55° Interna l L IC L L IC IC r Y IC T r Externa l Standard SCB Sintered Chipbreaker U Style V Style / Slim Throat Standard Insert Size IC 1/4" 3/8 SCB L Inch .43 .63 Pitch mm Ordering Code tpi RH LH Dimensions Inch Anvil r X Y RH LH Toolholder 0.5-1.5 48-16 2ERA55... 2ELA55... .002 .03 .04 - - NL..-2 (LH) 0.5-1.5 48-16 3ERA55... 3ELA55... .002 .03 .04 YE3 YI3 AL..-3 (LH) YE3 - 1.75-3.0 14-8 3ERG55... 3ELG55... .008 .05 .07 0.5-3.0 48-8 3ERAG55... 3ELAG55... .003 .05 .07 0.5-1.5 48-16 3JERA55... .002 .02 .03 1.75-3.0 14-8 3JERG55... .083 .04 .06 0.5-3.0 48-8 3JERAG55... .003 .04 .06 .87 3.5-5.0 7-5 4ERN55... 4ELN55... .017 .07 .10 YE4 YI4 AL..-4 (LH) 1.06 5.5-6.0 4.5-4 5ERQ55... 5ELQ55... .024 .08 .11 YE5 YI5 AL..-5 (LH) 3/8 SCB .63 1/2 5/8 AL..-3 U Style Insert Size Pitch mm Ordering Code IC L Inch 1/2U .87 tpi 5/8U 1.06 6.5-9.0 4-2.75 5.5-8.0 4.5-3.25 Dimensions Inch Anvil RH+LH r X Y RH LH 4UEIU55... .024 .04 .43 YE4U YI4U AL..-4U (LH) Toolholder 5UEIU55... .031 .05 .54 YE5U YI5U AL..-5U (LH) Slim Throat Insert Size IC L Inch 1/4V .43 3/8V .63 1/2V .87 Pitch mm Ordering Code LH Dimensions Inch tpi RH r X Y T Toolholder 0.5-1.5 48-16 2VERA55... 2VELA55... .002 .03 .11 .13 NL..-2V (LH) 0.5-1.5 48-16 3VERA55... 3VELA55... .002 .04 .11 .14 1.75-3.0 14-8 3VERG55... 3VELG55... .003 .04 .07 .14 0.5-3.0 48-8 3VERAG55... 3VELAG55... .008 .04 .07 .14 3.5-5.0 7-5 4VERN55... .017 .04 .09 .19 4VELN55... NL..-3V (LH) NL..-4V (LH) V Style Insert Size IC 5/8V L Inch Pitch mm Ordering Code tpi 1.06 6.0-9.0 4-2.75 Dimensions Inch RH LH r X Y T Toolholder 5VERV55... 5VELV55... .028 .04 .17 .31 NL..-5V-8 (LH) 23 Threading Inserts Partial Profile 55º Internal (cont) Y Y X r Y X r L X X 55° Internal IC IC IC L L L r Y IC T External Standard SCB Sintered Chipbreaker r U Style V Style Standard Insert Size IC mm Ordering Code tpi RH 1/4" .43 0.5-1.5 48-16 2IRA55... 1/4 SCB .43 0.5-1.5 48-16 2JIRA55... 0.5-1.5 48-16 3/8 .63 3/8 SCB SCB L Inch Pitch .63 Dimensions Inch Anvil LH r X Y RH LH 2ILA55... .002 .03 .04 - - NVR..-2 (LH) .002 .024 .031 - - NVR..-2 YI3 YE3 YI3 - 3IRA55... 3ILA55... .002 .03 .04 1.75-3.0 14-8 3IRG55... 3ILG55... .008 .05 .07 0.5-3.0 48-8 3IRAG55... 3ILAG55... .003 .05 .07 0.5-1.5 48-16 3JIRA55... .002 .002 .003 1.75-3.0 14-8 3JIRG55... .083 .043 .059 0.5-3.0 48-8 3JIRAG55... .003 .004 .059 Toolholder AVR..-3 (LH) AVR..-3 1/2 .87 3.5-5.0 7-5 4IRN55... 4ILN55... .017 .07 .10 YI4 YE4 AVR..-4 (LH) 5/8 1.06 5.5-6.0 4.5-4 5IRQ55... 5ILQ55... .024 .08 .11 YI5 YE5 AVR..-5 (LH) U Style Insert Size IC 1/2U 5/8U L Inch Pitch mm Ordering Code tpi .87 5.5-8.0 4.5-3.25 1.06 6.5-9.0 4-2.75 Dimensions Inch Anvil RH+LH r X Y RH LH Toolholder 4UEIU55... .024 .04 .43 YI4U YE4U AVR..-4U (LH) 5UEIU55... .024 .05 .54 YI5U YE5U AVR..-5U (LH) V Style Insert Size IC 5/8V 24 L Inch Pitch mm Ordering Code tpi 1.06 6.0-9.0 4-2.75 RH 5VIRV55... LH 5VILV55... Dimensions Inch r X Y T .028 .04 .17 .31 Toolholder NVR..-5V (LH) Threading Inserts Partial Profile 55º (cont) Internal 55° IC 5.0 L IC Internal r L External F F r Y Y Mini-3 Mini-L Mini-3 Insert Size IC mm L Inch Pitch Ordering Code mm tpi Dimensions Inch Min Bore dia. RH r Y F Inch 4.0 .24 0.5-1.25 48-20 4.0KIRA55... .002 .02 .15 .25 .NVR.020-4.0K 6.0 .39 0.5-1.5 6.0IRA55... .002 .04 .21 .39 .NVR...-6.0 48-16 Toolholder Mini-L Insert Size IC mm 5.0L Pitch mm 0.5-1.5 Ordering Code Dimensions Inch Min. Bore dia. tpi RH r Y F Inch Toolholder 48-16 5LIRA55... .002 .04 .18 .31 .NVR....-5L Partial Profile 55º Internal L F 55° y r d L1 Internal RH-Double Ended L2 External L1 RH-Single Ended Micro Insert dia. d mm Pitch mm Ordering Code Dimensions Inch Min. Bore dia. RH- Single Ended RH- Double Ended r L1 L2 L F Y Inch Toolholder 3.0 0.5-1.0 48-24 3.0SIRF55...1-SIDE 3.0SIRF55... .002 .63 1.69 1.97 .06 .03 .13 SMC..-3.0 4.0 0.5-1.0 48-24 4.0SIRF55...1-SIDE 4.0SIRF55... .002 .63 1.69 1.97 .08 .03 .17 SMC..-4.0 6.0 0.5-1.5 48-16 6.0SIRA55...1-SIDE 6.0SIRA55... .002 .63 1.69 1.97 .08 .03 .24 SMC..-6.0 tpi Mini and Micro Left Handed Tools Supplied by Request. (Example: 6.0SILA55...1-SIDE) 25 Threading Inserts American UN External Y X Internal 1/4P 60° L h 1/8P IC External Defined by: ANSI B1.1:74 Tolerance class: 2A/2B Standard Standard Insert Size IC 1/4" 3/8 continued on next 26 L Inch .43 .63 Pitch tpi Ordering Code RH Dimensions Inch LH h Anvil X Y 72 2ER72UN... 2EL72UN... .009 .03 .02 64 2ER64UN... 2EL64UN... .009 .03 .02 56 2ER56UN... 2EL56UN... .011 .03 .02 48 2ER48UN... 2EL48UN... .013 .02 .02 44 2ER44UN... 2EL44UN... .014 .02 .02 40 2ER40UN... 2EL40UN... .015 .02 .02 36 2ER36UN... 2EL36UN... .017 .02 .02 32 2ER32UN... 2EL32UN... .019 .02 .02 28 2ER28UN... 2EL28UN... .022 .02 .03 27 2ER27UN... 2EL27UN... .023 .03 .03 24 2ER24UN... 2EL24UN... .026 .03 .03 20 2ER20UN... 2EL20UN... .031 .03 .04 18 2ER18UN... 2EL18UN... .034 .03 .04 16 2ER16UN... 2EL16UN... .038 .04 .04 14 2ER14UN... 2EL14UN... .044 .04 .04 72 3ER72UN... 3EL72UN... .009 .03 .02 64 3ER64UN... 3EL64UN... .009 .03 .02 56 3ER56UN... 3EL56UN... .011 .03 .02 48 3ER48UN... 3EL48UN... .013 .02 .02 44 3ER44UN... 3EL44UN... .014 .02 .02 40 3ER40UN... 3EL40UN... .015 .02 .02 36 3ER36UN... 3EL36UN... .017 .02 .02 32 3ER32UN... 3EL32UN... .019 .02 .02 28 3ER28UN... 3EL28UN... .022 .02 .03 27 3ER27UN... 3EL27UN... .023 .03 .03 24 3ER24UN... 3EL24UN... .026 .03 .03 20 3ER20UN... 3EL20UN... .031 .03 .04 18 3ER18UN... 3EL18UN... .034 .03 .04 16 3ER16UN... 3EL16UN... .038 .04 .04 14 3ER14UN... 3EL14UN... .044 .04 .05 13 3ER13UN... 3EL13UN... .047 .04 .05 12 3ER12UN... 3EL12UN... .051 .04 .06 11.5 3ER11.5UN... 3EL11.5UN... .053 .04 .06 11 3ER11UN... 3EL11UN... .056 .04 .06 10 3ER10UN... 3EL10UN... .061 .04 .06 9 3ER9UN... 3EL9UN... .068 .05 .07 8 3ER8UN... 3EL8UN... .077 .05 .06 min RH LH Toolholder - - NL ..-2 (LH) YE3 YI3 AL..-3 (LH) Threading Inserts American UN (cont) External Y Y X Y X X Internal 1/4P L 60° L L h 1/8P IC Defined by: ANSI B1.1:74 Tolerance class: 2A/2B Standard IC IC External Standard SCB Sintered Chipbreaker U Style (cont) Insert Size IC 3/8 SCB L Inch .63 SCB 1/2 5/8 .87 1.06 Pitch Ordering Code Dimensions Inch tpi RH X Y 36 3JER36UN... .017 .05 .01 32 3JER32UN... .019 .05 .01 28 3JER28UN... .022 .03 .03 24 3JER24UN... .026 .03 .03 20 3JER20UN... .030 .03 .03 18 3JER18UN... .034 .03 .03 16 3JER16UN... .038 .03 .03 14 3JER14UN... .044 .05 .06 13 3JER13UN... .047 .05 .06 12 3JER12UN... .051 .05 .06 10 3JER10UN... .061 .05 .06 9 3JER9UN... .068 .05 .06 8 3JER8UN... .077 .05 .06 7 4ER7UN... 4EL7UN... .087 .06 .09 6 4ER6UN... 4EL6UN... .102 .06 .09 5 4ER5UN... 4EL5UN... .123 .07 .10 5ER4.5UN... 5EL4.5UN... .136 .07 .11 5ER4UN... 5EL4UN... .153 .08 .12 4.5 4 LH h Anvil min RH LH Toolholder YE3 - YE4 YI4 AL..-4 (LH) YE5 YI5 AL..-5 (LH) RH LH Toolholder YE4U YI4U AL..-4U (LH) YE5U YI5U AL..-5U (LH) AL..-3 U Style Insert Size IC L Inch 1/2U .87 5/8U 1.06 Pitch Ordering Code Dimensions Inch tpi RH+LH X Y 4.5 4UE4.5UN... h .136 .08 .43 4 4UE4UN... .153 .08 .43 3 5UE3UN... .204 .10 .54 min. Anvil 27 Threading Inserts American UN (cont) External X Internal 1/4P L IC 60° Y h 1/8P T External Defined by: ANSI B1.1:74 Tolerance class: 2A/2B V Style / Slim Throat Slim Throat Insert Size IC 1/4V 3/8V 1/2V L Inch .43 .63 .87 Pitch Ordering Code Dimensions Inch X Y T 20 2VER20UN... 2VEL20UN... .031 .03 .09 .13 18 2VER18UN... 2VEL18UN... .034 .03 .09 .13 16 2VER16UN... 2VEL16UN... .038 .03 .09 .13 14 2VER14UN... 2VEL14UN... .044 .03 .08 .13 12 2VER12UN... 2VEL12UN... .051 .03 .07 .13 32 3VER32UN... 3VEL32UN... .019 .04 .12 .14 28 3VER28UN... 3VEL28UN... .022 .04 .12 .14 24 3VER24UN... 3VEL24UN... 0.30 .04 .11 .14 20 3VER20UN... 3VEL20UN... .031 .04 .10 .14 18 3VER18UN... 3VEL18UN... .034 .04 .10 .14 16 3VER16UN... 3VEL16UN... .038 .04 .10 .14 14 3VER14UN... 3VEL14UN... .044 .04 .09 .14 12 3VER12UN... 3VEL12UN... .051 .04 .09 .14 10 3VER10UN... 3VEL10UN... .061 .04 .08 .14 8 3VER8UN... 3VEL8UN... .077 .04 .08 .14 7 4VER7UN... 4VEL7UN... .087 .04 .10 .19 NL..-4V (LH) Toolholder tpi RH LH h min Toolholder NL..-2V (LH) NL..-3V (LH) V Style Insert Size 28 IC L Inch 5/8V 1.06 Pitch Ordering Code tpi RH LH 4 5VER4UN... 5VEL4UN... 3 5VER3UN... 5VEL3UN... Dimensions Inch h X Y T .153 .04 .13 .24 NL..-5V-6 (LH) .204 .04 .17 .31 NL..-5V-8 (LH) min Threading Inserts American UN (cont) External Y Y X X Internal 1/4P L 60° L h IC 1/8P IC External Defined by: ANSI B1.1:74 Tolerance class: 2A/2B Z Style M Style Z Style Insert Size IC 1/2 Pitch Teeth L Inch tpi .87 8 Ordering Code RH 2 4ER8UN2Z... Dimensions Inch h min .08 Anvil X Y RH Toolholder .15 .38 YE4Z AL..-4Z M Style Insert Size IC 3/8 1/2 5/8 Pitch Teeth Ordering Code RH Toolholder .038 .07 .10 YE3M AL..-3 .038 .10 .16 4ER13UN2M... .047 .08 .13 4ER12UN2M... .051 .08 .13 3 4ER12UN3M... .051 .13 .21 YE4M AL..-4 YE5M AL..-5M .63 16 2 3ER16UN2M... 16 3 4ER16UN3M... 13 2 12 2 12 1.06 RH h Anvil Y tpi .87 Dimensions Inch X L Inch min 11 2 4ER11UN2M... .056 .09 .14 10 2 4ER10UN2M... .061 .10 .15 8 2 5ER8UN2M... .077 .13 .20 29 Threading Inserts American UN (cont) Internal Y Y X X Internal 1/4P 60° L L h 1/8P Defined by: ANSI B1.1:74 Tolerance class: 2A/2B Standard IC IC External Standard SCB Sintered Chipbreaker (cont) Insert Size IC 1/4" 1/4 SCB L Inch .43 .43 SCB 3/8 continued on next 30 .63 Pitch Ordering Code LH h Anvil X Y 72 2IR72UN... 2IL72UN... .008 .03 .01 64 2IR64UN... 2IL64UN... .009 .03 .02 56 2IR56UN... 2IL56UN... .010 .03 .02 48 2IR48UN... 2IL48UN... .012 .02 .02 44 2IR44UN... 2IL44UN... .013 .02 .02 40 2IR40UN... 2IL40UN... .015 .02 .02 36 2IR36UN... 2IL36UN... .016 .02 .02 32 2IR32UN... 2IL32UN... .018 .02 .02 28 2IR28UN... 2IL28UN... .020 .02 .03 27 2IR27UN... 2IL27UN... .021 .03 .03 24 2IR24UN... 2IL24UN... .024 .03 .03 20 2IR20UN... 2IL20UN... .029 .03 .04 18 2IR18UN... 2IL18UN... .032 .03 .04 16 2IR16UN... 2IL16UN... .036 .04 .04 14 2IR14UN... 2IL14UN... .041 .04 .04 12 2IR12UN... 2IL12UN... .048 .03 .04 11 2IR11UN... 2IL11UN... .052 .03 .04 36 2JIR36UN... .017 .04 .02 32 2JIR32UN... .019 .05 .02 28 2JIR28UN... .022 .02 .03 24 2JIR24UN... .026 .03 .03 20 2JIR20UN... .030 .02 .03 18 2JIR18UN... .034 .02 .03 16 2JIR16UN... .038 .03 .03 72 3IR72UN... 3IL72UN... .008 .03 .01 64 3IR64UN... 3IL64UN... .009 .03 .02 56 3IR56UN... 3IL56UN... .010 .03 .02 48 3IR48UN... 3IL48UN... .012 .02 .02 44 3IR44UN... 3IL44UN... .013 .02 .02 40 3IR40UN... 3IL40UN... .015 .02 .02 36 3IR36UN... 3IL36UN... .016 .02 .02 32 3IR32UN... 3IL32UN... .020 .02 .02 28 3IR28UN... 3IL28UN... .020 .02 .03 27 3IR27UN... 3IL27UN... .021 .03 .03 tpi RH Dimensions Inch min RH LH - - Toolholder NVR..-2 (LH) NVR..-2 YI3 YE3 AVR..-3 (LH) Threading Inserts American UN (cont) Internal Y Y X 1/4P X Internal 60° L L h 1/8P Defined by: ANSI B1.1:74 Tolerance class: 2A/2B Standard IC IC External Standard SCB Sintered Chipbreaker (cont) Insert Size IC 3/8 3/8 SCB L Inch .63 .63 SCB 1/2 5/8 .87 1.06 Pitch Ordering Code LH h Anvil X Y 24 3IR24UN... 3IL24UN... .024 .03 .03 20 3IR20UN... 3IL20UN... .029 .03 .04 18 3IR18UN... 3IL18UN... .032 .03 .04 16 3IR16UN... 3IL16UN... .036 .04 .04 14 3IR14UN... 3IL14UN... .041 .04 .05 13 3IR13UN... 3IL13UN... .044 .04 .05 12 3IR12UN... 3IL12UN... .048 .04 .06 11.5 3IR11.5UN... 3IL11.5UN... .050 .04 .06 11 3IR11UN... 3IL11UN... .052 .04 .06 10 3IR10UN... 3IL10UN... .058 .04 .06 9 3IR9UN... 3IL9UN... .064 .05 .07 8 3IR8UN... 3IL8UN... .072 .04 .06 36 3JIR36UN... .017 .04 .02 32 3JIR32UN... .020 .04 .02 28 3JIR28UN... .023 .02 .03 24 3JIR24UN... .026 .03 .03 20 3JIR20UN... .030 .02 .03 18 3JIR18UN... .034 .02 .03 16 3JIR16UN... .038 .03 .03 14 3JIR14UN... .044 .04 .05 13 3JIR13UN... .045 .04 .05 12 3JIR12UN... .051 .04 .05 10 3JIR10UN... .061 .04 .05 9 3JIR9UN... .064 .04 .05 8 3JIR8UN... .077 .04 .05 7 4IR7UN... 4IL7UN... .082 .06 .09 6 4IR6UN... 4IL6UN... .096 .06 .09 5 4IR5UN... 4IL5UN... .115 .06 .09 4.5 5IR4.5UN... 5IL4.5UN... .128 .07 .09 4 5IR4UN... 5IL4UN... .144 .07 .11 tpi RH Dimensions Inch min RH LH Toolholder YI3 YE3 AVR..-3 (LH) YI3 - YI4 YE4 AVR..-4 (LH) YI5 YE5 AVR..-5 (LH) AVR..-3 31 Threading Inserts American UNC (cont) Internal Y Y X 1/4P X Internal L 60° L h 1/8P IC IC External Defined by: ANSI B1.1:74 Tolerance class: 2A/2B Standard U Style Coarse Pitch Thread Insert Size IC L Inch 1/2 x 13UN 6.0 mm .39 9/16 x 12UN 1/4 5/8 x 11UN 1/4U .43 3/4 x 10UN 7/8 x 9UN 3/8 .63 1 x 8UN 1 1/8 x 7UN 1 1/4 x 7UN 1 3/8 x 6UN 1/2 .87 Ordering Code X Y .044 .03 .04 BNVR0375S-6.0 .42 2IR12UN...158/002 .048 .03 .04 NVRC040-2 157/001 .47 2UIR11UN...158/003 .052 .05 .22 NVRC044-2U 157/002 .53 3IR10UN... .058 .04 .06 NVRC050-3 157/016 .64 3IR9UN... .064 .05 .07 NVRC050-3 157/016 .76 3IR8UN... .072 .04 .06 NVRC0625-3 .87 4IR7UN... .082 .06 .09 NVRC075-4 .97 4IR7UN... .082 .06 .09 NVRC075-4 1.09 4IR6UN... .096 .06 .09 NVRC075-4 1.19 RH h Min Bore dia. 6.0IR13UN...158/001 Order example: 2UIR11UNVTX 158/003 32 Dimensions Inch min Toolholder Inch Threading Inserts American UN (cont) Internal L X X X Internal 1/4P L X L IC 60° h IC IC T External Defined by: ANSI B1.1:74 Tolerance class: 2A/2B L Y IC 1/8P Y Y Y U Style V Style Z Style M Style U Style Insert Size IC Pitch .87 5/8U 1.06 Dimensions Inch tpi RH+LH X Y 4.5 4UI4.5UN... .128 .09 .43 4 4UI4UN... .144 .09 .43 3 5UI3UN... .193 .11 .54 L Inch 1/2U Ordering Code h min Anvil RH LH Toolholder YI4U YE4U AVR..-4U (LH) YI5U YE5U AVR..-5U (LH) V Style Insert Size IC 5/8V Pitch L Inch 1.06 Ordering Code Dimensions Inch tpi RH X Y T 4 5VIR4UN... 5VIL4UN... h .144 .04 .13 .24 3 5VIR3UN... 5VIL3UN... .193 .04 .17 .31 LH min Toolholder NVR..-5V (LH) Z Style Insert Size Pitch Teeth IC L Inch tpi 1/2 .87 8 Ordering Code Dimensions Inch RH 2 h 4IR8UN2Z... min .072 Anvil X Y RH .14 .38 YI4Z Toolholder AVR..-4Z M Style Insert Size Pitch Teeth Ordering Code Dimensions Inch IC L Inch tpi X Y RH Toolholder 3/8 .63 16 2 3IR16UN2M... .036 .07 .09 YI3M AVR..-3 16 3 4IR16UN3M... .036 .10 .16 1/2 .87 12 2 4IR12UN2M... .048 .08 .13 YI4M AVR..-4 12 3 4IR12UN3M... .048 .13 .20 8 2 5IR8UN2M... .072 .12 .19 YI5M AVR..-5M 5/8 1.06 RH h Anvil min 33 Threading Inserts American UN (cont) Internal 1/4P IC 5.0 L IC Internal 60° L h 1/8P External F F Y Y Defined by: ANSI B1.1:74 Tolerance class: 2A/2B Mini-3 Mini-L Mini-3 Insert Size IC mm L Inch 4.0 .24 .39 6.0 Pitch Ordering Code Dimensions Inch Min. Bore dia. tpi RH Y F Inch 32 4.0KIR32UN... .018 .02 .14 .24 28 4.0KIR28UN... .020 .02 .14 .24 24 4.0KIR24UN... .024 .02 .14 .25 20 4.0KIR20UN... .029 .02 .15 .25 18 4.0KIR18UN... .032 .03 .15 .25 40 6.0IR40UN... .013 .02 .18 .37 36 6.0IR36UN... .016 .02 .18 .37 32 6.0IR32UN... .018 .02 .18 .37 28 6.0IR28UN... .020 .03 .19 .38 24 6.0IR24UN... .024 .03 .19 .38 20 6.0IR20UN... .029 .04 .19 .39 18 6.0IR18UN... .032 .04 .20 .39 16 6.0IR16UN... .036 .04 .20 .39 14 6.0IR14UN... .041 .04 .20 .39 h min Toolholder .NVR.020-4.0K .NVR...-6.0 Mini-L Insert Size Pitch IC mm tpi RH Y F Inch 40 5LIR40UN... .014 .02 .15 .31 36 5LIR36UN... .016 .02 .15 .31 32 5LIR32UN... .018 .02 .15 .31 28 5LIR28UN... .020 .03 .16 .31 24 5LIR24UN... .024 .03 .16 .31 20 5LIR20UN... .029 .04 .17 .31 18 5LIR18UN... .032 .04 .17 .31 16 5LIR16UN... .036 .04 .17 .31 14 5LIR14UN... .041 .04 .18 .31 5.0L Ordering Code Dimensions Inch h min Mini and Micro Left Handed Tools Supplied by Request. (Example: 6.0IL14UN...) 34 Min. Bore dia. Toolholder .NVR...-5L Threading Inserts American UN (cont) Internal L F 1/4P Internal y d L1 60° RH-Double Ended L2 h 1/8P External L1 Defined by: ANSI B1.1:74 Tolerance class: 2A/2B RH-Single Ended Micro Thread Insert dia. Pitch d mm tpi RH- Single Ended RH- Double Ended L1 L2 L F Y 40 3.0SIR40UN...1-SIDE 3.0SIR40UN... .63 1.69 1.97 .05 .02 .015 .13 36 3.0SIR36UN...1-SIDE 3.0SIR36UN... .63 1.69 1.97 .06 .02 .016 .13 32 3.0SIR32UN...1-SIDE 3.0SIR32UN... .63 1.69 1.97 .06 .02 .018 .13 40 4.0SIR40UN...1-SIDE 4.0SIR40UN... .63 1.69 1.97 .06 .02 .015 .16 36 4.0SIR36UN...1-SIDE 4.0SIR36UN... .63 1.69 1.97 .07 .02 .016 .16 32 4.0SIR32UN...1-SIDE 4.0SIR32UN... .63 1.69 1.97 .07 .02 .018 .16 28 4.0SIR28UN...1-SIDE 4.0SIR28UN... .63 1.69 1.97 .07 .03 .020 .17 27 4.0SIR27UN...1-SIDE 4.0SIR27UN... .63 1.69 1.97 .07 .03 .021 .17 24 4.0SIR24UN...1-SIDE 4.0SIR24UN... .63 1.69 1.97 .08 .03 .024 .17 20 4.0SIR20UN...1-SIDE 4.0SIR20UN... .63 1.69 1.97 .08 .03 .028 .17 32 6.0SIR32UN...1-SIDE 6.0SIR32UN... .63 1.69 1.97 .08 .02 .018 .22 28 6.0SIR28UN...1-SIDE 6.0SIR28UN... .63 1.69 1.97 .08 .03 .020 .22 27 6.0SIR27UN...1-SIDE 6.0SIR27UN... .63 1.69 1.97 .08 .03 .021 .22 24 6.0SIR24UN...1-SIDE 6.0SIR24UN... .63 1.69 1.97 .09 .03 .024 .22 20 6.0SIR20UN...1-SIDE 6.0SIR20UN... .63 1.69 1.97 .09 .04 .029 .23 18 6.0SIR18UN...1-SIDE 6.0SIR18UN... .63 1.69 1.97 .09 .04 .032 .23 16 6.0SIR16UN...1-SIDE 6.0SIR16UN... .63 1.69 1.97 .10 .04 .036 .24 3.0 4.0 6.0 Ordering Code Dimensions Inch Min. Bore dia. h min Inch Toolholder SMC..-3.0 SMC..-4.0 SMC..-6.0 Left Handed Tool Supplied by Request. (Example: 6.0SIL16UN...1-SIDE) 35 Threading Inserts ISO Metric External Y Y X X Internal 1/4P 60° L L h IC IC 1/8P Defined by: R262 (DIN 13) Tolerance class: 6g/6H Standard SCB Sintered Chipbreaker Standard Insert Size IC 1/4" 3/8 3/8 SCB SCB continued on next 36 L Inch .43 .63 .63 Pitch Ordering Code X Y 0.35 2ER0.35ISO... 2EL0.35ISO... .008 .03 .02 0.4 2ER0.4ISO... 2EL0.4ISO... .010 .03 .02 0.45 2ER0.45ISO... 2EL0.45ISO... .011 .03 .02 0.5 2ER0.5ISO... 2EL0.5ISO... .012 .02 .02 0.6 2ER0.6ISO... 2EL0.6ISO... .015 .02 .02 0.7 2ER0.7ISO... 2EL0.7ISO... .017 .02 .02 0.75 2ER0.75ISO... 2EL0.75ISO... .018 .02 .02 0.8 2ER0.8ISO... 2EL0.8ISO... .019 .02 .02 1.0 2ER1.0ISO... 2EL1.0ISO... .024 .02 .03 1.25 2ER1.25ISO... 2EL1.25ISO... .030 .03 .04 1.5 2ER1.5ISO... 2EL1.5ISO... .036 .03 .04 1.75 2ER1.75ISO... 2EL1.75ISO... .042 .03 .04 0.35 3ER0.35ISO... 3EL0.35ISO... .008 .03 .02 0.4 3ER0.4ISO... 3EL0.4ISO... .010 .03 .02 0.45 3ER0.45ISO... 3EL0.45ISO... .011 .03 .02 0.5 3ER0.5ISO... 3EL0.5ISO... .012 .03 .02 0.6 3ER0.6ISO... 3EL0.6ISO... .015 .02 .02 0.7 3ER0.7ISO... 3EL0.7ISO... .017 .02 .02 0.75 3ER0.75ISO... 3EL0.75ISO... .018 .02 .02 0.8 3ER0.8ISO... 3EL0.8ISO... .019 .02 .02 1.0 3ER1.0ISO... 3EL1.0ISO... .024 .03 .03 1.25 3ER1.25ISO... 3EL1.25ISO... .030 .03 .04 1.5 3ER1.5ISO... 3EL1.5ISO... .036 .03 .04 1.75 3ER1.75ISO... 3EL1.75ISO... .042 .04 .05 2.0 3ER2.0ISO... 3EL2.0ISO... .048 .04 .05 2.5 3ER2.5ISO... 3EL2.5ISO... .060 .04 .06 3.0 3ER3.0ISO... 3EL3.0ISO... .072 .05 .06 0.5 3JER0.5ISO... .012 .04 .02 0.75 3JER0.75ISO... .017 .04 .02 0.8 3JER0.8ISO... .020 .04 .02 1.0 3JER1.0ISO... .024 .03 .03 1.25 3JER1.25ISO... .028 .03 .03 1.5 3JER1.5ISO... .035 .03 .03 1.75 3JER1.75ISO... .042 .04 .06 2.0 3JER2.0ISO... .048 .04 .06 2.5 3JER2.5ISO... .060 .04 .06 3.0 3JER3.0ISO... .072 .04 .06 mm RH Dimensions Inch LH h min Anvil RH LH Toolholder - - NL..-2 (LH) YE3 YI3 AL..-3 (LH) YE3 - AL..-3 Threading Inserts ISO Metric (cont) External Y X Y Internal 1/4P X 60° L L h 1/8P IC External Defined by: R262 (DIN 13) Tolerance class: 6g/6H Standard IC Standard U Style (cont) Insert Size IC 1/2 5/8 L Inch .87 1.06 Pitch mm Ordering Code RH Dimensions Inch h X Y 3.5 4ER3.5ISO... 4EL3.5ISO... LH .085 .06 .09 4.0 4ER4.0ISO... 4EL4.0ISO... .096 .06 .09 4.5 4ER4.5ISO... 4EL4.5ISO... .109 .07 .09 5.0 4ER5.0ISO... 4EL5.0ISO... .121 .07 .10 5.5 5ER5.5ISO... 5EL5.5ISO... .133 .07 .11 6.0 5ER6.0ISO... 5EL6.0ISO... .145 .08 .11 min Anvil RH LH Toolholder YE4 YI4 AL..-4 (LH) YE5 YI5 AL..-5 (LH) U Style Insert Size IC L Inch 1/2U .87 5/8U 1.06 Pitch Ordering Code Dimensions Inch Anvil mm RH+LH X Y RH LH 5.5 4UE5.5ISO... .133 .09 .43 YE4U YI4U AL..-4U (LH) 6.0 4UE6.0ISO... .145 .10 .43 8.0 5UE8.0ISO... .193 .09 .54 YE5U YI5U AL..-5U (LH) h min Toolholder 37 Threading Inserts ISO Metric (cont) External L X Internal 1/4P IC 60° Y h 1/8P T External Defined by: R262 (DIN 13) Tolerance class: 6g/6H V Style / Slim Throat Slim Throat Insert Size IC 1/4V 3/8V L Inch .43 .63 Pitch Ordering Code Dimensions Inch X Y T 0.75 2VER0.75ISO... 2VEL0.75ISO... .018 .03 .10 .13 1.0 2VER1.0ISO... 2VEL1.0ISO... .024 .03 .10 .13 1.5 2VER1.5ISO... 2VEL1.5ISO... .036 .03 .09 .13 1.75 2VER1.75ISO... 2VEL1.75ISO... .042 .03 .08 .13 2.0 2VER2.0ISO... .007 .03 .07 .13 0.35 3VER0.35ISO... 3VEL0.35ISO... .08 .04 .13 .14 0.4 3VER0.4ISO... 3VEL0.4ISO... .08 .04 .13 .14 0.5 3VER0.5ISO... 3VEL0.5ISO... .012 .04 .12 .14 0.75 3VER0.75ISO... 3VEL0.75ISO... .018 .04 .12 .14 1.0 3VER1.0ISO... .024 .04 .11 .14 1.25 3VER1.25ISO... 3VEL1.25ISO... .030 .04 .11 .14 1.5 3VER1.5ISO... .036 .04 .10 .14 1.75 3VER1.75ISO... 3VEL1.75ISO... .042 .04 .10 .14 2.0 3VER2.0ISO... 3VEL2.0ISO... .048 .04 .09 .14 2.5 3VER2.5ISO... 3VEL2.5ISO... .060 .04 .08 .14 3.0 3VER3.0ISO... 3VEL3.0ISO... .072 .04 .08 .14 mm RH LH 2VEL2.0ISO... 3VEL1.0ISO... 3VEL1.5ISO... h min Toolholder NL..-2V (LH) NL..-3V (LH) V Style Insert Size IC 5/8V L Inch 1.06 Pitch Dimensions Inch X Y T 6.0 5VER6.0ISO... 5VEL6.0ISO... .145 .04 .13 .24 NL..-5V-6 (LH) 8.0 5VER8.0ISO... 5VEL8.0ISO... .193 .04 .17 .31 NL..-5V-8 (LH) .241 .04 .20 .39 NL..-5V-10 (LH) mm 10.0 38 Ordering Code RH LH 5VER10.0ISO... 5VEL10.0ISO... h min Toolholder Threading Inserts ISO Metric (cont) External Y Internal 1/4P L Y X X 60° L h IC 1/8P IC External Defined by: R262 (DIN 13) Tolerance class: 6g/6H M Style T Style M Style Insert Size IC 3/8 1/2 5/8 L Inch .63 .87 10.6 Pitch Teeth mm Ordering Code RH Dimensions Inch h Anvil X Y 1.0 3 3ER1.0ISO3M... .024 .07 .10 1.5 2 3ER1.5ISO2M... .036 .06 .09 1.5 3 4ER1.5ISO3M... .036 .10 .15 1.75 2 4ER1.75ISO2M... .042 .07 .11 2.0 2 4ER2.0ISO2M... .048 .08 .12 2.0 3 4ER2.0ISO3M... .048 .13 .20 2.5 2 4ER2.5ISO2M... .060 .10 .16 3.0 2 5ER3.0ISO2M... .072 .12 .18 min RH Toolholder YE3M AL..-3 YE4M AL..-4 YE5M AL..-5M T Style Insert Size IC L Inch 1/2T .87 Pitch Teeth mm Ordering Code RH Dimensions Inch h min Anvil X Y 1.5 8 4ER1.5ISO8T... .036 .004 .46 2.0 6 4ER2.0ISO6T... .048 .004 .46 2.0 8 4ER2.0ISO8T... .048 .004 .62 RH Toolholder Y4T AL..-4T 39 Threading Inserts ISO Metric (cont) Internal Y Y X X Internal 1/4P 60° L L h 1/8P IC IC External Defined by: R262 (DIN 13) Tolerance class: 6g/6H Standard SCB Sintered Chipbreaker Standard Insert Size IC 1/4" 1/4 L Inch .43 .43 SCB SCB 3/8 continued on next 40 .63 Pitch mm Ordering Code RH Dimensions Inch LH h min X Anvil Y 0.35 2IR0.35ISO... 2IL0.35ISO... .008 .03 .01 0.4 2IR0.4ISO... 2IL0.4ISO... .009 .03 .02 0.45 2IR0.45ISO... 2IL0.45ISO... .010 .03 .02 0.5 2IR0.5ISO... 2IL0.5ISO... .011 .02 .015 0.6 2IR0.6ISO... 2IL0.6ISO... .014 .02 .02 0.7 2IR0.7ISO... 2IL0.7ISO... .016 .02 .02 0.75 2IR0.75ISO... 2IL0.75ISO... .017 .02 .02 0.8 2IR0.8ISO... 2IL0.8ISO... .018 .02 .02 1.0 2IR1.0ISO... 2IL1.0ISO... .023 .02 .03 1.25 2IR1.25ISO... 2IL1.25ISO... .028 .03 .04 1.5 2IR1.5ISO... 2IL1.5ISO... .034 .03 .04 1.75 2IR1.75ISO... 2IL1.75ISO... .040 .04 .04 2.0 2IR2.0ISO... 2IL2.0ISO... .045 .04 .06 2.5 2IR2.5ISO... 2IL2.5ISO... .057 .03 .04 0.5 2JIR0.5ISO... .011 .05 .02 0.75 2JIR0.75ISO... .017 .05 .02 0.8 2JIR0.8ISO... .018 .05 .02 1.0 2JIR1.0ISO... .023 .03 .03 1.25 2JIR1.25ISO... .028 .03 .03 1.5 2JIR1.5ISO... .034 .03 .03 0.35 3IR0.35ISO... 3IL0.35ISO... .008 .03 .01 0.4 3IR0.4ISO... 3IL0.4ISO... .009 .03 .02 0.45 3IR0.45ISO... 3IL0.45ISO... .010 .03 .02 0.5 3IR0.5ISO... 3IL0.5ISO... .011 .02 .02 0.6 3IR0.6ISO... 3IL0.6ISO... .014 .02 .02 0.7 3IR0.7ISO... 3IL0.7ISO... .016 .02 .02 0.75 3IR0.75ISO... 3IL0.75ISO... .017 .02 .02 0.8 3IR0.8ISO... 3IL0.8ISO... .018 .02 .02 1.0 3IR1.0ISO... 3IL1.0ISO... .023 .02 .03 1.25 3IR1.25ISO... 3IL1.25ISO... .028 .03 .04 1.5 3IR1.5ISO... 3IL1.5ISO... .034 .03 .04 1.75 3IR1.75ISO... 3IL1.75ISO... .040 .04 .05 2.0 3IR2.0ISO... 3IL2.0ISO... .045 .04 .05 2.5 3IR2.5ISO... 3IL2.5ISO... .057 .04 .06 3.0 3IR3.0ISO... 3IL3.0ISO... .068 .04 .06 RH LH Toolholder - - NVR..-2 (LH) - - NVR..-2 YI3 YE3 AVR..-3 (LH) Threading Inserts ISO Metric (cont) Internal Y Y Y X X X Internal 1/4P L 60° L L h 1/8P IC Defined by: R262 (DIN 13) Tolerance class: 6g/6H Standard IC External SCB Sintered Chipbreaker IC Standard U Style (cont) Insert Size IC 3/8 SCB L Inch .63 SCB 1/2 5/8 .87 1.06 Pitch mm Ordering Code RH Dimensions Inch LH h Anvil X Y 0.8 3JIR0.8ISO... .018 .05 .02 1.0 3JIR1.0ISO... .023 .03 .03 1.25 3JIR1.25ISO... .028 .03 .03 1.5 3JIR1.5ISO... .034 .03 .03 1.75 3JIR1.75ISO... .042 .04 .06 2.0 3JIR2.0ISO... .045 .04 .06 2.5 3JIR2.5ISO... .057 .04 .06 3.0 3JIR3.0ISO... .068 .04 .06 3.5 4IR3.5ISO... 4IL3.5ISO... .080 .06 .09 4.0 4IR4.0ISO... 4IL4.0ISO... .091 .06 .09 4.5 4IR4.5ISO... 4IL4.5ISO... .102 .06 .09 5.0 4IR5.0ISO... 4IL5.0ISO... .114 .06 .09 5.5 5IR5.5ISO... 5IL5.5ISO... .125 .06 .09 6.0 5IR6.0ISO... 5IL6.0ISO... .136 .07 .10 min RH LH Toolholder YI3 - YI4 YE4 AVR..-4 (LH) YI5 YE5 AVR..-5 (LH) RH LH Toolholder YI4U YE4U AVR..-4U (LH) YI5U YE5U AVR..-5U (LH) AVR..-3 U Style Insert Size IC L Inch 1/2U .87 5/8U 1.06 Pitch Ordering Code Dimensions Inch mm RH+LH X Y 5.5 4UI5.5ISO... h .125 .09 .43 6.0 4UI6.0ISO... .136 .08 .43 8.0 5UI8.0ISO... .182 .09 .54 min. Anvil 41 Threading Inserts ISO Metric (cont) Internal L Internal 1/4P Y L X Y X X IC 60° L Y h 1/8P IC IC T External Defined by: R262 (DIN 13) Tolerance class: 6g/6H V Style T Style M Style V Style Insert Size IC 5/8V L Inch 1.06 Pitch Ordering Code Dimensions Inch X Y T 6.0 5VIR6.0ISO... 5VIL6.0ISO... .136 .04 .13 .24 8.0 5VIR8.0ISO... 5VIL8.0ISO... .182 .04 .17 .31 10.0 5VIR10.0ISO... 5VIL10.0ISO... .227 .04 .20 .39 mm RH LH h min Toolholder NVR..-5V (LH) T Style Insert Size IC 1/2T Pitch Teeth Dimensions Inch Anvil X Y 1.5 8 4IR1.5ISO8T... .034 .004 .46 2.0 6 4IR2.0ISO6T... .045 .004 .45 2.0 8 4IR2.0ISO8T... .045 .004 .61 L Inch mm .87 Ordering Code RH h min RH Toolholder Y4T AVR..-4T M Style Insert Size IC 3/8 1/2 5/8 42 L Inch .63 .87 1.06 Pitch Teeth mm Ordering Code RH Dimensions Inch h min Anvil X Y 1.0 3 3IR1.0ISO3M... .023 .07 .10 1.5 2 3IR1.5ISO2M... .034 .06 .09 1.5 3 4IR1.5ISO3M... .034 .09 .15 2.0 2 4IR2.0ISO2M... .045 .08 .12 2.0 3 4IR2.0ISO3M... .045 .12 .19 3.0 2 5IR3.0ISO2M... .068 .11 .17 RH Toolholder YI3M AVR..-3 YI4M AVR..-4 YI5M AVR..-5M Threading Inserts ISO Metric (cont) Internal 1/4P IC 5.0 L IC Internal 60° r L h 1/8P External F F Y Y Defined by: R262 (DIN 13) Tolerance class: 6g/6H Mini-3 Mini-L Mini-3 Insert Size IC mm L Inch 4.0 6.0 .24 .39 Pitch Ordering Code Dimensions Inch h Min. Bore dia. mm RH min Y F Inch 0.5 4.0KIR0.5ISO... .011 .02 .13 .24 0.75 4.0KIR0.75ISO... .017 .02 .14 .24 1.0 4.0KIR1.0ISO... .023 .02 .14 .25 1.25 4.0KIR1.25ISO... .028 .02 .15 .25 0.5 6.0IR0.5ISO... .011 .015 .17 .37 0.75 6.0IR0.75ISO... .017 .02 .18 .37 1.0 6.0IR1.0ISO... .023 .03 .19 .38 1.25 6.0IR1.25ISO... .028 .04 .19 .39 1.5 6.0IR1.5ISO... .034 .04 .20 .39 1.75 6.0IR1.75ISO... .040 .04 .20 .39 2.0 6.0IR2.0ISO... .045 .04 .21 .39 Toolholder .NVR.020-4.0K .NVR...-6.0 Mini-L Insert Size Pitch Ordering Code IC mm mm RH 0.5 5LIR0.5ISO... 0.75 5LIR0.75ISO... 1.0 5.0L Dimensions Inch Min. Bore dia. Y F Inch .011 .015 .15 .31 .017 .02 .15 .31 5LIR1.0ISO... .023 .03 .16 .31 1.25 5LIR1.25ISO... .028 .04 .17 .31 1.5 5LIR1.5ISO... .034 .04 .17 .31 1.75 5LIR1.75ISO... .040 .04 .18 .31 2.0 5LIR2.0ISO... .045 .04 .18 .31 h min Toolholder .NVR...-5L Mini and Micro Left Handed Tools Supplied by Request. (Example: 6.0IL2.0ISO...) 43 Threading Inserts ISO Metric (cont) Internal L F 1/4P y d L1 Internal RH-Double Ended 60° L2 h 1/8P External L1 Defined by: R262 (DIN 13) Tolerance class: 6g/6H RH-Single Ended Micro Insert dia. d mm 3.0 4.0 6.0 Pitch Ordering Code Dimensions Inch Min. Bore dia. mm RH- Single Ended RH- Double Ended L1 L2 L F Y min mm 0.3 3.0SIR0.3ISO...1-SIDE 3.0SIR0.3ISO... .63 1.69 1.97 .052 .009 .004 .12 0.4 3.0SIR0.4ISO...1-SIDE 3.0SIR0.4ISO... .63 1.69 1.97 .052 .014 .009 .12 0.5 3.0SIR0.5ISO...1-SIDE 3.0SIR0.5ISO... .63 1.69 1.97 .052 .016 .011 .12 0.6 3.0SIR0.6ISO...1-SIDE 3.0SIR0.6ISO... .63 1.69 1.97 .053 .024 .014 .12 0.7 3.0SIR0.7ISO...1-SIDE 3.0SIR0.7ISO... .63 1.69 1.97 .056 .024 .016 .13 0.75 3.0SIR0.75ISO...1-SIDE 3.0SIR0.75ISO... .63 1.69 1.97 .057 .024 .017 .13 0.8 3.0SIR0.8ISO...1-SIDE 3.0SIR0.8ISO... .63 1.69 1.97 .058 .024 .018 .13 0.4 4.0SIR0.4ISO...1-SIDE 4.0SIR0.4ISO... .63 1.69 1.97 .065 .014 .009 .16 0.5 4.0SIR0.5ISO...1-SIDE 4.0SIR0.5ISO... .63 1.69 1.97 .065 .016 .011 .16 0.6 4.0SIR0.6ISO...1-SIDE 4.0SIR0.6ISO... .63 1.69 1.97 .066 .024 .014 .16 0.7 4.0SIR0.7ISO...1-SIDE 4.0SIR0.7ISO... .63 1.69 1.97 .070 .024 .016 .16 0.75 4.0SIR0.75ISO...1-SIDE 4.0SIR0.75ISO... .63 1.69 1.97 .071 .024 .017 .17 0.8 4.0SIR0.8ISO...1-SIDE 4.0SIR0.8ISO... .63 1.69 1.97 .071 .024 .018 .17 1.0 4.0SIR1.0ISO...1-SIDE 4.0SIR1.0ISO... .63 1.69 1.97 .077 .035 .023 .17 0.5 6.0SIR0.5ISO...1-SIDE 6.0SIR0.5ISO... .63 1.69 1.97 .075 .024 .011 .21 0.75 6.0SIR0.75ISO...1-SIDE 6.0SIR0.75ISO... .63 1.69 1.97 .081 .024 .017 .22 1.0 6.0SIR1.0ISO...1-SIDE .63 1.69 1.97 .087 .028 .023 .22 1.25 6.0SIR1.25ISO...1-SIDE 6.0SIR1.25ISO... .63 1.69 1.97 .093 .035 .028 .23 1.5 6.0SIR1.5ISO...1-SIDE .63 1.69 1.97 .098 .039 .034 .24 6.0SIR1.0ISO... 6.0SIR1.5ISO... Left Handed Tool Supplied by Request. (Example: 6.0SIL1.5ISO...1-SIDE) 44 h Toolholder SMC..-3.0 SMC..-4.0 SMC..-6.0 Threading Inserts UNJ External 5/16P Y X Internal 60° L h IC R max 0.18042P Rmax 0.15011P External Defined by: MIL-S-8879C Tolerance class: 3A/3B Standard Standard Insert Size IC 1/4" 3/8 continued on next L Inch .43 .63 Pitch Ordering Code LH Anvil X Y 48 2ER48UNJ... 2EL48UNJ... .012 .02 .02 44 2ER44UNJ... 2EL44UNJ... .013 .02 .02 40 2ER40UNJ... 2EL40UNJ... .015 .02 .02 36 2ER36UNJ... 2EL36UNJ... .016 .02 .02 32 2ER32UNJ... 2EL32UNJ... .018 .02 .03 28 2ER28UNJ... 2EL28UNJ... .020 .03 .03 24 2ER24UNJ... 2EL24UNJ... .024 .03 .03 20 2ER20UNJ... 2EL20UNJ... .029 .03 .04 18 2ER18UNJ... 2EL18UNJ... .032 .03 .04 16 2ER16UNJ... 2EL16UNJ... .036 .04 .04 14 2ER14UNJ... 2EL14UNJ... .041 .04 .05 48 3ER48UNJ... 3EL48UNJ... .012 .02 .02 44 3ER44UNJ... 3EL44UNJ... .013 .02 .02 40 3ER40UNJ... 3EL40UNJ... .015 .02 .02 36 3ER36UNJ... 3EL36UNJ... .016 .02 .02 32 3ER32UNJ... 3EL32UNJ... .018 .02 .03 28 3ER28UNJ... 3EL28UNJ... .020 .03 .03 24 3ER24UNJ... 3EL24UNJ... .024 .03 .03 20 3ER20UNJ... 3EL20UNJ... .029 .03 .04 18 3ER18UNJ... 3EL18UNJ... .032 .03 .04 16 3ER16UNJ... 3EL16UNJ... .036 .04 .04 14 3ER14UNJ... 3EL14UNJ... .041 .04 .05 13 3ER13UNJ... 3EL13UNJ... .044 .04 .05 12 3ER12UNJ... 3EL12UNJ... .048 .04 .05 11 3ER11UNJ... 3EL11UNJ... .052 .05 .06 10 3ER10UNJ... 3EL10UNJ... .058 .05 .06 9 3ER9UNJ... 3EL9UNJ... .064 .05 .07 8 3ER8UNJ... 3EL8UNJ... .072 .05 .06 tpi RH Dimensions Inch h min RH LH Toolholder - - NL..-2 (LH) YE3 YI3 AL..-3 (LH) 45 Threading Inserts UNJ (cont) External Y Y 5/16P Y X X X Internal 60° L L L h IC IC IC R max 0.18042P Rmax 0.15011P External Defined by: MIL-S-8879C Tolerance class: 3A/3B Standard SCB Sintered Chipbreaker Standard U Style (cont) Insert Size IC 3/8 SCB L Inch .63 SCB 1/2 5/8 .87 1.06 Pitch Ordering Code RH Dimensions Inch h X Y 36 3JER36UNJ... .016 .05 .02 32 3JER32UNJ... .018 .05 .02 28 3JER28UNJ... .020 .03 .03 24 3JER24UNJ... .024 .03 .03 20 3JER20UNJ... .029 .03 .03 18 3JER18UNJ... .032 .03 .03 16 3JER16UNJ... .036 .03 .03 14 3JER14UNJ... .041 .05 .06 12 3JER12UNJ... .048 .05 .06 10 3JER10UNJ... .058 .05 .06 8 3JER8UNJ... .072 .06 .06 7 4ER7UNJ... 4EL7UNJ... .082 .07 .09 6 4ER6UNJ... 4EL6UNJ... .096 .07 .09 5 4ER5UNJ... 4EL5UNJ... .115 .07 .10 5ER4.5UNJ... 5EL4.5UNJ... .128 .08 .11 5ER4UNJ... 5EL4UNJ... .144 .09 .12 tpi 4.5 4 LH Anvil min RH LH Toolholder YE3 - YE4 YI4 AL..-4 (LH) YE5 YI5 AL..-5 (LH) RH LH Toolholder YE4U YI4U AL..-3 U Style Insert Size 46 IC L Inch 1/2U .87 Pitch Ordering Code tpi RH+LH 4.5 4UE4.5UNJ... 4 4UE4 UNJ... Dimensions Inch h X Y .128 .08 .43 .144 .09 .43 min Anvil AL..-4U (LH) Threading Inserts UNJ (cont) Internal Y Y X 5/16P X Internal 60° h L L R max 0.18042P Rmax 0.15011P External IC IC Defined by: MIL-S-8879C Tolerance class: 3A/3B Standard SCB Sintered Chipbreaker Standard Insert Size IC 1/4" 1/4 SCB SCB continued on next L Inch .43 .43 Pitch Ordering Code LH Anvil X Y 48 2IR48UNJ... 2IL48UNJ... .012 .02 .02 44 2IR44UNJ... 2IL44UNJ... .013 .02 .02 40 2IR40UNJ... 2IL40UNJ... .015 .02 .02 36 2IR36UNJ... 2IL36UNJ... .016 .02 .02 32 2IR32UNJ... 2IL32UNJ... .018 .02 .03 28 2IR28UNJ... 2IL28UNJ... .020 .03 .03 24 2IR24UNJ... 2IL24UNJ... .024 .03 .03 20 2IR20UNJ... 2IL20UNJ... .029 .03 .04 18 2IR18UNJ... 2IL18UNJ... .032 .03 .04 16 2IR16UNJ... 2IL16UNJ... .036 .04 .04 14 2IR14UNJ... 2IL14UNJ... .041 .04 .05 36 2JIR36UNJ... .015 .04 .02 32 2JIR32UNJ... .017 .05 .02 28 2JIR28UNJ... .019 .02 .03 24 2JIR24UNJ... .022 .02 .03 20 2JIR20UNJ... .026 .02 .03 18 2JIR18UNJ... .029 .02 .03 16 2JIR16UNJ... .033 .02 .03 tpi RH Dimensions Inch h min RH LH Toolholder - - NVR..-2 (LH) - - NVR..-2 47 Threading Inserts UNJ (cont) Internal Y Y X 5/16P X Internal 60° h L L R max 0.18042P Rmax 0.15011P External Defined by: MIL-S-8879C Tolerance class: 3A/3B Standard IC IC Standard SCB Sintered Chipbreaker (cont) Insert Size IC 3/8 3/8 SCB L Inch .63 .63 SCB 1/2 5/8 48 .87 1.06 Pitch Ordering Code LH Anvil X Y 48 3IR48UNJ... 3IL48UNJ... .012 .02 .02 44 3IR44UNJ... 3IL44UNJ... .013 .02 .02 40 3IR40UNJ... 3IL40UNJ... .015 .02 .02 36 3IR36UNJ... 3IL36UNJ... .016 .02 .02 32 3IR32UNJ... 3IL32UNJ... .018 .02 .03 28 3IR28UNJ... 3IL28UNJ... .020 .03 .03 24 3IR24UNJ... 3IL24UNJ... .024 .03 .03 20 3IR20UNJ... 3IL20UNJ... .029 .03 .04 18 3IR18UNJ... 3IL18UNJ... .032 .03 .04 16 3IR16UNJ... 3IL16UNJ... .036 .04 .04 14 3IR14UNJ... 3IL14UNJ... .041 .04 .05 13 3IR13UNJ... 3IL13UNJ... .044 .04 .05 12 3IR12UNJ... 3IL12UNJ... .048 .04 .05 11 3IR11UNJ... 3IL11UNJ... .052 .05 .06 10 3IR10UNJ... 3IL10UNJ... .058 .05 .06 9 3IR9UNJ... 3IL9UNJ... .064 .05 .07 8 3IR8UNJ... 3IL8UNJ... .072 .05 .06 tpi RH Dimensions Inch h min 36 3JIR36UNJ... .015 .04 .02 32 3JIR32UNJ... .017 .04 .02 28 3JIR28UNJ... .019 .02 .03 24 3JIR24UNJ... .022 .02 .03 20 3JIR20UNJ... .026 .02 .03 18 3JIR18UNJ... .029 .02 .03 16 3JIR16UNJ... .033 .02 .03 14 3JIR14UNJ... .037 .04 .06 12 3JIR12UNJ... .044 .04 .06 10 3JIR10UNJ... .052 .04 .06 8 3JIR8UNJ... .061 .04 .06 7 4IR7UNJ... 4IL7UNJ... .082 .07 .09 6 4IR6UNJ... 4IL6UNJ... .096 .07 .09 5 4IR5UNJ... 4IL5UNJ... .115 .07 .10 5IR4.5UNJ... 5IL4.5UNJ... .128 .08 .11 5IR4UNJ... 5IL4UNJ... .144 .09 .12 4.5 4 RH LH Toolholder YI3 YE3 AVR..-3 (LH) YI3 - AVR..-3 YI4 YE4 AVR..-4 (LH) YI5 YE5 AVR..-5 (LH) Threading Inserts UNJ (cont) Internal Y 5/16P X Internal L 60° h R max 0.18042P Rmax 0.15011P External IC Defined by: MIL-S-8879C Tolerance class: 3A/3B U Style U Style Insert Size IC Pitch L Inch 1/2U Ordering Code tpi .87 Dimensions Inch h RH+LH Anvil X Y 4.5 4UI4.5UNJ... .128 .08 .43 4 4UI4UNJ... .144 .09 .43 min RH LH YI4U YE4U Toolholder AVR..-4U (LH) UNJ Internal 5/16P IC 5.0 L IC Internal 60° h L R max 0.18042P Rmax 0.15011P External F F Y Y Mini-3 Defined by: MIL-S-8879C Tolerance class: 3A/3B Mini-L Mini-3 Insert Size IC mm L Inch 6.0 .39 Pitch Ordering Code tpi RH 20 6.0IR20UNJ... Pitch Ordering Code Dimensions Inch h min .03 Min. Bore dia. Y F Inch Toolholder .04 .19 .39 .NVR...-6.0 Mini-L Insert Size IC mm tpi RH 5.0L 20 5LIR20UNJ... Dimensions Inch h min .029 Min. Bore dia. Y F Inch Toolholder .04 .17 .31 .NVR ... -5L Mini and Micro Left Handed Tools Supplied by Request. (Example: 6.0IL20UNJ...) 49 Threading Inserts NPT External Y Y X X Internal Internal 30° 30° 30° 30° h h IC L L IC L X Y IC 1.47 1º47 90° 90° T External External Defined by: USAS B2.1:1968 Tolerance class: Standard NPT Standard SCB Sintered Chipbreaker Slim Throat Standard Insert Size IC 1/4" 3/8 L Inch .43 .63 Pitch tpi h min X Y 2EL27NPT... .026 .03 .03 18 2ER18NPT... 2EL18NPT... .040 .03 .04 14 2ER14NPT... 2EL14NPT... .052 .03 .04 27 3ER27NPT... 3EL27NPT... .026 .03 .03 18 3ER18NPT... 3EL18NPT... .040 .03 .004 14 3ER14NPT... 3EL14NPT... .052 .04 .005 3ER11.5NPT... 3EL11.5NPT... .065 .04 .06 3ER8NPT... 3EL8NPT... .095 .05 .07 27 3JER27NPT... .026 .02 .03 18 3JER18NPT... .040 .02 .03 14 3JER14NPT... .052 .04 .06 3JER11.5NPT... .065 .04 .06 3JER8NPT... .095 .04 .06 11.5 SCB LH Anvil 2ER27NPT... 8 .63 RH Dimensions Inch 27 11.5 3/8 SCB Ordering Code 8 RH LH Toolholder - - NL..-2 (LH) YE3 YI3 AL..-3 (LH) YE3 - AL..-3 Slim Throat Insert Size IC 1/4V 3/8V 50 L Inch .43 .63 Pitch Ordering Code Dimensions Inch X Y T 27 2VER27NPT... 2VEL27NPT... .026 .03 .08 .13 18 2VER18NPT... 2VEL18NPT... .040 .03 .07 .13 14 2VER14NPT... 2VEL14NPT... .052 .03 .07 .13 11.5 2VER11.5NPT... 2VEL11.5NPT... .065 .03 .08 .13 27 3VER27NPT... 3VEL27NPT... .026 .04 .11 .14 18 3VER18NPT... 3VEL18NPT... .040 .04 .10 .14 11.5 3VER11.5NPT... 3VEL11.5 NPT... .065 .04 .08 .14 tpi RH LH h min Toolholder NL..-2V (LH) NL..-3V (LH) Threading Inserts NPT (cont) External Y Y X Internal Internal 30° 30° 30° 30° X X L L h h 90° 90° L Y IC IC 1.47 1º47 IC External External Defined by: USAS B2.1:1968 Tolerance class: Standard NPT Z Style M Style T Style Z Style Insert Size IC 1/2 L Inch .87 Pitch Teeth Ordering Code X Y 11.5 2 4ER11.5NPT2Z... .065 .09 .39 8 2 4ER8NPT2Z... .095 .13 .38 Pitch Teeth Ordering Code tpi RH Dimensions Inch h min Anvil RH YE4Z Toolholder AVR..-4Z M Style Insert Size IC RH Dimensions Inch h Anvil L Inch tpi X Y RH 1/2 .87 11.5 2 4ER11.5NPT2M... .065 .13 .09 YE4M AL..-4 5/8 1.06 11.5 3 5ER11.5NPT3M... .065 .14 .22 8 2 5ER8NPT2M... .095 .11 .19 YE5M AL..-5M Pitch Teeth min Toolholder T Style Insert Size IC L Inch 1/2T .87 tpi Ordering Code RH Dimensions Inch h min Anvil X Y 11.5 6 4ER11.5NPT6T... .065 .004 .53 8 5 4ER8NPT5T... .065 .004 .62 RH Toolholder Y4T AL..-4T 51 Threading Inserts NPT (cont) Internal Y Y X L Y X X L h h L L 1.47 1º47 90° 90° X Internal Internal 30° 30° 30° 30° Y Y X IC IC External External Defined by: USAS B2.1:1968 Tolerance class: Standard NPT L Standard IC IC SCB Sintered Chipbreaker IC Z Style M Style T Style Standard Insert Size IC 1/4" 1/4" SCB 3/8 L Inch Pitch RH .43 .43 .63 h LH Anvil X Y 2IR27NPT... 2IL27NPT... .026 .03 .03 18 2IR18NPT... 2IL18NPT... .040 .03 .04 14 2IR14NPT... 2IL14NPT... .052 .03 .04 27 2JIR27NPT... .026 .02 .03 18 2JIR18NPT... .040 .02 .03 27 3IR27NPT... 3IL27NPT... .026 .03 .03 18 3IR18NPT... 3IL18NPT... .040 .03 .04 14 3IR14NPT... 3IL14NPT... .052 .04 .05 3IR11.5NPT... 3IL11.5NPT... .065 .04 .06 3IR8NPT... 3IL8NPT... .095 .05 .06 8 .63 Dimensions Inch 27 tpi 11.5 3/8 SCB Ordering Code min 27 3JIR27NPT... .026 .02 .03 18 3JIR18NPT... .040 .02 .03 14 3JIR14NPT... .052 .04 .06 3JIR11.5NPT... .065 .04 .06 3JIR8NPT... .095 .04 .06 11.5 SCB 8 RH LH Toolholder - - NVR..-2 (LH) - - NVR..-2 YI3 YE3 YI3 - AVR..-3 (LH) AVR..-3 Z Style Insert Size IC 1/2 L Inch .87 Pitch Teeth tpi Ordering Code RH Dimensions Inch h Anvil X Y 11.5 2 4IR11.5NPT2Z... .065 .09 .39 8 2 4IR8NPT2Z... .095 .13 .38 Pitch Teeth min RH Toolholder YI4Z AVR..-4Z M Style Insert Size IC L Inch 1/2 .87 5/8 1.06 Ordering Code Dimensions Inch X Y RH Toolholder 11.5 2 4IR11.5NPT2M... .065 .13 .09 YI4M AVR..-4 11.5 3 5IR11.5NPT3M... .065 .14 .22 8 2 5IR8NPT2M... .095 .11 .19 YI5M AVR..-5M Pitch Teeth tpi RH h Anvil min T Style Insert Size 52 IC L Inch 1/2T .87 tpi Ordering Code RH Dimensions Inch h min Anvil X Y 11.5 6 4IR11.5NPT6T... .065 .004 .53 8 5 4IR8NPT5T... .065 .004 .62 RH Toolholder Y4T AVR..-4T Threading Inserts NPT (cont) Internal IC 5.0 L IC Internal Internal 30° 30° 30° 30° h h L 90° 90° F F 1.47 1º47 External External Y Y Defined by: USAS B2.1:1968 Tolerance class: Standard NPT Mini-3 Mini-L Mini-3 Insert Size Pitch Ordering Code Dimensions Inch Min. Bore dia. tpi RH Y F Inch Toolholder 27 4.0KIR27NPT... .026 .02 .15 0.25 .NVR.020-4.0K 27 6.0IR27NPT... .026 .03 .21 18 6.0IR18NPT... .040 .04 .21 0.39 .NVR...-6.0 14 6.0IR14NPT... .052 .04 .21 Insert Size Pitch Ordering Code IC mm tpi RH 27 5LIR27NPT... 18 5LIR18NPT... 14 5LIR14NPT... IC mm L Inch 4.0 6.0 .24 .39 h min Mini-L 5.0L Dimensions Inch Min. Bore dia. Y F .026 .03 .18 .040 .04 .18 .052 .04 .18 h min Inch Toolholder 0.31 .NVR...-5L NPT Internal L F Internal Internal 30° 30° 30° 30° y d L1 h h r RH-Double Ended L2 90° 90° 1.47 1º47 External External L1 Defined by: USAS B2.1:1968 Tolerance class: Standard NPT RH-Single Ended Micro Insert dia. Pitch d mm tpi RH- Single Ended 27 18 6.0 Ordering Code RH- Double Ended Dimensions Inch Min. Bore dia. h L1 L2 L F Y 6.0SIR27NPT...1-SIDE 6.0SIR27NPT... .63 1.69 1.97 .10 .04 .026 6.0SIR18NPT...1-SIDE 6.0SIR18NPT... .63 1.69 1.97 .10 .03 .040 min Inch Toolholder .24 SMC..-6.0 Mini and Micro Left Handed Tools Supplied by Request. (Example: 6.0SIL18NPT...1-SIDE) 53 Threading Inserts NPTF External 30° Y Y X Y X X Internal 30° L L L h IC IC IC 1°47 90° External Defined by: ANSI B1.20.3-1976 Tolerance class: Class 2 Standard SCB Sintered Chipbreaker M Style Standard Insert Size IC 1/4" 3/8 3/8 SCB L Inch .43 .63 .63 SCB Pitch Ordering Code RH Dimensions Inch h X Y 27 2ER27NPTF... 2EL27NPTF... .025 .03 .03 18 2ER18NPTF... 2EL18NPTF... .039 .03 .04 14 2ER14NPTF... 2EL14NPTF... .053 .03 .04 27 3ER27NPTF... 3EL27NPTF... .025 .03 .03 18 3ER18NPTF... 3EL18NPTF... .039 .03 .04 14 3ER14NPTF... 3EL14NPTF... .053 .04 .05 11.5 3ER11.5NPTF... 3EL11.5NPTF... .064 .04 .06 8 3ER8NPTF... 3EL8NPTF... .094 .05 .07 27 3JER27NPTF... .025 .03 .03 18 3JER18NPTF... .039 .02 .03 14 3JER14NPTF... .053 .04 .06 11.5 3JER11.5NPTF... .064 .04 .06 8 3JER8NPTF... .094 .04 .06 tpi LH min Anvil RH LH Toolholder - - NL..-2 (LH) YE3 YI3 AL..-3 (LH) YE3 - AL..-3 M Style Insert Size IC 1/2 54 Pitch L Inch tpi .87 11.5 Teeth Ordering Code 2 4ER11.5NPTF2M... RH Dimensions Inch h min .065 Anvil X Y RH Toolholder .13 .09 YE4M AL..