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www.alicongroup.co.in
Casting The Future
ALICON GROUP
TS 16949 | ISO 9001 | ISO 14001 | OHSAS 18001 certified.
Alicon group is a global consortium of companies involved in Design, Engineering, Casting, Machining
and Assembly, Painting and Surface Treatment of Aluminum Components.
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Group Sales USD 133 million.
One of the largest Aluminum foundry in India and Slovakia.
Joint Venture with Enkei Corporation (Japan)
Technical Collaboration with Hekikai Koki (Japan)
Core Competence:
• Rapid Prototyping
• Designing (CAD/CAM/CAE/Simulation)
• In house Tool Manufacturing
• Die Casting (Sand Casting/GDC/LPDC)
• Testing
• Machining, Assembly & Painting.
 Casting for Automotive, Locomotive, Medical, Energy and
Agricultural and Aerospace segments.
DUNS: 650653579
04.2013
Together We Make It Happen
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Casting The Future
ALICON GROUP
ESTABLISHMENT
MANPOWER
ALICON – 44 years of casting the future in Aluminium.
India’s pioneer in LPDC. (2819 Employees)
ILLICHMANN – 83 years of proven global track record in
Aluminium Castings. (182 Employees)
Total – 3001 Employees
Design & Development Team – 153 Engineers
10 Manufacturing Plants (1 International)
Technology centre
FACILITIES
2 Globally competent Tool rooms (1 International)
Products Manufactured for AUTO SECTOR:
Quality & Testing Laboratories
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Full Fledged Machine Shop (including sub-assembly facility)
GDC (Stationary, Tilting & Durville) (0.027 Kg – 42 Kg)
CASTING
PROCESSES
LPDC (Conventional & Pie System) (0.14 Kg – 49.9 Kg)
Sand Casting (0.16 Kg – 300 Kg)
04.2013
Crankcase
Intake Manifold
Cylinder Heads
Bridge Fork Top
Brackets (Transmission & Engine Mounting)
CAC Tank
Oil Sump
CAM Box
Swing Arm
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Casting The Future
THE CORPORATE PLEDGE
We amalgamate the best of European engineering, Japanese Quality and
Indian Ingenuity to produce exceptional and innovative aluminum casting
products.
VISION:
Become the globally preferred supplier for Light Alloy Casting Solutions.
MISSION:
 Grow the employees, associates and suppliers.
 Ensure total customer satisfaction.
 Increase shareholder value.
VALUES:
 Quality, Integrity and Respect.
 Encourage Entrepreneurship.
 Ownership and Accountability.
 Commitment to the Environment and Community.
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Casting The Future
SALES DISTRIBUTION
140
129
Sand Casting – 1%
USD 1.4 million
133
GLOBAL
19%
120
*107
100
38
28
80
25
Wheel
9
60
40
Foundry
72
75
78
57
GDC - 36%
USD 50.8
million
20
LPDC - 63%
USD 88.8
million
0
2006-07 2007-08 2008-09 2009-10 2010-11 2011-12 2012-13
DOMESTIC
81%
* Enkei wheel division formulated as a separate company from April 2010
onwards.
PROCESS WISE SALES
GLOBAL vs DOMESTIC SALES
Group sales forecasted to be around USD 150 million for FY
2013-14.
04.2013
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Casting The Future
STRATEGIZING – AUTO & BEYOND
DIVERSIFYING
DE-RISKING
SEIZING OPPORTUNITIES
The 3 words that sum up the core of our well planned holistic business
strategy
A diversified yet focused strategy tapping customers across several sectors is
what we look forward to. A strategy giving us the recognition of a brighter
future, a future that looks beyond business.
• Strategic approach for significant presence in Agriculture, Energy,
Medical & Healthcare, Defense, Infrastructure, Locomotive, Aerospace
& Nuclear.
Zero PPM consistently
for over 15 months
100% Customer
Satisfaction – DELIVERY
& QUALITY
• Wider Non-auto customer base access through acquisition of
Illichmann Castalloy - Europe.
What we build today is what we carry into the future...
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Casting The Future
TWO WHEELER OEM
FOUR WHEELER OEM
TIER 1 & NON AUTO
AND MANY
MORE..
