Wyssen Skyline Cranes
Transcription
Wyssen Skyline Cranes
e Wyssen Skyline Cranes Wyssen Seilbahnen AG Swiss Made Quality since 1926 About Ourselves Our Customers Our Products Wyssen Seilbahnen AG has been working in the construction of material ropeways since 1926. With the introduction of the Skyline Crane in 1939 by Wyssen, a new decade was started in the way mountain forests could be harvested economically and ecologically. Still today Wyssen Switzerland is leading the market in the section of Skyline Cranes and Material Ropeways. The latest models Carriages of Wyssen are setting the standards of todays developement in this business. Top qualtity, functionality, reliability, operational and easy to use are the characteristics of our products. Our customers are quality conscious companies for whom the flexibility, continuous innovation and enormous cableway know-how are important facts. Thanks to the continuity and availability of machines and replacement parts over decades, we will continue to serve our large and ever increasing number of regular customers to their complete satisfaction. Sled Yarders (cable winches) are used as traction or braking machines for driving cableways to transport the carriage of the skyline crane or cableway. Our Staff Our greatest strength consists of our qualified and motivated employees. The majority of these live in the immediate vicinity, and have been with our company for many years. Logging Companies still constitute the core business of the company. More and more installations are also going to specialised Cableway Companies, who take over the often very demanding transportation of materials for the construction of mountain aerial tramways, gas pipelines, pressure lines for hydroelectric power plants, bridges etc. Ski Resort Companies use in addition to systems for avalanche conrol also skyline crane accessories or cable winches (Sled Yarders) for the maintenance work on their own cable cars or ski lifts, as well as retrieving winches. Owners of Mountain Cabins often find an economical solution for the transportation of material to their remote houses. Carriages are moved on the skyline cable by the sled yarder with the help of the mainline cable. In principle, the load that is being transported is suspended on the carriage and transported along the skyline cable. Motorised Skyline Cranes are equipped with a engine to move the hoisting cable, which is wound around a drum on the carriage. The standard model is pulled using a sled yarder. Motorised skyline cranes are used on construction sites. Single-Line Cableways are selfdriven units for smaller payloads in the range of 200 to 500 kg. Cableway Accessories for the installation, maintenance and operation of cableways, such as cable tensioning equipment, cableway intermediate supports, cable support saddles for intermediate supports, cable clamps, safety belts for climbing towers, pulley-blocks etc. Avalanche Control Systems are used for the artificial release of avalanches in order to safeguard ski slopes, roads, settlements or other installations. Special Installations In this section, almost everything is produced that has something to do with a ropeway, even in the remotest way. These include, for example a bungee-jumping ramp with a retrieval winch, which was installed on the wall of a dam, or a transportation cableway for the transportation of gravel in a gravel pit that shortens a long detour for trucks in an elegant way by crossing a river. 2 Wyssen Seilbahnen AG 3713 Reichenbach Tel. +41 33 676 76 76 Fax. +41 33 676 76 77 info@wyssen.com http://www.wyssen.com Seilwinden W-10 and W-15 W30 bis SledW200 Yarders Wyssen sled yarders are the traction machines. Unsurpassed in quality, service life and performance. Wyssen Sled Yarders As a result of decades of experience in the construction of sled yarders, and thanks to the continuous further development, high-performance machines have been created that are characterised above all by their mobility, excellent quality, high performance, safety and long service life. Thanks to their lightweight construction from high quality materials, Wyssen sled yarders find a wide range of applications