OPERATING MANUAL - Eurotech Sales Tools

Transcription

OPERATING
MANUAL
FOR CNC-LATHES:
B545-B565
B650-B658
B1200
B446-B465
featuring
CNC FANUC 31
Update: 0 – Dated: 30/10/2009 – Part no.: T140-00385
Part no.: T140-00385- update 0 - dated: 30/10/2009
Officine E. BIGLIA e C. S.p.A.
Via Martiri della Libertà, N° 31
Phone no.
Fax no.
E.mail
Internet
:
:
:
:
Registered Office
C.so Genova, 24
-14045 INCISA SCAPACCINO (ASTI) ITALIA-
01417831
0141783327
biglia@bigliaspa.it
www.bigliaspa.it
-20123 MILANO-
FOREWORD
Biglia has allocated great efforts in working out this manual to make it exhaustive and easy-to-use
for the end-user
This manual describes and illustrates the various procedures that starting from the program allow
to accurately and safely machine a component on a CNC-lathe.
The Operator is asked to read through this manual attentively, to apply with the general
procedures described herein and observe the danger warnings when setting up the
machining cycle.
A hierarchy criterion has been adopted to classify the subjects and the relevant table of contents.
The sections of this manual are identified by a letter of the alphabet. The classification within each
section uses figures and dots to identify the hierarchical grades.
Example:
A
1.
1.1
1.1.1
Section A of the manual
Chapter 1 of Section A
Paragraph 1, Chapter 1, Section A
Sub-paragraph 1, Paragraph 1, Chapter 1, Section A
To keep identification references as short as possible, chapter, paragraph and sub-paragraph
figures are not preceded by the letter identifying the section of the manual which is instead shown
in bold type at the bottom of the page.
-2-
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
OPERATING WORK SEQUENCE
The following operating sequence should always be
followed when machining a part
1°
DEFINITION OF THE MACHINING CYCLE
Definition of machining operation according to the part
Selection of the tools to use
Definition of the clamping device and other tooling if necessary
Entering the program
2°
TOOLING-UP THE MACHINE AND SETTING-UP THE PROGRAM
Enter the program in the CNC memory
Install the clamping device, replace the collet, turn the jaws
Adjust clamping pressure of part and tailstock
Mount the tools in the turret
Perform tool-setting (geometry value)
Set the part reference point
Dry-run the program (without moving the axes)
Modify the program if necessary
Test machining cycle
Carry out a cutting test, a no-load test and a single-block test to double-check
machining conditions
Modify the program if necessary
3°
PRODUCTION
Machine the parts in auto mode
Measure the part and adjust the dimensions acting on the offset TOOL WEAR
Double-check the parts frequently and keep the tolerance. Modify the TOOL WEAR
offset if necessary
-3-
SYMBOLS USED
To help the end user in reading the manual easily and realizing dangerous situations, various
symbols have been used.
Learn to recognize the symbols and read the explanations carefully
The following symbols indicate the level of a danger
Indicates a hazardous situation which, if not prevented, would
result in serious injuries
Indicates a potential hazardous condition which, if not
prevented, may result in serious injuries
The following symbols are used to make this manual easy to consult
NOTE
PROCEDURE
WARNING
Indicates practical recommandations to be followed
Indicates the procedure to be followed
Indicates a condition that has occured or may occur
Indicates the reference page number or handbook
Indicates that the description follows on the next page
Indicates that the LED is off
Indicates that the red LED is on
Indicates that the red LED is flashing
-4-
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
SECTIONS OF THE HANDBOOK
A
KEYBOARD
B
POWER ON
C
PROGRAM STORAGE
D
TOOL-SETTING
E
PROGRAM TEST
F
MODIFICATIONS FROM DISPLAY
G
MISCELLANEOUS
-5-
-6-
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
SECTION
A
KEYBOARD
1.
FANUC 31i keyboard and display.......................................................................................... - 8 1.1
Name of keys ................................................................................................................ - 9 1.2
Functions of FANUC keys .......................................................................................... - 10 2. BIGLIA OPERATOR’S PANEL ............................................................................................ - 14 2.1
Standard keypad ......................................................................................................... - 15 2.1.1
Name of push-buttons ......................................................................................... - 16 2.2
Panel for B545, B565, B650, B658 ............................................................................. - 18 2.2.1
Name of push-buttons for B545, B565, B650, B658 .......................................... - 18 2.3
Panel for B446, B465 ................................................................................................. - 19 2.3.1
Name of push-buttons for B446, B465 ................................................................ - 19 2.4
Panel for B1200.......................................................................................................... - 20 2.4.1
Name of push-buttons for B1200 ....................................................................... - 20 2.5
Ethernet Port ............................................................................................................... - 21 2.5.1
Nomenclature for Ethernet port ........................................................................... - 21 2.6
Port RS232 / 230Vac.................................................................................................. - 21 2.6.1
Nomenclature for Ethernet port RS232 / 230Vac ............................................... - 21 2.7
Foot-pedal controls...................................................................................................... - 22 2.7.1
Name of foot-pedal controls ................................................................................ - 22 2.8
Brief description of keys, push-buttons and select switches on BIGLIA panel........... - 23 3. FRONT SLIDING DOOR INTERLOCK................................................................................ - 35 -
-7-
KEYBOARD
A
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
1.
FANUC 31i keyboard and display
This chapter gives a summary on the functions of push-buttons and keys
Version with function
keys with standardized
symbols
A
KEYBOARD
-8-
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
1.1
Name of keys
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
16.
17.
18.
19.
21.
22.
23.
25.
26.
27.
28.
29.
30.
31.
Slot for memory-card
Vertical "SOFT" keys
Horizontal "SOFT" keys
10,4" colour display
"RESET" key
Arrow keys to move cursor in the four directions
Arrow keys to page screen pages up and down
Key to digit the second letter or symbol of the alphabetic keys
Alphabetic keys and other characters
Number of keys
Key to alter a word in a block
Key to add a word in a program
Key to delete one or more words in a program
Key to enter data in the CNC
Key to delete when digiting
End of block key ";"
Slash key "/"
“HELP” key
Key to display position of the axes
Key to display program/s
Key to display tables of offsets, variables etc.
Key to display machine parameters and diagnosis
Key to display alarms and messages for the operator
Key to get access to the graphic display
Key to display monitoring (option), B-axis functions etc.
Key to activate MANUAL GUIDE (option)
Keys used by the CNC unit as a PC (not enabled)
Key to select small or capital letters
-9-
KEYBOARD
A
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
1.2
No.
Functions of FANUC keys
Symbol
Function
Reference
Slot for memory-card.
Data transmission/receipt.
1
No. 12 keys in series
(named SOFT keys in this manual).
A -SOFT keys menu
B –Key to return to the initial menu
C –SOFT keys for the axes
D - SOFT keys with screen page change
E – Menu continue key
When the page of the desired chapter is displayed, press the
operation selection key to display the data to be modified.
To display the chapter selection soft keys again, press return
key. The procedure to display the video pages differs from
screen to screen. For details, see the description of each
operation.
2/3
4
10,4" colour display.
5
"RESET" key to clear and bring the CNC unit back to the
initial status. If an alarm is generated, resolve the cause and
clear the alarm using this key. Some alarms require to power
off the machine to be cleared.
RESET
Arrow keys to move cursor in the four directions.
When one of these keys is pressed, the cursor shifts :
:This key is used to move cursor to the right or forward,
6
: This key is used to move cursor to the left or backward,
: This key is used to move the cursor down or forward,
: This key is used to move the cursor up or backward.
7
A
PAGE
PAGE
Arrow keys to page the screen pages up or down.
The preceding and following screen page on the same
subject or program is called.
KEYBOARD
- 10 -
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
No.
Symbol
Function
8
9
10
Reference
When this key is pressed, it allows to digit the second letter or
symbol of the alphabetic keys in Group 9.
O
(
N
)
G
E
P
Q
X
A
Z
B
C
D
Y
?
U
,
W
J
H
@
V
M
#
S
=
T
I
[
K
]
R
*
&
Alphabetic keys and other characters. They are used to digit a
program and the relevant comments.
L
F SP
7
8
9
4
5
6
Keys to indicate a numerical value.
The integer must not be followed by the decimal point; if the
value; if the value is smaller than 1, zero (0) does not need to
be digited.
1
2
3
Ex. 0,12 mm: digit
-
O
.
A positive value does not have the sign "+" in front of it while
the negative value is always preceded by the sign "-"
(minus).
in this sequence.
11
"EDIT" key.
It is used to modify words (addresses and data), i.e. to
overwrite an existing word with a new one.
12
"EDIT" key.
It is used to add a word in one or several program blocks.
When in "EDIT" and in "MDI" modes it is used to transfer the
selected function from the display to the CNC unit.
13
"EDIT" key.
It is used to delete the word in a program marked by the
cursor. If it is kept pressed, words are deleted one after the
other from right to left.
NOTE: The words deleted cannot be recovered.
14
This key transfers the digited numerical or alphanumerical
data displayed on the screen (at the bottom and from left to
right) to the CNC memory.
It is typically used to enter a new value in the offsets, to
change a parameter or a diagnosis value, etc.
NOTE: Not used in EDIT.
16
Key to delete the last word digited.
If kept pressed, it moves to the left deleting the full line.
17
Key to insert the ";" for end of block.
- 11 -
KEYBOARD
A
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
No.
Symbol
Function
Reference
18
Key to insert the "/".
Slash before a block so that it is not run.
19
Help key on 3 issues:
1- Alarm details
2- Operation method
3- Parameters index
21
Key to display present position of all axes.
22
Key to display:
• Program video page (EDIT)
• MDI commands video page
• Program index video page
23
Multi-function key – if pressed several times together with the
soft keys, it displays:
• Table of geometry offsets
• Table of wear offsets
• Operator’s panel
• Variables
• Work coordinates (G54-G55 ………)
• Barriers
• Tool life
• Parts counter
• Parameters write protection
25
Key to call the "Machine parameters" tables, if pressed
together with the soft keys, it displays :
• Parameters
• Diagnosis
• PMC
• "Ladder diagram" of machine software
26
Key to display the following pages:
• ALARMS:
the alarm digital code appears
together with a brief description
• MESSAGES: the message digital code appears
together with a brief description
• HYSTORY: the last alarms are displayed with
date and time
27
Key to call the linear graphic screen page.
The path of a tool tip can be displayed on the screen both
during a “program test” or during machining. Display is not to
scale but the ratio is shown at the top of the page.
28
It displays the tool load monitoring (SBS – option), the B-axis
functions and other BIGLIA functions.
29
This key activates MANUAL GUIDE (option)
A
KEYBOARD
- 12 -
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
No.
30
31
Symbol
Function
Reference
These keys are used by the CNC unit as a PC (not enabled)
Key to select the small or capital letters.
- 13 -
KEYBOARD
A
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
2.
BIGLIA OPERATOR’S PANEL
This keypad is designed to suit all models of Biglia CNC-lathes. The aim is to offer an easier and
quicker use to the operators that run several machines.
Some of the push-buttons located on the right side are intended to customize the keypad to each
machine model. These push-buttons are identified with numbers from 100 onwards.
?
HEAD 1
HEAD 2
AUTO
TEST
MDI
EDIT
SBK
CONT
PANEL
X1
X10
OSP
1
F1
MPG
JOG
RPD
ZRN
BDT
1/2
PRG 1
PRG 1/2
2
PRG 2
X100
ENABLE
LOCK
ENABLE/
EDIT
X
HOLD
CYCLE
+
Z
B
Y
-B +X +B
-Z
+Z
60 70 80 90
50
40
30
20
10
0
100
110
120
130
140
150
C
-
100%
+
-Y -X +Y
Standard panel (Par. 2.1)
Customized panel to a machine
model (Par. 2.2, 2.3, 2.4)
Ethernet Port (Par. 2.5)
Port RS232 / 230Vac (Par. 2.6)
A
KEYBOARD
- 14 -
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
2.1
Standard keypad
B545 – B565 – B650 – B658 – B1200
?
HEAD 1
HEAD 2
AUTO
MDI
TEST
EDIT
SBK
MPG
JOG
RPD
ZRN
PRG 1
1
F1
CONT
PANEL
X1
X10
BDT
OSP
1/2
PRG 1/2
2
PRG 2
X100
ENABLE
ENABLE/
EDIT
LOCK
-
+
X
HOLD
CYCLE
Z
B
Y
60 70 80 90
-B +X +B
-Z
50
100
110
120
130
40
30
20
10
+Z
C
140
150
0
-
100%
+
-
100%
+
-Y -X +Y
B446 – B465
?
F1
HEAD 1
HEAD 2
AUTO
MDI
TEST
EDIT
SBK
OSP
1
2
F2
CONT
PANEL
X1
X10
HEAD 3
MPG
RPD
JOG
ZRN
PRG 1
PRG 2
BDT
3
PRG 3
X100
ENABLE
LOCK
ENABLE/
EDIT
X
HOLD
CYCLE
+
Z
B
Y
-B +X +B
-Z
+Z
60 70 80 90
50
40
30
20
10
0
100
110
120
130
140
150
C
-Y -X +Y
- 15 -
KEYBOARD
A
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
2.1.1 Name of push-buttons
32.
33.
36.
37.
38.
39.
40.
41.
42.
43.
44.
45.
46.
47.
48.
49.
50.
51.
52.
53.
54.
55.
56.
57.
60.
61.
62.
63.
64.
65.
66.
67.
68.
69.
70.
71.
72.
73.
74.
75.
76.
77.
78.
79.
80.
A
Axes feedrate switch (override)
Emergency stop (red mushroom)
Three-position key select switch to identify the operating mode
Cycle start
Push-button to stop the axes, spindle rotation and sub-spindle (HOLD).
Electronic handwheel for axes movement
AUTO key (work cycle run in automatic mode)
MDI key (manual input of data)
TEST key (graphical program test)
EDIT key (entering-modifying a machining cycle)
Handwheel (MPG)
JOG key (slow movement of the axes)
RPD key (fast movement of the axes)
"Zero machine" (ZNR) key for the axes reference point
Key for single-block run
Key for optional stop (M01)
Key for skipper blocks (block skipping)
Key to initiate execution of head 1 program (HEAD 1).
Key to initiate execution of head 2 (HEAD 2) program for B545, B565, B650, B658,
B1200 / Key to activate execution of head 3 (HEAD 3) program for B446, B465.
Key for simultaneous execution of programs in HEAD 1 and HEAD 2 for B545, B565,
B650, B658, B1200 / Key to activate program execution on HEAD 2 for B446, B465.
Key to enable the CNC unit on HEAD 1
Key to enable the CNC unit on HEAD 2
By-pass key M30.
Optional key for B545, B565, B650, B658, B1200 / Key to enable the CNC unit on
HEAD 3 for B446, B465.
Key to move tailstock forward, if equipped with quill on B545, B565, B650, B658,
B1200 / Optional key for B446, B465.
Key to move tailstock backward , if equipped with quill on B545, B565, B650, B658,
B1200 / Optional key for B446, B465.
Key to move tool setting arm forward
Key to move tool setting arm backward
Key to start the swarf conveyor
Key to stop the swarf conveyor
Key for coolant on
Key for coolant off
Key for manual machine lubrication
Key for internal light ON / OFF.
Key to select a movement by 0,001 for each handwheel notch
Key to select a movement by 0,01 for each handwheel notch
Key to select a movement by 0,1 for each handwheel notch.
Display of the turret position number
Key to set the turret position to be called downward
Key to set the turret position to be called upward
Key to index the turret
Display of percentage of set rotations
Key to reduce the percentage value of the set spindle speed
Key to increase the percentage value of the set spindle speed
Key to bring the percentage value of the set spindle speed back to 100%
KEYBOARD
- 16 -
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
81.
82.
83.
84.
85.
86.
87.
88.
89.
90.
91.
92.
Key to rotate spindle counterclockwise and C-axis rotation
Key to rotate spindle clockwise and C-axis selection
Key to stop spindle rotation and disk-brake docking with door open
Key to rotate the B-axis clockwise
Key to rotate the B-axis counterclockwise
Key to move the X-axis to the spindle
Key to move the X-axis away from the spindle
Key to move the Y-axis down
Key to move the Y-axis up
Key to move the Z-axis to the spindle
Key to move the Z-axis to the spindle
Warning lights on with axes in machine reference point position
- 17 -
KEYBOARD
A
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
2.2
Panel for B545, B565, B650, B658
SAFETY
ON
OFF
2.2.1 Name of push-buttons for B545, B565, B650, B658
30.
31.
35.
100.
101.
102.
104.
105.
131.
A
Green light to start the machine
Red light to power off the CNC unit
Key select switch to by-pass the safety protections (two positions with spring return)
Push-button to unclamp the collet on the main spindle
Push-button to clamp the collet on the main spindle
Push-button to clamp-unclamp the front door
Push-button to unclamp the sub-spindle collet/chuck
Push-button to clamp the sub-spindle collet/chuck
Push-button to move parts-catcher forward
KEYBOARD
- 18 -
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
2.3