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Casting The Future
GLOBAL PRESENCE
EUROPE
• Illichmann Castalloy GmbH, Austria
• Illichmann Castalloy s.r.o. Slovakia
INDIA
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04.2013
Atlas Castalloy Ltd (1969)
Alicon Castalloy Ltd, Pune (1995)
Silicon Meadows Design Ltd.(1996)
Alicon Castalloy Ltd, Binola (2006)
Silicon Meadows Engineering Services Ltd. (2009)
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Casting The Future
PRESENCE in INDIA
ALICON GROUP PROFILE
PROPOSED
Alicon Castalloy Limited, Binola, (outskirts of
Delhi) Haryana. (2006) (28.34°, 76.86°)
Alicon Castalloy Limited,
Pantnagar - Uttaranchal.
1969 - Atlas Automotives Limited established in Chinchwad with Technical
collaboration with Carl Smith – Germany for Low Pressure Die Casting
Technology transfer. First in India.
1992 - Pegasus Castalloy Limited established at Shikrapur Pune.
1995 - Pegasus Castalloy Limited and Enkei Corporation Japan join hands
together for operations in India and bring Alloy Wheel Technology to India.
Pegasus Castalloys Limited changed to Enkei Castalloy Limited.
PROPOSED
Alicon Castalloy Limited,
Bhiwadi - Rajasthan.
1996 - Silicon Meadows Design Limited set up for support in Tool Design
and manufacturing.
2006 - New plant set up in Binola (Haryana – outskirts of Delhi) to cater to
the additional capacity demand in Auto sector.
2009 - Demerger of Enkei Castalloy Limited into Alicon Castalloy Limited for
Atlas Castalloy Limited, Chinchwad, Pune
(1969) (18.64°, 73.79°)
all types of Auto/ Non auto Business and Enkei Wheels India Limited for
Alloy Wheels Manufacturing.
Alicon Castalloy Limited, Shikrapur,
Pune.(1995) (18.69°, 74.11°)
2009 - Silicon Meadows Engineering Services established to cater to
Silicon Meadows Design Limited,
Chinchwad, Pune (1996) (18.64°, 73.79°)
2010 – Illichmann Castalloy merger with the Alicon Group.
Silicon Meadows Engineering Services
Limited, Viman Nagar, Pune. (2009) (18.57°, 73.91° )
In-house R&D Unit recognized by the Department of Scientific and
Industrial Research, Ministry of Science & Technology, Government of India.
04.2013
engineering and design needs of Alicon Group & external clients.
2011 – TS16949, ISO 9001, ISO 14001 & OHSAS 18001 certified.
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Casting The Future
ILLICHMANN FACILITY - AUSTRIA & SLOVAKIA
04.2013
Vienna (Wien) / AUSTRIA
Zarnovica / SLOVAKIA
Marketing & Logistics Centre
GDC & LPDC
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Casting The Future
ILLICHMANN INTEGRATION WITH ALICON GROUP
 83 years of proven track record.
 Magma & Pro-Cast Soft Casting
Simulation.
 Specialty
Volume
in
Handling
 Intricate Castings.
Low
 To serve the customer with low
and high volume parts from Europe
and India locations.
 De-risking
customers
currency fluctuation.
from
 Providing the better options by
using strengths & ability of both
the organization.
 44 years of proven track record
for cost competitiveness learning's
from Indian Market.
 One of the Largest Foundry in India which
offers frugal engineering solutions
 Pioneer Users of Pro-Cast and Magma in
India.
 Capabilities of Handling both low and High
Volume.
 Value Added services like machining,
painting and surface treatment.
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Casting The Future
ENGINEERING & DESIGN CENTRES – INDIA & EUROPE
SILICON MEADOWS ENGINEERING,
PUNE, INDIA.
04.2013
SILICON MEADOWS DESIGN CENTER,
PUNE, INDIA.
