knurling - Centra-Tech

Transcription

KNURLING
TOOLS
ABSOLUTE PRECISION
BEST QUALITY
CONVINCING FEATURES
OPTIMISED SOLUTIONS
SHOW YOUR PROFILE:
KNURLING TOOLS
THE TOP CLASS
Tools used in knurling technology always have special requirements with respect to quality, precision, stability
… and especially technological know-how. QUICK Tooling GmbH develops, produces and markets premium
quality form knurling tools. QUICK is your specialist for high profile solutions.
FORMING AND CUTTING: The QUICK product spectrum offers innovative solutions for diverse knurling technology applications – for numerous areas of utilisation. Whether you need a form knurling or cut knurling tool,
QUICK fulfils the most stringent quality standards and masters even difficult tasks with ease.
CONVINCING STRENGTHS: There are many reasons for choosing QUICK. Because the advantages of our cut
knurling tools are obvious: maximum process reliability, high flexibility and efficiency and user-friendly
handling.
TOOLS IN ACTION: QUICK is used wherever absolute precision and first-rate surface quality are needed. In the
automotive sector, for example, in mechanical engineering, in the manufacture of timepieces and in many
other industries. Our selection of knurling profiles will impress you – and your customers, too.
PROFILES FROM THE PRO: With respect to knurling technology QUICK leaves no wish unfulfilled. We also offer
custom product solutions, including design. Convince yourself of our performance ability and secure your
lead. With top quality tools from QUICK.
There are two different types of knurling process: cut knurling and form knurling.
Each of these processes has its own particular areas of application with associated advantages and disadvantages.
CUT KNURLING Cutting
APPLICATION
• Maximum precision and surface quality
• Can be used for knurling thin materials without deformation
• Saves time on account of higher cutting speed and feed rate
• Compatible with virtually any material, including cast iron and plastic
• Knurling to workpiece flange possible to a limited extent only
PROPERTIES
• Cutting process protects the expensive lathe
• No or minimal changes to the external workpiece diameter
• Minimal pressure on workpiece and lathe
• Negligible surface compression
FORM KNURLING Non-cutting
APPLICATION
• Cold forming the material
• Can be used for knurling up to workpiece flange
• All standard knurl patterns (to DIN 82) offered
• Knurling is possible at any position on the workpiece
PROPERTIES
• Not recommended for visible knurls
• Cold forming increases the external diameter of the workpiece
• It compresses the surface of the workpiece
• Form knurling is not recommended for thin materials
•F
orm knurling on workpieces with a small diameter is possible
• Lathe is subjected to a greater load due to the higher pressure
• Slower cutting speed and feed rate
to a limited extent only
CONTENTS
CUT KNURLING /
FORM KNURLING
STRAIGHT KNURL
SPIRAL KNURL RBL AND RBR
to DIN 82
to DIN 82
OTHER
FORM KNURLING
CUT KNURLING
STRAIGHT KNURL RAA:
6
Working range
Tool
Knurling cutter Wheel pitches
Page
Ø 1.5-12 mm
LA / FL
Ø 8.9
0.3-1.0
8
Ø 3-50 mm
A1 / FL
Ø 14.5
0.4-1.2
10
Ø 5-250 mm
A2 / FL
Ø 21.5
0.4-2.0
12
Ø 20-3,000 mm
M / FL
Ø 42
1.0-4.0
15
Ø 3-25 mm
STR-A
Ø 14.5
0.4-1.2
18-19
Ø 5-55 mm
STR-B
Ø 21.5
0.4-2.0
18-19
Ø 15-250 mm
B2 application with
one knurling wheel
Ø 25
0.5-1.5
20-21
SETS
14
SPECIAL TOOLS
23
RANGE of knurling wheels / consumable parts
25-29
Cutting speed / feed rate / material application
30
Cutting to flange / workpiece shoulder edges
31
DIAMOND KNURL RGE
to DIN 82
to DIN 82
crossed at 45° to workpiece axis
crossed at 30° to workpiece axis
OTHER
FORM KNURLING
RÄNDELFRÄSEN
CROSS KNURL RKE
Working range
Tool
Knurling cutter Wheel pitches
Page
Ø 1.5-12 mm
LA / KF
Ø 8.9
0.3-1.0
9
Ø 3-50 mm
A1 / KF
Ø 14.5
0.4-1.2
11
Ø 5-250 mm
A2 / KF
Ø 21.5
0.4-2.0
13
Ø 20-1,000 mm
MI / KF
Ø 32
1.0-3.0
16
Ø 30-3,000 mm
MII / KF
Ø 42
1.0-4.0
17
Ø 3-25 mm
STR-A
Ø 14.5
0.4-1.2
18-19
Ø 5-55 mm
STR-B
Ø 21.5
0.4-2.0
19-20
Ø 15-250 mm
B2 application with
two knurling wheels
Ø 25
0.5-1.5
20-21
SETS
14
SPECIAL TOOLS
23
RANGE of knurling wheels / consumable parts
25-29
Cutting speed / feed rate / material application
30
Cutting to flange / workpiece shoulder edges
31
CONTENTS
CROSS KNURL
LA / FL
QUICK CUT KNURLING TOOLS
The tools have been specially designed for long-turning automatic machines. However, because they can be used as
left-hand and right-hand tools, they are also compatible with CNC lathes and small lathes.
MODEL
PROD. NO.
TECHNICAL DATA
LA/FL 8x8L
P215-0204
Type of knurl
straight (RAA) / spiral (RBR30°/RBL30°)
LA/FL 10x10L
P215-0206
Workpiece Ø
1.5-12 mm
LA/FL 12x12L
P215-0208
Shank
8x8 / 10x10 / 12x12 mm
Shank length
88 mm
Weight
0.07 to 0.14 kg
MODEL
PROD. NO.
