World première: DMC 850 V and DMC 1150 V with

Transcription

Magazine for
DMG MORI
customers and
interested parties
CELOS from DMG MORI –
from the idea to the
finished product.
24 world premières in 2014,
8 of which featured at the
open house exhibition at
DECKEL MAHO in Pfronten.
DMG MORI Systems
Automation solutions for
maximised productivity.
journal
nº 1 – 2014
World première: DMC 850 V
and dmc 1150 v with celos
and a new design
3rd generation DMC V range for
high performance vertical machining
www.dmgmori.com
2
intro
world premières
technologies
ecoline
systems
lifecycle services
24 world premières
in 2014, 9 of
which are in the
first six months.
24 world premières in 2014 attest to the status of DMG MORI as
the global leader in machine tool innovation. We will present nine
of those world premières in the first half of 2014. We will present
15 additional world premières, 9 of which are from MORI SEIKI,
at the grand opening in Tokyo in July and at the trade fairs IMTS,
AMB and JIMTOF in autumn.
CELOS from DMG MORI and the new DMG MORI design are
raising the bar for our customers. Take advantage of innovative
technological solutions and the top class quality of our machines
and services.
See page 4 for more about “first quality”
9 world premières in the first half of 2014
from dmg mori
_ CTX beta 800 TC – Turn-mill complete machining
_ SPRINT 20 | 5 linear – Automated turning on a set up area of just 1.92 m2
_ DMC 850 V and DMC 1150 V – 3rd generation for high performance
vertical machining
_ DMC 80 H duoBLOCK® 4th generation – Horizontal machining with
30 % more precision, efficiency and performance
_ DMC 80 FD duoBLOCK® 4th generation – 5-axis milling and turning
_ DMU 270 P – 5-axis machining up to 12 tonnes
_ DMU 70 ecoline – 5-sided machining with 3D control technology
_ LASERTEC 65 additive manufacturing – Laser additive manufacturing
with integrated final milling machining
See page 5 onwards for more on the world premières
Journal 1 – 2014
NLX2500SY
All trend setting developments and highlights
from DMG MORI in 6 topic sections:
pages 2 – 4
Intro
Innovation offensive 2014.
First quality – for our machines
and services.
(white version)
pages 5 – 18
World premières
and innovations
CELOS – From the idea to the
finished product. An overview
of 9 world premières.
Technologies
and success stories
pages 19 – 40
New technologies, ranging from
universal turning to 5-axis simul
taneous machining of advanced
materials.
Journal n0 1 – 2014
3
CELOS – From the idea to the finished product.
One Brand for
the World.
A globally leading
partnership.
One name since
October 2013.
On 01 October 2013, GILDEMEISTER AKTIEN
GESELLSCHAFT became DMG MORI SEIKI AKTIEN
GESELLSCHAFT. MORI SEIKI CO., LTD. became
DMG MORI SEIKI CO., LTD. The new common
branding for all sales and service companies
worldwide – DMG MORI.
from dmg mori
Order the new
journal collection box now by e-mail:
journal@dmgmori.com
All trends and innovations in 2014
www.dmgmori.com
The new DMG MORI design –
Multi functional, user friendly and
value retaining – available in either
black or white at no extra cost.
pages 41 – 48
ecoline
World première of the DMU 70 ecoline.
The full ECOLINE range with integrated
3D control technology.
If your mobile phone has a QR code reader,
you can go straight to the homepage.
DMC 850 V
(black version)
pages 49 – 54
dmg mori systems
Perfect automation of processes.
Four automated segments.
References: ZF, Willi Elbe Group,
Tsuzuki Manufacturing Co., Ltd.
pages 55 – 60
LifeCycle Services
Focusing on maximising productivity.
4
intro
world premières
technologies
ecoline
systems
lifecycle services
DMC V range: Ball screw nut and linear guide cooling
for maximum workpiece precision.
New design: Long life surfaces with fine structure paint for
higher scratch resistance and protection against damage.
Our machines and services are synonymous with
innovative technological solutions and top-class quality.
Our quality is a major factor in the market success of
DMG MORI. Our high quality requirements are enforced
everywhere by means of a trendsetting quality management system: First quality.
company, including our comprehensive DMG MORI Life
Cycle Services. Last but not least, we implement our high
quality requirements in the form of a 5-year guarantee for
linear motors. Clear first quality standards are also defined in supplier management before being coordinated
with all suppliers and implemented in their companies.
stable value, robust and precise
First quality is a process determining factor, from
the creation of the product to the use of the machine. First
quality forms the basis of a continuous company-wide
improvement process. By transparently documenting the
processes and procedures, results can be qualitatively
collected, expertly assessed and compared in detail in
order to continually optimise the process.
The principles of attaining the highest possible
quality are brought to life during the development process
as part of first quality and they cover all parts of the
Quality standards far exceeding the requirements
of ISO 9001 are also in effect in our international production plants. For example, every machine from DMG
MORI is quality-tested for over 100 hours before being
approved for delivery. Besides our strategic and organisational quality measures, training employees involved in
the product creation process chain is a decisive factor for
our success. Continuous advanced training and quali
fication measures are therefore a fixed part of the “first
quality” strategy of DMG MORI.
First quality –
for our machines
and services.
New design with maximised value retention thanks to factory tested
long-life surfaces
High robustness through the use of bearings with higher load ratings
in the milling spindles
Integrated machine protection measures, e. g. Machine Protection
Control (MPC), designed to automatically switch off the machine in
the event of collisions or overloading
Higher precision thanks to innovative cooling concepts in all
new machines, e. g. NLX, duoBLOCK®, DMC V, HSC, etc.
9
OPERATE 4.5 as the new system platform from DMG MORI for
all machines with SIEMENS control systems:
_ Standard interface with the latest controls for all technologies
_ Standardized and field tested automation technologies,
from the drives to the CNC control system
SINUMERIK Operate
The intuitive and standardized operator user interface for all technologies
siemens.com / sinumerik
Straight forward and featuring numerous new powerful technological functions, the SINUMERIK® Operate user interface makes
CNC machine operation as simple as never before. By combining
machining step and high-language programming under one
system interface, NC programming and production planning are
quickly and efficiently achieved. Whether turning or milling, operation always has the same look-and-feel. And you are supported in
your day-today work using intelligent functions such as animated
simulation and screenshots.
Answers for industry.
25681_UK.indd 1
21.01.14 11:31
nº 1 – 2014
5
CELOS – From the idea to the finished product
The new DMG MORI machine design A guide
to 9 of 24 world premières in 2014, 8 of which are already
at the open house exhibition in Pfronten
World premières
and innovations
celos
03. –
07. 0
6. 20
14
at th
e gra
nd
open
ing i
n
Berg
amo
ctx beta 800 tc
sprint 20 | 5
dmc 850 v
dmc 1150 v
dmc 80 fd duoblock ® 4 th generation
dmc 80 h duoblock ® 4 th generation
Conc
ept s
tudy
at th
e op
en h
exhi
ouse
bitio
n in
Pfron
and
worl
ten
d pre
at IM
mièr
es
TS / A
MB 2
014
dmu 270 p
lasertec 65 additive manufacturing
dmu 70 ecoline
6
intro
world premières
technologies
ecoline
systems
lifecycle services
–
From the idea to the
finished product.
“CELOS is as easy
and intuitive to use
as a smartphone.”
CELOS from DMG MORI simplifies and speeds up the process from the idea to the finished
product. CELOS APPS facilitate consistent management, documentation and visualisation
of order, process and machine data for the user. CELOS is a combination of production
plant and higher level corporate structures, and thus it forms the basis for a fully digitised,
paper free production process. CELOS is compatible with PPS and ERP systems, it can be
networked with CAD / CAM applications and it is compatible with innovative CELOS APP
expansions.
app menu
multi-touch- smartkey
control panel
Central access to all available
applications. 21.5" multi-touch
screen for quick and easy operation.
with CELOS and MITSUBISHI,
for groundbreaking user comfort
with a unique range of functions.
®
Personalised user authorisation: Individ
ually adapted access privileges to the
control system and the machine. With
integrated USB storage.
standard
Uniform user interfaces for
all new high tech machines
from DMG and MORI.
consistent
Consistent management, documentation
and visualisation of order, process and
machine data.
compatible
Compatible with PPS and ERP systems.
Can be networked with CAD / CAM
products. Open to trendsetting CELOS
APP extensions.
CELOS APPs – 4 examples » Detailed information and demo versions of all available APPs can be found online: www.dmgmori.com
job manager
Systematic planning, administration and preparation of orders.
job assistant
Define and process orders.
Machine based generation and configuration of new orders.
Structured storage of all production related data and documents.
Easy visualisation of orders, including NC program, equipment, etc.
›› Filter function for sorting orders by date, client, status etc.
Menu guided set-up of the machine and processing of production orders in the dialogue.
Reliable error prevention thanks to work instructions with binding acceptance function.
›› Completed, new and unfinished orders are marked in different colours.
21,5"
multi-touchscreen
for quick and
easy operation
e. g. rotating and
magnifying the workpiece
in JOB MANAGER
DOCUMENTS
Digital library with full text search.
CAD-CAM-VIEW
Visualise workpieces and optimise program data.
Clear library structure for easy and quick orientation. Digitised storage
of all machine related manuals, documentation and customer data.
Full text search and bookmark function for repetitive reference areas.
Direct remote access to external CAD / CAM workstations. Central master data
as basis for component visualisation. Immediate change options for machining
steps, NC programs and CAM strategies, directly in the control system.
›› Display as a window in the CELOS user interface or in full screen mode.
7
8
intro
world premières
technologies
ecoline
systems
lifecycle services
The new
dmg mori design –
multifunctional,
user friendly and
value retaining.
from dmg mori
multi-touch
control panel
NLX2500SY
(white version)
NLX2500SY available from the 2nd quarter 2014
with CELOS from DMG MORI, 21.5" ERGOline ® and MITSUBISHI.
with CELOS and
MITSUBISHI, for innovative
comfort of use with a unique
range of functions.
The holistic high quality standard of DMG MORI is illustrated
by the new joint design. The new design features more functions,
increased user friendliness and high value retention. Besides all
of the technical features, you can choose between two machine
designs. The new DMG MORI design is available in either black
or white at no extra cost.
improved
functionality
Maximal view into the working
space for better monitoring of
the production process. Improved
functionality: e. g. the safety glass
is removed from the outside.
DMC 850 V
(black version)
DMC 850 V available now: 19" ERGOline® with HEIDENHAIN TNC 640
or Operate 4.5 on SIEMENS 840D solutionline, from the 2nd quarter 2014:
CELOS from DMG MORI with 21.5" ERGOline® and SIEMENS.
from dmg mori
retention of value /
long life surfaces
user-friendliness
Premium range in fine structure
for higher scratch resistance
and protection against damage.
CELOS with SIEMENS:
ERGOline® Control with
21.5" multi-touch monitor.
9
10
intro
world premières
technologies
ecoline
systems
lifecycle services
The stage of innovations –
an overview of 9 world premières.
turning technology
CTX beta 800 TC –
Turn-mill complete machining
with the new, ultra-compact
turn-mill spindle.
The new CTX beta 800 TC from DMG MORI adds to
the successful CTX TC range and represents a lower cost
entry to turn-mill complete machining for workpieces up
to 500 mm in diameter and with a turning length of up to
800 mm.
On the one hand, the automatic tool change system
with up to 80 tools provides the customer with maximum
flexibility during classic turning machining. On the
other, the B axis and the new turn-mill spindle allow
for turn-mill complete machining and even 5-axis simul
taneous machining. To do so, users can take advantage
of the 200 mm Y hub.
The core element is the Direct Drive B axis with a
continuous swivel range of ±110 ° and the new ultracompact turn-mill spindle. The compact design of the
spindle, with an integrated extraction cylinder for the
tool clamper, allows for torque of up to 120 Nm from a
spindle just 350 mm in length. Compared to a conventional
spindle, this represents 170 mm more working area
and 20 % more torque. Additionally, you can save considerable tool costs as standard tools can be used to machine
bevelled surfaces and holes.
Workpieces measuring up to ø 500 mm and with a turning length of 800 mm
can be machined on just 8.5 m² thanks to the ultra-compact turn-mill spindle.
Exclusive DMG MORI technology cycles
to save up to 60 % of your time.
highlights of the ctx beta 800 tc
CTX beta 800 TC
Turning and milling for
the price of a universal
turning machine
_ Ultra-compact turn-mill spindle for
minimal space requirements in the working
area and 20 % higher torque
_ 170 mm more space with the new B axis:
Bore through or hollow turn 150 mm long
workpieces horizontally
Display of approach and retract traverses,
switching the transformations on / off.
ctx tc: 5-axis simultaneous machining
_ Free form surfaces can be machined thanks
to 5-axis interpolation on the main and
counter spindles
_ Turning and milling with interpolating B axis
_ The machine features higher precision and
electronic and mechanical compensation
_ Includes the intelligent movement guidance
system Advanced Surface for perfect surfaces,
dynamics and precision
_ The 5-axis movements can be programmed
by the client's CAD / CAM system
available from May 2014:
CELOS from DMG MORI,
Operate 4.5 on SIEMENS 840D solutionline.
technical data
Maximum turning length: 800 mm, max. workpiece diameter:
500 mm; Y hub: ±100 mm; main spindle ISM 76 rated at 5,000 rpm,
380 Nm, 34 kW; HSK-A63 turn-mill spindle rated at 12,000 rpm,
120 Nm, 22 kW; disc-type tool magazine with 24 slots, optional chain
magazine with up to 80 slots
11
turning technology
SPRINT 20 | 5 from June 2014:
Short and plain turning of workpieces
measuring up to ø 20 × 600 mm with
5 linear axes on a set-up area of under 2 m².
The new SPRINT 20 | 5 is built at the fully
modernised plant of GILDEMEISTER Italiana in
Brembate di Sopra and represents the addition of
an entry level machine for machining bars with a
diameter of up to 20 mm to the SPRINT range.
The SPRINT 20 | 5, presented at the grand opening
in Bergamo (03. – 07. 06. 2014) in June, comes
with 5 linear axes and a C axis on the main spindle
as standard. Overall, the working area can accom
modate 23 tools, where 4 slots are equipped
for driven tools, arranged on 2 tool carriages.
Optionally, 2 of the 4 slots can be equipped for
back facing with driven tool stations, including a C
axis for the counter spindle. The space requirements
of just 1.92 m² are unique in this class of automated
turning machine, especially in combination with the
large working area for workpieces up to 600 mm
in length and up to 23 tools.
Steadies* with a diameter of up to 200 mm and chucks*
measuring up to 400 mm can be used (*optional).
Y1
X1
Z1
Z2
X2
Working area with space for 23 tools on 2 independent linear carriages,
including 4 driven tool slots for the main spindle and 2 optional driven tool
slots for the counter spindle.
highlights of the sprint 20 | 5
_ Turn-mill spindle rated at 12,000 rpm,
22 kW and 120 Nm, optional high-speed
version rated at 20,000 rpm
_ Workpieces measuring uo to ø 500 mm and with a turning length of 800 mm on 8.5 m²
_ 6-side complete machining with a main
spindle rated at up to 770 Nm* and a counter
spindle* rated at 6,000 rpm
_ Large, transparent working area with good
accessibility and a 350 mm working depth
to the centre of the spindle
_ Eccentric machining thanks to the 200 mm
Y hub
* Optional
SPRINT 20 | 5
For machining workpieces
measuring up to
ø 20 × 600 mm on a set-up
area of under 2 m²
“An outstanding
ratio of working area to
space requirements”
_SWISSTYPEkit* for short and plain turning
on one machine, < 30 min tooling time
_ 23 tool slots on 2 independent linear carriages
_ Up to 6 driven tools, 4 slots as standard
_ 20 % shorter tooling times with the quick
tool-change system*
_ Long workpieces measuring up to 600 mm
are discharged through the counter spindle*
_ High pressure coolant supply* of up to 120 bar
_ CNC control system M70 from MITSUBISHI
with 10.4" colour display
* Optional
03. –
07. 0
6. 20
14
at th
e gra
n
d
open
ing i
n
Berg
amo
set-up area
of just 1.92 m2
technical data
Bar machining up to ø 20 mm; maximum headstock hub of 60 mm,
and optionally with SWISSTYPEkit up to 180 mm, workpiece
length of up to 600 mm if equipped with the optional spindle
unload extension; 23 tool slots of which 4, or optionally 6, are
for driven tools (6,000 rpm, 1.45 Nm and 0.9 kW); main spindle
rated at 10,000 rpm, 14 Nm and 2.2 kW and the counter spindle is
rated at 10,000 rpm, 4.8 Nm and 1.5 kW (S1 – 100 % DC)
12
intro
world premières
technologies
ecoline
systems
lifecycle services
milling technology
DMC 650 V, DMC 850 V,
DMC 1150 V
High performance vertical
machining of up to 1,500 kg,
700 mm Y axis and SK50
spindle rated at 303 Nm.
