DAR Magazine 6
Transcription
DAR Magazine 6
contents 02 // dar amman’s debut 08 // concourse d goes solar 14 // redefining the s-word 16// a cooler campus 20// iraq roads 24// value engineering 26// call the e-con team 28// reviving dar’s high voltage experience in angola 34// al khor stadium editors’ note A World Cup stadium in Qatar. Wind-towers in Saudi Arabia. A new generation of electrical power in Angola. Anyone tracking Dar’s projects is likely to find it a dizzying experience! Here’s a look at the stories that make up this issue of DarMagazine. Sustainability/renewable energy is a major topic. We look at power-saving wind-towers developed for Princess Nora University, then check out a new concourse for Dubai International that raises the bar in solar power reliance. Another article focuses on the changing definitions of sustainability. Dar is always very active in different kinds of studies. We report on an audit that our firm was privileged to perform in Iraq for the World Bank; re-examine the growing field of Value Engineering; and lift the lid on a department that performs a lot of studies, Economics. Growth is another theme. This year witnessed the highly successful launch of Dar Amman as a regional office, as well as our extremely effective expansion in Angola’s electrical power sector - both of which are reported on. Finally, football gets a big mention. The Al Khor Stadium in Qatar took a real multidisciplinary effort. The result is a technical marvel and a wonder to behold. 01 feature stories | dar amman’s debut 02 dar amman’s debut | feature stories DarMagazine met with Maroun Khoury, managing director of Dar’s new Amman design office. In our interview, he shares with us the significance of the new design office and its dynamic trajectory since the launch. It was a typically sunny day in Amman as department heads, close aides and resident professionals gathered in the new auditorium. A palpable sense of motivation filled the air. The date was September 1st, 2013. The occasion - the official opening of Dar’s newest design office. Maroun Khoury, partner at Dar Al-Handasah (Shair and Partners) and key figure in the expansion, took the stage and expressed his pride being there. He acknowledged all the people who had poured their time, labor and love into bringing about a successful launch. 03 feature stories | dar amman’s debut A few months later, we caught up with Khoury in his sunlit office overlooking the Jordanian capital. Clearly, his delight is undiminished: “The opening of our fifth design office marks a new milestone for us. I’ve been with Dar for more than 36 years and still can’t express the pride I feel coming into this building. It’s a reminder of how far we’ve come, that we are extremely confident about our future, and that we are positioned for growth and service excellence.” Khoury also emphasized the fact that the Amman offices are part of Dar AlHandasah’s vision for growth. “Board and management are constantly working to position the firm for continued growth through sustainable expansion and diversification. Dar Amman is an essential part of that plan.” If beginnings are anything to go by, Dar Amman is set for success. The new office has already achieved its initial targets, hired more staff and consolidated its position as a delivery base for Dar’s service. Dar Amman promptly achieved its design and productivity targets for the first six months. As a result, according to Khoury, “the office is now positioned to provide design services equivalent to our established offices in addition to the BIM-platform.” Hiring is also growing. The office planned to open with 100 professionals. Today, Dar Amman counts more than 225 trained staff. All in all, the launch has confirmed Dar Amman’s importance among the Dar network. “Over the years, we have strengthened our delivery operation. Amman’s central location with respect to our main areas of activity and our four other principal design centers enhance the firm’s production and time-delivery performance,” said Khoury. Like its sister offices, the Amman office will service Dar’s global business, but it is also important for strategic regional goals. According to Khoury, “Amman is part of our diversification strategy to weather instability, adapt to socio-political and economic changes, and be ready for the new opportunities they produce. We are very hopeful about the oil and gas sector especially in Iraq, Lebanon and Syria, and we believe it will generate opportunities to our subsidiary Penspen as well.” Khoury also sights opportunities in sustainability among various sectors, especially in the infrastructure and building sectors, which can drive demand for energy conservation services like thermal storage, CHP, renewable energy sources, and heat recovery. Sustainable design has received special attention. The office is witnessing rapid growth in the number of LEEDaccredited architects and engineers. A second focal area has been compliance standards and Design-Build (D-B). As Khoury explains, “compliance is becoming a larger part of our industry. Most governments in the region are issuing new construction regulations which require greener and leaner design. Also, international standards are becoming basic requirements in the construction industry.” Another innovative feature of Dar Amman is its structuring. Resources and staff are restructured to respond more effectively to D-B contracts for mega projects. Moreover, an array of departments helps the office handle around 10% of Dar’s total design workload. 04 dar amman’s debut | feature stories These departments are: Architecture (including the new Interior Design Unit), Structural, Electrical, Mechanical, and Project Management & Contracts. Soon to follow will be Planning & Urban Design, Landscape Architecture, Transportation, and Resources & Environment. Dar Amman benefited from lessons learned during the setting up of Dar Pune in India, the previous design office opened in 2008. This is especially reflected in restructuring changes in Human Resources, internal administrative procedure, medical insurance, employee benefit policies, and career development planning. The promising results are only the beginning, according to Khoury. “At Dar, we have constantly supported a culture of leadership and development through our training programs, investment in systems, and implementation of changes for both immediate impact and long-term sustainable results. That culture is bearing full fruit in Amman. We have a great talent pool from Jordan’s best architecture and engineering programs, and we’re fast becoming the employer of choice for the local job market. The future is bright.” four office floors. The building currently houses 450 occupants, but a planned expansion underway will raise office capacity to 600 occupants. Senior architect Khalil Fakhoury led the team who designed the premises. According to Fakhoury, the goal was to create an updated and contemporary office environment that maintained the integrity of a Dar office. “We worked very closely with the original architects and contractors to get the building greener and more sustainable and raise it to Dar standards and specifications.” Regarding the design of the new offices, he explains that “the building’s