Knurling wheel Ø
Ø 8.9 mm
LA/FL 8x8R
P215-0205
Wheel pitches
0.3 / 0.4 / 0.5 / 0.6 / 0.8 / 1.0
LA/FL 10x10R
P215-0207
LA/FL 12x12R
P215-0209
RIGHT-HAND TOOL SHOWN
CUTTING SPEED AND FEED RATE INFORMATION, PAGE 30:
STRAIGHT KNURL RAA:
Right-hand tool
Left-hand tool
1 x 30°R knurling cutter
1 x 30°L knurling cutter
SPIRAL KNURL RBR:
Right-hand tool
15° spiral 1 x 15°R knurling cutter
30° spiral 1 x 90° knurling cutter (AA)
SPIRAL KNURL RBL:
Left-hand tool
15° spiral 1 x 15°L knurling cutter
107
20
88
8
LA / KF
This tool is intended for use on long-turning automatic machines, small lathes and, because it can be used as
CUT KNURLING
left-hand and right-hand tool, it is also suitable for use with CNC lathes.
MODEL
PROD. NO.
TECHNICAL DATA
LA/KF 8x8L
P212-0204
Type of knurl
cross (RGE45°) / diamond (RGE30°)
LA/KF 10x10L
P212-0206
Workpiece Ø
1.5-12 mm
LA/KF 12x12L
P212-0208
Shank
8x8 / 10x10 / 12x12 mm
Shank length
83 mm
Weight
0.07 to 0.14 kg
MODEL
PROD. NO.
Knurling wheel Ø
Ø 8.9 mm
LA/KF 8x8R
P212-0205
Wheel pitches
0.3 / 0.4 / 0.5 / 0.6 / 0.8 / 1.0
LA/KF 10x10R
P212-0207
LA/KF 12x12R
P212-0209
RGE30°: 2 x 90° knurling cutters (AA)
105
83
20
RGE45°:
9
A1 / FL
A1 tools are compatible with all current conventional and CNC-controlled lathes.
• Maximum flexibility:
- The A1/FL can be used as a left-hand or right-hand tool
on the main and sub spindle of CNC and conventional lathes.
TECHNICAL DATA
Type of knurl
Workpiece Ø
3-50 mm
Shank
10x16 / 12x16 / 16x16 mm
Shank length
80 mm
Weight
0.650 kg
Knurling wheel Ø
Ø 14.5 mm
Wheel pitches
0.3 / 0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2
MODEL
PROD. NO.
•Simple and precise fine adjustment of the tool body without
the need for dismantling
A1/FL 10x16
P669-0203
A1/FL 12x16
P669-0204
•Compact size
A1/FL 16x16
P669-0205
- A1 shanks 10x16, 12x16 and 16x16 can be used for
A1/FL and A1/KF tool bodies.
- Compatible adapters are available for long-turning lathes
(see page 13 – Set).
• Maximum stability:
- The tool bodies used in the A1 series are mounted using backlash-free surface clamping.
- The vibrations caused by the machining process are reduced
by backlash-free surface clamping and can be dampened more effectively which prolongs the service life of the
knurling wheels.
•Reduced need for stock thanks to extreme versatility
10/12/16
10
SPIRAL KNURL RBL:
Left-hand tool
34
32
26
SPIRAL KNURL RBR:
Right-hand tool
16
STRAIGHT KNURL RAA:
Right-hand tool
Left-hand tool
80
106
A1 / KF
CUT KNURLING
•Maximum flexibility:
- The A1/KF tool can be used as a left-hand or right-hand tool on the main and sub spindle of CNC and conventional lathes.
TECHNICAL DATA
Type of knurl
- The A1 shanks can be used for the A1/FL and A1/KF
tool bodies.
Workpiece Ø
3-50 mm
Shank
10x16 / 12x16 / 16x16 mm
Shank length
80 mm
Weight
0.650 kg
Knurling wheel Ø
Ø 14.5 mm
Wheel pitches
0.3 / 0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2
•Simple and precise fine adjustment of the tool body:
The diameter is easy to adjust using the double-sided index disc, irrespective of whether the machining is performed in front of or behind the turning centre, upside down or on main and sub spindle.
MODELL
PROD.-NR.
A1/KF 10x16
P699-0200
A1/KF 12x16
P669-0201
•A backlash-free worm gear unit guarantees a simultaneous parallel contact of the wheel on the workpiece
A1/KF 16x16
P669-0202
•Maximum stability:
- The tool bodies used in the A1 series are mounted using backlash-free surface clamping.
- The vibrations caused by the machining process are reduced by backlash-free surface clamping and can be dampened more effectively which prolongs the service life of the knurling wheels.
•Compact size
RGE45°:
RGE30°: 1 x 15°L knurling cutter
2 x 90° knurling cutters (AA)
10/12/16
16
36
36
35
80
115
11
A2 / FL
•Maximum flexibility:
- The A2/FL can be used as a left-hand or right-hand tool
on the main and sub spindle of CNC and conventional lathes.
TECHNICAL DATA
Type of knurl
straight (RAA) / spiral (RBR 30°/RBL 30°)
Workpiece Ø
5-250 mm
Shank
20x25 / 25x25 mm
- The tool bodies used in the A2 series are mounted using
backlash-free surface clamping.
