Product Book - Toyota Material Handling Ireland

Transcription

Product Book - Toyota Material Handling Ireland
Toyota Material Handling Range
Forklifts, Services and Solutions
www.toyota-forklifts.eu
Stronger together
Toyota Material Handling Europe (TMHE) is the European regional organisation of the Toyota
Material Handling Group (TMHG), which is part of Toyota Industries Corporation (TICO), the
world leader in materials handling.
TMHE began operating in 2006 to manage the Toyota and BT materials handling business
in Europe. With more than 100 years combined Toyota and BT experience, we offer a
comprehensive portfolio of counterbalanced forklift trucks and warehouse equipment bearing
the Toyota and BT brands.
TMHE has European offices in Ancenis (France), Bologna (Italy), Brussels (Belgium), and
Mjölby (Sweden), and production centres in Ancenis, Bologna and Mjölby.
TMHE aims to be close to every one of its customers. Our expanding network covers more than
30 markets across Europe, with 400 sales and service centres and about 4500 highly trained
service engineers. Each of our marketing and sales companies is strategically located, offering
optimal market coverage and service convenience to keep your business running smoothly
and efficiently. Our service centres offer comprehensive customer support, including tailormade service contracts and 24/7 service availability by agreement.
With Toyota Material Handling Europe, you can count on consistent, high-quality products,
services and solutions, wherever you are located. As your materials handling partner, we truly
are stronger together.
Contents
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Services and Solutions
• Empowering your business
• Service solutions
• Rental solutions
• Toyota I_Site
• Used truck solutions
• Tailored engineering
• Our commitment to the environment
• Toyota Production System
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Hand Pallet Trucks
• BT Lifter L-series hand pallet trucks
• BT Pro Lifter L-series hand pallet trucks
• BT Lifter H-series hand pallet trucks
• BT Lifter S-series stacker trucks
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Warehouse trucks for horizontal movement
• BT Levio W-series powered pallet trucks: 1300 kg load • BT Levio W-series powered pallet trucks: 1400-2500 kg load
• BT Levio P-series powered pallet trucks
• BT Levio S-series/R-series powered pallet trucks
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Warehouse trucks for storage and retrieval
• BT Staxio Double load handling
• BT Staxio W-series powered stackers: 1000 kg load
• BT Staxio W-series powered stackers: 800-1400 kg load
• BT Staxio P-series powered stackers
• BT Staxio S-series/R-series powered stackers
• BT Reflex N-series reach trucks
• BT Reflex R-series reach trucks
• BT Reflex E-series reach trucks
• BT Reflex O-series reach truck
• BT Reflex F-series four-way reach trucks
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Warehouse trucks for high-density storage
• BT Vector R-series man-down VNA trucks
• BT Vector C-series man-up VNA trucks
• BT Vector A-series man-up VNA trucks
• BT Radioshuttle for aisle-free storage
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Warehouse trucks for order picking
• BT Optio L-series low-level order picking trucks: 1st level
• BT Optio L-series low-level order picking trucks: 1st and 2nd level
• BT Optio M-series medium-level order picking trucks
• BT Optio H-series high-level order picking trucks
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Automated handling systems
• BT Autopilot laser-guided trucks
• BT Autopilot in order picking systems
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Towing tractors
• BT Movit N-, S- and W-series electric towing tractors
• Toyota Tracto electric and engine powered tractors
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Counterbalanced trucks
• Toyota SAS
• Toyota Traigo 24 electric counterbalanced trucks
• Toyota Traigo 48 electric counterbalanced trucks
• Toyota 7FBMF electric counterbalanced trucks
• Toyota Traigo HT electric counterbalanced trucks
• Toyota 7FBCU / 8FBCU electric counterbalanced trucks
• Toyota Tonero engine-powered counterbalanced trucks
• Toyota 7FG / 7FD engine-powered counterbalanced trucks
• Toyota 5FG / 5FD engine-powered counterbalanced trucks
• Toyota 8FGCU / 7FGCU engine-powered counterbalanced trucks
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Feature Check tables
• BT Range
• Toyota Range
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Service and Solutions
Letting you focus on
your core business
With over 100 years combined experience between the Toyota and BT brands we are proud of
our reputation for producing innovative and high-quality materials handling equipment. But
our commitment and support for our customers has always extended well beyond the supply
of a new truck. We have grouped together all of these added-value services and solutions
under one common theme – ‘Empowering your Business’.
Put simply, our approach is to provide you with services and solutions that help you to get the
most out of your equipment, while allowing you to get on with what you do best – running
your business.
That’s why we work every day to deliver practical services and innovative solutions that
produce real, bottom-line benefits for your organisation. Whether we are supplying a single
spare part or helping to manage your entire materials handling fleet, our objective and
commitment remains the same – adding value to your operation.
Meeting your needs
In today’s rapidly evolving business world we understand that your needs will change and
that different customers will have different requirements. Whatever your circumstances you
can be confident that we will listen carefully to your individual needs and support you with
the skills, the people, the resources and the commitment that empowers you to focus on your
core business.
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Services and Solutions
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Some of the ways in which we
could support your materials
handling operation include:
• Maintaining your equipment on a Service Contract to
maximise uptime and provide operational peace of mind
• Using our Rental Solutions to free up your capital
resources and provide you with the flexibility to react
quickly to changes in your activity
• Giving you the option of purchasing Approved Used
Trucks with the same level of confidence as when you buy
our new equipment
• Utilising Toyota I_Site to obtain valuable fleet information
and practical support to deliver cost savings, improved
productivity and higher safety standards across your
entire fleet
At Toyota Material Handling we will continue to develop
our range of services and solutions to meet your evolving
business needs. Not just when the economy is buoyant
but also when things are more difficult.
You can rely on us to provide the services and solutions
you need – today and tomorrow.
“Adding value to
your operation.”
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Service and Solutions
Your peace-of-mind is
our commitment
Our service commitment is driven by our dedication to continuous improvement or kaizen
– one of the core pillars of the Toyota way of doing business. This approach is demonstrated
by our ongoing investment in our service infrastructure – or ‘Mobile Service Platform’ as we
call it. This combines the benefits of technology with a human approach and links you to our
global expertise, experience and resources every time we deliver a part or service a truck.
Service Contracts
Our service contracts are all designed to reduce operational risks and help provide you with
a trouble-free materials handling operation. This allows you to concentrate on your core
business rather than worrying about unexpected breakdowns, scheduling maintenance,
ordering parts or managing service engineers.
There are three levels of Service Contract to choose from:
• Safety inspection
Designed to keep your trucks operating safely and provide protection for your workforce. This
contract ensures that your truck always complies with safety standards set by national laws
and regulating bodies.
• Preventive maintenance
This contract is an effective way to prevent unplanned downtime and costly repairs as we
take responsibility for maintaining your trucks according to a pre-determined plan as well as
ensuring that they meet all safety requirements.
• Full service
This contract is designed to take care of all your truck maintenance and repair requirements in
order to provide you with the highest levels of operational performance and uptime.
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Services and Solutions
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Genuine Toyota and BT parts
We build our trucks using only genuine Toyota and BT
parts, so if you want to maintain the built-in quality
and reliability of your truck it makes sense to maintain
and repair them using exactly the same genuine parts.
They will provide you with superior operation as well
as preserving the value of your investment over time.
They also deliver the quickest and most reliable repairs,
minimising downtime and maintaining the safe operation
of your trucks.
Driver training
A skilled and motivated driver not only offers increased
productivity, but will also operate more safely – reducing
the risk of damage to stock and equipment – or worse
still, injuries to people. We offer a complete range of
training courses outlining the basics of daily safety checks
and maintenance routines, as well as covering safe driving
practices and operating techniques.
“Our Full Service contract ensures
that the fleet is always operational
and meets all safety requirements.”
Árpád Darvasi
Geodis
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Service and Solutions
From 1 day to 7 years –
always flexible,
always responsive and
always economical
Our straightforward objective is to help meet all of your rental requirements; all of the time. We
can help you optimise your fleet with anything from a single hand pallet truck to a complete
operational fleet, from one day to seven years. We can advise you about combining different
rental equipment, different rental periods and different rental plans to provide you with the
best overall rental solution.
When you deal with us, you know you are working with a reliable business partner and you
will benefit from the global financial resources within the Toyota Industries Group. This means
that the relationship will be directly with us, not with some unknown third-party funder.
Core Fleet Rental
We have over 70,000 trucks on our Core Fleet Rental
plan. As the name suggests, this rental option is designed
to meet your core fleet requirements. You can specify the
truck exactly to your requirements and obtain a highly
competitive rental price by opting for a longer fixed-term
rental period of up to seven years. This rental plan is
available on all our Approved used trucks as well as our
new trucks.
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Services and Solutions
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Short-term Rental
In today’s fast-paced business environment, flexibility
is a key requirement. How do you respond quickly to
changes in your operating environment or meet urgent
requests from your customers? Our Short-term Rental
plan can provide the answer as it gives you the flexibility
to quickly adjust the size of your core fleet. Alternatively,
you may simply need a truck to meet a specific need for
a specific period.
Whatever your circumstances, we can usually help. One
call will take care of all your needs and give you access
to over 20,000 trucks in our Short-term Rental fleet
across Europe. Whether you are an experienced logistics
professional or you are new to the world of lift trucks,
we will quickly and efficiently deal with your enquiry
to ensure that you obtain the best solution for your
requirements.
Payback Rental
This is a specialist rental plan where we buy your existing
fleet from you, providing you with a valuable capital
injection into your business. We would then take care of
all the details and simply rent your trucks back to you for
a fixed monthly payment – with our expertise it really can
be that simple.
“The truck you need,
when you need it.”
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Service and Solutions
More than fleet management
Toyota I_Site is more than fleet management. It is a unique combination of technology,
information, expertise and support that helps businesses to manage their materials handling
operations more effectively. Our approach is an intelligent partnership in which we work
together with our customers to deliver tangible benefits while helping to optimise their
operations.
Who needs it?
Toyota I_Site is developed to support truck fleet owners who want to focus on their core
business. Therefore, Toyota I_Site offers information and on-going support to give customers
tangible benefits by providing greater knowledge and control of their entire fleet. This
simplifies administration and frees time to focus on other important aspects of their business.
Practical answers
We understand that running a safe, efficient and cost-effective materials handling operation
is no easy task. It requires constant analysis and decision-making to control a whole variety of
different costs and operational factors.
• What is my optimum fleet size?
• How can I reduce damage costs?
• Which drivers need additional training?
• How do I control access to my equipment?
You will constantly need answers to these and other questions as your operation changes to
meet different customer demands and business goals. That’s why Toyota I_Site is not simply
about supplying you with some clever system and some reports about your fleet. Instead, it is
an ongoing support programme that will help you analyse this fleet information and provide
you with a faster and easier decision-making process.
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Services and Solutions
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Toyota I_Site collects information from your truck
fleet and the Toyota service database. A Toyota I_Site
consultant advises you how to use this information
to produce positive results in three key areas of your
material handling operations.
1. Reducing operating costs
Cut damage costs by making sure that trucks are only
operated by properly trained and authorised drivers.
2. Improved safety
Controlling access to trucks and monitoring truck
impacts will also help to reduce accidents and improve
safety in the workplace.
3. Increased productivity
Monitoring truck utilisation provides an accurate picture
of your activity and identifies under-utilised machines
and bottlenecks in your operations.
“We have saved around 33%
so far, in this first year of
running Toyota I_Site.”
Martin Drud Nielsen
Catering Engros
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Service and Solutions
Buy an Approved Used Truck from
us and you buy with confidence
and real peace-of-mind
As part of the world’s leading manufacturer of new forklift trucks we also understand that
there are many situations when buying a used truck can provide the best option for your
business. It could be that you need a truck immediately but would prefer to own your truck
rather than hire one on short-term rental. Or you may only need to use a truck occasionally
and so a used truck can represent a good value-for-money choice. Even large fleet operators
can gain value from used trucks by utilising them to supplement their core fleet and in the
process build some flexibility into their operation.
Our guarantee of quality stems from the fact that the only trucks we will accept on to our
Approved Used Truck programme are Toyota and BT trucks that have been fully maintained
by us from new using only genuine Toyota and BT parts. This means that we have maintained
the built-in quality of these trucks during the whole of their operational life rather than trying
to certify their quality by carrying out a list of one-off checks.
You can be sure of an Approved used truck’s quality without having to worry about a
complicated classification system that grades trucks according to different levels of quality –
with us; ‘Approved’ says it all in one single word.
It also means that every Approved used truck will undergo an individual preparation
programme based on our intimate knowledge of the truck. We believe that this not only
guarantees the quality, safety and performance of our Approved used trucks but also helps to
provide you with value-for-money pricing.
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Services and Solutions
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Approved Support Packages
Every Approved used truck also comes with a choice of
flexible support packages to give you additional peace of
mind and to help protect the value of your investment.
These support options include:
• A comprehensive Approved used truck warranty plan *
• An Approved used truck exchange plan *
• An Approved used truck ‘try before you buy’ plan *
• A specialist Approved used truck service plan *
And of course, all Approved used
trucks are also eligible for any
of our rental plans and service
contracts in exactly the same way
as our new trucks.
A partner to rely on
With an Approved used Toyota or BT truck, you know
you’ll always get top-quality products and back-up from
a reliable and secure business partner. You can also be
sure that you will receive the same levels of support and
have access to the same services as those enjoyed by our
new truck customers.
* Terms and conditions apply and may vary from country to country.
“Toyota Approved
says it all.”
