touchdex - SMW AUTOBLOK Ibérica

Automatic mechanical indexing tables
“TOUCHDEX”
Description and operating instructions
Pag. 15. 3
TOUCHDEX indexing tables
Pag. 15. 8
COMBIDEX
Pag. 15. 13
TILTING
Pag. 15. 14
MULTIDEX
Pag. 15. 15
Accessories
Pag. 15. 16
On our website: www.omlspa.it
(in the video section) are available some videos by means
of which we show how TOUCHDEX works.
15 . 1
15
Examples
Description and operating instructions
“TOUCHDEX”
HIGH RIGIDITY AND PRECISION OF THE SYSTEM
TOUCHDEX
CNC System
Exclusive Mechanical clamping
System “LOCKING PIN”
Traditional braking jaws system
The exclusive TOUCHDEX system provides a clamping force 2 to 3 times that an ordinary index table
thus allowing heavy machining.
Example
Face Milling
Drilling
Drilling
H
Machining
S45C
Material
70
200
FD-200
∆ 80 Face mill
3 mm (depth of cut)
130 mm/min (Feedrate)
∆ 35 Drill
20 mm/min (Feedrate)
∆ 20 Drill
30 mm/min (Feedrate)
H = 80 mm
FD-300
∆ 80 Face mill
3 mm (depth of cut)
130 mm/min (Feedrate)
∆ 40 Drill
20 mm/min (Feedrate)
∆ 25 Drill
30 mm/min (Feedrate)
H = 90 mm
HIGH PRECISION
100
A
15 . 2
B
0,015 mm
Max. differences
bet. A and B
(finishing cut)
• Indexing accuracy of less than 30“
• Repeat accuracy ± 3”
The unique clamping system ensures high accuracy
despite locking pin wear, and with 0 backlash
for the life of the unit (see example)
15 . 3
15
“TOUCHDEX”
Description and operating instructions
VERSATILITY OF THE SYSTEM
Description and operating instructions
“TOUCHDEX”
VARIETY OF TOUCHDEX MODELS AVAILABLE
• Minimum space required
FDR
Indexing and rotation in TWO directions
Since it has no motorized part, it can be
installed in a minimum amount of space
- Left pushbar for counterclockwise
- Right pushbar for clockwise
FDM
With the adaption for the installation either
in horizontal or in vertical
FD - ... - 360
1 deg. Indexing ideal for workpieces of complex
shape
• Versatility
Since it has no electric or pneumatic
connections, it can be installed
on MULTI-PALLET machining centers
either vertical or horizontal with the
possibility to create flexible
production systems
1°
FD - ... - 04
90°
90 deg. Indexing rotation per stroke. Pressing the
pushbar down one rotate the table by 90 deg. Ideal
for square workpieces
TILTING 230-150
Five-face machining. Integrates FDR-230
and FDM-150 for five-face machining on vertical
machining centers
• Easily mounted
As a power control cable is not required
the displacement from a machining center
to another one is very easy
15 . 4
COMBIDEX
Integrates subplate and plate for workholding
applications
15 . 5
15
“TOUCHDEX”
Description and operating instructions
WORKING
Eye bolt for
hanging
Description and operating instructions
“TOUCHDEX”
PROGRAMMING
Index calibrations
Head adapter
INTERNAL MECHANISM
Pushbar
* POSITION A
Using handle mode.
* POSITION B
Using handle mode.
Pushbar
Angle reference
position
Faceplate
Faceplate
Lock pin
Back plate
Adjust the indexing as accurately
as your eyes can master.
Feed gear
Base plate
Positioning
gear
Reference
Do not rotate
the tool!
Brether
1 Wen the pushbar is pressed down a little,
the lock pin retracts due to a grooved
cam mechanism.
3 The pushbar returns, but until a certain
position is reached the faceplate and the
lock pin continue to be as they were.
Main body
2 When pressed down further, the faceplate
begins to rotate.
4 When the pushbar reaches the top most
position, the lock pin engages with the
positioning gear and fixes the table.
Move the tool over the pushbar, using manual mode.
Reading the scales
on the side of the table,
move the Z axis with manual handle mode until
the indexing is completed.
Read and memory Z axis
number.
Read and memory Z axis
number.
