HYFRA Cooling systems Catalogue
Transcription
HYFRA Cooling systems Catalogue
Product range ® VWK VWK Shell & Tubes SVK SVK Water Chiller Plug-in water chillers. Cooling capacity from 15 to 130 kW. TRK VWK/1 - Water chiller with a cooling capacity of 2 to 70 kW, with tank and pump. Compact design with high temperature accuracy. TRK - Immersion chiller for cooling lubricants with a cooling capacity of 2 to 75 kW. Service-friendly in maintenance and cleaning CHILLY VWK Desk unit LWK Special LWK - Air-type water recooler without refrigeration system with a cooling capacity of 2 to 2.5 kW, with tank and pump. The low-cost alternative for applications with higher water operating temperatures. CHILLY - cooling-water chiller with a cooling capacity of 0.8 to 4.5 kW, with tank and pump. Space-saving and reliable. In addition to our standard product range, we offer you solutions for liquid cooling in all industrial applications. Our systems are available in compact or split design, air or water cooled. Continuous-flow recoolers and expansions with cleanable plate-type heat exchangers are just as available as versions with special voltages. Our sales team of engineers and technicians is always available to you for comprehensive consultation. Do not hesitate in contacting us. HYFRA Industriekühlanlagen GmbH Industriepark 54 · D-56593 Krunkel Phone: +49 (0) 26 87 / 8 98-0 · Fax: +49 (0) 26 87 / 8 98-25 · E-mail:info@hyfra-pedia.com www.hyfra-pedia.com DIN EN ISO 9001 Zertifikat: 09 100 5300 Competence and experience in industrial cooling systems SVK water chiller Technical data Cooling capacities Standard equipment: SVK 140/1 Temperatures SVK 180/1 SVK 220/1 SVK 270/1 SVK 320/1 SVK 360/1 SVK 540/1 SVK SVK SVK SVK SVK SVK 440/1/2 540/1/2 640/1/2 720/1/2 1080/1/2 1250/1/2 쎲 Stainless steel frame Ambient air 쎲 Coaxial evaporator 쎲 High tech scroll compressor / low noise 쎲 High efficiency air cooled condensor 32° C Coaxial evaporator inside the tank 쎲 Digital thermostat hysteresis +/- 1 K 쎲 Refrigerant circuit with TÜV approved low and high pressure switch Easy access to the tank and evaporator manual fill in and cleaning 37° C 42°C 쎲 Chiller IP 54 Water Cooling capacities in kW 10° C 14,1 16,9 21,4 25,7 31,4 38,9 51,4 42,9 51,4 62,9 78,6 101,6 123,6 15° C 16,6 20,0 25,3 29,9 37,0 45,5 59,9 50,7 59,9 74,1 92,7 119,7 144,6 20° C 18,3 21,7 28,0 33,5 41,5 51,8 67,1 56,0 67,1 83,1 100,4 129,5 156,5 10° C 13,1 16,4 20,2 23,9 29,6 35,2 47,9 40,5 47,9 59,2 73,8 94,5 113,6 15° C 15,7 19,2 23,9 28,2 34,9 42,1 56,5 47,8 56,5 69,8 86,6 110,8 134,6 20° C 17,2 20,5 26,2 31,1 37,9 49,0 62,4 52,4 62,4 75,9 94,7 120,3 145,6 10° C 12,9 15,6 19,6 22,9 25 33,3 45,8 39,3 45,8 50,0 66,1 90,0 100,5 15° C 15,4 18,5 22,9 27,4 30,9 40,2 54,9 45,8 54,9 61,9 79,9 108,0 118,5 20° C 17,0 20,1 25,6 30,2 35,0 47,3 60,6 51,3 60,6 70,0 87,6 119,5 128,5 쎲 Operating temp. 42° C max. ambient Specifications 쎲 Default light - control circuit 쎲 Common alarm (potential free) 쎲 Drain valve for tank 쎲 Anti frost thermostat 쎲 Water manometer 쎲 By-Pass valve 쎲 Water level switch 쎲 External pump's start-up on main-switch Compressor type (number) Options: SVK 180/1 SVK 220/1 SVK 270/1 SVK 320/1 SVK 360/1 SVK 540/1 SVK SVK SVK SVK SVK SVK 440/1/2 540/1/2 640/1/2 720/1/2 1080/1/2 1250/1/2 ZR 72 1 ZR 90 1 ZR 11 1 ZR 12 1 ZR 16 1 ZR 19 1 ZR 250 1 ZR 11 2 ZR 12 2 ZR 16 2 ZR 19 2 ZR 250 2 ZR 310 2 Power consumption compressor kW 6,2 7,9 9,7 11,1 14,6 16,8 24,6 19,4 22,2 29,2 33,6 49,2 60,0 Power consumption max. kW 9,0 10,7 12,5 14,6 18,4 21,2 31,4 24,8 29,1 36,1 42,4 62,8 71,6 Current max. A 15,6 18,9 21,5 25,3 31,1 34,8 52,1 42,9 50,9 63,3 69,6 104,2 119,5 Air flow rate max. m3/h 9.300 9.300 9.300 9.200 9.200 14.400 17.000 18.600 18.400 18.400 28.800 34.000 36.800 Water tank volume l 330 330 330 330 330 390 390 660 660 660 720 720 720 bar 3,8 3,6 3,2 3,0 3,2 3,0 3,6 4,0 3,6 3,0 3,2 3,0 2,8 7,0 10,3 8,0 10,3 12,7 14,0 20,6 25,0 쎲 Low noise level (star-delta) 쎲 CH-pump with carbide / carbide shaft seal SVK 140/1 Water pressuree 쎲 DC voltage - control circuit 쎲 Winter start up regulation (0-50-100%) Nominal water flow* m3/h 2.9 3,5 4,3 5,1 6,5 쎲 Water set point 40° C max. Water connections inlet/outlet Grundfos inch CH4-60 1 1/4 CH4-60 1 1/4 CH4-60 1 1/4 CH4-60 1 1/4 CH8-50 1 1/4 Water connections feed inch 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 3/8 Length (L) mm 1000 1000 1000 1000 1000 1500 1500 2000 2000 2000 1500 1500 2000 Width (B) mm 1000 1000 1000 1000 1000 1000 1000 1000 1000 1000 2000 2000 2000 Height (H) mm 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 2000 쎲 Stop process with low/high temperature alarm Weight (approx.) kg 320 370 400 400 410 485 520 795 800 810 870 940 1400 쎲 CR-pump for pressure above 3 bar with carbide / carbide shaft seal Power supply 3/PE/400 V/50 Hz.Control voltage 24 V AC. All technical data is valid for machines with a maximum ambient temperature of + 42° C. 