ILLICHMANN DESIGN CENTER,
AUSTRIA
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Casting The Future
PRODUCTION FACILITIES – INDIA & EUROPE
ATLAS CASTALLOY LIMITED
CHINCHWAD, PUNE, INDIA
04.2013
ALICON CASTALLOY LIMITED
SHIKRAPUR, PUNE, INDIA
ALICON CASTALLOY LIMITED
BINOLA, DELHI, INDIA
ILLICHMANN CASTALLOY,
GMBH & S.R.O
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Casting The Future
PLANT FACILITIES – INDIA & EUROPE
04.2013
CORE SHOP FACILITY
TILT GDC DIE CASTING FACILITY
CORE SHOP FACILITY
TILT GDC DIE CASTING FACILITY
CELL – CASTING & MACHINING
(ONE PIECE FLOW)
LPDC DIE CASTING FACILITY
SAND CASTING FACILITY
RAPID PROTOTYPING FACILITY
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CYLINDER HEADS – THE ALICON EXPERTISE
 Cylinder Heads constitute about 54% of the products manufactured at
NON AUTO, 13%
Alicon. Hence deep expertise developed.
 About 72 different types of Cylinder Heads manufactured over the last
four decades [(4W (10%), non-auto (25%) and 2W (65%)].
OTHERS, 11%
HEAD COVER &
BFT, 2%
 Clients ranging from local to international OEMs who have a brand
CYLINDER HEAD,
54%
BRACKETS, 5%
loyalty towards us owing to our immaculate quality.
 Certified by International Organizations and awarded by Clients and
MANIFOLD, 6%
hence recognized and preferred within the engineering fraternity.
CRANK CASE, 9%
Types of Cylinder Heads Manufactured in LPDC & GDC:
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Diesel Cylinder Head for multi-cylinders.
Diesel Cylinder Head for single cylinder.
Petrol Cylinder Head for multi-cylinders.
Petrol & CNG Engine for single cylinder.
04.2013
Types of Al alloys used in Cylinder Heads:
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AC4B
AC4C
LM9
LM16
LM25
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AlSi7Mg
AlSi9Mg
AlSi10Mg
AlSi11Mg
Alsi12Mg
 AlSi9Cu3
 AlSi12CuMgNi
 LM9+2%Cu
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Casting The Future
PRODUCT GALLERY – CYLINDER HEADS
LEADING DOMESTIC FOUR WHEELER OEM
LEADING DOMESTIC NON-AUTO OEM
Four Cylinder; PETROL; Water Cooled. GDC
Single Cylinder; DIESEL; Water Cooled. LPDC
Single Cylinder; DIESEL; Water Cooled. LPDC
Single Cylinder; DIESEL; Air Cooled. GDC
LEADING GLOBAL TRUCK OEM
LEADING GLOBAL TWO WHEELER OEM
LEADING DOMESTIC NON-AUTO OEM
Two Cylinder; DIESEL; Water Cooled. LPDC
Single Cylinder (x8); DIESEL; Air Cooled. LPDC
Single Cylinder; PETROL; Water Cooled. LPDC
Single Cylinder; DIESEL; Air Cooled. LPDC
04.2013
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Casting The Future
PRODUCT GALLERY – 4W
Single source supplier for 6 components for a new 1.6L
diesel engine for Internationally renowned OEM and
parts exported to the UK.
AIR INTAKE PASSAGE A
INTAKE MANIFOLD
JOINT INTERCOOLER OUTLET
AIR INTAKE PASSAGE B
04.2013
JOINT INTERCOOLER INLET
AIR FLOW JOINT COMP
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Casting The Future
EGR values under development.
TTRS
DROSSELKLAPPENSTUTZEN, R5 TFSI
DAMPER FLAP CONNECTOR
A3RS
Innovative Eco-friendly thin wall casting. Wall thickness is min 3.5 +_0.5mm.
04.2013
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Casting The Future
INTAKE MANIFOLD
INTAKE MANIFOLD
04.2013
MANIFOLD
INTAKE MANIFOLD
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INTAKE MANIFOLD – 3L
W201 INTAKE MANIFOLD
INTAKE MANIFOLD
04.2013
INTEGRATED MANIFOLD – NANO
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TRANSMISSION CASTING LH & RH
04.2013
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YOY Growth
• Alicon Business share in the Indian Two wheeler segment is about 38%.
• Every 3rd Cylinder Head in the 2 wheeler segment on Indian roads is an Alicon Group product.
• Won several accolades from Customers in Capacity Enhancement, Quality Improvement,
Design & Development and Delivery.
