SportSter

Transcription

SportSter - Custom Chrome Europe

Sportster
XL 883
Hugger
www.custom-chrome-europe.com
2
3
632493
Solo Seat Mounting Kits
These mounting kits are just what you need to take the hassle out of mounting solo seats to the models noted. Kits
include the brackets, frame covers, hardware etc. as shown in the corresponding pictures. Some kits may require the
additional purchase of seat springs, which are featured elsewhere in this section of the Handbook, and a variety of
styles/lengths are available.
696740 Solo Seat Mounting Kit; Softails 07-09 (except deuce model)
632492 Solo Seat Mounting Kit; Sportsters 04-06 & 10-15
632493 Solo Seat Mounting Kit; Sportsters 86-03
Catalog "Edition 45“ Page 2.24
6
633236
633237
Biltwell Slimline Seat
Nice and narrow with a substantial kick in the back, this seat is perfect for a small chop. The pan is stamped from
heavy gauge high-tensile steel and features ribs and indents for added rigidity and stiffness. The stainless steel carriage bolts slide in the slotted holes on the bottom of the pan to match almost any mounting boss width. The entire
seat pan is black electroplated for beauty and weatherproofing.
633236 Slimline Seat black smooth
633237 Slimline Seat black tuck and roll
7
688832
688828
688833
688834
Panorama Custom Footpegs and Shiftpegs
688829
688830
688831
8
688835
These Panorama footpeg sets are precision CNC made from 6061-T6 billet
aluminum and add a great look to any motorcycle. Available in a beautiful
chrome, black, matt black or bronze finish. All items include our durable
soft-touch non-slip rubber and are easy to install. Shift pegs available separately. Matching grips are in the hand controls section.
Footpegs
688828 Panorama footpegs chrome
688829 Panorama footpegs matt black
688830 Panorama footpegs gloss black cut
688831 Panorama footpegs bronze
Shiftpegs
688832 Panorama shiftpeg chrome
688833 Panorama shiftpeg matt black
688834 Panorama shiftpeg gloss black cut
688835 Panorama shiftpeg bronze
25909
685463
Chrome Late-Model Rear Master
Cylinders
Chrome-plated reproductions of the 5/8"-bore Original
Equipment units with the ribs polished off before plating. The units for 87-03 models also feature custom top
covers.
26255
Fits Sportster models from 82-E87 and FL Softail
models from late 86-E87 (repl. OEMs 4245382A, 42454-82)
25909
Fits Sportster models from late 87-03 (repl. OEM
42456-87B)
26072
Fits FL Softail models from late 87-99 (repl.
OEM 42468-87D)
26687
Replacement cartridge assembly for CC #’s
25909, 26072 (repl. OEM 42382-87C) 11/16"
26069
Rebuild kit for CC #26255
685462
Slimline Risers by Biltwell
Cast and polished 1 inch tall stainless steel risers with
stainless steel hardware for 1 inch bars.
685462 Polished stainless shorty risers
685463 Black stainless shorty risers62
9
Kustom Tech Deluxe Line Master
Cylinder and Handlebar Controls
From all forged constructions, deluxe line master cylinder come in aluminium body with brass lever and brass
finned cover, or all aluminium. The compact size with
finned cover and the smotth lever will give a very retro
style look for all custom projects. Fit all 1“ handlebar,
available in 3 different finishes: Polish, satin and raw
finish. Available with 12mm and 14mm bore, perfectly
matched with our deluxe line clutch lever assemblies.
Aluminium & Brass in Polish and Satin Finish
652803 12 mm in polish aluminum & polish brass
652805 14 mm in polish aluminum & polish brass
10
Deluxe Clutch master cylinder
655829
655830
655833
Deluxe clutch master cylinder 14 mm bore in
polish aluminum & brass
Deluxe clutch master cylinder 14mm bore in
satin aluminum & brass
Deluxe clutch master cylinder 14mm bore in raw
aluminum & brass
Kustom Tech 1 and 2 Buttons Switch
Housing
Machined from billet aluminium. These switch housing
fit 1“ handlebar, designed to match perfectly with our
evolution line hand master cylinder and with our clutch
lever assemblies, or for custom applications on 1“ handlebar.