interiors were divided into three distinct design elements: the entrance and common areas, the office spaces, and the upper scale operation and management floor.” Designing the design office: A snapshot Dar Amman is Dar’s fifth principal design center. It joins the ranks of Dar Beirut, Dar Cairo, Dar London, and Dar Pune as principal design centers in the firm’s network, offering full design services. Situated in Amman’s new commercial hub, Dar Amman’s modern elongated building features a striking glazed blue façade intersected with a copper-colored aluminum skin. Counting 10,500 m2 of built-up area, the building includes two basements, a print shop, an archiving facility, and 05 feature stories | dar amman’s debut Special attention was given to the grand entrance, which has strong echoes of the entrance in the Dar Beirut office. As in Beirut, the Amman entrance is designed around the bronze bust of Dar founder Dr. Kamal Shair. Warm wood cladding and striking black marble were selected to complement the statue, and they lend grandeur and depth to the space. The concept of convivial and interactive environments permeates the space. There is a 50-workstation Training Center, named after Shair as tribute to his belief in the power of continuous learning. A day-lit cafeteria located at first basement level opens up to an inviting green terrace. With its comfortable, laid back modern design, it provides a welcoming place for employees to eat, relax and interact during lunch break. “We thought a lot about the work space, and this is where you will find the most change,” explains Fakhoury. An open floor plan with an interactive desk configuration of low partitions diffuses a feeling of integration and collaboration for each department. Original Dar-designed art work compositions adorn walls and offices. “The projects we used for the artwork compositions were handpicked for their innovative creations, engineering “ Y ou will notice the monochromatic color scheme in the office open space . . . it’s because we wanted to direct the main focal point of interest on the people filling the spaces.” 06 dar amman’s debut | feature stories complexity, trade representation, green design, and geographic spread - as well as some of our most iconic projects over the years,” says Fakhoury. The operations floor also offers great views of the city, is beautifully furnished, and features upper management offices and a grand, interactive boardroom. Currently, the new offices are already being adapted. An expansion is taking place at the cantilevered opening of the roof’s eastern corner to make room for more office space. Observers, Watch this space. 07 feature stories | concourse d goes solar 08 concourse d goes solar | feature stories dubai international’s concourse d goes solar a collaborative effort by electrical and mechanical departments, with special thanks to Mohamad Dughman, Kapil Rai and Hadi Maamoun Concerns over global warming and the future depletion of natural oil reserves are driving the rapid proliferation of renewable energy resources. Today, most businesses and government-supported programs and developments incorporate renewable energy resources into their projects from the start. Dubai International Airport’s (DIA) new Concourse D aims to be as sustainable and energy efficient as possible, by reducing its carbon footprint and targeting LEED Certification. 09 feature stories | concourse d goes solar Figure 1 Lifecycle CO2 emissions of electricity generation methods “International Energy Agency - CO2 Emissions From Fuel Combustion - Highlights (2012 Edition)” Concourse D represents a milestone in green aviation industry design. After exploring numerous green initiatives, we conceived a final design which relies on solar energy to achieve DIA’s goal and increase the efficiency of the new building’s lifecycle. The design illuminates a new path for renewable energy and sustainable design. Among the innovative features are: • Solar photovoltaic and thermal roof systems • Solar water heating system • Green day-lighting. Solar photovoltaic and thermal roof systems The photovoltaic (PV) system consists of 2,592 PV modules with a total capacity of 635 kWp and covers a total roof area of around 4,500 m2. It produces around 1,040 MWh of energy a year at the level of the roof modules (incident energy). Of these, 650 MWh are available at the consumer level after system losses. We carried out in-depth software simulation on the entire system in order to verify the required energy production and achieve the targeted LEED credit requirements. The PV panels are arranged into 18 typical blocks, each consisting of 12 arrays. Twelve PV modules per array are mounted on the pitched roof skylights with a southerly direction for prolonged solar exposure. The PV panels act as collectors and convert the incident solar irradiance into electrical energy, which reaches the end user as clean power through a network of batteries, converters and inverters. number of pv modules: 2,592 Total capacity: 635 KWp Total roof area: 4,500 m2 located inside core & shell areas located in battery rooms at arrival mezzanine level total of 650 mWh per year for f&b and cip lounges Figure 2 PV typical block diagram 10 concourse d goes solar | feature stories The 18 PV blocks feed different panelboards equally distributed over arrival level. They supply the areas closest to the PV distribution rooms, food and beverage areas, and CIP lounges, resulting in the most efficient distribution. In the absence of a feed-in tariff policy in the Emirates, Concourse D’s PV system is an off-grid solution that guarantees continuous power if failure happens or solar power is unavailable. The system has an optional grid-interactivity feature, which makes room for an on-grid solution in the future. This measure makes the adopted system even more cost-effective and future-proof. Figure 3 Location of PV modules on roof 11 feature stories | concourse d goes solar Figure 4 Pitched roof skylight Figure 5 Glazed façade for daylight penetration 12 concourse d goes solar | feature stories roof holds 192 solar collectors (total area of 450 m2) controller hot water supply hot water return pressure safety valve solar storage tank back-up heating eleMents hot water supply hot water return from building solar pump set (in pump room) cold water supply solar storage tanks in pump rooms at apron level Figure 6 Solar water heating typical block diagram pressure vessel Solar water heating system The concourse’s solar water heating system consists of 192 solar panels distributed symmetrically on both sides of the central roof area (total area: 450 m2). The system generates all the daily hot water usage in the concourse thanks to an installed capacity of around 155 kWp and 400 MWh of energy a year. The generated hot water is then stored in central hot water tanks equipped with electric immersion heaters to compensate any shortage in solar energy produced during cold and cloudy weather conditions. Reduced carbon footprint Besides energy returns, the installed PV system reduces the building’s carbon footprint by more than 600 tonnes of CO2 a year, and saves around $70,000 annually from the utility bill (or around 1,000 tonnes of CO2 per year and $110,000 in savings for the PV and solar heating systems combined). Green day-lighting Another green initiative in the new concourse is day-lighting. While one side of the roof is designed to accommodate the PV modules, the other side uses glazed skylights for daylight offering. These skylights (see Figure 4) are coupled with a vast, glazed façade to offer two advantages: • Aesthetics: A fluid environment is created for the passengers between the interior and exterior spaces, providing a refreshing and pleasant environment. • Daylight: Intended daylight design is considered a “green” accomplishment. In Concourse D, it offers a total of 950 MWh in daylight energy savings (with a reduction of more than 900 tonnes of CO2 per year) and estimated annual cost savings of $100,000. 