M-48 SuperMask® User Guide

Transcription

M-48 SuperMask® User Guide
Document #140312004
Document P/N 100-800
Kirby Morgan, SuperLite®, BandMask, Band Mask, KMB, KMB-Band Mask, DSI, Diving
Systems International, EXO, REX®, SuperFlow®, SuperMask and DECA are all registered
trademarks of Kirby Morgan Dive Systems, Inc. Use of these terms to describe products
that are not manufactured by KMDSI is illegal.
The two dimensional images (such as photographs and illustrations) of our products are ©
copyrighted and trademarks of Kirby Morgan Dive Systems, Inc. The three dimensional
forms of our products are trademark/trade dress protected.
© ⅯⅯⅩⅣ Kirby Morgan Dive Systems, Inc. All rights reserved. This user guide is made
available for the express use of owner of this Kirby Morgan product. No part of this user
guide may be reproduced, stored in any retrieval system, or transmitted, or used in any
form or by any means, whether graphic, electronic, mechanical, photocopy, or otherwise
by technology known or unknown, without the prior written permission of Kirby Morgan
Dive Systems, Inc.

M-48 SuperMask User Guide
Warranty Information
USE ONLY KIRBY MORGAN GENUINE PARTS
Kirby Morgan Dive Systems Inc., (KMDSI)warrants every new mask, helmet, SCUBA
regulator or diving control system (KMACS 5) (each, a Product) to be free from defects in
workmanship for a period of three hundred sixty five (365) days from the date of purchase
from a KMDSI authorized dealer. This warranty covers all metal, fiberglass, and plastic
parts, but does NOT cover rubber parts, communications components, head cushions, chin
cushions or foam spacers.
Any defect of the product in workmanship or material covered by this warranty discovered
within three hundred sixty five (365) days from the date of purchase must be promptly communicated in writing to the nearest authorized KMDSI dealer or (if no such dealer in the buyer’s
country) contact KMDSI directly at (805) 928-7772. No Product returns will be accepted by
KMDSI without a returned merchandise authorization (RMA) number from KMDSI. Upon
receipt of the RMA from KMDSI, the buyer should return the defective Product or part, freight
prepaid, to an authorized KMDSI dealer or the KMDSI plant, as directed by the RMA. KMDSI
will repair or replace the Product at no charge, within a reasonable time, as it deems necessary.
This warranty is null and void if:
1) The Product is not registered with KMDSI within ten (10) days of purchase, or
2) The Product has not been properly serviced and/or maintained according to KMDSI
factory recommended procedures described in the manual or Product updates have not been
performed as recommended by KMDSI,or
3) Unauthorized attachments or modifications have been made to the Product, or
4) The Product has been used for purposes other than those for which it was designed, or
otherwise has been abused, misused, or subjected to unusual conditions, or the Product’s
intended service has been exceeded.
EXCEPT AS SPECIFICALLY PROVIDED HEREIN, THERE ARE NO OTHER
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO,
ANY IMPLIED WARRANTIES FOR MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE. THE PRODUCT COVERED BY THIS WARRANTY IS
MARKETED AND SOLD BY KMDSI SOLELY FOR COMMERCIAL OR INDUSTRIAL USE AND IS NOT A CONSUMER PRODUCT INTENDED FOR PERSONAL,
FAMILY, OR HOUSEHOLD USE.
In purchasing any Product subject to this warranty, the buyer agrees that its sole and exclusive remedy and KMDSI’s entire obligation in contract, tort, or otherwise under this
contract will be repair or replacement at KMDSI’s option of the Product or any parts which
KMDSI determines during the applicable warranty period are defective in workmanship or
material covered by this warranty. All exchanged parts are the property of KMDSI. The
buyer’s exclusive remedy and the KMDSI’s entire liability in contract, tort, or otherwise is
the payment by KMDSI of the buyer’s actual damages up to but not to exceed the amount
paid by the buyer for the Product.
In no event shall KMDSI be liable to the buyer for indirect, special, incidental or consequential damages (including, but not limited to, damages for lost profits, lost sales, loss
of business opportunity, or for injury to persons or property arising out of the use of the
II
© ⅯⅯⅩⅣ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 140204007

Products). Any claim or action for breach of warranty must be commenced within one year
following delivery of the Product to the buyer.
Buyer acknowledges that this warranty is the sole and exclusive warranty of the Product
and that it supersedes any and all oral or written representations and undertakings between
KMDSI, its dealers, and the buyer relating to the Products. This warranty allocates the risks
of product failure between KMDSI and the buyer, which allocation is recognized by both
parties and is reflected in the price of the goods. The buyer acknowledges that it has read
this agreement, understands it, and is bound by its terms.
III

Table Of Contents
Warranty Information � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � II
Definitions of Signal Words Used in this Guide � � � � � � � � � � � � � � VI
Introduction � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 1
CR Marking � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
CE Certification � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
CE Marking � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 4
CE Notifying Body � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 5
Cleaning Procedures � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6
Germicidal Solutions � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 6
Germicidal Solutions Manufacturers � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 7
Components of the M-48 SuperMask � � � � � � � � � � � � � � � � � � � � � � � � � � 9
Using the M-48 SuperMask with Open Circuit Scuba� � � � � � � � � � 9
Surface-Supplied Open Circuit � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 10
Minimum Equipment for Surface-Supplied Diving� � � � � � � � � � � 11
Demand Regulator Adjustment / Surface-supplied � � � � � � � � � � 11
Regulator Hose � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 12
Diver Work Rate� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 12
Pre-Dive Inspection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 13
Mounting Open Circuit Regulators � � � � � � � � � � � � � � � � � � � � � � � � � � � 14
Tools and Components Needed for
Installation of Regulator � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
Pre-Dive Inspection with
Open-Circuit Demand Regulator � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
Cleaning the Face Port and Interior Surfaces� � � � � � � � � � � � � � � �
Donning the SuperMask � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
Connecting the Pod to the Mask � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
Alternate Method of Connecting the Pod to the Mask � � � � � � �
Diving with a Hood� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
Water Entry� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
Removing / Replacing Pod While Underwater � � � � � � � � � � � � � � �
Alternate Method of
Removing/Replacing Pod Underwater � � � � � � � � � � � � � � � � � � � � � � �
Mask/Pod Dewatering (Used with Regulators other than the
Kirby Morgan® Balanced SCUBA Regulator)� � � � � � � � � � � � � � � � �
Releasing the Pod � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
Removing the Mask � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
Alternate Method of Mask Removal � � � � � � � � � � � � � � � � � � � � � � � � � � � �
Quick-Release Method of Mask Removal � � � � � � � � � � � � � � � � � � � � � � �
Post Dive Procedures� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
IV
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Conservation Storage Conditions � � � � � � � � � � � � � � � � � � � � � � � � � � � � 28
Scheduled Maintenance � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 29
General Disassembly Guidelines � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 29
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Communications with the M-48 SuperMask® � � � � � � � � � � � � � � � � � � � � 32
Soft Pods (UBA And SCUBA)� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 33
Visual Inspection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 33
Tilt-to-Purge Valve Assembly� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 33
Installing a Communications Port Plug � � � � � � � � � � � � � � � � � � � � � � 34
Buckle Options� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 35
Demand Regulators� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 35
Non-Stretch Harness P/N 805-030 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 36
Mask Bag P/N 800-903� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 36
Communications Port Plug P/N 820-155 � � � � � � � � � � � � � � � � � � � � � � � � 36
Accessories for the M-48 SuperMask � � � � � � � � � � � � � � � � � � � � � � � � 36
SCUBA Prescription Lenses � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 36
Manifold Block� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 37
Over-Pressure Relief Valve P/N 200-017� � � � � � � � � � � � � � � � � � � � � � � � 37
Inlet Swivel P/N 305-017 � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � 37
Exploded View Drawing of the M-48 SuperMask� � � � � � � � � � � � � 38
Exploded View Drawing of the SCUBA Pod, P/N 805-015 � � � 40
Post-Dive Cleaning And Inspection � � � � � � � � � � � � � � � � � � � � � � � � �
Removal of Harness from � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
Mask Frame � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
Installation of Harness on Mask Frame � � � � � � � � � � � � � � � � � � � � � �
Head Harness Removal and Installation � � � � � � � � � � � � � � � � � � � � �
Tables
Diver Work Rate� � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
Pre-Dive Inspection � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
Scheduled Maintenance � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � � �
Post-Dive Cleaning And Inspection � � � � � � � � � � � � � � � � � � � � � � � � � �
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V
Definitions of Signal Words Used in this Guide
Definitions of Signal Words Used in this Guide
Throughout this user guide we will use certain words to call your attention to
conditions, practices or techniques that may directly affect your safety. Pay
particular attention to information introduced by the following signal words:
B DANGER
This word indicates an imminently hazardous situation,
which if not avoided, could result in death or serious injury.
