dvd player dv-300-k
Transcription
dvd player dv-300-k
ORDER NO. MENU TOP MENU STANDBY/ ON RRV3584 ENTER HOME MENU OPEN/CLOSE RETURN DV-300-K DVD PLAYER DV-300-K THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S). Model DV-300-K Type KUCXZT Power Requirement AC 120 V Region No. Remarks 1 For details, refer to "Important Check Points for Good Servicing" . PIONEER CORPORATION 4-1, Meguro 1-chome, Meguro-ku, Tokyo 153-8654, Japan PIONEER ELECTRONICS (USA) INC. P.O. Box 1760, Long Beach, CA 90801-1760, U.S.A. PIONEER EUROPE NV Haven 1087, Keetberglaan 1, 9120 Melsele, Belgium PIONEER ELECTRONICS ASIACENTRE PTE. LTD. 253 Alexandra Road, #04-01, Singapore 159936 PIONEER CORPORATION 2007 T-ZZV APR. 2007 printed in Japan 1 2 3 4 SAFETY INFORMATION A This service manual is intended for qualified service technicians; it is not meant for the casual do-it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained to properly and safely repair complex products such as those covered by this manual. Improperly performed repairs can adversely affect the safety and reliability of the product and may void the warranty. If you are not qualified to perform the repair of this product properly and safely, you should not risk trying to do so and refer the repair to a qualified service technician. B WARNING This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause cancer, birth defects or other reproductive harm. Health & Safety Code Section 25249.6 – Proposition 65 NOTICE (FOR CANADIAN MODEL ONLY) Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement parts must be of identical designation. REMARQUE (POUR MODÈLE CANADIEN SEULEMENT) C Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces de remplacement doivent avoir la même désignation. (FOR USA MODEL ONLY) 1. SAFETY PRECAUTIONS The following check should be perfor med for the continued protection of the customer and ser vice technician. LEAKAGE CURRENT CHECK Measure leakage current to a known ear th ground (water pipe, conduit, etc.) by connecting a leakage current tester such as Simpson Model 229-2 or equivalent between the ear th ground and all exposed metal par ts of the appliance (input/output terminals, screwheads, metal overlays, control shaft, etc.). Plug the AC line cord of the appliance directly into a 120V AC 60 Hz outlet and turn the AC power switch on. Any current measured must not exceed 0.5 mA. D Device under test E Reading should not be above 0.5 mA Leakage current tester Test all exposed metal surfaces Also test with plug reversed (Using AC adapter plug as required) Earth ground ANY MEASUREMENTS NOT WITHIN THE LIMITS OUTLINED ABOVE ARE INDICATIVE OF A POTENTIAL SHOCK HAZARD AND MUST BE CORRECTED BEFORE RETURNING THE APPLIANCE TO THE CUSTOMER. 2. PRODUCT SAFETY NOTICE Many electrical and mechanical parts in the appliance have special safety related character istics. These are often not evident from visual inspection nor the protection afforded by them necessarily can be obtained by using replacement components rated for voltage, wattage, etc. Replacement par ts which have these special safety character istics are identified in this Service Manual. Electr ical components having such features are on the schematics and identified by marking with a on the parts list in this Service Manual. The use of a substitute replacement component which does not have the same safety characteristics as the PIONEER recommended replacement one, shown in the parts list in this Service Manual, may create shock, fire, or other hazards. Product Safety is continuously under review and new instructions are issued from time to time. For the latest infor mation, always consult the current PIONEER Service Manual. A subscription to, or additional copies of, PIONEER Ser vice Manual may be obtained at a nominal charge from PIONEER. AC Leakage Test F 2 DV-300-K 1 2 3 4 5 6 7 8 WARNING ! THE AEL (ACCESSIBLE EMISSION LEVEL) OF THE LASER POWER OUTPUT IS LESS THAN CLASS 1 BUT THE LASER COMPONENT IS CAPABLE OF EMITTING RADIATION EXCEEDING THE LIMIT FOR CLASS 1. A SPECIALLY INSTRUCTED PERSON SHOULD DO SERVICING OPERATION OF THE APPARATUS. A LASER DIODE CHARACTERISTICS FOR DVD : MAXIMUM OUTPUT POWER : 5 mW WAVELENGTH : 650 nm FOR CD : MAXIMUM OUTPUT POWER : 5 mW WAVELENGTH : 780 nm LABEL CHECK B Location: inside of the unit C Additional Laser Caution 1. (Printed on the Rear Panel) • Laser diode is driving with Q2303,Q2305(650nm LD) and Q2302, Q2304(780nm LD)on the DVD MT PCB Assy. Therefore, when short-circuit between the emitter and collector of these transistors or the base voltage is supplied for transistors turn on, the laser oscillates. (failure mode) • In the test mode ∗ , there is the mode that the laser oscillates except for the disc judgment and playback. LD ON mode in the test mode oscillates with the laser forcibly. 2. When the cover is open, close viewing through the objective lens with the naked eye will cause exposure to the laser beam. D ∗ : See page 28. ST AN ON DB Y/ OP EN /CL OS E TO P ME NU HO MEME NU ME NU EN TE R RE TU RN E F 3 DV-300-K 5 6 7 8 1 2 3 4 [Important Check Points for Good Servicing] In this manual, procedures that must be performed during repairs are marked with the below symbol. Please be sure to confirm and follow these procedures. A 1. Product safety Please conform to product regulations (such as safety and radiation regulations), and maintain a safe servicing environment by following the safety instructions described in this manual. 1 Use specified parts for repair. Use genuine parts. Be sure to use important parts for safety. 2 Do not perform modifications without proper instructions. Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as radio/TV interference and foreign noise. 3 Make sure the soldering of repaired locations is properly performed. B When you solder while repairing, please be sure that there are no cold solder and other debris. Soldering should be finished with the proper quantity. (Refer to the example) 4 Make sure the screws are tightly fastened. Please be sure that all screws are fastened, and that there are no loose screws. 5 Make sure each connectors are correctly inserted. Please be sure that all connectors are inserted, and that there are no imperfect insertion. 6 Make sure the wiring cables are set to their original state. Please replace the wiring and cables to the original state after repairs. In addition, be sure that there are no pinched wires, etc. C 7 Make sure screws and soldering scraps do not remain inside the product. Please check that neither solder debris nor screws remain inside the product. 8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord. Damaged power cords may lead to fire accidents, so please be sure that there are no damages. If you find a damaged power cord, please exchange it with a suitable one. 9 There should be no spark traces or similar marks on the power plug. When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure connections and suitable usage. Please exchange the power cord if necessary. 0 Safe environment should be secured during servicing. D When you perform repairs, please pay attention to static electricity, furniture, household articles, etc. in order to prevent injuries. Please pay attention to your surroundings and repair safely. 2. Adjustments To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification. Adjustments should be performed in accordance with the procedures/instructions described in this manual. 3. Lubricants, Glues, and Replacement parts Use grease and adhesives that are equal to the specified substance. Make sure the proper amount is applied. E 4. Cleaning For parts that require cleaning, such as optical pickups, tape deck heads, lenses and mirrors used in projection monitors, proper cleaning should be performed to restore their performances. 5. Shipping mode and Shipping screws To protect products from damages or failures during transit, the shipping mode should be set or the shipping screws should be installed before shipment. Please be sure to follow this method especially if it is specified in this manual. F 4 DV-300-K 1 2 3 4 5 6 7 8 CONTENTS SAFETY INFORMATION......................................................................................................................................2 1. SERVICE PRECAUTIONS ................................................................................................................................6 1.1 NOTES ON SOLDERING ...........................................................................................................................6 1.2 WHEN REPLACING DVD DECK................................................................................................................6 1.3 DISC REMOVAL METHOD ........................................................................................................................7 2. SPECIFICATIONS .............................................................................................................................................8 2.1 ACCESSORIES..........................................................................................................................................8 2.2 SPECIFICATIONS ......................................................................................................................................9 2.3 DISC/CONTENT FORMAT .......................................................................................................................10 2.4 PANEL FACILITIES...................................................................................................................................12 3. BASIC ITEMS FOR SERVICE ........................................................................................................................15 3.1 CHECK POINTS AFTER SERVICING .....................................................................................................15 3.2 PCB LOCATIONS .....................................................................................................................................16 3.3 JIGS LIST .................................................................................................................................................17 4. BLOCK DIAGRAM ..........................................................................................................................................18 4.1 OVERALL WIRING CONNECTION DIAGRAM ........................................................................................18 4.2 OVERALL BLOCK DIAGRAM ..................................................................................................................20 4.3 DVD LOADER BLOCK DIAGRAM............................................................................................................21 4.4 POWER BLOCK DIAGRAM .....................................................................................................................22 5. DIAGNOSIS ....................................................................................................................................................23 5.1 TROUBLE SHOOTING .............................................................................................................................23 5.2 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY .........................27 6. SERVICE MODE .............................................................................................................................................28 6.1 SERVICE MODE PROCEDURE ..............................................................................................................28 6.2 SERVICE MODE IN..................................................................................................................................29 6.3 DISPLAY SPECIFICATION OF THE SERVICE MODE ............................................................................30 6.4 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY ...................................................................31 6.