13 feature stories | redefining the s-word When Rachel Carson’s Silent Spring kick-started the environmental movement in 1962, no one dreamed it would take two and a half decades for the world to realize we could not go on as we were. 1987 was the year Norway’s Prime Minister Gro Harlem Brundtland penned Our Common Future, forever remembered for its simple yet effective, but oft-misquoted, definition of sustainability. It was a seminal work; the global population had topped five billion, up from four billion just thirteen years earlier, and despite predictions of six billion by the end of the millennium being heavily criticized as scare-mongering, people were concerned. They had a right to be. The sixth billion was actually reached a year early. Now at over seven billion and counting, the intervening years have seen a plethora of definitions for sustainability, together with the creation of terms such as “sustainable development, sustainable living,” and even “sustainable warfare.” The s-word is used by ardent left-wing environmentalists predicting the end of civilization as we know it, by right-wing businessmen whose sole interest is profit rather than planet or people, and perhaps, most worryingly, by politicians of both camps and neither unable to see beyond the next election. No one would argue a true definition of sustainability should not encompass the famous three pillars - environment, society and economics. 14 Traditionally, these followed Brundtland’s concept, in which each is given equal weight with no interaction (see Figure 1). Sustainability Economics Environment Society Figure 1 The original three pillars In reality, the pillars are inherently interconnected, and sustainability is only achieved through the harmonious interaction of circles of influence (see Figure 2). Many interests require one or another of the three to dominate. Most commonly, it is economics that has dominated, to the detriment of society and environment (see Figure 3), rendering such systems only weakly sustainable. The three pillars may not always be equal, but social inclusion and environmental responsibility are the goals, with a healthy economy the means to achieve and sustain them (see Figure 4). With the circles nested within one another (see Figure 5), totally integrated and interdependent on each other for success, systems become strongly sustainable. Thus, a successful and sustainable economy requires both a healthy society and a flourishing environment - the most important element being the latter, without which both society and economy would quickly deteriorate. But more than two decades after the United Nations issued the Brundtland Report, the economic gap between developed and developing nations has widened, global environmental conditions have worsened, and global poverty has increased. The three pillars have failed to reflect the complexity and diversity of society. A more modern approach adds a fourth pillar - culture - that is increasingly required to operate on redefining the s-word | feature stories Bearable Environment Viable Environment Society Equitable Society Environment Society Sustainable Economics Economics Figure 2 Harmonious interaction Figure 3 Weak sustainability 1 an equal footing to environment, society and economics (see Figure 6). and resource depletion, future generations will not be able to do so. More and more, the arts are becoming a tool for development, fostering cultural diversity and rural revival, and promoting social inclusion, public health and ecological enhancement. Culture is the prime mover in determining our attitudes, values and behavior. A truly sustainable community must fully integrate it. Environmental time scales will be dominated by the need to balance resource consumption with the earth’s ability to recharge, regenerate and replenish. But we need to go even further. Brundtland’s definition focused on the needs of the future generation, but it did nothing to define how we predict them and over what period. Our enhanced four-pillar approach must define timescales, be they generational, environmental or politico-economic. Just as our needs are not what our forefathers needed, so our needs will not be those of our children and our children’s children. While we have largely avoided the worst consequences of climate change, population growth Economics Figure 4 Weak sustainability 2 Politicians of all hues have no reason to look beyond the next election; and clean air, clean water, forest protection, fishing restrictions, and carbon accounting are each targets for opposing groups and future administrations. Clearly, the true definition of the s-word is a moving target. Long may it remain so. The benefits of sustainability can only be mainstreamed through good governance; promoted through a strong, healthy and just society; and realized by future generations living within the limits of their environment. Questions will grow around the availability of natural reserves. What is the lifespan of carbon dioxide in the atmosphere? How much time is needed for depleted fish stocks to be restored? After the failure to sustain hydrocarbons, how long will it be before phosphorous, for the fertilizers on which food security depends; lithium, for energizing the new technology on which we increasingly depend; and other less-considered reserves start to become a thing of the past? Culture Political time scales are a different matter. Politics has long been a barrier to sustainability. Environment SUSTAINABLE Environment Economics Society Society Economics Figure 6 The integrated and truly sustainable community Figure 5 Strong sustainability 15 feature stories | a cooler campus 16 a cooler campus | feature stories Figure 3 Components of typical cool-tower at PNU Windcatchers are traditional and unique ventilation tools used in buildings throughout the Arabian Gulf. Practical and simple in structure, windcatchers “catch” wind from any direction, dispersing indoor heat naturally. The structure of a traditional windcatcher is a hollow square tower with top-side openings and internal partitioning. This tower generates an air stream in its shaft, which in turn ventilates a building’s space. Sometimes, the air stream is passed through wet clay or a decorative fountain in order to add humidity and coolness to the induced breeze. 