B WARNING
This word indicates a potentially hazardous situation,
which, if not avoided, could result in death or serious injury.
B CAUTION
This word indicates a potentially hazardous situation,
which if not avoided, may result in minor or moderate injury. It may also be used to alert against unsafe practices.
This operation user guide contains important safety information and should
always be available to those personnel operating this equipment. Read,
understand, and retain all instructions before operating this equipment to
prevent injury or equipment damage.
If you sell or loan this equipment to another person, be sure that this user
guide accompanies the gear when you transfer possession to them.
VI
Introduction
Introduction
Congratulations for choosing the Kirby Morgan SuperMask ®. The
SuperMask represents years of development and testing. Development
of this mask could not have been possible without the help of the diving
community as a whole.
The original goal was to develop a modular full-face mask that could offer greater comfort and safety to divers using self-contained breathing
apparatus.
The SuperMask has been tested and certified by Dive Lab Inc. Configuration in both open and closed circuit mode have been tested and approved
for use by U.S. military organizations
KMDSI will continue to develop the mask as well as additional pods and
accessories. Users should routinely check the KMDSI web page for additional information. Questions on the use and care of this mask should be
addressed to Kirby Morgan Dive Systems Inc. Telephone 805-928-7772 or
e-mail at www.kirbymorgan.com or Dive Lab Inc, Telephone 850-235-2715
or e-mail at www.divelab.com.
☣
BIOHAZARD
•
CORROSIVE

RADIOACTIVE
B DANGER
Kirby Morgan Dive Systems, Inc., cannot
guarantee the diver protection from contaminants when using the SuperMask in
waters that are biologically, chemically or
radioactively polluted. Radioactive, chemical, and biological contaminants can cause
serious, permanent bodily harm or death to
the user.
While the SuperMask can minimize and
help reduce the risks associated with the
exposure to certain waterborne chemical
and biological contamination, it cannot protect the user in all situations or against all
contaminants.
1
Introduction
B WARNING
Not all SCUBA regulators or DSV’s (mouthpieces) will
fit the SuperMask standard SCUBA pod. The size of the
mouthpiece mounting tube as well as the placement and
size of the exhaust tee can affect the mounting and proper
functioning of the mouthpiece and folding action on the
pod bellows. There is also a soft SCUBA pod intended for
large DSV or demand regulator P/N 805-095. Regardless
of the soft pod being used, it is extremely important that
the demand regulator or DSV being fitted does not have
any sharp edges that could cut the pod skirt or mouthpiece orifice and fits properly
The SCUBA regulator or DSV must not interfere with the
fit of the mask, and all components must be fully functional. Do not use any component with the mask or pod
if the component or mask functions are compromised in
any way. If in doubt call or email Dive Lab Inc.
B WARNING
Use only mouthpieces with the appropriate dimensions
and characteristics for the M-48 mask pod and the breathing apparatus you have selected. Use of other mouthpieces may cause an insecure fit which could lead to
separation of the mouthpiece from the pod, resulting in a
flooded pod and drowning.
B WARNING
Diving this mask in water containing concentrations of
petroleum based chemicals could cause degradation
of the components of the mask. Clean the mask using
only a solution of one (1) tablespoon of a mild hand dish
washing soap, such as Joy ™ or Palmolive ™, to one gallon of water.
2
Introduction
B WARNING
Cold Water Diving (water Temperatures below 450˚F or
10°C) requires specialized training and equipment. Do
not attempt diving in cold water unless you are properly
trained and equipped for this type of specialized diving.
B WARNING
The SuperMask is NOT equipped with a one-way valve
(non-return valve) for surface-supplied diving. When using the mask for surface-supplied diving it must be used
with the KMDSI manifold block KMDSI PN# 300-150 or
300-155 and a suitable harness and emergency gas supply system.
Without the non-return valve, the diver could be subject
to a “squeeze” if the umbilical supply is severed. This
can be fatal.
B WARNING
If the mask is used for surface-supplied diving, do not
connect the umbilical directly to the SuperMask pod regulator. This can create a direct pull on the mask and pod.
Always connect the umbilical to the one-way valve on
the manifold block assembly, which must be properly secured to the harness assembly.
B CAUTION
Do not use aerosol spray silicone or other aerosol sprays
on or near the mask or pod. Aerosol propellants can damage plastic components on the mask and pod.
We welcome and encourage all input from our customers. Our goal is to
provide the highest quality diving equipment and service possible. If you
have any questions or comments, please feel free to contact us (see contact
information on back cover).
3
CR Marking M-48 SuperMask User Guide
The SuperMask has been designed for use with either open circuit scuba,
closed and semi-closed circuit scuba, and demand mode surface-supplied
diving. Regardless of the diving mode, the mask must be configured for
the type of system employed.
The mask, when used with CE approved open circuit scuba regulators and
components, conforms to European CE requirements
CR Marking
The full face mask meets or exceeds all standards established by Dive Lab
of Panama City, Florida, and is CR (Commercially Rated) marked.
LY RATED
-
P
IONAL
T ED - C O M M
E
IAL
SS
FE
RO
RC
DIV
I
S
TE
TM
TM
NG
GE
AR - DIVEL
AB
CE Certification
The full face mask has been tested and conforms to the performance requirements as set forth in Annex II of Directive 89/686/EEC and, as far as
applicable, the EN 250:2000 and EN 250/A1:2006. It is fully CE marked
with Kirby Morgan SuperFlow® Plastic Adjustable 2nd Stage Regulator
Ref. 805-120.
Category of PPE: III
B WARNING
The Full Face Mask has been tested with air and CE certificates for use with air up to 50 meters.
Compressed air must be compliant with the EN 12021.
All the tables reporting the technical data and the pressure of use are relative to compressed air.
CE Marking
On the frame of the mask the CE mark is printed.
4
CE Certification
On the lens the data reported is the following:
1. The name of the manufacturer
On the mask frame the data reported are the following
2. CE marking
3. The Full Face Mask Model (SuperMask M48)
4. Harmonized reference standard EN250
B CAUTION
The user cannot:
• remove the mark from the frame of the full face
mask;
• modify or counterfeit the data reported on the mark.