04.2013
TOTAL VOLUMES
8%
YOY Growth
37%
FY 10 - 11
FY 11 - 12
FY 12 - 13
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Casting The Future
CYLINDER HEAD
BRIDGE FORK TOP
HEAD LAMP COVER
BRIDGE FORK TOP
04.2013
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Casting The Future
FRONT FORK ARM
FRONT WHEEL HUB
04.2013
SWING REAR ARM
REAR WHEEL HUB
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Casting The Future
CYLINDER HEAD COVER
CARRIER FOOT REST
SWING ARM
04.2013
WHEEL HUB
CYLINDER HEAD
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Casting The Future
PRODUCT GALLERY – TRUCKS
HOUSING FLYWHEEL
HOUSING OUTER CASE 6 CYLINDER (N6)
CAC TANK (MODULE -1)
CONNECTION WATER INLET
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Casting The Future
UN DISCLOSED MODEL
UNDER DEVELOPMENT.
CYLINDER HEAD 115E
INTAKE
MANIFOLD
UN DISCLOSED MODEL
UNDER DEVELOPMENT.
COVER VALVE - ROCKER ARM COVER
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Casting The Future
FLYWHEEEL
HOUSING
OIL SUMP
THERMOSTAT COVER (5.0 L)
WATER DISTRIBUTION RAIL
( 5.0 L )
ASSEMBLY THERMOSTAT BODY ( 3.0 L )
CYLINDER HEAD
04.2013
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Casting The Future
PRODUCT GALLERY – MINI-TRUCKS
We are having the highest SOB in
Tata Ace-Cylinder Head since its
launch in 2005
We also supply Cylinder
Head and Crankcase to
Greaves cotton from 2012
The above parts gets
assembled in Tata Ace Zip
and Tata Magic Iris
AN ASSOCIATION OF TRUST FOR 8 YEARS
(2005 – 2013)
SMALL COMMERCIAL VEHICLE-MINI-TRUCK
Component
Weight
Process
Supply To
Supply From
Vehicle
04.2013
: Cylinder Head
: 6.6 kg
: Low Pressure Die Casting
: TML Patnagar
: India
: Tata Ace
Component
Weight
Process
Supply To
Supply From
Vehicle
: Crank Case
: 9.2kg
: Greaves Cotton
: India
: Tata Ace Zip/Magic Iris
Component
Weight
Process
Supply To
Supply From
Vehicle
: Cylinder Head
: 2.7kg
: Greaves Cotton
: India
: Tata Ace Zip/Magic Iris
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Casting The Future
PRODUCT GALLERY – AGRICULTURE
VALVE COVER
INSPECTION COVER
PIPE
04.2013
BEARING HOUSING
CLUTCH COVER FRONT
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Casting The Future
PRODUCT GALLERY – AERO & MARINE
•
CYLINDER HEAD
AERO ENGINES
A total of 10 components being supplied
including Cylinder Heads & Housing Halves.
• Housing halves left / right 3500 units / year.
• Cylinder Heads left / right 6500 units / year.
HOUSING
HOUSING VALVES
SKI AND SEA DOOS
CYLINDER HEAD
COVER
04.2013
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Casting The Future
PRODUCT GALLERY - RAILWAY
04.2013
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Casting The Future
PRODUCT GALLERY – ENERGY
MACHINED CT FLANGE
MACHINED FAST EARTHING
SWITCH ENCLOSURE
FAST EARTHING SWITCH
BEHIND HOUSING
TOGGLE LEVER T155/3 MECHANISM
04.2013
HOLDER CONTACT SPHERE
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Casting The Future
PRODUCT GALLERY – NON-AUTO
PULLEY FOR AERIAL TRAMS & ROPEWAYS
04.2013
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PRODUCT GALLERY – LOCOMOTIVE
HOUSING
DOORLOCK
VALVE HOUSING
04.2013
CONSOLE
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Casting The Future
HOUSING
HOUSING
04.2013