1. Merging tradition with technology An overview of part of the campus (see Figure 2) shows four of PNU’s courtyard cooling wind-towers. One of their most noticeable features is their large size. Two wind-towers (35 m3/s each) handle the air changes of each courtyard, one at each end, separated by a distance of 30 m. Figure 2 View of cool-towers over college building courtyards Figure 1 Traditional bi-directional windcatcher basic principle This article looks at a new breed of cooling wind-towers, which artfully blend the traditional principles behind a windcatcher with today’s technological advances. The result is a cooler experience with plenty of power-saving potential. We designed the towers to cool outdoor courtyards across the Princess Nora Bint Abdul Rahman University (PNU) in Riyadh, Saudi Arabia. A favorite hang-out zone for college students, the outdoor courtyards are rectangular, open-to-the-sky spaces surrounded by buildings. Measuring about 20 m in width, 60 m in length and 16.5 m in height, they are shaded by an open array of wooden logs or ornaments crisscrossing the top. Technical components: The tower wind-catching mechanism consists of: • Two intake openings on the upper north and south walls of the tower • Fixed vanes leading the wind from one of the two openings to the vertical tower shaft • A motorized rotating drum with vanes to receive the captured air stream and direct it downwards into an air duct leading to the bottom of the tower • Fixed guide vanes streaming the air flow towards the tower’s lower opening to the courtyard • A control weather station to set the drum to north, south or closed position depending on the wind direction and speed. The main components of the cool-towers are shown in Figure 3. 17 feature stories | a cooler campus Figure 5 Geometry and extents of the Computational Fluid Dynamics (CFD) model How they were designed: The PNU towers rely on evaporative cooling, as well as an auxiliary mechanical ventilation and automated control system, to create a cool breeze under most conditions. We designed the cool-tower in such a way that the desired air-flow rate could be achieved when the wind velocity is near its summer average in Saudi Arabia, which is about 16.2 km per hour. To determine the outdoor air volume rate, we followed the recommended number of air changes per hour. Six air changes were considered, based on the standard requirement for assembly halls, yielding a total flow of around 70 m3/s. A smart evaporative cooling system: Weather stations in each tower continuously sense the outdoor air temperature and humidity, wind direction, and wind speed, and send signals to the cool-tower mechanical components controllers to regulate the cool-tower operation. When the outdoor temperature is above 30 °C, an evaporative cooling system cools down the supply air stream. The system relies on fog nozzles, and a humidity and temperature control system. An operation control system modulates the water flow to maintain the RH and DB temperature of the delivered air within the desired ranges (see Figure 4). The tower dimensions are 5.45 m x 5.45 m x 32.8 m (W x L x H), with two wind-catching openings measuring 4.1 m x 4.5 m (W x H). One opening was placed on each of the north and south upper walls (prevailing wind directions), and a similar discharge opening at the lower wall facing the courtyard. No-wind, low-wind and high-wind conditions: The towers can handle a very wide range of wind conditions. For no-wind conditions, an auxiliary inline axial fan generates the required air flow. During low-wind conditions, the auxiliary fan operates at a controlled speed to make up the difference. Figure 4 shows the system schematic control diagram. The VFD receives the control signal from a digital air flow meter in the tower’s shaft. For wind conditions resulting in a flow rate higher than 35 m3 /s, there is a digital flow meter to regulate the drum position to maintain the design flow through the tower. A digital anemometer was used to set the drum to the correct position with respect to the wind direction. In addition, the anemometer shuts off the drum and fan when the wind speed reaches wind storm levels. Figure 4 Schematic control diagram 18 a cooler campus | feature stories Figure 6a Temperature contours and velocity vectors across a vertical plane passing through the towers Figure 7a Temperature contours across a horizontal plane at 1.8 m elevation from the ground level Figure 6b Velocity contours and velocity vectors across a vertical plane passing through the towers Figure 7b Velocity contours and vectors across a horizontal plane at 1.8 m elevation from the ground level During wind storm conditions, the drum is set to the closed position, and the fan and evaporative cooling system shut down. Similarly, when the outdoor RH is above 60% , the evaporative cooling system turns off, and the cool-tower operates under ventilation-only mode. 3. Power Saving Potential 2. Computational fluid dynamics analysis We used Computational Fluid Dynamics (CFD) computer simulation to investigate the performance of the cool-towers. CFD predicted the thermal and flow conditions generated by these towers in peak outdoor summer conditions. Figure 5 depicts the 3-D model of the cooling towers, along with the boundary conditions showing the extents of the CFD model. The simulation predicted the flow pattern as well as velocity and temperature distributions around the model. Temperature: According to the simulation, the air flow rate in each tower reaches 35 m3/s. Figures 6 and 7 show that the evaporative system cools down air from 46 oC to 34-38 oC. Interestingly, the air upstream of Tower A and downstream of Tower B is practically unaffected by the tower cooling. Velocity: The air circulation in the courtyard space also generates air currents. The currents, which reach a velocity of 1.5-3.5 m/s, create air movement and enhance the comfort for the courtyard occupants. The campus cooling wind-towers display exceptional powersaving potential. If we consider that they can drop the outdoor air temperature by up to 12 °C, and that the cooling capacity per tower is 560 kW, then an equivalent refrigeration system would require 235 kW of electrical power. In reality, the maximum power needed by the cooling wind-towers is less than 5 kW. The numbers mean that every tower saves a minimum of 230 kW of power over a conventional refrigeration system, equivalent to reducing carbon emission by around 37 metric tons (960 metric tons project-wide) per year (in the 6-month hot season operation). Dar’s cooling towers incorporate evaporative cooling, auxiliary mechanical ventilation and an automated control system. They remove the stagnant air from the university’s courtyard space by introducing outdoor air, and passively cool the delivered air when its temperature is too hot. Using CFD, we found that the cool-towers are capable of generating a relatively comfortable zone in the courtyard. The result is an effective, power-efficient piece of technology that transforms the campus environment and the outdoor experience for students. The PNU cooling wind-towers are exceptional power savers and demonstrate the power of tradition working in tandem with engineering ingenuity. 