As the 3rd generation vertical machining centre, the new DMC V range
with CELOS from DMG MORI and in the new design brings together
experience from over 10,000 successful installations of this range. Both
world premières, the DMC 850 V and the DMC 1150 V, are raising the bar
even higher in the range, featuring a 14,000 rpm base spindle rated at
121 Nm and rapid traverses of up to 36 m/min as standard, and are
designed to machine workpieces weighing up to 1,500 kg. Optionally
the DMC 650 V can be expanded for power milling with a 303 Nm torque
spindle (SK50). Tool magazines with up to 120 slots are also available.
The cooled drives and guideways guarantee the highest precision.
The large working area allows for the high-performance machining of workpieces
weighing up to 1,500 kg with the optional SK50 spindle and 303 Nm.
highlights of the new dmc v range
DMC 650 V
The new vertical machining
centre with a unique
machine concept for more
performance and flexibility
_ High performance equipment as standard –
base spindle rated at 14,000 rpm / 121 Nm,
36 m/min rapid traverse
_ SK50 spindle rated at 303 Nm (optional)
_ Tool magazine with up to 120 slots
_ Workpiece weight of up to 1,500 kg
_30 % higher precision with cooled drives
and guideways
_With the experience from over 10,000
vertical machining centres sold
_ SANDVIK COROMANT tool kits for milling,
drilling and tapping
technical data
Travel X / Y / Z: 650 / 520 / 475 mm; rapid traverse:
36 (42) m/min; spindle speed: 14,000 rpm; output: 14.5 kW;
torque: 121 Nm; table size: 900 × 570 mm; workpiece weight:
800 kg; tool magazine: 20 (30 / 60 / 120) slots
DMC 850 V
Stable design with
rigid table and
overhead cutting
unit, optionally
with a rapid traverse
of up to 42 m/min
white version
The new DMG MORI design
is available in either BLACK
or WHITE at no extra cost.
technical data
Travel X / Y / Z: 850 / 520 / 475 mm; rapid traverse:
36 (42) m/min; spindle speed: 14,000 rpm; output:
14.5 kW; torque: 121 Nm; table size: 1,100 × 570 mm;
workpiece weight: 1,000 kg; tool magazine: 20
(30 / 60 / 120) slots
CELOS – From the idea to the finished product.
3rd generation DMC V with
a new machine concept
_ Stable design with
overhead cutting unit
_ Rigid table for
workpieces weighing
up to 1,500 kg
_ +28 % larger linear guides
_ +25 % larger ball screws
_Innovative cooling concept
to guarantee precision
Cooled ball screw nuts and guideways on all three axes (X / Y / Z).
DMC 1150 V
Large working area
with 700 mm Y
axis for workpieces
weighing up to 1,500 kg
UNO
tool presetting
NEW:
Auto-focus function
for automatically
focusing the cutting
edge
_ FEM-optimised and thermally
stable cast iron construction
_Personalised configurations
thanks to the modular design
_Snap gauge principle up
to diameters of 100 mm
(traverse up to X –50 mm)
_19" colour monitor
_ Fine adjustment
Options:
Inno
vatio
n
2014
_ NEW – manual Balluff system
(RFID chip)
_NEW – second camera to
measure the rotating axis
_24" touch-screen display
_Convenient system cabinet
_Adapter storage
technical data
Travel X / Y / Z: 1,150 / 700 / 550 mm; rapid traverse:
36 (42) m/min; spindle speed: 14,000 rpm; output:
14.5 kW; torque: 121 Nm; table size: 1,400 × 750 mm;
workpiece weight: 1,500 kg; tool magazine: 20
(30 / 60 / 120) slots
technical data
Measuring range:
X = +200 to –50 mm
Z = 400
13
14
intro
world premières
technologies
ecoline
systems
lifecycle services
milling technology
duoBLOCK® 4th generation
Maximum productivity thanks
to the pallet changer and geared
spindle rated at up to 1,424 Nm.
Three new palletised versions
After the success of the 4th generation of DMU
Fully cooled feed drive and tempered machine bed
for up to 30 % higher component precision.
30 % more precise, more efficient
and more powerful – the new benchmark in all sectors.
Tool and mould construction Energy technology
Tube mould –
The highest surface finish requirements of up to Ra 0.35 Drill head –
Machining time reduced
by 75 %
Aerospace
Machine construction
Chassis components –
Up to 50 % higher cutting performance when working with titanium
Mould carrier – Fully automated
series production combined with
highly intelligent in-process
measurement
Railway
Automotive
80 P duoBLOCK® machines, three new versions
of this range will be available after the open house
exhibition in Pfronten. Their diversity is evidence of the
stable basis in the palletised 5-axis version as well as
with the horizontal milling head or in the turn-mill
configuration. The DMC 80 H duoBLOCK® ticks all
boxes as a newly developed horizontal machining
centre, in high-performance heavy machining and
in precise all round machining. The high level of
stiffness in the design ensures 30 per cent higher
precision values, which are also supported by intelligent temperature management. The new DMC 80 FD
duoBLOCK® with its redesigned working area also
benefits from the optimised overall stiffness and
increased precision. The working area is now 8 per
cent larger on a smaller set-up area. In addition to
the turn-mill and horizontal machining versions, the
DMC 80 U duoBLOCK® features an automatic pallet changer which facilitates set-up during main time. This reduces
non-productive time, thereby optimising the production
process. Optionally available pallet storage can also
increase the level of automation. Another advantage
of the duoBLOCK® principle is the universal kit for
tailored, complete solutions for a wide range of
applications. For example, the range of spindles includes
spindles optimised for heavy machining – including
the powerMASTER® 1000 with 1,000 Nm torque and
9,000 rpm and a geared spindle rated at 1,424 Nm and
8,000 rpm.
DMC 80 U duoBLOCK®
duoBLOCK 4th generation: Excellent
redefined with 30 % more precision,
efficiency and performance
®
technical data
Axle bearing –
30 % lower energy consumption
Cylinder head –
Highly productive thanks to short
non-productive times: 0.5 second
tool-changing time
Travel X / Y / Z: 800 / 1,050 / 850 mm; rapid traverse:
60 / 60 / 60 m/min.; spindle speed: 12,000 rpm; output:
35 kW; torque: 130 Nm; workpiece size: ø 900 × 1,450 mm;
workpiece weight: 1,400 kg; tool magazine: 63 (123 /
183 / 243 / 273 / 363) slots
15
Compact, patented, intelligent technology allows quick chip-to-chip
times and short set-up times.
dmc h
Horizontal heavy machining
_Geared spindle rated at up to 1,424 Nm
and the improved interfering contour allow
for better immersion in the workpiece
_Heavy machining package for up to 50 %
higher cutting performance when working
with hard to machine materials
_28 % larger horizontal passage
(New: 1,050 mm)
dmu p / dmc u / dmc h
highlights of the 4th generation
duoblock®
powerMASTER 1000®
_Motor spindle with 77 kW output
_ Precision: up to 30 % higher component
precision with the fully water-cooled feed drive
_Performance: up to 30 % higher stiffness for
maximum cutting performance
_Efficiency: up to 30 % lower energy consumption with intelligent needs based aggregates
_Intelligent wheel magazine with up to
363 tools, 0.5 second tool-changing time
and the ability to set up during main and
non-productive time
and 1,000 Nm torque
_Modular design for quick replacement
times and easy maintenance
_Spindle Growth Sensor (SGS) to compensate
for spindle growth
dmu fd / dmc fd
Milling and turning in one
clamping operation
_Direct Drive table rated at 2,050 Nm and
800 rpm
_Unbeatable know-how: 15 years of experience
in turning and milling
_ 13 % larger vertical passage (new: 1,070 mm)
_Exclusive software cycles: Multitool,
laser measuring sensor packages, electronic
balancing, interpolation turning
_Operate 4.5 on SIEMENS 840D solutionline
_Optimised chip disposal suitable for turnings
and millings
dmu p / dmc u / dmu fd / dmc fd
B axis
–70 °
_Wide range of components, short machin-
+180 °
ing times and higher flexibility thanks to the
larger swivel angle of 250 ° (+180 ° / –70 °)
_Integrated cable carrier
improved interfering contour, higher quality
thanks to better sealed housing, longer life
span thanks to mechanically guided cables
_20 % more stiffness thanks to the large
YRT bearing
16
intro
world premières
technologies
ecoline
systems
lifecycle services
milling technology
The innovative, patented
wheel magazine allows for
set-up during main and
non-productive time.
DMU 270 P:
The new heavy
weight in the
portal range.
Pate
nted
tech
nolo
gy
_ The most compact magazine on the market
(10 % smaller footprint than chain magazines)
_ Up to 363 tool slots
_ Maximum set-up time of 5.6 seconds
_ Extremely short tool-changing time of just
0.5 seconds (0.8 seconds for the HSK-A100)
_ Safe holding fixture thanks to the holder
DMG MORI gearMILL® – complete machining of a spiral bevel gear.
The DMU 270 P is an optimal addition to the
range of portal machines thanks to its considerable advantages in terms of working area compared to the
smaller DMU 210 P. The traverses of 2,700 × 2,700 ×
1,600 mm on X / Y / Z represent an additional 50 %
lateral space and approximately 30 % height and
length. Therefore, the working area is a remarkable
235 % larger. The interfering contours were also optimised, as DMG MORI redeveloped both the milling head
and the inherently protective booth. The maximum
workpiece size is now 3,000 mm in diameter and
1,600 mm in height – with a maximum load of 12,000
kg. The extremely high inherent stiffness of the machine
and constant temperature control throughout the machine
ensure top precision values.
The DMG MORI kit also features countless ways to
adapt the DMU 270 P to your requirements, be it with
expansions to the wheel magazine or intelligent auto
mation options for maximum productivity. One highlight
of the operating system is CELOS. With its 21.5" panel,
this innovative operating concept provides the best
process monitoring and trouble-free machine operations
in automatic mode. Additionally, all machine and process
data are displayed and documented, allowing the system
to be networked with external PPS, CAD and CAM
systems.
highlights of the dmu 270 p
DMU 270 P:
5-axis machining with
12-tonne workpiece weight
MPC – Machine
Protection Control
_ Proven portal design
_ Large working area
X / Y / Z: 2,700 / 2,700 / 1,600 mm
_Large working area for workpieces
measuring up to ø 3,000 × 1,600 mm
_Effortless immersion in deep shapes with the
optimised interfering contour of the milling head
_ 50 % higher dynamics with the new drive
technology in the NC rotary table
_High precision thanks to optimised
temperature stability
_Quick set-up at the client with no machine
base thanks to the 3-point support
_Quick shut-down in the event of critical
vibration conditions
_Increased spindle service life
_Diagnosis and optimisation of the machining
process
_Longer service lives for the machine and tools
_Maintenance can be scheduled
_Identification of the cause of spindle failures
_Optimal use of the tool service life
_Increased machine availability
_Available for all DECKEL MAHO machines
technical data
Travel X / Y / Z: 2,700 / 2,700 / 1,600 mm; rapid traverse:
60 / 30 / 40 m/min.; spindle speed: 12,000 rpm; output:
44 kW; torque: 288 Nm; workpiece size: ø 3,000 × 1,600 mm;
workpiece weight: 12,000 kg; tool magazine: 63 (123 / 183) slots
17
An intelligent combination: Laser cladding
with integrated end milling.
advanced technology
LASERTEC 65
Additive
Manufacturing:
Additive manufac
turing in finished
parts quality.
Laser cladding Additive manufacturing unlocks new opportunities
for high complexity and individuality in the production
of, for example, integral components and similar lightweight components made of high-performance metallic
materials. The additive manufacturing market is growing
steadily. SAUER LASERTEC, a company of DMG MORI
SEIKI AG, has integrated additive manufacturing into a
full 5-axis high tech milling machine for the first time.
To date, this innovative hybrid solution is unique on the
global market. The process uses an application process
featuring a metal powder feed which is up to 20 times
faster than generation in a powder bed.
Milling
Until now, additive processes were limited to the production of prototypes and small parts which would otherwise be impossible to manufacture with other conventional technologies. By combining additive and cutting
processes in one machine, additive technology can complement and enhance traditional machining methods.
Process direction
Laser beam
Applied material
Inert / carrier gas
Application zone
Workpiece
Metal powder is applied to a base material and fused to it in layers. This
causes the metal powder to form a strong weld with the surface. After
cooling, a metal layer is formed which can be machined.
1
highlights of lasertec 65 am
An intelligent combination:
Laser cladding with
integrated end milling
2
Repairing
Melting point
Powder
_The unique combination of laser application
and milling results in the best surfaces and
component precision
_ Laser cladding with powder feed:
20 times faster than the powder bed method
_ It is even possible to produce full components
_Many 3D geometries can be created,
including with undercuts
_Repair of turbine components, including in
tool and mould construction
_ Application of surface courses
Additive manufacturing
A 3D component is created:
Laser cladding
1: Basic construction of the
cam ring
Milling
Laser cladding
2: Generation of the flange without
supporting geometry
Laser cladding
Aerospace:
Repairing a rotor blade
Material: Inconel
3
Conc
ept s
tudy
the o
at
pen
hous
exhi
bitio
e
n in
and w
Pfron
orld
ten
prem
IMTS
ières
at
/ AM
B 20
14
coating
3: Flange drilling
Laser cladding
Tool and mould construction:
Roll with wear-resistant coating
Material: Stellite
5: Construction of the 12 connectors
4: Cladding of the cone
Milling
6: Milling the entire inner contour
3D contours can also be created with undercuts: e. g. production of a flange
without supporting geometry (image 2), production of a cone (image 4). The
flexible switching between laser and milling operations allows for the direct
machining of component segments that can no longer be reached on the
finished part (see image 3).
technical data
LASERTEC
Travel X / Y / Z: 650 / 650 / 560 mm; maximum workpiece
dimensions (5-axis): ø 500 × 350 mm; maximum loading
weight (5-axis): 600 kg (1,000 kg*); minimum set-up
area (machine only): approx. 7.9 m²; control system:
19" ERGOline® with Operate 4.5 on SIEMENS 840D
solutionline
18
intro
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ecoline
DMU 70 ecoline
The perfect synthesis of functionality
and technology with an NC swivel rotary
table for 5-sided machining and the
latest 3D control technology as standard!
C axis
360 °
SLIMline® with Operate 4.5
on SIEMENS 840D solutionline
Diverse: the latest
control technology
with 3D simulations
B axis
–10 ° / +95 °
NEW! DMU 70 ecoline
5-sided machining
with patented NC
swivel rotary table
9
Patented NC swivel rotary table with digital
drives for 5-sided machining. Robust, servicefriendly spindle with a speed range of up to
12,000 rpm as standard – can be upgraded
with internal tool cooling.
SLIMline® with
HEIDENHAIN TNC 620
highlights of the dmu 70 ecoline
_ Powerful main spindle speed range of
up to 12,000 rpm (13 / 9 kW, 83 / 57 Nm,
40 / 100 % DC)
_ Large traverses X / Y / Z: 750 / 600 / 520 mm
_ Rapid traverse on linear axes: 24 m/min
_ SK40 tool magazine with 32 slots
chain with holders and double gripper
including set-up assistant for tool
set-up during main time
_ Maximum efficiency – NC swivel rotary
table with digital drives for 5-sided machining
_ 3D quickSET®*: toolkit designed to monitor
and correct kinematic precision
technical data
* Optional
Traverse X / Y / Z: 750 / 600 / 520 mm; rapid traverse
on linear axes: 24 m/min; powerful spindle with a
speed range of up to 12,000 rpm; 83 / 57 Nm, 13 / 9 kW
(40 / 100 % DC); 32-slot chain tool magazine with holders
and double grippers
nº 1 – 2014
NLX, CTX and NEF universal turning – now also with
CELOS Benchmark in complete turn-mill machining:
CTX TC and NTX Automated turning with new technology
centre in Italy Infiniti Red Bull Racing: World champion
with 5-axis technology from DMG MORI
Technologies and
success stories
19
20
intro
technologies
world premières
ecoline
systems
lifecycle services
turning technology
NLX – 9 models
in various
configurations.
Since the market introduction of the NLX series at
the end of 2010, more than 3,000 units have been sold
successfully. The NLX series offers users maximum
performance, flexibility and reliability. Integrated coolant circulation in the machine bed ensures improved thermal stability. The flat tracks in all axes serve as an optimal
base for high performance turning.
