Sawing Solutions - DoAll Sawing Products

Transcription

Sawing Solutions - DoAll Sawing Products
Sawing
Solutions
DoALL 4100 Series High Production Metal Cutting Band Saw
Solutions for ALL Your Sawing Needs
5505 W 123rd St Savage, MN 55378 | www.DoALLsaws.com | 888.362.5572
Solutions for All Your
Sawing Needs...
There is a DoALL metal cutting band saw that will meet your specific requirements. Whether you saw in a metal
service center, fabrication or machine shop, tool room or in a maintenance department DoALL is the solution
for all your sawing needs.
The DoALL wide range of sawing machines includes: general purpose saws; vertical contour saws; miter cutting
saws; and production power saws with capacities up to 32 inches in diameter. The following pages provide an
overview of the DoALL standard band saw offering.
How to Select & Order
the Right Band Saw
Use the chart on page 3 as a guide to select the right saw for typical sawing applications.
Consider the following conditions in making your choice.
• Miter vs. Non-Miter Cuts. If material needs to be cut at any angle other than straight, choose a miter cutting band saw.
• Manual vs. Automatic. A manual saw does not automatically move material into a saw for cutting - the operator must
manually move the material. Typically an automatic saw has an indexing section that feeds material into the sawing or
cutting area.
• High vs. Low Production. In high production applications (6 or more hours per shift or high cutting rates) a heavy-duty
saw, wide band, and more horsepower provide greater productivity and reliability.
• Design Capacity vs. Effective Capacity. A saw is most effective in materials from 1/3 to 2/3 of the rated size capacity.
Using a 12″ capacity saw is not ideal for cutting 12″ solids all day.
• Exotic Materials vs. Mild Materials. Hard-to-cut materials, like Inconel® and 316 stainless, are best cut with high
production, heavy-duty machines and wide blades.
• Bundle Cutting vs. Two-at-a-Time. Bundle cutting is good when cutting long bundles into short bundles because it
eliminates the need to break and re-strap the bundles. Cutting material two-at-a-time is often faster than bundle cutting.
It also eliminates the potential of bars spinning and can be done on a smaller, less expensive machine.
• Standard Machine vs. Custom. Some applications benefit from unique saws or handling systems that accommodate
unusual materials, enhance safety, or boost productivity. If a standard machine just doesn’t seem to fit, ask about custom
sawing solutions.
• Budget Constraint vs. The Right Machine. Purchasing a less expensive machine may fall within your budgetary
constraints, but not selecting the right machine may cost you in lost production. A DoALL representative will help you
select the right machine for your application. There are financing programs also available to help you work through any
budgetary constraints.
2
www.DoALLsaws.com • 888.362.5572
Band Saw Selector
For General Purpose, Miter Cutting & Production Power Machines
Start Here
Straight Cuts 90°
Miter or Angle Cuts
Bundle Cuts
No
Bundle Cuts
Yes
No
Operation
Manual
Operation
Automatic
Manual
Production
Low
High Production
Model
Capacity
C-305A
C-4100A
C-4100NC
DC-460NC
DC-560NC
DC-700NC
ZV-3620
DC-800NC
12 x 12"
14 x 16"
14 x 16"
20 x 18"
23.6 x 22"
