ShoreMaster Hydraulic Boat Lift Instruction Manual

Transcription

ShoreMaster Hydraulic Boat Lift Instruction Manual
A Guide to
ShoreMaster
ShoreMaster
Hydraulic
Hydraulic Boat Lift
Instruction Manual
Published:11-18-13
Boat Lifts
HYDRAULIC SYSTEM SET-UP
Step 1 - Route the hoses to the Power Unit through the hole in the back of the box. Make
sure to route them under the lift side to prevent the hoses from getting pinched when the
lift is in operation. Secure the hoses to the lift frame using the supplied hose clamps and
self-tapping screws and zip ties. Refer to next page.
Step 2 - Connect hoses to the
threaded screw connectors on the
top of the power unit. Slide the pump
unit to the back of the pump box.
Insert the hoses through the hole in
the back of the pump box and
connect the male and female
couplers. Use a 3/4” and 1-1/16”
open end wrenches to tighten the
couplers. You only need to tighten
the couplers to a "snug" connection.
Do not over-tighten; this may strip
the connector fittings.
Step 3 - Be sure the reservoir is filled with a clean hydraulic fluid. Always have the lift
completely lowered when filling the reservoir. This will prevent overflow of the reservoir
during operation.
Note: The power unit is filled with
Chevron Clarity ISO 32 hydraulic fluid
(meets L-50/LC-50 Standards). If you
choose to use another manufacturer’s
fluid be sure it is equivalent to
Chevron Clarity ISO 32 hydraulic fluid.
Note: Do not mix different hydraulic
fluids, they may not be compatible.
Step 4 - Make sure all electrical
connections are properly made.
Slide the pump unit completely to the
back of the pump box. Install the
battery, connecting the red cable to the positive (+) battery terminal and the black cable to
the negative (-) battery terminal.
Attach hydraulic hoses to lift side beam. Route hoses under beam. Make sure there is enough slack in
hoses so when lift rises hoses do not get stretched.
Do not attach hoses to lift between lift sides or to H-Frame. When lift rises they will get pulled off.
Attach to lift sides only.
SECONDARY POWER UNIT
The 8000# Lift and 10,000# Lift use a Dual Power Unit System. This utilizes two separate power
units (Main and Secondary) and two separate pair of rams in a loop to actuate the lift. The
Secondary unit (does not have the black remote box) is controlled by the Main and has a 4ft
protected cable which is to connect to the Main Power Unit.
Step 1 - Route the cable out of the hole in the side of the box of the Secondary and into the
hole in the side of the Main.
Step 2 - Connect each pair of rams. Attach one hose from each Ram Kit to each Power Unit.
Step 3 - Connect battery jumper cable. Connect red positive to positive on each battery and
connect black negative to negative on each battery. DO NOT REVERSE CONNECTION,
DOING SO WILL DAMAGE PUMPS.
Ram Kit 1
Main
Power Unit
Ram Kit 2
Cable
Battery Jumper Cable
Optional 110 Volt Pump Shown
on next page.
Secondary
Power Unit
Optional 110V Pump for 8,000lb, 10,000lb and 12,500lb lifts.
HYDRAULIC SYSTEM TEST
Note: See Operating Instruction section to actuate the lift.
Step 1 - Raise the lift approximately 1/4 of the way and stop. Check all system connections
for leaks and check oil level in the reservoir. It will be normal for the fluid level to lower as
the lift is raised. Watch the lift closely as it is going up and down to make sure hoses are
not getting pinched or are binding against the lift.
Step 2 - Now raise the lift to the half-raised position. Again check connections for leaks and
the reservoir for fluid level. Continue raising the lift in short increments checking for leaks
and fluid level of the reservoir until the lift is fully raised and in the over-center position.
Note: In the fully raised overcenter position, the fluid level in
the reservoir should be
approximately 1/2 full and not less
than 1/3 full. Use caution when
adding oil to the reservoir if the lift
position is other than completely
lowered, as this may cause the
reservoir to become over full when
the lift is completely lowered.
Step 3 - Now operate the lift through
three complete raise and lower cycles to bleed any air from the system. The lift should
move up and down smoothly. If you experience squeaking or binding, check that all bolts,
nuts, pivot pins and cotter pins are installed correctly and are tight and secure.
Note: Do not operate hydraulic lift with the remote and manual switch at the same
time!! If you use an external charger to charge the battery, unhook the pump first,
failure to do so could damage remote and plug.
Note: Do not use battery in hydraulics box to jump your boat! If you do, you must
unhook battery from pump.
Step 4 - Now that you have made sure your lift is in proper working order you can get it
ready to install into the water. Disconnect the hydraulic hoses from the power unit. To
keep the hoses clean and to protect them from becoming damaged during installation take
the two hydraulic hoses and connect them together.
RAM FITTING WEATHER SEALING
The hydraulic ram fittings do not come weather sealed. This is to allow the fittings to be adjusted
and tightened after assembly, to prevent leaks. During shipping and assembly the hose fittings
may become loose and cause leaking of hydraulic fluid. After assembly of the lift, the hose
fittings must be inspected for tightness and leaks (refer to the previous HYDRAULIC SYSTEM
TEST).
After this inspection, Mastic Tape which is provided with the purchase of a lift, must be wrapped
tightly around the fittings. The Mastic Tape should be wrapped from the ram to at least ½” past
the end of the fittings. Stretch the tape as you wrap it around the fittings. Not stretching the tape
will not allow it to seal properly.
Note: The Mastic Tape should completely cover the fittings and should not allow any
of the metal fittings to be exposed to the water.
Note: Not wrapping the fittings properly with Mastic Tape will cause corrosion and
voids the warranty.
The diagram below shows the locations where Mastic Tape should be applied.
Mastic Tape
INSTALLATION
Do not under any circumstances, endanger yourself or risk damage to your lift or boat when
installing.
x Situations will widely vary between installation sites. ShoreMaster recommends that
your dealer or other trained boat lift installer train you and perform the initial
installation.
x Wear protective gloves, clothing and eyewear when assembling and installing the
lift.
WARNING Do not assemble, install or use this product if items are missing or
damaged.
Step 1 - Measure the water depth of the position you want to locate the lift. Measurements
should be taken at both the projected position of the end nearest shore and end furthest
from shore.
Step 2 - Before installing, adjust lift legs so the boat can float into position before raising,
while still allowing a high enough position so the boat can be fully raised up and out of the
water.
Step 3 - Carry, lift, wheel, float or slide the lift into position alongside the dock so that the
hydraulic pump and operating controls can easily be set on the dock. Ask your dealer
about a wheel caddy unit to allow your lift to be rolled into position.
Step 4 - Ensure that your lift is level. Measure the distance from the top of the cross beam to
the water surface. The distance at each of the four corners of the lift should be within two
inches of each other. If they are not, adjust the legs accordingly.
Note: If the lift legs will extend 3 feet or more, ShoreMaster recommends deep water
braces to stabilize and strengthen the lift. Ask your dealer for more information.
CAUTION The lift must be resting on the water bottom in a level, secure and stable
position for safe operation. An unstable lift installation could result in tipping of the lift
during operation, causing damage to watercraft and a crushing or pinching injury to the
operator or bystanders.
Step 5 - After loading and operating the lift following the operating instructions, remove the
boat and recheck that the lift remains level.
CAUTION When first using the boat lift after installation, the weight of the boat may cause the lift
to settle and become unbalanced. Until you are certain the lift has stabilized, make sure people
are not in the immediate vicinity of the lift.
OPERATING INSTRUCTIONS
Toggle Switch Operation
Inside the lid of the hydraulics box you will find a toggle switch. The toggle switch is located on
top of the black remote housing. With this toggle switch, you can raise and lower the boat lift by
pressing and holding the switch in the appropriate position, up or down.
CAUTION Before allowing anyone to operate the lift, be sure they fully understand the
proper operating procedure.
WARNING Do not exceed maximum capacity of the lift; overloading may cause
mechanical failure and serious personal injury.
WARNING Do not allow anyone who is in the water within 6 feet of the lift.
WARNING Do not allow anyone on, in or under the lift while operating.
WARNING Never go under your boat when it is in the upright position. The lift is not
intended as a maintenance platform.
Step 1 - Adjust the height of the lift to eliminate wave action against the boat hull and be
sure the cradles or bunks are positioned below the water surface so they will not interfere
with the boat floating into position. If the boat does not float into position without contacting
the bunks/cradles the lift and/or bunks/cradles needs to be lowered.
Note: Do not power onto the bunks/cradle.
Note: A moving boat as a result of wave action will damage the lift, boat and can take
the boat off the lift.
Step 2 - Properly balance and center the boat on the lift prior to raising. The boat should be
positioned with the center of gravity near the middle of the lift. For most rear engine
mounted boats, this requires you to position the boat mostly forward in the lift.