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Service and Solutions
The need to adapt
Forklift trucks have been the established method for moving and storing goods for decades,
and while the basic concept of a unit load conveyed by two forks has largely remained
constant, the types of truck employed have evolved in the quest for improved use of space and
maximum productivity at the lowest cost. As a result, the industry has developed a wide range
of products to suit differing needs, whether it’s loading/unloading, transportation, movement
of goods in manufacturing, order picking or straightforward storage.
Toyota Material Handling Europe has a long history of working closely with customers to
adapt trucks to match precise requirements. Dedicated facilities within their production units
are able to interpret customer needs and design optimal solutions. There are generally four
main reasons that drive the need to adapt:
Adapting to the working environment
There are obvious examples where the working environment will demand change to a
standard truck. Food manufacturing requires the highest standards of hygiene, and trucks
can be built of stainless steel, allowing regular pressure washing and resisting corrosion. In
contrast, milling environments demand adaptation to protect equipment against the ingress
of dust.
Adapting to the load
In some operations adaptation can be required to deal with the type of load being handled.
Less stable consignments may require additional support to ensure safe and efficient handling.
This could involve specially designed stability aids, with for example overhead support to
steady the load from above, or a lateral tilt facility to ‘nest’ the load. A frequent example of
this is high-stacked roll cages of products such as dairy cartons, which demand high and fast
throughput without risk of spillage. In some cases the load may not be palletised at all, instead
using side clamps, which can be an effective way of lifting large unit loads such as domestic
appliances.
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Services and Solutions
Adapting to the process
While material handling equipment is principally
employed in storage and distribution industry, there are
also requirements in situations where straightforward
lifting and lowering of a load is insufficient. In
manufacturing, forklift trucks can be adapted to fulfil
a variety of tasks. The process may require a tool,
component or raw material to be fed or loaded in a
way that could involve rotation, inversion or other
manipulation. This type of adaptation is also within the
scope of TMHE’s special product development units.
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Streamlining the process
Improvements in logistics may in some cases be calculated
in fractions of cents, but the consequential commercial
impact measured in multi-digit units of currency. A slight
adjustment to the way something is handled may only
appear to gain a few seconds, but when that process is
repeated many times per hour, per shift, per week and
per year the time savings can be impressive, impacting
on both manpower and equipment costs.
This is the other reason why progressive companies often
choose to adapt trucks to precisely suit the needs of their
operations.
For example, an adapted workspace within the cab of a
truck can streamline a process, ensuring that the tools
and equipment required to support the flow of an
operation are in the right place at the right time.
“Our biggest customers rely
on our ability to supply new
technical and logistical solutions.”
Zita Major
European Key Accounts
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Service and Solutions
Our commitment to the
environment
TMHE believes that environmental responsibility is a cornerstone of good business practice.
In line with the Toyota Industries Corporation (TICO) Environmental Action Plan we design-in
environmental improvements to our equipment and processes to limit environmental impact
throughout the four product life cycle stages: development, manufacturing, operation and
recycling. Technologies currently being evaluated are designed to maintain the excellent
productivity and performance of our products.
TMHE’s production centres in Ancenis (France), Bologna (Italy) and Mjölby (Sweden) are all ISO
14001 certified. With its emphasis on eliminating waste, the Toyota Production System (TPS)
helps to reduce the environmental impact of our manufacturing activities. CO2 emissions,
water consumption, waste-water generation and landfill quantities have all been reduced,
while recycling levels for packaging, water and scrap have been raised. Hazardous substances
and air pollutants have also been reduced.
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Services and Solutions
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In addition to an extensive range of emissions-free electric warehouse equipment and
counterbalanced forklifts, TMHE uses catalytic mufflers and diesel particulate filters for its
engine-powered trucks. All engine powered forklifts and towing tractors comply with the
latest European Directive 97/68/EC emission exhaust emission standards.
Moving towards the creation of a recycling-oriented society, Toyota Material Handling is
continuously raising the recyclable level of its products at end of life. The Toyota Tonero
counterbalanced forklift is 99% recyclable, while recyclability levels of reach trucks and hand
pallet trucks exceed 90%.
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Service and Solutions
The Toyota Production System
and what it means for your business
The Toyota Production System is an expression of The Toyota Way. It empowers team members
to optimise quality by constantly improving processes and eliminating unnecessary waste in
natural, human and corporate resources. TPS influences every aspect of Toyota’s organisation
and includes a common set of values, knowledge and procedures. It entrusts employees with
well-defined responsibilities in each production step and encourages every team member to
strive for overall improvement.
Just-in-time – smooth, continuous, optimised workflows
The Toyota Production System fulfils customer demand efficiently and promptly by linking all
production activity to real marketplace demand. Just-in-time production relies on finely tuned
processes in the assembly sequence using only the quantities of items required, only when
they are needed.
A smooth, continuous and optimised workflow, with carefully planned and measured workcycle times and on-demand movement of goods, reduces the cost of wasted time, materials and
capacity. Team members can concentrate on their tasks without interruption, which leads to better
quality, timely delivery, and peace-of-mind for Toyota’s customers.
Jidoka – building-in quality
When it comes to quality, there is no room for compromise in the Toyota Production System.
The TPS principle of jidoka builds quality checks into each step of the production process. By
ensuring that all processes are visible, jidoka helps ensure that abnormalities are made visible
and addressed immediately.
Maintaining quality throughout the production process has helped to build its reputation for
quality. TPS empowers each Toyota team member to check for quality, to point out and fix any
inconsistencies or defects, and to prevent inferior quality products from being passed on to the
customer. And the TPS advantage does not end when the customer takes delivery. Toyota’s highquality products mean customers benefit from better productivity, less downtime and a greater
return on their investment.
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Services and Solutions
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Kaizen – improvement is a continuous process
In many organisations the process of change can be challenging. At Toyota change is a way of life,
thanks to the company’s fundamental philosophy of continuous improvement known as kaizen.
Kaizen means that all team members throughout the organisation are continuously looking for
ways to improve operations, and people at all levels in the company support this process of
improvement.
Kaizen is one of the foundations of the Toyota Production System – not only a process but also an
attitude. Toyota’s constant striving for improvement ensures that its customers will always enjoy
excellent products that use the most advanced and reliable technologies. Toyota also works with
its customers to achieve improvements in its services to them, to optimise their investment in Toyota
products.
The environment – Toyota’s commitment
Throughout its wide range of activities Toyota always considers the environment as part of its daily
operations. Its policy is to analyse the effects of every stage in its products’ lives: development,
manufacturing, operation, and recycling.
Toyota has a policy in place to reduce CO2 emissions, use resources more efficiently, and reduce
environmental risk factors. Considering the environment at all four stages of a product’s life is the
responsible approach and leads to real environmental benefits for Toyota’s customers with respect to
their responsibilities towards environmental issues.
TPS is concerned with health and safety
Safety is always the focus in all of the complementary philosophies and practices that make up
TPS. Not just a priority but a necessity. The tireless effort to do things in the best possible way
could never progress if safety were to be compromised by apparent efficiencies. When processes
are improved to increase quality, safety is also improved.
Toyota maintains health and safety for its team members so they can concentrate on their jobs
delivering the best quality products and be more efficient.
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Hand Pallet Trucks
BT Lifter L-series
The BT hand pallet truck range has been setting standards in strength and performance for
over 60 years and today’s BT Lifter range from Toyota Material Handling Europe maintains
these values. Manufactured at TMHE’s dedicated production facility in Sweden, BT Lifters are
proven to be the most durable – lasting up to five times as long as other makes in work-cycle
tests – meaning that BT Lifters offer by far the lowest lifetime cost.
TMHE is committed to minimising the environmental impact of materials handling. BT’s
approach to hand pallet truck design and manufacture reflects this commitment, both in the
way it builds trucks and as a result of their long operating lives, reducing renewal rates and,
therefore, the impact of truck disposal. Again leading to the lowest possible lifetime cost.
BT Lifter LHM230
• Lifetime guarantee on the fork frame
• Max. capacity 2300 kg
BT Lifter LHM300
• Max. capacity 3000 kg
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Hand Pallet Trucks
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Environmental calculation
In any typical life cycle five other hand pallet
trucks would be required to do the work of one
BT Lifter:
= 5 x less manufacturing process
= 5 x less distribution
= 5 x less disposal cost
= 5 x less negative environmental impact
Facts about manufacturing in Sweden:
• Toyota Production System
(latest manufacturing processes)
• quality components
• high efficiency
• low energy consumption
• low waste output
• no toxic pollutants
Options and customisations
The BT Lifter LHM230 is available with many
options, including:
• Bogie fork wheels
• Handbrake (pictured right)
• Load support (pictured far right)
• Parking brake
• Pen and paper holder
• With coldstore oil
• Wet specification version
“We found that BT Lifters did
not wear so much in our
demanding environments.”
Zdeněk Gabrhel
Hamé
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Hand Pallet Trucks
BT Lifter L-series
A truck for every application…
Whether it is a standard version, a standard option or a customised truck for your specific
needs, we will deliver the best solution.
BT Lifter LHM100UL
• Min. fork height of just 38 mm
• For applications using low-clearance pallets
and load ledges to maximise space
• Max. capacity 1000 kg
BT Lifter LHM230SI
• Does not exceed noise levels of 60 dBA in use
• For early morning and late night deliveries in residential areas
• Max. capacity 2300 kg
Customisations – a part of our range
• Customisations are made at our factory in
accordance with the Toyota Production System (TPS)
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Hand Pallet Trucks
BT Lifter LHM200ST
The stainless BT Lifter is designed for corrosive
environments and applications that demand a
high standard of hygiene. Its structure is longlasting high-grade stainless steel.
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BT Lifter LHM230G
The galvanized BT Lifter is an economical
alternative to the stainless Lifter for semi-wet
environments.
BT Lifter LHM200SC
The BT Lifter with scale provides high-accuracy
‘legal for trade’ weighing during the handling
process.
BT Lifter LHM230WI
The BT Lifter with weight indicator is suitable
for applications in which +/–20 kg accuracy is
acceptable.
BT Lifter LHM075H
The BT Lifter LHM075H has been specially
adapted for handling of different types of half
pallets.
“A product of ‘steel’ in
harsh environments and
varying temperatures.”
Willy Hansen
Nortura i Bardufoss
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Hand Pallet Trucks
BT Pro Lifter L-series
Be unique, with less effort…
The innovative BT Pro Lifter L-series offers the most significant technical innovation in hand
truck design. Ease-of-use reaches new levels with up to two-thirds less effort required to move
the load thanks to BT Pro Start technology.
BT Pro Lifter LHM230P
• Unique easy-start function requires up to
67% less effort to start the truck moving
• Max. capacity 2300 kg
• Also available with Quick-lift option
The BT Pro Lifter’s secret is that it allows the
operator to use a downstroke on the handle to
get the truck and load moving. A connecting
rod between the handle and the wheels can
be engaged to give the truck a controlled push
start. This is also particularly useful when
negotiating low obstacles on the floor.
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Hand Pallet Trucks
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The BT Pro Lifter LHT100 combines the versatility and compact size of a hand pallet truck with
an electric motor and built-in charger for near-effortless transport. Easy to manoeuvre and
virtually maintenance-free, the LHT100 enhances workplace safety and ergonomics. It is ideal
for indoor applications in shops, supermarkets, hospitals, libraries, light industry and more.
BT Pro Lifter LHT100
• Electric drive for close to effort-free
travel in both forward and reverse
• Max. capacity 1000 kg
“Our employees are very satisfied
with the BT Pro Lifter as it
makes their work a lot easier.”
Witold Jarecki
Sun Garden
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Hand Pallet Trucks
BT Lifter H-series
BT Lifter HHL100
• Elevating forks with electric lift
• For use as an ergonomic workstation, eg,
when sorting or picking
• Max. capacity 1000 kg
BT Lifter HHM100
• Elevating forks with manual lift
• Max. capacity 1000 kg
BT Lifter Galvanised/Inox HHM100I
• Stainless steel for corrosive environments
• Elevating forks with manual lift
• Max. capacity 1000 kg
BT Lifter Galvanised/Inox HHL100I
• Stainless steel for corrosive environments
• Elevating forks with electric lift
• Max. capacity 1000 kg
The HHL100 with automatic height adjustment
(right) uses a photocell to maintain the load at
a constant height, meaning the top of the load
on the forks is always within comfortable reach.
The HHM100I stainless steel BT Lifter (far right)
is designed for the most demanding corrosive
environments, or applications in which it may be
pressure-washed for hygiene.
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Hand Pallet Trucks
BT Lifter S-series
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The BT Lifter S-series is a light-duty pallet truck and stacker designed for low frequency stacking
up to 1.6 metres. Ideal for use in small stores and shops, this compact machine is suitable for
block stacking, for use in racking, or to serve as a work-table.
BT Lifter SHM080 / SHL080 (pictured)
• SHM080 has Quick-lift for loads up to 200 kg
• SHL080 has electric lift for more intensive operation
• Max. capacity 800 kg
• Max. lift height 1.6 m
“We chose a BT Lifter S-series
because of the outstanding
reliability and product quality.”
Torgny Enström
Strömsholmen
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Warehouse Trucks for Horizontal movement
BT Levio W-series
1300 kg load capacity
The BT Levio LWE130 is a compact powered pallet truck that provides safe, easy horizontal
pallet movement in low-intensity applications. Whether transporting goods in an office, retail
store, print shop or similar operation, the BT Levio LWE130’s light 250 kg weight, compact size
and 1300 kg load capacity make it ideally suited for a wide range of uses.
