English - Komatsu Forest
Transcription
English - Komatsu Forest
I N T E R N AT I O N A L M A G A Z IMAGAZINE NE No 3 • 2 0 0 5 INTERNATIONAL Successful circus Komatsu Forest proved a success at Elmia Wood. IT tent and circus ring with machines attracted many interested visitors. Page 18 Buck hunt Join a different kind of hunting adventure in a Polish buck hunter’s paradise. Page 14 Forwarder operator with the travel bug Read more WoodPac – European model .... 4 Lower fuel consumption ......... 10 First EX10 in Europe ............... 26 Major deal in Russia ................ 33 Q UALITY LEAVES A L A S T I N G I M P R E S S I O N We know the forest. We also know the challenges facing modern-day wood harvesting. We know that quality machinery demands tyres that live up to the task. We have developed and manufactured forestry tyres for several decades. We strongly believe that investing in quality is the sensible choice. Nordic Tyres ( UK ) Ltd Unit 24A Brampton Road Longtown, Cumbria CA65TR United Kingdom tel +44 (0)1228 792677 Nokian Tyres Inc. 339 Mason Rd. La Vergne TN 37086 Nashville USA Tel. 1 615 287 0600 Fax 1 615 287 0610 www.nokiantires.com Nokian Forest King F Nokian Tyres plc, P.O.Box 20 FIN-37101 Nokia Tel. +358 3 340 7111, fax +358 3 342 0101 Sucess gives volumes T he most important fair for the forestry industry, Elmia Wood, has past and some 50.000 visitors from all over the forest world came to Sweden. We felt a great success for both the Scandinavian technology and also our world-wide products on display. Of course we are very pleased for the customers positive response to Komatsu Forest machines and program. After listening to our customers and Sales organisation I am convinced to continue the Just Forest focus. I can also notice the customers expectations to broaden our product range and to grow bigger on existing and upcoming markets. Komatsu Corporation has presented the 2004 fiscal year result, with history high result and Komatsu Forest has contributeed for it with all time high result. We can see with this improvement, that we can become an important part of the Komatsu family and play an important role on the market from now on. To fulfil the customers demand we will improve the factory facilities in Umeå and Shawano to be able to meet the increasing volumes. Komatsu Forest will increase capacity by changing the production set up. An important focus for our customers are that we are f lexible, by eg sub assembling and can be able to catch up with increase of demand in a growing market. When the customers need machines for their positive market situation, we shall be prepared to support with machines. Komatsu Forest can see an increasing demand of volumes on world market due to increasing mechanisation. This is what we want to prepare for. Komatsu Forest also realise the customers expectations to increased diversity of options on the machines. With a new production set up we can be f lexible, to fulfil more expectations. Parallel to this we are continuing our quality improvement program and as a customer you will see the results in the future. r Hideki Yamada Chief Executive Officer, Komatsu Forest AB Contents WoodPac – modified for Central Europe 4 From idea to head 6 Active trials in Finland 8 Mike invests ardently 11 Lower fuel consumption 12 Forwarder operator with the travel bug 14 Everything depends on tuning 16 Valmet’s circus attracted visitors 20 Head upgrades 21 Buck Paradise in Poland 22 First in Europe 26 Markets with potential 28 Brazilian forestry with strict machine requirements 30 Major Russian order 31 Investing in training 32 INTERNATIONAL MAGAZINE Publisher: Roland Lundqvist roland.lunqvist@komatsuforest.com Editor: Anders Pauser anders.p@nordreportern.se Address: Just Forest, Komatsu Forest AB, Box 7124, SE-907 04 Umeå, Sweden Contact: Telephone +46 90 70 93 00, fax +46 90 19 16 52 Internet: www.komatsuforest.com Production: AB Nordreportern Writers: Gunnar Andersson, Anders Pauser, Roger C Åström Photographers: Gunnar Andersson, Anders Pauser, Nate Burton, Roger C Åström, Marcus Gustafsson Layout and design: Fredrik Lundell Printing: Tryckeri City, Umeå, Sweden Paper: Gotic Silk 130 gram Circulation: 33,000 Languages: Swedish, Finnish, English, German, French, and Portuguese Contents may be quoted if source is stated JUST FOREST NO 3 • 2005 3 4 JUST FOREST NO 3 • 2005 WoodPac – modified for central Europe The bundling of brushwood has an interesting future in Europe. This is shown by successful trials in Germany with Komatsu Forest’s forwarder-based WoodPac system. With modifications, it’s been possible to bundle brushwood from deciduous trees. V almet WoodPac can be used mounted on a forwarder, stationary with an engine added, or truck-mounted. Its purpose is to bundle harvesting waste into oblong bales. When WoodPac is used on a forwarder, it takes only 15 minutes to attach or detach the system out in the forest. The system has been on the market for some time and is used successfully in Finland, for example, where the biofuel demand is increasing. THE SAME development in the biofuel market is taking place in Germany, a result of nuclear power plant decommissioning. It’s estimated that 20 percent of the fuel to be used in biofuel plants currently under construction will stem from the forest, with the remainder provided by agriculture. With this in mind, Komatsu Forest continues to develop and test the WoodPac system in central European conditions. When Just Forest visited Germany, final trials were underway of the prototype fitted with modified rollers developed to bundle brushwood from both coniferous and deciduous trees. “We’ve conducted successful trials with deciduous trees, which place greater demands Andreas Lockert, sales manager at Komatsu Forest Gmbh in Vöhringen. on the bundling system because the leaves are smoother and the twigs and branches finer,” explains Andreas Lockert, sales manager at Komatsu Forest Gmbh in Vöhringen. “Deciduous trees place greater demands, for example, on the bands used to bind the bundles.” According to Andreas, a great deal of development has been required to successfully bundle deciduous brushwood and evenly distribute the brushwood in the drums. “We’ve tried using nets, and they may provide an interesting solution in the future,” says Andreas, who believes it will be profitable for contractors to invest in WoodPac and biofuel production. In support of his optimism, Anders has a three-year study conducted by the vocational college in Hildesheim. Calcula- WoodPac works really well, according to test operator Siegfried Döring. tions in this study indicate that biofuel demand will increase so much that a system such as WoodPac will prove very profitable within just a few years. When Just Forest takes a look at the test machine in the forests just a few dozen miles from Vöhringen, we meet a very happy test operator named Siegfried Döring. “The system works very well,” he says. “With conifers there are really no problems, but minor difficulties can arise with deciduous trees when it’s really cold and frozen branches snap easily.” THE BOOM ON the test machine is fitted with a grapple saw to cut large branches and to facilitate packing material into the drum. The production rate is high throughout the demonstration, showing the good opportunities offered by this system to profitably produce bundled biofuel for the growing German biofuel market. r JUST FOREST NO 3 • 2005 5 From idea... Producing a new harvester head or a completely new forestry machine is nothing you do overnight. It’s a process that demands close attention and the efforts of many. I n January 2005, Valmet’s latest addition, the Valmet 350, was launched and serial production begun. But a new product is not made overnight. Behind the launch of the Valmet 350 lies extensive, painstaking work performed by project managers, designers, buyers, technicians, test operators, marketing staff, and others. There can be many reasons why one decides to invest in the development of a new product. One maybe needs a new addition to the product range, or wants to find a new market segment. Most common, however, and the case in the development of the Valmet 350, is to replace an existing product with the 1 PRODUCT STRATEGY MEETING Possibility of a new head discussed. Decision made to initiate a preliminary study and draw up a requirement specification. 2 MEETING WITH 4 CONCERNED MARKETS On this occasion representatives from Sweden, Finland, and Germany. 3NEW PRODUCT STRATEGY MEETING Presentation of preliminary study and requirement specification to the steering committee. STEERING COMMITTEE MEETING The steering committee, with some company management members, decides to start a development project for a new head. next generation. ”We hold regular product strategy meetings at which staff members from both marketing and development participate,” explains Tommy Englund, chief designer for harvester heads. AT SUCH a product strategy meeting it was decided to conduct a preliminary study and produce Product Capability requirement specifications for how the product (Valmet 350) should be designed. “The requirement specifications are based on a number of things, including an extensive market survey of current customer requirements in the segment,” explains Tommy. Customer requirements are most important in this, even if customer requirements vary enormously. “However, we have to find a balanced solution, weighing up the different requirements against each other,” says Tommy Englund. ANOTHER ASPECT that must be considered at this stage is the fact that the harvester This is what it happened All in all, it took almost two years to develop the Valmet 350 from idea to serial production. The product development of the Valmet 350 is just one example. All development projects take different lengths of time, depending on the product type. START OF DESIGN WORK The designers make blueprints for the head based on the requirement specification. 