Panel for B446, B465
SAFETY
ON
OFF
2.3.1 Name of push-buttons for B446, B465
30.
31.
35.
100.
101.
102.
104.
105.
106.
107.
108.
110.
111.
112.
Green push-button to start the machine
Red button to power off the CNC unit.
Key select switch to by-pass safety protections (two positions with spring return)
Push-button for automatic opening-closing of the front auto door
Push-button to unclamp the collet/chuck on the sub-spindle
Push-button to clamp the collet/chuck on the sub-spindle
Push-button sub-spindle up on main spindle axis line
Push-button sub-spindle down out-of-alignment with main spindle axis
Push-button for parts-catcher up
Push-button for parts-catcher down
Push-button for clamp/unclamp of the unloading gripper
Push-button to rotate the rotary parts-catcher
- 19 -
KEYBOARD
A
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
2.4
Panel for B1200
SAFETY
ON
OFF
2.4.1 Name of push-buttons for B1200
30.
31.
35.
100.
101.
102.
104.
105.
117.
118.
131.
A
Green push-button to start the machine
Red push-button to power off the CNC unit
Key select switch to by-pass the safety protections (two positions with spring return)
Push-button to open-close the automatic auto door
Push-button to unclamp the collet/chuck on the sub-spindle (not used)
Push-button to clamp the collet/chuck on the sub-spindle (not used)
Push-button to unclamp the steady-rest
Push-button to clamp the steady-rest
Push-button to move the parts-catcher forward
KEYBOARD
- 20 -
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
2.5
Ethernet Port
2.5.1 Nomenclature for Ethernet port
151. Connector RJ45 to connect to Ethernet network (cat. 5E).
2.6
Port RS232 / 230Vac
2.6.1 Nomenclature for Ethernet port RS232 / 230Vac
150. Connector Sub-D 25 pin for serial connection of RS232 and bivalent socket
230Vac/2A
- 21 -
KEYBOARD
A
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
2.7
Foot-pedal controls
2.7.1 Name of foot-pedal controls
147. Pedal to clamp/unclamp collet/chuck on the main spindle
148. Pedal to clamp/unclamp collet/chuck on the sub-spindle (option)
149. Pedals to operate tailstock forward/backward (on B1200 only)
A
KEYBOARD
- 22 -
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
2.8
Brief description of keys, push-buttons and select switches on
BIGLIA panel
No.
Symbol
Function
Reference
30
ON
Green light to power on the CNC unit and the hydraulic unit. A
few seconds later the word READY will appear on the screen
(ready to start).
Power on is not allowed if:
• the emergency push-buttons 33 and 140 have not been
lifted
• the CNC unit has not generated the signal "CN Ready".
31
OFF
Red push-button to power the machine off .
To power off the lathe, press the emergengy push-button 33
then this push-button.
50
32
60 70 80 90
40
30
20
10
0
100
110
120
130
140
150
Select switch to adjust the feedrate of the axes when
machining or in rapid traverse.
The feedrate can be changed by hand within a range between
0 and 150% of the programmed feedrate.
Each click of the feedrate switch increases or reduces speed
by 10%; in O position the axes are on hold.
NOTE:
• When the feedrate switch is at set at 100% the indicator
under value 100 lights up to advise this condition.
• It is possible to further reduce the rapid traverse speed
through the operator’s panel.
Section F Paragraph 1.1
First emergency push-button (red mush-room shaped) to stop
all machine movements.
When this push-button is pressed the machine stops
immediately and the message "MACHINE OFF" appears on
the screen.
The machine cannot be restarted unless emergency is reset
(pull out and turn push-button).
After 20 minutes the machine shuts off completely (Auto
Power Off).
33
SAFETY
ON
35
OFF
Select switch to by-pass safety protections on the auxiliary
panel.
2-position select switch with spring return.
Although the safety guards are open, this allows to move the
axes, the spindle and other vital machine components at
limited speed and in greater safety with two-hand and and
pressed control.
Operations with inhibited safety protections shall be carried
out exclusively during trouble-shooting and toooling-up and
only by autorized personnel.
NOTE: The key must not be left in the select switch during
machine normal operation.
- 23 -
KEYBOARD
A
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
No.
Symbol
Function
Reference
Key select switch that affects the “operating modes” when it
is positioned on :
PANEL
• LOCK selection of a new mode is not allowed (the last
selected mode remains enabled) and program editing is not
allowed.
ENABLE
36
ENABLE/
EDIT
LOCK
NOTE: During normal machine operation it is highly
recommended to the select switch as shown and pull out the
key.
• ENABLE does not allow to digit or modify a program but all
operational modes can be selected.
• ENABLE/EDIT allows to digit or modify a program or
select all operational modes.
CYCLE
AUTO CYCLE push-button. The green light is ON during
automatic in the automatic mode and the door is locked.
The light lights off when the cycle has been completed or
intentionally interrupted. The door can be opened.
37
HOLD
38
39
Push-button to stop axes and spindle (total HOLD) during
machine operation in automatic mode. This push-button stays
on until the machine has stopped. The door can be opened if
the CYCLE green push-button is off and the red HOLD pushbutton in on.
Electronic handwheel.
It is used to move the axes in the desired direction and
shifting.
The axis to be moved is selected by push-buttons :
+X –X +Z –Z +Y –Y +B –B
A
KEYBOARD
- 24 -
+C
-C
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
No.
40
Symbol
Reference
AUTO
41
MDI
42
TEST
43
Function
?
EDIT
"Operating mode" keys .
The operating mode can be changed only by select switch:
A / 3.1
PANEL
ENABLE
44
45
46
47
LOCK
MPG
36
ENABLE/
EDIT
in the positions ENABLE or ENABLE/EDIT.
JOG
RPD
ZRN
48
Push-button to select the auto cycle block by block:
• with the key enabled (warning light on) by pushing
CYCLE the machine carries out a single block and stops,
to carry out the following block press CYCLE again etc..
• with the key disabled (warning light off) the program runs
without stopping
49
Push-button for optional cycle stop (M01):
• with the key enabled (warning light on) M01 stops the
cycle in HOLD conditions (press CYCLE to restart).
• with the key disabled (warning light off) M01 is not read
and the cycle goes on.
OSP
50
BDT
Push-button for skipped blocks:
• with the key enabled (warning light on) the skipped blocks
are left out, therefore not carried out.
• with the key disabled (warning light off ) all blocks
including skipped blocks are carried out.
- 25 -
KEYBOARD
A
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
No.
Symbol
Function
Reference
FOR CNC-LATHES Mod. B445 - B470
These keys automatically affect the simultaneous or
independent machinings of the two turrets.
51
1
•
PRG 1
52
2
53
PRG 1/2
enabled (warning light on) determines
1
PRG 1
that the upper turret is machining with the program
stored in HEAD 1.
•
PRG 2
1/2
The key
The key
2
PRG 2
that the lower turret is machining with the program
stored in HEAD 2.
•
The key
1/2
PRG 1/2
enabled (warning light) determines that
the two turrets are machining with the pograms stored
in HEAD 1 and HEAD 2.
The keys 51 and 52 are used to test the programs during
setting-up operations, the center position is used for standard
cycle machining.
FOR CNC-LATHES Mod. B446 - B465
51
1
PRG 1
These keys automatically affect the simultaneous or
independent machinings of the two turrets.
•
52
1
PRG 1
that the upper turret is machining with the program
stored in HEAD 1.
3
PRG 3
The key
•
The key
3
PRG 3
that the the parts catcher will move with the program
stored in HEAD 3.
53
2
•
The key
2
PRG 2
PRG 2
that the lower turret is machining with the program
stored in HEAD 2.
54
1
HEAD 1
55
A
2
HEAD 2
FOR CNC-LATHES Mod. B545 – B565 - B650 - B658 B1200
With this key enabled (warning light on) the offsets from 1 to
12 are typically used to turn on the main spindle.
With this key enabled (warning light on) the offsets from 21
to 32 are typically used for the tools machining on the subspindle.
NOTE: to enable the key set parameter in diagnosis
KEEPRL 3 bit1 = 0
KEYBOARD
- 26 -
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
No.
Symbol
Function
Reference
FOR CNC-LATHES Mod. B445 – B470 – B446 – B465
The key
1
HEAD 1
enabled (warning light on) allows the access
to the CNC of the upper turret and the main spindle.
The key
2
HEAD 2
enabled (warning light on) allows access to
the CNC of the lower turret and sub-spindle.
enabled (warning light on) allows access to
The key
HEAD 3
the CNC of the parts-catcher (B446 – B465 only).
Brief description of the main uses:
With key AUTO
1
HEAD 1
AUTO
enabled
:during machining it is possible to check on the screen
the execution of program 1.
2
54
1
HEAD 1
HEAD 2
the execution of program 2.
HEAD 3
2
55
the execution of program 3 (B446 – B465 only).
t
HEAD 2
With key MDI
1
HEAD 1
57
HEAD 3
enabled
MDI
:control of main spindle rotation, of the upper turret, of
the upper turret X- and Z-axis movements.
2
HEAD 2
:control of the sub-spindle rotation, of the lower turret
and of the lower turret X- and Z-axis movements.
:control of the parts-catcher axis movement (B446 –
HEAD 3
B465 only).
With key EDIT
1
HEAD 1
EDIT
enabled
:editing the program relevant to the upper turret and the
main spindle.
2
HEAD 2
:editing the program relevant to the lower turret and the
sub-spindle
:editing the program relevant to the parts-catcher
HEAD 3
( B446 – B465 only).
- 27 -
KEYBOARD
A
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
No.
Symbol
Function
With key MPG
1
HEAD 1
Reference
MPG
enabled
:control of the upper turret X- and Z-axis movements, of
the sub-spindle B-axis (B446 – B465 only), of the sub-spindle
E-axis.
2
HEAD 2
54
: control of the lower turret X- and Z-axis movements.
1
HEAD 1
: control of the parts-catcher axis movement (B446 –
HEAD 3
B465 only).
2
55
With keys JOG
HEAD 2
1
HEAD 1
57
HEAD 3
JOG
enabled
and RPD
RPD
:control of the main spindle rotation, of the upper turret,
of the upper turret X- and Z-axis movements, of the subspindle B-axis (B446 – B465 only) and of the sub-spindle
E-axis.
2
HEAD 2
: control of the sub-spindle rotation, of the lower turret
and of the lower turret X- and Z-axis movements.
: control of the parts-catcher axis movement (B446
HEAD 3
– B465 only)
56
I
CONT
57
F1
61
A
Optional key.
This key takes different meanings according to the type of
machine (see User’s Manual).
Key to move tailstock forward (on B1200 only).
60
60
Switching key M30:
• with the key pressed (light on) M30 is ignored. It is
necessary to program M99 after M30 so that machining does
not stop and restart from the first block in the program.
• with the key disabled (light off) M30 keeps its meaning
and the machine stops at the end of the cycle.
F1
FOR CNC-LATHES Mod. B446 – B465
Optional key.
Key to move tailstock backward (on B1200 only).
KEYBOARD
- 28 -
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
No.
Symbol
61
F2
Function
Reference
FOR CNC-LATHES Mod. B446 – B465
Optional key.
62
Key to start page of GEOMETRY tool offsets and tool setting
probe down if contemplated.
63
Key to disable the page of GEOMETRY tool offsets and tool
setting probe up if contemplated.
Warning light to start the swarf conveyor.
64
In MANUAL mode with door locked :
• press the key (lights up) the swarf conveyor runs
In AUTOMATIC mode :
• when the key is on the swarf conveyor runs continuously.
• when the key is off the swarf conveyor runs intermittently.
NOTE: When the door is open, the swarf conveyor does not
run at all.
65
Key to start the swarf conveyor.
66
With key pressed, the warning light lights up and coolant is
activated. In AUTO and MDI mode with M-codes M7 and
M8 coolant is automatically activated and the warning light of
the coolant key lights up.
Pressing this key when coolant is activated, the supplì of
coolant is stopped and the warning light of the coolant key
66
67
lights off.
Keeping this key pressed for 3 seconds approx. When coolant
is not activated, the warning light of the coolant key flashes
and cuts off the supply of coolant using M07 and M08.
To stop the flashing condition:
• Press coolant key 66
flashing stops and coolant is
supplied.
• Press coolant key 67
flashing stops and coolant is
not supplied.
68
Key to lubricate the machine manually. It is used only when
the machine has been idle for a long time or after machine
servicing.
- 29 -
KEYBOARD
A
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
No.
Symbol
Function
Reference
Key for internal machine light:
• with key enabled the light is on.
• with key enabled the light is off.
69
70
X1
Key to select a movement by 0,001 for each notch of the
handwheel.
71
X10
handwheel.
72
X100
handwheel.
73
Display of turret position number.
–
74
+
75
Key to select the turret position displayed. Rotation is
commanded with the key
Key to select the turret position displayed. Rotation is
commanded with the key
Key for turret rotation.
Activated in manual mode only and if the warning light is
flashing.
NOTE: Tool plate rotation can be reduced or stopped with the
76
select switch 32
77
50
40
30
20
10
0
60 70 80 90
100
110
120
130
also in automatic cycle.
140
150
Display of the percentage of set rotations.
C
A
KEYBOARD
- 30 -
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
No.
Symbol
78
–
Key to reduce the value percentage of the set spindle speed.
79
+
Key to increase the percentage value of the set spindle
speed.
80
100%
+C
81
(M4)
-C
82
(M3)
Function
Reference
Key to bring the percentage value of the set spindle speed
back to 100%.
Key to rotate the spindle (collet clamped) counterclockwise
and LED for C-axis. It can be operated in MDI,MANUAL and
HANDWHEEL modes. This key can also be used to rotate the
sub-spindle if key 55
has been previously selected.
2
HEAD 2
Key to rotate the spindle (collet clamped) clockwise and LED
for C-axis. It can be operated in MDI,MANUAL and
HANDWHEEL modes. This key can also be used to rotate the
sub-spindle if the key 55
2
has been previously selected.
HEAD 2
Key to stop spindle rotation commanded by keys 81
82
83
-C
+C
or
.
Additionally, if this key is pressed when the door is open, this
causes the locking of the disk brake of the spindle being
selected by keys 54
1
or 55
HEAD 1
2
.
HEAD 2
NOTE: Press this key again to unlock.
–B
84
85
+B
–X
86
87
+X
Key to shift the B-axis during manual operation.
Keeping this key pressed, the axis shifts in the direction of the
sign, at a speed that can adjusted by select switch 32
50
60 70 80 90
40
30
20
10
0
100
110
120
130
140
150
and stops when the key is released.
Keys to shift the X-axis during manual operation.
sign, at a speed that can be adjusted by select switch 32
50
40
30
20
10
0
60 70 80 90
100
110
120
130
140
150
and stops when the key is released
- 31 -
KEYBOARD
A
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
No.
Symbol
Function
Keys to shift the Y-axis during manual operation.
–Y
88
89
50
+Y
140
150
50
+Z
Z
100
110
120
130
Keys to shift the Z-axis during manual operation.
90
91
X
60 70 80 90
40
30
20
10
0
–Z
92
Reference
B
40
30
20
10
0
Y
60 70 80 90
100
110
120
130
140
150
Warning lights on with axes in "Machine reference point"
position.
100
Push-button to unclamp the collet/chuck of the main spindle.
101
Push-button to clamp the collet/chuck of the main spindle.
102
Push-button to open-close the front auto door.
NOTE: The push-button flashes when the door is open.
103
Push-button to move the parts-catcher forward.
To move the parts-catcher forward keep this push-button
pressed. Once released, the parts catcher moves backward.
104
Push-button to unclamp the collet/chuck on the sub-spindle.
105
Push-button to clamp the collet/chuck on the sub-spindle.
A
KEYBOARD
- 32 -
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
No.
Symbol
Function
Reference
106
Push-button to operate the sub-spindle in the "UP" position to
be aligned with the main spindle.
This position is typically required to pick up the workpiece
from the main spindle.
107
Push-button to operate the sub-spindle in the "DOWN"
position offset from the main spindle.
This position is required to machine the component with the
lower turret and unload the finished part.
110
Push-button to operate the vertical travel of the parts-catcher
in the “UP" position.
This movement takes place provided that the limit switch for
parts-catcher forward is pressed.
111
Push-button to operate the vertical travel of the parts-catcher
in the "DOWN" position.
This movement takes place provided that the limit switch for
parts-catcher forward is pressed.
112
Push-button to open-close parts-catcher grippers
113
Push-button for rotary parts-catcher rotation.
117
Push-button to open the steady-rest.
118
Push-button to close the steady-rest.
When the steady-rest is closed, the push-button lights up.
131
Push-button to operate the parts-catcher forward.
To move the parts-catcher forward keep this push-button
pressed. Once released, the parts-catcher moves back.
147
Foot-pedal to clamp/unclamp the collet/chuck on the main
spindle. If pressed once the workpiece is unclamped. If
pressed twice the workpiece is clamped.
- 33 -
KEYBOARD
A
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
No.
Symbol
Function
Reference
148
Foot-pedal to clamp/unclamp the collet or chuck on the subspindle (option).
Pressed once, the workpiece is unclamped. Pressed two
times the workpiece is clamped.
149
Foot-pedals to operate the quill of the tailstock
forward/backward.
The movement of the quill stops when releasing the footpedal (on B1200 only).
150
151
A
Connector RS232 and plug 230V.
It is used for transmission/receipt of programs and data.
Ethernet port.
It must be set according to the factory network or it can be
used for data transmission via portable PC after having
installed the communication program (option).
