Product information PI 62 Disk-type tool turret

Transcription

Product information PI 62
Disk-type tool turret
with integrated tool direct drive
series
2013-08-29
0.5.437.2xx
0.5.437.6xx
®
Table of Contents
Disk-Type Tool Turret
Series 0.5.437.2xx / .6xx
with Tool direct drive
Description .............................................................................................................. 4
Technical Data ........................................................................................................ 6
Admissible Loads.................................................................................................... 8
Dimensions ........................................................................................................... 10
Precision ............................................................................................................... 18
Fluid Rotary Feed-Through................................................................................... 18
Performance Data for the Tool Coupling .............................................................. 20
Dimensions ........................................................................................................... 21
Type Key ................................................................................................................. 22
Ordering Details .................................................................................................... 23
You can request projection instruction PA 62.
Note:
The information contained in this Product Information is in conformity with knowledge
at the point of printing. We reserve the right to perform modifications within the framework of continuous further development.
PI_62_en_2013-08-29.fm
PI 62
3
®
Description
Disk-Type Tool Turret
witht Tool direct drive
Description
These turrets are suitable for use on high-capacity turning machines for forward as well as equipollent
reverse machining. They are equipped with all of the features and functions of modern high-performance
and high-capacity tool turrets. Their robust design and short switching times mean they are also very
well suited for heavy-duty use in series manufacture and very suitable for highest productivity for milling and drilling
Features
Two-motor Technology
One inetegrated indexing drive and the tool drive share one motor
Direct drive, high cutting speeds up to 12.000 rpm and highest milling power
Highest degree of stability due to high locking forces
hydraulic locking with special triple generating Hirth-type gear
Not affected by collisions due to:
Low kinetic energy of the indexing drive
Fastening snap-ring groove for the tool disk
Directly controllable with machine controller
Cooling lubricant pressure up to 50 bar (Standard)
Options:
Central rotary feed-through for example for fluid-actuated tools
highpressure cooling lubricant device, ...
4
PI 62
®
Description
3
1
2
4
5
6
7
8
9
11
1
2
3
4
5
6
7
8
9
10
11
1)
10
1)
Turret housing
Tool disk
Motor for tool drive
Connection cooling lubricant
Connection hydraulic turret lock and unlock
Motor for indexing drive
Connection elektric
Connection air sealing turret
Connection air sealing driven tool
Connection cooling motor
Connection hydraulic engaged and disengaged1)
Only for 0.5.437.2xx
PI 62
5
®
Technical data indexing drive
Technical data indexing drive
Size
Series
Disk-type tool turret 0.5.437.2xx
16
8
Number of switching positions
12
20
16
8
12
Admissible tangential load (turret locked)1)
kNm
1,8
3,6
Admissible mass moment of inertia of tools1)2)
with tool disk and holder
kgm2
3,2
6,3
Nm
32
63
Admissible out of balance (load moment) due to tooling
see chart page 7
min-1
Admissible rpm
Admissible drive torque
Gear ratio swivel drive
Nm
10
10
i
54
72
Switching times3)4)
Rotate tool disk:5)