B CAUTION
The mark must be visible and legible throughout the
life of the PPE. If the mark deteriorates or is not legible the user should contact the manufacturer.
CE Notifying Body
The Notifying Body is
Eurofins-Modulo Uno S.p.A.
5
CE Certification
Address:
Via Courgnѐ,
21-10156 Torino,
ITALY
Identification number: 0477
Cleaning Procedures
During a standard overhaul, parts should be cleaned in a warm water and
mild soap solution, with a clean rag, and thoroughly rinsed in clean water.
Hand dishwashing soap like Joy®, Dawn® or Palmolive® can be used.
With a solution of approximately one tablespoon of mild dish soap per gallon
of warm water, a cleaning time of ten to fifteen minutes (parts submerged
with some agitation with cleaning rag) is sufficient. Extended time should
be avoided. A nylon toothbrush and/or tube brush can be used to remove
corrosion. After cleaning, rinse all parts thoroughly with fresh water and
allow drying. Always inspect the general condition of the pod and the
components for any damage or wear before reassembling.
Germicidal Solutions
B WARNING
Always sanitize all diving components an individual will
be exposed to prior to use by another person. Failure to
do so could result in the transmission of communicable
diseases, some of which may cause long term disability
or death.
B CAUTION
Carefully dilute germicidal cleansing solutions in accordance with manufacturer’s recommendation. If
solution is not of the recommended strength, it will
not act as an effective disinfectant.
6
CE Certification
B CAUTION
Failure to thoroughly rinse germicidal cleansing solution from the diving equipment may result in lung
irritation and/or long-term degradation of rubber and
silicone components.
Sanitizing of the mask and pod is accomplished using one of the approved
germicidal cleansing solutions listed in “Germicidal Solutions Manufacturers” on page 7. Follow the manufacturer’s mixing instructions and
procedures. It is important to thoroughly rinse with fresh water to remove
all traces of sanitizing solution.
General guidelines are as follows:
Wet or immerse all components to be sanitized. Allow to stay in contact
with solution for at least ten minutes while lightly scrubbing over components with nylon toothbrush or clean cloth to help remove mucous or
saliva build up.
If germicidal solution appears to be drying, apply more solution to keep
components wet for full ten minutes.
After ten minutes, thoroughly rinse components under fresh (potable) running water while brushing or rubbing components.
If equipment is not being used immediately, allow components to air dry
or pat dry with clean towel and reassemble.
Germicidal Solutions Manufacturers
1. SaniZide Plus: P/N: 34805 (spray) or 34810 (gallon), Ready to
use; do not dilute.
SAFETEC of America, Inc 1055 E. Delavan Ave.
Buffalo, NY
14215 USA
1-800-456-7077
2. Advance TBE: P/N: AD160 (spray) or AD1128 (gallon), Infection
Control Technology ): Ready to use.
Infection Control Technology 1751 So. Redwood Rd. Woodscross,
UT 84087 USA 1-800-551-0735
3. Bi-Arrest 2: P/N: BP201 (4 ounces) or BP 222 (32 ounces), Infec© ⅯⅯⅩⅣ Kirby Morgan Dive Systems, Inc. All rights reserved. Document # 140204007
7
CE Certification
tion Control Technology. Mix two pumps of the concentrate with 16
ounces of fresh water.
Infection Control Technology 1751 So. Redwood Rd. Woodscross,
UT 84087 USA 1-800-551-0735
4. Confidence Plus: P/N: 10009971 (32 ounces) Mix one ounce of
concentrate with one gallon of fresh water.
Mine Safety Appliances 1-800-MSA-2222
B DANGER
Deep diving requires special training and equipment.
Deep diving increases your risk of decompression sickness and possible other diving injuries. KMDSI does not
recommend recreational diving deeper than 164 feet of
seawater (50 meters), or beyond the no-decompression
limits.
8
Components of the M-48 SuperMask
HEAD HARNESS
with quick release system
LENS/LENS FRAME
NOSE PINCH POCKET
HEAD HARNESS
BUCKLES
POD HOOKING AREA
POD CATCH
UPPER LIP SEAL
MOUTHPIECE
HOOK
CATCH/RELEASE
ACCESS PORTS
(For mounting accessories)
REGULATOR
TILT VALVE
WATER DUMP
(On select models)
Components of the M-48 SuperMask
Using the M-48 SuperMask with Open Circuit Scuba
For open circuit SCUBA, the SuperMask is used in much the same way as
a half mask and standard second stage regulator. If you have purchased the
SuperMask with a SuperFlow second stage regulator, a special SuperMask
9
Surface-Supplied Open Circuit
Mouthpiece P/N 810-022 L is mounted to the scuba pod and secured with
a tie wrap.
If your SuperMask is not already equipped with an appropriate second
stage regulator, it is imperative that you read, understand and follow the
instructions for mounting open circuit demand regulators instructions in
this User’s Guide before attempting to install a second stage. When using
this mask in countries that conform to CE standards the mask must only
be used with components that have been CE certified. The maximum recommended recreational diving depth for the SuperMask with open circuit
scuba is 130 FSW (39 msw).
Surface-Supplied Open Circuit
The SuperMask can be used for surface-supplied diving when used with a
surface-supplied diving system.
When using the KMDSI SuperFlow second stage, the mask can be used
to depths of 130 FSW (39 msw) when supplied with an air source capable
of delivering at least 4.5 actual cubic feet of air per minute (acfm) (127
alpm) to the diver worn manifold assembly. An ordinary scuba regulator
first stage connected to a diving cylinder on the surface with a long hose
to the mask is not an acceptable arrangement for this purpose, no matter
what type of regulator is used.
The mask should only be used for surface-supplied diving by divers trained
and qualified in surface-supplied techniques and procedures. A fully functional emergency gas supply system and body harness must always be used
when diving the SuperMask or any of the KMDSI full-face masks models
in the surface-supplied mode.
The mask has not been CE approved for surface-supplied diving and
should not be used for surface-supplied diving in countries conforming to
CE standards
Users of the SuperMask should practice donning, doffing, pod removal, and
replacement procedures on the surface, in the dry. Once the basic maneuvers
have been practiced and the user is comfortable, the user can move into a
calm, shallow, controlled body of water (5-10 feet in depth).
It is recommended that persons with previous full-face mask experience
make at least one thirty minute indoctrination dive prior to open-water
10
Minimum Equipment for Surface-Supplied Diving
diving. Newly trained divers and divers not experienced in full-face mask
diving must complete a training course in surface-supplied diving. Using
the SuperMask is very easy, but as with all new equipment, training and
practice is the key to enjoyable diving.
If you plan to use the mask for surfacesupplied diving, you will need an air
control manifold topside, like the Kirby
Morgan Air Control System -5.
Minimum Equipment for Surface-Supplied Diving
The minimum equipment for surface-supplied diving with this mask
includes the following:
• Topside air supply
(either low pressure compressor or high-pressure cylinders)
• Air control manifold
• Bail-out bottle with harness
• Bail-out regulator with over-pressure relief valve
• Umbilical with breathing gas supply hose, communications wire,
and pneumofathometer hose
• Communications box
• M-48 SuperMask® equipped with communications
Demand Regulator Adjustment / Surface-supplied
When using the mask for surface-supplied diving in countries conforming
to CE standards, only the KMDSI bias adjustable demand regulator should
be used. The purpose for the bias adjustment is to allow flexibility in the use
of various surface supply systems and to allow the surface-supplied diver
to make adjustments for variations in supply pressure.