Shank length
111 mm
Weight
1.5 kg
Knurling wheel Ø
Ø 21.5 mm
Wheel pitches
0.3 / 0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2
1.5 / 1.6 / 2.0
- A2 shanks 20x25, 25x25 can be used for the
- The vibrations caused by the machining process are reduced by
backlash-free surface clamping and can be dampened more
effectively which prolongs the service life of the knurling wheels.
•Simple and precise fine adjustment of the tool body without the need for dismantling
•Compact size
MODEL
PROD. NO.
A2/FL 20x25
P669-0212
A2/FL 25x25
P669-0213
STRAIGHT KNURL RAA:
Right-hand tool
Left-hand tool
SPIRAL KNURL RBR:
Right-hand tool
SPIRAL KNURL RBL:
Left-hand tool
25
56
20/25
50
38
111
149
12
A2 / KF
QUICK RÄNDELFRÄSWERKZEUGE
CUT KNURLING
A2 Werkzeuge können an allen gängigen konventionellen und CNC gesteuerten Drehmaschinen eingesetzt werden.
• Maximum flexibility:
- The A2/KF can be used as a left-hand or right-hand tool on the
main and sub spindle of CNC and conventional lathes.
TECHNICAL DATA
Type of knurl
Workpiece Ø
5-250 mm
Shank
20x25 / 25x25 mm
- The tool bodies used in the A2 series are mounted using
backlash-free surface clamping.
Shank length
111 mm
- The vibrations caused by the machining process are reduced by
backlash-free surface clamping and can be dampened more
effectively which prolongs the service life of the knurling wheels.
Weight
1.5 kg
Knurling wheel Ø
Ø 21.5 mm
Wheel pitches
0.3 / 0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2
1.5 / 1.6 / 2.0
MODEL
PROD. NO.
A2/KF 20x25
P669-0210
A2/KF 25x25
P669-0211
- A2 shanks 20x25, 25x25 can be used for the
•Simple and precise fine adjustment of the tool body:
The diameter is easy to adjust using the double-sided
index disc, irrespective of whether the machining
is performed in front of or behind the turning
centre, upside down or on main- and sub spindle.
•A backlash-free worm gear unit guarantees a simultaneous
parallel contact of the wheel on the workpiece
RGE45°:
RGE30°:
1 x 15° L knurling cutter
1 x 15° R knurling cutter
25
56
20/25
50
47
111
149
13
SET A1
Your Quick team recommends purchasing a set to ensure that you enjoy maximum tool flexibility.
Be prepared for virtually any cut knurling requirement.
MODEL
PROD. NO.
Set A1
Includes:
A1/KF shank 16x16
A1/FL shank 12x16
Shank 10x16
P669-0206
AVAILABLE LONG-TURNING ADAPTERS
FOR A1/KF
AVAILABLE LONG-TURNING ADAPTERS
FOR A1/FL
669-0274
A1/KF LA - Adapter 16
669-0277
A1/FL LA - Adapter 16
669-0275
669-0278
669-0276
669-0279
SET A2
14
MODEL
PROD. NO.
Set A2
Includes:
A2/KF shank 25x25
A2/FL shank 20x25
P669-0214
MAMMUT / FL
This tool is intended for use on manual and CNC-controlled centre lathes,
toolmaker lathes and roll turning lathes. It is used to produce larger diameter
CUT KNURLING
straight and spiral knurls.
MODEL
PROD. NO.
TECHNICAL DATA
M/FL
P226-0200
Type of knurl
straight (RAA) / spiral (RBR30° / RBL30°)
Workpiece Ø
20-3000 mm
Shank
35 x 27 mm
Shank length
140 mm
Weight
1.6 kg
Knurling wheel Ø
Ø 42 mm
Wheel pitches
1.0 / 1.5 / 2.0 / 2.5 / 3.0 / 4.0
RBR:
1 x 30° R knurling cutter
15° spiral 1 x 15° R knurling cutter
195
140
27
104
57
RAA:
15
MAMMUT I / KF
This tool is designed for use with manual and CNC-controlled toolmaker lathes, centre lathes and roll turning lathes.
It can be used to make larger diameter cross and diamond knurls.
MODEL
PROD. NO.
TECHNICAL DATA
MI/KF
P218-0200
Type of knurl
Workpiece Ø
20-1000 mm
Shank
45x40 mm
Shank length
160 mm
Weight
6 kg
Knurling wheel Ø
Ø 32 mm
Wheel pitches
1.0 / 1.5 / 2.0 / 2.5 / 3.0
RGE45°: RGE30°: 1 x 15°L knurling cutter
280
40
79
160
16
MAMMUT II / KF
This tool is designed for use with manual and CNC-controlled toolmaker lathes, centre lathes and roll turning lathes.
CUT KNURLING
It can be used to make larger diameter cross and diamond knurls.
MODEL
PROD. NO.
TECHNICAL DATA
MII/KF
P219-0200
Type of knurl
Workpiece Ø
30-3000 mm
Shank
90x60 mm
Shank length
275 mm
Weight
18 kg
Knurling wheel Ø
Ø 42 mm
Wheel pitches
1.0 / 1.5 / 2.0 / 2.5 / 3.0 / 4.0
RGE30°: 1 x 15°L knurling cutter
445
275
60
117
RGE45°: 17
STR-A / STR-B
These tools are used with manual and CNC-controlled lathes. They are also intended for use with transfer machines
and turning centres where the workpiece remains stationary and the tool is rotated around it. Their design
(with three knurling cutters) means that they can also be easily used to machine long workpieces with small diameters.