쏒 Nominal flow at: 32° C ambient temp. / 15° C water temp. / 5 K diff. temp. between water in-outlet. Specifications subject to change. 쎲 Hand shut off valve between tank and pump 쎲 Wire labelling 쎲 Harting connectors / plugs 쎲 Refrigerant R 134 A 쎲 Non return valve + magnetic valve (outside) CH8-50 CH12-50 CH12-50 CH12-50 CH12-50 CR 32-2 CR 32-2 CR 32-2 1 1/2 1 1/2 2 2 2 2 1/2 2 1/2 2 1/2 쎲 Hysteresis +/- 0,3 K 쎲 Air filter 쎲 Stainless steel piping Product range ® VWK VWK Shell & Tubes TRK SVK Immersion Recooler Plug-in plug-out water chiller Cooling capacity from 2 to 70 kW TRK SVK - Water chiller with a cooling capacity of 15 to 70 kW, with tank and pump. Compact design with high temperature accuracy. VWK/1 - Water chiller with a cooling capacity of 2 to 15 kW, with tank and pump. Compact design with high temperature accuracy. CHILLY VWK Desk Unit LWK Special LWK - Air-type water recooler without refrigeration system with a cooling capacity of 2 to 2.5 kW, with tank and pump. The low-cost alternative for applications with higher water operating temperatures. CHILLY - cooling-water chiller with a cooling capacity of 0.8 to 4.5 kW, with tank and pump. Space-saving and reliable. In addition to our standard product range, we offer you solutions for liquid cooling in all industrial applications. Our systems are available in compact or split design, air or water cooled. Continuous-flow recoolers and expansions with cleanable plate-type heat exchangers are just as available as versions with special voltages. Our sales team of engineers and technicians is always available to you for comprehensive consultation. Do not hesitate, we are awaiting your enquiry! HYFRA Industriekühlanlagen GmbH Industriepark 54 · D-56593 Krunkel Phone: +49 (0) 26 87 / 8 98-0 · Fax: +49 (0) 26 87 / 8 98-25 · E-mail:info@hyfra-pedia.com www.hyfra-pedia.com DIN EN ISO 9001 Zertifikat: 09 100 5300 Competence and experience in industrial cooling systems TRK immersion recooler Technical data Cooling capacities Standard equipment: 쎲 Agitator for better heat transfer Temperatures 쎲 Stainless steel frame Ambient air 쎲 Stainless steel coil evaporator 쎲 Chiller IP 54 32° C TRK TRK TRK TRK TRK TRK TRK TRK TRK TRK TRK TRK TRK TRK TRK 20 30 50 70 90 110 140 180 220 270 320 360 440 540 640 Emulsion Oil Coling capacities in kW 10° C 15° C 2,3 3,6 5,6 7,0 10,1 12,2 14,8 17,6 22,1 26,4 32,1 35,3 44,3 52,8 64,3 15° C 20° C 2,8 4,4 6,6 8,2 11,9 14,3 17,3 20,7 26,0 30,6 37,7 41,4 52,1 61,3 75,5 쎲 Operating temperature max. 37° C ambient 20° C 25° C 3,1 4,9 7,3 9,1 13,0 15,8 19,0 22,4 28,7 34,2 42,2 44,9 57,4 68,5 84,5 쎲 High tech. scroll compressor / low noise 10° C 15° C 2,2 3,2 5,5 6,4 9,5 11,3 13,8 17,4 20,9 24,6 30,3 34,8 41,9 49,3 60,6 15° C 20° C 2,6 4,0 6,5 7,6 11,1 13,4 16,4 20,7 24,6 28,9 35,6 41,4 49,2 57,9 71,2 쎲 High efficiency air cooled condensor 37° C 쎲 Digital thermostat mit hysteresis +/- 1,0 K 쎲 Refrigerant circuit with TÜV approved Basket evaporator 42°C*) high pressure switch 쎲 Environment friendly refridgerant R407C 20° C 25° C 3,0 4,5 7,1 8,3 12,2 14,8 17,9 22,4 26,3 31,8 38,6 44,9 52,7 63,8 77,3 10° C 15° C 2,1 3,6 5,1 6,3 9,1 9,5 13,6 16,3 20,3 23,6 25,7 32,8 40,7 47,2 51,4 15° C 20° C 2,5 3,8 6,1 7,5 10,6 11,8 16,1 19,2 24,2 28,1 31,6 38,4 48,5 56,3 63,3 20° C 25° C 3,0 4,3 6,8 8,3 11,6 13,4 17,7 21,1 26,3 30,9 35,7 42,3 52,7 62,0 71,4 All standard machines are specified for a maximum ambient temperature of + 37° C. *) Machines for + 42° C maximum ambient temperature are available at extra cost. Machine sizes will not change. 쎲 CE-Standard / ISO 9001 / EN 60204 Specification for emulsion 쎲 Air filter 쎲 All systems with control transformer. Number of Scrollcompressors Power consumption compressor max. Power consumption max. Current max. no neutral required TRK 20 TRK 30 TRK 50 TRK 70 TRK 90 TRK 110 TRK 140 TRK 180 TRK 220 TRK 270 TRK 320 TRK 360 TRK 440 TRK 540 TRK 640 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 kW 1,4 2,0 2,6 3,1 4,3 5,9 6,2 7,9 9,7 11,1 15,5 15,8 19,4 22,2 31,0 kW 2,0 2,8 3,4 3,9 5,3 7,0 7,5 9,2 11,0 12,9 17,6 18,4 22,0 25,7 34,5 A 3,5 4,9 5,8 6,7 9,3 12,5 13,2 16,5 19,1 22,9 30,1 32,9 38,1 45,5 58,3 Air flow rate max. m3/h 2800 4500 4500 4500 5500 6100 9300 9300 9300 11000 12600 18600 18600 22000 25200 Length (L) mm 785 785 785 785 785 785 1085 1085 1085 1085 1085 2085 2085 2085 2085 Width (B) mm 785 785 785 785 785 785 1085 1085 1085 1085 1085 1085 1085 1085 1085 Options: Total Height (H) mm 1215 1215 1215 1315 1315 1315 2000 2000 2000 2000 2000 2000 2000 2000 2000 Height of machinery top (h) mm 715 715 715 715 715 715 1340 1340 1340 1340 1340 1340 1340 1340 1340 쎲 DC-voltage - control circuit Length of