KEYBOARD
- 34 -
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
3.
FRONT SLIDING DOOR INTERLOCK
A closed front door is the best protection for
operators against accidents which might occur
during manual operations or during the automatic
cycle.
Carefully read this chapter before operating the machine
The door interlock device allows the operator to work in safety locking the controls (spindle
rotation, movement of the axes, turret index etc…) when the machine is in the MANUAL mode and
the door is open.
We are aware that every customer machines any type of parts, using different and equipment and
tooling. In some cases, the door interlock device could be a constraint for the tooling-up man and
increase the time to set-up the work cycle.
To allow the tooling-up man to carry out some operations when the door is open, it is possible to
by-pass the safety protections select switch.
The operator is thus compelled to work with two-hand controls.
It is imperative that only one operator can be present during this
operation.
BIGLIA clarifies that though the door interlock device is intended to be one of the
main safety measures, machine operators are hold responsible for risky use or
by-pass of safety mechanisms.
If the door is open,
+
If the door is closed,
+
NOTE:
the axes and the spindle are disabled. To signal this condition the
push-button 102 on Biglia operator’s panel is flashing.
Flashing push-button (red light)
the axes and the spindle are enabled, the push-button flashing light
102 lights off.
Push-button off.
Some machines may have this push-button 102
placed in a different
position from that shown in the above pictures.
- 35 -
KEYBOARD
A
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
The eight keys described here below are used to select the machine operational
modes according to door open or door closed.
No.
Symbol
40
AUTO
Function
Reference
Pressing this key the internal indicator lights up to enable the
AUTO condition.
(program execution in automatic mode).
When the door is closed, the cycle can run in automatic
mode. During cycle the door is locked by the safety limit
switch.
The door can be opened only :
• at the end of program (M30 or M2)
• if there is a programmed stop (M00 or M01)
• after pressing HOLD push-button.
When the door is open, the cycle cannot run in automatic
mode.
When the door is open and the select switch 35 is kept in
SAFETY
ON
OFF
position, the spindle can rotate slowly (only if collet
is clamped) in the two directions by keys 81
+C
or 82
-C
.
Pressing this key the diode lights up and enables the MDI
mode (manual data input).
41
MDI
All commands can be executed only if the door is closed.
If the door opens when a command is executed, the machine
stops in HOLD condition.
If the spindle is rotating, the door remains locked until rotation
is stopped by M5, RESET or HOLD.
42
?
TEST
Pressing this key the diode lights up and enables the TEST
mode (automatic cycle simulation with still axes). The cycle
test can run only if the door is closed.
Pressing this key the diode lights up and enables the EDIT
mode (editing and modifying work cycles).
43
Program EDIT is possible when the door is open or closed.
EDIT
When in EDIT no operations can be performed that involve
movements of machine parts.
A
KEYBOARD
- 36 -
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
No.
Symbol
Function
Reference
Pressing this key the diode lights up and enables the MPG
mode (handwheel).
All movements are allowed when the door is closed.
The axes cannot be moved when the door is open.
When the door is open and the select switch 35 is in
44
SAFETY
MPG
ON
OFF
position it is possible to:
.
shift X- Z- B- Y- and C-axes by handwheel
Pressing this key the diode lights up and enables the JOG
condition.
All movements are allowed when the door is closed.
When the door is open, following commands are allowed:
• clamp/unclamp of collet/chuck by push-buttons:
101
100
and 104
105.
61
• tailstock forward/backward by keys 60
.
• clamp/unclamp of steady-rest by push-buttons 117
118
.
When the door is open and the select switch 35 is in
SAFETY
ON
OFF
position, following commands are allowed:
45
JOG
• slow spindle rotation by keys 81
+C
-C
or 82
.
• slow axes shift by keys :
+X
–X
+Z
–Z
+Y
–Y
+B
–B
The selected axis is shifted as long as the key is kept
pressed.
50
The shifting speed is set by the select switch 32
60 70 80 90
40
30
20
10
0
100
110
120
130
140
150
The axis feedrate speed ranges from 0 to 1260 mm/min.
• rotation of the swarf conveyor by key 64
.
• parts-catcher forward/backward by push-button 103
• tool setting probe forward/backward by keys 62
63
.
and
.
- 37 -
KEYBOARD
A
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
No.
Symbol
46
RPD
47
ZRN
A
Function
Reference
Pressing this key when the door is closed, the diode lights up
to enable the RPD (rapid) condition.
At closed door, the axes moves at a rapid speed ranging from
0 to 5000 mm/min. This speed is controlled by the axis
feedrate switch.
This key is inhibited when the door is open. If pressed, JOG
condition is automatically forced.
Pressing this key the diode lights up to enable ZRN condition
(axes reference point). The axes can be shifted to the start
condition. Being the axes equipped with absolute encoders,
refer to Section B Chapter 2 for more details.
KEYBOARD
- 38 -
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
SECTION
B
POWERING ON
THE MACHINE AND THE OTHER MAIN CONTROLS
1.
2.
3.
4.
5.
6.
7.
MACHINE POWER ON ....................................................................................................... - 40 AXES REFERENCE POINT ................................................................................................ - 41 MDI: MANUAL DATA INPUT .............................................................................................. - 42 SPINDLE ROTATION BY DIRECT KEYS ........................................................................... - 43 TURRET ROTATION BY DIRECT KEYS ............................................................................ - 44 SWARF CONVEYOR .......................................................................................................... - 45 MACHINE POWER OFF ..................................................................................................... - 46 -
- 39 -
POWERING ON
B
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
1.
MACHINE POWER ON
PROCEDURE
1. Supply power to the electric line the machine is connected
to.
2. Make sure that all doors are closed and all guards are in
place.
3. Turn machine main switch on.
4. Turn clockwise or pull the “EMERGENCY” (the push-button
pulls out). Double-check the second emergency button
placed on the door of the electrical cabinet.
X1
LOCK
ENABLE/
EDIT
HOLD
CYCLE
_
ON
.
2
HEAD 2
PANEL
ENABLE
5. Press
1
HEAD 1
X10
X100
+
6. Approx. 10 seconds later the page shown below appears.
7. Press
ON
33
again to completely power on the machine
(the motors of the hydraulic and waylube units start). The
message "1007 MACHINE OFF" disappears but the alarm
"1004 CHECK DOOR LIMIT SWITCH" remains on the
screen and the HOLD button lights up.
8. Open and shut the doors to double-check the
microswitches. The alarm message goes off, the HOLD
push-button and the flashing warning "ALARM” switch off.
9.
Press key
OFF
SAFETY
ON
OFF
30
to reset.
NOTE: the machine is automatically set in JOG.
B
ON
POWERING ON
- 40 -
38
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
2.
AXES REFERENCE POINT
All machine axes are equipped with absolute encoders. Reference point is thus not required
except for the synchronous type of INTEGRAL MOTORS that require pole detection operation
(only on machines equipped with built-in motor spindles).
PROCEDURE
1. Press "AXES REFERENCE POINT"
ZRN
.
ZRN
47
2. Shut off the door.
3. Press “CYCLE” push-button 37. All the integral spindles will
swing to perform the pole detection adjustment. The pushbutton can be released as soon as the built-in motor
spindles start swinging. The green light keeps flashing until
the cycle has been completed.
CYCLE
37
NOTE:
a
Pole detection of the integral motors must be
performed after power on or power cut off.
b
If the machine has been powered off by the
“EMERGENCY" button the reference point
operation is not required.
- 41 -
POWERING ON
B
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
3.
MDI: MANUAL DATA INPUT
The software contemplates the B-style MDI (parameter 9923 bit 4 = 1).
WARNING : Disable key
(warning lights off ).
PROCEDURE
CYCLE
1. Press “MDI”
MDI
.
, then press
2. Clamp the collet or chuck and shut off the front door.
3. To rotate the spindle, digit :
. By doing this, the number
G97 S1000 M3 P11
of the fixed spindle revolutions and the direction of rotation
are stored. To enable this function, press “CYCLE” 37
push-button.
To command a tool change, digit:
CYCLE
T5
(example);
tool no. 5 is brought to position through the shortest path
and tool offset no. 5 is enabled.
A stored program can be called using the function
CYCLE
M98 P100
the program 0100 is run but
the running program does not change.
B
POWERING ON
- 42 -
37
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
4.
SPINDLE ROTATION BY DIRECT KEYS
Rotate spindle in both directions using the two keys
-C
stop it pressing the red key
+C
and
120
130
140
150
.
-
100%
+C
+
-C
In both cases, if the front door is open, the spindle rotates only if
SAFETY
ON
OFF
the change-over switch is kept turned
.
When the door is closed the maximum rotation is set to 1000
rpm.
NOTE: This condition is generally used :
a
in HANDWHEEL
MPG
"MPG",
JOG
"JOG" for tool offset when the door is
open, (slow rotation speed at approx. 50 rpm and change-over switch turned
SAFETY
ON
OFF
. When the door is closed and locked to turn the jaws, the speed
can be adjusted by the keys
+ and
–
from 10 to 1000 rpm approx.
b
in AUTO mode to double-check if the workpiece is centered before pressing
"CYCLE" (slow rotation speed), keeping key pressed.
c
If the button
1
HEAD 1
is ON the main spindle indexes, if the button
2
HEAD 2
is ON
the sub-spindle indexes.
- 43 -
POWERING ON
B
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
5.
TURRET ROTATION BY DIRECT KEYS
This device is normally used with the key
JOG
"JOG" or
MPG
"MPG" enabled (warning light on) for tool offset operations or to
double-check the status of a tool that is hard to get access to.
– or + , then press
Set the desired position using the key
key
?
AUTO
MDI
TEST
EDIT
MPG
JOG
RPD
ZRN
(flashing warning light). The turret will automatically
placed at the desired station.
-
NOTE:
a
+
If the front door is open, the turret indexes only
SAFETY
ON
OFF
is kept
if the change-over switch
turned.
b
These push-buttons allow to index the turret in
both directions (be careful to crashes between
tools and spindle).
c
The tool offset is not activated and the last input
value is maintained.
d
With twin-turret CNC-lathes :
 If HEAD 1 key
1
HEAD 1
is enabled, the upper turret
rotates.
 If HEAD 2 key
2
HEAD 2
is enabled, the lower turret
rotates.
e
Turret rotation can be reduced or stopped by
50
select switch.
40
30
20
10
0
60 70 80 90
100
110
120
130
140
150
Es.: turret rotation is stopped in position "F0", the maximum speed is achieved in position
“100" .
50
WARNING : turret rotation can be completed using the select switch again
B
POWERING ON
- 44 -
40
30
20
10
0
60 70 80 90
100
110
120
130
140
150
.
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
6.
SWARF CONVEYOR
1
The swarf conveyor can be operated only at closed door and is
controlled by key
for start and key
When the soft key
PRG 1
1/2
PRG 1/2
2
PRG 2
to stop.
is pressed, the warning light lights up
and the swarf conveyor runs intermittently. Press soft key
to stop it (the warning light lights off).
In AUTO mode if the light of the soft key
is OFF, the swarf
conveyor runs intermittently (start and stop times are shown in
the Timers (N006 - T010) and (N007 - T012). If the light of the
soft key
is ON, before the start cycle the swarf conveyor
runs continuously.
NOTE:
e
An electrical box is placed on the swarf
conveyor which includes a 3-way switch and a
connection socket to the lathe.
f
The switch operates as follows:
 In position 0 the swarf conveyor does not run
at all.
 In position 1 the swarf conveyor runs normally
to unload swarfs.
 In position 2 the swarf conveyor runs in reverse
mode to unlock.
WARNING: when running in reverse mode, the swarf conveyor may be damaged.
It is extremely important to switch back to 1 as soon as the conveyor has unlocked.
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POWERING ON
B
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7.
MACHINE POWER OFF
The lathe comes standard with the AUTO POWER OFF function which allows to keep the air
supply for approx. one hour.
This function is used to cool down the machine uniformly and prevent the spindle cartridges and
the integral motors from moisture condensation.
Refer to the User’s Manual for the air specifications.
PROCEDURE
33
1. Press the "EMERGENCY" push-button.
2.
1
2
HEAD 1
HEAD 2
WARNING : Do not turn machine main switch to
PANEL
3. Shut off the front door.
B
POWERING ON
- 46 -
X1
ENABLE
LOCK
ENABLE/
EDIT
HOLD
CYCLE
_
“OFF”. It will automatically switch off after approx. one
hour.
X10
X100
+
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SECTION
C
PROGRAM STORAGE
AND MODIFICATIONS
INTRODUCTION ........................................................................................................................ - 48 1. LIBRARY –INDEX OF STORED PROGRAMS- .................................................................. - 49 2. OPERATIONS ON THE PROGRAMS................................................................................. - 50 2.1
Second screen page ................................................................................................... - 52 3. PROGRAM STORAGE........................................................................................................ - 54 4. MODIFYING A PROGRAM ................................................................................................. - 56 5. FUNCTIONS: SELECT, COPY, CUT, PASTE .................................................................... - 58 6. PROGRAM STORAGE DURING MACHINE OPERATION................................................. - 59 6.1
Completing or modifying a program during machine operation................................... - 60 7. DATA TRANSMISSION/RECEIPT BY PC .......................................................................... - 61 7.1
Downloading a program from CNC to PC ................................................................... - 61 7.1.1 Uploading a program from PC to CNC...................................................................... - 62 7.2
Copying a file from CNC to PC in BACKGROUND (ex. during machine operation) .. - 63 7.3
Description of CNC Fanuc 31i parameters for data transmission ............................... - 64 7.4
Alternative procedure for data transmission between CNC and memory card ........... - 67 8. DATA INPUT/OUTPUT BY MEMORY CARD ..................................................................... - 68 8.1
Setting of parameter no. 20........................................................................................ - 68 8.2
MEMORY CARD formatting ........................................................................................ - 69 -
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PROGRAM STORAGE
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Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
INTRODUCTION
Being the CNC unit figured out as a PC, the memory as well follows this concept. It includes a
main CNC-MEM folder and various folders where the USER/LIBRARY programs and PATH1
working program are filed as shown here below :
CNC-MEM (ROOT)
USER
MTB 1
MTB 2
SYSTEM
NON UTILIZZATE
LIBRARY
PATH 1
PATH 2
PATH 3
PATH 4
The LIBRARY file contains all programs to manage the functions M64 – M65 and the macroinstructions for the EASY CYCLES (option).
It is highly recommended to work on PATH1, PATH2, PATH3, PATH4 only pertaining
channels 1, 2, 3, 4 (where available).
NOTE: The EDIT procedures apply to all channels.
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PROGRAM STORAGE
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1.
LIBRARY –INDEX OF STORED PROGRAMSPANEL
Display of the stored programs index is possible only if the key
ENABLE
PANEL
ENABLE/
EDIT
ENABLE
select switch is
EDIT
LOCK
ENABLE/
EDIT
LOCK
on ENABLE-EDIT by pressing the key
36
"EDIT" warning lamp ON.
PROCEDURE
?
1. Press key
AUTO
MDI
TEST
EDIT
MPG
JOG
RPD
ZRN
.
2. Press soft key FOLDER to display the screen page
below:
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PROGRAM STORAGE
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2.
OPERATIONS ON THE PROGRAMS
PANEL
ENABLE
LOCK
ENABLE/
EDIT
The operations in the program file can be carried out only if the key select switch
is on ENABLE-EDIT by pressing the key
Press the key
EDIT
“EDIT” with LED light ON.
“PROG”, the soft key FOLDER and the soft key OPERAT
to get access to the screen page below
NOTE: This screen page allows to carry out various operations but we will consider only the
most popular ones. For the operations that are not described, see the FANUC manual provided
with the technical documentation.
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PROGRAM STORAGE
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Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
For selections within the program LIBRARY use the arrow keys (up or down) and the PAGE keys
by pressing the soft key :
1.
DEVICE CHANGE : the working memory CNC_MEM/USER/PATH1/ or the files
are displayed. It is essential that the I/O
contained in the MEMORY CARD.
CHANNEL is set to 4 as described in Chapter 8.