Step 3 - Carefully bring the lift up until the bunks or cradles have secured the boat. Check if
the bunks or cradles have automatically positioned themselves to the shape of the hull. If
so, continue bringing the boat out of the water until it is about one foot above the surface.
Check the stability of the lift, particularly to see that it is fairly level and will not topple over.
Continue lifting the boat while paying close attention to the positioning of the lift until it is in
the full upright and over-center position.
Step 4 - After loading and operating the lift, remove the boat and recheck that the lift
remains level. (See “Installation Instructions”.) If the lift is not level, the legs should be
adjusted accordingly. The lift levelness should be rechecked two weeks after installation
and every 3 months - as needed.
CAUTION Make sure that swimmers are warned of the lift’s location when the boat is
not present and the lift is hidden under the water. Raise the lift rack out of the water
after departing to allow swimmers to see the location of the lift.
x
When storing your boat, raise the boat lift to the
Upright and over-center position. The over-center
position will help prevent the lift from lowering if
you experience a hydraulic leak.
x
Your lift can be left in any position when the boat
is off, although we do recommend leaving the lift
in the up position to prevent the bunks from becoming “slimy” and to avoid creating a
hidden underwater obstruction.
STORAGE AND OFF-SEASON
SUGGESTIONS
Be sure to prevent rainwater from accumulating in your boat if you plan to leave it on the lift for a
long-term storage. Rainwater accumulating in your bilge can quickly increase your gross weight
over the lift capacity.
x
We recommend disconnecting the hydraulics box and storing it indoors for the winter or if
you are not planning on using the lift for prolonged periods. To do this, simply disconnect
the hoses from your hydraulics box by using the quick disconnects and connect the hoses
together. This will ensure that the connecting hardware will remain clean.
WARNING Do not disconnect the hoses with the boat on the lift.
x
Booster-charge your battery using a 10A charger at the beginning and end of the season.
A mid-season boost may be required for heavy use. Prior to performing a booster charge,
see the Battery Tips section.
x
If your waterway freezes during the winter, you will need to remove your lift, as it will be
damaged by ice flows.
x
Each spring and fall, inspect nuts and bolts for damage, wear or loose connections. At the
same time, inspect the frame and pivot points for unusual wear, damage or bent parts.
Tighten, repair or replace parts as needed. ShoreMaster dealers usually offer service
visits. Please contact your dealer if you are unable or unwilling to perform maintenance or
service to the lift.
x
Change the Oil every two years. Contact your authorized ShoreMaster Dealer to have this
maintenance performed.
x
Store the lift in the down position over the off-season to protect the hydraulic rams.
BATTERY TIPS
x
Recommended Battery: Use a 12V group 27 marine deep-cycle battery with a minimum of
500 CCA (or with a reserve capacity of 160 Amp Hours). Reserve capacity is the most
important feature.
x
Battery Capacity: The lift should have an energy capacity of approximately 20 full cycles
when using a new battery with a reserve capacity of 160AH. However, try not to dip below
50% battery capacity, since the solar panel will have difficulty recovering from such a deep
draw.
x
AC Converter: Separate instructions are included with the Alternating Current (AC)
converter. A licensed electrician should install electric power to the dock. A licensed
electric contractor must supply maintenance and operating instruction relating to A/C
electric current.
x
Solar Charger: Separate instructions are included with the Solar Panel. The following
values are limits on full cycles (down and up) to keep battery capacity at steady state
condition. The capacity of the battery will allow for additional cycles for any particular
month. Table assumes all-day exposure with typical seasonal weather.
Max. Monthly Full Lifting Cycles (down and up)
using a single solar panel
(keeping steady state energy level)
Month
Chicago
San Diego
(a northern cloudy
(a sunny southern
city)
city)
Jan
2 cycles
27 cycles
Feb
8
29
March
14
29
April
18
31
May
21
27
June
22
25
July
24
28
Aug
24
31
Sept
19
29
Oct
12
29
Nov
4
28
Dec
1
25
x
If your solar panel does
not keep the battery
charged, try any of these
options:
x Move your solar panel
to an area with less
obstructed sunlight.
x Add a second solar
panel, or add an A/C
charger.
x Booster charge your
battery mid-season.
Booster Charge: If the battery requires charging, disconnect the battery terminals before
attempting to charge the battery. Similarly, do not use the lift battery to jump your boat
without first disconnecting the battery. Unhooking the battery will isolate the remote
control receiver from the possibility of receiving excess amperage which could destroy the
electronics within the receiver unit and the pump. The charge from the factory installed
solar panel or a small trickle charge will not cause a problem. However, if you are in doubt
always remove the battery cables from the battery terminals before charging the battery.
HYDRAULIC TIPS
With proper care and maintenance, your Hydraulic System will provide many years of trouble free
operation.
x
Check Oil Level - Oil is a vital part of the hydraulic system. It performs the dual function
of lubrication for the pump, valves and cylinders and transmission of power to raise and
lower the boatlift.
x
Keep Power Unit Clean - In the hydraulic system many of the components require very
tight tolerance fits for efficient operation. If the tolerances become too great the system
will not function at all. As a result it is important to keep the system and oil free of dirt,
water and entrapped air in the oil. These are the major contaminants that have a very
adverse effect on the system.
x
Check Fittings - Since oil cleanliness is so very important, extreme care should be
exercised whenever you are working on the hydraulic system. A frequent check should be
made of the fittings to assure they have not come lose. Lose connections cause leaks but
they can also allow dirt, air and water into the system as well.
x
Cap Hose Ends - When connecting or disconnecting the quick disconnects, it is very
important to keep the coupling ends clean. There are rubber plugs and caps provided with
the system to cover the ends when they are not connected.
x
Filter Oil - When you need to add oil to the reservoir, the preferred method would be to
filter the oil through a 25-micron filter just prior to being added to the reservoir. If this is not
possible it is strongly recommended to use a funnel with a 200 mesh or finer screen. The
funnel should also be free of dust, dirt and water.
x
Check for Moisture - After the unit has been stored for the winter or the possibility of
condensation has occurred, a check of the reservoir should be made to assure the oil is
free of water. If you suspect water may have gotten into the oil, it is strongly
recommended that the oil be changed.
REMOTE CONTROL
Your system is equipped with an electronic remote control receiver box and two hand-held remote
controls (key fobs). The two remotes and receiver box are uniquely programmed to operate as a
system. As a result of this unique programming, your two remotes are the only units that can communicate with your receiver. This feature provides you the security that only the person possessing
the remotes can operate your boatlift remotely.
NOTICE: Do not operate your lift with the remote and manual switch at
the same time.
Remote Control Maintenance: When the batteries expire you will need to replace them with two
CR 2025 (3V). The remote is watertight but is not intended to be submerged. If the remote does
get submerged the best thing to do is to replace it.
CAUTION: If you try to use the remote control after it has been submerged the
remote can short out and cause the lift to unexpectedly operate.
It is possible for the transmitter to de-program either due to loss of power (dead battery) or electrical interference. First check to see that it is transmitting. Do this by depressing any button and
watching to see that the transmitter LED lights up. If not, change the two CR 2025 (3V) batteries in
the transmitter and try again. If the LED lights up but the remote control will not operate the lift, you
may need to reprogram the transmitter.
Remote Operation (SEE GUIDE BELOW)
Note: T h e lift can still b e operated with the t o g g l e switch even if the remote fob is locked .
Remot e G u i d e
NOTICE: Allow motor
to stop before reversing directions.
**Please note that the two Lithium
CR2025 (3V) batteries are not available
through Shoreline, they will need to be
purchased elsewhere.**
Press the
to move the lift up.
Press the
to move the lift
down.
Press the
to turn the
canopy light on.
Press the
and
to
lock and unlock your lift.
1
REMOTE CONTROL
REPROGRAMMIG INSTRUCTIONS
To reprogram remotes follow below instructions.
A
A
Step 1 -
On the front of the black box there is a red button. Hold down the Red Button (A) on the black
box for 1 to 2 seconds.
Step 2 -
Press the “UP”
Button on the Remote Key Fob until the red light appears. Repeat
these steps for the second Remote Key Fob. Note: Only two Key Fobs can be programmed
at a time.
**Please note that the two Lithium
CR2025 (3V) batteries are not available
through Shoreline, they will need to be
purchased elsewhere.**
x Verify the battery or
power to unit is connected properly.
x Reprogram the remote
fobs per instructions
above. Verify that both
remote fobs work.
Place one battery on
top of the other as
pictured left and insert
into remote.