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE ....................................................................32 7. DISASSEMBLY ...............................................................................................................................................33 7.1 EXTERIOR SECTION ..............................................................................................................................33 7.2 DVD DECK SECTION ..............................................................................................................................34 8. EACH SETTING AND ADJUSTMENT ............................................................................................................38 8.1 ADJUSTMENT..........................................................................................................................................38 8.2 RE-WRITE FOR DVD FIRMWARE...........................................................................................................38 9. EXPLODED VIEWS AND PARTS LIST...........................................................................................................40 9.1 PACKING SECTION .................................................................................................................................40 9.2 EXTERIOR SECTION ..............................................................................................................................42 9.3 06 DVD MECHA SECTION ......................................................................................................................44 10. SCHEMATIC DIAGRAM ................................................................................................................................46 10.1 DVD MT PCB ASSY (1/6).......................................................................................................................46 10.2 DVD MT PCB ASSY(2/6)........................................................................................................................48 10.3 DVD MT PCB ASSY(3/6)........................................................................................................................50 10.4 DVD MT PCB ASSY(4/6)........................................................................................................................52 10.5 DVD MT PCB ASSY(5/6)........................................................................................................................54 10.6 DVD MT PCB ASSY(6/6)........................................................................................................................56 10.7 OPERATION 1 and OPERATION 2 PCB ASSYS...................................................................................58 10.8 POWER PCB ASSY ...............................................................................................................................60 10.9 WAVE FORMS........................................................................................................................................62 11. PCB CONNECTION DIAGRAM ....................................................................................................................63 11.1 LOADING MOTOR/SW...........................................................................................................................64 11.2 DVD MT PCB ASSY ...............................................................................................................................64 11.3 OPERATION 1 PCB and OPERATION 2 PCB ASSYS ..........................................................................66 11.4 POWER PCB ASSY ...............................................................................................................................67 12. PCB PARTS LIST ..........................................................................................................................................69 A B C D E F 5 DV-300-K 5 6 7 8 1 2 3 4 1. SERVICE PRECAUTIONS 1.1 NOTES ON SOLDERING A NOTES ON SOLDERING • For environmental protection, lead-free solder is used on the printed circuit boards mounted in this unit. Be sure to use lead-free solder and a soldering iron that can meet specifications for use with lead-free solders for repairs accompanied by reworking of soldering. • Compared with conventional eutectic solders, lead-free solders have higher melting points, by approximately 40 ºC. Therefore, for lead-free soldering, the tip temperature of a soldering iron must be set to around 373 ºC in general, although the temperature depends on the heat capacity of the PC board on which reworking is required and the weight of the tip of the soldering iron. Do NOT use a soldering iron whose tip temperature cannot be controlled. B Compared with eutectic solders, lead-free solders have higher bond strengths but slower wetting times and higher melting temperatures (hard to melt/easy to harden). The following lead-free solders are available as service parts: • Parts numbers of lead-free solder: GYP1006 1.0 in dia. GYP1007 0.6 in dia. GYP1008 0.3 in dia. 1.2 WHEN REPLACING DVD DECK C WHEN REPLACING DVD DECK [ Removing the DVD Deck ] Before removing Pick Up PCB and DVD PCB connector, short circuit the position shown in Fig. 1 using a soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged. [ Installing the DVD Deck ] Remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD PCB connector. D NOTE • Before your operation, please read “PREPARATION OF SERVICING” . • Use the Lead Free solder. • Manual soldering conditions • Soldering temperature: 320 ± 20˚C • Soldering time: Within 3 seconds • Soldering combination: Sn-3.0Ag-0.5Cu • When Soldering/Removing of solder, use the draw in equipment over the Pick Up Unit to prevent the Flux smoke from it. E Short circuit using a soldering iron. Pick Up PCB F Fig. 1 6 DV-300-K 1 2 3 4 5 6 7 8 1.3 DISC REMOVAL METHOD DISC REMOVAL METHOD AT NO POWER SUPPLY A 1. Slide the Rack Loading (White) toward the arrow direction by using a minus driver to release the lock. (Refer to Fig. 1) 2. Manually open the Tray. NOTE: Please strongly pushing Rack Loading (White) to release the lock because the tray doesn't go out easily. DVD Player (Bottom Side) B Rack Loading (White) C Fig. 1 PARENTAL CONTROL - RATING LEVEL 4 DIGIT PASSWORD CANCELLATION If the stored 4 digit password in the Rating Level menu needs to be cancelled, please follow the steps below. 1. 2. 3. 4. D Set the DVD to the Stand-by Mode. Press and hold the 'STOP' key on the front panel. Simultaneously press and hold the POWER key on the front panel. The 4 digit password has now been cleared. NOTE: The above procedure will reset ALL of the player's settings to the default factory state. PREPARATION OF SERVICING The laser diode used for a pickup head may be destroyed with external static electricity. Moreover, even if it is operating normally after repair, when static electricity discharge is received at the time of repair, the life of the product may be shortened. Please perform the following measure against static electricity, be careful of destruction of a laser diode at the time of repair. E • Place the unit on a workstation equipped to protect against static electricity, such as conductive mat. • Soldering iron with ground wire or ceramic type is used. • A worker needs to use a ground conductive wrist strap for body. F 7 DV-300-K 5 6 7 8 1 2 3 4 2. SPECIFICATIONS 2.1 ACCESSORIES Accessories A • Remote control ×1 (07650KY060) • Audio / Video cable(1.2m) ×1 (red/white/yellow) (06CPBA2006) B • Dry cell batteries ×2 (AA/R6P) • Warranty Card • Operating Instructions C D E F 8 DV-300-K 1 2 3 4 5 6 7 8 2.2 SPECIFICATIONS General Audio output (1 stereo pair) Power requirements . . . . . . . . . . . .AC 120 V, 60 Hz Power consumption . . . . . . . . . . . . . . . . . . . . . .7 W Power consumption (standby). . . . . . . . . . . . . 0.6 W Weight . . . . . . . . . . . . . . . . . . . . . 1.8 kg (3 lb 16 oz) Output level . . . . . . . . . . . . . . . .During audio output 200 mVrms (1 kHz, –20 dB) Number of channels . . . . . . . . . . . . . . . . . . . . . . . .2 Jacks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .RCA Dimensions: . . . . . . 420 mm (W) x 49.5 mm (H) x 215 mm (D) (16-9/16 in. (W) x 1-15/16 in. (H) x 8-1/2 in. (D)) Digital audio characteristics Operating temperature . . . . . . . . . . .+5 ºC to +35 ºC (+41 ºF to +95 ºF) Operating humidity. . . . . . . . . . . . . . . . . 5 % to 85 % (no condensation) Component video output (Y, PB, PR) Output level . . . . . . . . .Y (luminance): 1 Vp-p (75 Ω) PB (color): 0.7 Vp-p (75 Ω) PR (color): 0.7 Vp-p (75 Ω) Jacks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA S-video output Output level . . . . . . . . .Y (luminance): 1 Vp-p (75 Ω) C (color): 286 mVp-p (75 Ω) Jack . . . . . . . . . . . . . . . . . . . . . . . . . .4-pin mini DIN Video output Output level. . . . . . . . . . . . . . . . . . . . . 1 Vp-p (75 Ω) Jack . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . RCA Frequency response . . . . . . . . . . . . .4 Hz to 44 kHz S/N ratio . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115 dB Dynamic range . . . . . . . . . . . . . . . . . . . . . . . . .88 dB Total harmonic distortion . . . . . . . . . . . . . . 0.0065 % Wow and flutter . . . . . . . . . . . .Limit of measurement (±0.001 % W. PEAK) or lower A B Digital output Coaxial digital output . . . . . . . . . . . . . . . . . . . . .RCA Accessories Remote control . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 AA/R6P dry cell batteries . . . . . . . . . . . . . . . . . . . .2 Audio/video cable (red/white/yellow plugs) . . . . . . .1 Warranty card . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 Operating instructions C The specifications and design of this product are subject to change without notice, due to improvement. D E F 9 DV-300-K 5 6 7 8 1 2 3 4 2.3 DISC/CONTENT FORMAT A Disc / content format playback compatibility About DualDisc playback A DualDisc is a new two -sided disc, one side of which contains DVD content video, audio, etc. while the other side contains non-DVD content such as digital audio material. This player is compatible with a wide range of disc types (media) and formats. Playable discs will generally feature one of the following logos on the disc and/or disc packaging. Note however that some disc types, such as recordable CD and DVD, may be in an unplayable format –see below for further compatibility information. B The non-DVD, audio side of the disc is not compliant with the CD Audio specification and therefore may not play. The DVD side of a DualDisc plays in this product. For more detailed information on the DualDisc specification, please refer to the disc manufacturer or disc retailer. Please also note that recordable discs cannot be recorded using this player. DVD-Video Audio CD DVD-R Video CD CD-R/RW compatibility DVD-RW CD-R • Compatible formats: CD-Audio, Video CD/ Super VCD, ISO 9660 CD-ROM* containing MP3, WMA, JPEG or DivX video files * ISO 9660 Level 1 or 2 compliant. CD physical format: Mode1, Mode2 XA Form1. Romeo and Joliet file systems are both compatible with this player. CD-RW C • Multi-session playback: No Fujicolor CD • Unfinalized disc playback: No • This unit will play DVD+R/+RW discs. • • • File structure (may differ): Up to 299 folders on a disc; up to 648 folders and files (combined) within each folder is a trademark of DVD Format/Logo Licensing Corporation. is a trademark of Fuji Photo Film Co. Ltd. DVD+R/DVD+RW compatibility • Also compatible with KODAK Picture CD Only DVD+R/DVD+RW discs recorded in 'Video Mode (DVD Video Mode)' which have been finalized, can be played back. However, some editing made during the recording may not be played back accurately. D DVD-R/RW compatibility • Compatible formats: DVD-Video, Video Recording (VR)* * Edit points may not play exactly as edited; screen may go momentarily blank at edited points. E • Unfinalized playback: No • WMA/MP3/JPEG file playback on DVD-R/ RW: No F 10 DV-300-K 1 2 3 4 5 6 7 8 DivX video compatibility Compressed audio compatibility • Compatible formats: MPEG-1 Audio Layer 3 (MP3), Windows Media Audio (WMA) A • Sampling rates: 32 kHz, 44.1 kHz or 48 kHz • Bit-rates: Any (128 Kbps or higher recommended) • VBR (variable bit rate) MP3 playback: No • Official DivX ® Certified product. • VBR WMA playback: No • Plays all versions of DivX ® video (including DivX ® 6) with standard playback of DivX ® media files. • WMA lossless encoding compatible: No • DRM (Digital Rights Management) compatible: Yes (DRM-protected audio files will not play in this player.) • File extensions: .mp3, .wma (these must be used for the player to recognize MP3 and WMA files – do not use for other file types) WMA (Windows Media™ Audio) compatibility • File extensions: .avi and .divx (these must be used for the player to recognize DivX video files). Note that all files with the .avi extension are recognized as MPEG4, but not all of these are necessarily DivX video files and therefore may not be playable on this player. B DivX, DivX Certified, and associated logos are trademarks of DivX, Inc. and are used under license. This player can playback Windows Media Audio content. WMA is an acronym for Windows Media Audio and refers to an audio compression technology developed by Microsoft Corporation. WMA content can be encoded by using Windows Media Player for Windows XP, Windows Media Player 9 or Windows Media Player 10 series. Windows Media is trademark of Microsoft Corporation. This product includes technology owned by Microsoft Corporation and cannot be used or distributed without a license from Microsoft Licensing, Inc. JPEG file compatibility C • Compatible formats: Baseline JPEG and EXIF 2.2* still image files up to a resolution of 3072 x 2048. * File format used by digital still cameras. • Progressive JPEG compatible: No • File extensions: .jpg (must be used for the player to recognize JPEG files – do not use for other file types) PC-created disc compatibility D Discs recorded using a personal computer may not be playable in this unit due to the setting of the application software used to create the disc. In these particular instances, check with the software publisher for more detailed information. Discs recorded in packet write mode (UDF format) are not compatible with this player. Check the DVD-R/RW or CD-R/RW software disc boxes for additional compatibility information. E F 11 DV-300-K 5 6 7 8 1 2 3 4 2.4 PANEL FACILITIES 2.4.1 FRONT PANEL SECTION Front panel A 1 3 2 4 5 TOP MENU STANDBY/ ON ENTER 14 B 13 12 11 10 9 8 RETURN 7 6 1 STANDBY/ON Press to switch the player on or into standby. 9 OPEN/CLOSE Press to open or close the disc tray. 2 10 Press to start or resume playback. Disc tray 11 Press to pause playback. Press again to restart. Displays the ‘top menu’ of a DVD disc—this varies with the disc. 4 ENTER & cursor buttons 12 Press to stop the disc (you can resume playback by pressing (play)). Selects the current menu option. 5 MENU Displays a DVD disc menu—this varies with the disc and may be the same as the ‘top menu’. 6 RETURN D HOME MENU OPEN/CLOSE 3 TOP MENU C MENU Returns to the previously dis-played menu screen. 13 and • Press and hold for fast reverse/forward scanning. • Press to jump to the previous/next chapter or track. 7 HOME MENU 8 Display Description of the display. Compatible 15 This mark indicates compatibility with DVD-RW discs recorded on a DVD recorder in Video Recording mode. E F 12 DV-300-K 1 2 3 4 5 6 7 8 2.4.2 REMOTE CONTROL Remote control A 1 Press to switch the player on or into standby. 2 AUDIO Press to select the audio channel or language. 3 SUBTITLE Press to select a subtitle display. 4 Number buttons 5 TOP MENU B Press to display the top menu of a DVD disc. 6 ENTER & cursor buttons Use to navigate on-screen displays and menus. Press ENTER to select an option or execute a command. 7 C HOME MENU Press to display (or exit) the on-screen display. 8 Use for reverse slow motion playback, frame reverse and reverse scanning. D 9 Press to start or resume playback. 10 chapter or track, then to previous chapters/ tracks. 11 Press to pause playback; press again to restart. E 12 PLAY MODE Press to display the Play Mode menu. (You can also get to the Play Mode menu by pressing HOME MENU and selecting Play Mode). Press to jump to the beginning of the current F 13 DV-300-K 5 6 7 8 1 2 3 4 Remote control 2 A 19 RETURN 13 SURROUND Press to activate/switch off 2V/SRS TruSurround. Press to return to a previous menu screen. 20 14 Use for forward slow motion playback, frame advance and forward scanning. Press to open or close the disc tray. 21 15 ANGLE Press to change the camera angle during DVD multi-angle scene playback. B Press to jump to the next chapter or track. 22 Press to stop the disc (you can resume playback by pressing (play)). 16 CLEAR Press to clear a numeric entry. 23 DISPLAY 17 ENTER Press to display information about the disc playing. Use to select menu options, etc. 18 MENU Press to display a DVD disc menu, or the Disc Navigator if a VR format DVD-RW, CD, Video CD , MP3, WMA or JPEG disc is loaded. C 24 ZOOM Press to change the zoom level. D E F 14 DV-300-K 1 2 3 4 5 6 7 8 3. BASIC ITEMS FOR SERVICE 3.1 CHECK POINTS AFTER SERVICING Check points after servicing (DVD player) A To keep the product quality after servicing, confirm recommended check points shown below. No. Procedure Check points 1 Confirm the firmware version on Service Mode. 2 Confirm whether the customer complain has been solved. The customer complain must not be reappeared. Video, audio and operations must be normal. If the customer complain occurs with the specific disc, use it for the operation check. Confirm playback error rates at the innermost and outermost tracks by using the following disc. DVD test disc (GGV1025) The error rates must be less than 5.0e-4. 3 4 Play back a DVD. (Menu operation, Title/chapter search) Audio and operations must be normal. 5 Play back a DVD. (Menu operation, Title/chapter search) Video, audio and operations must be normal. Check the appearance of the product. No scratches or dirt on its appearance after receiving it for service. 6 The version of the firmware must be latest. Update firmware to the latest one, if it is not the latest. B See the table below for the items to be checked regarding video and audio: Items to be checked regarding video C Item to be checked regarding audio Block noise Distortion Horizontal noise Noise Dot noise Volume too low Disturbed image (video jumpiness) Volume too high Too dark Volume fluctuating Too bright Sound interrupted D Mottled color E F 15 DV-300-K 5 6 7 8 1 2 3 4 3.2 PCB LOCATIONS A POWER PCB ASSY DVD MECHA ASSY OPERATION 2 PCB ASSY B DVD MT PCB ASSY C OPERATION 1 PCB ASSY D Mark No. Description LIST OF ASSEMBLIES E > Part No. 1..DVD MT PCB ASSY A2K008A130 1..OPERATION 1 PCB ASSY A2K008A270 1..OPERATION 2 PCB ASSY A2K001A280 1..POWER PCB ASSSY A2K008A240 1..DVD MECHA ASSY A2K001A650 F 16 DV-300-K 1 2 3 4 5 6 7 8 3.3 JIGS LIST 7 Jigs list Name Service Remote Control Unit Jig No. GGF1381 Remarks A diagnosis DVD Test Disc (DVD-Video,NTSC) GGV1025 DVD Test Disc (DVD-Video,PAL) GGV-1101 CD Test Disc STD-905 Operation Check Operation Check Operation Check Lubricants and Glues list B Name Lubricants and Glues No. Remark Daifree GEM1036 (ZLX-ME413A) Refer to "9.3 06 DVD MECHA SECTION" Grease GYA1001 (ZLB-PN397B) Refer to "9.3 06 DVD MECHA SECTION" Grease GEM1018 Refer to "9.3 06 DVD MECHA SECTION" Cleaning • Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools: Position to be cleaned Pickup leneses Cleaning tools Remark C Cleaning liquid : GEM1004 Cleaning paper : GED-008 D E F 17 DV-300-K 5 6 7 8 1 2 3 4 4. BLOCK DIAGRAM 4.1 OVERALL WIRING CONNECTION DIAGRAM A H E 2 3 1 E 1 OPERATION 1 PCB ASSY (A2K008A270) OPERATION 2 PCB ASSY (A2K001A280) (CD601) CP601 B FFC CD604_1 CP605_1 SW2 1 1 POWER 2 2 CLK CP604_1 DI (M to F) 1 1 SW2 2 2 POWER 1 Vout 2 GND 3 B+ OS651 CP4002 1 1 1 1 2 2 2 2 STB 3 3 3 3 DO (F to M) 4 4 4 4 OPERATION2 PCB PCB280 DEF129 CLK DI (M to F) STB DO (F to M) IR 5 5 5 5 IR V+3E 6 6 6 6 V+3E DGND 7 7 7 7 DGND DGND 8 8 8 8 DGND FLDC+ 9 9 9 9 FLDC+ -28V 10 10 10 10 -28V FLDC- 11 11 11 11 FLDC- OPERATION1 PCB PCB270 DEF126 POWER PCB ASSY (A2K008A240) AC120V_60Hz(US) CD501 BLADE WIDE 2 2 1 CP501 1 D 2 AUDIO OUT J8003 COAXIAL J8001 C H2 H1 WHITE WHITE BLACK BLACK (CD502) CP502 GND P.CON+12V 1 1 GND 2 2 2 2 P.CON+12V AT+12V for MUTE 3 3 3 3 4 4 4 4 GND P.CON+5V 5 5 5 5 P.CON+5V P.CON+6V 6 6 6 6 P.CON+6V GND(M) 7 7 7 7 GND(M) AT+3.3V 8 8 8 8 AT+3.3V 9 9 9 9 AT+3.3V 10 10 10 10 P.ON-H 11 11 11 11 GND(D) FL DC- 12 12 12 12 FL DC- FL DC+ 13 13 13 13 FL DC+ -28V 14 14 14 14 -28V AT+3.3V P.ON-H(STBY L) GND(D) POWER PCB PCB024 DPF015 1 GND AT+12V for MUTE E CP4003 1 F THESE PARTS MARKED BY CAUTION:SINCE CRITICAL FOR SAFETY,USE ONES ARE PIECES REPAREES PAR UN ETANT ATTENTION:LES DANGEREUSES AN POINT DE VUE SECURITE N'UTILISER QUE CELLS DECRITES DANS LA NOMENCLATURE DES PIECES DESCRIBED IN PARTS LIST ONLY 18 DV-300-K 1 2 3 4 5 6 7 8 A 3 H2 H1 H2 2 6 H1 4 5 2 E 1 E 3 1 4 6 CVBS/Y/U/V J7302 5 S-VIDEO OUT J7301 CP2301 FOCS RTN 24 24 24 FOCS RTN FOCS DRV 23 23 23 FOCS DRV TRKG RTN 22 22 22 TRKG RTN TRKG DRV 21 21 21 TRKG DRV NC 20 20 20 NC GND 19 19 19 GND LD_DVD(650) 18 18 18 PD/GND 17 17 17 PD/GND LD_CD(780) 16 16 16 LD_CD(780) DVD MT PCB ASSY (1/6 – 6/6) (A2K008A130) LD_DVD(650) 15 15 15 VR780(CD) 14 14 14 VRCOM 13 13 13 VRCOM VR650(DVD) 12 12 12 VR650(DVD) A 11 11 11 A B 10 10 10 B VRF(RF_OUT) 9 9 9 VRF(RF_OUT) SW1(DVD/CD) SW1(DVD/CD) GND 8 8 8 C 7 7 7 D 6 6 6 DVD DRIVE DM-4PB GND VR780(CD) OPTICAL PICK-UP C D C E 5 5 5 E VCC 4 4 4 VCC VS 3 3 3 VS F 2 2 2 F GND 1 1 1 GND (SW PCB) SW2 ESE22MH22 CD2301 2H061605 CP2303 B SW(GND) 6 6 1 1 LIMIT SW 5 5 2 2 SLD- 4 4 3 3 FEED MOTOR(-) SLD+ 3 3 4 4 FEED MOTOR(+) SPD- 2 2 5 5 SPINDLE MOTOR(-) SPD+ 1 1 6 6 GND(SW) PICK UO INNER LIMIT SWITCH M SPINDLE MOTOR(+) M2602 BCZ3B05 M M2601 JCV9B12 M M2603 BCZ3B05 D PCB640 DED020 (LOADING MOTOR PCB) CD2302 2H051602 CP2302 LOAD- 5 1 LOADING MOTOR(-) LOAD+ 4 2 LOADING MOTOR(-) OPEN 3 3 SW-1(OPEN) GND 2 4 GND(SW) CLOSE 1 5 SW1 SSS-28-5 SW-2(CLOSE) PCB610 DED021 E DVD MECHA ASSY (A2K001A650) DVD MT PCB PCB130 DMF089 F NOTE: THIS INTERCONNECTION DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE 19 DV-300-K 5 6 7 8 1 20 2 F 3 AC120V POWER SUPPLY DVD LOADER (DM4) RF LD_DVD, LD_CD DV-300-K 4 FLDC+/- -28V AT+12V for mute IC4004 16Mbit FLASH ES29LV160EB-70TG MPEG-1/2/ JPEG VIDEO DECORDER IC4005 64Mbit SDRAM HY57V641620ETP-7-C 108MHz TV Encoder AUDIO CODEC/ INTERNAL DAC RESET ASPDIF CH VIDEO DAC AMUTE IC4003 RESET IC R3112N291A-TR-FA IC7301 VIDEO DRIVER 6CH IC LA73054-TLM-E AMP_AUDIO_L/R COAXIAL S_VIDEO V U Y CO S CVBS L R 3 AT+3.3V P.CON+6V P.CON+5V P.CON+12V RF IC4001 MPEG/MICON BLOCK MT1389FE/E-L AUDIO_L, AUDIO_R IC8003 AUDIO AMP RC4580IDR 2 SERVO IC2301 MOTOR DRIVER AM5766 IR RECEIVER (OS651) ROM-N340TAO SERVO FP,STB E IR IC651 FIP DRIVER IC PT6315 X4001 27MHz SDA, SCL D IC4002 EEPROM S-24CS08AFJ-TB-1GE B IR KEY FIP HNV-08SS44T C OVERALL BLOCK DIAGRAM 1 4 4.2 OVERALL BLOCK DIAGRAM A 5 SPINDLE/ STEPING/ SLED MOTOR OPU DVD Loader (DM-4) 6 DMSO, FMSO, TROPEN, TRCLOSE, TRSO, FOSO, STBY, V1P4 7 IC4005 64Mbit SDRAM HY57V641620ETP-7-C A A A MA0~MA11, DQ0~DQ15, DQM0, DQM1, DBA0, DBA1, SDCLK, SDCKE, DWE#, DRAS#, DCAS#, DCS# A0-A20, AD0-AD7, PRD#, PCE#, PWR# LIMIT, TRIN, TROUT, IC2301 MOTOR DRIVER IC AM5766 D LDO1, LDO2 SDA A HNV-08SS44T RESET G A AUDIO L, R ASPDIF A A IC8003 AUDIO AMP IC RC4580IDR F C C 4 U V CVBS 3 2 6 R L 2 3 AUDIO JACK J8003 2 COAXIAL JACK J8001 Y 5 VIDEO JACK J7302 Y 3 S-VIDEO JACK J7301 A .......AT+3.3V B .......