The Levio’s easy-to-use controls, ergonomic steering and maintenance-free batteries with
built-in charger are designed for operators with all levels of experience. Optional in-vehicle
charging makes this electric pallet truck perfect for use on lorries, too. The LWE130 features the
unique BT Castorlink system for optimum stability. The castor wheels rotate within the truck’s
body profile, providing added safety for the driver and load.
LWE130
• Max. capacity 1300 kg
28
Warehouse Trucks for Horizontal movements
2
The emergency stop button and the lead for
the built-in charger are easily accessible to
the operator (left).
Optional bogie fork wheels (centre) ease
operation on uneven surfaces.
BT Castorlink connects the castor wheels
(bottom), further enhancing stability.
“The LWE130 is easy for
our female operators
to manoeuvre.”
Vojtěch Kopecký
Central Sticks
29
Warehouse Trucks for Horizontal movement
BT Levio W-series
1400 kg–2500 kg load capacity
The BT Levio heavy-duty W-series sets a new standard for pedestrian powered pallet trucks.
The concepts of simplicity, safety and durability informed the design process throughout,
resulting in a truck that is easy to use all day, every day. All models are built around
BT Powerdrive – an advanced integrated drive and control system that delivers excellent
ease-of-use, performance, and efficiency. The ergonomically designed control arm ensures
that the operator is always a safe distance from the truck, and can see the fork tips, without
compromising manoeuvrability. It also houses much of the trucks’ control circuitry – CANbus
wiring connects it to the latest motor controller and AC drive motors. The benefit is smooth
and easy control of all truck functions, and reduced component complexity, for increased
reliability. The BT Castorlink system provides excellent stability in operation. Capacities range
from 1400 to 2500 kilograms.
LWE140
• Max. capacity 1400 kg
LWE160
• Max. capacity 1600 kg
LWE180
• Max. capacity 1800 kg
LWE200
• Max. capacity 2000 kg
LWE250
• Max. capacity 2500 kg
30
Warehouse Trucks for Horizontal movements
LWE200 with platform
• Max. capacity 2000 kg
• For lower intensity long-distance use
• Control arm design is optimised for platform use
3
Fork tips are visible from the operating position.
The centrally placed control arm incorporates
much of the BT Powerdrive technology and
offers easy, intuitive control.
“We have simple
needs and the LWE140
is ideal for us.”
Gonzalo Torres
Cooperativa San Rafael
31
Warehouse Trucks for Horizontal movement
BT Levio P-series
BT Levio P-series powered pallet trucks combine high load capacities with operator platforms
and class-leading compactness, for heavy-duty pallet handling in intensive applications.
The BT Powerdrive integrated drive and control system ensures a smooth and intuitive
response to driver inputs as well as excellent energy efficiency and the BT Powertrak system
ensures that drive-wheel grip is always optimised according to load weight, for sure-footed
performance, and the standard flip-down driver platforms make light work of long distance
runs. BT’s unique five-wheel chassis design ensures stability at all times.
LPE200
• Flip-down platform for intensive/long
distance applications
• Max. capacity 2000 kg
32
Warehouse Trucks for Horizontal movements
LPE240
• Heavy-duty for the most demanding
applications
• Flip-down platform
• Max. capacity 2400 kg
3
A choice of guards
The LPE200 and LPE240 models are
available with full fixed sideguards. Both
can also be specified with a rear backrest.
Folding sideguards on both models
(optional on the LPE200) offer protection
to the operator without compromising
the advantages of the flip-down platform
to manoeuvrability, meaning that the
operator can dismount and control the
truck as a pedestrian in the tightest corners.
“The LPE200s are
versatile machines.”
Árpád Darvasi
Geodis
33
Warehouse Trucks for Horizontal movement
BT Levio S-series / R-series
For the most intensive applications BT Levio stand-in (S-series) and seated cab (R-series)
models offer the highest levels of comfort and safety. S-series models offer full protection for
the operator in intensive applications while maintaining compact dimensions. R-series models
are designed for long-distance handling of multiple loads speeds of up to 19.9 km/h. The
pedals on R-series models are laid out as in a car for intuitive operation and maximum safety.
LSE200
• Compact for maximum manoeuvrability
• Max. capacity 2000 kg
34
Warehouse Trucks for Horizontal movements
LRE200
• Max. capacity 2000 kg
3
LRE300
• Max. capacity 3000 kg
• Fork lengths up to 3.6 m for high-speed
transit of multiple loads
LRE300T
• Twin motors and extra battery capacity
for unrivalled performance
• Max. capacity 3000 kg
• Fork lengths up to 3.6 m for high-speed
transit of multiple loads
“With the LRE300 our
productivity increased
by more than 30%.”
M. Pons
LCM
35
Warehouse Trucks for Storage and retrieval
BT Staxio
for double load handling
These trucks are designed for doppelstock applications, in which loading and unloading, or
general horizontal transport, is made highly efficient by carrying two loads at once – one on
the forks, the other directly below on the elevating support arms.
SWE200D
• Very stable and compact – ideal for
loading/unloading
• Max. capacity on support arms 2000 kg
• Max. capacity for double load
1200 kg + 800 kg
• Max. lift height 2.1 m
36
Warehouse Trucks for Storage and retrieval
SPE200D
• Very stable and compact – ideal for
loading/unloading
• Flip-down operator platform
• Max. capacity on support arms 2000 kg
• Max. capacity for double load
1000 kg + 1000 kg
• Max. lift height 2.5 m
3
SSE160D
• Stand-in design ideal for long travel
distances, eg, cross docking
• Short mast designed specifically for
double loads
• Max. capacity on support arms 1600 kg
• Max. capacity for double load
800 kg + 800 kg
• Max. lift height 1.7 m
“Our BT Staxio SPE200Ds
are compact and can cope
with confined working areas.”
Robert Davstedt
Nowaste Logistics
37
Warehouse Trucks for Storage and retrieval
BT Staxio W-series
1000 kg load capacity
The BT Staxio HWE100 is a compact yet versatile walk-with stacker that can also function as
a pallet truck, order picker and adjustable worktable. Its easy-to-use controls, ergonomic
steering, and maintenance-free batteries with built-in charger are suitable for operators with
all levels of experience. The HWE100 features castor wheels that rotate within the truck’s body
profile. They provide smooth and easy operation on ramps with reduced the risk of wheel
damage. The HWE100S offers the same features as the HWE100 but also has straddle arms for
handling different pallet sizes. Both models have a load capacity of 1000 kg.
HWE100
• Compact design for low-intensity use
• Max. capacity 1000 kg
• Max. lift height 2 m
38
Warehouse Trucks for Storage and retrieval
HWE100S
• Straddle fork version of HWE100 to
handle all pallet types
• Max. capacity 1000 kg
• Max. lift height 2 m
4
The emergency cut-off button is easily
accessible to the operator, as is the built-in
charging lead and convenient storage trays
(right).
The support arms HWE100S (far right) are
adjustable to suit a variety of load carriers.
“A compact and stable
truck that provides good
ergonomics every day.”
Person Oddvin Drøpping
Tine
39
Warehouse Trucks for Storage and retrieval
BT Staxio W-series
800 kg–1400 kg load capacity
The high-capacity BT Staxio W-series sets a new standard for pedestrian powered stackers. The
concepts of simplicity, safety and durability informed the design process throughout, resulting
in a truck that is easy to use all day, every day. All BT Staxio models except the SWE080L
are available with a ‘Panoramic view’ mast, which offers an unprecedented view of the load
or fork tips. Capacities range from 800 to 1400 kilograms and lift heights up to 4.8 metres.
All BT Staxio trucks can be configured to match the needs of the application with a choice of
chassis widths and battery compartment size.
All BT Staxio models feature a central tiller arm and
5-point chassis for class-leading manoeuvrability and
stability. A flip-down platform is optional on all models
except the SWE080L.
SWE120
• Pictured with ‘Panoramic view’ mast
• Max. capacity 1200 kg
• Max. lift height 4.5 m
SWE100
• Max. capacity 1000 kg
• Max. lift height 3.3
SWE140
• Max. capacity 1400 kg
• Max. lift height 4.8 m
SWE120L / SWE140L
• Elevating support arm versions
with superior ground clearance
for work on uneven floors and
ramps
• Max. capacity 1200 kg / 1400 kg
• Max. lift height 4.5 m / 4.8 m
40
Warehouse Trucks for Storage and retrieval
SWE080L
• Monomast – easy to reach around, eg, when
stacking shelves
• Elevating support arms for superior ground
clearance
• Can also be used for double loads
• Max. capacity 800 kg (2000 kg on support
arms)
• Max. lift height 1.58 m
SWE120S
• Straddle support arms for adjustable width
over the forks for mixed or bottom-boarded
pallet handling
• Max. capacity 1200 kg
• Max. lift height 4.5 m
4
Click-2-Creep
This function allows the truck to be
manoeuvred with the handle in the upright
position – very useful in confined and busy
spaces.
Unique 5-wheel chassis
Unlike their competitors, all BT Staxio
models have a central tiller arm and
5-wheel chassis. This makes them easier
to control and more stable, especially
on ramps.
41
Warehouse Trucks for Storage and retrieval
BT Staxio P-series
BT Staxio P-series stackers feature flip-down operator platforms for intensive long-distance
pallet transport. All models also benefit from a central tiller arm and 5-point chassis for classleading manoeuvrability and stability, and BT Powerdrive – the advanced integrated drive and
control system that delivers excellent ease-of-use, performance, and efficiency.
Many BT Staxio models also feature Sensi-lift step-less lift/lower for fast, accurate and safe
placement of loads. BT Staxio trucks can be configured to match the needs of the application
with a choice of chassis widths and battery compartment size.
SPE160L
• Max. capacity 1600 kg
• Max. lift height 5.4 m
• Elevating support arm versions with
superior ground clearance for work on
uneven floors and ramps
• Can also be used for double handling
SPE125L
• Max. capacity 1250 kg
• Max. lift height 5.4 m
SPE200L
• Max. capacity 2000 kg
• Max. lift height 3.95 m
42
Warehouse Trucks for Storage and retrieval
SPE125
• Max. capacity 1250 kg
• Max. lift height 5.4 m
SPE160
• Max. capacity 1600 kg
• Max. lift height 5.4 m
SPE200
• Max. capacity 2000 kg
• Max. lift height 3.95 m
SPE135S
• Straddle support arms for adjustable width over the forks for
mixed or bottom-boarded pallet handling
• Max. capacity 1350 kg
• Max. lift height 5.4 m
4
RWE120
• A pedestrian reach truck with moving mast
• Straddle support arms for adjustable width
over the forks for mixed or bottom-boarded
pallet handling
• Max. capacity 1200 kg
• Max. lift height 4.8 m
Flip-down platform
All BT Staxio models are designed for intensive
applications and include operator platforms as
standard for long-distance/intensive use.
“We use the SPE125L for
sensitive goods and in busy
areas, ensuring safety.”
Stefan Zenker
Cyberport
43
Warehouse Trucks for Storage and retrieval
BT Staxio S-series / R-series
These specialised trucks designed for the most intensive stacking applications complete the BT
stacker range. The BT Staxio S- and R-series provide overhead guards and stand-in or fully seated
operation. S-series models offer full protection for the operator while maintaining compact
overall size. R-series models are designed for the highest-intensity stacking applications. ‘L’
models have elevating support arms for work on uneven floors and ramps and can also be
used for handling double loads.
SSE135 / SSE135L
• Stand-in design
• Max. capacity 1350 kg (675 kg + 675 kg)
• Max. lift height 6.3 m
SSE160 / SSE160L
• Max. capacity 1600 kg (800 kg
+ 800 kg)
• Max. lift height 6.3 m
44
Warehouse Trucks for Storage and retrieval
SRE135 / SRE135L
• Seated design
• Max. capacity 1350 kg (675 kg + 675 kg)
• Max. lift height 6.3 m
4
SRE160 / SRE160L
• Seated design
• Max. capacity 1600 kg (800 kg
+ 800 kg)
• Max. lift height 6.3 m
The visibility window adds to the
S-series’ high safety standards
“An ergonomic truck
that improves safety
and productivity.”
M. Colard
Les Crudettes
45
Warehouse Trucks for Storage and retrieval
BT Reflex N-series
BT’s Reflex family is designed to deliver the lowest possible handling cost through the
combination of safety, high productivity, exceptional driveability, and an unrivalled reputation
for durability and reliability – with measured availability levels exceeding 99%. At the same
time safety is central to the design of the trucks, with a host of advanced features.
Designed for block stacking and lower-intensity applications, the BT Reflex N-series has the
benefit of a narrow chassis for applications using drive-in racking or block stacking, and an
economical price.
RRE160M
• Max. capacity 1600 kg
• Max. lift height 8.5 m
RRE120M
• Max. capacity 1200 kg
• Max. lift height 6.0 m
RRE140M
• Max. capacity 1400 kg
• Max. lift height 6.3 m
46
Warehouse Trucks for Storage and retrieval
Unique to BT, Reflex N offers PIN-code
entry as standard to ensure that
the truck is only used by authorised
personnel.
4
The design of the cab not only provides
panoramic vision for the operator but
also provides excellent protection. The
operator is fully contained within the
profile of the cab.
The absence of carbon brushes and
power contacts in its AC drive motor
increases uptime (right).
The latest CAN technology also keeps
parts to a minimum (far right).
“With BT we have
won in all respects.”
José Manuel Leiva
Sumobel Europa
47
Warehouse Trucks for Storage and retrieval
BT Reflex R-series
The BT Reflex R-series offers the highest acceleration, braking, and lifting performance, which
is easy to program and control thanks to its intelligent man-machine interface. Productivity
enhancing features include 360° steering with adjustable wheel, optional height indicator
and optional height pre-selection.