1 Button
652802Chrome
Stainless Steel Push Buttons
2 Button
652833Polish
652834Chrome
652835Black
Very small push buttons made of stainless steel for use
in conjunction with 1" handlebars. Two versions are
available that may be easily connected to horn, starter
or lighting relays. Sold each.
686000 2-wire switch
686001 1-wire switch
11
Grips by Biltwell
Biltwell grips are molded with soft
Krayton rubber for maximum comfort—the same shock-absorbing
material found on high-performance
motocross grips. Available in 1-inch
and four colors.
• Injection-molded Krayton rubber
construction
• Soft Krayton rubber absorbs
shock and damping vibration
• Aftermarket throttle tube like
Biltwell Whiskey throttle required
for installation when using stock
H-D controls
1” Recoil Grips
655884 Oxblood
655885 White
655886 Black
655887 Dark grey
12
Streamline Internal Throttle
The internal throttle was standard issue on Harley
production bikes in the past. Certain problems were
always associated with these types of throttle controls,
the biggest being a stuck throttle cable causing serious
safety concerns. Austin engineered an internal throttle
control that has revolutionized the technology and was
even approved by the DOT. The secret lies in a series of
bearings that help guide the mechanism and provide a
smooth action and great “Snap Back”. There is no welding, drilling, or tapping. The installer will need some
simple tools like a hack saw and a file etc.(You must cut
the handle bar as with all internal throttles).
618433 SID, sold each4
EMD Head Lamp Vitamin C
Housing only, fits 5 3/4“ Sportster headlights and
Sportster headlight mounts.
607193 EMD Head Lamp Vitamin C raw
607194 EMD Head Lamp Vitamin C black cut
13
H4 Inserts with Clear Lens
Available as 5 3/4” and 7” headlight insert with parking
light and E-approval.
653700 5 3/4” clear H4 insert with parking Light, EMark
653701 7” Clear H4 Insert with Parking Light, E- Mark
14
Thunderbike Side Mount License Plate
Brackets “Long” & “Short”
The “Long” version comes TÜV approved! Please order
the licenze plates separately (683843-683850)
683842
683861
652981
652982
Side mount “Long” for XL 91-03, TÜV
Side mount “Short” for XL 91-03
Side Mount Long XL 91-03 black, TÜV
Side Mount Short XL 91-03 black
653051
License Plate Illumination by Thunderbike
Inside License Plate Holder by
Thunderbike
CNC machined from Billet aluminum, polished or powder-coated black. With holes for wiring harness (invisible mounting, frame system). For combination with
our side mount license plate brackets and taillights.
Available in black, flat black or polished in most common and country specific sizes.
653007 18x20 cm, polished
653051
653052
653053
License plate light, polished
License plate light, black
License plate light, flat black
15
Retro Drilled Taillight
Beautifully shaped LED taillight with or without license
mount/bracket, available in a variety of finishes.
Taillight measures 2 3/4” wide X 1 1/4” deep. License
plate illumination is standard, choose between red or
clear lens. Sold each.
Brass Taillight
668610 Brass drilled light w/bracket CLEAR lens
632590 Brass drilled light w/bracket RED lens
668611 Brass drilled light only CLEAR lens
668612 Brass drilled light only RED lens
683080 Replacement LED Unit Red Lens with E- Mark
m-Blaze Ice by motogadget
Cool as Ice! Length w/o mounting thread: 65 mm,
Total length w/ thread: 83 mm, Max. diameter: 20.5
mm, Cable length: about 100 cm, Weight: about 15 g,
Installation: M8 threaded bolt
618442 m-Blaze turn signal, black anodized
618443 m-Blaze turn signal, aluminum polished
16
Turn Signal Clamp "Quicky" by
Thunderbike
M8
M10
Available for turn signals with M8 or M10 thread and
several fork diameters. Aluminum polished for a perfect
finish.
656242 Fork diameter 41 mm M8
17
682752
690974
m-Unit V.2
F
Solid State
Plug
Rectifier
Style
Regulators
Sportster
91, 5-speed
F
Replaces
OEM
74523-91
Motor Factory
Chrome
Black
25350
25349
18
The m-Unit V.2 is a digital control unit for your motorbike - the 'heart' of the vehicle's electrical system.