-4 Threading Inserts NPTF (cont) Internal Y Y Y X 30° X X Internal 30° 1°47 90° Defined by: ANSI B1.20.3-1976 Tolerance class: Class 2 IC IC IC External L L L h Standard SCB Sintered Chipbreaker M Style Standard Insert Size IC 1/4" 1/4 SCB 3/8 3/8 SCB L Inch .43 .43 .63 .63 SCB Pitch Ordering Code RH Dimensions Inch X Y 27 2IR27NPTF... 2IL27NPTF... .025 .03 .03 18 2IR18NPTF... 2IL18NPTF... .039 .03 .04 14 2IR14NPTF... 2IL14NPTF... .053 .03 .04 27 2JIR27NPTF... .025 .03 .03 18 2JIR18NPTF... .039 .02 .03 27 3IR27NPTF... 3IL27NPTF... .025 .03 .03 18 3IR18NPTF... 3IL18NPTF... .039 .03 .04 14 3IR14NPTF... 3IL14NPTF... .053 .04 .05 11.5 3IR11.5NPTF... 3IL11.5NPTF... .064 .04 .06 3IL8NPTF... tpi LH Anvil h min 8 3IR8NPTF... .094 .05 .07 27 3JIR27NPTF... .025 .03 .03 18 3JIR18NPTF... .039 .02 .03 14 3JIR14NPTF... .053 .04 .06 11.5 3JIR11.5NPTF... .064 .04 .06 8 3JIR8NPTF... .094 .04 .06 RH LH Toolholder - - NVR..-2 (LH) - - NVR..-2 YI3 YE3 YI3 - AVR..-3 (LH) AVR..-3 M Style Insert Size IC L Inch Pitch Teeth tpi Ordering Code RH Dimensions Inch h min Anvil X Y RH Toolholder 1/2 .87 11.5 2 4IR11.5NPTF2M... .064 .13 .09 YI4M AVR..-4 5/8 1.06 11.5 3 5IR11.5NPTF3M... .064 .14 .22 YI5M AVR..-5M 55 Threading Inserts NPTF (cont) Internal 30° IC 5.0 L IC Internal 30° h L F F 1°47 90° External Y Y Defined by: ANSI B1.20.3-1976 Tolerance class: Class 2 Mini-3 Mini-L Mini-3 Insert Size IC mm L Inch Pitch Ordering Code Dimensions Inch tpi RH Y F Inch Toolholder 27 4.0KIR27NPTF... .025 .02 .14 .25 .NVR.020-4.0K 27 6.0IR27NPTF... .025 .03 .21 18 6.0IR18NPTF... .039 .04 .21 .39 .NVR...-6.0 14 6.0IR14NPTF... .053 .04 .21 Insert Size Pitch Ordering Code IC mm tpi RH 27 5LIR27NPTF... 18 5LIR18NPTF... 14 5LIR14NPTF... 4.0 6.0 .24 .39 h Min. Bore dia. min Mini-L 5.0L Dimensions Inch Min. Bore dia. Y F .025 .03 .18 .039 .04 .18 .053 .04 .18 h min Inch Toolholder .31 .NVR...-5L NPTF Internal 30° L F Internal 30° y d L1 RH-Double Ended h L2 90° 1°47 External L1 Defined by: ANSI B1.20.3-1976 Tolerance class: Class 2 RH-Single Ended Micro Insert dia. Pitch d mm tpi RH- Single Ended 27 18 6.0 Ordering Code RH- Double Ended Dimensions Inch L2 L F Y 6.0SIR27NPTF...1-SIDE 6.0SIR27NPTF... .63 1.69 1.97 .03 .02 .026 6.0SIR18NPTF...1-SIDE 6.0SIR18NPTF... .63 1.69 1.97 .04 .04 .040 Mini and Micro Left Handed Tools Supplied by Request. (Example: 6.0SIL18NPTF...1-SIDE) 56 Min. Bore dia. h L1 min Inch Toolholder .24 SMC..-6.0 Threading Inserts NPS Y Y X 30° 30° X Internal L L h IC IC External Defined by: USA NBS H28 (1957) Tolerance class: Standard NPS Internal - Standard External - Standard External Standard Insert Size IC L Inch Pitch tpi 9 .63 1/2 .87 5/8 1.06 Dimensions Inch LH h min Anvil X Y 3ER9NPS... 3EL9NPS... .087 .05 .06 3ER11.5NPS... 3EL11.5NPS... .067 .04 .06 12 3ER12NPS... 3EL12NPS... .064 .04 .06 16 3ER16NPS... 3EL16NPS... .048 .03 .04 24 3ER24NPS... 3EL24NPS... .031 .03 .03 6 4ER6NPS... 4EL6NPS... .130 .06 .09 7 4ER7NPS... 4EL7NPS... .111 .06 .09 5 5ER5NPS... 5EL5NPS... .157 .07 .11 11.5 3/8 Ordering Code RH RH LH Toolholder YE3 YI3 AL..-3 (LH) YE4 YI4 AL..-4 (LH) YE5 YI5 AL..-5 (LH) RH LH Toolholder YI3 YE3 AVR..-3 (LH) YI4 YE4 AVR..-4 (LH) YI5 YE5 AVR..-5 (LH) Internal Standard Insert Size IC L Inch Pitch 1/2 5/8 .63 .87 1.06 Dimensions Inch RH Y 9 3IR9NPS... 3IL9NPS... 3IR11.5NPS... 3IL11.5NPS... .087 .05 .06 .067 .04 12 3IR12NPS... .06 3IL12NPS... .064 .04 24 .06 3IR24NPS... 3IL24NPS... .048 .03 .03 6 4IR6NPS... 4IL6NPS... .031 .06 .09 7 4IR7NPS... 4IL7NPS... .130 .06 .09 8 4IR8NPS... 4IL8NPS... .111 .05 .07 5 5IR5NPS... 5IL5NPS... .157 .07 .11 LH h Anvil X 11.5 3/8 Ordering Code tpi min 57 Threading Inserts American ACME External Y Y X 29° L Internal IC L h L X X IC Y IC T External Defined by: ANSI B1.5:1988 Tolerance class: 3G Standard U Style V Style Standard Insert Size IC 1/4" 3/8 L Inch .43 .63 1/2 .87 5/8 1.06 Pitch Ordering Code RH Dimensions Inch h X Y RH LH Toolholder 16 2ER16ACME... 2EL16ACME... .036 .04 .04 - - NL..-2 (LH) 16 3ER16ACME... 3EL16ACME... .036 .04 .04 14 3ER14ACME... 3EL14ACME... .041 .04 .05 12 3ER12ACME... 3EL12ACME... .047 .04 .05 YE3 YI3 AL..-3 (LH) 10 3ER10ACME... 3EL10ACME... .060 .05 .06 8 3ER8ACME... 3EL8ACME... .072 .06 .06 6 3ER6ACME... 3EL6ACME... .093 .07 .07 YE3AC6 YI3AC6 6 4ER6ACME... 4EL6ACME... .093 .07 .08 5 4ER5ACME... 4EL5ACME... .110 .08 .09 4 5ER4ACME... 5EL4ACME... .135 .09 .11 tpi LH Anvil min YE4 YI4 AL..-4 (LH) YE5 YI5 AL..-5 (LH) RH LH Toolholder YE4U YI4U AL..-4U (LH) YE5U YI5U AL..-5U (LH) U Style Insert Size IC Pitch L Inch 1/2U .87 5/8U 1.06 Ordering Code Dimensions Inch h Anvil tpi RH+LH X Y 3 4UE3ACME... .177 .12 .43 4 4UE4ACME... .135 .09 .43 3 5UE3ACME... .177 .12 .54 min V Style Insert Size IC L Inch 5/8V 1.06 58 Pitch Ordering Code Dimensions Inch tpi RH LH 4 5VER4ACME... 5VEL4ACME... 3 5VER3ACME... 5VEL3ACME... 2 5VER2ACME... 5VEL2ACME... h X Y T .135 .04 .13 .24 NL..-5V-6 (LH) .177 .04 .13 .24 NL..-5V-6 (LH) .260 .04 .20 .39 NL..-5V-10 (LH) min Toolholder Threading Inserts American ACME (cont) Internal Y Y X 29° X Internal h L L IC IC External Defined by: ANSI B1.5:1988 Tolerance class: 3G Standard U Style Standard Insert Size IC Pitch Ordering Code Dimensions Inch L Inch tpi RH X Y .43 16 2IR16ACME... 2IL16ACME... .036 .04 .04 16 3IR16ACME... 3IL16ACME... .036 .04 .04 14 3IR14ACME... 3IL14ACME... .041 .04 .05 12 3IR12ACME... 3IL12ACME... .047 .05 .05 10 3IR10ACME... 3IL10ACME... .060 .05 .05 8 3IR8ACME... 3IL8ACME... .072 .06 .06 6 3IR6ACME... 3IL6ACME... .093 .07 .07 6 4IR6ACME... 4IL6ACME... .093 .07 .08 5 4IR5ACME... 4IL5ACME... .110 .08 .09 4 5IR4ACME... 5IL4ACME... .135 .09 .10 1/4" .63 3/8 1/2 .87 5/8 1.06 LH Anvil h min RH LH Toolholder - - NVR..-2 (LH) YI3 YE3 AVR..-3 (LH) YI3AC6 YE3AC6 YI4 YE4 AVR..-4 (LH) YI5 YE5 AVR..-5 (LH) Coarse Pitch Thread Insert Size tpi Ordering Code Anvil Min Bore dia. X Y RH Toolholder Inch 1/2 x 10 6.0U .39 6.0UIR10ACME...158/005 .060 .04 .20 - NVRC 032-6.0U157/003 0.40 5/8 x 8 1/4U .43 2UIR8ACME...158/006 .072 .04 .22 - NVRC 039-2U 157/004 0.50 3/8 .63 3IR6ACME... .093 .07 .07 - NVRC 044-3 157/005 0.58 3IR6ACME... .093 .07 .07 - NVRC 050-3 157/006 0.72 4IR5ACME... .110 .08 .09 - NVRC 067-4 157/007 0.80 .87 4IR5ACME... .110 .08 .09 - NVRC 075-4 157/008 0.95 1 1/4 x 5 4IR5ACME... .110 .08 .09 - NVRC 075-4 157/009 1.07 1 1/2 x 4 5IR4ACME... .135 .09 .10 - NVRC 110-5 157/010 1.28 5IR4ACME... .135 .09 .10 IC 3/4 x 6 7/8 x 6 L Inch 1x5 1 1/8 x 5 1/2 5/8 1 3/4 x 4 1.06 h Dimensions Inch RH min YI5-1P AVRC 125-5 1.53 U Style Insert Size IC L Inch 1/2U .87 5/8U 1.06 Pitch Ordering Code Dimensions Inch tpi RH+LH X Y 4 4UI4ACME... .135 .09 .43 3 4UI3ACME... .177 .11 .43 3 5UI3ACME... .177 .11 .54 h min Anvil RH LH Toolholder YI4U YE4U AVR..-4U (LH) YI5U YE5U AVR..-5U(LH) 59 Threading Inserts American ACME (cont) Internal L 29° X Internal IC h Y T External Defined by: ANSI B1.5:1988 Tolerance class: 3G V Style V Style Insert Size IC Pitch L Inch 5/8V 1.06 Ordering Code Dimensions Inch tpi RH X Y T 4 5VIR4ACME... 5VIL4ACME... LH h .135 .04 .13 .24 3 5VIR3ACME... 5VIL3ACME... .177 .04 .13 .24 2 5VIR2ACME... 5VIL2ACME... .260 .04 .20 .39 min Toolholder NVR..-5V (LH) Internal 29° IC 5.0 L IC Internal h L F F Y External Y Defined by: ANSI B1.5:1988 Tolerance class: 3G Mini-3 Mini-L Mini-3 Insert Size Pitch Ordering Code L Inch tpi RH .39 12 6.0IR12ACME... Insert Size Pitch Ordering Code IC mm tpi RH 5.0L 12 5LIR12ACME... IC 6.0 Dimensions Inch h min .05 Min. Bore dia. Y F Inch Toolholder .04 .20 .39 .NVR...-6.0 Mini-L Dimensions Inch h min .047 F Inch Toolholder .04 .17 .31 .NVR... -5L Mini and Micro Left Handed Tools Supplied by Request. (Example: 6.0IL12ACME...) 60 Min. Bore dia. Y Threading Inserts Stub ACME External Y Y X X 29° L Internal IC L h IC L X Y IC T External Defined by: ANSI B1.8:1988 Tolerance class: 2G Standard U Style V Style Standard Insert Size IC 1/4" 3/8 1/2 5/8 L Inch .43 .63 .78 1.06 Pitch Ordering Code RH Dimensions Inch X Y RH LH Toolholder 16 2ER16STACME... 2EL16STACME... .024 .04 .04 - - NL8-2 (LH) 16 3ER16STACME... 3EL16STACME... .024 .04 .04 14 3ER14STACME... 3EL14STACME... .026 .04 .04 12 3ER12STACME... 3EL12STACME... .030 .05 .05 10 3ER10STACME... 3EL10STACME... .040 .05 .05 YE3 YI3 AL..-3 (LH) 8 3ER8STACME... 3EL8STACME... .048 .06 .06 6 3ER6STACME... 3EL6STACME... .060 .07 .07 6 4ER6STACME... 4EL6STACME... .060 .07 .07 5 4ER5STACME... 4EL5STACME... .070 .08 .08 YE4 YI4 AL..-4 (LH) 4 4ER4STACME... 4EL4STACME... .085 .09 .09 4 5ER4STACME... 5EL4STACME... .085 .09 .09 3 5ER3STACME... 5EL3STACME... .110 .11 .11 YE5 YI5 AL..-5 (LH) RH LH Toolholder YE4U YI4U tpi LH Anvil h min U Style Insert Size IC L Inch 1/2U .87 Pitch Ordering Code tpi RH+LH 4 4UE4STACME... 3 4UE3STACME... Dimensions Inch h Anvil X Y .085 .10 .43 .110 .13 .43 min AL..-4U (LH) V Style Insert Size IC 5/8V L Inch 1.06 Pitch tpi Ordering Code RH Dimensions Inch X Y T 4 5VER4STACME... 5VEL4STACME... .085 LH h .04 .13 .24 3 5VER3STACME... 5VEL3STACME... .110 .04 .13 .24 2 5VER2STACME... 5VEL2STACME... .160 .04 .17 .31 min Toolholder NL..-5V-6 (LH) NL..-5V-8 (LH) 61 Threading Inserts Stub ACME (cont) Internal Y Y X L X 29° X L Internal IC L h IC Y IC T External Defined by: ANSI B1.8:1988 Tolerance class: 2G Standard U Style V Style Standard Insert Size IC 1/4" 3/8 1/2 5/8 L Inch .43 .63 .87 1.06 Pitch Ordering Code tpi RH Dimensions Inch LH h Anvil X Y RH LH Toolholder 16 2IR16STACME... 2IL16STACME... .024 .04 .04 - - NVR..-2 (LH) 16 3IR16STACME... 3IL16STACME... .024 .04 .04 14 3IR14STACME... 3IL14STACME... .026 .04 .04 12 3IR12STACME... 3IL12STACME... .030 .04 .05 10 3IR10STACME... 3IL10STACME... .040 .05 .05 YI3 YE3 AVR..-3 (LH) 8 3IR8STACME... 3IL8STACME... .048 .06 .06 6 3IR6STACME... 3IL6STACME... .060 .07 .07 6 4IR6STACME... 4IL6STACME... .060 .07 .07 5 4IR5STACME... 4IL5STACME... .070 .08 .09 YI4 YE4 AVR..-4 (LH) 4 4IR4STACME... 4IL4STACME... .085 .09 .09 4 5IR4STACME... 5IL4STACME... .085 .09 .09 3 5IR3STACME... 5IL3STACME... .110 .11 .11 YI5 YE5 AVR..-5 (LH) RH LH Toolholder YI4U YE4U min U Style Insert Size IC L Inch 1/2U .87 Pitch Ordering Code tpi RH+LH 4 4UI4STACME... 3 4UI3STACME... Dimensions Inch h Anvil X Y .085 .10 .43 .110 .13 .43 min AVR..-4U (LH) V Style Insert Size IC L Inch 5/8V 1.06 62 Pitch tpi Ordering Code RH Dimensions Inch X Y T 4 5VIR4STACME... 5VIL4STACME... .085 LH h .04 .13 .24 3 5VIR3STACME... 5VIL3STACME... .110 .04 .13 .24 2 5VIR2STACME... 5VIL2STACME... .160 .04 .17 .24 min Toolholder NVR..-5V (LH) Threading Inserts Stub ACME (cont) Internal 29° IC 5.0 L IC Internal h L External F F Y Y Defined by: ANSI B1.8:1988 Tolerance class: 2G Mini-3 Mini-L Mini-3 Insert Size IC mm L Inch 6.0 .39 Pitch Ordering Code tpi RH 12 6.0IR12STACME... Dimensions Inch h min .030 Min. Bore dia. Y F Inch Toolholder .05 .20 .39 .NVR...-6.0 Mini-L Insert Size Pitch Ordering Code IC mm tpi RH 5.0L 12 5LIR12STACME... Dimensions Inch h min 030 Min. Bore dia. Y F Inch Toolholder .05 .17 .31 .NVR... -5L Mini and Micro Left Handed Tools Supplied by Request. (Example: 6.0IL12STACME..) 63 Threading Inserts American Buttress External Y X Y L X Internal 7° 0.16316P 45 ° X L IC L h Y IC IC 0.16316P T External Defined by: ANSI B1.9.1973 Tolerance class: Class 2 Standard U Style V Style Standard Insert Size IC 1/4" 3/8 1/2 L Inch .43 .63 Pitch tpi Ordering Code LH h Anvil X Y 20 2ER20ABUT... 2EL20ABUT... .033 .04 .06 16 2ER16ABUT... 2EL16ABUT... .041 .05 .07 20 3ER20ABUT... 3EL20ABUT... .033 .04 .06 16 3ER16ABUT... 3EL16ABUT... .041 .05 .07 12 3ER12ABUT... 3EL12ABUT... .055 .06 .08 10 3ER10ABUT... 3EL10ABUT... .066 .06 .09 8 4ER8ABUT... 4EL8ABUT... .083 .08 .13 6 4ER6ABUT... 4EL6ABUT... .110 .09 .14 .87 RH Dimensions Inch min RH LH Toolholder - - NL..-2 (LH) YE3 YI3 AL..-3 (LH) YE4 YI4 AL..-4 (LH) U Style Insert Size IC Pitch Ordering Code Dimensions Inch LH h Anvil L Inch tpi RH X Y 1/2U .87 4 4UER4ABUT... 4UEL4ABUT... .166 .09 .39 YE4U-BUT4 YI4U-BUT4 AL..-4U (LH) 5/8U 1.06 3 5UER3ABUT... 5UEL3ABUT... .221 .12 .48 YE5U-BUT3 YI5U-BUT3 AL..-5U (LH) min RH LH Toolholder V Style Insert Size IC 5/8V 64 L Inch 1.06 Pitch tpi Ordering Code RH Dimensions Inch X Y T 4 5VER4ABUT... 5VEL4ABUT... LH h .166 .02 .07 .24 NL..-5V-6 (LH) 3 5VER3ABUT... 5VEL3ABUT... .221 .02 .09 .31 NL..-5V-8 (LH) 2.5 5VER2.5ABUT... 5VEL2.5ABUT... .265 .02 .11 .39 NL..-5V-10 (LH) min Toolholder Threading Inserts American Buttress (cont) Y Internal 0.16316P 45 ° 0.16316P X Y Internal 7° L X X L h IC L Y IC IC T External Defined by: ANSI B1.9.1973 Tolerance class: Class 2 Standard U Style V Style Standard Insert Size IC 1/4" 3/8 1/2 L Inch .43 .63 Pitch tpi Ordering Code LH h Anvil X Y 20 2IR20ABUT... 2IL20ABUT... .033 .04 .06 16 2IR16ABUT... 2IL16ABUT... .041 .05 .07 20 3IR20ABUT... 3IL20ABUT... .033 .04 .06 16 3IR16ABUT... 3IL16ABUT... .041 .05 .07 12 3IR12ABUT... 3IL12ABUT... .055 .06 .08 10 3IR10ABUT... 3IL10ABUT... .066 .06 .09 8 4IR8ABUT... 4IL8ABUT... .083 .08 .13 6 4IR6ABUT... 4IL6ABUT... .110 .09 .14 .87 RH Dimensions Inch min RH LH Toolholder - - NVR..-2 (LH) YI3 YE3 AVR..-3 (LH) YI4 YE4 AVR..-4 (LH) U Style Insert Size IC Pitch Ordering Code Dimensions Inch L Inch tpi RH LH 1/2U .87 4 4UIR4ABUT... 4UIL4ABUT... 5/8U 1.06 3 5UIR3ABUT... 5UIL3ABUT... h Anvil X Y RH LH .166 .09 .39 YI4U-4B YE4U-4B AVR..-4U (LH) .221 .12 .48 YI5U-3B YE5U-3B AVR..-5U (LH) min Toolholder V Style Insert Size IC L Inch 5/8V 1.06 Pitch tpi Ordering Code RH Dimensions Inch X Y T 4 5VIR4ABUT... 5VIL4ABUT... LH h .166 .02 .07 .24 3 5VIR3ABUT... 5VIL3ABUT... .221 .02 .09 .31 2.5 5VIR2.5ABUT... 5VIL2.5ABUT... .265 .02 .11 .39 min Toolholder NVR..-5V (LH) 65 Threading Inserts Whitworth for BSW, BSP External Y X R 0.137P Internal 55° L h R 0.137P IC External Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 Tolerance class: Medium Class A Standard Standard Insert Size IC 1/4" 3/8 continued on next 66 L Inch .43 .63 Pitch tpi Ordering Code RH Dimensions Inch LH h Anvil X Y 72 2ER72W... 2EL72W... .009 .03 .02 60 2ER60W... 2EL60W... .011 .03 .02 56 2ER56W... 2EL56W... .011 .03 .02 48 2ER48W... 2EL48W... .013 .02 .02 40 2ER40W... 2EL40W... .016 .02 .02 36 2ER36W... 2EL36W... .018 .02 .02 32 2ER32W... 2EL32W... .020 .02 .02 28 2ER28W... 2EL28W... .023 .02 .03 26 2ER26W... 2EL26W... .025 .03 .03 24 2ER24W... 2EL24W... .027 .03 .03 22 2ER22W... 2EL22W... .029 .03 .04 20 2ER20W... 2EL20W... .032 .03 .04 19 2ER19W... 2EL19W... .034 .03 .04 18 2ER18W... 2EL18W... .035 .03 .04 16 2ER16W... 2EL16W... .040 .04 .04 14 2ER14W... 2EL14W... .046 .04 .02 72 3ER72W... 3EL72W... .009 .03 .02 60 3ER60W... 3EL60W... .011 .03 .02 56 3ER56W... 3EL56W... .011 .03 .02 48 3ER48W... 3EL48W... .013 .02 .02 40 3ER40W... 3EL40W... .016 .02 .02 36 3ER36W... 3EL36W... .018 .02 .02 32 3ER32W... 3EL32W... .020 .02 .02 30 3ER30W... 3EL30W... .020 .02 .03 28 3ER28W... 3EL28W... .023 .02 .03 26 3ER26W... 3EL26W... .025 .03 .03 24 3ER24W... 3EL24W... .027 .03 .03 22 3ER22W... 3EL22W... .029 .03 .04 20 3ER20W... 3EL20W... .032 .03 .04 19 3ER19W... 3EL19W... .034 .03 .04 18 3ER18W... 3EL18W... .035 .03 .04 16 3ER16W... 3EL16W... .040 .04 .04 14 3ER14W... 3EL14W... .046 .04 .05 12 3ER12W... 3EL12W... .054 .04 .06 11 3ER11W... 3EL11W... .058 .04 .06 10 3ER10W... 3EL10W... .064 .04 .06 9 3ER9W... 3EL9W... .071 .05 .07 8 3ER8W... 3EL8W... .080 .05 .06 min RH LH Toolholder - - NL ..-2 (LH) YE3 YI3 AL..-3 (LH) Threading Inserts Whitworth for BSW, BSP (cont) External Y Y Y X X X Internal R 0.137P 55° L L L h R 0.137P Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 Tolerance class: Medium Class A Standard IC IC IC External SCB Sintered Chipbreaker Standard U Style (cont) Insert Size IC 3/8 SCB L Inch .63 SCB 1/2 5/8 .87 1.06 Pitch Ordering Code Dimensions Inch tpi RH X Y 36 3JER36W... .018 .05 .02 32 3JER32W... .020 .05 .02 28 3JER28W... .023 .03 .03 24 3JER24W... .027 .03 .03 20 3JER20W... .032 .03 .03 19 3JER19W... .034 .03 .03 18 3JER18W... .035 .03 .03 16 3JER16W... .040 .03 .03 14 3JER14W... .046 .05 .06 12 3JER12W... .054 .05 .06 11 3JER11W... .058 .05 .06 10 3JER10W... .064 .05 .06 8 3JER8W... .080 .05 .06 7 4ER7W... 4EL7W... .091 .06 .09 6 4ER6W... 4EL6W... .107 .06 .09 5 4ER5W... 4EL5W... .128 .07 .09 5ER4.5W... 5EL4.5W... .142 .07 .10 5ER4W... 5EL4W... .160 .08 .11 4.5 4 LH Anvil h min RH LH Toolholder YE3 - YE4 YI4 AL..-4 (LH) YE5 YI5 AL..-5 (LH) RH LH Toolholder YE4U YI4U AL..-4U (LH) YE5U YI5U AL..-5U (LH) AL..-3 U Style Insert Size IC 1/2U 5/8U L Inch .87 1.06 Pitch tpi Ordering Code RH+LH Dimensions Inch h X Y 4.5 4UEI4.5W... .142 .09 .43 4 4UEI4W... .160 .07 .43 3.5 4UEI3.5W... .183 .08 .43 3.25 4UEI3.25W... .197 .08 .43 3.5 5UEI3.5W... .183 .08 .54 3.25 5UEI3.25W... .197 .08 .54 3 5UEI3W... .213 .09 .54 2.75 5UEI2.75W... .233 .09 .54 min. Anvil 67 Threading Inserts Whitworth for BSW, BSP (cont) External Y L X Internal R 0.137P IC 55° R 0.137P X IC Y h L X L Y IC T External Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 Tolerance class: Medium class A T Slim Throat V Style M Style Slim Throat Insert Size IC 1/4V 3/8V Pitch L Inch Ordering Code X Y T 19 2VER19W... 2VEL19W... .034 .03 .09 .13 14 2VER14W... 2VEL14W... .046 .03 .08 .13 11 2VER11W... 2VEL11W... .058 .03 .07 .13 19 3VER19W... 3VEL19W... .034 .04 .11 .14 18 3VER18W... 3VEL18W... .035 .04 .10 .14 16 3VER16W... 3VEL16W... .040 .04 .10 .14 14 3VER14W... 3VEL14W... .046 .04 .09 .14 12 3VER12W... 3VEL12W... .053 .04 .08 .14 11 3VER11W... 3VEL11W... .058 .04 .08 .14 tpi .43 .63 Dimensions Inch RH h LH min Toolholder NL..-2V (LH) NL..-3V (LH) V Style Insert Size IC L Inch 5/8V 1.06 Pitch Ordering Code tpi RH Dimensions Inch LH h min X Y T Toolholder 4 5VER4W... 5VEL4W... .160 .04 .13 .24 NL..-5V-6 (LH) 3 5VER3W... 5VEL3W... .213 .04 .17 .31 NL..-5V-8 (LH) 2.5 5VER2.5W... 5VEL2.5W... .256 .04 .20 .39 NL..-5V-10 (LH) M Style Insert Size IC 68 Pitch Teeth Ordering Code RH Dimensions Inch h Anvil L Inch tpi X Y RH 3/8 .63 14 2 3ER14W2M... .046 .07 .11 YE3M AL..-3 1/2 .87 14 3 4ER14W3M... .046 .11 .18 11 2 4ER11W2M... .058 .09 .14 YE4M AL..-4 min Toolholder Threading Inserts Whitworth for BSW, BSP (cont) Internal Y Y X X Internal R 0.137P 55° L L h R 0.137P IC IC External Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 Tolerance class: Medium class A Standard SCB Sintered Chipbreaker Standard Insert Size IC 1/4" 1/4 SCB L Inch .43 .43 SCB 3/8 continued on next .63 Pitch Ordering Code LH h Anvil X Y 72 2IR72W... 2IL72W... .009 .03 .02 60 2IR60W... 2IL60W... .011 .03 .02 56 2IR56W... 2IL56W... .011 .03 .02 48 2IR48W... 2IL48W... .013 .02 .02 40 2IR40W... 2IL40W... .016 .02 .02 36 2IR36W... 2IL36W... .018 .02 .02 32 2IR32W... 2IL32W... .020 .02 .02 28 2IR28W... 2IL28W... .023 .02 .03 26 2IR26W... 2IL26W... .025 .03 .03 24 2IR24W... 2IL24W... .027 .03 .03 22 2IR22W... 2IL22W... .029 .03 .04 20 2IR20W... 2IL20W... .032 .03 .04 19 2IR19W... 2IL19W... .034 .03 .04 18 2IR18W... 2IL18W... .035 .03 .04 16 2IR16W... 2IL16W... .040 .04 .04 14 2IR14W... 2IL14W... .046 .04 .04 12 2IR12W... 2IL12W... .052 .04 .05 36 2JIR36W... .018 .05 .02 32 2JIR32W... .020 .05 .02 28 2JIR28W... .023 .03 .03 24 2JIR24W... .027 .03 .03 20 2JIR20W... .032 .03 .03 19 2JIR19W... .034 .02 .03 18 2JIR18W... .035 .03 .03 16 2JIR16W... .040 .03 .03 14 2JIR14W... .046 .03 .04 72 3IR72W... 3IL72W... .009 .03 .02 60 3IR60W... 3IL60W... .011 .03 .02 56 3IR56W... 3IL56W... .011 .03 .02 48 3IR48W... 3IL48W... .013 .02 .02 40 3IR40W... 3IL40W... .016 .02 .02 36 3IR36W... 3IL36W... .018 .02 .02 32 3IR32W... 3IL32W... .020 .02 .02 30 3IR30W... 3IL30W... .021 .02 .03 tpi RH Dimensions Inch min RH LH - - - YI3 Toolholder NVR..-2 (LH) NVR..-2 YE3 AVR..-3 (LH) 69 Threading Inserts Whitworth for BSW, BSP (cont) Internal Y Y X X Internal R 0.137P 55° L L h R 0.137P IC IC External Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 Tolerance class: Medium Class A Standard SCB Sintered Chipbreaker Standard (cont) Insert Size IC 3/8 3/8 SCB L Inch .63 .63 SCB 1/2 5/8 70 .87 1.06 Pitch Ordering Code LH h Anvil X Y 28 3IR28W... 3IL28W... .023 .02 .03 26 3IR26W... 3IL26W... .025 .03 .03 24 3IR24W... 3IL24W... .027 .03 .04 22 3IR22W... 3IL22W... .029 .03 .04 20 3IR20W... 3IL20W... .032 .03 .04 19 3IR19W... 3IL19W... .034 .03 .04 18 3IR18W... 3IL18W... .035 .03 .04 16 3IR16W... 3IL16W... .040 .04 .04 14 3IR14W... 3IL14W... .046 .04 .05 12 3IR12W... 3IL12W... .054 .04 .06 tpi RH Dimensions Inch min 11 3IR11W... 3IL11W... .058 .04 .06 10 3IR10W... 3IL10W... .064 .04 .06 9 3IR9W... 3IL9W... .071 .05 .07 8 3IR8W... 3IL8W... .080 .05 .08 36 3JIR36W... .018 .05 .02 32 3JIR32W... .020 .05 .02 28 3JIR28W... .023 .03 .03 24 3JIR24W... .027 .03 .03 20 3JIR20W... .032 .03 .03 19 3JIR19W... .034 .03 .03 18 3JIR18W... .035 .03 .03 16 3JIR16W... .040 .03 .03 14 3JIR14W... .046 .05 .06 12 3JIR12W... .054 .05 .06 11 3JIR11W... .058 .05 .06 10 3JIR10W... .064 .05 .06 8 3JIR8W... .080 .05 .06 7 4IR7W... 4IL7W... .091 .05 .06 6 4IR6W... 4IL6W... .107 .06 .09 5 4IR5W... 4IL5W... .128 .07 .09 5IR4.5W... 5IL4.5W... .142 .07 .10 5IR4W... 5IL4W... .160 .08 .11 4.5 4 RH LH Toolholder YI3 YE3 AVR..-3 (LH) YI3 - YI4 YE4 AVR..-4 (LH) YI5 YE5 AVR..-5 (LH) AVR...-3 Threading Inserts Whitworth for BSW, BSP (cont) Internal Y L Y X Internal R 0.137P X 55° X IC L L Y h R 0.137P IC External Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 Tolerance class: Medium Class A IC T U Style V Style M Style U Style Insert Size IC 1/2U 5/8U Pitch L Inch Ordering Code tpi .87 1.06 Dimensions Inch h X Y 4.5 4UEI4.5W... RH+LH .142 .09 .43 4 4UEI4W... .160 .07 .43 3.5 4UEI3.5W... .183 .08 .43 3.25 4UEI3.25W... .197 .08 .43 3.5 5UEI3.5W... .183 .08 .54 3.25 5UEI3.25W... .197 .08 .54 3 5UEI3W... .213 .09 .54 2.75 5UEI2.75W... .233 .09 .54 min Anvil RH LH Toolholder YI4U YE4U AVR..-4U (LH) YI5U YE5U AVR..-5U (LH) V Style Insert Size IC 5/8V Pitch L Inch Ordering Code tpi 1.06 RH Dimensions Inch X Y T 4 5VIR4W... 5VIL4W... LH h .160 .04 .13 .24 3 5VIR3W... 5VIL3W... .213 .04 .17 .31 2.5 5VIR2.5W... 5VIL2.5W... .256 .04 .20 .39 min Toolholder NVR..-5V (LH) M Style Insert Size Pitch Teeth Ordering Code Dimensions Inch L Inch tpi X Y RH Toolholder 3/8 .63 14 2 3IR14W2M... .046 .07 .11 YI3M AVR..-3 1/2 .87 14 3 4IR14W3M... .046 .11 .18 11 2 4IR11W2M... .058 .09 .14 YI4M AVR..-4 IC RH h Anvil min 71 Threading Inserts Whitworth for BSW, BSP (cont) Internal IC 5.0 L IC R 0.137P Internal 55° L F F h R 0.137P Y Y External Mini-3 Mini-L Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 Tolerance class: Medium Class A Mini-3 Insert Size Pitch Ordering Code IC mm L Inch tpi RH 26 4.0KIR26W... 22 4.0KIR22W... 20 4.0 6.0 .24 .39 Mini-L Min. Bore dia. Y F Inch .025 .02 .14 .25 .029 .02 .15 .25 4.0KIR20W... .034 .03 .15 .25 18 4.0KIR18W... .035 .03 .15 .25 28 6.0IR28W... .023 .03 .19 .38 19 6.0IR19W... .034 .04 .20 .39 14 6.0IR14W... .046 .04 .21 .39 h Insert Size Pitch Ordering Code IC mm tpi RH 5.0 L Dimensions Inch min Dimensions Inch h min Toolholder .NVR.020-4.0K .NVR...-6.0 Min. Bore dia. Y F Inch 28 5LIR28W... .023 .03 .16 .31 19 5LIR19W... .034 .04 .17 .31 14 5LIR14W... .046 .04 .18 .31 Toolholder .NVR... -5L Whitworth for BSW, BSP Internal L F R 0.137P y d L1 Internal 55° RH-Double Ended L2 h R 0.137P External L1 Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 Tolerance class: Medium Class A RH-Single Ended Micro Insert dia. Pitch d mm tpi RH- Single Ended RH- Double Ended L1 L2 L F Y h min Inch 28 4.0SIR28W...1-SIDE 4.0SIR28W... .63 1.69 1.97 .07 .03 .023 .17 26 4.0SIR26W...1-SIDE 4.0SIR26W... .63 1.69 1.97 .08 .03 .025 .17 24 4.0SIR24W...1-SIDE 4.0SIR24W... .63 1.69 1.97 .08 .03 .027 .17 28 6.0SIR28W...1-SIDE 6.0SIR28W... .63 1.69 1.97 .10 .03 .023 .24 26 6.0SIR26W...1-SIDE 6.0SIR26W... .63 1.69 1.97 .10 .03 .025 .24 24 6.0SIR24W...1-SIDE 6.0SIR24W... .63 1.69 1.97 .10 .03 .027 .24 22 6.0SIR22W...1-SIDE 6.0SIR22W... .63 1.69 1.97 .10 .04 .029 .24 20 6.0SIR20W...1-SIDE 6.0SIR20W... .63 1.69 1.97 .10 .04 .034 .24 19 6.0SIR19W...1-SIDE 6.0SIR19W... .63 1.69 1.97 .10 .04 .034 .24 4.0 6.0 Ordering Code Dimensions Inch Mini and Micro Left Handed Tools Supplied by Request (Example: 6.0SIL19W...1-SIDE) 72 Min. Bore dia. Toolholder SMC..-4.0 SMC..-6.0 Threading Inserts BSPT External R0.137P 27.5° 27.5° Y Y X X h 1 ° 47' IC L L 90 ° L X Internal IC Y IC R0.137P External T Defined by: B.S. 21:1985 Tolerance class: Standard BSPT Standard SCB Sintered Chipbreaker Slim Throat Standard Insert Size IC 1/4" 3/8 3/8 SCB L Inch .43 .63 .63 SCB Pitch tpi Ordering Code RH Dimensions Inch X Y 28 2ER28BSPT... 2EL28BSPT... LH h .023 .02 .02 19 2ER19BSPT... 2EL19BSPT... .034 .04 .04 14 2ER14BSPT... 2EL14BSPT... .046 .04 .04 28 3ER28BSPT... 3EL28BSPT... .023 .02 .02 19 3ER19BSPT... 3EL19BSPT... .034 .04 .04 14 3ER14BSPT... 3EL14BSPT... .046 .05 .05 11 3ER11BSPT... 3EL11BSPT... .056 .06 .06 28 3JER28BSPT... .023 .03 .03 19 3JER19BSPT... .034 .03 .03 14 3JER14BSPT... .046 .05 .06 11 3JER11BSPT... .058 .05 .06 min Anvil RH LH Toolholder - - NL ..-2 (LH) YE3 YI3 AL..-3 (LH) YE3 - AL..-3 Slim Throat Insert Size IC 3/8V L Inch .63 Pitch tpi Ordering Code RH LH Dimensions Inch h min X Y T 28 3VER28BSPT... 3VEL28BSPT... .023 .04 .12 .14 19 3VER19BSPT... 3VEL19BSPT... .034 .04 .11 .14 14 3VER14BSPT... 3VEL14BSPT... .046 .04 .09 .14 11 3VER11BSPT... 3VEL11BSPT... .058 .04 .08 .14 Toolholder NL..-3V (LH) 73 Threading Inserts BSPT (cont) Internal Y Y X R0.137P 27.5° 27.5° 1 ° 47' L L h 90° X Internal IC IC R0.137P External Defined by: B.S. 21:1985 Tolerance class: Standard BSPT Standard SCB Sintered Chipbreaker Standard Insert Size IC 1/4" 1/4 SCB 3/8 3/8 SCB SCB 74 L Inch .43 .43 .63 .63 Pitch tpi Ordering Code RH Dimensions Inch LH h Anvil X Y 28 2IR28BSPT... 2IL28BSPT... .023 .02 .02 19 2IR19BSPT... 2IL19BSPT... .034 .03 .04 14 2IR14BSPT... 2IL14BSPT... .046 .04 .04 28 2JIR28BSPT... .023 .03 .03 19 2JIR19BSPT... .034 .03 .03 28 3IR28BSPT... 3IL28BSPT... .023 .02 .02 19 3IR19BSPT... 3IL19BSPT... .034 .03 .04 14 3IR14BSPT... 3IL14BSPT... .046 .04 .05 11 3IR11BSPT... 3IL11BSPT... .058 .04 .06 28 3JIR28BSPT... .023 .03 .03 19 3JIR19BSPT... .034 .03 .03 14 3JIR14BSPT... .046 .05 .06 11 3JIR11BSPT... .058 .05 .06 min RH LH Toolholder - - NVR..-2 (LH) - - NVR..-2 YI3 YE3 YI3 - AVR..-3 (LH) AVR..-3 Threading Inserts BSPT (cont) Internal R0.137P 27.5° 27.5° L h 90° 1° 47' IC 5.0 L IC Internal R0.137P External F F Y Y Defined by: B.S. 21:1985 Tolerance class: Standard BSPT Mini-3 Mini-L Mini-3 Insert Size Pitch Ordering Code Dimensions Inch h Min. Bore dia. IC L Inch tpi RH Y F Inch 4.0 .24 28 4.0KIR28BSPT... .023 .02 .14 .250 28 6.0IR28BSPT... .023 .02 .19 .378 6.0 .39 19 6.0IR19BSPT... .034 .04 .20 .390 14 6.0IR14BSPT... .046 .05 .21 .394 min Toolholder .NVR.020-4.0K .NVR...-6.0 Mini-L Insert Size Pitch Ordering Code IC mm tpi RH 28 5LIR28BSPT... 19 5LIR19BSPT... 14 5LIR14BSPT... 5.0L Dimensions Inch Min. Bore dia. Y F Inch .023 .02 .19 .315 .034 .04 .20 .315 .046 .05 .21 .315 h min Toolholder .NVR... -5L Mini and Micro Left Handed Tools Supplied by Request. (Example: 6.0IL14BSPT...) 75 Threading Inserts Trapez (DIN 103) External Y Y X X 30° L Internal IC L h IC L X Y IC T External Defined by: DIN 103 Tolerance class: 7e/7H Standard U Style V Style Standard Insert Size Pitch Ordering Code Dimensions Inch Anvil IC L Inch mm X Y RH LH Toolholder 1/4 .43 1.5 2ER1.5TR... 2EL1.5TR... .035 .03 .04 - - NL..-2 (LH) 1.5 3ER1.5TR... 3EL1.5TR... .035 .04 .04 2.0 3ER2.0TR... 3EL2.0TR... .049 .04 .05 YE3 YI3 AL..-3 (LH) 3.0 3ER3.0TR... 3EL3.0TR... .069 .05 .06 4.0 4ER4.0TR... 4EL4.0TR... .089 .07 .07 5.0 4ER5.0TR... 4EL5.0TR... .108 .08 .10 YE4 YI4 AL..-4 (LH) 6.0 5ER6.0TR... 5EL6.0TR... .138 .09 .11 YE5 YI5 AL..-5 (LH) 3/8 .63 1/2 .87 5/8 1.06 RH LH h min U Style Insert Size IC 1/2U 5/8U Pitch Ordering Code mm RH+LH 6.0 4UE6.0TR... 7.0 4UE7.0TR... 8.0 L Inch .87 1.06 Dimensions Inch h Anvil X Y .138 .08 .43 .157 .09 .43 4UE8.0TR... .177 .10 .43 8.0 5UE8.0TR... .177 .10 .54 9.0 5UE9.0TR... .197 .12 .54 min RH LH Toolholder YE4U YI4U AL..-4U (LH) YE5U YI5U AL..-5U (LH) V Style Insert Size IC 5/8V 76 L Inch 1.06 Pitch mm Ordering Code RH Dimensions Inch LH h min X Y T 6.0 5VER6.0TR... 5VEL6.0TR... .138 .04 .13 .24 7.0 5VER7.0TR... 5VEL7.0TR... .157 .04 .13 .24 8.0 5VER8.0TR... 5VEL8.0TR... .177 .04 .13 .24 9.0 5VER9.0TR... 5VEL9.0TR... .197 .04 .17 .31 10.0 5VER10.0TR... 5VEL10.0TR... .217 .04 .17 .31 12.0 5VER12.0TR... 5VEL12.0TR... .256 .04 .20 .39 Toolholder NL..-5V-6 (LH) NL..-5V-8 (LH) NL..-5V-10 (LH) Threading Inserts Trapez (DIN 103) (cont) Internal Y Y X 30° X Internal h L L IC IC External Defined by: DIN 103 Tolerance class: 7e/7H Standard U Style Standard Insert Size Pitch Ordering Code IC L Inch mm X Y RH LH .43 1.5 2IR1.5TR... 2IL1.5TR... .035 .03 .04 - - NVR 8-2 (LH) 1.5 3IR1.5TR... 3IL1.5TR... .035 .04 .04 2.0 3IR2.0TR... 3IL2.0TR... .049 .04 .05 2.5 3IR2.5TR... 3IL2.5TR... .060 .05 .06 YI3 YE3 AVR..-3 (LH) 3.0 3IR3.0TR... 3IL3.0TR... .069 .05 .06 4.0 4IR4.0TR... 4IL4.0TR... .089 .07 .07 5.0 4IR5.0TR... 4IL5.0TR... .108 .08 .10 YI4 YE4 AVR..-4 (LH) 6.0 5IR6.0TR... 5IL6.0TR... .138 .09 .11 YI5 YE5 AVR..-5 (LH) .63 1/2 .87 5/8 1.06 LH h Anvil 1/4 3/8 RH Dimensions Inch min Toolholder Coarse Pitch Thread Insert Size Ordering Code .089 .08 .31 NVRC044-3U .089 .06 .07 NVRC050-3 3UIR5.0TR...158/011 .108 .06 .03 NVRC055-3U .67 157/018 3UIR5.0TR...158/011 .108 .06 .03 NVRC059-3U .75 157/019 3UIR5.0TR...158/011 .108 .06 .03 NVRC059-3U TR18x4 3/8U .63 3UIR4.0TR...158/013 TR20x4 3/8 .63 3IR4.0TR...158/012 TR24x5 3/8U .63 TR26x5 Min Bore dia. Y L Inch TR22x5 Dimensions Inch h X IC RH min Toolholder Inch .55 157/020 157/006 .63 .83 157/019 TR28x5 1/2 .87 4IR5.0TR... .108 .09 .11 NVRC075-4 157/008 .91 TR30x6 1/2U .87 4UIR6.0TR...158/007 .138 .08 .43 NVRC075-4U 157/011 .94 TR36x6 5/8 5IR6.0TR... .138 .09 .11 NVRC100-5 157/012 1.18 TR38x7 4UIR7.0TR...158/008 .157 .09 .43 NVRC100-4U 157/013 1.22 TR40x7 4UIR7.0TR...158/008 .157 .09 .43 NVRC100-4U 157/013 1.30 4UIR7.0TR...158/008 .157 .09 .43 NVRC125-4U 157/014 1.38 TR44x7 4UIR7.0TR...158/008 .157 .09 .43 NVRC125-4U 157/014 1.46 TR46x8 5UIR8.0TR...158/010 .177 .10 .53 NVRC125-5U 157/015 1.50 TR48x8 5UIR8.0TR...158/010 .177 .10 .53 NVRC125-5U 157/015 1.57 5UIR8.0TR...158/010 .177 .10 .53 NVRC125-5U 157/015 1.65 5UIR8.0TR...158/010 .177 .10 .53 NVRC125-5U 157/015 1.73 TR42x7 TR50x8 TR52x8 1/2U 5/8U 1.06 .87 1.06 77 Threading Inserts Trapez (DIN 103) (cont) Internal Y L X 30° X L Internal IC h Y IC T External Defined by: DIN 103 Tolerance class: 7e/7H U Style V Style U Style Insert Size IC L Inch 1/2U 5/8U Pitch .87 1.06 Ordering Code Dimensions Inch h Anvil mm RH+LH X Y 6.0 4UI6.0TR... .138 .08 .43 7.0 4UI7.0TR... .157 .09 .43 8.0 4UI8.0TR... .177 .10 .43 8.0 5UI8.0TR... .177 .10 .54 9.0 5UI9.0TR... .197 .12 .54 min RH LH Toolholder YI4U YE4U AVR..-4U (LH) YI5U YE5U AVR..-5U (LH) V Style Insert Size IC L Inch 5/8V 1.06 Pitch mm Ordering Code RH Dimensions Inch X Y T 6.0 5VIR6.0TR... 5VIL6.0TR... LH h .138 .04 .13 .24 7.0 5VIR7.0TR... 5VIL7.0TR... .157 .04 .13 .24 8.0 5VIR8.0TR... 5VIL8.0TR... .177 .04 .13 .24 9.0 5VIR9.0TR... 5VIL9.0TR... .197 .04 .17 .31 10.0 5VIR10.0TR... 5VIL10.0TR... .217 .04 .17 .31 12.0 5VIR12.0TR... 5VIL12.0TR... .256 .04 .20 .39 min Toolholder NVR..-5V (LH) Internal 30° IC 5.0 L IC Internal h L F F Y External Y Defined by: DIN 103 Tolerance class: 7e/7H Mini-3 Mini-L Mini-3 Insert Size Pitch Ordering Code Dimensions Inch mm RH Y F Inch 1.5 6.0IR1.5TR... .033 .03 .21 .39 2.0 6.0IR2.0TR... .049 .05 .21 .39 Insert Size Pitch Ordering Code IC mm mm RH 1.5 5LIR1.5TR... 2.0 5LIR2.0TR... IC L Inch 6.0 .39 h Min. Bore dia. min Toolholder .NVR...-6.0 Mini-L 5.0L 78 Dimensions Inch h Min. Bore dia. Y F Inch .033 .03 .18 .315 .049 .05 .18 .315 min Mini and Micro Left Handed Tools Supplied by Request. (Example: 6.0IL2.0TR...) Toolholder .NVR... -5L Threading Inserts Round (DIN 405) External Y X R0.22104P Internal 30° L h h R0.23851P IC External Defined by: DIN 405 Tolerance class: 7h/7H Standard Standard Insert Size IC L Inch 3/8 .63 1/2 .87 5/8 1.06 Pitch tpi Ordering Code RH Dimensions Inch LH h min Anvil X Y 10 3ER10RD... 3EL10RD... .050 .04 .05 8 3ER8RD... 3EL8RD... .063 .06 .05 6 3ER6RD... 3EL6RD... .083 .06 .07 6 4ER6RD... 4EL6RD... .083 .06 .07 4 4ER4RD... 4EL4RD... .125 .09 .09 4 5ER4RD... 5EL4RD... .125 .09 .09 Internal RH LH Toolholder YE3 YI3 AL..-3 (LH) YE4 YI4 AL..-4 (LH) YE5 YI5 AL..-5 (LH) Y X R0.22104P Internal 30° L h h R0.23851P IC External Defined by: DIN 405 Tolerance class: 7h/7H Standard Standard Insert Size IC L Inch 3/8 .63 1/2 .87 5/8 1.06 Pitch tpi Ordering Code RH Dimensions Inch LH h min Anvil X Y 10 3IR10RD... 3IL10RD... .050 .04 .05 8 3IR8RD... 3IL8RD... .063 .06 .06 6 3IR6RD... 3IL6RD... .083 .06 .06 6 4IR6RD... 4IL6RD... .083 .06 .07 4 4IR4RD... 4IL4RD... .125 .09 .09 4 5IR4RD... 5IL4RD... .125 .09 .09 RH LH Toolholder YI3 YE3 AVR..-3 (LH) YI4 YE4 AVR..-4 (LH) YI5 YE5 AVR..-5 (LH) 79 Threading Inserts Round (DIN 20400) External X Y Y X Internal 30° R0.22104P L h L h IC R0.23851P R0.22104P IC External Defined by: DIN 20400 Tolerance class: Standard Standard U Style Standard Insert Size IC 1/2 Pitch Ordering Code RH LH Anvil X Y 3.0 4ER3.0RD20400... 4EL3.0RD20400... .065 .05 .07 4.0 4ER4.0RD20400... 4EL4.0RD20400... .087 .06 .09 5.0 4ER5.0RD20400... 4EL5.0RD20400... .108 .05 .07 6.0 4ER6.0RD20400... 4EL 6.0RD20400... .130 .07 .08 L Inch mm .87 Dimensions Inch h min RH LH Toolholder YE4 YI4 AL..-4 (LH) Toolholder U Style Insert Size Pitch Ordering Code Dimensions Inch IC L Inch mm RH+LH 5/8U 1.06 8.0 5UEI8.0RD20400... h min .173 Anvil X Y RH LH .12 .53 YE5U YI5U AL..-5U (LH) Round (DIN 20400) Internal Y Y X X Internal 30° R0.22104P L L h h R0.23851P R0.22104P I C External Defined by: DIN 20400 Tolerance class: Standard IC Standard U Style Standard Insert Size IC 1/2 Pitch Ordering Code RH LH Anvil X Y 3.0 4IR3.0RD20400... 4IL3.0RD20400... .065 .05 .07 4.0 4IR4.0RD20400... 4IL4.0RD20400... .087 .06 .09 5.0 4IR5.0RD20400... 4IL5.0RD20400... .108 .06 .07 6.0 4IR6.0RD20400... 4IL 6.0RD20400... .130 .07 .08 L Inch mm .87 Dimensions Inch h min RH LH Toolholder YI4 YE4 AVR..-4 (LH) U Style Insert Size 80 Pitch Ordering Code IC L Inch mm RH+LH 5/8U 1.06 8.0 5UEI8.0RD20400... Dimensions Inch h min .173 Anvil X Y RH LH .12 .53 YI5U YE5U Toolholder AVR..-5U (LH) Threading Inserts API Y Y X 30 ° 30 ° Internal L h h 90° X a L IC External IC a = arctg (IPF/24) Defined by: API SPEC. 7:1990 Tolerance class: Standard API Internal - Standard External - Standard External Standard Insert Size Pitch Thread Taper Ordering Code IC L Inch tpi 1/2" .87 5/8 .63 Size h Anvil RH X Y 4 V-0.38R 2 4ER4API382... NC23-NC50 .122 .08 .11 4 V-0.38R 3 4ER4API383... NC56-NC77 .122 .08 .11 4 V-0.050 2 4ER4API502... 6 5/8 REG .148 .08 .11 4 V-0.050 3 4ER4API503... 5 1/2, 7 5/8, 8 5/8 REG .148 .08 .11 5 V-0.040 3 4ER5API403... 2 3/8-4 1/2 REG 6 V-0.055 IPF RH Dimensions Inch min YE4 Toolholder AL..-4 (LH) .118 .07 .10 1.5 4ER6API551... NC10-NC16 .056 .10 .09 4 V-0.038R 2 5ER4API382... NC23-NC50 .122 .08 .11 4 V-0.038R 3 5ER4API383... NC56-NC77 .122 .08 .11 4 V-0.050 2 5ER4API502... 6 5/8 REG .148 .08 .12 YE50IL AL..-5 OIL (LH) 4 V-0.050 3 5ER4API503... 5 1/2, 7 5/8, 8 5/8 REG .148 .08 .12 5 V-0.040 3 5ER5API403... 2 3/8-4 1/2 REG .056 .07 .11 Internal Standard Insert Size Pitch Thread Taper Ordering Code IPF IC L Inch tpi 1/2" .87 5/8 .63 Size RH h Dimensions Inch Anvil X Y RH min 4 V-0.38R 2 4IR4API382... NC23-NC50 .122 .08 .11 4 V-0.38R 3 4IR4API383... NC56-NC77 .122 .08 .11 4 V-0.050 2 4IR4API502... 6 5/8 REG .148 .08 .12 4 V-0.050 3 4IR4API503... 5 1/2, 7 5/8, 8 5/8 REG .148 .08 .11 5 V-0.040 3 4IR5API403... 2 3/8-4 1/2 REG 6 V-0.055 4 YI4 Toolholder AVR..-4 (LH) .118 .07 .10 1.5 4IR6API551... NC10-NC16 .056 .10 .09 V-0.038R 2 5IR4API382... NC23-NC50 .122 .08 .11 4 V-0.038R 3 5IR4API383... NC56-NC77 .122 .08 .11 4 V-0.050 2 5IR4API502... 6 5/8 REG .148 .08 .12 YI50IL AVR..-5 OIL (LH) 4 V-0.050 3 5IR4API503... 5 1/2, 7 5/8, 8 5/8 REG .148 .08 .12 5 V-0.040 3 5IR5API403... 2 3/8-4 1/2 REG .056 .07 .11 81 Threading Inserts API Buttress Casing External Y X L Y X Internal L h 10° 90° IC a 3° External IC a = arctg (IPF/24) Defined by: STD.5B.1979 Tolerance class: Standard API Standard T Style Standard Insert Size IC L Inch 1/2 .87 Pitch Taper Ordering Code tpi IPF RH Size Dimensions Inch 5 0.75 4ER5BUT75... 4 1/2-13 3/8 5 1 4ER5BUT1... 16-20 h Anvil X Y .061 .12 .07 .061 .12 .07 min RH Toolholder YE4 AL..-4 T Style Insert Size IC 1/2T Pitch L Inch tpi .87 Taper Teeth IPF RH 0.75 5 Ordering Code 3 4ER5BUT753T... Dimensions Inch h .061 Anvil X Y RH Toolholder .004 .63 Y4T AL..-4T min API Buttress Casing Internal Y L X Y X Internal L h 10° 90° IC IC a 3° External a = arctg (IPF/24) Defined by: STD.5B.1979 Tolerance class: Standard API Standard T Style Standard Insert Size IC L Inch 1/2 .87 Pitch Taper Ordering Code tpi IPF RH Size 5 0.75 4IR5BUT75... 4 1/2-13 3/8 5 1 4IR5BUT1... 16-20 Dimensions Inch Anvil X Y RH Toolholder .061 .12 .07 .061 .12 .07 YI4 AVR..-4 h min T Style Insert Size 82 Pitch Taper Teeth IC L Inch tpi IPF 1/2T .87 5 0.75 Ordering Code RH 3 4IR5BUT753T... Dimensions Inch h min .061 Anvil X Y RH Toolholder .004 .63 Y4T AVR..-4T Threading Inserts API Round Casing & Tubing External 30 ° 30 ° X L Y X X L Internal 1°47' Y Y X IC External Defined by: API STD. 5B:1979 Tolerance class: Standard API RD L L L h 90 ° Y Y X Standard IC IC IC SCB Sintered Chipbreaker IC Z Style M Style T Style Standard Insert Size IC Pitch Ordering Code tpi RH 10 3ER10APIRD... 8 3ER8APIRD... 10 8 L Inch 3/8 .63 3/8 SCB .63 Dimensions Inch h Anvil X Y .056 .05 .06 .071 .05 .06 3JER10APIRD... .056 .05 .06 3JER8APIRD... .071 .05 .06 min RH Toolholder YE3 AL..-3 YE3 AL..-3 SCB Z Style Insert Size IC 1/2 L Inch .87 Pitch Teeth Ordering Code X Y 10 2 4ER10APIRD2Z... .056 .12 .39 8 2 4ER8APIRD2Z... .071 .15 .38 Pitch Teeth Ordering Code tpi RH Dimensions Inch h min Anvil RH Toolholder YE4Z AL..-4Z M Style Insert Size IC RH Dimensions Inch h Anvil L Inch tpi X Y 1/2 .87 10 2 4ER10APIRD2M... .056 .09 .15 5/8 1.06 10 3 5ER10APIRD3M... .056 .15 .24 8 2 5ER8APIRD2M... .071 .11 .18 Pitch Teeth Ordering Code min RH Toolholder YE4M AL..-4 YE5M AL..-5M T Style Insert Size IC L Inch 1/2T .87 tpi RH Dimensions Inch h min Anvil X Y 10 6 4ER10APIRD6T... .056 .004 .64 8 3 4ER8APIRD3T... .071 .004 .56 8 5 4ER8APIRD5T... .071 .004 .66 RH Toolholder Y4T AL..-4T 83 Threading Inserts API Round Casing & Tubing Internal Y Y X 30 ° 30 ° X X L Y X X L L L 1°47' Y Y Internal h 90° (cont) IC IC External Defined by: API STD. 5B:1979 Tolerance class: Standard API RD L Standard IC IC SCB Sintered Chipbreaker IC Z Style M Style T Style Standard Insert Size IC Pitch Ordering Code tpi RH 10 3IR10APIRD... 8 3IR8APIRD... 10 8 L Inch 3/8 .63 3/8 SCB .63 Dimensions Inch h Anvil X Y .056 .05 .06 .071 .05 .06 3JIR10APIRD... .056 .05 .06 3JIR8APIRD... .071 .05 .06 min RH Toolholder YI3 AVR..-3 YI3 AVR..-3 SCB Z Style Insert Size IC 1/2 L Inch .87 Pitch Teeth Ordering Code Dimensions Inch X Y 10 2 4IR10APIRD2Z... .056 .12 .39 8 2 4IR8APIRD2Z... .071 .15 .38 Pitch Teeth Ordering Code tpi RH h Anvil min RH Toolholder YI4Z AVR..-4Z M Style Insert Size IC RH Dimensions Inch h Anvil L Inch tpi X Y RH Toolholder 1/2 .87 10 2 4IR10APIRD2M... .056 .09 .15 YI4M AVR..-4 5/8 1.06 10 3 5IR10APIRD3M... .056 .15 .24 8 2 5IR8APIRD2M... .071 .11 .18 YI5M AVR..-5M Pitch Teeth Ordering Code min T Style Insert Size 84 IC L Inch 1/2T .87 tpi RH Dimensions Inch h min Anvil X Y 10 6 4IR10APIRD6T... .056 .004 .64 8 3 4IR8APIRD3T... .071 .004 .56 8 5 4IR8APIRD5T... .071 .004 .66 RH Toolholder Y4T AVR..-4T Threading Inserts VAM X Y Y X Internal L h 10° 90° 3° a External L IC IC a = arctg (IPF/24) Defined by: API STD. 5B:1979 Tolerance class: Standard API RD Internal - Standard External - Standard External Standard Insert Size Pitch Taper Ordering Code Size Dimensions Inch h Anvil IC L Inch tpi IPF RH X Y RH Toolholder 3/8 .63 8 0.75 3ER8VAM... 2 3/8 ,2 7/8 .038 .07 .07 YE3 AL..-3 1/2 .87 6 0.75 4ER6VAM... 3 1/2 .038 .09 .09 5 0.75 4ER5VAM... 5-9 5/8 .061 .09 .11 YE4 AL..-4 Pitch Taper Ordering Code Size min Internal Standard Insert Size Dimensions Inch IC L Inch tpi IPF RH X Y RH Toolholder 3/8 .63 8 0.75 3IR8VAM... 2 3/8 ,2 7/8 .038 .07 .07 YI3 AVR..-3 6 0.75 4IR6VAM... 3 1/2 .038 .10 .10 5 0.75 4IR5VAM... 5-9 5/8 .061 .09 .10 YI4 AVR..-4 1/2 .87 h Anvil min 85 Threading Inserts EL-Extreme Line X 6 º66 º6 Y Y X Internal h L L IC IC h 90° a External a = arctg (IPF/24) Defined by: API STD,5B:1979 Tolerance class: Standard External - Standard Internal - Standard External Standard Insert Size IC L Inch 1/2" .087 Pitch tpi Taper IPF Ordering Code Connection No. or Size RH Dimensions Inch h Anvil X Y 6 1.5 4ER6EL15... 5-7 5/8 .048 .07 .07 5 1.25 4ER5EL125... 8 5/8-10 3/4 .067 .09 .09 Pitch Taper Ordering Code Connection No. or Size min RH Toolholder YE4 AL..-4 (LH) Internal Standard Insert Size IC L Inch 1/2" .087 86 tpi IPF RH Dimensions Inch h Anvil X Y 6 1.5 4IR6EL15... 5-7 5/8 .055 .07 .07 5 1.25 4IR5EL125... 8 5/8-10 3/4 .075 .09 .09 min RH Toolholder YI4 AVR..-4 (LH) Threading Inserts Hughes H-90 Internal 45° Y X 45° Internal L h h 90° External IC a = arctg (IPF/24) U Style External U Style Insert Size IC L Inch 1/2 U .087 5/8 U 1.06 Pitch Taper tpi IPF Ordering Code Size RH Dimensions Inch h Anvil X Y 3.5 2 4UER3.5H902... 3 1/2-6 5/8 .098 .17 .43 3.5 3 4UER3.5H903... 7-8 5/8 .098 .17 .43 3 1.25* 5UER3H90SL... 2 3/8-3 1/2 .088 .22 .54 Pitch Taper Ordering Code min RH Toolholder YE4U-H90 AL..-4U (LH) YE5U-H90 AL..-5U (LH) * H-90 Slimline Internal U Style Insert Size IC L Inch 1/2 U .087 5/8 U 1.06 tpi IPF Size RH Dimensions Inch h Anvil X Y 3.5 2 4UIR3.5H902... 3 1/2-6 5/8 .098 .17 .43 3.5 3 4UIR3.5H903... 7-8 5/8 .098 .17 .43 3 1.25* 5UIR3H90SL... 2 3/8-3 1/2 .088 .22 .54 min RH Toolholder YI4U-H90 AVR..-4U (LH) YI5U-H90 AVR..