The advanced and unique Transitional Lift Control (TLC) system ensures completely smooth
and shockless lifting and lowering, which means that the exceptionally high lift and lower
speeds are fully realiseable. AC power brings low operating costs and long work-cycles. A full
range of truck chassis and mast configurations is available, with capacities up to 2500 kilograms
and lift heights of 12.5 metres.
RRE180
• Max. capacity 1800 kg
• Max. lift height 11.0 m
RRE140
• Max. capacity 1400 kg
• Max. lift height 9.0 m
RRE160
• Max. capacity 1600 kg
• Max. lift height 10.5 m
RRE200
• Max. capacity 2000 kg
• Max. lift height 12.5 m
RRE250
• Max. capacity 2500 kg
• Max. lift height 12.5 m
48
Warehouse Trucks for Storage and retrieval
The advanced 360° steering system on
all BT Reflex trucks allows exceptional
manoeuvrability.
4
The optional E-bar is designed to carry
ancillary equipment, offering standard
interfaces and a built-in power supply.
Standard mini-levers allow fingertip
control of each fork movement (right).
An optional multifunction control unit
(far right) can be selected, depending
on the preference and experience of
your drivers.
“We have two reach
trucks working inside
the cold store.”
José Mª Delgado
Faccsa
49
Warehouse Trucks for Storage and retrieval
BT Reflex E-series
Building on the specification of the Reflex R-series (see previous page), for high-lift applications
BT offers the E-series with its unique tilting cab system as part of a Driveability+ formula.
This allows the operator a clear view of the fork tips at height, reducing neck and shoulder
strain and allowing faster and more accurate fork positioning. A Productivity+ formula allows
a top speed of 14 km/h, while the Safety+ formula offers a range of enhanced safety features,
including electronic performance control, to suit the handling situation.
RRE160E
• Max. capacity 1600 kg
• Max. lift height 10.5 m
RRE140E
• Max. capacity 1400 kg
• Max. lift height 9.0 m
RRE180E
• Max. capacity 1800 kg
• Max. lift height 11.0 m
RRE200E
• Max. capacity 2000 kg
• Max. lift height 12.5 m
RRE250E
• Max. capacity 2500 kg
• Max. lift height 12.5 m
50
Warehouse Trucks for Storage and retrieval
The BT Reflex E-series’ unique tilting cab does
something vital – it allows the operator to
see the fork tips at height without having
to move his head from its natural position.
Over a typical shift this can have significant
benefits including reduced neck strain, greater
accuracy, greater productivity, greater safety
and reduced damage risk.
4
All BT Reflex N-, R- and E-series models
are available with cold store specification,
including fully enclosed and heated cabin, for
operation in temperatures down to –35°C.
“We’re very glad to have
BT Reflex on our site.”
Howard Cobb
Constellation Europe
51
Warehouse Trucks for Storage and retrieval
BT Reflex O-series
The BT Reflex RRE160R is an extension of the already comprehensive reach truck range and is
suitable for both indoor and outdoor use thanks to the super elastic tyres on all three wheels.
As on the complete BT Reflex range, the O-series offer highest possible safety and ergonomic
for the driver with a fully adjustable driver compartment.
RRE160R
• Max. capacity 1600 kg
• Max. lift height 7.5 m
52
Warehouse Trucks for Storage and retrieval
The BT Reflex RRE160R is available in an open
version and different cab versions for added
weather protection.
4
Picture to be replaced
High ground clearance and super elastic tyres
make it possible to operate on uneven and
bad surfaces, for example loading/unloading
of transportation vehicles outdoor.
53
Warehouse Trucks for Storage and retrieval
BT Reflex F-series
For long load handling TMHE offers the BT Reflex F-series reach truck, which features a frontfacing driving position and a hydraulic fork spreader as standard equipment. The FRE270 can
also handle conventional pallets with ease.
FRE270
• Max. capacity 2700 kg
• Max. lift height 8.0 m
• Fork spread 0.54–2.22 m
54
Warehouse Trucks for Storage and retrieval
Though BT Reflex F-series is based
on the R-series reach truck it has the
advantage, for long load handling, of
the driver facing in the same direction
as the forks.
The cabin is spacious and comfortable,
and the controls offer fingertip
operation, for precise and effort-free
load handling.
4
The BT Reflex F-series can spread its
forks over a range of 0.54 m to 2.22 m.
“The F-series is easy to
use and manoeuvre and handles
heavy loads at all heights.”
Bård Bye
Coop Obs! Bygg.
55
Warehouse Trucks for High-density storage
BT Vector R-series
For ‘man-down’ work in very narrow aisles the new BT Vector R-series is based on the
advanced BT Reflex reach truck, whcih means it too enjoys class-leading lift/lower smoothness
and speed thanks to Transitional Lift Control (TLC). An aisle camera system and an improved
mast design both increase visibility, for improved safety.
The BT Vector R-series is available with traditional turret-head fork design and also shuttle
forks – which require a lesser aisle-width and allow high-speed lateral pallet handling. Both
models can be used with rail or wire guidance.
VRE125 / VRE150
• Max. capacity 1250 kg / 1500 kg
• Max. lift height 11 m
• Turret head for versatility
56
Warehouse Trucks for High-density storage
VRE125SF
• Max. capacity 1250 kg
• Max. lift height 11.3 m
• Shuttle forks for pallet placement/
retrieval at highest lateral speed
5
The size of the drive-wheel on the BT
Vector R-series has been substantially
increased, reducing wear and improving
the ride quality.
The AC motors are brushless and the
oil filter only needs to be changed after
3000 working hours.
57
Warehouse Trucks for High-density storage
BT Vector C-series
The BT Vector C-series range offers state-of-the-art solutions to the most demanding
warehousing operations, in which high productivity is a constant requirement. Designed to
easily fit into VNA sites, not only does the extent of the range ensure the optimum application
fit, but even delivery and commissioning is simple, straightforward and fast, with a drop-down
mast design that eliminates the need for heavy lifting during installation. With travel speeds
of up to 12 km/h the BT Vector C-series outperforms comparable 3-wheel combi trucks. The
design of the hydraulic system on BT Vector C-series trucks has also been optimised not only
for high lift/lower performance, but also to conserve energy. The result is long operating
shifts before battery recharging is required thanks also to the high capacity batteries and
regenerative braking and lowering.
VCE100 / VCE120
• Max. capacity 1000 kg /
1200 kg (up to 6.5 m)
• Lifts 600 kg / 500 kg up to 9.5 m
• Small footprint
VCE135 (with Triplex mast)
• Max. capacity 1350 kg (up to
11.35 m)
• Lifts 1000 kg up to 13.6 m
VCE135 (with Duplex mast)
• Max. capacity 1350 kg (up
to 8.6 m)
• Lifts 800 kg up to 12.6 m
58
Warehouse Trucks for High-density storage
BT Vector C-series controls can easily be
switched between seated and standing
positions, to suit each operator and
application.
The twin control panels allow easy
access to the forks for order picking.
The BT Optipace system optimises
travel speed according lift height
allowing high speed elevated travel
without compromising safety.
5
The BT Vector C-series is built around
the BT Totalview concept, with clear
visibility throughout the driving and
handling process.
All truck movements are fingertipcontrolled – light, responsive and
effortless. This allows for fast and
accurate handling.
59
Warehouse Trucks for High-density storage
BT Vector A-series
Advanced VNA
BT Vector A-series is the ultimate VNA truck, offering the greatest productivity, the highest
energy efficiency and the most effective use of space, setting a completely new standard when
it comes to driving down costs. The BT Vector A-series’ unique articulated chassis allows it to
drive between aisles using a transfer aisle up to one metre narrower than that required by a nonarticulated truck, which can result in up to 60 extra pallet positions per aisle.
The BT Advanced Lifting System dramatically reduces the energy required for lifting, and
combines with the low overall truck weight and regenerative braking and lowering to create a
machine that can comfortably perform two full working shifts on just one battery charge. This
also results in an excellent power-to-weight ratio, which means that the BT Vector A-series offers
the highest levels of productivity currently available from this type of machine.
The combination of advanced
space utilisation, productivity
and energy efficiency, as well
as advanced driveability and
stability means that the BT
Vector A-series sets a unique
standard for driving down
costs in high-density storage.
VCE150A
• Max. capacity 1500 kg (up to
10 m)
• Lifts 1000 kg up to 14.8 m
• Unique articulated design
maximises space
• BT Advanced Lifting System
60
Warehouse Trucks for High-density storage
VCE125ASF
• Max. capacity 1250 kg
• Unique articulated design maximises space
• BT Advanced Lifting System
• Shuttle forks for pallet placement/retrieval
at highest lateral speed
5
The staggered design of the quadset chassis
improves stability, allowing greater capacity
at height as well as improving ride on poorer
floors. Effective floor loading is less than that
for equivalent three-wheel designs.
The control panel has a large, easy-to-read
colour display and is fully adjustable.
61
Warehouse Trucks for High-density storage
BT Radioshuttle
BT Radioshuttle is a radical, high-performance, solution for efficient handling of goods in highdensity racking. It allows extremely cost-effective use of expensive warehouse space – ideal for
temperature-controlled stores. An electrically powered load carrier that transports goods in
and out of storage tunnels within specially designed racking. While the BT Radioshuttle unit
transports the load operators are free to work elsewhere. There is a range of units for different
pallet sizes and several units can be controlled easily from one transmitter. The BT Radioshuttle
delivers the highest available performance standards for this type of solution.
RS 150
• Max. capacity 1500 kg
• Pallet sizes:
- 800 mm x 1200 mm
- 1000 mm x 1200 mm
- 1200 mm x 1200 mm
62
Warehouse Trucks for High-density storage
Each unit has rechargeable batteries, is
operated by wireless remote control, and
can be quickly and easily transferred
between different storage locations by
a conventional forklift truck. Built-in
sensors precisely control shuttle and
pallet position in the storage tunnels,
to ensure maximum density of storage.
The system is suitable for both first-in
first-out (FIFO), and first-in last-out
(FILO) operations.
5
Laser scanners and light and sound
signals ensure personal safety. The unit
has fork guides, for secure transport,
and use of the remote control requires a
PIN-code, to prevent unauthorised use.
BT Radioshuttle units are sealed to
prevent liquid ingress.
“BT Radioshuttle is
superior to conventional
drive-in racking.”
Ian Lancaster
Draper Tools
63
Warehouse Trucks for Order picking
BT Optio L-series
order picking at the 1st level
The BT Optio L-series range of advanced low-level order pickers is designed for intensive
picking in demanding environments. All BT Optio L-series models are built around BT
Powerdrive – the advanced integrated drive and control system that delivers excellent ease-ofuse, performance, and efficiency. The optional E-bar allows easy PC-mounting on all models.
OSE120
• Max. capacity 1200 kg
• E-man steering
• Elevating forks for better ergonomy
• Available with step-up kit
• Fork lengths up to 2.35 m (to handle up to
three roll cages or two Euro pallets)
OSE250
• Max. capacity 2500 kg
• E-man steering
• Available with step-up kit
• Fork lengths up to 3.375 m (to handle up
to five roll cages or two Euro pallets)
64
Warehouse Trucks for Order picking
OSE200X
• Max. capacity 2000 kg
• E-man steering
• Available with step-up kit
• Elevating forks up to 0.8 m
• Fork lengths up to 2.85 m
OSE120CB
• Max. capacity 1200 kg
• E-man steering
• CB version can be used like a counterbalanced
truck for stacking as well as for conventional
order picking
6
E-man steering system
A unique mini tiller arm offers power assisted
steering that can be safely operated with only one
hand. An optional feature is that the whole control
unit can be moved towards either side of the truck,
helping in ‘walk-with’ use. The offset position of
the tiller arm also makes reversing easier.
“A key feature is the
E-man steering.”
István Bernula
Rossmann
65
Warehouse Trucks for Order picking
BT Optio L-series
order picking at the 1st and 2nd levels
All of these BT Optio L-series models feature elevating platforms for high-intensity order picking
at the first and second levels (up to 2.8 metres). P models feature an elevating operator platform,
for maximum productivity, and elevating forks up to a height of 0.8 metres. The optional E-bar
allows easy PC-mounting on all models.
OSE120P
• Max. capacity 1200 kg
• E-man steering
• Elevating platform and controls for intensive
picking up to 2.6 m
• Elevating forks (up to 0.8 m) for better
ergonomy
• Fork lengths up to 2.35 m (to handle up to three
roll cages or two Euro pallets)
OSE250P
• Max. capacity 2500 kg
• E-man steering
• Elevating platform and controls for intensive
picking up to 2.6 m
• Fork lengths up to 2.9 m (to handle up to four roll
cages or two Euro pallets)
66
Warehouse Trucks for Order picking
OSE180XP
• Max. capacity 1800 kg
• E-man steering
• Elevating operator platform and controls for
intensive picking up to 2.6 m
• Elevating forks up to 0.8 m
• Fork lengths up to 2.85 m
OSE100W
• Max. capacity 1000 kg
• Elevating platform up to 1.2 m for man-up picking
6
OSE100
• Max. capacity 1000 kg
• Elevating platform up to 1.2 m for man-up picking
• Initial lift allows the load carrier to be elevated for
comfortable operation
“Easy to drive and
to work with.
Perfect for the job.”