Press the key and swap with the soft keys MEMORY CARD or MEM CNC.
screen pages disable the preceding page.

Note: The MEMORY CARD is not supplied with the machine
Both
2.
MAIN PROGRAM: the highlighted program is executed. The symbol @ appears
next to the program.
3.
DETAILS ON: If provided, the writings in round brackets in the first line of a program
can be displayed. The key changes to DETAILS OFF.
4.
CREATE A PROGRAM: A new empty program is created : digit the name/number
and press the key. The CNC accepts up to 32 characters in letters and numbers
with one only exception: if the name starts with the letter ’O’, the CNC unit only
accepts the 4 numbers following the letter, ex. O0023.
5.
CREATE A FOLDER : a new empty folder is created: digit the name and press the
key.
6.
DELETE : the highlighted program is deleted. The command requires enter/quit,
showing the soft keys CAN and EXEC. The same command allows to delete a folder
upon the condition that the folder is empty.
7.
RENAME : the name/number of the highlighted program is changed. Digit the new
name/number of the program and press RENAME.
8.
PROGRAM ZIP : This key must be pressed whenever a new program is
entered/deleted. It is used to compress the memory.
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2.1
Second screen page
The arrow to the right and the soft key
+
allow to get access to the screen page below:
This screen page as well allows to carry out many operations but we will consider the most
common ones. For the operations that are not described, see the FANUC manual provided with
the technical documentation.
1.
2.
3.
FOREGROUND FOLDER. : it sets the default folder. This folder allows operations
in the existing files including data transfer. It is recommended to keep PATH1 as
FOREGROUND folder where the work programs will be destinated. For example new
folders with the customer’s name can be created in PATH1. The new folder for
instance “Customer” must be a default FOREGROUND folder to upload/download
from an external device.
BACKGROUND FOLDER : it sets the default folder where to operate on existing
programs while the machine is running. It is therefore possible to modify,
upload/download the programs while the machine is running except for the operating
program. Press one or both keys to change the folder status within the folder. To
avoid confusion, it is recommended to keep the configuration shown in the
picture.
PUNCH is the command to copy the highlighted program to the external device .
 Highlight the program to be downloaded
 Press PUNCH
 Press P GET
 Press P SET
 Press EXEC.
The highlighted program will be copied with the same name on the external device.
The highlighted program can be copied with a different name.
 Highlight the program to be downloaded
 Press PUNCH
 Press P GET.
 Press P SET.
 Digit the new name (for ex.: PLUTO).
 Press F SET.
 Press EXEC.
The highlighted program will be copied on the external device with the new name: PLUTO.
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4.
READ is the command to copy a program from the external device.
 Digit the program using the same name that is on the external device.
 Press F SET.
 Press EXEC.
Or :
 Highlight the program to be copied
 Press F GET.
 Press F SET.
 Press EXEC.
The program will be copied to the CNC memory with the same name and will be
operating as the MAIN MENU.
5.
COPY is the command to duplicate a program:
 Highlight the program to duplicate by arrow keys
 Digit the new name/number
 Press COPY.
Example: shift the file “PLUTO” from PATH1 to PATH2
PROCEDURE
1.
Press the key
2.
Press OPERAT.
3.
Press + , highlight the file to shift/copy
4.
Press START SELECTION , SELECTION and END SELECTION.
5.
Highlight with cursor BACK TO UPPER FOLDER
6.
Press
7.
Highlight with cursor PATH1.
8.
Press
9.
Press SHIFT or COPY.
EDIT
“EDIT”, the key
“PROG” and the soft key FOLDER.
“INPUT”.
“INPUT”.
The file “PLUTO” shifts from PATH1 to PATH2 or is copied from PATH1 to PATH2.
Refer to FANUC manual Chapter 10.10 for additional functions.
NOTE:
a
b
An attempt to store a program with the same number of an existing program
registered in the CNC memory generates the following alarm : “PROGRAM
ALREADY STORED”.
An attempt to upload a memory protect program (key select switch turned on
“LOCK” or “ENABLE” generates the following alarm “THE USED DATA ARE
INCORRECT".
PANEL
ENABLE
ENABLE/
EDIT
LOCK
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PROGRAM STORAGE
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Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
3.
PROGRAM STORAGE
PANEL
The programs can be stored, modified and deleted only if the key
ENABLE
select switch is on ENABLE-EDIT by pressing the key
ENABLE/
EDIT
LOCK
EDIT
"EDIT" warning light ON.
PROCEDURE
1.
36
Create a program as described in Chapter 2
item 4 CREATE A PROGRAM. The created
program is displayed as a MAIN PROGR with the
symbol @.
2.
Press key
3.
Digit :
SHIFT
.
O
(
P
Q
R
&
O
(
V
SHIFT
X
SHIFT
A
N
)
EOB
INSERT
the
first block appears on the screen containing the
number/name of program and title of the workpiece
"(TEST)".
4.
Digit all program blocks ending with
end the
them one by one pressing the key
program with M30
M99
end of program or
.
5.
Upon completion of program digiting, press
6.
To display the program on full screen, press soft
key PROGR. If the soft key PROGR is not
available, press the soft key
C
and store
PROGRAM STORAGE
on the left.
- 54 -
.
?
AUTO
MDI
TEST
EDIT
MPG
JOG
RPD
ZRN
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
NOTE:
a
Numbering is automatically performed from 10 to 10 (according to
parameter No. 3216). To by-pass numbering, select the key
OFFSET a few times, then press soft key “SETTING” to set item
SEQUENCE No. to 0 (zero).
b
The last stored program is automatically selected. When digiting a
program, it is possible to shift back and modify blocks already
entered.
If a word must be modified while digiting it (before storing it in the
c
memory with the key
), press key
once or several times
to clear it (letters or numbers are deleted backwards). Then digit it
again.
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PROGRAM STORAGE
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4.
MODIFYING A PROGRAM
PANEL
A program can be modified only if the key select switch
ENABLE
PANEL
ENABLE/
EDIT
ENABLE
LOCK
LOCK
ENABLE/
EDIT
is on ENABLE-EDIT by pressing the key
EDIT
"EDIT"
warning light ON.
36
PROCEDURE
1.
Press the key
2.
EDIT
.
?
MDI
TEST
EDIT
MPG
JOG
RPD
ZRN
On the screen page below :
highlight the program to be opened.
3.
Press the key


C
AUTO
.
If the operating program is selected (MAIN
PROGR), it is displayed as FG-EDIT and can be
modified. Then proceed.
If another program is called, it is displayed as
BG-EDIT. This status (BG-EDIT) allows to open
and display up to three programs:
PROGRAM STORAGE
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Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
Press the key BG ALL END to quit.
PROCEDURE
4.1
1.
Press the key OPERAT.
2.
press the arrow on the right, press soft key + then
soft key BG ALL END.
3.
The CNC unit displays the MAIN PROGRAM.
Possible modifications

To replace the word Z10 to Z2 in the block N100 G0 X50 Z10:
 By cursor keys move it to Z10.


. The block will turn to : N210 G1 X20 Z2.
Digit to Z2 and press key
Insert the block N45 X20 R2; between the block N40 ......... ; and the block
N50 ........:
 By cursor keys move it to ";" in block N40.


.
Insert the word Z2 missing in the block N210 G1 X20:
 By cursor keys move it to X20.


Digit Z2 and press key
Digit N45 X20 R2
.
To delete a word or a block or some blocks.

By cursor keys move it to the word to be cleared and press the key

Keep this key pressed to delete word after word.
To delete a block : move cursor to No. ... of the block to be cleared, then press
,
.
NOTE: After each modification always press
- 57 -
to shift program back to start.
PROGRAM STORAGE
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Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
5.
FUNCTIONS: SELECT, COPY, CUT, PASTE
The following procedure allows to edit parts of a program.
PROCEDURE
1.
After creating a new program or opening a program registered in FOLDER press
the soft key OPERAT to display the screen page below:
2.
Press SELECT.
3.
Use arrow keys
to highlight part of a program as in the screen
page below:
4.
COPY registers and keeps in memory the highlighted part to paste it by the key
PASTE to a different point of the same program (or to another program).
5.
CUT registers in memory and deletes the highlighted part to paste it by the key
PASTE to a different point of the same program (or to another program).
NOTE: Only the last part of the program “copied” or “cut” is registered in the memory
(buffer).
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PROGRAM STORAGE
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6.
PROGRAM STORAGE DURING MACHINE OPERATION
Pay particular attention to which is the BACKGR. FOLDER
Chapter 2 par. 2.1.
PANEL
A program can be stored only if the key select switch
ENABLE
PANEL
ENABLE
LOCK
LOCK
ENABLE/
EDIT
ENABLE/
EDIT
is on ENABLE-EDIT.
36
PROCEDURE
When the machine is in AUTO mode:
1.
Press the key
2.
Press the soft key OPERAT.
3.
Press the soft key BG EDIT.
4.
Digit the name/number of a program not yet stored.
5.
Press the soft key EDIT EXEC.. A new program
opens.
6.
.
Program as shown in Chapter 3.
"Store the program” of this section following the
procedure at item 1.
7.
At the end of program after M30
8.
To end press soft key + , then soft key BG ALL
END.
.
The program is now stored and the operating program is automatically displayed. .
NOTE:
a
The digited program is not enabled and cannot therefore be checked neither
in "DRY RUN” nor in "GRAPHIC MODE”.
b
The alarm messages displayed during digiting do not affect machining
operations and vice-versa. If the alarm is originated by entering the program,
must absolutely not be pressed because this key stops machining
immediately. Press the key
to quit writing page as described at item 8.
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PROGRAM STORAGE
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6.1
Completing or modifying a program during machine operation
WARNING: The program to be modified cannot be the operating one.
PROCEDURE
1.
Press the key
2.
Press the soft key OPERAT.
3.
Press the soft key BG EDIT.
4.
Call the program to be modified (Ex.
5.
6.
C
.
) or by soft key EDIT EXEC..
Get to modify as indicated in Chapter 4. "Modifying a program" of this section.
When modifications are over, press the key + then the key BG ALL END which
closes program modifications.
PROGRAM STORAGE
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7. DATA TRANSMISSION/RECEIPT BY PC
It is possible to transfer data between the CNC (control unit on the lathe) and an external
input/output system, i.e. PC (Personal Computer).
The following data may be transferred:
a
Part programs .
b
Geometry tool offsets and Workpiece Origin.
c
Common Macro variables.
d
Machine parameters.
Before operating, it is essential to set or check the data listed at paragraphs 7.4 and 8.1.