-5U (LH) * H-90 Slimline 87 Threading Inserts MJ (ISO 5855) Y Y X Internal 1/4P IC 60° L L h Y IC 1/8P X L X IC T External Defined by: ISO 5855 Tolerance class: 4h/6h-4H/5H External - Standard Slim Throat Internal - Standard External Standard Insert Size Pitch IC L Inch mm RH LH X Y 1.0 2ER1.0MJ... 2EL1.0MJ... .023 .03 .03 1.25 2ER1.25MJ... 2EL1.25MJ... .028 .03 .04 1.5 2ER1.5MJ... 2EL1.5MJ... .034 .03 .04 1.0 3ER1.0MJ... 3EL1.0MJ... .023 .03 .03 1.25 3ER1.25MJ... 3EL1.25MJ... .028 .03 .04 1.5 3ER1.5MJ... 3EL1.5MJ... .034 .03 .04 2.0 3ER2.0MJ... 3EL2.0MJ... .045 .04 .05 2.5 3ER2.5MJ... 3EL2.5MJ... .059 .04 .06 3.0 3ER3.0MJ... 3EL3.0MJ... .068 .05 .06 1/4" 3/8 .43 .63 Ordering Code Dimensions Inch h min Anvil RH LH Toolholder - - NL..-2 (LH) YE3 YI3 AL..-3 (LH) Slim Throat Insert Size IC 1/4V Pitch L Inch .43 Ordering Code Dimensions Inch mm RH LH h X Y T 0.7 2VER0.7MJ 2VEL0.7MJ 0.8 2VER0.8MJ 2VEL0.8MJ .016 .02 .10 .12 .017 .02 .10 0.9 2VER0.9MJ .12 2VEL0.9MJ .020 .02 .10 1.0 .12 2VER1.0MJ 2VEL1.0MJ .022 .02 .10 .12 1.25 2VER1.25MJ 2VEL1.25MJ .028 .02 .09 .12 1.5 2VER1.5MJ 2VEL1.5MJ .034 .02 .08 .12 min Toolholder NL..-2V (LH) Internal Standard Insert Size Pitch IC L Inch mm 1/4" 3/8 88 .43 .63 Ordering Code RH Dimensions Inch LH h Anvil X Y 1.0 2IR1.0MJ... 2IL1.0MJ... .019 .03 .03 1.25 2IR1.25MJ... 2IL1.25MJ... .024 .03 .04 1.5 2IR1.5MJ... 2IL1.5MJ... .029 .03 .04 2.0 2IR2.0MJ... 2IL2.0MJ... .038 .03 .04 0.75 3IR0.75MJ... 3IL0.75MJ... .015 .02 .02 1.0 3IR1.0MJ... 3IL1.0MJ... .019 .03 .03 1.25 3IR1.25MJ... 3IL1.25MJ... .024 .03 .04 1.5 3IR1.5MJ... 3IL1.5MJ... .029 .03 .04 2.0 3IR2.0MJ... 3IL2.0MJ... .038 .03 .05 2.5 3IR2.5MJ... 3IL2.5MJ... .049 .04 .06 3.0 3IR3.0MJ... 3IL3.0MJ... .057 .05 .06 min RH LH Toolholder - - NVR..-2 (LH) YI3 YE3 AVR..-3 (LH) Threading Inserts British Buttress External Y X 0.2754P 45 ° 0.2754P Internal 7° h L IC External Defined by: B.S. 1657: 1950 Tolerance class: Medium Class Standard Standard Insert Size IC 3/8 1/2 L Inch .63 .87 Pitch tpi Ordering Code RH Dimensions Inch LH h min X Y 16 3ER16BBUT... 3EL16BBUT... .032 .04 .06 12 3ER12BBUT... 3EL12BBUT... .042 .06 .08 10 3ER10BBUT... 3EL10BBUT... .050 .06 .09 8 3ER8BBUT... 3EL8BBUT... .063 .06 .10 8 4ER8BBUT... 4EL8BBUT... .063 .06 .10 Anvil RH LH Toolholder YE3 YI3 AL..-3 (LH) YE4 YI4 AL..-4 (LH) RH LH Toolholder YI3 YE3 AVR..-3 (LH) YI4 YE4 AVR..-4 (LH) British Buttress Internal 0.2754P 45 ° 0.2754P Y X Internal 7° h L IC External Defined by: B.S. 1657: 1950 Tolerance class: Medium Class Standard Standard Insert Size IC L Inch 3/8 .63 1/2 .87 Pitch Ordering Code Dimensions Inch tpi RH X Y 16 3IR16BBUT... 3IL16BBUT... LH .032 .04 .06 12 3IR12BBUT... 3IL12BBUT... .042 .06 .08 10 3IR10BBUT... 3IL10BBUT... .050 .06 .09 8 3IR8BBUT... 3IL8BBUT... .063 .06 .10 8 4IR8BBUT... 4IL8BBUT... .063 .06 .10 h min Anvil 89 Threading Inserts Metric Buttress (Sägengewinde) X Y Y X Internal 0.26384P 3° 30° L h L h I C IC 0.26384P External Defined by: DIN 513 Tolerance class: Medium Class Internal - Standard External - Standard External Standard Insert Size Pitch IC L Inch mm Ordering Code Dimensions Inch LH Anvil X Y RH LH Toolholder 2.0 3ER2.0SAGE... 3EL2.0SAGE... .069 .06 .08 YE3 YI3 AL..-3 (LH) 2.0 4ER2.0SAGE... 4EL2.0SAGE... .069 .06 .08 3.0 4ER3.0SAGE... 4EL3.0SAGE... .102 .07 .10 YE4 YI4 AL..-4 (LH) 5/8 1.06 4.0 5ER4.0SAGE... 5EL4.0SAGE... .140 .08 .13 Insert Size Pitch IC L Inch mm 3/8 .63 1/2 .87 RH h min YE5 082/038 YI5 082/039 AL..-5 (LH) Internal Standard 90 Ordering Code RH Dimensions Inch LH h Anvil X Y RH LH Toolholder 3/8 .63 2.0 3IR2.0SAGE... 3IL2.0SAGE... .059 .06 .09 YI3 YE3 AVR..-3 (LH) 1/2 .87 3.0 4IR3.0SAGE... 4IL3.0SAGE... .089 .07 .11 YI4 YE4 AVR..-4 (LH) 5/8 1.06 4.0 5IR4.0SAGE... 5IL4.0SAGE... .122 .08 .13 min YI5 082/039 YE5 082/038 AVR..-5 (LH) Threading Inserts Pg (DIN 40430) External R0.107P Y X Internal 80° L h IC R0.107P External Defined by: DIN 40430 Tolerance class: Standard Standard Standard Insert Size IC 1/4" 3/8 Pitch Thread L Inch tpi .43 .63 Ordering Code Dimensions Inch RH LH X Y 20 Pg7 2ER20PG... 2EL20PG... h .024 .03 .04 18 Pg9/11/13.5/16 2ER18PG... 2EL18PG... .026 .03 .04 16 Pg21/29/36/42/48 2ER16PG... 2EL16PG... .030 .04 .04 20 Pg7 3ER20PG... 3EL20PG... .024 .03 .04 18 Pg9/11/13.5/16 3ER18PG... 3EL18PG... .026 .03 .04 16 Pg21/29/36/42/48 3ER16PG... 3EL16PG... .030 .04 .04 min Anvil RH LH Toolholder - - NL..-2 (LH) YE3 YI3 AL..-3 (LH) 91 Threading Inserts Pg (DIN 40430) (cont) Internal Y X R0.107P Internal 80° L h R0.107P IC External Defined by: DIN 40430 Tolerance class: Standard Standard Standard Insert Size Pitch IC L Inch tpi 1/4" .43 3/8 .63 Thread Ordering Code Dimensions Inch RH LH h min X Y 20 Pg7 2IR20PG... 2IL20PG... .025 .03 .04 18 Pg9/11/13.5/16 2IR18PG... 2IL18PG... .026 .03 .04 16 Pg21/29/36/42/48 2IR16PG... 2IL16PG... .030 .04 .04 20 Pg7 3IR20PG... 3IL20PG... .025 .03 .04 18 Pg11/13.5/16 3IR18PG... 3IL18PG... .026 .03 .04 16 Pg21/29/36/42/48 3IR16PG... 3IL16PG... .030 .04 .04 Anvil RH LH Toolholder - - NVR..-2 (LH) YI3 YE3 AVR..-3 (LH) Pg (DIN 40430) Internal R0.107P IC 5.0 L IC Internal 80° h L F R0.107P F Y External Y Defined by: DIN 40430 Tolerance class: Standard Mini-3 Mini-L Mini-3 Insert Size IC L Inch 6.0 .39 Pitch Thread tpi Ordering Code RH Dimensions Inch h Min. Bore dia. Y F 20 Pg7 6.0IR20PG... .024 .03 .21 18 Pg9/11/13.5/16 6.0IR18PG... .026 .04 .21 min Inch Toolholder .39 .NVR...-6.0 Mini-L Insert Size IC 5.0L Pitch Thread tpi Ordering Code RH 20 Pg7 18 Pg9/11/13.5/16 5LIR20PG... Dimensions Inch h min .024 5LIR18PG... .026 Mini and Micro Left Handed Tools Supplied by Request. (Example: 6.0IL18PG...) 92 Min. Bore dia. Y F .03 .18 .04 .18 Inch Toolholder .31 .NVR...-5L Thread Turning Toolholders Thread Turning Toolholders Thread Turning Toolholders TURNING TOOLHOLDERS Contents VARDEX Ordering Code System Page 95 External Toolholders Standard Page 96 Standard with clamp Page 97 API Page 97 U style Page 98 U style with clamp Page 98 Slim Throat Page 99 V style Page 100 Z style Page 100 M style Page 101 T style Page 101 Off-Set Qualified (FQ) Page 102 Drop Head - Qualified (CQ) Page 102 Miniature Square Shank (External+Internal Toolholders) Page 103 Miniature Round Shank (External+Internal Toolholders) Page 103 Internal Toolholders Standard Page 104 Standard for Coarse Pitch Page 105 U style for Coarse Pitch Page 105 Standard with Clamp Page 106 U style Page 106 U style with clamp Page 107 V style Page 107 Z style Page 108 M style Page 108 T style Page 109 API Page 109 Standard with Carbide Shank Page 110 Mini-3 Page 111 Mini-3-Adjustable Page 111 Mini-L Page 112 Mini-L-Adjustable Page 112 Spare Parts (for External and Internal Toolholders) Page 113 Micro Page 114 Spare Parts for Micro (Location Screw) Page 115 94 Vardex Ordering Code System External Toolholders L 125 1 2 3 - 4 U C 4 5 6 7 8 9 1 - Anvil 2 - Holder Type 3 - Shank Square 4 - Insert Size A - Anvil required N - No Anvil required O - Miniature holder L - External V - Miniature Square Shank VR - Miniature Round Shank 031 - 5/16 3/8 - 3/8 050 - 1/2 2 - IC1/4 3 - IC3/8 4- IC1/2 6 - Clamping 0625 075 100 125 - 5- IC5/8 5 - Insert Style C - with Clamping U V 150 - 1 1/2 200 - 2 7 - Insert Width[mm] Z 5/8 3/4 1 1 1/4 Thread Turning Toolholders A (for IC5/8V) 6, 8, 10 T M 8 - Holder Type 9 - RH / LH Holder CQ - Drop Head FQ - Off-Set None - Right Hand LH Left Hand Oil - For API Inserts Internal Toolholders C A VR C 075 1 2 3 4 5 - 3 6 7 8 9 10 11 1 - Shank Type 2 - Anvil 3 - Tool Type 5 - Shank Front Dia 6 - Holder Length B - Anti Vibration System C - Carbide Shank A - Anvil required N - No Anvil required VR - Internal Round Shank 0375 - 3/8 050 - 1/2 (Mini Holders) S - Mini Holders O - Miniature holder 4 - Cooling C - with Coolant Channel 0625 - 5/8 075 - 3/4 125 - 1 1/4 150 - 11/2 200 - 2 250 - 2 1/2 100 - 1 12 U - Ultra Short S - Short M - Medium L - Long 6.2 (Mini Adjust) 8.0 (Mini Adjust) T - Adjustable K - Mini IC 4.0mm 10 - Oil Field 11 - RH / LH Holder 12 - Coarse Pitch Holder OIL - For API Inserts None - Right Hand LH Left Hand 157/... 7 - Insert Size 8 - Insert Style 9 - Clamping 4.0K - IC4.0mm 5L - IC5.0Lmm 6.0 - IC6.0mm U V T C - with Clamp 2 3 4 - IC1/4 - IC3/8 - IC1/2 M Z L 5 - IC5/8 Micro & Adjustable Toolholders (Sleeves) S M C 0625 1 2 3 4 - 3 5 1 - Holder Shape 2 - Holder Type 3 - Cooling 4 - Holder Dia. 5 - Holder Bore Size[mm] S - Sleeve V - Adjustable Holders for Mini C - with Coolant Channel 050 - 1/2 0625 - 5/8 Micro Size 3, 4, 6, 8, 10 M - Micro 075 - 3/4 Adjustable Holders (for Mini) 6.2 8 95 External Toolholders Thread Turning Toolholders 2° H1 H F B L2 Standard Insert Size Spare Parts Ordering Code IC 1/4 3/8 1/2 5/8 L1 Dimensions Inch F L1 L2 Torx Key Anvil RH Anvil LH NL031-2 H=H1=B .31 .43 5.37 .69 SN2T - K2T - - NL050-3 .50 .63 3.27 .87 SA3T - K3T - - AL3/8-3 .37 .63 2.45 .76 AL050-3 .50 .63 3.27 .87 AL0625-3 .63 .63 5.00 1.02 SA3T SY3T K3T YE3 YI3 AL075-3 .75 .75 5.00 1.02 AL100-3 1.00 1.00 6.00 1.20 AL125-3 1.25 1.25 7.00 1.18 AL100-4 1.00 1.00 6.00 1.42 AL125-4 1.25 1.25 7.00 1.42 SA4T SY4T K4T YE4 YI4 AL150-4 1.50 1.50 8.00 1.42 AL100-5 1.00 1.25 6.00 1.57 AL125-5 1.25 1.25 7.00 1.57 AL150-5 1.50 1.50 8.00 1.57 SA5T SY5T K5T YE5 YI5 AL200-5 2.00 2.00 10.00 1.57 Insert Screw Anvil Screw The above toolholders have a 1.5º helix angle. For other helix angles, see page 122. Toolholders with prefix N cannot be used with an anvil. 96 The above toolholders are for RH inserts. For LH inserts, add LH to the toolholders ordering code. External Toolholders H1 H F B L2 Thread Turning Toolholders 2° L1 Standard with Clamp (Dual System, Screw or Clamp) Insert Size Ordering Code 1/2 5/8 Dimensions Inch F L1 L2 AL075-3C .75 .75 5.00 1.20 AL100-3C 1.00 1.00 6.00 1.20 AL125-3C 1.25 1.25 7.00 1.20 AL100-4C 1.00 1.00 6.00 1.42 AL125-4C 1.25 1.25 7.00 1.42 AL150-4C 1.50 1.50 8.00 1.42 AL100-5C 1.00 1.25 6.00 1.57 AL125-5C 1.25 1.25 7.00 1.57 AL150-5C 1.50 1.50 8.00 1.57 AL200-5C 2.00 2.00 10.00 1.57 H=H1=B IC 3/8 Spare Parts Insert Screw Anvil Screw Clamp Torx Key Anvil RH Anvil LH SA3T SY3T C3 K3CT YE3 YI3 SA4T SY4T C4 K4T YE4 YI4 SA5T SY5T C5 K5T YE5 YI5 The above toolholders have a 1.5º helix angle. For other helix angles, see page 122. External Toolholders 2° H1 H F B L2 Standard for API Insert Size Ordering Code 5/8 Spare Parts Thread Form Connection no. or size Dimensions Inch H=H1=B=F IC L1 L1 L2 Insert Screw Anvil Screw AL125-5OIL V0.038R V0.050 NC23-NC77 all sizes 1.25 7.00 1.60 AL150-5OIL V0.038R V0.050 NC23-NC77 all sizes 1.50 8.00 1.60 SA5T SY5T Torx Key Anvil RH K5T Anvil LH YE5OIL YI5OIL The above toolholders have a 1.5º helix angle. For other helix angles, see page 122. The above toolholders are for RH inserts. For LH inserts, add LH to the toolholders ordering code. 97 External Toolholders Thread Turning Toolholders 2° H1 H F B L2 U Style Insert Size Spare Parts Ordering Code IC 1/2U 5/8U L1 Dimensions Inch H=H1=B F L1 L2 AL125-4U 1.25 1.25 7.00 1.52 AL150-4U 1.50 1.50 8.00 1.52 AL125-5U 1.25 1.25 7.00 1.57 AL150-5U 1.50 1.50 8.00 1.57 AL200-5U 2.00 2.00 10.00 1.57 Insert Screw Anvil Screw Torx Key Anvil RH Anvil LH SA4T SY4T K4T YE4U YI4U SA5T SY5T K5T YE5U YI5U All U Style Toolholders have a 1.5º helix angle. For other helix angles see page 122. External Toolholders 2° H1 H F B L2 L1 U Style with Clamp (Dual System, Screw or Clamp) Insert Size Ordering Code IC 1/2U 5/8U Spare Parts Dimensions Inch H=H1=B F L1 L2 AL125-4UC 1.25 1.25 7.00 1.52 AL150-4UC 1.50 1.50 8.00 1.52 AL125-5UC 1.25 1.25 7.00 1.57 AL150-5UC 1.50 1.50 8.00 1.57 AL200-5UC 2.00 2.00 10.00 1.57 Insert Screw Anvil Screw Clamp Torx Key SA4T SY4T C4 K4T YE4U YI4U SA5T SY5T C5 K5T YE5U YI5U All U Style Toolholders have a 1.5º helix angle. For other helix angles see page 122. 98 Anvil RH Anvil LH The above toolholders are for RH inserts. For LH inserts, add LH to the toolholders ordering code. External Toolholders H1 Thread Turning Toolholders L1 L2 H C C1 r F B1 B A Slim Throat Spare Parts Insert Size Ordering Code H=B=F H1 A B1 C C1 L1 L2 r NL0325-2V .272 .325 .250 .250 .50 .453 2.50 0.6 .04 NL0375-2V .375 .375 .272 .250 .50 .453 2.75 0.6 .04 NL050-2V .500 .472 .272 .375 .57 .453 3.15 0.6 .12 NL0625-2V .625 .625 .272 .500 .57 .453 4.00 0.6 .12 NL0625-3V .625 .625 .272 .475 .57 .453 4.00 1.0 .12 NL075-3V .750 .750 .272 .600 .65 .531 5.00 1.2 .12 NL100-3V 1.00 1.00 .272 .850 .65 .453 6.00 1.2 .20 NL125-3V 1.25 1.25 .272 1.200 .65 .453 7.00 1.2 .20 NL150-3V 1.50 1.50 .272 1.250 .65 .453 8.00 1.2 .20 NL100-4V 1.00 1.00 .472 .810 .65 .453 6.00 1.2 .20 NL125-4V 1.25 1.25 .472 1.060 .65 .453 7.00 1.2 .20 NL150-4V 1.50 1.50 .472 1.310 .65 .453 8.00 1.2 .20 IC 1/4V 3/8V 1/2V Dimensions Inch Insert Screw Torx Key SN2T K2T SN3T K3T SN4T K4T All Slim Throat toolholders have a 1.5º helix angle. The above toolholders are for RH inserts. For LH inserts, add LH to the toolholders ordering code. 99 External Toolholders Thread Turning Toolholders L2 H1 H F B1 B V Style Spare Parts Insert Size Ordering Code IC 5/8V L1 Dimensions Inch H=H1=B B1 F L1 L2 NL125-5V-6 1.25 .99 1.25 7.00 1.57 NL125-5V-8 1.25 .99 1.33 7.00 1.57 NL125-5V-10 1.25 .99 1.40 7.00 1.57 NL150-5V-6 1.50 1.24 1.50 8.00 1.57 NL150-5V-8 1.50 1.24 1.63 8.00 1.57 NL150-5V-10 1.50 1.24 1.65 8.00 1.57 Insert Screw Torx key SN6T K6T All V Style toolholders have a 1º helix angle. External Toolholders 2° H1 H F B L2 Z Style Insert Size Spare Parts Ordering Code IC 1/2Z 5/8Z L1 Dimensions Inch H=H1=B F L1 L2 AL125-4Z 1.25 1.25 7.00 1.52 AL150-4Z 1.50 1.50 8.00 1.52 AL125-5Z 1.25 1.25 7.00 1.57 AL150-5Z 1.50 1.50 8.00 1.57 AL200-5Z 2.00 2.00 10.00 1.57 Insert Screw Anvil Screw Torx Key Anvil RH Anvil LH SA4T SY4T K4T YE4Z YI4Z SA5T SY5T K5T YE5Z YI5Z All Z Style toolholders have a 1.5º helix angle. 100 The above toolholders are for RH inserts. For LH inserts, add LH to the toolholders ordering code. External Toolholders H1 H F B L2 M Style L1 Spare Parts Insert Size Ordering Code IC 5/8M Thread Turning Toolholders 2° Dimensions Inch H=H1=B F L1 L2 AL125-5M 1.25 1.25 7.00 1.57 AL150-5M 1.50 1.50 8.00 1.57 AL200-5M 2.00 2.00 10.00 1.57 Insert Screw Anvil Screw Torx Key Anvil RH Anvil LH SA5T SY5T K5T YE5M YI5M All M Style toolholders have a 1.5º helix angle. External Toolholders H1 H F B L2 T Style Spare Parts Insert Size Ordering Code IC 1/2T L1 Dimensions Inch H=H1=B F L1 L2 AL100-4T 1.00 1.08 6.00 1.2 AL125-4T 1.25 1.33 7.00 1.2 AL150-4T 1.50 1.58 8.00 1.2 Insert Screw Anvil Screw Insert Torx Key Anvil Torx Key Anvil RH/LH SA4T SY4K2 K4T K2 Y4T All T Style toolholders have a 0º helix angle. The above toolholders are for RH inserts. For LH inserts, add LH to the toolholders ordering code. 101 Thread Turning Toolholders External Toolholders 2° H1 H F B L2 L1 Off-Set Qualified (FQ) Insert Size Ordering Code 1/2 5/8 Dimensions Inch F L1 L2 AL075-3FQ H=H1=B .75 .75 6.0 1.0 AL100-3FQ 1.00 1.25 6.0 1.0 AL125-3FQ 1.25 1.50 6.0 1.2 AL100-4FQ 1.00 1.25 6.0 1.2 AL125-4FQ 1.25 1.50 6.0 1.2 AL125-5FQ 1.25 1.50 6.0 1.2 IC 3/8 Spare Parts Insert Screw Anvil Screw Torx Key Anvil RH Anvil LH SA3T SY3T K3T YE3 YI3 SA4T SY4T K4T YE4 YI4 SA5T SY5T K5T YE5 YI5 The above toolholders have a 1.5º helix angle. External Toolholders H 2° H1 L3 B F L2 Drop Head-Qualified (CQ) Insert Size Ordering Code 3/8 1/2 5/8 Spare Parts Dimensions Inch H=H1=B IC L1 F L1 L2 L3 H1 AL075-3CQ .75 1.00 5.00 .88 1.50 .69 AL100-3CQ 1.00 1.25 6.00 .88 1.50 .87 AL125-3CQ 1.25 1.50 7.00 .88 1.50 .87 AL100-4CQ 1.00 1.25 6.00 1.13 1.50 .87 AL125-4CQ 1.25 1.50 7.00 1.13 1.50 .87 AL125-5CQ 1.25 1.50 7.00 1.25 1.69 1.00 Insert Screw Anvil Screw Torx Key Anvil RH Anvil LH SA3T SY3T K3T YE3 YI3 SA4T SY4T K4T YE4 YI4 SA5T SY5T K5T YE5 YI5 The above toolholders have a 1.5º helix angle. 102 The above toolholders are for RH inserts. For LH inserts, add LH to the toolholders ordering code. Thread Turning Toolholders External + Internal Toolholders L A F 2° Miniature Square Shank* Insert Size Ordering Code Dimensions Inch IC 1/4 Spare Parts A L F OV 8-2 .315 3.94 .47 OV 10-2 .393 3.94 .55 Insert Screw Torx Key SN2T K2T Miniature toolholders have a 0.5º helix angle. External + Internal Toolholders D1 F L1 Miniature Round Shank* Insert Size Ordering Code IC 1/4 2° D L Spare Parts Dimensions Inch L L1 D D1 F OVR 12-2 3.94 .98 .472 .394 .29 OVR 15-2 3.94 1.26 .590 .512 .35 OVR 16D-2 3.94 1.26 .630 .512 .35 Insert Screw Torx Key SN2T K2T Miniature toolholders have a 0.5º helix angle. Toolholders shown are RH. For LH toolholders, add LH to ordering code. ªMiniature square and round toolholders are designed for use on automatic lathes for the optical and other precision industries. They can be used for both external and internal threading, as follows: Thread Insert Holder ER ER LH EL EL RH IR IR RH IL IL LH The above toolholders are for RH inserts. For LH inserts, add LH to the toolholders ordering code. 103 Thread Turning Toolholders Internal Toolholders D1 D F 2° A L1 L Standard Spare Parts Insert Size Ordering Code IC 1/4 3/8 5/8 Min. Bore dia. Inch A L L1 D D1 F NVRC0375-2 .67 7.0 1.00 .75 .37 .28 .50 NVRC050-2 .67 7.0 1.25 .75 .50 .37 .65 NVRC050-3 .67 7.0 1.25 .75 .50 .40 .67 NVRC0625-3 .67 7.0 1.50 .75 .62 .46 .80 NVRC0625D-3 .58 6.0 1.25 .62 .62 .46 .80 AVRC075-3 .67 7.0 1.50 .75 .75 .51 .90 AVRC100-3 1.12 10.0 2.50 1.25 1.00 .65 1.20 AVRC100D-3 1/2 Dimensions Inch .90 8.0 1.75 1.00 1.00 .65 1.20 AVRC125-3 1.12 10.0 2.50 1.25 1.25 .77 1.45 AVRC150-3 1.34 12.0 2.50 1.50 1.50 .90 1.65 NVRC075-4 .67 7.0 2.00 .75 .75 .59 1.00 AVRC100-4 1.12 10.0 2.50 1.25 1.00 .71 1.25 .88 8.0 1.75 1.00 1.00 .71 1.25 AVRC125-4 1.12 10.0 2.50 1.25 1.25 .85 1.50 AVRC150-4 1.34 12.0 2.50 1.50 1.50 .98 1.75 AVRC125-5 1.12 10.0 2.50 1.25 1.25 .88 1.55 AVRC150-5 1.34 12.0 2.50 1.50 1.50 1.00 1.80 AVRC200-5 1.80 14.0 3.00 2.00 2.00 1.25 2.30 AVRC250-5 2.26 16.0 3.00 2.50 2.50 1.50 2.80 AVRC100D-4 Insert Screw Anvil Screw Torx Key Anvil RH Anvil LH SN2T - K2T - - SN3T - K3T - - SA3T SY3T K3T YI3 YE3 SN4T - K4T - - SA4T SY4T K4T YI4 YE4 SA5T SY5T K5T YI5 YE5 The above toolholders have a 1.5º helix angle. For other helix angles, see page 122. Toolholders with prefix N cannot be used with an anvil. 104 The above toolholders are for RH inserts. For LH inserts, add LH to the toolholders ordering code. Internal Toolholders D1 F 2° L1 L D1 D F L Standard for Coarse Pitch Ordering Code 3/8 1/2 5/8 Spare Parts Dimensions Inch F to Insert Holder Helix A L L1 D D1 Inch Deg. NVRC040-2 157/001 .67 7 .984 .75 .399 .257 3.0 SN2T K2T NVRC044-3 157/005 .67 7 1.000 .75 .442 .327 4.5 SN3TM K3T NVRC050-3 157/006 .67 7 1.260 .75 .511 .356 4.0 SN3T K3T NVRC050-3 157/016 .67 7 1.260 .75 .500 .231 2.5 SN3T K3T NVRC067-4 157/007 .67 7 1.575 .75 .657 .451 4.0 SN4TM K4T NVRC075-4 157/008 .67 7 1.969 .75 .771 .494 3.5 NVRC075-4 157/009 .67 7 1.969 .75 .771 .494 3.0 SN4T K4T NVRC100-5 157/012 1.12 10 2.360 1.25 .984 .661 3.3 NVRC110-5 157/010 1.12 10 1.969 1.25 1.102 .701 3.5 SN5TM K5T IC 1/4 U Style for Coarse Pitch Insert Size 1/4U 3/8U 1/2U 5/8U Insert Screw Torx Key Spare Parts Ordering Code IC 6.0U A 2° L1 Insert Size A Dimensions Inch F to Insert Holder Helix A L L1 D D1 Inch Deg. NVRC032-6.0U 157/003 .67 7 .945 .75 .314 .231 4.0 NVRC039-2U 157/004 .67 7 1.260 .75 .393 .291 4.0 NVRC044-2U 157/002 .67 7 1.260 .75 .440 .287 3.0 NVRC044-3U 157/020 .67 7 1.260 .75 .435 .324 4.5 NVRC055-3U 157/018 .67 7 1.496 .75 .528 .393 4.5 NVRC059-3U 157/019 .67 7 1.496 .75 .607 .433 4.0 NVRC075-4U 157/011 .67 7 1.570 .75 .757 .539 4.0 NVRC100-4U 157/013 1.12 10 2.360 1.25 .984 .694 3.5 NVRC125-4U 157/014 1.12 10 2.360 1.25 1.171 .739 NVRC125-5U 157/015 1.12 10 2.360 1.25 1.244 .825 The above toolholders are for RH inserts. For LH inserts, add LH to the toolholders ordering code. Insert Screw Torx Key SN6M7 K6MT SM2T8 K2T SN3TM K3T SN4T K4T 3.3 SA4T K4T 3.2 SA5T K5T 105 Thread Turning Toolholders D Thread Turning Toolholders Internal Toolholders D1 D F 2° A L1 L Standard with Clamp (Dual System, Screw or Clamp) Insert Size Ordering Code IC 3/8 1/2 5/8 Spare Parts Dimensions Inch A L L1 D Min. bore dia. D1 F Inch AVR075-3C .67 7.0 2.00 .75 .75 .51 .90 AVR100-3C 1.12 10.0 2.50 1.25 1.00 .65 1.20 .90 8.0 1.75 1.00 1.00 .65 1.20 AVR125-3C 1.12 10.0 2.50 1.25 1.25 .77 1.45 AVR150-3C 1.34 12.0 2.50 1.50 1.50 .90 1.65 AVR100-4C 1.12 10.0 2.50 1.25 1.00 .71 1.25 .90 8.0 1.75 1.00 1.00 .71 1.25 AVR125-4C 1.12 10.0 2.50 1.25 1.25 .85 1.50 AVR150-4C 1.34 12.0 2.50 1.50 1.50 .98 1.75 AVR125-5C 1.12 10.0 2.50 1.25 1.25 .88 1.55 AVR150-5C 1.34 12.0 2.50 1.50 1.50 1.00 1.80 AVR200-5C 1.80 14.0 3.00 2.00 2.00 1.25 2.30 AVR250-5C 2.26 16.0 3.00 2.50 2.50 1.50 2.80 AVR100D-3C AVR100D-4C Insert Screw Anvil Screw Clamp Torx Key Anvil RH Anvil LH SA3T SY3T C3 K3CT YI3 YE3 SA4T SY4T C4 K4T YI4 YE4 SA5T SY5T C5 K5T YI5 YE5 Internal Toolholders D1 D F 2° A L1 L U Style Insert Size Spare Parts Ordering Code IC 1/2U 5/8U Dimensions Inch Min. bore dia. A L L1 D D1 F Inch AVR125-4U 1.12 10.0 2.50 1.25 1.25 1.01 1.65 AVR150-4U 1.34 12.0 2.50 1.50 1.50 1.12 1.90 NVR125-5U 1.12 10.0 2.50 1.25 1.25 .98 1.65 AVR150-5U 1.34 12.0 2.50 1.50 1.50 1.13 1.90 AVR200-5U 1.80 14.0 3.00 2.00 2.00 1.37 2.40 AVR250-5U 2.26 16.0 3.00 2.50 2.50 1.61 2.90 106 Insert Screw Anvil Screw Torx Key Anvil RH Anvil LH SA4T SY4T K4T YI4U YE4U SA5T SY5T K5T YI5U YE5U The above toolholders have a 1.5º helix angle. For other helix angles, see page 122. Toolholders with prefix N cannot be used with an anvil. Holders with coolant channel available as standard. For ordering code, see page 95. The above toolholders are for RH inserts. For LH inserts, add LH to the toolholders ordering code. D1 Thread Turning Toolholders Internal Toolholders D 2° F L1 A L U style with Clamp (Dual System, Screw or Clamp) Insert Size Ordering Code IC 1/2U 5/8U Spare Parts Dimensions Inch Min. bore dia. A L L1 D D1 F Inch AVR125-4UC 1.12 10.0 2.50 1.25 1.25 1.01 1.65 AVR150-4UC 1.34 12.0 2.50 1.50 1.50 1.12 1.90 AVR150-5UC 1.34 12.0 2.50 1.50 1.50 1.13 1.90 AVR200-5UC 1.80 14.0 3.00 2.00 2.00 1.37 2.40 AVR250-5UC 2.26 16.0 3.00 2.50 2.50 1.61 2.90 Insert Screw Anvil Screw Clamp Torx Key Anvil RH Anvil LH SA4T SY4T C4 K4T YI4U YE4U SA5T SY5T C5 K5T YI5U YE5U The above toolholders have a 1.5º helix angle. For other helix angles, see page 122. Holders with coolant channel available as standard. For ordering code see page 95. Internal Toolholders A D W F L V Style Insert Size Ordering Code IC 5/8V Spare Parts Dimensions Inch A L D F W NVR150-5V 1.34 12.00 1.50 1.08 .256 NVR200-5V 1.80 14.00 2.00 1.33 .256 NVR250-5V 2.26 16.00 2.50 1.58 .256 The above toolholders have a 1.0º helix angle. Insert Screw Torx Key SN6T K6T Minimum Bore Dia - ISO, UN Pitch mm 6 8 Pitch tpi 4 3 NVR150-5V 1.98 2.17 2.76 3.15 NVR200-5V 2.37 2.37 2.76 3.15 NVR250-5V 2.76 2.76 2.76 3.15 The above toolholders are for RH inserts. For LH inserts, add LH to the toolholders ordering code. 10 2.5 107 Thread Turning Toolholders Internal Toolholders D1 D 2° F L1 Z Style IC 5/8Z L Spare Parts Insert Size Ordering Code 1/2Z A Dimensions Inch Min. bore dia A L L1 D D1 F Inch AVR125-4Z 1.12 10.0 2.50 1.25 1.25 1.01 1.65 AVR150-4Z 1.34 12.0 2.50 1.50 1.50 1.12 1.90 NVR125-5Z 1.12 10.0 2.50 1.25 1.25 .98 1.65 AVR150-5Z 1.34 12.0 2.50 1.50 1.50 1.13 1.90 AVR200-5Z 1.80 14.0 3.00 2.00 2.00 1.37 2.40 AVR250-5Z 2.26 16.0 3.00 2.50 2.50 1.61 2.90 Insert Screw Anvil Screw Torx Key Anvil RH Anvil LH SA4T SY4T K4T YI4Z YE4Z SA5T SY5T K5T YI5Z YE5Z All Z style toolholders have a 1.5º helix angle. Holders with coolant channel available as standard. For ordering code see page 95. Internal Toolholders D1 D 2° F L1 M Style L Spare Parts Insert Size Ordering Code IC 5/8M A Dimensions Inch Min. bore dia A L L1 D D1 F Inch AVR125-5M 1.12 10.0 2.50 1.25 1.25 0.88 1.55 AVR150-5M 1.34 12.0 2.50 1.50 1.50 1.00 1.80 AVR200-5M 1.80 14.0 3.00 2.00 2.00 1.25 2.30 AVR250-5M 2.26 16.0 3.00 2.50 2.50 1.50 2.80 Insert Screw Anvil Screw Torx Key Anvil RH Anvil LH SA5T SY5T K5T YI5M YE5M All M style toolholders have a 1.5º helix angle. Holders with coolant channel available as standard. For ordering code see page 95. 108 The above toolholders are for RH inserts. For LH inserts, add LH to the toolholders ordering code. L Thread Turning Toolholders Internal Toolholders D A F L1 T Style Spare Parts Insert Size Ordering Code Min. bore dia A L L1 D F Inch AVR150-4T 1.34 12.0 12.078 1.50 .88 2.40 AVR200-4T 1.80 14.0 14.079 2.00 1.13 2.75 AVR250-4T 2.26 16.0 16.079 2.50 1.38 3.25 IC 1/2T Dimensions Inch Insert Screw Anvil Screw Torx Key SA4T SY4K2 Anvil Torx Key Anvil RH/LH K2 Y4T K4T All toolholders have a 0º helix angle. Holders with coolant channel available as standard. For ordering code, see page 95. Internal Toolholders D 2° F 4.5° API Insert Size L Spare Parts Ordering Code Thread Form Connection no. or size IC A AVR200-5OIL 5/8 A V0.038R NC23-NC38 AVRC200-5OIL V0.038R NC23-NC38 AVR300-5OIL V0.050R NC40-NC77 AVRC300-5OIL V0.050R NC40-NC77 Dimensions Inch L 1.80 12.0 2.68 16.0 D F 2.00 .90 Insert Screw Anvil Screw Torx Key Anvil RH Anvil LH SA5T SY5T K5T YI5OIL YE5OIL 3.00 1.50 The above toolholders have a 1.5º helix angle. Toolholders ordered with an internal coolant channel have an internal BSP 1/2 thread for connection to the flexible coolant pipe. Holders with coolant channel available as standard. For ordering code, see page 95. The above toolholders are for RH inserts. For LH inserts, add LH to the toolholders ordering code. 109 Thread Turning Toolholders Internal Toolholders L1 D F D1 A 90° Cone L Standard with Carbide Shank Insert Size Ordering Code IC Spare Parts Dimensions Inch Inch L L1 D D1 F 4.0mm CNVRC0205-4.0K .204 4.00 1.02 .250 .200 .170 .24 CNVRC0375-2 .352 6.00 - .375 .375 .278 .50 CNVRC050-2 .477 7.00 - .500 .500 .349 .60 CNVRC050-3 .477 7.00 - .500 .500 .400 .67 CNVRC0625-3 .602 8.00 - .625 .625 .450 .80 CAVRC075-3 .727 10.00 - .750 .750 .509 CNVRC075-4 .727 10.00 - .750 .750 .590 1/4 3/8 1/2 A Min.Bore Dia. Insert Screw Anvil Screw Torx Key Anvil RH Anvil LH SN4MT - K6MT - - SN2T - K2T - - SN3T - K3T - - .90 SA3T SY3T K3T YI3 YE3 1.00 SN4T - K4T - - The above toolholders have 1.5º helix angle. For other helix angles see page 122. Toolholders with prefix CN cannot be used with an anvil. The above Toolholders have coolant channel as standard. Carbide Shank toolholders should be used when extra accuracy is required or when the bar length to bar diameter ratio exceeds 3:1. Holding device L 3xD Minimum length The overhang to bar diameter ratio should be as small as possible to eliminate the chance of chatter (vibration). The minimum length inside a holding device should be 3 times the diameter of the bar shank. 110 The above toolholders are for RH inserts. For LH inserts, add LH to the toolholders ordering code. D D1 Thread Turning Toolholders Internal Toolholders A L1 Mini-3 Insert Size Spare Parts Ordering Code IC mm 4.0 6.0 6.0 L Dimensions Inch Anti-Vibration System A L L1 D D1 SNVR0205-4.0K .489 4.000 .470 .500 .200 No SNVR 375U-6.0 .363 3.228 .630 .375 .315 No BNVR 375S-6.0 .363 3.504 .866 .375 .315 Yes BNVR 375M-6.0 .363 3.858 1.220 .375 .315 Yes BNVR 375L-6.0 .363 4.330 1.693 .375 .315 Yes SNVR 050U-6.0 .489 3.228 .630 .500 .315 No BNVR 050S-6.0 .489 3.504 .866 .500 .315 Yes BNVR 050M-6.0 .489 3.858 1.220 .500 .315 Yes BNVR 050L-6.0 .489 4.330 1.693 .500 .315 Yes Insert Screw Torx Key SN4MT K6MT SN6MT K6MT Internal Toolholders D D1 A L1 Mini-3-Adjustable Spare Parts Insert Size Ordering Code IC mm 6.0 Sleeve L Dimensions Inch Holder A L L1 D D1 SV0625-8.0 BNVR8.0T-6.0 .584 4 .315-2.2 .625 .315 Insert Screw Torx Key for Insert Screw SN6MT K6MT The above toolholders are for RH inserts. For LH inserts, add LH to the toolholders ordering code. The above toolholders have 2.5 helix angle. Holder Screw x3 S4.0 Key for Holder Screw K4.0 111 Thread Turning Toolholders Internal Toolholders D D1 A L1 Mini-L Insert Size Spare Parts Ordering Code Dimensions Inch IC mm 5.0L 5.0L L Anti-Vibration System A L L1 D D1 SNVR 0375U-5L .363 3.189 .630 .375 .244 No BNVR 0375S-5L .363 3.425 .866 .375 .244 Yes BNVR 0375M-5L .363 3.819 1.220 .375 .244 Yes BNVR 0375L-5L .363 4.291 1.693 .375 .244 Yes SNVR 050U-5L .489 3.189 .630 .500 .244 No BNVR 050S-5L .489 3.425 .866 .500 .244 Yes BNVR 050M-5L .489 3.819 1.220 .500 .244 Yes BNVR 050L-5L .489 4.291 1.693 .500 .244 Yes Insert Screw Torx Key SN5LT K5LT Internal Toolholders D D1 A L1 Mini-L-Adjustable Spare Parts Insert Size Ordering Code IC mm 5.0L Sleeve Dimensions Inch Holder A L L1 D D1 SV0625-6.2 BNVR6.2T-5L .584 4 .315-1.73 .625 .244 112 L Insert Screw Torx Key for Insert Screw SN5LT K5LT Holder Screw x3 S4.0 The above toolholders are for RH inserts. For LH inserts, add LH to the toolholders ordering code. The above toolholders have 2.5 helix angle. Key for Holder Screw K4.0 Spare Parts Thread Turning Toolholders External and Internal Toolholders (not including Micro) IC Insert Size Toolholder Standard Standard with Clamp Insert Screw / Clamp Screw IC Designation Thread Anvil Screw & Washer Key Designation Thread Anvil EX RH / IN LH IN RH / EX LH 1/4 SN2T M2.6x0.45x6.5 - - K2T - - 3/8* SA3T UNC5x12.0 SY3T UNC5x7.3 K3T YE3 YI3 1/2** SA4T UNC8x15.2 SY4T UNC8x9.3 K4T YE4 YI4 5/8 SA5T M5x0.8x22.0 SY5T M5x0.8x9.5 K5T YE5 YI5 3/8 SA3T/C3 UNC5x12.0/M5x0.8x22.0 SY3T UNC5x7.3 K3CT YE3 YI3 1/2 SA4T/C4 UNC8x15.2/M6x1.0x29.5 SY4T UNC8x9.3 K4T YE4 YI4 5/8 SA5T/C5 M5x0.8x22.0/M8x1.25x28.0 SY5T M5x0.8x9.5 K5T YE5 YI5 1/2U SA4T UNC8x15.2 SY4T UNC8x9.3 K4T YE4U YI4U 5/8U SA5T M5x0.8x22.0 SY5T M5x0.8x9.5 K5T YE5U YI5U 1/2 SA4T/C4 UNC8x15.2/M6x1.0x29.5 SY4T UNC8x9.3 K4T YE4U YI4U 5/8 SA5T/C5 M5x0.8x22.0/M8x1.25x28.0 SY5T M5x0.8x9.5 K5T YE5U YI5U 1/4V SN2T M2.6x0.45x6.5 - - K2T - - 3/8V SN3T UNC5x9.9 - - K3T - - 1/2V SN4T UNC8x15.2 - - K4T - - 5/8V SN6T M6x1.0x29.5 - - K6T - - 1/2Z SA4T UNC8x15.2 SY4T UNC8x9.3 K4T YE4Z YI4Z 5/8Z SA5T M5x0.8x22.0 SY5T M5x0.8x9.5 K5T YE5Z YI5Z 3/8M SA3T UNC5x12.0 SY3T UNC5x7.3 K3T YE3M YI3M 1/2M SA4T UNC8x15.2 SY4T UNC8x9.3 K4T YE4M YI4M 5/8M SA5T M5x0.8x22.0 SY5T M5x0.8x9.5 K5T YE5M YI5M 1/2T SA4T UNC8x15.2 SY4K2 UNC8x7.3 K4T/K2 Y4T Y4T API 5/8 SA5T/C5 M5x0.8x22.0/M8x1.25x28.0 SY5T M5x0.8x9.5 K5T YE5OIL YI5OIL Mini-L-Thread 5.0L SN5LT M2x0.4x4.1 - - K5LT - - 4.0mm SN4MT M2x0.4x4.0 - - K6MT - - 6.0mm SN6MT M1.8x0.35x4.5 - - K6MT - - M4x0.7x4.0 - - K4.0 - - U Style U Style with clamp V Style Z Style M Style T Style Mini-3-Thread Mini Adjustable Holder - S4.0 * NVRC 0625-3 requires insert screw SN3T ** NVRC 075-4 requires insert screw SN4T For Micro Toolholders see next page 113 Internal Toolholders Thread Turning Toolholders Double Ended I d L1 L0 D Single Ended L1 Clamping Screw x 3 Micro Micro Insert Dia. Spare Parts Ordering Code d (mm) 3.0 4.0 6.0 Coolant Adaptor * Location Screw Dimensions Inch D SMC050-3.0 .500 SMC0625-3.0 .625 SMC075-3.0 .750 SMC050-4.0 .500 SMC0625-4.0 .625 SMC075-4.0 .750 SMC050-6.0 .500 SMC0625-6.0 .625 SMC075-6.0 .750 Coolant Adaptor I 3.15 3.74 3.15 3.74 3.15 3.74 G1/4A Location Screw Screw Key Screw Key see on next page K4.0 M4X0.7X4.0 K2.0 see on next page K4.0 M4X0.7X4.0 K2.0 see on next page K4.0 M4X0.7X4.0 K2.0 G1/4A G1/4A G1/4A G1/4A G1/4A * Coolant Adaptor is optional NOTE: All Holders can be used for all single ended and double ended. 114 Clamping Screw x 3 continued on next (cont) Single Ended Double Ended Thread Turning Toolholders Internal Toolholders I d L1 L1 L0 Location Screw Location Screw Spare Parts - Location Screws for Micro Toolholders* Micro Insert Dia. Toolholder d [mm] SMC050-3.0 3 SMC0625-3.0 SMC075-3.0 SMC050-4.0 4 SMC0625-4.0 SMC075-4.0 SMC050-6.0 6 SMC0625-6.0 SMC075-6.0 Dimensions Inch l L1 L0 3.15 .35 - Short 3.50 3.15 .63 - Medium 3.78 3.74 .35 - Short 4.09 3.74 .63 - Medium 4.37 3.15 .35 - Short 3.50 3.15 .63 - Medium 3.78 3.15 .83 - Long 3.98 3.74 .35 - Short 4.09 3.74 .63 - Medium 4.37 3.74 .83 - Long 3.15 3.15 M Location Screw Single Ended M 4GISM8X28 1.10 Double Ended 4GISM8X28 M 1.10 4GISM8X21 .83 4GISM8X49 1.93 4GISM8X42 1.65 4GISM8X28 1.10 4GISM8X21 .83 4GISM8X16 .63 4GISM8X49 1.93 4GISM8X42 1.65 4.57 4GISM8X37 1.46 .35 - Short 3.50 4GISM8X28 1.10 .63 - Medium 3.78 4GISM8X21 .83 4GISM8X49 4GISM8X28 4GISM8X49 4GISM8X28 1.93 1.10 1.93 1.10 3.15 .83- Long 3.98 4GISM8X16 .63 3.74 .35 - Short 4.09 4GISM8X49 1.93 3.74 .63 - Medium 4.37 4GISM8X42 1.65 3.74 .83 - Long 4.57 4GISM8X37 1.46 4GISM8X49 1.93 * Every toolholder package contains the full range of location screws needed. 115 116 Thread Turning Toolholders Threading Technical Data Thread Turning Technical Data Threading Technical Data THREAD TURNING TECHNICAL DATA Contents Thread Terminology Page 119 Machining a Multi-Start Thread Page 120 Insert Profile Styles Page 120 Thread Turning Methods Page 121 Thread Infeed Methods Page 121 Calculating the Helix Angle and Choosing the Right Anvil Page 122 Helix Angle Table (for given pitch and diameter) Page 123 Anvils and Anvil Kits Page 124 Grades and their Applications Page 125 Recommended Grades and Cutting Speeds - (not include Mini and Micro) Page 126 Recommended Grades and Cutting Speeds - (Mini and Micro) Page 127 Number of Passes Page 128 Cutting Conditions Depends on... Page 128 Radial infeed per pass Page 129-134 Number of Passes and Depth of Cut per Pass for Multi Tooth Inserts Page 135-136 Step by Step Thread Turning - Examples Page 137-140 Troubleshooting Page 141 118 Thread Terminology Major Diameter External Thread A thread on the external surface of a cylinder screw or cone The largest diameter of a screw thread. Pitch Diameter Major Ø Pitch Minor Ø Ø Depth of Thread The distance between crest and root measured normal to the axis. On a straight thread, the diameter of an imaginary cylinder, the surface of which cuts the thread forms where the width of the thread and groove are equal. Thread Angle Pitch Helix Angle Root Minor Diameter The smallest diameter of a screw thread. Crest Pitch The distance between corresponding points on adjacent thread forms measured parallel to the axis. This distance can be defined in millimeters or by the tpi (threads per inch), which is the reciprocal of the pitch. Helix Angle For a straight thread, where the lead of the thread and the pitch diameter circle circumference form a right angled triangle, the helix angle is the angle opposite the lead. Straight Thread Internal Thread Nominal Diameter The diameter from which the diameter limits are derived by the application of deviation allowances and tolerances. A thread on the internal surface of a cylinder or cone. A thread formed on a cylinder Taper Thread A thread formed on a cone Left-hand thread Right-hand thread A thread which, when viewed axially, winds in a counterclockwise and receding direction. All left-hand threads are designated LH. A thread which, when viewed axially, winds in a clockwise and receding direction. Threads are always righthand unless otherwise specified. The Helix Angle b Helix Angle Lead þx Pitch Diameter Lead The distance a threaded part moves axially, with respect to a fixed mating part, in one complete revolution. The lead is equal to the pitch multiplied by the number of thread starts. 119 Threading Technical Data External Thread Machining a Multi-Start Thread A thread in which the lead is an integral multiple, greater than one, of the pitch. A multi-start thread permits a more rapid advance without a coarser (larger) thread form. Threading Technical Data First Start Machined Pitch Second Start Machined Pitch Third Start Machined (Final, 3 Starts Thread) Lead Pitch Lead Lead = 3 x Pitch Insert Profile Styles Partial Profile Full Profile The V partial profile insert cuts without topping the outer diameter of the thread. The same insert can be used for a range of different thread pitches which have a common thread angle. The full profile insert will form a complete thread profile including the crest. For every thread pitch and standard, a separate insert is required. Full Profile for Fine Pitches Semi Full The full profile for Fine Pitches will form a complete thread. The topping of the outer diameter is generated by second tooth. The Semi profile insert will form a complete thread including crest radius but without topping the outer diameter. Mainly used for trapezoidal profiles. 120 Thread Turning Methods Inserts & Toolholder Rotation Feed Direction Helix Method Drawing No. EX RH Anticlockwise Towards chuck EX LH Clockwise From chuck Reversed 2 Right Hand Internal IN RH Anticlockwise Towards chuck Regular 3 IN LH Clockwise From chuck Reversed 4 Left Hand External EX LH Clockwise Towards chuck Regular 5 EX RH Anticlockwise From chuck Reversed 6 Left Hand Internal IN LH Clockwise Towards chuck Regular 7 IN RH Anticlockwise From chuck Reversed 8 External RH Thread Regular 1 Threading Technical Data Thread Right Hand External External LH Thread 2 1 Internal RH Thread 5 6 7 8 Internal LH Thread 3 4 Thread Infeed Methods Radial Infeed Flank Infeed (modified) Alternate Flank Infeed 1-3° Radial infeed is the simplest and quickest method. The feed is perpendicular to the turning axis, and both flanks of the insert perform the cutting operation. Radial infeed is recommended in 3 cases: when the pitch is smaller than 16 tpi for material with short chips for work with hardened material Flank infeed is recommended in the following cases: when the thread pitch is greater than 16 tpi., using the radial method, the effective cutting edge length is too large, resulting in chatter. for TRAPEZ and ACME. The radial method result in three cutting edges, making chip flow very difficult. Use of the alternate flank method is recommended especially in large pitches and for materials with long cihps. This method divides the load equally on both flanks, resulting in equal wear along the cutting edges. Alternate flank infeed requires more complicated programming, and is not available on all lathes. 121 Calculating the Helix Angle and Choosing The Right Anvil Flank Clearance Angle a a = arctan (tan Ø/2 x tand) Vardex toolholders are to tilt the insert when seated in the toolholder (10° for external, 15° for internal tooling). This results in the differing flank 60°, UN, ACME BUTTRESS INSERT ISO clearance angles, based on the geometry of insert. To ensure that the side of the insert cutting edge will not rub on the workpiece, it is most important that the insert helix angle be correct especially in profiles with small enclosed flank angles. This correction is provided by Vardex anvils. 5°2' 5°2' 2°32' 2°32' 7°6' 1°14' 10° Calculating the Helix Angle b A-A f Where: d a A a - Flank clearance angle d - Tilt angle Ø - Enclosed flank angle A b p The helix angle is calculated by the following formula: D b - Helix angle [ ° ] P - Pitch [inch] N - No. of starts D - Pitch diameter [inch] Lead = P x N b = arctan P x x N D The helix angle can also be found from the diagram below. Anvil angle H1 Feed towards the tailstock Reversed helix angle -b 1.5° Standard toolholder pocket angle Anvil angle H1 The dimension H1 (cutting edge height) remains constant with every insert/ anvil combination. 122 LH Thread/ LH Tooling 1.5° Standard toolholder pocket angle 11 10 9 5° 4° Pitch P* [tpi] b =2° 3° 2.5 3 3.5 7 6 5 4 3 2 1 0 1 7 2 Pitch diameter [inch] 6 8 4 2 3 4 5 6 8 Special Toolholders 24 18 14 11 9 7 6 5 4.5 4 3.5 2.5 11 12 4 4.5 5 6 7 9 11 14 18 24 b =0° 3 9 10 b=1° 2.25 Special Toolholders 8 LH Thread/ RH Tooling b Pitch P* [mm] 12 RH Thread/ LH Tooling Standard helix angle Feed direction towards the chuck Feed towards the chuck RH Thread/ RH Tooling Helix Angle Diagram Feed direction towards the tailstock Threading Technical Data designed 2.25 b = -2° *For Multi-start threads,use the lead value instead of the pitch b =-1° Helix Angle Table (for given pitch and diameter) 4.5º 3.5º 2.5º 1.5º 0.5º 0º -0.5º -1.5º 72 0.12 - 0.32 0.32 - 0.85 > 0.85 0.86 - 0.32 0.32 - 0.12 64 0.14 - 0.36 0.36 - 0.97 > 0.97 0.97 - 0.36 0.36 - 0.14 56 0.16 - 0.41 4.41 - 1.09 > 1.09 1.09 - 0.41 0.41 - 0.16 48 0.12 - 0.18 0.18 - 0.48 0.48 - 1.28 > 1.28 1.28 - 0.48 0.48 - 0.18 44 0.13 - 0.20 0.20 - 0.52 0.52 - 1.40 > 1.40 1.40 - 0.52 0.52 - 0.20 40 0.11 - 0.14 0.14 - 0.22 0.22 - 0.57 0.57 - 1.52 > 1.52 1.52 - 0.57 0.57 - 0.22 36 0.12 - 0.16 0.16 - 0.24 0.24 - 0.64 0.64 - 1.70 > 1.70 1.70 - 0.64 0.64 - 0.24 32 0.12 - 0.13 0.13 - 0.18 0.18 - 0.27 0.27 - 0.71 0.71 - 1.90 > 1.90 1.90 - 0.71 0.71 - 0.27 28 0.13 - 0.15 0.15 - 0.20 0.20 - 0.31 0.31 - 0.82 0.82 - 2.19 > 2.19 2.19 - 0.82 0.82 - 0.31 27 0.14 - 0.16 0.16 - 0.21 0.21 - 0.32 0.32 - 0.84 0.84 - 2.25 > 2.25 2.25 - 0.84 0.84 - 0.32 24 0.16 - 0.18 0.18 - 0.24 0.24 - 0.36 0.36 - 0.96 0.96 - 2.55 > 2.55 2.55 - 0.86 0.96 - 0.36 20 0.19 - 0.22 0.22 - 0.28 0.28 - 0.43 0,43 - 1.14 1.14 - 3.04 > 3.04 3.04 - 1.14 1.14 - 0.43 18 0.21 - 0.24 0.24 - 0.32 0.32 - 0.49 0.49 - 1.28 1.28 - 3.40 > 3.40 3.40 - 1.28 1.28 - 0.49 16 0.23 - 0.27 0.27 - 0.35 0.35 - 0.54 0.54 - 1.41 1.41 - 3.77 > 3.77 3.77 - 1.41 1.41 - 0.54 14 0.27 - 0.31 0.31 - 0.40 0.40 - 0.62 0.62 - 1.62 1.62 - 4.32 > 4.32 4.32 - 1.62 1.62 - 0.62 13 0.29 - 0.33 0.33 - 0.44 0.44 - 0.67 0.67 - 1.76 1.76 - 4.68 > 4.68 4.68 - 1.76 1.76 - 0.67 12 0.32 - 0.36 0.36 - 0.48 0.48 - 0.73 0.73 - 1.92 1.92 - 5.11 > 5.11 5.11 - 1.92 1.92 - 0.73 11.5 0.33 - 0.38 0.38 - 0.49 0.49 - 0.76 0.76 - 1.98 1.98 - 5.29 > 5.29 5.29 - 1.98 1.98 - 0.76 11 0.35 - 0.39 0.39 - 0.52 0.52 - 0.79 0.79 - 2.07 2.07 - 5.53 > 5.53 5.53 - 2.07 2.07 - 0.79 10 0.38 - 0.43 0.43 - 0.57 0.57 - 0.87 0.87 - 2.28 2.28 - 6.08 > 6.08 6.08 - 2.28 2.28 - 0.87 9 0.42 - 0.48 0.48 - 0.63 0.63 - 0.96 0.96 - 2.53 2.53 - 6.75 > 6.75 6.75 - 2.53 2.53 - 0.96 8 0.47 - 0.54 0.54 - 0.71 0.71 - 1.09 1.09 - 2.85 2.85 - 7.60 > 7.60 7.60 - 2.85 2.85 - 1.09 7 0.54 - 0.62 0.62 - 0.81 0.81 - 1.24 1.24 - 3.26 3.26 - 8.69 > 8.69 8.69 - 3.26 3.26 - 1.24 6 0.63 - 0.72 0.72 - 0.95 0.95 - 1.45 1.45 - 3.81 3.81 - 10.15 > 10.15 10.15 - 3.81 3.81 - 1.45 5 0.76 - 0.87 0.87 - 1.14 1.14 - 1.74 1.74 - 4.56 4.56 - 12.16 > 12.16 12.16 - 4.56 4.56 - 1.74 4.5 0.84 - 0.96 0.96 - 1.26 1.26 - 1.93 1.93 - 5.06 5.06 - 13.49 > 13.49 13.49 - 5.06 5.06 - 1.93 4 0.95 - 1.08 1.08 - 1.42 1.42 - 2.17 2.17 - 5.70 5.70 - 15.20 > 15.20 15.20 - 5.70 5.70 - 2.17 123 Threading Technical Data tpi Anvils 4.5º Resultant Helix Angle Insert Size Holder IC L 3/8" .63 1/2" .87 Threading Technical Data 1/2"U .87 1.06 5/8" 5/8"U 1.06 3/8"M .63 1/2"M .87 5/8"M 1.06 .87 1/2"Z 5/8"Z 1.06 1/2"T .87 2.5º YE3-2P YE3-1P YE3 YE3-1N YE3-1.5N YE3-2N YI3-2P YI3-1P YI3 YI3-1N YI3-1.5N YI3-2N YI3-3N ER / IL YE4-3P YE4-2P YE4-1P YE4 YE4-1N YE4-1.5N YE4-2N YE4-3N EL / IR YI4-3P YI4-2P YI4-1P YI4 YI4-1N YI4-1.5N YI4-2N YI4-3N YE4U-3P YE4U-2P YE4U-1P YE4U YE4U-1N YE4U-1.5N YE4U-2N YE4U-3N EL / IR YI4U-3P YI4U-2P YI4U-1P YI4U YI4U-1N YI4U-1.5N YI4U-2N YI4U-3N ER / IL YE5-3P YE5-2P YE5-1P YE5 YE5-1N YE5-1.5N YE5-2N YE5-3N EL / IR YI5-3P YI5-2P YI5-1P YI5 YI5-1N YI5-1.5N YI5-2N YI5-3N ER / IL YE5U-3P YE5U-2P YE5U-1P YE5U YE5U-1N YE5U-1.5N YE5U-2N YE5U-3N EL / IR YI5U-3P YI5U-2P YI5U-1P YI5U YI5U-1N YI5U-1.5N YI5U-2N YI5U-3N ER / IL YE3M-1P YE3M YE3M-1N YE3M-1.5N YE3M-2N EL / IR YI3M-1P YI3M YI3M-1N YI3M-1.5N ER / IL YE4M-1P YE4M YE4M-1N YE4M-1.5N YE4M-2N EL / IR YI4M-1P YI4M YI4M-1N YI4M-1.5N ER / IL YE5M YE5M-1N YE5M-1.5N EL / IR YI5M YI5M-1N YI5M-1.5N ER / IL YE4Z-1P YE4Z YE4Z-1N EL / IR YI4Z-1P YI4Z YI4Z-1N ER / IL YE5Z EL / IR YI5Z ER / IL EL / IR Y4T .63 ABY3 1/2 .87 ABY4 1/2U .87 ABY4U 1.06 U Style Anvil M Style Anvil ER/IL ER/IL EL/IR Included Anvils: YE3-2P, 1P, 1N, 2N, 3N YI3-2P, 1P, 1N, 2N, 3N YE4-2P, 1P, 1N, 2N, 3N YI4-2P, 1P, 1N, 2N, 3N YE4U-2P, 1P, 1N, 2N, 3N YI4U-2P, 1P, 1N, 2N, 3N ABYE5 YE5-2P, 1P, 1N, 2N, 3N ABYI5 YI5-2P, 1P, 1N, 2N, 3N ABYE5U YE5U-2P, 1P, 1N, 2N, 3N ABYI5U YI5U-2P, 1P, 1N, 2N, 3N To ensure that you always have on hand an assortment of anvils for any job, we recommend that anvil kits be readily available. 