5 6 PROTOTYPE ASSEMBLY Assembly of the first prototype head begins. ...to head head is to work together with a machine. “We are ultimately responsible to our customers to ensure that the head and machine work well together,” says Lars Stefansson, project manager. The preliminary study and requirement specification are presented to a steering committee, which includes members of company management. The steering committee then decides whether to initiate a development project. NOW IT’S TIME for the design- ers to start work on the new head. In the case of the Valmet 350, they began with an essentially clean slate, using a completely new platform with, among other things, four roller motors. This meant that the time to the first prototype being put together was somewhat longer than usual. The design of a prototype head usually takes about ten months. With the Valmet 350, five prototype heads were constructed. The primary purpose of the prototype is to test functionality. “Once the first prototype head is assembled, it’s the beginning of a long period of testing that provides incredibly important information,” says Tommy. “A large number of functionality modifications are normally made after this testing.” TEST OF FIRST PROTOTYPE Internal functionality tests begin followed by field tests by trial hosts. Of the other four prototype heads, two were tested in Finland and two in Sweden. Once most of the main functionality tests have been conducted, work on a pre-production series can begin. This usually involves the production of two to five heads, although in the case of the Valmet 350 more heads were made. “This was because there was such great demand from customers in both Finland and Sweden,” explains Lars. The launch of the pre-production series should provide additional answers and information. “Now it’s mostly about verifying that the head fulfils the established productivity and reliability requirements. Of course, there’s still room for modifications to the head. We have to find a good balance between reliability, functionality, and performance,” explains Tommy. ONCE THE tests on the pre-pro- duction series are completed, it’s time to start true serial production. “Development of the head isn’t really finished just because serial production starts. It continues in the shape of systematic work that results in continual improvements, for as long as the head remains in production,” says Lars. r 7 8 PRE-PRODUCTION SERIES 10 SERIAL PRODUCTION First head in serial production. 9 DELIVERY TO CUSTOMERS Pre-production series heads delivered to customers. Jarkko Tuominen is one of the contractors who participated in the 350 harvester head trials in Finland. A 350 head tested in Finnish forests. Gunnar Nilsson, John Pääkkönen, and Ebbe Lindahl from the Valmet 350 follow-up team watch while Jussi Järvinen, Esko Havimäki, and Jarkko Tuominen take a look at the head. Active trials in Finland Finnish contractors have played a very active role in the development of the Valmet 350. Jarkko Tuominen is one of the contractors who worked in close collaboration with the follow-up team in evaluating the head’s performance. T o the Finnish marketing company Komatsu Forest Oy, the Valmet 350 is of special importance, because in the Finnish forestry industry has been waiting for the next generation of thinning heads Finnish contractors have 8 JUST FOREST NO 3 • 2005 participated very actively in trials with the 350 head, often in combination with the Valmet 911 harvester. One of these contractors is Jarkko Tuominen, who Just Forest met one spring day, between Tammerfors and Orivesi, when he was also visited by the Valmet 350 follow- up team. Esko Havimäki voluntarily represents the interests of Finnish service providers. Participants from the factory include Ebbe Lindahl, focused on fabrication quality issues, and John Pääkkönen, responsible for head design planning work. Jarkko, who owns the machine and carries out the practical trials and follow-ups, applauds the 911-350 combination. “It makes for a very universal machine; stable with an effective 36-foot reach,” he says. “The tests we’ve carried out show that the distance between thinning roads has increased considerably since we started using the Valmet 911.” As regards the head itself, Jarkko seems to have nothing but praise: “A light, universal head with good measurement accuracy for length and diameter measurements, even in difficult conditions, and a feed that doesn’t damage the bark.” THE INFORMATION from Fin- land is compiled together with other information, such as from test operations outside Vimmerby in Southern Sweden, where a wet early summer led to difficult conditions and much tree sap. Esko was also there and can compare his experiences with those from Finland. “There we tested different feed wheels, both proprietary and third-party,” he says. ”We looked at how the measuring wheel and the upper delimbing knife functioned in extreme conditions. We also looked at the recommended pressures for different functions when the bark is soft. Oddly enough, in Sweden higher pressures are used than those I’d recommend at home in Finland.” r Easier to send production files Simpler and more secure. Those are the two major advantages of the new data transmission program for production files to be incorporated in Valmet harvesters on the Swedish market. I n Sweden, most forestry companies and large private forest owner associations employ SDC (a company providing the Swedish forestry industry with, among other things, IT services) to follow up on harvester production in the forest. Consequently, Komatsu Forest is offering SDC’s software for the transmission of production files in all Valmet harvesters produced for the Swedish market from now on. SDC’s new transmission program will be used primarily to send production files, also known as prd files, although pri files are also easily sent. In theory, as all data files follow a standard specifying how information is stored, it’s possible to send other file types as well. The information sent to SDC’s database can be used, for example, in production reports. “The ability to send production files has existed for four or five years, but with this new software we’ve made several improvements,” explains Lars Henriksson at SDC. ONE IMPROVEMENT is increased security. When the file is sent, the software checks that the location identity information required by SDC is included. If this information is missing, the operator can add it manually before transmission. Additional information is added to prd files, such as the harvester and head types used. ANOTHER major improvement is a simpler user interface. In effect, the operator need only use a single screen and a single click to send prd files. “We’ve also increased the file compression level, which shortens transmission time,” continues Lars. ”This is of most importance with pri files, which are considerably larger.” If poor GSM coverage prevents immediate data transmission, the files can be saved to diskette and sent from a regular PC. Valmet harvesters also make it easy to send production files via Komatsu Forest’s own program portal, MaxiManager. r News Illegal logging in Russia A Russian stateowned oil company, Transneft, is accused by the Russian authorities of illegal logging in protected forests around Lake Baikal. The logging takes place in conjunction with the laying of new oil pipelines between the oil fields in Eastern Siberia and Russia’s Pacific Coast. Now, however, the authorities are considering pressing charges against the oil company. Reduced forest area in New Zealand The ratification of the Kyoto Accord has had a negative effect on forestry in New Zealand. Before its introduction, much forestland has been transformed into pastureland and new plantations have decreased drastically. The explanation is that forest owners are afraid of being burdened with fines for deforestation when the first commitment period begins. Action against deforestation SDC, SKOGSBRUKETS DATACENTRAL, IN SUNDSVALL. The World Bank, together with the WWF, has launched an initiative to reduce deforestation by ten percent over the next five years. The initiative will support the establishment of new protected forest areas and help optimize their management, as well as that of unprotected areas. JUST FOREST NO 3 • 2005 9 Valmet 890.2 gets a lot of commends in a test as been implemented of the newspaper New Zeeland Logger Magazine. Successful tests of Valmet in New Zealand A machine in definitely tip bunch there the powerful boom and the excellent cab give extra plus. That´s how the test that New Zeeland Logger Magazine implemented on a Valmet 890.2 is summarized. T he newspaper implements regularlily so called “Iron Tests” where the visits successful entrepreneurs as bought new machines and both test the machines and discusses with the entrepreneurs’ personnel. 