in forestry and in the construction industry. They are predominantly used as the drive units of skyline crane installations, as the traction unit for heavy skyline cables, as drives for sloping elevators and as installation or retrieval winches. When fitted with a circular drive disc, it can also be used as a circular drive for material cableways. The sled runners, which are available in narrow or wide style according to your wishes and the type of sled yarder, offer a good cross-country capability; these are therefore suitable as mounting winches. is free of wear, allows high-speed runs with heavy loads. Thanks to the wide range of options available, Wyssen sledyarders can be adapted to the individual requirements of each individual customer. All spare parts are always available for delivery ex-stock. The large drum diameter ensures a very long service life for the mainline cables. In the models with a hydrostatic drive, the speed, traction and the direction of the drum rotation is fully adjustable to the given circumstances with a single control lever. With the skyline crane, loads can be hauled, hoisted, carried uphill and lowered using the winch. Downhill runs are usually controlled by the air brake. This high-performance brake, which W-10 Standard W-10, W-10 Cableway, W-10 Crawler Sled Yarder and W-15 Main Dimensions (in mm) W-10 Standard W-10 crawler W-15 Wide Model A Model B model Length Width Height Drum ø Drum width Total weight in kg (without cable) 1,700 1,100 730 220 850 430 1,700 750 800 220 500 345 1,620 900 1,030 220 500 630 2,100 953 670 318 700 830 2,100 953 670 318 700 830 Capacity of the Cable Drum Cable ø Cable ø Cable ø Cable ø Cable ø Cable ø Cable ø Cable ø Cable ø 5.0 mm 1,130 m 1,920 m 1,130 m 6.0 mm 730 m 1,250 m 730 m 7.0 mm 580 m 980 m 580 m 8.0 mm 400 m 680 m 400 m 9.0 mm 310 m 530 m 310 m 10.0 mm 280 m 480 m 280 m 12.0 mm 14.0 mm 16.0 mm 4 2,420 m 1,820 m 1,360 m 1,120 m 918 m 606 m 457 m 340 m 2,420 m 1,820 m 1,360 m 1,120 m 918 m 606 m 457 m 340 m W-10 traction and speed Hydraulic motor model Empty drum Half-full drum Full drum Parabolic pulley (W-10 cableway only) m/s max. kg max. m/s max. kg max. m/s max. kg max. m/s max. kg max. 80 ccm 100 ccm 160 ccm 1.26 1.01 0.63 900 1,100 1,800 1.60 1.28 0.80 700 886 1,417 1.94 1.56 0.97 580 727 1,169 2.03 1.63 1.02 607 761 1,224 0.59 3,200 0.79 2,400 0.95 1,980 0.33 5,300 0.46 4,040 0.57 3,300 W-15 traction and speed Model A fast running Model B slow running W-10 crawler sled yarder W-15 with air brake Models Model Motorisation Power Transmission Brake Systems Options and Accessories on Request W-10 Standard model -Petrol engine 13 kW / 18 hp electric and manual start - Electric motor 11 kW -hydr. 80 ccm -hydr. 100 ccm -hydr. 160 ccm Holding brake: -Disk brake directly on the drum W-10 Wide model -Petrol engine 13 kW / 18 PS electric and manual start - Diesel 15 kW / 20 PS electric and manual start -Electric motor 11 kW -hydr. 80 ccm -hydr. 100 ccm -hydr. 160 ccm -2-stage hydraulic engine -Dead-man‘s brake (hydraulic spring loaded) - El. distance indicator -Connection for additional units such as reel drive, etc. -Circular drive wheel (parabolic pulley) - Remote control - Overload safety device - Slack cable safety device - etc. W-15 - Air-cooled diesel motor 26 kW / 35 PS -Hydrostatic drive, fully adjustable Optional driving brake: -Air brake - Centrifugal brake 5 W-30 to W-200 Sled Yarders Power packages for the forestry and construction industries! W-90/180 standard model Main Dimensions (in mm) W-30 W-40 W-90/180 W-200 Length Width Height Drum ø Drum width Total weight in kg (without cable) 2,900 1,175 1,220 474 832 1,572 2,900 1,175 1,220 474 832 1,680 3,450 1,495 1,480 484 1,152 2,770 4,900 2,300 1,600 966 1545 6,800 Capacity of the Cable Drum Cable ø Cable ø Cable ø Cable ø Cable ø Cable ø Cable ø Cable ø Cable ø Cable ø Cable ø Cable ø Cable ø Cable ø W-200 on Störebäelt Bridge DK 9.0 mm 1,960 m 3,250 m 9.5 mm 1,880 m 2,740 m 3,830 m 10.0 mm 1,630 m 2,580 m 3,320 m 10.5 mm 1,390 m 2,300 m 3,200 m 11.0 mm 1,340 m 2,030 m 2,830 m 12.0 mm 1,110 m 1,850 m 2,560 m 13.0 mm 890 m 1,480 m 2,050 m 14.0 mm 840 m 1,250 m 1,730 m 15.0 mm 675 m 1,080 m 