7.1
In order to carry out the transmission/receipt of a file, “the connection of the receiving
system starts before (stand-by) the connection of the transmission system”.
Downloading a program from CNC to PC
PANEL
PROCEDURE
ENABLE
LOCK
10.
Press the key
11.
On the screen page below :
EDIT
ENABLE/
EDIT
.
Press FOLDER (OPERAT).
12.
By the arrow keys
select the program to be downloaded.
13.
Press PUNCH P.GET EXEC, the program is copied in the PC.
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7.1.1 Uploading a program from PC to CNC
PANEL
ENABLE
PROCEDURE
LOCK
1.
Unprotect the CNC memory by key select switch
PANEL
ENABLE
LOCK
ENABLE/
EDIT
on "ENABLE/EDIT”.
2.
Press FOLDER (OPERAT) READ EXEC. The
writing INPUT flashes at the bottom on the right on
the screen until data receipt has been completed.
NOTE: The last uploaded program is the MAIN PROGR.
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ENABLE/
EDIT
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
7.2
Copying a file from CNC to PC in BACKGROUND (ex. during
machine operation)
Pay particular attention to which is the BACKGR. FOLDER
Chapter 2 par. 2.1.
(The route is the same as described in chapter 6 (in FOREGROUND except the items listed
below).

chapter 6 item 1.

chapter 6 item 2.

chapter 6 item 3.

Press soft key EDIT EXEC..

Press the soft key + until you get the keys READ and PUNCH.

Proceed as indicated in Chapter 2 par. 1 by memory card, or Chapter 7
par. 1 by RS232 port.

Upon completion, press the soft keys OPERAT , + and BG ALL END .
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7.3
Description of CNC Fanuc 31i parameters for data transmission
(The values next to the parameter are the STANDARD configuration;
The bits marked with x must not be modified).
P0000= x x x x x x 1 0
o
o
o
o
o
o
TV control (parity):
0= Not executed
1= Executed
Code used for data transmission:
0= EIA
1= ISO
o
o
o
Outputting format :
0= Standard series 16 (18)
1= Standard series 15
P0001= x x x x x x 0 x
P0100= 0 0 x x 1 x 0 x
[SETTINGS APPLY TO ALL I/O CHANNELS]
o
o
o
o
o
o
o
o
o
o
o
o
P3201= x 1 1x 0 0 0 x
[SETTINGS APPLY TO ALL I/O CHANNELS]
o
o
o
o
o
o
o
o
o
o
o
o
o
o
o
C
Comment TV control :
0= Executed
1= Not executed
Code end of block (EOB) in ISO:
0= LF CR CR
1= LF only
Stop of data transmission/receipt :
0= Reset stops receipt/transmission
1= Data transmission/receipt is stopped only by pressing the
soft key STOP
During data receipt, NULL:
0= generates an alarm
1= NULL is ignored
PROGRAM STORAGE
During receipt of more than one program :
0= All programs are stored
1= 1 program only is stored
An attempt to store an existing program on the CNC :
0= an alarmi s originated
1= the previous program is deleted and the new one is
recorded
The O address of the program number :
0= it is set : (ex.: 2345)
1= it is set O (ex.: O2345)
When an M99 block is received (bit 6=0):
0= end of program receipt
1= recording continues with following blocks
When an M02, M30, M99 block is received:
0= end of program receipt
1= recording continues with the following blocks and
programs
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P0020= 0
SETTING OF THE I/O UNIT
[this parameter can be modified also at PWE page under I/O CHANNEL]
o
o
o
o
P0101= 1 x x x 0 x x 1
0= Standard serial port 1 (RS-232) configured to dialog with
a type of external device (ex.: Personal computer).
[see parameters 101, 102, 103]
1= standard serial port 1 (RS-232) configured to dialog with
another external device (ex.:Reader/Punch).
2= optional serial port 2 (RS-232).
4= Memory Card
[SETTINGS FOR I/O CHANNEL = 0]
o
o
o
o
o
o
o
o
o
Number of Stop bit :
0= 1 bit
1= 2 bit
Data code format :
0= EIO or ISO (with automatic recognition)
1= ASCII
End of tape before or after the data :
0= issued (punch only)
1= Not issued
P0102= 0
TYPE OF EXTERNAL DEVICE [I/O CHANNEL = 0]
o 0= RS 232C (it uses the check codes from DC1 to DC4)
o 1,2,3,5,6= FANUC external devices
o 4= RS 232C (it does not use the check codes from DC1 to
DC4)
P0103= 10
TRANSMISSION SPEED in Baud) [I/O CHANNEL= 0]
o 6= 300
o 7= 600
o 8= 1200
o 9= 2400
o 10= 4800
o 11= 9600
o 12= 19200
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P0111= 1 x x x 0 x x 1
o
o
o
o
o
o
o
o
o
Number of Stop bit:
0= 1 bit
1= 2 bit
Data code format:
1= ASCII
End of tape before or after the data :
1= Not issued
P0112= 0
TYPE OF EXTERNAL DEVICE [I/O CHANNEL= 1]
o 1,2,3,5,6= FANUC external devices
DC4)
P0103= 10
o 6= 300
o 7= 600
o 8= 1200
o 9= 2400
o 10= 4800
o 11= 9600
o 12= 19200
P0121= 1 x x x 0 x x 1
o
o
o
o
o
o
o
o
o
Number of Stop bit:
0= 1 bit
1= 2 bit
Data code format :
1= ASCII
End of tape before and after the data :
1= not issued
P0122= 0
TYPE OF EXTERNAL DEVICE [I/O CHANNEL = 2]
o 1,2,3,5,6= FANUC external devices.
DC4)
P0123= 10
o 6= 300
o 7= 600
o 8= 1200
o 9= 2400
o 10= 4800
o 11= 9600
o 12= 19200
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7.4
Alternative procedure for data transmission between CNC and
memory card
Instead of selecting CNC memory or the memory card, the following procedure allows to see at the
same time the existing programs of the CNC (PATH 1) and of the memory card.
PROCEDURE
1.
On the CNC unit select
2.
Press the key
edge
MDI
"MDI".
, then the soft key on the right
(continuous menu key) several times
until the soft key ALL is displayed.
3.
Press the soft key ALL .
4.
Press the soft key (OPERAT) to get the following
screen page :
5.
To transfer the programs from the external
device and vice versa refer to Chapter 2 Par. 1.
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8. DATA INPUT/OUTPUT BY MEMORY CARD
When the parameter no. 20 (which selects the I/O channel) is on "4", input/output of the various
data is allowed between the CNC and the MEMORY CARD.
The following data can be transferred :
8.1
a
Part program.
b
Tool offsets.
c
Machine parameters.
d
MACRO common variables.
e
File deleting (on Memory Card only).
f
Memory card formatting.
Setting of parameter no. 20
PROCEDURE
1.
several times until the soft key
Press the key
SETTING is shown:
2.
Press the key
3.
By arrow keys
MDI
"MDI".
position on the
“I/O” CHANNEL.
4.
Set "4" and press the key
. In this way, you
have set the value "4" in parameter no. 20.
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8.2
MEMORY CARD formatting
Generally the new MEMORY CARDS are already formatted.
If not, you must format them.
Since a great variety of memory cards is on sale and updates are quite often, it is hard to identify a
unique format procedure that makes them readable from both the PC and the CNC.
Two possible solutions are listed hereafter :
a
MEMORY CARD formatting on PC (following PC instructions).
b
MEMORY CARD formatting on the CNC unit of the lathe.
Format type b
NOTE: Even though this procedure can be carried out in other modes, it is highly
recommended to perform it in “MDI”, i.e. when the machine is standing still.
PROCEDURE
1.
Select
2.
By pressing the key on the side to display the vertical soft keys
MDI
"MDI" on the CNC unit.
the screen page below is shown :
3.
Press the > until the key I/O is displayed.
4.
Press the key I/O .
5.
By the arrow keys
highlight the MEMORY CARD on the line
DEVICE and FORMAT on the line FUNCTION.
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PROGRAM STORAGE
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Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
6.
Press the key (OPERAT).
7.
Press the key EXEC.
8.
Quit the vertical soft keys by pressing the same key used to get them.
NOTE: the input is direct and does not require any confirmation to be executed. This
procedure is NOT reversible - after pressing EXEC the data in the memory card are lost.
C
PROGRAM STORAGE
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Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
SECTION
D
TOOL SETTING
1.
ELECTRONIC TOOL SETTING .......................................................................................... - 72 1.1
Moving tool setting arm down...................................................................................... - 72 1.2
Tool setting in “Z”-axis................................................................................................. - 73 1.3
Setting in “X”-axis ....................................................................................................... - 74 1.4
Moving the tool setting arm up .................................................................................... - 75 1.5
Entering "WORK SHIFT ORIGIN by G54" ................................................................. - 76 1.6
Special Tool Setting .................................................................................................... - 78 2. TOOL SETTING ON THE SUB-SPINDLE BY ELECTRONIC TOOL SETTER ................... - 79 2.1
Tool setting by electronic touch probe......................................................................... - 79 2.2
Second work shift origin on the sub-spindle using another
origin G55….G59 ....... - 80 3. ENTERING A VALUE IN THE TOOL OFFSET ................................................................... - 82 4. TOOL WEAR ....................................................................................................................... - 83 5. USING WORKPIECE COORDINATE SYSTEMS G54÷G59............................................... - 84 5.1
Setting the "WORK SHIFT ORIGIN by G55÷G59"...................................................... - 85 -
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TOOL SETTING
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Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
1.
ELECTRONIC TOOL SETTING
All operations must be performed at closed door or in
two-hand control (keep select switch key “safety” in
SAFETY
ON
OFF
“safety” position).
Tool setting procedure on machines equipped with an electronic tool setting probe is
extremely easy and is described in the paragraphs from 2.1 to 2.6.
1.1
Moving tool setting arm down
PROCEDURE
1.
Press the key
2.
Press the key
“JOG” or
JOG
MPG
“MPG”
to open the tool setting arm. At the same time, the flashing
message “OFST” and tool offsets –GEOMETRY- screen page are shown. The
cursor automatically positions on the same number of the turret tool post in working
position.
3.
– ,
By keys
,
+ index the turret until the tool is brought into working
position.
WARNING : The tool setting arm can moved up/down only upon the condition that the
Y-axis machine reference point is zero (0).
D
TOOL SETTING
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Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
1.2
Tool setting in “Z”-axis
PROCEDURE
1.
50
Always double-check on the screen the tool number
being offset.
40
30
20
10
0
60 70 80 90
100
110
120
130
140
150
32
Axis movement
Z-
2.
By keys –Z +Z –X +X bring the tip of the tool
to the touch probe (minimum 2 mm).
50
3.
Position the feedrate switch
40
30
20
10
0
60 70 80 90
100
110
120
130
140
150
on 100%.
WARNING : If this condition is not respected
the tool offset value will be incorrect if compared to
the speed set on the feedrate switch.
4.
By key –Z or +Z move towards the touch
probe until it is touched.
5.
When the tool touches the probe, the movement
stops immediately and the Z value is automatically
stored in the offset.
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TOOL SETTING
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Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
1.3
Setting in “X”-axis
PROCEDURE
1.
Always double-check on the screen the tool number
being offset.
50
40
30
20
10
0
60 70 80 90
100
110
120
130
140
150
32
Axis movement
X+
2.
By keys –Z +Z –X +X bring the tip of the tool
to the touch probe (minimum 2mm).
50
3.
Position the feedrate switch
40
30
20
60 70 80 90
100
110
120
130
10
0
140
150
on 100%.
WARNING : If this condition is not respected
the tool offset value will be incorrect if compared to
the speed set on the feedrate switch.
4.
By key –X or +X move towards the touch
probe until it is touched.
5.
D
When the tool touches the probe, the movement
stops immediately and the X value is automatically
stored in the offset.
TOOL SETTING
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Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
NOTE:
a
Repeat the procedures described at paragraphs
1.2 and 1.3 (tool setting in X- and Z-axes) to
offset the other tools mounted in the turret.
b
To offset a bit, a tap or a reamer, bring the tip
of the tool to the touch probe as shown in the
picture. Be careful that the bit helical line is
touched, not the thread undercut. If in trouble, it
is advised to temporarily replace the bit by a
small rod having the same diameter or a known
diameter. The offset value being automatically
loaded is increased by the diameter of the bit or
the small rod. Therefore, after removing the tool
REMEMBER to change the offset value and
digit "- 8". Then press the soft key + INPUT .
Ø8
WARNING : In this sequence, the cursor must be
positioned on the X-axis and on the requie tool offset number.
This can be performed automatically if the key
1.4
is pressed.
Moving the tool setting arm up
Move B-axis head away in X- and Z to safely bring the tool setter back in place.
Press the key
, to make the arm go back to its home position.
GEOMETRY is still displayed but the flashing message "OFST" goes off.
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TOOL SETTING
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Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
1.5
Entering "WORK SHIFT ORIGIN by G54"
This operation shifts the Workpiece Reference Point (zero) on G54 working coodinates and
the Z reference point (zero) of all tools.
PROCEDURE
1.
Clamp the workpiece in the chuck or pull the
required length of bar out of the collet.
.
Press the key
2.
Call in "MDI" mode an offset tool and relevant tool
offset i.e.:
CYCLE
 T101 G54
.
WARNING: From now to the end of the
procedure do not press
3.
Press the key
JOG
.
“JOG” or
MPG
“MPG”. Bring the
tool to the face of the workpiece (face it if
necessary); stop the spindle and leave the tool in
the same Z position (it is possible to shift to X
position).
4.
Press the key
several times until the word
WORK appears on the soft keys.
D
TOOL SETTING
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Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
Press the soft key WORK to get the screen page
below :
Workpiece
reference
point
45.25
5.
1 facing
6.
Use arrow keys to position cursor on the desired
workpiece origin (001) G54.
7.
Input Z0 if the tool is on the workpiece reference
point or Z1 if the tool stays one millimeter away
from the reference point as shown in the picture.
Then press soft key MEASURE to confirm. A new
Z value appears on the screen referring to the
selected origin.
NOTE: Said value can also be set from program by
entering G10L2P1 Z... where P1 is G54 and Z is the
value identified in the previous procedure.
NOTE:
a
"ORIGIN SHIFT" research on the Z-axis must be carried out for each type of
workpiece (new tooling up).
b
“ORIGIN SHIFT” research on the X-axis is generally performer by BIGLIA
when testing the machine. If this is the case, a value in the X- and Z-axis
appears on the origin N° 00 "EXT". These values MUST absolutely NOT be
deleted or modified.
c
It would be a good practice to save these values so that they can be entered
again should they be accidentally deleted.
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TOOL SETTING
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Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
1.6
Special Tool Setting
PROCEDURE
1.
Offset as many tools as possible using the tool setter
2.
Identify the WORK SHIFT ORIGIN according to previous procedure.
3.
Turn the turret by keys
4.
Press the key
5.
Press the soft key GEOMETRY.
6.
By cursor keys, select the dedicated offset.
– ,
,
+ until the tool reaches its working position.
to display the tool offsets screen page
Tool offset in " Z ".
Bring the tool in front of the workpiece, previously touched or faced if necessary.
Leave the tool in position (shift it in X only if required).
Enter the same value used for the WORK SHIFT ORIGIN, press the soft key MEASURE and
double-check that the value in Z for the selected tool offset has changed.
Tool offset in " X ".
Bring the tool close to the workpiece while the spindle is rotating.
If possible, turn a whatever diameter or touch a known diameter.
Move away from the workpiece shifting Z-axis only, then stop the spindle.
Measure the turned diameter as accurate as possible.
Enter the identified diameter, press the soft key MEASURE and double-check that the value in X
of the selected tool offset has changed.
NOTE :
 This procedure may be applied as well for tools offset on the sub-spindle.
 If another origin in place of G54 is used, before offsetting the tool in MDI, enable
CYCLE
said origin for ex.: G55
 Do not press
.
during tool offset procedure since the origin G54 would be
automatically selected back.
D
TOOL SETTING
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Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
2.
TOOL SETTING ON THE SUB-SPINDLE BY
ELECTRONIC TOOL SETTER
If the lathe is equipped with an electronic tool setter, different procedures can be used to offset
tools on the sub-spindle. The procedure to be followed is always directly connected to the
programming in use and the tool type to be offset.
The paragraphs 2.1, 2.2 and 2.3 describe the procedures to be followed.
2.1
Tool setting by electronic touch probe
Press key
2
HEAD 2
to carry out the procedure.
All tools (machining on the main- and sub-spindle) must be offset in sequence as described in
Section D Paragraphs 1.2 and 1.3.
This procedure requires two work shift origins: the first one for the main spindle and the second
one for the sub-spindle.
Enter the values of the two work shift origins in the part program:
o use block G10L2P1Z… (value of the shift origin for the main spindle) which must be
entered before starting machining on the main spindle,
o use block G10L2P1Z… (value of the shift origin on the sub-spindle) which must be entered
before starting machining on the sub-spindle.
NOTE: in the sub-spindle program machining is carried out in Z+ direction (while it was in Zdirection for the main spindle). When calling a tool machining on the sub-spindle the offset must be
associated following the rule below:
Ex. :
Machining on the main spindle T0101 ÷ T1212
Machining on the sub-spindle T0121 ÷ T1232
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TOOL SETTING
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Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
2.2
Second work shift origin on the sub-spindle using another
origin G55….G59
PROCEDURE
1.
In "MDI" mode pull the part out of the main spinde
or if machining from bar cut it off and stop the subspindle by "G0B0”.
2.
Call in "MDI" an offset tool with relevant tool offset :
ex.
CYCLE
 T0121 G55
. (the tool offset must
be enabled, in this case the tool no. 21 and the
origin G55).
WARNING : From now till the end of procedure
do not press
3.
Press the key
.
JOG
“JOG” or
MPG
“MPG” bring the
tool in touch with the face of the workpiece (face it if
necessary); stop the spindle leaving the tool in the
same Z position (it is possible to shift in X).
4.
Press the key
several times until the word
WORK is shown on the soft keys.
D
TOOL SETTING
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Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
Press the soft key WORK to display the screen
page below:
6.
By arrow keys position cursor on the desired origin,
for ex. : (002)G55.
7.
Set Z -1 if the tool is at -1 mm from workpiece
reference point, or the relative value. Then press
soft key MEASURE to confirm. A new Z-value
appears on the screen (on the selected G55 origin).
This Z-value ... must be entered in the second block
of G10, i.e. G10L2P2Z... where P2 corresponds to
G55.
The instructions given at paragraph 1.5 apply to this
Sub-spindle
Workpiece
reference point
circumstance.
- 81 -
1
28
5.
TOOL SETTING
D
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
3.
ENTERING A VALUE IN THE TOOL OFFSET
This operation is carried out to copy a known value in another offset, to enter radius value and tool
type.
PROCEDURA
1.
Press keys
2.
Press
JOG
“JOG” or
MDI
"MDI" or
EDIT
“EDIT” or
MPG
“MPG” .
to display the tool offsets screen page. Then press soft key
GEOMETRY.
3.
By arrow keys bring the cursor on the number of the offset to be modified. Position in
the Z column to set a Z value or in the column X - R - T to set the other values.
Some examples:
 to enter a Z value,
cursor on Z, digit 100.432
.
 to enter an X value,
cursor on X, digit 127.472
.
 to enter a tool tip radius value,
cursor on R, digit 0.8
.
 to enter tool type,
cursor on T, digit 1
.
NOTE: When a value is set, never digit letters as X - Z - R - T since already selected in the
column. The following screen offsets page can be displayed by paging up or down
D
TOOL SETTING
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PAGE
PAGE
.
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
4.
TOOL WEAR
This operation is made to assess insert wear during machining or to rectify
any possible errors found on the first workpiece.
It is typically carried out in “MDI” mode
MDI
even allowed during machining.
PROCEDURE
1.
Press the key
to display the OFFSET WEAR
page. Then press the soft key WEAR .
2.
By arrow keys move the cursor to the offset number
to be modified.
3.
Proceed as follows to modify X and/or Z : position
cursor on the X or on the Z. The minus value
(" – ") in X makes the workpiece diameter smaller.
The plus value (" + ") in X makes the workpiece
diameter larger. (The + sign is omitted).
Examples :