124 YE3-3N ER / IL 3/8 5/8U -1.5º YI3-3P Ordering Code 1.06 -0.5º YE3-3P L 5/8 0º Ordering Code Anvil Kits IC 0.5º EL / IR EL/IR Anvil Size 1.5º ER / IL Standard Anvil ER/IL 3.5º EL/IR Z Style Anvil ER/IL EL/IR T Style Anvil ER/IL EL/IR Same anvil turned over Grades and their Applications Application VTX First Choice grade for general use. A tough sub-micron substrate with TiAlN coating. Provides good fracture toughness and excellent wear resistance. VCB Vardex Sintered chipbreaker for general use. The combination of sintered chipbreaker with ground profile provides excellent chip control and high quality of thread. TiAlN coating. VM7 Premium grade for stainless steel. Extra tough coating. Special multi-layer PVD coating guaranteeing higher resistance to wear in Stainless Steel application. VKX High hardness substrate for steels, stainless steel, non ferrous & aluminium. Recommended for rigid machine conditions. TiN coating. VK2 VK2P Sample Threading Technical Data Grade The uncoated grade for nonferrours, aluminium, high temperature and titanium alloys. The uncoated grade for nonferrours, aluminium, high temperature and titanium alloys. VK2P - with polished chipbreaker for high quality surface finish on aluminium. VKP General use carbide grade for Mini inserts (IC5.0L, IC6.0). TiN coated VHX General use HSS grade for Mini inserts (IC5.0L, IC6.0). For machining at low cutting speed. TiN coated VBX General use carbide grade for Mini inserts (IC4.0). TiCN coated VMX General use carbide grade for Micro inserts. TiN coated 125 Recommended Grades and Cutting Speeds Vc [ft/min] (Not including Mini & Micro) Vc[ft/min] Coated Hardness First choice Brinell VTX HB Material Threading Technical Data VKX VK2 / VK2P 125 377-623 377-623 459-656 Medium carbon (C=0.25-0.55 %) 150 328-574 328-541 394-590 High carbon (C=0.55-0.85 %) 170 295-541 295-508 361-590 180 279-476 328-590 328-508 275 246-459 246-459 295-476 Hardened 350 230-443 230-443 262-443 Annealed High alloy steel (alloying elements > 5%) Hardened 200 230-361 262-394 230-377 325 164-328 164-328 164-328 Low alloy (alloying elements <5%) 200 246-459 230-426 High alloy (alloying elements >5%) 225 197-394 197-394 Stainless steel Feritic Non hardened 200 230-426 230-426 230-492 230-394 Hardened 330 197-377 164-312 197-410 197-312 Stainless steel Austenitic Austenitic 180 295-459 262-394 295-525 230-328 Super austenitic 200 131-361 98-328 131-394 131-295 Stainless steel Cast feritic Non hardened 200 295-394 328-394 295-492 262-361 Hardened 330 213-361 213-361 213-394 213-361 Stainless steel Cast austenitic Austenitic 200 279-361 279-361 279-394 279-328 Hardened 330 197-328 197-328 197-361 197-328 200 148-197 148-197 98-164 Non hardened Low alloy steel (alloying elements 5%) Hardened Cast steel M VM7 Low carbon (C=0.1-0.25 %) Unalloyed steel P VCB Uncoated High temperature Annealed(Iron based) alloys Aged (Iron based) Titanium alloys 280 98-164 98-164 82-131 Annealed(Nickel or Cobalt based) 250 66-98 66-98 66-98 Aged 350 49-82 49-82 49-82 197-328 (Nickel or Cobalt based) Pure 99.5 Ti 400Rm 495-558 459-558 a+b alloys 1050Rm 164-230 164-230 55HRc 148-197 148-197 131-197 Extra hard steel Hardened & tempered Malleable cast iron Ferritic (short chips) 130 230-525 230-394 Pearlitic (long chips) 230 197-476 230-394 Low tensile strength 180 230-426 230-426 High tensile strength 260 197-377 197-328 Feritic 160 410-525 410-525 Pearlitic 260 295-394 295-394 non aging 60 328-1197 328-820 328-787 328-820 Aged 100 262-722 262-590 262-558 262-525 Cast 75 656-1312 656-1312 262-394 Cast & aged 90 656-918 656-918 230-328 Aluminium alloys Cast Si 13-22% 130 197-590 197-492 164-394 Copper and copper alloys Brass 90 262-738 262-689 262-656 230-558 Bronze and non leaded copper 100 262-836 262-689 262-656 230-558 Grey cast iron Nodular SG iron K Aluminium alloys Wrought Aluminium alloys 148-197 Calculation of N [RPM] N= 12 x Vc pxD Vc = N x p x D 12 126 N D Vc N - Revolution Per Minute [RPM] Vc - Cutting Speed [ft/min] D - Workpiece Diameter [inch] Recommended Grades and Cutting Speeds Vc [ft/min] Mini and Micro Vc[ft/min] Coated Hardness Brinell HB Micro Inserts VMX VKP / VBX Mini Inserts Mini Inserts Low carbon (C=0.1-0.25 %) 125 164-394 459-656 66-164 Medium carbon (C=0.25-0.55 %) 150 131-328 394-590 49-131 High Carbon (C=0.55-0.85 %) 170 98-262 361-590 49-98 180 164-230 328-508 66-148 275 131-197 295-476 33-82 Hardened 350 98-164 262-443 33-82 Annealed High alloy steel (alloying elements > 5%) Hardened 200 98-164 213-377 325 82-131 164-328 Low alloy (alloying elements <5%) 200 98-164 98-164 82-164 High alloy (alloying elements >5%) 225 82-131 82-131 66-131 Stainless steel Feritic Non hardened 200 197-328 262-394 Hardened 330 131-197 180-312 Stainless steel Austenitic Austenitic 180 164-295 197-328 Super austenitic 200 131-197 164-295 Stainless steel Cast feritic Non hardened 200 131-197 197-262 Hardened 330 98-164 148-213 Stainless steel Cast austenitic Austenitic 200 131-197 164-230 Hardened 330 98-164 131-197 200 82-148 82-148 Unalloyed steel P Non hardened Low alloy steel (alloying elements 5%) Hardened Cast steel M High temperature Annealed(Iron based) alloys Aged (Iron based) Titanium alloys 280 66-98 66-98 Annealed(Nickel or Cobalt based) 250 49-66 49-66 Aged 350 33-49 33-49 Pure 99.5 Ti 400Rm 197-328 197-328 a+b alloys 1050Rm 131-164 131-164 55HRc 66-131 66-131 (Nickel or Cobalt based) VHX Extra hard steel Hardened & tempered Malleable cast iron Ferritic (short chips) 130 164-230 197-262 Pearlitic (long chips) 230 164-230 197-262 Low tensile strength 180 164-230 197-262 High tensile strength 260 131-197 131-230 Feritic 160 164-230 197-262 Pearlitic 260 197-262 230-295 non aging 60 328-984 262-787 98-197 Aged 100 328-492 328-558 82-164 Cast 75 328-492 328-492 82-164 Cast & aged 90 197-328 197-328 66-131 Aluminium alloys Cast Si 13-22% 130 328-492 328-492 49-98 Copper and copper alloys Brass 90 197-328 262-656 49-115 Bronze and non leaded copper 100 197-328 262-656 49-115 Grey cast iron Nodular SG iron K Aluminium alloys Wrought Aluminium alloys Threading Technical Data Material 127 Number of Passes Threading Technical Data Pitch mm 0.50 0.75 1.00 1.25 1.50 1.75 2.00 2.50 3.00 3.50 4.00 4.50 5.00 5.50 6.00 8.00 tpi 48 32 24 20 16 14 12 10 8 7 6 5.5 5 4.5 4 3 No. of passes 4-6 4-7 4-8 5-9 6-10 7-12 7-12 8-14 9-16 10-18 11-18 11-19 12-20 12-20 12-20 15-24 No. of passes (SCB) 3-4 3-4 3-5 4-6 5-6 6-8 6-8 8-10 No. of passes (Micro&Mini) 6-9 6-11 6-12 8-14 9-15 11-18 11-18 Cutting Conditions Depends on: Material Type Workpiece D Material Dimension: Diameter and Length L Chipflow Character HRc Material Hardness HB External or Internal Thread Application Profile Shape Surface Finish Machine Stability Machine Max. RPM RPM N Clamping System Stability Coolant Coolant Type Holder Cross Section Area Holder Overhang Overhang Holders Through Coolant Option Shank Type: Carbide, Alloy, Carbide Implant Grade P M Profile Shape: Pitch and Depth Insert Nose Radius Chipbreaker Style 128 R K Radial infeed per pass UN External Cutting Speed 28 24 20 18 16 14 13 12 11 10 Higher 9 8 7 6 5 4.5 4 1 .0066 .0066 .0070 .0078 .0086 .0086 .0090 .0094 .0102 .0106 .0106 .0110 2 .0059 .0055 .0062 .0070 .0078 .0078 .0082 .0090 .0098 .0094 .0098 .0098 .0106 .0125 .0129 .0153 .0157 .0169 .0118 .0137 .0141 .0169 .0173 .0181 3 .0043 .0039 .0055 .0051 .0059 .0059 .0062 .0066 .0074 .0074 .0074 .0078 .0082 .0098 .0102 .0122 .0137 .0137 4 .0023 .0035 .0043 .0043 .0051 .0047 .0051 .0055 .0059 .0062 .0062 .0066 .0070 .0082 .0090 .0106 .0110 .0129 5 .0023 .0023 .0039 .0043 .0043 .0043 .0051 .0055 .0055 .0055 .0059 .0062 .0070 .0078 .0094 .0094 .0118 6 .0023 .0023 .0043 .0043 .0047 .0051 .0051 .0051 .0055 .0059 .0066 .0070 .0086 .0086 .0102 7 .0023 .0039 .0043 .0047 .0047 .0051 .0051 .0055 .0062 .0066 .0078 .0082 .0094 8 .0023 .0023 .0023 .0043 .0047 .0047 .0051 .0059 .0062 .0074 .0078 .0090 9 .0023 .0043 .0047 .0047 .0055 .0059 .0074 .0070 .0086 10 .0023 .0043 .0047 .0047 .0051 .0070 .0066 .0082 11 .0047 .0066 .0062 .0074 12 .0043 .0059 .0059 .0070 13 .0023 .0047 .0055 .0062 14 .0023 .0055 .0059 15 .0047 .0047 16 .0023 .0023 UN Internal Number Lower of passes Pitch/tpi 32 Cutting Speed 28 24 20 18 16 14 13 12 11 10 Higher 9 8 7 6 5 4.5 4 1 .0066 .0062 .0066 .0074 .0086 .0086 .0086 .0094 .0102 .0102 .0106 .0110 2 .0051 .0051 .0059 .0062 .0070 .0074 .0078 .0082 .0090 .0090 .0098 .0098 .0106 .0125 .0133 .0153 .0153 .0165 3 .0039 .0035 .0051 .0047 .0051 .0055 .0055 .0062 .0070 .0066 .0070 .0074 .0082 .0090 .0098 .0122 .0125 .0145 4 .0023 .0031 .0039 .0043 .0047 .0047 .0051 .0051 .0059 .0059 .0059 .0062 .0066 .0078 .0082 .0102 .0102 .0122 5 .0023 .0023 .0035 .0039 .0039 .0043 .0047 .0051 .0059 .0051 .0055 .0059 .0066 .0070 .0086 .0086 .0106 6 .0023 .0023 .0035 .0039 .0043 .0043 .0051 .0047 .0051 .0051 .0059 .0062 .0078 .0078 .0094 7 .0023 .0035 .0039 .0039 .0047 .0043 .0047 .0047 .0055 .0059 .0070 .0074 .0086 8 .0023 .0023 .0023 .0043 .0039 .0043 .0043 .0051 .0055 .0066 .0070 .0082 9 .0039 .0039 .0039 .0043 .0047 .0051 .0062 .0066 .0078 10 .0023 .0023 .0035 .0039 .0047 .0047 .0059 .0062 .0070 .0118 .0133 .0141 .0169 .0169 .0177 11 .0023 .0039 .0043 .0047 .0055 .0059 .0066 12 .0023 .0023 .0043 .0055 .0055 .0062 13 .0043 .0047 .0055 .0059 14 .0023 .0023 .0051 .0055 15 .0047 .0047 16 .0023 .0023 129 Threading Technical Data Number Lower of passes Pitch/tpi 32 Radial infeed per pass ISO External Threading Technical Data Number of passes Pitch/mm Cutting Speed Lower .5 .75 1 .0039 .0062 2 .0031 .0055 3 .0027 4 .0023 Higher 1.25 1.5 1.75 2 2.5 3 3.5 4 4.5 5 5.5 6 .007 .0074 .0086 .0086 .0094 .0102 .0106 .0129 .0129 .0145 .0161 .0169 .0181 .0059 .0066 .0082 .0082 .0090 .0090 .0098 .0118 .0122 .0133 .0149 .0157 .0169 .0039 .0047 .0055 .0066 .0062 .0066 .0074 .0078 .0094 .0094 .0110 .0125 .0125 .0137 .0023 .0039 .0043 .0055 .0051 .0062 .0066 .0070 .0082 .0086 .0094 .0106 .0106 .0118 .0023 .0039 .0047 .0043 .0055 .0059 .0062 .0070 .0074 .0086 .0094 .0094 .0106 .0023 .0023 .0035 .0047 .0051 .0055 .0066 .0066 .0078 .0086 .0086 .0094 7 .0035 .0043 .0047 .0051 .0059 .0062 .0070 .0078 .0078 .0086 8 .0023 .0023 .0043 .0047 .0055 .0059 .0066 .0074 .0074 .0082 9 .0043 .0047 .0055 .0055 .0062 .0070 .0070 .0078 10 .0023 5 1 6 .0043 .0047 .0051 .0059 .0066 .0066 .0074 11 .0039 .0043 .0047 .0055 .0062 .0062 .0070 12 .0023 .0023 .0047 .0051 .0059 .0059 .0062 13 .0043 .0047 .0047 .0051 .0059 14 .0023 .0023 .0023 .0051 .0055 15 .0047 .0047 16 .0023 .0023 ISO Internal Number of passes Pitch/mm Lower Cutting Speed .5 .75 1 1.25 1.5 1.75 2 2.5 1 .0035 .0059 .0070 .0074 .0086 .0086 .0098 .0106 2 .0027 .0051 .0059 .0062 .0078 .0082 .0090 3 .0027 .0035 .0039 .0047 .0059 .0059 4 .0023 .0023 .0035 .0039 .0051 .0047 .0023 .0035 .0043 .0023 .0023 Higher 3.5 4 4.5 5 5.5 6 .011 .0125 .0133 .0141 .0165 .0165 .0177 .0098 .0102 .0118 .0122 .0129 .0153 .0149 .0165 .0066 .0070 .0078 .0090 .0094 .0110 .0122 .0125 .0141 .0055 .0059 .0062 .0074 .0082 .0094 .0102 .0102 .0114 .0035 .0043 .0051 .0055 .0066 .0070 .0082 .0086 .0086 .0004 .0031 .0039 .0047 .0051 .0059 .0059 .0074 .0078 .0078 .0086 7 .0031 .0035 .0039 .0047 .0055 .0055 .0062 .0066 .007 .0078 8 .0023 .0023 5 6 3 .0035 .0043 .0051 .0051 .0059 .0062 .0066 .0074 9 .0035 .0039 .0047 .0047 .0055 .0059 .0062 .007 10 .0023 .0035 .0043 .0047 .0051 .0059 .0059 .0062 11 .0031 .0039 .0043 .0047 .0055 .0055 .0059 12 .0023 .0023 .0039 .0047 .0055 .0055 .0059 13 .0039 .0043 .0047 .0051 .0055 14 .0023 .0023 .0023 .0047 .0051 .0047 .0047 15 130 Radial infeed per pass UNJ External & Internal Cutting Speed Lower Pitch/tpi Higher 32 28 24 20 18 16 14 12 10 8 1 .0062 .0062 .0066 .0074 .0082 .0086 2 .0055 .0047 .0055 .0062 .0070 .0074 .0086 .0102 .0102 .0114 .0078 .0090 .0094 3 .0039 .0035 .0055 .0051 .0055 .0106 .0055 .0059 .0070 .0070 .0078 4 .0023 .0035 .0039 .0039 .0023 .0023 .0035 .0047 .0047 .0047 .0059 .0059 .0062 .0039 .0039 .0043 .0051 .0051 .0023 .0059 .0023 .0035 .0039 .0043 .0051 .0051 .0023 .0035 .0039 .0047 .0047 .0023 .0023 .0039 .0047 9 .0039 .0047 10 .0023 .0043 5 6 7 8 11 .0039 12 .0023 NPT External & Internal Number of passes Cutting Speed Lower Pitch/tpi Higher 27 18 14 11.5 8 1 .0078 .0078 .0090 .0094 .0098 2 .0062 .0062 .0074 .0074 .0086 3 .0055 .0055 .0062 .0066 .0078 4 .0051 .0051 .0055 .0059 .0070 5 .0047 .0047 .0051 .0059 .0070 6 .0043 .0043 .0047 .0051 .0066 7 .0035 .0035 .0043 .0051 .0066 8 .0023 .0023 .0039 .0047 .0066 9 .0035 .0043 .0062 10 .0023 .0039 .0062 11 .0035 .0055 12 .0023 .0051 13 .0047 14 .0043 15 .0023 131 Threading Technical Data Number of passes Radial infeed per pass NPTF External & Internal Threading Technical Data Number of passes Lower Pitch/tpi Cutting Speed Higher 27 18 14 11.5 8 1 .0062 .0082 .0094 .0094 .0094 2 .0055 .0074 .0086 .0090 .0090 3 .0043 .0055 .0059 .0074 .0086 4 .0035 .0047 .0055 .0059 .0074 5 .0031 .0039 .0047 .0051 .0070 6 .0023 .0035 .0043 .0043 .0062 7 .0035 .0043 .0043 .0059 8 .0023 .0039 .0043 .0055 9 .0039 .0039 .0051 10 .0023 .0039 .0047 .0039 .0047 11 12 .0047 13 .0043 14 .0043 15 .0039 ACME External & Internal Number of passes Cutting Speed Lower Pitch/tpi Higher 16 14 12 10 8 6 5 4 1 .0086 .0086 .0098 .0102 .0110 .0125 .0137 .0149 2 .0078 .0074 .0086 .0086 .0098 .0110 .0129 .0137 3 .0070 .0066 .0066 .0078 .0082 .0094 .0102 .0122 4 .0055 .0059 .0055 .0070 .0066 .0082 .0090 .0106 5 .0047 .0051 .0051 .0055 .0059 .0070 .0086 .0098 6 .0023 .0043 .0047 .0047 .0051 .0070 .0078 .0094 .0023 .0039 .0043 .0051 .0062 .0074 .0082 .0023 .0043 .0047 .0062 .0074 .0078 .0023 .0047 .0078 .0070 .0078 10 .0043 .0059 .0062 .0070 11 .0043 .0055 .0059 .0066 12 .0023 .0051 .0055 .0062 .0023 .0051 .0062 .0023 .0059 7 8 9 13 14 15 .0055 132 Radial infeed per pass STUB ACME External & Internal Lower Cutting Speed Higher 16 14 12 10 8 6 5 4 1 .0074 .0086 .0086 .0094 .0102 .0118 .0125 .0141 2 .0051 .0059 .0059 .0066 .0074 .0094 .0102 .0110 3 .0039 .0051 .0051 .0062 .0066 .0074 .0082 .0094 4 .0023 .0043 .0043 .0059 .0059 .0066 .0074 .0082 .0023 .0035 .0051 .0055 .0062 .0070 .0078 .0023 .0043 .0051 .0055 .0062 .0070 .0023 .0043 .0055 .0055 .0055 .0023 .0047 .0055 .0055 .0023 .0047 .0051 .0023 .0047 5 6 7 8 9 10 11 .0039 12 .0023 W External & Internal Number of passes Pitch/tpi Lower 28 Cutting Speed 26 20 19 18 16 14 12 11 10 Higher 9 8 7 6 5 4.5 4 1 .0066 .0070 .0078 .0082 .0082 .0082 .0090 .0102 .0102 .0106 .0110 2 .0055 .0059 .0070 .0074 .0074 .0070 .0082 .0098 .0094 .0098 .0102 .0106 .0125 .0129 .0157 .0157 .0169 3 .0043 .0051 .0055 .0059 .0059 .0059 .0066 .0078 .0078 .0078 .0082 .0086 .0102 .0106 .0137 .0137 .0141 4 .0039 .0043 .0047 .0051 .0051 .0051 .0055 .0062 .0066 .0066 .0070 .0074 .0086 .0090 .0114 5 .0023 .0023 .0043 .0047 .0047 .0043 .0047 .0059 .0059 .0059 .0062 .0066 .0078 .0082 .0102 .0102 .0122 6 .0023 .0023 .0023 .0035 .0047 .0055 .0055 .0059 .0059 .0062 .0070 .0078 .0094 .0094 .0114 .0118 .0133 .0137 .0165 .0169 .0181 .0118 .0129 .0051 .0051 .0051 .0055 .0059 .0066 .0074 .0086 .0090 .0110 7 .0035 .043 8 .0023 .0023 .0023 .0047 .0051 .0051 .0055 .0062 .0066 .0078 .0086 .0102 9 .0023 .0047 .0047 .0051 .0059 .0062 .0074 .0078 .0094 10 .0023 .0047 .0047 .0055 .0059 .0070 .0070 .0086 11 .0023 .0047 .0047 .0055 .0066 .0066 .0078 12 .0023 .0023 .0051 .0059 .0062 .0074 13 .0047 .0047 .0059 .0066 14 .0023 .0023 .0055 .0059 15 .0047 .0047 133 Threading Technical Data Number of passes Pitch/tpi Radial infeed per pass BSPT External & Internal Threading Technical Data Number of passes Pitch/tpi Lower Cutting Speed Higher 28 19 14 11 1 .0066 .0086 .0094 .0098 2 .0055 .0074 .0078 .0090 3 .0043 .0059 .0066 .0082 4 .0039 .0047 .0055 .0070 5 .0023 .0047 .0047 .0062 .0023 .0047 .0055 7 .0043 .0051 8 .0023 .0047 6 .0023 9 TRAPEZ External & Internal Number of passes Pitch/tpi Lower Cutting Speed Higher 16 1.5 2 3 4 5 6 7 1 .0086 .0086 .0090 .0102 .0137 .0137 .0149 .0157 2 .0078 .0074 .0082 .0094 .0125 .0125 .0137 .0141 3 .0070 .0066 .0062 .0074 .0102 .0102 .0122 .0133 4 .0055 .0059 .0051 .0059 .0094 .0094 .0110 .0122 5 .0047 .0051 .0043 .0051 .0086 .0086 .0102 .0110 6 .0023 .0043 .0023 .0047 .0082 .0082 .0098 .0106 .0039 .0074 .0074 .0086 .0106 .0023 .0023 7 .0074 .0074 .0082 .0098 9 .0066 .0066 .0082 .0090 10 .0059 .0059 .0074 .0090 8 11 .0051 .0055 .0066 .0090 12 .0047 .0051 .0062 .0082 13 .0023 .0047 .0062 .0078 .0023 14 .0059 .0070 15 .0055 .0070 16 .0023 .0023 134 Number of Passes and Depth of Cut per Pass for Multi Tooth Inserts Insert Type Insert Size IC ISO External M ISO Internal UN Internal M 5/8" 1.06 BSW Internal 1/2"T 3/8" 0.87 0.63 M 1/2" 0.87 M 5/8" 1.06 1/2"T 0.87 M 3/8" 0.63 M 1/2" 0.87 Ordering Code 1.0 mm 3 3ER1.0ISO3M ... 1.5 mm 2 3ER1.5ISO2M ... 1.5 mm 3 4ER1.5ISO3M ... 2.0 mm 2 2.0 mm 3.0 mm Passes Depth of cut per pass 1 2 2 .015 .010 3 .017 .012 2 .022 .015 4ER2.0ISO2M ... 3 .022 .016 3 4ER2.0ISO3M ... 2 .030 .019 2 5ER3.0ISO2M ... 4 .023 .020 1.5 mm 8 4ER1.5ISO8T ... 1 .036 2.0 mm 6 4ER2.0ISO6T ... 2 .039 2.0 mm 8 4ER2.0ISO8T ... 1 .048 1.0 mm 3 3IR1.0ISO3M ... 2 .013 .010 1.5 mm 2 3IR1.5ISO2M ... 3 .015 .011 1.5 mm 3 4IR1.5ISO3M ... 2 .020 .015 2.0 mm 2 4IR2.0ISO2M ... 3 .020 .015 2.0 mm 3 4IR2.0ISO3M ... 2 .028 .018 3.0 mm 2 5IR3.0ISO2M ... 4 .023 .018 1.5 mm 8 4IR1.5ISO8T ... 1 .034 2.0 mm 6 4IR2.0ISO6T ... 2 .037 2.0 mm 8 4IR2.0ISO8T ... 1 .045 16 tpi 2 3ER16UN2M ... 3 .017 .012 16 tpi 3 4ER16UN3M ... 2 .023 .015 12 tpi 2 4ER12UN2M ... 3 .023 .017 .020 RH 3 4 .008 .011 .017 .013 .009 .008 .010 .015 .012 .008 .009 .012 12 tpi 3 4ER12UN3M ... 2 .031 M 5/8" 1.06 8 tpi 2 5ER8UN2M ... 4 .024 .021 .018 .014 Z 1/2" 0.87 8 tpi 2 4ER8UN2Z ... 4 .024 .021 .018 .014 M 3/8" 0.63 .011 .009 M BSW External 0.63 0.87 T UN External 3/8" 1/2" M Teeth L Inch M T Pitch 1/2" 0.87 16 tpi 2 3IR16UN2M ... 3 .017 16 tpi 3 4IR16UN3M ... 2 .022 .015 12 tpi 2 4IR12UN2M ... 3 .021 .015 .019 .012 12 tpi 3 4IR12UN3M ... 2 .029 M 5/8" 1.06 8 tpi 2 5IR8UN2M ... 4 .025 .020 .016 .012 Z 1/2" 0.87 8 tpi 2 4IR8UN2Z ... 4 .025 .020 .016 .012 M 3/8" 0.63 .015 .011 M 1/2" 0.87 M 3/8" 0.63 M 1/2" 0.87 M Style Insert 14 tpi 2 3ER14W2M ... 3 .020 14 tpi 3 4ER14W3M ... 2 .028 .018 11 tpi 2 4ER11W2M ... 3 .026 .019 .013 .015 .011 14 tpi 2 3IR14W2M ... 3 .020 14 tpi 3 4IR14W3M ... 2 .028 .018 11 tpi 2 4IR11W2M ... 3 .026 .019 T Style Insert .013 Z Style Insert 135 Threading Technical Data Standard Number of Passes and Depth of Cut per Pass for Multi Tooth Inserts (cont) Insert Type Standard Insert Size IC NPT External M M Threading Technical Data Z NPT Internal 1/2" 5/8" 1/2" .87 1.06 .87 1/2"T .87 M 1/2" .87 M 5/8" 1.06 Z 1/2" .87 1/2"T Teeth Ordering Code 11.5 tpi 2 4ER11.5NPT2M ... 11.5 tpi 3 5 ER11.5NPT3M ... 8 tpi 2 5ER8NPT2M ... 11.5 tpi L Inch T T Pitch .87 Passes RH Depth of cut per pass 1 2 3 4 4 .021 .019 .015 .012 3 .030 .021 .015 4 .032 .024 .022 .018 2 4ER11.5NPT2Z ... 4 .021 .019 .015 .012 8 tpi 2 4ER8NPT2Z ... 4 .032 .024 .022 .018 11.5 tpi 6 4ER11.5NPT6T ... 2 .039 .027 8 tpi 5 4ER8NPT5T ... 3 .043 .030 .022 11.5 tpi 2 4IR11.5NPT2M ... 4 .021 .019 .015 11.5 tpi 3 5IR11.5NPT3M ... 3 .030 .021 .015 8 tpi 2 5IR8NPT2M ... 4 .032 .024 .022 .018 11.5 tpi 2 4IR11.5NPT2Z ... 4 .021 .019 .015 .012 8 tpi 2 4IR8NPT2Z ... 4 .032 .024 .022 .018 11.5 tpi 6 4IR11.5NPT6T ... 2 .039 .027 8 tpi 5 4IR8NPT5T ... 3 .043 .030 .022 11.5 tpi 2 4ER11.5NPTF2M ... 4 .021 .018 .015 .012 4 .021 .018 .015 .012 NPTF External M 1/2" .87 NPTF Internal M 1/2" .87 11.5 tpi 2 4IR11.5NPTF2M ... M 5/8" 1.06 11.5 tpi 3 5IR11.5NPTF3M ... 3 .030 .021 .022 M 1/2" .87 5 tpi 3 4ER5BUT753T ... 3 .031 .026 .004 3 .031 .026 .004 .012 APIBUT External APIBUT Internal M 1/2" .87 5 tpi 3 4IR5BUT753T ... APIRD External M 1/2" .87 10 tpi 2 4ER10APIRD2M ... 3 .024 .020 10 tpi 3 5ER10APIRD3M ... 2 .039 .016 8 tpi 2 5ER8APIRD2M ... 3 .031 .024 .016 10 tpi 2 4ER8APIRD2Z ... 3 .031 .024 .016 8 tpi 2 4ERAPIRD2Z ... 3 .031 .024 .016 M 5/8" 1.06 Z 1/2" .87 T APIRD Internal .87 M 1/2" .87 M 5/8" 1.06 Z T 136 1/2"T 1/2" 1/2"T .87 .87 10 tpi 6 4ER10APIRD6T ... 1 .056 8 tpi 3 4ER8APIRD3T ... 2 .043 .028 8 tpi 5 4ER8APIRD5T ... 2 .051 .020 .020 .012 10 tpi 2 4IR10APIRD2M ... 3 .024 10 tpi 3 5IR10APIRD3M ... 2 .039 .016 8 tpi 2 5IR8APIRD2M ... 3 .031 .024 .016 .020 .012 .024 .016 10 tpi 2 4IR10APIRD2Z ... 3 .024 8 tpi 2 4IR8APIRD2Z ... 3 .031 10 tpi 6 4IR10APIRD6T ... 1 .056 8 tpi 3 4IR8APIRD3T ... 2 .051 .028 8 tpi 5 4ER8APIRD5T ... 2 .024 .020 .012 11/2 x 10UN Step by Step Thread Turning - Example 1 Application: Thread: External Right Hand 11/2 x 10UN Material: 4140 (25 HRc) Choose the Thread Turning Method (see page 121) Threading Technical Data 1 Feed direction towards the chuck was chosen. Therefore an external right hand insert and an external right hand holder will be used. 2 Choose the Insert Size (see page 26) Y X Chosen insert: 3ER10UN... L Insert Size IC 3 Pitch Ordering Code Anvil IC L Inch tpi RH RH 3/8 .63 10 3ER10UN... YE3 Toolholder AL..-3(LH) Choose the Toolholder (see page 96) 2° H1 H F B L2 4 Chosen toolholder: AL 100-3 Insert Size Ordering Code IC RH H=H1=B F L1 L2 3/8 AL100-3 1.00 1.00 6.00 1.20 L1 Determine the Helix Angle Pitch P* [mm] 12 11 10 5° 4° Special Toolholders b=1° 2.25 2.5 9 3 8 3.5 7 4 4.5 5 6 7 9 11 14 18 24 6 5 4 3 2 1 0 (see page 122) Pitch P* [tpi] b =2° 3° Dimensions inch 2 4 6 D b =0° 8 Pitch diameter [inch] From the table, using a pitch of 10 tpi and a workpiece diameter of 1 1/2, we find the helix angle to be 1.5°. 137 5 Choose the Correct Anvil Anvil chosen: YE3 (see page 124) Insert Size 6 IC L inch 3/8 .63 2.5 1.5 0.5 YE3-1P YE3 YE3-1N 3.5 Resultant Helix Angle Holder Ordering Code ER/IL YE3-2P Choose the Carbide Grade and Cutting Speed (see page 126) Carbide grade chosen: VTX Threading Technical Data Cutting speed: 420 ft /min Material: P 7 Low alloy steel Non hardened (alloying elements 5%) Hardened Hardened Hardness Brinell HB First choice VTX VCB 180 279-476 328-590 275 246-459 246-459 350 230-443 230-443 (see page 128) Determine the Number of Passes Number of passes: 10 ISO External Pitch mm 1.50 1.75 2.00 2.50 3.00 3.50 4.00 tpi 16 14 12 10 8 7 6 6-10 7-12 7-12 8-14 9-16 10-18 11-18 No. of passes Summary Thread Type 11/2 x 10 UN External Right Hand 1 Feed Direction: Towards the chuck 2 Insert and Grade: 3ER10UN VTX 3 Toolholder: AL100-3 4 Helix Angle: 1.5° 5 Anvil YE3 6 Cutting Speed: 420 ft/min 7 Number of Passes: 10 138 Step by Step Thread Turning - Example 2 Application: 5-6ACME-3G Thread: Internal Right Hand ACME Pitch: 6 tpi Bore dia: 5 Material: Stainless Steel Austemitic Choose the Thread Turning Method (see page 121) Threading Technical Data 1 To facilitate the removal of chips from the machined area, we chose a feed direction away from the chuck. Therefore an internal left hand insert and an internal left hand toolholder are to be used. 2 Choose the Insert Size (see page 59) Y X Chosen insert: 4IL6ACME L Insert Size 1/2 3 Pitch L inch tpi IC IC .87 Ordering Code Anvil RH 6 Toolholder LH 4IL6ACME... YE4 AVR..-4(LH) Choose the Toolholder (see page 104) D1 F L1 Chosen toolholder: AVRC 150-4 LH L Insert Size Ordering Code D 2° 4 IC A 1/2 Determine the Helix Angle 2 0 4 6 1 3 4 5 6 7 8 9 12 Pitch diameter [inch] 8 2.25 Pitch [tpi] b = -2° L1 D Min Bore D1 F inch 1.75 D b =0° 2.5 11 L (see page 122) 3 Special Toolholders Dimensions inch A AVRC 150 LH 1.34 12.0 2.50 1.50 1.50 .98 24 18 14 11 9 7 6 5 4.5 4 3.5 2 10 LH b =-1° In this case, a right hand thread is being turned with a left hand toolholder. The reverse helix method is used. From the lower part of the table, using a pitch of 6 tpi and a bore diameter of 5, we obtain a helix angle of -0.65°. 139 5 (see page 124) Choose the Correct Anvil Anvil chosen: YE4-2N Insert Size 6 0.5 0 -0.5 -1.5 YE4-1N YE4-1.5N YE4-2N YE4-3N 1.5 Resultant Helix Angle Ordering Code IC L inch 1/2 .87 ER/IL YE4 Choose the Carbide Grade and Cutting Speed (see page 126) Carbide grade chosen: VTX Threading Technical Data Cutting speed: 420 ft /min Hardness Brinell HB First choice VTX VCB Austenitic 180 295-459 262-394 Super austenitic 200 131-361 98-328 Material: M 7 Stainless steel Austenitic Determine the Number of Passes (see page 128) Number of passes: 18 ACME Internal Pitch mm 3.00 3.50 4.00 4.50 5.00 5.50 6.00 tpi 8 7 6 5.5 5 4.5 4 9-16 10-18 11-18 11-19 12-20 12-20 12-20 No. of passes Summary Thread Type 5 x 6 ACME Internal Right Hand 1 Feed Direction: Away from the chuck 2 Insert and Grade: 4IL6ACME VTX 3 Toolholder: AVR150-4LH 4 Helix Angle: -0.65° 5 Anvil YE4-2N 6 Cutting Speed: 420 ft/min 7 Number of Passes: 18 140 Problem Increased flank wear Uneven cutting edge wear Possible Cause Solution Cutting speed too high Reduce cutting speed/ use coated insert Depth of cut too low/ too many passes Increase the depth of cut per pass Unsuitable carbide grade Use a coated carbide grade Insufficient cooling Increase coolant flow rate Incorrect helix angle Wrong infeed method Choose the correct anvil Use the Alternating Flank Infeed method Depth of cut too large Extreme Insufficient cooling plastic Cutting speed too high deformation Unsuitable carbide grade Nose radius too small Threading Technical Data Troubleshooting Decrease depth of cut/ increase number of passes Increase coolant flow rate Reduce cutting speed Use a tougher carbide Use an insert with a larger radius, if possible Cutting edge breakage Depth of cut too large Extreme plastic deformation Insufficient cooling Unsuitable carbide grade Instability Decrease depth of cut/ increase number of passes Use a tougher carbide Increase flow rate and/ or correct flow direction Use a tougher carbide Check stability of the system Built-up edge Incorrect cutting speed Unsuitable carbide grade Change the cutting speed Use a coated carbide Thread profile is too shallow The tool is not at the workpiece axis height Insert is not machining the thread crest Worn insert Change tool height Measure the workpiece diameter Change the cutting edge sooner Poor surface quality Cutting speed too low Wrong anvil Flank infeed method is not appropriate Increase cutting speed Choose correct anvil Use the alternate flank or radial infeed method 141 142 Threading Technical Data Grooving Inserts Grooving Inserts Grooving Inserts GROOVING INSERTS Contents VARDEX Ordering Code System Page 145 External - DIN 471 Retaining Ring Grooves for Shafts Page 146 Internal - DIN 472 Retaining Ring Grooves for Bores Page 147 Internal - DIN 472 Retaining Ring Grooves for Bores-Micro Pages 148-149 External/Internal - CIRCLIP Page 150 Internal - CIRCLIP - Micro Page 151-152 External/Internal - DIN 7993 Snap Ring Grooves Page 153 External/Internal - DIN 7993 Snap Ring Grooves - Micro Page 154 External - DIN 76 Thread Undercuts Page 155 Internal - DIN 76 Thread Undercuts Page 156 Internal - DIN 3770 - Grooves - Micro Page 156 Snap Ring Page 157 Internal - CIRCLIP - Face Grooves - Micro Page 158 144 Vardex Ordering Code System Grooving Insert 5 L I R 1.3 - D472 1 2 3 4 5 6 7 1 - Insert Size 2 - Insert Style 5.0 L - IC5.0L L 2 - IC1/4 - 1.5 VKP 8 9 3 - Type of Insert 4 - RH / LH Insert E - External R - Right Hand Insert I L - Left Hand Insert - Internal 3 - IC3/8 4 - IC1/2 IC 5 - Groove Std. Width (inch) .032 - .085 6 - Profile Style 7 - Groove Standard C - Full profile DIN 472 Partial 8 - Groove Depth (inch) .013 - .079 9 - Carbide Grade VTX VKP (for Mini) VHX (for Mini) DIN 472 DIN 7993 Partial Grooving Inserts 5 - IC5/8 DIN 7993 DIN 76 ST, DIN 76 SH DIN 471 Partial DIN 471 Grooving Micro Insert 4.0 S I R 090 S 1 2 3 4 5 6 - D472 - 1.1 VMX 1-Side 7 8 1 - Insert Dia. 2 - Insert Style 3 - Type of Insert 4 - RH / LH Insert 3.0 - 3.0 mm 4.0 - 4.0 mm S - Micro Insert I R - Right Hand Insert - Internal 9 10 5 - Groove std. Width (mm) 0.9 - 2.15 6.0 - 6.0 mm 8.0 - 8.0 mm 10.0 - 10.0 mm 6 - Insert Length 7 - Groove Standard 8 - Groove Depth A - Axially DIN 471 .020 - .059 S - Short DIN 472 M - Medium CIRCLIP L - Long DIN 7993 (inch) 9 - Carbide Grade 10 - Micro Ended VMX 1-Side Single Ended None - Double Ended DIN 76SH, DIN76ST DIN3770S, DIN3770D Snap Ring CIRCLIP - Face Grooving 145 DIN 471 Retaining Ring Grooves for Shafts External W W t1 t t 45° d1 IC IC m Standard (Partial Profile) Standard (Full Profile) Standard (Partial Profile) Insert Size Grooving Inserts IC 3/8 Ordering Code Groove Std. Dimensions Inch RH m (H13) W t 3ER1.10-D471-1.30... .043 .047 .051 3ER1.30-D471-1.50... .051 .055 .060 3ER1.60-D471-1.85... .063 .066 .071 3ER1.85-D471-2.00... .073 .076 .079 Anvil YE3M-1.5N Holder AL..-3 Range of profiles also available on IC 1/4, 1/2 and 5/8, inserts on request. Standard (Full Profile) Insert Size Ordering Code Groove Std. IC RH m (H13) 3ER1.10C-D471-0.35... .043 3ER1.10C-D471-0.40... 3ER1.30C-D471-0.50... 3/8 Dimensions Inch t1 t .59 .047 .013 .014 .043 .63-.67 .047 .014 .016 .051 .71-.87 .055 .017 .019 3ER1.30C-D471-0.55... .051 .94-1.02 .055 .018 .021 3ER1.60C-D471-0.70... .063 1.10-1.18 .066 .023 .027 3ER1.60C-D471-0.85... .063 1.26-1.34 .066 .029 .033 3ER1.60C-D471-1.00... .063 1.38 .066 .033 .039 3ER1.85C-D471-1.00... .073 1.42-1.50 .076 .033 .039 3ER1.85C-D471-1.25... .073 1.57-1.89 .076 .043 .049 3ER2.15C-D471-1.50... .085 1.97-2.48 .088 .053 .059 Range of profiles also available on IC 1/4, 1/2 and 5/8, inserts on request. 146 Anvil W d1 YE3M-1.5N Holder AL..-3 DIN 472 Retaining Ring Grooves for Bores Internal t1 W W t t 45° d1 IC t IC W m Standard (Partial Profile) IC 5.0 Standard (Full Profile) Mini-L (Partial Profile) Insert Size Ordering Code IC 3/8 Groove Std. Dimensions Inch m (H13) W t 3IR1.10-D472-1.30... .043 .047 .051 3IR1.30-D472-1.50... .051 .055 .059 3IR1.60-D472-1.80... .063 .066 .071 3IR1.85-D472-2.00... .073 .076 .079 Anvil Holder YI3M-1.5N AVR..-3 Anvil Holder YI3M-1.5N AVR..-3 Range of profiles also available on IC 1/4, 1/2 and 5/8, inserts on request. For minimum bore diameters, refer to page 149. Standard (Full Profile) Insert Size Ordering Code IC 3/8 Groove Std. Dimensions Inch m (H13) W t1 t .71-.87 .047 .017 .019 d1 3IR1.10C-D472-0.50... .043 3IR1.10C-D472-0.60... .043 .97-1.02 .055 .014 .023 3IR1.30C-D472-0.70... .051 1.10-1.18 .055 .023 .027 3IR1.30C-D472-0.85... .051 1.22-1.34 .055 .029 .033 3IR1.60C-D472-0.85... .063 1.34 .066 .029 .033 3IR1.60C-D472-1.00... .063 1.38-1.50 .066 .033 .039 3IR1.85C-D472-1.25... .073 1.57-1.89 .076 .043 .049 3IR2.15C-D472-1.50... .085 1.97-2.48 .088 .053 .059 Range of profiles also available on IC 1/4, 1/2 and 5/8, inserts on request. For minimum bore diameters, refer to page 149. Mini-L (Partial Profile) Insert Size Ordering Code Dimensions Inch m (H13) W t 5LIR0.9-D472-0.7... .035 .039 .028 5LIR1.1-D472-1.0... .043 .047 .039 5LIR1.3-D472-1.3... .051 .055 .051 IC 5.0L Groove Std. Minimum Bore dia (inch) .315 Holder .NVR10..-5L 147 Grooving Inserts Standard (Partial Profile) DIN 472 Retaining Ring Grooves for Bores Internal L F B W d L1 t RH-Double Ended L2 m L1 RH-Single Ended Micro Insert dia. Groove Std. Grooving Inserts d mm 3.0 4.0 6.0 RH- Single Ended RH- Double Ended Dimensions Inch m (H13) W L1 L2 L 3.0SIR0.90S-D472-0.5...1-SIDE 3.0SIR0.90S-D472-0.5... .035 .039 .354 1.42 1.42 3.0SIR0.90M-D472-0.5...1-SIDE 3.0SIR0.90M-D472-0.5... .035 .039 .630 1.69 1.97 3.0SIR1.10S-D472-0.5...1-SIDE 3.0SIR1.10S-D472-0.5... .043 .047 .354 1.42 1.42 3.0SIR1.10M-D472-0.5...1-SIDE 3.0SIR1.10M-D472-0.5... .043 .047 .630 1.69 1.97 4.0SIR0.90S-D472-1.1...1-SIDE 4.0SIR0.90S-D472-1.1... .035 .039 .354 1.42 1.42 4.0SIR0.90M-D472-1.1...1-SIDE 4.0SIR0.90M-D472-1.1... .035 .039 .630 1.69 1.97 4.0SIR0.90L-D472-1.1...1-SIDE 4.0SIR0.90L-D472-1.1... .035 .039 .827 1.97 2.36 4.0SIR1.10S-D472-1.1...1-SIDE 4.0SIR1.10S-D472-1.1... .043 .047 .354 1.42 1.42 4.0SIR1.10M-D472-1.1...1-SIDE 4.0SIR1.10M-D472-1.1... .043 .047 .630 1.69 1.97 4.0SIR1.10L-D472-1.1...1-SIDE 4.0SIR1.10L-D472-1.1... .043 .047 .827 1.97 2.36 4.0SIR1.30S-D472-1.1...1-SIDE 4.0SIR1.30S-D472-1.1... .051 .055 .354 1.42 1.42 4.0SIR1.30M-D472-1.1...1-SIDE 4.0SIR1.30M-D472-1.1... .051 .055 .630 1.69 1.97 4.0SIR1.30L-D472-1.1...1-SIDE 4.0SIR1.30L-D472-1.1... .051 .055 .827 1.97 2.36 4.0SIR1.60S-D472-1.1...1-SIDE 4.0SIR1.60S-D472-1.1... .063 .067 .354 1.42 1.42 4.0SIR1.60M-D472-1.1...1-SIDE 4.0SIR1.60M-D472-1.1... .063 .067 .630 1.69 1.97 4.0SIR1.60L-D472-1.1...1-SIDE 4.0SIR1.60L-D472-1.1... .063 .067 .827 1.97 2.36 6.0SIR0.90S-D472-1.5...1-SIDE 6.0SIR0.90S-D472-1.5... .035 .039 .354 1.42 1.42 6.0SIR0.90M-D472-1.5...1-SIDE 6.0SIR0.90M-D472-1.5... .035 .039 .630 1.69 1.97 6.0SIR0.90L-D472-1.5...1-SIDE 6.0SIR0.90L-D472-1.5... .035 .039 .827 1.97 2.36 6.0SIR1.10S-D472-1.5...1-SIDE 6.0SIR1.10S-D472-1.5... .043 .047 .354 1.42 1.42 6.0SIR1.10M-D472-1.5...1-SIDE 6.0SIR1.10M-D472-1.5... .043 .047 .630 1.69 1.97 6.0SIR1.10L-D472-1.5...1-SIDE 6.0SIR1.10L-D472-1.5... .043 .047 .827 1.97 2.36 6.0SIR1.30S-D472-1.5...1-SIDE 6.0SIR1.30S-D472-1.5... .051 .055 .354 1.42 1.42 6.0SIR1.30M-D472-1.5...1-SIDE 6.0SIR1.30M-D472-1.5... .051 .055 .630 6.0SIR1.30L-D472-1.5...1-SIDE 6.0SIR1.30L-D472-1.5... .051 .055 6.0SIR1.60S-D472-1.5...1-SIDE 6.0SIR1.60S-D472-1.5... .063 6.0SIR1.60M-D472-1.5...1-SIDE 6.0SIR1.60M-D472-1.5... 6.0SIR1.60L-D472-1.5...1-SIDE 6.0SIR1.60L-D472-1.5... 6.0SIR1.85S-D472-1.5...1-SIDE B t F Holder Min. Bore dia. .031 .020 .055 SMC...-3.0 .126 .055 .043 .075 SMC...-4.0 .161 1.69 1.97 .827 1.97 2.36 .071 .059 .114 SMC...-6.0 .240 .067 .354 1.42 1.42 .063 .067 .630 1.69 1.97 .063 .067 .827 1.97 2.36 6.0SIR1.85S-D472-1.5... .073 .076 .354 1.42 1.42 6.0SIR1.85M-D472-1.5...1-SIDE 6.0SIR1.85M-D472-1.5... .073 .076 .630 1.69 1.97 6.0SIR1.85L-D472-1.5...1-SIDE 6.0SIR1.85L-D472-1.5... .073 .076 .827 1.97 2.36 6.0SIR2.15S-D472-1.5...1-SIDE 6.0SIR2.15S-D472-1.5... .085 .088 .354 1.42 1.42 6.0SIR2.15M-D472-1.5...1-SIDE 6.0SIR2.15M-D472-1.5... .085 .088 .630 1.69 1.97 6.0SIR2.15L-D472-1.5...1-SIDE 6.0SIR2.15L-D472-1.5... .085 .088 .827 1.97 2.36 continued on next 148 DIN 472 Retaining Rings Grooves for Bores (cont) Internal L F B W d L1 t RH-Double Ended L2 m L1 RH-Single Ended (cont) Insert dia. d mm 8.0 10.0 Groove Std. Dimensions Inch RH- Single Ended RH- Double Ended m (H13) W L1 L2 8.0SIR1.10M-D472-2.0...1-SIDE 8.0SIR1.10M-D472-2.0... .043 .047 .79 2.48 2.76 .098 .079 8.0SIR1.30M-D472-2.0...1-SIDE 8.0SIR1.30M-D472-2.0... .051 .055 .79 2.48 2.76 .098 .079 8.0SIR1.60M-D472-2.5...1-SIDE 8.0SIR1.60M-D472-2.5... .063 .067 .79 2.48 2.76 .118 .098 8.0SIR1.85M-D472-2.5...1-SIDE 8.0SIR1.85M-D472-2.5... .073 .039 .79 2.48 2.76 .118 .098 8.0SIR2.15M-D472-3.0...1-SIDE 8.0SIR2.15M-D472-3.0... .085 .088 .79 2.48 2.76 .138 .118 8.0SIR2.65M-D472-3.5...1-SIDE 8.0SIR2.65M-D472-3.5... .104 .108 .79 2.48 2.76 .157 .138 8.0SIR3.15M-D472-3.5...1-SIDE 8.0SIR3.15M-D472-3.5... .124 .130 .79 2.48 2.76 .157 .138 10.0SIR1.30M-D472-3.5...1-SIDE 10.0SIR1.30M-D472-3.5... .051 .055 .98 2.80 3.15 10.0SIR1.60M-D472-3.5...1-SIDE 10.0SIR1.60M-D472-3.5... .063 .067 .98 2.80 3.15 10.0SIR1.85M-D472-3.5...1-SIDE 10.0SIR1.85M-D472-3.5... .073 .076 .98 2.80 3.15 10.0SIR2.15M-D472-3.5...1-SIDE 10.0SIR2.15M-D472-3.5... .085 .088 .98 2.80 3.15 10.0SIR2.65M-D472-3.5...1-SIDE 10.0SIR2.65M-D472-3.5... .104 .108 .98 2.80 3.15 10.0SIR3.15M-D472-3.5...1-SIDE 10.0SIR3.15M-D472-3.5... .124 .129 .98 2.80 3.15 10.0SIR4.15M-D472-3.5...1-SIDE 10.0SIR4.15M-D472-3.5... .163 .168 .98 2.80 3.15 10.0SIR5.15M-D472-3.5...1-SIDE 10.0SIR5.15M-D472-3.5... .202 .208 .98 2.80 3.15 L B t F Holder .154 SMC...-8.0 Min. Bore dia. .331 .157 .138 .193 SMC...-10.0 .409 149 Grooving Inserts Micro CIRCLIP Inch Standard External W t IC Standard (Partial Profile) Standard (Partial Profile) Insert Size Ordering Code W t 3ER.031-CIRC-.05 .031 .050 3ER.041-CIRC-.07 .041 .070 3ER.047-CIRC-.07 .047 .080 3ER.058-CIRC-.08 .058 .080 3ER.062-CIRC-.08 .062 .080 3ER.072-CIRC-.08 .072 .080 3ER.078-CIRC-.08 .078 .080 Grooving Inserts IC 3/8 Dimensions Inch Anvil Holder YE3M-1.5N AL..-3 Range of profiles also available on IC 1/4, 1/2 and 5/8, inserts on request. CIRCLIP Inch Standard Internal W t IC Standard (Partial Profile) Standard (Partial Profile) Insert Size Ordering Code W t 3IR.031-CIRC-.05 .031 .050 3IR.041-CIRC-.07 .041 .070 3IR.047-CIRC-.07 .047 .070 3IR.058-CIRC-.08 .058 .080 3IR.062-CIRC-.08 .062 .080 3IR.072-CIRC-.08 .072 .080 3IR.078-CIRC-.08 .078 .080 IC 3/8 Dimensions Inch Range of profiles also available on IC 1/4, 1/2 and 5/8, inserts on request. * For minimum bore diameters, refer to page 161. 150 Anvil Holder YI3M-1.5N AVR..-3* CIRCLIP Inch Standard Internal L F B W d L1 t RH-Double Ended L2 L1 RH-Single Ended Micro (Partial Profile) RH- Single Ended d mm 3.0 4.0 Dimensions Inch RH- Double Ended W L1 L2 L 3.0SIR.027S-CIRC-.02...1-SIDE 3.0SIR.027S-CIRC-.02... .027 .354 1.42 1.42 3.0SIR.027M-CIRC-.02...1-SIDE 3.0SIR.027M-CIRC-.02... .027 .630 1.69 1.97 3.0SIR.031S-CIRC-.02...1-SIDE 3.0SIR.031S-CIRC-.02... .031 .354 1.42 1.42 3.0SIR.031M-CIRC-.02...1-SIDE 3.0SIR.031M-CIRC-.02... .031 .630 1.69 1.97 3.0SIR.041S-CIRC-.02...1-SIDE 3.0SIR.041S-CIRC-.02... .041 .354 1.42 1.42 3.0SIR.041M-CIRC-.02...1-SIDE 3.0SIR.041M-CIRC-.02... .041 .630 1.69 1.97 3.0SIR.046S-CIRC-.04...1-SIDE 3.0SIR.046S-CIRC-.04... .046 .354 1.42 1.42 3.0SIR.046M-CIRC-.04...1-SIDE 3.0SIR.046M-CIRC-.04... .046 .630 1.69 1.97 4.0SIR.027S-CIRC-.04...1-SIDE 4.0SIR.027S-CIRC-.04... .027 .354 1.42 1.42 4.0SIR.027M-CIRC-.04...1-SIDE 4.0SIR.027M-CIRC-.04... .027 .630 1.69 1.97 4.0SIR.027L-CIRC-.04...1-SIDE 4.0SIR.027L-CIRC-.04... .027 .827 1.97 2.36 4.0SIR.031S-CIRC-.04...1-SIDE 4.0SIR.031S-CIRC-.04... .031 .354 1.42 1.42 4.0SIR.031M-CIRC-.04...1-SIDE 4.0SIR.031M-CIRC-.04... .031 .630 1.69 1.97 4.0SIR.031L-CIRC-.04...1-SIDE 4.0SIR.031L-CIRC-.04... .031 .827 1.97 2.36 4.0SIR.041S-CIRC-.04...1-SIDE 4.0SIR.041S-CIRC-.04... .041 .354 1.42 1.42 4.0SIR.041M-CIRC-.04...1-SIDE 4.0SIR.041M-CIRC-.04... .041 .630 1.69 1.97 4.0SIR.041L-CIRC-.04...1-SIDE 4.0SIR.041L-CIRC-.04... .041 .827 1.97 2.36 4.0SIR.047S-CIRC-.04...1-SIDE 4.0SIR.047S-CIRC-.04... .046 .354 1.42 1.42 4.0SIR.047M-CIRC-.04...1-SIDE 4.0SIR.047M-CIRC-.04... .046 .630 1.69 1.97 4.0SIR.047L-CIRC-.04...1-SIDE 4.0SIR.047L-CIRC-.04... .046 .827 1.97 2.36 4.0SIR.058S-CIRC-.04...1-SIDE 4.0SIR.058S-CIRC-.04... .058 .354 1.42 1.42 4.0SIR.058M-CIRC-.04...1-SIDE 4.0SIR.058M-CIRC-.04... .058 .630 1.69 1.97 4.0SIR.058L-CIRC-.04...1-SIDE 4.0SIR.058L-CIRC-.04... .058 .827 1.97 2.36 4.0SIR.062S-CIRC-.06...1-SIDE 4.0SIR.062S-CIRC-.06... .062 .354 1.42 1.42 4.0SIR.062M-CIRC-.06...1-SIDE 4.0SIR.062M-CIRC-.06... .062 .630 1.69 1.97 4.0SIR.062L-CIRC-.06...1-SIDE 4.0SIR.062L-CIRC-.06... .062 .827 1.97 2.36 4.0SIR.078S-CIRC-.06...1-SIDE 4.0SIR.078S-CIRC-.06... .078 .354 1.42 1.42 4.0SIR.078M-CIRC-.06...1-SIDE 4.0SIR.078M-CIRC-.06... .078 .630 1.69 1.97 4.0SIR.078L-CIRC-.06...1-SIDE 4.0SIR.078L-CIRC-.06... .078 .827 1.97 2.36 B t F Holder Min. Bore dia. Grooving Inserts Insert dia. .035 .023 .055 SMC0...-3.0 .126 .055 .043 .055 .043 .074 SMC0...