+1.8V C.......P.CON+5V D.......P.CON+6V E .......AT+12V F .......P.CON+12V G.......-28V AUDIO L AUDIO R IC7301 VIDEO DRIVER 6CH IC LA73054-TLM-E IC4003 RESET IC R3112N291A-TR-FA IC4006 REG+1.8V LM1117S-ADJ LETTER, SQUEEZE, VSEL1, I/XP, R/CR, B/CB, G/Y, C/V A, B B 7 FIP (V651) GR1 ~ GR8,P1~P16 PT6315 FIP DRIVER IC IC651 FP_DI, FP_DO, FP_SCK, STB SCL IC4002 EEPROM IC S-24CS08AFJTB-1GE IC4001 MPEG/MICON IC MT1389FE/E-L IR RECEIVER (OS651) ROM-N340TAO IR IR X4001 27MHz 6 IC4004 16Mbit FLASH ES29LV160EB-70TG T+/-, F+/-, LOAD+/-, MOT_SLED+/-, MOT_SPDL+/- Q2302-2305 LD DRIVE A RF, A, B, C, D, E, F, MDI1 IOA, V20 LD_DVD, LD_CD C DVD LOADER/MPEG BLOCK DIAGRAM 5 8 4.3 DVD LOADER BLOCK DIAGRAM A B C D E F DV-300-K 8 21 AC IN E 1 SWITCHING TRANS T501 VOLTAGE CTL IC501 KIA431A-AT D POWER CTL IC502 STR-A6131M PHOTO COUPLER IC504 PS2561AL1-1-V (W) POWER BLOCK DIAGRAM 22 2 C 3 -28V FL DC + FL DC - AT+3.3V P.ON-H 3 F DV-300-K 4 -28V P.CON SW Q502 FL + P.CON SW Q504 P.CON SW P.CON+6V P.CON+5V P.CON+12V AT+12V for mute 2 Q505 6V REG IC503 PQ070XF01SZH P.CON +12V SW B P.CON +5V SW Q515 Q510 1 4 4.4 POWER BLOCK DIAGRAM A 5 6 7 8 5. DIAGNOSIS 5.1 TROUBLE SHOOTING A POWER DOES NOT TURN ON Is the voltage at pin 8 and pin 9 of CP502 about 3.3V and at pin 5 of CP502 about 5V? No Check AT+3.3V line of POWER BLOCK. Check Q515 and peripheral circuit. B Yes Is there waveform at X4001 about 3.0Vp-p ? No Check X4001, IC4001 and peripheral circuit. Yes C Write DVD FIRMWARE DATA. DECK DOES NOT ACCEPT OPEN/CLOSE D Is the voltage at pin 8 and 19 of IC2301 about DC6V ? No Check P.CON 6V line of POWER BLOCK. Yes E Is the lose connection Yes Check CD2302 connection to DECK. at CD2302 to DECK ? No Change DVD LOADER. F 23 DV-300-K 5 6 7 8 1 2 3 4 A DOES NOT LIGHT ON DISPLAY Is the voltage at pin 13 and pin 43 of IC651 about 3V ? B No Check AT+3.3V line of POWER BLOCK. Yes Replace V651 or IC651. C NO PLAYBACK PICTURE OF AV JACK Is there a signal at pin 164 of IC4001 ? No Check IC4001 and peripheral circuit. D Yes Is there video signal at pin 33 of IC7301 ? Yes Check J7302 and peripheral circuit. No E Change IC7301. F 24 DV-300-K 1 2 3 4 5 6 7 8 NO DIGITAL AUDIO ON A PLAYBACK OF COAXIAL JACK Is there waveform at pin 2 of J8001 about 0.5Vp-p? Check connection at RCA Yes Cable. No B Is there Yes waveform at pin 159 of IC4001 about 3.3Vp-p ? Check Q8005 and peripheral circuit. No Change IC4001. C NO ANALOG AUDIO ON PLAYBACK D Is there AUDIO signal at pins 1 and 7 of IC8003 ? Yes Check J8003 and peripheral circuit. No Is there AUDIO signal at C8051 and C8053 ? No Check AT pins 184 and E 186 of IC4001. Yes Change IC8003. F 25 DV-300-K 5 6 7 8 1 2 3 4 Symptoms That May Occur When Any Of The Following ICs Is In Failure IC A Symptoms EEPROM User's data cannot be stored in memory. (DVD MT PCB Assy : IC4002) The ID number is lost. 16M Flash ROM The power cannot be turned on. (DVD MT PCB Assy : IC4004) Downloading of the firmware cannot be performed. DVD IC Any kind of symptoms (no power, a failure in any of the servo, video and audio systems, etc.) may be (DVD MT PCB Assy : IC4001) generated, because the DVD processing is performed by a single chip. 64M SDRAM No power. (DVD MT PCB Assy : IC4005) Block noise is generated during playback. B C D E F 26 DV-300-K 1 2 3 4 5 6 7 8 5.2 METHOD FOR DIAGNOSING DEGRADATION OF THE LDS ON THE PICKUP ASSY Case when this diagnosis is required : When playback of any disc, including a test disc (DVD: GGV1025, CD: STD-905), cannot be performed A How to diagnose In the case mentioned above, degradation of the laser diodes (LDs) mounted on the PICKUP Assy is suspected. Measure the voltage between the two ends of one of the resistors mentioned below. No playback of a DVD : Measure the voltage between the two ends of R2321 or R2323 on the DVDM Assy. If the voltage is 0.4 V or higher, the 650-nm LD is degraded. If the measurements show degradation of an LD, replace the PICKUP Assy. No playback of a CD : B Measure the voltage between the two ends of R2320 or R2322 on the DVDM Assy. If the voltage is 0.4 V or higher, the 780-nm LD is degraded. DVD MT PCB ASSY C CP2301 Q2306Q2307 C4094 Q2301 4006 C4096 R2309 C4095 R4013 W820 C2301 R2323 C2320 R4006 R4007 Q2302 Q2304 R2322 C4089 C4090 C2321 C2306 R2311 R4009 CP2303 R4010 W806 IC2301 R2304 W802 C2317_1 R2319 R2329 R2316 C4116 R2312 R2313 C2307 R2310 C2311 R2331 Front side C 302 CP2 R2307 R2306 R2321 R2320 R2317 R4015 R2318 R2327 C2312 Q2303 Q2305 R2338 W805 D SIDE A E F 27 DV-300-K 5 6 7 8 1 2 3 4 6. SERVICE MODE 6.1 SERVICE MODE PROCEDURE A POWER ON POWER B ON DISC SET <TRAY OPEN> <TRAY CLOSE> OPEN/CLOSE OPEN/CLOSE DVD disc (Player) (Player) C SERVICE MODE: PLAY CHECK DVD, CD <PLAY> ESC Press the play key ( ) of the normal remote control unit. D An address is displayed TEST GGF1381 Service mode remote control unit DSC - &&& Notes: • After going into service mode, if you play back the disc, "DISC-NON" is displayed. • The video signal and the audio signal are outputted during the servicemode. • The SKIP key and the SCAN key are effective during the service mode. E SERVICE MODE: OFF ESC POWER OR F GGF1381 Service mode remote control unit OFF 28 DV-300-K 1 2 3 4 5 6 7 8 6.2 SERVICE MODE IN Service Mode Functional Specification 1 Service mode entry In the power ON state, press the [ESC] (A8-5F) key and [TEST / RANDOM] (A8-5E) key in order of the Service mode remote control unit. • Light the all FL and LEDs. • OSD displays test mode. A Note: * When pressing the keys of something, the FL displays "NO DISC" and the LED lighting disappears. 2 Release the Service mode • Turn off the power. • Press the [ESC] (A8-5F) key of the remote control unit. B 3 LD ON DVD : Press the [TEST] (A8-5E) and [1] (A8-01) keys in order, and turn on the laser diode (650n). CD : Press the [TEST] (A8-5E) and [4] (A8-04) keys in order, and turn on the laser diode (780n). C D E F 29 DV-300-K 5 6 7 8 1 2 3 4 6.3 DISPLAY SPECIFICATION OF THE SERVICE MODE A 2 Character in bold : Item name : Information display 3 7 8 9 1 5 6 12 13 14 15 10 11 B C 1 Address indication The address being traced is displayed in number. (as for the DVD, indication of decimal number is possible.) DVD : ID indication (hexadecimal number, 8 digits) [∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗] CD : ID indication [∗ ∗ ∗ ∗ ∗ ∗ ∗ ∗] 0 Disc sensing [DSC – ∗ ∗ ∗] The type of discs loaded is displayed. [DVD], [CD ], [VCD], [ ] 2 Code indication of remote control unit [R – ∗ ∗ ∗ ∗] In case of double code, display a 2nd code. = Version of the FL controller [FL: ∗ ∗ ∗ ∗] 5 Tracking status [TRKG – ∗ ∗ ∗] Tracking on : [ON] Tracking off : [OFF] ! Destination setting of the FL controller [MDL: ∗ ∗ ∗ ∗ / ∗ ∗ ∗] Four characters in the front represent code 01. Three characters in the back represent the destination code. J: /J, K: /KU, /KC, /KU/KC, R: /RL/RD, RAM : /RAM, LB: /LB, WY: /WY 6 Spindle status [SPDL – ∗ ∗ ∗] [OFF], [CLV] @ Version of the flash ROM [VERSION: ∗∗∗∗∗∗∗∗] 7 Mechanism (loading) position value [M – ∗ ∗] Unknown : [01] or [41] Open state : [04] Close state : [08] During opening : [12] During closing : [22] E Note:Don't use it. ~ Region setting of the player [REG: ∗] Setting value : [1] to [6] 3 Main unit keycode indication [K – ∗ ∗] D - Jitter value [J – ∗ ∗ ∗ ∗] 8 Slider position [S – ∗ ∗ ∗ ∗] In Side Switch ON : [01] In Side Switch OFF : [00] 9 Output video system [V – ∗ ∗ ∗ ∗] NTSC system : [NTSC] PAL system : [PAL] Automatic setting : [AUTO] Scart terminal output [SK – ∗ ∗] (Display only the WY model which can do the output setting of scart terminal.) VIDEO : [00] S-VIDEO : [01] RGB : [02] F 30 DV-300-K 1 2 3 4 5 6 7 8 6.4 FUNCTIONAL SPECIFICATION OF THE SHORTCUT KEY Only during normal playback, the following shortcut keys can be assigned by pressing a required key after pressing the ESC key of the remote control unit. To quit, press the ESC key Command Contents Memory clear and region / revision indication CLEAR (∗1) A8-45 Average value measurement of DVD error rate 5 (∗1) A8-05 CD error rate measurement 5 (∗1) A8-05 AUDIO AF-BE SUBTITLE AF-36 Scart terminal output : VIDEO Scart terminal output : S-VIDEO WY, models equipped with Scart terminal Scart terminal output : RGB ANGLE AF-B5 Progressive OFF R_SKIP A3-9D F_SKIP A3-9C ZOOM AF-37 CHP/TIM (∗1) A8-13 Only for progressive models Progressive ON A Remote Control Remote Key Name Control Code Conditions ZOOM ON (X2 -> X4 -> x1) Service mode indication (error rate indication, etc.) Model information indication CHAP (∗1) A8-40 Title search Input mode IN Title No. input Search execution SIDE A (∗1) Numbers (∗1) PLAY (∗1) A8-4D A8-00 to A8-09 A8-17 Region confimation mode A.MON (∗1) Numbers (∗1) A8-1E A8-01 to A8-08 B ∗1 : Service mode remote control unit • Service mode indication (ESC + CHP/TIM keys) C ID Address The error rate is always displayed in exponential notation, e.g., ∗.∗ ∗ e - ∗, for both DVDs and CDs. EDC/ID/AV 1 error history (ID Address, EDC/ID Error, last eight errors) • Calculation of the average error rate (ESC + "5" [Service mode remote control unit] keys) The average of the last eight error rates is calculated and indicated in exponential notation. After the calculation is completed, "OK" or "NG" is displayed. If "NG" is displayed, the disc tray will open (for both DVDs and CDs) For DVDs: OK with 5.0e-4 or less, for CDs: OK with 7.6e-3 or less • Indication of model information (ESC + CHAP keys) The items from 12 to 15 of the SERVICE MODE Indications are displayed. However, in the indications, S in the standard test mode is changed to CHIP VERSION, and M is changed to FL VERSION. • Region confirmation mode (ESC + A.MON [Service mode remote control unit] + "1"-"8" [Service mode remote control unit] keys) After you press the A.MON key while holding the ESC key pressed and then input the region number, if the number is different from that set in the unit, an error message is displayed, and the tray opens. D E F 31 DV-300-K 5 6 7 8 1 2 3 4 6.5 FUNCTIONAL SPECIFICATION OF THE SERVICE MODE • Display during Service Mode To enter Service Mode, press the CHP/TIM key while holding the ESC key pressed. To quit, press the ESC key. A Service mode display 1 ID Address 2 Error rate (always displayed), in exponential notation ERROR RATE : ∗ ∗ ∗ ∗ ∗ ∗ ∗ (∗∗∗∗) Number of error • Calculation of the average error rate For DVDs: OK with 5.0e-4 or less, for CDs: OK with 7.6e-3 or less B ex) For DVDs • Step 1 • Step 2 %%e -& %%e -6 %%e -5 %%e -4 %%e -3 %%e -2 %%e -4 : OK : OK : Refer to Step 2 : NG : NG 3.0e -4 4.0e -4 5.0e -4 6.0e -4 7.0e -4 : OK : OK : OK : NG : NG C 3 EDC/ID error history (ID Address, EDC/ID errors, last eight errors) Note: ∗ Error of AV1 is not supported in this player. Indication plan contents 3 1 2 D Character in bold : Item name : Information display E F 32 DV-300-K 1 2 3 4 5 6 7 8 7. DISASSEMBLY 7.1 EXTERIOR SECTION 1. REMOVAL OF MECHANICAL PARTS AND P.C. BOARDS 1-1: TOP CABINET/FRONT CABINET/OPERATION PCB (Refer to Fig. 1-1) 1. 2. 3. 4. 