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Vaccum pump components for Automotive sector
Quantity : 5,000 pieces per annum
Process : Gravity Die Casting
04.2013
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PRODUCT GALLERY
DB HOUSING
INTAKE MANIFOLD
BATTLE TANK VENTILATOR
CAM BOX
FA II HOUSING
OIL SUMP
04.2013
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TECHNOLOGY AND METHODS AT ILLICHMANN
RAPID PROTOTYPING (OBJET AND LOM METHOD)
PROTOTYPES BASED ON RESIN
MAX. SIZE 320 X 320 X 200 MM
PRESENTATION- AND FUNCTIONAL MODELS
MODEL CONSTRUCTION – RAPID PROTOTYPING – CASTED
PRODUCT
CAD SYSTEM
PRO-ENGINEER WILDFIRE 2
INTERFACE FOR STEP IGES VDA AND OTHERS
TOOL DESIGN
SIMULATION
04.2013
MAGMA CASTING
THIN WALL CASTING 1.8MM
TECHNOLOGIES
ALLOYS APPLIED
• Gravity die casting
• Sand casting
• Low pressure die
casting
• Rapid prototyping
• X ray Inspection
• CAD – Pro Engineer
• Magma casting
• Solidification
• Al Si 7 Mg
Al Si 9 Mg
• Al Si 10 Mg
• Al Si 12
• Al Si 12 Cu Ni Mg
• Al Si 8 Cu 3
• Al Si 6 Cu 4
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Casting The Future
SAND CASTING - EUROPE
CYLINDER HEADS
CYLINDER HEAD COVER
GEAR HOUSING
CYLINDER HEADS
CRANK SHAFT
MOTOR CARRIER
04.2013
GEAR HOUSING
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Casting The Future
DESIGN & ENGINEERING CAPABILITIES
CAD
CAE
TOOLING
SOLUTIONS
CAE
REVERSE
ENGINEERING
CAD
TECHNICAL
PUBLICATIONS
CAM
We have a highly qualified and experienced R&D Team of 153 Engineers within the following disciplines:
04.2013
TOOLING
NEW PRODUCT
DEVELOPMENT
COMPUTER AIDED
ENGINEERING
COMPUTER AIDED
DESIGN
REVERSE
ENGINEERING
TECHNICAL
PUBLICATIONS
83
26
9
28
5
2
PDM
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ENGINEERING CAPABILITIES – REVERSE ENGINEERING
PHYSICAL COMPONENT BEING SCANNED
04.2013
GEOMETRY | COUNTOUR |
COORDINATE MEASUREMENT
2D DRAWINGS & 3D MODEL
OF THE PART AS OUTPUT
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Casting The Future
BEYOND MANUFACTURING – REVERSE ENGINEERING & FEA (CAE)
CAD models obtained from Reverse Engineering.
CAD comparison using white light scanning .
DURO DZ HEAD LIGHT & SPEEDO
CASE COVER.
MOJO HEAD LIGHT AND SPEEDO CASE
COVER ASSEMBLY.
Finite Element Analysis carried out for Headlight and Speedo
Case Assembly.
SPEEDOMETER
REAR GRAB RAIL
FUEL TANK
CHAIN COVER
SEAT COVER
04.2013
REAR MUD GUARD
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Casting The Future
ENGINEERING CAPABILITIES – CASTING SIMULATIONS (MAGMA)
FILL TRACER
TEMPERATURE
SOLIDIFICATION
TENSILE STRESSES
04.2013
FRACTION SOLID
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Casting The Future
TOOL ROOM FACILITIES - INDIA
 Presently manufacturing 20 tools per
month.
 Equipped with State of Art Machines
• CNC- MAKINO, MICRON, HARTFORD
• VMC
• EDM
 Quality Assurance Equipments:• CMM
• FARO ARM
 Additional Machinery for 2013-14
• 5th Axis VMC from DMG.
• CNC Wire EDM and Wire Cut Machine.
04.2013
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Casting The Future
CORE MAKING CAPABILITIES
CORE SET
 Dedicated Core making workshop.
 Core making by the following 3 process:
• Shell Core Moulding
• Hot Box Moulding
• Cold Box Moulding.
 Capable of making complex cores for intricate castings.