1,680 m 16.0 mm 604 m 1,000 m 1,390 m 18.0 mm 1,110 m 20.0 mm 22.0 mm 25.0 mm 3,640 m 2,960 m 2,390 m 1,920 m 1,730 m W-40 in use 6 W-30 standard model with air brake Traction and Speed (depending on gearbox arrangement) Empty Drum Half-Full Drum Full Drum W-30 Traction Speed 2,750 kg – 5,520 kg 0 – 10.5 m/s 2,250 kg – 4,730 kg 0 – 12.6 m/s 1,880 kg – 3,945 kg 0 – 14.7 m/s W-40 Traction Speed 2,670 kg – 6,560 kg 0 – 9.2 m/s 2,165 kg – 5,335 kg 0 – 11.9 m/s 1,665 kg – 4,100 kg 0 – 14.6 m/s W-90/180 Traction Speed 3,540 kg – 8,680 kg 0 – 8.2 m/s 2,880 kg – 7,050 kg 0 – 10.6 m/s 2,215 kg – 5,425 kg 0 – 13.1 m/s W-200 Traction Speed 1,500 kg – 13,500 kg 0 – 8 m/s 1,300 kg – 11,500 kg 0 – 9.3 m/s 1,100 kg – 10,200 kg 0 – 10.6 m/s Models Model Motorisation Power Transmission Brake Systems Options and Accessories on Request W-30 -Diesel engine 44 kW / 59 hp - Turbo-diesel 55 kW / 75 hp - Electrical with fully adjustable -Mech. 6-stage gearbox - ditto with fluid turbo clutch - Hydrostatic drive, fully adjustable Holding brake: -Shoe brake mounted directly in the drum Optional driving brake: -Air brake - Eddy current brake W-40 -Diesel engine 44 kW / 59 hp - Turbo-diesel 55 kW / 75 hp - Electrical with continuous control W-90/180 - Diesel engine 133 kW / 180 hp - Electrical with fully adjustable W-200 -Diesel engine 150 kW / 200 hp - Electrical with continuous control fully adjustable -Dead-man‘s brake (hydraulic spring loaded) - Wide sledrunners - El. distance indicator - Spray protection - Protective plates/ cover - Luggage carrier - Suspension gear - Unimat drive (Circular drive consists of a frame, a lined double section wheel drive, a counter wheel and 2 self a ligning blocks) - Circular drive wheel (parabolic pulley) - Free-wheel for air brake - Cable guide roller - Overload safety device - Slack cable safety device - Remote control - Operator cabin - Transport trailer - Oil-cooled gearbox - etc. -Mech. 8-stage gearbox plus 4 reverse gears 7 Contents Motorised Skyline Crane Page 14 Single-Line Cableway Page 15 Sled Yarders Pages 4 – 7 Carriages Pages 10 – 13 Accessories Pages 16 – 18 HY-2 Carriage The perfect carriage for your mobile skyline crane. The latest development is the extremely compact, remote controlled Wyssen carriage HY-2. The patented system is fabricated from high strength steel, 4 times stronger than common steel. Thanks to the remote control, the operator in the forest can stop and secure the carriage at the exact right location. The carriage travels over the heavyduty Wyssen support saddles. The mechanical mainline safety feature activates an emergency stop if the mainline is parted. In the event that severe swinging motion causes the grip to clamp to the side of the skyline, the clamping process would be repeated until the carriage stops. An unintentional release by slackening of the mainline while passing a tower is prevented by the control system The mainline clamp allows the carriage to be released while the load is raised or lowered, permitting movement to a new location and re-clamping to the cable. This facilitates the sideways pulling of the load and protects the remaining timber growth from damage. As soon as the hook is drawn tight into the carriage, the skyline grip automatically releases, allowing travel of the unit. When under tension, the hook is secured against rotation, preventing damage to the mainline. Technical Data HY-2 Length Width Height Hydraulics Main cable Mainline cable Carriage weight Load capacity Advantages . Extremely compact and rugged . Remote control with normal radio . Mainline-cable clamp . Very fast switch-over . Cable break safety device with automatic re-gripping . Controller monitors the travelling speed . Large maintenance-free dry battery for months of operation without 900 mm 290 mm 800 mm 100 bar 14 - 32 mm 9 - 13 mm appr. 350 kg 3,000 kg recharging 10 On top the open, heavy duty anti-derail system Big size wheels protect the skyline Protected antenna Entire chassis fabricated from high strength 8 mm steel (equivalent to 41 mm common steel) For profiles without towers, the derail guards can be locked Maintenance free chain drive with automatic tensioner Charging outlet