Besides that, the NLX2500/500 convinces with a
small footprint and high rigidity. The new NLX3000MC/
1250 offers users the BMT® turret for turning lengths up
to 1,250 mm with integrated tool drive for outstanding
milling performance. Two characteristic highlights of the
NLX4000BY/1500 are the long traverse in the X axis
with a maximum of 315 mm (for the MC version
365 mm) and the steady with a maximum diameter of
350 mm as well as the option with the Y axis for a turning
diameter of up to 500 mm (or 600 mm in the MC
version). The NLX4000BY/1500 also boasts a very com-
pact design suitable for machining large workpieces with
driven tools rated at up to 4,000 rpm (10,000 rpm*) and
a Y axis. In configuration type B, 3,225 Nm torque in the
main spindle ensure the highest cutting performance (type
A = 1,910 Nm). The NLX2500SY/700 is also built
for the European market at the premises of GILDEMEISTER
Italiana S.p.A. in the Italian commune of Brembate di
Sopra in Bergamo. From May onwards built in the new
design and with CELOS. All three NLX world premières
were presented at EMO with CELOS 21.5" ERGOline® and
MITSUBISHI and will be available from April 2014.
The highest precision with a direct distance measurement
system from Magnescale with a resolution of 0.01 µm.
Efficient complete machining
with driven tools, counter spindle and
Y axis on the NLX2500SY/700.
The successful NLX range with more than
3,000 installed machines already.
NLX2500/500
Perfect 2-axis
turning on 3.5 m2
for workpiece
lengths of up to
500 mm
highlights of the nlx range
_Integrated coolant circulation in the machine
bed for improved thermal stability
_ Flat slideways on all axes for
the highest load capacity
_ With BMT® technology (turret with
integrated drive motor), milling performance
comparable to machining centres
_ Available in various configurations
(e. g. with directly driven tools, Y axis,
high-performance counter spindle)
The success model of the NLX range,
the NLX 2500 is now also available from
DMG MORI with a 500 mm turning
length. A maximum turning diameter of
460 mm and traverses of 260 mm and
500 mm in the X and Z directions make
the NLX 2500/500 a versatile turning
instrument. The optimised machine
design has a small footprint (3.5 m2).
BMT® built-in motor turret – improved milling
performance with up to 100 Nm torque and
higher milling precision.
The right solution for every application –
9 machine models with 29 variations.
Turning length
(mm)
1500
1250
700
500
NLX
4000 / 1500*
NLX
2500 / 1250
NLX
3000 / 1250*
MC, Y, SMC, SY
MC, Y
NLX
2500 / 700
NLX
3000/700
NLX
4000 / 750
Turning
MC, Y, SMC, SY
Turning
MC, Y
Turning
MC, Y
NLX
1500 / 500
NLX
2000 /500
NLX
2500 / 500*
MC, Y, SMC, SY
MC, Y, SMC, SY
Turning
6"
8"
10 / 12"
Turning
MC, Y
Chuck size
12"
15 / 18"
Available immediately with MAPPS IV
and 10.4" TFT display.**
* Only available in the new design and with CELOS from April 2014
** 19" for the NLX4000
Turning = fixed tools, MC = driven tools, Y = driven tools and Y axis, SMC = driven
tools and counter spindle, SY = driven tools, Y axis and counter spindle
white version
The new DMG MORI design
is available in either black
or white at no extra cost.
technical data
Maximum turning diameter: 460 mm;
maximum turning length: 500 mm; bar capacity:
80 mm; speed: 3.500 rpm as standard;
drive output: 18.5 kW; 10-position turret
(optional turret with 12 positions)
Optional turret: TRIFIX® precision quick-change system.
TRIFIX® allows the user to change tools in under 30 seconds
with a repeat accuracy of under < 6 μm.
NLX2500SY/700
6-sided machining
thanks to the main
and counter spindles
and the turret
with a traverse of
100 mm on Y
Integrated coolant circulation in the machine bed for improved thermal stability. 30 % wider, highly stable
flat slideways allow for high-performance turning, e. g. width of 80 mm in the NLX2500.
The success model NLX2500SY/700
with counter spindle and Y axis is
synonymous with efficient complete
machining in one clamping operation
or out of the box. The turret comes
with the BMT60 interface as standard
and can optionally be equipped with
VDI-TRIFIX® (12 positions). Speed:
10,000 rpm.
technical data
Maximum turning diameter: 366 mm
(460 mm diameter without Y-axis);
max. turning length: 705 mm; bar capacity:
80 mm; main spindle: 4,000 rpm, 18.5 kW;
counter spindle: 6,000 rpm, 11 kW;
12-position turret (optional turrets with 10,
16 or 20 positions) speed of driven tools
10,000 rpm
NLX4000BY/1500
Efficient complete machining
of large workpieces up
to 500 mm in diameter
(600 mm in diameter
without the Y axis)
up to
10
curre %
adva ncy
ntag
e*
The
best
techn
ology
at th
e bes
t pric
e
*Benefit from a 10 % currency
advantage due to the current
development of the YEN
BMT® technology for outstanding
milling performance of driven tools
rated at 4,000 rpm (optionally
10,000 rpm), M30 tapping with up
to 100 Nm torque, wide slideways
on the Z axis, long traverse on the
X-axis, steady rest up to ø 350 mm.
technical data
Maximum turning diameter: 500 mm
(turning & MC version: 600 mm); max. turning
length: 1,500 mm; max. bar capacity: 164 mm;
speed: 1,500 rpm; drive power rating: 37 kW;
10-position turret (optional 12-position turret);
speed of driven tools 4,000 rpm with 100 Nm
specification (10,000 rpm optional)
21
22
intro
world premières
technologies
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turning technology
CTX alpha and CTX beta –
high tech universal turning
with linear drive, Direct Drive
and TRIFIX®.
The universal CTX alpha and beta range gives users
maximum flexibility, ergonomics and precision. Thanks to
their flexible and modular design, the machines can be
built to meet a wide range of customer requirements,
from machining simple chuck components to complete
machining. For example, spindle motor rated at up to
770 Nm are available for maximum cutting performance.
The linear drive on the X axis, optionally available
for the CTX beta machines, ensures maximum long-term
accuracy. With an acceleration of 1 g, it also guarantees
the highest dynamics during machining. As standard, the
machines include direct measurement systems on the X
axis and liquid cooled spindle motors for maximum thermal stability. The optional Direct Drive turret with a speed
of up to 12,000 rpm is a must have for real milling
(CTX beta: 10,000 rpm), featuring a torque of up to 34 Nm
(CTX alpha: 20 Nm). This turret comes with the TRIFIX®
precision quick change system as standard, for a tool
changing time of under 30 seconds. The most important
configurations here include the Y axis with 120 mm hub
configuration package for eccentric machining (CTX alpha:
80 mm). Not to mention the 6-sided complete machining
package including counter spindle, Y axis and a star turret
with TRIFIX®.
Visit us at the open house exhibition in Bielefeld
from 13 – 16 May 2014
6-sided complete machining package including main spindle, counter
spindle and Y axis with 120 mm hub (CTX alpha 500 with 80 mm)
and star turret with TRIFIX®.
highlights of the ctx alpha 500
CTX alpha 500
Eccentric machining
with the Y axis*
with 80 mm hub*
Available from April 2014: CELOS
from DMG MORI with 21.5" ERGOline®
and SIEMENS, available now with
19" ERGOline® with Operate 4.5
on SIEMENS 840D solutionline or
HEIDENHAIN CNC PILOT 640
_ Direct Drive* turret rated at
12,000 rpm and 20 Nm for maximum cutting performance
_ High-performance turning
of workpieces measuring up
to ø 210 × 525 mm with the
main spindle rated at 170 Nm
* Optional
highlights of the ctx beta 800 linear
CTX beta 800 linear
Linear drive on the X axis
with 1 g acceleration and
maximum long-term accuracy
Available from June 2014: CELOS from
DMG MORI with 21.5" ERGOline®
and SIEMENS, available now with
19" ERGOline® with Operate 4.5 on
SIEMENS 840D solutionline
or HEIDENHAIN CNC PILOT 640
_ High-performance turning
of workpieces measuring up to
ø 410 × 850 mm thanks to the
main spindle rated at up to 770 Nm*
_ Large working area for the use of
chucks* measuring up to ø 400 mm and steady rests* up to ø 200 mm
* Optional
technical data
technical data
Bar machining up to ø 65 mm; 525 mm
max. turning length and 200 mm max. workpiece
diameter; main spindle ISM 52 PLUS
rated at 6,000 rpm, 170 Nm, 27 kW; 12-position
VDI 30 turret, 5,000 rpm, 5.4 kW and 16 Nm
Bar machining up to ø 76 mm; 850 mm max. turning
length and 410 mm max. workpiece diameter;
main spindle ISM 76 rated at 5,000 rpm, 380 Nm,
34 kW; 12-position VDI 40 turret, 4,000 rpm,
11.3 kW and 28 Nm, plus 6 block tool slots
turning technology
23
CELOS from DMG MORI with 21.5" ERGOline® and SIEMENS for
the simplest workshop programming with 3D control technology.
NEF 400 – The best
performance in its
class with integrated
spindle motor.
The 5th generation of the NEF range is marking its entry into the world of universal turning
machines with the NEF 400 and NEF 600 and provides the best technology at a unique price. Additionally, high-quality German components are
used, e. g. control systems, measurement systems,
hydraulics, spindles and the turret. As standard, the
NEF 400 comes with a liquid-cooled integrated
spindle motor. Optionally, the machine can also
be equipped with a turret for up to 6 driven tools,
including a C axis for the main spindle. Another
highlight is the spacious working area which facilitates the machining of workpieces measuring up to
ø 350 × 650 mm – on a set-up area of just 4 m².
Star turret with TRIFIX® precision quick change system for tool set-up
times of under 30 seconds and a repeat accuracy of under 6 µm.
Linear drive – minimal
maintenance costs,
maximum precision and
productivity.
Integrated and liquid cooled spindle motor rated at 340 Nm for maximum cutting
performance and temperature stability.
highlights of the nef 400
NEF 400
For machining workpieces
measuring up to
ø 350 × 650 mm on a set-up
area of just 4 m²
_The latest 3D control technology:
CELOS from DMG MORI with 21.5"
ERGOline® and SIEMENS (from Q3 / 2014)
_ Alternatively, 19" ERGOline® with Operate 4.5
on SIEMENS 840D solutionline and
ShopTurn 3G or HEIDENHAIN CNC PILOT 640
_ The highest precision thanks to the integrated
C axis with 0.001 ° resolution (optional)
_ Large working area for workpieces
measuring up to ø 350 × 650 mm on a set-up
area of just 4 m²
_ Optimal ergonomics and accessibility, working
depth of just 289 mm to the main spindle
_ Liquid cooled integrated spindle motor for
the highest temperature stability
_5-year guarantee on the linear drive
_1 g acceleration and 60 m/min rapid traverse
_Maximum long-term accuracy, hardly any wear parts
_ High acceleration, no mechanical
transmission elements
_ Low maintenance, minimal life cycle costs
_ Reduced production costs through the highest
dynamics and availability
_ Available for all CTX beta universal turning machines
including
Includes HORN tool case
technical data
Bar machining up to ø 65 mm; 650 mm max. turning
length and 340 mm max. workpiece diameter; ISM 65
main spindle rated at 4,500 rpm, 340 Nm, 11.5 kW;
12-position VDI 30 turret
24
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turning technology
CTX TC –
Turn-mill
complete
machining.
CTX TC – 5-axis universal turning of workpieces measuring up to
ø 700 mm and a turning length of up to 3 m, 6-sided complete machining
with the optional counter spindle.
An overview of
the CTX TC and
CTX 4A range
Turning length 850 mm
Turning length 1,300 mm
CTX TC 4A – 5-axis production turning with the main and counter spindle
plus additional lower turret; optional turret with Direct Drive for speeds of
up to 10,000 rpm.
UNIVERSAL: CTX TC
PRODUCTION: CTX TC 4A
Main and optional counter spindle
Main spindle, counter spindle and additional turret
beta
gamma
beta
gamma
ø 500 mm
ø 700 mm
ø 500 mm
ø 700 mm
CTX beta 800 TC
–
–
–
CTX beta 1250 TC (linear)
CTX gamma 1250 TC (linear)
CTX beta 1250 TC 4A
CTX gamma 1250 TC 4A (linear)
ø 550 mm
CTX beta 2000 TC
CTX gamma 2000 TC (linear)
–
CTX gamma 2000 TC 4A (linear)
–
CTX gamma 3000 TC
–
CTX gamma 3000 TC 4A
highlights of the ctx gamma 2000 tc linear
5-year guarantee
CTX gamma 2000 TC linear
6-sided complete machining
of workpieces measuring
up to ø 700 mm
More power, higher precision.
5 year guarantee on linear motors, highest long-term
precision and dynamic performance.
_6-sided complete machining with the main and
counter spindle*, counter spindle as standard
with the TC 4A
_5-axis simultaneous machining with the
Direct Drive B axis with ±120 ° swivel range in
combination with the technology cycle*
_ Y axis with ±200 mm hub for eccentric machining
_ Turn-mill spindle rated at 12,000 rpm, optionally
up to 18,000 rpm or 8,000 rpm with 160 Nm
_ Use of steady rests* for workpieces up to
ø 460 mm and chucks* up to ø 630 mm
_ CTX gamma 2000 TC 4A linear: Second tool
holder in the form of a 12-position VDI 40 turret
with TRIFIX® precision quick change system,
optionally as a Direct Drive turret rated at
10,000 rpm and 34 Nm
* Optional
including
technical data
Includes tool case from
HORN / LMT / SCHUNK
available from the 4 th quarter 2014:
CELOS from DMG MORI with 21.5" ERGOline ® and
SIEMENS, available now with 19" ERGOline ®
with Operate 4.5 on SIEMENS 840D solutionline.
Maximum turning length: 2,050 mm; max. workpiece
diameter: 700 mm; Y hub ± 200 mm; ISM 102 main spindle
rated at 4,000 rpm, 770 Nm, 45 kW; HSK-A63 turn-mill
spindle rated at 12,000 rpm, 100 Nm, 22 kW; disc-type
tool magazine with 36 slots, optional chain magazine
with up to 180 slots
25
Success Story
turning technology
Machining a shank with a milling spindle and swivelled counter spindle.
NTX1000/SZM:
Complete turning
and milling of complex individual and
production parts.
The machines of the NTX range
are compact integrated turn-mill centres
and are suitable for machining in the
medical technology, aviation and aerospace, medicine, watch and semiconductor
industries. Three of our original technologies facilitate outstanding machining
with high precision and efficiency. The
NTX range is synonymous with high productivity.
–25 °
–195 °
Process-safe production of polygonal connections on a CTX beta 1250 TC 4A
in grinder-level quality.
Collision free parallel machining with milling spindle and turret
thanks to the swivelling counter spindle; swivel range to –195 ° to
allow for workpiece removal.
KAMPF Schneid- and
Wickeltechnik GmbH & Co. KG
Turn-mill complete machining
combines five machines into one.
highlights of the ntx1000/szm
KAMPF Schneid- und Wickeltechnik GmbH & Co. KG, based in
Wiehl in Cologne, is a technological leader in its field of cutting
and packaging technology designed to produce and process items
such as plastic film, composite materials, laminates and aluminium
foil. Highlights include machines for thin foils with material thicknesses starting at 0.9 μm which are produced at speeds of up to
700 m/min. Besides its innovations, KAMPF also boasts expertise
in mechanical production out of its facility in the municipality of
Dohr in the Eifel mountains. Recently a CTX beta 1250 TC 4A turnmill machining centre has been causing a furore there. Equipped
with a counter spindle, high-performance milling spindle as a B axis
and a lower 12-position turret as an additional tool holder with driven
tools and a Y axis, the recent investment halved the cost of a drive
shaft. Stephan Schleicher, the plant manager in Dohr, describes the
initial situation and the effects of the savings: “The polygonal connection as a main drive element places extremely high requirements on precision and surface finish, which used to make a grinding process inevitable. DMG MORI was the only manufacturer to
guarantee that the workpiece could be produced with the necessary
level of process quality on just one machine.” On hearing this,
KAMPF gave the specialists at DMG MORI the full machining job –
including a selection of tools and clamping devices and program
generation. “We then accepted the reference part in Bielefeld and
had it measured and verified externally”, remembers the plant manager before concluding: “All test features were easily within the
parameters and, most importantly, they were even achieved through
hard everyday work. Whereas in the past we had to produce on
five machines including grinding, we can now manufacture fully
on the CTX beta 1250 TC 4A!”