• incl. acceleration and braking
per partial step 30°
s
0,12
0,2
• without acceleration and braking
per additional partial
s
0,06
0,08
Turret unlock/lock -hydraulic
s
0,12
0,13
Tool drive engage/disengage -hydraulic
s
0,08
0,08
20
16
50
50
Adm. switching frequency3) (median switching angle m =90°)
Operating pressure
Hydraulic ± 10%
bar
Cooling lubricant
• standard
bar
5 - 50 (filtering < 50µm)6)
• High-pressure cooling lubricant device
bar
150
cm3
30
45
Turret (incl. drive motor)6)
Tool disk and tooling (adm)
kg
125
160
kg
80
Adm. ambient temperature
°C
(filtering < 25µm)6)
Fluid absorption volume
Turret unlock/lock
Mass
1)
Higher values on request
2)
Switching times on request
3)
Conditions:
- Fluid supply sufficiently large
- Turret up to operating temperature
- Without controller-related non-productive time
- Switching times are dependent on mass moment of rotor
- Further details see motor chart.
4)
The swivel times are determined with an average load.
Further details on request.
calculation speed 4500 rpm
5)
At design standard housing
6)
Ensure compliance with the required filter fineness for the tools used.
For example spindle heads with internal cooling lubricant supply.
6
PI 62
160
10 ... 40
16
®
Recommended motors for indexing drive
Recommended motors
for indexing drive
protection class IP 67 shaft-side
J
Zul.
driving
kgm2
min-1
swiveling times for 30°-step
without acceleration and braking
s
Size of turret
16
20
SAUTER control unit EK 600
0,0003
4000
0,07
0,09
SAUTER with rotary encoder activation1)
0,0003
4500
0,06
0,08
Siemens 1FK7043 HD1)
0,0001
6000
0,05
0,06
Siemens 1FK70421)
0,0003
4500
0,06
0,08
Fanuc  2/5000 /  2/50001)
0,0003
4500
0,06
0,08
Delta with control unit
0,0003
4000
0,07
0,09
Mitsubishi HF 75
0,00015
4500
0,06
0,08
1)
controlled via machine controll system
PI 62
7
®
Admissible Loads
Admissible Loads
Note
The diagrams refer to static loads.
In case of impact load (interrupted cutting), significantly lower values must be reckoned with.
+Fy
-Fz
+Fz
+Fx
r
-Fy
force + Fy
tangential loading
Size 20
Size 16
8
PI 62
®
Admissible Loads
a
-Fz
+Fz
+Fx
r
force +Fx
shunt loading
leading edge is the basis for dimension a
+Fz; -Fz
force + Fx
longitudinal loading
+Fx
size 20
size 16
a
size 20
size 16
r
PI 62
9
®
Dimension block shape
Dimension block shape (NH Standard 1)
N
H
NH
B
Q
Dargestellt Block-Gehäuse NH 125
L1
J
E
X
D
O
P
C
V W W W W
L2
10
PI 62
®
series
size
Disk-Type turret 0.5.437.2xx
block shape (NH standard 1)
16
20
NH
100
125
B
200
238
C
266
250
D
122
125
E
28
35
H
38
41
J
M10
M12
L
1)
SAUTER-Motor with control unit EK 600
L1
on request
403
SAUTER drive with rotary encoder activation
L1
on request
431
Delta-Motor with control unit
L1
on request
487
Siemens 1 FK7 43/42
L2
365
3511)
Fanuc 2 / 2
L2
350
3361)
Mitsubishi HF 75
L2
on request
351
N
278
293
O
240
295
P
132
185
ØQ
252
270
V
73
65
W
34
40
X
28
35
Hint! plus motor length!
PI 62
11
®
N
H
NH
B
Q
Dargestellt Block-Gehäuse NH 140
J
L1
E
X
D
O
P
C
V W WWW
L2
12
PI 62
®
series
size
block shape
16
20
NH
115
140
B
215
265
C
244
300
D
100
110
E
28
35
H
38
41
J
M10
M12
L
L1
on request
403
L1
on request
431
L1
on request
487
Siemens 1 FK7 43/42
L2
365
351
Fanuc 2 / 2
L2
350
336
Mitsubishi HF 75
L2
on request
351
N
278
293
O
220
270
P
132
175
ØQ
252
270
V
60
65
W
34
40
X
28
35
PI 62
13
®
Dimension L-shape
Dimension L-shape (NH standard 1)
N
H
NH
B
Q
Dargestellt L-Gehäuse NH 125
J
L1
X
E
T
D
O
P
C
V
W W W W
L2
14
PI 62
®
Dimension L-shape
series
size
L shape (NH standard 1)
16
20
NH
100
125
B
200
236
C
266
250
D
122
125
E
28
35
H
38
41
J
M10
M12
L
L1
on request
418
L1
on request
446
L1
on request
502
Siemens 1 FK7 43/42
L2
365
366
Fanuc 2 / 2
L2
350
351
on request
350
N
O
295
P
240
185
ØQ
132
270
T
252
100
V
73
124
W
95
40
X
34
35
PI 62
15
®
Dimension L-shape
Dimension L-shape (NH standard 2)