MODEL
PROD. NO. STR-A
PROD. NO. STR-B
M/FL
P281-0200
P280-0200
TECHNICAL DATA
STR-A
STR-B
Type of knurl
straight (RAA) / cross (RGE45°) / diamond (RGE30°)
straight (RAA) / cross (RGE45°) / diamond (RGE30°)
Workpiece Ø
3-25 mm
5-55 mm
Shank
See page 19
See page 19
Shank length
See page 19
See page 19
Weight
0.5 kg
2.0 kg
Knurling wheel Ø
14.5 mm
21.5 mm
Wheel pitches
0.3 / 0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2
0.3 / 0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2 / 1.5 / 1.6 / 2.0
TOOL SHOWN
25,5
52
95
35
54
STR-A
18
30
37
20
15
STR-B
37
PROD. NO.
Clamping Ø (F)
Chucking length (G)
Hole Ø (H)
281-415
15 mm
50 mm
9 mm
281-420
20 mm
50 mm
10 mm
281-425
25 mm
50 mm
15 mm
281-463
3/4˝
50 mm
9 mm
281-461
5/8˝
50 mm
9 mm
281-464
1˝
50 mm
15 mm
281-482
MK2
-
8.5 mm
CUT KNURLING
AVAILABLE SHANKS STR-A
AVAILABLE SHANKS STR-B
PROD. NO.
Clamping Ø (F)
Chucking length (G)
Hole Ø (H)
280-420
20 mm
70 mm
10 mm
280-425
25 mm
70 mm
15 mm
280-430
30 mm
70 mm
18 mm
280-464
1˝
70 mm
15 mm
280-465
1 1/4˝
70 mm
18 mm
280-466
1 1/2˝
70 mm
25 mm
280-483
MK3
-
10 mm
TOOL SHOWN
RGE45°: Wheel holder 0: 1 x 15°R knurling cutter
Wheel holder 0: 1 x 15°R knurling cutter
Wheel holder 1: 1 x 15°L knurling cutter
RGE30°:
Wheel holder 0: 1 x 90° knurling cutters (AA)
G
F
Wheel holder 1: 1 x 30°R knurling cutter
H
RAA: 19
B2 / FL / KF
QUICK FORM KNURLING TOOLS
The B2 marks the start of the new QUICK form knurling tool product line.
The B2 form knurling tool is based on the tried-and-tested, flexible, extremely stable A2 concept with a dovetail guide between
the shank and the tool body, which minimises vibrations and maximises the service life of the knurling wheels.
• The B2 tool sets a new benchmark for flexibility:
- The B2 form knurling tool can be used in a variety of different ways. Not only can it be used as a left and right-hand tool on the main and sub spindle of CNC controlled and conventional lathes:
it can also be used with one knurling wheel (e.g. straight knurl) or with two knurling wheels (e.g. cross knurl).
•Quick and easy to change the knurling wheels thanks to simple removal and fixing of the terminal strip via an excentre.
•Simple and precise fine adjustment of the tool body at the shank via eccentric clamping.
- The tool bodies used in the B2 series are mounted using backlash-
free surface clamping.
•The integrated coolant unit cools the knurling wheels simply and effectively, helping to maximise service life.
- The vibrations caused by the machining process are reduced and can be dampened more effectively which prolongs the service life of the knurling wheels.
•Compact size
- Please note that, due to the nature of the form knurling process, despite the Quick dovetail guide, form knurling tools always
create more vibrations than the cut knurling process.
STRAIGHT KNURL RAA: 1 x 90° knurling wheel (AA)
30° SPIRAL KNURL RBR: 45° SPIRAL KNURL RBR: 1 x 30°L knurling wheel
1 x 45°L knurling wheel
30° SPIRAL KNURL RBL: 45° SPIRAL KNURL RBL: 1 x 30°R knurling wheel
1 x 45°R knurling wheel
25
52
20/25
55
51
111
162
20
B2 / FL / KF
MODEL
PROD. NO.
TECHNICAL DATA
B2 20x25
P712-0265
Type of knurl
B2 25x25
P712-0266
Workpiece Ø
15-250 mm
Shank
20x25 / 25x25 mm
Shank length
80 mm
Weight
1.1 kg
Knurling wheel Ø
Ø 25 mm
Wheel pitches
0.3 / 0.4 / 0.5 / 0.6 / 0.8 / 1.0 / 1.2
1.5 / 2.0
RGE45°: DIAMOND KNURL RGE30°:
25
52
20/25
55
53
111
164
21
FORM KNURLING
B2 tools are compatible with all current conventional and CNC-controlled lathes.
B0 FL/KF
The B0 form knurling tool is based on the same principle as type B2 and is characterized by high flexibility,
stability and functional design. The special construction, which minimises vibrations and lateral
pressure, is particularly suitable for machining small workpieces.
MODEL
PROD. NO.
TECHNICAL DATA
B0 8x8 L
WP712-0241
Type of knurl
B0 8x8 R
WP712-0242
B0 10x10 L
WP712-0243
Workpiece Ø
1.2 - 12 mm
B0 10x10 R
WP712-0244
Shank
8x8 / 10x10 / 12x12
B0 12x12 L
WP712-0245
Shank length
100 mm
B0 12x12 R
WP712-0246
Weight
0.7 kg bis 1.4 kg
Knurling wheel Ø
Ø 9.8 mm
Wheel pitches
0.3 / 0.4 / 0.5 / 0.6 / 0.8 / 1.0
STRAIGHT KNURL RAA: 2 x 90° knurling wheel (AA)
VERSION WITH 1 KNURLING WHEEL
CROSS KNURL RGE45°: 22
DIAMOND KNURL RGE30°:
SPECIAL TOOLS
QUICK KNURLING TOOLS
Catering to individual customer requirements calls for expertise and flexibility. For this reason,
SPECIAL TOOLS
special tools and product developments are available to our customers on request and in consultation with our specialists.