PROGRAM
INFORMATION
Regarding the push-in tool
Home
position
Position
Fast feed
A*
Machining
feed F 1000
Fast feed
Fast feed
Position
B*
15 . 6
Providing the drill is Ø 10 mm or wider and
no bending is caused during the pushing
down, the tool you are using
is appropriate.
If a tool with a sharp tip is used, it will
badly wear down the resin and the
resin will have to be replaced.
The main shaft cover can also
be used to push down.
15 . 7
15
“TOUCHDEX”
Series
TOLERANCES
Code
“TOUCHDEX”
Type
Indexing Angles
Inspecting item
Tollerances
Measurement
Method (FD)
Measurement
Method (FDM)
Min °
51 99 13 01
FDM-150
Pushbar Stroke
A
Max °
mm
mm
45°
38
127
5° 8-M10 PCD 147
3-M8 PCD 115
55
247
∅ 37
∅ 40H6
0.01 mm
(15 mm inside
table periphery)
6-M5 PCD 89.7
95
18
Table Surface Run-out
15
211
0.01 mm
∅ 170
Table Center Hole
Run-out
151
0.03 mm
151
Code
Type
Indexing Angles
Min °
51 99 13 16
FDMK-150-04
5° 151
SPECIFICATIONS
Center height
mm
Table indexing anglesat full
pushbar stroke
gradi
Min. indexing angles
gradi
Full pushbar stroke
mm
N
Approx. pushbar load
[kgf]
Loadings
vertical
kg
W
horizontal
use
W1 - W2
kg
W1
W2
differences in load
at table periphery
Allowable
load
(Table clamped)
5
38
295
5
53
392
5
78
784
200
200
mm
mm
90°
53
163
[80]
250
6.5
20
300
---
4
20
4
3-M8 PCD 115
9
110
20
16
222
Code
Type
300
8-M10 PCD 147
6-M5 PCD 89.72
Indexing Angles
Min °
51 99 13 02
FD-200-04
5° Pushbar Stroke
A
Max °
mm
mm
90°
78
208
kg
FxL
L
F N/m
[kgf/m]
Accuracy
sec
Ripeatability
sec
Weight
kg
15 . 8
210
16.5
135
90
W
use
Allowable
unbalanced
weight
170
37
120
90
[40]
Max °
FD-200-04
170
37
120
45
[30]
A
120
mm
109
283
mm
Spindle bore diameter
FDMK-150-04
200
55
∅ 37
∅ 40H6
∅ 170
FDM-150
16
Pushbar Stroke
95
16
Type
Table diameter
91
211
(15 mm inside
table periphery)
17
Table Surface Squareness
17
120
6.2
588
588
1030
[60]
[60]
[105]
30
±3
30
30
±3
37
30
±3
38
15 . 9
15
“TOUCHDEX”
Series
Code
TOLERANCES
51 99 13 04
51 99 13 05
Measurement
Method (FD)
Indexing Angles
FDM-230
FDM-230-360
Measurement
Method (FDM)
Pushbar Stroke
A
Min
Max
mm
mm
5°
1°
45°
45°
56
56
198
198
65
166.5
101.5
130
89
Inspecting item
Tollerances
Model
0.01 mm
0.03 mm
(15 mm inside
table periphery)
3-M10
PCD190.6
3-M12
PCD210
16.5
45.5 3
114
Code
Table Surface Squareness
51 99 13 06
51 99 13 60
Model
16
260
Indexing Angles
FDR-230
FDR-230-360
8-M10
PCD172
15°
343
∅70H6
0.01 mm
(15 mm inside
table periphery)
∅230
∅58
16
Table Surface Run-out
3-M10 PCD147
3-M8 PCD88
109
6
60
145
Table Center Hole
Run-out
70
20
“TOUCHDEX”
Pushbar Stroke
A
Min
Max
mm
mm
5°
1°
45°
45°
56
56
198
198
8-M10 PCD172
3-M10 PCD147
60
70
70
60
A
89
166.5
65
101.5
230
230
230
310
310
340
340
Spindle Bore Diameter
mm
58
58
58
58
52
52
100
100
Center Height
mm
145
145
145
145
185
185
200
200
45
45
45
45
45
45
45
45
5
1
5
1
5
1
5
1
Table Indexing Angles
at Full Pushbar Stroke
deg.