Occasionally, during the course of the dive, the diver should turn the adjustment knob out until the regulator develops a slight free-flow, then back in
11
Regulator Hose
until the free flow stops, this will ensure maximum breathing performance
for the delivery pressure. The diver can also use the adjustment knob when
working in various positions or current.
Regulator Hose
The supply hose that attaches the 1st and 2nd stage
regulators together should be of sufficient length to
allow full movement of the head when the pod is
latched. Ensure that the hose is firmly secured to both
stages and that the regulator is properly functioning
and pressured up before donning the SuperMask. A
special swivel attachment P/N 305-017 (included)
may be attached to the demand regulator. This swivel
The Hi Flow Swivel
allows a better fairlead of the intermediate hose and
Part #305-017
less restriction in head movement.
B CAUTION
Do not dive with a low pressure regulator hose connected
to the mask that is too short. Using a hose that is too
short will put unnecessary stress on pod and regulator,
resulting in restricted head movement and could increase
difficulty of latching the pod to the mask.
Diver Work Rate
Work Rate Expressed as Respiratory Minute Volume (RMV)*
Work Load
RMV
Rest
7-10 RMV
Light Work
10-20 RMV
Moderate Work
20-37 RMV
Heavy Work
37-54 RMV
Severe Work
55-100 RMV
* source: U.S. Navy Diving Manual
Cubic Feet/Minute
(CFM)
0.2 - 0.35 CFM
0.35 - 0.7 CFM
0.7 - 1.3 CFM
1.3 - 1.9 CFM
1.94 - 3.5 CFM
Equivalent Land Based
Exercise
Walking 2 miles per hour
Walking 4 miles per hour
Running 8 miles per hour
Table 1 Diver Work Rate
12
Diver Work Rate
Pre-Dive Inspection
B WARNING
It is highly recommended that all donning, doffing, pod
removal, and replacement procedures be practiced on
the surface in a dry environment, regularly and often, before attempting the same procedures in the water
Refer to the checklist contained (also on the KMDSI website, www.
kirbymorgan.com) in the following to ensure that a thorough inspection of
the SuperMask, and all related gear before each dive is completed and that
all components are in proper working order. Read and completely understand
this instruction before diving with the SuperMask. Practice the procedures
and understand the functions and features of the SuperMask, and Soft pod.
Diver Name: ___________________________________ Date: ____________________
No.
1
2
3
4
5
6
7
7A
8
9
10
Step
Init.
Visually inspect exterior and interior of mask and pod for any type of obvious
damage. Both should be free of debris, cuts, nicks, and deterioration.
If using a DSV on the pod, test IAW manufactures instructions. Ensure the DSV
and mouthpiece are secure in the pod. If using a demand regulator, inspect IAW
the manufactures recommendations and insure the regulator and mouthpiece are
secure in the pod.
Inspect the mask and pod sealing surfaces and insure they are in good condition
with no cracks, tears, debris, or punctures.
Carefully inspect head harness for signs of cracking or tearing. Head harness
adjustment buckles should be checked for damage and tested for proper function.
Visually inspect viewing lenses . They should be clean and clear. If needed, apply
anti-fog solution prior to use.
Inspect following pod components:
[ ] Hook [ ] DSV [ ] Catch/Release [ ] tilt-to-purge valve [ ] Mouthpiece [ ] Ensure
regulator is secure
All parts should be securely mounted and undamaged in any way. Pod catch/
release requires routine inspection before and after each dive to ensure part is in
optimum working condition. When attaching pod assembly to the mask, pod catch/
release should make snapping sound while engaging each ratchet tooth on mask
hook. No sound or physical contact while engaging first ratchet tooth on mask
hook indicates material fatigue, damage or obstruction. Under such circumstances,
pod catch/release must be inspected and/or replaced prior to dive.
Check mouthpiece, DSV or Second stage regulator to ensure correct installation,
function, and secure fit.
For UBA configuration, ensure both hoses are installed correctly and securely
insure proper routing valve installation.
Check accessory mounting bracket and installed components (if applicable) for
secure fit.
If installed, check for proper installation of communication system and/or
communication port plug.
Conduct a surface fit check of mask, harness and buckle assembly prior to diving.
Table 2 Pre-Dive Inspection
13
Mounting Open Circuit Regulators
If your mask was not supplied with a KMDSI regulator installed by the
factory, you will need to have an acceptable regulator installed in the pod
on your M-48.
Prior to installation, to check to see if your regulator will work properly
with the M-48 Pod, remove the mouthpiece from the regulator and loosely
fit the regulator in the pod. Check to ensure that it functions properly, with
no interference from, or to, the exhaust tee. If in doubt do not install the
regulator until first consulting with KMDSI or Dive Lab Inc.
Since there are no standards that govern the size and shape of all the various
second stage regulator mouthpiece mounting tubes, there are many different types. To properly mount the regulator into the pod, the mouthpiece
mount tube must have a retaining lip at the end and be at least 3/4" long.
Some manufacturers have specially-shaped mouthpiece mounting tubes that
have mating mouthpieces. These types of regulators cannot be used. There
must be a retaining lip at the end of the mouthpiece mounting tube of your
regulator in order to retain the mouthpiece. Use the included mouthpiece
to check the mount tube compatibility.
This type NOT
acceptable
This type
OK
The mouthpiece mount tube
must have sufficient surface
area to retain the mouthpiece to
the tube.
Mouthpiece mounting tube (shown in magnified view).
14
The KMDSI mouthpiece and pod opening can be safely stretched to 50%.
Do not use regulators that have a mouthpiece tube that have a double
lip at the end of the tube closest to your mouth, as illustrated at the left.
B WARNING
The Scuba pod, P/N 805-015, must only be used with demand regulators that have a mouthpiece mount tube that
is at least .75 inch in length, 1.25 inches in width, and .85
inches high. In addition, the mount tube must have a single lip on the end that will be closest to the diver’s mouth.
Failure to use the correct type of demand regulator will result in flooding of the pod which can lead to drowning. Do
not stretch mouthpiece or pod opening greater than 50%
B WARNING
Not all second stage regulators can be properly mounted
in the M-48 pod. The size of the mouthpiece mounting
tube and the placement and size of the exhaust tee can
affect the mounting and proper functioning of the mouthpiece and folding action on the pod bellow. An incorrect
regulator will lead to flooding of the pod which can result
in drowning.
A mouthpiece must always be
installed in ALL pods regardless
of whether the user intends to
keep the mouthpiece in the mouth
or not. Having the mouthpiece
allows for the user to clear the
water from the demand regulator/
DSV valve and allows for buddy
breathing.
NOTE: Some divers may find
the mouthpiece as supplied,
to be uncomfortable. It is possible to trim the mouthpiece to
The M-48 mouthpiece.
Trim notch
Trim notch
15
Tools and Components Needed for Installation of Regulator
a shorter length. Using scissors, carefully shorten the mouthpiece at the
trim edge notch.
B WARNING
Only SuperMask mouthpieces will function correctly in
your SuperMask. Do not attempt to use any other manufacturer’s mouthpiece.
B WARNING
Never dive the mask without a mouthpiece installed in
the mask. A mouthpiece allows use of the pod even if the
pod is not sealed to the mask. Buddy breathing cannot
be readily accomplished without a mouthpiece installed.
B WARNING
Diving the M-48 SuperMask without a mouthpiece will
make dewatering the regulator or DSV very difficult. This
could lead to drowning.