23
24
KNURLING WHEELS
Quick knurling wheels are made on state-of-the-art toolmaker lathes to the highest degree of precision.
They are heat treated in electronically controlled hardening plants and subject to a constant quality control process
KNURLING WHEELS Cutting
Quick knurling wheels used for cutting are made from powdered metal to guarantee a maximum
service life.
•longer service life
•lower setup costs
•lower tooling costs
Optimal service life thanks to Q-DUR®, TIN & TICN coatings and plasma nitration
The service life of knurling wheels essentially depends on the raw materials, knurl tooth geometry, intended application,
cutting speed, cooling etc.
However, service life can be prolonged by subjecting the raw material to additional treatments.
The Quick Q-DUR® coating is offered as standard on all knurling wheels. This PVD coating with a microhardness of 3300 HV helps
to create knurled surfaces of a high decorative quality and guarantees a longer service life in the machining of high-tensile materials.
TIN &TICN coatings and plasma nitration can also help to prolong service life and are available on request.
Testing is recommended to find the most appropriate treatment for your particular intended application.
KNURLING WHEELS Non-cutting
KNURLING WHEELS
Our form knurling wheels are made from HSS.
SPECIAL KNURLING WHEELS
Catering to individual customer requirements calls for expertise and flexibility. For this reason, special pitches and dimensions
are available to our customers on request and in consultation with our specialists.
25
FORM KNURLING WHEELS
CUT KNURLING WHEELS
STRAIGHT / SPIRAL KNURL
26
TOOL
Ø KNURLING
CUTTER
KNURL
PATTERN
LA/FL
Ø8.9
RAA
Order #
270-
LA/FL
Ø8.9
Order #
270-
LA/FL
Ø8.9
Order #
270-
A1/FL
Ø14.5
Order #
271-
A1/FL
Ø14.5
PHOTO
TOOTH ANGLE
LEFT-HAND TOOL
30°L
6
RBL
RAA
270-608
5 or 8
03/04/05/06/08/10
270-510
15° -> 15°L spiral
30° -> 90° spiral
0.3/0.4/0.5/0.6/0.8/1.0
8.9x90°x0.5t
4 bzw. 8
03/04/05/06/08/10
270-805
0.3/0.4/0.5/0.6/0.8/1.0/1.2
14.5x30°Lx0.8t
30°L
6
A2/FL
Ø21.5
Order #
272-
A2/FL
Ø21.5
Order #
272-
A2/FL
Ø21.5
Order #
272-
M/FL
Ø42
Order #
274-
M/FL
Ø42
Order #
274-
TOOL
Ø KNURLING
CUTTER
KNURL
PATTERN
STR-A
Ø14,5
RAA
Order #
271-
STR-B
Ø21,5
Order #
272-
TOOL
Ø KNURLING
CUTTER
KNURL
PATTERN
B2
Ø25
RAA
90°
RBR
30° -> 30°L spiral
45° -> 45°L spiral
B2
Ø25
Order #
283-
or
RBR
271-
283-
8.9x30°Lx0.8t
8.9x15°Rx1.0t
Order #
Order #
0.3/0.4/0.5/0.6/0.8/1.0
03/04/05/06/08/10
271-
283-
30°R
0.3/0.4/0.5/0.6/0.8/1.0
Ø14.5
Ø25
ORDERING
EXAMPLE
7
Order #
Order #
WHEEL PITCHES
15° -> 15° R spiral
30° -> 90° spiral
RBR
A1/FL
B2
or
TOOTH ANGLE
RIGHT-HAND TOOL
30°R
7
03/04/05/06/08/10/12
271-608
15° -> 15°R spiral
30° -> 90° spiral
0.3/0.4/0.5/0.6/0.8/1.0/1.2
14.5x15°Rx0.8t
5 or 8
RBL
RAA
03/04/05/06/08/10/12
271-508
15° -> 15°L spiral
30° -> 90° spiral
0.3/0.4/0.5/0.6/0.8/1.0/1.2
14.5x90°x0.8t
4 bzw. 8
03/04/05/06/08/10/12
271-808
0.3/0.4/0.5/0.6/0.8/1.0/
1.2/1.5/1.6/2.0
21.5x30°Lx0.8t
30°L
or
6
RBR
30°R
7
03/04/05/06/08/10/12/15/16/20
272-608
15° -> 15°R spiral
30° -> 90° spiral
0.3/0.4/0.5/0.6/0.8/1.0/
1.2/1.5/1.6/2.0
21.5x15°Rx0.8t
5 or 8
RBL
03/04/05/06/08/10/12/15/16/20
272-508
15° -> 15°L spiral
30° -> 90° spiral
0.3/0.4/0.5/0.6/0.8/1.0/
1.2/1.5/1.6/2.0
21.5x90°x0.8t
4 bzw. 8