31 x 27"
36 x 15"
39.4 x 31.4"
Low Production
Model
Capacity
400-A
400-AV
DC-280NC
DC-330NC
500-SNC
DC-420NC
800-SNC
10 x 16"
10 x 16"
11.75 x 11"
15.75 x 13"
14 x 20"
16.5 x 16.5"
21 x 31.5"
Low
Page
Manual
4
4
4
5
5
5
7
5
Page
4
4
5
5
6
5
6
C-305A
C-4100A
C-4100NC
DC-460NC
DC-560NC
DC-700NC
DC-800NC
10 x 16"
10 x 16"
14 x 16"
14 x 18"
14 x 19"
14 x 20"
20 x 12"
20 x 13"
20 x 13"
20 x 13"
26 x 13"
36 x 12"
36 x 13"
36 x 13"
36 x 13"
4
6
4
6
6
6
**
7
7
7
7
**
7
7
7
12 x 12"
14 x 16"
14 x 16"
20 x 18"
23.6 x 22"
31 x 27"
39.4 x 31.4"
Low Production
Model
Capacity
DC-280NC
DC-330NC
500-SNC
DC-420NC
800-SNC
11.75 x 11"
15.75 x 13"
14 x 20"
16.5 x 16.5"
21 x 31.5"
Low
Page
4
4
4
5
5
5
5
Page
5
5
6
5
6
SawType
Model
TF-1822M
TF-2025M
Tilt Frame
Capacity
18 x 22"
20 x 25"
High Production
Model
Capacity
C-4100M
Operation
Automatic
Manual
Production
High
High Production
Model
Capacity
Manual Operation
Model
Capacity
Page
400-M
400-S
C-4100M
TF-1418
500-S
500-DS
2012-VH
2013-V
2013-V3
2013-V5
2613-V3
3612-VH
3613-V
3613-V3
3613-V5
Operation
Automatic
Production
High
Yes
14 x 16"
Page
6
6
Page
4
Production
High
Low
High Production
Model
Capacity
Page
Low Production
Model
Capacity
Page
TF-1822NC
TF-2025NC
500-SNC
800-SNC
Automatic
18 x 22"
20 x 25"
14 x 20"
21 x 31.5"
6
6
6
6
High
High Production
Model
Capacity
Page
Low Production
Model
Capacity
Page
TF-1822NC
TF-2025NC
500-SNC
800-SNC
14 x 20"
21 x 31.5"
Manual Operation
Model
Capacity
Page
Saw Swivels/Tilts
400S
10 x 16"
TF-1418
14 x 18"
500-S
14 x 20"
500-DS
14 x 20"
TF-1822M
18 x 22"
TF-2025M
20 x 25"
Table Tilts
2012-VH
20 x 12"
2013-V
20 x 13"
2013-V3
20 x 13"
2013-V5
20 x 13"
2613-V3
26 x 13"
3612-VH
36 x 12"
3613-V
36 x 13"
3613-V3
36 x 13"
3613-V5
36 x 13"
6
6
6
6
6
6
**
7
7
7
7
**
7
7
7
** Designates items not included
in this publication. Find them at
www.DoALLsaws.com.
6
6
6
6
SawType
Model
Tilt Frame
Capacity
Page
Model
StructurALL®
Capacity
Page
TF-1822M
TF-2025M
500-S
500-DS
18 x 22"
20 x 25"
14 x 19"
14 x 20"
6
6
6
6
Additional Categories
Circular Saws
Capacity
Page
Diamond Saws
Model
Capacity
Page
Model
SC-75A
SC-100A
2012-D12
2612-D24
2613-D36
D-900
www.DoALLsaws.com • 888.362.5572
18 x 22"
20 x 25"
Up to 3"
Up to 4"
20 x 12"
26 x 12"
26 x 13"
35 x 16"
8
8
7
7
7
7
3
General Purpose Saws
In machine shops, tool rooms, maintenance departments and low-volume production operations, nothing
beats DoALL general purpose saws for long life, reliability and accuracy. These models will cut a wide range
of materials such as tool steel, aluminum, plastic and more.
Horizontal StructurALL® Series
400-M
400-AV
400-M
Model
Cutting Capacity Round
Cutting Capacity Rectangular
Index Stroke
Band Drive
Speed
Blade Width
Blade Length
Net Weight
Order Number
400-M
10-3/4"
10" x 16"
N/A
2 hp
105 to 275 fpm
1"
158"
1,100 lbs
1008780
400-A
10-3/4"
10" x 16"
22"
3 hp
50 to 400 fpm
1"
158"
1,320 lbs
1008782
400-AV
10-3/4"
10" x 16"
N/A
3 hp
50 to 400 fpm
1"
158"
1,450 lbs
1008779
Production Power Saws
Production power saws are designed for cutting a wide range of metals on a production basis. They offer automatic
operation and numerical control, and feature solid heavy-duty construction. This provides more rigidity and reduces
vibration for higher cutting rates, exceptional accuracy, superior surface finish and increased blade life.