immersion part (l) mm 715 715 715 715 715 715 1000 1000 1000 1000 1000 2000 2000 2000 2000 쎲 Winter start up regulation (0-50-100%) Width of immersion part (b) mm 715 715 715 715 715 715 1000 1000 1000 1000 1000 1000 1000 1000 1000 쎲 Common alarm (potential free) Immersion deepth (E) Minimum coolant level for coil evaporator (M) Minimum coolant level for flat evaporator (M) mm 500 500 500 600 600 600 660 660 660 660 660 660 660 660 660 mm 300 300 300 500 500 500 500 500 500 500 500 500 500 500 500 mm 60 60 80 80 80 110 130 150 180 220 240 150 180 220 240 Weight (approx.) kg 130 140 140 150 160 160 260 320 330 350 370 630 650 690 730 쎲 Special voltage 쎲 Mediumtemperature max +40° C 쎲 Wire labelling Power supply: 3/PE/400V/50Hz Control voltage 24 V AC All technical data are valid for machines for a maximum ambient temperature of + 42° C. 쎲 Harting connectors / plugs Specification for oil 쎲 Refrigerant R 134 A 쎲 Hysteresis +/- 0,3 K 쎲 Stop process with low/high temperature Number of Scrollcompressors Power consumption compressor max. Power consumption max. Current max. Air OUT alarm 쎲 Fat evaporator for low medium level TRK 20 TRK 30 TRK 50 TRK 70 TRK 90 TRK 110 TRK 140 TRK 180 TRK 220 TRK 270 TRK 320 TRK 360 TRK 440 TRK 540 TRK 640 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 kW 1,4 2,0 2,6 3,1 4,3 5,9 6,2 7,9 9,7 11,1 15,5 15,8 19,4 22,2 31,0 kW 2,0 2,8 3,4 4,0 5,4 7,2 7,7 9,6 11,4 13,2 17,9 18,4 22,7 26,3 35,1 A 3,5 4,9 5,8 7,3 9,8 13,1 13,7 17,7 20,3 24,0 31,2 34,0 40,6 48,0 60,8 2800 4500 4500 4500 5500 6100 9300 9300 9300 11000 12600 18600 18600 22000 25200 785 785 785 785 785 785 1085 1085 1085 1085 1085 2085 2085 2085 2085 쎲 Gear agitator for oil Air flow rate max. m3/h 쎲 Operating temperture ≥ 37° C ambient Length (L) mm Air IN Width (B) mm 785 785 785 785 785 785 1085 1085 1085 1085 1085 1085 1085 1085 1085 Total Height (H) mm 1215 1215 1215 1315 1315 1315 2000 2000 2000 2000 2000 2000 2000 2000 2000 Height of machinery top (h) mm 715 715 715 715 715 715 1340 1340 1340 1340 1340 1340 1340 1340 1340 Length of immersion part (l) mm 715 715 715 715 715 715 1000 1000 1000 1000 1000 2000 2000 2000 2000 lubricant temperature dependent on ambient Width of immersion part (b) mm 715 715 715 715 715 715 1000 1000 1000 1000 1000 1000 1000 1000 1000 or machine bed temperature Immersion deepth (E) Minimum coolant level for flat evaporator (M) mm 500 500 500 600 600 600 660 660 660 660 660 660 660 660 660 mm 110 110 130 150 150 200 220 240 340 410 520 240 340 410 520 Weight (approx.) kg 140 140 150 160 170 180 290 350 360 390 420 690 710 770 830 쎲 Water cooled condensor 쎲 Centrifugal fan for ≤ 150 Pa ext. pressure 쎲 Differential control of the cooling- Power supply 3/PE/400 V/50 Hz. Control voltage 24 V AC. All technical data is valid for machines with a maximum ambient temperature of + 42° C. Specifications subject to change. Competence and Experience in Industrial Cooling Systems Product range ® VWK VWK Shell & Tubes VWK/1 SVK Water Chiller TRK SVK - Water chiller with a cooling capacity of 15 to 70 kW, with tank and pump. Compact design with high temperature accuracy. TRK - Immersion chiller for cooling lubricants with a cooling capacity of 2 to 70 kW. Service-friendly in maintenance and cleaning Plug-in water chillers. Cooling capacity from 2 to 70 kW CHILLY VWK Desk Unit LWK Special LWK - Air-type water recooler without refrigeration system with a cooling capacity of 2 to 2.5 kW, with tank and pump. The low-cost alternative for applications with higher water operating temperatures. CHILLY - cooling-water chiller with a cooling capacity of 0.8 to 4.5 kW, with tank and pump. Space-saving and reliable. In addition to our standard product range, we offer you solutions for liquid cooling in all industrial applications. Our systems are available in compact or split design, air or water cooled. Continuous-flow recoolers and expansions with cleanable plate-type heat exchangers are just as available as versions with special voltages. Our sales team of engineers and technicians is always available to you for comprehensive consultation. Do not hesitate, we are awaiting your enquiry! HYFRA Industriekühlanlagen GmbH Industriepark 54 · D-56593 Krunkel Phone: +49 (0) 26 87 / 8 98-0 · Fax: +49 (0) 26 87 / 8 98-25 · E-mail:info@hyfra-pedia.com www.hyfra-pedia.com DIN EN ISO 9001 Zertifikat: 09 100 5300 Competence and experience in industrial cooling systems VWK water chiller Technical date Standard equipment: Cooling capacities 쎲 Water control VWK 20/1 Temperatures 쎲 Stainless steel frame VWK 30/1 VWK 50/1 VWK 70/1 VWK 90/1 VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK 110/1 140/1 180/1 220/1 270/1 320/1 360/1 440/1 540/1 640/1 쎲 Stainless steel coil evaporator Ambient air 쎲 Chiller IP 54 Water Cooling capacities in kW 10° C 1,9 