2
ShoreMaster
Hyd Box SPX Main w/ Reversible Pump / Remote
Part Number: 1024135
REMOTE BOX PLUG CONNECTOR
A
C
B
D
E
G
F
TOGGLE
SWITCH
H
White
Yellow
I
White w/ Black Stripe
J
K
L
Yellow w/ Black Stripe
E
WIRE SCREW BLOCK
A
C
F
G
1
2
Q
B
H
D
3
4
M K N J P
I O
5
L
R
SECONDARY BATTERY
REMOTE BOX PLUG CONNECTOR
A) WHITE
B) YELLOW
C) WHITE w/ BLACK STRIPE
D) YELLOW w/ BLACK STRIPE
E) BLACK
F) RED
G) RED
H) BROWN
TOGGLE SWITCH
I) YELLOW
J) BLACK
K) RED
L) GREEN
-
M N O P Q R
PRIMARY BATTERY
LIGHT
PLUG
GROUND TO UNIT
POWER UNIT
Screw Block Connections (Left to Right):
Top:
Bottom:
1) A,C,F,G
1) M,K
2) E, Q
2) N,U
3) B
3) P,I
4) D
4) O,L
5) H
5) R
WHITE TO WHITE
YELLOW TO YELLOW
GREEN TO GREEN
S2
O
M
N
S3
Cap Brown
Wire w/
Wire Nut
P
S4
Pump Connections:
See Diagram Above
4 Wire Flat Connector 8.0 - Male with Cap
PART #: 1015896, 1020705
* ITEMS NOT SHOWN *
- REMOTE BOX
- ANTENNA WIRE
-
+
LIGHT PLUG
Q) RED
R) BROWN
SPLICE CONNECTION DETAILS:
+
ZIP TIES
WIRING HARNESS
M) RED
N) WHITE
O) GREEN
P) YELLOW
SPLICE CONNECTORS (S1-S4)
PART #: 1015895
+
5/14/2013
Control Box
Plate
Wiring- Hyd Remote Wiring Harness W Box
SPX.idw
ShoreMaster
Hyd SPX Box Secondary
w/ Reversible Pump / Harness - 8/10
Part Number: 1024131
4 Wire Flat Connector 48.0 - Female
PART #: 1015897
PRIMARY BATTERY
-
+
B
ZIP TIES
Cap Brown
Wire w/
Wire Nut
-
+
A
WIRING HARNESS
A) WHITE
B) BROWN
C) YELLOW
D) GREEN
SECONDARY BATTERY
+
A B C D
POWER UNIT
C
D
5/14/2013
Wiring- Hyd Box Secondary SPX.idw
4948 Hydraulic Lift
Part Number: 1024759
48.0 High X 108.0 Wide SR
8
A
19
C
25
C
6
A
7
A
2
A
20
C
16
C
11
A
5
A
21
C
22
C
4
A
9
A
18
C
10
A
23
C
12
B
14
C
1
A
3
A
26
C
24
C
17
C
Parts List "A"
Hydraulic Lift Bundle #1024765
ITEM
QTY
1
1
1024753
PART NUMBER
Bottom Beam Front 108.0 - 4000 Hydraulic
DESCRIPTION
2
1
1024754
Bottom Beam Rear 108.0 - 4000 Hydraulic
3
1
1003622
Lift Side Left High Lift - 4000 Hydraulic
4
1
1003621
Lift Side Right High Lift - 4000 Hydraulic
5
1
1024758
I-Beam 48" Lift Front - 4000 Hydraulic
6
1
1024757
I-Beam 48" Lift Rear - 4000 Hydraulic
7
2
1024728
Straight Rack Hydraulic 108.0 - 4000 Hydraulic
8
2
1024747
Rack Beam Side Hydraulic 4000 Lbs
9
4
1007320
Leg Pocket Hydraulic 4/6000 Lbs
10
4
1007404
Foot Pad C-3
11
4
1003944
Leg Post 36.0 - C-3
Parts List "B"
Hydraulic Components Part #'s
PART NUMBER
DESCRIPTION
13
B
15
C
Parts List "C"
Hardware Box #1004532
ITEM
QTY
14
46
1001803
PART NUMBER
Nut Hex 3/8-16 Brass
DESCRIPTION
15
16
1002419
Bolt Hex 3/8-16 x 1.0 SS 304
16
16
1002431
Bolt Hex 3/8-16 x 2.75 SS 304
17
10
1002432
Bolt Hex 3/8-16 x 3.0 SS 304
18
4
1002434
Bolt Hex 3/8-16 x 3.5 SS 304
19
4
1001822
Cap Blue #1 - 2.0x4.5x1.5
20
4
1001819
Cap Blue #18 - 2.5x2.5x2.0
ITEM
QTY
12
1
1024593
Hydraulic 2-Ram Kit 2.75 X 20
21
4
1002600
Pin-J 3/8 X 3-29/32 SS 304
13
-
1
1024826
Hydraulic Box W/ Reversible Pump And Remote
22
4
1002278
MH Hair Pin Keeper #10 SS
1
1001028
Fibergalss Box- Hydraulic Lift
23
2
1002647
Pin .75 x 5.5 SS 17-4 H1150
-
1
1022848
Plate For Reversible Hyd Pump
24
4
1002645
Pin .75 x 4.5 SS 17-4 H1150
-
1
1024821
Hydraulic Pump Only - 1600 PSI
25
6
1002644
Pin .75 x 4.0 SS 17-4 H1150
-
1
1024135
Remote Wiring Harness W/ Box
26
12
1002609
Pin Cotter 5/32 x 1.0 SS
10/30/2013
4948 Hydraulic- 14 Model Exp.idw
41048 Hydraulic Lift
Part Number: 1024760
48.0 High X 120.0 Wide SR
8
A
19
C
25
C
6
A
7
A
2
A
20
C
16
C
11
A
5
A
21
C
22
C
4
A
9
A
18
C
10
A
23
C
12
B
14
C
1
A
3
A
26
C
24
C
17
C
Parts List "A"
Hydraulic Lift Bundle #1024766
ITEM
QTY
1
1
1024755
PART NUMBER
Bottom Beam Front 120.0 - 4000 Hydraulic
DESCRIPTION
2
1
1024756
Bottom Beam Rear 120.0 - 4000 Hydraulic
3
1
1003622
Lift Side Left High Lift - 4000 Hydraulic
4
1
1003621
Lift Side Right High Lift - 4000 Hydraulic
5
1
1024758
I-Beam 48" Lift Front - 4000 Hydraulic
6
1
1024757
I-Beam 48" Lift Rear - 4000 Hydraulic
7
2
1024729
Straight Rack Hydraulic 120.0 - 4000 Hydraulic
8
2
1024747
Rack Beam Side Hydraulic 4000 Lbs
9
4
1007320
Leg Pocket Hydraulic 4/6000 Lbs
10
4
1007404
Foot Pad C-3
11
4
1003944
Leg Post 36.0 - C-3
Parts List "B"
Hydraulic Components Part #'s
PART NUMBER
DESCRIPTION
13
B
15
C
Parts List "C"
Hardware Box #1004532
ITEM
QTY
14
46
1001803
PART NUMBER
Nut Hex 3/8-16 Brass
DESCRIPTION
15
16
1002419
Bolt Hex 3/8-16 x 1.0 SS 304
16
16
1002431
Bolt Hex 3/8-16 x 2.75 SS 304
17
10
1002432
Bolt Hex 3/8-16 x 3.0 SS 304
18
4
1002434
Bolt Hex 3/8-16 x 3.5 SS 304
19
4
1001822
Cap Blue #1 - 2.0x4.5x1.5
20
4
1001819
Cap Blue #18 - 2.5x2.5x2.0
ITEM
QTY
12
1
1024593
Hydraulic 2-Ram Kit 2.75 X 20
21
4
1002600
Pin-J 3/8 X 3-29/32 SS 304
13
-
1
1024826
Hydraulic Box W/ Reversible Pump And Remote
22
4
1002278
MH Hair Pin Keeper #10 SS
1
1001028
Fibergalss Box- Hydraulic Lift
23
2
1002647
Pin .75 x 5.5 SS 17-4 H1150
-
1
1022848
Plate For Reversible Hyd Pump
24
4
1002645
Pin .75 x 4.5 SS 17-4 H1150
-
1
1024821
Hydraulic Pump Only - 1600 PSI
25
6
1002644
Pin .75 x 4.0 SS 17-4 H1150
-
1
1024135
Remote Wiring Harness W/ Box
26
12
1002609
Pin Cotter 5/32 x 1.0 SS
10/30/2013
41048 Hydraulic- 14 Model Exp.idw
4960 Hydraulic Lift
Part Number: 1024714
60.0 High X 108.0 Wide SR
8
A
19
C
25
C
6
A
7
A
2
A
20
C
16
C
11
A
5
A
21
C
22
C
4
A
9
A
18
C
10
A
23
C
12
B
14
C
1
A
3
A
26
C
24
C
17
C
Parts List "A"
Hydraulic Lift Bundle #1024721
ITEM
QTY
1
1
1024753
PART NUMBER
Bottom Beam Front 108.0 - 4000 Hydraulic
DESCRIPTION
2
1
1024754
Bottom Beam Rear 108.0 - 4000 Hydraulic
3
1
1003622
Lift Side Left High Lift - 4000 Hydraulic
4
1
1003621
Lift Side Right High Lift - 4000 Hydraulic
5
1
1024727
I-Beam 60" Lift Front - 4000 Hydraulic
6
1
1024726
I-Beam 60" Lift Rear - 4000 Hydraulic
7
2
1024728
Straight Rack Hydraulic 108.0 - 4000 Hydraulic
8
2
1024747
Rack Beam Side Hydraulic 4000 Lbs
9
4
1007320
Leg Pocket Hydraulic 4/6000 Lbs
10
4
1007404
Foot Pad C-3
11
4
1003944
Leg Post 36.0 - C-3
Parts List "B"
