Ugitech We are everywhere
Transcription
Ugitech We are everywhere
Ugitech We are everywhere CONTENTS 03 Another way of looking at stainless steel Stainless steel offers not only the strength, aesthetic qualities and recyclability of steel, but also cleanliness and resistance to corrosion. Ugitech is determined to ensure the sustainable development of long products by remaining the world reference and our customers’ indispensable partner. Patrick LAMARQUE d'ARROUZAT CEO of Ugitech S+Bi GROUP Ugitech Our activity Our commitment Striking the right balance 04 06 10 Our product range Becoming the world reference in stainless steel long products Brands Supplying you with the right stainless steel long product solution Product brand of wire rods and drawn wires 12 Stainless steel and alloy drawn wires Markets and Certifications Customized services Innovation Contact 18 22 24 26 04 SCHMOLZ + BICKENBACH GROUP It all begins with steel: the steel that you as our customer need to be successful in your market. Steel in a certain quality. You need a reliable supply, in very small or very large quantities, with precise, consistent reproducible quality, and you need it quickly. Mostly just-in-time. Delivery delays or failures are not an option. Steel featuring the widest array of properties: highly ductile and yet ultra-strong for the plastics industry. Exceedingly corrosion-resistant for offshore plants. Or able to withstand extreme dynamic stresses for Welcome to S+Bi. We offer the solution. All the time. An ambitious claim. We live up to it because we are more than “just” a company that produces steel. At the heart of Europe, we produce what our customers need for success in hard-fought markets: integrated solutions in high-quality steel. A corporate concept that is unique in the industry based on the three pillars of production, processing, and distribution+services, enables us to operate along the entire value creation chain and in any processing depth required, as a solution provider, a technology driver – and, above all, a reliable and quality-conscious global partner for our customers. engine components. Nevertheless, size, performance capability and a global presence are not ends in them selves. Like everything we do, these serve constantly to expand and strengthen our position as a provider of solutions in steel, expertise and services from a single source. Wherever you are. Whatever you need – we are the solution. This is our mission and how we see ourselves. SCHMOLZ + 05 BICKENBACH GROUP S+Bi GROUP PRODUCTION Deutsche Edelstahlwerke GmbH Germany Ugitech S.A. France Swiss Steel AG Switzerland A. Finkl & Sons Co. USA Sorel Forge Co. Canada PROCESSING S+Bi Blankstahl GmbH Germany Steeltec AG Switzerland Boxholm Stål AB Sweden S+Bi A/S Denmark S+Bi Çelik A.S. Turkey Ugitech Italia srl. Italy Sprint Metal Edelstahlziehereien GmbH Germany WORLD WIDE DISTRIBUTION + SERVICES S+Bi Distributions GmbH Günther + Schramm GmbH Germany S+Bi International GmbH S+Bi Distributions GmbH Germany Dr. Wilhelm Mertens GmbH Germany S+Bi Australia Pty. Ltd. Australia S+Bi Europe GmbH S+Bi Acciai Speciali S.r.l. Italy S+Bi Austria GmbH Austria S+Bi Belgium Belgium S+Bi s.r.o. Czech Republic S+Bi Baltic OÜ Estonia S+Bi Oy Finland S+Bi France S.A.S. France S+Bi UK Ltd. Great Britain S+Bi Magyarország Kft. Hungary S+Bi Inox srl. Italy S+Bi Baltic SIA Latvia S+Bi Baltic UAB Lithuania S+Bi B.V. Netherlands S+Bi Polska Sp. z o.o. Poland S+Bi Portugal S.A. Portugal S+Bi Romania Srl Romania S+Bi Russia OOO Russia S+Bi Slovakia s.r.o. Slovakia S+Bi Ibérica S.A. Spain S+Bi do Brasil Ltda. Brazil S+Bi Canada Inc. Canada S+Bi Middle East FZCO Dubai (UAE) S+Bi Hong Kong Co. Ltd. Hong Kong S+Bi (Hong Kong) Trading Ltd. Hong Kong S+Bi INDIA Pvt. Ltd. India S+Bi Malaysia Sdn. Bhd. Malaysia S+Bi Mexico S.A. de C.V. Mexico S+Bi Singapore Pte. Ltd. Singapore S+Bi South Africa (Pty.) Ltd. South Africa S+Bi USA Inc. USA 07 UGITECH Our activity Ugitech and the S+BI GROUP, have become the leader in the stainless steel long products market. Ugitech: over a century’s experience of serving innovation 2011 Commissioning of a new pickling (shot blasting) process 2009 Acquisition of Eurothal by Ugitech 