3,2 5,2 6,6 9,7 11,8 14,1 16,9 21,4 25,7 31,4 33,9 42,9 51,4 62,9 15° C 2,4 4,0 6,2 7,8 11,5 13,9 16,6 20,0 25,3 29,9 37,0 40,0 50,7 59,9 74,1 쎲 High efficiency air cooled condensator 20° C 2,7 4,5 6,9 8,7 12,6 15,4 18,3 21,7 28,0 33,5 41,5 43,5 56,0 67,1 83,1 쎲 Digital thermostat hysteresis +/- 1,0 K 10° C 1,8 2,8 5,1 6,0 9,1 10,9 13,1 16,7 20,2 23,9 29,6 33,4 40,5 47,9 59,2 15° C 2,5 3,6 6,1 7,2 10,7 13,0 15,7 20,0 23,9 28,2 34,9 40,0 47,8 56,5 69,8 20° C 2,6 4,1 6,7 7,9 11,8 14,4 17,2 21,7 25,6 31,1 37,9 43,5 51,3 62,4 75,9 10° C 1,7 3,2 4,7 5,9 8,7 9,1 12,9 15,6 19,6 22,9 25,0 31,4 39,3 45,8 50,0 15° C 2,1 3,4 5,7 7,1 10,2 11,4 15,4 18,5 23,5 27,4 30,9 37,0 47,1 54,9 61,9 20° C 2,6 3,9 6,4 7,9 11,2 13,0 17,0 20,4 25,6 30,2 35,0 40,9 51,3 60,6 70,0 쎲 Operating temp. 37° C max. ambient 32° C 쎲 High tech scoll compressor / low noise 쎲 Refrigerant circuit with TÜV approved low and high 37° C Basket evaporator pressure switch 쎲 By-Pass valve 쎲 Draining through water level control 42°C 쎲 All systems with control transformer. no neutral required All standard machines are specified for a maximum ambient temperature of + 37° C. *) Machines for + 42° C maximum ambient temperature are available at extra cost. Machine sizes will not change. 쎲 Environment friendly refridgerant R407C Specifications 쎲 CH-pump with carbide / carbide shaft seal 쎲 Panels in RAL colour on request Number of Scrollcompressors Options: 쎲 DC voltage - control circuit 쎲 Drain valve for tank 쎲 Water outlet manometer 쎲 Water level switch for pump-protection 쎲 Winter start up regulation (0-50-100%) 쎲 Common alarm (potential free) 쎲 Special voltage VWK 20/1 VWK 30/1 VWK 50/1 VWK 70/1 VWK 90/1 VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK 110/1 140/1 180/1 220/1 270/1 320/1 360/1 440/1 540/1 640/1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 Power consumption compressor max. kW 1,4 2,0 2,6 3,1 4,3 5,9 6,2 7,9 9,7 11,1 15,5 15,8 19,4 22,2 31,0 Power consumption max. kW 2,6 3,4 4,0 4,7 6,1 7,9 8,9 10,6 12,4 14,2 18,9 21,2 24,8 28,4 37,2 A 4,8 6,2 7,1 8,1 10,6 13,9 15,4 18,7 21,3 25,0 32,2 37,7 42,9 50,3 63,1 Air flow rate max. m3/h 2800 4500 4500 4500 5500 6100 9300 9300 9300 Water tank volume ltr. 90 90 90 120 120 120 300 300 300 300 300 500 500 500 500 Water pressure bar 3,4 3,4 3,4 3,8 3,8 3,8 4,2 4,2 4,2 4,2 4,2 4,0 4,0 4,0 4,0 Nominal water flow m3/h 1,5 1,5 1,5 2,0 2,0 2,0 3,5 3,5 3,5 3,5 3,5 8,0 8,0 8,0 8,0 Water connection inlet / outlet inch 3/4 374 3/4 3/4 3/4 3/4 1 1 1 1 1 2 2 2 2 Water connections feed inch 3/4 374 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 3/4 Length (L) mm 715 715 715 715 715 715 1000 1000 1000 1000 1000 2000 2000 2000 2000 Width (B) mm 715 715 715 715 715 715 1000 1000 1000 1000 1000 1000 1000 1000 1000 Height (H) mm 1375 1375 1375 1375 1375 1375 2000 2000 2000 2000 2000 2000 2000 2000 2000 Weight (approx.) kg 170 170 180 190 200 200 320 370 400 400 410 740 800 800 810 Current max. 11000 12600 18600 18600 22000 25200 쎲 Flow switch 쎲 Common alarm (potential free) 쎲 Water set point +40° C max. 쎲 Hand shut off valve between tank and pump 쎲 Wire labelling 쎲 Harting connectors / plugs 쎲 Refrigerant R 134 A 쎲 Non return valve + magnetic valve 쎲 Hysteresis +/- 0,3 K 쎲 Air filter 쎲 Stop process with low/high temperature alarm 쎲 CR-pump for pressure above 3 bar with carbide / carbide shaft seal 쎲 Stainless steel piping 쎲 Operating temperature > 37° C ambient Power supply 3/PE/400 V/50 Hz. Control voltage 24 V AC. All technical data is valid for machines with a maximum ambient temperature of + 42° C. Specifications subject to change. Competence and Experience in Industrial Cooling Systems Product range ® VWK VWK Shell & Tubes VWK-D SVK Shell & Tubes Chiller Plug-in plug-out water chiller Cooling capacity from 2 to 70 kW TRK SVK - Water chiller with a cooling capacity of 15 to 130 kW, with tank and pump. Compact design with high temperature accuracy. TRK - Immersion chiller for cooling lubricants with a cooling capacity of 2 to 70 kW. Service-friendly in maintenance and cleaning. CHILLY VWK Desk Unit LWK Special LWK - Air-type water recooler without refrigeration system with a cooling capacity of 2 to 2.5 kW, with tank and pump. The low-cost alternative for applications with higher water operating. temperatures. CHILLY - cooling-water chiller with a cooling capacity of 0.8 to 4.5 kW, with tank and pump. Space-saving and reliable. In addition to our standard product range, we offer you solutions for liquid cooling in all industrial applications. Our systems are available in compact or split design, air or water cooled. Continuous-flow recoolers and expansions with cleanable plate-type heat exchangers are just as available as versions with special voltages. Our sales team of engineers and technicians is always available to