Dimensions and specifications:
L/W/H: 101 x 61 x 28 mm
Fixture: 2 x M5 screws, stainless steel (mounting and
ground terminal), 1 x M5
Parts delivered:
m-Unit V.2, approx. 50 cm connector cable for battery
plus terminal with 10 mm2 nominal cross-section, 2
cable eyelets, 1 x M5 stainless steel screw, 2 x M5 stainless steel screw with nut, detailed installation and operating instructions
m-Unit V.2
690974m-Button
SPORTSTER
Mini Horn
Small zink-plated two terminal horn packs a powerful
sound and measures 2 1/2" in diameter.
19891
Mini horn
BSL Drager Drag V2 with Euro 3
Approval
The systems come with polished end caps, heat shields
and mounting hardware.
Sportster 04-13 V2 models (small aircleaner assys
only)
653545 Polished with polished heat shield and end caps
653546 Black coated with polished heat shield and end
caps
19
Mikuni HSR42/HSR45 Carburetors
Custom bike builders looking for Mikuni performance
and show-winning style will find everything they’re
looking for in these versions of the popular Mikuni
carburetors. Mid-range jetted for easy bolt-on installation to a wide variety of bikes. Comes without
cables or intake adapter to permit tailoring to specific
custom applications. Available in polished and standard aluminum finishes.
23871
Polished HSR45 carb ONLY
23420
Standard HSR45 carb ONLY
23866
Polished HSR42 carb ONLY
23411
Standard HSR42 carb ONLY
20
Choke system for Mikuni Carburetors
Convienient choke system for all Mikuni HSR 42/45 c
arburetors, chromed.
685451 Choke system, chrome
Breather Kits for Custom Air Cleaners
Vortex Racing Air Filter for Racers!
Required when installing custom air cleaners or carburetors on Evolution Sportster engines with the crankcase vented through the cylinder head (replaces OEM
29281-91)
040466 Fits Sportster models from 91-03
For all XL and Big Twin models with CV carburator or
EFI. Stainless steel backing plate with screws, Hi-Flow
“Venturi”plexiglas insert for the best performance and
ultracool Racing look! Availble in raw or black-cut.
Diameter is 150mm x 50mm depth.
618496 Air filter Vortex Racing, raw (except Touring
08-14)
618497 Air filter Vortex Racing, black cut (except
Touring 08-14)
21
883cc to 1200 cc Conversion Kits for
Evolution Sportster Models from 86-14
Andrews Cam Kits for Evolution
Sportster and Buell Models
These are the most popular cam kits for Evolution
Sportster and Buell models that Andrews sells. Fit all
883cc thru 1200cc models from 86-99.
‘V2’ and ‘N2’ Cams and Cam Kits
Bolt-in cams for stock 883cc-1200cc engines with extra
power from 2000-6000 RPM. Stock springs and hydraulic lifters are recommended. Can be used with stock
pushrods. Available kitted with the cams and four
adjustable aluminum push-rods, or the cams are available by themselves.
24038
‘V2’ Cam kit (86-90 models)
23910
‘V2’ Cams ONLY (86-90 models)
24207
‘N2’ Cams ONLY (91-99 models)
607927 N2 Cam Set EV-XL (4) 00-
22
Increases the displacement of 883 cc models to 1200
cc without needing to modify the valves or combustion chambers which are different than those in the
1200. The reverse dome pistons should not be used as
replacement pistons in 1200cc models.
3 1/2" Bore with 3 13/16" Stroke and 10:1
Compression
47250Standard
47251
+.010" oversize
47252
+.020" oversize
Note: 08-13 XL must use #51113 or #011177
EMD Rocker Top Covers
Three styles available for Sportster and EVO models in
raw or black. Sold each so you can choose different styles for front and rear cylinder.
Rocker top covers for Sportster models 86-04
607521 Iron style, raw (each)
607522 Iron style, black (each)
EMD Cam Cover Sportster
607197
607198
EMD Cam Cover Sportster 91-15 raw
EMD Cam Cover Sportster 91-15 black cut
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663546
Hydraulic Clutch Kits
This hydraulic clutch kit is unique in that you use your
existing transmission end cover. The kit includes a
hydraulic actuator that replaces the OEM ball and ramp
in the Big Twin application. For the Sportster fitment
there is a small salve master cylinder with a rod connecting to the stock OEM clutch cable coupling unit. These
kits make the lever pull up to 40% easier then a stock
cable. Includes chrome 96-06 style handlebar master
cylinder , hydraulic line and fittings.