-4.0 .165 .071 .059 continued on next 151 CIRCLIP Inch Standard (cont) Internal L F B W d L1 t RH-Double Ended L2 L1 RH-Single Ended Micro (Partial Profile) (cont) Insert dia. Grooving Inserts d mm 6.0 Dimensions Inch W L1 L2 L 6.0SIR.046S-CIRC-.06...1-SIDE 6.0SIR.046S-CIRC-.06... .046 .354 1.42 1.42 6.0SIR.046M-CIRC-.06...1-SIDE 6.0SIR.046M-CIRC-.06... .046 .630 1.69 1.97 6.0SIR.046L-CIRC-.06...1-SIDE 6.0SIR.046L-CIRC-.06... .046 .827 1.97 2.36 6.0SIR.058S-CIRC-.06...1-SIDE 6.0SIR.058S-CIRC-.06... .058 .354 1.42 1.42 6.0SIR.058M-CIRC-.06...1-SIDE 6.0SIR.058M-CIRC-.06... .058 .630 1.69 1.97 6.0SIR.058L-CIRC-.06...1-SIDE 6.0SIR.058L-CIRC-.06... .058 .827 1.97 2.36 6.0SIR.062S-CIRC-.06...1-SIDE 6.0SIR.062S-CIRC-.06... .062 .354 1.42 1.42 6.0SIR.062M-CIRC-.06...1-SIDE 6.0SIR.062M-CIRC-.06... .062 .630 1.69 1.97 6.0SIR.062L-CIRC-.06...1-SIDE 6.0SIR.062L-CIRC-.06... .062 .827 1.97 2.36 6.0SIR.072S-CIRC-.06...1-SIDE 6.0SIR.072S-CIRC-.06... .072 .354 1.42 1.42 6.0SIR.072M-CIRC-.06...1-SIDE 6.0SIR.072M-CIRC-.06... .072 .630 1.69 1.97 6.0SIR.072L-CIRC-.06...1-SIDE 6.0SIR.072L-CIRC-.06... .072 .827 1.97 2.36 6.0SIR.078S-CIRC-.06...1-SIDE 6.0SIR.078S-CIRC-.06... .078 .354 1.42 1.42 6.0SIR.078M-CIRC-.06...1-SIDE 6.0SIR.078M-CIRC-.06... .078 .630 1.69 1.97 6.0SIR.078L-CIRC-.06...1-SIDE 6.0SIR.078L-CIRC-.06... .078 .827 1.97 2.36 6.0SIR.088S-CIRC-.06...1-SIDE 6.0SIR.088S-CIRC-.06... .088 .354 1.42 1.42 6.0SIR.088M-CIRC-.06...1-SIDE 6.0SIR.088M-CIRC-.06... .088 .630 1.69 1.97 6.0SIR.088L-CIRC-.06...1-SIDE 6.0SIR.088L-CIRC-.06... .088 .827 1.97 2.36 6.0SIR.094S-CIRC-.07...1-SIDE 6.0SIR.094S-CIRC-.07... .094 .354 1.42 1.42 6.0SIR.094M-CIRC-.07...1-SIDE 6.0SIR.094M-CIRC-.07... .094 .630 1.69 1.97 6.0SIR.094L-CIRC-.07...1-SIDE 6.0SIR.094L-CIRC-.07... .094 .827 1.97 2.36 6.0SIR.097S-CIRC-.07...1-SIDE 6.0SIR.097S-CIRC-.07... .097 .354 1.42 1.42 6.0SIR.097M-CIRC-.07...1-SIDE 6.0SIR.097M-CIRC-.07... .097 .630 1.69 1.97 6.0SIR.097L-CIRC-.07...1-SIDE 6.0SIR.097L-CIRC-.07... .097 .827 1.97 2.36 6.0SIR.105S-CIRC-.07...1-SIDE 6.0SIR.105S-CIRC-.07... .105 .354 1.42 1.42 6.0SIR.105M-CIRC-.07...1-SIDE 6.0SIR.105M-CIRC-.07... .105 .630 1.69 1.97 6.0SIR.105L-CIRC-.07...1-SIDE 6.0SIR.105L-CIRC-.07... .105 .827 1.97 2.36 RH- Single Ended 152 RH- Double Ended B t F Holder Min. Bore dia. .071 .059 .114 SMC0...-6.0 .244 .079 .069 DIN 7993 Snap Ring Grooves External W R t IC R Standard (Partial Profile) Insert Size IC 3/8 Ordering Code Dimensions Inch RH R W t 3ER0.40-D7993-0.60... .015 .031 .024 3ER0.60-D7993-0.80... .023 .047 .031 3ER0.90-D7993-1.10... .035 .071 .043 3ER1.00-D7993-1.20... .039 .078 .047 Anvil Holder YE3M-1.5N AL..-3 Range of profiles also available on IC 1/4, 1/2 and 5/8, inserts on request. Internal W R R t IC 5.0 L t IC W R Standard (Partial Profile) Mini-L (Partial Profile) Standard (Partial Profile for Bores) Insert Size IC 3/8 Ordering Code Dimensions Inch RH R W t 3IR0.60-D7993-0.80... .023 .047 .031 3IR0.90-D7993-1.10... .035 .071 .043 3IR1.00-D7993-1.20... .039 .078 .047 Anvil Holder YI3M-1.5N AVR..-3* Range of profiles also available on IC 1/4, 1/2 and 5/8, inserts on request *For minimum bore diameters, refer to page 161. Mini-L (Partial Profile for Bores) Insert Size IC 5.0L Ordering Code Dimensions Inch Minimum Bore dia (inch) RH R W t 5LIR0.4-D7993-0.8... .016 .031 .031 5LIR0.6-D7993-1.0... .024 .047 .039 .315 Holder .NVR10.-5L 153 Grooving Inserts Standard (Partial Profile for Shafts) DIN 7993 Snap Ring Grooves Internal L F R B W d t L1 RH-Double Ended L2 R L1 RH-Single Ended Micro (Partial Profile) Insert Dia. d mm Grooving Inserts 3.0 4.0 6.0 8.0 10.0 Groove Std. RH- Single Ended Dimensions Inch RH- Double Ended R W L1 L2 L 3.0SIR0.4S-D7993-0.6...1-SIDE 3.0SIR0.4S-D7993-0.6... .016 .031 .354 1.42 1.42 3.0SIR0.4M-D7993-0.6...1-SIDE 3.0SIR0.4M-D7993-0.6... .016 .031 .630 1.69 1.97 4.0SIR0.4S-D7993-0.6...1-SIDE 4.0SIR0.4S-D7993-0.6... .016 .031 .354 1.42 1.42 4.0SIR0.4M-D7993-0.6...1-SIDE 4.0SIR0.4M-D7993-0.6... .016 .031 .630 1.69 1.97 4.0SIR0.4L-D7993-0.8...1-SIDE 4.0SIR0.4L-D7993-0.8... .016 .031 .827 1.97 2.36 4.0SIR0.6S-D7993-0.8...1-SIDE 4.0SIR0.6S-D7993-0.8... .024 .047 .354 1.42 1.42 4.0SIR0.6M-D7993-0.8...1-SIDE 4.0SIR0.6M-D7993-0.8... .024 .047 .630 1.69 1.97 4.0SIR0.6L-D7993-0.8...1-SIDE 4.0SIR0.6L-D7993-0.8... .024 .047 .827 1.97 2.36 4.0SIR0.9S-D7993-1.1...1-SIDE 4.0SIR0.9S-D7993-1.1... .035 .071 .354 1.42 1.42 4.0SIR0.9M-D7993-1.1...1-SIDE 4.0SIR0.9M-D7993-1.1... .035 .071 .630 1.69 1.97 4.0SIR0.9L-D7993-1.1...1-SIDE 4.0SIR0.9L-D7993-1.1... .035 .071 .827 1.97 2.36 6.0SIR0.9S-D7993-1.1...1-SIDE 6.0SIR0.9S-D7993-1.1... .035 .071 .354 1.42 1.42 6.0SIR0.9M-D7993-1.1...1-SIDE 6.0SIR0.9M-D7993-1.1... .035 .071 .630 1.69 1.97 6.0SIR0.9L-D7993-1.1...1-SIDE 6.0SIR0.9L-D7993-1.1... .035 .071 .827 1.97 2.36 6.0SIR1.0S-D7993-1.2...1-SIDE 6.0SIR1.0S-D7993-1.2... .039 .079 .354 1.42 1.42 6.0SIR1.0M-D7993-1.2...1-SIDE 6.0SIR1.0M-D7993-1.2... .039 .079 .630 1.69 1.97 6.0SIR1.0L-D7993-1.2...1-SIDE 6.0SIR1.0L-D7993-1.2... .039 .079 .827 1.97 2.36 6.0SIR1.1S-D7993-1.3...1-SIDE 6.0SIR1.1S-D7993-1.3... .043 .087 .354 1.42 1.42 6.0SIR1.1M-D7993-1.3...1-SIDE 6.0SIR1.1M-D7993-1.3... .043 .087 .630 1.69 1.97 6.0SIR1.1L-D7993-1.3...1-SIDE 6.0SIR1.1L-D7993-1.3... .043 .087 .827 1.97 2.36 8.0SIR0.9M-D7993-2.0...1-SIDE 8.0SIR0.9M-D7993-2.0... .035 .071 .787 2.48 2.76 8.0SIR1.1M-D7993-2.0...1-SIDE 8.0SIR1.1M-D7993-2.0... .043 .087 .787 2.48 2.76 8.0SIR1.4M-D7993-2.0...1-SIDE 8.0SIR1.4M-D7993-2.0... .055 .110 .787 2.48 2.76 10.0SIR1.4M-D7993-2.9...1-SIDE 10.0SIR1.4M-D7993-2.9... .055 .110 .984 2.80 3.15 10.0SIR1.8M-D7993-2.9...1-SIDE 10.0SIR1.8M-D7993-2.9... .071 .142 .984 2.80 3.15 154 B t F Holder .031 .024 .055 SMC...-3.0 Min. Bore dia. .126 .035 .024 .043 .031 .075 SMC...-4.0 .161 .055 .043 .055 .043 .059 .047 .114 SMC...-6.0 .240 .063 .051 .098 .079 .154 SMC...-8.0 .331 .134 .114 .193 SMC...-10.0 .409 DIN 76 Thread Undercuts (For ISO Metric Threads in Accordance with DIN 13) External R R g1 R t1 R g1 R t1 30° min 45° C I C 45° I t R g2 Normal - Type A Short - Type B Insert Size IC 3/8 5/8 Ordering Code Pitch RH Dimensions Inch tpi R g1 g2 t t1 3ER0.50-D76ST-0.40... 48 .008 .043 .059 .015 .098 3ER0.60-D76ST-0.50... 44 .015 .051 .071 .019 .094 3ER0.70-D76ST-0.55... 36 .015 .061 .083 .021 .086 3ER0.80-D76ST-0.65... 32 .015 .069 .094 .026 .083 3ER1.00-D76ST-0.80... 24 .023 .086 .118 .031 .075 5ER1.25-D76ST-1.00... 20 .023 .110 .149 .039 .142 5ER1.50-D76ST-1.15... 18 .031 .132 .177 .045 .130 5ER1.75-D76ST-1.30... 14 .039 .157 .208 .052 .118 5ER2.00-D76ST-1.50... 12 .039 .177 .236 .059 .106 Anvil Holder YE3M-1.5N AL..-3 YE5M-1.5N AL..-5 Anvil Holder YE3M-1.5N AL..-3 YE5M-1.5N AL..-5 Standard (Short - Type B) Insert Size Ordering Code Pitch IC RH tpi R g1 g2 t t1 3ER1.00-D76SH-0.80... 24 .023 .047 .079 .031 .098 3ER1.25-D76SH-1.00... 20 .023 .059 .098 .039 .090 3ER1.50-D76SH-1.15... 18 .031 .073 .118 .045 .083 3ER1.75-D76SH-1.30... 14 .039 .086 .138 .051 .075 5ER2.00-D76SH-1.50... 12 .039 .098 .157 .059 .149 5ER2.50-D76SH-1.80... 10 .047 .126 .197 .071 .138 5ER3.00-D76SH-2.20... 8 .063 .149 .236 .087 .122 3/8 5/8 Dimensions Inch Range of profiles also available on IC 1/4 and 1/2 inserts on request. 155 Grooving Inserts Standard (Normal Type A) DIN 76 Thread Undercuts (For ISO Metric Threads in Accordance with DIN 13) Internal R t R R R t1 30° min R g1 t1 45° IC g1 g2 R g1 45° IC Normal - Type C Short - Type D Standard (Normal - Type C) Insert Size Ordering Code Pitch tpi R g1 g2 t t1 3IR0.50-D76ST-0.40... 48 .008 .043 .059 .016 .098 3IR0.60-D76ST-0.50... 44 .015 .051 .071 .019 .094 3IR0.70-D76ST-0.55... 36 .015 .061 .082 .021 .086 3IR0.80-D76ST-0.65... 32 .015 .069 .095 .026 .082 3IR1.00-D76ST-0.80... 24 .023 .086 .118 .031 .075 IC Grooving Inserts 3/8 Dimensions Inch Anvil Holder YI3M-1.5N AVR..-3* Anvil Holder YI3M-1.5N AVR..-3* Standard (Short - Type D) Insert Size Ordering Code Pitch IC 3/8 Dimensions Inch tpi R g1 g2 t t1 3IR1.00-D76SH-0.80... 24 .023 .047 .078 .031 .098 3IR1.25-D76SH-1.00... 20 .023 .059 .098 .039 .090 3IR1.50-D76SH-1.15... 18 .031 .073 .118 .045 .082 3IR1.75-D76SH-1.30... 14 .039 .086 .138 .051 .075 DIN 3770 - Grooves Internal L F B W d t L1 RH-Double Ended L2 m L1 RH-Single Ended Micro Insert dia. d mm 6.0 Groove Std. Dimensions inch m (H13) W L1 L2 L 6.0SIR1.6S-D3770S-1.5...1-SIDE 6.0SIR1.6S-D3770S-1.5... .063 .078 .354 1.42 1.417 6.0SIR1.6M-D3770S-1.5...1-SIDE 6.0SIR1.6M-D3770S-1.5... .063 .078 .630 1.69 1.969 6.0SIR1.6L-D3770S-1.5...1-SIDE 6.0SIR1.6L-D3770S-1.5... .063 .078 .827 1.97 2.362 6.0SIR2.0S-D3770D-1.8...1-SIDE 6.0SIR2.0S-D3770D-1.8... .079 .094 .354 1.42 1.417 6.0SIR2.0M-D3770D-1.8...1-SIDE 6.0SIR2.0M-D3770D-1.8... .079 .094 .630 1.69 1.969 6.0SIR2.0L-D3770D-1.8...1-SIDE 6.0SIR2.0L-D3770D-1.8... .079 .094 .827 1.97 2.362 RH- Single Ended 156 RH- Double Ended Range of profiles also available on IC 1/4, 1/2 and 5/8, inserts on request. *For minimum bore diameters, refer to page 161. B t F Holder Min. Bore dia. .114 SMC...-6.0 .240 .071 .059 .079 .071 Snap Ring Grooves Inch Standard Internal L F R B W d t L1 RH-Double Ended L2 R L1 RH-Single Ended Micro (Partial Profile) d mm 3.0 4.0 6.0 Groove Std. RH- Double Ended Dimensions mm R W L1 L2 L 3.0SIR.015S-SNAP-.02...1-SIDE 3.0SIR.015S-SNAP-.02... .015 .030 .354 1.42 1.42 3.0SIR.015M-SNAP-.02...1-SIDE 3.0SIR.015M-SNAP-.02... .015 .030 .630 1.69 1.97 4.0SIR.015S-SNAP-.02...1-SIDE 4.0SIR.015S-SNAP-.02... .015 .030 .354 1.42 1.42 4.0SIR.015M-SNAP-.02...1-SIDE 4.0SIR.015M-SNAP-.02... .015 .030 .630 1.69 1.97 4.0SIR.015L-SNAP-.02...1-SIDE 4.0SIR.015L-SNAP-.02... .015 .030 .827 1.97 2.36 4.0SIR.023S-SNAP-.03...1-SIDE 4.0SIR.023S-SNAP-.03... .023 .047 .354 1.42 1.42 4.0SIR.023M-SNAP-.03...1-SIDE 4.0SIR.023M-SNAP-.03... .023 .047 .630 1.69 1.97 4.0SIR.023L-SNAP-.03...1-SIDE 4.0SIR.023L-SNAP-.03... .023 .047 .827 1.97 2.36 4.0SIR.031S-SNAP-.05...1-SIDE 4.0SIR.031S-SNAP-.05... .031 .062 .354 1.42 1.42 4.0SIR.031M-SNAP-.05...1-SIDE 4.0SIR.031M-SNAP-.05... .031 .062 .630 1.69 1.97 4.0SIR.031L-SNAP-.05...1-SIDE 4.0SIR.031L-SNAP-.05... .031 .062 .827 1.97 2.36 6.0SIR.031S-SNAP-.05...1-SIDE 6.0SIR.031S-SNAP-.05... .031 .062 .354 1.42 1.42 6.0SIR.031M-SNAP-.05...1-SIDE 6.0SIR.031M-SNAP-.05... .031 .062 .630 1.69 1.97 6.0SIR.031L-SNAP-.05...1-SIDE 6.0SIR.031L-SNAP-.05... .031 .062 .827 1.97 2.36 6.0SIR.036S-SNAP-.05...1-SIDE 6.0SIR.036S-SNAP-.05... .036 .072 .354 1.42 1.42 6.0SIR.036M-SNAP-.05...1-SIDE 6.0SIR.036M-SNAP-.05... .036 .072 .630 1.69 1.97 6.0SIR.036L-SNAP-.05...1-SIDE 6.0SIR.036L-SNAP-.05... .036 .072 .827 1.97 2.36 6.0SIR.039S-SNAP-.05...1-SIDE 6.0SIR.039S-SNAP-.05... .039 .078 .354 1.42 1.42 6.0SIR.039M-SNAP-.05...1-SIDE 6.0SIR.039M-SNAP-.05... .039 .078 .630 1.69 1.97 6.0SIR.039L-SNAP-.05...1-SIDE 6.0SIR.039L-SNAP-.05... .039 .078 .827 1.97 2.36 6.0SIR.047S-SNAP-.05...1-SIDE 6.0SIR.047S-SNAP-.05... .047 .094 .354 1.42 1.42 6.0SIR.047M-SNAP-.05...1-SIDE 6.0SIR.047M-SNAP-.05... .047 .094 .630 1.69 1.97 6.0SIR.047L-SNAP-.05...1-SIDE 6.0SIR.047L-SNAP-.05... .047 .094 .827 1.97 2.36 6.0SIR.062S-SNAP-.07...1-SIDE 6.0SIR.062S-SNAP-.07... .062 .125 .354 1.42 1.42 6.0SIR.062M-SNAP-.07...1-SIDE 6.0SIR.062M-SNAP-.07... .062 .125 .630 1.69 1.97 6.0SIR.062L-SNAP-.07...1-SIDE 6.0SIR.062L-SNAP-.07... .062 .125 .827 1.97 2.36 RH- Single Ended B t F .035 .024 .055 Holder Min. Bore dia. SMC0...-3.0 .126 Grooving Inserts Insert Dia. .035 .024 .047 .035 .075 SMC0...-4.0 .161 .059 .047 .063 .051 0.114 SMC0...-6.0 0.240 .079 .067 157 Circlip - Face Grooves Internal W F d L RH-Double Ended Ø Outer grv. Inner grv. Ø t L2 RH-Single Ended Micro (Partial Profile) Insert Dia. Grooving Inserts d (mm) 4.0 6.0 Dimensions Inch RH- Single Ended RH- Double Ended W t 4.0SIR.031A-CIRC-.055...1-SIDE 4.0SIR.031A-CIRC-.055... .031 .043 4.0SIR.041A-CIRC-.063...1-SIDE 4.0SIR.041A-CIRC-.063... .041 .051 4.0SIR.047A-CIRC-.071...1-SIDE 4.0SIR.047A-CIRC-.071... .047 .059 4.0SIR.058A-CIRC-.082...1-SIDE 4.0SIR.058A-CIRC-.082... .058 4.0SIR.062A-CIRC-.086...1-SIDE 4.0SIR.062A-CIRC-.086... 6.0SIR.031A-CIRC-.055...1-SIDE 6.0SIR.041A-CIRC-.063...1-SIDE L L2 F Sleeve Inner Outer Groove Ø Groove Ø .138 .198 .130 .212 .122 .216 .075 .110 .226 .062 .083 .106 .230 6.0SIR.031A-CIRC-.055... .031 .043 .216 .276 6.0SIR.041A-CIRC-.063... .041 .051 .209 .291 6.0SIR.047A-CIRC-.071...1-SIDE 6.0SIR.047A-CIRC-.071... .047 .059 .200 .294 6.0SIR.058A-CIRC-.082...1-SIDE 6.0SIR.058A-CIRC-.082... .058 .075 .189 .305 6.0SIR.062A-CIRC-.086...1-SIDE 6.0SIR.062A-CIRC-.086... .062 .083 .185 .309 6.0SIR.072A-CIRC-.094...1-SIDE 6.0SIR.072A-CIRC-.094... .072 .087 .177 .321 6.0SIR.078A-CIRC-.088...1-SIDE 6.0SIR.078A-CIRC-.088... .078 .087 .169 .325 6.0SIR.088A-CIRC-.110...1-SIDE 6.0SIR.088A-CIRC-.110... .088 .088 .161 .337 158 1.969 1.69 .076 SMC...-4.0 1.969 1.69 .126 SMC...-6.0 Grooving Toolholders Grooving Toolholders GROOVING TOOLHOLDERS Contents External Standard Page 160 Internal Standard Page 161 Micro Page 162 Spare Parts for Micro (Location Screw) Page 163 Internal Mini-5L Page 164 Internal Mini-5L Adjustable Page 164 For VARDEX ordering code system see page 95. External Toolholders Grooving Toolholders 2° H1 H F B L2 L1 Standard Spare Parts Insert Size Ordering Code H=H1=B F L1 L2 NL031-2 .31 .43 5.37 .69 AL3/8-3 .37 .63 2.45 .76 AL050-3 .50 .63 3.27 .87 AL0625-3 .63 .63 5.00 1.02 AL075-3 .75 .75 5.00 1.02 AL100-3 1.00 1.00 6.00 1.20 AL125-3 1.25 1.25 7.00 1.18 AL100-4 1.00 1.00 6.00 1.42 AL125-4 1.25 1.25 7.00 1.42 AL150-4 1.50 1.50 8.00 1.42 AL100-5 1.00 1.25 6.00 1.57 AL125-5 1.25 1.25 7.00 1.57 AL150-5 1.50 1.50 8.00 1.57 AL200-5 2.00 2.00 10.00 1.57 IC 1/4 3/8 1/2 5/8 * Dimensions Inch Insert Screw Anvil Screw Torx Key Anvil RH SN2T - K2T - SA3T SY3T K3T YE3M-1.5N SA4T SY4T K4T YE4M-1.5N SA5T SY5T K5T YE5M-1.5N * The toolholders are supplied with standard anvils. For Grooving, please use the anvils indicated in the table above. 160 Internal Toolholders D1 D F 2° L1 Standard 3/8 A L L1 D D1 F .67 7.0 1.00 .75 .37 .28 .50 NVRC050-2 .67 7.0 1.25 .75 .50 .37 .65 NVRC050-3 .67 7.0 1.25 .75 .50 .40 .67 NVRC0625-3 .67 7.0 1.50 .75 .62 .46 .80 NVRC0625D-3 .58 6.0 1.25 .62 .62 .46 .80 5/8 Inch AVRC075-3 .67 7.0 1.50 .75 .75 .51 .90 AVRC100-3 1.12 10.0 2.50 1.25 1.00 .65 1.20 .90 8.0 1.75 1.00 1.00 .65 1.20 AVRC125-3 1.12 10.0 2.50 1.25 1.25 .77 1.45 AVRC150-3 1.34 12.0 2.50 1.50 1.50 .90 1.65 NVRC075-4 .67 7.0 2.00 .75 .75 .59 1.00 AVRC100-4 1.12 10.0 2.50 1.25 1.00 .71 1.25 .88 8.0 1.75 1.00 1.00 .71 1.25 AVRC125-4 1.12 10.0 2.50 1.25 1.25 .85 1.50 AVRC150-4 1.34 12.0 2.50 1.50 1.50 .98 1.75 AVRC125-5 1.12 10.0 2.50 1.25 1.25 .88 1.55 AVRC150-5 1.34 12.0 2.50 1.50 1.50 1.00 1.80 AVRC200-5 1.80 14.0 3.00 2.00 2.00 1.25 2.30 AVRC250-5 2.26 16.0 3.00 2.50 2.50 1.50 2.80 AVRC100D-4 * Min. Bore dia. NVRC0375-2 AVRC100D-3 1/2 Dimensions Inch Insert Screw Anvil Screw Torx Key Anvil RH SN2T - K2T - SN3T - K3T - SA3T SY3T K3T YI3M-1.5N SN4T - K4T - SA4T SY4T K4T YI4M-1.5N SA5T SY5T K5T YI5M-1.5N * The toolholders are supplied with standard anvils. For Grooving, please use the anvils indicated in the table above. 161 Grooving Toolholders 1/4 L Spare Parts Insert Size Ordering Code IC A Internal Toolholders Double Ended I d L1 D L0 Single Ended L1 Clamping Screw x 3 Micro Micro Insert Dia. Spare Parts Ordering Code 4.0 6.0 8.0 10.0 Grooving Toolholders Dimensions Inch D I SMC050-3.0 .500 3.15 SMC0625-3.0 .625 SMC075-3.0 .750 SMC050-4.0 .500 SMC0625-4.0 .625 SMC075-4.0 .750 SMC050-6.0 .500 SMC0625-6.0 .625 SMC075-6.0 .750 SMC0625-8.0 .625 SMC075-8.0 .750 SMC0625-10.0 .625 SMC075-10.0 .750 d (mm) 3.0 Coolant Adaptor * Location Screw 3.74 3.15 3.74 3.15 3.74 3.74 3.74 Coolant Adaptor G1/4A Location Screw Screw Key Screw Key see on next page K4.0 M4X0.7X4.0 K2.0 see on next page K4.0 M4X0.7X4.0 K2.0 see on next page K4.0 M4X0.7X4.0 K2.0 see on next page K4.0 M6X1.0X5.0 K3.0 see on next page K4.0 M6X1.0X5.0 K3.0 G1/4A G1/4A G1/4A G1/4A G1/4A G1/4A G1/4A G1/4A G1/4A * Coolant Adaptor is optional NOTE: All Holders can be used for all single ended and double ended. 162 Clamping Screw x 3 continued on next Internal Toolholders (cont) Double Ended Single Ended I d L1 L1 L0 Location Screw Location Screw Spare Parts - Location Screws for Micro Toolholders* Toolholder l d [mm] SMC050-3.0 3 SMC0625-3.0 SMC075-3.0 SMC050-4.0 4 SMC0625-4.0 SMC075-4.0 SMC050-6.0 6 SMC0625-6.0 SMC075-6.0 8 10 Dimensions Inch SMC0625-8.0 SMC075-8.0 SMC0625-10.0 SMC075-10.0 L1 M Location Screw L0 3.15 .35 - Short 3.50 3.15 .63 - Medium 3.78 3.74 .35 - Short 4.09 3.74 .63 - Medium 4.37 3.15 .35 - Short 3.50 3.15 .63 - Medium 3.78 3.15 .83 - Long 3.98 3.74 .35 - Short 4.09 3.74 .63 - Medium 4.37 3.74 .83 - Long 3.15 3.15 Single Ended M 4GISM8X28 1.10 Double Ended 4GISM8X28 M 1.10 4GISM8X21 .83 4GISM8X49 1.93 4GISM8X42 1.65 4GISM8X28 1.10 4GISM8X21 .83 4GISM8X16 .63 4GISM8X49 1.93 4GISM8X42 1.65 4.57 4GISM8X37 1.46 .35 - Short 3.50 4GISM8X28 1.10 .63 - Medium 3.78 4GISM8X21 .83 .63 4GISM8X4 4GISM8X28 4GISM8X49 4GISM8X28 1.93 1.10 1.93 1.10 3.15 .83 - Long 3.98 4GISM8X16 3.74 .35 - Short 4.09 4GISM8X49 .93 3.74 .63 - Medium 4.37 4GISM8X42 1.65 3.74 .83 - Long 4.57 4GISM8X37 1.46 3.74 .47 - Short 4.21 4GISM8X33 1.30 3.74 .79 - Medium 4.53 4GISM8X25 .98 4GISM8X49 4GISM8X33 1.93 1.30 3.74 1.10 - Long 4.84 4GISM8X17 .67 3.74 .59 - Short 4.33 4GISM8X30 1.18 .98 - Medium 4.72 4GISM8X20 .79 4GISM8X10 .39 3.74 3.74 1.38 - Long 4GISM8X30 5.12 1.18 Grooving Toolholders Micro Insert Dia. * Every toolholder package contains the full range of location screws needed. 163 D Internal Toolholders D1 A L1 Mini-L Insert Size Spare Parts Ordering Code Dimensions Inch IC mm 5.0L Anti-Vibration System A L L1 D D1 SNVR 0375U-5L .363 3.189 .630 .375 .244 No BNVR 0375S-5L .363 3.425 .866 .375 .244 Yes BNVR 0375M-5L .363 3.819 1.220 .375 .244 Yes BNVR 0375L-5L .363 4.291 1.693 .375 .244 Yes SNVR 050U-5L .489 3.189 .630 .500 .244 No BNVR 050S-5L .489 3.425 .866 .500 .244 Yes BNVR 050M-5L .489 3.819 1.220 .500 .244 Yes BNVR 050L-5L .489 4.291 1.693 .500 .244 Yes Insert Screw Torx Key SN5LT K5LT D1 D Grooving Toolholders 5.0L L A Mini-L-Adjustable 5.0L Sleeve Insert Screw Torx Key for Insert Screw Holder Screw x 3 SN5LT K5LT S4.0 Dimensions Inch Holder A SV0625-6.2 BNVR8.0T-5L .584 164 L Spare Parts Insert Size Ordering Code IC mm L1 L L1 D D1 4 .315-1.73 .625 .244 Key for Holder Screw K4.0 Grooving Technical Data Grooving Technical Data Recommended Grades, Cutting Speeds Vc [ft/min] and Feed f [inch/rev] Vc[ft/min] Feed f [inch/rev] Coated Hardness Brinell Laydown Grooving Micro Grooving VTX VMX HB Material Micro Grooving 459-656 164-394 459-656 66-164 .0012 .0012 Medium carbon (C=0.25-0.55 %) 150 394-590 131-328 394-590 49-131 .0006 .0008 High carbon (C=0.55-0.85 %) 170 361-590 98-262 361-590 49-98 .0020 .0006 180 328-508 164-230 328-508 66-148 .0098 .0008 275 295-476 131-197 295-476 33-82 .0039 .0006 Hardened 350 262-443 98-164 262-443 33-82 .0020 .0004 Annealed High alloy steel (alloying elements > 5%) Hardened 200 230-377 98-164 213-377 .0079 .0008 325 164-328 82-131 164-328 .0020 .0004 Low alloy (alloying elements <5%) 200 98-164 98-164 98-164 82-164 .0079 .0008 66-131 Non hardened Low alloy steel (alloying elements 5%) Hardened High alloy (alloying elements >5%) 225 66-131 82-131 82-131 .0020 .0008 Stainless steel Feritic Non hardened 200 230-394 197-328 262-394 .0079 .0006 Hardened 330 197-312 131-197 180-312 .0020 .0004 Stainless steel Austenitic Austenitic 180 230-328 164-295 197-328 .0079 .0006 Super austenitic 200 131-295 131-197 164-295 .0020 .0006 Stainless steel Cast feritic Non hardened 200 262-361 131-197 197-262 .0079 .0008 Hardened 330 213-361 98-164 148-213 .0020 .0004 Stainless steel Cast austenitic Austenitic 200 279-328 131-197 164-230 .0079 .0008 Hardened 330 197-328 98-164 131-197 .0020 .0004 200 148-197 82-148 82-148 .0079 .0006 High temperature Annealed(Iron based) alloys Aged (Iron based) Titanium alloys Grooving Technical Data VHX Laydown & Mini, Grooving 125 Cast steel M VKP Mini Grooving Low carbon (C=0.1-0.25 %) Unalloyed steel P Mini Grooving 280 98-164 66-98 66-98 .0020 .0004 Annealed(Nickel or Cobalt based) 250 66-98 49-66 49-66 .0020 .0006 Aged 350 47-82 33-49 33-49 .0020 .0004 Pure 99.5 Ti 400Rm 459-556 197-328 197-328 .0039 .0008 a+b alloys 1050Rm 164-230 131-164 131-164 .0020 .0008 55HRc 148-197 66-131 66-131 .0008 .0004 (Nickel or Cobalt based) Extra hard steel Hardened & tempered Malleable cast iron Ferritic (short chips) 130 230-394 164-230 197-262 .0079 .0008 Pearlitic (long chips) 230 230-394 164-233 197-262 .0006 .0004 Low tensile strength 180 230-394 164-236 197-262 .0079 .0008 High tensile strength 260 197-328 131-197 131-230 .0039 .0006 Feritic 160 164-262 164-230 197-262 .0079 .0008 Pearlitic 260 197-295 197-262 230-295 .0039 .0006 non aging 60 328-787 328-984 262-787 98-197 .0016 .0012 Aged 100 262-558 328-492 328-558 82-164 .0039 .0012 Cast 75 328-492 328-492 328-492 82-164 .0098 .0012 Cast & aged 90 262-394 197-328 197-328 66-131 .0059 .0012 Aluminium alloys Cast Si 13-22% 130 328-394 328-492 328-492 49-98 .0059 .0012 Copper and copper alloys Brass 90 262-656 197-328 262-656 49-115 .0012 .0012 Bronze and non leaded copper 100 262-656 197-328 262-656 49-115 .0059 .0012 Grey cast iron Nodular SG iron K Aluminium alloys Wrought Aluminium alloys Grades and Their Application Grade Application Type Grade Application Type VTX General use carbide grade. A tough sub-micron substrate with TiAlN coating Provides good fracture toughness and excellent wear resistance. VKP General use carbide grade for Mini inserts. TiN coated VMX General use carbide grade for Micro inserts. TiN coated VHX General use HSS grade for Mini inserts. For machining at low cutting speed. TiN coated 166 Sample Sample Boring Inserts Boring Inserts BORING INSERTS Contents Page Page Page Page Page Page Page Page Page Page Page VARDEX Ordering Code System CD0W Inserts for Series A Toolholders TD0W Inserts for Series B Toolholders WC0W Inserts for Series E Toolholders WC0W Inserts for Series F Toolholders Micro Boring Micro Copy Micro Chamfer Micro Copy Long Nose Micro Back Edge Micro Boredrill 168 169 169 170 170 171 172 172 173 174 174 Vardex Ordering Code System PowerBore Insert T D 0 W 41 14 VTX 1 2 3 4 5 6 7 1 - Insert shape 2 - Clearance Angle 3 - Tolerance Class 4 - Insert Type C - Diamond 80 deg. T - Triangle C - 7 deg. 0 - Special Tolerance Class W - Hole + Countersink D - 15 deg. W - Trigon 80 deg. 5 - Insert Dimension 6 - Corner Radius 7 - Carbide Grade 40-IC 0.156 - Thickness - .040 41-IC 0.160 - Thickness - .047 42-IC 0.156 - Thickness - .062 50-IC 0.187 - Thickness - .094 11121314- VTX R .002 R .007 R .008 R .015 Boring Inserts Vardex Ordering Code System Micro Boring Insert 6.0 S I R 0.2 M Bore 1 1 2 3 4 5 6 7 8 1 - Insert Dia.(mm) 3.0 4.0 VMX 1-Side 9 10 2 - Tool Group 3 - Type of Insert 4 - Hand of Insert 5 - Corner Radius(mm) S - Solid Carbide I R - Right Hand Insert L - Left Hand Insert 0.2 - Internal 6.0 8.0 10.0 6 - Tool Length 7 - Tool Application 8 - Front Relief 9 - Carbide Grade 10 - Micro Ended S - Short Bore 1-Side - Single Ended Copy 1 - With Relief 0 - Without Relief VMX M - Medium L - Long Chamfer Back 3527, 3537, 3547-Long Nose BD_Bore Drill 168 None - Double Ended Internal T IC 15° R CD0W inserts for Series A Toolholders CD0W Inserts for Series A Toolholders Insert Size Ordering Code R T CD0W4011... .002 .040 CD0W4012... .007 .040 CD0W4014... .015 .040 IC .156 Dimensions Inch Insert Screw VS01 Internal T IC 15° R TD0W inserts for Series B Toolholders TD0W Inserts for Series B Toolholders Ordering Code IC .160 Dimensions Inch R T TD0W4111... .002 .047 TD0W4112... .007 .047 TD0W4114... .015 .047 Insert Screw Boring Inserts Insert Size VS01, VS40 169 Internal T IC 7° R WC0W inserts for Series E Toolholders WC0W Inserts for Series E Toolholders Insert Size Ordering Code IC .156 Dimensions Inch R T WC0W4213... .008 .062 WC0W4214... .015 .062 Insert Screw VS40 Internal T IC 7° R WC0W inserts for Series F Toolholders WC0W Inserts for Series F Toolholders Boring Inserts Insert Size Ordering Code IC .187 170 Dimensions Inch R T WC0W5013... .008 .094 WC0W5014... .015 .094 Insert Screw VS41 Micro Tooling Internal F R S d L1 L RH-Double Ended L1 L2 RH-Single Ended MicroBoring d mm 3.0 4.0 6.0 8.0 10.0 Dimensions Inch RH- Single Ended RH- Double Ended R L L1 L2 F S 3.0SIR0.2S-Bore-1...1-SIDE 3.0SIR0.2S-Bore-1... .008 1.417 .354 1.417 .056 .026 3.0SIR0.2M-Bore-1...1-SIDE 3.0SIR0.2M-Bore-1... .008 1.969 .630 1.692 .056 .026 4.0SIR0.2S-Bore-1...1-SIDE 4.0SIR0.2S-Bore-1... .008 1.417 .354 1.417 .076 .026 4.0SIR0.2M-Bore-1...1-SIDE 4.0SIR0.2M-Bore-1... .008 1.969 .630 1.692 .076 .026 4.0SIR0.2L-Bore-1...1-SIDE 4.0SIR0.2L-Bore-1... .008 2.382 .827 1.969 .076 .026 6.0SIR0.2S-Bore-1...1-SIDE 6.0SIR0.2S-Bore-1... .008 1.417 .354 1.417 .115 .030 6.0SIR0.2M-Bore-1...1-SIDE 6.0SIR0.2M-Bore-1... .008 1.969 .630 1.692 .115 .030 6.0SIR0.2L-Bore-1...1-SIDE 6.0SIR0.2L-Bore-1... .008 2.382 .827 1.969 .115 .030 8.0SIR0.2S-Bore-1...1-SIDE 8.0SIR0.2S-Bore-1... .008 2.126 .472 2.126 .154 .032 8.0SIR0.2M-Bore-1...1-SIDE 8.0SIR0.2M-Bore-1... .008 2.756 .787 2.480 .154 .032 8.0SIR0.2L -Bore-1...1-SIDE 8.0SIR0.2L -Bore-1... .008 3.386 1.102 2.756 .154 .032 10.0SIR0.2S-Bore-1...1-SIDE 10.0SIR0.2S-Bore-1... .008 2.362 .591 2.362 .194 .039 10.0SIR0.2M-Bore-1...1-SIDE 10.0SIR0.2M-Bore-1... .008 3.150 .984 2.795 .194 .039 10.0SIR0.2L-Bore-1...1-SIDE 10.0SIR0.2L-Bore-1... .008 3.937 1.378 3.150 .194 .039 Holder Min. Bore Ø SMC..-3.0 .126 SMC..-4.0 .165 SMC..-6.0 .244 SMC..-8.0 .323 SMC..-10.0 .402 Boring Inserts Insert dia. 171 Micro Tooling Internal F 25° R S d L1 L RH-Double Ended L1 L2 RH-Single Ended Micro Copy Insert dia. Dimensions Inch d (mm) 4.0 6.0 RH- Single Ended RH- Double Ended R L L1 L2 F S 4.0SIR0.2S-Copy-1...1-SIDE 4.0SIR0.2S-Copy-1... .008 1.417 .354 1.42 .076 .039 4.0SIR0.2M-Copy-1...1-SIDE 4.0SIR0.2M-Copy-1... .008 1.969 .630 1.69 .076 .039 4.0SIR0.2L-Copy-1...1-SIDE 4.0SIR0.2L-Copy-1... .008 2.382 .827 1.97 .076 .039 6.0SIR0.2S-Copy-1...1-SIDE 6.0SIR0.2S-Copy-1... .008 1.417 .354 1.42 .115 .051 6.0SIR0.2M-Copy-1...1-SIDE 6.0SIR0.2M-Copy-1... .008 1.969 .630 1.69 .115 .051 6.0SIR0.2L-Copy-1...1-SIDE 6.0SIR0.2L-Copy-1... .008 2.382 .827 1.97 .115 .051 Holder Min. Bore Ø SMC..-4.0 .165 SMC..-6.0 .276 Micro Tooling Internal F 90° d L1 L RH-Double Ended L1 S1 Boring Inserts R L2 S RH-Single Ended Micro Chamfer Insert dia. d (mm) 4.0 6.0 Dimensions Inch RH- Single Ended RH- Double Ended R Holder L L1 L2 F S1 S 4.0SIR0.2S-Chamfer-0...1-SIDE 4.0SIR0.2S-Chamfer-0... .008 1.417 .354 1.42 .076 .031 .016 4.0SIR0.2M-Chamfer-0...1-SIDE 4.0SIR0.2M-Chamfer-0... .008 1.969 .630 1.69 .076 .031 .016 4.0SIR0.2L-Chamfer-0...1-SIDE 4.0SIR0.2L-Chamfer-0... .008 2.382 .827 1.97 .076 .031 .016 6.0SIR0.2S-Chamfer-0...1-SIDE 6.0SIR0.2S-Chamfer-0... .008 1.417 .354 1.42 .115 .039 .028 6.0SIR0.2M-Chamfer-0...1-SIDE 6.0SIR0.2M-Chamfer-0... .008 1.969 .630 1.69 .115 .039 .028 6.0SIR0.2L-Chamfer-0...1-SIDE 6.0SIR0.2L-Chamfer-0... .008 2.382 .827 1.97 .115 .039 .028 172 Min. Bore Ø SMC...-4.0 .165 SMC...-6.0 .276 Micro Tooling Internal 35° min. bore R S L1 r=0.2 d L 1.0 ød2 ød1 max. curve F RH-Double Ended L1 C max. curve length L2 RH-Single Ended Micro Copy Long Nose Insert dia. d (mm) 6.0 8.0 10.0 Ordering Code RH- Single Ended Dimensions Inch Holder L L1 L2 F S 6.0SIR0.2S-3527-1...1-SIDE 6.0SIR0.2S-3527-1... 1.417 .364 1.417 .115 .106 6.0SIR0.2M-3527-1...1-SIDE 6.0SIR0.2M-3527-1... 1.969 .630 1.693 .115 .106 6.0SIR0.2L-3527-1...1-SIDE 6.0SIR0.2L-3527-1... 2.362 .827 1.969 .115 .106 8.0SIR0.2S-3537-1...1-SIDE 8.0SIR0.2S-3537-1... 2.126 .472 2.126 .154 .146 8.0SIR0.2M-3537-1...1-SIDE 8.0SIR0.2M-3537-1... 2.756 .787 2.480 .154 .146 8.0SIR0.2L-3537-1...1-SIDE 8.0SIR0.2L-3537-1... 3.386 1.102 2.756 .154 .146 10.0SIR0.2S-3547-1...1-SIDE 10.0SIR0.2S-3547-1... 2.362 .591 2.362 .193 .185 10.0SIR0.2M-3547-1...1-SIDE 10.0SIR0.2M-3547-1... 3.150 .984 2.795 .193 .185 10.0SIR0.2L-3547-1...1-SIDE 10.0SIR0.2L-3547-1... 3.937 1.378 3.150 .193 .185 RH- Double Ended Max.Curve Min.Bore d1 d2 SMC...-6.0 .48 .27 SMC...-8.0 .63 .35 SMC...-10.0 .80 .43 Note: 1.Radius R can be calculated using formula R=(4S1 2 +C 2 )/8S1. Boring Inserts 2.Chord length can be calculated using formula C=2 2S1 X R-S1 2 173 Micro Tooling Internal L F R0.2 S S1 d W L1 RH-Double Ended A L2 W1 min. width L1 RH-Single Ended Micro - Back Edge Insert dia. Ordering Code d (mm) 3.0 4.0 6.0 RH- Single Ended Dimensions Inch RH- Double Ended L L1 A W W1 F S S1 .134 .059 .071 .056 .032 .024 .175 .079 .092 .076 .051 .039 .254 .079 .097 .115 .075 .063 L2 3.0SIR0.2S-Back-1...1-SIDE 3.0SIR0.2S-Back-1... 1.417 .354 1.417 3.0SIR0.2M-Back-1...1-SIDE 3.0SIR0.2M-Back-1... 1.970 .630 1.693 4.0SIR0.2S-Back-1...1-SIDE 4.0SIR0.2S-Back-1... 1.417 .354 1.417 4.0SIR0.2M-Back-1...1-SIDE 4.0SIR0.2M-Back-1... 1.970 .630 1.693 4.0SIR0.2L-Back-1...1-SIDE 4.0SIR0.2L-Back-1... 2.362 .827 1.970 6.0SIR0.2S-Back-1...1-SIDE 6.0SIR0.2S-Back-1... 1.417 .354 1.417 6.0SIR0.2M-Back-1...1-SIDE 6.0SIR0.2M-Back-1... 1.970 .630 1.693 6.0SIR0.2L-Back-1...1-SIDE 6.0SIR0.2L-Back-1... 2.362 .827 1.970 Micro Tooling Internal L A L1 d D hole RH-Double Ended L2 R0.2 Boring Inserts L1 RH-Single Ended Micro Boredrill Insert dia. d (mm) 4.0 6.0 8.0 Ordering Code RH- Single Ended Dimensions Inch Min.Bore dia.(Inch) RH- Double Ended L L1 L2 A D 4.0SIR0.2M-BD-1...1-SIDE 4.0SIR0.2M-BD-1... 1.970 .630 1.693 .138 .147 6.0SIR0.2M-BD-1...1-SIDE 6.0SIR0.2M-BD-1... 1.970 .630 1.693 6.0SIR0.2L-BD-1...1-SIDE 6.0SIR0.2L-BD-1... 2.362 .827 1.970 .205 .228 8.0SIR0.2S-BD-1...1-SIDE 8.0SIR0.2S-BD-1... 2.126 .472 2.126 8.0SIR0.2M-BD-1...1-SIDE 8.0SIR0.2M-BD-1... 2.756 .787 2.480 .272 .307 8.0SIR0.2L-BD-1...1-SIDE 8.0SIR0.2L-BD-1... 3.386 1.102 2.756 174 Boring Holders Boring Toolholders BORING TOOLHOLDERS Contents ÃVARDEX Ordering Code System Page 176 Series A - Boring Bars Page 177 Series B - Boring Bars Page 178 Series E - Boring Bars Page 179 Series F - Boring Bars Page 180 Micro Page 181 Spare Parts for Micro (Location Screw) Page 182 Vardex Ordering Code System PowerBore Holders C 06 1 2 - 1 - Shank Style 23 C 40 5 3 4 5 6 2 - Shank Dia. 5 3 - Bar Dia. [D1] 4 - Insert Shape 5 - Holder Length [L2] C - Diamond 80 Deg. 23 25 27 30 35 40 - C - Carbide 05 - /32 - 0.156 21 - 0.165 S - Steel 06 - 3/16 - 0.187 08 - 1/4 - 0.250 23 - 0.180 24 - 0.187 10 - 5/16 - 0.312 12 - 3/8 - 0.375 26 - 0.203 32 - 0.250 16 - 1/2 - 0.500 40 - 0.312 T - Triangle W- Trigon 80 Deg. 2.25 2.50 2.75 3.00 3.50 4.00 45 - 4.50 50 - 5.00 60 - 6.00 6 - Front Relief Angle 0, 5, 7 Micro & Adjustable Toolholders (Sleeves) S M C 0625 1 2 3 4 1 - Holder Shape S - Sleeve 2 - Holder Type V - Adjustable Holders Boring Holders for Mini M - Micro 176 - 3 5 3 - Cooling C - Coolant Channel 4 - Holder Dia. 1 050 - /2 5 0625 - /8 075 - 3/4 5 - Bore Size Micro Size 3, 4, 6, 8, 10 Adjustable Holders (for Mini) 6.2 8 Series A - Boring Bars A* D1 Alloy Steel or Carbide Shank D L1 M A* D1 L2 Alloy Steel Shank D L1 M L2 Alloy Steel Shanks - Standard Size 3/16 1/4 Ordering Code A D D1 M L2 L1 bar length angle shank dia bar dia min.bore overall length S06-21C257 7º .187 .165 .180 2.500 S06-23C255 5º .187 .180 .208 2.500 S06-24C255 5º .187 .187 .230 2.500 S06-24C250 0º .187 .187 .244 2.500 S08-32C305 5º .250 .250 .290 3.000 S08-32C300 0º .250 .250 .300 3.000 Insert Type Screw Torx Key CD0W VS01 VT51 .500 D1=D Solid Carbide Shank with Alloy Steel Head - Standard Size Shank 5/32 3/16 1/4 Ordering Code A D D1 M L2 L1 angle shank dia bar dia min.bore overall length bar length C05-21C607 7º .156 .165 .180 6.000 C06-23C405 5º .187 .180 .208 4.000 C06-24C405 5º .187 .187 .230 4.000 C06-24C400 0º .187 .187 .244 4.000 C08-32C405 5º .250 .250 .290 4.000 C08-32C400 0º .250 .250 .300 4.000 Insert Type Screw Torx Key CD0W VS01 VT51 .500 D1=D Alloy Steel Shanks - Oversize Shank 3/8 Ordering Code Spare Parts A D D1 M L2 L1 angle shank dia bar dia min.bore overall length bar length S12-23C235 5º .375 .180 .208 2.250 S12-26C235 5º .375 .203 .230 2.250 S12-26C230 0º .375 .203 .244 2.250 S12-32C255 5º .375 .250 .290 2.500 S12-32C250 0º .375 .250 .300 2.500 * 5º angle for facing and through hole boring * 0º angle for through hole boring and boring to a shoulder Spare Parts Insert Type Screw Torx Key CD0W VS01 VT51 1.000 1.250 Boring Holders Shank Spare Parts 177 Series B - Boring Bars A* D1 Alloy Steel or Carbide Shank D M L2 Alloy Steel Shank A* D1 D L1 M L2 Alloy Steel Shanks - Standard Size Shank 3/16 1/4 5/16 Ordering Code Spare Parts A D = D1 M L2 angle bar dia min.bore overall length S06-24T355 5º .187 .270 3.500 S06-24T350 0º .187 .270 3.500 S08-32T405 5º .250 .300 4.000 S08-32T400 0º .250 .300 4.000 S10-40T405 5º .312 .360 4.000 S10-40T400 0º .312 .360 4.000 Insert Type 3/16 1/4 5/16 Ordering Code TD0W A D = D1 M L2 angle bar dia min.bore overall length C06-24T405 5º .187 .270 4.000 C06-24T400 0º .187 .270 4.000 C08-32T405 5º .250 .300 4.000 C08-32T400 0º .250 .300 4.000 C10-40T405 5º .312 .360 4.000 C10-40T400 0º .312 .360 4.000 Boring Holders 3/8 Ordering Code Insert Type Spare Parts Screw Torx Key VS01 TD0W VT51 VS40 Spare Parts A D D1 M L2 L1 angle shank dia bar dia min.bore overall length bar length S12-26T255 5º .375 .203 .270 2.500 S12-26T250 0º .375 .203 .270 2.500 S12-32T275 5º .375 .250 .300 2.750 S12-32T270 0º .375 .250 .300 2.750 S12-40T305 5º .375 .312 .360 3.000 S12-40T300 0º .375 .312 .360 3.000 178 VT51 VS40 Alloy Steel Shanks - Oversize Shank Torx Key VS01 Solid Carbide Shank with Alloy Steel Head - Standard Size Shank Screw * 5º angle for facing and through hole boring * 0º angle for through hole boring and boring to a shoulder Insert Type TD0W VT51 VS40 1.500 Torx Key VS01 1.000 1.250 Screw Series E - Boring Bars A* D1 Alloy Steel or Carbide Shank D M L Alloy Steel Shank A* D1 D L1 M L2 Alloy Steel Shanks - Standard Size Shank 3/16 1/4 Ordering Code Spare Parts A D = D1 M L angle bar dia. min.bore bar length S06-24W255 5º .187 .230 2.500 S06-24W250 0º .187 .244 2.500 WC0W4213 S08-32W405 5º .250 .300 4.000 WC0W4214 S08-32W400 0º .250 .300 4.000 Insert Type Solid Carbide Shank with Alloy Steel Head - Standard Size Shank 3/16 1/4 Ordering Code A D = D1 M L angle bar dia. min.bore bar length C06-24W405 5º .187 .230 4.000 C06-24W400 0º .187 .244 4.000 WC0W4213 C08-32W405 5º .250 .290 4.000 WC0W4214 C08-32W400 0º .250 .300 4.000 Insert Type Alloy Steel Shanks - Oversize Shank Torx Key VS40 VT51 Spare Parts Screw Torx Key VS40 VT51 Spare Parts A D D1 M L2 L1 angle shank dia bar dia min.bore overall length bar length S12-26W235 5º .375 .203 .230 2.250 S12-26W230 0º .375 .203 .244 2.250 S12-32W255 5º .375 .250 .290 2.500 S12-32W250 0º .375 .250 .300 2.500 .500 .750 Insert Type WC0W4213 WC0W4214 Screw Torx Key VS40 VT51 Boring Holders 3/8 Ordering Code Screw * 5º angle for facing and through hole boring * 0º angle for through hole boring and boring to a shoulder 179 Series F - Boring Bars Alloy Steel or Carbide Shank A D1 D M L Alloy Steel Shank A D1 D L1 M L2 Alloy Steel Shanks - Standard Size Shank 5/16 Ordering Code Spare Parts A D=D1 M L angle bar dia min.bore bar length Insert Type S10-40W405 5º .312 .360 4.000 WCOW5013 S10-40W400 0º .312 .360 4.000 WCOW5014 Solid Carbide Shank with Alloy Steel Head - Standard Size Shank 5/16 Ordering Code A D=D1 M L angle bar dia min.bore bar length Insert Type C10-40W405 5º .312 .360 4.000 WC0W5013 C10-40W400 0º .312 .360 4.000 WC0W5014 Alloy Steel Shanks - Oversize Shank A D D1 M L2 L1 angle shank dia bar dia min.bore overall length bar length Insert Type S12-40W305 5º .375 .312 .360 3.000 1.500 WC0W5013 S12-40W300 0º .375 .312 .360 3.000 1.500 WC0W5014 180 Torx Key VS41 VT51 Spare Parts Screw Torx Key VS41 VT51 Spare Parts Boring Holders 3/8 Ordering Code Screw * 5º angle for facing and through hole boring * 0º angle for through hole boring and boring to a shoulder Screw Torx Key VS41 VT51 Internal Toolholders Double Ended I d L1 L0 D Single Ended L1 Clamping Screw x 3 Micro Micro Insert Dia. Spare Parts Ordering Code d (mm) 3.0 4.0 6.0 8.0 10.0 Coolant Adaptor * Location Screw Coolant Adaptor Dimensions Inch D SMC050-3.0 .500 SMC0625-3.0 .625 SMC075-3.0 .750 SMC050-4.0 .500 SMC0625-4.0 .625 SMC075-4.0 .750 SMC050-6.0 .500 SMC0625-6.0 .625 SMC075-6.0 .750 SMC0625-8.0 .625 SMC075-8.0 .750 SMC0625-10.0 .625 SMC075-10.0 .750 I 3.15 3.74 3.15 3.74 3.15 3.74 3.74 3.74 Location Screw Clamping Screw x 3 Screw Key Screw Key see on next page K4.0 M4X0.7X4.0 K2.0 see on next page K4.0 M4X0.7X4.0 K2.0 see on next page K4.0 M4X0.7X4.0 K2.0 see on next page K4.0 M6X1.0X5.0 K3.0 see on next page K4.0 M6X1.0X5.0 K3.0 G1/4A G1/4A G1/4A G1/4A G1/4A G1/4A G1/4A G1/4A G1/4A G1/4A * Coolant Adaptor is optional continued on next Boring Holders NOTE: All Holders can be used for all single ended and double ended. 181 Internal Toolholders (cont) Double Ended Single Ended I d L1 L1 L0 Location Screw Location Screw Spare Parts - Location Screws for Micro Toolholders* Micro Insert Dia. Toolholder l d [mm] SMC050-3.0 3 SMC0625-3.0 SMC075-3.0 SMC050-4.0 4 SMC0625-4.0 SMC075-4.0 SMC050-6.0 6 SMC0625-6.0 SMC075-6.0 8 Boring Holders 10 Dimensions Inch SMC0625-8.0 SMC075-8.0 SMC0625-10.0 SMC075-10.0 L1 L0 3.15 .35 - Short 3.50 3.15 .63 - Medium 3.78 3.74 .35 - Short 4.09 3.74 .63 - Medium 4.37 3.15 .35 - Short 3.50 3.15 .63 - Medium 3.78 3.15 .83 - Long 3.98 3.74 .35 - Short 4.09 3.74 .63 - Medium 4.37 3.74 .83 - Long 3.15 3.15 Single Ended M 4GISM8X28 1.10 Double Ended 4GISM8X28 M 1.10 4GISM8X21 .83 4GISM8X49 1.93 4GISM8X42 1.65 4GISM8X28 1.10 4GISM8X21 .83 4GISM8X16 .63 4GISM8X49 1.93 4GISM8X42 1.65 4.57 4GISM8X37 1.46 .35 - Short 3.50 4GISM8X28 1.10 .63 - Medium 3.78 4GISM8X4 4GISM8X28 4GISM8X49 4GISM8X28 1.93 1.10 1.93 1.10 4GISM8X21 .83 3.15 .83 - Long 3.98 4GISM8X16 .63 3.74 .35 - Short 4.09 4GISM8X49 .93 3.74 .63 - Medium 4.37 4GISM8X42 1.65 3.74 .83 - Long 4.57 4GISM8X37 1.46 3.74 .47 - Short 4.21 4GISM8X33 1.30 3.74 .79 - Medium 4.53 4GISM8X25 .98 4GISM8X49 4GISM8X33 1.93 1.30 3.74 1.10 - Long 4.84 4GISM8X17 .67 3.74 .59 - Short 4.33 4GISM8X30 1.18 .98 - Medium 4.72 4GISM8X20 .79 4GISM8X10 .39 3.74 3.74 1.38 - Long 4GISM8X30 5.12 * Every toolholder package contains the full range of location screws needed. 182 M Location Screw 1.18 Technical Data Boring Technical Data Boring BORING TECHNICAL DATA Contents Spare Parts PowerBore Page 184 Recommended Cutting Data - PowerBore and Micro Page 185 Grades and Their Applications Page 185 Spare Parts PowerBore Boring Technical Data Insert 184 Boring Bar Insert Torx Screw Screw Description A CD0W VS01 1-72 Oval X .105LG. B TD0W Min. Bore .27 VS01 1-72 Oval X .105LG. > Bore .27 VS40 M2 X .4 I.S.O. X .153LG. E WC0W4213, WC0W4214 VS40 M2 X .4 I.S.O. X .153LG. F WC0W5013, WC0W5014 VS41 M2 X .4 I.S.O. X .193LG. Torx Key VT51 Recommended Grades, Cutting Speeds Vc [ft/min], Feed f [inch/rev] and Max Depth [inch] Vc[ft/min] Coated Hardness PowerBore Brinell HB VTX Material Unalloyed steel P PowerBore Micro VMX Max. depth [inch] PowerBore Micro CD0W TD0W WD0W Low carbon (C=0.1-0.25 %) 125 377-623 164-394 .0098 .0022 .020 .018 .024 .016 Medium carbon (C=0.25-0.55 %) 150 328-574 131-328 .0079 .0016 .020 .018 .024 .016 High carbon (C=0.55-0.85 %) 170 295-541 98-262 .0059 .0012 .020 .018 .024 .016 180 279-476 164-230 .0079 .0016 .016 .014 .020 .012 Non hardened Low alloy steel (alloying elements 5%) Hardened 275 246-459 131-197 .0059 .0016 .016 .014 .020 .012 Hardened 350 230-443 98-164 .0039 .0012 .016 .014 .020 .012 Annealed 200 230-361 98-164 .0039 .0016 .008 .007 .016 .006 Hardened 325 164-328 82-131 .0020 .0012 .008 .007 .016 .006 Low alloy (alloying elements <5%) 200 246-459 98-164 .0098 .0016 .008 .007 .016 .006 High alloy (alloying elements >5%) 225 197-394 82-131 .0039 .0016 .008 .007 .016 .006 Stainless steel Feritic Non hardened 200 230-426 197-328 .0079 .0016 .010 .009 .020 .008 Hardened 330 197-377 131-197 .0032 .0012 .008 .007 .016 .006 Stainless steel Austenitic Austenitic 180 295-459 164-295 .0079 .0016 .010 .009 .020 .008 Super austenitic 200 131-361 131-197 .0032 .0016 .008 .007 .016 .006 Stainless steel Cast feritic Non hardened 200 295-394 131-197 .0079 .0016 .010 .009 .020 .008 Hardened 330 213-361 98-164 .0032 .0012 .008 .007 .016 .006. Stainless steel Cast austenitic Austenitic 200 279-361 131-197 .0079 .0016 .010 .009 .020 .008 Hardened 330 197-328 98-164 .0032 .0012 .008 .007 .016 .006 200 148-197 82-148 .0079 .0016 .010 .009 .020 .008 280 98-164 66-98 .0032 .0012 .008 .007 .016 .006 250 66-98 49-66 .0032 .0006 .008 .007 .016 .006 High alloy steel (alloying elements > 5%) Cast steel M Micro Feed f [inch/rev] High temperature Annealed(Iron based) alloys Aged (Iron based) Annealed(Nickel or Cobalt based) 350 49-82 33-49 .0020 .0004 .008 .007 .016 .006 Pure 99.5 Ti 400Rm 459-558 197-328 .0020 .0008 .008 .007 .016 .006 a+b alloys 1050Rm 164-230 131-164 .0020 .0008 .008 .007 .016 .006 Aged Titanium alloys (Nickel or Cobalt based) Extra hard steel Hardened & tempered 55HRc 148-197 66-131 .0004 .0004 .004 .002 .008 .002 Malleable cast iron Ferritic (short chips) 130 230-525 164-230 .0059 .0008 .012 .012 .016 .010 Pearlitic (long chips) 230 197-476 164-230 .0039 .0004 .012 .012 .016 .010 Low tensile strength 180 230-426 164-238 .0059 .0008 .020 .018 .024 .016 High tensile strength 260 197-377 131-197 .0039 .0006 .020 .018 .024 .016 Feritic 160 410-525 164-230 .0059 .0008 .020 .018 .024 .016 Pearlitic 260 295-394 197-262 .0039 .0006 .020 .018 .024 .016 non aging 60 328-1197 328-984 .0118 .0012 .030 .025 .039 .020 Aged 100 262-722 328-492 .0079 .0012 .030 .025 .039 .020 Cast 75 656-1312 328-492 .0118 .0012 .030 .025 .039 .020 Cast & aged 90 656-918 197-328 .0079 .0012 .030 .025 .039 .020 Aluminium alloys Cast Si 13-22% 130 197-590 328-492 .0118 .0008 .030 .025 .039 .020 Copper and copper alloys Brass 90 262-738 197-328 .0118 .0012 .030 .025 .039 .020 Bronze and non leaded copper 100 262-836 197-328 .0079 .0012 .030 .025 .039 .020 Grey cast iron Nodular SG iron K Aluminium alloys Wrought Aluminium alloys Grades and Their Applications Application VTX General use carbide grade. A tough sub-micron substrate with TiAlN coating Provides good fracture toughness and excellent wear resistance. VMX General use carbide grade for Micro inserts. TiN coated Sample 185 Boring Technical Data Grade Boring Technical Data 186 MILLING Threading Grooving TM Inserts MILLING Contents The Right Tool for the Job Page 189 Thread Milling Methods Page 190 Tooling Recommendation for Given Thread Specification Page 191-200 Thread Milling Inserts Page 201-226 Thread Milling Holders Page 227-236 Thread Milling Solid Carbide Helical Page 237-243 Thread Milling Solid Carbide Straight Page 244-248 Thread Milling Solid Carbide for Deep Threading Page 249 Thread Milling Technical Data Page 251-260 Groove Milling Inserts Page 261-266 Groove Milling Holders Page 267-270 Groove Mliiling Technical Data Page 271-272 VARGUS TM Gen CD for CNC Programming NT) EX talo Ca g New VA R D Thread Milling Software Using VARDEX Thread Milling system is simple. Vargus has developed a CD for CNC programming. All the operator has to do is enter the basic thread parameters and then follow the computer instructions, which lead the operator to the correct choice of tool for the job on hand. The software will then generate the helical interpolation for the CNC program. It couldnt be simpler! (Compatible with Windows 95 and Up, Windows Ask your dealer for a free copy of the VARGUS TM CD! 188 TM Inserts The Right Tool for the Job Toolholder: TMC Insert: TM2 For standard length threads Toolholder: TMLC Insert: TM2 For long or remote threads Toolholder: TMNC Insert: TM (BSPT, NPT, NPTF) For tapered threads Toolholder: TM2C Insert: TM2 TM2 twin flute tool with two inserts for faster feed rates and tough materials Toolholder: TMC or 124/... Insert: Coarse Pitch 028/...TM2 For thread milling large pitch to bore diameter ratio Toolholder: TMC Insert: TM2F For fine thread pitches Toolholder: BTMC...