for external connection to 110 VAC or solar battery charger State-of-the-art FSI computer controller Proven grip system design, adjustment for cable diameter just by exchanging lower clamp Heavy duty mainline safety brake Large battery with 50Ah for months of operation without charging Large hydraulic accumulator Proven curved mainline cable guide Oversize sheave to protect mainline Hook with anti-rotation feature Skyline sheave with integral grip - patented Flat-bottom for secure placement on the ground Grip allowance for mainline diameter from 9 to 13 mm Choker Ring The super-light solution for the Choker procedure Advantages • Weighs only 1.25 kg • Fast installation without tools • Sling encloses ring • Large contact area means cable sling is protected • Hardened • Maximum safety • If ring breaks, load remains hanging in sling • Solid / rugged • For slings ø 11 - 13 mm Wyssen FSI Carriage Control State-of-the-art microcomputer controller Used universally in all Wyssen carriages • • • • • • • • • Controlled by common radio (Motorola GP 340 or ICOM IC-F34GS) Conventional time control possible (without radio) Automatic activation/shut-down based on usage Gripping cable during the trip when speed exceeds preset limit no longer possible Emergency stop if speed exceeds pre-programmed overspeed limit Accidental gripping on tower saddles is prevented All parameter settings are adjustable by the user (speeds, gripping and delay time) Display of battery charge status Protected against clamping when the battery is low 11 HY-4 and HY-7 Carriages The ideal unit for long-distance cableways. The HY-4 and HY-7 carriages are characterised by 4 guide pulleys and a pendulum to support the load hook and to relieve the mainline cable while travelling. As a result, the mainline cable will not be damaged, even by the heaviest impacts due to long timber loads. Various options are possible: - Remote radio control of the clamping to the skyline cable - Mainline cable clamp in the pendulum - 3-cable drum slack-pulling device - Motorised slack-pulling device with the power unit as trailer For the transportation of long and heavy goods, a trailer with a transport bar is installed. Technical Data HY-4 HY-7 Length 1,270 mm 1,560 mm Width 280 mm 390 mm Height 900 mm 1,116 mm Hydraulics 100 bar 100 bar Skyline cable 14 - 36 mm up to max. 45 mm Mainline cable 9 - 16 mm up to max. 20 mm Carriage weight up to max. 320 kg approx. 630 kg Load capacity 4,000 kg 7,000 kg Time switch with clamping and delay time The carriages are all equipped with a mainline cable breakage safety device. Advantages of the HY-4 and the HY-7 . Novel conception with very few moving parts . Self-contained compact construction with moving parts on the inside . Easy to service despite the compact construction . Minimum wear to skyline cable due to 4 large glide pulleys . Minimum wear to mainline cable through the increased size of the lifpulley . ting Plenty of room for the simplified pull-in of the mainline cable . Smooth passage over the supports thanks to the 4 guide pulleys . Passes over large and small WYSSEN support saddles . Complete construction made from high-grade steel . Safety guards to prevent derailment from the skyline cable, fast travelling across saddles . allowing Large swinging angle of pendulum . Very careful handling of the skyline cable thanks to the special clamping . grove Screwed construction, allowing the chassis to be dismantled into small parts . replaceable Standard cable breakage safety device 12 Options In addition to the standard models, the HY-4 and HY-7 carriages can also be fitted with the following options (can also be retro-fitted): HY-4F radio switching For moving over short distances with the load docked Traction cable clamp HY-4Z For travelling with lowered load . . Advantages Clamp integrated into the load pendulum • With the hook fully withdrawn, the load is docked in the pincers • Can be retrofitted to any HY-4 Advantage Precise clamping and release at the touch of a button Hooks swings out for clamping during slow descent . HY-4M motorised slack-pulling device HY-4MF, HY-4MZ . . .. . Advantages The hook rarely jumps out, even in horizontal runs