To reduce diameter by 0,2 mm enter :
– 0,2 and press soft key + ENTR
Press EXEC or DELETE to confirm.

To reduce machining depth in Z by 0,1mm enter:
0,1 and press soft key + ENTR.
WARNING : Cursor must always be positioned in the
correct offset and column.
NOTE:
a
For the Z-axis of the tools machining on the sub-spindle the signs + and –
must be reversed. The plus key (+) approaches to the sub-spindle; the minus
key (–) moves away from the sub-spindle.
b
Up to a maximum value of 0,999 mm can be modified. If a higher modification
is required, offset tool again.
c
When a tool is offset again, the previously entered WEAR value is
automatically offset.
d
The WEAR offset of the tool being used can be altered but the new value will
be enabled only when positioning for the first time in X or Z.
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TOOL SETTING
D
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
5. USING WORKPIECE COORDINATE SYSTEMS G54÷G59
The workpiece coordinate systems G54÷G59 make part programs easier where the WORKPIECE
REFERENCE POINT changes one or more times in the machining cycle.
Example:
Making a part machined with chuck and soft jaws, part tilting after the first setup and
finishing of the rear side; or machining from bar or chuck with the first operation carried
out on the main spindle and second operation on the sub-spindle.
NOTE:
a
When the machine is powered on, G54 is automatically enabled. To enable a
different origin, this must be called in MDI or from the program. After RESET or
M30 the origin G54 is enabled again. This is why it is highly recommended to set
the required origin in the part program for each tool change, particularly for
machinings having more than one origin.
WARNING: To set the origin G54÷G59 , it is imperative to activate in MDI mode the origin to
be set in conjunction with the tool offset used for this operation.
D
TOOL SETTING
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Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
5.1
Setting the "WORK SHIFT ORIGIN by G55÷G59"
Procedure to set the workpiece origin from G55 ÷ G59. The example given here below
sets the origin on "G55". Follow up the same procedure for shifts from G56 to 59.
For G54 see Chapt. 1 Par. 5.
PROCEDURE
1.
Clamp in the collet the part to be machined or pull
out the bar by the required length. Press
2.
.
Call an offset tool in "MDI" with relevant offset: ex.
CYCLE
 T525 G55
. (the tool offset must
be enabled, in this case the tool no. 25 and the
origin G55).
3.
WARNING: From now until the end of
procedure DO NOT press
4.
Press the key
JOG
“JOG” or
.
MPG
“MPG”. Bring the
tool in front of the face of the workpiece (face it if
necessary); stop the spindle leaving the tool in the
same Z position (shift in X if necessary).
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TOOL SETTING
D
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
Press the key
several times until the word WORK
Workpiece
reference point
appears on the soft keys.
Press the soft key WORK and the key PAGE to
display the screen page below:
45.25
4.
2° facing
5.
By arrow keys position the cursor on the origin
G55.
6.
Enter Z0 if the tool in on the workpiece reference
point or Z2 if the tool is 2mm away from the
workpiece reference point as shown in the picture.
Press soft key MEASURE to confirm. A new Z
value appears in the origin G55.
7.
This Z value can be entered in a block at the
program start, i.e.:
G10 L2 P2 Z...;
where P2 corresponds to G55, P3 to G56 and so
on up to G59.
D
TOOL SETTING
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Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
SECTION
E
PROGRAM TEST
1.
PROGRAM TEST WITH GRAPHIC DISPLAY .................................................................... - 88 1.1
Enlargement of the tool path ....................................................................................... - 92 1.2
Additional applications................................................................................................. - 92 2. WORK TEST ....................................................................................................................... - 93 2.1
No-load test ................................................................................................................. - 93 2.2
Dry Run Test ............................................................................................................... - 94 2.3
Test on the 1st workpiece ........................................................................................... - 95 2.4
Cycle restart from an intermediate block after reset.................................................... - 98 2.5
Program test with handwheel (option)...................................................................... - 100 -
- 87 -
PROGRAM TEST
E
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
1.
PROGRAM TEST WITH GRAPHIC DISPLAY
A program test at standing still axes can be carried out also with graphic display. This test
allows to check each tool path both in rapid and slow traverse.
If the Manual Guide option is embodied, the graphic display (dynamic graphic) is not
allowed at standing still axes.
To get the result of the procedure described below, enable MACHINE LOCK by
OPERAT PANEL as per Section F Par 1
.
 Display:
 Highlight MACHINE LOCK.
 Move cursor “>” to ON by arrow keys
Then double-check that :
 The colours have been defined (see item 8).
 The graphic axes have been properly declared (
.
par. 1.2).
 The Keep-relay 3 bit 7 named SELCGR has been set to 1
section F par. 5.2)
(
E
PROGRAM TEST
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Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
PROCEDURE
1. Press the key
AUTO
“AUTO” .
2. Shut off the front door
50
3. Move select switch to 100%.
4. Press the key
60 70 80 90
40
30
20
on the panel to display the screen page
10
0
140
150
32
below:
5. Press
100
110
120
130
to set the mm values with the sign:
RANGE(MAX) X: max dia. to be machined
Z: max depth to be machined
RANGE(MIN)
X: min. dia. to be machined
Z: min. depth to be machined
The SCALE VALUE and the GRAPHIC CENTER are
automatically updated.
6. press soft key
then the key GRAPH; the two axes
are displayed.
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PROGRAM TEST
E
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
7. Press the soft keys OPERAT PANEL and START .
CYCLE
8. Press the button
to start the graphic test. The rapid
traverse in G00 and the work traverse in G01 are
represented by continuous coloured lines. The Graphics
can also be executed by single block: press button
.
The colour of the lines can be changed (work and rapid) by
the pages available on the soft key PARAMETER of
previous picture.
In case of a program error, the cycle stops, the screen
page changes and the message “P/S….ALARM” appears
on the screen. The number shows the type of error.
9. Press button
EDIT
“EDIT” and soft key PROG to display
the wrong block and rectify the error basing on the
descriptions. If the program has been numbered correctly
the error is normally contained in the block shown at the
right top edge of the screen next to the program number or
in the following blocks.
E
PROGRAM TEST
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Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
10. When correction has been completed, press
and
repeat test as per item 7.
11. Press the button
JOG
"JOG" at the end of graphics and
set back the correct axes values.
NOTE:
a
The soft key CLEAR deletes the graphic at the end of each test or during graphic
development. In this case, the remaining program section is displayed.
It can be used to highlight an individual tool path or to better separate machining
on the main spindle from machining on the sub-spindle.
b
It is possible to enlarge part of a workpiece by the function "SCALE".
c
The soft key
allows to go back to screen page shown at item 8.
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PROGRAM TEST
E
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
1.1
Enlargement of the tool path
By pressing soft key SCALE and soft key AREA the middle of the screen shows two dots in
different colours which represent the diagonal of a square.
and the soft key CURSOR CHANGE move the two dots in
By arrow keys
the selected area, press soft key EXEC , the SCALE value is updated and the original path is
deleted. When the same program is started again, the path of the selected area is enlarged.
CYCLE
To start graphic simulation again, press soft key START and
.
To go back to the original scale, press the soft key STANDARD in the screen with key
PARAMETER and OPERAT.
Repeat previous sequence for an additional enlargement.
1.2
Additional applications
This CNC configuration only allows to display two axes in graphics.
However the axes to be displayed can be chosen among X, Y, Z and C1.
Press soft key PARAMETER and the keys
PAGE
PAGE
to display the named page
NUMBER OF THE GRAPH axis :
1. The axis marked 1 is the vertical graphic axis.
2. The axis marked 2 is the horizontal graphic axis.
The number can be changed to any of the axes listed in the table even though we believe it is
advisable only for X, Y, Z, and C1 axis.
Ex.: digiting 1 on the X-axis and 2 on the Y-axis it is possible to see a machining on the face of the
workpiece.
NOTE: Tool path only is displayed. The radius of the mill would be ignored.
For 3D graphics, with tool radius compensation use MANUAL GUIDE.
E
PROGRAM TEST
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Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
2.
WORK TEST
2.1
No-load test
It is commonly recommended to carry out in automatic mode a block by block test without the
workpiece to be machined.
This test to be performed at closed door and coolant flow cut off (
flashing), allows to
check under reasonable safety conditions :