-B Insert: TM2 IC 3/8B, IC 3/4B Toolholder: TMOC Insert: TM2 For long threads with two offset inserts For long threads extra vibration resistant Toolholder: TMMC Insert: TM IC 6.0 mm For small bore diameters down to .375 inch Toolholder: TMSC Insert: IC 1/4 Laydown Thread Turning Single point thread milling with laydown thread turning inserts Toolholder: TMVC Insert: 5/8V (T=.24) Vertical Thread Turning Single point thread milling with vertical thread turning inserts, for large pitches Toolholder: TMSH Insert: TM2 For large bore diameters TM Solid Carbide Straight Flute For small bores diameters. Normal use. TM Solid Carbide Helical Flute For small bores diameters. Heavy duty. TM Solid Tool for Deep Threading For deep bores diameters. Heavy duty. 189 TM Inserts Thread Milling Methods External Internal Right Hand Thread Conventional Milling Right Hand Thread Conventional Milling Left Hand Thread Conventional Milling Left Hand Thread Conventional Milling Right Hand Thread Climb Milling Right Hand Thread Climb Milling Left Hand Thread Climb Milling Left Hand Thread Climb Milling 190 Climb milling results in lower cutting forces, better chip development, higher thread surface quality and longer insert life. It should therefore be used whenever possible. TM Inserts Tooling recommendation* for given Internal thread specification N CD TM GE Vargus tion c le l Se for Too mming ra C prog and CN (For TM Solid Carbide tools see pages 237-250) ISO Pitch mm 0.75 1.0 1.25 1.5 1.75 2.0 2.5 Nominal Dia. mm Holder Insert L 1 -Toolholder Overhang D 2 -Tool Cutting dia.* 10 TMMC050-6.0 6.0I0.75ISOTM...028/001 .47 .35 11 TMMC050-6.0 6.0I0.75ISOTM... .47 .35 12-14 TMMC050-6.0 6.0I1.0ISOTM.. .47 .35 15-18 TMMC050-2 2I1.0ISOTM2... .47 .45 20 TMC0625-3 3I1.0ISOTM2... .87 .67 22 BTMC075-3B 3BI1.0ISOTM2... 1.14 .75 24 TMC075-3 3I1.0ISOTM2... 1.69 .79 25-28 TMLC100-3 3I1.0ISOTM2... .98 .87 30 TM2C100-3 3I1.0ISOTM2... 1.69 1.02 12 TMMC050-6.0 6.0I1.25ISOTM...028/002 .47 .35 14 TMMC050-6.0 6.0I1.25ISOTM... .47 .35 14-15 TMMC050-6.0 6.0I1.5ISOTM... .47 .35 16-20 TMC050-2 2I1.5ISOTM2... .47 .45 22 TMC0625-3 3I1.5ISOTM2... .87 .67 24 BTMC075-3B 3BI1.5ISOTM2... 1.14 .75 25-26 TMC075-3 3I1.5ISOTM2... 1.69 .79 27-30 TMLC100-3 3I1.5ISOTM2... .98 .87 32-33 TM2C100-3 3I1.5ISOTM2... 1.69 1.02 35-42 TMC100-5 5I1.5ISOTM2... 2.05 1.18 45 TMC125-5 5I1.5ISOTM2... 2.28 1.46 48-55 TM2C125-5 5I1.5ISOTM2... 1.77 1.65 56-68 TMSH-D200-075-3 3I1.5ISOTM2... 70-80 TMSH-D250-075-5 5I1.5ISOTM2... 12 TMMC075-6.0 124/203 6.0I1.75ISOTM...028/003 .59 .35 14-20 TMC050-2 2I2.0ISOTM...028/004 .47 .45 22 TMNC0625-3 3I2.0ISOTM2... .87 .61 24 TMC0625-3 3I2.0ISOTM2... .87 .67 25 BTMC075-3B 3BI2.0ISOTM2... 1.14 .75 27 TMC075-3 3I2.0ISOTM2... 1.69 .79 28-32 TMLC100-3 3I2.0ISOTM2... .98 .87 33-36 TM2C100-3 3I2.0ISOTM2... 1.69 1.02 39-42 TMC100-5 5I2.0ISOTM2... 2.05 1.18 45-48 TMC125-5 5I2.0ISOTM2... 2.28 1.46 50-56 TM2C125-5 5I2.0ISOTM2... 1.77 1.65 58-68 TMSH-D200-075-3 3I2.0ISOTM2... 1.97 70-85 TMSH-D250-075-5 5I2.0ISOTM2... 2.48 90-105 TMSH-D300-100-5 5I2.0ISOTM2... 3.15 110-130 TMSH-D400-125-5 5I2.0ISOTM2... 3.94 135-150 TMSH-D500-150-5 5I2.0ISOTM2... 20 TMC075-3 124/201 3I2.5ISOTM...028/005 .81 .61 22 TMC100-4 124/202 4I2.5ISOTM...028/006 1.18 .71 h min. - Thread Profile depth .017 .023 .028 .034 1.97 2.48 .045 4.92 .057 * The recommended holder is the largest for the given thread specification. Holder with smaller or equal cutting diameters (D 2 ) can also be used L1 D2 191 TM Inserts Tooling recommendation* for given Internal thread specification N CD TM GE Vargus tion c le l Se for Too mming ra C prog and CN (For TM Solid Carbide tools see pages 237-250) ISO Pitch mm 3.0 3.5 4.0 4.5 5.0 5.5 6.0 Nominal Dia. mm Holder Insert L 1 -Toolholder Overhang D 2 -Tool Cutting dia.* 24-33 TMC100-4 124/202 4I3.0ISOTM...028/007 1.18 .71 36-40 TMC100-5 5I3.0ISOTM...028/009 2.05 1.18 42-48 TMC100-5 5I3.0ISOTM2... 2.05 1.18 50-52 TMC125-5 5I3.0ISOTM2... 2.28 1.46 55-72 TM2C125-5 5I3.0ISOTM2... 1.77 1.65 75-90 TMSH-D250-075-5 5I3.0ISOTM2... 2.48 95-110 TMSH-D300-100-5 5I3.0ISOTM2... 3.15 115-135 TMSH-D400-125-5 5I3.0ISOTM2... 3.94 140-250 TMSH-D500-150-5 5I3.0ISOTM2... 30-33 TMC100-5 124/204 5I3.5ISOTM...028/008 1.57 .98 36-42 TMC100-5 5I4.0ISOTM...028/010 2.05 1.18 45-52 TMC100-5 5I4.0ISOTM2... 2.05 1.18 55 TMC125-6B 6BI4.0ISOTM2... 2.17 1.38 56-58 TMC125-5 5I4.0ISOTM2... 2.28 1.46 60-65 TMC150-6B 6BI4.0ISOTM2... 2.56 1.81 68-76 TM2C150-6B 6BI4.0ISOTM2... 2.56 2.05 80-90 TMSH-D250-075-5 5I4.0ISOTM2... 2.48 95-110 TMSH-D300-100-6B 6BI4.0ISOTM2... 3.15 115-135 TMSH-D400-125-6B 6BI4.0ISOTM2... 3.94 140-300 TMSH-D500-150-6B 6BI4.0ISOTM2... 42-45 TMC100-5 5I4.5ISOTM...028/011 2.05 1.18 48-52 TMC100-5 5I5.0ISOTM...028/075 2.05 1.18 TMC125-6B 6BI5.0ISOTM2... 2.17 1.38 56 TMC125-6B 6BI5.5ISOTM2... 2.17 1.38 60 TMC150-6B 6BI5.5ISOTM2... 2.56 1.81 64-68 TMC150-6B 6BI6.0ISOTM2... 2.56 1.81 70-100 TM2C150-6B 6BI6.0ISOTM2... 2.56 2.05 105-120 TMSH-D300-100-6B 6BI6.0ISOTM2... 3.15 125-145 TMSH-D400-125-6B 6BI6.0ISOTM2... 3.94 150-300 TMSH-D500-150-6B 6BI6.0ISOTM2... 4.92 Profile depth .068 4.92 .080 .091 4.92 * The recommended holder is the largest for the given thread specification. Holder with smaller or equal cutting diameters (D 2 ) can also be used L1 D2 192 h min. - Thread .102 .114 .125 .136 TM Inserts Tooling recommendation* for given Internal thread specification (For TM Solid Carbide tools see pages 237-250) UN Pitch tpi 32 28 24 20 18 16 Nominal Dia. Inch Holder Insert N CD TM GE Vargus tion l Selec for Too g rammin C prog and CN L 1 -Toolholder Overhang D 2 -Tool Cutting dia.* 7/16-1/2 TMMC050-6.0 6.0I32UNTM... .47 .35 9/16-11/16 TMC050-2 2I32UNTM2... .47 .45 3/4-13/16 TMC0625-3 3I32UNTM2... .87 .67 7/8-15/16 TMC075-3 3I32UNTM2... 1.69 .79 1 TMLC100-3 3I32UNTM2... .98 .87 7/16-1/2 TMMC050-6.0 6.0I28UNTM... .47 .35 9/16-3/4 TMC050-2 2I28UNTM2... .47 .45 13/16-7/8 TMC0625-3 3I28UNTM2... .87 .67 15/16 TMC075-3 3I28UNTM2... 1.69 .79 1-1 1/8 TMLC100-3 3I28UNTM2... .98 .87 1 3/16-11/2 TM2C100-3 3I28UNTM2... 1.69 1.02 9/16-11/16 TMC050-2 2I24UNTM2... .47 .45 7/16 TMMC050-6.0 6.0I20UNTM...028/012 .47 .35 1/2-9/16 TMMC050-6.0 6.0I20UNTM... .47 .35 5/8-13/16 TMC050-2 2I20UNTM2... .47 .45 7/8 TMC0625-3 3I20UNTM2... .87 .67 15/16-1 TMC075-3 3I20UNTM2... .69 .79 1 1/16-1 1/8 TMLC100-3 3I20UNTM2... .98 .87 1 3/16-1 5/16 TM2C100-3 3I20UNTM2... 1.69 1.02 1 3/8-1 5/8 TMC100-5 5I20UNTM2... 2.05 1.18 1 11/16-1 13/16 TMC125-5 5I20UNTM2... 2.28 1.46 1 7/8-2 1/8 TM2C125-5 5I20UNTM2... 1.77 1.65 2 1/4-2 5/8 TMSH-D200-075-3 3I20UNTM2... 2 3/4-3 TMSH-D250-075-5 5I20UNTM2... 9/16 TMC050-2 2I18UNTM...028/017 .47 .45 5/8 TMC050-2 2I18UNTM2... .47 .45 1 1/16-1 3/16 TMLC100-3 3I18UNTM2... .98 .87 1 1/4-1 3/8 TM2C100-3 3I18UNTM2... 1.69 1.02 1 7/16-1 5/8 TMC100-5 5I18UNTM2... 2.05 1.18 1 11/16 TMC125-5 5I18UNTM2... 2.28 1.46 7/16-5/8 TMMC050-6.0 6.0I16UNTM...028/014 .47 .35 11/16-13/16 TMC050-2 2I16UNTM2... .47 .45 7/8-15/16 TMC0625-3 3I16UNTM2... .87 .67 1 TMC075-3 3I16UNTM2... 1.69 .79 1 1/16-1 3/16 TMLC100-3 3I16UNTM2... .98 .87 1 1/4-1 3/8 TM2C100-3 3I16UNTM2... 1.69 1.02 1 7/16-1 5/8 TMC100-5 5I16UNTM2... 2.05 1.18 1 11/16-1 7/8 TMC125-5 5I16UNTM2... 2.28 1.46 1 15/16-2 3/16 TM2C125-5 5I16UNTM2... 1.77 1.65 2 1/4-2 5/8 TMSH-D200-075-3 3I16UNTM2... 1.97 2 3/4-3 3/8 TMSH-D250-075-5 5I16UN TM2... 2.48 h min. - Thread Profile depth .018 .020 .024 .029 1.97 2.48 .032 .036 * The recommended holder is the largest for the given thread specification. Holder with smaller or equal cutting diameters (D 2 ) can also be used L1 D2 193 TM Inserts Tooling recommendation* for given Internal thread specification (For TM Solid Carbide tools see pages 237-250) UN Pitch tpi Nominal Dia. Inch Holder N CD TM GE Vargus tion l Selec for Too mming ra g C pro and CN Insert L 1 -Toolholder Overhang D 2 -Tool Cutting dia.* h min. - Thread 3.15 .036 Profile depth 3 1/2-4 TMSH-D300-100-5 5I16UNTM2... 7/16 TMC075-6.0 124/203 6.0I14UNTM...028/013 .59 .35 7/8 TMC050-2 2I14UNTM2... .47 .45 1/2 TMC075-2 124/205 2I13UNTM...028/015 .61 .39 9/16-11/16 TMC075-2 124/205 2I12UNTM...028/016 .61 .39 3/4 TMNC0625-3 3I12UNTM...028/020 .87 .61 13/16 TMC0625-3 3I12UNTM...028/020 .87 .67 7/8 TMNC0625-3 3I12UNTM2... .87 .61 15/16 TMC0625-3 3I12UNTM2... .87 .67 1 BTMC075-3B 3BI12UNTM2... 1.14 .75 1 1/16 TMC075-3 3 I12UNTM2... 1.69 .79 1 1/8-1 1/4 TMLC100-3 3I12UNTM2... .98 .87 1 5/16-1 7/16 TM2C100-3 3 I12UN TM2... 1.69 1.02 1 1/2-1 11/16 TMC100-5 5I12UNTM2... 2.05 1.18 1 3/4-1 15/16 TMC125-5 5I12UNTM2... 2.28 1.46 2-2 1/4 TM2C125-5 5I12UNTM2... 1.77 1.65 2 3/8-2 3/4 TMSH-D200-075-3 3I12UNTM2... 1.97 2 7/8-3 3/8 TMSH-D250-075-5 5I12UNTM2... 2.48 3 1/2-4 TMSH-D300-100-5 5I12UNTM2... 11 5/8 TMC075-2 124/206 2I11UNTM...028/018 .61 .47 .052 10 3/4 TMC075-3 124/201 3I10UNTM...028/019 .81 .61 .058 9 7/8 TMC100-4 124/202 4I9UNTM...028/021 1.18 .71 .064 1-1 3/16 TMC100-4 124/207 4I8UNTM...028/022 1.57 .79 1 1/4-1 3/8 TMC100-5 124/204 5I8UNTM...028/024 1.57 .98 1 7/16-1 5/8 TMC100-5 5I8UNTM...028/024 2.05 1.18 1 11/16-1 15/16 TMC100-5 5I8UNTM2... 2.05 1.18 2-2 1/8 TMC125-5 5I8UNTM2... 2.28 1.46 2 1/4-2 7/8 TM2C125-5 5I8UNTM2... 1.77 1.65 3-3 5/8 TMSH-D250-075-5 5I8UNTM2... 3 3/4-4 TMSH-D300-100-5 5I8UNTM2... 1 1/8-1 1/4 TMC100-4 124/202 4I7UNTM...028/023 1.18 .71 1 3/8-1 9/16 TMC100-5 124/204 5I6UNTM...028/025 1.57 .98 1 5/8-1 15/16 TMC100-5 5I6UNTM...028/025 2.05 1.18 2-2 1/8 TMC100-5 5I6UNTM2... 2.05 1.18 2 1/4 TMC125-5 5I6UNTM2... 2.28 1.46 2 3/8-2 1/2 TMC150-6B 6BI6UNTM2... 2.56 1.81 2 5/8-3 1/8 TM2C150-6B 6BI6UNTM2... 2.56 2.05 3 1/4-3 3/4 TMSH-D250-075-5 5I6UNTM2... 3 7/8-4 TMSH-D300-100-6B 6BI6UNTM2... 5 1 3/4 TMC100-5 5I5UNTM...028/077 2.05 1.18 .115 4.5 2-2 1/4 TMC125-6B 6BI4.5UNTM2... 2.17 1.38 .128 2 1/2 TMC150-6B 6BI4UNTM2... 2.56 1.81 2 3/4-3 TM2C150-6B 6BI4UNTM2... 2.56 2.05 3 1/4-4 TMSH-D250-075-6B 6BI4UNTM2... 2.56 2.48 16 14 13 12 8 7 6 4 .044 .048 3.15 .072 2.48 3.15 .082 .096 2.48 3.15 * The recommended holder is the largest for the given thread specification. Holder with smaller or equal cutting diameters (D 2 ) can also be used L1 D2 194 .041 .144 TM Inserts Tooling recommendation* for given Internal thread specification UNJ Pitch tpi 24 20 18 16 14 12 Nominal Dia. Inch Holder N CD TM GE Vargus tion c le l Se for Too mming ra C prog and CN Insert L 1 -Toolholder Overhang D 2 -Tool Cutting dia.* h min. - Thread .024 9/16-11/16 TMC050-2 2I24UNJTM2... .47 .45 1/2 TMMC050-6.0 6.0I20UNJTM... .47 .35 3/4-13/16 TMC050-2 2I20UNJTM2... .47 .45 7/8 TMC0625-3 3I20UNJTM2... .87 .67 15/16-1 TMC075-3 3I20UNJTM2... 1.69 .79 5/8 TMC050-2 2I18UNJTM2... .47 .45 1 1/16-1 3/16 TMLC100-3 3I18UNJTM2... .98 .87 1 1/4-1 11/16 TM2C100-3 3I18UNJTM2... 1.69 1.02 11/16-13/16 TMC050-2 2I16UNJTM2... .47 .45 7/8-15/16 TMC0625-3 3I16UNJTM2... .87 .67 1 TMC075-3 3I16UNJTM2... 1.69 .79 1 1/16-1 3/16 TMLC100-3 3I16UNJTM2... .98 .87 1 1/4-1 3/8 TM2C100-3 3I16UNJTM2... 1.69 1.02 1 7/16-1 5/8 TMC100-5 5I16UNJTM2... 2.05 1.18 1 11/16-1 7/8 TMC125-5 5I16UNJTM2... 2.28 1.46 1 15/16-2 1/8 TM2C125-5 5I16UNJTM2... 1.77 1.65 2 1/4-2 3/8 TMSH-D200-075-3 3I16UNJTM2... 7/8 TMC050-2 2I14UNJTM2... .47 .45 7/8 TMNC0625-3 3I12UNJTM2... .87 .61 15/16-1 TMC0625-3 3I12UNJTM2... .87 .67 1 1/16 TMC075-3 3I12UNJTM2... 1.69 .79 1 1/8-1 1/4 TMLC100-3 3I12UNJTM2... .98 .87 1 5/16-1 7/16 TM2C100-3 3I12UNJTM2... 1.69 1.02 1 1/2-1 11/16 TMC100-5 5I12UNJTM2... 2.05 1.18 1 3/4-1 15/16 TMC125-5 5I12UNJTM2... 2.28 1.46 2-2 1/4 TM2C125-5 5I12UNJTM2... 1.77 1.65 2 3/8-2 3/4 TMSH-D200-075-3 3I12UNJTM2... 1.97 2 7/8-3 3/8 TMSH-D250-075-5 5I12UNJTM2... 2.48 3 1/2-4 1/4 TMSH-D300-100-5 5I12UNJTM2... 3.15 4 3/8-5 1/4 TMSH-D400-125-5 5I12UNJTM2... 3.94 5 3/8-6 TMSH-D500-150-5 5I12UNJTM2... 4.92 Profile depth .029 .032 .036 1.97 .041 .048 * The recommended holder is the largest for the given thread specification. Holder with smaller or equal cutting diameters (D 2 ) can also be used L1 D2 195 TM Inserts Tooling recommendation* for given Internal thread specification (For TM Solid Carbide tools see pages 237-250) W Pitch tpi 26 20 18 16 14 12 Nominal Dia. Inch Holder N CD TM GE Vargus tion c l Sele for Too g rammin C prog and CN Insert L 1 -Toolholder Overhang D 2 -Tool Cutting dia.* 7/16 TMMC050-6.0 6.0I26WTM...028/036 .47 .35 1/2-9/16 TMMC050-6.0 6.0EI26WTM... .47 .35 5/8-3/4 TMC050-2 2EI26WTM2... .47 .45 13/16-7/8 TMC0625-3 3EI26WTM2... .87 .67 15/16-1 TMC075-3 3EI26WTM2... 1.69 .79 1 1/16-1 1/8 TMLC100-3 3EI26WTM2... .98 .87 1 3/16-1 5/8 TM2C100-3 3EI26WTM2... 1.69 1.02 1 3/4-2 TMSH-D150-050-2 2EI26WTM2... 1/2 TMMC050-6.0 6.0I20WTM...028/037 .47 .35 9/16 TMMC050-6.0 6.0EI20WTM2... .47 .35 5/8-13/16 TMC050-2 2EI20WTM2... .47 .45 7/8-15/16 TMC0625-3 3EI20WTM2... .87 .67 1 TMC075-3 3EI20WTM2... 1.69 .79 1 1/16-1 3/16 TMLC100-3 3EI20WTM2... .98 .87 1 1/4-1 5/8 TM2C100-3 3EI20WTM2... 1.69 1.02 1 3/4-2 1/8 TMSH-D150-050-2 2EI20WTM2... 1.5 2 1/4-3 TMSH-D200-075-3 3EI20WTM2... 1.97 7/16 TMMC050-6.0 6.0I18WTM...028/035 .47 .35 1/2 TMC075-2 124/205 2I16WTM...028/051 .61 .39 9/16-3/4 TMC050-2 2I16WTM...028/038 .47 .45 13/16 TMNC0625-3 3EI16WTM2... .87 .61 7/8-15/16 TMC0625-3 3EI16WTM2... .87 .67 1-1 1/16 TMC075-3 3EI16WTM2... 1.69 .79 1 1/8-1 1/4 TMLC100-3 3EI16WTM2... .98 .87 1 5/16-1 3/8 TM2C100-3 3EI16WTM2... 1.69 1.02 1.4-1 5/8 TMC100-5 5EI16WTM2... 2.05 1.18 1 3/4-1.9 TMC125-5 5EI16WTM2... 2.28 1.46 2 -2 1/4 TM2C125-5 5EI16WTM2... 1.77 1.65 2 3/8-2 3/4 TMSH-D200-075-3 3EI16WTM2... 1.97 2 7/8-3 3/8 TMSH-D250-075-5 5EI16WTM2... 2.48 3 1/2-4 1/8 TMSH-D300-100-5 5EI16WTM2... 3.15 4 1/4-5 1/8 TMSH-D400-125-5 5EI16WTM2... 3.94 5 1/4-7 TMSH-D500-150-5 5EI16WTM2... 5/8-11/16 TMC075-2 124/206 2I14WTM..028/039 .61 .47 3/4 TMC075-3 124/201 3I12WTM...028/040 .81 .61 13/16 TMC0625-3 3I12WTM...028/041 .87 .67 15/16-1 5/16 TMC075-3 3I12WTM...028/041 1.69 .79 1 3/8-1 7/16 TMC100-5 5I12WTM...028/050 2.05 1.18 1 1/2-1 3/4 TMC100-5 5EI12WTM2... 2.05 1.18 1 7/8 TMC125-5 5EI12WTM2... 2.28 1.46 2-2 1/4 TM2C125-5 5EI12WTM2... 1.77 1.65 .025 1.5 .032 .035 .040 4.92 * The recommended holder is the largest for the given thread specification. Holder with smaller or equal cutting diameters (D 2 ) can also be used L1 D2 196 h min. - Thread Profile depth .046 .054 TM Inserts Tooling recommendation* for given Internal thread specification (For TM Solid Carbide tools see pages 237-250) W Pitch tpi 12 Nominal Dia. Inch Holder Insert N CD TM GE Vargus tion c le l Se for Too mming ra C prog and CN L 1 -Toolholder Overhang D 2 -Tool Cutting dia.* 2 3/8 -2 3/4 TMSH-D200-075-3 3EI12WTM2... 1.97 2 7/8-3 3/8 TMSH-D250-075-5 5EI12WTM2... 2.48 3 1/2-4 1/8 TMSH-D300-100-5 5EI12WTM2... 3.15 4 1/4-5 1/8 TMSH-D400-125-5 5EI12WTM2... 3.94 h min. - Thread Profile depth .054 5 1/4-7 TMSH-D500-150-5 5EI12WTM2... 11 7/8 TMC100-4 124/202 4I11WTM...028/043 1.18 .71 .058 10 1 TMC100-4 124/202 4I10WTM...028/045 1.18 .71 .064 7/8-1 1/4 TMC100-4 124/202 4I9WTM...028/042 1.18 .71 .071 1 TMC100-4 124/202 4I8WTM...028/044 1.18 .71 1 3/16-1.4 TMC100-5 124/204 5I8WTM...028/047 1.57 .98 1 7/16-1 5/8 TMC100-5 5I8WTM...028/047 2.05 1.18 1 7/8-1.9 TMC100-5 5EI8WTM2... 2.05 1.18 2.1-2 1/8 TMC125-5 5EI8WTM2... 2.28 1.46 2 1/4-3 TM2C125-5 5EI8WTM2... 1.77 1.65 3 1/8-3 5/8 TMSH-D250-075-5 5EI8WTM2... 2.48 3 3/4-4 3/8 TMSH-D300-100-5 5EI8WTM2... 3.15 4 5/8-5 1/2 TMSH-D400-125-5 5EI8WTM2... 3.94 5 5/8-7 TMSH-D500-150-5 5EI8WTM2... 1 1/8 TMC100-5 124/208 5I7WTM...028/046 1.57 1 1/4 TMC100-5 124/204 5I7WTM...028/048 1.57 .98 1 3/4 TMC100-5 5I7WTM...028/048 2.05 1.18 2 TMC100-5 5EI7WTM2... 2.05 1.18 1 5/16-1 1/2 TMC100-5 124/204 5I6WTM...028/049 1.57 .98 1.6-1 5/8 TMC100-5 5I6WTM...028/049 2.05 1.18 1 7/8-1.9 TMC125-5 5I6WTM...028/049 2.28 1.46 2.1-2 1/8 TMC100-5 5EI6WTM2... 2.05 1.18 2 1/4 TMC125-6B 6BEI6WTM2... 2.17 1.38 2 3/8-2.6 TMC125-5 5EI6WTM2... 2.28 1.46 2 5/8-2 3/4 TMC150-6B 6BEI6WTM2... 2.56 1.81 2 7/8-3 1/4 TM2C150-6B 6BEI6WTM2... 2.56 2.05 3 3/8-3 7/8 TMSH-D250-075-5 5EI6WTM2... 2.48 4-4 3/4 TMSH-D300-100-6B 6BEI6WTM2... 3.15 4 7/8-5 3/4 TMSH-D400-125-6B 6BEI6WTM2... 3.94 5 7/8-7 TMSH-D500-150-6B 6BEI6WTM2... 3 TMC150-6B 6BEI5WTM2... 2.56 1.81 3 1/4 TM2C150-6B 6BEI5WTM2... 2.56 2.05 3 1/2 TMC150-6B 6BEI4.5WTM2... 2.56 1.81 3 3/4-4 TM2C150-6B 6BEI4.5WTM2... 2.56 2.05 9 8 7 6 5 4.5 4.92 .080 4.92 .87 .091 .107 4.92 .128 .142 * The recommended holder is the largest for the given thread specification. Holder with smaller or equal cutting diameters (D 2 ) can also be used L1 D2 197 TM Inserts Tooling recommendation* for given Internal thread specification N CD TM GE Vargus tion c l Sele for Too mming ra C prog N C d n a BSP (For TM Solid Carbide tools see pages 237-250) Pitch tpi 19 14 11 Nominal Dia. Inch Holder Insert L 1 -Toolholder Overhang D 2 -Tool Cutting dia.* 1/4 TMMC075-6.0 6.0EI19WTM... .67 .35 3/8 TMC075-2 2EI19WTM2... .79 .45 1/2-5/8 TMC075-2 2EI14WTM2... .79 .45 3/4-7/8 TMC0625-3 3EI14WTM2... .87 .67 1 TMC100-5 124/204 5EI11WTM2... 1.57 .98 1 1/4-1 1/2 TMC100-5 5EI11WTM2... 2.05 1.18 1 3/4 TMC125-5 5EI11WTM2... 2.28 1.46 2-2 1/4 TM2C125-5 5EI11WTM2... 1.77 1.65 2 1/2-3 TMSH-D250-075-5 5EI11WTM2... 2.48 3 1/2 TMSH-D300-100-5 5EI11WTM2... 3.15 4 TMSH-D400-125-5 5EI11WTM2... 3.94 5-6 TMSH-D500-150-5 5EI11WTM2... 4.92 h min. - Thread Profile depth .034 .046 .058 * The recommended holder is the largest for the given thread specification. Holder with smaller or equal cutting diameters (D 2 ) can also be used BSPT (For TM Solid Carbide tools see pages 237-250) Pitch tpi Nominal Dia. Inch Holder Insert L 1 -Toolholder Overhang D 2 -Tool Cutting dia.* h min. - Thread Profile depth 19 3/8 TMC 075-2 2EI19BSPTTM... .79 .45 .034 14 1/2-3/4 TMNC 0625-3 3EI14BSPTTM... .87 .61 .046 1-1 1/4 TMNC 075-3 3EI11BSPTTM... .91 .75 1 1/2 TMC 100-5 5EI11BSPTTM... 2.05 1.18 2-6 TMNC 125-5 5EI11BSPTTM... 2.28 1.46 11 .058 * The recommended holder is the largest for the given thread specification. Holder with smaller or equal cutting diameters (D 2 ) can also be used NPT (For TM Solid Carbide tools see pages 237-250) Pitch tpi Nominal Dia. Inch Holder Insert L 1 -Toolholder Overhang D 2 -Tool Cutting dia.* h min. - Thread 18 1/4-3/8 TMC075-2 124/209 2I18NPTTM...028/074 .61 .39 .040 1/2 TMNC0625-3 3EI14NPTTM... .87 .61 3/4 TMNC075-3 3EI14NPTTM... .91 .75 1 TMNC075-3 3EI11.5NPTTM... .91 .75 1 1/4 TMC100-5 5EI11.5NPTTM... 2.05 1.18 1 1/2-2 TMNC125-5 5EI11.5NPTTM... 2.28 1.46 2 1/2 TMNC125-5 5EI8NPTTM... 2.28 1.46 3-24 TMC150-6B 6BEI8NPTTM... 2.56 1.81 14 11.5 8 * The recommended holder is the largest for the given thread specification. Holder with smaller or equal cutting diameters (D 2 ) can also be used L1 D2 198 Profile depth .052 .065 .095 TM Inserts Tooling recommendation* for given Internal thread specification N CD TM GE Vargus tion c l Sele for Too mming ra C prog N C d n a NPTF (For TM Solid Carbide tools see pages 237-250) Pitch tpi Nominal Dia. Inch Holder Insert L 1 -Toolholder Overhang D 2 -Tool Cutting dia.* h min. - Thread Profile depth 18 1/4-3/8 TMC075-2 124/209 2I18NPTFTM...028/078 .61 .39 .039 1/2 TMNC0625-3 3EI14NPTFTM.. .87 .61 3/4 TMNC075-3 3EI14NPTFTM... .91 .75 1 TMNC075-3 3EI11.5NPTFTM... .91 .75 1 1/4 TMC100-5 124/204 5EI11.5NPTFTM... 1.57 .98 1 1/2 TMC100-5 5EI11.5NPTFTM... 2.05 1.18 2 TMNC125-5 5EI11.5NPTFTM... 2.28 1.46 2 1/2 TMNC125-5 5EI8NPTFTM... 2.28 1.46 3 TMC150-6B 6BEI8NPTFTM... 2.56 1.81 Insert L 1 -Toolholder Overhang D 2 -Tool Cutting dia.* 14 11.5 8 .053 .064 .095 * The recommended holder is the largest for the given thread specification. Holder with smaller or equal cutting diameters (D 2 ) can also be used PG (For TM Solid Carbide tools see pages 237-250) Pitch tpi 20 18 16 Nominal Dia. Inch Holder Pg7 TMMC050-6.0 6.0EI20PGTM... .47 .35 Pg9 TMC050-2 2EI18PGTM2... .47 .45 Pg11 TMNC0625-3 3EI18PGTM2... .87 .61 Pg13.5 TMC0625-3 3EI18PGTM2... .87 .67 Pg16 TMC075-3 3EI18PGTM2... 1.69 .79 Pg21 TMC100-5 124/204 5EI16PGTM2... 1.57 .98 Pg29 TMC100-5 5EI16PGTM2... 2.05 1.18 Pg36 TM2C125-5 5EI16PGTM2... 1.77 1.65 Pg42-Pg48 TMSH-D200-075-3 3EI16PGTM2... h min. - Thread Profile depth .024 .026 .030 1.97 * The recommended holder is the largest for the given thread specification. Holder with smaller or equal cutting diameters (D 2 ) can also be used TR Pitch mm 2.0 3.0 4.0 Nominal Dia. mm Holder Insert L 1 -Toolholder Overhang D 2 -Tool Cutting dia.* TR16 TMC075-2 124/206 2I2.0TRTM...028/028 .61 .47 TR18-TR20 TMC075-2 124/206 2I2.0TRTM...028/029 .61 .47 TR24 TMC100-4 124/202 4I3.0TRTM...028/030 1.18 .71 TR26-TR30 TMC100-4 124/202 4I3.0TRTM...028/031 1.18 .71 TR32-TR36 TMC100-4 124/207 4I3.0TRTM...028/032 1.57 .79 TR38-TR42 TMC100-5 124/204 5I3.0TRTM...028/033 1.57 .98 TR44-TR48 TMC100-5 5I3.0TRTM...028/033 2.05 1.18 TR50-TR60 TMC125-5 5I3.0TRTM...028/033 2.28 1.46 TR65-TR110 TMC125-5 5I4.0TRTM...028/034 2.28 1.46 h min. - Thread Profile depth .049 .069 .089 * The recommended holder is the largest for the given thread specification. Holder with smaller or equal cutting diameters (D 2 ) can also be used L1 D2 199 TM Inserts Tooling recommendation* for given Internal thread specification ACME Pitch tpi 16 14 12 10 8 6 5 Nominal Dia. Inch Holder N CD TM GE Vargus tion c le l Se for Too mming ra C prog and CN Insert L 1 -Toolholder Overhang D 2 -Tool Cutting dia.* 1/2 TMMC050-6.0 6.0I16ACMETM...028/052 .47 .35 5/8 TMC050-2 2I16ACMETM...028/053 .47 .45 3/4 TMC050-2 2I16ACMETM...028/055 .47 .45 5/8 TMC075-2 124/205 2I14ACMETM...028/054 .61 .39 3/4 TMC075-2 124/206 2I14ACMETM...028/083 .61 .47 7/8 TMNC0625-3 3I14ACMETM...028/057 .87 .61 1 TMC0625-3 3I14ACMETM...028/059 .87 .67 3/4 TMC075-2 124/206 2I12ACMETM...028/056 .61 .47 7/8 TMC075-2 124/206 2I12ACMETM...028/058 .61 .47 1 TMNC0625-3 3I12ACMETM...028/060 .87 .61 1 1/8 TMC0625-3 3I12ACMETM...028/060 .87 .67 1 1/4 TMC075-3 3I12ACMETM...028/060 1.69 .79 1 TMC100-4 124/202 4I10ACMETM...028/061 1.18 .71 1 1/8 TMC100-4 124/207 4I10ACMETM...028/084 1.57 .79 1 1/4 TMC100-5 124/204 5I10ACMETM...028/064 1.57 .98 1 3/8 TMC100-5 124/204 5I10ACMETM...028/065 1.57 .98 1 1/2 TMC100-5 5 I10ACMETM...028/068 2.05 1.18 1 3/4 TMC125-5 5I10ACMETM...028/064 2.28 1.46 1 TMC100-4 124/202 4I8ACMETM...028/062 1.18 .71 1 1/8-1 1/4 TMC100-4 124/202 4I8ACMETM...028/063 1.18 .71 1 3/8 TMC100-5 124/204 5I8ACMETM...028/066 1.57 .98 1 1/2 TMC100-5 124/204 5I8ACMETM...028/069 1.57 .98 1 3/4 TMC100-5 5I8ACMETM...028/069 2.05 1.18 2 TMC125-5 5I8ACMETM...028/069 2.28 1.46 1 3/8 TMC100-5 124/208 5I6ACMETM...028/067 1.57 .87 1 1/2 TMC100-5 124/204 5I6ACMETM...028/070 1.57 .98 1 3/4 TMC100-5 5I6ACMETM...028/070 2.05 1.18 2 TMC100-5 5I6ACMETM...028/072 2.05 1.18 2 1/4 TMC125-5 5I6ACMETM...028/072 2.28 1.46 1 3/4 TMC100-5 124/204 5I5ACMETM...028/071 1.57 .98 2 TMC100-5 5I5ACMETM...028/071 2.05 1.18 2 1/4 TMC100-5 5I5ACMETM...028/073 2.05 1.18 2 1/2 TMC125-5 5I5ACMETM...028/073 2.28 1.46 * The recommended holder is the largest for the given thread specification. Holder with smaller or equal cutting diameters (D 2 ) can also be used L1 D2 200 h min. - Thread Profile depth .036 .041 .047 .060 .072 .093 .110 Thread Milling Inserts TM Inserts THREAD MILLING INSERTS Contents VARDEX Ordering Code System Page 202 American UN Standard TM Inserts Pages 203-204 American UN (Internal) Coarse Pitch TM Inserts Pages 205-206 American UN Standard TM Inserts for TMO Toolholders Pages 207-208 American UN Fine Pitch TM Inserts Page 209 UNJ Standard TM Insert Page 210 ISO Metric Standard TM Inserts Pages 211-212 ISO Metric (Internal) Coarse Pitch TM Inserts Page 213 ISO Metric Standard TM Inserts for TMO Toolholders Page 214 ISO Metric Fine Pitch TM Inserts Page 215 NPT Standard TM Inserts Page 216 NPT (Internal) Coarse Pitch TM Inserts Page 216 NPTF (Dry Seal) Standard TM Inserts Page 217 NPTF (Dry Seal-Internal) Coarse Pitch TM Inserts Page 217 NPS Standard TM Inserts Page 218 Pg Standard TM Inserts Page 218 W for BSW, BSP Standard TM Inserts Page 219 W for BSW only Coarse Pitch TM Inserts Pages 220-221 W for BSW, BSP Standard TM Inserts For TMO Toolholders Page 222 BSPT Standard TM Inserts Page 223 ACME (Internal) Coarse Pitch TM Inserts Page 224 TR (Internal) Coarse Pitch TM Inserts Page 225 Vardex Ordering Code System Thread Milling Inserts 3 B I 12 UN TM2 F 1 2 3 4 5 6 7 VBX 028/... 8 9 1 - Insert size 2 - Cutting Edge Length 3 - Type of Insert 4 - Pitch (tpi) 6.0 - 6.0 mm 2 - 1/4 3 - 3/8 3B - 3/8B 4 - 1/2 B - TMB E - External I - Internal El - External + Internal 80 - 4 (tpi) 0.35 - 6.0 (mm) 6 - System 8 - Carbide Grade TM2 VBX VTX IC 5 - 5/8 6B - 3/4B 5 - Standard ISO- ISO Metric UN- American UN BSPT- British Standard Pipe Thread PG- Pg DIN 40430 UNJ- UNJ ACME- ACME W- Whitworth for BSW, BSP TR- Trapez DIN 103 NPT - NPT NPTF- NPTF NPS- NPS 202 TM VK2 7 - Pitch Type 9 - Coarse Pitch Inserts F= Fine Pitch 028/... TM Inserts American UN External / Internal L Le Internal 1/4P 60° 1/8P External IC Defined by: ANSI B1.1.74 Tolerance class: Class 2A/2B Standard TM Standard TM Insert Size IC 6.0mm 1/4 3/8 3/8B L mm .41 .43 .63 .96 Pitch tpi Ordering Code External Le Teeth Internal Inch 32 6.0I32UNTM... .38 12 Toolholder 28 6.0I28UNTM... .36 10 24 6.0I24UNTM... .38 9 20 6.0I20UNTM... .35 7 18 6.0I18UNTM... .33 6 16 6.0I16UNTM... .31 5 48 2I48UNTM2... .39 19 40 2I40UNTM2... .40 16 32 2I32UNTM2... .41 13 28 2E28UNTM2... 2I28UNTM2... .39 11 27 2E27UNTM2... 2I27UNTM2... .41 11 24 2E24UNTM2... 2I24UNTM2... .38 9 20 2E20UNTM2... 2I20UNTM2... .40 8 18 2E18UNTM2... 2I18UNTM2... .39 7 16 2E16UNTM2... 2I16UNTM2... .38 6 14 2E14UNTM2... 2I14UNTM2... .36 5 40 3I40UNTM2... .58 23 32 3I32UNTM2... .59 19 TMMC..-6.0 TMC..-2 TMSH..-2 28 3E28UNTM2... 3I28UNTM2... .57 16 27 3E27UNTM2... 3I27UNTM2... .55 15 24 3E24UNTM2... 3I24UNTM2... .58 14 20 3E20UNTM2... 3I20UNTM2... .55 11 TMC..-3 18 3E18UNTM2... 3I18UNTM2... .56 10 TMSH..-3 16 3E16UNTM2... 3I16UNTM2... .56 9 14 3E14UNTM2... 3I14UNTM2... .57 8 13 3E13UNTM2... 3I13UNTM2... .54 6 12 3E12UNTM2... 3I12UNTM2... .58 7 11.5 3E11.5UNTM2... 3I11.5UNTM2... .52 6 24 3BE24UNTM2... 3BI24UNTM2... .83 20 20 3BE20UNTM2... 3BI20UNTM2... .85 17 18 3BE18UNTM2... 3BI18UNTM2... .83 15 16 3BE16UNTM2... 3BI16UNTM2... .81 13 BTMC..-3B 14 3BE14UNTM2... 3BI14UNTM2... .86 12 TMSH..-3B 13 3BE13UNTM2... 3BI13UNTM2... .85 11 12 3BE12UNTM2... 3BI12UNTM2... .83 10 Sample order: 3E24UNTM2 VBX All inserts have 2 cutting edges, except MiniTM (IC 6.0 mm), which has one cutting edge. For toolholder information, see page 228. 203 TM Inserts American UN (Cont) External / Internal L Le Internal 1/4P 60° 1/8P External IC Defined by: ANSI B1.1.74 Tolerance class: Class 2A/2B Standard TM Standard TM Insert Size IC 5/8 Pitch L mm 1.06 tpi Ordering Code External 5I24UNTM2... 1.00 24 20 5E20UNTM2... 5I20UNTM2... 1.00 20 18 5E18UNTM2... 5I18UNTM2... 1.00 18 16 5E16UNTM2... 5I16UNTM2... 1.00 16 14 5E14UNTM2... 5I14UNTM2... 1.00 14 13 5E13UNTM2... 5I13UNTM2... 1.00 13 12 5E12UNTM2... 5I12UNTM2... 1.00 12 11.5 5E11.5UNTM2... 5I11.5UNTM2... .96 11 11 5E11UNTM2... 5I11UNTM2... 1.00 11 10 5E10UNTM2... .90 9 5I10UNTM2... 1.00 10 9 5E9UNTM2... 5I9UNTM2... .89 8 8 5E8UNTM2... 5I8UNTM2... .88 7 7 5E7UNTM2... .86 6 1.00 7 .83 5 5I6UNTM2... 1.00 6 6 5I7UNTM2... 5E6UNTM2... 6 TMC..-5 TMSH..-5 6 6BE6UNTM2... 6BI6UNTM2... 1.33 8 5 6BE5UNTM2... 6BI5UNTM2... 1.20 6 TMC..-6B 4.5 6BE4.5UNTM2... 6BI4.5UNTM2... 1.33 6 TMSH..-6B 4 6BE4UNTM2... 6BI4UNTM2... 1.25 5 Sample order: 5E24UNTM2 VBX All inserts have 2 cutting edges, except MiniTM (IC 6.0 mm), which has one cutting edge. For toolholder information, see page 228. 204 Toolholder Inch 5E24UNTM2... 7 1.52 Internal Teeth 24 10 3/4B Le TM Inserts American UN (Cont) Internal L Le Internal 1/4P 60° 1/8P External IC Defined by: ANSI B1.1.74 Tolerance class: Class 2A/2B Coarse Pitch TM Coarse Pitch TM Thread Insert Size Ordering Code Cutting Edge Le Teeth Toolholder Bore Dia. Range IC L Inch Internal 7/16-20 UNF 6.0mm .41 6.0I20UNTM...028/012 1 .35 7 TMMC050-6.0 .38 - .45 7/16-20 UNF 6.0mm .41 6.0I20UNTM...028/012 1 .35 7 TMMC075-6.0 .38 - .45 7/16-16 UN 6.0 mm .41 6.0I16UNTM...028/014 1 .31 5 TMMC050-6.0 .37 - .56 7/16-16 UN 6.0 mm .41 6.0I16UNTM...028/014 1 .31 5 TMMC075-6.0 124/203 .37 - .56 7/16-14 UNC 6.0mm .41 6.0I14UNTM...028/013 1 .36 5 TMC075-6.0 124/203 .36 - .39 1/2-13 UNC 1/4" .43 2I13UNTM...028/015 1 .38 5 TMC075-2 124/205 .41 - .77 1/2-16 UN 6.0 mm .41 6.0I16UNTM...028/014 1 .31 5 TMMC050-6.0 .37 - .56 1/2-16 UN 6.0 mm .41 6.0I16UNTM...028/014 1 .31 5 TMMC075-6.0 .37 - .56 9/16-12 UNC 1/4" .43 2I12UNTM...028/016 1 .33 4 TMC075-2 124/205 .47 - .61 9/16-18 UNF 1/4" .43 2I18UNTM...028/017 2 .39 7 TMC050-2 .50 - .57 9/16-18 UNF 1/4" .43 2I18UNTM...028/017 2 .39 7 TMC075-2 .50 - .57 9/16-16 UN 6.0 mm .41 6.0I16UNTM...028/014 1 .31 5 TMMC050-6.0 .37 - .56 9/16-16 UN 6.0 mm .41 6.0I16UNTM...028/014 1 .31 5 TMMC075-6.0 .37 - .56 5/8-11 UNC 1/4" .43 2I11UNTM...028/018 1 .36 4 TMC075-2 124/206 .52 - .73 5/8-12 UN 1/4" .43 2I12UNTM...028/016 1 .33 4 TMC075-2 124/205 .47 - .61 5/8-16 UN 6.0 mm .41 6.0I16UNTM...028/014 1 .31 5 TMMC050-6.0 .37 - .56 5/8-16 UN 6.0 mm .41 6.0I16UNTM...028/014 1 .31 5 TMMC075-6.0 .37 - .56 11/16-12 UN 1/4" .43 2I12UNTM...028/016 1 .33 4 TMC075-2 124/205 .47 - .61 3/4-10 UNC 3/8" .63 3I10UNTM...028/019 1 .50 5 TMC075-3 124/201 .64 - 1.24 3/4-12 UN 3/8" .63 3I12UNTM...028/020 2 .58 7 TMNC0625-3 .66 - .72 13/16-12 UN 3/8" .63 3I12UNTM...028/020 2 .58 7 TMC0625-3 .72 - .77 7/8-9 UNC 1/2" .87 4I9UNTM...028/021 1 .67 6 TMC100-4 124/202 Sample tool requirement for thread 9/16-12 UNC Ordering codes: Insert: 2I12UNTM VBX 028/016 Toolholder: TMC075-2 124/205 For toolholder information, see page 228. Inch Inch .75 - 1.28 continued on next 205 TM Inserts American UN (Cont) Internal L Le 1/4P Internal 60º 1/8P External IC Defined by: ANSI B1.1.74 Tolerance class: Class 2A/2B Coarse Pitch TM Thread Coarse Pitch TM (cont) Insert Size IC Ordering Code L Inch Cutting Edge Internal Le Teeth Toolholder Bore Dia. Range .86 - 1.11 Inch Inch 1-8 UNC 1/2" .87 4I8UNTM...028/022 1 .75 6 TMC100-4 124/207 1 1/16-8 UN 1/2" .87 4I8UNTM...028/022 1 .75 6 TMC100-4 124/207 .86 - 1.11 1 1/8-7UNC 1/2" .87 4I7UNTM...028/023 1 .71 5 TMC100-4 124/202 .97 - 1.41 1 1/8-8 UN 1/2" .87 4I8UNTM...028/022 1 .75 6 TMC100-4 124/207 .86 - 1.11 1 3/l6-8 UN 1/2" .87 4I8UNTM...028/022 1 .75 6 TMC100-4 124/207 .86 - 1.11 1 1/4-7 UNC 1/2" .87 4I7UNTM...028/023 1 .71 5 TMC100-4 124/202 .97 - 1.41 1 1/4-8 UN 5/8" 1.06 5I8UNTM...028/024 2 .88 7 TMC100-5 124/204 1.11 - 1.30 1 5/16-8 UN 5/8" 1.06 5I8UNTM...028/024 2 .88 7 TMC100-5 124/204 1.11 - 1.30 1 3/8-6 UNC 5/8" 1.06 5I6UNTM...028/025 2 1.00 6 TMC100-5 124/204 1.19 - 1.44 1 3/8-8 UN 5/8" 1.06 5I8UNTM...028/024 2 .88 7 TMC100-5 124/204 1.11 - 1.30 1 7/16-6 UN 5/8" 1.06 5I6UNTM...028/025 2 1.00 6 TMC100-5 124/204 1.19 - 1.44 1 7/16-8 UN 5/8" 1.06 5I8UNTM...028/024 2 .88 7 TMC100-5 1.30 - 1.54 1 1/2-6 UNC 5/8" 1.06 5I6UNTM...028/025 2 1.00 6 TMC100-5 124/204 1.19 - 1.44 1 1/2-8 UN 5/8 1.06 5I8UNTM...028/024 2 .88 7 TMC100-5 1.30 - 1.54 1 9/16 -6 UN 5/8" 1.06 5I6UNTM...028/025 2 1.00 6 TMC100-5 124/204 1.19 - 1.44 1 9/16-8 UN 5/8" 1.06 5I8UNTM...028/024 2 .88 7 TMC100-5 1.30 - 1.54 1 5/8-6 UN 5/8" 1.06 5I6UNTM...028/025 2 1.00 6 TMC100-5 1.44 - 1.77 1 5/8-8 UN 5/8" 1.06 5I8UNTM...028/024 2 .88 7 TMC100-5 1.30 - 1.54 1 11/16-6 UN 5/8" 1.06 5I6UNTM...028/025 2 1.00 6 TMC100-5 1.44 - 1.77 1 3/4-5 UNC 5/8" 1.06 5I5UNTM...028/077 2 .80 4 TMC100-5 1.53 - × 1 3/4-6 UN 5/8" 1.06 5I6UNTM...028/025 2 1.00 6 TMC100-5 1.44 - 1.77 1 13/16-6UN 5/8" 1.06 5I6UNTM...028/025 2 1.00 6 TMC100-5 1.44 - 1.77 1 7/8-6 UN 5/8" 1.06 5I6UNTM...028/025 2 1.00 6 TMC100-5 1.44 - 1.77 1 15/16-6 UN 5/8" 1.06 5I6UNTM...028/025 2 1.00 6 TMC100-5 1.44 - 1.77 Sample tool requirement for thread 1 9/16-6 UN Ordering codes: Insert: 5I6UNTM VBX 028/025 Toolholder: TMC100-5 124/204 For toolholder information, see page 228. 206 TM Inserts American UN (Cont) External / Internal L Le Internal 1/4P 60° 1/8P External IC Defined by: ANSI B1.1.74 Tolerance class: Class 2A/2B Standard TM Standard TM Inserts for TMO Toolholders Insert Size IC 1/4 L Inch .43 Pitch tpi Ordering Code External TMO Inch 2I48UNTM2... TMOC075-2-1 .77 48 2I48UNTM2... TMOC075-2-2 .73 48 2I48UNTM2... TMOC075-2-9 .75 32 2I32UNTM2... TMOC075-2-1 .78 28 2E28UNTM2... 2I28UNTM2... TMOC075-2-3 .68 24 2E24UNTM2... 2I24UNTM2... TMOC075-2-2 .71 20 2E20UNTM2... 2I20UNTM2... TMOC075-2-4 .75 18 2E18UNTM2... 2I18UNTM2... TMOC075-2-2 .72 16 2E16UNTM2... 2I16UNTM2... TMOC075-2-1 .75 14 2E14UNTM2... 2I14UNTM2... TMOC075-2-3 .64 3I32UNTM2... TMOC075-3-3 1.09 3I32UNTM2... TMOC075-3-11 1.13 28 3E28UNTM2... 3I28UNTM2... TMOC075-3-3 1.07 27 3E27UNTM2... 3I27UNTM2... TMOC075-3-4 1.07 24 3E24UNTM2... 3I24UNTM2... TMOC075-3-6 1.08 20 3E20UNTM2... 3I20UNTM2... TMOC075-3-6 1.05 18 3E18UNTM2... 3I18UNTM2... TMOC075-3-6 1.06 16 3E16UNTM2... 3I16UNTM2... TMOC075-3-6 1.06 14 3E14UNTM2... 3I14UNTM2... TMOC075-3-6 1.07 13 3E13UNTM2... 3I13UNTM2... TMOC075-3-2 1.00 12 3E12UNTM2... 3I12UNTM2... TMOC075-3-6 1.08 11.5 3E11.5UNTM2... 3I11.5UNTM2... TMOC075-3-5 32 .63 ECL 48 32 3/8 Internal Toolholder .96 continued on next Sample order: 2E16UNTM2 VBX For Le and number of teeth of the above inserts, see the table for standard inserts on page 203. For toolholder intormation, see page 233. ECL ECL - The Effective Cutting Length 207 TM Inserts American UN (Cont) External / Internal L Le Internal 1/4P 60° 1/8P External IC Defined by: ANSI B1.1.74 Tolerance class: Class 2A/2B Standard TM Standard TM Inserts for TMO Toolholders Insert Size IC 5/8 Pitch L Inch 1.06 tpi (Cont) Ordering Code External Toolholder TMO Inch 24 5E24UNTM2.. 5I24UNTM2.. TMOC100-5-1 2.00 24 5E24UNTM2... 5I24UNTM2... TMOC100-5-2 1.83 20 5E20UNTM2... 5I20UNTM2... TMOC100-5-1 2.00 18 5E18UNTM2... 5I18UNTM2... TMOC100-5-1 2.00 18 5E18UNTM2... 5I18UNTM2... TMOC100-5-2 1.83 16 5E16UNTM2... 5I16UNTM2... TMOC100-5-3 1.88 14 5E14UNTM2... 5I14UNTM2... TMOC100-5-1 2.00 14 5E14UNTM2... 5I14UNTM2... TMOC100-5-4 1.86 13 5E13UNTM2... 5I13UNTM2... TMOC100-5-1 2.00 12 5E12UNTM2... 5I12UNTM2... TMOC100-5-2 1.83 12 5E12UNTM2... TMOC100-5-1 2.00 11.5 5E11.5UNTM2... 5I11.5UNTM2... TMOC100-5-5 1.83 11 5E11UNTM2... 5I11UNTM2... TMOC100-5-6 1.91 5I11UNTM2... TMOC100-5-1 1.82 TMOC100-5-7 1.70 5I10UNTM2... TMOC100-5-7 1.80 11 10 Internal ECL 5E10UNTM2... 10 9 5E9UNTM2... 5I9UNTM2... TMOC100-5-8 1.78 8 5E8UNTM2... 5I8UNTM2... TMOC100-5-9 1.75 7 5E7UNTM2... TMOC100-5-10 1.71 TMOC100-5-10 1.86 TMOC100-5-2 1.67 5I7UNTM2... 7 6 5E6UNTM2... 6 5I6UNTM2... TMOC100-5-2 1.83 5 5I5UNTM...028/077 TMOC100-5-7 1.60 Sample order: 5E16UNTM2 VBX For Le and number of teeth of the above inserts, see table for standard inserts on page 203. For toolholder information, see page 233. ECL ECL - The Effective Cutting Length 208 TM Inserts American UN (Cont) External / Internal L Le Internal 1/4P 60° 1/8P External IC Defined by: ANSI B1.1.74 Tolerance class: Class 2A/2B Fine Pitch TM Fine Pitch TM Insert Size IC L Inch 6.0mm 1/4 3/8 .41 .43 .63 Pitch Ordering Code Le Teeth tpi External Internal Inch 80 6.0E80UNTMF... 6.0I80UNTMF... .39 16 Toolholder 72 6.0E72UNTMF... 6.0I72UNTMF... .38 14 64 6.0E64UNTMF... 6.0I64UNTMF... .36 12 56 6.0E56UNTMF... 6.0I56UNTMF... .38 11 48 6.0E48UNTMF... .35 9 44 6.0E44UNTMF... .34 8 40 6.0E40UNTMF... .33 7 36 6.0E36UNTMF... .36 7 32 6.0E32UNTMF... .34 6 80 2E80UNTM2F... 2I80UNTM2F... .39 16 72 2E72UNTM2F... 2I72UNTM2F... .40 15 64 2E64UNTM2F... 2I64UNTM2F... .39 13 56 2E56UNTM2F... 2I56UNTM2F... .38 11 TMC..-2 48 2E48UNTM2F... .40 10 TMSH..-2 44 2E44UNTM2F... .39 9 40 2E40UNTM2F... .38 8 36 2E36UNTM2F... .36 7 32 2E32UNTM2F... .34 6 80 3E80UNTM2F... 3I80UNTM2F... .56 23 72 3E72UNTM2F... 3I72UNTM2F... .57 21 64 3E64UNTM2F... 3I64UNTM2F... .58 19 56 3E56UNTM2F... 3I56UNTM2F... .55 16 48 3E48UNTM2F... .56 14 44 3E44UNTM2F... .57 13 40 3E40UNTM2F... .58 12 36 3E36UNTM2F... .58 11 32 3E32UNTM2F... .53 9 TMMC..-6.0 TMC..-3 TMSH..-3 NOTE: Two orbits are required to complete the thread. Fine Pitch TM Inserts produce partial profile thread. Sample order: 6.0E80UNTMF VBX All inserts have 2 cutting edges, except MiniTM (IC 6.0 mm), which has one cutting edge. For toolholder information, see page 228. Fine Pitch Threads Fine pitch threads are threads with small pitches. It is difficult to produce multitooth inserts for small pitches because of the small radius between the teeth. Vargus developed inserts where every second tooth was dropped to enlarge the radius between the teeth. Important! All the fine pitch inserts are partial profile type (as a result of the enlarged radius). 209 TM Inserts UNJ External / Internal L Le 5/16P Internal 60° h R max 0.18042P R min0.15011P External IC Defined by: MIL-S-8879C Tolerance class: 3A/3B Standard TM Standard TM Insert Size IC 6.0mm Pitch L Inch 0.41 tpi Ordering Code External 3/8 5/8 0.43 0.63 1.06 Internal .37 9 20 6.0I20UNJTM... .35 7 18 6.0I18UNJTM... .33 6 6.0I16UNJTM... .38 6 24 2E24UNJTM2... 2I24UNJTM2... .37 9 20 2E20UNJTM2... 2I20UNJTM2... .40 8 2I18UNJTM2... .39 7 18 Toolholder Inch 6.0I24UNJTM... 16 2E16UNJTM2... 2I16UNJTM2... .38 6 14 2E14UNJTM2... 2I14UNJTM2... .36 5 24 3E24UNJTM2... 3I24UNJTM2... .58 14 20 3E20UNJTM2... 3I20UNJTM2... .55 11 18 3E18UNJTM2... 3I18UNJTM2... .56 10 16 3E16UNJTM2... 3I16UNJTM2... .56 9 14 3E14UNJTM2... 3I14UNJTM2... .57 8 13 3E13UNJTM2... .54 7 12 3E12UNJTM2... 3I12UNJTM2... .58 7 16 5E16UNJTM2... 5I16UNJTM2... 1.00 16 12 5E12UNJTM2... 5I12UNJTM2... 1.00 12 11 5E11UNJTM2... 5I11UNJTM2... 1.00 11 Insert ordering code: 3E16UNJTM2 VBX All inserts have 2 cutting edges, except MiniTM (IC 6.0 mm), which has one cutting edge. For toolholder information, see page 228. 210 Teeth 24 16 1/4 Le TMMC..-6.0 TMC..-2 TMSH..-2 TMC..-3 TMSH..-3 TMC..-5 TMSH..-5 TM Inserts ISO Metric External / Internal L Le 1/4P Internal 60º 1/8P IC External Defined by: R262 (DIN 13) Tolerance class: 6g/6H Standard TM Standard TM Insert Size IC 6.0mm L Inch .41 Pitch mm Ordering Code External .43 20 0.75 6.0I0.75ISOTM... .38 13 1.0 6.0I1.0ISOTM... .35 9 1.25 6.0I1.25ISOTM... .34 7 1.5 6.0I1.5ISOTM... .35 6 2I0.5ISOTM2... .39 20 0.75 2E0.75ISOTM2... 2I0.75ISOTM2... .41 14 1.0 2E1.0ISOTM2... 2I1.0ISOTM2... .39 10 1.25 2E1.25ISOTM2... .39 8 .34 7 2I1.25ISOTM2... .35 6 1.5 2I1.5ISOTM2... .41 7 0.5 3I0.5ISOTM2... .59 30 3I0.75ISOTM2... .59 20 3I0.8ISOTM2... .57 18 .55 14 3I1.0ISOTM2... .59 15 0.75 2E1.5ISOTM2... 3E0.75ISOTM2... 0.8 1.0 3/8B 5/8 .96 1.06 Toolholder .39 1.5 .63 Inch 6.0I0.5ISOTM... 1.25 3/8 Internal Teeth 0.5 0.5 1/4 Le 3E1.0ISOTM2... 1.0 1.25 3E1.25ISOTM2... 3I1.25ISOTM2... .59 12 1.5 3E1.5ISOTM2... 3I1.5ISOTM2... .59 10 1.75 3E1.75ISOTM2... 3I1.75ISOTM2... .55 8 2.0 3E2.0ISOTM2... 3I2.0ISOTM2... .55 7 1.0 3BE1.0ISOTM2... 3BI1.0ISOTM2... .87 22 1.25 3BE1.25ISOTM2... 3BI1.25ISOTM2... .84 17 1.5 3BE1.5ISOTM2... 3BI1.5ISOTM2... .83 14 1.75 3BE1.75ISOTM2... 3BI1.75ISOTM2... .83 12 2.0 3BE2.0ISOTM2... 3BI2.0ISOTM2... 1.0 5E1.0ISOTM2... 5I1.0ISOTM2... 1.25 5E1.25ISOTM2... 1.5 5E1.5ISOTM2... 1.75 5E1.75ISOTM2... 2.0 5E2.0ISOTM2... 2.5 TMMC..-6.0 TMC..-2 TMSH..-2 TMC..-3 TMSH..-3 BTMC..-3B TMSH..-3B .87 11 1.02 26 5I1.25ISOTM2... .98 20 5I1.5ISOTM2... 1.00 17 5I1.75ISOTM2... .96 14 5I2.0ISOTM2... .94 12 TMC..-5 5E2.5ISOTM2... 5I2.5ISOTM2... .98 10 TMSH..-5 3.0 5E3.0ISOTM2... 5I3.0ISOTM2... .94 8 3.5 5E3.5ISOTM2... 5I3.5ISOTM2... .96 7 4.0 5E4.0ISOTM2... 5I4.0ISOTM2... .94 6 4.5 5E4.5ISOTM2... 5I4.5ISOTM2... .89 5 continued on next 211 TM Inserts ISO Metric (Cont) External / Internal L Le 1/4P Internal 60º 1/8P External IC Defined by: R262 (DIN 13) Tolerance class: 6g/6H Standard TM Standard TM (cont) Insert Size IC 3/4B Pitch L Inch 1.52 Ordering Code Le mm External Internal Inch 1.5 6BE1.5ISOTM2... 6BI1.5ISOTM2... 1.42 24 2.0 6BE2.0ISOTM2... 6BI2.0ISOTM2... 1.42 18 3.0 6BE3.0ISOTM2... 6BI3.0ISOTM2... 1.42 12 4.0 6BE4.0ISOTM2... 6BI4.0ISOTM2... 1.26 8 TMC..-6B 4.5 6BE4.5ISOTM2... 6BI4.5ISOTM2... 1.24 7 TMSH..-6B 5.0 6BE5.0ISOTM2... 6BI5.0ISOTM2... 1.18 6 5.5 6BE5.5ISOTM2... 6BI5.5ISOTM2... 1.30 6 6.0 6BE6.0ISOTM2... 6BI6.0ISOTM2... 