2008 Commissioning of ESR 2006 Acquisition of Ugitech by S+BI 2003 Creation of Ugitech through the merger of Ugine-Savoie Imphy with Sprint Metal 2002 Merger of Usinor, Arbed and Aceralia. Arcelor is born 1991 Commissioning of a dust extractor at Ugine 1990 Acquisition of Bedini by Ugine-Savoie 1986 Sacilor and Usinor merger. Ugine Aciers becomes Ugine-Savoie 1978 Merger of the Ugine Aciers and Creusot-Loire wire drawing units under the name of Sprint Metal 1972 Merger of Ugine-Kuhlmann with the Péchiney Group 1925 Start of the rapid casting process (Ugine Perrin process) 1908 »Forges et Aciéries Electriques Paul Girod« is founded in Ugine 08 UGITECH Marketing, R&D and Manufacturing close collaboration to deliver the optimum solution Our Marketing Department and R&D Centre work together to develop products and services that will meet the expectations of specifiers and customers: » improved machinability grades (UGIMA ®) allowing component costs to be reduced by increasing productivity, » stainless steels with low Nickel (and Molybdenum) content to compensate for the high cost of raw materials, » electroslag remelted (ESR) grades with improved cleanliness for cutting-edge applications (UGIPURE ®), » and more products yet to come … All these developments are undertaken in consultation with the manufacturing and marketing personnel at each site. » Billets, bars and wire rods: Ugine (France), » Precision bars: Milan (Italy), » Drawn wires: Bourg-en-Bresse, Imphy and Brionne (France), Reichshof (Germany). A company in tune with the market Thanks to our continuous investment policy, Ugitech is expanding our range of products and services to keep up with market trends. Mass customization ensures a factory-direct product range tailored to the needs of individual customers with the possibility of lengths and finishes to order. Major investments reflect this proactive approach and are opening up new prospects. Ugitech acquired Eurothal, renamed Ugitech Precision, specializes in the medium- and large-scale production of a wide range of chromium-plated bars used in the manufacture of hydraulic and pneumatic cylinders. UGITECH of our products did not exist 6 years ago 09 Our commitment // Striking the right balance Ugitech acts responsibly towards all our partners: employees, customers, shareholders, neighbours, suppliers, subcontractors, public authorities, etc. Our strategy respects the social, environmental and economic balance. OUR COMMITMENT To satisfy our customers, partners and employees, Ugitech is introducing tools that will enable us to achieve excellence in: » Human Resource management » Citizenship » Economic performance » Quality, service, innovation Ugitech: encouraging collective development and individual fulfilment To innovate, advise and support our customers’ progress, at Ugitech we combine our strategy with the personal development of each employee. Health, safety, equal opportunity, respect for people as human beings, skills development, proximity management, initiative encouragement and open dialogue are essential features of our social approach. Ugitech: committed to protecting the environment By using almost 75 % recycled materials in our raw materials, Ugitech is helping to make the world cleaner. Respect for the environment and the Kyoto protocol (CO 2), site preservation and clean air and water are all part of our company culture, which is confirmed by the ISO 14001 certification awarded to all our production sites (UGIGREEN ®). Ugitech: sensible economic performance Stainless steel is a more sustainable and economic solution than other materials. Thanks to its corrosion resistance, it requires no protective coating. It needs very little maintenance and has an exceptional service life. Ugitech’s growth is based on the preservation of a sustainable future for coming generations. Our strategic choices, the techniques we are developing and the business relationships we are creating are helping Ugitech to build a prosperous international future based on respect for the economic, social and environmental balance. Ugitech: sustainable relationships We treat our customers we treat our customers as real partners by providing them with solutions devised by our R&D Centre and supporting their developments with high-quality products and services. To ensure our sustainable development and achieve excellence, Ugitech is committed to the WCM (World Class Management) initiative. This continuous improvement program is a comprehensive management system designed to improve the company’s performance. 