19 feature stories | iraq’s emergency road building In the aftermath of Iraq’s invasion and regime change, the World Bank financed a range of interventions in the country. One of these is the Emergency Road Reconstruction Project (ERRP), which rehabilitates major trunk roads and reconstructs bridges spanning the Euphrates River. In emergency situations, the World Bank operates a relaxed version of its normal screening and approval process but nevertheless maintains fundamental operational procedure requirements such as: environmental assessment, involuntary resettlement, natural habitats, and cultural heritage. Category A projects (classed as those expected to impart severe environmental impact or require significant involuntary resettlement) are excluded from this fast-track procedure. Where environmental and social assessments and resettlement plans are required, they are undertaken during the early stages of implementation rather than prior to project approval. Thanks in part to our growing reputation, our Beirutbased environmental team was privileged to undertake an Environmental and Social Safeguards Audit (ESSA) for the World Bank in Iraq. 20 iraq’s emergency road building | feature stories Figure 1 Al-Daraji Bridge in Al-Muthanna Governorate, where the old pontoon crossing remains in use while the new crossing is constructed. 21 feature stories | iraq’s emergency road building Figure 2 The Erbil to Altun Kopri Highway, Erbil Governorate The ESSA comprised four components: • Determining whether the fast-track procedures had been properly executed and any conditions attached to approval implemented • Ascertaining if project reporting had been comprehensive, and analysis and recommendations adequate • Verifying by site visits if the outputs had been completed and recommendations adequately addressed • Recommending any remedial action needed to ensure compliance with operational procedures. The team traveled in a three-armored vehicle convoy. Whenever out of the vehicle, our team wore body armor and was surrounded by an armed Close Protection Team. Such a high-profile presence, especially when accompanied by the Ministry of Construction and Housing and local dignitaries, made it almost impossible to elicit the true concerns of residents. After the official visits had been completed, colleagues from our Baghdad offices followed up with informal interviews within the community. The scope of our audit included: • Erbil-Altun Kopri Highway • Part of National Highway 2 • Karbala to Musayeb section of Highway 9 in Babil Governorate • Umm Qasr Port to Al Zubair Road south-east of Basra • Four crossings of the Euphrates or its tributaries • Al-Ibrahimia Bridge in Babil • Souq Shaalan Bridge in Al-Najaf • Al-Majd and Al-Daraji bridges in Al-Muthanna. Figure 3 Dualing the Umm Qasr to Al Zubair Road south-east of Basra High risk conditions Our work was undertaken in four separate field missions; two to Erbil, a third to Basra and a fourth to Baghdad, each subject to appropriate security provisions. Security provisions were most relaxed in Erbil, where travel in normal softbodied vehicles is deemed safe. In Basra, the mission was accommodated in a high-security compound and the team traveled in a three-armored vehicle convoy with no show of weapons. The Baghdad mission was accommodated by the British Embassy within the International Zone. 22 At the time of the audit, only the Umm Qasr to Al Zubair Road and Al-Daraji Bridge remained under construction; all the others had been completed and in operation. Our audit’s conclusions highlighted the benefits of the World Bank’s intervention to both the local communities and the regions. The projects have clearly increased pavement quality and carrying capacity, and consequently shortened travel times between major cities, while increasing opportunities for national and international trade. The new bridges provide unimpeded access for commercial traffic, whereas previous floating pontoon crossings were only accessible to cars and lightly-laded pick-ups. The new bridges have resulted in enhanced mobility and better access to markets and employment opportunities for the rural communities they serve. iraq’s emergency road building | feature stories Residents, traders and others were unanimous in their opinion that the impacts suffered during construction, primarily noise and dust, were more than offset by the benefits achieved. The fast-tracked environmental assessments generally complied with the World Bank’s environmental and social safeguards policies, and were appropriate to the nature and scope of construction. Social assessment fared less well, with the resettlement documents varying in detail and accuracy. The widening of the Erbil-Altun Kopri Highway was mostly achieved on land donated for the public good, and when the corner of an old cemetery was removed, the remains from three graves were reinterred in accordance with Islamic tradition elsewhere within the site. While the ESSA recommended minor remedial works, the overall conclusion was that, given the immediate post-conflict conditions - namely weak institutional structure, resource availability and capacity - the project’s implementation generally met the World Bank’s requirements. To avoid resettlement, novel and traditional approaches have been used. Roadside stallholders displaced by the Umm Qasr to Al Zubair widening were accommodated within a new service area that affords safer access and parking. For the Hussainiya demolished to make way for Al-Majd Bridge, a local landowner donated an alternative plot and the contractor constructed a new larger mosque at no cost to the project. Figure 4 Al-Majd Bridge, Al-Muthanna Governorate 23 feature stories | the pitfalls of value engineering Value Engineering has been extensively promoted in the engineering and construction industry for its promise of “best value for money.” With the rising pressure to deliver projects in record times, Value Engineering is being pushed from the design development stage where it originated to the phase when bids are received and negotiations start. This last-minute push is meant to bring down the retained bid so that it approaches the project budget. Contractors’ involvement in Value Engineering (when performed at this stage) cannot be belittled, yet the pitfalls could be serious, if not properly addressed. What is Value Engineering? Value Engineering is a formal, step-by-step process for creating optimized project designs and execution by eliminating unnecessary costs - but without sacrificing total project performance, quality or reliability. Value is defined as the lowest cost of reliably performing a function without any compromise in performance requirements. Normally, Value Engineering is conducted twice during the design of the project. The majority of the savings come from improvements at the conceptual stage. Pitfalls of deferred value engineering The outcome of Value Engineering is a document of high priority amending and superseding whatever featured in the original bid documents and in the submitted bids. This by itself puts us on our mettle and makes us appreciate the involvement, the diligence and the 24 proficiency needed in drafting and putting together the Value Engineering outcome in a very short lapse of time. A Quantity Surveyor/Contract Specialist acquainted with technical documents would appreciate the implications of various Value Engineering proposals, yet oftentimes, his input is not sought. The pitfalls of deferring