10 JUST FOREST NO 3 • 2005 Recently, they tested a new Valmet 890.2 which Jensen Logging bought and that is driven in end logging of Douglasspruce in Kaingaroa, New Zealand. RESULTS FROM the test are exuberant positive in the newspaper. Tester Colin James point out the fact that the whole machine is well thought-out and has a formulation that facilitates rapid access for service, where all is indicated clearlily and most of it is easy to reach. That lubrication of the boom is done with a central system be seen as a big advantage. Like that fact that all suspensions and gaskets has tef lon and rubber. New Zeeland Logger Magazine, establishes also as so many other, that the cab of 890.2 is an of the market’s most driver friendly. Here exists according to the newspaper all, except possibly a fridge for the beers. Air conditioning and the heating may add an additional plus, which is understandebly in those tough relations the machine is driven in with big temperature crossings. The tailgate that can be increased all since the load becomes higher, is pointed out, although there is easy to forget to lower the in order to avoid that one gets catch with logs. Colin James is also a lot of delighted in Maxi-systems possibilities to adaptation after each driver, some as also the driver Mike Porter showed itself to last. General was established that buttons and levers functioned a lot of good and that their location each well thought-out. ALSO THE BOOM , that is the biggest as goes that few to a forwarder, got good grade like grabbed. Also with a reach on 8,5 metres each the loading ability good. He estimated moreover freightcover and that the electronic control of the crane that gives good fuel economy. Finally, the New Zeeland Logger Magazine gives the vacuum function that is built in the hydraulic system that prevents oil spill commends. The newspaper’s conclusion is that similar system near will last standard on all forest machines that are used in New Zealand. r Mike invests ardently Few people are granted the privilege of running such a dominant enterprise as Komatsu Forest Pty Ltd in Australia. For CEO Mike Jones, it’s all about perseverance and staying ahead of the competition. No doubt his experiences as a triathlete help keep the lead. M ike has many years’ experience from the forestry machine industry in Australia and Asia. When he stepped into the role of CEO for Komatsu Forest’s newly established sales company in 1990, he’d already been working for the former Valmet dealer since 1982. This year we celebrate our fifteenth year of operations and Mike can look back on a long success story. “Overall, we have more than fifty percent of the purposebuilt market,” says Mike. Operations in Komatsu Forest Pty Ltd began with seven employees; today there are 48 people working for the company, mostly out in the field. This is also one of the reasons behind the company’s success - a focus on service and spare part supply when distances are so great. Today there are four local offices in strate- gic locations. Most all machines are used on plantations where trunk sizes in natural forests are too large for mechanized harvesting with rubber-tired machines. “The older plantations are pine-based, but most new investments are in Eucalyptus, which will dramatically increase future machine demand,” predicts Mike. Mike has successively followed a strategy of developing proprietary harvester heads able to meet the demands of tough local conditions. Personal contact is also important, and Mike understands the advantages of following developments at many different contractors. Companies that were small some 15–20 years ago have grown into major operations with as many as 20 machines. “Even the machines date back 20 years, and operations are run like small family businesses,” Mike explains. “We often have very close relationships.” MIKE IS VERY HAPPY in his work, even if he’d like to be able to leave his desk a little more often and meet customers out in the field. Unfortunately, in recent times he’s only been out in the wilds during his triathlon training. He’s currently taking things a little easier, due to his age, and instead faces future challenges in the shape of technical developments and new markets. “We need to be at the forefront of technical development, and in this respect we’ve succeeded well,” says Mike. “But the biggest challenge on the horizon is growth in Asia. Within ten years, China will be one of our major markets – just as Indonesia already is today.” r THREE QUICK QUESTIONS 1. Favorite Valmet machine? The new Valmet 475 EX/EXL, a great machine for larger timber. 2. What does the forest represent for you? I like being outdoors; originally from the country, love the fresh air and the tranquility. 3. What does Komatsu represent for you? Komatsu provides Komatsu Forest with stability and a promising future. Since they took over, our growth opportunities have improved greatly. About Mike Jones POSITION: CEO, Komatsu Forest Pty Ltd in Australia EMPLOYED SINCE: 1990 AGE: 53 years LIVES: Sydney FAMILY: Wife, two children, 33 and 4 years old. BEST PART OF THE JOB: The continual challenges and activities on all levels of operations. LEISURE: Swimming and bicycling. Previously triathlon. JUST FOREST NO 3 • 2005 11 In the past 20 years, fuel consumption per cubic meter of timber harvested has dropped considerably. As fuel prices increase, it becomes increasingly profitable for contractors to learn how to operate their forestry machines in the right manner to reduce fuel consumption. LOWER fuel consumption A t SCA Skog, they have long worked to measure forestry machine fuel consumption. Sören Bergek, head of machine technology at SCA Skog, emphasizes the positive developments of the past 20 years. “Development of machine systems and the transition to the harvester system has led to consumption dropping from more than four liters per cubic meter of timber harvested to 1.8 liters today,” he says. “The 12 JUST FOREST NO 3 • 2005 machines and the hydraulic systems have also been made more efficient.” SÖREN BERGEK is, howev- er, convinced that even greater fuel savings can be made, something which is becoming increasingly important to contractors as fuel costs comprise ten percent of overall running costs. He says that just as in the construction and transportation industries, one ought to invest in training operators in so-called eco-driving and ensure that machines are properly tuned. According to Sören, it’s already possible to reduce fuel consumption by more than ten percent with a number of simple measures. “This may involve things as simple as more careful planning so that forwarders always run to the landing with full loads, and minimizing the time engines are run at a standstill,” explains Sören. “But perhaps most important is to keep engine rpm down and machines well maintained, in particular hydraulic systems which can easily begin guzzling fuel if not kept in top condition.” IN THE LONG TERM, no doubt we’ll see other fuel types with less environmental impact and perhaps lower consumption. “We’re in continual contact with machine manufacturers,” says Sören. “I’m convinced that in the future we’ll even see more efficient engines.” r Information in MaxiForwarder related to fuel consumption: • Fuel consumption per running hour • Transport distance • Number of loads and forwarded volume • Running time • Information stored for each assignment and operator Better fuel management with MaxiForwarder I t’s possible to measure fuel consumption in all new Valmet forwarders. All that is required is the purchase of the production and operation follow-up option for MaxiForwarder. GAINING CONTROL of fuel consumption is becoming increasingly important to forestry contractors. This is why Komatsu Forest offers a system for monitoring forwarder fuel consumption in the production and operation follow-up option for MaxiForwarder. With this feature, the operator can continually see, via a graphic gauge, current fuel consumption. It’s also possible to see consumption per running hour. “Fuel consumption data can be saved in a file and provide important information about operating efficiency,” explains Per Annemalm, product manager for control systems. “The system helps find a good balance between, for example, power output and fuel consumption.” AS EVERY operator logs in to the system, information is stored about each operator’s consumption, which is inf luenced in part by operating style and in part by terrain. Simply put, operating styles can be compared and changes made so as to attain more economic operation. “The system even provides more detailed data about fuel consumption in relation to terrain, which simplifies assignment pricing,” explains Per. r New fuel declaration for forestry machines I t will soon be possible to compare fuel consumption between different types of forestry machine. This is shown in a new research report from Skogforsk, a Swedish research institute, in which a standardized measuring method has been developed for fuel consumption. Forestry machines in Sweden consume about 115 million liters of diesel a year. Consequently, relatively small changes in consumption can result in large benefits to the economy and the environment. The new fuel declaration is devised such that the results are independent of terrain, load, and operator. This provides a good basis for fair comparisons between different machine types. The measurements are first made on unloaded machines. The observed data is then translated, with the aid of experience from operating follow-up reports, to the equivalent diesel consumption during actual operation. r JUST FOREST NO 3 • 2005 13 Forwarder operator with the travel bug A dream job with much freedom and the chance to be out in the forest. Mariette Olsson is happy with her work as a forwarder operator, a profession that has already provided work experience in several countries. W hen we contacted Mariette Olsson for the first time and explained that Just Forest