11 12 OUR PRODUCT RANGE Becoming the world reference in stainless steel long products Bars Ugitech manufactures and sells stainless steel billets and bars, offering you a complete, constantly evolving range. Sizes: Billets: Bars: Customizable finishes: 50 to 140 mm 1.5 to 250 mm 2 to 57 mm 2 to 57 mm Bars: 10 to 130 mm: bar lengths from 300 to 6 500 mm End finishes: » Chamfers/points, 45 and 30 °: up to 10 mm deep » Shoulders, centre points Product presentation: Constant metric weight. . . . . . . . . . .50 to 130 mm – Tol. 13 Rolled and descaled. . . . . . . . . . . . . 22 to 250 mm – Tol. 13 Turned and polished. . . . . . . 22 to 250 mm – Tol. 12, 11, 10 Turned and fine polished. . . . . . . . . . .22 to 55 mm – Tol. 10 Drawn. . . . . . . . . . . . . . . . . . . . . . . .1.5 to 30 mm – Tol. 9, 8 Ground. . . . . . . . . . . . . . . . . . . . 1.5 to 130 mm – Tol. 9 to 6 Cold ribbed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 to 20 mm Hot ribbed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 to 40 mm OUR PRODUCT RANGE Brands UGI ® The Ugi grades offer all possible options in terms of grade, diameter, end finishing and quantity. They are available ex-works or ex-stock. UGIMA ® The range of improved machinability grades recognised by users. This process provides unparalleled cutting conditions and tool wear levels without affecting the intrinsic properties of the grades. We offer 40 grades in the UGIMA ® version. UGIMA ® HM The new generation of UGIMA ® that further increases the productivity of grades 1.4305, 1.4404, 1.4307. UGIGRIP ® A complete range of concrete reinforcing bars. These stainless steel rebars, which comply with current standards, are the solution to the new problems encountered in building and construction. They guarantee safety, durability, reduced maintenance costs and improved living conditions for our fellow citizens. UGICHROM ® UGICHROM ® is the result of combining the high efficiency of micro-fissuring chromium plating with the technology of Ugitech’s most advanced bars. For our customers, this guaranteed zero-defect solution is indispensable for many cutting-edge applications (offshore, nuclear, wind power, aeronautics, etc.). UGIPLEX An excellent compromise between corrosion resistance and the mechanical properties of the austeno-ferritic grades (Duplex). This product line allows Ugitech to offer our customers economical alternatives (1.4362, 1.4460) to austenitic steels. UGIPURE ® Obtained with the ESR process, these stainless steel refractory products with improved cleanliness and structure meet the most stringent requirements of high-tech markets. UGIPERM ® The optimum magnetism/machinability of stainless steel. Very high relative magnetic permeability (UGIPERM ® 12FM). UGISTART ™ Performance with total simplicity. UGISTART TM bars: the perfect combination of competitiveness and standard requirements. » Quality and standards compliance combined in a simple product at the lower end of the Ugitech range. » Standard finishes only. UGILEAN ™ Martensitic and ferritic grades characterised by their excellent levels of mechanical or magnetic properties. A range of economical highperformance grades. Nickel-based alloys An essential addition to the range for applications requiring very specific properties (corrosion, thermal conductivity, oxidation, etc.) 13 Supplying you with the right stainless steel long product solution Wire rods and drawn wires Ugitech manufactures and sells stainless steel wire rods and drawn wires, offering you a complete, constantly evolving range. Annealed pickled wire rod 5.0 to 32 mm 12.4 to 28 mm 1,000 kg coils with different finishes: coated, shaved, etc. In a very wide range of ferritic, martensitic, austenitic and duplex grades suitable for our customers’ different activities: wire drawing, bar drawing, cold heading, manufacturing of