Value Engineering to the bidding stage can be very serious. Savings and tender prices Value Engineering proposals come with quantified savings amounts. But, oftentimes, the savings figures of late Value-Engineered proposals have no breakdown of their constituting items and are not correlated to the original quoted tender prices. Worse, late Value Engineering proposals can alter the the pitfalls of value engineering | feature stories original tender rates and, in their haste, result in no revised tender rates before the contract award. The result is new rates which have not been diligently studied and useless BOQ rates. This, in turn, complicates the payment certification process and variation quantification. ALTERING THE ORIGINAL BASIS OF MEASUREMENT Value Engineering proposals could instill re-measurement to items originally quoted on a lump sum basis. But the re-measured items do not come with any method of measurement. As a result, the Employer could get exposed to various claims, and the budget ceiling that the Employer normally seeks in lump sum contracts could become invalid. Conceptual Design Value Engineering proposals explored on a conceptual design might not be viable when the design is developed further and might seriously tax the Design Consultant. The Consultant will be obliged to commit to Value Engineering proposals made and priced at the concept design stage (typically in a fast-track approach where the contract price is based on a concept design), yet such proposals may no longer be feasible when design is developed further. Many Value Engineering ideas should remain provisional until the final design embraces them. Conflicting Organization of Value Engineering Documentation Value Engineering often takes place through workshops where various proposals/ideas are investigated and only a few ideas and proposals retained. Ideas are then pooled and documented. But pooling all the correspondences and inserting them in contract documents creates ambiguities and problems. The correspondences and documents need to be properly organized to retain only ideas that synthesize and recollect the results. Poor Language Value Engineering proposals might be drafted with a language and level of skills that is not commensurate with the original technical specifications and basis of design. Ambiguities due to poor drafting can be detrimental to a project. Change in Type of Specifications Value Engineering could change the spirit of the specifications for parts of the work, from being performance-based to being prescriptive specifications. Besides leading to conflicts and discrepancies, the change could discharge the contractor from some obligations for some part of the works. Value Engineering during bid negotiation must be conducted with a high level of expertise not inferior to that of the original bid package. If not done properly, its derivatives are high-impact, enough so that a contractor could find it a fertile area to claim additional money. 25 feature stories | call the e-con team In an engineering/architecture (E/A) firm like Dar, complementary services, such as those provided by the Economics Department, can get side-lined. Indeed, our inter-departmental joke is that we’re the E/A version of covert agents working on top-secret projects, where keeping our anonymity is of the utmost importance. The reality is that Dar Economics was set up to provide critical auxiliary services to help all other Dar departments realize their projects by testing those projects’ validity in the real world. Economics is vital for ensuring that projects don’t just end up as “white elephants.” At Dar Economics, the team comes from very diverse backgrounds. As such, we are able to work on cross-departmental and support projects from all sectors: regional and urban, water and waste management, renewable energies, health, education, aviation, industry - the list goes on. The idea of “build it and they will come” can work sometimes - but do you really want to take that risk? For example, think of all the real-estate development in Spain. In Benidorm, they wanted to build Europe’s tallest apartment building. Now, the incomplete building stands as an eyesore and a constant reminder of the economic crash. And if you have a project in a sector we know nothing about - well worry not we will quickly master the economics of it. Sure, no one could see the recession coming, but if a proper economic and market assessment had been carried out, maybe some red flags would have been raised, and such a debacle would have been avoided. Furthermore, we can work with you from the very start of a project to its very end. In the early stages, we collect and analyze economic data to understand the socioeconomic context and macroeconomic trends of the project’s country of implementation. We follow this with a study at the regional, local or industry level to understand trends in supply and demand, and forecast Socioeconomic Context & Trends Population & Demand Projections Define a Strategy, Objectives & Scope Develop a Cash Flow & Financial Model Project Evaluation 26 call the e-con team | feature stories What do you do at Dar? Architect Environmentalist Do you need a feasibility study for your design? Do you need a socioeconomic assessment for your EIA? Yes Yes Infrastructure Engineer Do you need a cost-benefit analysis for a proposed project? Yes Urban Planner/ Designer Do you need population and demand projections or a market assessment for residential/offices/ hotels for a masterplan? Yes CALL DAR ECONOMICS! future trends. We also assess the impact a project will have on the locality. On the basis of our study, we help define a strategy, objectives and scope, and propose the optimal process to meet those objectives. To test a project’s feasibility, we then develop a cash flow model to calculate all the revenues and costs, as well as a financial model that summarizes the investor’s financial and accounting returns. Following implementation, we also evaluate a project’s performance to see whether it has achieved its stated objectives. As you can see, when it comes to the financial and economic bits of a project, there’s little we can’t do. Sure, we may have to ask you a few (hundred) questions here and there to get the information we need (and we apologize in advance), but really, it’s all quite necessary to ensure that the project you have designed will be a success. Additionally, including in an offer that an in-house economics team can do the necessary evaluations enriches your proposal. So, next time you have a project, why not see how we can help? We’ve been building links within our departments as well as the extended Dar family and have partnered with Dar Group members on various projects, complementing their expertise with ours. Dar is a wellrecognized leading player in the provision of engineering services. Our vision is that by developing and focusing Dar and its subsidiaries’ core competences, we can help extend Dar’s standing as the ultimate one-stop shop: moving an idea to a concept, providing the detailed designs and ensuring the idea’s sustainability, confirming its financial and economic feasibility, managing the construction, and delivering the final product. P.S. We hope you’ve enjoyed this piece and look forward to you reading our next one. Unfortunately, it might be more technical, but we’ll try to make it as interesting as possible! 