magazine wanted to interview her about being a female forwarder operator and having worked abroad, among the first things she said was that Valmet forwarders are her favorite. It’s soon clear we’re dealing with a spontaneous and cheerful girl soon to be 23. That being female in this industry should be anything special Mariette soon discounted. “I haven’t noticed anything particular, and if older people are a little wary, they’re probably like that towards guys new to the industry as well. You just have to prove you can do the job.” MARIETTE’S NEVER regret- ted working in the forest. It all began when she joined her father in the forest when he 14 JUST FOREST NO 3 • 2005 News Sweden Denmark Storm-thrown timber a tourist magnet France Austria Switzerland A Valmet forwarder is Mariette Olsson’s favorite machine. was operating his Valmet 860. When it was time to choose a high school study program, Mariette got the chance to test drive a forestry machine. This made her choice to study the machine operator program at Naturbruksgymnasiet in Osby, relatively close to her home in Markaryd, a given. DURING THE program Mari- ette got the opportunity to do internships first in Denmark and then France. “It was mostly work with chainsaws, but in France I had the chance to operate different machines,” recalls Mariette. The stays abroad gave Mariette a taste for travel and two years ago, when through contacts she received an offer to work in Austria, she accepted immediately. There she operated a Valmet 840 forwarder for three months without any mishaps in the steep terrain. “I gained a great deal of experience in Austria, where they sometimes use funicular railways between rock faces, for example,” she reports. “It was also fun to find out how it is to Mariette Olsson has worked as a forwarder operator in five countries. work abroad. I had some problems with the language in the beginning, but gradually learnt the local dialect.” The way they harvest isn’t so different in Austria, despite the steep terrain. There were possibly more people out in the forest around the logging areas, keeping an eye on things. “Things don’t go quite as fast as at home in Sweden,” Mariette admits. Last year, Mariette could add another country to her list when she spent a month working in Switzerland, a rather different experience as she took part in logging a town forest in Zurich. Here the proportion of deciduous trees was considerably greater and you had to keep track of the different species. TODAY Mariette is back in Sweden, working outside Västervik in Småland for contracting firm Klingstedt & Karlsson. Here she has to switch between forwarder brands, but hopes to soon get to operate the company’s Valmet forwarder again. “I’ve always liked Valmet machines. Perhaps because my dad used one,” says Mariette. “You always have a good view and the cab is so comfortable.” SHE’S VERY happy with her work; the freedom it offers and the chance to be in the forest. She’s also in the forest for leisure, with her dog and her horse. So she has no plans to leave the forestry industry, but would like to have her own firm. “My first goal was to operate forwarders for five years, even if I enjoy operating harvesters. Now I’m considering becoming self-employed to learn more about the financial side.” For Mariette, being selfemployed is more about personal development than earning more money. She’s already satisfied with her salary and, cynically, notes that she earns considerably more than her girl friends working in healthcare. “I have a great deal of freedom and can take vacation time if I need to and then start working again afterwards. And my job has given me many interesting experiences, not least those abroad.r Byholma airport in Småland, Sweden, has become an unexpected tourist attraction. The attraction is two percent of the timber that the January storms felled in Sweden. The landing strip is covered with 40foot high stacks of timber. In total, the timber is enough to fill logging trucks stretching 250 miles. The plan is to stack a total of between 800,000 and 900,000 cubic meters of timber at the airport. During the summer water, has been sprayed on the timber from nearby Lake Bolmen. Two pumps move 200 liters a second. Poor cab environment due to lack of overpressure Many forestry machines and agricultural tractors have poor cab environments due to low or no overpressure in the cabs. Health-oriented Landsbygdshälsan i Norr in Sweden has measured the pressure in 77 vehicles, finding that most had insufficient overpressure to sufficiently circulate air in the cab. Blocked filters combined with recycled air were often the cause of the overpressure dropping to zero. The survey emphasizes the importance of filter replacement. Forum on Forests without results The UN Forum on Forests, held recently in New York, failed to produce any outcome. The idea of the meeting was to reach some kind of decision about whether to start negotiations on a global forest convention. JUST FOREST NO 3 • 2005 15 Everything depends on tuning Tuning your harvester just right provides the key to success. So says Tomas Persson, World and European Champion in competitive harvesting. T To consider There are a few simple basic settings that can provide a good starting point for those wanting to optimize the boom and head. Getting help from someone that doesn’t normally operate the machine can be beneficial. Service personnel familiar with Valmet machines can be useful in this respect. As regards the head, for example, the valve flow on both the front and rear feed can be worth looking at. Inching speed should be reasonable. Braking speed and braking distance are two other functions worth fine tuning. On the boom, check the minimum flow to all boom functions. The start ramp, stop ramp, and lever curve settings are other important boom functions to tune. 16 JUST FOREST NO 3 • 2005 omas Persson works as a demo operator and methodology developer at Swedish sales company SweLog, which sells Valmet machines. Tomas has a long career behind him as a harvester operator for different contracting companies. When the World Harvesting Championship was held for the first time at this year’s Elmia Wood trade fair, it was taken for granted that Tomas would be competing. “I was in the European Championship in 2002 and things went so well that I won, so I thought it would be fun to compete in the World Championship as well,” says Tomas. And things went just as well this time. Tomas won after a quarter final operating both Valmet and John Deere simulators and a final operating a Valmet harvester. In his day job, Tomas spends a great deal of time helping harvester operators to properly tune their machines. “Of course you can work with the default settings as a base, but with the right individual tuning of the head and boom, you can easily make the head more efficient to work with,” says Tomas. Most settings are easily made via the Maxi system, and you can store five separate operator profiles with individual operating settings. “I usually ask operators whether the machine runs as they’d like or whether they operate it as the machine likes,” he explains. Tomas says there are great productivity gains to be made by checking and optimizing harvester settings. “I’d like to think it’s possible to increase productivity by ten percent,” Tomas adds. “Although it’s not possible to provide general advice about which settings to use for different functions. On the other hand, it is true that all machines can be optimized with individual tuning. The settings to be used depend on the operator and the type of stand to be harvested.” r Tomas Persson TRELLEBORG TWIN FORESTRY IS FOR REAL. EFFICIENT. COMFORTABLE. STRONG. With Trelleborg Twin Forestry on your machine you can carry out the job even more efficiently and smoothly and – at the same time – preserve the woodland. We test and develop tires in your working environment: snow and ice, stones and tree stumps, day and night. Whether you opt for complete wheels or new tires, you will obtain increased pulling power and lower operating costs as part of the bargain. Trelleborg Industri AB Business Unit Agri & Forest Tires Europe SE-231 81 JUST FOREST NOTrelleborg, 3 • 2005 Sweden 17 Tel: +46 (0)410 510 00, Fax: +46 (0)410 139 96 www.trelleborg.com/wheelsystems Elmia Wood 2005 Valmet’s circus a The decision to go with a circus tent and machine reviews in a circus ring proved a great success at Elmia Wood 2005, held June 4-7. The question is whether any other exhibit at the fair attracted as many visitors, whose numbers totaled more than 50,000. Y Jugglers mesmerized the public in Komatsu Forest’s circus tent at Elmia Wood 2005. 