The positioning of tools
The direction of spindle rotation
The rapid and work traverse
The tool change spot and any interferences of tools both on the main and
sub-spindle or tailstock
The procedure is instructed at paragraph 2.3 "Test on the 1st workpiece".
If the workpieces to be machined require a very long cycle where only the last part must be
executed , it is advisable to perform a DRY RUN test as described in the following paragraph.
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PROGRAM TEST
E
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
2.2
Dry Run Test
PROCEDURE
1. Double-check that the parameter 1401 bit 6 (RDR) is 0
(0=standard Rapid; 1=Rapid in DRY-RUN).
2. Press key
AUTO
“AUTO”, shut off the door and cut off
coolant flow. Keep the key
flash key
CYCLE
pressed for 3 seconds to
37
.
3. Display the OPERAT PANEL (sect. F chapt. 1 and par.
1.4)
4. Highlight DRY RUN and move cursor to ON by arrow keys
50
60 70 80 90
40
30
20
10
0
. The button
100
110
120
130
140
150
32
"RPD" flashes.
RPD
HOLD
38
CYCLE
: the machine ignores the speed
5. Press the button
declared in the program and carries out all operations in
rapid traverse at the speed entered in parameter 1410
(suggested value 7000). The speed of the axes rapid and
work traverse can always be adjusted by select switch 32.
In case of continuous cycle M99 press the button 38
“HOLD” or
and the key
.
NOTE: You can swap from Dry Run to standard machining (using the technological
parameters registered in the part-program) at any point of the path:
 Press
and wait for axes stop.
 Move cursor back to OFF in the screen page OPERAT PANEL.
CYCLE
 Press
E
.
PROGRAM TEST
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Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
2.3
Test on the 1st workpiece
The following must have been carried out before starting a test on the 1st workpiece:
 Tool setting ……………
 Program test……………
Clamp workpiece in the chuck or place the bar to the edge of the collet.
PROCEDURE
1. Press the key
AUTO
“SBK” (cycle in single block).
2. Press the key
3. Press the key
“AUTO”.
100%
modify it by keys
50
to bring spindle rotation to 100% or
– and
60 70 80 90
40
30
20
100
110
120
130
10
0
+ according to your
140
150
32
experience.
4. Reduce rapid traverse speed by select switch 32
CYCLE
5. Reduce rapid federate from the opertator’s panel
(OPERAT PANEL) as per sect. F chapt. 1 par. 1.1.
6. Press the key
to display the screen page below, then
37
press soft key ALL , double-check that the program is at
the beginning. If not, press the key
or
and
.
HOLD
8. Press the button 37 "CYCLE": the first block is executed
and the push-button lights off. Repeat this operation for
each block. Bear in mind that the axes movement is
commanded by the select switch 32.
38
WARNING: Bring select switch back to zero 32 before pressing for each block the
button 37 "CYCLE" to gradually increase (always check the values in DIST MANCANTE to
avoid crashes). Press 38 "HOLD" to open the front door and inspect the tools, the workpiece,
the swarfs etc. The spindle stops as well.
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PROGRAM TEST
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Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
NOTE:
E
a
When threading, the select switch 32 is disabled and movement cannot be
stopped during a single set-up.
b
In case of collision or abnormal machining, stop cycle by EMERGENCY button
(red mushroom) 33.
PROGRAM TEST
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Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
Change of program during workpiece test
During test operations on the 1st workpiece in single block the program can be changed both in the
executed part and in the part to be executed, by-passing the four blocks that follows the last
executed block.
WARNING: Block machining must be completed and cannot be stopped by HOLD button.
PROCEDURE
PANEL
PANEL
ENABLE
LOCK
1. Turn the select switch
2. Press the key
EDIT
ENABLE
ENABLE/
EDIT
to "ENABLE/EDIT".
ENABLE/
EDIT
LOCK
“EDIT”.
36
3. Use CURSOR keys to bring cursor on the block to be
modified.
4. Carry out necessary modifications.
CYCLE
5. Move the cursor back to start of the same block where it
was before making the modifications.
6. Shut off the door if it had been opened
37
7. Press the key
AUTO
“AUTO” and the key
“SBK” if
CYCLE
necessary – press “CYCLE” button
again.
NOTE: If RESET is commanded by mistake or need during axes movement, machining
cannot be restarted from an intermediate point. See procedure at paragraph 2.4. on the
following page.
WARNING: This operation allows to work in the program at “open heart” and restart
CYCLE
with
from any point. So it is subject to serious mistakes.
Proceed only when you are perfectly aware and sure of what you are doing.
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Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
2.4
Cycle restart from an intermediate block after reset
After stopping the cycle with
“HOLD” and pressing
the machine can
theoretically restart from any program block and any axis or turret positions.
In practise, this operation is not correct, therefore the cycle can be restarted only from a block
of tool selection.
Example: Interruption of block 300 due to tool breakage, reset and axes moving to make insert
change easier.
N250 G1 X120;
N260 G0 G40 X250 Z100 G97 S600;
N270 T8;
N280 G96 S150 M3 P11;
N290 G0 X20 Z2 M8;
N300 G1 Z0 F .3; (interruption block)
N310 X30;
N320……………
You can restart from block N270, being careful that the tool can make the first movement
(block 290) without a collision. This operation can be done provided that in the following blocks
all those functions that have been cleared by a reset are repeated, i.e.