Petri Hietala
Heinon Tukku Oy
67
Warehouse Trucks for Order picking
BT Optio M-series
The ability to pick individual items at height opens up the whole of a warehouse to more than
just full pallet storage. BT Optio M-series medium-level order picking trucks are designed for
operations that require order picking in the height range up to 6.3 metres. Optio M-series
trucks feature elevating forks, allowing easy placement of picked items on to the pallet or tray.
The control panel can be easily switched from facing the forks to facing the mast.
OME100M
• Man-up picking from up to 6.3 m (platform height
range 2.0 m – 4.7 m)
• Max. capacity 1000 kg
• OME100 model (without overhead guard) offers a
maximum 3.35 m picking height (maximum 1.75 m
platform height)
68
Warehouse Trucks for Order picking
OME100MW
• ‘Walk-through’ version of OME100M for bulky items
• Max. capacity 1000 kg
• OME100W is a similar ‘walk-through’ model of the
OME100 (see opposite page)
6
OME100N (right)
• Narrow chassis
• Picking heights up to 3.4 m (platform
height 1.8 m)
• Max. capacity 1000 kg
OME100NW (far right)
• ‘Walk-through’ version of the
OME100N for handling bulky items
“The OME100 is reliable
and safe. A good choice.”
Daniel Šeliga
Dura Automotive Systems
69
Warehouse Trucks for Order picking
BT Optio H-series
The BT Optio H-series is an all-new range designed from the ground up to be the optimum
choice in all customer applications. There are two variants: the OME100H for standard highlevel order picking and pallet placement, and the OME100HW (see opposite). W models
feature a ‘walk-through’ cab to enable easy handling of large items. Two chassis widths and
nine cab widths (OME100H) as standard, mean that BT Option H-series can be specified to fit
right in.
The H-series has the highest platform height on the market of 10.5 m. Its spacious cab offers
excellent visibility and several convenient storage points. The controls are height-adjustable
and the display shows all vital information clearly. Performance from the powerful drive and
lift motors is excellent and fully programmable.
AC power means energy regeneration under braking and lowering, making BT Option H-series
highly efficient and able to operate for two shifts on one charge in some applications.
OME100H
• Man-up picking up to 12 m
(platform height 10.5 m)
• Max. capacity 1000 kg
• Choice of chassis width: 1050 mm
or 1250 mm
• Choice of cab width: 1000 mm,
1100 mm, 1200 mm, 1300 mm,
1400 mm, 1460 mm, 1500 mm,
1600 mm, 1800 mm
70
Warehouse Trucks for Order picking
All BT medium and high-level order picking trucks
feature the BT Optipace system, which electronically
optimises speed, acceleration, and braking according
to the platform height of the truck.
On BT Optio H-series models, BT Optipace also takes
account of the load weight. This means that acceleration
rates and travel speeds are safely maximised when
working at height.
OME120HW
• Man-up picking up to 12 m (platform
height 10.5 m)
• Max. capacity 1200 kg
• Choice of chassis width: 1050 mm or
1250 mm
6
Twin control panels (right)
• On OME100H models, this option allows the operator to drive
facing either way.
Light control panel
• The main controls are on the mast side as standard. In this
configuration a ‘light’ control panel can be specified on the fork
side to control the auxiliary lift.
71
Automated Handling Systems
BT Autopilot
Many companies can benefit from automation in their handling processes. BT’s unique
Autopilot concept allows simple driverless operation ideal for repetitive movement of goods.
Easy to install and easy to modify, BT Autopilot increases efficiency and saves money.
The LAE and SAE trucks are ideal for manufacturing applications in which similar journeys are
made repetitively, for example, delivery of goods between production lines and storage areas,
or between conveyor systems. This frees-up expensive human resources for more demanding
tasks. Multi-shift applications in particular will benefit from considerable cost savings.
SAE200
• Powered stacker
• Max. capacity 2000 kg
• Max. lift height 1.79 m
• Choice of 480 Ah or 600 Ah battery
• For use with Europallets or other pallets
without bottom-boards
• Ideal for use with roller conveyors
72
Automated Handling Systems
For applications where goods are moved manually there could be considerable gain to upgrade to an automatic
solution. The system can be up and running 24/7 and is scalable and easy to integrate with local WMS and
material handling systems. Furthermore, you also improve safety, delivery quality and reduce damages of loads and
equipment. BT Autopilot models are semi-automatic trucks that also can be used manually.
LAE240
• Powered pallet truck
• Max. capacity 2400 kg
• Choice of 480 Ah or 600 Ah battery
7
“Autopilot allows us to plan
production instead of moving
goods, and it is a safer solution.”
Johan Holmstedt
Ericsson
73
Automated Handling Systems
BT Autopilot
in order picking systems
Order picking is labour-intensive and can represent a considerable cost in any distribution
system. Building on BT Autopilot technology and integrating it with voice communication
and warehouse management systems, BT Automated Order Picking (AOP) can revolutionise
the process, increasing productivity by up to 40% and therefore substantially driving down
costs. BT AOP uses standard trucks with added automation features and is both scalable and
flexible, and able to work alongside manual processes. Cost savings mean that the concept
offers a fast return on investment.
The concept is simple. The people in the process are only required to transfer each item from
its pick position on to the load carrier. Everything else can be automated.
With BT AOP, the human picker receives instructions via a headset, as determined by the site’s
warehouse management system (WMS). At the first picking position there will be a BT AOP
truck waiting to receive the items – itself directed there by the site’s WMS.
AOP
• Powered stacker
• Max. capacity 2000 kg
• Max. lift height 1.79 m
• Choice of 480 Ah or 600 Ah battery
• For use with Europallets or other pallets
without bottom-boards
• Optimised for automated order picking
74
Automated Handling Systems
As soon as the items are placed on the pallet the truck will automatically move to the next picking
position, effectively escorting the operator as it does so. When the pallet or roll cage is full, a new
truck will arrive to continue the order as the first travels automatically to despatch, allowing the
operator to keep on picking.
BT Autopilot technology takes care of navigation and safety and the picker is able to concentrate
solely on fulfilling the order rather than negotiating a busy warehouse and continually stepping
on and off the truck.
This means a lower risk of work-related injuries, less stress for the operator, fewer picking errors
and less risk of damage to goods, trucks, and infrastructure.
7
“I am more relaxed and
focused on accurate order
picking when I work with AOP.”
Marcus Söderlund
COOP
75
Towing Tractors
BT Movit N-, S- & W-series
The BT Movit range includes a choice of load carriers to suit different handling applications
including order picking. They are designed to be the perfect fit with BT Movit warehouse tow
tractors. The choice of load carrier is truly comprehensive, and even extends to custom-built
models to suit the specific needs of any application. BT Movit tow tractors offer a choice of
stand-in models, including the compact and highly manoeuvrable N-series and the larger
S-series, for intensive use in more demanding operations. The BT Movit W-series is a pedestrian
operated tractor specifically designed for towing roll cages.
TSE100W (pictured)
• Goods can be picked directly to the load carriers
• Provides a short turning radius
• Choice of chassis widths
• Maintenance-free AC drive motor
• Max. capacity 1000 kg
• Max. speed 12 km/h
• Stand-in design
TSE100
• The truck range is designed to work
with a wide choice of load carriers
• Designed to be used with selected
individual load carriers
• Choice of chassis widths
• Maintenance-free AC drive motor
• Max. capacity 1000 kg
• Max. speed 12 km/h
• Stand-in design
76
Towing Tractors
The TSE300 is a high-performance towing tractor, developed and built with efficiency, safety and ergonomics as top
priorities. BT Powerdrive and E-man steering (see pages 62–63) offer smooth control, adjustable to suit either hand.
The TSE300’s ‘stand-in’ configuration also makes it perfectly suitable for order picking.
TSE300
• Max. capacity 3000 kg
• Max. speed 12 km/h
• Stand-in design
With the TWE100, roll cages weighing up to 1000 kg can be transported with
minimal effort, even on rough or uneven floors. By reducing the amount of manual
effort involved in moving roll cages the TWE100 increases productivity and reduces
the risk of strain or injury.
TWE100
• Max. capacity 1000 kg
• Max. speed 6 km/h
• Pedestrian design
8
77
Towing Tractors
Toyota Tracto S-series / R-series
Towing tractors offer highly efficient horizontal goods transport thanks to their ability
to effectively carry many loads at once. The Toyota Tracto range of towing tractors covers
everything from compact stand-in electric trucks to engine-powered models with towing
capacities of 49 tonnes. Strength and durability are common characteristics across the range.
These S-series electric towing tractors feature a
‘stand-in’ design that suits applications that
demand frequent mounting/dismounting, such as
order picking.
4CBTY2 / 4CBTYk4
• Max. capacity 2000 kg / 4000 kg
CBTY4
• Max. capacity 4000 kg
78
Towing Tractors
R-series rider-seated towing tractors are ideal for
applications involving longer travel distances. The seat
and controls offer comfort to the operator and the
trucks themselves are designed for intensive work such
as supplying production lines and cross-docking.
4CBT2 / 4CBT3 / 4CBTk4
• Max. capacity 2000 kg / 3000 kg / 4000 kg
CBT4 / CBT6
• Max. capacity 4000 kg / 6000 kg
2TG20 (LPG) / 2TD20 (diesel)
• Max. capacity 26 t – 39 t
8
2TG25 (LPG) / 2TD25 (diesel)
• Max. capacity 33 t – 49 t
79
Counterbalanced Trucks
Only Toyota trucks with SAS know how…
To drive down costs
Toyota forklift trucks equipped with SAS use intelligent technologies to reduce your driver and
damage costs. It all adds up to a significant reduction in your overall truck operating expenses.
And because downtime is reduced and workflow is faster, your productivity increases as well.
Only Toyota trucks with SAS know how to move loads safely and drive down costs.
Savings you can see
SAS addresses costs in two key areas: driver costs and damage costs. These areas can collectively
account for more than 70% of your truck’s life cycle cost. SAS can deliver immediate savings,
protecting your drivers and your bottom line.
Six reasons why SAS delivers savings
As the focus on workplace safety increases across Europe, SAS stands out as technology that
actively reduces the risk of accidents. Unique to Toyota trucks, this patented dynamic
system comprises 10 sensors, 3 actuators and a controller. SAS constantly monitors forklift
operations and automatically takes corrective action when it senses factors that could lead
to truck or load instability. Its six advanced functions work together to keep your driver and
goods safely on the move – and your productivity on the up.
To steer clear of unnecessary truck damage
Swing Lock Cylinder
SAS reduces risks during turning without compromising productivity. If the truck becomes
unstable during a turn, the patented Swing Lock Cylinder automatically locks the rear axle to
increase the truck’s stability footprint – greatly reducing the risk of a sideways tip-over. Acting
even faster than the most experienced driver, SAS provides excellent stability to help protect
operators and keep trucks damage-free.
Please note that Toyota counterbalanced trucks are equipped with either with SAS swing lock cylinder or SAS Speed reduction when
cornering. Consult relevant product brochures for detailed specifications.
80
Counterbalanced Trucks
Speed reduction when cornering
If SAS senses the turning speed is too high, it overrides the driver’s instructions and automatically
slows the truck to keep the wheels and load in the proper position. Avoiding accidents keeps
your drivers safe and your equipment in excellent working condition.
Please note that Toyota counterbalanced trucks are equipped with either with SAS swing lock cylinder or SAS Speed reduction when
cornering. Consult relevant product brochures for detailed specifications.
To drive down goods damage
Mast Front Tilt Angle Control
SAS prevents both the load and truck from tipping dangerously forward. Mast Front Tilt Angle
Control monitors load height and mast position. If necessary, it automatically limits the mast
angle to protect the driver and load. This reduces the risk of injury and property damage,
supporting lower insurance costs.
Mast Rear Tilt Speed Control
When loads are tilted backwards too quickly, they can put the driver, goods and the truck at risk.
Mast Rear Tilt Speed Control senses possible risk factors and reduces the mast speed accordingly.
The load moves surely and steadily into the right position and work carries on.
Fork Levelling Control
Adjusting the forks to a level horizontal position takes a little extra time – every time. With SAS
Fork Levelling Control, the forks are levelled at the push of a button, making work easier for the
driver, particularly when loads are at height. This saves time, which increases productivity and
saves you money.
To drive down driver costs
Active Steering Synchroniser
Eliminating hydraulic steering slippage helps operators work safely and more efficiently. The SAS
Active Steering Synchroniser does this by automatically aligning the steering wheel with the rear
wheels. Your drivers work ergonomically and always know which direction the truck will move
for safe, productive operation.
“We need to know the
trucks can cope easily.”
9
Philippe Jehoulet
Jehoulet Bois
81
Counterbalanced Trucks
Toyota Traigo 24
The Toyota Traigo 24 range are Toyota’s smallest forklifts – 3-wheel models designed for lightto-medium-duty applications.
The Traigo’s 24’s compact dimensions ensure it can navigate in tight production areas and can
stack products in storage systems with narrow operating aisles. The trucks are flexible and
durable enough for both indoor and outdoor use.
7FBEST10
• Load capacity 1000 kg
• Max. lift height 6.5 m
7FBEST13
• Load capacity 1250 kg
• Max. lift height 6.5 m
7FBEST15
• Load capacity 1500 kg
• Max. lift height 6.5 m
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Counterbalanced Trucks
Compact and manoeuvrable
Toyota Traigo 24 is designed for easy
operation in the tightest spaces.
Compact yet powerful, these driverfriendly trucks are at home in factories,
warehouses and shops, where their
size and flexibility make them ideally
suitable to a wide variety of materials
handling applications.
Control on ramps
Toyota Traigo 24 supports safe
operation when driving on ramps.