B WARNING
This procedure requires proper tools and a complete understanding of the installation procedure. Read the procedure carefully and entirely before attempting to install
the regulator. If you are not confident you can perform
this installation correctly, have the work performed by a
trained technician at an authorized Kirby Morgan dealer.
Tools and Components Needed for
Installation of Regulator
Needle Nose Pliers
Side Cutter Pliers
Tie Wrap PN#520-039 (rated for 50 lb. pull)
1. Using the side cutters, cut and remove the tie wrap that secures the
mouth piece to your demand regulator or DSV.
2. Carefully inspect the regulator or DSV for sharp edges, and ensure the
16
length and dimensions of the mouthpiece attachment point meet the
requirements as shown previously.
B WARNING
It is extremely important that the demand regulator or
DSV being fitted does not have any sharp edges that
could cut the pod skirt or mouthpiece.
3. Insert the mouthpiece from inside the pod, into the opening so that the
bite end extends into the cavity and the other end is flush with the pod
opening.
4. Insert the demand regulator or DSV into the mouthpiece opening and
fit so that the mouthpiece and pod opening are fully seated on the demand regulator.
Insert the mouthpiece into the pod.
NOTE: Installation of the long mouthpiece (P/N 810-022L) will ensure
conformance to the CO2 allowable dead space, CE/EN250.
17
Tools and Components Needed for Installation of Regulator M-48 SuperMask User Guide
The end of the mouthpiece
must align evenly with the end
of the mouthpiece tube on the
pod.
When the regulator is
inserted into the pod, the
mount tube of the regulator
must be inserted as far as
it will go into the pod. In
addition, the regulator must
be oriented correctly, i.e.,
right side up.
B WARNING
Use only a KMDSI tie wrap rated for a minimum pull of 50
lbs. Use of a weaker tie wrap could allow the regulator to
pull out of the pod. This could lead to flooding of the pod
and drowning.
Use only a KMDSI tie wrap with
a minimum pull rating of 50 lbs.
18
Tighten the tie wrap properly
using a tie wrap gun to achieve
the correct tension. If a tie-wrap
gun is not available, use needle
nose pliers to twist and tighten.
5. Fit the tie wrap (520-039) into position, ensure the joint of the tie wrap
ends up in the center of the side of the mouth opening as shown pull
tight as tight as possible by hand or use a tie wrap installation tool. Cut
off excess tie wrap material flush with the joint lock of the tie wrap.
There should be no sharp edges.
6. Pull the mouthpiece and the regulator or DSV in opposite directions with
enough force to ensure that they are both securely mounted to the pod.
7. If the mouthpiece or regulator pulls off the pod, even partially, they
must be remounted!
B WARNING
A properly secured mouthpiece and regulator/DSV should
be able to withstand a pull force of at least 34 lbs. (150
Newtons).
B WARNING
After assembling, ensure the demand regulator or DSV
functions properly with out interference to or from any
part of the pod or mask. If in doubt, do not use until first
consulting with KMDSI or Dive Lab Inc.
19
Pre-Dive Inspection with Open-Circuit Demand Regulator
Pre-Dive Inspection with
Open-Circuit Demand Regulator
B CAUTION
Prior to diving, a complete inspection of the mask and
all related gear should be made in accordance with the
pre-dive maintenance and set up procedures as well as
the pre-dive checklists to ensure that everything is in
proper working order. Users should become familiar with
all components and functions of the mask as well as all
support equipment used with the mask.
• Visually inspect the entire exterior and interior of the mask and pod for
any type of obvious damage, dirt and debris.
• The face seal and pod silicone should be in good condition, with no cracks,
tears, or punctures.
• Carefully inspect the head harness for signs of cracking or tearing. The
quick release system, as well as the head harness adjustment buckles, should
be checked for damage and tested for proper function.
• Inspect the pod components. The pod frame, hook and catch should all
be securely mounted and undamaged in any way.
• Check to ensure the mouthpiece and regulator are properly installed in
the pod, and the regulator or DSV is secure
• Check the regulator assembly for proper operation per the manufacturers’
recommendations.
• Check the dewatering “tilt” valve for proper function.
• Check any communication system that may be mounted to ensure proper
installation and function.
• Check accessory ports.
20
Cleaning the Face Port and Interior Surfaces
Cleaning the Face Port and Interior Surfaces
The SuperMask frame and rigid pod components are made of high impact
plastic. The flexible face seal and pod skirts are molded of high grade
silicone.
Ensure that the lens is clear and clean. Fogging can be eliminated or reduced
by thoroughly cleaning the interior of the lens and applying a good quality
anti-fog solution. Follow the manufacturers’ recommendations for use.
If commercial anti-fog solution is unavailable, a drop of liquid dish washing
soap can be used. Apply a small dab, smearing a thin film on the inside of
the lens followed by a light rinse but allowing a slight residue of soap film
to remain on the face port to inhibit fogging.
Donning the SuperMask
Although you can don the mask as one complete unit, most of the time, you
will probably find that it is more convenient to don the mask in two steps,
i.e., don the mask and pod separately. If you are using scuba gear, this will
allow you to conserve air on the surface until the exact moment when you
are entering the water.
1) Snap shut the quick-release head harness
buckle and then loosen the four head harness
straps all the way by lightly pushing out
on the buckle tabs and pulling back on the
individual straps.
2) Hold the SuperMask so that it is hanging from the head harness.
3) Place the SuperMask on your head in
a face down position. Arrange the head
harness so that the strap is on top of your
head and the quick-release is against the
back of the head and neck. Pull the mask
down over the face and position the chin
into the lower section.
21
Connecting the Pod to the Mask
4) Lightly tighten the top head harness straps
first, positioning the mask as necessary for a
comfortable fit on the face.
5) Lightly tighten the lower head
harness straps. Do not over
tighten. The mask should fit snug,
but should be comfortable.
Connecting the Pod to the Mask
Only when you are ready to enter the water is it necessary to fasten the
pod to the mask frame. Be sure to practice donning and removing the mask
before you enter the water.
1) Engage the hook on the pod onto the left
side of the mask frame, just above the lowest head strap.
2) Swing the pod to the right so that the mating
surface on the pod properly engages the mating
surface on the mask frame.
22
Alternate Method of Connecting the Pod to the Mask
3) Snap the latch closed on the right side of
the mask, using the thumb and forefinger
by pinching the front and back parts of the
latch catch together. Ensure that the pod is
snapped onto the second tooth of the latch
catch (two clicks).
The latch on the pod
must properly engage
the corresponding latch
on the mask frame.
HOOK
BACK CATCH / RELEASE
FRONT
Alternate Method of Connecting the Pod to the Mask
Place the mouthpiece in your mouth first.
Clear the regulator and breathe.
With the mouthpiece in your mouth, slide
the pod to the left hooking the hook onto
the mask frame.
Using the thumb and forefinger, snap the
latch closed by pinching the front part of
the latch and the back part of the latch
catch together. Ensure that the pod is Alternate method of closing the
snapped onto the second tooth of the latch pod
catch (two clicks).
23
Diving with a Hood
With either method, you may use your fingers and the palm of your hand
to snap the Catch/Release closed by pinching the front part of the Catch/
Release and the back part of the hook together. Ensure that the pod is snapped
onto the second tooth of the latch catch. This method can be of help when
wearing heavy gloves.
B WARNING
The pod must properly engage the mask frame and be
tightened correctly. Failure to properly engage and latch
the pod to the mask could lead to the pod separating from
the mask and/or flooding. This can result in drowning.