1.18 5 Sample order: 5I2.0ISOTM2 VBX All inserts have 2 cutting edges, except MiniTM (IC 6.0 mm) which has one cutting edge. For toolholder information, see page 228. 212 Teeth Toolholder TM Inserts ISO Metric (Cont) Internal L Le 1/4P Internal 60º 1/8P External IC Defined by: R262 (DIN 13) Tolerance class: 6g/6H Coarse Pitch TM Coarse Pitch TM Thread Insert Size Ordering Code Cutting Edge Le Teeth Toolholder Inch Bore Dia. Range IC L Inch Internal M10 X 0.75 6.0 mm .41 6.0I0.75ISOTM...028/001 1 .38 13 TMMC050-6.0 .36 - .39 Inch M10 X 0.75 6.0 mm .41 6.0I0.75ISOTM...028/001 1 .38 13 TMMC075-6.0 .36 - .39 M12 X 1.25 6.0 mm .41 6.0I1.25ISOTM...028/002 1 .34 7 TMMC050-6.0 .42 - .45 M12 X 1.25 6.0 mm .41 6.0I1.25ISOTM...028/002 1 .34 7 TMMC075-6.0 .42 - .45 M12 X 1.75 6.0 mm .41 6.0I1,75ISOTM...028/003 1 .34 5 TMMC075-6.0 124/203 .40 - .75 M14 X 2.0 1/4" .43 2I2.0ISOTM...028/004 2 .39 5 TMC050-2 .46 - .77 M14 x 2.0 1/4" .43 2I2.0ISOTM...028/004 2 .39 5 TMC075-2 .46 - .77 M16 X 2.0 1/4" .43 2I2.0ISOTM....028/004 2 .39 5 TMC050-2 .46 - .77 M16 X 2.0 1/4" .43 2I2.0ISOTM...028/004 2 .39 5 TMC075-2 .46 - .77 M20 X 2.5 3/8" .63 3I2.5ISOTM...028/005 1 .49 5 TMC075-3 124/201 .68 - .76 M22 X 2.5 1/2'' .87 4I2.5ISOTM...028/006 1 .69 7 TMC100-4 124/202 .76 - 1.24 M24 X 3.0 1/2'' .87 4I3.0ISOTM...028/007 1 .71 6 TMC100-4 124/202 .81 - 1.29 M27 X 3.0 1/2'' .87 4I3.0ISOTM...028/007 1 .71 6 TMC100-4 124/202 .81 - 1.29 M30 X 3.5 5/8" 1.06 5I3.5ISOTM...028/008 2 .96 7 TMC100-5 124/204 1.03 - 1.41 M33 X 3.5 5/8" 1.06 5I3.5ISOTM...028/008 2 .96 7 TMC100-5 124/204 1.03 - 1.41 M36 X 3.0 5/8" 1.06 5I3.0ISOTM...028/009 2 .94 8 TMC100-5 1.29 - 1.54 M36 X 4.0 5/8" 1.06 5I4.0ISOTM...028/010 2 .94 6 TMC100-5 1.24 - 1.52 M39 X 3.0 5/8" 1.06 5I3.0ISOTM...028/009 2 .94 8 TMC100-5 1.29 - 1.54 M39 X 4.0 5/8" 1.06 5I4.0ISOTM...028/010 2 .94 6 TMC100-5 1.24 - 1.52 M42 X 4.5 5/8" 1.06 5I4.5ISOTM...028/011 2 .89 5 TMC100-5 1.45 - 1.89 M45 X 4.5 5/8" 1.06 5I4.5ISOTM...028/011 2 .89 5 TMC100-5 1.46 - 1.89 M48 X 5.0 5/8" 1.06 5I5.0ISOTM...028/075 2 .79 4 TMC100-5 1.53 - × M52 X 5.0 5/8" 1.06 5I5.0ISOTM...028/075 2 .79 4 TMC100-5 1.53 - × Sample tool requirement for thread M14x2.0. Ordering code: Insert: 2I2.0ISOTMVBX028/004 Toolholder: TMC075-2 For toolholder information, see page 228. 213 TM Inserts ISO Metric (Cont) External / Internal L Le 1/4P Internal 60º 1/8P External IC Defined by: R262 (DIN 13) Tolerance class: 6g/6H Standard TM Standard TM Inserts for TMO Toolholders Insert Size IC Pitch L Inch mm Ordering Code External 0.5 1/4 .43 5/8 Inch TMOC075-2-8 .75 2E0.75ISOTM2... 2I0.75ISOTM2... TMOC075-2-9 .77 2E1.0ISOTM2... 2I1.0ISOTM2... TMOC075-2-8 .75 1.25 2E1.25ISOTM2... TMOC075-2-10 .74 TMOC075-2-10 .64 TMOC075-2-8 .71 2I1.25ISOTM2... 2E1.5ISOTM2... 1.5 2I1.5ISOTM2.. TMOC075-2-8 .77 0.5 3I0.5ISOTM2.... TMOC075-3-1 1.12 0.5 3I0.5ISOTM2.... TMOC075-3-10 1.14 3I0.75ISOTM2... TMOC075-3-11 1.12 TMOC075-3-10 1.10 3I1.0ISOTM2... TMOC075-3-10 1.14 0.75 3E0.75ISOTM2... 1.0 3E1.0ISOTM2... 1.0 1.06 TMO 2I0.5ISOTM2... 1.0 1.5 .63 ECL 0.75 1.25 3/8 Internal Toolholder 1.25 3E1.25ISOTM2... 3I1.25ISOTM2... TMOC075-3-7 1.13 1.5 3E1.5ISOTM2... 3I1.5ISOTM2... TMOC075-3-1 1.12 1.75 3E1.75ISOTM2... 3I1.75ISOTM2... TMOC075-3-12 1.03 2.0 3E2.0ISOTM2... 3I2.0ISOTM2... TMOC075-3-10 1.10 1.0 5E1.0ISOTM2... 5I1.0ISOTM2... TMOC100-5-12 1.81 1.0 5E1.0ISOTM2... 5I1.0ISOTM2... TMOC100-5-16 1.85 1.25 5E1.25ISOTM2... 5I1.25ISOTM2... TMOC100-5-13 1.92 1.5 5E1.5ISOTM2... 5I1.5ISOTM2... TMOC100-5-14 1.89 1.5 5E1.5ISOTM2... 5I1.5ISOTM2... TMOC100-5-16 1.83 1.75 5E1.75ISOTM2... 5I1.75ISOTM2... TMOC100-5-15 1.86 2.0 5E2.0ISOTM2... 5I2.0ISOTM2... TMOC100-5-12 1.73 2.5 5E2.5ISOTM2... 5I2.5ISOTM2... TMOC100-5-12 1.77 2.5 5E2.5ISOTM2... 5I2.5ISOTM2... TMOC100-5-14 1.87 3.0 5E3.0ISOTM2... 5I3.0ISOTM2... TMOC100-5-16 1.77 3.5 5E3.5ISOTM2... 5I3.5ISOTM2... TMOC100-5-16 1.79 4.0 5E4.0ISOTM2... 5I4.0ISOTM2... TMOC100-5-12 1.73 4.5 5E4.5ISOTM2... 5I4.5ISOTM2... TMOC100-5-14 1.77 5I5.0ISOTM...028/075 TMOC100-5-12 1.57 5.0 Sample order: 2E0.75ISOTM2 VBX For Le and number of teeth of the above inserts, see the table for standard inserts on pages 211-212. For Toolholder information see page 233. ECL ECL - The Effective Cutting Length 214 TM Inserts ISO Metric (Cont) External / Internal L Le 1/4P Internal 60º 1/8P IC External Defined by: R262 (DIN 13) Tolerance class: 6g/6H Fine Pitch TM Fine Pitch TM Insert Size IC 6.0mm 1/4 3/8 L Inch .41 .43 .63 Pitch Ordering Code Le Teeth Toolholder mm External Internal Inch 0.35 6.0E0.35ISOTMF... 6.0I0.35ISOTMF... .37 14 0.4 6.0E0.4ISOTMF... 6.0I0.4ISOTMF... .36 12 0.45 6.0E0.45ISOTMF... 6.0I0.45ISOTMF... .37 11 0.5 6.0E0.5ISOTMF... .37 10 0.6 6.0E0.6ISOTMF... .35 8 0.7 6.0E0.7ISOTMF... .36 7 0.75 6.0E0.75ISOTMF... .32 6 0.8 6.0E0.8ISOTMF... .35 6 0.9 6.0E0.9ISOTMF... .32 5 0.35 2E0.35ISOTM2F... 2I0.35ISOTM2F... .40 15 0.4 2E0.4ISOTM2F... 2I0.4ISOTM2F... .39 13 0.45 2E0.45ISOTM2F... 2I0.45ISOTM2F... .37 11 0.5 2E0.5ISOTM2F... .37 10 0.6 2E0.6ISOTM2F... .40 9 TMC..-2 0.7 2E0.7ISOTM2F... .36 7 TMSH..-2 0.75 2E0.75ISOTM2F... .38 7 0.8 2E0.8ISOTM2F... .35 6 0.9 2E0.9ISOTM2F... .39 6 0.35 3E0.35ISOTM2F... 3I0.35ISOTM2F... .56 21 0.4 3E0.4ISOTM2F... 3I0.4ISOTM2F... .58 19 0.45 3E0.45ISOTM2F... 3I0.45ISOTM2F... .58 17 0.5 3E0.5ISOTM2F... .53 14 0.6 3E0.6ISOTM2F... .54 12 TMC..-3 0.7 3E0.7ISOTM2F... .58 11 TMSH..-3 0.75 3E0.75ISOTM2F... .56 10 0.8 3E0.8ISOTM2F... .54 9 0.9 3E0.9ISOTM2F... .53 8 TMMC..-6.0 NOTE: Two orbits are required to complete the thread. Fine Pitch TM Inserts produce partial profile thread. Sample order: 6.0E0.35ISOTMF VBX All inserts have 2 cutting edges, except MiniTM (IC 6.0 mm), which has one cutting edge. For toolholders information, see page 228. Fine Pitch Threads Fine pitch threads are threads with small pitches. It is difficult to produce multitooth inserts for small pitches because of the small radius between the teeth. Vargus developed inserts where every second tooth was dropped to enlarge the radius between the teeth. Important! All the fine pitch inserts are partial profile type (as a result of the enlarged radius). 215 TM Inserts NPT External / Internal 30° 30° L Le Internal 1°47 1 ° 47' 90° External IC Defined by: USAS B2.1:1968 Tolerance class: Standard NPT Standard TM Standard TM Insert Size IC Pitch L Inch tpi .63 3/8 3/8B .96 5/8 1.06 3/4B 1.52 Ordering Code Le External + Internal Inch Teeth Toolholder RH 18 3E18NPTTM2... ** .55 10 14 3EI14NPTTM2... .57 8 11.5 3EI11.5NPTTM2... .52 6 14 3BEI14NPTTM2... .86 12 11.5 3BEI11.5NPTTM2... * .78 9 11.5 5EI11.5NPTTM2... .96 11 8 5EI8NPTTM2... .87 7 11.5 6BEI11.5NPTTM2... .39 16 8 6BEI8NPTTM2... 1.25 10 LH TMNC..-3 TMNC..-3LH BTMNC..-3B BTMNC..-3BLH TM.C..-5 TM.C..-5LH TMC..-6B TMC..-6BLH * Single sided insert - RH only ** For external thread only Sample order: 3EI14NPTTM VBX NOTE: To thread with insert cutting edge marked L, use LH toolholders. For toolholder information, see page 228. NPT Internal 30° 30° L Le Internal 1°47 90° 1 ° 47' External IC Defined by: USAS B2.1:1968 Tolerance class: Standard NPT Coarse Pitch TM Coarse Pitch TM Thread Insert Size Ordering Code Cutting Edge Le Teeth Toolholder IC L Inch Internal 1/4"-18 1/4" 0.43 2I18NPTTM...028/074 1 .39 7 TMC 075-2 124/209 3/8"-18 1/4" 0.43 2I18NPTTM...028/074 1 .39 7 TMC 075-2 124/209 Sample order: 2I18NPTTM VBX 028/074 NOTE: To thread with insert cutting edge marked L, use LH toolholders. For toolholder information, see page 228. 216 Inch TM Inserts NPTF (Dry Seal) External / Internal 30° 30° L Le Internal 1°47 1 ° 47' 90° External IC Defined by: ANSI 1.20.3-1976 Tolerance class: Standard NPTF Standard TM Standard TM Insert Size IC Pitch L Inch 3/8 .63 3/8B .96 5/8 1.06 3/4B 1.52 tpi Ordering Code Le External + Internal Inch Teeth Toolholder RH 14 3EI14NPTFTM2... .57 8 11.5 3EI11.5NPTFTM2... .52 6 14 3BEI14NPTFTM2... .86 12 11.5 3BEI11.5NPTFTM2... .78 9 11.5 5EI11.5NPTFTM2... .96 11 8 5EI8NPTFTM2... .88 7 11.5 6BEI11.5NPTFTM2... 1.39 16 8 6BEI8NPTFTM2... 1.25 10 LH TMNC..-3 TMNC..-3LH BTMNC..-3B BTMNC..-3BLH TM.C..-5 TM.C..-5LH TMC..-6B TMC..-6BLH Sample order: 3EI14NPTFTM VBX NOTE: To thread with insert cutting edge marked L, use LH toolholders. For toolholder information, see page 228. NPTF (Dry Seal) Internal 30 ° L Le 30 ° Internal 1°47 90° 1 ° 47' External IC Defined by: ANSI 1.20.3-1976 Tolerance class: Standard NPTF Coarse Pitch TM Coarse Pitch TM Thread Insert Size Ordering Code Cutting Edge IC L Inch Internal 1/4"-18 1/4" .43 2I18NPTFTM...028/078 1 3/8"-18 1/4" .43 2I18NPTFTM...028/078 1 Le Teeth Toolholder .39 7 TMC075-2 124/209 .39 7 TMC075-2 124/209 Inch Sample tool requirement for thread 1/4 - 18NPTF Ordering Codes Insert: 2I18NPTFTM VBX 028/078 Toolholders: TMC075-2 124/209 217 TM Inserts NPS External / Internal 30° 30° L Le Internal External IC Defined by: USA NBS H28 (1957) Tolerance class: Standard NPS Standard TM Standard TM Insert Size IC Pitch L Inch 3/8 .63 3/8B .96 5/8 tpi 1.06 Ordering Code Le External + Internal Inch Teeth Nominal Thread Size Toolholder 14 3EI14NPSTM2... .57 8 1/2 TMNC0625-3 14 3EI14NPSTM2... .57 8 3/4 TMNC075-3 11.5 3EI11.5NPSTM2... .52 6 1, 1 1/4 TMNC075-3 11.5 3BEI11.5NPSTM2...* .78 9 1, 1 1/4 BTMNC075-3B 11.5 5EI11.5NPSTM2... .96 11 1 1/2, 2 TMC100-5 8 5EI8NPSTM2... .88 7 2 1/2 & larger TMC125-5 Sample Order: 5EI11.5NPSTM2VBX All inserts have 2 cutting edges. For toolholder information, see page 228. * One cutting edge. Pg External / Internal L Le Internal 80º R0.107P R0.107P External IC Defined by: DIN 40430 Tolerance class: Standard Standard TM Standard TM Insert Size Pitch Ordering Code Le Inch Teeth Nominal Thread Size IC L Inch tpi External + Internal 6.0mm .41 20 6.0EI20PGTM... .35 7 Pg7 20 2EI20PGTM2... .40 8 Pg7 18 2EI18PGTM2... .39 7 Pg9, Pg11, Pg13.5, Pg16 16 2EI16PGTM2... .38 6 Pg21, Pg29, Pg36, Pg42, Pg48 20 3EI20PGTM2... .55 11 Pg7 18 3EI18PGTM2... .56 10 Pg9, Pg11, Pg13.5, Pg16 16 3EI16PGTM2... .56 9 Pg21, Pg29, Pg36, Pg42, Pg48 16 5EI16PGTM2... 1.00 16 Pg21, Pg29, Pg36, Pg42, Pg48 1/4 3/8 5/8 .43 .63 1.06 Insert Ordering Code: 5EI16PGTM2VBX All inserts have 2 cutting edges, except MiniTM (IC 6.0 mm) which has one edge. For toolholder information, see page 228. 218 Toolholder TMMC..-6.0 TMC..-2 TMSH..-2 TMC..-3 TMSH..-3 TMC..-5, TMSH..-5 TM Inserts W for BSW, BSP External / Internal L Le Internal 55 ° R0.137P R0.137P IC External Standard TM BSW Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 BSP Defined by: B.S.2779:1956 Tolerance class: BSW-Medium class A, BSP-Medium class Standard TM Insert Size IC 6.0mm 1/4 3/8 3/8B 5/8 3/4B L Inch .41 .43 .63 .96 1.06 1.52 Pitch Ordering Code Le Teeth tpi External + Internal Inch 28 6.0EI28WTM... .36 10 26 6.0EI26WTM... .35 9 24 6.0EI24WTM... .38 9 20 6.0EI20WTM... .35 7 19 6.0EI19WTM... .37 7 28 2EI28WTM2... .39 11 26 2EI26WTM2... .38 10 24 2EI24WTM2... .38 9 TMC..-2 20 2EI20WTM2... .40 8 TMSH..-2 19 2EI19WTM2... .37 7 14 2EI14WTM2... .36 5 26 3EI26WTM2... .58 15 24 3EI24WTM2... .58 14 20 3EI20WTM2... .55 11 19 3EI19WTM2... .58 11 18 3EI18WTM2... .56 10 16 3EI16WTM2... .56 9 14 3EI14WTM2... .57 8 12 3EI12WTM2... .58 7 11 3EI11WTM2... .55 6 24 3BEI24WTM2... .83 20 20 3BEI20WTM2... .85 17 19 3BEI19WTM2... .84 16 18 3BEI18WTM2... .83 15 16 3BEI16WTM2... .81 13 14 3BEI14WTM2... .86 12 12 3BEI12WTM2... .83 10 11 3BEI11WTM2... .82 9 16 5EI16WTM2... 1.00 16 14 5EI14WTM2... 1.00 14 12 5EI12WTM2... .92 11 11 5EI11WTM2... .91 10 10 5EI10WTM2... 1.00 10 9 5EI9WTM2... .89 8 8 5EI8WTM2... .88 7 7 5EI7WTM2... .86 6 6 5EI6WTM2... .83 5 Toolholder TMMC..-6.0 TMC..-3 TMSH..-3 TMC..-3B TMSH..-3B TMC..-5 TMSH..-5 11 6BEI11WTM2... 1.36 15 6 6BEI6WTM2... 1.33 8 TMC..-6B 5 6BEI5WTM2... 1.20 6 TMSH..-6B 6BEI4.5WTM2... 1.33 6 4.5 Insert ordering code: 3EI14WTM2 VBX All inserts have 2 cutting edges, except MiniTM (IC 6.0 mm) which has one cutting edge. For toolholder information, see page 228. 219 TM Inserts W for BSW only (Cont) Internal R0.137P L Le Internal 55 ° R0.137P IC External Coarse Pitch TM Defined by: B.S.84:1956, DIN259, ISO228/1:1982 Tolerance class: Medium class A Coarse Pitch TM Thread Insert Size IC Ordering Code L Inch Cutting Edge Internal Le Teeth Toolholder Bore Dia. Range Inch Inch 7/16-18 6.0 mm .41 6.0I18WTM...028/035 1 .33 6 TMMC 050-6.0 .37-.56 7/16-18 6.0 mm .41 6.0I18WTM...028/035 1 .33 6 TMMC 075-6.0 .37-.56 7/16-26 6.0 mm .41 6.0I26WTM... 028/036 1 .35 9 TMMC 050-6.0 .39-.41 7/16-26 6.0 mm .41 6.0I26WTM... 028/036 1 .35 9 TMMC 075-6.0 .39-.41 1/2 - 16 1/4 .43 2I16WTM... 028/051 1 .38 6 TMC 075-2 124/205 .42-.48 1/2 - 20 6.0 mm .41 6.0I20WTM...028/037 1 .35 7 TMMC 050-6.0 .43-.45 1/2 - 20 6.0 mm .41 6.0I20WTM...028/037 1 .35 7 TMMC 075-6.0 .43-.45 9/16-16 1/4 .43 2I16WTM...028/038 2 .38 6 TMC 050-2 .48-.73 9/16-16 1/4 .43 2I16WTM...028/038 2 .38 6 TMC 075-2 .48-.73 5 /8-14 1/4 .43 2I14WTM...028/039 1 .36 5 TMC 075-2 124/206 .53-.75 11 /16-14 1/4 .43 2I14WTM...028/039 1 .36 5 TMC 075-2 124/206 .53-.75 11 /16-16 1/4 .43 2I16WTM...028/038 2 .38 6 TMC 050-2 .48-.73 11/16-16 1/4 .43 2I16WTM...028/038 2 .38 6 TMC 075-2 .48-.73 3/4 - 12 3/8" .63 3I12WTM...028/040 1 .58 7 TMC 075-3 124/201 .64-.70 3/4 - 16 1/4 .43 2I16WTM...028/038 2 .38 6 TMC 050-2 .48-.73 3/4 - 16 1/4 .43 2I16WTM...028/038 2 .38 6 TMC 075-2 .48-.73 13/16-12 3/8" .63 3I12WTM...028/041 2 .58 7 TMC 0625-3 .70-.83 7/8-9 1/2 .87 4I9WTM...028/042 1 .67 6 TMC 100-4 124/202 .73-1.28 7/8-11 1/2 .87 4I11WTM...028/043 1 .73 8 TMC 100-4 124/202 .76-.87 15/16-12 3/8" .63 3I12WTM...028/041 2 .58 7 TMC 075-3 .83-1.20 1-8 1/2" .87 4I8WTM...028/044 1 .63 5 TMC 100-4 124/202 .84- 1.02 1-10 1/2" .87 4I10WTM...028/045 1 .70 7 TMC 100-4 124/202 .87-1.24 1-12 3/8" .63 3I12WTM...028/041 2 .58 7 TMC 075-3 .83-1.20 1 1/16-12 3/8" .63 3I12WTM...028/041 2 .58 7 TMC 075-3 .83-1.20 1 1/8-7 5/8" 1.06 5I7WTM...028/046 1 .86 6 TMC 100-5 124/208 .94-1.07 1 1/8-9 1/2" .87 4I9WTM...028/042 1 .67 6 TMC 100-4 124/202 .73-1.28 1 1/8-12 3/8" .63 3I12WTM...028/041 2 .58 7 TMC 075-3 .83-1.20 1 3/16-8 5/8" 1.06 5I8WTM...028/047 2 .88 7 TMC 100-5 124/204 1.02-1.28 1 3/16-12 3/8" .63 3I12WTM...028/041 2 .58 7 TMC 075-3 .83-1.20 1 1/4-7 5/8" 1.06 5I7WTM...028/048 2 .86 6 TMC 100-5 124/204 1.07-1.41 1 1/4-9 1/2" 0.87 4I9WTM...028/042 1 .67 6 TMC 100-4 124/202 .73-1.28 1 1/4-12 3/8" 0.63 3I12WTM...028/041 2 .58 7 TMC 075-3 .83-1.20 1 5/16-6 5/8" 1.06 5I6WTM...028/049 2 .83 5 TMC 100-5 124/204 1.10-1.28 1 5/16-8 5/8" 1.06 5I8WTM...028/047 2 .88 7 TMC 100-5 124/204 1.02-1.28 Sample tool requirement for thread 7/16-18 BSW Ordering codes: Insert: 6.0I18WTM VBX 028/035 Toolholder: TMMC075-6.0 For toolholder information, see page 228. 220 continued on next TM Inserts W for BSW only (Cont) Internal R0.137P L Le Internal 55 ° R0.137P External IC Defined by: B.S.84:1956, DIN259, ISO228/1:1982 Tolerance class: Medium class A Coarse Pitch TM Inserts Coarse Pitch TM Thread Insert Size Ordering Code Cutting Edge Le Teeth Toolholder Inch Bore Dia. Range IC L Inch Internal 1 5/16-12 3/8" .63 3I12WTM...028/041 2 .58 7 TMC 075-3 Inch 1 3/8-8 5/8" 1.06 5I8WTM...028/047 2 .88 7 TMC 100-5 124/204 1.02-1.28 1 3/8-6 5/8" 1.06 5I6WTM...028/049 2 .83 5 TMC 100-5 124/204 1.10- 1.28 1 3/8-12 5/8" 1.06 5I12WTM...028/050 2 .92 11 TMC 100-5 1.27-1.36 1.4-6 5/8 " 1.06 5I6WTM...028/049 2 .83 5 TMC 100-5 124/204 1.10-1.28 1.4-8 5/8" 1.06 5I8WTM...028/047 2 .88 7 TMC 100-5 124/204 1.02-1.28 1.4-12 5/8" 1.06 5I12WTM...028/050 2 .92 11 TMC 100-5 1.27-1.36 1 7/16-6 5/8" 1.06 5I6WTM...028/049 2 .83 5 TMC 100-5 124/204 1.10-1.28 1 7/16-8 5/8" 1.06 5I8WTM...028/047 2 .88 7 TMC 100-5 1.28- 1.54 1 7/16-12 5/8" 1.06 5I12WTM...028/050 2 .92 11 TMC 100-5 1.27- 1.36 1 1/2-6 5/8" 1.06 5I6WTM...028/049 2 .83 5 TMC 100-5 124/204 1.10- 1.28 1 1/2 -8 5/8" 1.06 5I8WTM...028/047 2 .88 7 TMC 100-5 1.28- 1.54 1.6-6 5/8" 1.06 5I6WTM...028/049 2 .83 5 TMC 100-5 1.28-1.52 1.6-8 5/8" 1.06 5I8WTM...028/047 2 .88 7 TMC 100-5 1.28-1.54 1 5/8-8 5/8" 1.06 5I8WTM...028/047 2 .88 7 TMC 100-5 1.28- 1.54 1 5/8-6 5/8" 1.06 5I6WTM...028/049 2 .83 5 TMC 100-5 1.28-1.52 1 3/4-7 5/8" 1.06 5I7WTM...028/048 2 .86 6 TMC 100-5 1.57-1.65 1 7/8-6 5/8" 1.06 5I6 WTM...028/049 2 .83 5 TMC 125-5 1.66-1.77 1.9-6 5/8" 1.06 5I6 WTM...028/049 2 .83 5 TMC 125-5 1.66-1.77 .83-1.20 Sample tool requirement for thread 1 5/16-12 BSW Ordering codes: Insert: 3I12WTM VBX 028/041 Toolholder: TMC075-3 For toolholder information, see page 228. 221 TM Inserts W for BSW, BSP (Cont) External / Internal L Le Internal R0.137P 55° R0.137P External IC BSW Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 BSP Defined by: B.S.2779:1956 Tolerance class: BSW-Medium class A, BSP-Medium class Standard TM Standard TM Inserts for TMO Toolholders Insert Size IC 1/4 3/8 5/8 L Inch .43 .63 1.06 Pitch Ordering Code ECL tpi External + Internal TMO 28 2EI28WTM2... TMOC075-2-3 .68 26 2EI26WTM2... TMOC075-2-5 .73 24 2EI24WTM2... TMOC075-2-2 .71 20 2EI20WTM2... TMOC075-2-6 .75 19 2EI19WTM2... TMOC075-2-7 .68 14 2EI14WTM2... TMOC075-2-3 .64 26 3EI26WTM2... TMOC075-3-2 1.08 26 3EI26WTM2... TMOC075-3-6 1.04 24 3EI24WTM2... TMOC075-3-7 1.12 20 3EI20WTM2... TMOC075-3-6 1.05 19 3EI19WTM2... TMOC075-3-8 1.11 18 3EI18WTM2... TMOC075-3-6 1.06 16 3EI16WTM2... TMOC075-3-6 1.06 14 3EI14WTM2... TMOC075-3-6 1.07 12 3EI12WTM2... TMOC075-3-6 1.08 11 3EI11WTM2... TMOC075-3-9 1.09 16 5EI16WTM2... TMOC100-5-3 1.88 14 5EI14WTM2... TMOC100-5-1 2.00 14 5EI14WTM2... TMOC100-5-4 1.86 12 5EI12WTM2... TMOC100-5-2 1.75 11 5EI11WTM2... TMOC100-5-6 1.82 10 5EI10WTM2... TMOC100-5-7 1.80 9 5EI9WTM2... TMOC100-5-8 1.78 8 5EI8WTM2... TMOC100-5-9 1.75 7 5EI7WTM2... TMOC100-5-4 1.71 6 5EI6WTM2... TMOC100-5-11 1.67 Inch Sample order: 3EI19WTM2 VBX For Le and number of teeth of the above inserts, see the table for standard inserts on page 219. For toolholders information see page 233. ECL ECL - The Effective Cutting Length 222 TM Inserts BSPT External / Internal L Le R0.137P 27.5° 27.5 ° Internal 1°47 90° 1 ° 47' R0.137P External IC Defined by: B.S. 21:1985 Tolerance class: Standard BSPT Standard TM Standard TM Insert Size Pitch Ordering Code Le Teeth Toolholder RH IC L mm tpi External + Internal Inch 1/4 .43 19 2EI19BSPTTM2... .37 7 3/8 .63 14 3EI14BSPTTM2... .57 8 11 3EI11BSPTTM2... .55 6 5/8 1.06 11 5EI11BSPTTM2... .91 10 LH TMC..-2 TMC..-2LH TMNC..-3 TMNC..-3LH TMC..-5 TMC..-5LH Sample Order: 5EI11BSPTTM VBX NOTE: To thread with insert cutting edge marked L, use a LH toolholders. For toolholders information, see page 228. 223 TM Inserts ACME Internal L Le 29° Internal External IC Defined by: ANSI B1/5:1988 Tolerance class: 3G Coarse Pitch TM Coarse Pitch TM Thread Thread Insert Size Ordering Ordering Code Code Cutting Edge Cutting Edge Le Le Teeth Teeth Toolholder Toolholder Bore Dia. Range IC L Inch Internal 1/2-16 6.0 mm .41 6.0I16ACMETM...028/052 1 .31 5 TMMC050-6.0 .44 1/2-16 6.0 mm .41 6.0I16ACMETM...028/052 1 .31 5 TMMC075-6.0 .44 5/8-16 1/4" .43 2I16ACMETM...028/053 2 .38 6 TMC050-2 .56 5/8"-16 1/4" .43 2I16ACMETM...028/053 2 .38 6 TMC075-2 .56 5/8"-14 1/4" .43 2I14ACMETM...028/054 1 .36 5 TMC075-2 124/205 .55 3/4-16 1/4" .43 2I16ACMETM...028/055 2 .38 6 TMC050-2 .69 3/4-16 1/4" .43 2I16ACMETM...028/055 2 .38 6 TMC075-2 .69 3/4-14 1/4" .43 2I14ACMETM...028/083 1 .36 5 TMC075-2 124/206 .68 3/4-12 1/4" .43 2I12ACMETM...028/056 1 .33 4 TMC075-2 124/206 .67 7/8-14 3/8" .63 3I14ACMETM...028/057 2 .57 8 TMNC0625-3 .80 7/8-12 1/4" .43 2I12ACMETM...028/058 1 .33 4 TMC075-2 124/206 .79 1-14 3/8" .63 3I14ACMETM...028/059 2 .57 8 TMC0625-3 .93 1-12 3/8" .63 3I12ACMETM...028/060 2 .58 7 TMNC0625-3 .91 1-10 1/2" .87 4I10ACMETM...028/061 1 .70 7 TMC100-4 124/202 .90 1-8 1/2" .87 4I8ACMETM...028/062 1 .75 6 TMC100-4 124/202 1 1/8-12 3/8" .63 3I12ACMETM...028/060 2 .58 7 TMC0625-3 1.04 1 1/8-10 1/2" .87 4I10ACMETM...028/084 1 .70 7 TMC100-4 124/207 1.02 1 1/8-8 1/2" .87 4I8ACMETM...028/063 1 .75 6 TMC100-4 124/202 1.00-1.12 1 1/4-12 3/8" .63 3I12ACMETM...028/060 2 .58 7 TMC075-3 1 1/4-10 5/8" 1.06 5I10ACMETM....028/064 2 .90 9 TMC100-5 124/204 1.15 1 1/4-8 1/2" .87 4I8ACMETM...028/063 1 .75 6 TMC100-4 124/202 1.00-1.12 1 3/8-10 5/8" 1.06 5I10ACMETM...028/065 2 .90 9 TMC100-5 124/204 1.27 1 3/8-8 5/8" 1.06 5I8ACMETM...028/066 2 .88 7 TMC100-5 124/204 1.25 1 3/8-6 5/8" 1.06 5I6ACMETM...028/067 1 .83 5 TMC100-5 124/208 1.20 1 1/2 - 10 5/8" 1.06 5I10ACMETM...028/068 2 .90 9 TMC100-5 1.40 1 1/2 - 8 5/8" 1.06 5I8ACMETM...028/069 2 .88 7 TMC100-5 124/204 1.37 1 1/2 - 6 5/8" 1.06 5I6ACMETM...028/070 2 .83 5 TMC100-5 124/204 1.33 1 3/4 - 10 5/8" 1.06 5I10ACMETM...028/064 2 .90 9 TMC125-5 1.65 1 3/4 - 8 5/8" 1.06 5I8ACMETM...028/069 2 .88 7 TMC100-5 1.62 1 3/4 - 6 5/8" 1.06 5I6ACMETM...028/070 2 .83 5 TMC100-5 1.58 1 3/4 - 5 5/8" 1.06 5I5ACMETM...028/071 2 .80 4 TMC100-5 124/204 1.55 2-8 5/8" 1.06 5I8ACMETM...028/069 2 .88 7 TMC125-5 1.87 2 .83 5 TMC100-5 1.83 Inch Inch .87 1.17 2-6 5/8" 1.06 5I6ACMETM...028/072 2-5 5/8" 1.06 5I5ACMETM...028/071 2 .80 4 TMC100-5 1.80 2 1/4 - 6 5/8" 1.06 5I6ACMETM...028/072 2 .83 5 TMC125-5 2.08 2 1/4 - 5 5/8" 1.06 5I5ACMETM...028/073 2 .80 4 TMC100-5 2.05 2 1/2 - 5 5/8" 1.06 5I5ACMETM...028/073 2 .80 4 TMC125-5 2.30 224 Sample tool requirement for thread TR 1 3/4-5 Ordering Codes: Insert: 5I5ACME VBX 028/071 Toolholder: TMC100-5 124/204 For toolholders information see page 228. TM Inserts TR Internal L Le 30° Internal External IC Defined by: Trapez DIN 103 Tolerance class: 7e/7H Coarse Pitch TM Coarse Pitch TM Thread Insert Size Ordering Code Cutting Edge Le Teeth Toolholder IC L Inch Internal TR 16X2.0 1/4" .43 2I2.0TRTM...028/028 1 .39 5 TMC075-2 124/206 .55 TR 18X2.0 1/4" .43 2I2.0TRTM...028/029 1 .39 5 TMC075-2 124/206 .63 - .71 TR 20X2.0 1/4" .43 2I2.0TRTM...028/029 1 .39 5 TMC075-2 124/206 .63 - .71 TR 24X3.0 1/2" .87 4I3.0TRTM...028/030 1 .71 6 TMC100-4 124/202 .83 TR 26X3.0 1/2" .87 4I3.0TRTM...028/031 1 .71 6 TMC100-4 124/202 .91 - 1.06 TR 28X3.0 1/2" .87 4I3.0TRTM...028/031 1 .71 6 TMC100-4 124/202 .91 - 1.06 TR 30X3.0 1/2" .87 4I3.0TRTM...028/031 1 .71 6 TMC100-4 124/202 .91 - 1.06 TR 32X3.0 1/2" .87 4I3.0TRTM...028/032 1 .71 6 TMC100-4 124/207 1.14 - 1.30 TR 34X3.0 1/2" .87 4I3.0TRTM...028/032 1 .71 6 TMC100-4 124/207 1.14 - 1.30 TR 36X3.0 1/2" .87 4I3.0TRTM...028/032 1 .71 6 TMC100-4 124/207 1.14 - 1.30 TR 38X3.0 5/8" 1.06 5I3.0TRTM...028/033 2 .94 8 TMC100-5 124/204 1.38 - 1.54 TR 40X3.0 5/8" 1.06 5I3.0TRTM...028/033 2 .94 8 TMC100-5 124/204 1.38 - 1.54 TR 42X3.0 5/8" 1.06 5I3.0TRTM...028/033 2 .94 8 TMC100-5 124/204 1.38 - 1.54 TR 44X3.0 5/8" 1.06 5I3.0TRTM...028/033 2 .94 8 TMC100-5 1.61 - 1.77 TR 46X3.0 5/8" 1.06 5I3.0TRTM...028/033 2 .94 8 TMC100-5 1.61 - 1.77 TR 48X3.0 5/8" 1.06 5I3.0TRTM...028/033 2 .94 8 TMC100-5 1.61 - 1.77 TR 50X3.0 5/8" 1.06 5I3.0TRTM...028/033 2 .94 8 TMC125-5 1.85 - 2.24 TR 52X3.0 5/8" 1.06 5I3.0TRTM...028/033 2 .94 8 TMC125-5 1.85 - 2.24 TR 55X3.0 5/8" 1.06 5I3.0TRTM...028/033 2 .94 8 TMC125-5 1.85 - 2.24 TR 60X3.0 5/8" 1.06 5I3.0TRTM...028/033 2 .94 8 TMC125-5 1.85 - 2.24 TR 65X4.0 5/8" 1.06 5I4.0TRTM...028/034 2 .94 6 TMC125-5 2.40 - 4.17 TR 70X4.0 5/8" 1.06 5I4.0TRTM...028/034 2 .94 6 TMC125-5 2.40 - 4.17 TR 75X4.0 5/8" 1.06 5I4.0TRTM...028/034 2 .94 6 TMC125-5 2.40 - 4.17 TR 80X4.0 5/8" 1.06 5I4.0TRTM...028/034 2 .94 6 TMC125-5 2.40 - 4.17 TR 85X4.0 5/8" 1.06 5I4.0TRTM...028/034 2 .94 6 TMC125-5 2.40 - 4.17 TR 90X4.0 5/8" 1.06 5I4.0TRTM...028/034 2 .94 6 TMC125-5 2.40 - 4.17 TR 95X4.0 5/8" 1.06 5I4.0TRTM...028/034 2 .94 6 TMC125-5 2.40 - 4.17 TR 100X4.0 5/8" 1.06 5I4.0TRTM...028/034 2 .94 6 TMC125-5 2.40 - 4.17 TR 105X4.0 5/8" 1.06 5I4.0TRTM...028/034 2 .94 6 TMC125-5 2.40 - 4.17 TR110X4.0 5/8" 1.06 5I4.0TRTM...028/034 2 .94 6 TMC125-5 2.40 - 4.17 Sample tool requirement for TR 38x3.0 Ordering Codes: Insert: 5I3.0TRTM VSX 028/033 For toolholders information see page 228. Inch Bore Dia. Range Inch Toolholder: TMC100-5 124/204 225 226 TM Inserts TM Holders Thread Milling Toolholders TM Holders MILLING TOOLHOLDERS Contents VARDEX Ordering Code System Page 228 Standard Toolholder TM Page 229 Long Shank Toolholder TML Page 230 Coarse Pitch Toolholder 124/... Page 231 Taper Thread (NPT, NPTF, BSPT) Toolholder TMN Page 231 Twin Flutes Toolholder TM2 Page 232 Twin Flute Offset Toolholder TMO Page 233 Standard Single Point TM Toolholder TMS Page 234 Vertical Insert TM Toolholder TMV Page 234 TM Shell Mill Page 235 Spare Parts For VARDEX TM and TMSH Toolholders Page 236 Vardex Ordering Code System Thread Milling Toolholders B TM N C 075 1 2 3 4 5 - 3 B 6 7 CW LH 9 10 8 1 - Shank Type 2 - System 3 - Holder Type 4 - Cooling B - Anti Vibration System TM - Thread Milling 2 - Twin Flute M - Mini V - Vertical Holder S - Single Point L - Long Tool O - Offset C - Coolant Channel N - Tapered Holder W - Wide Cut. Dia. 5 - Shank Dia. 6 - Insert Size 7 - Cut. Edge Length 8 - Serial No. 0375 - 3/8 6.0 - 6.0mm B - TMB 050 - 1/2 0625 - 5/8 2 - 1/4 3 - 3/8 (for TMO Holders) 1 - 16 075 - 3/4 3B - 3/8B 100 - 1 4 - 1/2 125 - 1 1/4 5 - 5/8 6B - 3/4B 9 - Shank Std. 10 - RH / LH Holder 11 - Serial No. None- Weldon None- Right Hand (for Coarse Pitch holders) CW - Clarkson Weldon LH 124/... - Left Hand Thread Milling Shell Mill TMSH - 1 250 2 - 075 - 3 3 B 4 5 1 - System 2 - Cutting Dia. 3 - Drive Hole Dia. 4 - Insert Size Thread Mill Shell Mill 150, 200, 250, 300, 400, 500 1 2 - 1/4 3 - 3/8 3B - 3/8B 5 - 5/8 5 - Cut. Edge Length B - TMB /2, 3/4, 1, 11/4, 11/2 6B - 3/4B 228 11 External and Internal Toolholders D D1 L TM Standard Spare Parts Insert Size Ordering Code 6.0mm 1/4 3/8 3/8B 5/8 3/4B Dimensions Inch L L1 D D1 D2 TMMC050-6.0 2.72 .47 .50 .27 .35 TMMC075-6.0 3.50 .67 .75 .27 .35 TMC050-2 2.75 .47 .50 .35 .45 TMC075-2 3.50 .79 .75 .35 .45 TMC0625-3 3.56 .87 .625 .54 .67 TMC075-3 3.75 1.69 .75 .65 .79 BTMC0625-3B 3.15 1.14 .625 .53 .67 BTMC075-3B 3.27 1.14 .75 .61 .75 BTMC100-3B 3.68 1.18 1.00 .61 .75 BTMWC100-3B 3.62 1.18 1.00 .73 .87 TMC100-5 4.38 2.05 1.00 .94 1.18 TMC100-5LH 4.38 2.05 1.00 .94 1.18 TMC125-5 4.75 2.28 1.25 1.22 1.46 TMC125-6B 4.45 2.16 1.25 1.06 1.38 TMC150-6B 5.25 2.56 1.50 1.50 1.81 IC D2 Insert Screw Torx Key SN7T K7T SN2TM K2T SN3T K3T SN3T K3T SN5TM K5T SM7T K30T Sample Order: TMC050-2 229 TM Holders L1 External and Internal Toolholders TM Holders L1 D D1 L TML Long Tools Spare Parts Insert Size Ordering Code 3/8 3/8B 5/8 3/4B Dimensions Inch L L1 D D1 D2 TMLC100-2 4.95 .67 1.00 .35 .45 TMLC100-3 5.00 .98 1.00 .73 .87 BTMLC100-3 4.95 2.50 .98 .73 .87 BTMLC075-3B 3.86 1.73 .75 .61 .75 BTMLC100-3B 4.95 2.50 1.00 .73 .87 TMLC100-5 5.88 3.62 1.00 .94 1.18 TMLC125-5 6.33 3.86 1.25 1.22 1.46 TMLC150-6B 6.55 3.74 1.50 1.50 1.81 IC 1/4 Sample Order: TMLC100-3 230 D2 Insert Screw Torx Key SN2TM K2T SN3T K3T SN3T K3T SN5TM K5T SM7T K30T External and Internal Toolholders D D1 L L1 D D1 D2 3.50 .59 .75 .26 .35 TMC075-2 124/205 3.12 .61 .75 .29 .39 TMC075-2 124/206 3.12 .61 .75 .35 .47 TMC075-2 124/209 3.12 .61 .75 .29 .39 TMC075-3 124/201 3.75 .81 .75 .48 TMC100-4 124/202 3.58 1.18 1.00 TMC100-4 124/207 3.97 1.57 1.00 TMC100-5 124/204 3.98 1.57 TMC100-5 124/208 3.98 1.57 IC 3/8 1/2 5/8 Spare Parts Dimensions Inch 6.0mm TMMC075-6.0 124/203 1/4 D2 L 124/.. - For Coarse Pitch Threads Insert Size Ordering Code TM Holders L1 Insert Screw Torx Key SN7T K7T SN2TM K2T .61 SN3TM K3T .53 .71 SN4TM .63 .79 SA4TM 1.00 .75 .98 SA5TM 1.00 .65 .87 SN5TM K4T K5T Sample Order: TMMC 075-6 124/203 External and Internal Toolholders L1 D D2 D1 L TMN - For Conical Threads (NPT, NPTF, BSPT) Insert Size Ordering Code IC for RH Toolholder 3/8 3/8B 5/8 Spare Parts Dimensions Inch L L1 D D1 D2 TMNC0625-3 3.56 .87 0.625 .49 .61 SN3T TMNC075-3 3.38 .91 0.75 .59 .75 SN3TM BTMNC0625-3B 3.15 1.14 0.625 .53 .67 BTMNC075-3B 3.27 1.14 0.75 .61 .75 TMNC125-5 4.75 2.28 1.25 1.22 1.46 Sample Order: TMNC075-3 NOTE: To use the cutting edge marked L, LH Cutter is required. Add LH to the ordering code. Insert Screw Torx Key K3T SN3T K3T SN5TM K5T L A LH Tool R A RH Tool 231 External and Internal Toolholders TM Holders L1 D D1 L TM2 - Twin Flutes Insert Size Spare Parts Ordering Code Dimensions Inch L L1 D D1 D2 1/4 TM2C075-2 3.42 .79 .75 .57 .67 3/8 TM2C100-3 4.02 1.69 1.00 .89 1.02 3/8B BTM2C100-3B 4.13 1.81 1.00 .89 1.02 5/8 TM2C125-5 4.65 1.77 1.25 1.42 3/4B TM2C150-6B 5.33 2.56 1.50 1.73 IC Sample Order: TM2C125-5 232 D2 Insert Screw Torx Key SN7TM K2T SN3T K3T 1.65 SN5TM K5T 2.05 SM7T K30T External and Internal Toolholders D D1 L TMO - Twin Flute Offset Insert Size Ordering Code 1/4 3/8 5/8 Spare Parts Applicable Threads External IC D2 Internal External & Internal TMOC075-2-1 16 UN 48/32/16 UN TMOC075-2-2 24/18UN 48/24/18UN 24W TMOC075-2-3 28/14UN 28/14UN 28/14W TMOC075-2-4 20UN 20UN TMOC075-2-5 26W TMOC075-2-6 20W TMOC075-2-7 19W TMOC075-2-8 1.0/1.5ISO 0.5/1.0/1.5ISO TMOC075-2-9 0.75ISO 48UN, 0.75ISO TMOC075-2-10 1.25ISO 1.25ISO TMOC075-3-1 1.5ISO 0.5/1.5ISO TMOC075-3-2 13UN 13UN TMOC075-3-3 28UN 32/28UN TMOC075-3-4 27UN 27UN TMOC075-3-5 11.5UN 11.5NPS TMOC075-3-6 24/20/18/16/14/12UN 24/20/18/16/14/12UN 26/20/18/16/14/12W, 14NPS TMOC075-3-7 1.25ISO 1.25ISO 24W 19W TMOC075-3-9 11W TMOC075-3-10 1.0/2.0ISO 0.5/1.0/2.0ISO TMOC075-3-11 0.75ISO 32UN, 0.75ISO TMOC075-3-12 1.75ISO 1.75ISO TMOC100-5-1 24/20/18/14/13/12UN 24/20/18/14/13/11UN 14W TMOC100-5-2 24/18/12UN 24/18/12/6UN 12W TMOC100-5-3 16UN 16UN 16W, 8NPS TMOC100-5-4 14/7UN 14UN 14/7W TMOC100-5-5 11.5UN 11.5NPS TMOC100-5-6 11UN 11UN 11W TMOC100-5-7 10UN 10/5UN* 10W TMOC100-5-8 9UN 9UN 9W TMOC100-5-9 8UN 8UN 8W TMOC100-5-10 7UN Insert Screw Torx Key 3.50 .98 .75 .47 .57 SN2TM K2T 3.75 1.69 .75 .65 .79 SN3T K3T SN5TM K5T 4.38 2.05 1.00 .94 1.18 6W TMOC100-5-12 1.0/2.0/2.5/4.0ISO 1.0/2.0/2.5/4.0/5.0ISO** TMOC100-5-13 1.25ISO 1.25ISO TMOC100-5-14 1.5/2.5/4.5ISO 1.5/2.5/4.5/ISO TMOC100-5-15 1.75ISO 1.75ISO TMOC100-5-16 1.0/1.5/3.0/3.5ISO 1.0/1.5/3.0/3.5ISO Sample Order: TMOC075-3-7 D2 L1 D 26W TMOC075-3-8 TMOC100-5-11 6UN D1 D 233 TM Holders L1 External and Internal Toolholders TM Holders L1 D2 D D1 L TMS - Single Point (Standard Inserts) Insert Size Ordering Code IC 1/4 TMSC0375-2 Spare Parts Dimensions Inch L L1 D D1 D2 Insert Screw Torx Key 2.50 .98 .375 .37 .49 SA3T K3T Sample Order: TMSC0375-2 NOTE: Use Standard laydown thread turning inserts. See Thread Turning Inserts section - pages 20-92 Use external LH inserts for external thread and internal RH inserts for internal thread. External and Internal Toolholders L1 D2 D T D1 L TMV - Single Point (Vertical Insert) Insert Size Ordering Code IC 5/8V TMVC125-5 Spare Parts Dimensions Inch L L1 D D1 D2 Insert Screw Torx Key 4.65 2.36 1.25 1.40 1.81 SN6T K6T Sample Order: TMVC125-5 NOTE: Requires IC 5/8 vertical thread turning inserts (width T=6). Use external LH inserts for external threads and internal RH inserts for internal threads. See Thread Turning Inserts section - pages 20-92 234 External and Internal Toolholders B94.19-1977 d D2 TM Shell Mill Insert Size Spare Parts Ordering Code No. of inserts D2 dH7 H 1/4 TMSH-D150-050-2 6 1.5 1/2 1.58 1/4 TMSH-D200-075-2 8 1.97 3/4 1.58 3/8 TMSH-D200-075-3 6 1.97 3/4 1.58 3/8B TMSH-D250-075-3B 6 2.48 3/4 1.58 5/8 TMSH-D250-075-5 4 2.48 3/4 3/4B TMSH-D250-075-6B 4 2.48 5/8 TMSH-D300-100-5 6 3.15 3/4B TMSH-D300-100-6B 5 5/8 TMSH-D400-125-5 3/4B 5/8 3/4B IC Dimensions Inch Insert Screw Torx key Holder Screw 1/4 X 28 SN2TM HK2T SN3TM HK3T 1.77 SN5TM HK5T 3/8 X 24 3/4 1.97 SM7T HK7T 3/8 X 24 1 2.00 SN5TM HK5T 1/2 X 20 3.15 1 2.00 SM7T HK7T 1/2 X 20 7 3.94 1 1/4 2.16 SN5TM HK5T 5/8 X 18 TMSH-D400-125-6B 6 3.94 1 1/4 2.16 SM7T HK7T 5/8 X 18 TMSH-D500-150-5 9 4.92 1 1/2 2.50 SN5TM HK5T 3/4 X 16 TMSH-D500-150-6B 8 4.92 1 1/2 2.50 SM7T HK7T 3/4 X 16 3/8 X 24 3/8 X 24 3/8 X 24 235 TM Holders H Cutter Drive ANSI TM Holders Spare Parts For VARDEX TM and TMSH Toolholders IC Insert IC Holder Screw Holder IC Insert Screw Designation Thread Torx Key 6.0mm TMMC..-6.0 SN7T M2.2x0.45x5.0 K7T 1/4 TM.C..-2 SN2TM M2.6x0.45x6.5 K2T 3/8 TM.C..-3 SN3T* UNC5x.374 K3T 3/8B BTM.C..-3B SN3T UNC5x.374 K3T 1/2 TMC..-4 124/... SN4TM** UNC8x.421 K4T 5/8 TM.C..-5 SN5TM*** M5x0.8x15.0 K5T 3/4B TM.C..-6B SM7T M7x1.0x15 K30T 1/4 TMSH-D150-050-2 1/4-28 x 1.25 SN2TM M2.6x.45x6.5 HK2T 1/4 TMSH-D200-075-2 3/8-24 x 1.25 SN2TM M2.6x.45x6.5 HK2T 3/8 TMSH-D200-075-3 3/8-24 x 1.25 SN3TM UNC5x.315 HK3T 3/8B TMSH-D250-075-3B 3/8-24 x 1.25 SN3TM UNC5x.315 HK3T 5/8 TMSH-D250-075-5 3/8-24 x 1.25 SN5TM M5x0.8x15.0 HK5T 3/4B TMSH-D250-075-6B 3/8-24 x 1.25 SM7T M7x1.0x15.0 HK7T 5/8 TMSH-D300-100-5 1/2-20 x 1.5 SN5TM M5x0.8x15.0 HK5T 3/4B TMSH-D300-100-6B 1/2-20 x 1.5 SM7T M7x1.0x15.0 HK7T 5/8 TMSH-D400-125-5 5/8-18 x 1.5 SN5TM M5x0.8x15.0 HK5T 3/4B TMSH-D400-125-6B 5/8-18 x 1.5 SM7T M7x1.0x15.0 HK7T 5/8 TMSH-D500-150-5 3/4-16 x 1.75 SN5TM M5x0.8x15.0 HK5T 3/4B TMSH-D500-150-6B 3/4-16 x 1.75 SM7T M7x1.0x15.0 HK7T All Vargus toolholders have a Weldon shank. If you require a Clarkson/Weldon combination, add CW to your toolholders ordering code. * For TMC 0625-3 124/201 and TMNC 075-3 toolholders, use screw SN3TM. ** For TMC 100-4 124/207 toolholder, use screw SA4TM. *** For TMC 100-5 124/204 toolholder, use screw SA5TM. 236 TMS Helical Thread Milling Solid Carbide THREAD MILLING SOLID CARBIDE Contents VARDEX Ordering Code System Page 238 TMS Helical Helical Flutes American UNC, UNF and UNEF Page 239 ISO Metric Page 240 NPT and NPTF (Dry Seal) Page 241 Whitworth Page 242 BSP(G) and BSPT Page 243 Straight Flutes American UN Page 244 ISO Metric Page 245 NPT and NPTF Page 246 BSW and BSP Page 247 BSPT and Pg Page 248 Deep Threading Page 249 American UNC and UNF Vardex Ordering Code System TM Solid Carbide Helical and Straight Flutes H 1 5/8 .406 2 3 4 I 12 5 6 UNC TM 7 8 VTH 9 10 1 - Tool 2 - No. of Teeth 3 - Shank Dia. 4 - Cutting Dia. 5 - Type of Tool H - Helical Flutes S - Straight Flutes D - Deep Threading 1T - 1 Tooth 2T - 2 Teeth ... Only noted for Deep Threading tools 1/8, 1/4, 3/16, 5/16, 3/8, 1/2, 5/8, 3/4 0.120 - .0745 E - External I - Internal EI External + Internal 6 - Pitch Full Profile - Pitch Range mm tpi 0.50 - 6.0 32 - 4.5 7 - Standard 8 - System 9 - No. of Flutes 10 - Carbide Grade ISO - ISO Metric UN - American UN TM 3 - 3 Flutes 5 - 5 Flutes VTS VTH BSW - BSW BSP - BSP BSPT- BSPT NPT - NPT NPTF- NPTF PG - PG 238 Only noted when two options are available Note: Additional tools are available upon request. American UNC, UNF Internal 1/4P Le Internal D2 60° D h L External Defined by :ANSI B1.1.74 Tolerance class :2B TM Solid Carbide - Helical Flutes Coarse and Fine Pitch - Helical Flutes Thread Coarse-UNC Pitch Ordering Code No. of Flutes Teeth Bore Dia. Fine-UNF tpi D2 L Le* z No.10x32 32 H1/4".130"-I32UNFTM... 1/4" .130 2.244 .405 3 13 .157 24 H1/4".114"-I24UNCTM... 1/4" .114 2.244 .417 3 10 .150 28 H5/16".150"-I28UNFTM... 5/16" .150 2.480 .464 3 13 .181 24 H5/16".138"-I24UNCTM... 5/16" .138 2.480 .457 3 11 .177 28 H5/16".181"-I28UNFTM... 5/16" .181 2.480 .500 3 14 .217 20 H5/16".157"-I20UNCTM... 5/16" .157 2.480 .500 3 10 .205 24 H3/8".224"-I24UNFTM... 3/8" .224 2.874 .626 3 15 .268 18 H3/8".205"-I18UNCTM... 3/8" .205 2.874 .665 3 12 .256 24 H3/8".291"-I24UNFTM... 3/8" .291 2.874 .752 3 18 .335 3/8"x16 16 H3/8".264"-I16UNCTM... 3/8" .264 2.874 .752 3 12 .315 7/16"x14 14 H1/2".299"-I14UNCTM... 1/2" .299 3.268 .929 4 13 .366 20 H1/2".335"-I20UNFTM... 1/2" .335 3.268 .901 4 18 .386 13 H1/2".350"-I13UNCTM... 1/2" .350 3.268 1.000 4 13 .425 20 H1/2".398"-I20UNFTM... 1/2" .398 3.268 1.000 4 20 .453 12 H5/8".406"-I12UNCTM... 5/8" .406 3.622 1.165 4 14 .484 18 H5/8".445"-I18UNFTM... 5/8" .445 3.622 1.165 4 21 .504 11 H5/8".433"-I11UNCTM... 5/8" .433 3.622 1.272 4 14 .531 No.10x24 No.12x28 No.12x24 1/4"x28 1/4"x20 5/16"x24 5/16"x18 3/8"x24 7/16"x20 1/2"x13 1/2"x20 9/16"x12 9/16"x18 5/8"x11 5/8"x18 Internal Dimensions Inch D Inch 18 H5/8".504"-I18UNFTM... 5/8" .504 3.622 1.279 4 23 .571 3/4"x10 10 H3/4".531"-I10UNCTM... 3/4" .531 4.094 1.500 5 15 .650 7/8"x9 9 H3/4".598"-I9UNCTM... 3/4" .598 4.094 1.665 4 15 .768 1"x8 8 H3/4".669"-I8UNCTM... 3/4" .669 4.094 1.626 4 13 .878 No. of Flutes Teeth * Le ³ 2 x Thread Diameter American UNEF Extra Fine Pitch - Helical Flutes Thread Extra fine-UNEF Pitch Ordering Code tpi Internal Dimensions Inch D D2 L Le* z Bore Dia. Inch 1/4"x32 32 H5/16".189"-I32UNEFTM... 5/16" .189 2.480 .500 3 16 .220 5/16"x32 32 H3/8".244"-I32UNEFTM... 3/8" .244 2.874 .626 3 20 .280 3/8"x32 32 H3/8".307"-I32UNEFTM... 3/8" .307 2.874 .752 3 24 .343 7/16"x28 28 H1/2".362"-I28UNEFTM... 1/2" .362 3.268 .894 4 25 .402 1/2"x28 28 H1/2".425"-I28UNEFTM... 1/2" .425 3.268 1.000 4 28 .465 9/16"x24 24 H5/8".476"-I24UNEFTM... 5/8" .476 3.622 1.126 4 27 .520 5/8"x24 24 H5/8".500"-I24UNEFTM... 5/8" .500 3.622 1.252 4 30 .583 3/4"x20 20 H3/4".642"-I20UNEFTM... 3/4" .642 4.094 1.500 5 30 .701 * Le ³ 2 x Thread Diameter 239 TMS Helical 1/8P ISO Metric Internal 1/4P Le Internal D2 60º D L 1/8P External TMS Helical Defined by: R262 (DIN 13) Tolerance class: 6H TM Solid Carbide - Helical Flutes Coarse and Fine Pitch - Helical Flutes Thread Pitch Ordering Code Dimensions Inch No. of Flutes Teeth Bore Dia. Fine mm D2 L Le* z M5x0.75 0.75 H1/4".142"-I0.75ISOTM... 1/4" .142 2.244 .413 3 14 .167 M5x0.8 0.8 H1/4".138"-I0.80ISOTM... 1/4" .138 2.244 .409 3 13 .165 M6x1.0 1.00 H5/16".161"-I1.0ISOTM... 5/16" .161 2.480 .472 3 12 .197 1.00 H3/8".236"-I1.0ISOTM... 3/8" .236 2.874 .630 3 16 .276 1.25 H3/8".228"-I1.25ISOTM... 3/8" .228 2.874 .640 3 13 .268 M10x1.0 1.00 H3/8".311"-I1.0ISOTM... 3/8" .311 2.874 .787 3 20 .354 M10x1.25 1.25 H3/8".303"-I1.25ISOTM... 3/8" .303 2.874 .787 3 16 .346 1.50 H3/8".303"-I1.5ISOTM... 3/8" .303 2.874 .827 3 14 .335 M12x1.0 1.00 H1/2".378"-I1.0ISOTM... 1/2" .378 3.268 .945 4 24 .433 M12x1.25 1.25 H1/2".370"-I1.25ISOTM... 1/2" .370 3.268 .984 4 20 .425 M12x1.5 1.50 H1/2".370"-I1.5ISOTM... 1/2" .370 3.268 .945 4 16 .413 1.75 H1/2".343"-I1.75ISOTM... 1/2" .343 3.268 .964 4 14 .402 M14x1.0 1.00 H5/8".453"-I1.0ISOTM... 5/8" .453 3.622 1.102 4 28 .512 M14x1.5 1.50 H5/8".441"-I1.5ISOTM... 5/8" .441 3.622 1.122 4 19 .492 2.00 H5/8".402"-I2.0ISOTM... 5/8" .402 3.622 1.102 4 14 .472 1.50 H5/8".512"-I1.5ISOTM... 5/8" .512 3.622 1.299 4 22 .571 2.00 H5/8".480"-I2.0ISOTM... 5/8" .480 3.622 1.260 4 16 .551 1.50 H5/8".583"-I1.5ISOTM... 5/8" .583 3.622 1.417 4 24 .650 2.50 H3/4".508"-I2.5ISOTM... 3/4" .508 4.094 1.476 5 15 .610 1.50 H3/4".650"-I1.5ISOTM... 3/4" .650 4.094 1.594 5 27 .728 M20x2.5 2.50 H3/4".583"-I2.5ISOTM... 3/4" .583 4.094 1.575 5 16 .689 M24x3.0 3.00 H3/4".638"-I3.0ISOTM... 3/4" .638 4.094 1.653 4 14 .827 Coarse M8x1.0 M8x1.25 M10x1.5 M12x1.75 M14x2.0 M16x1.5 M16x2.0 M18x1.5 M18x2.50 M20x1.5 * Le ³ 2 x Thread Diameter 240 Internal D Inch NPT Internal / External Le Internal Internal 30° 30° 30° 30° D2 h h L 1.47 1º47 External External Defined by: USAS B2.1:1968 Tolerance class : Standard NPT TM Solid Carbide - Helical Flutes Standard - Helical Flute Thread Pitch Ordering Code Dimensions Inch No. of Flutes Teeth Bore Dia. D D2 L Le z 1/16"X27 27 H3/8".209"-EI27NPTTM... 3/8" .209 2.874 .370 3 10 .248 1/8"X27 27 H1/2".295"-EI27NPTTM... 1/2" .295 3.268 .370 4 10 .335 1/4"X18 18 H5/8".370"-EI18NPTTM... 5/8" .370 3.622 .555 4 10 .437 3/8"X18 18 H5/8".500"-EI18NPTTM... 5/8" .500 3.622 .555 4 10 .571 1/2"X14,3/4"X14 14 H3/4".610"-EI14NPTTM... 3/4" .610 4.094 1.000 5 14 .705, .921 1"-2"X11.5 11.5 H3/4".746"-EI11.5NPTTM... 3/4" .746 4.094 1.303 5 15 1.158, 2.213 2 1/2"X8 8 H3/4".746"-EI8NPTTM... 3/4" .746 4.094 1.500 4 12 2.618 tpi Internal + External Inch NPTF (Dry Seal) Internal / External Le Internal Internal 30° 30° 30° 30° D2 h h 90° 90° D L 1.47 1º47 External External Defined by: ANSI 1.20.3-1976 Tolerance class : Standard NPTF TM Solid Carbide - Helical Flutes Standard - Helical Flute Thread Pitch Ordering Code Dimensions Inch No. of Flutes Teeth Bore Dia. Internal + External D D2 L Le z 1/16"X27 27 H3/8".209"-EI27NPTFTM... 3/8" .209 2.874 .370 3 10 .248 1/8"X27 27 H1/2".295"-EI27NPTFTM... 1/2" .295 3.268 .370 4 10 .331 1/4"X18 18 H5/8".370"-EI18NPTFTM... 5/8" .370 3.622 .555 4 10 .437 3/8"X18 18 H5/8".500"-EI18NPTFTM... 5/8" .500 3.622 .555 4 10 .579 1/2"X14,3/4"X14 14 H3/4".610"-EI14NPTFTM... 3/4" .610 4.094 1.000 5 14 .705, .921 1"-2"X11.5 11.5 H3/4".746"-EI11.5NPTFTM... 3/4" .746 4.094 1.303 5 15 1.158, 2.213 2 1/2"X8 8 H3/4".746"-EI8NPTFTM... 3/4" .746 4.094 1.500 4 12 2.638 tpi Inch 241 TMS Helical 90° 90° D Whitworth External / Internal Internal R0.137P Le D2 55° D R0.137P L External TMS Helical Defined by: B.S.84:1956,DIN 259,ISO228/1:1982 Tolerance class: Medium class A TM Solid Carbide - Helical Flutes Coarse and Fine Pitch - Helical Flutes Thread Pitch BSW(Coarse) BSF(fine) 1/4"x26 1/4"x20 5/16"x22 5/16"x18 3/8"x20 3/8"x16 7/16"x18 7/16"x14 1/2"x16 1/2"x12 9/16"x16 9/16"x12 5/8"x14 5/8"x11 11/16"x14 11/16"x11 3/4"x12 Dimensions Inch No. of Flutes Teeth Bore Dia. D D2 L Le* z 26 H5/16".165"-EI26BSFTM... 5/16" .165 2.480 .500 3 13 .205 20 H5/16".150"-EI20BSWTM... 5/16" .150 2.480 .500 3 10 .201 22 H3/8".209"-EI22BSFTM... 3/8" .209 2.874 .638 3 14 .260 18 H3/8".197"-EI18BSWTM... 3/8" .197 2.874 .665 3 12 .256 20 H3/8".260"-EI20BSFTM... 3/8" .260 2.874 .752 3 15 .319 16 H3/8".244"-EI16BSWTM... 3/8" .244 2.874 .752 3 12 .311 18 H1/2".307"-EI18BSFTM... 1/2" .307 3.268 .890 4 16 .374 14 H1/2".280"-EI14BSWTM... 1/2" .280 3.268 .929 4 13 .362 16 H1/2".358"-EI16BSFTM... 1/2" .358 3.268 1.000 4 16 .433 12 H1/2".323"-EI12BSWTM... 1/2" .323 3.268 1.000 4 12 .413 16 H5/8".417"-EI16BSFTM... 5/8" .417 3.622 1.126 4 18 .492 12 H5/8".378"-EI12BSWTM... 5/8" .378 3.622 1.165 4 14 .472 14 H5/8".437"-EI14BSFTM... 5/8" .437 3.622 1.287 4 18 .551 11 H5/8".406"-EI11BSWTM... 5/8" .406 3.622 1.272 4 14 .520 14 H3/4".496"-EI14BSFTM... 3/4" .496 4.094 1.429 5 20 .610 11 H3/4".461"-EI11BSWTM... 3/4" .461 4.094 1.453 5 16 .583 12 H3/4".551"-EI12BSFTM... 