you for comprehensive consultation. Do not hesitate, we are awaiting your enquiry! HYFRA Industriekühlanlagen GmbH Industriepark 54 · D-56593 Krunkel Phone: +49 (0) 26 87 / 8 98-0 · Fax: +49 (0) 26 87 / 8 98-25 · eMail: info@hyfra-pedia.de www.hyfra-pedia.com DIN EN ISO 9001 Zertifikat: 09 100 5300 Competence and experience in industrial cooling systems VWK Shell & Tubes Chiller Technical data Cooling capacities Standard equipment: Temperature 쎲 Emulsion / oil cooling 쎲 Stainless steel frame 쎲 Environment friendly refrigerant R407C 쎲 CH-pump with carbide / carbide shaft seal 쎲 CR-pump with carbide / carbide shaft seal for oil 쎲 Panels in RAL paint upon request VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK 90-D 110-D 140-D 180-D 220-D 270-D 320-D 360-D 440-D 540-D 640-D 10° C 15° C 1,9 3,2 5,2 6,6 9,7 11,8 14,1 17,6 22,1 26,4 32,1 35,3 44,3 52,8 64,3 20° C 2,4 4,0 6,2 7,8 11,5 13,9 16,6 20,0 25,3 29,9 37,0 40,0 50,7 59,9 74,1 쎲 Digital thermostat hysteresis +/- 1,0 K 쎲 All systems with control transformer, no neutral required VWK 70-D 15° C 쎲 High efficiency air cooled condenser 쎲 Refrigerant circuit with TÜV approved low and high pressure switch VWK 50-D 32° C 37° C Shell & Tubes evaporator VWK 30-D Emulsion 쎲 Operating temp. 37° C ambient 쎲 High tech scroll compressor / low noise VWK 20-D Ambient air 쎲 Copper-nickel plated evaporator 쎲 Chiller IP 54 VWK 42°C Oil Cooling capacities in kW 20° C 25° C 2,7 4,5 6,9 8,7 12,6 15,4 18,3 21,7 28,0 33,5 41,5 43,5 56,0 67,1 83,1 10° C 15° C 1,8 2,8 5,1 6,0 9,1 10,9 13,1 16,7 20,2 23,9 29,6 33,4 40,5 47,9 59,2 15° C 20° C 2,5 3,6 6,1 7,2 10,7 13,0 15,7 20,0 23,9 28,2 34,9 40,0 47,8 56,5 69,8 20° C 25° C 3,02,6 4,1 6,7 7,9 11,8 14,4 17,2 21,7 25,6 31,1 37,9 43,5 51,3 62,4 75,9 10° C 15° C 1,7 3,2 4,7 5,9 8,7 9,1 12,9 15,6 19,6 22,9 25,0 31,4 39,3 45,8 50,0 15° C 20° C 2,1 3,4 5,7 7,1 10,2 11,4 15,4 18,5 23,5 27,4 30,9 37,0 47,1 54,9 61,9 20° C 25° C 2,6 3,9 6,4 7,9 11,2 13,0 17,0 20,4 25,6 30,2 35,0 40,9 51,3 60,6 70,0 All standard machines are specified for a maximum ambient temperature of + 37° C. *) Machines for + 42° C maximum ambient temperature are available at extra cost. Machine sizes will not change. Number of Scrollcompressors Power consumption compressor max. Power consumption max. Current max. Air flow rate max. Specification for emulsion VWK 20-DE VWK 30-DE VWK 50-DE VWK 70-DE VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK 90-DE 110-DE 140-DE 180-DE 220-DE 270-DE 320-DE 360-DE 440-DE 540-DE 640-DE 1 1 1 1 1 1 1 kW 2,0 2,0 2,6 3,1 4,3 5,9 6,2 kW 2,9 3,0 3,8 4,1 5,5 7,5 7,9 1 1 1 1 2 2 2 2 7,9 9,7 11,1 14,6 15,6 19,4 22,2 29,2 10,1 11,9 13,3 17,4 19,7 23,3 26,1 34,4 A 5,6 5,6 7,0 7,4 9,9 13,4 13,7 17,9 20,5 22,9 29,5 34,8 40,0 44,8 58,0 m3/h 2300 2800 4500 2600 4300 5500 5800 9300 9300 9300 11000 18600 18600 18600 22000 쎲 Flow switch Pump inlet pressure m 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 쎲 Antifreeze thermostat Fluid pressure bar 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 쎲 Easy cleanable evaporator Nominal fluid flow m3/h 3,5 3,5 3,5 3,5 3,5 3,5 6,5 6,5 6,5 6,5 6,5 13,0 13,0 13,0 13,0 Pump type Fluid connection inlet/outlet Options: 쎲 DC voltage - control circuit Grundfos CH 4-20 CH 4-20 CH 4-20 CH 4-20 CH 4-20 CH 4-20 CH 8-20 CH 8-20 CH 8-20 CH 8-20 CH 8-20 CH 12-20 CH 12-20 CH 12-20 CH 12-20 inch 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/4 1 1/2 1 1/2 1 1/2 쎲 Centrifugal fan for high air pressure 쎲 Common alarm (potential free) 2 2 2 mm 715 715 715 715 715 715 1000 1000 1000 1000 1000 2000 2000 2000 2000 mm 715 715 715 715 715 715 1000 1000 1000 1000 1000 1000 1000 1000 1000 Height (H) mm 1375 1375 1375 1375 1375 1375 2000 2000 2000 2000 2000 2000 2000 2000 2000 Weight (approx.) kg 170 170 180 180 200 200 320 370 400 400 410 740 800 800 810 Power supply 3/PE/400 V/50 Hz. Control voltage 24 V AC. All technical data is valid for machines with a maximum ambient temperature of + 42° C. Specification for oil Number of Scrollcompressors Power consumption compressor max. Power consumption max. Current max. 쎲 Fluid set point +40° C max. Air flow rate max. 