Hydraulic Components Part #'s
PART NUMBER
DESCRIPTION
13
B
15
C
Parts List "C"
Hardware Box #1004532
ITEM
QTY
14
46
1001803
PART NUMBER
Nut Hex 3/8-16 Brass
DESCRIPTION
15
16
1002419
Bolt Hex 3/8-16 x 1.0 SS 304
16
16
1002431
Bolt Hex 3/8-16 x 2.75 SS 304
17
10
1002432
Bolt Hex 3/8-16 x 3.0 SS 304
18
4
1002434
Bolt Hex 3/8-16 x 3.5 SS 304
19
4
1001822
Cap Blue #1 - 2.0x4.5x1.5
20
4
1001819
Cap Blue #18 - 2.5x2.5x2.0
ITEM
QTY
12
1
1024593
Hydraulic 2-Ram Kit 2.75 X 20
21
4
1002600
Pin-J 3/8 X 3-29/32 SS 304
13
-
1
1024826
Hydraulic Box W/ Reversible Pump And Remote
22
4
1002278
MH Hair Pin Keeper #10 SS
1
1001028
Fibergalss Box- Hydraulic Lift
23
2
1002647
Pin .75 x 5.5 SS 17-4 H1150
-
1
1022848
Plate For Reversible Hyd Pump
24
4
1002645
Pin .75 x 4.5 SS 17-4 H1150
-
1
1024821
Hydraulic Pump Only - 1600 PSI
25
6
1002644
Pin .75 x 4.0 SS 17-4 H1150
-
1
1024135
Remote Wiring Harness W/ Box
26
12
1002609
Pin Cotter 5/32 x 1.0 SS
10/30/2013
4960 Hydraulic- 14 Model Exp.idw
41060 Hydraulic Lift
Part Number: 1024715
60.0 High X 120.0 Wide SR
8
A
19
C
25
C
6
A
7
A
2
A
20
C
16
C
11
A
5
A
21
C
22
C
4
A
9
A
18
C
10
A
23
C
12
B
14
C
1
A
3
A
26
C
24
C
17
C
Parts List "A"
Hydraulic Lift Bundle #1024722
ITEM
QTY
1
1
1024755
PART NUMBER
Bottom Beam Front 120.0 - 4000 Hydraulic
DESCRIPTION
2
1
1024756
Bottom Beam Rear 120.0 - 4000 Hydraulic
3
1
1003622
Lift Side Left High Lift - 4000 Hydraulic
4
1
1003621
Lift Side Right High Lift - 4000 Hydraulic
5
1
1024727
I-Beam 60" Lift Front - 4000 Hydraulic
6
1
1024726
I-Beam 60" Lift Rear - 4000 Hydraulic
7
2
1024729
Straight Rack Hydraulic 120.0 - 4000 Hydraulic
8
2
1024747
Rack Beam Side Hydraulic 4000 Lbs
9
4
1007320
Leg Pocket Hydraulic 4/6000 Lbs
10
4
1007404
Foot Pad C-3
11
4
1003944
Leg Post 36.0 - C-3
Parts List "B"
Hydraulic Components Part #'s
PART NUMBER
DESCRIPTION
13
B
15
C
Parts List "C"
Hardware Box #1004532
ITEM
QTY
14
46
1001803
PART NUMBER
Nut Hex 3/8-16 Brass
DESCRIPTION
15
16
1002419
Bolt Hex 3/8-16 x 1.0 SS 304
16
16
1002431
Bolt Hex 3/8-16 x 2.75 SS 304
17
10
1002432
Bolt Hex 3/8-16 x 3.0 SS 304
18
4
1002434
Bolt Hex 3/8-16 x 3.5 SS 304
19
4
1001822
Cap Blue #1 - 2.0x4.5x1.5
20
4
1001819
Cap Blue #18 - 2.5x2.5x2.0
ITEM
QTY
12
1
1024593
Hydraulic 2-Ram Kit 2.75 X 20
21
4
1002600
Pin-J 3/8 X 3-29/32 SS 304
13
-
1
1024826
Hydraulic Box W/ Reversible Pump And Remote
22
4
1002278
MH Hair Pin Keeper #10 SS
1
1001028
Fibergalss Box- Hydraulic Lift
23
2
1002647
Pin .75 x 5.5 SS 17-4 H1150
-
1
1022848
Plate For Reversible Hyd Pump
24
4
1002645
Pin .75 x 4.5 SS 17-4 H1150
-
1
1024821
Hydraulic Pump Only - 1600 PSI
25
6
1002644
Pin .75 x 4.0 SS 17-4 H1150
-
1
1024135
Remote Wiring Harness W/ Box
26
12
1002609
Pin Cotter 5/32 x 1.0 SS
10/30/2013
41060 Hydraulic- 14 Model Exp.idw
6948 Hydraulic Lift
Part Number: 1024761
48.0 High X 108.0 Wide SR
8
A
6
A
19
C
25
C
7
A
2
A
20
C
16
C
11
A
21
C
22
C
4
A
9
A
18
C
10
A
23
C
12
B
14
C
1
A
3
A
5
A
26
C
24
C
17
C
Parts List "A"
Hydraulic Lift Bundle #1024767
ITEM
QTY
1
1
1007360
PART NUMBER
Bottom Beam Front 108.0 - 6000 Hydraulic
DESCRIPTION
2
1
1007361
Bottom Beam Rear 108.0 - 6000 Hydraulic
3
1
1003622
Lift Side Left High Lift - 6000 Hydraulic
4
1
1003621
Lift Side Right High Lift - 6000 Hydraulic
5
1
1003668
I-Beam 48" Lift Front - 6000 Hydraulic
6
1
1003667
I-Beam 48" Lift Rear - 6000 Hydraulic
7
2
1024730
Straight Rack Hydraulic 108.0 - 6000 Hydraulic
8
2
1007365
Rack Beam Side Hydraulic 6000 Lbs
9
4
1007320
Leg Pocket Hydraulic 4/6000 Lbs
10
4
1007404
Foot Pad C-3
11
4
1003944
Leg Post 36.0 - C-3
Parts List "B"
Hydraulic Components Part #'s
PART NUMBER
DESCRIPTION
13
B
15
C
Parts List "C"
Hardware Box #1004532
ITEM
QTY
14
46
1001803
PART NUMBER
Nut Hex 3/8-16 Brass
DESCRIPTION
15
16
1002419
Bolt Hex 3/8-16 x 1.0 SS 304
16
16
1002431
Bolt Hex 3/8-16 x 2.75 SS 304
17
10
1002432
Bolt Hex 3/8-16 x 3.0 SS 304
18
4
1002434
Bolt Hex 3/8-16 x 3.5 SS 304
19
4
1001822
Cap Blue #1 - 2.0x4.5x1.5
20
4
1001819
Cap Blue #18 - 2.5x2.5x2.0
ITEM
QTY
12
1
1024593
Hydraulic 2-Ram Kit 2.75 X 20
21
4
1002600
Pin-J 3/8 X 3-29/32 SS 304
13
-
1
1024828
Hydraulic Box W/ Reversible Pump And Remote
22
4
1002278
MH Hair Pin Keeper #10 SS
1
1001028
Fibergalss Box- Hydraulic Lift
23
2
1002647
Pin .75 x 5.5 SS 17-4 H1150
-
1
1022848
Plate For Reversible Hyd Pump
24
4
1002645
Pin .75 x 4.5 SS 17-4 H1150
-
1
1024823
Hydraulic Pump Only - 2100 PSI
25
6
1002644
Pin .75 x 4.0 SS 17-4 H1150
-
1
1024135
Remote Wiring Harness W/ Box
26
12
1002609
Pin Cotter 5/32 x 1.0 SS
10/29/2013
6948 Hydraulic- 14 Model Exp.idw
61048 Hydraulic Lift
Part Number: 1024762
48.0 High X 120.0 Wide SR
8
A
6
A
19
C
25
C
7
A
2
A
20
C
16
C
11
A
21
C
22
C
4
A
9
A
18
C
10
A
23
C
12
B
14
C
1
A
3
A
5
A
26
C
24
C
17
C
Parts List "A"
Hydraulic Lift Bundle #1024768
ITEM
QTY
1
1
1007362
PART NUMBER
Bottom Beam Front 120.0 - 6000 Hydraulic
DESCRIPTION
2
1
1007364
Bottom Beam Rear 120.0 - 6000 Hydraulic
3
1
1003622
Lift Side Left High Lift - 6000 Hydraulic
4
1
1003621
Lift Side Right High Lift - 6000 Hydraulic
5
1
1003668
I-Beam 48" Lift Front - 6000 Hydraulic
6
1
1003667
I-Beam 48" Lift Rear - 6000 Hydraulic
7
2
1024731
Straight Rack Hydraulic 120.0 - 6000 Hydraulic
8
2
1007365
Rack Beam Side Hydraulic 6000 Lbs
9
4
1007320
Leg Pocket Hydraulic 4/6000 Lbs
10
4
1007404
Foot Pad C-3
11
4
1003944
Leg Post 36.0 - C-3
Parts List "B"
Hydraulic Components Part #'s
PART NUMBER
DESCRIPTION
13
B
15
C
Parts List "C"
Hardware Box #1004532
ITEM
QTY
14
46
1001803
PART NUMBER
Nut Hex 3/8-16 Brass
DESCRIPTION
15
16
1002419
Bolt Hex 3/8-16 x 1.0 SS 304
16
16
1002431
Bolt Hex 3/8-16 x 2.75 SS 304
17
10
1002432
Bolt Hex 3/8-16 x 3.0 SS 304
18
4
1002434
Bolt Hex 3/8-16 x 3.5 SS 304
19
4
1001822
Cap Blue #1 - 2.0x4.5x1.5
20
4
1001819
Cap Blue #18 - 2.5x2.5x2.0
ITEM
QTY
12
1
1024593
Hydraulic 2-Ram Kit 2.75 X 20
21
4
1002600
Pin-J 3/8 X 3-29/32 SS 304