27 feature stories | reviving dar’s high voltage expertise in angola 28 reviving dar’s high voltage expertise in angola | feature stories 29 feature stories | reviving dar’s high voltage expertise in angola The Angolan Ministry of Energy and Water is a busy place these days. Commonly known as MINEA, the governmental body has been launching an exceptional number of electrical power projects as it strives to meet growing residential and industrial demand, improve the reliability of its services, and expand Angola’s electrification coverage. Major new power plants and transmission systems are underway, promising to increase the current power capacity five-fold. All in all, MINEA plans to invest over $17 billion in the next few years. In response to the country’s bold initiative, Dar is providing its expertise to MINEA. We recently landed major projects such as the Soyo-Kapari, Lomaum-Biópio-Benguela Sul and Camama-Morro Bento transmission systems; the reactor banks project; and, most recently, the expansion of the transmission system in Cabinda. Dar Angola’s services: A range of expertise Dar’s power services in Angola cover a lot of ground. Some of our most important services are design review and site supervision. We helped MINEA optimize the quality, cost and schedule of each project, and ensure that the works follow internationallyrecognized norms. A second part of our role is the review and approval of all equipment, and the witness testing of critical equipment at manufacturer sites. For example, we successfully witnessed the destructive load test of a 400-kV suspension tower and 400-kV tension tower in Beijing. Following our instructions, the towers were strictly tested according to Energias de Portugal (EDP) and EN 50341-3-17 requirements. We also produced all tender documents for the Centro-Sul interconnection project. Tendering is particularly important because it builds a solid base for later contractor design and execution activities, and it minimizes future claims and ambiguities. Last but not least, Dar and MINEA are pursuing a network analysis study for the 400, 220 and 60-kV transmission networks. The study will focus on load flow and short circuit analysis, with optional sections on stability, power quality and voltage collapse analysis. The results will determine future recommendations for the expansion, rehabilitation, reinforcement and/or new 30 constructions of suitable power plants, and/or transmission lines and substations. In this way, we are not just responding to specific tenders requests but also proactively creating avenues for advanced studies. Dar’s services are not restricted to the transmission sector, as our services for the distribution sector have already spanned most of the country. We designed and implemented expansions of medium and low-voltage distribution networks that are integrated with other infrastructures, in various towns including: Soyo, Cabinda, N’zeto, Malanje, Noqui, Tomboco, Cuimba, Ondjiva, Lubango, M’banza Congo, and Namibe. In the generation sector, we contributed to the heightening of the Cambambe I dam project, and are now active in the Camacupa hydroelectric plant. What gives us the edge Dar’s ability to offer all these services stems from one key asset: our employees. We have a team of local and expatriate multidisciplinary engineers, including substation and transmission lines specialists. They speak Portuguese fluently and know the intricacies of the client’s needs in detail. To enhance its output, Dar Electrical Department established an agreement with Energoprojekt Kraków, a reputable power transmission designer in Poland with extensive design experience of high voltage lines and substations. They have designed over 30,000 km of transmission lines reaching 750 kV, several Gas Insulated Switchgear (GIS) and Air Insulated Switchgear (AIS) substations, and various power system studies. Energoprojekt are already active with Dar in the Soyo-Kapari and Camama-Morro Bento projects, and have also dispatched one of their senior engineers to Angola for site supervision. They have an instrumental role in the upcoming network analysis study. reviving dar’s high voltage expertise in angola | feature stories Lomaum-Biópio-Benguela Sul Soyo-Kapari Reactor Banks Project Camama-Morro Bento Cabinda Expansion 220 kV transmission system 400 kV transmission system 400 kV & 220 kV transmission system 220 kV transmission system 60 kV transmission system 31 feature stories | reviving dar’s high voltage expertise in angola One of the biggest reasons for our success is the continuous support of the site staff in Angola from the Electrical Department in Beirut. The department comes with a long experience sheet, which includes: • Transmission lines and substations in Azerbaijan • GIS substation in Beirut • Nine substations in Dubai • Reinforcement of a medium-voltage distribution system in Dushanbe • Construction of various diesel power plants in Saudi Arabia. 32 Following Dar Cairo’s High Voltage Unit a few years ago, Beirut’s office also recently established a new High Voltage Unit within the Electrical Department. Composed of young and ambitious engineers, the “HVUers” are managed by a senior electrical engineer with a high-voltage engineering background and guided by an advanced electrical engineer with a background in power plant grid interactions. HVUers also receive support from Energoprojekt, as needed. reviving dar’s high voltage expertise in angola | feature stories Our edge extends to software mastery. The Electrical Department/ High Voltage Unit purchased two software programs which facilitate the design of transmission lines project, PLS-CADD and PLS-TOWER, and dispatched two electrical engineers and one steel structural engineer for training. We trust that new Angolan electrical power investment will succeed in refining Dar’s high voltage expertise and creating future venues for international projects. Thanks to the Angolan gateway, we are laying a new stone for far greater achievement in the sector. The software - together with our thorough reviews of transmission lines designs, familiarity with international codes, and witness-testing of towers’ destructive load tests - has sharpened the specialization of the Electrical and Structural Departments. 33 feature stories | al khor stadium 34 al khor stadium | feature stories al khor stadium a world cup stadium with world class design a multi-departmental effort, with special thanks to Shekhar Palshikar, Peter Wright, Ibrahim Haddad, Jules Abouabdallah, Sharbel Haber, and Jayant Nehete Al Khor is a 70,000-seat state-of-the-art football stadium designed for the 2022 FIFA World Cup Qatar™. Modeled on the theme of a Qatari Bedouin tent, it is set to become one of the most memorable football stadia in the world. Some of the most remarkable features of the resultant stadium are its tent structure, roof opening, unique membrane properties, cooling system, and lighting system. 