NTX1000/SZM
Highly efficient
integrated turn-mill
centre
_ DDM technology (Direct Drive motor)
on the B axis and BMT technology (turret
with integrated drive motor for driven tools)
_ 40 % smaller set-up area compared
to previous models
_ ORC technology (octagonal ram construction) on the Y axis for outstanding damping properties and thermally symmetrical construction
_ Various configurations are available
_ ESPRIT CAM software as standard
_ NTX1000 also available with Operate 4.5
technical data
Contact: KAMPF Schneid- and Wickeltechnik GmbH & Co. KG
Mühlener Straße 36 – 42, 51674 Wiehl, Germany
info@kampf.de, www.kampf.de
Swing: ø 370 mm; turning length: 450 mm; Y axis:
±105 mm; main spindle: maximum drive output: 11 kW;
maximum speed: 6,000 rpm; spindle: Capto C5 holder,
speed: 12,000 rpm (HSC optional: 20,000 rpm);
maximum drive output: 7.5 kW
26
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TWIN concept: Two independent working areas thanks to the cross
traverse of the counter spindle-tailstock combination.
turning technology
CTX beta 4A –
30 % shorter production
times thanks to the
patented TWIN concept
with 2 independent
working areas.
turning technology
NZX1500 and
NZX2000 –
Production turning
with up to 3 turrets
and 3 Y axes.
X1
The core of the CTX beta 800 4A and CTX beta 1250
4A is the patented and proven TWIN concept. This unique
working area concept with two turrets and the cross traverse of the counter spindle-tailstock combination allows for
parallel, collision-free machining in two independent
working areas. Shaft components can also be held up in the
main spindle. The working area lets the operator machine
workpieces with a diameter of up to 340 mm and a turning
length of up to 800 or 1,200 mm. In connection with up
to two Y axes (optional lower axis), this allows for the
highly efficient machining of complex chuck or bar components. The machine comes with two VDI 40 turrets with a
total of 24 driven tool slots and the TRIFIX® precision quick
change system.
X3
Z1
Z3
Turret 1
C1
Y1
Turret 3
Y3
X2
C2
B
Z2
Y2
Turret 2
The TWIN concept allows for collision-free machining in two
independent working areas with two turrets and a tailstock.
NZX2000/800STY3 with main spindle,
counter spindle and 3 turrets with 3 Y axes.
highlights of the ctx beta 800 4a
CTX beta 800 4A
Patented and proven
TWIN concept
with two independent
working areas
_ Y axis on both turrets
(upper ±60 lower* ±40 mm)
_ Two VDI 40 star turrets with 24 driven
tool slots and VDI 40
TRIFIX® precision quick change system
_ Direct Drive* turret rated at 10,000 rpm, 14.2 kW and 34 Nm
_ 19" ERGOline® with Operate 4.5
with ShopTurn 3G
technical data
Maximum turning length: 800 mm (CTX beta 1250 4A:
1,200 mm); maximum workpiece diameter: ø 340 mm;
Y hub ± 60 mm; ISM 76 synchro main and counter spindle
rated at 5,000 rpm, 360 Nm, 32 kW; two VDI 40
turrets with TRIFIX®, 4,000 rpm, 28 Nm, 11.3 kW
NZX2000/800STY3
High-efficiency production
turning with three
turrets for series parts
* Optional
ctx beta 800 4a
with integrated handling:
_ NC-controlled loading and unloading
with double gripper
_ Pallet conveyor for workpiece storage
_ Chuck components measuring up to
ø 250 × 160 mm and weighing up to 15 kg
_ 50 % shorter non-productive time
than external loading portals thanks
to unloading during main time
technical data
nzx1500 / nzx2000
Cutting diameter: ø 320 mm
Turning length: 810 mm
Number of turrets: up to 3
Number of Y axes: up to 3
ORC (octagonal ram construction) for maximum
stiffness on the Y axis of the lower turret on the
NZX1500 or NZX2000.
27
turning technology
NZX4000 and
NZX6000 –
High-efficiency
shaft machining
with 2 turrets.
The machines in the NZX range are designed for machining shafts with small diameters (NZX S range) and for
machining complex, long and large workpieces with large
diameters (NZX4000, NZX6000). The machines in this
range guarantee highly efficient and productive machining.
Magnescale distance measurement system
›› High-resolution magnetic absolute length
measurement system
›› Measurement precision class of ± 3 µm
›› Resistant against condensation and oil
›› Impact resistant up to 45 g
›› With the same thermal expansion properties as
The highest precision with a direct distance
measurement system from Magnescale with a
resolution of 0.01 µm.
steel and with a cast iron machine bed
highlights of the
nzx2000/800sty3
_ BMT® turret for milling
at up to 12,000 rpm
(6,000 rpm as standard)
_ 16 driven stations per turret
_ Y axis for all three turrets
with 110 mm traverse
(optionally available)
_ ORC (octagonal ram
construction) for maximum
stiffness on the Y axis of the
lower turret
_ Rapid traverses on X / Y / Z:
30 / 20 / 50 m/min
Another machine from the NZX range – the NZX2500: High-efficiency turning and
milling of a crank shaft with 2 turrets and a Y axis in the upper turret:
highlights of the nzx4000 and nzx6000
NZX4000C/2000Y
Large 4-axis turning centre for
the efficient and productive
machining of large workpieces
up to 2 m in length
_BMT® turret, turret head with integrated drive
motor for milling at up to 3,500 rpm
_ Y axis for the upper turret with 200 mm traverse
(the NZX4000 comes with a 140 mm traverse)
_ Spindle bore for the NZX6000 available with
ø 285, ø 375 or ø 560 mm (NZX4000: ø 145, ø 185
or ø 285 mm)
technical data
nzx4000
technical data
nzx6000
Turning length: 1,000 / 2,000 / 3,000 mm
Number of turrets: 2
Number of Y axes: up to 1 (upper turret)
Turning length 1,000 / 2,000 / 3,000 / 4,000 mm
Number of turrets: 2
Number of Y axes: up to 1 (upper turret)
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intro
world premières
technologies
3rd – 7th June 2014
ecoline
systems
lifecycle services
3rd – 7th June 2014 – Grand opening of the fully modernised premises of GILDEMEISTER Italiana S.p.A. in the Italian commune of Brembate di Sopra in Bergamo.
We warmly invite you to the grand opening
in Bergamo in June 2014.
GILDEMEISTER Italiana – Opening of
the new technology centre and the
new production line for mono-spindle
and multi-spindle turning machines.
GILDEMEISTER Italiana S.p.A. in the Italian commune of Brembate di Sopra in Bergamo is the centre of
excellence in the DMG MORI group when it comes to economically machining rotationally symmetric components
in larger batch sizes ranging up to mass production.
Production turning machines with up to 3 turrets and
mono-spindle turning machines for short and plain turning are as much a part of its range of services as the top
class of mechanical and CNC-controlled multi-spindle
turning machines. Moreover, the NLX2500SY/700 is
built for the European market on-site and it will be
available in the new design and with CELOS with
MITSUBISHI from June 2014. Overall, the location has
been fully modernised at a cost of over € 15 million. For
one, a new assembly hall measuring over 1,200 m² was
built. Additionally, a new technology centre measuring
approximately 1,000 m² was built in order to develop customer specific demonstrations and solutions. For even
more quality and precision, the mechanical production
area is now air-conditioned to ±1 °. The production area
also now has the following new machines at its disposal:
DMC 125 U duoBLOCK® and DMC 160 U duoBLOCK®, a
DMC 100 H duoBLOCK® with 33-slot pallet storage and a
CTX gamma 2000. These machines are used to produce
highly precise components such as machine beds for
multi-spindle turning machines. Thanks to these comprehensive modernisations, we will be able to build up to 380
machines plus 100 NLX2500s at the location in the future.
It will be opened as part of the grand opening from
3rd – 7th June 2014. The new SPRINT 20 | 5 will also be
presented for the first time at the grand opening.
Highly modern assembly for machines in the SPRINT range, the
multi-spindle turning machines GM and GMC and the NLX2500SY/700.
Hydraulics
Valve block
Material: AISi 430F Dimensions: ø 25 × 60 mm Automotive
Handlebar
Material: 4SS20 Dimensions: ø 21 × 129 mm
Centrally positioned central block for maximum stiffness when
machining workpieces measuring up to ø 35 × 140 mm.
GMC 35 ISM –
Multi-spindle turning
machine with 65 %
shorter tooling
times thanks to
CNC technology.
SWISSTYPEkit (optional) for short turning up to 80 mm and plain
turning up to 240 mm; short to plain turning conversion time of
less than 15 minutes.
highlights of the gmc 35 ism
_Designed to machine highly complex workpiece
with up to 56 controlled NC axes for spindles,
slides, driven tools* and U and Y axes*
_Centrally positioned central block for maximum
stiffness during frontal machining
_ Separate drive on each of the six main
spindles via an integrated spindle motor with C axis for optimal cutting performance
in every operation
_ Up to 6 driven tool units* and 5 U axes* for
eccentric machining
* Optional
SPRINT 20 | 8 linear
with SWISSTYPEkit
for short and
plain turning on
one machine.
new: sprint 20 I 5
see page 11
29
Machining of long workpieces with two turrets and the TWIN concept for
machining in two independent working areas thanks to the cross traverse
of the counter spindle-tailstock combination.
turning technology
SPRINT 50 and
SPRINT 65:
with TWIN concept,
3 turrets or 3 turrets
with B axis.
Over 45 years of experience
in turning machines
_ 4,500 multi-spindle turning machines
installed around the world
_ 4,000 automated turning machines
installed around the world
_ 50 application technicians for
technology and time studies
182 °
158.5 °
–23.5 °
Three tool holders for high efficiency machining of short
workpieces, collision free machining with three turrets
on the main and counter spindle.
Mechanical engineering /
short turning
Disc
Material: CK45 Dimensions: ø 24 × 50 mm Medical / plain turning
Unique – 3 turrets with B axis for machining negative angles;
swivel range from –23.5 to +158.5 degrees for angled machining
with cost-effective standard tools.
highlights of the sprint 65 with twin concept
SPRINT 65
with the patented
and proven
TWIN concept
_TWIN concept: Cross traverse of the counter
spindle-tailstock combination for parallel machining
in two independent working areas
_ Bar machining up to ø 90* mm, 65 mm as standard
_ Large working area, deep hole drilling of over 350 mm
on the main and counter spindle possible
_ 12-slot VDI 30 turret with TRIFIX® precision quick
change system
_ The highest cutting performance with the Direct Drive
turret rated at up to 12,000 rpm
_ 19" ERGOline® with Operate 4.5 on SIEMENS 840D
solutionline with ShopTurn 3G
Bone screw
Material: Titanium Dimensions: ø 6 × 45 mm (thread)
highlights of the sprint 20|8 linear
_ Linear drive on the X1 axis for 1 g
acceleration and maximum long term accuracy
_ 8 NC axes and two Y axes as standard
_ Maximum productivity, 2 tools in use
simultaneously
_ Automatic workpiece removal for workpieces
measuring up to 120 mm as standard
_ 0.2-second chip-to-chip time thanks to the
linear drive with 1 g acceleration for the
shortest non-productive times
_ Bar machining up to ø 25 mm,
(20 mm as standard)
technical data
Bar machining up to ø 90 mm*, 65 mm as standard;
main spindle rated at 5,000 rpm, 210 Nm and 31 kW;
counter spindle rated at 7,000 rpm, 135 Nm and 24 kW;
2 × VDI 30 Direct Drive turrets rated at 9,000 rpm and
20 Nm (optionally 12,000 rpm), including TRIFIX®
precision quick change system
30
intro
world premières
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ecoline
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lifecycle services
“DMG MORI is a very important partnership for us.
Without that support none of the results that we see
on a Sunday afternoon would be possible.”
Christian Horner
Team Principal Infiniti Red Bull Racing
Video of the interview
with Christian Horner:
www.dmgmori.com
Infiniti Red Bull Racing
World Champions for the 4th time
with technology from DMG MORI.
Sebastian Vettel won the Formula 1 world championship for the first time in 2010 as well as bringing
home the Constructors championship trophy for his
Infiniti Red Bull Racing team together with his team colleague Mark Webber. Since then the more than 500 employees in the English town of Milton Keynes have gone
on to ensure that the double has now been repeated for
the fourth time in a row. This incredible success series
derives from the many years of racing experience and
expertise of the team and their state-of-the-art equipment – which includes any number of high tech machines from DMG MORI.
If you want to be successful in Formula 1, you have to
produce world champion results in all disciplines. Christian
Horner, Team Principle at Infiniti Red Bull Racing, is
convinced of this and it is why his highest praise goes to
the team behind the drivers. But the partner network also
has to meet the extremely high demands without which no
race can be won. This is true for Renault and Pirelli, the
suppliers of the engines and tyres, as well as for Siemens
that provides the PLM software and DMG MORI as the
supplier of machines for machine shop.
For Al Peasland, the person responsible for the “technical partnerships”, optimum exploitation of the technological equipment in production is a decisive factor. This is true
on the one hand due to the limited budget and on the other
hand because of the challenge of being faster than the competition when it comes to development. He is convinced: “It
is thanks to the DMG MORI machines that we are able to
produce our complex components so very quickly while at
the same time maintaining top quality and precision.” Both
internal and external communications at Infiniti Red Bull
Racing are determined by the high demands placed on production. On the one hand the designers and engineers have
to work together closely and on the other hand technological partners such as DMG MORI are also required to contribute their know-how in the respective fields of expertise.
“With its extensive machining expertise DMG MORI has
emerged as an esteemed and valuable innovation partner.”
Machine shop at Infiniti Red Bull Racing in Milton Keynes: Production of high tech components on the powerful and dynamic duoBLOCK® machining centres –
Spacious cube-shaped work area for workpieces weighing up to 2,500 kg and maximum long-term precision thanks to the patented duoBLOCK® design.
The machine park at Infiniti Red Bull Racing currently
has 20 CNC-machines from DMG MORI in operation, including no less than eight 5-axis machines from the DMU
eVo series on which precision parts for wheel suspensions,
hydraulics, chassis and gears are produced. The people at
Infiniti Red Bull Racing are particularly impressed by the
intelligent concept of the NC-controlled swivel / rotary table
of the DMU eVo centres.
The movements of the table are like those of a human
hand, so to speak, and this makes understanding and
changing over to 5-axis technology far simpler for the operator. DMG MORI also offer ideal 5-axis solutions that include the DMU 200 P and the DMU 125 P duoBLOCK® for
machining larger components such as carbon gearboxes.
The people at Infiniti Red Bull Racing see a parallel between improved lap times on the racing track and the
changes that have taken place in the machine shop since
they started using 5-axis milling technology. Here, too, a
reduction in cycle times is a key criterion for meeting the
intense success and deadline pressure.
5-axis machining with an NC-swivel / rotary table on a DMU 60 eVo.
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milling technology
Success Story
monoBLOCK® Next generation:
1,000 machines sold.
A range – a success story.
Racing Technology
Advantages for this
workpiece:
›› High dynamics =
short processing times
›› Large swivel range
–5 ° / +110 °
›› Spindle speeds of up
to 42,000 rpm
Be it 5-axis simultaneous machining, highly dynamic and high-speed milling, integrated
turn-milling, high-torque machining or in the
highly connected field of productive parts
manufacturing with 3 – 5 axes – the machine
tools of the monoBLOCK® are top class bases of
competitive machining in almost all sectors.
Even after over 1,000 models having been
sold, monoBLOCK® machines are the best route
from raw materials to a masterpiece.
Axel journal for the F1 racing cars from Infiniti
Red Bull Racing produced on a DMU eVo
Material: aluminium
±120 °
±120 °
5-axis simultaneous machining with a swivel rotary table.
highlights of the dmu 105 monoblock®
DMU 60 eVo linear
Dynamic 5-axis
machining with
swivel rotary table
and linear drive on
the X and Y axes.
Optimised gantry design for the best
stability and a large working area in spite
of low space requirements.
Dynamic swivel rotary table with
a large swivel range of –5 ° / +110 °.
Linear drives with the best dynamics
for reduced processing times and
the highest precision.
Comprehensive basic equipment
with a 14,000 rpm spindle, NC swivel
rotary table, tool magazine with 30 slots and
direct distance measurement systems.
DMU 105 monoBLOCK®
Maximum stability
from one casting.