13
-
1
1024828
Hydraulic Box W/ Reversible Pump And Remote
22
4
1002278
MH Hair Pin Keeper #10 SS
1
1001028
Fibergalss Box- Hydraulic Lift
23
2
1002647
Pin .75 x 5.5 SS 17-4 H1150
-
1
1022848
Plate For Reversible Hyd Pump
24
4
1002645
Pin .75 x 4.5 SS 17-4 H1150
-
1
1024823
Hydraulic Pump Only - 2100 PSI
25
6
1002644
Pin .75 x 4.0 SS 17-4 H1150
-
1
1024135
Remote Wiring Harness W/ Box
26
12
1002609
Pin Cotter 5/32 x 1.0 SS
10/29/2013
61048 Hydraulic- 14 Model Exp.idw
6960 Hydraulic Lift
Part Number: 1024716
60.0 High X 108.0 Wide SR
8
A
6
A
19
C
25
C
7
A
2
A
20
C
16
C
11
A
21
C
22
C
4
A
9
A
18
C
10
A
23
C
12
B
14
C
1
A
3
A
5
A
26
C
24
C
17
C
Parts List "A"
Hydraulic Lift Bundle #1024723
ITEM
QTY
1
1
1007360
PART NUMBER
Bottom Beam Front 108.0 - 6000 Hydraulic
DESCRIPTION
2
1
1007361
Bottom Beam Rear 108.0 - 6000 Hydraulic
3
1
1003622
Lift Side Left High Lift - 6000 Hydraulic
4
1
1003621
Lift Side Right High Lift - 6000 Hydraulic
5
1
1003620
I-Beam High Lift Front - 6000 Hydraulic
6
1
1003619
I-Beam High Lift Rear - 6000 Hydraulic
7
2
1024730
Straight Rack Hydraulic 108.0 - 6000 Hydraulic
8
2
1007365
Rack Beam Side Hydraulic 6000 Lbs
9
4
1007320
Leg Pocket Hydraulic 4/6000 Lbs
10
4
1007404
Foot Pad C-3
11
4
1003944
Leg Post 36.0 - C-3
Parts List "B"
Hydraulic Components Part #'s
PART NUMBER
DESCRIPTION
13
B
15
C
Parts List "C"
Hardware Box #1004532
ITEM
QTY
14
46
1001803
PART NUMBER
Nut Hex 3/8-16 Brass
DESCRIPTION
15
16
1002419
Bolt Hex 3/8-16 x 1.0 SS 304
16
16
1002431
Bolt Hex 3/8-16 x 2.75 SS 304
17
10
1002432
Bolt Hex 3/8-16 x 3.0 SS 304
18
4
1002434
Bolt Hex 3/8-16 x 3.5 SS 304
19
4
1001822
Cap Blue #1 - 2.0x4.5x1.5
20
4
1001819
Cap Blue #18 - 2.5x2.5x2.0
ITEM
QTY
12
1
1024593
Hydraulic 2-Ram Kit 2.75 X 20
21
4
1002600
Pin-J 3/8 X 3-29/32 SS 304
13
-
1
1024829
Hydraulic Box W/ Reversible Pump And Remote
22
4
1002278
MH Hair Pin Keeper #10 SS
1
1001028
Fibergalss Box- Hydraulic Lift
23
2
1002647
Pin .75 x 5.5 SS 17-4 H1150
-
1
1022848
Plate For Reversible Hyd Pump
24
4
1002645
Pin .75 x 4.5 SS 17-4 H1150
-
1
1024824
Hydraulic Pump Only - 2500 PSI
25
6
1002644
Pin .75 x 4.0 SS 17-4 H1150
-
1
1024135
Remote Wiring Harness W/ Box
26
12
1002609
Pin Cotter 5/32 x 1.0 SS
10/29/2013
6960 Hydraulic- 14 Model Exp.idw
61060 Hydraulic Lift
Part Number: 1024717
60.0 High X 120.0 Wide SR
8
A
6
A
19
C
25
C
7
A
2
A
20
C
16
C
11
A
21
C
22
C
4
A
9
A
18
C
10
A
23
C
12
B
14
C
1
A
3
A
5
A
26
C
24
C
17
C
Parts List "A"
Hydraulic Lift Bundle #1024724
ITEM
QTY
1
1
1007362
PART NUMBER
Bottom Beam Front 120.0 - 6000 Hydraulic
DESCRIPTION
2
1
1007364
Bottom Beam Rear 120.0 - 6000 Hydraulic
3
1
1003622
Lift Side Left High Lift - 6000 Hydraulic
4
1
1003621
Lift Side Right High Lift - 6000 Hydraulic
5
1
1003620
I-Beam High Lift Front - 6000 Hydraulic
6
1
1003619
I-Beam High Lift Rear - 6000 Hydraulic
7
2
1024731
Straight Rack Hydraulic 120.0 - 6000 Hydraulic
8
2
1007365
Rack Beam Side Hydraulic 6000 Lbs
9
4
1007320
Leg Pocket Hydraulic 4/6000 Lbs
10
4
1007404
Foot Pad C-3
11
4
1003944
Leg Post 36.0 - C-3
Parts List "B"
Hydraulic Components Part #'s
PART NUMBER
DESCRIPTION
13
B
15
C
Parts List "C"
Hardware Box #1004532
ITEM
QTY
14
46
1001803
PART NUMBER
Nut Hex 3/8-16 Brass
DESCRIPTION
15
16
1002419
Bolt Hex 3/8-16 x 1.0 SS 304
16
16
1002431
Bolt Hex 3/8-16 x 2.75 SS 304
17
10
1002432
Bolt Hex 3/8-16 x 3.0 SS 304
18
4
1002434
Bolt Hex 3/8-16 x 3.5 SS 304
19
4
1001822
Cap Blue #1 - 2.0x4.5x1.5
20
4
1001819
Cap Blue #18 - 2.5x2.5x2.0
ITEM
QTY
12
1
1024593
Hydraulic 2-Ram Kit 2.75 X 20
21
4
1002600
Pin-J 3/8 X 3-29/32 SS 304
13
-
1
1024829
Hydraulic Box W/ Reversible Pump And Remote
22
4
1002278
MH Hair Pin Keeper #10 SS
1
1001028
Fibergalss Box- Hydraulic Lift
23
2
1002647
Pin .75 x 5.5 SS 17-4 H1150
-
1
1022848
Plate For Reversible Hyd Pump
24
4
1002645
Pin .75 x 4.5 SS 17-4 H1150
-
1
1024824
Hydraulic Pump Only - 2500 PSI
25
6
1002644
Pin .75 x 4.0 SS 17-4 H1150
-
1
1024135
Remote Wiring Harness W/ Box
26
12
1002609
Pin Cotter 5/32 x 1.0 SS
10/29/2013
61060 Hydraulic- 14 Model Exp.idw
81148 Hydraulic Lift
Part Number: 1024763
5
9
26
27
22
18
15
10
23
20
19
14
16
4
25
24
21
17
11
2
1
8
13
3
12
6
Hydraulic Bundle # 1024769
ITEM QTY PART NUMBER
DESCRIPTION
1
2
1003607
Bottom Beam 132
2
1
1015623
Lift Side Right
3
1
1015624
Lift Side Left
4
2
1015625
I Beam 48"
ITEM
QTY
5
2
1003603
Rack Side
14
4
1001822
Blue Cap 2 X 4.5 X 1.5
6
4
1003605
Leg Pocket
15
4
1001813
Blue Cap 3 X 3
7
4
1003606
Foot Pad
16
16
1002419
Bolt 3/8 x 1.0
8
4
1004744
Leg Post
17
4
1002438
Bolt 3/8 x 4.0
9
16
1001799
Bushing
18
24
1002444
Bolt 3/8 x 5.0
10
2
1024732
8000 lb Hyd Lift Straight Rack
19
4
1002384
Bolt 1/2 X 4.0
20
60
1001803
Nut 3/8
21
4
1001792
Nut 1/2
22
12
1002599
Washer Flat 3/8
23
16
1002431
Bolt 3/8 x 2.75
24
8
1002645
Pin 4.5
25
4
1000434
Pin 6.0
26
4
1002644
Pin 4.0
27
16
1002609
Pin Cotter 5/32 x 1.0
Hydraulic Components Part #"s
ITEM QTY PART NUMBER
DESCRIPTION
11
2
1024593
Hydraulic Ram Kit (2 - 2.75 x 20.0)
12
-
1
1024826
Hydraulic Box Main
1
1024821
Hydraulic Pump - 1600 PSI
1
1024135
Remote Wiring Harness
-
1
1001028
Hydraulic Box Fiberglass
-
1
1022848
Pump Cradle Plate
13
1
1024840
Hydraulic Box Secondary
-
7
Hardware Box # 1004533
PART NUMBER
DESCRIPTION
*1004421 - Hardware Box Heavy Duty Full Length Bunk (Pair)
*1014139 - Heavy Duty Full Length Bunk Bundle
10/31/2013
81148 exp 14.idw
81160 Hydraulic Lift
Part Number: 1024718
5
9
26
27
22
18
15
10
23
20
19
14
16
4
25
24
21
17
11
2
1
8
13
3
12
6
Hydraulic Bundle # 1024725
ITEM QTY PART NUMBER
DESCRIPTION
1
2
1003607
Bottom Beam 132"
2
1
1015623
Lift Side Right
3
1
1015624
Lift Side Left
4
2
1015630
I Beam 60"
ITEM
QTY
5
2
1003603
Rack Side
14
4
1001822
Blue Cap 2 X 4.5 X 1.5
6
4
1003605
Leg Pocket
15
4
1001813
Blue Cap 3 X 3
7
4
1003606
Foot Pad
16
16
1002419
Bolt 3/8 x 1.0
8
4
1004744
Leg Post
17
4
1002438