18 JUST FOREST NO 3 • 2005 et another successful Elmia Wood has taken place. With more than 50,000 visitors, the fair was one of the largest ever. Komatsu Forest was among almost 500 exhibitors and was located in an area normally used for largescale forestry, to which shuttle busses ran in an extremely well-organized venture. Komatsu Forest’s participation, with a circus tent and machine reviews in a circus ring every hour, was a great success, as was the decision to focus on service and after-sales operations. The main focus inside the tent was machine information systems and the Valmet Maxi Control system. Already on the first day, Ulrica Messing, the Swedish Secretary for Infrastructure, visited the fair together with Lars Enqvist, Kronoberg County Governor. Ulrica Messing was able to test drive a Valmet simulator and watch jugglers with f laming torches, among other things. AS ALWAYS, Komatsu Forest and its sales companies received important customers at the Elmia exhibition. From North America we met a group traveling under the name ’You’re In Good Company Tour’, who vis- Komatsu Forest’s stand was perhaps the most well attended at Elmia Wood 2005. attracted visitors Swedish Secretary for Infrastructure Ulrica Messing in between Komatsu Forest’s management group, represented by CEO Hideki Yamada (right) and marketing head Akira Yamakawa (left). ited Austria as well as Sweden during their trip. There were just as many people from Brazil and a large number of our largest customers. VISITORS TO Komatsu Forest’s exhibit could, for the first time in Sweden, see machines made in the US, such as the new Valmet EX10 tracked harvest- er and a Komatsu PC 228 with a Valmet 370E harvester head. The impressive demonstrations in the circus ring included just about all machines in our product range, performing like circus horses, then rolling into the adjacent forest to prove their skills in fast and effective harvesting. The circus ring attracted thousands of visitors each day. r The EX10 was one of the new machines exhibited in the circus ring. JUST FOREST NO 3 • 2005 19 Elmia Wood 2005 What did you find most interesting about Komatsu Forest’s participation? Bruno Blackburn CONTRACTOR Quebec, Canada “The new technology, with the new Maxi system features, and the harvester head improvements.” Manfred Serschoen CONTRACTOR Graz, Austria “I’ve never seen the EX10 before and it looks interesting. I think it’d be suitable for use in Austria.” The seating stands around the large circus ring were packed. Marjatta Rasi SECRETARY FOR THE SWEDISH FORESTRY CONTRACTORS ASSOCIATION AND CONTRACTOR Kuru, Finland ”I’d like a closer look at the Valmet 941 and the EX10 – which I’ve never seen before.” Åke Karlsson OPERATOR FOR THE FORESTRY COMPANY SVEASKOG Hok, Sweden “I’ve only just arrived, but Maxi 3.7 looks interesting.” A large gathering of Komatsu Forest salespeople and customers who’d come all the way from Brazil to attend the fair. 20 JUST FOREST NO 3 • 2005 TIPS AND ADVICE Just Forest plans to use this space to publish practical tips and advice for users of Valmet foresting machines. The editors are happy to publish any ideas you may have. Please submit any tips or questions to info.se@komatsuforest.com. Head upgrades The new Valmet 360.2, Valmet 370.2, and Valmet 370E heads have all been improved in several respects, such as hose routing. Now it’s possible to upgrade earlier versions of these heads, model numbers 360.1, 370.1, and 370E. Hose routing THE FIRST IMPROVEMENT concerns the hose routing to the feed roller motors. The new routing means that the hoses are routed through holes in the frame rather than joined with adapters. This also requires new swivels under the rear hood. The other improvement is in the hose routing between the head suspension link and the head valve. This includes new hoods, new P and T pipes and fixtures, and new hoses, among other things. Diameter sensor ANOTHER IMPROVEMENT is the new diameter sensor mounted on the new heads. An upgrade kit is available for older heads, resulting in fewer moving parts, improved sealing, easier maintenance, and a sensor with a contact to facilitate troubleshooting. Feed roller motors IN ORDER TO ENSURE feed roller motor functionality, we also recommend improvement of motor refilling on the return side. An upgrade kit is also available for this purpose. Contact your nearest Valmet service provider for further information. JUST FOREST NO 3 • 2005 21 Buck Paradise in When winter has passed and spring has arrived, the time between hunts gets all the longer. A colorful brochure and a few hunt-hungry friends managed to change the order of things. A hunting trip to Poland. Expectations were high and reality proved even better. Our guide scouts for buck in the morning mist. 22 JUST FOREST NO 3 • 2005 Poland W ith the last snow f lakes still in memory, it felt almost unreal sneaking into a field with two-foot high corn. The summer heat came through and the mercury reached 82 F. Perfect weather for a beach holiday, but a little less suitable when you’re to hunt spring buck. The afternoon hunt of the first day was a sweaty experience among roe deer and hares A simple rifle support proved necessary due to the high grass. in seemingly endless fertile lands. Our guide, the friendly German-speaking Viktor, was carrying a few extra pounds, but despite this had room for two beers bought on the way to the hunting grounds. This act saved us. Seldom has a pilsner tasted as good as when we returned from the hunt. Four different bucks out in the corn fields tempted us to creep up on them, but with no success. FOR SEVERAL members of the hunting party this was their first spring buck hunt in Poland. The hunting area was just a couple of dozen miles from the port town of Swinoujscie. Our hunts were carried out in the surrounds near the villages of Dargobadz, Wohlin, and Kodrabeck, in the mornings and evenings and entailed a couple of hours sneaking and scouting with binoculars. The morning hunts began at about four, continuing until nine on successful days. After this we took a well deserved siesta until the afternoon hunt, beginning about five. The parade of game after the first morning was impressive- twelve roe deer and a wild boar lined up in the summery grass in front of the grand hunting lodge. In order to pay for hunting rights and to compensate farmers for game losses, a hunting area was established for tourist hunts in spring and fall. The area encompasses 40,000 acres (16,000 hectares) with a good mix of cultivated land, forests, and wetlands. The hunters told that among other things they manage 40 acres (16 hectares) of wild lands to feed game through winter. The local Polish hunters are required to contribute with work in order to participate in the hunting party. The guides with whom we hunted during the week made money in this way for the hunting rights and clocked up work time in the hunting territory journal. For a hunter from Northern Sweden with limited experience of Southern Sweden’s gamepacked lands this was something out of the ordinary. It wasn’t enough that there were plenty of buck. Fox, wild boar, and infinite numbers of exotic birds made our hunting days an orgy of experience in hunting and nature. Everyone in the hunting party got the chance to shoot their six allocated buck, and a couple of wild boar were also shot. HUNTING IS charged accord- ing to a fee system based on the size of the trophy and a fixed basic charge. It can prove expensive to shoot the largest trophy buck or a heavy-weight JUST FOREST NO 3 • 2005 23 The three best sets of antlers for the day, one cleaned set and two really nice un-cleaned sets. boar. However, with a good eye for game size, you can avoid any unexpected surprises. Maybe one should avoid shooting the buck that causes the guide to exclaim ’O mamma mia’ if you want to save on your travel expenses. One afternoon, one of the hunters arrived with a guide, and they both seemed somewhat secretive. My friend explained after a while that they had been sneaking up on a couple of roe deer in a field when they spotted two dogs chasing fawn in the knee-high crops. The guide, who was unarmed, quickly grabbed the weapon and felled the two wild dogs with two shots. Wild dogs are a major problem in some parts of Poland. For a Swedish hunter this is definitely not a common problem. ALL HUNTS WERE with a guide and on foot. We slipped slowly through the landscape, using binoculars to scan hot areas for roe buck and wild boar. As regards wild boar, you are left to rely completely on the guide. On one occasion, we saw two wild boar in an overgrown field. Slowly but surely we approached the wild boar and I prepared myself. Viktor carefully tapped me on the shoulder and made it clear that these 24 JUST FOREST NO 3 • 2005 A satisfied hunter after a morning spent on Polish hunting grounds. animals were not to be shot. With my camera at the ready, instead I took the opportunity to catch the closest animal on film when it passed. The shutter click made the sow grunt and speed off. Soon thereafter a pack of striped piglets came running. Learning is a lifelong process. The best equipment for buck hunting, aside from a sharpshooting sporting rif le, is a good support and a pair of binoculars. Without the binoculars it would have been impossible to detect the animals in the high undergrowth. When it was time to shoot, it was almost always impossible to lie down. A camera monopod made a practical rif le support. Moreover, a little shooting practice before the hunt won’t hurt. On a couple of occasions we came across bucks that sprinted 50–75 yards before stopping. A well-trained rifleman can take advantage of the pause without any major problems. r ANECDOTAL Under this heading, Just Forest will print anecdotes and stories from then and now. The editor will be happy to receive ideas for publication. Send your tips or stories to info.se@komatsuforest.com. In the neighbor’s yard IT’S NOT EVERY DAY a red colleague is seen in front of Timberjack’s (now John Deere’s) factory in Joensuu, Finland. And perhaps one or two of the factory’s employ- ees were inquisitive enough to go out front to see the latest addition when newly started Forest Karelia displayed - for the first time in Finland – a Valmet 941. Forest Karel- Change of address Is your magazine delivered to the wrong address? Has your magazine failed to turn up? Or do you simply know more people who wish to receive Just Forest? Please contact your nearest sales office. ia is a fusion of the company Motometsa, which has serviced