Diving with a Hood
There are many different types of diving hoods. The thicker neoprene-type
(wet suit) generally has a 1/8" – 3/16" thick face seal and should be worn on
the outside of the mask face seal so that the upper lip seal is not held off.
Some neoprene hoods use a very thin face seal. With these, the mask seal
can usually be placed over or under the face seal of the hood. The thinner,
latex rubber-type (found on some dry suits) may either be worn under or
over the face seal as long as a good seal is obtained around the upper lip.
Water Entry
Many methods of water entry are possible due to the secure nature of the
mask seal. However, the diver should hold the demand regulator securely
when doing a roll off or drop type entry. Once in the water, the diver should
adjust the mask straps as necessary, check the regulator for ease of breathing, and perform a communications check if so equipped.
Removing / Replacing Pod While Underwater
The pod is removed in the water by holding your breath and pulling out
on the latch catch assembly and swinging the pod to the left allowing it to
unhinge. If breathing from another pod or source, the other source should
be located and secured prior to unhinging the pod to allow for rapid switching. At this point, another pod can be reattached or the user can go on a
standard open circuit scuba regulator. To reattach a pod in the water there
are two recommended procedures.
24
Alternate Method of Removing/Replacing Pod Underwater
Place the mouthpiece in the mouth and exhale forcefully or depress the
purge button on the regulator, clearing the water from the demand regulator
and mouthpiece. At this point, normal breathing using the mouthpiece can
resume but the lower cavity should be dewatered by tilting the tilt purge
stem, releasing the mouth piece and exhaling forcefully or by depressing
the purge button and discharging the water out the dewatering valve located
in the bottom of the pod.
Alternate Method of
Removing/Replacing Pod Underwater
1. Place the mouthpiece in your mouth first. Clear the regulator by exhaling or depressing the purge button then breathe.
2. With the mouthpiece in your mouth, slide the pod to the left hooking
the hook onto the mask frame.
3. Using the thumb and forefinger, snap the latch closed by pinching the
front part of the latch and the back part of the latch catch together. Ensure
that the pod is snapped onto the second tooth of the latch catch (two
clicks) then place the mouthpiece in the mouth and exhale forcefully
or depress the purge button on the regulator, clearing the water from
the demand regulator and mouthpiece.
At this point, normal breathing can resume. The water in the pod can then
be removed by simply tilting the valve stem on the tilt purge valve assembly
while at the same time removing the mouthpiece and pressing on the purge
button or by simply exhaling forcefully.
B WARNING
Never dive the mask without a mouthpiece installed in
the mask. A mouthpiece allows use of the pod even if the
pod is not sealed to the mask. Buddy breathing cannot
be readily accomplished without a mouthpiece installed.
Mask/Pod Dewatering (Used with Regulators other than
the Kirby Morgan® Balanced SCUBA Regulator)
The SuperMask is unique in that it has two separate cavities, the upper
eye cavity and the lower section (oral section), called the pod. To dewater
25
Releasing the Pod
water from the eye section, the diver should attain a face forward position,
pull out lightly on the bottom of the eyepiece frame and exhale through the
nose. The higher pressure created in the eye cavity forces the water down
through the upper lip in the same manner as clearing a standard scuba mask.
The water travels into the pod and collects at the bottom around the purge
valve. The water in the pod can then be removed by simply tilting the
valve stem on the purge valve assembly while at the same time removing
the mouthpiece and pressing on the purge button or by simply exhaling
forcefully.
The purge valve on the bottom
of the pod is used to expel
water from the pod.
B WARNING
Practice clearing the mask and pod in warm, clear, shallow water under the supervision of a qualified diving instructor prior to using the mask in open water. You must
also train to clear the mask and pod in open water, with
all of the gear with which you normally dive, under the
supervision of a qualified diving instructor. Failure to
properly train to use this equipment can lead to serious
injuries or death.
Releasing the Pod
Squeeze the front and the back parts of the latch together to release the pod
from the mask. Swing the pod forward and to the left to release the pod
hook from the mask.
26
Removing the Mask
Removing the Mask
Quick-Release Method of Mask
Removal
Squeeze the latch tabs together on the quick-release buckle to remove the mask from your head.
Alternate Method of Mask Removal
The mask can also be removed by pushing
outward on the SuperMask while at the same
time gently pushing out on the two lower
head harness adjustment buckles allowing
the mask to slide forward.
B CAUTION
Do not use excessive pressure when pushing out on the
adjustment buckles. Using excessive pressure can damage the buckles.
Post Dive Procedures
After each day of diving, or between use by different users, the mask, and
pod, should be carefully cleaned and visually inspected. Cleaning should be
accomplished using a mild hand type dish washing soap and cleaning rag.
Mix the soap and water approximately 1 tablespoon per gallon of water.
Wet all components of the mask and agitate using the cleaning rag. Keep
the soap solution in contact with the mask surfaces for at least 3-5 minutes
then thoroughly rinse with clean fresh water and dry. Clean and sanitize
the demand regulator/DSV in accordance with the manufacturer’s recommendations.
The mask should be transported and stored in the storage bag with the pod
removed to keep the frame from taking a set. Follow the manufacturer’s
recommendations on periodic maintenance of your regulator. (see Regulator User’s Guide)
27
If the mask is equipped with communications, the earphones should be
removed from the ear pockets and opened up, if necessary, for rinsing and
drying. The microphone should be rinsed with fresh water and dried. If
sealed plastic earphones and microphones are used, only a rinsing is necessary because the internal components are environmentally sealed and are
not affected by salt water. Refer to the manufacturer’s post-dive procedures
for corrective maintenance.
B CAUTION
Clean and sanitize this mask using only the procedure
described in this user’s guide. Never use cleaning solvents or petroleum-based chemicals on this mask.
Conservation Storage Conditions
Ensure the mask and pod is thoroughly dry before storing. Store the mask
with the pod attached, ensuring that the pod catch/release is snapped onto
the first tooth of the mask hook. Store the mask and pod at room temperature
and out of direct sunlight.
Scheduled Maintenance
B WARNING
When purchasing spare parts, always insist on Kirby
Morgan Genuine Parts. Although other parts may look
the same, they may not be manufactured to the same
standards of quality. Improperly manufactured parts can
cause accidents.
This user guide provides properly trained personnel with the guidance and
technical information needed to perform normal scheduled maintenance and
adjustments as described herein. Repairs and overhauls must be completed
by SuperMask authorized / trained technicians.
General Disassembly Guidelines
Routine cleaning and maintenance is the best way to ensure long equipment life and optimum performance of the SuperMask. The following table
outlines scheduled maintenance procedures for the SuperMask.
28
Action.
Frequency
Pre-Dive Inspection
Before each use
Post-Dive Procedures
After each use
Inspection of Pod Tilt-to-Purge Valve Assembly
12 months
Inspection of Pod Catch/Release and Pod Hook
12 months
Replace tie wraps
12 Months
Inspect mouthpiece
12 Months
Inspect head harness and buckle assemblies
12 Months
Table 3 Scheduled Maintenance
Reference
“Pre-Dive
Inspection” on
page 13
“Post Dive
Procedures” on
page 27
“Tilt-to-Purge
Valve Assembly”
on page 32
“Soft Pods (UBA
And SCUBA)” on
page 32
“Mounting
Open Circuit
Regulators” on
page 14
“Mounting
Open Circuit
Regulators” on
page 14
“Head Harness
Removal and
Installation” on
page 31
Post-Dive Cleaning And Inspection
Completely inspect the SuperMask, soft pod and all related gear after each
dive in accordance with the checklist in the following table to ensure that
all components are in proper working order.