_Large working area for workpieces measuring up
to ø 1,240 mm, 690 mm height and weighing up to
2,000 kg with the swivel rotary table, and for workpieces measuring up to 1,400 × 1,240 × 690 mm
and weighing up to 2,500 kg with the rigid table
_ Crane loading from above to over the table centre
as standard
_Accessibility and ergonomics: Door opening
of 1,700 mm, tool loading from the front during
main time and fully accessible from the front,
even in automatic mode
_The lowest space requirements on a set-up
area of 15 m2 SK50 / HSK-A100 available for
the DMU 105 monoBLOCK®
monoBLOCK® range
not palletised
DMU 65 / 75 / 85 / 105 / 125
monoBLOCK®
DMU 65 / 85 / 105 / 125
FD monoBLOCK®
Pallet version
DMC 65 / 85 monoBLOCK®
DMC 65 / 85 FD monoBLOCK®
technical data
technical data
Traverse X / Y / Z: 600 / 500 / 500 mm
Rapid traverse: 80 m/min.
Table dimensions: 600 × 500 mm
Load weight: 400 kg
Spindle: 14,000 rpm, 18.9 kW, 100 Nm
Traverse X / Y / Z: 1,135 / 1,050 / 750 mm; rapid traverse:
40 m/min.; spindle speed 10,000 rpm, output: 13 kW,
torque: 83 Nm; workpiece size: ø 1,240 × 690 mm;
workpiece weight: 1,500 kg; tool magazine:
30 (60 / 90 / 120 / 180) slots
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milling technology
DMF range –
column milling machines with traverse
of up to 6 m and
workpiece weight
of up to 10 t.
With traverses of up to 6 m, the DMF range provides
maximum flexibility in manufacturing. Be it for the heavy
machining of workpieces weighing up to 10,000 kg with
spindles rated at up to 413 Nm, 5-axis machining with
integrated NC table and B axis, complete machining with
turn-mill technology or series production with two separate working areas. An optional linear drive on the X axis
guarantees the highest precision and dynamics with a
rapid traverse of up to 80 m/min.
Large working area for the greatest flexibility
in a range of applications.
The DMF range at a glance:
Z
900 mm
700 mm
DMF 260
DMF 260
DMF 360
DMF 180
1,800 mm
2,600 mm
3,600 mm
DMF 600
highlights of the dmf range
6,000 mm
X
700 mm
1,100 mm
Y
DMF 180
Maximum flexibility,
from the vertical
machining of long
parts to 5-axis
machining and
turn-mill technology
DMF 600 linear
6 m traverse on the
X axis and 10,000 kg
workpiece weight
_For machining long, heavy components of up to 6 m
and 10,000 kg
_ Heavy machining at up to 413 Nm and SK50 / HSK-A100
_Production in two working areas with optional working
area divider
_ 5-axis machining with B axis and integrated C axis
_ Turn-mill machining at up to 1,200 rpm
_Thermosymmetrical travelling column for maximum
stability across the entire traverse
_ Standard version with ball screws, dynamic version
with a linear drive on the X axis
_ Motor spindle rated at 8,000 rpm (SK40), 14,000 /
18,000 / 10,000 rpm*
_ Short chip-to-chip times with the moving tool magazine
_ INGERSOLL tool package for milling and drilling
* Optional
technical data
technical data
Traverse X / Y / Z: 1,800 / 700 / 700 mm;
rapid traverse: 40 (80) m/min; spindle speed:
8,000 rpm; workpiece weight: 1,500 kg;
tool magazine: 30 (60 / 120) slots
Traverse X / Y / Z: 6,000 / 1,100 / 900 mm; rapid
traverse: 80 / 60 / 60 m/min.; spindle speed:
8,000 rpm; workpiece weight: 10,000 kg; tool
magazine: 30 (60 / 120) slots
5-axis machining with integrated NC table and B axis.
33
5-axis simultaneous machining on an NVX5080II
with the optional 5AX-DDRT200X rotary table.
milling technology
NVX-range –
Vertical machining
centres with
outstanding stiffness
and durability.
The NVX5000II range was developed from the NVX5000
range of premium machines. These vertical machining
centres allow for higher productivity and operability
thanks to their stiff machine structures. They are
equipped with flat slideways with outstanding vibration
damping properties.
Linear drive on the X axis high precision and rapid traverses
of up to 80 m/min.
Coolant circulation paths
technology integration
ULTRASONIC 260:
High-efficiency composite machining: 50 %
faster manufacturing times with reduced
process forces thanks to ULTRASONIC
highlights of the nvx range
NVX5080II
800 mm traverse
on the X axis
and 1,000 kg
workpiece weight
_Outstanding stability and damping
through the use of flat slideways on all axes
_ High-torque spindle rated at 8,000 rpm as
standard – optional 15,000 rpm with the ISO50
holder, with the ISO40 configuration: 13,000 rpm
as standard, 12,000 rpm with reinforced spindle
and 20,000 rpm with the HSC configuration
_ Integrated coolant system in the machine bed
and column for improved thermal stability*
_ Efficient 4 or 5-axis machining with the
optional Direct Drive (DDRT) rotary table
* Optional
ULTRASONIC complete machining of a CFK central console (800 ×
400 × 250 mm); lateral cutting, boring, recesses in under 4 minutes.
technical data
Traverse X / Y / Z: 800 / 530 / 510 mm;
table size: 1,100 × 600 mm;
maximum load: 1,000 kg; milling spindle:
8,000 rpm (15,000 / 20,000 rpm optional)
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milling technology
ecoline
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lifecycle services
Linear drive with up to 80 m/min. rapid traverse in all axes as standard.
HSC spindle with shaft, flange and jacket cooling.
The HSC 30 linear and the HSC 70 linear set new
standards for precision and surface quality in tool and
mould construction. DMG MORI is taking its 20-year HSC
history into a new dimension at high speed: Outstanding
features include the unique long term precision of under
5 μm thanks to the innovative cooling concept and thermosymmetrical design, as well as perfect surface finishes of
under Ra 0.15 thanks to HSC spindles with shaft, flange
and jacket cooling.
On top of that come the known advantages of linear
motors on all axes for the highest dynamics and a 5-year
guarantee. The performance capacity is rounded off by
numerous specific control system cycles for the HSC technology. The new HSC linear machines are available with
CELOS with 21.5" ERGOline® and SIEMENS from the 2nd
quarter of 2014 onwards. In addition, both machines can
be supplied with Operate 4.5 on SIEMENS 840D solutionline or HEIDENHAIN TNC 640. The new image in the new
DMG MORI machine design provides the perfect visual
framework for the innovative highlights that are helping to
produce perfect components.
New HSC range:
The highest long term
accuracy of < 5 µm
and surface finishes
of under Ra 0.15
HSC centre, Geretsried in Munich
Annually, over 2,500 visitors rely on our know-how and find out about the
latest technologies and strategies in the tool and mould construction process
chain in the HSC centre. The service offered comprises a comprehensive
series of seminars and workshops, user training and customer-specific test
machining. We also offer our customers support with HSC machining issues.
HSC 30 linear
The highest precision
on 4.5 m²
Still available in 2014:
HSC 20 linear, HSC 55 linear, HSC 75 linear, HSC 105 linear
HSC 70 linear
A new dimension
of precision
Thermosymmetrical design for the highest
component precision: < 0.005 mm: Linear
drives on X, Y and Z with a rapid traverse
of 50 m/min and 1.2 g acceleration, and
the 40,000 rpm HSC spindle with shaft,
flange and jacket cooling as standard.
5-axis version with swivel rotary table.
Thermosymmetrical design for the highest
component precision: < 0.005 mm: Linear
drives rated at 80 m/min and 10 m/s² on all
axes as standard. Precision spindles rated
at up to 40,000 rpm with shaft, flange and
jacket cooling. Innovative cooling concept
temperature control of the machine bed,
drives and guideways.
technical data
technical data
Traverse X / Y / Z: 320 / 300 / 280 mm;
rapid traverse: 50 m/min; spindle speed:
40,000 rpm; workpiece weight: 200 kg;
tool magazine: 30 (60) slots
Traverse X / Y / Z: 650 / 600 / 380 mm;
rapid traverse: 80 m/min; spindle speed: 18,000
rpm (28,000 / 40,000); workpiece weight: 700 kg;
tool magazine: 30 (60 / 120) slots
Thermo-symmetrical portal construction and innovative cooling concept.
5-axis precision machining of advanced materials (e. g.: sapphire glass,
Zerodur, zirconium oxide, silicon carbide / nitride).
ultrasonic
ULTRASONIC 30 linear:
Maximum contour
precision and surface
finishes of Ra < 0.1 μm
when working with
advanced materials.
Innovative cooling
concept:
Thermosymmetrical
portal design, HSC spindle
with shaft, flange and
jacket cooling.
With the ULTRASONIC 30 linear, DMG MORI is presenting
a new 5-axis precision machine for advanced materials
in the highly stable gantry design and holistic temperature
management for the highest precision and perfect surface
finishes.
Thanks to ultrasound supported grinding with minimal process forces, the ULTRASONIC 30 linear makes it
possible to attain surface qualities of Ra < 0.1 μm. Linear
drives on X, Y and Z with accelerations of over 1.2 g and
a rapid traverse of 50 m/min ensure the highest dynamics
and contour precision. The ULTRASONIC technology of
SAUER is based on a standardised HSK interface which can
be flexibly integrated into almost all 5-axis milling machines
from DMG MORI.
±120 °
ultrasonicoscillation
20 – 50 kHz
ULTRASONIC
ULTRASONIC operation principle: Overlaying the standard tool
rotation with an additional oscillation on the Z axis.
highlights of the ultrasonic 30 linear
highlights of the hsc 30 / 70 linear
ULTRASONIC 30 linear
5-axis precision machining
of advanced materials
with up to a 40 % reduction
in process forces
_The highest long term precision of under
5 µm thanks to the innovative cooling concept
and thermosymmetrical design
_The best surface qualities of under Ra 0.15
thanks to HSC spindles with shaft, flange and
jacket cooling
_ Linear motors on all axes as standard
for the highest dynamics and precision
with a rapid traverse of up to 80 rpm and
a 60-month warranty
_ HAIMER tool holder package for the highest
tool clamping precision
Tool and mould
construction
Tool and mould
construction
Optical industry
Casting mould for the
automotive industry
Material: 1.2714
Dimensions: 270 × 210 × 200 mm
Ra < 0.2 µm Mould for engine cover
Material: 1.2312 Dimensions: 700 × 400 × 160 mm
Ra 0,25 µm
Gyroscope
Material: Zerodur (glass ceramics)
Machining time: 12 hours
Tool and mould
construction
Tool and mould
construction
Watch industry
_Complex geometries in precision parts
for the optical / watch / medical industries
as well as precision mould construction, e. g.
made from Zerodur, ceramics and sapphire
_ Up to 40 % reduced process forces
with ULTRASONIC
_< 5 µm long term stability thanks to the
high precision gantry design and
holistic temperature management
_Highly dynamic, actively cooled linear
drives on X, Y and Z with over 1.2 g
_ Flexible 5-axis simultaneous machining
with optimal swivel range of ±120 ° on
the B axis
Available from June 2014: CELOS from DMG MORI with 21.5"
ERGOline® and SIEMENS, available now with 19" ERGOline®
with Operate 4.5 on SIEMENS 840D solutionline
technical data
Stamping tool
Material: 1.2744 Dimensions: ø 48 mm
Ra 0,15 µm Hip pin die
Material: 1.2343 Dimensions: 230 × 180 × 120 mm
Ra 0,22 µm
35
Watch case
Material: Sapphire glass Machining time: 18 hours
Traverse X / Y / Z: 320 / 300 / 280 mm;
rapid traverse: 50 m/min.; acceleration: 12 m/s2;
spindle speed: 40,000 rpm; table load:
max. 80 kg (5-axis version)
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Milling spindle with SK / BT50 and large spindle bearing
for the highest machining speeds (from the NHX5500).
milling technology
NHX range – Horizontal
machining centres with
outstanding stiffness,
flexibility and precision.
With the NHX, DMG MORI is presenting a compact, rapid horizontal machining centre for highefficiency series production up to mass production in
various fields such as the automotive industry and
general mechanical engineering. The NHX machines
come with DDM technology and direct distance
measurement systems on axes as standard. The use
of shorter tools close to the centre of the pallet is
also factored into the structure of the machines –
this allows for higher stability in various machining
operations.
highlights of the nhx5000
NHX5000
Horizontal machining
centre with the highest
precision and dynamics.
_ 500-slot pallet machine with up to 700 kg
maximum load (500 kg as standard)
_ ISO40 tools measuring up to 550 mm
in length and 12 kg in weight
_ The highest dynamics thanks to the
60 m/min rapid traverse on X, Y and Z
_ Milling spindle rated at 12,000 rpm,
optional torque increase or HSC spindle
rated at 20,000 rpm
_Direct distance measurement systems
from Magnescale as standard
highlights of the nhx6300
NHX6300
Highly precise and
rapid machining centre
with outstanding
performance in the
machining of
large workpieces
_ 630-slot pallet machine with up to
1,500 kg maximum load _ ISO50 tools measuring up to 630 mm
in length and 30 kg in weight
_The highest dynamics thanks to
the 60 m/min rapid traverse on
X, Y and Z
_ Milling spindle rated at 8,000 rpm,
optional torque increase or increased
speed rated at 15,000 rpm
_ Direct distance measurement
systems from Magnescale as
standard
technical data
Maximum workpieces dimensions: ø 800 × 1,100 mm;
maximum table load: 500 kg (700 kg)*; pallet size:
500 × 500 mm; tool holder: ISO40
* Optional
technical data
Maximum workpieces dimensions: ø 1,050 × 1,300 mm;
maximum table load: 1,500 kg; pallet size: 630 × 630 mm;
tool holder: ISO50
37
milling technology
DMC 60 / 80 H linear:
Universal 5-axis
machining, resulting
in up to 25 % more
productivity and
precision with linear
drives.
highlights of the dmc 60 h linear
_Linear drives: Maximum long term
accuracy, minimum maintenance costs and
5-year guarantee for the linear drives
_ Dynamics: 100 m/min rapid traverse
and 1 g acceleration
_ Precision: < 4 μm circular accuracy
and < 6 μm roundness
_ 5-axis compatibility: Integrated
swivel rotary table
_ Powertrain variants: Direct loading
from above
_ Set up entirely during main and non productive time: chip-to-chip time of
just 2.5 seconds
_ Machine width of just 2.5 m
Ideal for positioning in production lines;
space requirements of just 15.6 m² with
pallet changer
Model with ball screws,
rapid traverses of 60 m/min on X, Y and Z
At a great entry level price
_ Operate 4.5 on SIEMENS 840D solutionline
or HEIDENHAIN iTNC 530 HSCi
_ 5-axis configuration for machining negative
angles down to –25 °
CPP – Carrier Pallet Pool: Can be expanded for up to 8 machines and 2
setup stations. User friendly software based MCC-LPS III system controller.
3-layer production of vehicle gearboxes on five highly dynamic precision
centres of the DMC 60 H linear.
Success Story
SITEC GmbH –
High-precision 24 / 7 production of gear
boxes on five DMC 60 H linear machines.
SITEC GmbH has been the top German location
for over 20 years in terms of high standard machining
of a range of materials. High precision machining of
series parts, for example for the lorry and commercial
vehicle industry, is part of its range of services as well
as the 5-axis milling of highly complex individual
components. For the 3-layered production of lorry
gearboxes, the company recently installed five highly
dynamic precision centres of the DMC 60 H linear
and in doing so, has attained maximum efficiency and
precision since the first workpiece. The strengths
of the direct drives are brought fully to bear here,
especially with regard to the extremely narrow shape
and position tolerances. Besides the excellence of the
horizontal centres, the installation offers another
special feature. In order to set up all new machines
Contact: Sitec GmbH
Lingwiesenstraße 6, 70825 Korntal-Münchingen, Germany
info@sitec-praezision.de
next to one another in spite of the lack of space, the
coolant units were installed on a pedestal in cooperation with DMG MORI. This meant that the compact
horizontal centres, at just 2.5 metres wide, could be
brought even closer together without impairing the accessibility of the control system and tool magazine.
The close manufacturing network includes a large
streamlining effect together with the integrated
clamping hydraulics, as Managing Director Ulrich
Sigloch explains: “The automatic clamping saves us 2
minutes of set up time with every clamping operation. Together with the short routes and the optimised
logistics, 2 employees per shift are enough to optimally manage the 5 centres, where we would otherwise
have had to include another operator.”
38
intro
world premières
technologies
ecoline
systems
lifecycle services
dmg process chain
DMG process chain –
Quick and easy to the
finished workpiece thanks to
CAD / CAM and 1 : 1 simulation.