쎲 Shut off valves (inlet/outlet) Pump inlet pressure 쎲 Wire labeling Fluid pressure 쎲 Harting connectors / plugs 2 Width (B) 쎲 Winter start up regulation (0-50-100%) 쎲 By-Pass valve 1 1/2 Length (L) 쎲 Fluid outlet manometer 쎲 Special voltage 1 1/2 Nominal fluid flow Pump type VWK 20-DÖ VWK 30-DÖ VWK 50-DÖ VWK 70-DÖ VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK VWK 90-DÖ 110-DÖ 140-DÖ 180-DÖ 220-DÖ 270-DÖ 320-DÖ 360-DÖ 440-DÖ 540-DÖ 640-DÖ 1 1 1 1 1 1 1 kW 2,0 2,0 2,6 3,1 4,3 5,9 6,2 kW 3,0 3,2 4,0 4,3 5,7 7,6 8,0 1 1 1 1 2 2 2 2 7,9 9,7 11,1 14,6 15,6 19,4 22,2 29,2 10,1 11,9 13,3 17,5 20,7 24,3 27,1 35,4 A 5,8 5,9 7,2 7,7 10,1 13,6 14,2 18,4 21,0 23,4 30,0 37,4 42,6 47,4 60,6 m3/h 2300 2800 4500 2600 4300 5500 5800 9300 9300 9300 11000 18600 18600 18600 22000 m 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 0,5 bar 1,5 1,5 1,5 1,5 1,5 1,5 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 1,0 m3/h 5,0 5,0 5,0 5,0 5,0 5,0 10,0 10,0 10,0 10,0 10,0 20,0 20,0 20,0 20,0 CR 5-4 CR 5-4 CR 5-4 CR 5-4 CR 5-4 1 1/2 1 1/2 1 1/2 1 1/2 1 1/2 Grundfos CR 5-4 CR 8-20 CR 8-20 CR 8-20 CR 8-20 CR 8-20 CR 32-1 CR 32-1 CR 32-1 CR 32-1 쎲 Refrigerant R 134 A Fluid connections inlet/outlet 쎲 Hysteresis +/- 0,3 K Length (L) mm 715 715 715 715 715 715 1000 1000 1000 1000 1000 2000 2000 2000 2000 쎲 Air filter Width (B) mm 715 715 715 715 715 715 1000 1000 1000 1000 1000 1000 1000 1000 1000 쎲 Stop process with low/high temperature alarm Height (H) mm 1375 1375 1375 1375 1375 1375 2000 2000 2000 2000 2000 2000 2000 2000 2000 Weight (approx.) kg 170 170 180 180 200 200 320 370 400 400 410 740 800 800 810 쎲 Operating temperature > 37° C ambient 쎲 Gear pump inch 1 1/2 2 2 2 2 2 3 Power supply 3/PE/400 V/50 Hz. Control voltage 24 V AC. All technical data is valid for machines with a maximum ambient temperature of + 42° C. Specifications subject to change. Viscosity: max 100 mm2/s Competence and experience in industrial cooling systems 3 3 3 Product range ® VWK VWK Shell & Tubes CHILLY SVK Industrial Compact Water Chiller Plug-in water chillers. Cooling Capacity from 0,8 bis 4,5 kW TRK SVK - Water chiller with a cooling capacity of 15 to 70 kW, with tank and pump. Compact design with high temperature accuracy. VWK/1 - Water chiller with a cooling capacity of 2 to 15 kW, with tank and pump. Compact design with high temperature accuracy. CHILLY VWK Desk Unit LWK Special LWK - Air-type water recooler without refrigeration system with a cooling capacity of 2 to 2.5 kW, with tank and pump. The low-cost alternative for applications with higher water operating temperatures. TRK - Immersion chiller for cooling lubricants with a cooling capacity of 2 to 75 kW. Service-friendly in maintenance and cleaning. In addition to our standard product range, we offer you solutions for liquid cooling in all industrial applications. Our systems are available in compact or split design, air or water cooled. Continuous-flow recoolers and expansions with cleanable plate-type heat exchangers are just as available as versions with special voltages. Our sales team of engineers and technicians is always available to you for comprehensive consultation. Do not hesitate, we are awaiting your enquiry! HYFRA Industriekühlanlagen GmbH Industriepark 54 · D-56593 Krunkel Phone: +49 (0) 26 87 / 8 98-0 · Fax: +49 (0) 26 87 / 8 98-25 · E-mail:info@hyfra-pedia.com www.hyfra-pedia.com DIN EN ISO 9001 Zertifikat: 09 100 5300 Competence and Experience in Industrial Cooling Systems CHILLY Compact Water Chiller Technical data Cooling capacities Standard equipment: 쎲 Stainless steel coil evaporator Chilly 08 Temperatures 쎲 Waterlevel control outside Ambient air 쎲 High tech. scroll compressor / low noise Chilly 15 Water Chilly 25 Chilly 35 Chilly 45 Cooling capacities in Watt 10 530 920 2100 2740 3750 15 775 1290 2450 3565 4525 쎲 Digital thermostat hysteresis +/- 1,0 K 20 1025 1655 2810 4395 5480 쎲 Refrigerant circuit with TÜV approved 10 345 675 1645 2240 3450 15 615 1050 2060 3080 4395 쎲 Chiller IP 44 20 890 1425 2475 3920 5340 쎲 Operating temperature max. 42° C ambient 10 205 450 1390 1740 3045 15 480 765 1810 2580 3870 20 755 1085 2230 3420 4690 쎲 High efficiency air cooled condensor high pressure switch 쎲 Plastic water tank 32° C 37° C 42° C 쎲 Draining through water level control 쎲 Environment friendly refridgerant R 407 c 쎲 Internal by-pass for pump protection Specifications 쎲 Non ferrous water circuit 쎲 CE-Standard / ISO 9001 / EN 60204 쎲 Grundfos/Speck pumps 쎲 Water connection quick cuppling Chilly 08 Refrigerant 쎲 Waterlevel switch for pump-protection 쎲 Common alarm (potetial free) 쎲 2 x water inlet / outlet Chilly 35 Chilly 45 R 407 c environment friendly kW 0,56 0,83 1,31 1,64 2,08 Power consumption max. kW 0,71 1,11 1,59 2,52 2,98 A 5,1 5,9 10,0 12,3 13,3 V/PH/Hz 230/1/50 230/1/50 230/1/50 230/1/50 230/1/50 Air flow rate max. m3/h 914 1210 1020 2300 2200 Water tank volume ltr. 18 18 18 30 30 Water flow l/min. 2,3 4,3 7,2 10,0 12,9 Water pressure bar (g) 2,2 3,6 2,9 2,6 2,3 Power supply 쎲 Water outlet manometer Chilly 25 Power consumption compressor max. Current max. Options: Chilly 15 쎲 Special voltage Water connection inlet / outlet Zoll 3/8 3/8 3/8 3/8 3/8 쎲 Flow switch Sound pressure (1) dB (A) 62,2 63,6 64,8 71,7 69,8 Length (L) mm 705 705 705 755 755 Width (B) mm 510 510 510 600 600 Height (H) mm 450 450 450 500 500 kg 49 55 65 81 90 쎲 Autom. fresh water supply 쎲 By-Pass valve 쎲 Non return valve + magnetic valve Weight (approx.) without