NOTE: For the following procedures, the SuperMask should already be
completely disconnected from the breathing system.
29
Diver Name: ___________________________________ Date: ____________________
No.
Step
1.
Remove pod from mask.
2.
Wipe off excess water from all components with clean, dry cloth.
Init.
Ensure all debris such as sand and dirt is removed from mouthpiece, DSV,
inhalation and exhalation ports. Clean the regulator or DSV IAW manufactures
instructions. Thoroughly rinse the tilt-to-purge valve.
Soap wash: Prepare solution of warm water (80-100°F) and mild hand type
dishwashing soap. Agitate components in solution for 2-3 minutes; use soft
bristle brush or cleaning rag. Allow mask to soak for 10 minutes then rinse
thoroughly rinse with fresh water.
Gently blow dry mask and pod with clean, oil-free low pressure air (less than 30
psig, or 1.8 bar) or hang and let air dry completely. Allow mask to dry completely
before storage. Avoid direct sunlight.
3.
4.
5.
6.
To avoid spotting, dry view ports with a clean, lint free cloth.
7.
Inspect mask for damaged, worn, or missing parts.
8.
Dry and store mask and pod out of sunlight and fluorescent light, preferably in
protective bag or pouch.
Table 4 Post-Dive Cleaning And Inspection
B CAUTION
Store spare valves, and soft goods in a cool, dark,
dry place. Avoid prolonged exposure to temperatures
above 90° Fahrenheit and/or exposure to ultraviolet
rays.
B CAUTION
When not in use, component inlet/outlet ports shall
be protected with clean, dry dust caps.
NOTE: Read and understand each section before attempting the procedures.
Refer to the accompanying figures for location of callouts included in these
maintenance steps. Also refer to the parts information included in “Exploded
View Drawing of the M-48 SuperMask” on page 37.
NOTE: Before scheduled maintenance is performed, all components should
be thoroughly cleaned in accordance with the procedures found “Cleaning
Procedures” on page 6.
30
Head Harness Removal and Installation
There are two types of head harness. The standard is a Semi-stretch Harness, P/N 805-031, that has a certain amount of elasticity in the straps of the
harness. Also available is an optional Non-Stretch Harness, P/N 805-030.
The Non-Stretch Harness is a heavy duty harness which has special cords
molded into the straps, making them non-elastic.
Removal of Harness from
Mask Frame
Using your thumb, release the head
harness adjustment buckle by pulling
or pushing it forward. Carefully, but
firmly, pull the harness through the
adjustment buckle.
Installation of Harness on
Mask Frame
Orient the harness so that the quick-release buckle will be positioned down on
the back of the head, with the smooth
side of the harness facing out. Open
the mating harness adjustment buckle
with your thumb and feed the harness
leg through the adjustment buckle.
Communications with the M-48 SuperMask®
Communications are available for the SuperMask. Either hard wire or
wireless communications can be mounted in the mask or pod. The communications mounting instructions will vary, depending on what type of
system you purchase.
To mount a microphone into the mask, follow the manufacturer’s recommended mounting instructions. In almost all cases, you will need to open
up one of the communications ports, which are located below the bottom
edge of the mask frame.
31
Soft Pods (UBA And SCUBA)
Visual Inspection
Prior to any dive visually inspect for any damage. Ensure all debris is cleared
from pod before conducting inspection. The pod and/or mouthpiece should
be replaced under the following conditions:
Visual inspection of both exterior and interior of pod reveals cuts, nicks, or
general deterioration that could affect, fit, form or function.
Pod seals (gaskets) are cracked, torn, or punctured.
Connecting parts, such as pod catch/release or pod hook are not securely
mounted or are damaged or worn, as described below:
Pod catch/release does not make snapping sound while engaging each
ratchet tooth on mask hook.
No sound or physical contact while engaging first ratchet tooth on mask
hook (indicative of material fatigue).
Visual inspection of mouthpiece reveals cracks, tears, or general deterioration.
Tilt-to-Purge Valve Assembly
Inspection
Clean tilt-to-purge valve assembly. Inspect for damage, tears or deterioration of assembly. To test for proper operation, operate toggle while blowing forcefully through opposite side of assembly. Air should readily flow
through valve. Conversely, no air should flow through valve while sucking
in on same side of assembly as before while toggle is left in normal (open)
position. If assembly fails test, replace assembly (P/N 805-047).
Removal and Replacement
1. Cut tie wrap, and remove tilt-to-purge valve and body assembly.
2. Clean using a soft bristle brush and cleaning solution on the exterior
surfaces of assembly. Place in ultrasonic cleaner using cleaning solution
for 10 minutes. Re-clean with soft bristle brush if needed.
3. Inspect component for damage. Replace if needed.
32
Installing a Communications Port Plug
4. Install tilt-to-purge valve assembly so that end of assembly is flush with
tube end on rubber skirt of pod.
5. Using tie wrap tool or equivalent, install new tie wrap to secure tilt-topurge valve assembly in place on pod skirt.
Uncut communications port
Communications port with
wireless communications installed
If the mask has a communications system
installed, but you wish to use it without,
remove the communications system from
the mask. You will now need to plug the
communications port. Install the Communication Port Plug as shown, curved
side towards the diver’s face.
33
Ensure that the Communications Port
Plug (P/N 820-155) has been properly
installed, then tie wrap it in place. The
head of the tie wrap should be located
low and slightly forward to avoid
contact with the skin. Using a small
cutter, cut off the excess tie wrap.
There should be no sharp edges.
Buckle Options
The SuperMask can be configured with a metal/plastic buckle assembly
kit, P/N 825-040.
Demand Regulators
The SuperMask, if purchased with the balanced SCUBA 2nd stage demand regulator,
will also include a User’s Guide for the demand regulator. The regulator User’s Guide
explains the features and functions, as well
as general care and maintenance.
It also includes an exploded view and parts list. Please read and understand
the SuperFlow Scuba Regulator Assembly User’s Guide prior to diving,
and retain it for future reference.
The SuperFlow First Stage (P/N 305-161) and Second
Stage (P/N 305-166) Regulators have been designed
to be used with the SuperMask. They are high-quality,
high-performance regulators.
34
Accessories for the M-48 SuperMask
SCUBA Prescription Lenses
The following websites are available to install prescription lenses onto
your M-48 mask:
prescriptiondivemasks.com
seavisionusa.com
scubaspec.com
sporteyes.com
Non-Stretch Harness P/N 805-030
The Non-Stretch Harness is a heavy duty harness that has special cords molded into the
straps, making them non-stretch.
Communications Port Plug P/N 820-155
If communications have been removed, the Communications Port Plug allows the mask to be used
without communications.
Mask Bag P/N 800-903
A convenient Mask Bag is available for storage
and transportation of the mask, pod, and regulators.
35
Inlet Swivel P/N 305-017
The high flow swivel allows the regulator hose to
move freely and align with the mask without putting
stress on the hose coupling. It uses standard SCUBA
threads for incoming breathing air. The inlet swivel is
CE approved for the M-48 with CE approved regulators. The Inlet Swivel is provided with the purchase of
a SuperMask w/second stage regulator, P/N 800-050
Manifold Block
The SuperMask SCUBA Pod can be used with
surface-supplied umbilical systems by using
a manifold block system. The diver must be
properly trained and equipped for surfacesupplied diving. A manifold block with a
non-return valve that is securely fastened to
a harness and bailout system must always be
used when diving surface-supplied.