Create with SIEMENS NX CAD, programming with SIEMENS
NX CAM and then 1 : 1 simulation of the NC program in the
DMG Virtual Machine. Thanks to the perfect combination
of the latest CAD / CAM turning and milling technology and
exact machine simulation, the productivity of all DMG MORI
turning and milling machines can be maximised.
dmg mori software solutions
Job preparation
MORI MfgSuite
Simple programming
MORI MfgSuite post processor
Hassle-free program output
MORI MfgSuite NC simulation
Powerful machine simulation
highlights
highlights
highlights
_ Accurate machine models are provided
by MORI SEIKI and facilitate trouble free
machine configuration
_Complete integration of the MAPPS
parameters
_Virtual machine environment, just like
the real machine
_Full compatibility with MAPPS / MORI-AP
tool data
_ Universal MORI-APT-CL format which can
be transferred to the various MORI SEIKI
machines
_ Integration of the tested standard template for every MORI SEIKI machine
_ Adjustable post template that can be
tailored to the specific NC program X of
the client
_ MORI MfgSuite is Windows software
which carries out process simulations
with powerful and highly precise
collision monitoring
_ Precise models of MORI SEIKI machine
tools are supplied as standard for a
simple configuration
_ Trouble-free use of the MAPPS
parameters
39
programming
siemens nx cad / cam
Thanks to the latest NX CAD technology, you can take advantage of extremely fast model
preparation based on your type of production. NX CAM supports all the machining
strategies of your DMG MORI machine, both in turning and milling. The output of programs
by certified post processors guarantees the feasibility of the NC paths.
New: Optimised thread machining when turning and perfect radius offset support when milling
1 : 1 simulation
dmg virtual machine
After automatically loading the NC programs and all relevant resources from NX into
DMG Virtual Machine, a unique 1 : 1 machine simulation can be carried out thanks to the
full integration of the control system and the exact depiction of the machine geometry
and kinematics. Collisions and programming errors are identified – before they occur in
the machine.
New: 30 % higher simulation speed and 30 % higher simulation stability
production
dmg mori machine tools
Now nothing can prevent you from realising your idea on a DMG MORI machine.
Manufacture your workpieces on your DMG MORI machine 100 % free from collisions.
Even more economical, safe and fast thanks to SIEMENS and DMG MORI!
New: Integration of the CTX beta 4A universal turning machine,
Integration of the NTX1000 turning and milling machine
Job Monitoring
DMG Service Agent
High availability thanks to punctual maintenance!
The DMG Service Agent is the intelligent maintenance
system aimed at increasing the availability of your
DMG machines. The DMG Service Agent informs you
about necessary repair work in due time and supports
you with the work. The actual machine running time is
automatically read from the PLC and is recorded. You
plan the execution of your maintenance work, based on
this data.
Your advantages:
›› Automatic activation
of due service and
maintenance work
›› Advance notice of
maintenance work
for worn parts
DMG MORI Messenger
Keeping you informed of what is happening
in your production!
Reduced idle times – increased productivity: The new
DMG MORI Messenger allows you to access detailed
machine status information live – wherever and
whenever you want. Thanks to permanent on-line
monitoring you can always keep an eye on your production and thereby reduce down-times significantly.
Your advantages:
›› Clear machine live status
›› Evaluation of machine
running time, idle state
and disruptions
40
intro
world premières
technologies
ecoline
systems
lifecycle services
DMG Programmer 3D
Turning – 50 % shorter
set-up times for multichannel machines.
Highlights
›› Advance program testing in the
3D working area simulation
›› Automatic generation of proven
structured programming
›› Part production time calculation
at the push of a button
›› Can be connected to available CAM
systems and Virtual Machine (optional)
With DMG Programmer 3D Turning you have a programming and simu
lation tool that allows you to program quickly and efficiently while minimising programming error related collisions and lost production on your
DMG machines.
Leading Supplier of Linear Technology
Ball Screws
LM Guides
Cross Roller Rings
As the pioneer of the ‘Linear Motion Guide”, THK is constantly developing new products in its
pursuit of the highest standards in terms of product precision and product rigidity. Both of which
are paramount and vital to machine tool manufacturers.
THK products along with Caged Ball/Roller technology maximise machine performance, provide a
longer service life and are locally available throughout the world. The benefits of using this
technology include: a reduction in the frequency and cost of maintenance works and environment
conservation with reduced energy consumption and lower dust emissions.
THK will continue to support machine tool manufacturers to further their success, by not only
offering original and established technologies. But also by developing unique and new
technologies, all over the world.
That’s right. Anything. From simple to complex, use the CAM
software that can handle it all.
Five-Axis? Multi-tasking? Swiss machining? ESPRIT
is created to handle the industry’s most advanced CNC
machines.
And our customer service is icing on the cake. Our
applications engineers are always ready to help you
overcome whatever challenge you’re facing.
WE’RE READY WHEN YOU ARE
DMG 2013_Mise en page 1 14/10/2013 14:42 Page 1
13-DPT-0504AdDevelopment-Engine.indd 1
9
Make Anything With ESPRIT
GET MOVING
Sales Head Offices
THK Co., Ltd., 3-11-6 Nishi-Gotanda, Shinagawa-ku, Tokyo 141-8503, Japan, Tel: +81-3-5434-0351, thk@thk.co.jp
THK GmbH, Hubert-Wollenberg-Str. 13-15, 40878 Ratingen, Germany, Tel: +49 2102 7425 555, info.ehq@thk.eu
THK (Shanghai) Co., Ltd., 1002 Kirin Plaza, 666 Gubei Road, Shanghai 200336, China, Tel: +86-21-6219-3000, www.thk.com/cn/
THK India Privated Limited, 2nd Floor, 4/4, 1st Main Road, Industrial Town West of Chord Road, Service Road, Rajajinagar, Bangalore 560044, India, Tel: +91 80 23409934, thkindia@thkind.com
THK LM SYSTEM Pte. Ltd., 38 Kaki Bukit Place LM Techno Building, Singapore 416216, Tel: +65-6884-5500, www.thk.com/sg/
THK America, Inc., 200 East Commerce Drive, Schaumburg, IL. 60173, USA., Tel: +1-847-310-1111, chicago@thk.com
www.dptechnology.com
05.01.2014 18:27:09
nº 1 – 2014
World première of the DMU 70 ecoline: 5-sided machin
ing with NC swivel rotary table for the highest levels of
precision CTX 450 ecoline / CTX 650 ecoline: The new
compacts for chuck sizes 250 mm and 400 mm with 3D
control technology 3D control technology: The largest
entry level selection, Operate 4.5 also supplied as standard
with ECOLINE Energy efficiency
ECOLINE
DMU 50 ecoline
NEW // DMU 70 ecoline
5-sided machining with patented
NC swivel rotary table.
41
42
intro
world premières
technologies
ecoline
systems
lifecycle services
dmu 70 ecoline
DMU 70 ecoline
The perfect synthesis of functionality
and technology with an NC swivel rotary
table for 5-sided machining with the
latest 3D control technology as standard!
After the success of the DMU 50 ecoline, DMG MORI
is offering another high-precision 5-sided machining
centre in its entry level segment in the form of the DMU 70
ecoline. This will now give operators conscious of
price and quality the opportunity to machine larger compo
nents from 5 sides: The DMU 70 ecoline comes with traverses of 750 × 600 × 520 mm on X / Y / Z. The patented
NC swivel rotary table – its swivel range is from –10 ° to
+95 ° – has a workpiece mounting surface of ø 800 ×
620 mm and it can be loaded with up to 350 kg. Additionally, it features digital drives and a hydraulic table clamp.
Powerful main spindle with a speed range of up to
12,000 rpm (13 / 9 kW, 83 / 57 Nm, 40 / 100 % DC)
Large traverses
X / Y / Z: 750 / 600 / 520 mm
Rapid traverse on linear axes: 24 m/min
32-slot SK40 tool magazine
Chain with holders and double gripper including
set up assistant for tool loading during main time
Maximum efficiency – NC swivel rotary table
with digital drives for 5-sided machining
3D quickSET®*
Tool kit for checking and correcting
kinematic precision
SLIMline® with Operate 4.5 on
SIEMENS 840D solutionline or
SLIMline® with HEIDENHAIN TNC 620
* Optional
The 12,000 rpm spindle and rapid traverses of
24 m/min on the linear axes guarantee impressive power
characteristics, while the tool chain magazine with
32 SK40 slots and a rapid double gripper provides the
necessary flexibility. Additionally, the DMU 70 ecoline is
equipped with a 3D quickSET® to monitor and correct
the machine kinematics and it can be automated. In
terms of control technology, Operate 4.5 on SIEMENS
840D and HEIDENHAIN TNC 620 are available, both
with the ergonomic SLIMline® panel for optimal operating
comfort.
5-sided machining with patented NC swivel rotary
table with digital drives
_ Maximum load of 350 kg
_Workpiece mounting surface
of ø 800 × 620 mm
_Swivel range from –10 ° to +95 °
_Table clamp hydraulic / automatic
including electronic angle display
and plane transfer
43
ctx 450 ecoline and ctx 650 ecoline
The new compacts for chuck
sizes 250 mm and 400 mm
with 3D control technology.
CTX 650 ecoline
2,000 Nm torque
and chuck size
of 400 mm
3D control technology:
_ 15" SLIMline® with Operate 4.5
_ 15" SLIMline® with HEIDENHAIN
CNC PILOT 640
_ 10.4" TFT display with MAPPS IV
with MITSUBISHI*
VDI 40 servo turret* with
12 driven tool stations*. Large bar
capacity of ø 65 mm / ø 75 mm*.
Space saving installation thanks to
optional rear chip conveyor.
NEW
!
3D control technology:
_15" SLIMline® with Operate 4.5
_15" SLIMline® with HEIDENHAIN
CNC PILOT 640
VDI 50 servo turret* with 12 driven
tool stations*. Large bar capacity of
ø 102 mm / ø 110 mm*. Water cooled
motor spindle rated at 2,000 Nm
torque and 230 rpm without gearbox
support.
3 mm
1,905 mm
CTX 450 ecoline
The new compact
for chuck
size 250 mm
The CTX 450 ecoline and CTX 650 ecoline are the first two turning machines to be
developed jointly by DMG and MORI. The new CTX ecoline models combine numerous
competences. Their stable design guarantees the highest precision, the comprehensive equipment promises maximum efficiency, the 3D control system technology from
SIEMENS, HEIDENHAIN and MITSUBISHI ensures flexibility and the processspecific configurations allow the operator to upgrade the machine to complete turning
and milling machining. Large cutting diameters (ø 400 mm / ø 600 mm) and unique
bar capacities of ø 65 mm / ø 102 mm (optionally ø 75 mm / ø 110 mm) for this class
guarantee flexibility when machining chucks and bars.
Compact set up
area of 4.9 m²
1, 8 3
2 ,6 9 0 mm
technical data
Compact
set up area 9,8 m²
Swing over bed: 650 mm; turning
diameter over slide: 400 mm;
longitudinal path (Z): 600 mm;
bar capacity: ø 65 mm (optionally
ø 75 mm); torque: 370 / 280 Nm
(40 / 100 % DC); drive output:
17.5 / 12.5 kW (40 / 100 % DC)
Best performance
_ VDI 40 / 50** turret with 12 tool stations as standard
_ Optional rapid servo turret with 12 driven tool stations
and 6 block tools
_ Tool changing time of 0.15 seconds (CTX 450 ecoline)
and 0.4 seconds (CTX 650 ecoline) for 1 station at 30 °
* Optional
* * Data for the CTX 650 ecoline
Compact set up area
_ Rear chip transporter
_ The front of the machine is 30 % slimmer
_ Efficient use of the production area
(available for the CTX 450 ecoline)
technical data
Swing over bed: 860 mm; turning
diameter over slide: 600 mm;
longitudinal path (Z): 1,150 mm;
bar capacity: ø 102 mm (optionally
ø 110 mm); torque: 2,000 /
1,700 Nm (40 / 100 % DC); drive
output: 48 / 41 kW (40 / 100 % DC)
Maximum stability
_ Optimised cast iron machine beds for the best stiffness
and vibration characteristics
_ Ball screws of the highest quality and roller guide
linear roller guideways
_ High rotational precision and durability with the main
spindles in 4 bearings
44
intro
world premières
technologies
ecoline
systems
lifecycle services
User-friendly 3D control technology with ergonomic SLIMline® panel –
this is what modern and responsible work stations look like now.
ecoline range
ECOLINE
9 machines –
perfect for any
application.
ECOLINE from DMG MORI has always endeavoured to
continue the unique entry level success story with turning
and milling machines. The success of the ECOLINE range
is based on four pillars:
›
›
›
›
›
Proven “best in class” technologies for optimal
performance data
The exclusive use of proven components from
leading manufacturers for the highest performance
Unique 3D control technology and diversity for
simple programming and rapid processes
Innovative design for more productivity and
better ergonomics
International production network for maximum
customer proximity and minimal additional
investment costs
CTX ecoline range
CNC universal
turning machines
Sandvik Coromant tool kit for CTX ecoline
with six tools for turning, drilling, punching and
threading cutting, as well as six suitable VDI 30 /
40 / 50 tool holders and 70 replacement inserts.
› Integration into the global network of DMG MORI
LifeCycle Services for optimal support
ECOLINE Managing Director Ralph Christnacht summarises as follows: “Our ECOLINE machines are successful
around the world because our customers are able to attain
efficient and reliable machining results with a low investment and we are able to respond to the requirements of
the markets with our products.”
This is also reflected in the latest innovative development
of the DMU 70 ecoline – the expansion to the successful
DMU 50 ecoline. Both machines score highly in terms of
5-sided machining thanks to their patented NC swivel
rotary tables.
Moreover, the ECOLINE family was already expanded
recently with the new CTX 450 ecoline and CTX 650
ecoline. Whereas the CTX 650 ecoline focuses primarily on
No compromises
during turning
VDI 30 / 40 / 50 turret now optionally with
up to 12 driven tool stations
Large chuck diameter of 210 mm / 210 mm /
250 mm / 315 mm
Y axis* on the CTX 510 ecoline for more
efficient production when milling and
turning in one clamping operation
Servo turret* with synchronous motor
with 50 % shorter tool changing time
and hydraulic clamp
› CTX 310 ecoline
CTX 450 ecoline NEW!
CTX 510 ecoline
CTX 650 ecoline NEW!
high performance machining with its high-torque drives,
the CTX 450 ecoline is a faster all rounder in a range of
fields of application with its maximum efficiency and minimal space requirements. The MILLTAP 700 compact machining centre also boasts top values in all types of application and diverse configurations such as the optionally
integrated 4th and 5th axis and its compatibility with automation solutions. This portfolio means that ECOLINE is
universal and is therefore able to provide a suitable response
to international demand with its machines. This is underlined by the numerous locations around the world and
the high quality service of DMG MORI: ECOLINE is there,
where the customer is.
DMC V ecoline range
Vertical machining centres
Powerful spindle rated at 8,000 rpm,
83 / 57 Nm and 13 / 9 kW (40 % / 100 % DC)
and optional motor spindle rated at 12,000 rpm,
83 / 57 Nm and 13 / 9 kW (40 % / 100 % DC)
Impressive natural talents
for flexibility and maximum
precision
Tool magazine for 20 tool stations –
(30 stations)* and a rapid double gripper
Shorter non-productive times: 30 m/min
rapid traverse, tool changing time of 1.6 seconds
The highest stiffness and precision
and low space requirements thanks to
the C-frame design
› DMC 635 V ecoline
DMC 1035 V ecoline
* Optional
45
ecoline range
ECOLINE
Ready for
automation.
Opening the door for automated processes in entry
level machines:
Automated systems have long been an everyday occurrence in mass production. But now, component manufacturers are beginning to recognise the benefits of flexible automation for the productivity of material removal processes. In
this context, the ECOLINE range is now raising the bar in the
entry level – as ECOLINE machines, with their clearly defined
interfaces and powerful control technology, are compatible
with a range of automated systems right out of the box.
The equally flexible and powerful combination of a
DMU 50 ecoline or DMC 635 V ecoline with a WH 10 workpiece handling system from DMG MORI Systems, as well
as a combination of the MILLTAP 700 with WH 3, are just
two examples of numerous possibilities.