On request, the slack pulling procedure can start automatically Traction adjustable from 50 - 400 kg The mainline cable always remains pre-tensioned up to the winch Das Zugseil bleibt immer vorgespannt bis zur Winde Clamp Speak Open The HY-4M is also available with radio switching or mainline cable clamp. . . . . Does not have to be raised when clamping during slow descent, even with load Remote control integrated into hand held radio Electronic time release remains active if the wireless communication is interrupted Protected against clamping when travelling too fast • Protected against clamping when the battery is low Trailer Carriage For the hoisting, transportation, lowering and laying of long and heavy parts, such as pressure pipes and gas pipelines . . Advantages The trailer is directly controlled from the carriage More safety and load capacity Load hooks for the HY-4 Model 1 2 3 4 1 normal hoisting hook 2 lightweight hoisting hook 3a normal choker spindle 3b lightweight choker spindle made from aluminium 4 large hoisting hook up to cable ø 12 mm up to cable ø 12 mm up to cable ø 12 mm 18 kg 8 kg 10 kg up to cable ø 12 mm up to cable ø 16 mm 5 kg 35 kg 13 Motorised Skyline Crane More hoisting force, more cable capacity, more power. Wyssen Motorised Skyline Crane The new Wyssen motorised skyline crane models are equipped with a hoisting winch with increased cable capacity and lifting force. The remote radio control can be expanded from two to any number of transmitters. The hydrostatic drive is powered by a diesel engine. The cable drum is locked at standstill using a spring loaded hydraulic brake. The Motorised Skyline Crane is fitted with a hydraulically-driven slackpulling pulley, whereby the lifting cable is always wound in under tension without danger of cut in. The minimum and maximum filling level of the drum is monitored with limit switches. The carriage is equipped with cable derailment guards. The upper end position is controled by a hoist limit switch. The carriage travels over the Wyssen 2.5 and 5 ton skyline cable support saddles. The 2.5 m long transport bars can be used without a trailer carriage. Technical Data MSK 2 Motor power 55 kW / 75 hp Lifting force direct hoist up to 3 t double hoist up to 6 t 4-fold hoist up to 12 t 6-fold hoist Lifting speed up to 1.2 m/s Length 2‘935 mm Width 673 mm Weight without cable ca. 1‘200 kg Drum ø 470 mm Cable storage ø 11 240 m ø 12 200 m ø 13 160 m ø 14 150 m ø 15 125 m ø 16 115 m 14 MSK 3 55 kW / 75 hp up to 3 t up to 6 t without trailer up to 12 t with trailer up to 18 t with trailer up to 2 m/s 3‘585 mm 950 mm 2‘300 kg 470 mm 500 m 390 m 330 m 310 m 260 m 220 m Single-Line Cableway The cost-effective solution for your transport problem Wyssen Single-Line Cableway MES200 und MES400 Are particularly suitable for material transportation to remote farms, alpine huts, clubhouses, holiday homes, construction sites, avalanche guards, forest planting, exploratory sites, guard posts, orchards, vineyards and other similar objects. Operation For up - or downhill trips, just start the engine and engage the gear. The carriage drives to the opposite station on its own, stops automatically at the adjustable buffer stop on the cable, turns off the engine and activates the brake. Passenger Transport is Strictly Model MES 200 MES 400 Load capacity Empty weight, approx. Skyline cable Travelling speed Air-cooled patrol engine With electrical starter on request Maximum inclination Loading deck dimensions LxBxH 200 kg 263 kg ø 11 mm 6x19 0.7 m/s 9.5 kW / 13 PS Forbidden 400 kg 575 kg ø 16 mm 6x31 0.7 m/s 13 kW / 18 PS 100 % 135x75x75 cm 100 % 200x86x100 cm MES 500HY/2 For horizontal transport solution. The carriage travels over intermediate supports, support saddles for curves with an angle of up to 9° and downholder saddles (for intermediate stations). .User friendly .Low operating costs .Quick installation .One skyline cable (main cable) .No mainline cable .Self-running .Runs horizontally and in gradients .changing Automatic stops at Advantages intermediate stations can be switched on at the MES Low cost . Technical Data Load capacity 500 kg Hydraulic gearbox Two driven rollers Petrol engine: 13 hp at 3,600 rpm, air-cooled Automatic spring-powered brake Can be stopped or started manually or automatically at any position. 