03/04/05/06/08/10/12/15/16/20
272-808
30°R
1.0/1.5/2.0/2.5/3.0/4.0
42x30°Rx1.0t
7
10/15/20/25/30/40
274-710
15° -> 15°R spiral
30° -> 90° spiral
1.0/1.5/2.0/2.5/3.0/4.0
42x15°Rx4.0t
5 or 8
10/15/20/25/30/40
274-540
WHEEL HOLDER 1
WHEEL PITCHES
ORDERING
EXAMPLE
1x30°R (wheel holder 1)
0.4/0.5/0.6/0.8/1.0/1.2
14.5x30°Lx0.8t
7
04/05/06/08/10/12
271-608
1x30°R (wheel holder 1)
0.4/0.5/0.6/0.8/1.0/1.2/
1.5/1.6/2.0
21.5x30°Lx0.8t
RAA
RBR
PHOTO
WHEEL HOLDER 0
2x30°L (wheel holder 0)
and
6
2x30°L (wheel holder 0)
RAA
PHOTO
and
7
TOOTH ANGLE
LEFT-HAND TOOL
TOOTH ANGLE
RIGHT-HAND TOOL
WHEEL PITCHES
ORDERING
EXAMPLE
or
90°
0.3/0.4/0.5/0.6/0.8/1.0/1.2
1.5/2.0
25x-90°x0.8t
8
03/04/05/06/08/10/12/15/20
283-808
or
30° -> 30°L spiral
45° -> 45°L spiral
0.3/0.4/0.5/0.6/0.8/1.0/1.2
1.5/2.0
25x-30°Rx0.8t
6 or 2
03/04/05/06/08/10/12/15/20
283-708
30° -> 30°R spiral
45° -> 45°R spiral
0.3/0.4/0.5/0.6/0.8/1.0/1.2
1.5/2.0
25x-30°Lx0.8t
7 or 1
03/04/05/06/08/10/12/15/20
283-608
8
6 or 2
RBL
04/05/06/08/10/12/
15/16/20
6
30° -> 30°R spiral
45° -> 45°R spiral
7 or 1
or
272-608
CROSS / DIAMOND KNURL
Ø KNURLING
CUTTER
KNURL
PATTERN
LA/KF
Ø8.9
RGE45°
Order #
270-
CUT KNURLING WHEELS
LA/KF
PHOTO
270-
A1/KF
Ø14.5
Order #
271-
A1/KF
Ø14.5
Order #
271-
A2/KF
Ø21.5
Order #
272-
A2/KF
Ø21.5
Order #
272-
MI/KF
Ø32
Order #
273-
MI/KF
Ø32
Order #
273-
MII/KF
Ø42
TOOTH ANGLE
RIGHT-HAND TOOL
WHEEL PITCHES
ORDERING
EXAMPLE
15°L
15°R
0.3/0.4/0.5/0.6/0.8/1.0
8.9x15°Lx0.8t
5 or 4
4 or 5
03/04/05/06/08/10
270-408
2x90°
2x90°
0.3/0.4/0.5/0.6/0.8/1.0
8.9x90°x1.0t
8
03/04/05/06/08/10
270-810
15°L
15°R
0.3/0.4/0.5/0.6/0.8/1.0/1.2
14.5x15°Lx0.8t
5 or 4
4 or 5
03/04/05/06/08/10/12
271-408
2x90°
2x90°
0.3/0.4/0.5/0.6/0.8/1.0/1.2
14.5x90°x0.8t
8
03/04/05/06/08/10/12
271-808
15°L
15°R
0.3/0.4/0.5/0.6/0.8/1.0/
1.2/1.5/1.6/2.0
21.5x15°Lx0.8t
5 or 4
4 or 5
03/04/05/06/08/10/12/15/16/20
272-408
2x90°
2x90°
0.3/0.4/0.5/0.6/0.8/1.0/
1.2/1.5/1.6/2.0
21.5x90°x0.8t
8
03/04/05/06/08/10/12/15/16/20
272-808
15°L
15°R
1.0/1.5/2.0/2.5/3.0
32x15°Lx1.5t
1.0/1.5/2.0/2.5/3.0
32x90°x2.0t
15°R
15°L
RGE30°
Order #
TOOTH ANGLE
LEFT-HAND TOOL
RGE45°
15°R
15°L
RGE30°
RGE45°
15°R
15°L
RGE30°
or
or
or
RGE45°
15°R
15°L
or
5 or 4
4 or 5
RGE30°
2x90°
2x90°
273-415
8
RGE45°
15°R
15°L
5 or 4
4 or 5
10/15/20/25/30/40
274-440
RGE30°
2x90°
2x90°
1.0/1.5/2.0/2.5/3.0/4.0
42x90°x1.5t
8
10/15/20/25/30/40
274-815
WHEEL HOLDER 1
WHEEL PITCHES
ORDERING
EXAMPLE
1x15°L
(wheel holder 1)
0.4/0.5/0.6/0.8/1.0/1.2
14.5x15°Lx0.8t
5
04/05/06/08/10/12
271-408
3x90°
0.4/0.5/0.6/0.8/1.0/1.2
14.5x90°x1.2t
8
04/05/06/08/10/12
271-812
1x15°R
(wheel holder 1)
0.4/0.5/0.6/0.8/1.0/1.2/
1.5/1.6/2.0
21.5x15°Lx0.8t
4
04/05/06/08/10/12/15/16/20
272-408
3x90°
0.4/0.5/0.6/0.8/1.0/1.2/
1.5/1.6/2.0
21.5x90°x0.6t
8
04/05/06/08/10/12/15/16/20
272-806
TOOTH ANGLE
RIGHT-HAND TOOL
WHEEL PITCHES
ORDERING
EXAMPLE
45°R
45°L
0.3/0.4/0.5/0.6/0.8/1.0/1.2/
1.5/2.0
25x-45°Lx0.8t
1 or 2
03/04/05/06/08/10/12/15/20
283-208
30°R
30°L
0.3/0.4/0.5/0.6/0.8/1.0/1.2/
1.5/2.0
25x-30°Lx0.8t
7 or 6
03/04/05/06/08/10/12/15/20
283-608
Order #
274-
MII/KF
Ø42
Order #
274-
TOOL
Ø KNURLING
CUTTER
KNURL
PATTERN
STR-A
Ø14,5
RGE45°
Order #
271-
STR-A
Ø14,5
Order #
271-
STR-B
Ø21,5
Order #
272-
STR-B
Ø21,5
Order #
272-
TOOL
Ø KNURLING
CUTTER
KNURL
PATTERN
B2
Ø25