Min. Indexing Angles
deg.
Full Pushbar Stroke
mm
56
56
56
56
75
75
83
83
N
784
784
1470
1470
1078
1078
1764
1764
[kgf]
[80]
[80]
[150]
[150]
[110]
[110]
[180]
[180]
250
250
250
250
350
350
350
350
Approx. Pushbar Load
350
350
350
350
500
500
500
500
4
4
20
20
4
4
20
20
kg
W1
W2
(differences in load
at table periphery)
20
145
343
∅70H6
75
75
233
233
176.5
118.5
6-M12 PCD285
3-M12 PCD250
6.2
166
8
107
160
51 99 13 18
51 99 13 19
Model
Indexing Angles
FDMK-340
FDMK-340-360
18
324
164
Pushbar Stroke
A
Min
Max
mm
mm
5°
1°
45°
45°
83
83
240,5
240,5
209,5
90,8 118,7
360
107
M12-6-PCD Ø 285
M12-3-PCD Ø 250
M12-3-PCD Ø 210
M10-6-PCD Ø 172
1127
2280
2280
2280
2280
[115]
[115]
[232.5]
[232.5]
[233]
[233]
sec
30
30
30
30
30
30
30
30
sec
±3
±3
±3
±3
±3
±3
±3
±3
kg
42
42
48
48
80
80
98
98
8
10
191,5
8
160
18
164
324
20
1127
[115]
200
1127
[115]
440,5
1127
Ø 340
N/m
[kgf/m]
F
240,5
L
Ø 120H6
FxL
Repeatability
15 . 10
45°
45°
kg
Accuracy
Weight
5°
1°
Ø 100
(Table clamped)
mm
3-M12
PCD210
6-M10
PCD172
Code
W
use
Allowable
load
mm
kg
Horizontal
W1 - W2
A
Max
58
W
Vertical
use
Allowable
Unbalanced
weight
FD-300
FD-300-360
18
Loadings
51 99 13 07
51 99 13 08
Pushbar Stroke
Min
20
230
Indexing Angles
30°
mm
Model
16
260
233
Table Diameter
Code
3-M12
PCD210
418
FDMK
340-360
3-M10
PCD190.6
185
FDMK
340
∅310
FD
300-360
3-M8
PCD88
∅70H6
FD-300
16.5
45.5 3
114
∅52
FDR-230
FDR
FDM
230-360
230-360
18
FDM-230
Type
∅230
∅58
16
SPECIFICATIONS
°
15
109
6
15 . 11
15
“TOUCHDEX”
Code
Series
Type
Indexing Angles
Min °
51 99 13 20
FDK-450
Type
mm
Spindle bore diameter
mm
Center height
mm
Table indexing anglesat full
pushbar stroke
gradi
Min. indexing angles
gradi
Full pushbar stroke
mm
N
Approx. pushbar load
[kgf]
vertical
kg
W
horizontal
use
W1 - W2
kg
W1
W2
differences in load
at table periphery
Allowable
A
Max °
mm
mm
45°
93
258
Code
Model
Indexing Angles
Min
51 99 13 11
FDV-201-04
450
120
250
45
5° Pushbar Stroke
A
Max
mm
mm
90°
78
208
147
170
355
208
30
R=
°
170
5
93
1.960
TOUCHDEX
FD-200-04
280
595
[200]
450
Code
Model
Indexing Angles
---
Min
51 99 13 12
FDV-301
5° Pushbar Stroke
A
Max
mm
mm
45°
75
233
40
kg
L
FxL
F N/m
load
[kgf/m]
(Table clamped)
Accuracy
sec
Ripeatability
sec
Weight
kg
176
4.560
250
[465]
430
233
30
30
±3
214
00°
TOUCHDEX
FD-300
R= 2
225
25
348
ø 450
6-M12 PCI
3-M12 PCI
3-M12 PCI
3-M12 PCI
3-M10 PCI
3-M10 PCI
161
694
119
Examples
With SC square chuck
033
ø 355
ø 285
ø 250
ø 210
ø 190,6
ø 172
195
20
W
use
Allowable
unbalanced
weight
Pushbar Stroke
FDK-450
Table diameter
Loadings
5° “COMBIDEX”
Series
508
543
0
51
30
250
03
ø 120
476
031P
18
231
240,5
462
With clamping
devices
Manual handle
(stroke 15 mm)
M 10
The manual handle MH-6
is a standard accessories
15 . 12
159
152
With TC-t clamping
system
15 . 13
15
“TILTING”
Code
type
TL 230-150
51 99 13 14
TL 340-230
149
178
490
149
Integrates FDR-230 and FDM-150 +
FDR-340 and FDM-230
for five-face machining on vertical
machining centers.