N
H
NH
B
Q
Dargestellt L-Gehäuse NH 140
J
L1
E
X
D
T
O
P
C
V
W W W W
L2
16
PI 62
®
Dimension L-shape
series
size
L shape (NH standard 2)
16
20
NH
115
140
B
215
265
C
244
300
D
100
110
E
28
35
H
38
41
J
M10
M12
L
L1
on request
418
L1
on request
446
L1
on request
502
Siemens 1 FK7 43/42
L2
365
366
Fanuc 2 / 2
L2
350
351
Mitsubishi HF 75
L2
on request
366
N
278
350
O
220
270
P
132
175
ØQ
252
270
T
73
100
V
95
124
W
34
40
X
28
35
PI 62
17
®
Precision / Fluid-Drehdurchführung
Precision / Fluid-Drehdurchführung
Repeating accuracy
(Multiple move to a switching position from the same direction)
 ± 1,6“
X  mm 
x -----------------------  m 
100  mm 
Indexing precision
(Multiple move to a switching position from different direction)
 ± 4“
X  mm 
x -----------------------  m 
100  mm 
Fluid Rotary Feed-Through
All turrets are deliverable with central fluid rotary feed-through:
„uncontrolled“ version
–
fluid supply in all switching positions
e.g.for gripper actuation, also for sealing air
„controlled“ version
–
fluid supply in one switching defined positions
e.g.for KSS, for automatic tool changes, and similar actions
Up to five of supply lines are routed through the centre of the turret.
Operating pressure Padm = 150 bar (standard).
18
PI 62
®
Admissible duty cycle (DC)
Admissible duty cycle (DC)
Tool drive
Performance Diagram
Padm
10% DC*)
Pnom
100% DC*)
Power
rpm
nnom
nadm
10% DC*)
Madm
100% DC*)
Mnom
power
rpm
nnom
nadm
*) specifications for mode apply to 2 min for performance.
PI 62
19
®
Performance Data for the Tool Coupling
Performance Data for the Tool Coupling
Size
16
Series
20
0.5.437.216
0.5.437.616
0.5.437.220
0.5.437.220
200V1)
0.5.437.620
200V1)
Performance data
Drive rating2)
Pnom/ Padm
kW
7,5/ 10,5
7,5/ 10,5
10,4 / 18
7,6 / 12
4,7 / 5,3
Torque3)
Mnom / Madm
Nm
16,5 / 30
16,5 / 30
33 / 56
18 / 37
18 / 41
rpm1)4)
nnom/ nadm
min-1
5000 / 12000
5000 / 6000
3000 / 10000
4000 / 10000
2500 / 10000
1,0
1,0
1,0
1,0
1,0
Gear ratio
1)
2)
3)
4)
20
i=n1 / n2
VDClv (direct current link voltage), without specification VDClv = 600V
The values are reference values for short-term operation. Higher rpm generate more heat and noise.
Torque limitation at motor converter required! The torque values apply to smooth-machining (such as thread drilling).
In the case of machining with severe shock loads
(e.g. face milling and similar operations) it is necessary to reduce the motor drive torque by 50% or more
Higher rpm on request
PI 62
®
Dimensions
Dimensions
selectable working position
A
12°°
3°°
d
9°°
H
SW
Size
Series
0.5.437.2xx
16
20
16x0,8
20x0,8
A
87
100
H
38
41
d1)
30
40
310
340
Coupling profil DIN 54801)
distance
Tool holder receptacle system
cylinder shaft DIN 10889 (DIN 69880)
SW
1)
- standard
Further on request
Series
Size
0.5.437.6xx
16
interface
distance
20
BTM 55-short
A
87
H
38
d
45
SW
standard
on request
340
PI 62
21
®
Type key
Type key
0 . 5 . 4 37 . 2 2 0
Series
0.5.437
with tool direct drive
coupling process with
spindle positioning
Type of design
2 Tools with switchable coupling
6 Tools with unswitchable coupling
Size
16
20
22
PI 62
®
Ordering Details
Ordering Details
Company:
++49 (0) 7123-926-190
Street:
++49 (0) 7123-926-0
Postcode, City:
info@sauter-feinmechanik.com
Name:
Sauter Feinmechanik GmbH
Postfach 1551
D-72545 Metzingen
Germany
Phone:
Fax:
e-mail:
SAUTER-Disk-type tool turret 0.5.437.2xx / .6xx
Ordering details
Possible configurations
Your selection
Basis turett
Housing shape
Size
Number of switching positions
Motor for indexing drive
L / Block (NH 1/2)
16 / 20
8 / 12 / 16
SAUTER / Siemens / Fanuc / ...
Installation position
Radial tool drivel
Working position
Tool disc
3°° / 9°° / 12°°
SW
Special requirements: 
PI 62
23

Product information PI 62 Disk-type tool turret

Transcription

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