DMU 50 ecoline and DMC V ecoline
›› Automated door on the right measuring 870 × 650 mm and with a
distance to the floor of 780 mm for the DMU 50 ecoline and measuring
870 × 695 mm for the DMC 635 V ecoline and with a distance to the
floor of 760 mm
›› Profibus – automated interface from DMG MORI with defined functions
›› Integration into a safety circuit
›› Hydraulic and pneumatic feeds to the work table designed for up to
200 bar of hydraulic and 10 bar of pneumatic pressure
MILLTAP 700
›› Automated door on the right measuring 860 × 535 mm and with a
distance to the floor of 770 mm
›› Profibus – automated interface from DMG MORI with defined functions
›› Integration into a safety circuit
›› Hydraulic and pneumatic feeds to the work table designed for up to
240 bar of hydraulic and 6 bar of pneumatic pressure
WH 2 | WH 3
WH 10
››
››
››
››
Complete machining thanks to integrated accessory options
Finished system with high storage capacity and intuitive controls
6-axis industrial robot, loading capacity optionally up to 25 kg
2 or 4-drawer models with a maximum loading capacity of 300 kg
per drawer for loading during main time
››
››
››
››
High degree of autonomy (up to 2 hours of automatic operation)
An automation solution flexibly adapted to the MILLTAP
6-axis industrial robot, loading capacity optionally up to 7 kg
15-slot circulating tool holder system for particularly
high storage capacities
See page 49 for more on systems
DMU ecoline range
CNC universal
milling machines
5-sided machining with patented
NC swivel rotary table
MILLTAP
High efficiency compact
machining centre
The highest efficiency – NC swivel rotary table
with digital drives for 5-sided machining of simple
to highly complex workpieces
Sandvik Coromant tool kit for DMC V ecoline /
DMU ecoline with four high quality milling
tools of the CoroMill® series and tool holder –
optionally ISO 40, BT 40, CAT 40 – as well as
30 high performance milling inserts.
Powerful spindle rated at 8,000 rpm, 83 / 57 Nm
and 13 / 9 kW (40 % / 100 % DC) or 12,000 rpm
for the DMU 70 ecoline; optionally increased speed
of 10,000 rpm, 83 / 57 Nm and 13 / 9 kW
(40 % / 100 % DC) for the DMU 50 ecoline
The tool change system of the DMU 50 ecoline
features 16 slots in the pick-up magazine and an
optional chain tool magazine with holders and
double grippers and 30 slots; it features 32 slots
as standard for the DMU 70 ecoline
Sandvik Coromant tools:
More productivity!
Sandvik Coromant tools
suitable for the
MILLTAP 700 from
DMG and MORI.
Sensationally fast with long term precision
Patented tool change system with a tool changing
time of 0.9 seconds and a chip-to-chip time
of under 1.5 seconds
Highly dynamic spindle with a maximum
torque of 45 Nm and a speed of 10,000 rpm
(10,000 rpm high torque*, max. 78 Nm /
18,000 rpm*, max. 40 Nm / 24,000 rpm*)
High axis acceleration of 18 m/s², 60 m/min.
rapid traverse and linear guides, size 35
Direct distance measurement system on X / Y / Z*
for the best repeat and long term precision
Direct distance measurement system* and
centrally lubricated recirculating roller guides
for high long term precision
Even more efficient and flexible thanks to
the optionally integrated 4th and 5th axis –
a DMG MORI model (DDR) – or WH 2 | WH 3
workpiece handling.
› DMU 50 ecoline
DMU 70 ecoline NEW!
› MILLTAP 700
* Optional
* Optional
46
intro
world premières
technologies
ecoline
systems
lifecycle services
DMG MORI Messenger: Permanent
online monitoring of your DMG MORI
machines for more productivity through
reduced downtime.
slimline ® with operate 4.5 on siemens 840d solutionline
Operate 4.5 covers
all fields of cutting
technology with its
drive and control
technology.
›› OPERATE 4.5 is the new system platform from
DMG MORI for all machines with SIEMENS control
systems – including for ECOLINE
›› Operate 4.5 covers all fields of cutting technology
with its drive and control technology
›› OPERATE 4.5 provides users with a standard operating
interface with the latest controls for all technologies
›› OPERATE 4.5 is simply a holistic service package for
maximum productivity in machining
›› OPERATE 4.5 on SIEMENS 840D solutionline is
included as standard in all ECOLINE machines with
SIEMENS control systems
15" SLIMline® with Operate 4.5 on SIEMENS 840D solutionline
›› 15" TFT display with a clear screen design
›› The latest generation of software and intuitive user guidance
from the drawing to the finished workpiece
›› 3D workpiece simulation
›› Workshop orientated programming with ShopMill or ShopTurn
›› Numerous cycles such as rigid tapping, pocketing and falling
contours as standard
›› The program memory consists of 5 MB NC storage and an
additional 4 GB on the system CF card
›› 1.5 × faster block processing time
more performance and less consumption
Energy efficiency
–30 %
30 % lower energy requirements for machine tools1)
Numerous individual measures are making the ECOLINE
the efficiency class. DMG MORI has always strived to develop, design and build innovative and high quality, stateof-the-art machine tools. A machine’s energy consumption
is increasingly becoming the focus. The ECOLINE machines
stand out due to their significant reductions of energy consumption and their prevention of energy loss.
1)
The actual energy saving essentially depends on the application and utilisation of the
machine tool. The above statements merely identify potentials which can be reached by
using latest generation machines instead of previous machine concepts for the same
application.
47
ecoline control systems
The right 3D control
technology
for every user.
15" SLIMline® with HEIDENHAIN CNC PILOT 640 / TNC 620
›› 15" TFT display with a clear screen design
›› Comfortable programming with the new full ASCII keyboard
›› 1.5 ms block processing time as standard
›› 250 MB program memory on a CF card
›› Workshop orientated programming with graphic support
›› Rapid data interface for externally generated programs
›› Includes workpiece and tool measurement cycles with a
single touch system
10,4" TFT Display with MAPPS IV with MITSUBISHI
›› MAPPS IV user system with control console and front end
Windows PC
›› 3D machining simulation for easy contour verification
›› Automatic programming function with process menu
›› DNC operation through use of the external and user storage area
›› Import and release of programs over MORI SEIKI servers using
external PCs
›› File display and note function for accessing operating instructions,
drawings and texts
SLIMline® with Operate 4.5 on
SIEMENS 840D solutionline
SLIMline® with HEIDENHAIN CNC PILOT 640 / TNC 620
MAPPS IV
with MITSUBISHI
CTX 310 ecoline
•
•
•
CTX 450 ecoline
•
•
•
CTX 510 ecoline
•
•
CTX 650 ecoline
•
•
DMC 635 V ecoline
•
•
DMC 1035 V ecoline
•
•
DMU 50 ecoline
•
•
DMU 70 ecoline
•
•
•
MILLTAP 700 *
ef
fic
ien
yn
td
cs
ami
– kWh +
2. Auxiliary equipment with IE2
Energy saving of 5 % compared
to IE1.4 thanks to the use of
auxiliary equipment like the pump
and chip conveyor with energy
efficiency class IE2.
50 Hz efficiency: IE2 79.6 %
60 Hz efficiency: IE2 82.5 %
IE2
Linear guidance technology
ensures lower friction
coefficients, therefore:
›› r educed energy consumption
thanks to smaller motors
›› reduced impact on the environment thanks to the less frequent
use of lubricants
5. Innovative 400 V
technology
Maximal energy efficiency thanks
to the configurable machine.
Automated and unmanned
Reduced heat and reactive power losses
of 19 % in the field of control system and
drive components thanks to the introduction of the innovative 400 V technology.
›› Systems using energy can be
switched off (pumps, pneumatics,
screens, light etc.)
›› “Wake-up” switch-on based on
a schedule
›› Starting a “warm-up” program
800
600
400
598 w
Recovery of the braking energy
of drive axes and the main spindle
for the supply network, energy
savings of approx. 10 %.
4. DMG
AUTOshutdown
200
0
ENERGY
SAVING
Heat dissipation in W
400 v
3. Linear guidance
technology
711 w
1. Energy recovery!
* without SLIMline
®
200 v
• Standard
•
48
intro
world premières
technologies
ecoline
systems
lifecycle services
ecoline production plants. Wherever you are.
Whatever you are producing. ECOLINE is nearby.
FAMOT Pleszew Sp. z o.o.,
Pleszew, Poland
DMG Shanghai MT Co., Ltd.,
Shanghai, China
Ulyanovsk MT OOO,
Ulyanovsk, Russia
Machines:
CTX 310 ecoline
CTX 450 ecoline
CTX 510 ecoline
Machines:
CTX 310 ecoline
CTX 450 ecoline
CTX 510 ecoline
DMU 50 ecoline
DMC 635 V ecoline
DMC 1035 V ecoline
MILLTAP 700
Machines:
CTX 310 ecoline
DMC 635 V ecoline
DMC 1035 V ecoline
DECKEL MAHO
Seebach GmbH,
Seebach, Germany
DMG MORI SEIKI
Co., Ltd.
Chiba, Japan
DMG MORI Manufacturing
and Digital Technology
Laboratory, Davis, USA
Machine:
MILLTAP 700
Machines:
CTX 450 ecoline
MILLTAP 700
Machine:
CTX 450 ecoline
DMC 635 V ecoline
DMC 1035 V ecoline
DMU 50 ecoline
DMU 70 ecoline
Plants with ECOLINE production:
NEW
!
in 20
1
4
GILDEMEISTER
Drehmaschinen GmbH,
Bielefeld, Germany
Machine:
CTX 650 ecoline
NEW
!
in 20
1
4
eni refining & marketing
cutting fluids and industrial lubricants
The research laboratories of eni, leader in the Italian industrial lubricants market, has developed
new metalworking products
• Aquamet coolants
• Aster mineral based neat cutting oils
• Metalcut vegetable and biodegradable cutting oils
The partnership with DMG/MORI SEIKI calls for the use of eni lubricants, greases and cutting oils
on all group’s machine tools and encourages the development of new technological solutions for
improving the customer’s production and manufacturing processes.
eni refining & marketing’s commercial structure is available to identify the most suitable
solutions for all lubrication needs in all European countries.
from eni research
lubricants and solutions
for high tech metalworking.
a world moving with you
9
eni refining&marketing
via Laurentina, 449 - 00142 Rome
ph.+39 06 5988.1 - eni.com
Inveio™
Uni-directional crystal orientation
New GC4325 for steel turning
Performance beyond
what the eye can see
The first insert grade featuring Inveio™
An innovation at the atomic level has changed the face of metal cutting. The finely controlled
structure of its coating guarantees that GC4325 shows longer tool life and more reliable wear in
the widest range of steel turning applications.
It redefines the performance possibilities of ISO P25 and is everything you ever needed in one
single insert.
See the whole story at: www.sandvik.coromant.com/gc4325
GC4325_Launch ad_DMG.indd 1
14.1.2014 11:52:26
nº 1 – 2014
49
DMG MORI Systems – processes perfectly automated Expertise in all automation sectors: Machine integrated
automation, standard automation, flexible production cells
and production lines
Systems
feed belt
Connection of an additional
feed belt to a cleaning machine
increased productivity
with 2 × 3 machines
modular expansion
The system can be
flexibly expanded
6-axis robot
Feeding and workpiece handling
by a 6-axis industrial robot
6-axis robot
Feed by Fanuc robot
dmc 55 h duoblock ®
Workpiece machining on
6 × DMC 55 H duoBLOCK®
feed and unloading belt
with a custom conveyor belt
Flexible production cell
+ 6 × DMC 55 H duoBLOCK® machines,
workpiece handling up to 40 kg
+ Prioritised processing by the next
available machine
+ Simultaneous machining of 3
different components
More on page 52
50
intro
world premières
technologies
ecoline
systems
lifecycle services
DMG MORI Systems
Automation solutions
for Industry 4.0
Your full solution
from a single source.
The topic of “Industry 4.0” is on everyone’s lips around
the world. It focuses on systematically increasing the flexibility of products and production by integrating all the stages of a process and supply chain into one “smart factory”.
Therefore, the machine tools industry is also facing a revolutionary period – primarily in terms of the inevitably increasing
degrees of automation.
As your expert partner, DMG MORI Systems can provide you
with all fields of flexible automation from a single source. As
a universal service provider, we can support you through all
phases of project implementation: From detailed situation
and job analysis and engineering, installation, set up and
training to rapid service support from the largest and most
integrated network in the world.
The unique automation expertise of DMG MORI Systems
is reflected in over 3,000 successful projects around the
world. Thanks to our comprehensive portfolio of machine
tools and a full range of various automation solutions, we
can generate optimal solutions to meet any requirements:
From automated stand alone machines to flexible production systems consisting of several production units with
sub-processes (e. g. burring, cleaning and marking). Rely
on our system expertise and make your company a driver of
Industry 4.0.
Machine
Technology
›› Range of machines for all
›› Technology planning
›› Machine design
›› Cycle calculation
›› Simulation
applications
›› Comprehensive machine expertise
for almost all technology
Analysis, advice and
implementation for all
automation segments.
segment 1
segment 2
Machine integrated
automation
Standard automation
Rotary and linear storage
As machine accessories,
DMG MORI factories have a
selection of automation systems
which have already been
integrated into the machine.
Workpiece or pallet handling
Efficient robot or portal solutions
with additional modules (cleaning,
measuring, brushing, etc.) as plug
and play solutions or available as
customised versions.
Uwe Kling
Managing Director
Contact: DMG Automation GmbH
Seemühle 5, 78183 Hüfingen
Tel.: +49 (0) 771 / 6000-0
E-mail: automation@dmgmori.com
Our on-line amortisation computer immediately shows you
the cost advantages of our standard automation systems.
Optimisation of machining steps within the machine
Optimisation of loading and unloading
You can find everything to do with automation and the
services of DMG MORI Systems online at
www.dmgmori.com
segment 1
segment 2
Over
3,000
succ
essfu
l
proje
cts
51
segment 1
Machine integrated
automation.
dmc 60 h linear with rs 12
highlights
_ Maximum productivity with 12 pallets in the system
_ Linear drives on X, Y and Z with a 60-month warranty
_ High dynamics with 100 m/min rapid traverse and 1 g acceleration
_ Intelligent tool magazine with 303 tools for set-up during
main and non-productive time
_ Chip-to-chip time of only 2.5 seconds
Automation
Periphery
›› Projection of the entire
›› Integration of additional operations such
material flow
›› Layout planning
›› Integration and implementation
as burring, inscribing and cleaning
›› Improved value creation
›› Reduction in manual activities
of all automation solutions
We e
ven
auto
mate
third
-part
y
prod
ucts!
segment 3
segment 4
Flexible
manufacturing cells
Production lines
segment 2
Standard automation.
WH 3 U on a CTV 160
highlights
_Automated operation duration of over 1 hour
_Material flow via movable re-stackable baskets
_Almost no workpiece damage
_No manual workpiece transportation
_Maximum basket load of 40 kg
_Travel speed of 2 m per second
Linking of multiple process sequences
Portal solutions, fixed or mobile robots
and additional modules for multi-machine
loading with integration of additional
operations.
Overall solutions in serial production
Planning and implementation of
pallet, portal and robot handling
into the production line, including
host computer system.
Automation of sequential machining steps
Serial production
segment 3
segment 4
52
intro
world premières
technologies
ecoline
systems
lifecycle services
segment 3
Flexible manufacturing cells
From the blank to the finished workpiece –
complete machining to meet your requirements.
In this segment we project the entire material flow for your workpiece. Together,
we create the automation solutions for various machine tools. Of course we will
incorporate the necessary additional tasks, for instance deburring, cleaning or
assembling, into the optimal workflow. As a result you get an automation cell with
maximum productivity.
Reference: ZF- Saarbrücken
Loading and unloading of
measuring machines.
Customer advantages: Avoid errors,
costs covered in under one year,
process optimisation with the customer,
high degree of autonomy
Cycle time: 12 seconds per workpiece
Customer advantages:
›› Tailored to individual requirements
›› Most efficient use of space
›› Large workpiece weights possible
›› Unmanned production
›› Just in time production
›› Turnkey projects
›› Medium and large batch sizes
›› Large number of workpiece variants
Success Story
Willi Elbe Group –
A production system thanks to plug & play.
The Willi Elbe Group, based in Tamm in Baden-Wuerttemberg and with production plants in Germany, Norway,
Switzerland and China, produces full steering modules
and steering components for the international car and
commercial vehicle industry with approximately 600 employees. The bases of its global success are comprehensive development expertise, modern operational management and the use of the latest manufacturing technology.
In this context, one highlight is a flexible manufacturing
system from DMG MORI Systems which was initiated
and configured three years ago in order to be gradually
expanded over time. In the final stage of configuration,
the entire system will feature six DMC 55 H horizontal
machining centres from DMG MORI. Five of these
machines are currently integrated and are loaded and
unloaded by robots and connected to a parts cleaning
system by a custom feed belt. From there, the workpieces
are automatically integrated into the later process stages.
›› High batch sizes made possible
›› High degree of machine capacity utilisation through machine prioritisation
›› Varied expansion options
›› Custom concept development
›› A complete solution from a single source
You can find a detailed description
of the system on page 49
53
segment 4
i range
New revolutionary concept for flexible
and space saving series production.