cutlery and a wide variety of parts: screws, welding rods, springs, etc. OUR PRODUCT RANGE Product brand of wire rods and drawn wires More economical grades (ferritic, low nickel, duplex): EXHAUST ® F1 The only ferritic stainless steel equivalent to the austenitics for welding and assembly on exhaust lines. EXHAUST˘® F1 Évolution EXHAUST ® F1 Evolution is a new stabilized ferritic grade. Easier implementation by exhaust manufacturers and significantly improved weld life. GRADE 1 ® Recommended for cryogenic applications (to –150 °C) and environments susceptible to electromagnetic waves. PHYWELD ® Alloy wire for welding. PHYWELD ® is an Aperam trademark. UGIFIL ® Stainless steel wire for vines. UGISHAPE The isosceles triangle mainly intended for oil and gas filtration. UGIWELD TM Stainless steel wire for welding. SPRINOX ® Grades with high mechanical properties. 15 16 OUR PRODUCT RANGE Stainless steel and alloy drawn wires Profiles 1 to 70 mm ² – round-edged flat bars, square, triangular, oval and trapezoidal flat bars, beads and complex cross-sections Applications: oil and gas filtration, paper pulp, water, mining, industrial filtration, household and food, the aeronautical and rail industries, springs, automobile parts, architecture, etc. Wire for metal items Ø 0.7 to 12 mm Applications: Household and food: grills, various parts, etc. Building: hooks, decorative fabrics Industries: conveyor belts, baskets, etc. Wire for welding (stainless steel and alloys) Wire for MIG, TIG welding, submerged arc welding and cores for electrodes Wire for screw machining Ø 1 to 14 mm Wire for measuring lines Ø 0.108 – 0.125 – 0.140 – 0.160 inch Length 10,000 to 30,000 feet Wire for springs Ø 0.13 to 15 mm Applications: springs for compression, traction, torsion, forming, etc. Wire for cold heading Ø 0.90 to 18 mm Applications: screws (for wood, sheet metal, torx screws), rivets, ball bearings, etc. Fine and ultra-fine wires Ø 10 μ to 1 mm Applications: braiding, knitting, weaving, cables, wire mesh, etc. Wire for steel wool Ø 3,1 mm Applications: exhaust silencers, etc. Alloys Ø 0.5 to 14 mm UGI HQ286, UGI HT750, UGI HT 718, UGI HT4, UGI HT600, PHYWELD ® 625, UGI HT825, UGI KC35N, SUPRA 50, INVAR ®, N42, PHYNOX ®. INVAR ® and SUPRA 50 are Aperam trademarks. Applications: screws, nuts, weld wires for coating, filters, spindles, fixings, components, etc. 18 Markets and certifications Ugitech is active in a wide variety of markets. 80 % of our sales are made in four especially demanding ones. Manufacturing and Process – Oil and Gas Our wide range of grades and certifications (ISO 9001, TÜV PED 97 / 23 / CE, TÜV W0 / TRD 100, Norsok MDS D47) enables us to meet the requirements of customers working in this market. Our products are used to manufacture valves, pumps, fittings, filters and flanges and to weld fabricated assemblies. Automotive The ISO TS certification, the installation performances of our products and our partnerships with OEMs have made Ugitech the leading manufacturer in this market. Ugitech products are used in injection, braking and exhaust systems, as well as in other safety components. MARKETS AND CERTIFICATIONS Building – Construction In many applications, stainless steels demonstrate their ability to meet the varied needs of the building, civil engineering and architecture fields. The variety of our products (from fine wire to concrete rebars) is a real asset in this market. Long stainless products are used for decoration (woven mesh, door handles, fasteners, etc.) and in structures (rebars or dowels). Choose resistance and durability with UGIGRIP ® stainless steel rebars. Our products comply with the NF XP 35-014 and BS 6744 standards. Water treatment and food processing Ugitech is able to provide customers with economical solutions that fully meet the expectations of these markets. Seawater desalination, water supply and water treatment plants require the use of stainless steel. Stainless steel is also used in the food processing industry, where hygiene standards are extremely strict. 