RGE45°
Order #
283-
B2
Ø25
Order #
283-
PHOTO
or
WHEEL HOLDER 0
2x15°R
(wheel holder 0)
and
4
RGE30°
RGE45°
2x15°L
(wheel holder 0)
and
5
RGE30°
PHOTO
TOOTH ANGLE
LEFT-HAND TOOL
45°L
45°R
or
2 or 1
RGE30°
30°L
30°R
6 or 7
or
15°L
15°R
273-820
1.0/1.5/2.0/2.5/3.0/4.0
42x15°Lx4.0t
27
KNURLING WHEELS
TOOL
OTHER
TOOL
CUT KNURLING WHEELS
Ø10x3x6
Ø15x4x8
Ø KNURLING
CUTTER
TOOTH ANGLE
LEFT-HAND TOOL
TOOTH ANGLE
RIGHT-HAND TOOL
WHEEL PITCHES
ORDERING EXAMPLE
10
15°L
15°R
0.4/0.5/0.6/0.8/1.0
10x15°Rx0.8t
Order #
286-
4
5
04/05/06/08/10
286-508
10
30°L
30°R
0.4/0.5/0.6/0.8/1,0
10x30°Lx1.0t
Order #
286-
6
7
04/05/06/08/10
286-610
10
90°
90°
0.4/0.5/0.6/0.8/1.0
10x90°x0.5t
Order #
286-
8
8
04/05/06/08/10
286-805
15
15°L
15°R
0.5/0.6/0.8/1.0/1.2
15x15°Lx0.8t
Order #
287-
4
5
05/06/08/10/12
287-408
15
30°L
30°R
0.5/0.6/0.8/1.0/1.2
15x30°Rx1.0t
Order #
287-
6
7
05/06/08/10/12
287-710
15
90°
90°
0.5/0.6/0.8/1.0/1.2
15x90°x0.5t
287-
8
8
05/06/08/10/12
287-805
25
15°L
15°R
0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0
25x15°Lx0.8t
288-
4
5
05/06/08/10/12/15/16/20
288-408
25
30°L
30°R
0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0
25x30°Rx1.0t
288-
6
7
05/06/08/10/12/15/16/20
288-710
25
90°
90°
0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0
25x90°x0.5t
288-
8
8
05/06/08/10/12/15/16/20
288-805
Order #
Order #
Ø25x6x8
Order #
Order #
Ø20x6x8
20
30°L
30°R
0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0
20x30°Lx0.8t
Order #
289-
6
7
05/06/08/10/12/15/16/20
289-608
20
45°L
45°R
0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0
20x45°Rx1.0t
Order #
289-
2
1
05/06/08/10/12/15/16/20
289-110
20
90°
90°
0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0
20x90°x0.5t
289-
8
8
05/06/08/10/12/15/16/20
289-805
20
30°L
30°R
0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0
20x30°Lx0.8t
290-
6
7
05/06/08/10/12/15/16/20
290-608
20
45°L
45°R
0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0
20x45°Rx1.0t
Order #
290-
2
1
05/06/08/10/12/15/16/20
290-110
20
90°
90°
0.5/0.6/0.8/1.0/1.2/1.5/1.6/2.0
20x90°x0.5t
Order #
290-
8
8
05/06/08/10/12/15/16/20
290-805
9.8
30°L
30°R
0.3/0.4/0.5/0.6/0.8/1.0
9.8x30°Lx0,8t
285-
6
7
03/04/05/06/08/10
285-608
9.8
45°L
45°R
0.3/0.4/0.5/0.6/0.8/1.0
9.8x45°Lx1,0t
285-
2
1
03/04/05/06/08/10
285-210
9.8
90°
90°
0.3/0.4/0.5/0.6/0.8/1.0
9.8x90°x0,5t
285-
8
8
03/04/05/06/08/10
285-805
Order #
Order #
Ø20x6x8/13
Order #
Ø9,8x3,5x6/5
Order #
Order #
28
ORDERING EXAMPLE
Cut knurling
Date 01.01.XXXX
Cust. no.: KN05875466868
(8.9x2.5x4)
Knurling
wheels
Ø 8x9mm
Item
number
270-
(14.5x3x5)
Ø 14.5mm
271-
(21.5x5x8)
Ø 21.5mm
272-
QDUR
Toothangle
Item
number
Wheel pitch
0.4
15°L
4
Item
number
04
0.5
05
0.6
06
(32x8x14)
Ø 32mm
273-
15°R
5
0.8
08
(42x12x18)
Ø 42mm
274-
30°L
6
1.0
10
(10x3x6)
Ø 10mm
286-
30°R
7
1.2
12
(15x4x8)
Ø 15mm
287-
90°
8
1.5
15
(25x6x8)
Ø 25mm
288-
2.0
20
(25x8x10/12) Ø 25mm
283-
45°R
1
0.5
05
(20x8x6)
Ø 20mm
289-
45°L
2
0.6
06
(20x8x6/13)
Ø 20mm
290-
30°L
6
0.8
08
30°R
7
1.0
10
90°
8
1.2
12
1.5
15
Purchase
order
(21.5x5x8)+QDUR
Order number
272-2808
Purchase
order
(20x8x6)
Order number
289-115
CONSUMABLE PARTS
Bushes, cover disks and screws used to fit the knurling wheels to a variety of tools
are consumable parts and have to be replaced on a regular basis.