663545 Fits Big Twin models 96-06 (except 06 Dyna
Glide models) with 80” long hose
663546 Fits Sportster models 96-06 with 80” long hose
663547 Rebuild kit for 663545 and 663546
24
Primary Covers “Ribsters” for Sportster
models
Primary”Ribsters”cover for Sportster models. Aluminum
cast with CNC machined gasket surface. Models from 91 to
93 needs Müller clutch kit CCE # 687009. Sportster 04-05
models needs shifter sleeve kit CC # 655793
618479 For Sportster 91-03, 5-Speed models , raw
618480 For Sportster 91-03, 5-Speed models, black cut
618481 For Sportster 04-14, raw
618482 For Sportster 04-14, black cut
Rear Chain Tensioner by LBV
Engineering
RevTech sprockets are left side, flat & drilled for OEM
HD bolt pattern with a 2.22 i.d. register for 00-12 applications and include a 1.985 reducer ring for installation
on 84-99 applications. Machined from aircraft grade
7075 T6 aluminum and designed for use with 530
chain. Fit all models from 84-13.
Keep the slack out of your chain drive Harley and enjoy
a better all around riding experience with this well
made, easy to install chain tensioner.
• Long life Urethane roller
• Sealed anti-friction bearings
• Promotes longer chain and sprocket life
• Reduces frequency of chain adjustments
• Reduce chain noise and vibration
• Reduces chain erosion of inner primary in electric
start models
• Promotes smoother shifting
080920 Fits 4-speed FL and FX models (except Softail
models) with chain final drive
080921 Fits Softail models with chain final drive from
84-85
080922 Fits Sportster models with chain final drive from
57-03
Tooth
Nitro 18
Polished
48-Tooth
603735
51-Tooth
603736
RevTech Chain Sprockets
25
530ZVX Series Ultra Heavy-Duty Sealed
O-Ring Chains by EK Chain
The best chain on the market today for V-Twins – available in colors! Great for customizing. Color choice
allows chain to blend-in or stand-out from your bike.
Not just another pretty face, EK Ultra Heavy-Duty
Chain stands-up to the demands of street and strip use.
Available in popular lengths, with either chrome or colored side plates. Features include:
• Four-point pin riveting
• 10,560 lb. tensile strength
• Anti-kink solid bushings
• Solid reinforced rollers
• Factory packed with high-performance lube
• Extra strong x-style o-rings for superior sealing
• Clip-style master link included
530 x 120 Chain Size
081155Red
26
1991-1992
XL MODELS
Premium Transmission Sprockets
Precision-machined American-made transmission
sprockets are plated for corrosion resistance and fully
hardened for maximum service and performance.
For 5-Speed Evolution Sportster Models from
91-92
18355
21 tooth (repl. OEM 37709-89)
18356
22 tooth
18357
23 tooth
Chrome Rim & Hub with Polished S/S Spokes
Bearing Size
40-Spoke
60-Spoke
80-Spoke
3/4”
07312
07330
635902
16x3.50 Rear Wheels
86-99 FXST, FLST, FXD, FXR, XL MODELS
Chrome Rim & Hub with Polished S/S Spokes
Bearing Size
40-Spoke
60-Spoke
3/4”
07309
07327
80-Spoke
21x2.15 Front Wheels
84-99 XL/FXD Narrow Glide (single/ dual disc)
27
14315
14311
Chrome Axle Cap Kits
Each kit contains the appropriate number of chrome
axle caps required for your particular needs. See the
chart below for applications. Includes wrench and
screw(s).
EMD Wheel Disc Toy
607187
607188
607189
607190
EMD Wheel Disc Toy 16inch raw
EMD Wheel Disc Toy 16inch black
EMD Wheel Disc Toy 17inch raw
EMD Wheel Disc Toy 17inch black
28
Application
Front
Pcs.
Rear
Pcs.