19 20 MARKETS AND CERTIFICATIONS Nuclear Ugitech has been an RCC-M certified manufacturer and stockist for the nuclear industry for over 40 years, complying with the design and construction rules for mechanical components of PWR nuclear islands. Our experience allows us to provide the very low Co (≤ 0.04 %) and Boron (≤ 0.001 %) stainless steel grades required. We can also supply grades in compliance with the other standards used in this industry, such as ASME, NCA3800, PED, GOST, etc. Aeronautics Ugitech can provide a full range of products and finishes and a wide variety of sizes. Our products are already benchmarked by the major manufacturers and comply with over 1 900 standards and specifications. Ugitech is a member of the French Standardization Office for the Aeronautical and Space Industry (BNAE). Medical We are represented in this market through our range of implantable products and our range of nonimplantable products designed for accessories and instruments. We guarantee a high-quality material that complies with the required ISO and ASTM standards and offer you our technical expertise. Watchmaking and cutlery Ugitech has also developed specific solutions for the watchmaking and cutlery industries. CUSTOMIZED SERVICES of productivity make the difference Customized services // Helping you to attain excellence Ugitech provides customers with a range of services to help them with their developments. Enjoy personalized technical advice Do you need to design a new part? Or require a special grade? Our technical advisers are available to optimize the stainless steel solution used in your products. Visit our UGILAB site Ugilab is an industrial laboratory carrying out research and providing services in the metallurgical field. Come and find out about our products at www.ugilab.com. Use our eServices portal Track the progress of your orders in real time and with complete transparency! Download, at any time, all the documents related to your orders: delivery notes, certificates, invoices, etc. Come and discover our new eServices tool today at www.ugitech.com. Opt for a tailor-made solution Our standard range does not appear to include the products and services that exactly meet your needs? The Specialities department and all its technicians are at your disposal to provide you with the right product for your application. End and surface finishes, heat treatments, manufacturing methods and various Ugitech inspections and tests that are not part of the standard Ugitech range are managed by this department on a daily basis. 23 24 INNOVATION The stainless steels of tomorrow Innovation and advanced technologies Ugitech has a long tradition of research and development and an internationally renowned R & D Centre. The R&D Centre is at our customers’ service and works closely with the Marketing, Sales and Manufacturing personnel to master and develop processes, products and services. Innovation means: »creating new products: coloured stainless steel for decoration, specific grades for automotive injection systems, etc. »developing and improving existing products: ultra-clean grades to improve usage properties, etc. »optimizing production systems to stay competitive and introduce new services. »adopting the latest technologies derived from fundamental research. 26 CONTACT UGITECH a team of working together for you around the world Ugitech – a Part of the S+Bi GROUP with it's worldwide presence! Ugitech Production plants Bars Ugitech SA Avenue Paul Girod 73403 UGINE Cedex - France Tel. +33 (0) 4 79 89 – 3030 Fax – 3434 Ugitech Italia Srl Via G. Di Vittorio, 34/36 20068 PESCHIERA BORROMEO (MI) Tel. +39 02 54 74 31 Fax – 3431 Wire rod Ugitech SA Avenue Paul Girod 73403 UGINE Cedex - France Tel. +33 (0) 4 79 89 – 3030 Fax – 3434 Drawn wire Ugitech SA BP 33 58160 IMPHY - France Tel. +33 (0) 3 86 21 – 3096 Fax – 3103 Ugitech SA Petite Rue Volais BP 115 27800 BRIONNE - France Tel. +33 (0) 2 32 – 473596 Fax – 449639 Ugitech SA 3, Chemin de Majornas BP 1109 01009 BOURG-EN-BRESSE - France Tel. +33 (0) 4 74 50 – 5503 Fax – 5510 SPRINT METAL Edelstahlziehereien GmbH Eckenhagener Strasse 2 51580 REICHSHOF - Pochwerk - Germany Tel. +49 (0) 22 61 54 – 0623 Fax – 40855 Ugitech SA France Avenue Paul Girod 73403 UGINE Cedex www.ugitech.com Non contractual document Villi® - www.imprimerie-villiere.com Brandlite – Corporate_EN/12-2012 D9656UK