35 feature stories | al khor stadium Figure 1 Plan view of tent showing openable roof Figure 3 3-D view of tent structure without membrane 36 al khor stadium | feature stories al khor at a glance Capacity: 70,000 seats Location: Al Khor-Doha Highway, 35 km north of Doha Built-up area: 326,000 m²: stadium building + retail, auxiliary + service buildings Retractable roof: 120 m x 93 m Figures 2 (a & b) Tent inner liner partial view Design and skin Local culture and technological innovation complement each other in the stadium’s design, and nowhere more so than the tentlike skin. Made of PTFE membrane, the deep black membrane is stretched over a network of structural steel and cables. It serves a dual role: stadium skin and thermal barrier from the harsh Qatar climate. The barrier ensures comfortable environmental conditions for spectators and players during games. A retractable roof system allows sunlight to filter through to the natural grass on the playing field. Tent structure Composing a three-dimensional structure from three different materials is no simple feat. Our structural models had to account for membrane, cables and steel, and hold the elastic deformation of all three different components in equilibrium. To solve the issue, we used finite element analysis to make sure the individual components were optimally sized to provide the most efficient structure. Deflection was another issue. Normal structural analysis software theoretically considers the tent’s deflections small and will not discern them. But practically, the deflections of the membrane are large. That is why we included cables to limit the deflections and ensure that the membrane stresses fall within the safe range. Our design followed European TensiNet recommendations, the only internationally-recognized design guide for membranes. A primary design challenge with any membrane roof is the risk of ponding under heavy rain or even under sand deposits resulting from sand storms. Ponding may lead to collapse of the membrane roof. Our shape for the tent has been conceived with due consideration for this risk. Retractable roof The design of Al Khor incorporates a retractable roof that can open to let in direct sunlight onto the natural grass of the pitch. The roof’s design has two important capabilities when open: it is designed to withstand rain storms and a full wind load on the stadium’s structural framing, and it does not inhibit outdoor air conditioning. The size of the roof opening is considerable: 93 m x 120 m (see Figure 1) with a folding mechanism similar to the famous Wimbledon tennis court. Inner liner membrane The stadium features an unusual concave redpatterned inner liner membrane supported independently of the outer roof. The liner’s concave shape is unusual because, normally, the tensile forces in a membrane structure will always attempt to straighten lines between supports. To impart the curved shape, it was necessary for us to introduce radial steel frame structures (see Figures 2). Figure 3 shows a 3-D view of the tent’s framing. Cantilever trusses on the masts and façade columns make up the high points of the tent. Cantilever trusses also support the main rectangular trusses that run the length of the building in the north-south direction. 37 feature stories | al khor stadium Figure 4 Tent west side elevation Treated membrane A unique feature of the stadium is its deep black color, but it is also a challenge. Black membrane’s translucency is 0% and its heat absorption normally 98%. A black roof risks radiating a lot of heat into the interior (see Figure 5). Because of this, we introduced an additive into the membrane to reflect the solar rays. Absorbed heat and internal radiated heat diminish by about 20% as a result. Cooling for a crowd of thousands Cooling the stadium was the biggest challenge. We had to ensure comfortable environmental conditions for spectators and players during the matches - no easy feat given that Qatar’s ambient temperatures reach 47 °C in June and July. Figure 5 Sun reflection on PTFE membrane Using CFD analysis, we conducted tests on a virtual model of the stadium (see Figure 7). We were then able to develop an all-air system that effectively cooled the open-roof stadium. And, in fact, the stadium achieves an acceptable thermal environment for players and spectators despite the infiltration of hot winds. The maximum temperature in the “field of play” and bleachers areas does not exceed 23.5 and 25 °C, respectively, while the average temperature at head level varies between 20 and 22 °C. Figure 6 Computational Fluid Dynamics (CFD) wind flow analysis 38 al khor stadium | feature stories Figure 9 Stadium lighting fixture locations Lighting for an international audience Figure 7 Computational Fluid Dynamics (CFD) - thermal analysis - stadium cross section Sports lighting is no simple task. FIFA sets guidelines on how an event should be illuminated (see Figure 8). Basing ourselves on FIFA, the following factors were also essential: • Players and officials: The players and officials must be able to perform to their fullest ability within an illuminated environment that enhances play. • Glaring and spill light: Special care has been taken to limit the spill light and glare off the field, both inside and outside the stadium. • Spectators: The spectators must be able to view the event, scoreboard, video, and all activities on the field, free from glare and excessive spill light. • Shadow control: the most critical task of the stadium lighting. Hard-line shadowing on the pitch is now one of the biggest problems facing high-definition, digital video quality media. We divided the pitch into three zones as per FIFA’s guidelines: Zone 1 at both ends and Zone 2 at center of pitch. The aim for each zone was at least four overlapping lighting arrays per side for international events and three overlapping lighting arrays per side for national televised events (see Figure 8). The verdict Figure 8 Field aiming - light zones Mega-stadiums are designed like no other structure, and Al Khor was no exception. Dar’s team navigated a complex set of factors, put different types of expertise to the test, and eventually, yielded a landmark stadium fit for entertaining a global audience. 39 darmagazine wants your fresh and passionate ideas for its next issue Do you have an exciting Dar-related story or groundbreaking concept that you want to share? Did you work on a life-changing Dar project that you want your colleagues to know about? Any valuable tips you would like to communicate to other members of the Dar family? DarMagazine is offering you the space to engineer your thoughts, design your writing and make yourself heard. Email us your quality photos and articles of any size and on any topic to: darmagazine@dargroup.com Do not wait! Unleash the writer in you! 40 dar magazine // issue 6, spring 2014 for further information, please visit us at dargroup.com cairo // 34/36 Geziret Al-Arab Street, Mohandessin Giza 12411, P.O. Box: 895, Cairo 11511, Egypt // +20 (0)2 3301 9300 beirut // Verdun St., Dar Al-Handasah Bldg., P.O. Box: 11-7159, Beirut 1107 2230, Lebanon // +961 (0)1 790 002/3 london // 74 Wigmore Street, London W1U 2SQ, United Kingdom // +44 (0)20 7962 1333 pune // Tower 11 Cybercity, Level 2, Wing A & B, Magarpatta City, Hadapsar, Pune 411013, India // +91 (0)20 4109 0000 amman // Abdoun, Princess Basma Street Building No. 200 P.O. 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