An active system helps prevent the
truck from rolling backwards or
forwards when the operator’s foot is
briefly removed from the pedal. The
truck holds its position momentarily
until the operator can apply the
handbrake.
Floor space
Despite the Toyota Traigo 24’s small
size its uncluttered floor helps to ensure
a comfortable driving position for the
operator.
9
“We rely on the
Traigo 24’s compact size.”
David Adámek
Skyport
83
Counterbalanced Trucks
Toyota Traigo 48
The Toyota Traigo 48 is an advanced range of trucks for indoor and outdoor use, designed and
built to meet the demands of your operation. By talking to truck users Toyota has identified
the most important requirements of this type of truck, based on four core values: safety,
productivity, driveability and durability. Choose the ideal chassis configuration for your needs.
3-wheels (8FBET) give maximum manoeuvrability, 4-wheels (8FBMT) maximum stability for
work on uneven surfaces.
If you still feel the need for additional features, the Traigo 48+ formula offers greater safety,
productivity, and durability.
8FBET15
• Load capacity 1500 kg
• Max. lift height 7.5 m
8FBEKT16 (compact)
• Load capacity 1600 kg
• Max lift height 7.5 m
8FBET16
• Load capacity 1600 kg
• Max lift height 7.5 m
8FBEKT18 (compact)
• Load capacity 1800 kg
• Max lift height 7.5 m
8FBET18
• Load capacity 1800 kg
• Max lift height 7.5 m
8FBET20
• Load capacity 2000 kg
• Max lift height 7.5 m
8FBMT16
• Load capacity 1600 kg
• Max. lift height 7.5 m
8FBMT15
• Load capacity 1500 kg
• Max lift height 7.5 m
8FBMT18
• Load capacity 1800 kg
• Max lift height 7.5 m
8FBMT20
• Load capacity 2000 kg
• Max lift height 7.5 m
84
Counterbalanced Trucks
Clear visibility all-round
Toyota Traigo 48’s interior, roof and
mast allow the operator to see the fork
tips and beyond, both at low and high
levels.
Forward visibility
Repositioning the mast tie-bar provides
optimal visibility for loading/unloading
and general driving.
Two types of sideways battery
extraction
For multi-shift operations Toyota Traigo
48 offers two choices:
• Fork pockets for fast extraction with
another forklift (right)
• A rollerbed for easy manual extraction
on to a separate table for charging
(far right)
9
“We saw a 70%
reduction in fleet
damage costs.”
Harry Bruns
TNT
85
Counterbalanced Trucks
Toyota 7FBMF
The Toyota 7FBMF is an 80 V range delivering maximum power over a wide range of chassis
sizes and capacities. With performance levels similar to those of engine-powered trucks,
7FBMF is capable of very heavy-duty multiple load handling, offering customers an emissionsfree alternative without sacrificing productivity.
Toyota 7FBMF25
• Load capacity 2500 kg
• Max. lift height 6.5 m
7FBMF16
• Load capacity 1600 kg
• Max lift height 6.5 m
7FBMF18
• Load capacity 1800 kg
• Max lift height 6.5 m
7FBMF20
• Load capacity 2000 kg
• Max lift height 6.5 m
7FBMF30
• Load capacity 3000 kg
• Max lift height 6.5 m
7FBMF35
• Load capacity 3500 kg
• Max lift height 6.5 m
7FBMF45
• Load capacity 4500 kg
• Max lift height 6 m
7FBMF50
• Load capacity 5000 kg
• Max lift height 6 m
86
Counterbalanced Trucks
Toyota 7FBMF40
• Load capacity 4000 kg
• Max. lift height 6 m
Driver comfort (right)
The battery sits under the cabin floor
rather than underneath the driver’s
seat, allowing a lower step-in height,
and a more comfortable driving position
with increased legroom.
Multifunction levers (far right)
Operators can perform more than one
function with these easy-to-use levers for
comfortable, productive load handling.
9
87
Counterbalanced Trucks
Toyota Traigo HT
For those operations that prefer electric counterbalanced trucks, Traigo HT now offers the
choice of high-performance and high-capacity for heavy-duty work. The Toyota Traigo HT is
designed to excel in its safety, productivity, durability and comfort. It extends the Toyota Traigo
electric range into new capacities of 6.0 tons to 8.5 tons. Toyota Traigo HT offers groundbreaking productivity, with the highest driving speed in its class. Moreover, in combination
with AC2, the high-capacity 1250 Ah batteries mean these all-new models will operate at peak
effectiveness for long periods of time. Typical applications are manufacturing, construction
materials, and the paper and beverage industries.
8FBMHT70
• Load capacity 7000 kg
• Max. lift height 6.51 m
8FBMHT60
• Load capacity 6000 kg
• Max. lift height 6.51 m
8FBMHT85
• Load capacity 8500 kg
• Max. lift height 6.51 m
88
Counterbalanced Trucks
Safe driving, intuitively
Traigo HT’s all-round visibility is outstanding
and its standard pedal layout is the same as
in a car, helping the operator to concentrate on
the job in hand.
A steering wheel direction indicator on the
dashboard (inset) shows the rear wheel
position at a glance so the truck always moves
in the direction that the operator expects it to.
A similar indicator, offered as an option, shows
the operator the current tilt angle of the mast
at all times, making pallet entry easier and,
thereby, faster and safer.
Traigo HT’s compact steering wheel (right)
makes turning easier. The Active Steering
Synchroniser also helps to deliver the most
comfortable driving position.
‘Lift out’ battery extraction (far right) is easily
performed for fast changeovers during long
shifts.
9
89
Counterbalanced Trucks
Toyota 7FBCU / 8FBCU
Optimising space is a primary requirement in many industry applications. Toyota cushion
tyre trucks help you achieve this goal by combining advanced technology with easy handling
and high performance in one compact truck range. The electric 7FBCU/8FBCU range has load
capacities up to three tons and many options to suit individual requirements. Each model in
the range provides the exceptional level of safety, productivity, comfort, and profitability that
Toyota is renowned for.
Toyota 8FBCU30
• Load capacity 3000 kg
• Max. lift height 6 m
8FBCU20
• Load capacity 2000 kg
• Max. lift height 6 m
8FBCU25
• Load capacity 2500 kg
• Max. lift height 6 m
Toyota 7FBCU15
• Load capacity 1500 kg
• Max. lift height 6 m
7FBCU18
• Load capacity 1750 kg
• Max. lift height 6 m
90
Counterbalanced Trucks
Easy maintenance, better use of time
The built-in auto-diagnostic mechanism
reports all important truck information,
allowing mechanics to quickly pinpoint
faults. Moreover, the cushion tyre trucks
are designed for easy maintenance.
Every part is easily accessible, keeping
the forklift’s working time to an absolute
maximum.
Virtually maintenance-free
Because the Toyota AC2 Power System
has no brushes or contacts to wear out
and require replacement, 7FBCU trucks
significantly reduce maintenance cost
and time. Dust contamination is also
kept to a minimum, extending motor
life.
Cushion tyre trucks have a very short
turning radius that is significantly better
than standard pneumatic tyre trucks.
This allows the compact trucks to make
optimal use of the operating space
available.
The ‘D2’ pedal option (far right) allows
the 7FBCU to fit easily into applications
where this pedal configuration is
standard.
9
91
Counterbalanced Trucks
Toyota Tonero
With its innovative design and state-of-the-art Toyota engineering, the Toyota Tonero is a major
advance in engine-powered forklift trucks. Designed for loading, stacking and horizontal
transport applications, with a choice of Toyota LPG and diesel engines that provide reliable
productivity and power.
If you still feel the need for additional features, the Tonero+ formulas offer greater safety,
productivity, durability and comfort.
8FDKF20 (compact 2.0 t model)
• Load capacity 2000 kg
• Max. lift height 6.5 m
8FGF15 / 8FDF15
• Load capacity 1500 kg
• Max lift height 6.5 m
8FGF18 / 8FDF18
• Load capacity 1750 kg
• Max lift height 6.5 m
8FGKF20
• Load capacity 2000 kg
• Compact chassis
• Max lift height 6.5 m
8FGF20 / 8FDF20
• Load capacity 2000 kg
• Max lift height 6.5 m
8FGF25 / 8FDF25
• Load capacity 2500 kg
• Max lift height 6.5 m
8FGF30 / 8FDF30
• Load capacity 3000 kg
• Max lift height 6.5 m
8FGJF35 / 8FDJF35
• Load capacity 3500 kg
• Max lift height 6.5 m
92
Counterbalanced Trucks
World-class safety
Toyota’s SAS is the world’s first active
system for controlling forklift stability.
SAS uses intelligent technologies to
reduce your driver and damage costs,
adding up to a significant reduction in
your overall truck operating expenses.
SAS helps maintain the stability of the
vehicle in all conditions and protects
both the operator and load when the
vehicle is driving, turning or lifting.
Outstanding all-round visibility
The interior, roof and mast are designed
to give the operator clear visibility right
up to the tip of the fork, both when
driving and when handling loads from
the ground and at height. The Tonero’s
swivel seat option (pictured) gives
outstanding visibility when reversing.
Mini-levers option (right)
Small, easy-to-operate electronic minilevers integrated into the armrest ensure
fingertip control of all material handling
functions.
Multifunction levers option
(far right)
Operators can perform more than one
function with these easy-to-use levers for
comfortable, productive load handling.
9
“Our damage costs
have been reduced
by over two-thirds.”
Chris Foster
Boughey Distribution
93
Counterbalanced Trucks
Toyota 7FG / 7FD
The Toyota 7FG / 7FD range of engine-powered forklifts is designed to handle light, medium
and heavy loads and applications with ease. These multipurpose trucks are suitable for handling
both single and multiple loads in indoor and outdoor operations. On 7FG models dedicated
Toyota LPG engine provides optimal productivity with reduced exhaust emissions. On 7FD
models a powerful six-cylinder Toyota 15Z diesel engine delivers class-leading productivity
while meeting the latest European exhaust emission requirements.
7FD40
• Load capacity 4000 kg
• Max. lift height 6 m
7FG35 / 7FD35
• Load capacity 4000 kg
• Max. lift height 6 m
7FG40
• Load capacity 4500 kg
• Max. lift height 6 m
7FG45 / 7FD45
• Load capacity 5000 kg
• Max. lift height 6 m
7FGA50 / 7FDA50
• Load capacity 5000 kg
• Max. lift height 6 m
94
Counterbalanced Trucks
ORS seat (Operator Restraint System)
The fully adjustable seat provides
excellent lumbar support for drivers of
all sizes. Side wings that offer comfort
for the operator’s back when reversing.
Plenty of foot space from the
accelerator to the hood helps the
operator to remain comfortable while
driving.
Mini-lever programmability (right)
The optional electronic mini-levers
and multifunction levers can be easily
programmed using the dashboard
display, allowing appropriate settings
for each operator and application.
The hood allows easy access to all key
parts for servicing (far right).
9
“We chose Toyota because
of the reputation of its
trucks for reliability.”
Samuel Rase
De Wulf
95
Counterbalanced Trucks
Toyota 5FG / 5FD
The Toyota 5FG / 5FD range of engine-powered forklifts is designed for handling heavy
loads with ease. The Toyota 5FG / 5FD also boasts minimal vibration and noise for a more
comfortable working day. On 5FD models the powerful diesel engine complies with
the latest European exhaust emission requirements.
5FD70
• Load capacity 7000 kg
• Max. lift height 8 m
5FG50
• Load capacity 5000 kg
• Max. lift height 8 m
5FG60 / 5FD60
• Load capacity 6000 kg
• Max. lift height 8 m
5FG70
• Load capacity 7000 kg
• Max. lift height 8 m
5FD80
• Load capacity 8000 kg
• Max. lift height 6 m
96
Counterbalanced Trucks
Powershift transmission
The advanced Self-Moving Hydro-dynamic
Drive (SMHD) gives smooth yet powerful
acceleration response. The SMHD features
a single speed in both forward and reverse,
helping to reduce work for the operator.
The shift lever can be operated with just the
fingertips, boosting handling efficiency and
reducing operator fatigue.
Powerful engines
The Toyota LPG engine (1FZ-E) provides
reliable power and productivity.
The adjustable seat comes with sidewings
as standard for added driver protection and
comfort.
9
“Our Toyota forklifts carry
about 100,000 tons every
month, in harsh conditions.”
Adam Pacholik
Police Chemical Works
97
Counterbalanced Trucks
Toyota 8FGCU / 7FGCU
Optimising space is a primary requirement in many industry applications. Toyota cushion
tyre trucks help you achieve this goal by combining advanced technology with easy handling
and high performance in one compact truck range. The LPG engine-powered 8FGCU and
7FGCU ranges cover load capacities from 1.5 tons up to 7 tons, and offer many options to
suit individual requirements. Each model in the range provides the exceptional level of safety,
productivity, comfort, and profitability that Toyota is renowned for.
Toyota 8FGCU25
• Load capacity 2500 kg
• Max. lift height 6 m
8FGCU15
• Load capacity 1500 kg
• Max. lift height 6 m
8FGCU18
• Load capacity 1750 kg
• Max. lift height 6 m
8FGCU20
• Load capacity 2000 kg
• Max. lift height 6 m
8FGCU30
• Load capacity 3000 kg
• Max. lift height 6 m
98
Counterbalanced Trucks
Toyota 7FGCU35
• Load capacity 3500 kg
• Max. lift height 6 m
7FGCU45
• Load capacity 4500 kg
• Max. lift height 6 m
7FGCU55
• Load capacity 5500 kg
• Max. lift height 6 m
7FGCU60
• Load capacity 6000 kg
• Max. lift height 6 m
7FGCU70
• Load capacity 7000 kg
• Max. lift height 6 m
Compact size
The small ‘footprint’ of Toyota counterbalanced
trucks with cushion tyres makes them ideal for
work in confined areas such as vehicle loading and
unloading.