5. 6. 7. Remove the 5 screws 1. Remove the Top Cabinet in the direction of arrow (A). Disconnect the following connector: (CP4002). Unlock the 4 supports 2. Remove the Front Cabinet in the direction of arrow (B). Remove the 10 screws 3. Remove the Operation PCB in the direction of arrow (C). 1-3: DVD DECK (Refer to Fig. 1-3) A 1. Short circuit the position shown in Fig. 1-3 using a soldering iron. If you remove the DVD Deck with no soldering, the Laser may be damaged. 2. Disconnect the following connectors: (CP2301, CP2302 and CP2303). 3. Remove the 4 screws 1. 4. Remove the DVD Deck in the direction of arrow. Short circuit using a soldering iron. 1 1 1 B Top Cabinet DVD Deck 1 1 1 1 Pick Up PCB 1 Operation 2 PCB 3 (A) 1 3 (C) (B) 3 2 33 3 3 2 (C) Front Cabinet 2 Fig. 1-3 3 3 3 NOTE 2 Operation PCB Fig. 1-1 1-2: POWER PCB (Refer to Fig. 1-2) 1. Disconnect the following connector: (CP502). 2. Remove the 4 screws 1. 3. Remove the Power PCB in the direction of arrow. 1 1 1 1 C Power PCB 1. Before your operation, please read “PREPARATION OF SERVICING”. 2. Use the Lead Free solder. 3. Manual soldering conditions • Soldering temperature: 320 ± 20˚C • Soldering time: Within 3 seconds • Soldering combination: Sn-3.0Ag-0.5Cu 4. When Soldering/Removing of solder, use the drawing equipment over the Pick Up Unit to keep the Flux smoke away from it. 5. When installing the DVD Deck, remove all the soldering on the short circuit position after the connection of Pick Up PCB and DVD MT PCB connector. D 1-4: DVD MT PCB (Refer to Fig. 1-4) 1. Remove the 4 screws 1. 2. Remove the 4 screws 2. 3. Remove the DVD MT PCB in the direction of arrow. 2 2 2 E 2 Fig. 1-2 DVD MT PCB 1 1 1 1 Fig. 1-4 F 33 DV-300-K 5 6 7 8 1 2 3 4 7.2 DVD DECK SECTION A 2. REMOVAL OF DVD DECK PARTS NOTE NOTE 1. In case of the Traverse Ass'y, install it from (1) to (4) in order. (Refer to Fig. 2-2-B) 2. In case of the Traverse Ass'y installation, hook the wire on the Loader Ass'y as shown Fig. 2-2-C. 1. Disassemble only the DVD DECK PARTS parts listed here. Minute adjustments are needed if the disassembly is done. If the repair is needed except listed parts, replace the DVD MECHA ASS'Y. Loader Ass'y (Bottom Side) 2-1: TRAY (Refer to Fig. 2-1-A) 1. Set the Tray opened. (Refer to the DISC REMOVAL METHOD AT NO POWER SUPPLY) 2. Unlock the 2 supports 1 and draw it while sagging the Tray. Rack Loading Holder Traverse Loader Ass'y B Push to Sag 1 Traverse Ass'y Tray Push to Sag Fig. 2-1-A C Check Lock Fig. 2-2-B NOTE Loader Ass'y 1. In case of the Tray installation, install them as the circled section of Fig. 2-1-B so that the each markers are met. Loader Ass'y Check Hook Fig. 2-2-C 2-3: LOADING MOTOR PCB ASS'Y/ LOADING BELT (Refer to Fig. 2-3-A) D Tray Fig. 2-1-B 2-2: TRAVERSE ASS'Y (Refer to Fig. 2-2-A) 1. 2. 3. 4. Remove the screw 1. Unlock the 2 supports 2. Remove the Insulator (R) from the Loader Sub Ass'y. Remove the Traverse Ass'y. 1. 2. 3. 4. 5. 6. Remove the Loading Belt. Remove the screw 1. Remove the Loading Motor PCB Ass'y. Remove the 2 screws 2. Remove the Loading Motor. Remove the Gear Pulley. Loading Belt 2 2 1 2 E Loading Sub Ass'y 2 Loader Sub Ass'y Gear Pulley Loading Motor Insulator (R) Loading Motor PCB Ass’y 1 Traverse Ass'y • Screw Torque: 2.5 ± 0.3kgf•cm (Screw 1) • Screw Torque: 1.0 ± 0.3kgf•cm (Screw 2) • Screw Torque: 2.0 ± 0.3kgf•cm Fig. 2-3-A Fig. 2-2-A F 34 DV-300-K 1 2 3 4 5 6 NOTE 1. In case of the Pulley Motor installation, check if the value of the Fig. 2-3-B is correct. 2. When installing the wire of the Loading Motor PCB Ass'y, install it correctly as Fig. 2-3-C. Manual soldering conditions • Soldering temperature: 320 ± 20˚C • Soldering time: Within 3 seconds • Soldering combination: Sn-3.0Ag-0.5Cu 3. When installing the Loading Motor PCB Ass'y, install it correctly as Fig. 2-3-D. 4. In case of the Loading Motor PCB Ass'y installation, hook the wire on the Loader Sub Ass'y as shown Fig. 2-3-E. 7 8 2-4: RACK LOADING/MAIN GEAR/PULLEY GEAR (Refer to Fig. 2-4-A) 1. Unlock the support 2 and remove the Gear Pulley. 2. Remove the Gear Main. 3. Press down the catcher 1 and slide the Rack Loading. Gear Pulley A Rack Loading Gear Main Loader Sub Ass’y 2 1 Fig. 2-4-A Pulley Motor B 7.0 ± 0.1mm NOTE Loading Motor Safety surface for pressing of the insert. Fig. 2-3-B 1. In case of the Rack Loading installation, hook the Rack Loading on the Loader Sub Ass'y as shown Fig. 2-4-B. 2. When installing the Gear Main, take care the direction of up or down as shown Fig. 2-4-C. Rack Loading BROWN (1) WHITE (2) C Loader Sub Ass'y (Bottom Side) Check Hook Loading Motor PCB Ass’y Fig. 2-3-C Fig. 2-4-B Rack Loading Up Side Main Gear D Down Side Fig. 2-4-C 2-5: CLAMPER ASS'Y (Refer to Fig. 2-5-A) A B The Lever should be position between A and B. Check Hook Fig. 2-3-D 1. Press the Clamper and rotate the Plate Clamper clockwise, then unlock the 3 supports 1. 2. Remove the Plate Clamper, Magnet Clamper and Clamper. Check Hook Plate Clamper E Magnet Clamper Main Frame Loading Motor PCB Ass’y Check Hook 1 Fig. 2-3-E 1 1 Clamper Fig. 2-5-A F 35 DV-300-K 5 6 7 8 1 2 3 4 NOTE 1. In case of the Clamper Ass'y installation, install correctly as Fig. 2-5-B. Feed Motor Gear Motor A Plate Clamper Check Lock 5 1 Clamper Traverse Ass'y 5 Gear Feed Fig. 2-5-B 4 B 2-6: HOLDER TRAVERSE/INSULATOR (F)/INSULATOR (R) (Refer to Fig. 2-6-A) Pickup leneses 1. Remove the Holder Traverse. GEM1004 2. Remove the 2 Insulator (F). GED-008 3. Remove the Insulator (R). Rack Feed Ass'y Gear Middle 2 Switch PCB Ass'y 3 • Screw Torque: 1.3 ± 0.3kgf•cm (Screw 2) • Screw Torque: 3.0 ± 0.3kgf•cm (Screw 3) • Screw Torque: 1.0 ± 0.3kgf•cm (Screw 4, 5) Insulator (R) Fig. 2-7-A Traverse Ass'y NOTE Insulator (F) Holder Traverse C Insulator (F) Fig. 2-6-A NOTE 1. In case of the Insulator (F) installation, install correctly as Fig. 2-6-B. 1. When installing the Rack Feed Ass'y, push both ends to align the teeth as shown Fig. 2-7-B. Then install it. 2. In case of the Gear Motor installation, check if the value of the Fig. 2-7-C is correct. 3. When installing the wire of the Switch PCB Ass'y, install it correctly as Fig. 2-7-D. Manual soldering conditions • Soldering temperature: 320 ± 20˚C • Soldering time: Within 3 seconds • Soldering combination: Sn-3.0Ag-0.5Cu 4. After the assembly of the Traverse Ass'y, hook the wire on the Traverse Ass'y as shown Fig. 2-7-E. Insulator (F) Rack Feed Ass'y D Traverse Holder Push Push Fig. 2-6-B [OK] 2-7: SWITCH PCB ASS'Y/GEAR MIDDLE/GEAR FEED/ RACK FEED ASS'Y/FEED MOTOR (Refer to Fig. 2-7-A) E [NG] Fig. 2-7-B 1. Unlock the support 1. 2. Remove the Gear Middle. 3. Remove the screw 2. 4. Remove the Rack Feed Ass'y. 5. Remove the screw 3. 6. Remove the Switch PCB Ass'y. 7. Remove the screw 4. 8. Remove the Gear Feed. 9. Remove the 2 screws 5. 10. Remove the Feed Motor. 11. Remove the Gear Motor. Gear Motor 8.0 ± 0.2mm Feed Motor Safety surface for pressing of the insert. Fig. 2-7-C F 36 DV-300-K 1 2 3 4 5 6 Switch PCB Ass'y 7 8 ~ FEED MOTOR ~ A WHITE (4) BROWN (3) ~ SPINDLE MOTOR ~ YELLOW (2) GREEN (1) Fig. 2-7-D B Traverse Ass'y Check Hook • Loosen the wire in the direcion of the arrow. Fig. 2-7-E C 2-8: FFC WIRE HANDLING 1. When installing the FFC, fold it correctly and install it as shown from Fig. 2-8. NOTE 1. Do not make the folding lines except the specified positions for the FFC. [ 24 pin FFC ] Fold Printing Surface D 79 ± 1 mm Reinforcement Plate To Pick Up PCB Fig. 2-8 E F 37 DV-300-K 5 6 7 8 1 2 3 4 8. EACH SETTING AND ADJUSTMENT 8.1 ADJUSTMENT A There is no information to be shown in this chapter. 8.2 RE-WRITE FOR DVD FIRMWARE 1. Purpose After replacing the DVD MT PCB Assy, be sure to update the firmware to the latest version. The firmware of the Assy for service may not be the latest. 2. Procedures for creating the disc for updating B Necessary tools: 1 PC with a CD-R/CD-RW drive 2 Blank CD-R or CD-RW 3 Firmware file (∗∗∗∗∗.BIN) How to create: 1 Start up the program for writing to CD. 2 Load a blank disc in the CD-R/CD-RW drive. 3 Enter "PIONEER" as the volume label. 4 Select the .BIN file. 5 Write the latest version of the firmware in ISO 9660 format. C 3. Procedures for updating the firmware How to update: 1 Turn on the main unit and open the disc tray. 2 Place the disc for updating in the disc tray and close the tray. 3 Press the PLAY button. While the screen shown at left is being displayed, updating is in progress. DO NOT TURN OFF THE POWER DURING UPDATING. D 4 Updating of the firmware is completed. When the screen with the Pioneer logo is displayed, updating is completed. The time required for updating is about 2 minutes. E F 38 DV-300-K 1 2 3 4 5 6 7 8 4. How to confirm the version of the firmware Press the ESC then the CHAP key on the remote control unit for servicing. The version of the firmware is labeled ROM NUMBER. Check if the version is the latest one. A AREA:WY REGION:2 ROM NUMBER YGA6B23A REG CHK 40 SUM CHK 02A5 FL VERSION 1.16 CHIP VERSION 1389FE B How to interpret the version code: YGA6B23A Number of releases on the same release date Release date: 6: Year B: Month (1-9 [Jan-Sep], A-C [Oct-Dec]) 23: Day C Fixed 5. Troubleshooting 1 If updating of the firmware failed If the main unit was turned off during updating, it cannot initialize and start up again properly. In such a case, replace the flash ROM on the DVD MT PCB Assy. 2 If updating of the firmware using the disc for updating failed • Was the disc for updating recognized properly? Check if the volume label of the disc is PIONEER. • Is playback of a disc other than the disc for updating possible? If playback of a test CD is also impossible, a reading section, such as PU, may be defective. In such a case, repair the defective part first. If playback of a test CD is possible, the disc for updating may be defective. Check for any scratches or foreign matter, such as fingerprints, on the reading surface. If no problem is found with the disc, create a new disc for updating again. D E F 39 DV-300-K 5 6 7 8 1 2 3 4 9. EXPLODED VIEWS AND PARTS LIST NOTES: A Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. Screws adjacent to mark on product are used for disassembly. For the applying amount of lubricants or glue, follow the instructions in this manual. (In the case of no amount instructions, apply as you think it appropriate.) 