Horizontal Series
C-305A
Model
Cutting Capacity Round
Cutting Capacity Rectangular
Index Stroke
Min Index Length
Band Drive
Speed
Blade Width
Blade Length
Net Weight
Order Number
4
C-305A
12"
12" x 12"
24"
1/4"
5 hp
60 to 350 fpm
1-1/4"
144"
4,250 lbs
CMI290197
C-4100M
C-4100M
16"
14" x 16"
N/A
N/A
10 hp
40 to 360 fpm
1-1/2"
186"
6,250 lbs
CMI290185
C-4100A
16"
14" x 16"
24"
1/4"
10 hp
40 to 360 fpm
1-1/2"
186"
6,250 lbs
CMI290186
www.DoALLsaws.com • 888.362.5572
C-4100NC
C-4100NC
16"
14" x 16"
24"
1/4"
10 hp
40 to 360 fpm
1-1/2"
186"
6,800 lbs
CMI290187
Production Power Saws
Production power saws are designed for cutting a wide range of metals on a production basis. They offer
automatic operation and numerical control, and feature solid heavy-duty construction. This provides more
rigidity and reduces vibration for higher cutting rates, exceptional accuracy, superior surface finish and
increased blade life.
Continental™ Series
DC-280NC
DC-330NC
DC-420NC
DC-700NC
DC-460NC
DC-800NC
Model Number
Specification
Round
Cutting
Capacity
DC-560NC
DC-280NC
DC-330NC
DC-420NC
DC-460NC
DC-560NC
DC-700NC
DC-800NC
11" (280mm)
13" (330mm)
16-1/2" (420mm)
18" (460mm)
22" (560mm)
27" (700mm)
31.4” *(800mm)
31" x 27"
(800mm x
700mm)
39.4” x 31.4”
(1,000mm x
800mm)
Rectangle
(WxH)
11-3/4" x 11"
(300mm x 280mm)
15-3/4" x 13"
(400mm x 330 mm)
16-1/2" x 16-1/2"
(420mm x 420mm)
20" x 18"
(510mm x 460mm)
23.6" x 22"
(600mm x
560mm)
Maximum
(WxH)
9-3/4" x 4"
(250mm x 100mm)
14-1/2" x 6-5/8"
(370mm x 170mm)
14-1/2" x 7-7/8"
(370mm x 200mm)
18-7/8" x 9-3/8"
(480mm x 240mm)
Coming Soon
Coming Soon
Coming Soon
Minimum
(WxH)
6-1/2" x 5/8"
(165mm x 15mm)
6-1/2" x 2"
(165mm x 50mm)
6-1/2" x 3-1/4"
(165mm x 80mm)
9-1/2" x 3-1/4"
(240mm x 80mm)
Coming Soon
Coming Soon
Coming Soon
Band Saw Blade
1-1/4" x 150"
1-1/4" x 167"
1-1/2" x 192"
1-1/2" x 209"
2" x 260"
2-5/8" x 325"
2-5/8” x 346”
Band Speed
72 - 390 SFPM
(22-120 m/min)
72 - 390 SFPM
(22-120 m/min)
72 - 390 SFPM
(22-120 m/min)
72 - 390 SFPM
(22-120 m/min)
72 - 390 SFPM
(22-120 m/min)
72 - 390 FPM
(22-120mpm)
52-275 fpm
(16-85mpm)
Band Drive
5 hp
5 hp
10 hp
10 hp
10 hp
10 hp
15 hp
Hydraulic Pump
1 hp
1 hp
2 hp
2 hp
3 hp
3 hp
3 hp
Hydraulic Tank Capacity
16 Gallons
(60 Liters)
16 Gallons
(60 Liters)
22 Gallons
(85 Liters)
22 Gallons
(85 Liters)
34 Gallons
(130 Liters)
34 Gallons
(130 Liters)
34 Gallons
(130 Liters)
Coolant Tank Capacity
20 Gallons
(80 Liters)
24 Gallons
(90 Liters)
26 Gallons
(100 Liters)
29 Gallons
(110 Liters)
37 Gallons
(140 Liters)
37 Gallons
(140 Liters)
63 Gallons
(240 Liters)
15.75" (400mm)
19.68" (500mm)
19.68" (500mm)
19.68" (500mm)
15.75" (400mm)
15.75" (400mm)
15.75” (400mm)
141.73"
(3600mm)
177.16"
(4500mm)
177.16" (4500mm) 177.16"
(4500mm)
141.73"
(3600mm)
141.73"
(3600mm)
236.2”
(6000mm)
27-1/2"
27-1/2"
27-1/2"
29-1/2"
33-1/2"
31-1/2"
36.2”
Bundle
Capacity
Automatic
Index Length
Single
Multiple
Material Pass Line Height
Net Weight
3858 lbs.
4410 lbs.
5402 lbs.
6284 lbs.
9923 lbs.
15650 lbs.