Tool and relevant offset.
Coolant ( M8 ).
Spindle rotation (G96 - S150 - M3 – P11).
Cleared tool radius compensation (G40).
If all these functions are not specified in the program, enter them in "MDI" mode before
restarting the cycle.
WARNING: Any work shift origins programmed by G55÷G59 etc… must be called.
ì
If not, collisions may occur.
50
It is recommended to keep the axes federate limited by the select switch
40
30
20
10
0
60 70 80 90
100
110
120
130
140
150
. First
movements to be made by slow traverse to better keep an eye on restart of machining.
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Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
PROCEDURE
1. Press
.
“EDIT” key and
EDIT
CYCLE
“PROG” key to display the program.
2. Press
3. Bring cursor on the desired block (Ex. N270) by arrow
key
4. Press
.
AUTO
37
“AUTO” button.
50
6. Turn select switch
60 70 80 90
40
30
20
10
0
100
110
120
130
140
150
to zero.
CYCLE
“CYCLE” button.
7. Press
8. The flashing red message appears on the screen “START
FROM MIDDLE OF PROGR (START/RESET).
CYCLE
9. Press
“CYCLE” button again.
50
10. Slowly turn the select switch
40
30
20
10
0
60 70 80 90
100
110
120
130
140
150
to the right and
check axes movements.
NOTE: Program can be restarted from any block even if block numbering is not
considered but the same rules detailed previously must be complied with.
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Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
2.5
Program test with handwheel (option)
To make program test operations easier, the whole program can be executed by rotating the
handwheel
.
PROCEDURE
1. Press
2. Press
AUTO
“AUTO” key.
“RESET” key.
Display OPERAT PANEL (sect. F, chapt. 1, par. 1.4).
3.
4. Highlight the line TEST-HND.
5. Move cursor “>” to ON by arrow keys
6. Il
MPG
.
key flashes.
CYCLE
7. Press
and turn handwheel
50
8. Select feedrate override
40
30
20
10
0
60 70 80 90
100
110
120
130
140
150
to minus (-) direction.
to change pitch of the handwheel and feedrate speed.
9. The whole program is executed including M-codes and tool changes.
10. The program cannot be executed backwards.
11. During program execution on the screen page OPERAT PANEL it is possible to change at
any time the status ON/OFF thus swapping from handwheel mode to normal execution
mode.
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SECTION
F
MODIFICATIONS FROM THE DISPLAY
AND ON THE PARAMETERS
1.
OPERATOR’S PANEL....................................................................................................... - 102 1.1
Operator’s Panel: limited rapid traverse ................................................................... - 102 1.2
Operator’s Panel: inner/outer clamping and other operations................................... - 103 1.3
Operator’s Panel : door lock function ........................................................................ - 104 1.4
Operator’s Panel B446 – B465................................................................................. - 105 1.5
Operator’s panel B650 – B658 ................................................................................. - 105 1.6
Operator’s panel: block skip, single block, etc. ......................................................... - 106 1.6.1
Changing cursors position ................................................................................. - 107 2. DISPLAYING AND SETTING ............................................................................................ - 108 2.1
Display/setting of data ............................................................................................... - 108 2.2
Displayed data........................................................................................................... - 109 3. SCREEN POWER OFF DURING MACHINE OPERATION .............................................. - 110 4. "B" AXIS LOAD DETECTION ............................................................................................ - 110 5. PARAMETER WRITE ENABLE/DISABLE ........................................................................ - 111 5.1
Displaying and setting protected data ....................................................................... - 112 5.2
Displaying: PMC signals – Modifying : timers, counters, relays, data. ...................... - 114 6. SYNCHRONISATION COMPENSATION UNDER SYNCHRONOUS CONTROL "M62" - 117 7. REFERENCE POINT ANGLE SHIFT (M19)...................................................................... - 118 -
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Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
1.
OPERATOR’S PANEL
Press the key
a few times to enter the “Operator’s Panel”
twice and the soft key
pages. The strip of soft keys below is displayed :
Press soft key OPERAT PANEL. Some pages are available by paging up or down
1.1
PAGE
PAGE
.
Operator’s Panel: limited rapid traverse
This operation is used only when setting up the work cycle. Limiting the rapid traverse to 50%,
50
25% or 5% make it easier to monitor the movements by select switch
40
30
20
10
0
60 70 80 90
100
110
120
130
140
150
. At the end of
the test, move cursor back to 100%.
On this page only the function to reduce rapid traverse is enabled.
Position cursor by arrow keys
desired direction by arrow keys
100%
50%
25%
F0
or
on –RADID OVRD -, then move cursor to the
and/or
.
maximum axis rapid traverse
axis rapid traverse is limited to 50%
NOTE: No other functions are enabled on this page.
F
MODIFICATIONS FROM
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Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
1.2
Operator’s Panel: inner/outer clamping and other operations
To get access to these pages, follow the same procedure as described on previous page but
press one more time the keys
PAGE
PAGE
.
CHUCK M.
OFF
ON
Main spindle: clamping of part
chucking cylinder pushes
chucking cylinder pulls
CHUCK S.
OFF
ON
Sub-spindle: clamping of part
chucking cylinder pushes
chucking cylinder pulls
WP HOLD
Unloading / holding the part
the bucket is used to unload the workpiece.
the bucket equipped with special tooling is used to hold the component to
machine it with a face driver or tailstock.
OFF
ON
LSW CHK M.
OFF
ON
Limit switch to check clamp/unclamp of the main spindle chucking cylinder.
the limit switch is not enabled.
the limit switch is enabled.
LSW CH S.
OFF
ON
Limit switch to check clamp/unclamp of the sub-spindle chucking cylinder.
the limit switch is not enabled.
the limit switch is enabled.
STOP SUB
Sub-spindle rotation is not enabled. This is used to avoid rotating the subspindle accidentally.
LOADER
Not activated.
AUTO OFF
Machine auto off as a consequence of a "HOLD" or an alarm. This function
can be used when the amount of parts entered under “REQUIRED NUMBER
OF PARTS” has been achieved. (
paragraph 2.1).
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Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
NOTE: if on "OFF" position, the machine does not power off when the
amount of parts has been obtained. If on "ON” position, the machine stops
and powers off according to the timers listed here below:
N013-T024 = CNC delay in determining the alarm,
ex. 4' = enter 240000.
N014-T026 = Necessary time to power machine off after the alarm has
come out,
ex. 1' 30" = enter 90000.
Switching from "OFF" to "ON" position or vice-versa does not require to
confirm by pressing the emergency push-button.
1.3
Operator’s Panel : door lock function
This page allows to lock one door or the two doors both in automatic or manual opening mode.
When enabled, this function does not allow the key of the door safety switch to come out.
Door opening is thus inhibited.
LH DOOR
OFF
ON
RH DOOR
F
Left-hand door.
the left-hand door opens.
the left-hand door remains shut off
Right-hand door (same as left-hand door)
MODIFICATIONS FROM
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1.4
Operator’s Panel B446 – B465
1.5
Operator’s panel B650 – B658
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Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
1.6
Operator’s panel: block skip, single block, etc.
This page allows to change machine status :
BLOCK SKIP
ON
activates reading of the skipped blocks as
OFF
does not activate the above.
BDT
key.
SINGLE BLOCK
ON
activates reading a block of the program whenever the “CYCLE” key is
pressed, same as
OFF
key.
does not activate the above.
MACHINE LOCK
ON
allows to test a program when the axes are idle. Condition: indispensabile
for testing with a video-graphic or to double-check clerical errors.
OFF Axes lock is not enabled. (
sect. E chapt. 1)
DRY RUN
ON
runs a complete cycle at high speed (DRY-RUN). To be used without
workpiece and away from the clamping device. It helps to double-check very long
cycles.
OFF does not enable the above (
sect. E chapt. 2 par. 2.2)
NOTE: Switching from “ON” to “OFF” or vice-versa does not require to confirm by pressing
the emergency push-button.
F
MODIFICATIONS FROM
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1.6.1 Changing cursors position
PROCEDURE
PANEL
ENABLE
ENABLE/
EDIT
LOCK
1. press
JOG
to ENABLE/EDIT and front door
"JOG" button, move select switch
shut off.
2. Display the page “OPERATOR’S PANEL” (
refer to chapter 1 of this section for
procedure).
3. Position cursor on the desired function by arrow keys
4. Position cursor on OFF or ON by arrow keys
and/or
and/or
.
.
5. Press the EMERGENCY red push-button 33 .
6. Wait for a few seconds.
7. Pull out and turn the EMERGENCY red button 33 .
8. Press key 30
ON , the machine is on and clamping direction has been changed.
NOTE: If the position of cursors has not changed after machine power OFF and ON again, this
means that :
 The procedure to change cursors position has not been performed properly or
completely.
 During machine power on, 10 seconds approx. have not elapsed between item 5 and 8
of the above procedure.
In both events, the procedure must be repeated from item 1 through item 8 of this page.
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2.
DISPLAYING AND SETTING
NUMBER OF PARTS TO BE MACHINED, WORK TIME AND DATE/TIME
Various work times, the total amount of machined parts, the number of parts required, the
number of machined parts, the date/time can be displayed.
2.1
Display/setting of data
PROCEDURE
1. Press
2. Press
MDI
"MDI" key.
key.
3. Press soft key SETTING .
4. Use arrow keys
PAGE
PAGE
to display the screen page below:
5. To set the number of parts required, move cursor to PARTS TO BE MACHINED and enter
the number, then press soft key INPUT.
6. To set the clock, move cursor to DATE or TIME, enter the new data and press soft key
INPUT.
F
MODIFICATIONS FROM
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2.2
Displayed data
TOTAL AMOUNT OF PARTS
This value increases by one when the M-code M30 is read (these values cannot be
changed or deleted).
PARTS TO BE MACHINED
This area is used to enter the number of parts required. If "0" is entered, the number of
parts has no limits. It can also be set by parameter no. 6713.
PARTS COUNTER
This value is incremented by one when the M-code M30 or the M-code specified in
parameter no. 6710 is read. It can also be set by parameter no. 6711. It must be reset if
machining operations must go on once the amount of required parts has been attained.
POWER ON
It display the total time of CNC power on. This value cannot be set (no. 6750).
RUN TIME
It displays the total run time in automatic mode without considerino the stop time and
feedhold. It can be reset by parameters no. 6751 and no. 6752.
CUTTING TIME
It displays the total machining time with chip removal as the linear interpolation (G01) or the
circular interpolation (G02, G03). It can be reset by parameters no. 6753 and no. 6754.
TIME LEFT
Not used.
CYCLE TIME
It displays the unit machining time until an M30 is read, stop time and feedhold excepted. It
is automatically when a new machining cycle is carried out up to M30. When powering the
CNC on, this is zero.
DATE and TIME
It displays current date and time. Date and time can be changed from the keyboard.
2.2.1 Comments
USAGE
Whenever an M30 code is operated, the total number of parts and the total number of part
sto be machined are incremented by one. The program must thus be created so that the
M30 is performed after machining of each individual component.
The total number of parts and the number of parts to be machined are incremented by one
when the M code set in parameter no. 6710 is performer.
It is possible to by-pass counting if M30 is executed (parameter no. 6700 bit 0 =1.
Note : Biglia sets parameter # 6710=90 so M90 is the M-code to increase the parts counter.
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MODIFICATIONS FROM
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Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
3.
SCREEN POWER OFF DURING MACHINE OPERATION
Under special machining conditions in automatic mode (from the bar or using a loader), the
and
screen can be powered off by pressing
To power it on, press
4.
keys at the same time.
key.
"B" AXIS LOAD DETECTION
This function allows to monitor the sub-spindle motor load. It is activated by M78 and disabled
by M79, both M-codes being entered in the part program.
It is used to avoid a bad crash between the sub-spindle and the workpiece when it moves
forward to catch the component from the main spindle. A collision can occur when:
 the sub-spindle collet has not been unclamped
 the diameter of the workpiece is larger than the diameter of the unclamped collet (the
finishing insert may have broken off)
 many chippings have accumulated in the sub-spindle collet
 the workpiece has not been ejected from the sub-spindle collet
The load value is stored in the variable # 1133 set in the part program before M78.
The value 255 indicates 100% of the value for the motor power.
Based on experience, the sub-spindle absorbs in slow traverse G1 G94 F2000 from 35% to
40% of the motor power. An approximate value to be entered ranges from 70 to 100.
Follow the example below to enter said value:
G0 B-815
# 1133 = 70
M78
G94 G1 B-830 F2000
M79
….
….
….
G0 B0
sets the thrust value of the sub-spindle (max. 255 - min. 20)
activates the slow down
generates an alarm if the thrust value is exceeded
disables the slow down
Pick-up/cut-off of workpiece
When this value is exceeded during machining operations the machine stops with alarm no.
N° 2027 “B-AXIS LOAD LIMIT EXCEEDED”.
In this event, delete alarm by
key +B , then press
F
, press
JOG
"JOG" key and move the sub-spindle back by
again.
MODIFICATIONS FROM
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5.
PARAMETER WRITE ENABLE/DISABLE
All machine parameters and PMC data are protected by a double key: one hardware and one
software. However it is possible to change a parameter or a PMC data i.e. timers, counters,
data tables and keep relays when only the hardware key is unlocked.
PANEL
ENABLE
LOCK
Move select switch
ENABLE/
EDIT
to ENABLE/EDIT. Follow procedure below:
PROCEDURE
1. Press
2. Press
MDI
"MDI".
twice.
3. Press soft key SETTING. This contains various pages.
4. Use arrow keys
PAGE
PAGE
to display the desired page. If in trouble, power machine off and on
again. Some examples on data setting pages:
5. Move cursor to the data to be changed by arrow keys
.
6. Enter the new value and press soft key INPUT if you want to change parameters that are
not protected (
par. 5.1).
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Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
5.1
Displaying and setting protected data
Parameters and PMC data are meant to fully exploit the specifications of the servo motors as
well as the performance and features of the CNC-lathe.
Only some PMC data can be changed to tailor the lathe to particular requirements.
Whenever a parameter value or a PMC data is modified, it is a good practice to update the
original list. As a rule, the parameters must not be changed by the end user.
The parameter values and PMC data are supplied to the end user both on a CD and paper and
enclosed to the electrical schematics.
PROCEDURE
1. Press
MDI
"MDI".
PANEL
ENABLE
LOCK
ENABLE/
EDIT
2. Move select switch
3. Press
to ENABLE/EDIT
.
4. Press soft key PARAM .
5. Enter no. of parameter research, ex.: 1022.
6. Press soft key RESEARCH NO . Parameter 1022 is automatically researched.
NOTE: As an alternative to item 6, research the parameter by paging up or down
7. Move cursor to the axis to be modified by arrow keys
8. Press key
PAGE
PAGE
.
ex.: -C-.
.
9. Press soft key SETTING . The screen page above must appear: WRITE ENABLE (0 :
disable - 1 : enable).
F
MODIFICATIONS FROM
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NOTE: If this page is not shown, press arrow keys
PAGE
PAGE
or power CNC unit off and on again to
restart from item 1 of the procedure.
10. Be sure that the cursor is positioned on : PARAM WRITE = 0 .
11. Set 1 and press
12. Press
, the alarm 100 appears (parameter can be entered).
to see the cursor positioned on the parameter , for ex. 1022 relevant to C-axis
(previously researched).
13. Enter the new value ex. 5 and confirm by
key.
14. To modify an 8-BIT parameter, ex. : PARAMETER 1201 BIT 3 = 1:
1201
0 0 0 0 0 0 0 0
BIT N° 3
7 6 5 4 3 2 1 0
numbering of bits
15. By arrow keys
position cursor on BIT 3 (see rectangle), set 1 and press
to
confirm.
.
16. Press
17. Protect parameters by setting "0" in the parameter write enable and press
18. Press
to confirm.
.
NOTE: if the flashing alarm message disappears from the screen, do not power machine off.
If not, a message in red appears on the screen “POWER CNC OFF”. This means the
machine must be switched off from the main switch.
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5.2
Displaying: PMC signals – Modifying : timers, counters, relays,
data.
They can be modified without PARAMETER WRITE ENABLE (
par. 5.1)
PROCEDURE
1. Press
MDI
"MDI".
PANEL
ENABLE
LOCK
ENABLE/
EDIT
2. Move select switch
to ENABLE/EDIT.
3. Press the key indicated by the arrow
4. The screen pages below appear:
e
5. Press the key > to change the screen pages. The first screen page shows many soft keys
but we only need the key STATUS . Press STATUS to get the screen page below:
6. This area allows to double-check the status of many input and output contacts – a limit
switch for instance. Just need to know the position of a contact, digit for example: G54.2 and
press the soft key SEARCH , to check status of the sub-spindle ejector; or : X8.1 and press
the soft key SEARCH to check status of the door limit switch.
F
MODIFICATIONS FROM
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7. On the second screen page, select one of the keys referring to the modifications to be made:
a
Press soft key TIMER, the screen page below appears:
b
Press soft key COUNTER, the screen page below appears:
c
Press the soft key RELAY, the screen page below appears:
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Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
d
Press soft key DATA, the screen page below appears:
No data must be modified on this screen page.
8. The following screen page allows to modify PMC data. For instance the collision check
between the Y-axis (double-wedge style) and the sub-spindle.
WARNING: These data are pre-set by Biglia and must be modified only if necessary
upon Biglia’s autorisation and with estreme caution since the machine might be seriously
damaged.
Get access to this screen page from DATA page by pressing soft key (OPERATOR
PANEL) and ZOOM . Then use arrow keys
PAGE
PAGE
to find the right page.
.
9. Move cursor to the address to be changed by arrow keys
10. Enter the new value by numerical keys and press
11. Press
F
to bring PARAM WRITE back to = 0.
MODIFICATIONS FROM
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to confirm.
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
6.
SYNCHRONISATION COMPENSATION UNDER
SYNCHRONOUS CONTROL "M62"
This procedure applies only to the CNC-lathes equipped with the sub-spindle
This operation is required only when the machined component must be transferred from the
main to the sub-spindle in a specific clamping angle (ex.: a polygonal workpiece, a component
clamped by eccentric collets etc…). To get a proper phase shift angle, it is recommended to
check the workpiece to be transferred.
WARNING : Before carrying out the angle setting procedure, the main and the subspindle should have been synchronized at least once using M62.
This operation can be done in MDI program :
G97 S100 M3 P11
M62
After synchronisation press
.
PROCEDURE
1. Mount in the main spindle the bar to be transferred to the sub-spindle or machine the first
part of the workpiece to create the clamping surface for the sub-spindle.
2. Move the sub-spindle forward until the clamping device reaches the workpiece in clamping
position (to this purpose, orientate it manually).
3. Clamp the workpiece by the sub-spindle.
4. Select 41
MDI
“MDI” mode.
5. Enter M40.
At this stage, the orientation has been automatically calculated by the CNC unit and stored in
parameter # 4034 “SS” (sub-spindle).
The parameter # 4034 “SM” (main spindle) must be zero. . To check that it actually is zero:
 SYSTEM
 PARAM
 4034
 RESEARCH NO
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Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
7.
REFERENCE POINT ANGLE SHIFT (M19)
This procedure applies to the main spindle on all CNC-lathes, without C-axis.
PROCEDURE
1. Clamp the collet, press
2. Select
MDI
.
“MDI” mode.
3. Enable parameter write (
see procedure at paragraph 5.1).
CYCLE
.
4. Set spindle stop at “zero” position: M19
5. Display “SPINDLE ADJUSTMENT” page
a. Press
.
b. Premere il tasto di estrema destra
.
c. Press soft key SPINDLE SETTING.
d. Press soft key SPINDLE ADJUSTMENT .
e. Enter a value in the highlighted STOP POINT cell. Bear in mind this value is meant
in degrees but in impulses : 4096 impulses=360 degrees. This value is stored in
parameter 4077-SM.
f.
F
Press RESET and repeat procedure to double-check the new position. Revise it if
necessary.
MODIFICATIONS FROM
- 118 -
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
6. Lock parameter write (
par. 5.1).
NOTE: To determine the impulses corresponding to one degree:
number of impulses/encoder revolution = 4096
4096
 11.377 impulse/degree
360
Example:
To obtain a 90° angle setting: enter 90  11.377  1024
- 119 -
MODIFICATIONS FROM
F
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
F
MODIFICATIONS FROM
- 120 -
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
SECTION
G
MISCELLANEOUS
1.
2.
3.
4.
DISPLAYING MACHINE AXES LOAD ............................................................................. - 122 MONITORING MACHINE WARNING LIGHTS ................................................................. - 122 DISPLAYING VARIABLES OR MACRO FUNCTIONS...................................................... - 123 AUTOMATIC TAILSTOCK (on CNC-lathe mod. B1200 only)............................................ - 124 4.1
Moving into machining position in manual mode....................................................... - 125 4.2
Moving into machining position in automatic mode (cycle) ....................................... - 126 5. AUTOMATIC STEADY-REST (CNC-lathe mod. B1200 only) ........................................... - 126 5.1
Moving into machining position in manual mode....................................................... - 126 6. TRAVELLING STEADY-REST (on CNC-lathe mod. B1200 only) ..................................... - 127 6.1
Moving into machining area in manual mode............................................................ - 127 6.2
Operation in automatic mode, programming. ............................................................ - 127 -
- 121 -
MISCELLANEOUS
G
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
1.
DISPLAYING MACHINE AXES LOAD
PROCEDURE
1. Press
key .
2. Press the arrow key
on the right edge of the panel.
3. Press soft key MONI to read the maximum load of each axis to optimize the part program.
2.
MONITORING MACHINE WARNING LIGHTS
Press key
G
and keep it pressed for 5 seconds. The warning lights will light on.
MISCELLANEOUS
- 122 -
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
3.
DISPLAYING VARIABLES OR MACRO FUNCTIONS
PROCEDURE
1. Press
key.
on the right edge of the panel.
2. Press the arrow key
3. Press soft key MACRO.
4. Use arrow keys
PAGE
PAGE
to research the desired variable.
- 123 -
MISCELLANEOUS
G
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
4.
AUTOMATIC TAILSTOCK (on CNC-lathe mod. B1200
only)
The tailstock body slides on an independent slide and positions into machining area
automatically. When no longer needed, it must be moved backward to avoid crashing with
the turret.
The tailstock is engaged and moved forward/backward by the machine Z-axis slide assembly
both in manual and automatic mode.
G
MISCELLANEOUS
- 124 -
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
4.1
Moving into machining position in manual mode
PROCEDURE
1. Accurately clean tailstock railways.
2. Select
MDI
"MDI" mode in the CNC unit and digit:
CYCLE
to enable tailstock position
M21
research function.
3. Select handwheel mode
MPG
"MPG" and
X100
. Activate
the Z-axis with key +Z .
4. Slowly move the Z-axis in direction of the tailstock; when
the cam (C) of the Z-axis slide assembly has approached
tailstock and pusher the pawl (D) which activates the limit
switch (E), the pin (B) of the engaging unit automatically
engages with the plate (A) of the Z-axis slide assembly.
This operation allows to locate the tailstock anywhere in the
machining field sliding it in conjunction with the Z-axis. To
unlock the tailstock from the Z-axis slide assembly, select
CYCLE
MDI
"MDI" mode and digit M47
. The
pin (B) of the engaging unit goes back and the tailstock
hydraulically locks on the railways.
A
Engaging plate
B
Pin
C
Cam
D
Pawl
E
Limit switch
C
A
D
B
Vista in pianta
- 125 -
MISCELLANEOUS
E
G
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
4.2
Moving into machining position in automatic mode (cycle)
The instructions to operate and program the tailstock are described in the
"PROGRAMMING MANUAL” Volume 1 – Chapter D.
5.
AUTOMATIC STEADY-REST (CNC-lathe mod. B1200
only)
The steady-rest slides on the same railways as the tailstock. Follow same precautions
recommended for the tailstock.
The steady-rest does not use the M-code M21 for the automatic research since it is equipped
only with plate (A) and pin (B).
5.1
Moving into machining position in manual mode
PROCEDURE
1. Accurately clean the railways.
MPG
"MPG" e
X100
. Activate Z-axis with key +Z .
3. Slowly move the Z-axis slide assembly until the engaging plate (A) aligns with the pin (B).
CYCLE
4. Select
MDI
"MDI" mode in the CNC unit and digit : M56
. This operation
allows to locate the steady rest anywhere in the machining filed, sliding it manually in
conjunction with the Z-axis assembly.
5. In “MDI” mode enter the M-code M57 to unlock steady-rest from the Z-axis slide assembly.
The pin (B) of the engaging unit goes back and the steady-rest hydraulically locks on the
railways.
Summary of M-codes
G
M26
Tailstock forward – limit switch check
M27
Tailstock backward – limit switch check
M21
Tailstock position manual research
M47
Tailstock locks on the railways
M46
Unlocks tailstock from the railways and engages it to the Z-axis slide assembly
M57
Steady-rest locks on the railways (when supplied)
M56
Unlocks steady-rest from the railways and engages it to the Z-axis slide assembly
MISCELLANEOUS
- 126 -
Cod.: T140-00385 - I.M. 0 - Data: 30/10/2009
6.
TRAVELLING STEADY-REST (on CNC-lathe mod. B1200
only)
The steady-rest slides on the same guideways as the tailstock. It can be CNCprogrammed.The movement can be synchronized or independent from the Z-axis slide.
This versioni s operated by the axis motor, the rack and the reduction unit.
6.1
Moving into machining area in manual mode
PROCEDURE
MPG
"MPG" and
X100
. Activate W-axis with the key
.
2. Slowly move the W-axis to the desired position.
6.2
Operation in automatic mode, programming.
The instructions to operate and program the steady-rest are described in the
"PROGRAMMING MANUAL" Volume 1 – Section D.
- 127 -
MISCELLANEOUS
G
Cod.: T140-00385- I.M. 0 - Data: 30/10/2009
G
MISCELLANEOUS
- 128 -

OPERATING MANUAL - Eurotech Sales Tools

Transcription

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