3/4" .551 4.094 1.500 5 18 .650 tpi * Le ³ 2 x Thread Diameter 242 Ordering Code Internal+External Inch BSP(G) Internal / External Le D2 Internal 55° D h R 0.137P L External Defined by :B.S.2779:1956 Tolerance class : Medium class TM Solid Carbide - Helical Flutes Standard - Helical Flutes Thread Pitch Ordering Code Dimensions Inch No. of Flutes Teeth Bore Dia. tpi Internal + External D D2 L Le* z 1/16"x28 28 H3/8".228"-EI28BSPTM... 3/8" .228 2.874 .642 3 18 Inch .264 1/8"x28 28 H3/8".303"-EI28BSPTM... 3/8" .303 2.874 .787 3 22 .343 1/4"x19 19 H1/2".402"-EI19BSPTM... 1/2" .402 3.268 1.051 4 20 .465 3/8"x19 19 H5/8".528"-EI19BSPTM... 5/8" .528 3.622 1.315 4 25 .598 1/2"x14 14 H3/4".618"-EI14BSPTM... 3/4" .618 4.094 1.712 5 24 .748 1"x11 11 H3/4".746"-EI11BSPTM... 3/4" .746 4.094 1.638 5 18 1.209 * Le ³ 2 x Thread Diameter BSPT Internal / External Le R0.137P Internal 27.5 ° 27.5 ° D2 D h 90 ° 1 ° 47' L R External Defined by :B.S.21:1985 Tolerance class : Standard BSPT TM Solid Carbide - Helical Flutes Standard - Helical Flutes Thread Pitch Ordering Code Dimensions Inch tpi Internal + External D D2 L 1/16"x28 28 H3/8".228"-EI28BSPTTM... 3/8" .228 2.874 1/8"x28 28 H3/8".303"-EI28BSPTTM... 3/8" .303 1/4"x19 19 H1/2".402"-EI19BSPTTM... 1/2" .402 3/8"x19 19 H5/8".528"-EI19BSPTTM... 5/8" 1/2"x14 14 H3/4".618"-EI14BSPTTM... 1"x11 11 H3/4".746"-EI11BSPTTM... No. of Flutes Teeth Bore Dia. Le z .642 3 18 .264 2.874 .787 3 22 .343 3.268 1.051 4 20 .465 .528 3.622 1.315 4 25 .598 3/4" .618 4.094 1.712 5 24 .748 3/4" .746 4.094 1.638 5 18 1.209 Inch 243 TMS Helical R 0.137P American UN Le Internal 1/4P D2 60° D L h 1/8P External TMS Straight Defined by: ANSI B1.174 Tolerance class: 2B TM Solid Carbide - Straight Flutes External, Standard - Straight Flutes Pitch Thread tpi Min. Dia. Ordering Code Dimensions Inch D No. of Flutes Teeth D2 L Le .240 2.244 .744 3 18 .019 h Inch 32 No. 6 S1/4.240-E32UNTM... 28 No. 12 S5/16.310-E28UNTM... 5/16 .310 2.480 .786 3, 5 * 22 .022 20 1/4 S3/8.370-E20UNTM... 3/8 .370 2.835 .900 5 18 .031 18 5/16 S3/8.370-E18UNTM... 3/8 .370 2.835 .944 5 17 .034 16 3/8 S1/2.470-E16UNTM... 1/2 .470 3.268 1.125 5 18 .038 12 9/16 S1/2.470-E12UNTM... 1/2 .470 3.268 1.167 5 14 .051 8 1 S5/8.620-E8UNTM... 5/8 .620 3.622 1.500 5 12 .077 6 1 3/8 S5/8.620-E6UNTM... 5/8 .620 3.622 1.500 5 9 .102 1/4 * Available with 3 and 5 flutes. Add 3 or 5 to the ordering code (TM3.../TM5...) Internal, Standard - Straight Flutes Ordering Code Pitch Thread tpi Min. Dia. D2 L 36 No. 8 S1/8.120-I36UNTM... 1/8 .120 1.654 .250 3 No. 8 S1/8.120-I32UNTM... 1/8 .120 1.654 .250 5/16 S1/4.240-I32UNTM... 1/4 .240 2.244 .747 No. 12 S3/16.145-I28UNTM... 3/16 .145 1.654 7/16 S5/16.310-I28UNTM... 5/16 .310 No. 12 S3/16.160-I24UNTM... 3/16 1/4 S3/16.160-I20UNTM... 3/16 9/16 S3/8.370-I20UNTM... 5/16 External 32 28 24 20 18 16 14 13 12 11 Dimensions Inch D No. of Flutes Teeth Le h Inch 9 .016 3 8 .018 3 18 .018 .321 3 9 .021 2.480 .786 3, 5* 22 .021 .160 2.244 .333 3 8 .024 .160 2.244 .400 3 8 .029 3/8 .370 2.835 .900 5 18 .029 S1/4.200-I18UNTM... 1/4 .200 2.244 .500 3 9 .033 9/16 S3/8.370-I18UNTM... 3/8 .370 2.835 .944 5 17 .033 3/8 S1/4.240-I16UNTM... 1/4 .240 2.244 .562 3 9 .037 13/16 S1/2.470-I16UNTM... 1/2 .470 3.268 1.125 5 18 .037 7/16 S5/16.310-I14UNTM... 5/16 .310 2.480 .714 3, 5* 10 .042 1/2 S5/16.310-I13UNTM... 5/16 .310 2.480 .769 3, 5* 10 .045 9/16 S3/8.370-I12UNTM... 3/8 .370 2.835 .917 5 11 .049 1 S1/2.470-I12UNTM... 1/2 .470 3.268 1.167 5 14 .049 5/8 S3/8.370-I11UNTM... 3/8 .370 2.835 .909 5 10 .053 10 3/4 S1/2.470-I10UNTM... 1/2 .470 3.268 1.100 5 11 .059 9 7/8 S5/8.620-I9UNTM... 5/8 .620 3.622 1.333 5 12 .065 8 1 S5/8.620-I8UNTM... 5/8 .620 3.622 1.500 5 12 .073 7 1 1/8 S5/8.620-I7UNTM... 5/8 .620 3.622 1.429 5 10 .084 .098 6 1 3/8 S3/4.745-I6UNTM... 3/4 .745 4.095 1.500 5 9 5 1 3/4 S3/4.745-I5UNTM... 3/4 .745 4.095 1.600 5 8 .117 2 S3/4.745-I4.5UNTM... 3/4 .745 4.095 1.555 5 7 .130 4.5 * Available with 3 and 5 flutes. Add 3 or 5 to the ordering code (TM3.../TM5...) 244 ISO Metric Le Internal D2 60° D L h 1/8P External Defined by: R262 (DIN 13) Tolerance class: 6g/6H TM Solid Carbide - Straight Flutes External, Standard - Straight Flutes Pitch Thread mm Min. Dia. Ordering Code Dimensions Inch D D2 L No. of Flutes Teeth Le h Inch 0.50 M3 S1/4.240-E0.5ISOTM... 1/4 .240 2.244 .591 3 30 .012 0.75 M 4.5 S5/16.310-E0.75ISOTM... 5/16 .310 2.480 .610 3, 5 * 26 .019 1.00 M6 S3/8.370-E1.0ISOTM... 3/8 .370 2.835 .945 5 24 .025 1.50 M 10 S1/2.470-E1.5ISOTM... 1/2 .470 3.268 1.181 5 20 .037 2.00 M 14 S1/2.470-E2.0ISOTM... 1/2 .470 3.268 1.181 5 15 .050 3.00 M 24 S5/8.620-E3.0ISOTM... 5/8 .620 3.622 1.417 5 12 .075 4.00 M 36 S5/8.620-E4.0ISOTM... 5/8 .620 3.622 1.575 5 10 .100 6.00 M 64 S3/4.745-E6.0ISOTM... 3/4 .745 4.095 1.417 5 6 .149 * Available with 3 and 5 flutes. Add 3 or 5 to the ordering code (TM3.../TM5...) Internal, Standard - Straight Flutes Pitch Thread mm Min. Dia. Ordering Code Dimensions Inch No. of Flutes Teeth D2 L M 4.5 S1/8.120-I0.75ISOTM... 1/8 .120 1.496 .270 3 9 .017 M8 S1/4.240-I0.75ISOTM... 1/4 .240 2.244 .591 3 20 .017 M5 S3/16.145-I0.8ISOTM... 3/16 .142 1.654 .315 3 10 .018 M6 S3/16.160-I1.0ISOTM... 3/16 .160 1.654 .354 3 9 .023 M 12 S5/16.310-I1.0ISOTM... 5/16 .310 2.480 .787 3, 5 * 20 .023 M8 S1/4.200-I1.25ISOTM... 1/4 .200 2.244 .492 3 10 .029 M 10 S1/4.240-I1.5ISOTM... 1/4 .240 2.244 .591 3 10 .035 M 14 S3/8.370-I1.5ISOTM... 3/8 .370 2.835 .945 5 16 .035 M 18 S1/2.470-I1.5ISOTM... 1/2 .470 3.268 1.181 5 20 .035 M 12 S5/16.310-I1.75ISOTM... 5/16 .310 2.480 .758 3, 5 * 11 .040 M 16 S3/8.370-I2.0ISOTM... 3/8 .370 2.835 .944 5 12 .046 M 18 S1/2.470-I2.0ISOTM... 1/2 .470 3.268 1.181 5 15 .046 2.50 M 20 S1/2.470-I2.5ISOTM... 1/2 .470 3.268 1.181 5 12 .058 3.00 M 24 S5/8.620-I3.0ISOTM... 5/8 .620 3.622 1.417 5 12 .069 3.50 M 30 S5/8.620-I3.5ISOTM... 5/8 .620 3.622 1.516 5 11 .081 4.00 M 36 S5/8.620-I4.0ISOTM... 5/8 .620 3.622 1.575 5 10 .092 5.00 M 48 S3/4.745-I5.0ISOTM... 3/4 .745 4.095 1.575 5 8 .116 6.00 M 64 S3/4.745-I6.0ISOTM... 3/4 .745 4.095 1.417 5 6 .139 0.75 0.80 1.00 1.25 1.50 1.75 2.00 D Le h Inch * Available with 3 and 5 flutes. Add 3 or 5 to the ordering code (TM3.../TM5...) 245 TMS Straight 1/4P NPT External / Internal Le Internal Internal 30° 30° 30° 30° D2 D h h L 1.47 1º47 90° 90° External External TM Solid Carbide - Straight Flutes TMS Straight Defined by: USAS B2.1:1968 Tolerance class: Standard NPT Standard - Straight Flutes Pitch Thread Ordering Code Dimensions Inch Teeth tpi Min. Dia. D2 L 27 1/16 S1/4.240-EI27NPTTM... 1/4 .240 2.244 .370 3 10 .030 18 1/4 S5/16.310-EI18NPTTM... 5/16 .310 2.480 .555 3, 5* 10 .044 14 1/2 S1/2.470-EI14NPTTM... 1/2 .470 3.268 .786 5 11 .057 1 S5/8.620-EI11.5NPTTM... 5/8 .620 3.622 1.043 5 12 .070 2 1/2 S5/8.620-EI8NPTTM... 5/8 .620 3.622 1.500 5 12 .100 11.5 8 D No. of Flutes Le h Inch * Available with 3 and 5 flutes. Add 3 or 5 to the ordering code (TM3.../TM5...) NPTF External / Internal Le 30° D2 Internal 30° D h 90° L 1°47 External TM Solid Carbide - Straight Flutes Defined by: ANSI 1.20.3-1976 Tolerance class: Standard NPTF Standard - Straight Flutes Pitch Thread Ordering Code Dimensions Inch No. of Flutes Teeth tpi Min. Dia. D2 L 27 1/16 S1/4.240-EI27NPTFTM... 1/4 .240 2.244 .370 3 10 .030 18 1/4 S5/16.310-EI18NPTFTM... 5/16 .310 2.480 .555 3, 5* 10 .044 14 1/2 S1/2.470-EI14NPTFTM... 1/2 .470 3.268 .786 5 11 .057 1 S5/8.620-EI11.5NPTFTM... 5/8 .620 3.622 1.043 5 12 .070 2 1/2 S5/8.620-EI8NPTFTM... 5/8 .620 3.622 1.500 5 12 .100 11.5 8 D * Available with 3 and 5 flutes. Add 3 or 5 to the ordering code (TM3.../TM5...) 246 Le h Inch BSW External / Internal Le Internal R 0.137P D2 55° D h L External Defined by: B.S.84:1956, DIN 259, ISO228/1:1982 Tolerance class: Medium class A TM Solid Carbide - Straight Flutes Standard - Straight Flutes Pitch Thread tpi Min. Dia. Ordering Code Dimensions Inch No. of Flutes Teeth D D2 L 20 1/4 S3/16.160-EI20BSWTM... 3/16 .160 1.654 .400 3 8 .032 18 5/16 S1/4.200-EI18BSWTM... 1/4 .200 2.244 .444 3 8 .035 16 3/8 S1/4.240-EI16BSWTM... 1/4 .240 2.244 .562 3 9 .040 14 7/16 S5/16.310-EI14BSWTM... 5/16 .310 2.480 .714 3, 5* 10 .046 12 1/2 S5/16.310-EI12BSWTM... 5/16 .310 2.480 .750 3, 5* 9 .053 Le h Inch 11 5/8 S3/8.370-EI11BSWTM... 3/8 .370 2.835 .909 5 10 .058 10 3/4 S1/2.470-EI10BSWTM... 1/2 .470 3.268 1.100 5 11 .064 9 7/8 S1/2.470-EI9BSWTM... 1/2 .470 3.268 1.111 5 10 .071 8 1 S5/8.620-EI8BSWTM... 5/8 .620 3.622 1.500 5 12 .080 7 1 1/8 S5/8.620-EI7BSWTM... 5/8 .620 3.622 1.429 5 10 .091 6 1 3/8 S5/8.620-EI6BSWTM... 5/8 .620 3.622 1.500 5 9 .107 5 1 5/8 S3/4.745-EI5BSWTM... 3/4 .745 4.095 1.600 5 8 .128 4.5 1 7/8 S3/4.745-EI4.5BSWTM... 3/4 .745 4.095 1.555 5 7 .142 * Available with 3 and 5 flutes. Add 3 or 5 to the ordering code (TM3.../TM5...) BSP External / Internal Le R 0.137P D2 Internal D 55° L h R 0.137P External TM Solid Carbide - Straight Flutes Defined by: B.S.2779:1956 Tolerance class: Medium class Standard - Straight Flutes Pitch Thread Ordering Code tpi Min. Dia. 28 1/16 S1/4.240-EI28BSPTM... 19 1/4 S5/16.310-EI19BSPTM... 14 1/2 11 1 Dimensions Inch No. of Flutes Teeth Le D2 L 1/4 .240 2.244 .571 3 16 .023 5/16 .310 2.480 .737 3, 5* 14 .034 S1/2.470-EI14BSPTM... 1/2 .470 3.268 1.143 5 16 .046 S5/8.620-EI11BSPTM... 5/8 .620 3.622 1.364 5 15 .058 D h Inch * Available with 3 and 5 flutes. Add 3 or 5 to the ordering code (TM3.../TM5...) 247 TMS Straight R 0.137P BSPT External / Internal R0.137P 27.5° 27.5° Le Internal D2 D L h 90° R External 1° 47' TM Solid Carbide - Straight Flutes TMS Straight Defined by: B.S.21:1985 Tolerance class: Standard BSPT Standard - Straight Flutes Pitch Thread Ordering Code Dimensions Inch D D2 L No. of Flutes Teeth Le tpi Min. Dia. 28 1/16 S1/4.240-EI28BSPTTM... 1/4 .240 2.244 .393 3 11 .023 19 1/4 S5/16.310-EI19BSPTTM... 5/16 .310 2.480 .579 3, 5* 11 .034 14 1/2 S1/2.470-EI14BSPTTM... 1/2 .470 3.268 .786 5 11 .046 11 1 S5/8.620-EI11BSPTTM... 5/8 .620 3.622 1.545 5 17 .058 h Inch * Available with 3 and 5 flutes. Add 3 or 5 to the ordering code (TM3.../TM5...) Pg External / Internal Le R0.107P D2 Internal 80° D h L R0.107P External TM Solid Carbide - Straight Flutes Defined by: DIN 40430 Tolerance class: Standard Standard - Straight Flutes Pitch tpi Thread Ordering Code Dimensions Inch No. of Flutes Teeth D D2 L 20 Pg7 S5/16.310-EI20PGTM... 5/16 .310 2.480 .750 3, 5* 15 .024 18 Pg9, 11, 13.5, 16 S3/8.370-EI18PGTM... 3/8 .370 2.835 .944 5 17 .026 16 Pg21, 29, 36, 42, 48 S1/2.470-EI16PGTM... 1/2 .470 3.268 1.125 5 18 .030 Min. Dia. * Available with 3 and 5 flutes. Add 3 or 5 to the ordering code (TM3.../TM5...) 248 Le h Inch American UNC (Coarse), UNF (Fine) Internal Le=3xThread Diameter 1/4P Internal L 60° D2 Le D h 1/8P External Coarse and Fine Pitch - TM Solid for Deep Threading Thread UNC Pitch UNF 1/4"x20 1/4"x28 5/16"x18 5/16"x24 3/8"x16 3/8"x24 7/16"x14 7/16"x20 1/2"x13 1/2"x20 9/16"x12 9/16"x18 5/8"x11 5/8"x18 3/4"x10 3/4"x16 Ordering Code Dimensions Inch No. of Flutes Teeth Bore Dia. D D2 L Le* z 20 D1T5/16.157-I20UNCTM... 5/16 .157 2.480 .787 3 1 .205 28 D1T5/16.181-I28UNFTM... 5/16 .181 2.480 .787 3 1 .217 18 D1T3/8.205-I18UNCTM... 3/8 .205 2.874 .984 3 1 .256 24 D1T3/8.224-I24UNFTM... 3/8 .224 2.874 .984 3 1 .268 16 D1T3/8.264-I16UNCTM... 3/8 .264 2.874 1.181 3 1 .315 24 D1T3/8.291-I24UNFTM... 3/8 .291 2.874 1.181 3 1 .335 14 D1T1/2.299-I14UNCTM... 1/2 .299 3.268 1.378 4 1 .366 20 D1T1/2.335-I20UNFTM... 1/2 .335 3.268 1.378 4 1 .386 13 D1T1/2.350-I13UNCTM... 1/2 .350 3.268 1.575 4 1 .425 20 D1T1/2.398-I20UNFTM... 1/2 .398 3.268 1.575 4 1 .453 12 D1T5/8.406-I12UNCTM... 5/8 .406 3.780 1.772 4 1 .484 18 D1T5/8.445-I18UNFTM... 5/8 .445 3.780 1.772 4 1 .504 11 D1T5/8.433-I11UNCTM... 5/8 .433 3.976 1.969 4 1 .531 18 D1T5/8.504-I18UNFTM... 5/8 .504 3.976 1.969 4 1 .571 10 D1T5/8.531-I10UNCTM... 5/8 .531 4.370 2.362 5 1 .650 16 D1T5/8.610-I16UNFTM... 5/8 .610 4.370 2.362 5 1 .689 tpi Internal+External Inch Note: Additional tools are available upon request. VARDEX TM Solid Deep features and benefits: Thread length Le = 3 x Thread Diameter All tools are solid carbide 1 tooth with multiple cutting edges reduces load on tool & enables higher feed rate Suitable for hardened materials 249 TMS Deep Threading TM Solid Carbide - Deep Threading Defined by: ANSI B1.174 Tolerance class: 2B 250 p a Z B Y A O X Thread Milling Technical Data TM Technical Data D THREAD MILLING TECHNICAL DATA Contents About Thread Milling Page 253 Tangential Arc Approach Page 254 Radial Approach Page 254 Tangential Line Approach Page 255 Preparing for the Thread Milling Operation Page 255 Appendix C - List of G Codes Page 256 Grades and Their Applications Page 256 Recommended Cutting Speeds Page 257 Minimum Bore Diameters for Thread Milling Page 258-259 Troubleshooting Page 260 TM Technical Data l D a ta a c i n ch k r e Te o m r ndboo a Fo H ur TM see o Thread Milling Handbook 099EA 252 About Thread Milling In order to perform a thread milling operation, a milling machine with three-axis control capable of helical interpolation is required. Helical interpolation is a CNC function producing tool movement along a helical path. This helical motion combines circular movement in one plane with a simultaneous linear motion in a plane perpendicular to the first. For example, the path from point A to point B (Fig. A) on the envelope of the cylinder combines a circular movement in the xy plane with a linear displacement in the z direction. On most CNC systems this function can be executed in two different ways: GO2: Helical interpolation in a clockwise direction GO3: Helical interpolation in a counter-clockwise direction Z D B p Y a O X a: helix angle D: external diameter p: pitch Fig. A TM Technical Data A Fig. B The thread milling operation (Fig. B) consists of circular rotation of the tool around its own axis together with an orbiting motion along the bore or workpiece circumference. During one such orbit, the tool will shift vertically one pitch length. These movements combined with the insert geometry create the required thread form. There are three acceptable ways of approaching the workpiece with the tool to initiate production of the thread: 1. Tangential Arc Approach 2. Radial Approach 3. Tangential Line Approach 253 1. Tangential Arc Approach With this method, the tool enters and exits the workpiece smoothly. No marks are left on the workpiece and there is no vibration, even with harder materials. Although it requires slightly more complex programming than the radial approach (see below), this is the method recommended for machining the highest quality threads. Internal Thread External Thread 2 D1 3 4 5 3 1 4 6 D2 Threading Tool 1 6 Workpiece D1 Workpiec e D2 Threading Tool 2 5 1-2: rapid approach 2-3: tool entry along tangential arc, with simultaneous feed along z-axis 3-4: helical movement during one full orbit (360º). 4-5: tool exit along tangential arc, with continuing feed along z-axis 2. Radial Approach This is the simplest method. There are two characteristics worth noting about the radial approach: A. a small vertical mark may be left at the entry (and exit) point. This is of no significance to the thread itself. B. when using this method with very hard materials, there may be a tendency of the tool to vibrate as it approaches the full cutting depth. Note: Radial feed during entry to the full profile depth should only be 1/3 of the subsequent circular feed ! 1-2: radial entry 2-3: helical movement during one full orbit (360º) 3-4: radial exit 254 1 3 4 Threading Tool 2 D2 2 3 Workpiece 1 4 External Thread D1 D2 Threading Tool Internal Thread D1 Workpiece TM Technical Data 5-6: rapid return 3. Tangential Line Approach This method is very simple, and has all of the advantages of the tangential arc method. However, it is applicable 1 4 Threading Tool 2 3 D1 Workpiece External Thread D2 only with external threads. 1-2: radial entry with simultaneous feed along z axis 2-3: helical movement during one full orbit (360º) 3-4: radial exit Preparing for the Thread Milling Operation Calculation of Rotational Velocity and Feed at the Cutting Edge N= V= N - Rotational Velocity [R.P.M.] 12 x V þ x D2 V - Cutting Speed [ft/min] N x þ x D2 12 F1 - Tool Feed Rate at the Cutting Egde [inch/min] z - No. of Cutting Edges F1 = N x z x f 2. Vc D2 - Toolholder Cutting Dia. [inch] f - Feed per Tooth per Rotation [inch/rev] TM Technical Data 1. N D2 Calculation of Feed Rates at the Tool Center Line F2= F1 = F1 X (Do - D2) Do F1 X (Di + D2) F2= Di F2 X Do Do - D2 F1= F2 X Di Di + D2 On most CNC machines, the feed rate required for programming is that of the center-line of the tool. When dealing with linear tool movement, the feed rate at the cutting edge and the center line are identical, but ØD2 Threading Tool ØD2 Threading Tool with circular tool movement such is not the case. The equations define the F1 ØDo Thread F2 F1 Internal Thread F2 ØDi Thread relationship between feed rates at the cutting edge and at the tool center line. External Thread 255 Appendix C List of G Codes (ISO) for CNC Program Code IC Description Code IC Description % Recognition code (ISO or EIA), +End of tape H Tool length compensation number G00 Fast feed linear positioning D Tool radius compensation number G01 Linear interpolation X X coordinate G02 Circular/Helical interpolation CW Y Y coordinate G03 Circular/Helical interpolation CCW Z Z coordinate G40 Cutter radius compensation cancel R Radius of travel G41 Cutter radius compensation left I X coordinate to center of starting arc travel G42 Cutter radius compensation right J Y coordinate to center of starting arc travel G43 Tool length compensation + M3 Spindle forward rotation G49 Tool length compensation cancel M5 Spindle stop G57 Work coordinate system selection M30 Program end & rewind G90 Absolute command relative to work coordinate origin O Program number G91 Incremental command relative to tool position N Block number (can be avoided) F Feed mm/min ( Start of comment S Spindle speed RPM ) End of comment Grades and their Applications TM Technical Data Grade Application VBX First Choice for steel and cast iron. A tough sub-micron substrate with TiCN coating. Provides good fracture toughness and excellent wear resistance. VTX First Choice for stainless steel. A tough sub-micron substrate with TiAlN coating. Provides good fracture toughness and excellent wear resistance. VK2 Uncoated grade for machining cast iron & nonferrous metals. VTS TM Solid, straight flute grade. Excellent for general use. TiAlN coated. TM Solid, helical flute grade. Excellent for general use. TiCN coated. VTH TM Solid, for deep threading. General purpose grade. TiCN coated. 256 Sample Recommended Grades, Cutting Speeds Vc [ft/min] and Feed f [inch/tooth] (not including Solid Carbide) Vc[ft/min] Feed f [inch/tooth] * Indexable Inserts Indexable Inserts Hardness Brinell HB VBX VTX Low carbon (C=0.1-0.25 %) 125 328-689 295-590 .002-.012 Medium carbon (C=0.25-0.55 %) 150 328-590 295-558 .002-.010 High carbon (C=0.55-0.85 %) 170 328-558 295-525 .002-.008 180 295-525 295-508 .002-.010 275 262-492 262-525 .002-.008 Hardened 350 230-459 230-492 .002-.006 Annealed High alloy steel (alloying elements > 5%) Hardened 200 197-426 230-377 .002-.008 325 230-361 197-328 .002-.004 Low alloy (alloying elements <5%) 200 328-558 328-492 328-492 .002-.006 High alloy (alloying elements >5%) 225 230-394 230-426 328-426 .002-.004 Stainless steel Feritic Non hardened 200 328-558 394-590 .002-.006 Hardened 330 328-558 394-590 .002-.004 Stainless steel Austenitic Austenitic 180 230-459 328-459 .002-.006 Super austenitic 200 230-459 328-459 .002-.004 Stainless steel Cast feritic Non hardened 200 230-459 328-459 .002-.006 Hardened 330 230-459 328-459 .002-.004 Stainless steel Cast austenitic Austenitic 200 230-394 328-394 .002-.006 Hardened 330 230-394 328-394 200 66-148 66-131 66-98 .002-.004 P Non hardened Low alloy steel (alloying elements 5%) Hardened Cast steel M High temperature Annealed(Iron based) alloys Aged (Iron based) Uncoated VK2 .002-.004 280 66-98 66-98 49-82 .001-.002 Annealed(Nickel or Cobalt based) 250 49-66 49-66 49-66 .001-.002 Aged 350 33-49 33-49 33-49 .001-.002 (Nickel or Cobalt based) Pure 99.5 Ti 400Rm 230-459 230-394 131-197 .001-.002 a+b alloys 1050Rm 66-164 66-164 66-131 .001-.002 55HRc 66-148 66-148 .0004-.001 Ferritic (short chips) 130 197-427 328-394 .0008-.003 Pearlitic (long chips) 230 197-394 262-328 .0008-.002 Low tensile strength 180 197-426 262-328 .002-.006 High tensile strength 260 197-328 262-328 .002-.004 Feritic 160 197-410 262-328 .002-.006 Pearlitic 260 164-295 197-295 non aging 60 328-820 656-984 .004-.016 Aged 100 328-590 197-361 .004-.012 Cast 75 492-1312 197-394 .004-.012 Cast & aged 90 492-918 197-328 .002-.010 Aluminium alloys Cast Si 13-22% 130 262-492 66-164 .004-.012 Copper and copper alloys Brass 90 394-689 328-656 164-230 .004-.012 Bronze and non leaded copper 100 394-689 328-656 164-230 .002-.010 Titanium alloys Extra hard steel Malleable cast iron Grey cast iron Nodular SG iron K Aluminium alloys Wrought Aluminium alloys Hardened & tempered TM Technical Data Material Unalloyed steel Coated .002-.004 257 Recommended Grades, Cutting Speeds Vc [ft/min] and Feed f [inch/tooth] for Solid Carbide Vc[ft/min] Feed f [inch/tooth] * Solid carbide Solid Straight Flute Solid Deep Threading .001-.006 .0004-.004 .0012-.0089 164-459 .001-.004 .0004-.003 .0012-.0059 164-394 .001-.003 .0004-.002 .0012-.0047 197-590 197-558 .001-.004 .001-.003 .0012-.0059 275 197-558 197-525 .001-.003 .001-.003 .0012-.0041 Hardened 350 197-525 197-492 .0004-.001 .0002-.0004 .0004-.0018 Annealed High alloy steel (alloying elements > 5%) Hardened 200 131-328 131-295 .001-.002 .0004-.001 .0012-.0030 325 98-262 98-230 .0004-.001 .0002-.0004 .0004-.0018 Low alloy (alloying elements <5%) 200 262-820 230-656 .001-.004 .0004-.001 .0012-.0059 High alloy (alloying elements >5%) 225 197-558 197-492 .0004-.001 .0002-.0004 .0004-.0018 Stainless steel Feritic Non hardened 200 197-492 164-459 .002-.004 .0004-.002 .0016-.0059 Hardened 330 197-394 164-361 .0004-.002 .0002-.0004 .0004-.0030 Stainless steel Austenitic Austenitic 180 197-459 197-426 .002-.004 .0003-.0008 .0016-.0059 Super austenitic 200 197-426 164-394 .002-.004 .0003-.0008 .0016-.0059 Stainless steel Cast feritic Non hardened 200 197-525 164-492 .002-.004 .0004-.001 .0016-.0059 Hardened 330 197-361 164-328 .001-.002 .0002-.0004 .0012-.0030 Stainless steel Cast austenitic Austenitic 200 197-492 164-459 .002-.004 .0004-.001 .0016-.0059 Hardened 330 197-328 164-295 .001-.002 .0002-.0004 .0012-.0030 200 98-197 98-164 .002-.004 .0003-.0008 .0016-.0059 Hardness Brinell HB VTH VTS Low carbon (C=0.1-0.25 %) 125 262-820 164-590 Medium carbon (C=0.25-0.55 %) 150 262-754 High carbon (C=0.55-0.85 %) 170 262-656 180 Material Unalloyed steel P Non hardened Low alloy steel (alloying elements 5%) Hardened Cast steel M TM Technical Data High temperature Annealed(Iron based) alloys Aged (Iron based) Titanium alloys Solid Helical Flute Coated 280 66-164 66-131 .0004-.001 .0002-.0004 .0004-.0018 Annealed(Nickel or Cobalt based) 250 49-115 49-98 .0004-.001 .0002-.0004 .0004-.0018 Aged 350 49-98 49-82 .0004-.001 .0002-.0004 .0004-.0018 (Nickel or Cobalt based) Pure 99.5 Ti 400Rm 131-262 98-230 .001-.002 .0003-.0008 .0012-.0030 a+b alloys 1050Rm 66-164 66-148 .001-.002 .0003-.0008 .0012-.0030 55HRc 49-148 49-115 .0002-.0004 .0001-.0002 .0002-.0006 Extra hard steel Hardened & tempered Malleable cast iron Ferritic (short chips) 130 230-525 197-492 .0004-.001 .0003-.0008 .0004-.0018 Pearlitic (long chips) 230 197-492 164-460 .001-.002 .0002-.0004 .0012-.0030 Low tensile strength 180 230-525 164-459 .002-.004 .0003-.0008 .0020-.0059 High tensile strength 260 131-394 131-361 .001-.002 .0002-.0004 .0012-.0030 Feritic 160 131-361 131-328 .002-.004 .0003-.0008 .0020-.0059 Pearlitic 260 131-328 131-295 .001-.002 .0002-.0004 .0012-.0030 non aging 60 656-984 492-820 .004-.010 .002-.006 .0039-.0148 Aged 100 492-820 328-722 .004-.008 .001-.004 .0039-.0118 Cast 75 328-656 262-492 .004-.008 .002-.006 .0039-.0118 Cast & aged 90 394-722 295-525 .004-.006 .001-.004 .0039-.0089 Aluminium alloys Cast Si 13-22% 130 656-984 492-820 .004-.008 .002-.006 .0039-.0118 Copper and copper alloys Brass 90 656-984 492-820 .004-.010 .002-.006 .0039-.0148 Bronze and non leaded copper 100 328-820 328-722 .004-.008 .001-.004 .0039-.0118 Grey cast iron Nodular SG iron K Aluminium alloys Wrought Aluminium alloys * Recommendation: At tool entry, set the Feed f [mm/tooth] to 70% lower than the threading Feed. Example: Threading Feed: .01[Inch/tooth] Tool entry Feed: .003[Inch/tooth] 258 Tool entry along tangential arc 2 1 6 3 4 5 Minimum Bore Diameters for Thread Milling Pitch mm 0.5 0.6 0.7 0.75 0.80 0.9 1.0 1.25 1.5 1.75 2.0 Pitch tpi 48 44 36 32 28 26 24 20 19 18 16 14 13 12 11.5 11 2.5 3.0 3.5 4.0 10 9 8 7 6 4.5 5.0 5 5.5 6.0 4.5 4 Toolholder Ordering Code D2 TMMC 050-6.0 .35 .37 .38 .39 .39 .41 .42 .45 .47 TMMC 075-6.0 .35 .37 .38 .39 .39 .41 .42 .45 .47 TMMC 075-6.0 124/203 .35 .37 .38 .39 .39 .41 .42 .45 .47 TMC 050-2 .45 .47 .48 .49 .49 .51 .52 .55 .57 .59 TMC 075-2 .45 .47 .48 .49 .49 .51 .52 .55 .57 .59 TMLC 100-2 .45 .47 .48 .49 .49 .51 .52 .55 .57 .59 TMSC 0375-2 .49 .51 .50 .54 .53 .55 .56 .59 .61 .63 TMOC 075-2 .57 .59 .60 .60 .61 .63 .65 .67 .70 .73 TMNC 0625-3 .61 .63 .64 .65 .65 .67 .68 .70 .73 .75 .77 .79 TMC 075-3 124/201 .61 .63 .64 .65 .65 .67 .68 .70 .73 .75 .77 .79 TMC 0625-3 .67 .69 .70 .71 .72 .74 .75 .77 .79 .81 .83 .85 BTMC 0625-3B .67 .69 .70 .71 .72 .74 .75 .77 .79 .81 .83 .85 TM2C 075-2 .67 .69 .70 .71 .72 .74 .75 .77 .79 .81 BTMC 075-3B .75 .78 .79 .80 .80 .82 .83 .85 .87 .89 .91 .93 TMNC 075-3 .75 .78 .79 .80 .80 .82 .83 .85 .87 .89 .91 .93 TMC 075-3 .79 .81 .83 .83 .84 .86 .87 .89 .91 .93 .94 .96 TMOC 075-3 .79 .81 .83 .83 .84 .86 .87 .89 .91 .93 .94 .96 BTMWC 100-3B .87 .89 .91 .91 .92 .94 .94 .97 .98 1.00 1.02 1.04 BTMLC 100-3B .87 .89 .91 .91 .92 .94 .94 .97 .98 1.00 1.02 1.04 TMLC 100-3 .87 .89 .91 .91 .92 .94 .94 .97 .98 1.00 1.02 1.04 TMC 100-5 124/204 .98 1.01 1.02 1.03 1.04 1.06 1.06 1.09 1.11 1.13 1.15 1.17 1.23 1.33 1.44 1.56 1.68 TM2C 100-3 1.02 1.05 1.06 1.07 1.08 1.09 1.10 1.13 1.15 1.17 1.19 1.21 BTM2C 100-3B 1.02 1.05 1.06 1.07 1.08 1.09 1.10 1.13 1.15 1.17 1.19 1.21 TMC 100-5 1.18 1.21 1.22 1.23 1.24 1.25 1.26 1.29 1.32 1.34 1.36 1.40 1.44 1.54 1.65 1.77 1.89 TMLC 100-5 1.18 1.21 1.22 1.23 1.24 1.25 1.26 1.29 1.32 1.34 1.36 1.40 1.44 1.54 1.65 1.77 1.89 TMOC 100-5 1.18 1.21 1.22 1.23 1.24 1.25 1.26 1.29 1.32 1.34 1.36 1.40 1.44 1.54 1.65 1.77 1.89 TMC 125-6B 1.38 TMC 125-5 1.46 1.50 1.50 1.51 1.52 1.54 1.56 1.59 1.61 1.63 1.65 1.69 1.73 1.83 1.93 2.05 2.19 TMLC 125-5 1.46 1.50 1.50 1.51 1.52 1.54 1.56 1.59 1.61 1.63 1.65 1.69 1.73 1.83 1.93 2.05 2.19 TMNC 125-5 1.46 1.50 1.50 1.51 1.52 1.54 1.56 1.59 1.61 1.63 1.65 1.69 1.73 1.83 1.93 2.05 2.19 TMSH D150-050-2 1.50 1.52 1.52 1.53 1.54 1.56 1.57 1.61 1.65 1.69 TM2C 125-5 1.65 1.70 1.71 1.72 1.72 1.75 1.77 1.81 1.83 1.85 1.87 1.90 1.93 2.05 2.15 2.26 2.40 TMVC 125-5 1.81 TMC 150-6B 1.81 2.19 2.17 2.07 2.13 2.15 2.26 2.23 TMLC 150-6B 1.81 2.19 2.17 2.07 2.13 2.15 2.26 2.23 TMSH D200-075-2 1.97 1.99 2.00 2.00 2.01 2.03 2.05 2.09 2.13 2.15 TMSH D200-075-3 1.97 1.99 2.00 2.00 2.01 2.03 2.05 2.09 2.13 2.15 2.17 2.19 TM Technical Data Minimum Bore Diameter Di in. 1.97 2.10 1.67 1.97 1.76 2.26 2.23 2.46 259 Minimum Bore Diameters for Thread Milling Pitch mm Pitch tpi Toolholder Ordering Code 0.5 0.6 0.7 0.75 0.80 0.9 1.0 1.25 1.5 1.75 2.0 48 44 36 32 28 26 24 20 19 18 16 14 13 12 11.5 11 2.5 3.0 3.5 4.0 10 9 8 7 6 (Cont) 4.5 5.0 5 5.5 6.0 4.5 4 Minimum Bore Diameter Di in. D2 TM2C 150-6B 2.05 TMSH D250-075-3B 2.48 2.50 2.51 2.52 2.52 2.54 2.56 2.60 2.64 2.66 2.68 2.72 2.48 2.52 2.60 2.64 2.66 2.72 2.76 TMSH D250-075-5 2.48 2.50 2.51 2.52 2.52 2.54 2.56 2.60 2.64 2.66 2.68 2.72 2.76 2.83 2.87 2.91 2.95 TMSH D300-100-5 3.15 3.17 3.18 3.19 3.19 3.21 3.23 3.27 3.31 3.33 3.35 3.39 3.43 3.50 3.54 3.58 3.62 TMSH D300-100-6B 3.15 3.58 3.62 3.70 3.74 3.76 3.82 3.86 TMSH D250-075-6B 2.48 2.64 2.66 2.68 2.72 2.76 2.83 2.87 2.91 2.95 3.03 3.07 3.09 3.15 3.19 TMSH D400-125-5 3.94 3.96 3.96 3.97 3.98 4.00 4.02 4.06 4.09 4.11 4.13 4.17 4.21 4.29 4.33 4.37 4.41 TMSH D400-125-6B 3.94 TMSH D500-150-5 4.92 4.94 4.95 4.96 4.96 4.98 5.00 5.04 5.08 5.10 5.12 5.16 5.20 5.28 5.31 5.35 5.39 TMSH D500-150-6B 4.92 4.37 4.41 4.49 4.53 4.55 4.61 4.65 5.35 5.39 5.47 5.51 5.54 5.59 5.63 Coarse Pitch Tooling: This table is not applicable to the Coarse Pitch system, which can thread mill bores smaller than those listed above. See the Coarse Pitch section of the various thread standards. TM Technical Data Troubleshooting Problem Possible Cause Solution Increased insert flank wear Cutting speed too high Reduce cutting speed/use coated insert Chip is too thin Increase feed rate Insufficient coolant Increase coolant flow rate Chip is too thick Reduce feed rate/ Chipping of cutting edge Material Build up on the Cutting edge Chatter / Vibration Use the tangential arc method/ Increase RPM Vibration Check stability Incorrect cutting speed Unsuitable carbide grade Change cutting speed Use a coated carbide grade Feed rate is too high Profile is too deep Reduce the feed Execute two passes, each with increased cutting depth/ Execute two passes, each cutting only half the thread length Execute two passes, each cutting only half the thread length Thread length is too long GO NOGO Insufficient thread accuracy 260 Tool deflection Reduce feed rate/ Execute a zero cut Grooving Inserts Groove Milling Inserts GROOVE MILLING INSERTS Contents VARDEX Ordering Code Page 262 Circlip Non Standard Page 263 Circlip DIN 471/472 Page 264 O Ring DIN 3770 Page 264 O Ring BS 1806, DIN 3601, DIN 3771 Page 265 O Ring BS 4518 Page 265 Vardex Ordering Code System Shell Mill Groove Inserts 4 W GM 1.6 C 1 2 3 4 5 6 S - 1.38 VKX 7 8 1 - Insert size 2 - Insert Style 3 - System 4 - Groove std. Width 4 - IC1/2 W - Vertical Wide Inserts GM - Groove Milling .043 - .124 5 - Profile Shape 6 - Groove Standard 7 - Groove Type 8 - Groove Depth C - With Chamfer CIRC - Circlip DIN471/472 D - Dynamic S - Static .012 - .150 DIN3770D DIN3770S DP- Dynamic pneumatic DH- Dynamic hydraulic BS1806 BS4518 Grooving Inserts - D3770 9 - Carbide Grade VKX Shell Mill Groove Holders SGM - 1 D189 - 2 100 - 3 4 4 1 - System 2 - Cutting Dia. 3 - Drive Hole dia. 4 - Insert Size SGM - Shell Groove Milling 1.889, 2.480, 3.149 075, 100 4 - IC1/2 262 9 Circlip Non Standard External / Internal View A a t1 W R I.C. Enlarged view A Vertical SGM Vertical SGM IC 1/2 Ordering Code W R t1 4WGM.031C-CIRC-.06... .031 .005 .05 4WGM.047C-CIRC-.083... .047 .01 .075 4WGM.058C-CIRC-.083... .058 .01 .075 4WGM.062C-CIRC-.102... .062 .01 .094 4WGM.072C-CIRC-.102... .072 .01 .094 4WGM.078C-CIRC-.102... .078 .01 .094 4WGM.088C-CIRC-.102... .088 .01 .094 4WGM.094C-CIRC-.157... .094 .01 .15 4WGM.097C-CIRC-.157... .097 .01 .15 4WGM.105C-CIRC-.157... .105 .01 .15 4WGM.110C-CIRC-.157... .110 .01 .15 4WGM.122C-CIRC-.157... .122 .01 .15 4WGM.125C-CIRC-.157... .125 .01 .15 4WGM.142C-CIRC-.157... .142 .015 .15 4WGM.156C-CIRC-.157... .156 .01 .15 L Inch .87 a Dimensions Inch Toolholder 45º SGM-D..-..-4 Grooving Inserts Insert Size 263 Circlip DIN 471/472 External / Internal View A a t1 W m Enlarged view A I.C. m Vertical SGM Vertical SGM Insert Size IC Ordering Code *m(H13) W t1 4WGM1.1C-D471/472-0.35... 1.10 .047 .012 4WGM1.1C-D471/472-0.40... 1.10 .047 .020 4WGM1.3C-D471/472-0.50... 1.30 .055 .016 4WGM1.3C-D471/472-0.55... 1.30 .055 .020 4WGM1.6C-D471/472-0.70... 1.60 .067 .024 4WGM1.6C-D471/472-0.85... 1.60 .067 .031 4WGM1.6C-D471/472-1.00... 1.60 .067 .035 4WGM1.85C-D471/472-1.25... 1.85 .076 .043 4WGM1.85C-D471/472-1.00... 1.85 .076 .035 4WGM2.15C-D471/472-1.50... 2.15 .088 .055 4WGM2.65C-D471/472-1.50... 2.65 .108 .055 4WGM2.65C-D471/472-1.75... 2.65 .108 .063 4WGM3.15C-D471/472-1.75... 3.15 .128 .063 L Inch 1/2 .87 a Groove Std. Toolholder SGM-D..-..-4 45º * Standard groove width in mm O Ring DIN 3770 External / Internal View A a Grooving Inserts t1 W R1 m R2 Enlarged view A I.C. m Vertical SGM Vertical SGM Insert Size IC Ordering Code L Inch 1/2 .87 Dy. * Standard groove width in mm St. = Static Dy. = Dynamic 264 *m(H13) W t R1 R2 4WGM1.6C-D3770S-1.38... 1.60 .078 .054 .010 .004 4WGM2.0C-D3770S-1.72... 2.00 .094 .068 .010 .004 4WGM2.5C-D3770S-2.15... 2.50 .120 .085 .010 .004 4WGM3.15C-D3770S-2.70... 3.15 .149 .106 .024 .008 4WGM1.6C-D3770D-1.47... 1.60 .078 .058 .010 .004 4WGM2.0C-D3770D-1.83... 2.00 .094 .072 .010 .004 St.Dy St. a Groove Std. Toolholder 15º SGM-D..-..-4 O Ring BS 1806, DIN3601, DIN 3771 External / Internal View A a t W R1 R2 I.C. m m Enlarged view A Vertical SGM Vertical SGM Insert Size IC Ordering Code L Inch St.Dy St. 1/2 .87 Dy. a Groove Std. *m(H13) W t R1 R2 4WGM1.80C-BS1806S-1.3... 1.80 .094 .051 .008 .024 4WGM2.65C-BS1806S-2.0... 2.65 .141 .079 .008 .024 4WGM1.80C-BS1806D-1.57... 1.80 .094 .061 .008 .024 4WGM2.65C-BS1806D-2.38... 2.65 .141 .091 .008 .024 Toolholder 15º SGM-D..-..-4 * Standard groove width in mm St. = Static Dy. = Dynamic BS 4518 External / Internal View A a t R1 R2 I.C. m m Enlarged view A Vertical SGM Vertical SGM Insert Size IC Ordering Code L Inch .87 DyP DyH a Groove Std. *m(H13) W t R1 R2 4WGM1.6C-BS4518S-1.25... 1.60 .094 .049 .020 .008 4WGM2.4C-BS4518S-1.95... 2.40 .125 .077 .020 .008 4WGM3.0C-BS4518S-2.51... 3.00 .149 .099 .039 .008 4WGM2.4C-BS4518DP-2.20... 2.40 .129 .087 .020 .008 4WGM3.0C-BS4518DP-2.77... 3.00 .160 .109 .039 .008 4WGM2.4C-BS4518DH-2.09... 2.40 .129 .082 .020 .008 4WGM3.0C-BS4518DH-2.60... 3.00 .160 .102 .039 .008 St.Dy St. 1/2 Grooving Inserts W Toolholder 15º SGM-D..-..-4 * Standard groove width in mm St. = Static DyP = Dynamic pneumatic DyH = Dynamic hydraulic 265 266 Grooving Inserts Grooving Holders Groove Milling Toolholders Toolholders L tmax. D2 L1 d D1 Multi Insert Holders (3) Insert Size Ordering Code IC 1/2 Spare Parts SGM-D189-100-4 Dimensions Inch D2 t max L L1 dH7 D1 Insert Screw Torx Key 1.889 .137 5.0 .874 1.0 1.574 SN4T-90 HK4T Toolholders D2 H tmax. D1 d Multi Insert Holders (5) Insert Size Ordering Code IC SGM-D250-075-4 Grooving Holders 1/2 Spare Parts 268 Dimensions Inch D2 t max 2.480 .137 dH7 3 /4 D1 H Insert Screw Torx Key 2.342 1.614 SN4T-90 HK4T Holder Screw 3/8 - 24 Toolholders tmax H D2 D1 Multi Insert Holders (8) Ordering Code IC 1/2 SGM-D300-100-4 Spare Parts Dimensions Inch D2 t max dH7 D1 H Insert Screw Torx Key Holder Screw 3.149 .137 1.0 2.834 1.968 SN4T-90 HK4T 1/2 - 20 Grooving Holders Insert Size d 269 270 Grooving Holders Grooving Technical Data Groove Milling Technical Data Recommended Grades, Cutting Speeds Vc [ft/min], Feed f [inch/tooth]. Vc [ft/min] Hardness Brinell HB Material Unalloyed steel P VKX 125 328-689 .0020-.0039 Medium carbon (C=0.25-0.55 %) 150 328-558 .0012-.0028 High carbon (C=0.55-0.85 %) 170 328-525 .0008-.0020 180 262-492 .0020-.0035 275 230-459 .0012-.0028 Hardened 350 230-426 .0008-.0020 Annealed High alloy steel (alloying elements > 5%) Hardened 200 230-394 .0012-.0028 Non hardened Low alloy steel (alloying elements 5%) Hardened 325 230-328 .0012-.0020 Low alloy (alloying elements <5%) 200 230-361 .0012-.0028 High alloy (alloying elements >5%) 225 164-262 .0008-.0020 Stainless steel Feritic Non hardened 200 262-492 .0012-.0028 Hardened 330 262-492 .0012-.0020 Stainless steel Austenitic Austenitic 180 197-394 .0012-.0028 Super austenitic 200 197-394 .0012-.0020 Stainless steel Cast feritic Non hardened 200 197-394 .0008-.0020 Hardened 330 197-394 .0004-.0012 Stainless steel Cast austenitic Austenitic 200 164-328 .0012-.0020 Hardened 330 164-328 .0004-.0012 200 66-148 .0004-.0012 280 66-98 .0004-.0012 250 33-66 .0004-.0012 350 High temperature Annealed(Iron based) alloys Aged (Iron based) Annealed(Nickel or Cobalt based) Aged Titanium alloys (Nickel or Cobalt based) 33-49 .0004-.0012 Pure 99.5 Ti 400Rm 197-394 .0008-.0020 a+b alloys 1050Rm 66-164 .0004-.0012 Extra hard steel Hardened & tempered 55HRc 66-148 .0002-.0004 Malleable cast iron Ferritic (short chips) 130 197-361 .0008-.0020 Pearlitic (long chips) 230 164-328 .0004-.0012 Low tensile strength 180 197-361 .0012-.0028 High tensile strength 260 164-262 .0012-.0020 Feritic 160 164-328 .0012-.0020 Pearlitic 260 131-230 .0012-.0020 non aging 60 328-656 .0028-.0059 Aged 100 328-492 .0012-.0020 Cast 75 328-590 .0028-.0059 Cast & aged 90 197-394 .0020-.0039 Aluminium alloys Cast Si 13-22% 130 328-492 .0020-.0039 Copper and copper alloys Brass 90 197-394 .0020-.0039 Bronze and non leaded copper 100 164-328 .0012-.0032 Grey cast iron Nodular SG iron K Coated Low carbon (C=0.1-0.25 %) Cast steel M Feed f [inch/tooth] Aluminium alloys Wrought Aluminium alloys * Peripheral feed N Grooving Technical Data Grades and their Application Grade VKX Application Type Excellent for general use. TiN coated. 272 Vc N= Sample 12 x Vc pxD Vc = N x p x D 12 N - Rotational Velocity [R.P.M.] D2 V - Cutting Speed [ft/min] D2 - Toolholder Cutting Dia. [inch] F1 - Tool Feed Rate at the Cutting Egde [inch/min] z - No. of Cutting Edges f - Feed per Tooth per Rotation [inch/rev] Sister Companies Distributors Denmark Argentina India Slovenia Damstahl Tooling a/s Tecnotool S.R.L. Hemant Tools Pvt. Ltd. Fridro Tel: +45 8794 4100 Fax: +45 8794 4155 Tel: +54 11 4654 6335 Tel/Fax: +54 11 4654 6965 Tel: +91 (0) 22 2343 8405 +91 (0) 22 2343 6976 Tel: +386 (0) 8879 140 Fax: +386 (0) 8879 143 E-mail: tooling@damstahl.com Tel/Fax: +54 11 4656 2669 E-mail: tecnotool@tecnotool.com.ar Fax: +91 (0) 22 2342 8095 E-mail: hemant_tools@vsnl.com E-mail: info@fridro.si Australia Italy Metal Cutting Technology PTY. Ltd. Novatea SPA Tel: +61 (0) 39761 1624 Fax: +61 (0) 39762 9484 Tel.: +39 (0) 15 582 1893,5,6 Fax: +39 (0) 15 5821 909 E-mail: saxon@mct-pl.com.au E-mail: novatea@novatea.it Germany Belgium Japan Neumo GmbH + Co KG Tel: +49 (0) 7043/36-0 +49 (0) 7043/36-162 N.V. Van Maele Tel: +32 (0) 5142 7700 Fax: +32 (0) 5142 7705 Fuji BC Engineering Co. Ltd. Fax: +49 (0) 7043/36-160 E-mail: vargus@neumo.de E-mail: michelvanmaele@online.be E-mail: info@fuji-bc.com France Vargus France Tel: +33 (0) 1 46.01.70.60 Fax: +33 (0) 1 46.01.70.69 E-mail: commercial@vargus.fr Neumo-Vargus Marketing Ltd. Tel: +972 (0) 3 537 3275 Fax: +972 (0) 3 537 2190 E-mail: neumo@neumo-vargus.co.il Poland Neumo-Polska SP. Z 0.0. Tel: +48 (0) 46 834 99 04 Fax: +48 (0) 46 834 99 05 Tel Kom: 0603 888 064 E-mail: vargus@neumo.pl Beijing Antec Corp. Tel: +86 (0) 10 6481 2722 +86 (0) 10 6489 3935/36 Fax: +86 (0) 10 6489 3169 E-mail: antec1@21cn.com Colombia and Ecuador Vargus Werkzeugtechnik Snel AG Tel: +41 (0) 41 784 21 21 Fax: +41 (0) 41 784 21 39 E-mail: info@vargus.ch United Kingdom Vargus Tooling UK Ltd. Tel: +44 (0) 1952 583 222 Tel: +57 1 2019388 Fax +57 1 3601915 E-mail: info@bohlercolombia.com OSG Korea Corporation Tel: +82 (0) 53 583 2000 Fax: +82 (0) 53 583 5553 E-mail: osg@osg.co.kr Ceratizit Netherlands B.V. Tel: +31 (0) 16555 0800 Fax: +31 (0) 16555 6176 E-mail: info@ceratizit.nl Viba NV Tel: +31 (0) 79341 8881 Fax: +31 (0) 79341 8031 E-mail: viba@viba.nl Tel: +82 (0) 51 319 0575 Fax: +82 (0) 51 319 0576 E-mail: yoocera@hanmail.net Spain Limoutil Tel: +34 (0) 91 678 8218 Fax: +34 (0) 91 678 8216 E-mail: comercial@limoutil.com New Zealand Thailand Norwegian Tools AS Czech Republic Materials Carbide Co. Ltd Tel.+4769 24 00 30 Alba Precision Ltd. Fax.+4769 24 00 39 Email:post@norwegian-tools.no Tel: +66 (0) 2370 1599 Fax: +66 (0) 2370 1303 /4 E-mail: mitsu@ksc.th.com Tel: +420 5482 26400 Fax: +420 5485 32689 Hung Chih Ltd. Co. Tel: +886 (0) 6225 2216 Fax: +886 (0) 6220 5993 E-mail: hclhsu@ms26.hinet.net E-mail: albabrno@sky.cz Russia Pride In (Moscow) International Tools Tel: +30 210 346 0133 Tel: +7 (095) 789-9100 (multiline) Fax: +7 (095) 789-9100 E-mail: info@hanita-vargus.ru +30 210 347 5111 Fax: +30 210 342 5621 E-mail: international@ath.forthnet.gr Hungary Tritan Tel: +36 (0) 1359 6771 Fax: +36 (0) 1359 6773 E-mail: tritanelekes@mail.datanet.hu Turkey Teknik Kesici Takimlar Tel: +90 (0) 212 222 7620 +90 (0) 212 222 9502-04 Fax: +90 (0) 212 222 7621 E-mail: teknikkesici@superonline.com Singapore +1 608 756 4930 Fax: +1 608 741 7125 E-mail: tooling@vardexusa.com South Korea Norway Okret d.o.o. Tel: +385 21/ 228 449 Tel/Fax: +385 21/ 228 464 E-mail: jaksa.segvic@st.tel.hr Greece Tel: +1 800 828 8765 E-mail: pilotsales@pilotholdings.com Taiwan E-mail: tooling.uk@vargustooling.co.uk V.N.E. Corp. Ltd. Tel: +27 (0) 11 607 1800 Fax: +27 (0) 11 607 1801 "Shortts" Engineering & Industrial Supplies Tel: +64 (09) 579 6022 Fax: +64 (09) 525 1207 E-mail: sales@shortts.co.nz Fax: +44 (0) 1952 583 383 U.S.A. Netherlands Aceros Bohler de Colombia SA Croatia Switzerland Pilot Tools (PTY) Ltd. Jeong Won Tooling (Gyeongnam & Busan area) China Israel Tel: +81 (0) 52 819 5411 Fax: +81 (0) 52 819 5410 South Africa JEP Industrades Pte Ltd. Tel: +65 6241 2522 Fax: +65 6241 2131 E-mail eric_zee@jep.com.sg Slovakia Noniusz Alba Precision Tel: +36 (0) 1260 3030 Fax: +36 (0) 1260 6083 Tel/Fax: +421 48 414 8627 Mobil: +421 905 701 220 E-mail: noniusz@noniusz.hu E-mail: albaprecision@stonline.sk www.vargustooling.co Call us - toll free: 1-800-828-8765 V.N.E. Corporation 1149 Barberry Drive Janesville WI 53545 U.S.A. Tel: (608) 756-4930 Fax: (608) 741-7125 E-mail: tooling@vardexusa.com THREADING SOLUTIONS Vargus Ltd. Head Office - Israel 1 Hayotsrim Street Nahariya 22311 Tel: +972-4-9855-101 Fax: +972-4-9855-118 050EA 05/04 E-mail: mrktg@vargus.co.il www.vargustooling.com
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