25,350 lbs
Order Number
CMIDC280NC
CMIDC330NC
CMIDC420NC
CMIDC460NC
CMIDC560NC
CMIDC700NC
CMIDC800NC
www.DoALLsaws.com • 888.362.5572
5
Miter Cutting Saws
DoALL miter cutting saws increase flexibility and improve efficiency in fabrication shops or
other sawing applications that require the cutting of miters. DoALL offers a full range of saws that feature a
variety of cutting capacities and angle cutting options.
Horizontal StructurALL® Series
400-S
500-DS
500-S
Model
Cutting Capacity Round - 0°
Cutting Capacity Round - 45°
Cutting Capacity Round - 60°
Cutting Capacity Rect. - 0°
Cutting Capacity Rect. - 45°
Cutting Capacity Rect. - 60°
Index Stroke
Band Drive
Speed
Blade Width
Blade Length
Net Weight
Order Number
400-S
10-3/4"
10-3/4"
N/A
9" x 16"
9" x 10.75"
N/A
N/A
2 hp
105 to 275 fpm
1"
158"
1,200 lbs
CMI1008780
500-S
14-3/4"
15"
8"
14" x 19"
14" x 14"
14" x 8"
N/A
5 hp
50 to 400 fpm
1-1/4"
197"
3,000 lbs
CMI1009648
500-DS
15"
15"
N/A
14" x 20"
14" x 14"
14" x 8"
N/A
5 hp
50 to 400 fpm
1-1/4"
197"
2,400 lbs
CMI1009650
500-SNC
800-SNC
500-SNC
14-3/4"
13"
N/A
14" x 20"
14" x 13"
14" x 9"
14" - 40"
5 hp
50 to 400 fpm
1-1/4"
197"
3,000 lbs
CMI1009652
Vertical Tilt Frame Series
800-SNC
21"
16"
14"
21" x 31-1/2"
21" x 16"
21" x 14"
26” - 60"
10 hp
70 to 400 fpm
1-1/2"
271"
10,800 lbs
CMI1012048
Upright Band Mill
For high production,
heavy-duty applications.
TF-2025M
TF-1822M
Model
Cut. Cap. Rnd - 0°
Cut. Cap. Rnd - 45°
Cut. Cap. Rnd - 60°
Cut. Cap. Rect. - 0°
Cut. Cap. Rect. - 45°
Cut. Cap. Rect. - 60°
Index Stroke
Band Drive
Speed
Blade Width
Blade Length
Net Weight
Order Number
6
TF-2025NC
TF-1822NC
TF-1418
TF-1418
10"
10"
8"
14" x 18"
12.5" x 14"
8" x 14"
N/A
2 hp
50 to 400 fpm
1"
157"
1,800 lbs
225040
TF-1822M
18"
15"
10-1/4"
18" x 22"
15" x 18"
10-1/4" x 18"
N/A
5 hp
65 to 385 fpm
1-1/4"
195"
2,800 lbs
1003538
TF-1822NC (APC)
17-1/2"
13"
N/A
18" x 22"
18" x 13"
17-1/2"
5" to 40"
7.5 hp
65-385 fpm
1-1/4"
179"
7500 labs
1003539
TF-2025M
20"
17"
11"
20" x 25"
17" x 20"
11" x 20"
N/A
10 hp
50 to 300 fpm
1-1/4"
209"
7,200 lbs
590043
TF-2025NC
20"
17"
11"
25" x 20"
17" x 20"
11" x 20"
5" to 40"
10 hp
50 to 300 fpm
1-1/4"
209"
10,450 lbs
590042
www.DoALLsaws.com • 888.362.5572
2618
Model
Cutting Capacity
Cutting Capacity Round
Band Drive
Speed
Blade Width
Blade Length
Net Weight
Order Number
2618-4
26" x 18"
18"
7.5 hp
40-300 fpm
3/8" to 1-1/2"
206"
6,600 lbs
1009044
Vertical Saws
Among the most versatile machines available, vertical contour saws cut aluminum, brass, copper, mild
steel, tough tool steel, stainless steel and sheet metal as well as nonmetals like plastics, paper and fibrous
materials. Plus, they’re available with a wide variety of attachments for contour cutting, miter cutting, disc
cutting and more.