The SuperMask is not equipped with a one-way valve (non-return valve)
which is essential for surface-supplied diving. This Manifold Block provides
this essential system component. The Manifold Block Assembly shown
comes in three configurations, Part # 300-150 with 9/16” Oxygen fitting,
Part # 300-155 w/ #6 JIC fitting or Part # 300-145 w/ standard scuba fitting. It is equipped with an Emergency Gas Supply valve, four low pressure
outlets and a non-return valve.
Over-Pressure Relief Valve P/N 200-017
This valve is designed to be mounted on a first stage
bail-out regulator for surface-supplied diving. It allows
pressure to bleed from the intermediate pressure hose
in the event of a “creeping” first stage. Without this
valve, the intermediate pressure hose would burst and
the diver would lose his entire emergency gas supply.
36
Note: Not all SuperMask parts are available for purchase.
Please see the parts list on the following page.
asterisk are available to factory
nel only.
ral sale.
omm port plug
ie Wrap
uckle Cap, Right
uckle Assembly, Non Mag, Right
uckle Mount Plate, Right
w Frame
od Catch
uckle Cap Retainer
w Frame Retainer
crew
uckle Cap, Left
uckle Assembly, Non Mag, Left
uckle Mount Plate, Left
ock Plug
asher
crew
ens
ens, Clear
uckle Cap
uckle Tab Hold Plug
uckle Assembly, Non Mag
ens Retainer
ask Skirt
trap Keeper
arness, semi-stretch
arness, non-stretch (sold separately)
escription
ask M-48, Black Sides
ask M-48, Clear Sides
1
24
15
23
22
2
6
5
21
7
20
6
3
11
5
18
19
17
11
9
4
10
11
16
5
12
13
6
5
8
7
6
14
15
Exploded View Drawing of the M-48 SuperMask
Exploded View Drawing of the M-48 SuperMask
37
805-010 SuperMask M-48, Black Sides
805-010C
SuperMask
M-48,M-48
Clear
Sides
Exploded
View Drawing of the
M-48 SuperMask
SuperMask
User Guide
Location # Part #
Description
2
Strap Keeper
1
*805-031
*805-030
820-225
3
810-005
4
820-050
5
*805-028
6
*820-026
7
*820-030
8
865-005
865-005C
9
830-011
10
330-205
11
*820-025
12
820-227
13
*805-153
14
*820-233
15
*830-014
16
820-041
17
820-031
18
820-045
19
820-036
20
820-226
21
*805-152
22
*820-232
23
*520-038
24
*820-155
Harness, semi-stretch
Harness, non-stretch (sold separately)
Mask Skirt
Lens Retainer
Buckle Assembly, Non Mag
Buckle Tab Hold Plug
Buckle Cap
Lens
Lens, Clear
Screw
Washer
Lock Plug
Buckle Mount Plate, Left
Buckle Assembly, Non Mag, Left
Buckle Cap, Left
Screw
Jaw Frame Retainer
Buckle Cap Retainer
Pod Catch
Jaw Frame
Buckle Mount Plate, Right
Buckle Assembly, Non Mag, Right
Buckle Cap, Right
Tie Wrap
Comm port plug
* Indicates parts for general sale.
Parts not marked with an asterisk are available to factory
approved trained personnel only.
K
IR
D
IV
BY MORGA
N
®
Morgan
Dive
Systems,
1430
Jason Way,
© ⅯⅯⅩⅣ KirbyKirby
Morgan Dive
Systems, Inc.
All rights
reserved.Inc.
Document
# 140204007
nc
.
38
Phone: 805/928-7772
Sant
Fax: 805/928-034
17
18
19
20
16
15
14
11
12
13
10
820-126
*805-047
**220-087
**220-057
*820-105
Please Order P/N *805-047
850-100
Please Order P/N*805-047
835-010
820-120
*810-025
*520-038
850-105
Location # Part #
820-157
9
1
Tilt to Purge Valve
Purge Tube, Balanced
Purge Sleeve, Balanced
Pod Catch, Release
Pinch to Purge Housing
Spring, Tapered, Pinch to
Purge
Valve Stem, Pinch to Purge
Water Dump Valve Body
Valve, Purge
Tie Wrap
Retainer, Pod Cover, Top
Retainer, Pod Cover, Bottom
Description
20
2
4
8
** If upgrading your M-48 mask to P/N 200-120
BALANCED SCUBA regulator assembly, location
numbers 18 and 19 must be purchased in addition
to P/N 200-120 BALANCED SCUBA regulator assembly. These will replace location number 17, tilt to
purge valve assembly.
NOTE: With the exception of those parts marked
with an asterisk *, the P/N 805-015 SCUBA pod is
sold complete only.
Parts not marked with an asterisk are available to
factory approved trained personnel only.
* Indicates parts for general sale.
3
5
6
9
7
8
7
6
5
11
Location #
1
2
3
4
19
12
10
18
13
810-100
820-115
820-110
Part #
*810-022L
*830-011
*830-011
*330-205
820-100
14
15
17
Pod Cover, SCUBA
Pod Hook Cover
Pod Hook
Pod Frame
Description
Mouthpiece, Long
Screw
Screw
Washer
P/N 805-015 SCUBA Pod
16
Exploded View Drawing of the SCUBA Pod, P/N 805-015
Note: Not all SCUBA Pod parts are available for purchase.
Please see the parts list on the following page.
39
P/N 805-015 SCUBA Pod
Location #
1
2
3
4
5
Part #
*810-022L
*830-011
*830-011
*330-205
820-100
820-110
6
820-115
7
Description
Mouthpiece, Long
Screw
Screw
Washer
Pod Frame
Pod Hook20
Pod Hook Cover
810-100
8
Pod Cover, SCUBA
Please #Order P/N *805-015 Description
Location # Part
820-157
9
Retainer, Pod Cover, Bottom
10
820-126
10
11
12
13
Retainer, Pod Cover, Top
14
820-120
*810-025
*520-038
850-105
Water Dump Valve Body
Valve, Purge
Tie Wrap
15
835-010
Spring, Tapered, Pinch to
Purge
Please Order P/N*805-047
16
11
17
18
19
20
850-100
*805-047
12
**220-087
**220-057 13
*820-105
Valve Stem, Pinch to Purge
Pinch to Purge Housing
Tilt to Purge Valve
Purge Tube, Balanced
Purge Sleeve, Balanced
Pod Catch, Release
17
* Indic
Parts n
factory
NOTE
with an
sold co
** If u
BALA
numbe
to P/N
sembly
purge
K
* Indicates
parts for general sale.
Kirby Morgan Dive Systems, Inc.® 1430 Jason Way, Santa Maria
Phone:
14 805/928-7772 Fax: 805/928-0342
VE
n c with an asterisk are available to factory approved trained
Parts Inot
marked
SYSTEMS, I
www.KirbyMorgan.com e-mail: kmdsi@KirbyMorgan.c
personnel only.
BY MORGA
N
D
.
IR
15
NOTE: With the exception of those parts marked with an asterisk *, the
P/N 805-015 SCUBA
pod is sold complete only.
19
16
** If upgrading your M-48 18
mask to P/N 200-120 BALANCED SCUBA
regulator assembly, location numbers 18 and 19 must be purchased in addition to P/N 200-120 BALANCED SCUBA regulator assembly. These will
replace location number 17, tilt to purge valve assembly.
40
Notes
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