Fits 73-80 Sportster
14310
1
14314
2
14310
1
14315
2
Fits 88 Sportster
14311
2
14315
2
14311
2
–
–
26196
Chrome Rear Wheel Adjusters
Doss Polished Stainless Steel Axle
Plates
Choose the rear wheel adjuster for your motorcycle
from the selection below. Each kit comes complete and
is beautifully chrome-plated.Sold in pairs.
15131
Fit Sportster and K models from 54-78 (repl.
OEM 41531-84T)
12949
Fit Big Twin models from 36-72 (repl. OEMs
41576-36, 7800W)
26196
Fit all Big Twin models (except Dyna Glide and
87-01 Softail models) from 73-01 and Sportster
models from 79-03 (repl. OEM 41530-84T)
36073
End covers and hardware only to fit all Big Twin
models (except 87-01 Softail and Dyna Glide
models) from 73-01 and Sportster models from
79-03
Add a touch of style to your motorcycle. Unique design
requires no external mounting hardware and protect
the finish from damage by the axle and axle nut. Sold
in pairs.
09135
Fit 4-speed Big Twins 73-86; Softail models
84-99; Sportster models 88-03; 87 Hugger models
29
Speedmaster MK2 AM6
SM MK II AM7
• Long lasting, positive steering tire for front wheel
fitment only.
• S–Rated for speeds up to 112 mph.
• Ribbed pattern for classic look.
• Unique for long life and even wear.
• Manufactured from a “cling” rubber.
• Excellent lateral stability and high mileage.
Speedmaster Bias (TT)
1011288 3.25"-19" Blackwall
1011291 3.50"-19" Blackwall
1011299 3.00"-21" Blackwall
30
• The high mileage, high profile tire for rear fitment.
• Perfect for Harley riders or those seeking traditionally styled tires.
• S–Rated for speeds up to 112 mph.
• Center rib, flanked by interlocking studs. “Cling”
rubber compound for excellent wet road adhesion.
SM MK II AM7 Bias (TT)
1011306 5.00" -16"
Performance Machine Narrow 4 Piston
Classic Caliper & Bracket
Narrow 4 piston, 4 pad caliper eliminates clearance
problems and spongy brakes. Order single or dual
calipers & brackets. Can be used with 11.5” stock discs.
Fits 84-99 FXLR and XLH with single disc with a stock or
custom wire spoke wheel.
684403 Front single brake caliper & bracket, contrast
cut
684404 Front single brake caliper & bracket, chrome
4 Piston Caliper & Bracket for Sportster
Models
This compact designed 4 piston caliper bracket is the
very best system for your Sportster. Easy bolt-in installation and maintenance. Use it with your stock disc. Fits
84-99 XL, XLH, XLS models.
684160Chrome
684412 Caliper & bracket, contrast cut
684413 Caliper & bracket, chrome
31
RevTech One-Piece Chrome Brake Rotors
Left
Right
Design
Fit the Front of all Single and Dual Disc Models
(except Buell, V-Rod, 06-13 Dyna and 08-13
Touring Models) from 84-13 11.5" Diameter
602923
602923
Nitro 18
11.5” Diameter fit the rear of all Big Twin 81-14
& Sportster 81-14 with original 11.5” rear disc
(except 81-99 & 08-Up Touring Models)
602924
Nitro 18
32
Chrome Weld-On Kickstand by TC Bros
Get rid of your ugly stock kickstand and replace it
with TC Bros. Choppers super clean chrome kickstand
with hidden spring. Kit includes chrome kickstand and
weldable mild steel block coped to fit 1 1/8” tubing on
your frame.
660913 Weld-on hidden spring kickstand
Steering Bolt Collar by Joker Machine
Replace that ugly stock screw with this sharp looking
kit. Comes with screw and collar. For all XL models.
684979 Black trim collar
684980 Chrome trim collar9
Joker Machine Fork Tube Plugs
Joker Machine fork tube plugs for Sportster models
with 39 mm fork tubes. Available in clear or black anodized finish. Sold in pairs.