water (1) Freefield measurement at 1,0 m distance Specifications subject to change Competence and Experience in Industrial Cooling Systems BETRIEBSANLEITUNG OPERATING INSTRUCTIONS INSTRUCTIONS DE SERVICE Zertifiziert nach DIN EN ISO 9001 : 2000 YOUR PARTNER IN PROCESS COOLING Operating instructions Hyfra-Industriekühlanlagen Industriepark 54 56593 Krunkel Machine identification Type: LWK Important: These operating instructions have to be read carefully before putting the refrigerating plant into operation. The manufacturer can`t undertake any liability for damage or operating trouble resulting from the non-observance of these operating instructions. All rights for technical modification required for further development are reserved. Proper use of the refrigerating plant The refrigerating plant is designed for the cooling of water. In case you intend to use other agents (e.g. deionised water) please contact the manufacturer. Limits indicated in the technical data must not be exceeded. Use of the plant to cool flammable or explosive substances is prohibited. Please keep these operating instructions for further use! Table of contents: Chapters 1 SAFETY/ PREVENTION OF ACCIDENTS 2 2 TRANSPORT 5 3 INSTALLATION AND INITIAL OPERATION 6 4 MAINTENANCE 8 5 STRUCTURE AND OPERATION 9 1 Safety / Prevention of accidents 1.1 General information This manual contains basic information which has to be observed during initial start, operation and maintenance. Therefore these operating instructions are to be read by the installer or personnel in charge before putting the plant into operation. This manual must be available whereever the plant is operated. Any general safety instructions mentioned in this chapter as well as those given in other sections of this manual have to be observed. 1.2 Qualification of personnel and training Operating, maintenance, inspection and installation personnel must be properly qualified for their work. Range of possibility, competence and supervision of the personnel must be determined by the operator. 1.3 Danger due to non-observance of safety instructions Non-observance of safety instructions may cause injuries, endanger the environment or damage the unit. Non-observance of safety instructions will result in the loss of right to claim for any damages. 1.4 Safe performance of work Any safety instructions given in this manual, including national regulations on accident prevention as well as any possible internal working, operating and safety instructions have to be observed. 1.5 Safety instructions for plant and operator Protective guards that have been installed to prevent contact with moving parts may not be removed when the unit is being operated. Danger from electric energy must be excluded. (→ See VDE regulations of the local power supply companies for detailed information) 1.6 Safety instructions on maintenance, inspection and installation work Basically non of the cleaning or maintenance tasks may be performed until the unit has come to a complete stop. The shutdown procedure as described in this manual must be observed. As soon as this work has been carried out, all safety devices and protective equipment must be mounted or installed according to their proper function. 1.7 Arbitrary modification and production of spare parts The unit may be converted only if an agreement with the manufacturer has been reached. Original spare parts and accessories accepted by the manufacturer serve as safety devices. In case any other parts are used the liability for therefrom resulting trouble may be canceled. 1.8 Unacceptable operating methods The operational safety of the delivered unit is guaranteed only if the unit is properly used as intended. Limits indicated in the technical data must not be exceeded. 1.9 Safety symbols 1.9.1 Warning ! 1.9.2 ¹ 1.9.3 This symbol is included next to all the safety instructions involving work that may result in serious injuries. Observe these instructions and act with extreme caution in such instances. Inform all other users as well. In addition to the instructions included in this manual the general safety and accident prevention regulations must also be taken into account. Attention This symbol is included next to the items in this manual that must be strictly observed to ensure proper application of the guidelines, regulations, instructions and procedure of tasks and that the machine or other parts are not damaged or destroyed. Note This refrigerating plant is designed according to state-of-the-art technology and is operationally reliable. Dangerous situations may, however, arise if the unit is used by personnel without proper training or if it is not used correctly according to its intended purpose. Accordingly, this may affect efficient operation of the unit. 2 Transport The refirgerating plant may only be transported in the original packaging to the site of initial operation. In case of damage supplier must be informed immediately. If the unit is moved to another location within a factory, all connections must be disconnected from the unit. Moving the unit to another location must be checked by an expert and repaired as required before it is put into operation again. ! When transporting the unit, consider the weight indicated in the technical data. Use means of transportation with the corresponding minimum load capacity. 