9.1 PACKING SECTION 9 B 11 13 C 11 10 D 11 11 E 12 F 40 DV-300-K 1 2 3 4 5 6 7 8 PACKING SECTION parts List Mark No. 1 2 3 4 5 NSP 6 7 8 9 10 11 12 13 Description •••••• Audio/Video Cable Remote Control Package Pad •••••• Guarantee Card Operating Instructions (English) Operating Instructions (French) Polyethylene Bag,Instruction Gift Sheet Package Gift Box Polyethylene Bag,INSTA5 Part No. 06CPBA2006 07650KY060 792WHAA237 A J2G00202B J2K00801A J2K00810A B JB5KD300 791WHAA183 792WHAA227 793WCDD454 791WHAA040 C D E F 41 DV-300-K 5 6 7 8 1 2 3 4 9.2 EXTERIOR SECTION NON-CONTACT SIDE A 19 CONTACT SIDE 19 19 26 19 B 17 5 4 13 17 18 17 18 18 A 19 17 25 18 C 10 24 20 11 15 11 12 23 15 18 12 D 18 18 A 3 14 B 22 7 21 18 12 12 29 1 21 C 21 21 21 14 28 E C 21 B 33 22 21 32 2 27 F 42 DV-300-K 1 2 3 4 5 6 7 8 EXTERIOR SECTION parts List Mark No. > 1 2 3 4 5 Description Part No. DVD MT PCB Assy OPERATION 1 PCB Assy OPERATION 2 PCB Assy POWER PCB Assy DVD MECHA ASSY A2K008A130 A2K008A270 A2K001A280 A2K008A240 A2K001A650 Cord, AC Bush Plate,Bottom •••••• Sheet,Caution Plate,Cover power 120Q618902 702WSAA192 726000A140 755WPAA031 11 12 13 14 15 Holder,FFC Cushion,Leg Cabinet,Top Spring Earth Cushion (15x20x16) 761WPA0396 VEB1349 702WSB0115 743WKAA015 8965TS101B 16 17 18 19 20 •••••• Screw,Tap Tite(S)-Bind Wash. Screw,Tap Tite(S) (3x5.5) Screw,Tap Tite(B) (3x6.0) Screw,Tap Tite(B)Pan (3x6) 816423063U 8107D3055U 8109K3060S 810913060U > 6 NSP 7 8 NSP 9 10 A B C 21 22 NSP 23 NSP 24 NSP 25 Screw,Tap Tite(P) (2.6x8) Screw,Tap Tite(P) Bind WH7 Sheet,Jack 1 Sheet,Jack 2 Sheet,Jack 3 811022680U 8110I2680U 722631A203 722631A219 722631A220 NSP 26 27 28 29 30 Sheet Caution Front Cabi Assy Flap, DVD Spring, Flap-DVD Cord Connector (CD502) 7250000597 7A701A911A 712WPDA079 743WKA0052 06CU2E3301 31 NSP 32 33 Cord Jumper (CD601) Energy Star Label Flat Cable (CD604) 122H0B1003 7230007965 W9L6020038 D E F 43 DV-300-K 5 6 7 8 1 2 3 4 9.3 06 DVD MECHA SECTION A Cannot supply separately. If the repair is needed, replace the LOADER SUB ASS'Y. AB Lubricating Oil GYA1001 B AB Daifree GEM1036 AB AB AC AB AB C AB Lubricating Oil GYA1001 AC SW1 CD2001 PCB610 (LOADING MOTOR PCB ASS'Y) Pickup leneses GEM1004 GED-008 D CD2302 Do not replace the parts. Because, minute adjustments are needed if this condition is disassembled further more. If the repair is needed, replace the DVD MECHA ASS'Y. AA Grease GEM1018 E Note : PCB640 (SW PCB ASS'Y) SW2 CD2301 F CLASS PART NO. GREASE GEM1018 AA GYA1001 AB GEM1036 AC NOTE: Applying positions AA, AB and AC for the grease are displayed for this section. Check if the correct grease is applied for each position. MARK 44 DV-300-K 1 2 3 4 5 6 7 8 06 DVD MECHA SECTION parts List Mark No. Description Part No. 1 2 3 4 5 •••••• Gear,Middle Loading Motor Pulley,Motor FEED Motor 92P100117A 1515S98004 92P100097A 1515S98004 6 7 8 9 10 Cord Jumper (24P)(CD2001) Cord Jumper (CD2302) Insulator (F) Belt,Loading Insulator (R) 122J4O2202 122H051602 92P200013A 92P200015A 92P200016A 11 12 13 14 15 Frame,main Tray (R) Holder ,Traverse Gear,Pulley Gear,Main 92P100119A 92P100151A 92P100125A 92P100123A 92P100124A 16 17 18 19 20 Gear,Feed •••••• Plate, Clamper LOADER SUB ASSY (R) Clamper 92P100116A A B 92P000023A 92AAA0024A 92P100122A C 21 22 23 24 25 Screw,Pan (M1.7x3 P3) Screw,Pan (M1.7x2.3 P3) Rack,Loading Gear,Motor Feed Rack Assy 814011730U 814011723U 92P100121A 92P100088A 92AAA0017A 26 27 28 29 30 Screw,T-Tite(B) (M1.7x5.0 P3) Screw,Gear Feed Cord Jumper (CD2301) Switch (SW1) Push Switch (SW2) 813381750U 92P700007A 122H061605 0515S32003 0500101036 31 32 33 34 Screw,Tap Tite(P) (2.6x8) Sems.Tap Tite(P) (2x8) Screw (Bind 2x8) DVD MECHA ASSY 811022680U 816112080U 811022080U A2K001A650 D E F 45 DV-300-K 5 6 7 8 1 2 3 4 10. SCHEMATIC DIAGRAM 10.1 DVD MT PCB ASSY (1/6) A DVD MT PCB ASSY (1/6) (A2K008A130) CH 270P CH C4006 0.1 B R4006 R4007 13K +-1% 8.2K +-1% R4009 R4010 13K +-1% 13K +-1% 33 A2 B B C4038 MPEG/MIC IC4001 MT1389FE IOA18 (PD) IOA19 (PD) IOWR# (PU) A16 (PU) 0.2 0 3.3 0 0.5 3.3 0.9 2.8 2.7 2.7 1.8 0.5 0.1 0.0 1.8 0.0 1.2 1.5 1.1 0.0 1.0 1.5 1.6 1.6 0 1.0 1.7 0 2.0 18 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 NC B B AD3 AD4 AD5 AD6 A14 A13 A12 A11 A10 A9 A20 PCE# A1 PRD# AD0 AD1 AD2 A18 A19 PWR# A16 A15 C4023 0.1 0.1 C4016 1 0.0 VCC NC 2 EEPROM IC IC4002 S-24CS08AFJ-TB-1GE WP NC 3 C4047 IREF 3.3 0.0 3.3 SCL NC 4 0.0 8 0.0 3.3 7 SDA 6 CH AVDD3 SDA 5 13P R4025 82 C4037 C4036 0.1 B 11P CH C4034 0.1 B AGND DVDA DVDB DVDC DVDD DVDRF IP DVDRF IN 216 MA 215 MB MC MD SA SB SC SD CDFON CDFOP TNI TPI MDI1 MDI2 LDO2 LDO1 SVDD3 CSO/RFOP RFLV/RFON SGND V2REFD V2D VREFD FEO TEO TEZISLV OP_OUT OP_INN OP_INP DMO FMO TROPENPWM PWMOUT1/ADIN0 55 TRO FOO 56 FG/ADIN1/GPIO (PU) 57 GPIO0/VSYN/YUV1 58 GPIO1/HSYN/INT4#/YUV2 GPIO2/SPMCLK IOA2 (PU) DVDD18 IOA3 (PU) IOA4 (PU) IOA5 (PU) IOA6 (PU) IOA7 (PU) HIGHA0(PU) 55 56 57 58 59 60 61 62 63 64 TP4029 SCL C4010 10K R4061 10K 10K R4004 R4002 V+3(V+3D) CH C4001 0.1 220P A3 A4 A5 A6 A7 A8 216 215 214 213 212 211 210 209 208 207 206 205 204 203 202 201 200 199 198 197 196 195 194 193 192 191 190 189 188 AD7 A17 A0 C4057 R4001 TP4010 TP4011 NC NC NC NC NC NC 2.1 2.1 0.2 0.2 2.5 3.3 3.5 3.4 2.1 0.0 2.8 2.0 1.4 1.3 1.3 1.3 2.5 1.6 1.4 2.1 1.3 0.0 1.4 1.4 1.4 2.5 3.4 0.0 3.3 2.2 1.8 1.8 2.2 1.6 2.7 1.9 2.2 6.3V 1000 YK_P C4046 B 0.47 C4033 25V 10 KA_P 22P CH C4030 C4028 0.1 B C4029 0.047 B C4031 0.047 B C4026 0.1 B C4022 0.033 B R4020 C4024 0.1 B C4025 C4027 100K 0.001 B 750K HIGHA7 (PU) DVDD3 HIGHA6 (PU) HIGHA5 (PU) HIGHA4 (PU) HIGHA3 (PU) HIGHA2 (PU) HIGHA1 (PU) IOA20 (PD) IOCS# (PU) IOA1 (PU) IOOE# AD0 AD1 AD2 DVSS(1.8) AD3 AD4 AD5 AD6 IOA21/YUV7/GPIO (PD) ALE (PU) AD7 A17 (PU) IOA0 (PU) TP4008 TP4009 B 680K C4089 0.0022 B R4003 C4007 0.1 C4102 B 270P C4003 0.1 0.1 B C4101 0.1 B C4103 C4002 R4015 10K OPO OPOP+ DMSO FMSO TROPEN ADIN TRSO FOSO LIMIT IOA TRCLOSE STBY B 0.015 B C4090 E F MDI1 V20 LDO2 LDO1 GND E C4005 0.1 0.0 D R4024 100K R4022 RFGC OSN OSP RFGND CRTPLP HRFZC RFRPAC RFRPDC RFVDD3 ADCVSS ADCVDD3 LPFOP LPFIN LPFIP LPFON PLLVDD3 IDACEXLP PLLVSS JITFN JITFO XTALI XTALO RFVDD18 RFGND18 ADACVDD2(A) ADACVDD1(A) ALF(CTR)/GPIO(A) 0.0 1.5 1.5 1.5 1.5 1.7 B B B B B 1 C4035 390P CH C4018 0.1 B 1 1 1 1 1 NC 2.1 2.1 2.1 2.1 R4014 10K A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 PWR# PRD# PCE# DQM0 DQM1 DWE# DCAS# DRAS# DCS# DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15 DBA0 DBA1 MA0 MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 MA10 MA11 SDCKE SDCLK X4001 100GT02720 27MHz 0.9 1.4 1.7 1.7 0.0 2.0 1.5 1.4 1.7 3.3 0.0 3.3 1.6 1.6 1.6 1.8 3.3 0.1 0.0 1.3 1.0 0.9 0.7 1.8 0.0 3.3 3.3 3.3 00 3.3 C4011 C4012 C4013 C4014 C4088 D A B C RF FROM/TO MEMORY C R4018 15K C4019 0.1 B C4020 0.1 B V+3RF V+3 54 53 52 51 50 49 48 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 B C4032 V1P4 V+1R8 FROM/TO LOADER/MOTOR DRIVE MDI1 V20 STBY A B C D E F LDO1 LDO2 DMSO FMSO TRCLOSE TROPEN TRSO FOSO OPO OP+ OPIOA TRIN TROUT LIMIT V1P4 RF V+3A • MPEG/MICON/DSP BLOCK SDA SCL 1.8V F NOTE:THE DC VOLTAGE EACH PART WAS MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK. 46 DV-300-K 1 2 3 4 NOTE:THIS OF 5 6 7 8 +-1% D_GND B 1 0.1 +-1% R4052 150 +-1% R4051 150 +-1% B NC 0.0 NC 3.3 NC 1.6 NC 1.6 33 SDCLK MA3 MA2 MA1 MA0 MA10 DBA1 DBA0 33 33 NR4002 4D03WGJ0330T5E DCS# DRAS# DCAS# DWE# DQM1 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15 DQ0 DQ1 DQ2 DQ3 DQ4 1.9 VDD 0.0 TP4081 IR TP4082 FP_DO TP4083 STB TP4084 FP_DI TP4085 FP_SCK TP4086 C4081 33P CH C4082 100P CH C4083 33P CH C4084 100P CH 11 10 FLDC+ 9 DGND 8 DGND 7 V+3E 6 IR 5 DO (F to M) 4 STB 3 DI (M to F) 2 CLK 1 4 E TP4092 TP4093 TXD 10K DQM0 DQ7 DQ6 DQ5 TP4094 C4118 CH 6.3V 220 YK_P C4080 0.1 B C4079 100P PCB130 DMF089 F 100 V+3 STB FP_DO FP_DI FLDC-28V TP4091 R4076 FP_SCK TP4089 RXD R4075 IR C4060 0.1 B SDA SCL AYBACK. TP4088 FLDC+ VSS V_OUT 3 3.3 CT NC 4 2 TP4087 V+3E NC 1 3.3 B TP4035 FLDC-28V D_GND B 5 D FROM/TO DISPLAY CP4002 (CP601) 00_6232_011_006_800+ B R4066 2 1 33 C4114 R4065 C MA4 MA5 MA6 MA7 MA8 MA9 MA11 SDCKE R4072 R4073 0.01 NR4001 4D03WGJ0330T5E B4011 W834 W833 GND (V+3D) MMZ1608R102CT AL AR PWDN# AMUTE ASPDIF VSEL1 TRIN VSEL1 C4077 0.1 C4071 TO AUDIO JACK TROUT RESET RXD TXD PWDN# 10K 1.6 NC 1.6 NC 1.9 0.0 0.0 0.0 1.8 1.2 1.2 1.2 1.2 1.2 1.2 1.2 C4073 1.9 3.3 0.1 B 1.7 1.5 2.0 C4074 1.2 1.8 0.1 B 1.1 0.1 1.6 1.6 2.0 1.5 3.0 3.3 1.9 1.9 1.9 0.0 1.9 1.9 1.9 1.9 0.0 1.9 1.9 1.9 1.9 1.9 1.9 R4039 10K 33 R4058 R4057 33 R4037 10K ASPDIF MMZ1608R102CT 100 R4074 R4036 10K R4029 B4007 NC R4034 10K B 3 B C4067 RESET IC IC4003 R3112N291A-TR-FA NC R/CR B/CB G/Y C/V SQUEEZE LETTER I/XP VSEL1 C4066 1.3 1.3 3.3 1.6 3.3 TP4044 TP4030 NC NC TP4029 R4050 R4049 2.7K +-1% 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 IDACEXLP PLLVSS JITFN JITFO XTALI XTALO RFVDD18 RFGND18 ADACVDD2(A) ADACVDD1(A) ALF(CTR)/GPIO(A) ALS/SDATA0/GPIO(A) AL/SDATA2(A) AVCM(A) AR/SDATA1(A) ARS/GPIO(A) ARF(SW)/GPIO(A) ADACVSS2(A) ADACVSS1(A) APLLVSS(A) APLLCAP(A) APLLVDD(A) AADVDD(A) AKIN1(A) ADVCM(A) AKIN2(A) AADVSS(A) R/CR(V) B/CB(V) DACVSSA(V) G/Y(V) DACVDDA(V) DACVSSB(V) DACVDDB(V) CVBS/C(V) DACVSSC(V) AD2 DVSS(1.8) AD3 AD4 AD5 AD6 IOA21/YUV7/GPIO (PD) ALE (PU) AD7 A17 (PU) IOA0 (PU) DVDD18 UWR# (PU) URD# (PU) DVDD3 UP1_2 (PU) UP1_3 (PU) GPIO6/YUVCLK (PD) UP1_4 (PU) UP1_5 (PU) UP1_6/SCL (PU) UP1_7/SDA (PU) UP3_0/RXD (PU) UP3_1/TXD (PU) UP3_4/RXD/SCL (PU) UP3_5/TXD/SDA (PU) GPIO7/YUV3 (PD) ICE (PD) PRST# (PU) IR INT0# (PU) DQM0# RD7 RD6 100P CH 0.0 1.0 1.5 1.6 1.6 0 1.0 1.7 0 2.0 1.8 2.6 3.1 3.3 3.2 2.9 0.0 3.1 3.0 3.3 3.3 2.6 0.0 2.6 3.3 0.0 0.1 3.3 3.3 2.6 1.9 1.9 1.9 1.9 3.3 NC NC AD7 A17 A0 C4057 0.1 150 B C4058 C4065 0.1 B B C4064 0.1 B 0.1 C4063 0.1 C4059 0.0015 C4039 25V 10 KA_P C4038 1 B NC NC NC B TO VIDEO JACK C4072 R4046 MC_DATA/INT2#/YUV0/GPIO (PD) ASDATA3/YUV6/GPIO (PD) ASDATA2/YUV5/GPO 162 FS(V) (PD) ASDATA1/YUV4/GPO 161 VREF(V) (PD) ASDATA0/YUV2/GPO (PD) ALRCLK/YUV1/GPO 160 DACVDDC(V) ACLK/YUV0/GPIO 159 SPDIF ABCK/YUV0/GPIO GPIO5/INT3#/SPBCK DVSS(3.3) GPIO4/SPLRCK GPIO3/INT1#/SPDATA DVDD18 RA4 RA5 RA6 RA7 RA8 RA9 (PD) RA11 MPEG/MICON IC CKE DVDD3 IC4001 RCLK MT1389FE/E-L RA3 RA2 RA1 DVDD18 RA0 RA10 BA1 BA0 RCS# RAS# CAS# RWE# DQM1 RD8 RD9 DVSS(1.8) 107 RD5 RD10 108 DVDD3 RD11 RD12 RD13 RD14 RD15 RD0 RD1 RD2 RD3 RD4 3 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 AD3 AD4 AD5 AD6 150 LETTER SQUEEZE I/XP V+3 TP4047 13P C4037 C4036 0.1 B W839 R4045 15K 98 197 196 195 194 193 192 191 190 189 188 187 186 185 184 183 182 181 180 179 178 177 176 175 174 173 172 171 170 169 168 167 166 165 164 163 NC V+3E V+3 V+1R8 PWDN# -28V FLDCFLDC+ V+3V 0.0 1.3 1.0 0.9 0.7 1.8 0.0 3.3 3.3 3.3 0.0 1.6 1.0 1.6 3.3 3.3 0.0 0.0 0.0 1.0 3.3 3.3 0.1 1.4 0.1 0.0 0.7 0.7 0.0 0.7 3.3 0.0 3.3 0.7 0.0 C4034 0.1 B 750K R4025 82 100K CH C4047 0P CH 4022 FROM/TO POWER PORT R/CR B/CB G/Y C/V B R4024 0.0068 4035 AL AR B4010 MMZ1608R102CT TP4048 V+3A 1 6.3V 1000 YK_P C4046 X4001 100GT02720 27MHz AMUTE A NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE 47 DV-300-K 5 6 7 8 1 2 3 4 10.2 DVD MT PCB ASSY(2/6) DVD MT PCB ASSY (2/6) (A2K008A130) A • MEMORY BLOCK E D10 A13 2.5 A12 1.3 A11 1.6 A10 1.5 A9 1 D3 NC 1.5 2 D11 A19 A14 3 VCC A8 0.8 4 D4 A9 A15 5 D12 A10 1.0 6 D5 A11 A16 7 D13 A12 1.7 8 48 47 46 45 44 0 9 A20 0 10 0.8 NC 43 0.7 AD5 42 0.6 NC D6 41 1.2 AD6 D14 40 1.3 NC D7 39 1.9 38 AD7 D15/A1 A13 R4040 NC C4040 1.6 NC NC 2.6 0 PCE# 2.6 A1 2.5 14 15 16 33 D8 A6 D0 A5 OE# A4 VSS A3 CE# A2 A0 A1 17 A7 1.4 18 A8 1.6 19 A7 1.6 A6 20 PRD# D1 A18 1.3 A5 21 1.6 A17 1.7 A4 22 AD0 D9 2.5 A3 23 0.9 NC A19 0.7 1.6 A2 24 1.4 A18 32 AD1 D2 31 1.4 NC NC 1.6 30 AD2 1.2 NC 0 RY/BY# 29 1.3 NC 0.1 NC 0.1 NC (WP#/ACC) 28 1.6 PWR# 0 RESET# 1 B AD3 3.3 12 3.3 13 C4062 0.001 B WE# 11 10K 1.6 AD4 27 D 0.7 A14 26 C A0 VSS A15 25 B 0 NC (BYTE#) 37 0 DQ0 DQ1 DQ2 DQ3 DQ4 DQ5 DQ6 DQ7 DQ8 DQ9 DQ10 DQ11 DQ12 DQ13 DQ14 DQ15 MA0 MA1 MA2 MA3 MA4 MA5 MA6 MA7 MA8 MA9 MA10 MA11 DWE# SDCKE DQM1 DQM0 DCAS# DRAS# DBA1 DBA0 SDCLK DCS# A0 A1 A2 A3 A4 A5 A6 A7 A8 A9 A10 A11 A12 A13 A14 A15 A16 A17 A18 A19 A20 AD0 AD1 AD2 AD3 AD4 AD5 AD6 AD7 PRD# PCE# PWR# 36 FROM/TO MPEG/MICON/DSP A16 35 1.2 A17 34 16Mbit FLASH IC IC4004 ES29LV160EB-70TG FROM POWER PORT V+3 D_GND (V+3D) NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE F 48 NOTE:THE DC VOLTAGE EACH PART WAS MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK. DV-300-K 1 2 3 4 5 6 7 8 A VSS VDD 1 0.0 54 64Mbit(4M*16) 143MHz SDRAM IC IC4005 HY57V641620ETP-7-C 3.3 C4052 2 3 4 5 6 0.0 7 1.5 8 1.5 9 3.3 10 1.5 11 1.5 12 0.0 13 1.5 14 3.3 15 2.0 DQM0 16 3.3 DWE# 17 3.3 DCAS# 18 VSSQ 3.3 DRAS# 19 VDDQ 1.5 3.3 DCS# 20 DQ2 3.3 DBA0 21 DQ13 1.5 1.0 DBA1 22 3.3 C4048 A12 DQ1 0.0 MA10 23 1.5 DQ14 3.3 1.7 MA0 24 DQ13 VDDQ 1.7 MA1 25 A13 VSSQ 1.5 1.7 MA2 26 1.5 53 DQ14 52 A14 DQ0 51 0.0 A15 DQ15 50 1.5 DQ15 A16 49 0.1 B 1.7 MA3 DQ0 DQ1 DQ2 B 0.1 B 48 NC 47 1.9 46 SDCKE 45 1.7 44 SDCLK 43 1.9 42 DQM1 41 NC VSS 40 0.0 DQ8 NC/RFU 39 1.5 VDDQ UDQM 38 3.3 DQ9 CLK 37 1.5 CKE 36 DQ9 DQ10 NC MA11 1.7 35 1.5 A11 MA9 1.7 34 DQ10 VSSQ A9 MA8 1.7 33 0.0 DQ11 A8 MA7 1.7 32 1.5 A7 MA6 1.7 31 DQ11 DQ12 A6 MA5 1.7 30 