Valmet machines for almost 15 years, and well-renowned Jouni Porokkola’s operations. Best in the world The world’s best harvester operator is Tomas Person. This was determined when the unofficial Harvester World Championship was held at Elmia Wood. An expected victory as Tomas usually works as a Valmet instructor. More unexpected was third-place winner, Carl Mortimer, aged 20. A self-taught Irishman who’s never competed before. ”I was born in a machine and grew up in the forest,” is Carl’s explanation. Second place was taken by Patrik Brynmark from Sweden. Finland Antero Siuro antero.siuro@komatsuforest.com Fax +358 32658324 Australia France Spain Marina Kirpichnikov marina.kirpichnikov@komatsuforest.com Fax +61 2 9647 2540 Martine Thuriault mthuriault@komatsu.fr Fax +00 33 130 905 144 Cesar Sanchez cesar.hitraf@retemail.es Fax +34 986 58 23 89 Brazil Italy Sweden Marilia dos Santos marilia.lucia.santos@komatsuforest.com Fax +55 41 6673100 Fabrizio da Fré fabriziodafre@imai.it Fax +39 0438 430115 Veronica Kjellen veronica.kjellen@sweloghb.com Fax +46 171 41 67 80 Chile Norway Germany Alfonso Solar alfonso.solar@komatsu.cl Fax +56 41 92 53 55 Mona Andersson mona.andersson@komatsuforest.com Fax +47 62572954 Silke Brückner silke.bruckner@komatsuforest.com Fax +49 7454 960218 England Portugal USA Stewart MacGregor stewart.macgregor@komatsuforest.com Fax +44 1228 792388 Antonio Ramalho sefoeste@mail.telepac.pt Fax +351 244 685959 Nate Burton nate.burton@komatsuforest.com Fax +1 715 524 7833 JUST FOREST NO 3 • 2005 25 First in Europe Scottish contractor John McLaughlin has bought the first Valmet EX10 in Europe. The machine is planned for use in extremely steep and demanding terrain. 26 JUST FOREST NO 3 • 2005 H arvesting forests in Scotland is becoming increasingly difficult for contractors as more and more harvesting is conducted in steep terrain. This demands a machine with good reach and the ability to maneuver in steep terrain without sliding or causing ground damage. The relatively light, tracked Valmet EX10, which was recently introduced on the American market, is an obvious choice with its 35-foot MAY WE ASK.... ...ALEXANDER N. GERASEV, who runs Komatsu Forest Oy’s operations in Northwest Russia from his office in Moscow. Things have gone well for your operations this year? John McLaughlin, left, and Colin Robertson, head of Komatsu Forest Ltd in the UK. Yes, among other things, Mondi Business Paper, one of the world’s largest paper and pulp manufacturers, favored us with the largest machine order we’ve ever received from Russia, 20 machines. This deal is one of the reasons our market share has increased. Can you explain this success? reach. This is a path that John McLaughlin, who runs the family business W McLaughlin & Sons, has followed. When Just Forest met John for a chat at the Elmia Wood fair, he’d just watched a demonstration of the Valmet EX10 and it wasn’t difficult to tell he was very pleased when he stood talking with Colin Robertson, Komatsu Forest’s UK market head. “Previously we’ve had another brand of tracked machine, but now we want a more modern and lighter machine,” explained John, who runs the company together with his two brothers. “The terrain we log is very steep and soft, so we wanted to invest in a fast, purposebuilt harvester. It only weighs 25 tons, which will work well. We also get an extremely good reach with the CRH 24 boom.” John’s impressed with what he’s seen of the machine so far, and judges it to be at least as good as a rubber-tired machine in steep terrain. John also points out the Valmet EX10’s self-leveling cab as an advantage over the features of the company’s current machine. THE CHOICE OF a Valmet machine was also influenced by the fact that W McLaughlin & Sons have operated many Valmet machines over the years. In addition to the owners the company has six employees, and the machine park includes a Valmet 860 and a Valmet 921.1. The first Valmet machine was a Valmet 828, bought in 1992 by the company founded by John’s father 50 years ago. John was accompanied to the Elmia fair by one of his employees set to oper- ate the EX10. According to John, the operator is very pleased with the cab, which is perfectly tailored to operator needs. “We’re also convinced that we’ll increase our productivity with such a modern machine,” says John. “Another advantage of the machine is that it has a 370.1 harvester head, enabling it to handle the broad trees we have in Scotland. A tree that’s been growing under good conditions for 40 years can contain 2.5–3 cubic meters of timber. Then you need a sturdy head.” In conclusion, John highlights the fact that despite its power the Valmet EX10 is a nimble machine to maneuver, which is important as the company, like so many others in Scotland, works with a large number of smaller logging assignments. r Our strategy emphasizes major investments in service and spare parts support. For example, we’ve built up a network of local collaborative partners in strategic locations. Another explanation is that we offer more advanced technology with a focus on the cut-tolength system, as compared to Russian-made machines. What does the future hold for the Russian forestry machine market? A number of Western European forestry, paper, and pulp companies are establishing operations in Russia and this will increase demand for machines. There’s also a growing number of smaller contractors that will broaden our customer base. Is it correct that issues concerning forest ownership are of some importance in this context? Yes, there is an ongoing debate about forest ownership issues. The trend is toward increased private ownership, which in the long term will benefit our machine sales. JUST FOREST NO 3 • 2005 27 Two markets to capture for Jiri Doskocil. Markets with potential The Czech Republic and Slovakia are two exciting new countries for Komatsu Forest. Future investment in international paper pulp groups bodes well. The Czech Republic’s second largest forest company Less is already the largest customer. 28 JUST FOREST NO 3 • 2005 S ales of forest machines in the Czech Republic are increasing, but from a modest level. According to Jiri Doskocil, manager for the Czech and Slovak markets at Komatsu Forest GmbH, more rapid mechanization is under way in these markets, especially in the Czech Republic. It also has a larger cutting yield of 15 million cubic meters, compared with 6–7 million cubic meters in Slovakia. “But clearing is traditionally based on full-trunk felling using older machines. In the Czech Republic, only ten percent is felled using the cutto-length method,” explains Jiri Doskocil. But this share has increased over the last few years. There are a number of factors that limit the scope for the cut-to-length method in the Czech Republic. Among other things, the steep terrain makes it difficult for forwarders in particular and the presence of a high proportion of deciduous trees with much thicker trunks also makes clearing more difficult. However, according to esti- MEETING PLACE Coming events 2005–2006 Europe Bois Energie 2005 October 6–9 Lons Le Saunier, France Rossiiskij Les 2005 December 9 Vologda, Russia Jiri Doskocil, manager for the Czech and Slovak markets at Komatsu Forest GmbH together with Jan Michanek, CEO and owner of forest company Less. mates, it should be possible to achieve a clearing share of 50 percent using the cut-to-length method. THE SITUATION in Slovakia is even tougher due to the steep terrain. In addition, the proportion of deciduous woodland is even greater and the potential yield using the cut-to-length method is therefore estimated to be only 20 percent of the total clearing volume. In addition to these difficulties, there is also the fact that forest legislation is extremely tough with many detailed requirements. Huge areas of forest are also still owned by the state and therefore market-economic forms of operation need to be developed further. Despite these difficulties, Jiri Doskocil views the future for Komatsu Forest optimistically, as they are currently one of the major players in the markets of the Czech Republic and Slovakia. There are currently three people, including a service engineer, working in the Czech Republic. “The market is changing and new investors have emerged in the form of large groups that want to build sawmills and pulp industries. They will need short-trunk timber and within 10–15 years there will be many short-length machines on the market. “For us, the total volume is currently not the most important thing – but rather the market share is, which I believe we can increase to 40–50 percent. But in that case we must invest a lot in training and service. By being close to the warehouse in Vöhringen, Germany, we can obtain spare parts within one day.” ONE OF THE customers that has seen the benefits of Komatsu Forest machines is the Czech Republic’s second largest forest company Less, which has 1,200 employees. When we meet the company’s CEO and owner Jan Michanek, he is very positive about the partnership with Komatsu Forest and about Valmet machines. “ But we primarily chose the machines due to their red color,” he initially says, jokingly. He then confirms how well the company’s 16 Valmet machines have worked. “At the moment we have three harvesters in Slovakia, which was hit by a storm before Christmas that destroyed five million cubic meters of forest. Over one weekend, the machines, two Valmet 941s and a 921, cleared 2,500 cubic meters of timber.” Jan Michanek focuses particularly on the Valmet 941, which he feels is a machine perfect for the forests of Central Europe, with their