SPARE PARTS - Screw, cover disk and bush
SET 8.9
Spare part set for wheel 8.9
LA
SET 14.5
A1
SET 21.5
A2
SET 32
Spare part set for wheel 32
MI / KF
SET 42 KF
MII / KF
SET 42 FL
MFL
SET B 25
Spare part set for B2 25
B2
KNURLING WHEELS
Form knurling
2
29
CUTTING SPEED AND FEED RATE
The values shown in the table are reference values and can be changed if required.
V
m/min
V
m/min
s
mm/U
35
0.05-0.08
40-45
0.07-0.09
Steel up to
900 N/mm
25
0.04-0.07
30-35
0.06-0.08
Stainless
steel
22
0.04-0.06
28-30
0.06-0.08
Ms58
60
0.06-0.10
60-70
0.08-0.12
Ms60
50
0.05-0.09
60
Bronze
35
0.05-0.08
Aluminium
70
0.06-0.13
25-50
0.05-0.10
25-50
0.05-0.10
Stainless
steel
20-50
0.05-0.10
25-45
0.05-0.10
Ms58
40-85
0.05-0.10
45-70
0.05-0.18
0.06-0.10
Ms60
35-70
0.05-0.10
40-65
0.05-0.15
40-45
0.07-0.09
Bronze
30-65
0.05-0.10
40-65
0.05-0.15
70-80
0.08-0.18
Aluminium
30-65
0.05-0.10
35-70
0.06-0.2
Cast steel
25-40
0.05-0.10
25-45
0.05-0.10
28-30
0.06-0.08
30-35
0.06-0.08
KNURLING WHEEL
KNURLING WHEEL
Ø 21.5
Ø 25
V
m/min
0.07-0.14
50-110
0.07-0.14
40-50
0.06-0.12
40-90
0.06-0.12
Stainless
steel
32-40
0.06-0.12
30-60
0.06-0.12
Ms58
90-100
0.08-0.20
70-155
0.08-0.20
Ms60
80-90
0.07-0.15
60-130
0.07-0.15
Bronze
55-60
0.07-0.14
50-100
0.07-0.14
Aluminium
100-120
0.10-0.25
80-160
0.10-0.25
Cast iron
32-40
0.06-0.12
35-55
0.06-0.12
Cast steel
40-50
0.06-0.12
50-65
0.06-0.12
KNURLING WHEEL
Ø 32
MATERIAL
V
m/min
Ø 42
s
mm/U
V
m/min
s
mm/U
80-90
0.10-0.20
95-100
0.10-0.30
65-70
0.08-0.16
60-80
0.08-0.25
Stainless
steel
40-45
0.08-0.16
50-55
0.09-0.25
Ms58
115-140
0.1-03
140-160
0.10-0.30
Ms60
105-125
0.10-0.20
120-140
0.10-0.30
Bronze
80-90
0.10-0.20
95-100
0.10-0.30
Aluminium
125-150
0.10-0.35
150-160
0.10-0.50
Cast iron
40-45
0.08-0.16
50-55
0.09-0.25
Cast steel
60-90
0.06-0.12
75-80
0.09-0.25
Steel up to
600 N / mm2
Steel up to
900 N/mm
30
s
mm/U
55-60
KNURLING WHEEL
s
mm/U
Steel up to
900 N/mm
0.04-0.06
900 N/mm
V
m/min
0.07-0.13
0.04-0.07
Steel up to
Ø 25
s
mm/U
30-60
22
600 N / mm2
V
m/min
0.05-0.10
25
Steel up to
MATERIAL
25-55
Cast iron
s
mm/U
KNURLING WHEEL
Ø 20
Steel up to
600 N / mm2
Cast steel
V
m/min
KNURLING WHEEL
s
mm/U
Steel up to
600 N / mm2
MATERIAL
CUT KNURLING
KNURLING WHEEL
Ø 14.5 / Ø 15
FORM KNURLING
MATERIAL
KNURLING WHEEL
Ø 8.9 / Ø 10
KNURLING WITH QUICK CUT KNURLING TOOLS
TO THE FLANGE
Please note that, due to their inclined angle, QUICK cut knurling tools cannot
be used to knurl completely up to a shoulder.
Distance b corresponds to the Ø of the knurling cutters
b 8.9
b 14.5
b 21.5
b 32
b 42
a
b 32
b 42
1
1.0
1.3
2.0
1.5
1.8
11
10.4
9.8
2
2.5
1.8
2.6
2.5
3.0
12
10.6
10.1
3
3.0
2.2
3.0
3.1
4.3
13
10.8
12.2
4
2.6
3.8
3.8
5.7
14
11.1
13.1
5
2.8
4.5
4.5
6.7
15
13.6
6
3.1
4.7
5.1
7.5
16
14.1
7
5.0
6.2
8.1
17
14.4
8
5.3
7.6
8.6
18
14.6
9
5.3
9.4
9.1
19
14.8
9.8
9.5
10
NOTES:
OTHER
a
31
Brunnenstraße 36
78554 Aldingen | Germany
Tel.:+49 7424 98198-0
Fax: +49 7424 98198-230
mailing@quick-tooling.com
www.quick-tooling.com
EN 09KAT0002 04/2014 1. Edition. Technical details are subject to change. Printing errors excepted. © No part of these document may be
copied or disclosed for any purposes without the written approval of QUICK Tooling GmbH. All rights reserved.
QUICK Tooling GmbH

knurling - Centra-Tech

Transcription

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