Contour Series
2013
Model
Cutting Capacity Rectangular
Cutting Capacity Round
Band Drive
Speed
Blade Width
Blade Length
Net Weight
Order Number
2013-V
20" x 13"
13"
2 hp
55-300/960-5,200 fpm
1/8" to 1"
154"
1,250 lbs
CMI290166
2613
2013-V3
20" x 13"
13"
3 hp
30-320/550-5,500 fpm
1/8" to 1"
154"
1,250 lbs
CMI290184
2013-V5
20" x 13”
13"
5 hp
550-5,500 fpm
1/8" to 1"
154"
1,250 lbs
CMI290207
3613
2613-V3
26" x 13”
13"
3 hp
30-320/550-5,500 fpm
1/8" to 1"
185"
1,400 lbs
CMI1003536
3613-V
36" x 13”
13"
3 hp
55-300/950-5,200 fpm
1/8" to 1"
199"
1,550 lbs
CMI290221
3613-V3
36" x 13”
13"
3 hp
30-320/550-5,500 fpm
1/8" to 1"
199"
1,550 lbs
CMI290215
3613-V5
36" x 13”
13"
5 hp
550-5,500 fpm
1/8" to 1"
199"
1,550 lbs
CMI290216
Ask about these and
other accessories
for your vertical
band saw!
Mitre Attachment
High Contour Glide Table
HMD Power Feed Tables
High Production and Diamond Saws
Zephyr Series - High Production
Diamond Series - Vertical
ZV-3620
Model
Cutting Capacity Rectangular
Max Work Height
Band Drive
Speed
Blade Width
Blade Length
Net Weight
Order Number
ZV-3620
36" x 15"
20" Round
Under Guide 20", at Column 15"
15 hp
Specify: 1,000 to 4,400, 4,000 to
8,000 or 10,000 to 15,000 fpm
1/8" to 1"
232" - 240"
3,000 lbs
CMI490003
2012-D12
Model
Cutting Capacity Rectangular
Max Work Height
Band Drive
Speed
Blade Width
Blade Length
Net Weight
Order Number
2612-D24
2012-D12
20" x 12"
12"
5 hp
550 to 5,500 fpm
1"
154"
1,650 lbs
CMI223736/1010172
2612-D24
26" x 12"
24"
5 hp
550-5500 fpm
1/2" - 1"
154"
1900 lbs
Special
www.DoALLsaws.com • 888.362.5572
2613-D36
2613-D36
26" x 13"
13”
5 hp
1000-4000 fpm
1/2" - 3/4"
186"
2500 lbs
5003016
D-900
D900
35" x 16"
16"
15 hp
1000-5000 fpm
1.25"
234"
CMID900
7
Circular Cut-Off/Cold Saws
If you are cutting small diameters, short lengths and thousands of parts, circular cut-off saws are
perfect additions to any shop. Circular cut-off saws from DoALL can provide full automation for
intricate and precise cuts, saving both time and money.
SC-100A
Model
Cutting Capacity Rectangular - 90°
Cutting Capacity Round 90°
Blade Speeds
Blade Length
Blade Width
Blade Drive Motor
Auto Index Length Single
Net Weight
Order Number
SC-100A
0.39-3.15" x 0.39-3.15"
0.39" to 4"
30-150 rpm
14.2"
0.102" x 0.089'
15 hp
0.24" to 24"
7937 lbs
CMISC-100A
SC-75A
SC-75A
0.32-2.36" x 0.32-2.36"
0.32" to 3"
30-150 rpm
11.2"
0.079" x 0.069"
10 hp
0.24" to 24"
6713 lbs
CMISC-75A
Additional Sawing Resources
Have technical questions or need more information? Call SAM® - The Sawing Answer Man.
SAM can be reached during normal business hours at 1-888-DoALLSAW
Sign up for our DoALL University training program and sharpen your skills today!
Class includes: Four hour training on the elements of sawing (machine, blade, fluids).
DoALL Sawing Solutions
Products that are a cut above the rest!
DoALL replacement and repair parts are now available 24-hours a day
online at www.DoALLsaws.com/store
5505 West 123rd Street
Savage, MN 55378 USA
www.DoALLsaws.com
1-888-362-5572
Copyright © 2015 DoAll Sawing Products. All Rights Reserved. No image(s) or part(s) from this site may be reproduced without the written permission of Continental Machines, Inc.
Options, specifications and any product information is subject to change without notice or obligation. Machine safety items may be omitted for illustration purposes only -For proper application, always read the operation manual. DoALL, StructurALL and SAM - The Sawing Answer Man are all registered trademarks of DoALL Company.
DSPSSB008 10102015
www.DoALLsaws.com | 888.362.5572