thick stands. The fact that the cab and the level of safety are so good are things that he views as extra positive points for the machines. Jan Michanek has a long background in forestry and he is also convinced that the degree of mechanization in the Czech Republic and Slovakia will increase. “It is the same process as in other countries, and in the long term we will reach a degree of mechanization equivalent to that in Western Europe,” says Michanek. “We also believe that consumption of forest-related products will increase per person, which will drive the development.” r Week 17 April 25–29 Umeå, Sweden SkogsNolia June 15–17 Umeå, Sweden Metko August 31 –September 2 Jämsänkoski, Finland www.metko.fi SMF-stämman November 11–12 Sweden www.skogsentreprenad.nu WEEK 17 April 25–29 Umeå, Sweden Skov & Teknik 2006 May 4–5 Hørsholm, Denmark www.sl.kvl.dk SkogsNolia June 15–17 Umeå, Sweden www.nolia.se/skogs/ Euroforest June 16–18 Dijon Cedex, France www.euroforest2006.com INTERFORST July 12–16 Müchen, Germany www.interforst.de North America 67th Annual Oregon Logging Conference February 24–26 Oregon, USA www.oregonloggingconference.com Forest Expo June 1–3 British Columbia, Canada www.forestexpo.bc.ca South America Expocorma November 10–14 Conception, Chile www.expocorma.cl Read more at www.komatsuforest.com JUST FOREST NO 3 • 2005 29 Brazilian forestry with strict machine requirements VCP is one of the fastest growing Brazilian paper and pulp manufacturers. The company’s increasingly large Eucalyptus plantations constantly require additional, more productive machines. “Komatsu Forest is one of Brazil’s two most important machine manufacturers,” says José Maria de Arruda Mendes Filho, the company’s forestry director. J VCP uses Valmet 890 forwarders on its Eucalyptus plantations. VPC´s Forestry director, osé Maria de Arruda Mendes Filho likes the Valmet machines. 30 JUST FOREST NO 3 • 2005 ust Forest met José Maria when he was visiting Elmia Wood 2005 as part of a large Brazilian party. He’d just seen a demonstration including, much to his satisfaction, a new Valmet 890.2 forwarder, a machine that works extremely well in the company’s large Eucalyptus plantations, which are primarily located in the Brazilian state of São Paulo. VCP, Votorantim Celulose e Papel, is the third largest Brazilian paper and pulp manufacturer with an annual production of 844,400 tons of pulp and 614,600 tons of paper. The company has 114,000 hectares of Eucalyptus plantations to provide its mills with raw material. “In total, we harvest five million cubic meters of timber a year to supply our mills,” says José Maria. “We’re also the largest tree planter in the state of São Paulo.” José Maria highlights the modernization that VCP has implemented since 1992 in mechanizing an increasingly large share of its forestry. In 1992 the company even bought its first forwarder, a Valmet 636. Today the company has some 80 machines, including a number of Valmet forwarders and Valmet harvester heads. So far, more than 300 operators have been trained at VCP. José Maria is reluctant to rank the various forestry machine manufacturers, but says that Komatsu Forest is one of the two major players that receive much admiration in Brazil for machine performance. “Komatsu Forest harvester heads are very productive and provide many hours of work for low annual maintenance costs,” says José Maria. “Our machines are often run 4,000–5,000 hours a year and produce between 60,000 and 80,000 cubic meters a year. José Maria believes it very likely that he’ll buy more machines from Komatsu Forest in the future, especially as the need for new machines will increase as new plantations cultivated in the Rio Grande do Sul state mature and harvesting begins. He expects to harvest 4.5 million cubic meters of timber from these plantations in 2012. r Komi MAJOR MOSCOW Russian order Komatsu Forest Oy in Finland has sold 20 forestry machines to the Russian company Mondi Business Paper, one of the world’s largest paper manufacturers. This deal is the largest ever for Komatsu Forest in Russia. T he purchase includes a similar number of machines for cut-to-length clearing as for full-trunk work. Machinery supplied for cut-tolength work includes, among other things, the harvester model Valmet 911.3 with a 350head and forwarder models Valmet 860 and Valmet 890.2. Full-trunk clearing required a supply of the Valmet 445 EX tracked feller-loader manufactured in America and Komatsu’s excavator PC 210 with a Valmet 370E head. Delivery will begin immediately to Mondi Paper’s felling facilities in Komi HABAROVSK Kalevi Kyyrönen, deputy CEO of Wood Division, is pleased with carried out purchases of Komatsu Forests machines. Our know-how offers excellent opportunities for increasing interest in cut-to-length work in the long term,” says Jari Alahuhtala, the Managing Director of Komatsu Forest Oy. sian market at Komatsu Forest Oy. We will be building up a large stock of spare parts in Komi. “A wide product range featuring slightly different technology to the machines manufactured in Russia is an important factor in our success. Moreover, our know-how offers excellent opportunities for increasing interest in cut-to-length work in the long term,” says Jari Alahuhtala, the Managing Director of Komatsu Forest Oy. deal. Kalevi Kyyrönen, deputy CEO of Wood Division, stresses the importance of training foremen in order to develop the logistics for cut-to-length work. “Cut-to-length work is cheaper and more efficient and, in the long term, we will be increasing the volume of clearing using this method from its current low share of the total clearing volume in Russia. The fact that we are cooperating with Komatsu Forest and have access to their advanced technology and extensive knowledge is extremely positive,” says Kalevi Kyyrönen. r in northwest Russia. AN IMPORTANT element of the deal is the training program that Komatsu Forest will run for Mondi Business Paper’s personnel. A total of 72 Russian drivers will receive training. Ten or so Russian engineers will also receive training on the various types of machinery in Finland and Sweden and, finally, foremen will also be trained. “This is a long-term deal based on Komatsu Forest’s ability to offer excellent servicing and access to spare parts,” explains Alexander N. Gerasev, who is responsible for the Rus- MONDI BUSINESS Paper is also extremely pleased with the JUST FOREST NO 3 • 2005 31 New graduates - Russian operators, mechanics, and team leaders trained at Komatsu Forest in Finland. Investing in training Komatsu Forest in Finland is investing heavily in training operators, mechanics, and team leaders in Russia.“We’re conducting an extensive training program among our Russian customers and I think training programs like this will only increase in popularity,” says Altti Laiho at Komatsu Forest in Finland. R Two weeks of theory and using simulators. 32 JUST FOREST NO 3 • 2005 ussia is a fastgrowing forestry machine market. Komatsu Forest recently clinched its largest deal in the Russian market so far. Twenty machines were sold to paper manufacturer Mondi Business Paper. Included in the sale is training for 80 Russian operators, a dozen technicians, and a number of team leaders. The investment in offering customers training is based on a concrete strategy. “This year we expect to train about 200 Russian forestry operators, mechanics, and team leaders,” says Altti Laiho. The training takes place in both Finland and Russia. Komatsu Forest in Finland collabo- TREETALK The author is not employed by Komatsu Forest and the views expressed are those of the author, not of Komatsu Forest. The contents herein have no connection to Komatsu Forest. Wolf-Dietrich Ringwald In Russia they collaborate with local vocational colleges and instructors as knowledge of the Russian language is extremely important to overall training quality. rates with local vocational colleges in Finland, such as the one in Valtimo. In Russia they collaborate with local vocational colleges and instructors, as instructor knowledge of the Russian language is extremely important to overall training quality. THE OPERATORS are trained for four weeks solely in Russia. Two weeks are spent on theory in the classroom and using simulators, and two weeks on practical operation. “It’s important to conduct some of the training in Russia. It’s cheaper for the customer and makes it easier to take into consideration the sometimes special conditions found in Russia, such as considerably longer work shifts. Machines are run 24 hours a day, and operators often work 12-hour shifts,” explains Altti. The mechanics, however, travel to Finland. Two weeks of theoretical training and two weeks of practical experience accompanying Finnish service technicians out in the field. Team leaders are given three weeks training in Finland. So far the courses in Russian have mostly been held in areas around St. Petersburg, but the customer base also stretches to other parts of the country. “We believe, however, that the extent of our training program will broaden and spread to other parts of Russia,” says Altti. “Of course, there is some resistance to the cut-to-length system in Russia, but it’s a big market and demands from Russian customers are moving more and more towards the CTL system.” Altti believes that training included in machine sales can provide an effective method to bring the cut-to-length system to new markets. “But one must understand the local culture and speak the language well,” he says. r Head of bioenergy at Stora Enso in Germany. Copy or adapt? I n Central Europe, Scandinavia is considered