Bolt 3/8 x 4.0
9
16
1001799
Bushing
18
24
1002444
Bolt 3/8 x 5.0
10
2
1024732
8000 lb Hyd Lift Straight Rack
19
4
1002384
Bolt 1/2 X 4.0
20
60
1001803
Nut 3/8
21
4
1001792
Nut 1/2
22
12
1002599
Washer Flat 3/8
23
16
1002431
Bolt 3/8 x 2.75
24
8
1002645
Pin 4.5
25
4
1000434
Pin 6.0
26
4
1002644
Pin 4.0
27
16
1002609
Pin Cotter 5/32 x 1.0
Hydraulic Components Part #"s
ITEM QTY PART NUMBER
DESCRIPTION
11
2
1024593
Hydraulic Ram Kit (2 - 2.75 x 20.0)
12
-
1
1024827
Hydraulic Box Main
1
1024822
Hydraulic Pump - 1800 PSI
1
1024135
Remote Wiring Harness
-
1
1001028
Hydraulic Box Fiberglass
-
1
1022848
Pump Cradle Plate
13
1
1024838
Hydraulic Box Secondary
-
7
Hardware Box # 1004533
PART NUMBER
DESCRIPTION
*1004421 - Hardware Box Heavy Duty Full Length Bunk (Pair)
*1014139 - Heavy Duty Full Length Bunk Bundle
10/31/2013
81160 exp 14.idw
101148 Hydraulic Lift
10,000# - 11ft width x 48" Travel
Part Number: 1024764
28
29
30
7
31
5
8
6
24
3
23
9
27
4
10
13
2
12
11
26
22
20
25
14
17
Hardware Box #1004534
18
1
9
HYdraulic Bundle # 1016836
ITEM QTY PART NUMBER
2
1003609
Bottom Beam Hydraulic 10000 Lbs
2
1
1003610
Lift Side Left Hydraulic 10,000 Lbs
4
1
2
1003611
1016837
Lift Side Right Hydraulic 10,000 Lbs
I-Beam Hydraulic 10,000 Lbs
5
2
1003613
Rack Beam Side Hydraulic 10,000 Lbs
6
2
1003614
V Rack Hydraulic 10,000 Lbs
7
2
1003331
Bunk 192.0 W/ Vinyl
8
16
1001799
Bushing Oilite Flange 1.0x.75x1.25
9
4
1003617
Foot Pad 12.0 X 24.0
10
4
1003605
Pocket I-Leg
11
4
1004744
Leg Post 36.0 - I-3 Lift
Hydraulic Components Part #'s
ITEM QTY PART NUMBER
1024841
21
15
16
DESCRIPTION
1
3
ITEM QTY PART NUMBER
DESCRIPTION
12
-
1
Hydraulic Box Main
1
1001028
Hydraulic Box Fiberglass
-
1
1022848
Pump Cradle Plate
-
1
1024844
Hydraulic Pump - 10,000 x 48
-
1
1024135
Remote Wiring Harness
13
1
1024842
Hydraulic Box Secondary
14
2
1024593
Hydraulic Ram Kit (2 - 2.75 X 20.0)
19
DESCRIPTION
15
4
1001813
Blue Cap 3.0x3.0x2.0 (#11 )
16
48
1001803
Nut 3/8
17
8
1001792
Nut 1/2
18
16
1002419
Bolt 3/8 x 1.0
19
8
1002438
Bolt 3/8 x 4.0
20
24
1002444
Bolt 3/8 x 5.0
21
8
1002364
Bolt 1/2 X 4
22
12
1002599
Washer Flat 3/8
23
4
1002645
Pin .75 x 4.5
24
8
1002647
Pin .75 x 5.5
25
4
1000434
Pin 6.0
26
16
1002609
Pin Cotter 5/32 X 1.0
27
4
1000506
Bunk Spacer
(x2) Adjustable Cradle Pair #1006967
ITEM QTY PART NUMBER
DESCRIPTION
28
2
1001754
Adjustable Cradle Rubber
29
2
1004367
Channel 20.5 - Adjustable Cradle
30
2
1005652
Cradle Leg 12.0 Adjustable
31
2
1005653
Cradle Pocket Adjustable
-
1
1002234
Bolt Bag Cradle Adjustable
10/31/2013
101148 EXP 14.idw
101160 Hydraulic Lift
10,000# - 11ft width x 60" Travel
Part Number: 1024719
28
29
30
7
31
5
8
6
24
3
23
9
27
4
10
13
2
12
11
26
22
20
25
14
17
Hardware Box #1004534
18
1
9
HYdraulic Bundle # 1003926
ITEM QTY PART NUMBER
2
1003609
Bottom Beam Hydraulic 10000 Lbs
2
1
1003610
Lift Side Left Hydraulic 10,000 Lbs
4
1
2
1003611
1003612
Lift Side Right Hydraulic 10,000 Lbs
I-Beam Hydraulic 10,000 Lbs
5
2
1003613
Rack Beam Side Hydraulic 10,000 Lbs
6
2
1003614
V Rack Hydraulic 10,000 Lbs
7
2
1003331
Bunk 192.0 W/ Vinyl
8
16
1001799
Bushing Oilite Flange 1.0x.75x1.25
9
4
1003617
Foot Pad 12.0 X 24.0
10
4
1003605
Pocket I-Leg
11
4
1004744
Leg Post 36.0 - I-3 Lift
Hydraulic Components Part #'s
ITEM QTY PART NUMBER
1024830
21
15
16
DESCRIPTION
1
3
ITEM QTY PART NUMBER
DESCRIPTION
12
-
1
Hydraulic Box Main
1
1001028
Hydraulic Box Fiberglass
-
1
1022848
Pump Cradle Plate
-
1
1024825
Hydraulic Pump - 10,000 x 60
-
1
1024135
Remote Wiring Harness
13
1
1024837
Hydraulic Box Secondary
14
2
1024593
Hydraulic Ram Kit (2 - 2.75 X 20.0)
19
DESCRIPTION
15
4
1001813
Blue Cap 3.0x3.0x2.0 (#11 )
16
48
1001803
Nut 3/8
17
8
1001792
Nut 1/2
18
16
1002419
Bolt 3/8 x 1.0
19
8
1002438
Bolt 3/8 x 4.0
20
24
1002444
Bolt 3/8 x 5.0
21
8
1002364
Bolt 1/2 X 4
22
12
1002599
Washer Flat 3/8
23
4
1002645
Pin .75 x 4.5
24
8
1002647
Pin .75 x 5.5
25
4
1000434
Pin 6.0
26
16
1002609
Pin Cotter 5/32 X 1.0
27
4
1000506
Bunk Spacer
(x2) Adjustable Cradle Pair #1006967
ITEM QTY PART NUMBER
DESCRIPTION
28
2
1001754
Adjustable Cradle Rubber
29
2
1004367
Channel 20.5 - Adjustable Cradle
30
2
1005652
Cradle Leg 12.0 Adjustable
31
2
1005653
Cradle Pocket Adjustable
-
1
1002234
Bolt Bag Cradle Adjustable
10/31/2013
101160 EXP 14.idw
1251160 Hydraulic Lift
13
A
Part Number: 1024720
19
C
28
D
29
D
7
A
23
C
30
D
8
A
12
A
31
D
17
C
9
A
5
A
6
A
26
C
4
A
21
C
3
A
10
A
22
C
25
C
2
A
16
C
24
C
15
C
11
A
Parts List "C"
Hardware Box # 1004408
20
C
18
C
Parts List A
ITEM QTY PART NUMBER
1
A
Hydraulic Bundle # 1003931
ITEM QTY PART NUMBER
DESCRIPTION
DESCRIPTION
15
12
1002438
Bolt 3/8 x 4.0
16
52
1001803
Nut 3/8
17
24
1002444
Bolt 3/8 x 5.0
18
12
1002599
Washer Flat 3/8
19
12
1002384
Bolt 1/2 X 4.0
1
2
1003609
Bottom Beam
20
16
1002419
Bolt 3/8 x 1.0
2
1
1003631
Lift Side Left Hydraulic
21
12
1001792
Nut 1/2
3
1
1003632
Lift Side Right Hydraulic
22
28
1002609
Pin Cotter 5/32 x 1.0
4
4
1003605
I Leg Pocket
23
4
1002644
Pin .75 x 4.0
5
24
1001799
Bushing
24
6
1000434
Pin .75 x 6.0
6
3
1003612
I Beam
25
12
1002647
Pin .75 x 5.5
7
4
1002819
Bunk Channel 24.00
26
6
1002645
Pin .75 x 4.5
8
2
1003630
Rack Beam Side Hydraulic
27
4
1001813
Blue Cap 3x3 (#11)
9
2
1003614
V Rack
10
4
1004744
I Leg
11
4
1003641
Foot Pad
12
2
1003648
Bracket Pivot Bunk Hydraulic
13
4
1003386
Bunk w/ Vinyl 132.0
Parts List "D"
Adjustable Cradle Pair #1006967
Parts List "B"
Hydraulic Components Part #'s
ITEM QTY PART NUMBER
14
-
DESCRIPTION
1
1017053
Hydraulic Box W/ 110V Pump And Remote
1
1024839
Fiberglass Box Hydraulic Lift - 12,500
1
1003341
Hyd Pump W/ Remote And Harness 110V
1
1000343
Hydraulic Remote Assembly
1
1001072
Hydraulic Pump Assy 110V Ifp Model
3
1024593
Hydraulic 2-Ram KIt 2.75 x 20
ITEM QTY PART NUMBER
DESCRIPTION
28
2
1001754
Adjustable Cradle Rubber
29
2
1004367
Channel 20.5 - Adjustable Cradle
30
2