• Table inclination and rotation adjusted
automatically
with the pushbar of TOUCHDEX.
500x500
• Minimum indexing angle in both inclination and
rotation of 5°.
Ø 60
TL 230-150
TL 340-230
170
230
mm
37
58
mm
145
200
Table surface height
mm
200
265
Full Pushbar Stroke
mm
56
83
Full Pushbar Stroke
mm
38
56
1470
[150]
1764
[180]
295
[30]
1470
[150]
70
100
N•m
F [kgf•m]
1127
[115]
1960
[200]
N•m
[kgf•m]
625
[63.8]
1.127
[115]
(90° Tilted)
(0 deg. tilted)
(Tilting)
(Rotation)
N
Approx. Pushbar Load(Tilting)
[kgf]
Approx. Pushbar Load(Rotation)
Allowable load
kg
W
FxL
L
(Table clamped)
(Tilting)
sec
30
30
(Rotation)
sec
30
30
(Tilting)
sec
±3
±3
(Rotation)
sec
±3
±3
kg
98
215
counterweight may be required for balance when machining
* Abar-shaped
33 58 98 01
MULTIDEX FDM 150 with SC3/150
33 58 98 02
MULTIDEX FDM 150 with SC4/150
120
(145)
Ø170
(Ø230)
361.9
(471)
Accuracy
Accuracy
Repeatability
Repeatability
Weight
Model
449.5
(600)
20 (30)
F
Code
Max Load 60 kg•m
FxL
L
260
(360)
Loadings
(0° to 90°)
N
[kgf]
90
Ø2 00)
4
(Ø
200
(230)
mm
110
(165)
Specifications
Table Diameter
Spindle Bore Diameter
Center Height
77.5
• Extremely compact footprint - 450 x 260 mm.
30
51 99 13 13
Ø7
“4 AXIS” CLAMPING EQUIPMENT for horizontal machining centers integrated
with automatic mechanical indexing tables “TOUCHDEX” for the working of the
workpieces on the 5 faces.
type
35
Code
388
“MULTIDEX”
workpieces etc mounted significantly off-center on the TOUCHDEX.
15 . 14
15 . 15
15
“TOUCHDEX”
Accessories
266
TAIL STOCK TK3
60
ST
Type
146
17
A
170
120
Code
type
A (mm)
51 99 13 21
TK-3
120 - 145
51 99 13 22
TK-3 HI
160 - 185
Tailstok
Manual handle
TK-3
FDR-150-04 (MK)
TK-3
MH-2 FES-120
FD (M)-200 (-360)
TK-3
MH-1
FES-135
FD (M)-200-04
TK-3
MH-2
FES-135
FD (M,R)-230 (-360) (MK)
TK-3
MH-2
FES-145
FDR-230-04 (-360) (MK)
TK-3-HI
MH-2
FES-175
FDM-300
TK-3-HI
MH-2
FES-185
FDMK-340 (-360)
-----------
MH-5
FES-200
FDK-450
-----------
MH-6
----------
End support
FDM-150 17
“TOUCHDEX”
Accessories
MH-3
FES-120 K67
END SUPPORT
Ø
Code
10 73 12 23
Cartridge 500 g
Grease K67
10 73 12 24
Can 1000 g
Grease K67
GREASING KIT
Code
type
A (mm)
Code
51 99 13 23
FES-120
120
08 37 26
51 99 13 24
FES-135
135
51 99 13 25
FES-145
145
51 99 13 26
FES-175
175
51 99 13 27
FES-185
185
51 99 13 28
FES-200
200
MH-2
MANUAL HANDLE
MOUNTING FLANGE FOR MANUAL CHUCK
MH-3
Codice
for type
for chuck
D (mm)
51 99 13 41
FDM-150
SGSF 160-42
170
FD-200-04 / FD-200-360
FDM-230 / FDM-230-360 / FDR-230
SGSF 200-55
210
51 99 13 43
FD-300 / FD-300-360
FDMK-340 / FDMK-340-360
SGSF 315-103
310
51 99 13 47
FDK-450
SGSF 400-136