a technological leader in the forestry industry, especially within bioenergy. Developments over the past decades have led to the establishment of bioenergy within Scandinavian forestry. This opportunity hasn’t been taken advantage of in Central Europe until more recent years (some forestry companies, primarily in Austria, do make promising exceptions). The lack of experience within bioenergy has resulted in considerably higher acquisition costs than in Scandinavia. If others have already developed good methods, one would think it would be possible to simply copy them - but this is not the case! There are many reasons for this, including topography, ownership structures, and growth conditions. Even population density enters into the equation. All of Scandinavia, spread over a very large land area, has but about as many inhabitants as the German federal state of Nordrheim-Westfalen alone. Population pressure in Central Europe is far greater than in Scandinavia. While forestry in Scandinavia is most often a combination of forest management and careful interaction with nature in economically viable areas, forestry in Central Europe often involves very small areas. Combining small forest plots into larger administrative units is difficult - forest ownership is seldom something that leads to wealth. There’s nothing to be done about this. Instead it is better to accept that the situation is different and try to handle it more offensively. As the differences are so great, I doubt that all Scandinavian knowledge, whether it concerns processing methods or machines, can be transferred directly to Central European conditions. Within, for example, bioenergy, one ought to investigate whether Scandinavian work methods are applicable in Central Europe and to what extent they can be adapted. This also applies to forestry techniques. Good Scandinavian forestry techniques must be adapted to Central European conditions. For me this is an important consideration! r JUST FOREST NO 3 • 2005 33 Wheeled product line Not all products are available in all markets 901 901 801 Combi 330DUO Production units Komatsu Forest AB Phone: +46 90 70 93 00 www.komatsuforest.com Komatsu Forest LLC North America Phone: +1 715 524 2820 www.komatsuforest.com Sales companies and dealers EUROPE AUSTRIA Karner und Berger GmbH Phone: +43 2769 84571 www.valmet.at BELGIUM Komatsu Forest GmbH Phone:+49 74549 6020 www.komatsuforest.de CROATIA Iverak d.o.o. Phone: +385 1 291 0399 www.iverak.hr CZECH REPUBLIC Komatsu Forest Phone: +420 272 701 621 www.komatsuforest.cz 34 350 840 830 860 330 911 890 860 360 370 370E 380 385 DENMARK NETHERLANDS UNITED KINGDOM IDAHO Valtra Denmark A/S Phone: +45 76 343 2000 www.valtra.com W. van den Brink Phone: +31 3184 56 228 www.lmbbrink.nl Komatsu Forest Ltd Phone: +44 1228 792 018 www.komatsuforest.com ESTONIA NORWAY UNITED STATES Modern Machinery – Pocatello Phone: +1 208 233 5345 www.modernmachinery.com Ami Logging OU Phone: +372 562 41192 www.komatsuforest.fi FINLAND Komatsu Forest Oy AB Phone: +358 3265 8311 www.komatsuforest.fi FRANCE Komatsu Forest A/S Phone: +47 62 57 8800 www.komatsuforest.no POLAND Agrex Arcon Sp. z o.o. Phone: +48 226 410 505 www.agrex-arcon.pl Komatsu Forest, Devision of Komatsu France s.a. Phone: +33 1 30 90 51 00 www.komatsuforest.com PORTUGAL GERMANY RUSSIA Komatsu Forest GmbH Phone: +49 74549 6020 www.komatsuforest.de Komatsu Forest Oy Ab Phone: +7 095 258 1428 www.komatsuforest.fi HUNGARY SLOVAKIA Kuhn Phone: +36 128 980 80 www.kuhn.hu ITALY Imai Phone: +39 04 38 43 0171 www.imai.it Sefoeste Lda Phone: +351 244 68 91 00 www.komatsuforest.com Komatsu Forest GmbH Phone: +49 7454 960 20 SPAIN Hitraf S.A. Phone: +34 986 582 520 www.hitraf.com SWEDEN ALABAMA Cotton-Hutcheson, Inc. Phone: +1 251 578 1812 www.cotton-hutcheson.com G&S Equipment Phone: +1 334 365 5192 Warrior Tractor Equipment Phone: +1 255 233 1914 ARIZONA Dodd Diesel Phone: +1 800 821 5921 ARKANSAS Warrior Tractor Co. Phone: +1 870 367 3497 CALIFORNIA Sierra Machinery Services Inc. Phone: +1 916 655 3077 www.sierramachinery.com COLORADO Dodd Diesel Phone: +1 800 821 5921 Modern Machinery – Boise Phone: +1 800 221 5211 www.modernmachinery.com KENTUCKY Lyons Sawmill & Logging Equip Inc – Circleville OH Phone: +1 740 474 6028 LOUISIANA Warrior Tractor Co. Phone: +1 870 367 3497 MAINE The Oliver Stores Phone: +1 207 778 6595 www.theoliverstores.com MASSACHUSETTS Barry Equipment Co. Phone: +1 508 949 0005 MICHIGAN Roland Machinery Company Phone: +1 906 786 6920 www.rolandmachinery.com MINNESOTA Silva Serviss Ltd. Phone: +371 50 21754 www.komatsuforest.fi SweLog Skogsmaskiner HB Phone: +46 171 41 67 70 www.sweloghb.com CONNECTICUT Barry Equipment Co., Inc. Phone: +1 508 949 0005 Road Machinery and Supplies Phone: +1 218 741 9011 www.rmsequipment.com LITHUANIA SWITZERLAND FLORIDA MISSISSIPPI W Mahler AG Phone: +41 1 763 5090 www.wmahler.ch Cotton-Hutcheson, Inc. Phone: +1 334 578 1812 www.cotton-hutcheson.com Power Equipment – Saltillo Phone: +1 662 869 0283 www.powerequipco.com LATVIA Lifore Ltd Phone: +370 5 2602 061 www.komatsuforest.fi JUST FOREST NO 3 • 2005 395 Waters Truck & Tractor-Meridian Phone: +1 601 693 4807 www.waterstruck.com MONTANA Modern Machinery – Billings Phone: +1 406 252 2158 www.modernmachinery.com Modern Machinery – Missoula Phone: +1 406 523 1100 www.modernmachinery.com NEBRASKA Black Hills Timber Equipment Phone: +1 605 578 2003 NEW HAMPSHIRE Barry Equipment Co., Inc. Phone: +1 508 949 0005 The Oliver Stores Phone: +1 800 339 6595 www.theoliverstores.com NEW MEXICO Dodd Diesel Phone: +1 800 821 5921 NEW YORK CJ Logging Equipment Inc. – Boonville Phone: +1 315 942 4756 Lyons Sawmill & Logging Equipment Inc. – Little Valley Phone: +1 716 938 9175 Tracked Product line 911 X3M 603 941 425 425 EX10 Harvester 415 EX Harvester or Feller 840 425 EX Harvester or Feller 425 EXL Harvester or Feller 890 445 EX Harvester or Feller 445 EXL Harvester or Feller 475 EX Harvester or Feller 945 960 OHIO Lyons Sawmill & Logging Equipment Inc. – Circleville Phone: +1 740 474 6028 OREGON Modern Machinery – Eugene Phone: +1 541 688 7321 www.modernmachinery.com Modern Machinery – Portland Phone: +1 503 255 7841 www.modernmachinery.com PENNSYLVANIA Lyons Sawmill & Logging Equipment Inc. – Brookwood Phone: +1 814 849 4073 Lyons Sawmill & Logging Equipment Inc. – Allenwood Phone: +1 570 538 2504 RHODE ISLAND Barry Equipment Co., Inc. Phone: +1 508 949 0005 SOUTH DAKOTA Black Hills Timber Eqpt Phone: +1 604 291 6021 TENNESSEE Power Equipment – Knoxville Phone: +1 865 577 5563 www.powerequipco.com 475 EXL Harvester or Feller Model 233 Power Equipment – Nashville Phone: +1 615 213 0900 www.powerequipco.com Power Equipment – Memphis Phone: +1 901 346 9800 www.powerequipco.com Modern Machinery – Kent Phone: +1 253 872 3530 www.modernmachinery.com Coneco Equip – Fort McMurray Phone: +1 780 791 0616 Modern Machinery – Spokane Phone: +1 509 535 1654 www.modernmachinery.com Coneco Equip – Red Deer Phone: +1 403 340 8343 WEST VIRGINIA BRITISH COLUMBIA Terratech Equip – Langley Phone: +1 604 532 8324 www.terratech.ca Power Equipment – Chattanooga Phone: +1 423 894 1870 www.powerequipco.com Lyons Sawmill & Logging Equipment Inc. – Sutton Phone: +1 304 765 3810 Power Equipment – Kingsport Phone: +1 423 349 6111 www.powerequipco.com Roland Machinery Company Phone: +1 906 786 6920 www.rolandmachinery.com Terratech – Cranbrook Phone: +1 250 489 1715 UTAH WYOMING Dodd Diesel Phone: +1 800 821 5921 Black Hills Timber Equipment Phone: +1 605 578 2003 Terratech – Prince George Phone: +1 250 564 8841 VERMONT WISCONSIN Barry Equipment Co., Inc. Phone: +1 508 949 0005 CANADA The Oliver Stores Phone: +1 800 339 6595 Coneco Equip – Edmonton Phone: +1 780 451 2630 www.coneco.ca VIRGINIA Lyons Sawmill & Logging Equipment Inc. Phone: +1 304 765 3810 WASHINGTON Modern Machinery – Chehalis Phone: +1 360 748 4421 www.modernmachinery.com ALBERTA Coneco Equip – Calgary Phone: +1 403 569 1109 Coneco Equip – Grande Prairie Phone: +1 780 532 9410 Coneco Equip – High Level Phone: +1 780 926 2501 Terratech – Campbell River Phone: +1 250 286 0694 Terratech – Kamloops Phone: +1 250 374 6961 Coneco Equip – Fort St. John Phone: +1 250 785 8161 www.coneco.ca Coneco Equip – Fort Nelson Phone: +1 250 774 3215 MANITOBA Terratech Equip – Winnipeg Phone: +1 204 487 1050 www.terratech.ca NEW BRUNSWICK, PRINCE EDW. ISLAND & NOVA SCOTIA Equipement Fédéral – Fredericton Phone: +1 506 457 5544 www.federal-equip.com NEWFOUNDLAND & LABRADOR YUKON Equipement Fédéral – Paradise Phone: +1 709 782 2151 www.federal-equip.com Coneco Equip – Whitehorse Phone: +1 867 667 7368 www.coneco.ca SOUTH AMERICA ONTARIO BRAZIL Equipement Fédéral – Timmins Phone: +1 705 264 4300 www.federal-equip.com CHILE Terratech Equip – Thunder Bay Phone: +1 807 939 2262 www.terratech.ca Komatsu Forest Ltda. Phone: +55 41 667 2828 www.komatsuforest.com Komatsu Chile S.A. Phone: +56 419 253 01 www.kch.cl OTHER MARKETS AUSTRALIA QUEBEC Equipement Fédéral – Quebec Phone: +1 418 654 0245 www.federal-equip.com SASKATCHEWAN Terratech Equip – Saskatoon Phone: +1 306 931 0044 www.terratech.ca Terratech Equip – Estevan Phone: +1 306 634 3108 Komatsu Forest Pty Ltd Phone: +61 2 9647 3600 NEW ZEALAND Komatsu NZ +(64)-9-277-8300 www.komatsu.com.au SOUTH AFRICA Barlows Equipment Co. Phone: +27 8332 74 17 SOUTHEAST ASIA Terratech Equip – Regina Phone: +1 306 359 3121 Komatsu Forest Pty Ltd Phone: +61 2 9647 3600 www.komatsuforest.com NORTH WEST TERRITORIES INDONESIA Coneco Equip – Yellowknife Phone: +1 867 669 0738 www.coneco.ca PT United Tractors Tbk Phone: +62 21 460 5959 www.unitedtractors.com JUST FOREST NO 3 • 2005 35