15 5 Accessories Thanks to our wide range of products, we are able to offer you everything to do with material cableways Support Saddle and Draw Shackles Spar Tree Saddle Spar Tree Block Pulley Blocks Compass and Terrain Measuring instruments Cable Spool Drive Tensiometer Automatic Tensioning Device For technical details and prices, please request our Accessories catalogue. 16 Wedge Cable Clamps with Double Clips Wedge Cable Clamps with Single Clips Wyssen and DQT intermediate support material Tensioning Cable Clamps U-Clamps to DIN 1142 Shackles Donkey lifts Securite Cable Clamps Aluminium Rollers for Shackle Cable Slings Body Belts and Climbers For technical details and prices, please request our Accessories catalogue. 17 Accessories Thanks to our wide range of products, we are able to offer you everything to do with material cableways Cable Tensioning Clamps Mainline Cable Supporting pulley Splicing Tool Endless Cable Sling Tripple Pulley Block Multi-Tree Anchorages Wyssen Blocks Habegger Rope Hoists Maasdam Rope Hoists Anchor plates Guyline Cables For technical details and prices, please request our Accessories catalogue. 18 Wyssen Skyline Crane The productive and economic material transport and logging in the mountains. Our system can be used to harvest timber from entire valley slopes with the minimum of development costs and the carriage, which transports the load, requires only one Skyline cable with a single mainline cable. Loads are yarded in one easy operation from either side over the entire length of the Skyline, are raised to the clamped carriage on the Skyline where they are transported up or downhill and then lowered to the roadside landing. Note that since the logs are directly yarded to the carriage, the Felled and bucked timber (1) Yarding logs (2) Yarding bundled smallwood high upward lift (as applied from the mainline cable) aids to raise one end of the logs and lift them over obstacles so that „hang ups“ are generally avoided. The Sled Yarder is used for both the installation and operation of the Wyssen Skyline Crane. The mainline cable, which is stored on the drum of the sled yarder, hauls the loaded or unloaded carriage uphill. The Wyssen Carriages can be remotely controlled by radio or work automatically as soon as it comes to a stop and clamps to the Skyline cable. Then, by providing a „slack“ mainline cable from the sled yarder, the carriage load hook is lowered where it can be attached to the load. The load is then raised to the carriage and when the load hook is engaged inside the carriage, the clamp mechanism will be released from the Skyline. The load can then be transported up or downhill as required. Environmentally, the forest ground and most residual trees are protected by the Wyssen Skyline Crane, while still providing a sound economic alternative for the harvesting of timber on steep mountainous slopes. The Skyline is usually anchored and tensioned to trees or buried logs (deadman anchors). Under its own power the sled yarder pulls itself to the top operating station on the mountain. It can also be transportet by helicopter. During downhill operation the carriage is braked by the mainline cable with the air-brake supplying the necessary retarding force to regulate the speed. Fitted inside the drum of the sled yarder is a another large braking system which acts to stop, or slow the mainline cable drum and carriage as required. 19 OUR AGENCIES Switzerland & all other countries Wyssen cableways AG CH-3713 Reichenbach Tel.: +41 33 676 76 76 Fax : +41 33 676 76 77 E-Mail: info@wyssen.com Internet: www.wyssen.com Italy Alpifuni S.A.S. KG Brantenbachstrasse Nr. 10 IT-39055 Leifers (BZ) Tel. +39 0471 951 066 Fax +39 0471 593 491 Mobile phone: +39 335 657 5151 Germany Haas Maschinenbau Am Auwald 20 DE-87541 Vorderhindelang Deutschland Tel. +49 8324 933 73 0 Fax+49 8324 933 73 50 E-Mail: mail@haas-maschinenbau.com www.haas-maschinenbau.com France Mabboux S.A.R.L. 555, rte. de St. Anne FR-74700 Sallanches Tel./Fax +33 450 479 174 Mobile phone: +33 660 831 884