9
99
Truck features
Choice of chassis/fork widths
Choice of wheel materials/types
Climber wheels*
Overload limitation version
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○
Coldstore oil
○
● ● ● ● ● ● ●
●
●
● ●
●
●
●
●
●
●
Foot protection
Automatic parking brake
Emergency collision button
Emergency stop/cut-off
● ●
●
Driving features
● ● ● ● ● ● ● ● ● ●
● ●
180°+ steering
●
●
○
Electronic braking system
Electronic speed control
Support wheels
Controls and instruments
●
Electronic fingertip controls
Weighing scale with optional printer
●
●
●
Accessories
Handbrake
Load support
Parking brake
BT Parklock
Stackerstop
Pen and paper holder
○
○
○
○
○
○
○
○
○ ○ ○ ○
○
●
○
○ ○
● ●
○
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
Maintenance features
Lubrication points
● ● ● ● ● ● ● ● ● ● ● ● ● ●
Battery management features
Battery change facility
Battery status indicator
Built-in charger
100
●
●
● ●
● ●
●
●
Wet specification version
Reel/drum handling
○ ○
○
● ○
● ●
● ●
● ●
SHL080
SHM080
HHL100I
HHM100I
HHL100
HHM100
LHM230WI
LHM200SC
LHM230G
LHM200ST
LHM230SI
LHT100
LHM230P
LHM100UL
○ ○
○
Corrosive environment version
* Standard on single fork wheels
** Standard on 1150 mm fork models
●
Safety features
BT Lowering Control (BLC)
LHM300
Special applications
○
Automatic height adjustment
Bogie fork wheels
● standard ○ option
LHM230
SHL080
SHM080
HHL100I
HHM100I
HHL100
HHM100
LHM230WI
LHM200SC
LHM230G
LHM200ST
LHM230SI
LHT100
LHM230P
LHM100UL
LHM300
● standard ○ option
LHM230
Feature Check
●
Climber wheels
●
●
High-capacity battery models
○
○
○
●
E-bar
Spring-loaded drive wheel
●
●
●
●
180°+ steering
On-board data terminal mount
Storage compartments
○
●
●
●
●
●
●
●
○
○
○
○
○
○
○
●
○
○
○
●
○
○
○
●
○
○
○
●
○
○
○
○
○
○
●
○
●
●
●
●
●
○
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●
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●
○
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○
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○
○
○
○
○
○
●
●
○
○
○
○
○
○
○
○
○
Writing table
Easy access for maintenance
Fault diagnosis facility
Historic fault log
360° progressive steering
Automatic deceleration
●
Electronic regenerative brakes (motor)
●
●
●
●
●
●
●
●
●
●
●
●
●
Flip-down driver platform
●
●
●
●
○
●
●
●
●
Optimised Truck Performance (OTP)
●
●
●
●
●
○
●
●
●
●
●
○
●
●
●
●
●
●
●
●
●
Lubrication points
Battery change facility
Click-2-Creep
Electronic controller temperature warning
●
○
Information display
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
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○
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○
●
○
○
●
○
●
●
○
●
●
○
●
●
○
●
●
○
○
Built-in charger
○
Weighing scale
○
Sideways battery change
Coldstore version
●
●
●
●
●
●
○
●
●
●
●
●
●
●
●
●
●
●
○
●
○
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○
○
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●
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●
○
●
●
○
●
●
●
●
●
●
●
○
●
○
○
●
●
●
●
EEx version (ATEX)
Steering direction indicator
●
●
Heavy-duty battery compartments
●
Special applications
Power/Electronic steering
Temporary speed reduction (‘turtle’ button)
○
Battery discharge prevention system
In-vehicle charging
Drive motor temperature warning
●
Battery management features
Battery status indicator
Controls and instruments
Tiller arm steering
○
Maintenance features
200°+ steering
Hour meter (working hours)
○
Shrinkwrap holder
Driving features
Electronic fingertip controls
○
Low step-in
Twin drive tyres
Electronic speed control
○
Adjustable steering wheel
●
●
Powertrak traction system
Electronic braking system
●
●
○
●
Adjustable backrest
Adjustable seat
High performance models
208° steering
●
●
○
Operator features
BT Powerdrive
BT Castorlink
LRE300
●
LRE200
LRE300
●
LSE200
LRE200
●
●
LPE240
LSE200
○
●
LPE200
LPE240
●
●
●
LWE250
LPE200
○
●
●
○
○
LWE200
LWE250
○
●
●
○
○
LWE180
LWE200
○
●
●
●
LWE160
LWE180
○
●
●
●
LWE140
LWE160
○
Truck features
Bogie fork wheels
● standard ○ option
LWE130
LWE140
● standard ○ option
LWE130
Feature Check
○
○
○
○
○
○
○
○
○
○
Corrosive environment version
Reel/drum handling
Safety features
Automatic parking brake
●
BT Access Control (PIN codes)
Smart Access (electronic cards/fobs)
Clear-view overhead guard
Driver detection system
Emergency collision button
Emergency cut-off
●
●
●
●
●
●
●
●
●
●
●
●
○
●
○
●
○
●
○
●
○
●
○
●
●
●
●
●
●
Fixed sideguards
Folding sideguards
Load support
Parking brake
Pedals as in a car
Programmable performance
Rear backrest/guard
101
10
Truck features
Adjustable width over forks
Automatic height adjustment
Bogie fork wheels
BT Powerdrive
BT Castorlink
Choice of chassis widths
Double pallet handling
Elevating support arms
High-capacity battery models
Powertrak traction system
Spring-loaded castors with dampers
Spring-loaded drive wheel
Straddle support arm version
208° steering
360° progressive steering
Automatic deceleration
Electronic braking system
Electronic regenerative brakes (motor)
Electronic speed control
Flip-down driver platform
Drive motor temperature warning
Electronic controller temperature warning
Electronic fingertip controls
Hour meter (working hours)
Information display
Power/Electronic steering
Sensi-lift
● ● ● ● ● ● ● ○ ●
● ● ● ● ● ●
Tiller arm steering
○ ○ ○ ○
●
● ● ○ ● ○
●
● ● ○ ● ○
● ● ● ● ● ●
● ● ● ● ● ●
BT Access Control (PIN codes)
Clear-view mast
Smart Access (electronic cards/fobs)
●
●
●
●
● ●
○ ●
●
●
●
●
●
●
●
●
●
●
●
●
●
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●
●
● ● ● ●
● ● ● ●
● ● ● ●
○ ○ ○
○ ○ ○ ○ ○ ○ ● ● ●
●
●
●
○
●
●
●
●
○
●
●
●
●
○
●
●
●
●
○
●
●
●
●
○
●
● ● ● ●
● ● ●
○ ○
○ ○ ○
●
●
○
○
●
●
○
○
●
●
○
○
●
●
○
○
●
●
○
○
● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ●
○ ○ ○ ○ ○ ○ ○
● ● ● ● ● ● ● ● ●
●
●
●
○
○
●
●
●
○
●
○
●
●
●
●
○
○
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○
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○
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●
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●
○
○
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○
●
○
●
●
●
●
○
○
●
●
●
○
○
●
●
●
●
●
Rear backrest/guard
102
Writing table
SRE135/160/L
SSE160D
SSE135/160/L
SPE200D
SPE200L
SPE200
SPE160L
SPE160
SPE135S
SPE125L
SWE200D
SWE140L
SWE140
SWE120S
SWE120L
SWE120
SPE125
○ ○ ○ ○ ○ ○ ○ ○
● ●
○ ○ ○ ○ ○ ○ ○ ○
○
○
○
● ●
○
○
○
●
○
○
○
●
○
○
○
●
○
○
○
●
○
○
○
●
○
○
○
●
○
○
○
● ● ● ● ● ● ● ● ● ● ●
○ ○ ○ ○ ○ ○ ○ ○ ○ ○
●
Maintenance features
Battery change facility
Battery status indicator
Battery discharge prevention system
● ●
●
●
● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
●
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Built-in charger
Heavy-duty battery compartments
Sideways battery change
● ●
● ●
○ ○
● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
○ ○
○ ○
○
○
○ ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ●
● ○ ○ ○ ○ ○ ○ ○ ○
●
○ ○
○ ○ ○ ○
●
● ●
●
● ●
● ●
●
●
● ●
● ●
○ ○
● ●
●
Warning beacon
○
Working lights
○
○ ○ ○ ○ ○ ○ ○ ○ ○ ○
● ● ● ● ● ● ● ● ● ○
● ● ● ● ● ● ● ○
○
○ ○ ○ ○ ○ ○ ○ ● ○ ●
Special applications
Coldstore version
○
● ●
●
● ●
○
●
● ●
●
● ●
○
●
○ ○
●
Pedals as in a car
Programmable performance
Storage compartments
Historic fault log
●
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Folding sideguards
Parking brake
Shrinkwrap holder
EEx version (ATEX)
Fixed sideguards
Load support
○ ○ ○ ○ ○ ○ ○ ○
●
●
○
Battery management features
Driver detection system
Emergency cut-off
On-board data terminal mount
Fault diagnosis facility
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ●
●
○
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
○ ○ ○ ○ ○ ○ ○ ● ● ● ● ● ● ● ●
Clear-view overhead guard
Emergency collision button
E-bar
Easy access for maintenance
● ● ● ● ● ●
●
Safety features
Automatic parking brake
Adjustable steering wheel
Low step-in
Steering direction indicator
Temporary speed reduction (‘turtle’ button)
SWE100
Adjustable seat
Adjustable BT Control console
Creep speed function
●
Adjustable backrest
Controls and instruments
Click-2-Creep
SWE080L
Operator features
Driving features
180°+ steering
● standard ○ option
HWE100/100S
SRE135/160/L
SSE160D
SSE135/160/L
SPE200D
SPE200L
SPE200
SPE160L
SPE160
SPE135S
SPE125
SWE140
●
SWE120
○
●
○ ○
○ ○ ○ ○ ○ ○ ○ ● ● ●
● ● ● ● ● ● ● ● ● ●
● ●
● ●
○ ○
●
●
●
●
● ●
●
○ ○ ○ ○ ○ ○ ● ●
● ●
●
● ● ●
● ● ● ● ●
○
●
SWE100
SPE125L
SWE200D
SWE140L
SWE120S
SWE120L
SWE080L
● standard ○ option
HWE100/100S
Feature Check
○ ○ ○ ○ ○ ○ ○ ○
○ ○ ○ ○ ○ ○ ○ ○
○
Truck features
Adjustable width over forks
Choice of cab widths
●
○
○
Driver facing forks
○
○
Four-wheel design
Heavy-duty models
High-capacity battery models
High performance models
Sideshift
Integrated sideshift
Tilting forks
Tilting mast
○
○
●
●
○
○
○
○
○
●
●
Automatic deceleration
Electronic braking system
Electronic regenerative brakes (motor)
Electronic speed control
Adjustable seat with safety belt
●
●
●
Creep speed function
Drive motor temperature warning
Electronic controller temperature warning
Electronic height indicator
Electronic fingertip controls
Height pre-selector
Hour meter (working hours)
Information display
Lift motor temperature warning
Load information display
Mini-joystick electronic controls
Multifunction control
Power/Electronic steering
Adjustable steering wheel
E-bar
Heated seat
Low step-in
●
○
●
●
●
○
○
●
Storage compartments
Tilting cab (* standard on E-series)
Writing table
FRE270
●
●
●
●
●
○
○
○
●
●
●
○
○
●
○
●
○*
○
●
●
●
●
●
●
●
●
●
○
●
●
○
●
●
●
○
○
●
●
On-board data terminal mount
○
●
●
○
●
●
○
Maintenance features
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
Easy access for maintenance
Fault diagnosis facility
Historic fault log
Battery management features
Battery change facility
Battery status indicator
●
●
●
●
○
●
○
●
●
●
○
●
○
●
●
●
●
●
○
●
○
●
●
●
○
●
○
●
●
●
○
●
Battery discharge prevention system
Heavy-duty battery compartments
●
●
○
●
○
●
●
●
○
●
○
●
Sideways battery change
○
●
Special applications
Coldstore version
EEx version (ATEX)
○
○
○
●
Split control panel
Steering direction indicator
Adjustable seat
Enclosed cab
Controls and instruments
Adjustable BT Control console
Adjustable backrest
Adjustable pedals
Driving features
360° progressive steering
RRE140—250
RRE140E—250E
Operator features
●
○
Choice of chassis widths
Fork spreader
● standard ○ option
RRE120M
RRE140M
RRE160M
FRE270
RRE140—250
RRE140E—250E
● standard ○ option
RRE120M
RRE140M
RRE160M
Feature Check
Camera/monitor system
Twin direction controls
○
Weight indicator
●
●
●
Safety features
Automatic parking brake
BT Access Control (PIN codes)
Smart Access (electronic cards/fobs)
Clear-view mast
Clear-view overhead guard
Driver detection system
●
●
○
●
●
●
Electronic support arm brakes (standard on RRE180–250)
Emergency cut-off
Load support
Parking brake
Pedals as in a car
Programmable performance
Warning beacon
Working lights
103
●
○
●
●
●
○
○
●
●
○
●
●
●
○
●
○
●
●
●
○
○
●
●
●
●
●
●
●
●
○
○
10
●
●
○
Enclosed cab
On-board data terminal mount
Electronic braking system
Electronic speed control
Auto-rotation
Drive motor temperature warning
Electronic controller temperature warning
Electronic height indicator
Electronic fingertip controls
Height pre-selector
Hour meter (working hours)
Information display
Load information display
Mini-joystick electronic controls
Multifunction control
Power/Electronic steering
Split control panel
Steering direction indicator
Camera/monitor system
Weight indicator
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
Fault diagnosis facility
●
○
●
●
●
●
○
●
●
○
●
○
●
●
●
○
●
●
○
●
●
●
●
○
●
●
○
●
○
●
●
●
○
●
●
○
●
●
●
●
○
●
●
○
●
○
●
●
●
○
●
●
○
●
○
●
○
●
Battery status indicator
●
●
○
●
●
●
●
○
●
●
●
●
○
●
●
●
●
●
●
○
●
●
●
○
●
●
●
●
○
●
●
●
●
●
●
●
●
●
●
●
●
●
○
○
○
●
○
●
●
○
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
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●
●
●
●
●
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●
●
●
●
●
●
●
●
○
●
●
●
●
●
●
○
●
●
●
●
●
●
●
●
●
●
●
●
●
○
●
●
●
●
●
●
○
●
●
●
○
○
●
○
○
●
○
○
●
●
○
●
●
○
●
●
○
●
●
●
○
●
●
●
○
○
○
○
○
○
●
●
●
●
●
●
Automatic parking brake
BT Optipace System
Clear-view mast
Clear-view overhead guard
Driver detection system
Electronic support arm brakes
Emergency cut-off