A10 1.5 A5 MA4 1.7 29 A11 DQ12 A4 A9 A20 40 C4049 PWR# DQ3 DQ4 VDDQ DQ5 DQ6 VSSQ DQ3 DQ4 DQ5 DQ6 0.1 B DQ8 A19 A18 A8 DQ7 VDD LDQM WE# CAS# RAS# CS# BA0/A13 BA1/A12 A10/AP A0 A1 A2 A3 C DQ7 A5 A4 A3 A2 0.0 VSS VDD 27 A6 28 D A7 3.3 E C4055 B C4051 0.1 C4050 6.3V 1000 YK_P 0.1 B TP4001 ÷ When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or "PCB PARTS LIST". ÷ The > mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. ÷ : The power supply is shown with the marked box. PCB130 DMF089 49 DV-300-K 5 6 F 7 8 1 2 3 4 10.3 DVD MT PCB ASSY(3/6) DVD MT PCB ASSY (3/6) (A2K008A130) A • LOADER/MOTOR DRIVE BLOCK C2303 C 8 B 9 SW1(DVD/CD) VRF(RF_OUT) 10 B 11 VR650(DVD) 13 VRCOM 14 GND 16 LD_CD(780) 17 PD/GND GND 20 NC 21 TRKG DRV 22 TRKG RTN 23 FOCS DRV 24 FOCS RTN TP2303 GND 1 CLOSE A 0.1 B T+ TP2317 T- TP2318 F+ TP2319 F- LOAD+ TP2322 TROUT TP2323 3 SLD+ 2 SPDSPD+ IOA V+5S TRIN R2304 10K OPO C2322 470P CH C2317_1 B OP- TP2330 LIMIT TP2325 MOT_SLED- TP2326 MOT_SLED+ +-1% TP2333 3.3K R2325 R2310 1 10K MOT_SPDL- C2307 V+3F 0.1 B W802 E T+ T- MOT_SLED- MOT_SLED+ W814 C2311 0.1 F ARE PIECES REPAREES PAR UN ETANT ATTENTION :LES DANGEREUSES AN POINT DE VUE SECURITE DESCRIBED IN PARTS LIST ONLY N'UTILISER QUE CELLS DECRITES DANS LA NOMENCLATURE DES PIECES 50 DV-300-K 1 2 +-1% 470 +-1% R2329 MOT_SPDL+ THESE PARTS MARKED BY CAUTION :SINCE CRITICAL FOR SAFETY,USE ONES R2312 8.2K R2316 TP2327 TP2328 R2313 10K OP+ TP2324 R2338 1 C2306 V+6A V+3F C2323 10K SLD- 10K 10V 100 YK_P SLED/SPINDLE CP2303 00_6232_006_006_800+ SW(GND) 6 4 R2309 R2306 LOAD- TP2321 0.1 LIMIT SW 5.0 0.0 VCR_CTL Q2301 KTC3875S_Y_RTK 0.0 0.0 100K TP2316 TP2320 D 5 G 4.9 10K 2 TP2311 S C2302 NC 10K OPEN B D TP2315 R2343 3 TP2310 VCR_CTL Q2306 KTK5132U-RTK/P TP2314 R2341 LOAD+ RF MDI1 LOADING CP2302 00_6232_005_006_800+ LOAD5 4 IOA TP2302 R2307 100K S 0.0 TP2313 LD_DVD(650) 19 TP2309 0.0 TP2312 VR780(CD) 15 18 C A 12 C 0.0 G STBY 7 D TP2308 VCR_CTL 0.2 Q2307 D KTK5132U-RTK/P TRSO D E TP2307 FMSO 6 TP2306 680K E R2342 VCC 5 V20 150K 4 F TP2305 R2331 VS TP2304 0.0022 B 3 V+5S B 150K F 0.1 R2319 2 B C2301 R2308 PICK-UP(GOLD) CP2301 LD07T2-24ND-03 1 GND 10K 0.1 3 4 B 5 6 7 8 IOA A FROM/TO MPEG/MICON/DSP JG010 JG008 TP2341 10V 100 YK_P 2.5 LD DRIV for DVD Q2305 KTA1504S_Y_RTK 2.5 C2320 C2321 R2323 3.1 LD DRIV for DVD Q2303 2.0 KTA1504S_Y_RTK LDO1 0 TP2342 R2321 JG009 0 4.7 K 3.3 3.3 4.7 LD DRIV for CD Q2302 KTA1504S_Y_RTK LD DRIV for CD Q2304 KTA1504S_Y_RTK 10V 100 YK_P 3.3 4.7 R2322 4.7 R2320 V+3F 3.3 309 TP2332 3.1 LDO2 2.0 V20 A B C D E F MDI1 LDO2 LDO1 IOA V1P4 LIMIT TROUT TRIN STBY DMSO FMSO TRCLOSE TROPEN TRSO FOSO OPO OP+ OPRF B FROM POWER PORT C V+3F V+5S V+6A D_GND TROPEN TRCLOSE DMSO V1P4 FOSO M_GND TP2329 MOTOR DRIVER IC IC2301 AM5766 TP2301 30 PGND PGND 29 VCTL Vcc1 8 VINSL+ REGO 1 FWD REV 1 NC 22 GND NC 23 VINLD 2 NC 24 OPOUT REGO 2 3 NC 25 TRB_2 TRB_1 5 26 VINTK VINFC 6 28 27 BIAS 21 R2311 MUTE 18K +-1% +-1% 8.2K +-1% TP2331 R2317 8.2K 16 K D +-1% NC K R2312 4 R2313 R2325 470 +-1% 7 R2318 10K 10 R2327 10K 07 C2305 OPIN VOTR- 9 Vcc2 VOTR+ 10 NC 20 0.1 19 B B 13 VOTK+ VOFC+ 14 F+ 12 W805 LOAD- VOFC- B LOAD+ VOTK- C2312 0.1 MOT_SPDL+ VOSL- MOT_SPDL- 17 VOLD+ E W806 F- VOSL+ 11 18 VOLD- 16 B 15 02 F NOTE:THE DC VOLTAGE EACH PART WAS MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK. PCB130 DMF089 NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE 51 DV-300-K 5 6 7 8 1 2 3 4 10.4 DVD MT PCB ASSY(4/6) DVD MT PCB ASSY (4/6) (A2K008A130) ASPDIF AMUTE • AUDIO JACK BLOCK V+5V_A A FROM POWER PORT D_GND R8035 5.0 COAXIAL DRIV Q8005 KTC3875S_Y_RTK 2.8 2 B COAXIAL J8001 RCA-117-01 7 E 1.8K B R8037 1 1 C8036 2.4K H B8004 V+12 MMZ1608R102CT V+12AT R8044 TP8001 C8042 R8040 100P CH 8.2K 50V 1 KA_P 220 R8038 68 C8038 100K R8039 3.9K R8036 2.1 C8074 330P CH W840 FROM MPEG/MICON/DSP C PWDN# AMUTE ASPDIF AL AR GND VSEL1 R8060 470K R8059 C8053 AL AR D 16V 47 NA_P C8051 10K +-1% R8049 16V 47 NA_P 10K +-1% R8048 470K FROM VIDEO JACK V+5V_A GND C8046 VSEL1 100P CH E NOTE:THE DC VOLTAGE EACH PART WAS MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK. F 52 NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE DESCRIBE DV-300-K 1 2 THE CAUTION:SINCE CRITICAL 3 4 5 6 7 8 V+12AT 4.7K 4.7K R8051 R8014 4.7K R8065 AMUTE PWDN# A JACK MUTE(H:ON) Q8014 KTA1504S_Y_RTK 0.1 0.1 2.7 B 0.1 ZERO MUTE(H:ON) Q8010 KRC407-RTK/P R8056 8.2K 0 4.7K R8044 XAMUTE(L:ON) Q8013 KRC407-RTK/P 0 2.7 TP8001 0.3 0 C R8067 R8060 27K +-1% C8073 68P CH 16V 47 YK_P K +-1% 2 + GND 5 +VS 0.1 B C8059 C8057 560P CH + - 6.3 6 7 6.3 6.3 22K R8073 1 R8085 220 +-1% 220 +-1% R8081 -1.2 470 0 MUTE SW Q8018 KTC2875-B 0 0 R8078 22K 3 6.3 -VS 0.1 B 4 6.3 R8074 6.3 AUDIO AMP IC IC8003 RC4580IDR 0 C8058 C8056 560P 470K CH R8048 R8080 -1.2 470 MUTE SW Q8019 KTC2875-B 0 R8079 8 220 12.5 5 D CH C8069 10K C8077 R8066 330P K +-1% R8049 C8078 R8059 330P CH 470K R8084 +-1% 220 +-1% 6 R8061 C8067 C8070 10K 68P CH 16V 47 YK_P E R8063 27K +-1% C8072 R8057 0.1 B L 22K R 22K R8069 C8066 AUDIO OUT J8003 RCA-207B-02 H2 H1 2 E 1 V+12 10V 100 YK_P 3 THESE PARTS MARKED BY CAUTION:SINCE CRITICAL FOR SAFETY,USE ONES ARE CAUTION: DIGITAL TRANSISTOR PIECES REPAREES PAR UN ETANT ATTENTION:LES DANGEREUSES AN POINT DE VUE SECURITE PCB130 DMF089 DESCRIBED IN PARTS LIST ONLY 53 DV-300-K 5 F N'UTILISER QUE CELLS DECRITES DANS LA NOMENCLATURE DES PIECES 6 7 8 1 2 3 4 10.5 DVD MT PCB ASSY(5/6) DVD MT PCB ASSY (5/6) (A2K008A130) A • VIDEO JACK BLOCK VIDEO DRIVER 6CH IC SQ AMP1 (9dB=H,6dB=L) 36 CVBS in LA73054-TLM-E DRIVE1 (1D=H,2D=L) 35 0 B VCC21 34 0 SQUEEZE FROM MPEG/MICON/DSP 5 MUTE1 (ON=H,OFF=L) 6 C in 7 GND11 8 Y1 in 9 YC-MIX (MIX=H,OFF=L) 10 IN SW (RGB=H,YUV=L) 11 Y2 in 12 MUTE2 (ON=H,OFF=L) Y2 out 13 LPF (P=H,I=L) VCC22 14 CB in CB out 15 AMP2 (9dB=H,6dB=L) GND25 16 CR in CR out 17 CVBS out GND12 GND26 REG 33 4 LE 18 0 LETTER SQUEEZE VSEL1 I/XP R/CR B/CB G/Y C/V C7305 0.1 GND21 32 0 0 C7304 0 C out 31 2.8 C-DC out 30 0 R7305 29 GND22 Y1 out GND23 GND24 28 4.1 1K 26 2.9 100 R7337 VSEL1 27 0 B C7308 1 2.8 B C7309 C7310 1 R7302 2.8 B 10V 100 YK_P 2.0 0 3.3 P-H/I-L Q7302 KRC407-RTK/P V+5V_A P-H/I-L V+5V_A 0.1 0 2.6 0 0 2.7 5.0 C7313 DRIVE2 (1D=H,2D=L) B 2.5 Y/G 0 U/B V/R 2.5 0 0 B TP7302 L7301 22uH 0405 V+5V 6.3V 470 YK_P V+5V W877 0 C7312 0 C7303 D 2.5 W871 I/XP 0 C7311 1K TO AUDIO JACK 22 0 B 21 1 R/CR 20 B/CB 0 0.1 23 C 24 0 19 1 25 0 C7307 G/Y B 2.6 B 2.9 FROM POWER PORT 0 0.1 LETTER B 1 1 2 C7306 C/V VCC1 3 IC7301 5.0 TP7303 D_GND E D_GND NOTE:THE DC VOLTAGE EACH PART WAS MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK. F 54 NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE DV-300-K 1 2 3 4 5 CVBS/Y/U/V J7302 RCA-405A-08 CAUTION: DIGITAL TRANSISTOR 6 7 3 E H2 H1 H2 2 1 75 10 6 H1 5 E 4 9 S-VIDEO OUT J7301 DIN-409A 13 2 4 3 6 DV-300-K 8 75 +-1% R7323 75 +-1% B C7325 0.1 C7324 6.3V 470 YK_P +-1% R7318 10K R7324 6.3V 1000 YK_P 6.3V 1000 YK_P C7319 6.3V 470 YK_P C7318 Y_OUT V_OUT U_OUT 7 Y 8 C 11 R7322 +-1% R7317 75 B7305 MMZ1608R102CT C7316 6.3V 470 YK_P C7317 TP7301 Y CVBS +-1% R7316 75 B7304 MMZ1608R102CT ASP V U R7315 6 75 +-1% W873 W872 W871 5 8 A B W877 W801 S_C OUT S_Y OUT C Y/G CVBS OUT U/B V/R D 12 E 1 5 PCB130 DMF089 F 55 1 2 3 4 10.6 DVD MT PCB ASSY(6/6) DVD MT PCB ASSY (6/6) (A2K008A130) A • POWER PORT BLOCK B REG+1.8V IC IC4006 LM1117S-ADJ C VIN VOUT 3 2 3.3 1.8 ADJ 1 0.6 AT+12V for MUTE P.CON+5V 6 P.CON+6V 7 GND(M) 8 AT+3.3V 9 AT+3.3V 10 P.ON-H 11 GND(D) 12 FL DC- 13 FL DC+ 14 -28V E F THESE PARTS MARKED BY PIECES REPAREES PAR UN ETANT ATTENTION:LES CAUTION:SINCE CRITICAL FOR SAFETY,USE ONES DANGEREUSES AN POINT DE VUE SECURITE N'UTILISER QUE CELLS DECRITES DANS LA NOMENCLATURE DES PIECES 56 ARE DESCRIBED IN PARTS LIST ONLY DV-300-K 1 2 3 4 B 0.001 B 1 C4099 C4098 B 1 C4096 39 +-1% TP4002 C4100 R4012 68 +-1% R4013 6.3V 47 KA_P B 0.1 C4095 C4094 B 1 C4116 GND 5 0.001 4 15 B 3 R4011 0.001 P.CON+12V B GND 2 C4112 D 1 C4086 CP4003 (CP502) A2001WV2-14P 1 C4093 FROM/TO POWER B W820 5 6 7 8 A TO AUDIO JACK V+5V V+12AT B4002 V+12AT V+12 R4021 V+5V B D_GND B 0.1 C4104 1 B C4078 3.9 100K TO VIDEO JACK 3.3 360 +-1% R4035 R4008 V+12 D_GND ADACVDD REG Q4001 KTC3875S_Y_RTK W826 5.0 1.5K +-1% MMZ1608R102CT TO LOADER/MOTOR DRIVE V+6A (MOTOR) B4001 MMZ1608R102CT V+6A V+5S (OPU) V+5S V+3F (F/E) V+3F D_GND M_GND C FROM/TO MPEG/MICON/DSP 0 W822 V+3 (MPEG/SDRAM/FLASH) W821 V+3E (FIP/LED/IR/RESET) V+3 V+3E V+1R8 V+3A PWDN# B FLDCFLDC+ 0.01 C4056 6.3V 220 YK_P B C4100 0.001 B 1 C4099 C4098 V+1R8 (CORE) -28V D_GND D TO MEMORY V+3 D_GND E PCB130 DMF089 NOTE:THE DC VOLTAGE EACH PART WAS MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK. F NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE 57 DV-300-K 5 6 7 8 1 2 3 4 10.7 OPERATION 1 and OPERATION 2 PCB ASSYS A V651 OPERATION 1 PCB ASSY (A2K008A270) HNV-08SS44T DVD CD TRACK ALL REPEA -20.5 -20.5 -22.7 -20.5 -20.5 -26.8 -26.8 -26.8 -20.5 P9 P8 P7 P6 P5 P4 P3 TP662 P2 P1 G7 -25.1 -22.7 P10 -25.1 -26.8 P11 GR7 GR8 C658 VDD GR2 GR1 VDD P16 P15 P14 P13 GR11 GR3 34 35 36 37 38 39 40 41 42 43 34 GR9 LED1 -18.0 -18.0 -16.0 -16.0 -16.0 -16.0 -16.0 -16.0 44 0 3.3 V+3E GR8 Vout 1 GND 2 R666 B+ 3 C675 0.1 F NOTE:THE DC VOLTAGE EACH PART WAS MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK. DV-300-K 4 0.1 B 1/4W B 2.2 C651 ROM-V340TAO 3 LED4 LED2 100P CH 2 OSC 44 GND GR1 -18.0 58 DO LED3 GR2 -18.0 NC SW2 C676 6.3V 47 KA_P C653 P16 P15 P14 P13 P12 P12 GR10 DI GR3 EVQ11L05R -18.0 NC IR EVQ11L05R EVQ11L05R -SKIP SW664 G8 P1 P2 P3 -26.8 P12 P11 P11 P10 GR12 GR4 -18.0 NC GR4 EJECT SW666 OS651 1 P4 P5 P6 P7 P8 P9 P10 P11 P12 P13 P14 -20.5 P10 P9 P9 -28V EVQ11L05R EVQ11L05R PAUSE SW665 PLAY SW663 P1 GR5 -18.0 6.3V 47 KA_P CD604_1 P2 CLK FIP DRIVER IC IC651 PT6315 C659_1 EVQ11L05R +SKIP SW662 STOP SW660 P3 K1 STB -18.0 P1 W9L6020038 SW2 POWER CP605_1 B2013H02-2P 1 2 P4 12 GND -18.0 SW1 1 P5 -18.0 P2 2 P6 K2 -18.0 P4 P3 SW667 POWER EVQ11L05R 0 12 -18.0 P5 GR5 D 23 P7 GR6 EVQ11L05R -6.0 GR6 PCB280 DEF129 P6 GR7 HOMEMENU SW661 -12.0 GR7 EVQ11L05R P7 GR8 EVQ11L05R SW667 : POWER P8 LEFT SW659 P8 TOPMENU SW658 -6.0 -13.0 -12.6 -9.5 -13.0 -9.5 -19.0 -19.0 -15.6 3.3 22 21 20 19 18 17 16 15 14 13 NC EVQ11L05R 23 EVQ11L05R 24 UP SW657 25 EVQ11L05R MENU SW656 26 EVQ11L05R 27 RIGHT SW654 28 EVQ11L05R RETURN SW655 29 EVQ11L05R SW1 30 ENTER SW653 31 DOWN SW652 32 Switches SW2 CP604_1 B2013H02-2P P15 1SS133 33 OPERATION 2 PCB ASSY (A2K001A280) POWER P13 1SS133 1SS133 SW2 C E P16 1SS133 D659 -22.7 1SS133 D657 -22.7 D658 1SS133 D655 P14 D656 D652 -26.8 1SS133 P15 1SS133 D654 P16 D651 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 -19.7 -19.7 32 31 C674 B FL+ SW652 : DOWN SW653 : ENTER SW654 : RIGHT SW655 : RETURN SW656 : MENU SW657 : UP SW658 : TOPMENU SW659 : LEFT SW660 : STOP SW661 : HOMEMENU SW662 : +SKIP SW663 : PLAY SW664 : -SKIP SW665 : PAUSE SW666 : EJECT FL+ Switches 5 6 7 8 A G4 G3 G2 G1 FL- FL- 8 7 6 5 2 1 -25.1 -25.1 -25.1 -22.3 -22.3 G5 B -25.1 G6 G7 G8 P1 P2 P3 P4 P5 REPEAT A P6 L -25.1 -25.1 -25.1 -25.1 -20.5 -26.8 -26.8 -26.8 -20.5 -20.5 18 17 16 15 14 13 12 11 10 9 FLDC- B FLDC+ 1SS133 MS1_0 D667 GR1 GR2 GR3 GR4 GR5 GR6 GR7 GR8 P1 P2 P3 TP662 P4 P5 P6 W805 SW2 -28V DI DO OSC 43 R658 10K FP_SCK R653 R654 FP_DI 11 10 3.2 2.2 D FP_DO 2.2 2.9 R662 4 NC 0 3 0 NC NC 0 0 NC 100K 44 0 3.3 FROM/TO MPEG/MICON/DSP GR1 GR2 1K 2.2 0.7 2 LED1 GR1 LED2 GR2 44 GND VDD LED3 2.2 8 3.4 1 LED4 STB 9 R652 1 42 10K R651 3.2 7 CLK 0 6 STB 41 R656 R657 1K R655 0.1 0.1 B B C658 K1 0 5 VDD P16 K2 12 GND 16.0 -16.0 C 0 12 19.0 -15.6 3.3 15 14 13 P15 C676 6.3V 47 KA_P C653 P16 P15 SW1 FP_SCK FP_DI DI (M to F) STB FP_DO V+3E IR V+3E C604 0.1 B FLDC+ 0.001 B -28V W809 C675 C605 TP663 FLDC- E CP601 (CP4002) 00_6232_011_102_800+ 1 CLK 33P CH FFC(1.0mm pitch) 2 STB 3 DO (F to M) 4 IR 5 V+3E 6 DGND 7 