1005652
Cradle Leg 12.0 Adjustable
31
-
2
1005653
Cradle Pocket Adjustable
1
1002234
Bolt Bag Cradle Adjustable
10/31/2013
1251160 Complete EXP 14.idw
TROUBLE-SHOOTING TIPS
x
Lift stops after a split second: This is a sign of a low battery. If your battery is becoming
low, about 11 volts, the remote control will stop functioning. The lift can still be operated
using the up/down switch in the hydraulics box. Charge the battery using a 10A charger as
soon as possible.
x
Battery does not keep a charge: Check the battery fluid levels, age and time of last
booster charge. (The battery needs to be booster charged in the beginning and end of the
season using a 10A charger.) Verify solar panel or A/C charger is plugged in correctly and
attached to the battery. Check the voltage output of the solar panel. Output should be
about 14-18 volts when exposed to light. Verify the polarity (i.e. positive/negative) of the
solar panel matches the battery’s polarity. Verify your solar panel gets an appropriate
amount of light and the lift usage is within the monthly seasonal limits. Your solar panel
may be mounted up to 50 feet away from the battery if necessary. You may also order a
bracket to mount your solar panel on top of your canopy.
x
Battery terminal becomes hot: Verify cable is clean and tight on battery terminal.
x
Limited range of remote control: Check battery in key-chain transmitter. Remote control
range is 100 to 150 feet. If your range is only limited while in your boat, try holding the
transmitter above any obstruction while operating. Proximity to cell phone towers, power
lines and other electromagnetic interference can also reduce remote control range.
x
Remote control not functioning: The remote control is designed to stop working if the
battery drops below 11 volts to alert the user that the battery is getting low. If the lift
operates with the up/down switch in the hydraulics box but not the remote, charge the
battery using a 10A booster charger.
TROUBLE SHOOTING
Problem
Lift will not run.
Remote does not work
Cause
Remedy
1.
Not connected to power source.
1. Connect to power source.
2.
2.
Repair or replace.
3.
Wiring and connections corroded,
worn, or frayed.
Dead Battery
3.
Recharge Battery.
4.
Battery Leads backwards
4.
Make sure battery is connected correctly.
1.
Remote may be locked.
1.
2.
Batteries may be dead.
3.
Remote not synced with control unit.
To lock and unlock your remote, press the
light bulb and the lock buttons at the same
time. There will be a blue and a white button
that will flash at the top.
2.
Replace batteries.
3.
See programming instructions.
SHOREMASTER LIMITED WARRANTY
Residential Use*
Parts Warranty Period
Labor Provided Period
ShoreMaster brand aluminum dock
ShoreMaster brand kit dock
ShoreMaster brand aluminum boatlift
ShoreMaster brand hydraulic ram
ShoreMaster brand hydraulic pump
Canopy vinyl and fabric (p)
Swim Raft
Floats
Painted Aluminum Panels (Paint) (p)
Dock Accessory
Lift Accessory
Chair
Umbrella
Items not listed
15 Year warranty on aluminum frame
5 Year warranty on steel frame
15 Year warranty on aluminum frame
3 Year warranty on hydraulic ram
3 Year warranty on hydraulic pump
5 Year prorated warranty on vinyl and fabric
3 Year warranty on polyethylene structure
10 Year warranty on polyethylene structure
5 Year prorated warranty
2 Year warranty
2 Year warranty
2 Year warranty
2 Year warranty
1 Year warranty
3 Years on aluminum frame
3 years on steel frame
3 Years on aluminum frame
2 Years on Hydraulic Ram
2 Years on Hydraulic Pump
1 Years on vinyl and fabric
1 Year on polyethylene structure
1 Year on polyethylene structure
1 Year
1 Year
1 Year
N/A
N/A
N/A
Non-Residential Use**
Parts Warranty Period
Labor Provided Period
ShoreMaster brand aluminum dock
ShoreMaster brand steel dock
ShoreMaster brand aluminum boatlift
ShoreMaster brand hydraulic ram
ShoreMaster brand hydraulic pump
Canopy vinyl and fabric (p)
Swim Raft
Floats
Painted Aluminum Panels (Paint) (p)
Dock Accessory
Lift Accessory
Chair
Umbrella
Items not listed
1 Year warranty on aluminum frame
1 Year warranty on steel frame
1 Year warranty on aluminum frame
1 Year warranty on hydraulic ram
1 Year warranty on hydraulic pump
5 Year prorated warranty on vinyl and fabric
1 Year warranty on polyethylene structure
10 Year warranty on polyethylene structure
1 Year prorated warranty
1 Year warranty
1 Year warranty
1 Year warranty
1 Year warranty
1 Year warranty
1 Year on aluminum frame
1 Year on steel frame
1 Year on aluminum frame
1 Year on Hydraulic Ram
1 Year on Hydraulic Pump
1 Year on vinyl and fabric
1 Year on polyethylene structure
1 Year on polyethylene structure
1 Year
1 Year
1 Year
N/A
N/A
N/A
Saltwater Use***
Parts Warranty Period
Labor Provided Period
ShoreMaster brand aluminum dock
ShoreMaster brand steel dock
ShoreMaster brand aluminum boatlift
ShoreMaster brand hydraulic ram
ShoreMaster brank hydraulic pump
Canopy vinyl and fabric (p)
Swim Raft
Floats
Painted Aluminum Panels (Paint) (p)
Dock Accessory
Lift Accessory
Chair
Umbrella
Items not listed
1 Year warranty on aluminum frame
1 Year warranty on steel frame
1 Year warranty on aluminum frame
1 Year warranty on hydraulic ram
1 Year warranty on hydraulic pump
5 Year prorated warranty on vinyl and fabric
3 Year warranty on polyethylene structure
10 Year warranty on polyethylene structure
1 Year prorated warranty
1 Year warranty
1 Year warranty
1 Year warranty
1 Year warranty
1 Year warranty
1 Year on aluminum frame
1 Year on steel frame
1 Year on aluminum frame
1 Year on Hydraulic Ram
1 Year on Hydraulic Pump
1 Year on vinyl and fabric
1 Year on polyethylene structure
1 Year on polyethylene structure
1 Year
1 Year
1 Year
N/A
N/A
N/A
* “Residential Use” means use exclusively by an individual private consumer and only for the consumer’s personal, family
or household purposes.