Parking brake
Pedals as in a car
Programmable gate security
Programmable performance
Warning beacon
Working lights
104
○
●
○
●
○
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Folding seat
Heated seat
Low step-in
Storage compartments
Writing table
Maintenance features
Easy access for maintenance
Safety features
BT Access Control
E-bar
○
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Controls and instruments
Adjustable BT Control console
Adjustable steering wheel
○
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Driving features
Electronic regenerative brakes (motor)
Adjustable seat
○
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Sideshift
360° progressive steering
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VCE150A
Adjustable seat with safety belt
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Shuttle forks
Automatic deceleration
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VCE125ASF
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Elevating platform
Tilting forks
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Choice of cab widths
Wire/rail guidance
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VCE135
BT Advanced Lifting System (ALS)
Fork spreader
○
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○
Operator features
Articulated chassis
Choice of chassis widths
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VCE120
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VCE100
●
VRE150
VCE135
●
VRE125SF
VCE120
●
Truck features
Adjustable width over forks
● standard ○ option
VRE125
VCE100
●
VCE150A
VRE150
●
VCE125ASF
VRE125SF
● standard ○ option
VRE125
Feature Check
Historic fault log
Lubrication points
Battery management features
Battery change facility
Battery discharge prevention system
Heavy-duty battery compartments
Regenerative lowering
Sideways battery change
Special applications
Coldstore version
EEx version (ATEX)
Truck features
BT Powerdrive
Choice of cab widths
Choice of chassis widths
Climber wheels
Elevating platform
High-capacity battery models
High performance models
Wire/rail guidance
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E-bar
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Electronic braking system
Electronic regenerative brakes (motor)
Electronic speed control
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Exterior lift/lower buttons
Information display
Power/Electronic steering
Steering direction indicator
Switchable BT Control console
Step-up kit
Storage compartments
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OME120HW
OME100H
OME100MW
OME100M
OME100W
OME100
OME100NW
OME100N
OSE180XP
OSE200X
OSE120P
OSE120
OSE100W
OSE120CB
○
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● ● ● ● ● ● ● ● ● ● ●
○ ○ ○ ○ ○ ●
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● ○
Historic fault log
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Battery management features
Battery status indicator
● ● ● ● ● ●
Heavy-duty battery compartment
Twin direction controls
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○ ○
○ ○
Lubrication points
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● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ● ●
Easy access for maintenance
Fault diagnosis facility
Sideways battery change
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○ ○ ○ ○
○ ○ ○
Maintenance features
Battery discharge prevention system
Electronic height indicator
Hour meter (working hours)
On-board data terminal mount
Shrinkwrap holder
Battery change facility
Adjustable BT Control console
Exterior lift/lower/forward buttons
Folding seat
Low step-in
Controls and instruments
Adjustable E-man tiller arm
Elevating picking shelf
Writing table/surface
180°+ steering
Automatic deceleration
OSE100
Adjustable backrest
Adjustable seat
Driving features
200°+ steering
OSE250P
Operator features
○
Adjustable width over forks
Bogie fork wheels
● standard ○ option
OSE250
OME120HW
OME100H
OME100MW
OME100M
OME100W
OME100
OME100NW
OME100N
OSE180XP
OSE200X
OSE120CB
OSE120P
OSE120
OSE100W
OSE100
OSE250P
● standard ○ option
OSE250
Feature Check
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Special applications
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Coldstore version
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
○
Safety features
Automatic parking brake
BT Access Control (PIN codes)
Smart Access (electronic cards/fobs)
BT Optipace System
Clear-view mast
Clear-view overhead guard
Driver detection system
Emergency cut-off
Folding sideguards
Load support
Programmable gate security
Programmable performance
Protective bumpers
Warning beacon
Working lights
● ● ● ● ● ● ● ● ● ● ● ●
● ● ● ● ● ● ● ● ● ● ●
○ ○ ○ ○ ○ ○ ○ ○ ○ ○ ○
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10
105
Truck features
High performance models
Choice of connections and hooks
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Electronic braking system
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Electronic regenerative brakes (motor)
Electronic speed control
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Information display
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○
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Travel AC control
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Safety features
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Smart Access (electronic card/fob)
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Driver detection system
Emergency switch / lever
Programmable performance
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Protective bumpers
Electric horn
106
TSE300
TSE100W
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Maintenance features
Easy access for maintenance
Historic fault log
Battery discharge prevention system
Battery change system
○
Load carriers
Choice of load carriers
Choice of load carrier options
BT Access Control (PIN codes)
Key switch start
○
○
Writing table/surface
Battery status indicator
●
●
Power/Electronic steering
Automatic parking brake
○
○
Storage compartments
Fault diagnosis
Adjustable E-man control console
Hour meter
●
○
Low step-in
Shrinkwrap holder
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Controls and instruments
Choice of permanent or foldable steering arm
●
●
○
Choice of standing or sitting
On-board data terminal mount
180°+ steering
○
○
E-bar
Folding seat
Driving features
Automatic deceleration
TSE100
Operator features
BT Powerdrive
Choice of chassis widths
● standard ○ option
TWE100
TSE300
TSE100W
TSE100
● standard ○ option
TWE100
Feature Check
Pin-type single-stage drawbar
●
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Rear combination lights
Pneumatic tyres
7" cyclone air cleaner
Steel cabin
○
●
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○
Driving features
Automatic deceleration
Electronic regenerative brakes (motor)
●
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Operator features
Pin-type double-stage drawbar
Headlights
●
●
●
2TG20.25
2TD20.25
●
●
CBTY4
●
●
CBT4.6
High performance models
4CBTY2
4CBTYk4
CBTY4
●
●
Truck features
● standard ○ option
4CBT2.3
4CBTk4
CBT4.6
●
●
2TG20.25
2TD20.25
4CBTY2
4CBTYk4
● standard ○ option
4CBT2.3
4CBTk4
Feature Check
Low step-in
Adjustable operator backrest
Storage compartments
Maintenance features
Easy access for maintenance
Fault diagnosis
Battery status indicator
Battery discharge prevention system
Battery change system
●
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○
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●*
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●*
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●*
●
●*
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Controls and instruments
Hour meter
Information display
Power/Electronic steering
Travel AC control
Tilt steering column
●
●
●
●
Safety features
Key switch start
Driver detection system
Emergency switch / lever
Maximum-speed limit switch
Protective bumpers
Electric horn
Floor parking pedal
Dual-action parking brake
●
●
●
●*
○
●
●
* Toyota OPS on Toyota Tracto models (on 2TG20.25, 2TD20.25, OPS only present on automatic transmission models)
10
107
●
●
●
Toyota AC² power system
Toyota OPS system (Operator Presence Sensing)
Wide Visible Mast (V) [MFH: 3300 mm]
Load Backrest [Height: 1120 mm]
●
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Wet disc brake system
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Seat mounted hydraulic minilevers with travel direction switch
Digital multifunction display
●
●
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●
●
Memory tilt steering column
Adjustable steering column
●
●
●
Rear combination lights
●
●
●
Electric parking brake
●
Mechanical parking brake
●
Forks [Length: 1070 mm]
108
Drum brake system
Fully hydraulic power steering
●
Forkbar [Length: 1600 mm]
Forks [Length: 1200 mm]
Pneumatic shaped cushion tyres
Car pedal layout
Forkbar [Length: 810, 920, 970 mm]
Forks [Length: 800, 1000 mm]
●
Mechanical levers
Forkbar [Length: 1170 mm]
Forks [Length: 1000 mm]
●
4-way valve
Hydraulic driver side levers
Forkbar [Length: 920, 1020, 1070 mm]
Forks [Length: 800 mm]
●
●
●
Forkbar [Length: 920 mm]
3-way valve (A400)
Cushion tyres
Load backrest [Height: 1220 mm]
Forkbar [Length: 900 mm]
●
Toyota electric counterbalanced trucks
●
●
Toyota ORS seat (Operator Restraint System)
PVC Grammer seat
●
7FBCU15.18 / 8FBCU 20.25.30
●
●
●
8FBMHT60/70/85
7FBCU15.18 / 8FBCU 20.25.30
●
●
●
7FBMF40.45.50
8FBMHT60/70/85
●
●
●
7FBMF16.18.20.25.30.35
7FBMF40.45.50
●
●
●
8FBMT15.16.18.20
7FBMF16.18.20.25.30.35
Toyota SAS (System of Active Stability)
8FBET15.16k.16.18k.18.20
8FBMT15.16.18.20
●
●
●
Toyota electric counterbalanced trucks
● standard
7FBEST10.13.15
8FBET15.16k.16.18k.18.20
● standard
7FBEST10.13.15
Electric counterbalanced trucks
Feature Check
●
Emergency button/lever
Storage space
●
●
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●
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●
●
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●
●
●
●
●
●
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●
Toyota OPS (Operator Presence Sensing)
Wide Visible Mast (V) [MFH: 3000 mm]
Wide Visible Mast (V) [MFH: 3300 mm]
Load backrest (V and FSV masts)
[Height: 1220 mm (7FD35.40.45) 1370 mm (7FDA50)]
6" Cyclone air cleaner with snorkel air intake
7" Cyclone air cleaner with snorkel air intake
8" Cyclone air cleaner with snorkel air intake
● ● ●
●
● ●
Long forks [Length: 1070mm]
LPG Exclusive
●
Headlights
Rear combination lights
●
Long forkbar [Length: 920 mm (8FGCU20.25); 970 mm (8FGCU30)]
Long forks [Length: 1000mm]
Foot operated parking brake
●
Load backrest [Height: 1370 mm]
Long forkbar [Length: 810 mm]
Cushion tyres
Memory tilt steering column
●
● ●
Pneumatic tyres
Adjustable tilt steering column
●
Load backrest (V and FSV masts) <50-5FD60.70> [Height: 1370 mm]
<5FD80> [Height: 1205 mm]
3-way valve
Fully hydraulic power steering & brake
●
Load backrest (V and FSV masts) [Height: 1370 mm]
2-way valve
Fully hydraulic power steering
●
Load backrest (V and FSV masts)
[Height: 1220 mm (7FG35.40.45) 1370 mm (7FGA50)]
Load backrest [Height: 1220 mm]
7FGCU55.60.70
7FGCU35.45
8FGCU20.25.30
8FGCU15.18
50-5FD60.70, 5FD80
Engine-powered counterbalanced trucks
● ● ● ●
●
● ● ● ● ● ● ●
● ● ● ● ● ● ●
● ● ● ● ●
● ●
Tilt cylinder boots
Upswept exhaust
● ● ● ●
● ●
● ● ●
● ● ● ● ● ●
● ● ●
● ● ● ● ● ● ● ●
●
● ●
● ● ● ●
● ●
●
●
● ● ●
●
● ● ●
●
● ●
● ● ● ● ● ● ● ● ●
● ●
● ●
● ●
●
●
●
●
Engine-powered counterbalanced trucks
Toyota ORS (Operator Restraint System) seat
5FG50.60.70
●
●
●
●
7FD35.40.45, 7FDA50
●
●
●
●
7FG35.40.45, 7FGA50
7FGCU55.60.70
Toyota SAS (System of Active Stability)
8FDF15.18, 8FDKF20, 8FDF20.25.30, 8FDJF35
7FGCU35.45
●
●
●
●
Engine-powered counterbalanced trucks
8FGF15.18, 8FGKF20, 8FGF20.25.30, 8FGJF35
8FGCU20.25.30
8FGCU15.18
50-5FD60.70, 5FD80
● standard
5FG50.60.70
7FD35.40.45, 7FDA50
7FG35.40.45, 7FGA50
8FDF15.18, 8FDKF20, 8FDF20.25.30, 8FDJF35
● standard
8FGF15.18, 8FGKF20, 8FGF20.25.30, 8FGJF35
Feature Check
●
●
● ●
● ● ● ●
10
109
TP-Technical Publications, Sweden — 749802-040, 1205
TOYOTA MATERIAL HANDLING EUROPE, MANAGING THE TOYOTA AND BT MATERIALS HANDLING BRANDS IN EUROPE