450
51 99 13 42
MH-1
Code
type
stroke
51 99 13 30
MH-1
35
51 99 13 31
MH-2
88
51 99 13 32
MH-3
38
51 99 13 48
MH-5
95
15 . 16
MH-5
PAIR OF KEYS
413
105°
445
344
162
95
252
295
Code
mm
51 99 13 51
16 x 14
51 99 13 52
16 x 16
51 99 13 53
16 x 18
51 99 13 54
18 x 14
51 99 13 55
18 x 16
51 99 13 56
18 x 18
15 . 17
15
“TOUCHDEX”
Accessories
“TOUCHDEX”
Accessories
SGSF MANUAL CHUCK (frontal mounting)
Y
Ø E
Ø C
Ø B
Ø H
Ø G
Ø B1
Y
SMW self-centering manual chuck, steel body
M
M
Ø D
G1
M1
Ø B
Ø C DIN 6350
Ø A
L
M
G
Chuck
SGSF 160-42
SGSF 200-55 SGSF 315-103
SGSF 400-136
Suggested clamping diameters at max. clamping force
E
Q
F
M max
Code
33 03 12 16
33 03 12 20 33 03 12 31
Chuck
SGSF 160-42
SGSF 200-55
SGSF 315-103
SGSF 400-136
Attachement DIN 6350 Dim.
A mm
33 03 12 40
B mm
19-56
22-75
58-115
G mm
64-101
78-130
129-199
169-254
H mm
113-150
146-198
226-296
295-380
Monoblock jaws
C mm
57-94
68-121
128-184
149-234
E mm
109-146
136-189
212-281
275-360
Y mm
0
4
9
16
M mm
18
22
25
26
77-162
Min. clamping diameters with clamping force reduced by 40%
3
4
10
10
400
No. of scroll teeth
2
3
5
5
No. of meshing scroll teets
for safety clamping
2
3
5
5
SGSF 315-103
SGSF 400-136
FL125
FL160
FL260
FL330
160
200
315
B mm
140
176
286
362
H6
C mm
125
160
260
330
D mm
42
55
103
136
E mm
4
4
5
5
F mm
68
78
96,2
G mm
53
54
73
92
G1 mm
32
29
41
55
G2 mm
20
25
32
36
L mm
70
85
125
145
M1 mm
3xM10
3xM10
3xM16
3xM16
Q mm
11
11
14
17
Set-3 GRC
03 65 16 30
03 65 20 30
03 65 31 30
03 65 40 30
102°
42°
42°
45°
Set-3 Soft jaws
03 60 16 30
03 60 20 30
03 60 31 30
03 60 40 30
Front mounting
a °
Max speed
g
iri/min.
Torque M max
N•m
Weight (w. jaws)
kg
11,2 k
gm2
0,03
Moment of inertia
15 . 18
108
•
For max. speed and max. clamping, all teeth shall be meshing.
•
For meshing teeth control towards outside dimension (M) toward inside dimension (Y).
•
For features exceeding these limits ±16 mm on diameter, shall be reduced by 25%.
•
ATTENTION: CLAMPING DIAMETERS HAVE BEEN CALCULATED WITH A.M. MESHING TEETH.
Chuck
SGSF 160-42
SGSF 200-55
Accessories
Codici
4500
4000
2800
2000
Set-3 ins. jaws Dx
03 55 16 30
03 55 20 30
03 55 31 30
03 55 40 30
120
160
200
280
Set-3 ins. jaws Sx
03 56 16 30
03 56 20 30
03 56 31 30
0356 40 30
20
50
Set-3 Rev. jaws
03 63 16 30
03 63 20 30
03 63 31 30
03 63 40 30
0,10
0,60
90
1,80
Key
02 71 17 00
02 71 31 00
02 71 40 00
15 . 19
15
“TOUCHDEX”
Examples
The example shows:
• TOUCHDEX table
• Column CIVI 2000 (General catalogue OML group 6)
• Moveable jaws set CIVI 2000 (General catalogue OML group 6)
The example shows:
• TOUCHDEX table
with manual chuck
15 . 20