3 Installation and initial start 3.1 Set up When setting up the refrigerating plant please observe strictly the following points: • Assure that the required cooling air can be sucked in (see technical data). • The distance to buildings hindering the air inlet or outlet has to be at least 0,5 m. • The unit must not be set up next to a heater. • Due to intensive generation of heat, the unit must not be set up in the immediate reach of a workplace. • The unit must be set up on level, solid surfaces only, so that stability is ensured. 3.2 Electric supply The refrigerating plants of series LWK are equipped with a mains plug. Mains voltage is 1/N/PE AC 50 Hz 230 V +6/-10 %. 3.3 Connection of the consumer The unit to be cooled must be connected with the water-cooled air cooler by means of hose pipes. Out- Inlet are to be installed according to their marking. Before starting up the pump must be filled with the pumping medium and deaerated. 3.4 Refill of the store tank A filler neck is provided at the casing box. 3.5 Putting the refrigerating plant into operation After the tank has been filled with water the unit can be put into operation by means of the plug. ¹ ¹ ¹ The water-cooled air cooler must be switched on before the unit to be cooled. In this manner any non-permissible rise in temperature of the medium is avoided. Switching on the pump for the first time makes water level in tank sink. Any loss in water must be refilled. The operator has to ensure that only authorized personnel works at the refrigerating plant. 3.6 Non permissible operating states and working methods Since the pump of series LWK is not protected by a bypass valve, the flowingthrough on the consumer’s side must not be throttled on zero. The water level of the tank can be lowered after some time according to possible leaks. Dry-running of the pump can damage the pump. Therefore the water level of the tank has to be checked everyday and water refilled if necessary. ¹ Non-observance of these instructions may lead to premature defect of the pump. 4 Maintenance 4.1 Inspection 4.1.1 General information In case of irregularities during operation of mechanically-working aggregates or extraneous noise the refrigerating plant must be switched off. 4.1.2 Medium to be cooled • Cleanness control of the medium to be cooled must be checked everyday. In case of need let off the medium, rinse and refill the cooling circuit. The pump has to be cleaned in this case. • Check water level of the tank daily and refill water if necessary. 4.2 Cleaning of condenser • Make sure that lamellas of the condenser remain clean in order to guarantee required heat exchange. As demanded by ambience conditions lamellas of condenser should be cleaned in determined time intervals. Dust and fluffing e.g. may be removed by means of compressed air. 4.3 Standstill for prolonged period In case of longer standstill of the refrigerating plant, it is advisable to empty water circuit completely. For renewed start-up of refrigerating plant make the same controls as for the initial start-up. 5 Structure and operation 3 2 7 6 1 5 1 2 3 4 5 6 7 Outlet Inlet Heat exchanger Tank VA 1.4301 Water bib Pump Paddle 4 The cooling water is sucked out of the tank (4) by means of the pump (1) and transported to the consumers. Warm water flowing back from the consumers is cooled in the heat exchanger (3). The plants of series LWK are air-cooled water coolers which means that the temperature of water flowing back into the tank is about 10 °C above ambient temperature. Pump (6) and paddle (7) are run by the same engine. 1 2 3 4 5 6 7 8 A A B B C C D D X1 PE X1 XS1 L N PE PE M3 E F E Netz : mains : 1/N/PE 50/60Hz 230V courant : max Vorsicherung : max. fuse : 10A calibrage max. des fusibles : Anschlussleistung : connected load : 0,35kW puissance max : max. Betriebsstrom : operation current : 3,1A intensite max. : Datum 10.6.2005 Bearb. Bruchhof Gepr. Lacher Zust. Änderung Datum Name Norm Einspeisung power supply Pumpe pump F Ursp. main circuit schema de circuits circuit diagram principal circuits Ers. f. Ers. d. Hauptstromkreise Main circuit Zeichng. Nr. E0003236 Typ LWK = + Blatt 1 von 1 Blatt PRODUKT-ÜBERSICHT O V E R V I E W PROSPECTUS
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