** Non-residential Use” means use of the product for any non-residential purposes, including, but not limited to, use for
commercial gain. In the event that the product is used for a mixed Residential Use and Commercial Use, the limited
warranty for Non -Residential Use shall apply.
*** In the event that any product is used in brackish or saltwater, the limited warranty for Saltwater Use, shall take priority
over the limited warranty for Residential Use or Non-Residential Use. Also, if the product is used in brackish or saltwater,
the product must have sacrificial anodes or “zincs” attached to it. The sacrificial anodes or “zincs” require maintenance and
regular inspection in order to prevent electrolysis from damaging the lift metals. Failure to attach and maintain the
sacrificial anodes or “zincs” constitutes “abuse” as used herein.
(p) Products that are noted with a “(p)” are Prorated. Prorated means that ShoreMaster will provide a Credit, as defined
herein, toward your purchase of a replacement product or part. Credit = ([months remaining in the Parts Warranty
U:\Warranty\Warranty Documents
REV13LLC
Period]/[number of months originally in the Parts Warranty Period (e.g. 1 Year warranty = 12 months)]) x [current list price
of product or part covered by this Limited Warranty].
ShoreMaster, LLC. (“ShoreMaster”) warrants to the original Purchaser that its products and parts are free from defects in materials
and workmanship as stated in this Limited Warranty during the Parts Warranty Period as identified herein. The Parts Warranty
Period begins on the date of purchase as shown on its receipt or invoice. This Limited Warranty is not transferrable or assignable.
If you discover within the Parts Warranty Period a defect in material or workmanship, you must promptly notify your local
ShoreMaster dealer or distributor of any claim under this Limited Warranty. Any claim must be in writing with proof of purchase
and provided to your local ShoreMaster dealer or distributor within fifteen (15) days of the discovery of the defect.
This Limited Warranty is for repair or replacement of parts or products only. Except for the period of time identified in the product’s
or part’s corresponding Labor Provided Period, which begins when the Parts Warranty Period commences, this Limited Warranty
does not include labor or costs associated with installation or on-site work. ShoreMaster will provide freight from ShoreMaster’s
facility to the local ShoreMaster dealer or distributor on the next truck or container that is sent to the local ShoreMaster dealer or
distributor during the normal course of business. You are responsible for freight or shipping costs and expenses from the local
ShoreMaster dealer or distributor to the product’s location. If you request expedited freight or shipping, you are solely responsible
for all related costs. AFTER RECEIVING NOTIFICATION OF THE DEFECT, SHOREMASTER WILL, AT ITS DISCRETION, REPAIR, REPLACE
OR, IF SHOREMASTER DETERMINES IN ITS SOLE DISCRETION THAT REPAIR OR REPLACEMENT IS NOT FEASIBLE, REFUND THE
PURCHASE PRICE ON THE PRODUCT OR PART FOUND ON EXAMINATION BY SHOREMASTER TO BE DEFECTIVE UNDER NORMAL
USE AND SERVICE.
THIS LIMITED WARRANTY IS YOUR EXCLUSIVE WARRANTY AND REPLACES ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS OR
IMPLIED, INCLUDING BUT NOT LIMITED TO, THE IMPLIED WARRANTIES OR CONDITIONS OF MERCHANTABILITY AND FITNESS FOR
A PARTICULAR PURPOSE. Some states, provinces or jurisdictions do not allow the exclusion of express or implied warranties, so the
above exclusion may not apply to you. In that event, such warranties apply only to the extent required by law and are limited in
duration to five (5) years. No warranties apply after that period. Some states, provinces or jurisdictions do not allow limitations on
how long an implied warranty lasts, so the above duration may not apply to you.
IN ORDER TO ALLOW SHOREMASTER AN OPPORTUNITY TO ASSESS THE CONDITION OF THE PART OR PRODUCT FOR WHICH A
WARRANTY CLAIM IS MADE, YOU SHALL PROVIDE REASONABLE ACCESS TO THE PART OR PRODUCT TO SHOREMASTER AND/OR
ITS AGENTS, WHICH INCLUDES SHOREMASTER DEALERS OR DISTRIBUTORS. TO FACILITATE THE PROMPT ASSESSMENT OF YOUR
WARRANTY CLAIM, SHOREMASTER MAY, FROM TIME TO TIME, REQUIRE THAT YOU PROVIDE ADDITIONAL DOCUMENTATION,
PHOTOGRAPHS AND OTHER INFORMATION. FAILURE TO PROVIDE THE FOREGOING WITHIN A REASONABLE TIME FROM THE
DATE OF REQUEST BY SHOREMASTER WILL INVALIDATE YOUR LIMITED WARRANTY.
Routine maintenance and checking for loose connections or damaged parts must be performed on a monthly basis. ShoreMaster
shall not warranty and cover damage caused by circumstances outside the reasonable control of ShoreMaster, including but not
limited to, improper use, misuse, abuse, improper installation, overloading, accident, neglect or harmful alteration or repairs made
by others, damage by snow or ice, electrolysis, corrosion, natural expansion or contraction of parts or products caused by weather
conditions, severe weather conditions, terrorism or acts of God. IF YOU ATTEMPT TO REPAIR OR REPLACE PARTS OR PRODUCTS
WITHOUT THE AUTHORIZED WRITTEN CONSENT OF SHOREMASTER OR USE ANY UNAUTHORIZED METHODOLOGY OF REPAIR OR
IF YOU ALTER, MODIFY OR CHANGE THE PARTS OR PRODUCTS YOU WILL VOID THIS LIMITED WARRANTY.
When the Limited Warranty service involves the replacement of a product or part, the replaced product or part becomes
ShoreMaster’s property and the replacement product or part becomes your property. The replacement product or part may not be
new but will be in good working order and at least functionally equivalent to the original product or part. At ShoreMaster’s request
you are responsible for returning the replaced product or part to the local ShoreMaster dealer or distributor. The replacement
product or part shall be warranted for the balance of the Parts Warranty Period remaining on the original product or part.
IN NO EVENT SHALL SHOREMASTER, ITS SUBSIDIARIES, PARENT, SUPPLIERS, DEALERS, DISTRIBUTORS, RESELLERS OR SERVICE
PROVIDERS BE LIABLE FOR: (i) THIRD PARTY CLAIMS AGAINST YOU FOR DAMAGES; OR (ii) SPECIAL, INCIDENTAL, INDIRECT OR
CONSEQUENTIAL DAMAGES, INCLUDING LOST PROFITS, BUSINESS REVENUE, GOODWILL OR ANTICIPATED SAVINGS. THESE
EXCLUSIONS APPLY EVEN IF SHOREMASTER HAS BEEN ADVISED OF THE POSSIBILITY OF THESE DAMAGES AND EVEN IF ANY
REMEDY FAILS OF ITS ESSENTIAL PURPOSE. AS SOME STATES, PROVINCES OR JURISDICTIONS DO NOT ALLOW THE EXCLUSION OR
LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, THE ABOVE LIMITATIONS OR EXCLUSIONS MAY NOT APPLY TO YOU.
SUBJECT TO THIS PARAGRAPH, ANY CLAIM FOR DAMAGES FOR BREACH OF WARRANTY SHALL BE LIMITED TO THE PURCHASE
PRICE OF THE PRODUCT.
NOTHING IN THIS LIMITED WARRANTY AFFECTS STATUTORY RIGHTS THAT CANNOT BE WAIVED OR LIMITED BY THIS LIMITED
WARRANTY.
U:\Warranty\Warranty Documents
REV13LLC