653789 Clear 39 mm ø
653790 Black 39 mm ø
33
Fork Braces for Narrow and Wide
Glide Forks
These custom front fork braces are made from
laser cut 3/16“ thick steel, allows removal of
the front fender and increases rigidity to the
front fork better than stock, eliminating any
fork twist while safeguarding the integrity
of the suspension. The custom styling looks
great on any motorcycle, available in black or
chrome finish, for use with 19“ & 21“ wheels
& tires. Narrow glide & Wide glide kit applications available, mounting hardware supplied,
sold each.
688684 Fork brace for wide glide, black
688685 Fork brace for wide glide, chrome
688686 Fork brace for narrow glide, black
688687 Fork brace for Narrow Glide Sportster
88-15 & FXR/FXD 88-05, chrome
688685
688687
688684
688686
34
Custom Fat Bob Rear Fenders
‘Slammer’ Lowering Kits by Burly
• Complete lowering kit in one box
• Easy to install, Fork springs DO NOT require complete
disassembly of forks!
• Custom short rear shocks lower rear up to 2.5"
• Drop thru in fork springs lower front end up to 2"
Fits Sportster Models
680039 Fits 04-15 Sportster models, Chrome
680131 Fits 04-15 Sportster models, Black
680038 Fits 88-03 Sportster models, Chrome
Original style universal and custom application fenders.
Available with left or right-hand chain cutaway without
taillight mount. Fenders measure approx. 38"-long,
7"-wide and 5 1/2"-deep. Fenders are unpainted.
Left Chain Cutaway
Fits all Big Twin models and bikes with the chain on the
left side.
13178
Without taillight mount
Right Chain Cutaway
Fits Sportster models in custom frames and bikes with
the chain on the right side.
13179
Without taillight mount
35
Narrow Sporty Frisco Gas Tank by
Lowbrow
The Narrow Frisco Sporty Tank is the amalgamation of steel and chopper style with undertones
of a MoCo heritage. This custom gas tank holds
approximately 2.5 gallons and will give your bike
style for miles.
• One-piece stamped 16-gauge steel top and bottom
• TIG welded tank seams and mounting tabs
• Lathe-turned, hand-brazed threaded steel cap
bung
• Vented alloy gas cap included
• Hand-brazed fuel bung accepts 22mm threaded
petcocks
642430 Narrow Sporty Frisco Gas Tank 2.5 gallon,
includes vented cap
36
Chrome Oil Tanks for Sportster Models
The gas cap is CNC-Machined from billet aluminum
with a knurled edge with a satin/raw finish (gas cap has
an O.D. of 1.75”). Kit comes complete with gas cap and
steel weld-in bung.
641909 Mini weld-in gas cap
Great looking parts that add a bright splash of chrome
to the right side of Sportster models. Accurate reproductions of the Original Equipment parts, they replace
the stock black units perfectly. The ideal complement
for our chrome ignition module and battery covers.
12588
Fits Sportster models from 83-93 (repl. OEM 6247583)
688557 Fits Sportster models from 97-03
Custom Mini Gas Cap Kit
37
652562
652563
652561
motogadget Cups for 49 mm Tiny Series
motogadget gauge cups for the Tiny series are available in different versions. Mounted with handle bar clamp (for 1“ handlebars), included.
652561 Streamline cup, highgloss polished
652562 Streamline cup, black anodized
652563 Groove cup, black anodized with contrast cut
652564 Vintage cup, brass
38
652564
652566
652565
mst speedster
The new Motogadget 49 mm Tiny Series has following functions:
Speed indication up to 200 km/h (or mph), trip odo (km or mi), total
odo (km or mi), maximum speed (km/h or mph), on-board voltage,
time, 4 LED indicator lights.
652565 mst speedster black
652566 mst speedster polished
652567 mst vintage brass
682841 cup for motoscope tiny & mst speedster, black
682842 cup for motoscope tiny & mst speedster, polished
652567
39
Custom Chrome Europe GmbH
Carl-von-Ossietzky-Straße 8
55459 Grolsheim/Germany
Phone: +49 (0) 6721 - 4 007 - 0
Fax: +49 (0) 6721 - 4 007 - 100
e-mail: info@customchrome.de
www.custom-chrome-europe.com
Managing Director: Andreas Scholz · Mainz Local Court
Commercial Registry No. 45562 · VAT No. DE811309246

SportSter - Custom Chrome Europe

Transcription

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