DGND 8 FLDC+ 9 -28V 10 FLDC- 11 CD601 2H0B1003 GND F AS ESTER NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE PCB270 DEF126 59 DV-300-K 5 6 7 8 1 2 3 4 10.8 POWER PCB ASSY POWER PCB ASSY (A2K008A240) A D512_1 1H3-E C518 250V 0.001 KX D502 C515_1 400V 0.01 ECQP 100K 1/2W R512_1 C513 2 D509 1 1N4005-EIC RL106F-E F501_1 1.6A125V 4 2KV 47P SL C511 R503 D503 3 400V 82 UP_P C502_1 L 1.5M 1/2W BLACK 275V 0.22 ECQUL 1N4005-EIC 1 B 250V 0.0022 KX C516 2 WHITE 1N4005-EIC 2 NTSC D505 CP501 A3963WV2-3PD N CONNECTOR 1 BLADE WIDE AC120V_60Hz(US) CD501 0Q618902 C523 CHASSIS GND PRIMARY side T501 81291294 16 130 2 15 3 14 130 4 NC 13 0 0 D510 D506 B501 D511 1H3-E C W4BRH3.5X6X1.0X2 1.6A 125V 12 0 0 11 6 10 7 0 NC 8 SR290-F C521 FH502_1 EYF-52BCY 0 0 0 0 D527 SR240-F -22.5 C522 FH501_1 EYF-52BCY 130 1N4005-EIC COIL,LINE FILTER L501 SS11V-03550-CH -22.5 9 R511 D519 1F5-E C520 6 FB/OLP STARTUP 5 NC D VCC OCP D POWER CTL IC IC502 STR-A6131M 1 0.1 0 NC 130 7 2 3 17.5 0 R510_1 D515 4 3.9 D513 1H3-E D 1S40-E R505 2.7 1W C517 130 8 GND 130 68 1/4W 22 1/4W R507 R514 10.9 1K R515 9.9 1/4W 1SS133 2 0 C540 R517 * The parts except mark cannot be changed. On that occasion, replace whole Assy. B 1.6A 125V GND 3 9.9 IN 2 0 1 2.5 R518 OUT CONTINUED PROTECTION AGAINST FIRE HAZARD, CAUTION :FOR REPLACE ONLY WITH THE SAME TYPE FUSE 1.6A 125V{F501_1} KTC UNE PROTECTION CONTINUE LES RISQUES D'INCEIE ATTENTION :POUR N'UTILISER QUE DES FUSIBLE DE MEME TYPE 1.6A 125V{F501_1} F THESE PARTS MARKED BY CAUTION :SINCE CRITICAL FOR SAFETY,USE ONES PIECES REPAREES PAR UN ETANT ATTENTION :LES DANGEREUSES AN POINT DE VUE SECURITE ARE DESCRIBED IN PARTS LIST ONLY NOTE:THIS SCHEMATIC DIAGRAM IS THE LATEST AT THE TIME OF PRINTING AND SUBJECT TO CHANGE WITHOUT NOTICE N'UTILISER QUE CELLS DECRITES DANS LA NOMENCLATURE DES PIECES 60 DV-300-K 1 10 VOLTAGE CTL IC IC501 KIA431A-AT R516 E C503 0.1 1/4W B 6.8K 1/4W 1.2K 1K R513 0.0068 3.3K +-1% 3 D516 1 3.9 4 C509 PHOTO COUPLER IC504 PS2561AL1-1-V(W) 50V 10 YK_P 680P CH MTZJ5.6B 50V 2.2 KA_P C508 D508 680K C506 1W 1.5 R504 R502 10 1/4W 2 3 4 5 6 22uH -28V P.CON SW Q502 KTC3209_Y 28.4 220 W814 B C501 0.01 3.3K R519 R524 1K 1/4W (W023) B502 C536 W5RH3.5X5X1.0 4 P.CON+5V 5 P.CON+6V 6 GND(M) 7 AT+3.3V 0.01 B 3 GND AT+3.3V C541 2 P.ON-H(STBY L) CORD CONNECTOR CD502 CU2E3301 8 9 10 GND(D) 11 FL DC- 12 FL DC+ 13 -28V 14 C 1W 50V 2.2 KA_P 10K R531 C520 22K 1/4W 0 AT+12V for MUTE 1 R529 28.4 -28V CTL Q503 27.8 KTA1504S_Y_RTK 0.6 6.8 R528 50V 100 YK_P 68 1/4W C528 1F5-E D531 R511 D519 GND P.CON+12V 0 22uH TSL0808 C526 D528 MTZJ5.1B SR240-F C522 L505 6.3V 1000 ZL_P D527 GND 2.8 L503 B FROM/TO POWER PORT CP502 (CP4003) A2001WV2-14P 6.3V 470 YK_P 5.8 P.CON SW Q505 KRC102SRTK MTZJ27B 22 5.1 C538 1S40-E 7.0 6.3V 220 YK_P R547 C527 100 D532 10V 100 YK_P R525 16V 1000 ZL_P C521 SR290-F 0 6.3V 220 YK_P 1SS133 P.CON+5V REG Q515 2SD1835S/T-AA D510 5.6K +-1% R541 4 1.2 D517 3 C535 16V 330 C531 16V 100 YK_P 0 6.8K +-1% 2 5.9 R546 R545 22K +-1% 3.3K 1/4W +-1% D534 ADJ YK_P 1 GND R526 OUT +-1% R543 680 R540 +6V REG (DVD MOTOR) IC IC503 PQ070XF01SZH IN 470 +-1% 5.1 4.5 1K R509 C523 REG+12V CTL Q511 KTC3875S_Y_RTK 4.5 25V 470 YK_P R542 12.9 5.0 MTZJ2.2B REG+12V CTL Q509 KTC3875S_Y_RTK 12.3 D512_1 A 12.6 12.3 4.7K 12.9 7.0 8 P.CON+12V SW Q510 KTA1281_Y W817 1H3-E 7 R548 R510_1 R534 FL+ CTL Q513 KTA1504S_Y_RTK R537 20.7 100 1/4W 0.6 21.5 20.8 1/4W R539 4.7K 22K R538 TM601 07650KY060 R6P(AR)XICI 3.2 CD6003 TD-OR0201R D523 3.2 MTZJ3.6B 0 C519 100 1/4W 1SS133 D522 R506 R527 0 UM-4 BT601 100 D521 1SS133 1SS133 D520 9.9 PROTECT Q501 KTC3875S_Y_RTK 0 E ACCESSORY 35V 22 YK_P 1 2.5 22K 2 0 PROTECT Q506 KTA1504S_Y_RTK R523 3 IN R518 GND 10 B R517 OLTAGE CTL IC 501 KIA431A-AT R516 C503 0.1 1.2K 1/4W +-1% B /4W UT D525 1SS133 C540 3 0.0068 MTZJ5.1B D516 1/4W 3.3K +-1% K MTZJ2.2B 1SS133 R514 1K 515 10K R544 0 D D533 1K R536 21.6 D535 560 1/4W FL+ CTL Q512 KTC3875S_Y_RTK FL+ P.CON SW Q504 KTA1281_Y D536 19.0 19.7 10K 19.0 MTZJ3.0B 1K 1W C517 2.7 R530 1S40-E 25V 220 YK_P D515 PCB240 DPF015 LATEST AT THE TIME HANGE WITHOUT NOTICE NOTE:THE DC VOLTAGE EACH PART WAS MEASURED WITH THE DIGITAL TESTER DURING PLAYBACK. NOTE:THE RESISTOR MARKED F IS FUSE RESISTOR. THE ALUMI ELECTROLYTIC CAPACITOR MARKED NP IS NON POLAR ONE. F CAUTION: DIGITAL TRANSISTOR 61 DV-300-K 5 6 7 8 1 2 3 4 10.9 WAVE FORMS Note : The encircled numbers denote measuring point in the schematic diagram. DVD MT PCB ASSY A X4001 (XTAL0) V:200mV/div., H:500µsec/div. 1 J7302-pin2 (V_Out) V:500mV/div. H:20µsec/div. J8003-pin2 (Rch_Out) V:1.0V/div. H:500µsec/div. 6 11 B IC4001-pin136 (RCLK) V:1.0V/div. H:2nsec/div. 2 J8002-pin2 (Coaxial_Out) V:500mV/div. H:200nsec/div. J7301-pin3 (Y_Out) V:500mV/div. H:20µsec/div. 12 7 C IC4001-pin159 (ASPDIF) V:1.0V/div. H:200nsec/div. 3 VIDEO JACK J7302-pin6 (CVBS_Out) V:200mV/div. H:10µsec/div. J7301-pin4 (C_Out) V:500mV/div. H:10µsec/div. 13 8 D CP4002-pin1 (FP_SCK) V:1.0V/div. H:20µsec/div. J7302-pin5 (Y_Out) V:500mV/div. H:10µsec/div. OPERATION 1 PCB ASSY IC651-pin5 (OSC) V:500mV/div. H:1µsec/div. 4 9 E 1 AUDIO JACK J8003-pin3 (Lch_Out) V:1.0V/div. H:500µsec/div. J7302-pin3 (U_Out) V:500mV/div. H:20µsec/div. 10 5 F 62 DV-300-K 1 2 3 4 5 6 7 8 11. PCB CONNECTION DIAGRAM NOTE FOR PCB DIAGRAMS : 1. Part numbers in PCB diagrams match those in the schematic diagrams. 2. A comparison between the main parts of PCB and schematic diagrams is shown below. Symbol In PCB Diagrams Symbol In Schematic Diagrams B C E B C E 3. The parts mounted on this PCB include all necessary parts for several destinations. For further information for respective destinations, be sure to check with the schematic diagram. 4. View point of PCB diagrams. Part Name A Capacitor Connector Transistor B C E B C E B C SIDE A E Transistor with resistor B C E D G S D G S Field effect transistor D G S Chip Part P.C.Board B SIDE B Resistor array 3-terminal regulator C 11.1 LOADING MOTOR/SW LOADING MOTOR (INSERTED PARTS) SOLDER SIDE LOADING MOTOR (CHIP MOUNTED PARTS) SOLDER SIDE BR WH M2603 1 CD2302 DED021A SW1 DED021A 5 D SW SOLDER SIDE M2602 GR BR YE DED020A WH SW2 CD2301 E M2601 F 63 DV-300-K 5 6 7 8 C8077 1 Q8018 R8085 R8080 64 2 Q8013 B4002 W840 IC4006 Q2301 C4094 C4099 C4098 CP4003 3 Q2306 Q2307 C4096 R2311 C4059 NR4001 R4002 C4016 R4004 IC4002 R4022 Q2302 CP2303 C4077 B4011 R4029 W802 Q2304 C2301 C4112 CP2301 E F DV-300-K 4 C4052 SIDE A R2316 IC2301 W806 R4075 C4079 IC4003 C4050 C4048 R4057 B4007 3 R2331 C4062 R4034 R4036 R4039 R4037 C4071 NR4002 R4074 R4049 R4051 W805 R4010 C4116 109 R4076 R4065 R4066 C4049 C2307 R2310 C2311 R2312 R2313 C4080 C4066 C4067 C4073 C2312 R4015 R2318 R2327 R2322 R2304 C4090 R4009 R2317 C2306 1 R2320 R4006 R4007 163 Q2303 Q2305 C4089 C4027 R4020 C2321 C4018 C2320 W873 R2323 C4031 R2321 C4047 R4045 R4046 C4006 C4036 C7308 C7307 C4012 C4014 C4013 C4088 R4024 R4050 R4052 R2309 B7305 C4034 C4035 W839 C7311 DMF089A R2338 R8057 R7305 C4095 W871 C4039 C7309 C4029 L7301 X4001 IC7301 R7302 Q7302 C7310 C4025 C4024 C4022 C4020 C4019 R4018 C4011 C4030 W877 R7337 W820 C4100 R7315 W872 Q4001 C7303 W801 C8038 R8035 2 R2307 R2306 Q8019 B4001 R4013 R8061 C8057 C7319 C7317 R8040 R8038 R8036 R8039 Q8005 C7306 R4012 IC8003 C8046 C8051 R7317 R8048 R8049 C8059 C7318 C7325 C8042 J8001 C7305 R4011 C8058 C8056 C7316 R7322 B Q8010 C8069 R8066 C8067 C8053 C8072 R8063 C8066 R8079 R8067 C8070 R7318 C8073 R7323 J7301 R7324 R8069 Q8014 R8084 R8074 B7304 R7316 C7324 R8081 R8073 D C8078 R8078 J7302 C B8004 C8036 R8037 R8056 J8003 1 4 11.2 DVD MT PCB ASSY A SIDE A DVD MT PCB ASSY IC4005 C4081 CP400 2 R4035 R4025 IC4001 55 IC4004 R4014 R4040 02 CP23 C2317_1 R2319 R2329 5 C4093 R2308 C8074 C4056 R8065 C4007 C4001 C4101 C4102 C4003 C4005 C4103 R4003 R2343 C4026 C4002 R2341 C4086 C2302 C2305 R4001 C2303 W814 C2323 6 C4032 C4028 R2342 C2322 C4023 C4033 C4037 R4061 W826 R4008 C4078 C4046 C4057 C4060 C4040 C4083 C4084 C4082 R4021 C4104 C4038 C7304 R4058 C4072 C4065 C4064 B4010 C4074 C4114 C4063 C7313 C4058 R4072 R4073 C7312 C4118 C4055 C4051 5 6 7 W833 7 8 SIDE B SIDE B A DVD MT PCB ASSY B C DMF089A R2325 W821 W834 W822 R8060 R8059 D R8014 R8044 R8051 E F DV-300-K 8 65 1 2 3 4 11.3 OPERATION 1 PCB and OPERATION 2 PCB ASSYS SIDE A OPERATION 1 PCB ASSY (INSERTED PARTS) OPERATION 1 PCB ASSY (CHIP MOUNTED PARTS) SW656 SIDE A D651 W001 SW657 SW653 SW652 SW654 SW655 A B SW661 SW658 SW659 W809 W007 W004 CP601 W003 OPERATION 2 PCB ASSY (INSERTED PARTS) W009 CP605_1 W012 W013 DEF129A V651 W011 C D659 W805 W016 SW666 W015 D654 D655 D656 D657 D658 W010 D652 DEF126A SW667 C653 D667 C674 SW663 D C651 OS651 C659_1 OPERATION 2 PCB ASSY (CHIP MOUNTED PARTS) R666 W017 R655 R657 R658 R651 R656 12 51 IC6 34 23 DEF129A 1 DEF126A C676 R662 R654 SW665 R653 R652 SW660 C675 C605 C604 E SW662 CP604_1 C658 SW664 F 66 DV-300-K 1 2 3 4 5 6 7 8 11.4 POWER PCB ASSY SIDE A SIDE A A POWER PCB ASSY (INSERTED PARTS) 16 C5 B C511 L R503 D506 F501 D511 B501 04 IC5 D508 RK MA C506 C W007 . R505 D513 R502 ED W038 W010 W814 C509 C523 Q510 R524 D509 IC502 W008 AS E IRE AC F F O D505 W817 C531 R507 C513 L EP - RK RIS R546 IC503 R512_1 D502 C502_1 C515_1 FH501_1 C518 N L501 FH502_1 CP501 D503 R527 L503 T501 C538 C536 R513 W013 D517 W039 W036 W015 D516 D512_1 D532 R517 D520 Q515 D522 C535 D527 D510 D519 C526 C521 W002 W001 D515 B502 D521 W003 C527 IC501 D R534 R510_1 C522 W024 DPF015A R514 D534 C517 D528 R511 L505 W037 R539 D531 W019 C519 D525 W004 W018 Q504 D535 W011 CP502 W005 R528 R529 R530 D523 Q502 W006 C520 C528 W016 D536 D533 E F 67 DV-300-K 5 6 7 8 3 4 DV-300-K C541 R548 R536 R537 R531 R544 Q503 Q513 Q512 DPF015A R518 R547 R516 R538 R506 C503 R519 C540 R525 C501 Q506 2 Q501 Q509 R509 R540 R515 R523 1 68 F E D Q505 Q511 R504 C508 R542 R541 R543 R526 R545 C B POWER PCB ASSY (CHIP MOUNTED PARTS) A SIDE A SIDE A 1 2 3 4 5 6 7 8 12. PCB PARTS LIST NOTES: Parts marked by "NSP" are generally unavailable because they are not in our Master Spare Parts List. The mark found on some component parts indicates the importance of the safety factor of the part. Therefore, when replacing, be sure to use parts of identical designation. When ordering resistors, first convert resistance values into code form as shown in the following examples. Ex.1 When there are 2 effective digits (any digit apart from 0), such as 560 ohm and 47k ohm (tolerance is shown by J=5%, and K=10%). 560 Ω 56 x 10 1 RD1/4PU 5 6 1 J 561 47k Ω RD1/4PU 4 7 3 J 47 x 10 3 473 0.5 Ω RN2H R 5 0 K R50 1Ω RS1P 1 R 0 K 1R0 Ex.2 When there are 3 effective digits (such as in high precision metal film resistors). 5.62k Ω 562 x 10 1 5621 RN1/4PC 5 6 2 1 F Mark No. Description LIST OF ASSEMBLIES Part No. 1..DVD MT PCB ASSY A2K008A130 1..OPERATION 1 PCB ASSY A2K008A270 Mark No. Description > A2K001A280 1..POWER PCB ASSSY A2K008A240 1..DVD MECHA ASSY A2K001A650 Mark No. Description Part No. B POWER PCB ASSY RESISTORS > R511 R,FUSE 68 OHM 1/4W 1..OPERATION 2 PCB ASSY A R65584680J C Part No. DVD MT PCB ASSY SEMICONDUCTORS IC2301 IC4001 IC4002 IC4003 IC4004 IC IC IC IC IC AM5766 MT1389FE/E-L S-24CS08AFJ-TB-1GE R3112N291A-TR-FA ES29LV160EB-70TG I1UFV5766S IC8K0389E0 I5HJ0S08A0 IE1F0291A0 S2K001AF01 IC4005 IC4006 IC7301 IC8003 IC IC IC IC HY57V641620ETP-7 LM1117S-ADJ LA73054-TLM RC4580IDR IF3J0TP7C0 I1TF911170 I03FG30540 I04J045800 JACK RCA JACK RCA JACK RCA JACK, RCA-207B-02 CRYSTAL (27MHz) 063R700013 060R451010 060R401122 060R451009 100GT02720 D OTHERS J7301 J7302 J8001 J8003 X4001 OPERATION 1 PCB ASSY E SEMICONDUCTORS IC651 IC PT6315 IF4K063150 SWITCHES SW652 - SW666 SWITCH TACT 0504R01T38 OTHERS V651 TUBE FLUORESCENT OS651 REMOTE RECEIVER 096F82R601 077A040002 F OPERATION 2 PCB ASSY SWITCHES SW667 SWITCH TACT 0504R01T38 69 DV-300-K 5 6 7 8
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