Robot to
transport the
finished parts
2-arm
portal loader
Buffer for
rough parts
i80L
Compact horizontal machining centre
for the serial production of engine
components in the automotive sector.
i concept // i50
Up to 50 % lower space requirements
with 100 % more flexibility thanks to
the linking of two machines.
Use as double spindle cell
Use as production line
›› A set up area of just 11.3 m² for a combination
›› Minimal space requirement of only
of two machines as a double spindle cell
›› Control of two machines via a joint mutual system
›› 100 % more flexibility thanks to independent
i50 – A production line
for crankcases
›› Six i50 machines with loading portals and
2-arm portal loader, buffer for rough parts
and robot to transport the finished parts
›› Space saving integration of measuring units, cleaning
or deburring stations etc. between the machines
1.5 m machine width or 2.1 m distance
form machine centre to machine centre,
including 600 mm maintenance space
changer for the serial machining of cylinder
heads and cylinder blocks
›› Improved stiffness thanks to the Z axis in the table
›› Double arm tool changer
›› Highly dynamic A axis thanks to the use of
Direct Drive motors
1,700 mm
2,700 mm
traverse of the axes in every machine
Highlights of the i80L
›› Horizontal machining centre without pallet
3 ,1
00
mm
3, 6
50
mm
A set up area of just 11.3 m² for a combination of two i50 machines,
operation of both machines from one control system.
1,4
90
mm
2,5 50 mm
A set up area of just 5.4 m² and low construction height of
the working area for short loading and unloading times.
technical data
Traverse X / Y / Z: 800 / 550 / 850 mm; workpiece mounting surface
on table: 1,050 × 400 mm; spindle speed max.: 8,000 rpm; rapid
traverse: 60 m/min; tool magazine: 20 slots; set-up area: 11.94 m2
54
intro
world premières
technologies
ecoline
systems
lifecycle services
Success Story
segment 4
Tsuzuki Manufacturing Co., Ltd. –
Process optimisation through the partial
automation of material handling.
Every millisecond counts, especially in mass production. Efficiency is the top priority here. But maximum
efficiency cannot always be achieved with a fully automated solution. In the case of the Japanese vehicle supplier
Tsuzuki Manufacturing Co., Ltd., DMG MORI Systems
had to face a special challenge. The component manufacturer based in the Japanese prefecture of Nagano proudly
bears the seal of quality “Made in Japan”. Tsuzuki enjoys
the full confidence of the automotive industry and manufactures parts including key components for chassis,
gears and engines. Tsuzuki wanted a production line for
its plant in Thailand on which three different gearboxes
Partially automated production line with two linked
NHX5000 machines and one NVX7000.
could be produced simultaneously and in various sizes.
With years of experience in optimising machining processes and implementing tailored solutions, DMG MORI
Systems and Tsuzuki Manufacturing Co., Ltd. developed
a partially automated production line with two linked
NHX5000 machines and one NVX7000. Workpiece
changing continues to be a manual task – it is carried out
between the individual machining steps in order to save as
much time as possible. Thanks to the automation solution
from DMG MORI Systems, Tsuzuki was able to optimise
both its productivity and its machining times – a complete success.
›› Simple workpiece changing
›› The manual conveyor facilitates the
transportation of heavy workpieces
›› Partially automated production line
for highly flexible production
Scope of delivery: NHX5000 + NVX7000 + clamping device bearing
+ conveyor + clamping device conveyor + clamping device lift
+ clamping device transfer unit
Customer: Tsuzuki Manufacturing Co., Ltd.
SAVE
GENERATE
STORE
USE
9
Now
st an
Reque
er!
ry off
o
t
c
u
introd
A guide to the energy costs.
Reduce your energy consumption with the GILDEMEISTER energy monitor.
Sustainable reductions in and the ongoing
optimisation of energy consumption require
a continuous energy management process.
The GILDEMEISTER energy monitor records
all relevant energy consumption and helps
you identify potential energy savings and define
and implement measures with its intelligent
analytical functions. This saves energy costs and
helps your company remain competitive.
Our experts can draw up your optimised energy efficiency solution designed to reduce your
energy costs. Contact us and request our introductory offer today.
Functions
Your advantages
• Detailed usage analyses
• Energy reports at the click
of a mouse
• Cost centre allocation
• Efficiency assessments based
on energy indexes
• Easy to integrate
• Easy to access via your internet browser
• Intuitive to operate
• Transparent energy costs across your
whole company
• Ready for ISO 500001
GILDEMEISTER energy solutions
Tel.: +49 (0) 931 250 64-120 | Fax: +49 (0) 931 250 64-102
energysolutions@gildemeister.com | www.energy.gildemeister.com
a+f GmbH: Carl-Zeiss-Straße 4 | 97076 Würzburg | Germany
ES 01420 1401 Anzeige DMG Journal 140114 v1 K3_uk.indd 1
22.01.14 15:51
nº 1 – 2014
Service fact check Spare parts around the globe Training straight from the manufacturer around the
world Join in the celebrations: 20 years of DMG MORI
used machines
LifeCycle Services
LifeCycle Services –
more than just a machine
55
56
intro
world premières
technologies
ecoline
systems
lifecycle services
service & spare parts
LifeCycle Services –
available round the clock
on a 24 / 7 hotline.
Service fact check
at dmg mori.
DMG MORI customers are right to expect a lot from
our service. Anyone who builds machine tools as a
premium manufacturer must also provide top service.
Therefore, DMG MORI LifeCycle Services is synonymous with highly qualified employees, short response
times, availability round the clock and maximum
replacement parts availability. The DMG MORI service fact check shows what we offer our customers.
Dr. Maurice Eschweiler
Board of Industrial Services
DMG MORI SEIKI
AKTIENGESELLSCHAFT
Thomas Wolf
Managing Director
DMG MORI SEIKI Services GmbH
“To always be available
to our customers is a real
bonus. In doing so, we
can ensure maximum
performance and machine
availability.”
“Every day we work
on providing the best
service. Because
our focus is on the
customer, no ifs or buts.”
Our expertise for
your productivity.
LifeCycle
Top service
_ Free 24 / 7 service hotline for
availability round the clock
_ Over 2,500 certified service staff
around the world
_ 143 sales and service centres
for maximum customer proximity
_ Our technicians have on average
over 10 years of professional
experience
Speed &
availability
Hungary: 036 17779057
Romania: +40 248 610 408
Denmark: +45 70211112
Norway: +47 24159665
Sweden: +46 (0) 8 50163279
Africa: +20 1000 41 8900
Middle East: +971 (4) 88 65 740
South East: +30 23 10 47 44 86
_Prioritised processing of customer
phone queries
_Quick call back (normally within
one hour)
_ 60 % of all queries are resolved
over the phone
_Around 270 experienced hotline
staff worldwide
_ On site with the customer
in 24 hours
ice
e rv
Top s
At DMG MORI LifeCycle Services, our top priority
is to be there for our customers round the clock. That’s
why we have set up a free 24 / 7 service hotline. Our
employees answer every call immediately and forward
the query to our experienced service technicians on
the hotline. At DMG MORI, long waiting times are a
thing of the past. We call every customer back quickly
and are able to resolve over half of all issues on the
phone – free of charge. This way, we can guarantee our
customers rapid support with problems and maximum
machine availability every time. DMG MORI LifeCycle
Services – expertise, safety, reliability.
ed
e
Sp
Cus
to m er s
Exclusive training
know-how from
the manufacturer
_Over 200 highly qualified training
experts to train machine operators
and service technicians
_ 11 training centres worldwide
_Customized training courses on
site with our customers
57
DMG MORI
Maintenance kits.
Replacement
parts available
immediately
around the world
_ 7 spare parts centres around
the world
_ Replacement parts availability
rate of 95 %
_ € 170 million in replacement
parts worldwide
_More than 100,000 different
replacement parts in stock in
Geretsried alone
_€ 5 million investment in our Global
Parts Centre in Geretsried
_Available for machines dating back
to 1970
Manu
fac
tur
er
k
w
ho
wno
up to
–30 %
highlights
_All important wear parts
in one kit
_Perfectly matched to the
relevant machine type
_Contents compiled by our
experts
_Original spare parts of
the highest quality
_Save up to 30 % with an
attractive package price
_Ensure machine availability
and productivity
_Protection against expensive
subsequent damage
compared to ordering a
single replacement part
acem
e n t p a rt s
e Services
Original replacement
parts in a full package!
O
rig
in
al
rep
l
Our result*:
satisfied customers
ti
s atisfa c
on
_ Satisfaction with the overall
service: 2.0
_ Quality and expertise of field
service: 1.7
_ Replacement parts availability: 1.9
_ Hotline satisfaction: 2.1
* On a scale from 1 to 6
Example: Service kit for
the milling machine DMC 105 V
Spindle maintenance box.
highlights
“We have significantly improved the performance
and productivity of our DMG MORI machines with
the upgrades and accessories from DMG MORI.”
christian scheid
managing director of zsm zertz + scheid
maschinenbau- und handelsgesellschaft mbh
Example: Service kit for
the turning machine CTX 600 linear
_ Professional motor spindle
maintenance support
_ All components in one system
_ Perfectly coordinated based on
the tool clamping system
_Ensures machine availability
and productivity
Availability
For the clamping systems SK40, SK50,
HSK-63 and HSK-100.
58
intro
world premières
technologies
ecoline
lifecycle services
systems
Tailored training concepts are at the heart
of the DMG MORI Academy.
spare parts
DMG MORI Spare Parts –
Spare parts availability around the globe.
germany
3
4
russia
1
usa
china
india
5
6
2
japan
7
thailand
Global spare parts supply
1
germany
5
Global Parts Centre,
Geretsried
2
Indian Parts Centre,
Chennai
japan
6
Global Parts Centre,
Nara
3
usa
russia
Russian Parts Centre,
Moscow
thailand
Thailand Parts Centre,
Ayutthaya
7
American Parts Centre,
Dallas
4
india
uno 20 | 40
china
China Parts Centre,
Shanghai
Only original replacement parts from DMG MORI can
guarantee maximum production reliability.
UNO 20 | 40
Unique high tech
features for the
entry level of
tool set up devices
highlights
_ Global logistics network with 7 Spare Parts
Centres on 3 continents (with a storage area
of over 60,000 m2)
_ Replacement parts availability > 95 %
_Original replacement parts straight from
the manufacturer
_ Over 100,000 different items in stock –
Geretsried alone processes over 20,000 orders
per month
BF 155 TFT monitor
with keypad
_ Quick delivery to 86 countries
_ Over 600 tonnes of air freight per year
_ Cost optimised returns process
_ New and replacement parts are available
_ Many replacement parts also for older
ranges dating back to 1970
_ Order via our 24 / 7 service hotline
for even faster shipment
_ Certified processes under ISO 9001
Long
-te
disco rm
unt!
Highlights:
›› DIY replacements possible
›› Chassis with stainless steel front plate, integrated
keypad and AR-coated protection glass
›› Accessories: Mounting material, ribbon cable,
power plug, key caps
Availability:
For all HEIDENHAIN control systems
iTNC 530 / MillPlus / MillPlus IT (ID 2833657)
technical data
Measuring range:
X = +200 to –50 mm
Z = 400
59
training
DMG MORI Academy:
Training expertise built
up around the world from
a single source.
The DMG MORI Academy is the top
choice when it comes to training at a worldclass level. Our customers around the world
rely on training skills straight from the
manufacturer. As the largest CNC academy in
the world, the DMG MORI Academy trains not
only our own service technicians in operating,
programming and preventative maintenance,
but also our customers. We can pass on our
knowledge to you – book your course today!
›› 11 training centres worldwide,
›› NEW – Wernau (DE) and Uljanovsk (RU)
under construction
›› Over 200 highly qualified training
experts around the world to train machine
operators and service technicians
›› 50 training machines worth
over € 14 million
›› 50 classrooms with over 300 PCs and
programming stations
›› Service training for maximum
production reliability
Teachware
Train in a future orientated way and produce
more productively: Whether it is industrial
production or training – with software identical
to that of the DMG Programming / Training
Software, you can programme and train independently of the machine tool. Increase your
machine availability and reduce errors by
means of test runs on the PC.
Contact: Christian Ortmeyer
E-mail: teachware@dmgmori.com
Contact: training@dmgmori.com
Measuring and testing
UNO 20 | 40
Tool presetting for
maximum productivity.
Inno
vati
+ Au o n 2 0 1 4
to-f
+ Ma ocus
Ballu nual
+ Se ff system
cond
cam
era
highlights
_FEM optimised and thermally stable
cast iron construction
_Personal configuration with the
modular design
_Snap gauge principle up to diameters
of 100 mm (traverse up to X –50 mm)
_ 19" colour monitor
_ Fine adjustment
“The segment illumination
of the UNO 20 / 40 makes
it easier for us to visually
check the cutting edge.
The 45 × magnification is
also impressive.”
martin knödlseder,
manager toolshop global
technology eu, sumida ag
Options:
›› NEW – Auto-focus to automatically
focus on the cutting edge
›› NEW – manual Balluff system (RFID chip)
›› NEW – second camera to measure the
rotating axis
›› 24" touch screen display
›› Convenient system cabinet
›› Adapter shelf
60
intro
world premières
technologies
ecoline
lifecycle services
systems
used machines
dmg mori used machines:
Your partner for immediately
available dmg mori machines.
highlights
esti
al t
USED MACHINE
SHOWROOM MACHINE
Fu
te
s
ts
/g
ti
nc
e
e
om
on
tr
y
n
co
t ro
l/c
ng
ction
o r re
Origina
s
re p l a c e m
l repSHOWROOM MACHINE
lac
em
en
nd
tp
de
fe
ar
ct
iv
ts
e
pa
rt
s
e-
on
s
Pr
g
Compon
clea
nin
ins
0-h
ent
10
pe
ction
nspe
r y i ra n c e t e s t
l i v e our endu
cti
de
Before you bring a used or showroom
machine online, it is subjected to a strict and
comprehensive battery of tests. All components are painstakingly inspected. If any components are not in their optimal condition, our
experts will restore the machine tools to the
top level. Wear parts and any parts that are
not 100 % in working order are replaced by
new, original replacement parts.
customer
acceptance
receiving
inspection
CTX beta 800
2-axis universal turning machine
with C axis and tool drive
We are celebrating 20 years of DMG MORI used machines –
join in! Our current anniversary offers:
no
machine
technology type
year of manufacture
070847 CTX beta 1250 4A
Universal turning machine
2010
070826 NZ 1500T3Y3
Universal turning machine
2011
Automated turning machine
2011
Turn-mill complete machining centre
2011
Vertical machining centre
2011
085000 MSL 42-7
190025 NT 4300DCG/1500SZ
050717 DMC 635 V ecoline
065034 DMC 55 H ecoline
130029 DMU 80 FD duoBLOCK®
050766 NVX 5080/40 063870 NHX 5000
055018 HSC 55 linear USED MACHINE
ent o
fw
ear
a
Horizontal machining centre
2008
Universal milling machine for 5-sided machining
2009
Vertical machining centre
2011
Horizontal machining centre
2011
High speed cutting precision centre
2011
Equipment
Used machine:
Year of manufacture: 2013
Machine no: 070868
ISM102 main spindle with semi-hollow clamping device ø 95 mm,
ISM 52 counter spindle, C axis and Y axis in place of tailstock,
bar machining package for the CTX beta with ø 95 mm, more
powerful coolant pump rated at 12 bar and 23 l/min, slat band chip
conveyor CTX beta, DMG Netservice – on board
CNC-SCOUT – Find your
dream machine in the right
configuration online at:
cnc-scout.dmgmori.com
DMG MORI SEIKI Europe AG
Lagerstrasse 14, CH-8600 Dübendorf
Tel.: +41 (0) 44 / 8 01 12 - 40, Fax: +41 (0) 44 / 8 01 12 - 31
info@dmgmori.com, www.dmgmori.com
Impressum: Journal – dmg mori
Journal for customers and interested parties. Publisher and responsible for the contents: DMG Europe Holding (Dübendorf, Switzerland). Concept, design, organisation and photos: Montfort Werbung, A-6833 Klaus. Circulation: 600,000 copies.
All prices stated in this Journal are based on local list prices (EUR plus packaging, transport and VAT) and may therefore deviate in other countries or be subject to local exchange rate fluctuations. Prices as well as technical changes, availability and prior sale subject to changes.
Our relevant General Terms and Conditions apply.
9
_ The world’s largest seller of used
DMG MORI machines – for 20 years
_ Immediately available offers
_ Unique selection
_ Certified quality
_ Attractive financing solutions
We a
re
celeb
ratin
g
20 ye
ars o
f
DMG
M
O
RI
used
mach
ines!

World première: DMC 850 V and DMC 1150 V with

Transcription

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