SPECIFICATION FOR CORE SAND
GRADE
A
B
C
D
AFS No. -ASTM
(BSS)
HOT TENSILE STRENGTH –
PSI (Kg/cm2)
67 – 74
(77 – 82)
55-60
(63 - 68)
55 – 60
(62 – 67)
70 – 75
(77 – 82)
142.33 - 206.23
(10 – 14.5)
213.34-256.01
(15.0-18.0)
401.09 – 500.66
(28.20 - 35.20)
192.01 – 234.68
(13.50 – 16.50)
156.45 - 213.34
(11.00 – 15.00 )
15 - 20
KS 47
55 - 60
65/24D
70-75
04.2013
LOSS ON
IGNITION
(%)
SCRATCH
HARDNESS
2.0 – 2.6
65 – 80
2.0 – 2.6
65 – 80
2.8 – 3.5
75 – 90
2.3 – 3.0
65 – 80
2.0 – 2.5
65 - 80
3.0 to 3.5
80 - 95
DIFFERENT CORE COLOURS
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Casting The Future
CORE MAKING CAPABILITIES
SAND MIXER MACHINES
COLD BOX CORE
COLD BOX - TYPE NOVA
(1) Silica Sand VFS 45~50
(2) Core Strength 85
(3) MK 0.303
(4) Silica Sand PH 7.2
(5) Resin less than 1%
04.2013
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Casting The Future
CUSTOMER DEDICATION – ONE PIECE FLOW - DURVILLE SYSTEM (GDC)
CORE MAKING
METAL MELTING
CASTING
KNOCKING
PIONEERS OF THE UNIQUE Durville (DRC) SYSTEM IN GDC
• Dedicated work space for a product.
BAND SAW
• Core making, Metal Preparation, Die casting, Mechanical Decoring, Heat treatment, Sand Blockage
Inspection, Washing, Leak Testing, Final Inspection, Packaging and Dispatch in a confined area.
• Speedy manufacturing and enhanced customer satisfaction.
HEAT TREATMENT
PACKAGING
04.2013
INSPECTION
LEAK TESTING
FETTLING
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INNOVATIONS - PIE SYSTEM (LPDC)
PIONEERS OF THE UNIQUE PIE SYSTEM IN LPDC
 Completely enclosed system. Pressurized furnace.
 No exposure to atmosphere (negligible moisture
contamination).
 No metal transfer from melting to holding.
 Advanced technology with latest feature for
temperature control, pressure control and metal quality
round the clock.
 High Productivity, low rejection
repeatability achieved via this process.
and
process
 Low Maintenance required.
04.2013
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Casting The Future
MANUFACTURING FACILITIES – ONE PIECE FLOW
Our plants are well organized with a quick feedback through one piece flow which enables us to detect defects at an early
stage during WIP and consequently give a rapid feedback to the casting operators which helps us reduce rejections.
04.2013
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MACHINERY & EQUIPMENTS - EUROPE
4 HIGH-END LPDC MACHINES FOR QUALITY CASTINGS IN EUROPE.
2012
04.2013
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HEAT TREATMENT
TYPE
CAPACITY
CONTINUOUS
250, 350, 400. (in kg/hr)
DROP QUENCH 600, 800, 1000 (in kg/batch)
T4
Solutionizing.
T5
Precipitation Hardening
T6
Solutionizing & Precipitation Hardening
T7
Solutionizing & Precipitation Hardening with air quenching
TB7 Solutionizing, precipitation hardening & Stabilizing
04.2013
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STATE OF ART MACHINERY
 4 axis horizontal high speed machining centers with
manual loading (VMC, HMC & Turn Mill).
 Washing (pre machining specifications < 2.0 mg).
 Leak testing; dry and dip type (1 to 2 cavities) and
Bench flow testing.
 Helium Leak Testing.
 CMM, Auto-gauging and Gage inspection, opening
detection holes (Fakir plate).
HASS HMC
MAZAK HMC
MAKINO VMC
DOOSAN DNM 650
04.2013
• Quick pallet changer
• Zero loading / unloading time
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QUALITY TESTING LABORATORY
INSERT FITMENT MACHINE
HOT TENSILE TESTING
CORE GAS
DETERMINATION
SIEVE SHAKER
BENDING STRENGTH
TESTING
LEAK TESTING MACHINE
SCRATCH HARDNESS
TESTER
SALT SPRAY TESTING
XYLON X RAY EQUIPMENT
04.2013
BENCH FLOW TESTING
ZOLLER TOOL PRESETER
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TESTING FACILITIES
INSERT FITMENT MACHINE
04.2013
LEAK TESTING MACHINE
BENCH FLOW TESTING
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TESTING EQUIPMENTS
04.2013
HOT TENSILE TESTING
SIEVE SHAKER
SCRATCH HARDNESS TESTER
CORE GAS DETERMINATION
BENDING STRENGTH TESTING
SALT SPRAY TESTING
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LASER SCANNING - COMPARISON CAD VS REALITY
The scan data is aligned to the CAD model by best fit alignment to find least error.
04.2013
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SCANNING OF CASTING DEFECTS
XYLON X RAY EQUIPMENT
Y.TU 160-D06 with Diaphragm
OPERATIONAL SOURCE: 150 – 250 kV
DEPTH :100 – 150 mm
04.2013
Specimen
XRD 0820
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ZOLLER TOOL PRESETER
Tool Setter to measure cutting tool accuracy.
04.2013
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TESTING SYSTEMS
FARO ARM – CMM INSPECTION
04.2013
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ALICON STRENGTH – OUR EMPLOYEES
•
•
•
•
One Path, One Goal
Holistic Member Engagement
We Measure what we Value
We live the Alicon DNA
KAIZEN TRAINING
Together,
We Make It Happen
YOGA SESSIONS
ALICON VECTOR
HEART
MIND
SOUL
SAFETY & ENVIRONMENT
PRACTICE OF LDD
CREATING DECISIVE LEADERS
5S METHODOLOGY
5S METHODOLOGY
EMPLOYEE ENGAGEMENT
NURTURING TEAMS
SINCERITY & INTEGRITY
EMPOWERMENT
INNOVATION & CUSTOMER DELIGHT
GREETING & HIGH SPIRIT
PERSEVERANCE IN CASE OF FAILURE
VISION & BENCHMARKING
FOLLOW ALICON VECTOR
BODY
BEP Management
Kaizen Break-Even Point
TECHNICAL TRAINING
04.2013
FAMILY GATHERINGS
Improve Value Added Ratio * Reduce Fixed Cost * Increase Productivity
62
Casting The Future
ENVIRONMENT FRIENDLY FOUNDRY
Alicon practices several green initiatives which includes maintaining green areas with treated effluent water and enhancing green cover
around our premises.
TREE PLANTATION DRIVE
1000
800
600
400
200
0
2009-10
04.2013
2010-11
2011-12
2012-13
63
Casting The Future
ALICON GROUP CONCEPTS
Alicon Group is a single point contact for all engineering solutions.
CORE BUSINESS
COMMITMENT
Design Engineering
 Casting of Aluminum Component
 Value Added services like machining, painting
and surface treatment.
Provide value added solution through
knowledge sharing between group companies.
FOOT PRINTS
Largest footprint in India & having presence in India,
Europe & USA.
STRENGTH
 One of the biggest foundry infrastructure in India.
 Ability to handle both low & high volumes.
 Total solution for Aluminium castings under one roof.
It is easy to grow but difficult to sustain but at Alicon we have been
growing at a rapid pace and yet emerging as the No. 1 supplier choice.
04.2013
QUALITY :
Zero PPM
Full Traceability
Zero Warranty Claims
Project Management
64
Casting The Future
WHY ALICON GROUP
Alicon group focuses on producing exceptional and innovative aluminum castings. To consistently achieve this, we
have strategically integrated our PQCDDME with international technology, strong customer support & employee
development plans.
STRATEGIC
INTEGRATION
Focus on Productivity,
Quality, Cost, Delivery,
Development, Morale &
Environment (PQCDDME)
with full focus on
continuous improvement.
04.2013
TECHNOLOGY
Strong In-house Design &
Tool Room facilities &
Technical JV with world
leaders.
STRONG CUSTOMER
SUPPORT
Alicon group is committed
to
strong
customer
support
&
takes
advantage of time zones
to provide 24x7 support
to its global clientele.
EMPLOYEE
DEVELOPMENT
Alicon group believes that
it’s core strength is in its
people and continues to
invest in the development
of its human capital.
65
Casting The Future
CONTACT US
MR. RAJEEV SIKAND
Group CEO
EMAIL : rajeev.sikand@alicongroup.co.in
PHONE : +91 98905 60099
India Contact :
MR. SHEKHAR DRAVID |VP - Business Development | EMAIL : shekhar.dravid@alicongroup.co.in | PHONE : +91 98607 94387
ALICON CASTALLOY LIMITED І Gat No. 1426, Shikrapur, Tal. Shirur, District Pune – 412208. Maharashtra, INDIA. (18.69°, 74.11°)
Tel : +91 (0) 2137 677100 І Fax : +91 (0) 2137 677130
04.2013
66
Casting The Future
NAMASTE
NAMASTE – The heart & soul of our culture.
04.2013
67

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